SKW-204

Ref. No. 3946

052006
SERVICE MANUAL

POWERED SUBWOOFER
MODEL SKW-204(B)/(S)/(Y)

Black, Silver and Yellow models

B MDC 120V AC, 60Hz S MPA 230-240V AC, 50Hz
B MPP 230-240V AC, 50Hz S MWT 120/220-240V AC, 50/60Hz
S MPP 230-240V AC, 50Hz Y MWT 120/220-240V AC, 50/60Hz

SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK ON THE
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.
 SKW-204

A05a <Note>
EXPLODED VIEWS-1 S901 x 2 pcs. U04 (VOLTAGE SELECTOR PC BOARD) : MWT type only.
AMPLIFIER SECTION F902
A103
P901 U04
SP11
x 10 pcs. A05
A05 x 4 pcs. U05
x 2 pcs.
A102 A02
A04
A103 A03
U02

A05 A101
A08 SP12 Refer to "EXPLODED VIEWS-2"
x 2 pcs. x 2 pcs. x 4 pcs.
Q516 SP13
U06 A07 A05 x 2 pcs.
A06
Q541
U03
A02
T901
Q515
A07
A01
F901
A11

U01

A05
x 5 pcs.

<Note>
F901C (LABEL) : MPP/MPA type only.

SKW-204
Part No. (SN) ---> Refer to
F901C
"PRINTED CIRCUIT BOARD PARTS LIST".
 SKW-204

EXPLODED VIEWS-2
SPEAKER SECTION

SP01a - c

SP07a / b

SP06 SP04
x 6 pcs.
SP08 SP09a - c

SP02
x 4 pcs.

SP04
x 4 pcs.
SP05a / b SP11
x 2 pcs.
SP03
x 4 pcs.

SKW-204
 SKW-204 SKW-204
A B C D E F G H
NOTE
SCHEMATIC DIAGRAM NAAF-8829 NAAF-8830 R101 R101(2/2)
U02 FREQUENCY ADJUSTMENT THE COMPONENTS IDENTIFIED BY MARK ! ARE CRITICAL FOR SAFETY
FOR SKW-204AMP 20K 20K REPLACE ONLY WITH PART NUMBER SPECIFIED.
S101
U01 MAIN PC BOARD PHASE SWITCH FREQ. PC BOARD VOLTAGE (MEASURED WITH VOLTMETER) IS DC VOLTAGE.(NO INPUT SIGNAL).
PHASE SWITCH AND FREQUENCY ADJUST. ALL PNP TRANSISTORS ARE EQUIVALENT TO 2SA1015-GR UNLESS OTHERWISE NOTED.
OFF ON P301B FOR SKW-204AMP ALL NPN TRANSISTORS ARE EQUIVALENT TO 2SC1815-GR UNLESS OTHERWISE NOTED.
LINE INPUT Q301(1/2) ALL DIODES ARE EQUIVALENT TO 1SS133 UNLESS OTHERWISE NOTED.
P301 NJM4558LD ELECTROLYTIC CAPACITORS ( ) ARE IN uF/WV.
1 R301 8 P301A ALL CAPACITORS ARE IN pF/50WV UNLESS OTHERWISE NOTED.
3 1 R307 EX) 030- 3pF 330- 33pF 331- 330pF 333- 0.033uF
1K
220* ALL RESISTORS ARE IN OHMS 1/4WATTS UNLESS OTHERWISE NOTED.

FOR SKW-540AMP
C302 2 THE THICK LINES ON PC BOARD ARE THE PRINTING SIDE OF THE PARTS.
C955 (PP/PA/WT) 224 47/50 4

R302
C301

R305 EX) PRINTING SIDE

J316
R315

NC
R306
47K
223J CIRCUIT IS SUBJECT TO CHANGE FOR IMPROVEMENT.

