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The information contained in this document does not serve as any form of warranty regarding the
performance of our tools or equipment. The highlighted data points and other information provided are
solely intended to serve as threshold points where and/or when environmental parameters are known to
cause tool damage and/or accelerated wear. This information should not be relied upon, as various factors
may affect the results depending upon the circumstances. Halliburton shall not be held liable for any loss
or damage resulting from the use of the information contained herein, regardless of cause, including any
act or omission of Halliburton. Halliburton makes no warranties of any kind, express or implied, whether
fitness for a particular purpose, merchantability or otherwise, as to the accuracy of any information.
Downhole Equipment Technical Specification Information 3
Table of Contents
01 INTRODUCTION 5
3.1 Temperature 7
»» 3.1.1 M/LWD Tools 7
»» 3.1.2 Motors 7
»» 3.1.3 Turbodrills 8
»» 3.1.4 Geo-Pilot Rotary Steerable Systems (RSS)
®
8
»» 3.1.5 AGS™ Adjustable Gauge Stabilizers 8
3.2 Sand Content 8
3.3 Lost Circulation Materials 9
3.4 M/LWD Mass FLow Rate 9
3.5 WOB/RPM Limits for Tool-String Operation 10
»» 3.5.1 M/LWD Collars 10
»» 3.5.2 Rotary Steerable Systems 10
»» 3.5.3 Motors 11
»» 3.5.4 Turbodrills 11
3.6 Dogleg Severity Limits for Tool Operations 12
»» 3.6.1 Measurement-While-Drilling/
Logging-While-Drilling (M/LWD) Tools 12
»» 3.6.2 Geo-Pilot® RSS 12
»» 3.6.3 Motors 12
»» 3.6.4 Turbodrills 12
3.7 Overpull 14
»» 3.7.1 Overpull for LWD Tools 14
»» 3.7.2 Overpull for Motors 16
»» 3.7.3 Overpull for Turbodrills 17
»» 3.7.4 Overpull for Rotary Steerable Tools 17
04 DRILLSTRING VIBRATION 19
03
Criteria for Harsh Environment and
Exceeded Specified Limits
For all Sperry Drilling tool strings, the operating limit is determined by the
component in the tool string with the lowest specified limit.
3.1 TEMPERATURE
The table below details the start of the Harsh Environment Range and the
specified limit for the tools.
3.1.2 Motors
The temperature limit for Sperry Drilling motors is dependent on the motor
type and on the operating differential pressure used while drilling. Contact
your Sperry Drilling representative for the specified limits of the equipment
intended for use.
8 Sperry Drilling
3.1.3 Turbodrills
Harsh Environment Range Specified Limit
* The maximum operating static downhole temperature for hydrogenated nitrile butadiene rubber
(HNBR) bearings is 150°C (302°F), operations at higher temperatures, up to 180°C (356°F) require
increased bearing clearances. Contact your Sperry Drilling turbodrill representative.
The positive pulser has a limit of 40 lbm/bbl (114 kg/m3) medium nutplug,
fine Kwik-Seal® lost circulation material (LCM), except for the 3.125-in.tools
which are limited to 20 lbm/bbl (57 kg/m3).
The JetPulse™ Telemetry has a limit of 120 lbm/bbl (342 kg/m3) medium
nutplug, fine Kwik-Seal LCM.
Turbodrills can tolerate granular and limited fibrous LCMs. Nutplug LCM
is not recommended, as it can lock the turbodrill’s internal components.
Contact your Sperry Drilling turbodrill representative for detailed
information on products and concentrations that are compatible with the
turbodrills and materials that are incompatible.
All tool sizes have a mass flow limit, ppg x gpm or kg/l x lpm.
When run in a drillstring without a motor, or when tools are run above a motor,
the maximum RPM limit for all M/LWD systems and RSS is 180 RPM.
When run in a drillstring with a motor, the maximum RPM limit for all
M/LWD systems and RSS run below the motor is 250 RPM. The maximum
drillstring speed is the RPM limit of the motor being run.
The RPM limits for all tools when reaming off bottom are half the
maximum RPM when drilling.
In specific cases, the RPM limits for all tools can be altered based on an
assessment of the drilling environment and the mitigation practices in
place by completing a Management of Change assessment and receiving
approval from the appropriate global-level approvers.