20K
3.3K

R317
Q303(1/2)

2.2K
22K* Q302(2/2) Q303(2/2)
NJM4558LD CAUTION ATTENTION

R303
NJM4558LD R320 NJM4558LD

47K
E801 R313 R316 8
C303 10K 5 8 C314 10K 8 3
5

R304
2.2K*
3.3K 4 FOR CONTINUED PROTECTION AFIN D'ASSURER UNE PROTECTION
NC 7 47/16 7 1 AGAINST FIRE HAZARD, REPLACE PERMANENTE CONTRE LES RISQUES
2 2 ONLY WITH FUSE OF SAME TYPE D'INCENDIE, REMPLACER UNIQUEMENT
100/25 C312 6 C315 6
1 4
A V
AND RATING INDICATED. A V
PAR UN FUSIBLE DE MEME TYPE
OUTPUT 3 ET CALIBRATION COMME INDIQUE.

R319
334J 4 334J 4

100K
C311 8

R321
R312
R311

100K
100K

1K
LEVEL Q302(1/2)

R314
3.3K
NJM4558LD

C316
C313

124
124
THIS SYMBOL LOCATED NEAR THE FUSE INDICATES
THAT THE FUSE USED IS SLOW OPERATING TYPE
J317 FOR CONTINUED PROTECTION AGAINST FIRE
FOR SKW-204AMP HAZARD,REPLACE WITH SAME TYPE FUSE. FOR FUSE
2 RATING REFER TO THE MARKING ADJACENT TO THE SYMBOL.

R505 R506 R511 R513

1K 1K 82 Q509 82 Q518 CE SYMBOLE INDIQUE QUE LE FUSIBLE UTLISE EST
(1/4W) (1/4W) (1/4W) 2SA949-Y (1/4W) 2SC2235-Y
E LENT.POUR UNE PROTECTION PERMANENTE,N'UTILISER
1.6V
Q513 QUE DES FUSIBLES DE MEME TYPE. CE DARNIER EST
<Note> Q517 INDIQUE LA QU LE PRESENT SYMBOL EST APPOSE.
Q505 2SA933S-S
NC : No mount of parts. 2SA949-Y Q515 2SC5359-O/R
R541 R517 2SC5171

C506
820 3.3K

070
1
R528 R526
Q501 Q502 -1 390 82

P531
C517 (1/2W)
2SC2240-BL 2SC2240-BL (1/2W) U03 POWER U04 VOLTAGE
C501 R501 0 C505 Q541 10/50 R531 SPEAKER
TRANSFORMER SELECTOR

JL535A/B
R951 2SC3423 0.22
47/50 1K 020 (5W) PC BOARD PC BOARD
3.3K (2W) C503
MTZJ15C MTZJ15C

C951 R502 224J -0.6 R507 C526

D951

C502

10/50
R542 NAPS-8831 NASW-8832

C528
NC 47K R515 MWT MWT
P501B

220/16 POWER NEED TO CONFIRM R521 R522 33K 12K 150 10/50
3
NC

220 220 Q507 2SA1987-O/R Lo

R533 T901 P905B

R544
Lo

100B
2SA949-Y R516 R543 3.3
D952

180 NPT-1539DQ
C952 R509 0 12K Q516 (1W) P905B
R503 06 P905A

S902
1K Hi
220/16 5.6K Hi

P903B
R952 2SC2229-Y -1.6
R508
ADJUST. 5A/125V P907A
C519
IDLING Q514 05 F901
12K (1/2W)

3.3K (2W) R527 47 224

Q503 2SA1930
2SC2240-BL 270 (1/4W) Q510 Q519 F902
R510
R651

100K 2SA965-Y C520 P908A

MTZJ5.6B

C527 02
Q506 224 1.6A/250V
D501

1/50 C504 2SC2229-Y 01 P908B

R504 P906A NASW-8833
1SS133

220/16 R512 R514

D651

2.2K 82 (1/4W) C514

68 101
(1/4W) P906B S901 MWT

P902A
2SA933S

P901
Q604
C601
10/50

4 +5.6V U05 POWER SWITCH

5.6
MPP/MPA NAPS-8831 PC BOARD
R601
5.6K

Q301(2/2)
NJM4558LD Q606
T901
F901 NASW-8833
Q603 5.0 R624 NPT-1539P

P903B
8 D603 KRA103M P906B MPP/MPA
5 2SC1740S-S 1.6A/250V
1SS133 100K
7 R610 D902 P907A
6 R619 P631 RL1N4003 S901 POWER
R605 560K R904 R901 or GP104003E SWITCH
R611

P906A
820K

22 22K D606
4 R623 0.05
R609

Q607 1SS133 1K 820 (1W)

39K
470/16

D903
C603

R603 (1/2W)

104J/100
2SA933S 100K 0.6 R627 RL1N4003

C903
680K R628

NC
150K 470K R902 or GP104003E D901

MTZJ5.6B
Q608 P902A P901
P633

R620 Q605 D3SBA20

R903
D904
330K
NC

R613

10K
120K 2SA933S 2SC1740S-S 820(1W)
D601 D602 Q602 R629
KRC103M R614 R617 100K
MTZJ2.7B MTZJ2.7B D605 R626 NC
R602

10/50 R604

1K
100K

C602 180

1SS133 Q609 C909 MDC NAPS-8831

2.2M

J903A
C604 22/50 C905
R612

R621 NC
39K

R615 R622 R625

R616 1K 33/35 T901 NASW-8833
5 22K 100K
10K 180K
R701
5600/71
NPT-1539D
F901

P903B
C950 NC 5A/125V P906B MDC
P907A S901 POWER
104/50
P906A SWITCH

104J/100
C906

C904
P632A

NC
5600/71
GREEN RED
LED P902A P901
 SKW-204 SKW-204
A B C D E F G H
NOTE
SCHEMATIC DIAGRAM NAAF-8829 NAAF-8830 R101 R101(2/2)
U02 FREQUENCY ADJUSTMENT THE COMPONENTS IDENTIFIED BY MARK ! ARE CRITICAL FOR SAFETY
FOR SKW-204AMP 20K 20K REPLACE ONLY WITH PART NUMBER SPECIFIED.
S101
U01 MAIN PC BOARD PHASE SWITCH FREQ. PC BOARD VOLTAGE (MEASURED WITH VOLTMETER) IS DC VOLTAGE.(NO INPUT SIGNAL).
PHASE SWITCH AND FREQUENCY ADJUST. ALL PNP TRANSISTORS ARE EQUIVALENT TO 2SA1015-GR UNLESS OTHERWISE NOTED.
OFF ON P301B FOR SKW-204AMP ALL NPN TRANSISTORS ARE EQUIVALENT TO 2SC1815-GR UNLESS OTHERWISE NOTED.
LINE INPUT Q301(1/2) ALL DIODES ARE EQUIVALENT TO 1SS133 UNLESS OTHERWISE NOTED.
P301 NJM4558LD ELECTROLYTIC CAPACITORS ( ) ARE IN uF/WV.
1 R301 8 P301A ALL CAPACITORS ARE IN pF/50WV UNLESS OTHERWISE NOTED.
3 1 R307 EX) 030- 3pF 330- 33pF 331- 330pF 333- 0.033uF
1K
220* ALL RESISTORS ARE IN OHMS 1/4WATTS UNLESS OTHERWISE NOTED.

FOR SKW-540AMP
C302 2 THE THICK LINES ON PC BOARD ARE THE PRINTING SIDE OF THE PARTS.
C955 (PP/PA/WT) 224 47/50 4

R302
C301

R305 EX) PRINTING SIDE

J316
R315

NC
R306
47K
223J CIRCUIT IS SUBJECT TO CHANGE FOR IMPROVEMENT.

20K
3.3K

R317
Q303(1/2)

2.2K
22K* Q302(2/2) Q303(2/2)
NJM4558LD CAUTION ATTENTION

R303
NJM4558LD R320 NJM4558LD

47K
E801 R313 R316 8
C303 10K 5 8 C314 10K 8 3
5

R304
2.2K*
3.3K 4 FOR CONTINUED PROTECTION AFIN D'ASSURER UNE PROTECTION
NC 7 47/16 7 1 AGAINST FIRE HAZARD, REPLACE PERMANENTE CONTRE LES RISQUES
2 2 ONLY WITH FUSE OF SAME TYPE D'INCENDIE, REMPLACER UNIQUEMENT
100/25 C312 6 C315 6
1 4
A V
AND RATING INDICATED. A V
PAR UN FUSIBLE DE MEME TYPE
OUTPUT 3 ET CALIBRATION COMME INDIQUE.