* WOB limits for M/LWD collars are determined for 9 1/2-inch collars in a 17 1/2-inch hole, 8-inch
collars in a 12 1/4-inch hole, 6 3/4-inch collars in an 8 1/2-inch hole and 4 3/4-inch in a 6-inch hole.
Where the hole sizes are larger than those specified, then the WOB limit will need to be reduced
to prevent damage to the equipment. Contact your Sperry Drilling representative for the specified
limits of the equipment in the larger hole sizes.
3.5.3 Motors
String
String RPM
RPM Harsh
Motor Size WOB Specified
Environment
Limit[2]
Range[1]
7.00 in.
6.75 in. 50,000 lbf/22,241 daN Above 80 120
6.50 in.
5.00 in.
25,000 lbf/11,121 daN Above 80 120
4.75 in.
[1] RPM values are based on a 0-degree bend motor. For bent motors, guidelines for safe rotation
based on motor sizes, bend setting, and sliding dogleg severity (DLS) are provided in sections
1.1.18 and 2.2.5 of the Sperry® Drill Technical Information Handbook so that the motor is operated
below the endurance limit.
[2] For reaming operations with motors: A minimum reduction of 30 percent of flow rate and
50 percent string RPM is required.
3.5.4 Turbodrills
String RPM
Turbodrill Size WOB String RPM Specified
Limit*
[1] For Reaming Operations with Turbodrills refer to the Operations Manual D01275016
12 Sperry Drilling
9.5 in.
Rotating Above 6 deg/100 ft Rotating 8 deg/100 ft
8.00 in.
Non-Rotating Above 12 deg/100 ft Non-Rotating 14 deg/100 ft
7.75 in.
6.50 in.
Rotating Above 8 deg/100 ft Rotating 10 deg/100 ft
6.75 in.
Non-Rotating Above 19 deg/100 ft Non-Rotating 21 deg/100 ft
7.25 in.
4.75 in.
3.375 in. Rotating Above 12 deg/100 ft Rotating 14 deg/100 ft
3.50 in. Non-Rotating Above 28 deg/100 ft Non-Rotating 30 deg/100 ft
3.125 in.
3.6.3 Motors
The Maximum dogleg severity for motors is dependent on the motor type,
size, and bend setting; the dogleg severity limit of bent motors is specified
in Section 1.10 of the SperryDrill® Technical Information Handbook. Contact
your Sperry Drilling representative for the specified limits of the equipment
intended for use.
3.6.4 Turbodrills
The maximum dogleg severity for turbodrill equipment is calculated on
a job-to-job basis. Contact your Sperry Drilling representative for the
specified limits of the equipment intended for use.
14 Sperry Drilling
3.7 OVERPULL
ID Force ID Force
642,894 lbf /
2.00 in.
285,974 daN
Downhole Equipment Technical Specification Information
ID Force ID Force
1,021,666 lbf /
2.75 in.
454,460 daN
ID Force ID Force
1,384,538 lbf /
3.00 in.
615,873 daN
16 Sperry Drilling
ID Force ID Force
1,899,598 lbf /
3.50 in.
844,983 daN
* For the Geo-Pilot® GXT configuration, the maximum bit overpull for the motor defines
the operating limit, as this is connected to the rotary steerable tool.
04
Drillstring Vibration
Tools that are subjected to vibration and shocks will have their expected
life reduced or will incur serious damage. Tools that contain electronics and
sensor packages are particularly vulnerable.
The following tables define low, medium, and high levels of vibration
severity together with the specified limits for various types of tools.
-2g -1g 1g 2g
2g 4g
-2g -1g 1g 2g
2g 4g
-2g -1g 1g 2g
15g 40g
Average X, Y in the high zone for 18 minutes or greater and tools have
exceeded specified limits.
Average Z in the high zone for 8 minutes or greater and tools have Mud Resistivity
exceeded specified limits. and Temperature
Average X-Average Y in the high zone for 18 minutes or greater and tools
have exceeded specified limits.
Peak X or Y in the high zone for 150 events or greater and tools have
exceeded specified limits.
Peak Z in the high zone for 100 events or greater and tools have exceeded
specified limits.
Torsional Efficiency %
0% 100% 150% 200% EWR™-M5
SSI LOW MEDIUM HIGH
SSI between 100 percent and 150 percent for greater than 12 hours and tool is
outside limits. SSI greater than150 percent for greater than 30 minutes and
tool is outside limits.