R319
334J 4 334J 4

100K
C311 8

R321
R312
R311

100K
100K

1K
LEVEL Q302(1/2)

R314
3.3K
NJM4558LD

C316
C313

124
124
THIS SYMBOL LOCATED NEAR THE FUSE INDICATES
THAT THE FUSE USED IS SLOW OPERATING TYPE
J317 FOR CONTINUED PROTECTION AGAINST FIRE
FOR SKW-204AMP HAZARD,REPLACE WITH SAME TYPE FUSE. FOR FUSE
2 RATING REFER TO THE MARKING ADJACENT TO THE SYMBOL.

R505 R506 R511 R513

1K 1K 82 Q509 82 Q518 CE SYMBOLE INDIQUE QUE LE FUSIBLE UTLISE EST
(1/4W) (1/4W) (1/4W) 2SA949-Y (1/4W) 2SC2235-Y
E LENT.POUR UNE PROTECTION PERMANENTE,N'UTILISER
1.6V
Q513 QUE DES FUSIBLES DE MEME TYPE. CE DARNIER EST
<Note> Q517 INDIQUE LA QU LE PRESENT SYMBOL EST APPOSE.
Q505 2SA933S-S
NC : No mount of parts. 2SA949-Y Q515 2SC5359-O/R
R541 R517 2SC5171

C506
820 3.3K

070
1
R528 R526
Q501 Q502 -1 390 82

P531
C517 (1/2W)
2SC2240-BL 2SC2240-BL (1/2W) U03 POWER U04 VOLTAGE
C501 R501 0 C505 Q541 10/50 R531 SPEAKER
TRANSFORMER SELECTOR

JL535A/B
R951 2SC3423 0.22
47/50 1K 020 (5W) PC BOARD PC BOARD
3.3K (2W) C503
MTZJ15C MTZJ15C

C951 R502 224J -0.6 R507 C526

D951

C502

10/50
R542 NAPS-8831 NASW-8832

C528
NC 47K R515 MWT MWT
P501B

220/16 POWER NEED TO CONFIRM R521 R522 33K 12K 150 10/50
3
NC

220 220 Q507 2SA1987-O/R Lo

R533 T901 P905B

R544
Lo

100B
2SA949-Y R516 R543 3.3
D952

180 NPT-1539DQ
C952 R509 0 12K Q516 (1W) P905B
R503 06 P905A

S902
1K Hi
220/16 5.6K Hi

P903B
R952 2SC2229-Y -1.6
R508
ADJUST. 5A/125V P907A
C519
IDLING Q514 05 F901
12K (1/2W)

3.3K (2W) R527 47 224

Q503 2SA1930
2SC2240-BL 270 (1/4W) Q510 Q519 F902
R510
R651

100K 2SA965-Y C520 P908A

MTZJ5.6B

C527 02
Q506 224 1.6A/250V
D501

1/50 C504 2SC2229-Y 01 P908B

R504 P906A NASW-8833
1SS133

220/16 R512 R514

D651

2.2K 82 (1/4W) C514

68 101
(1/4W) P906B S901 MWT

P902A
2SA933S

P901
Q604
C601
10/50

4 +5.6V U05 POWER SWITCH

5.6
MPP/MPA NAPS-8831 PC BOARD
R601
5.6K

Q301(2/2)
NJM4558LD Q606
T901
F901 NASW-8833
Q603 5.0 R624 NPT-1539P

P903B
8 D603 KRA103M P906B MPP/MPA
5 2SC1740S-S 1.6A/250V
1SS133 100K
7 R610 D902 P907A
6 R619 P631 RL1N4003 S901 POWER
R605 560K R904 R901 or GP104003E SWITCH
R611

P906A
820K

22 22K D606
4 R623 0.05
R609

Q607 1SS133 1K 820 (1W)

39K
470/16

D903
C603

R603 (1/2W)