Note: The Harsh Environment Range for Geo-Pilot® tools includes any period in the high
vibration range that is less than 30 minutes.
2g 4g
15g 40g
10g 20g
Average X, Y in the high zone for 18 minutes or greater and tools have
exceeded specified limits.
Average Z in the high zone for 8 minutes or greater and tools have
exceeded specified limits.
Average X-Average Y in the high zone for 18 minutes or greater and tools
have exceeded specified limits.
Peak X or Y in the high zone for 150 events or 10 minutes or greater and
tools have exceeded specified limits.
Peak Z in the high zone for 100 events or 7 minutes or greater and tools
have exceeded specified limits.
Torsional Efficiency %
100% 50% 25% 0% -VE%
2g 4g
2g 4g
2g 4g
10g 20g
Average X in the high zone for 18 minutes or greater and tools have
exceeded specified limits.
Average Z in the high zone for 8 minutes or greater and tools have
exceeded specified limits.
Peak X in the high zone for 10 minutes or greater and tools have exceeded
specified limits.
Peak Z in the high zone for 6.67 minutes or greater and tools have
exceeded specified limits.
24 Sperry Drilling
M5-DDS2 Sensor
The M5-DDS2 sensor is a three-axis device built into the M5 sensor
collar with two pairs of accelerometers, one low range and one high
range. Of the three-axis device, two are oriented for tangential and radial
measurements (X and Y) and one is for an axial measurement (Z). Rotation
is measured using magnetometers and RPM changes from torsional
vibration are measured directly.
05
Other Circumstances that Cause
Specified Limits to Be Exceeded
Where a specified operating limit has been exceeded, then any subsequent
equipment failure will be deemed to be caused by improper use of the tool
and any nonproductive time should not be attributed to Sperry Drilling.
»» Pack-offs that occur above the tools and cause the pressure at the tool
to exceed the pressure limit.
»» Tripping speeds must be monitored and adjusted to reasonable levels
based on certain specific conditions, well profiles, and BHA configurations
(e.g., changes in hole size, tripping through casing shoes or liner tops,
areas of known high dogleg, and areas of known wellbore instability
»» Reasonable advance notice is required of changes in operational
parameters, including alterations to the circulation system (pumping pills
or slugs, mud weight, LCM, acid)
»» Certain formations can be exceptionally abrasive and cause excessive
collar wear.
»» Excessive amounts of abrasive solids and/or extraordinarily abrasive solids
will cause extensive damage to tools. With increasing mud weight, the
total solids concentration in the mud system increases significantly; the
damage (erosion) internally to the tools is a function of flow rate and solids
content. Low-density solids are generally more abrasive, and it is essential
that proper fluid cleaning systems are utilized to overcome this problem.
»» Metal shavings, filings, scale, low-gravity formation solids, or other
materials that enter into the drilling fluid through normal operation or
otherwise can cause erosion or other damage to tools. The presence of
abnormal levels of such abrasive materials is evidence of an ESL condition.
When such evidence is present and more than normal erosion is noted
after strip down in the local workshop, an ESL claim will be submitted.
»» Using LCM with other than fine to medium granularity, or mixing LCM
incorrectly, can cause specified limits to be exceeded.
»» All drilling fluids contain corrosive elements, and damage to downhole
tools will occur on the surface where oxygen is available to fuel the
reaction. As a consequence, all tools must be thoroughly flushed and
hosed, externally and internally, after use in either oil-based mud (OBM)
or water-based mud (WBM) systems. The cleaning fluid should have a low
chloride content – in the order of fresh water (< 500 ppm/< 500 mg/l).
The customer is required to provide facilities and clean water, as well as
the required rig time to perform these procedures.
»» Any application that results in physical damage beyond what is
considered normal wear and tear is considered to be an ESL condition.
»» Drilling with hematite, silicate, formate, laminum, or ilmenite drilling
fluids is known to accelerate the wear or damage to the downhole
tools. If these drilling fluids are to be used, then the local Sperry Drilling
representative should be contacted to obtain the specifications and
procedures for the specific application.
»» Air drilling, nitrogen injection/multiphase fluid, underbalanced drilling
operations, and snubbing operations are deemed special operations not
covered by the normal operating specifications published in the data sheets.
Sales of Halliburton products and services will be in accord solely with the
terms and conditions contained in the contract between Halliburton and
the customer that is applicable to the sale.
H06039
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