104J/100
2SA933S 100K 0.6 R627 RL1N4003

C903
680K R628

NC
150K 470K R902 or GP104003E D901

MTZJ5.6B
Q608 P902A P901
P633

R620 Q605 D3SBA20

R903
D904
330K
NC

R613

10K
120K 2SA933S 2SC1740S-S 820(1W)
D601 D602 Q602 R629
KRC103M R614 R617 100K
MTZJ2.7B MTZJ2.7B D605 R626 NC
R602

10/50 R604

1K
100K

C602 180

1SS133 Q609 C909 MDC NAPS-8831

2.2M

J903A
C604 22/50 C905
R612

R621 NC
39K

R615 R622 R625

R616 1K 33/35 T901 NASW-8833
5 22K 100K
10K 180K
R701
5600/71
NPT-1539D
F901

P903B
C950 NC 5A/125V P906B MDC
P907A S901 POWER
104/50
P906A SWITCH

104J/100
C906

C904
P632A

NC
5600/71
GREEN RED
LED P902A P901
 SKW-204
A B C D
PRINTED CIRCUIT BOARD VIEWS-1

1 U01 MAIN PC BOARD (NAAF-8829)

Component side

R517 C315

25138829A

Q303
Q517

8
R651

Q504
R510
D501
Q518
NCAF-8829
R545

P912
C316

7
R541

R543

D651

6
R320

R504

5
R319

J301
Q503

C527

4
R542
R317

3 2
C506

7
R544 15 C314
J306 J303
12 Q509
1

R513 C312

1
R528 J304

E
C

B
2

J302
J307 Q513 J305
R511 C313

8
Q519

P301A
R526 R316

C528

7
R505
J314 R312

6
Q514 R506
C517

Q302
B

R314
E
C

5
15
R514 J311 Q505
J308

C311

4
C526
Q515

P531

C505
C

J312

3
R315
R503

2
C514 R313 R311
22

Q502
Q510

1
R512
E

J310
P911
R516
R515

R507
R509

J309
R522
J313

Q501
R508

R521
Q506

E801
7
7
-Vee

Q507
C503 R501
J323

C504

R527
J319
J324
B

JL535B C501 R306

J321

R502
J320
J322
C

R307 C601
RED
J325

P502A
E

12

C303 R601
17

R531
Q541

R321
3 C502 J316

R305
C519

C520

20 R602
C905

JL535A C602
+Vcc

1
7
J318

2
+Vcc

R533

J332 20
BLACK R304 R604
7

3
J330 R603
R303
J334

4
D601
C906

Q301

5
D602
C905

6
D603
J327

C906
B

7
7 R605
J326
J329 8
7

C603
7
C

R610
J333
J331
25

P633

R621
E

17
17
J340

J338
Q516

R609
P632A

J335
J336
7

R951 D901 R615 Q602

D951
4 C950
R616
C951 Q604 R617 Q605
J346 Q607 J341 R620
R619

J955
J337
J956

7 12
R952

C903 C904 J347 R611 D605

J348
R614
7

Q606
J352

C604
J351

R613
C952 R628 J349
7

R612
RED BLK RED D606 R623 Q603
E701

D902 R904
P903A J342
P631

D952 Q609 R624

J350
D903

R901 R626
R902

R903
D904

R625
R629

R701 P301
R627
J344

P301
R622
C909

Q608
R301 C302
C955

R302

C301 R302

5
 SKW-204
A B C D
PRINTED CIRCUIT BOARD VIEWS-2

U03 POWER TRANSFORMER PC BOARD (NAPS-8831)

Component side

15
J905
2 15

8
J904
P905A

10
6

15
J903
5

15
J902

12
T901
T901

3
3

14
2

16
1

P902A
RISK OF FIRE
AC-G
AC-G

-REPLACE FUSE
AS MARKED.
AC-H

AC-H

P910A
4
P910A

1 NCPS-8831
P906A

25138831
J901

F901A F901B
P903A

P903A

P907A

5A/125V F901

5
 SKW-204
A B C D
PRINTED CIRCUIT BOARD VIEWS-3

1 U02 FREQUENCY ADJUSTMENT PC BOARD (NAAF-8830)

Component side

1
S101
R101

R101 15 REVERSE 7 NORMAL

J101 J103
J102

2 P301B NCAF-8830 1
25138830

U04 VOLTAGE SELECTOR PC BOARD (NASW-8832)

Component side

F902 T1.6A250V
AC-H

P905B

3
F902A
AC-G

F902B
-REPLACE FUSE
RISK OF FIRE
AS MARKED.

<Note>
MWT type only
1

S902
NCSW-8832
25138832

J908A

120V S902 240V

U05 POWER SWITCH PC BOARD (NASW-8833)

Component side
AC-H
P906B

J908B
BLACK
C901
S901

5
AC-G

NCSW-8833 1
25138833
 SKW-204

ADJUSTMENT PROCEDURE
ADJUSTMENT OF IDLING CURRENT
[When]
1. Exchange transistors (Q505 - Q519).
2. Exchange MAIN PC board ass'y (NAAF-8829).

[Procedure]
<Note> No speaker load and No input signal.
1. Short test point P631 for amplifier is under active mode.
2. Adjust the trimming resistor R544 so that the reading of multimeter becomes 52 ohm to 53 ohm.
3. Connect the DC voltmeter to test point P531. <Fig-1>
4. Connect the AC power cord into a wall outlet.
5. Press POWER button to turn on the unit.
6. Confirm the voltage of above point after 6 minutes to 8 minutes. (Heat running)
7. When less than 3.20 mV : Readjust the trimming resistor above so that the voltage becomes 4.5 mV to 5.0 mV.
When 3.30 mV to 5.20 mV : Not necessary to adjust.
When 5.21 mV to 10.0 mV : Readjust the trimming resistor above so that the voltage becomes 5.0 mV to 5.5 mV.
When 10.1 mV to 20.0 mV : Readjust the trimming resistor above so that the voltage becomes 5.6 mV to 6.0 mV.
8. Press POWER button to turn off the unit.
9. Disconnect the DC voltmeter.
10. Disconnect the AC power cord from a wall outlet.
100 ohm
(1/4W) DC voltmeter

<Fig-1>

Test point
Trimming resistor Test point
R544 P531 P531
MAIN PC board ass'y "NAAF-8829"

Test point
P631
Short
 SKW-204

PACKING PROCEDURE

02
(Top)

P
TO
07

11

13
04 : INNER 12
05 : OUTER L = 10 ft.
(3 m)
(Black / RCA)
14

16 15

07

07
Front side
B
O

07
TT
O
M

08 03 09
(Bottom)

)
4(
-20
KW S

SK
W- )
20 4(
10a - d 4( -20
) SKW
SK
W- )
20 4(
4( -20
) SKW

10a - d
09
01a - f

Front side
 SKW-204

ONKYO CORPORATION
Sales & Product Planning Div. : 2-1, Nisshin-cho, Neyagawa-shi, OSAKA 572-8540, JAPAN
Tel: 072-831-8023 Fax: 072-831-8124

ONKYO U.S.A. CORPORATION

18 Park Way, Upper Saddle River, N.J. 07458, U.S.A.
Tel: 201-785-2600 Fax: 201-785-2650 http://www.us.onkyo.com/
ONKYO EUROPE ELECTRONICS GmbH
Liegnitzerstrasse 6, 82194 Groebenzell, GERMANY
Tel: +49-8142-4401-0 Fax: +49-8142-4401-555 http://www.eu.onkyo.com/
ONKYO EUROPE UK Office
Suite 1, Gregories Court, Gregories Road, Beaconsfield, Buckinghamshire, HP9 1HQ
UNITED KINGDOM Tel: +44-(0)1494-681515 Fax: +44(0)-1494-680452
ONKYO CHINA LIMITED
Units 2102-2107, Metroplaza Tower I, 223 Hing Fong Road, Kwai Chung,
N.T., HONG KONG Tel: 852-2429-3118 Fax: 852-2428-9039
http://www.ch.onkyo.com/ HOMEPAGE
http://www.onkyo.com/