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5t R
3.0t-3.5t R Series Internal Com bustion Counterbalanced Forklift Truck
PARTS CATALOG
12/2014
1 2012 3.0t 3.5t R
2
.
3
4
5
6 -X
7 2.0t-3.5t R
INFORMATION
.This catalogue collects all of the parts (components)in series of 2012 Version 3-3.5 ton R fork lift trucks.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the
catalogue and then the codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the interchangeable parts and components ,non-interchangeable parts and components are noted that which model
can be applied, and it will be noted at top righter corner of catalogue and corresponding remark..
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, pleass
consult with sales department of Hangzhou Forklift Truck Co., ltd.
. Container fork lift truck and CP series truck is same except of the lifting system.
. Mast see “2-3.5t R Series Internal Combustion Counterbalanced Forklift Truck Mast Parts Catalog ”.
I
Abbreviations and codes
A A1 B A A1 B Model numbers
A1,A2,A3 ·········· A1,A2,A3 ········· Item,Assy
Assy ················ Assy ················· Assembly
INC ·················· INC ·················· Including
LPG-Y ·············· LPG-Y ·············· Single fuel
LPG-QY ··········· LPG-QY ··········· Daul fuel
IMPCO ············· IMPCO IMPCO ············· IMPCO Combustion System
BRC ················· BRC BRC ················· BRC Combustion System
II
CONTENTS
III
Part Driving system contents
1-A
Item Description Serial No. Page
9 A1 E1 G3 J J1 K1 O R1 R3 T1 W Q X Y 1-15
Fig. 9 Cooling oil pipe assy
10 H1 W1 Q1 1-16
Fig. 10 Cooling oil pipe assy
11 N1 N P X1 Y1 1-17
Fig. 11 Cooling oil pipe assy
12
L M M1 1-18
Fig. 12 Cooling oil pipe assy
13
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 R2 R3 T1 W 1-19
Fig. 13 Drive axle
Chinese Gearbox
13-1 Okamura Gearbox
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 1-23
Fig. 13-1 Drive axle R2 R3 T1 W Q X Y
H1 N N1 P W1
Q1 X1 Y1
14
2014-02-01 H1 L M M1 N N1 P W1 1-27
Fig. 14 Drive axle
14-1
2014-02-01 L M M1 1-31
Fig. 14-1 Drive axle
15-1 3.0t-3.5t
1-34
Fig. 15-1 Brake assy,LH All models of truck
15-2 3.0t-3.5t
1-37
Fig. 15-2 Brake assy,RH All models of truck
16 1 1.0t-3.5t
1-41
Fig. 16 Transmission(clutch type Part-1) ShaoXin JDS JDS Series Mechanical Gearbox
17 2 1.0t-3.5t
1-44
Fig. 17 Transmission(clutch type Part-2) ShaoXin JDS JDS Series Mechanical Gearbox
17-a 1.0t-3.5t
1-48
Fig. 17-a Spindle assy (ShaoXin) JDS JDS Series Mechanical Gearbox
18 1.0t-3.5t YQX YQXD
1-50
Fig. 18 Transmission(tor-con type) ShaoXin YQX, YQXD Series Hydrodynamic Gearbox
1-B
Item Description Serial No. Page
19 1.0t-3.5t YQX YQXD
1-56
Fig. 19 Hydraulic clutch(tor-con type) ShaoXin YQX, YQXD Series Hydrodynamic Gearbox
20 1.0t-3.5t YQXD
1-58
Fig. 20 Cover control valve & inching valve(tor-con type) ShaoXin YQXD Series Hydrodynamic Gearbox
21 1.0t-3.5t YQX
1-60
Fig. 21 Cover control valve & inching valve(tor-con type) ShaoXin YQX Series Hydrodynamic Gearbox
22 ( 1.0t-3.5t
1-62
Fig. 22 Reduction & differential (ShaoXin) All models of truck
23 1.0t-3.5t YQX YQXD
1-66
Fig. 23 Charging pump(tor-con type) ShaoXin YQX, YQXD Series Hydrodynamic Gearbox
24 1 1.0t-3.5t
1-67
Fig. 24 Transmission(clutch type Part-1) ZhongNan JDS JDS Series Mechanical Gearbox
25 2 1.0t-3.5t
1-70
Fig. 25 Transmission(clutch type Part-2) ZhongNan JDS JDS Series Mechanical Gearbox
26 1.0t-3.5t YQX YQXD
1-75
Fig. 26 Transmission(tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
27 1.0t-3.5t YQX YQXD
1-81
Fig. 27 Hydraulic clutch(tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
28 DCCT5 1.0t-3.5t YQXD
1-83
Fig. 28 inching valve(tor-con type) ZhongNan YQXD Series Hydrodynamic Gearbox
29 ZhongNan 1.0t-3.5t YQX
1-86
Fig. 29 Cover control valve & inching valve(tor-con type) YQX Series Hydrodynamic Gearbox
30 ( 1.0t-3.5t
1-89
Fig. 30 Reduction & differential (ZhongNan) All models of truck
31 1.0t-3.5t YQX YQXD
1-93
Fig.31 Charging pump(tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
32 1.0-3.5t 1-94
Fig. 32 Torque converter assy Y43160X ( )
33 1 Y43160X Hydrodynamic Transmission Gearbox
(Okamura) 1-95
Fig. 33 Transmission (part-1)
1-C
Item Description Serial No. Page
34 2
1-99
Fig. 34 Transmission (part-2) 1.0-3.5t
35 3 Y43160X ( )
1-101
Fig.35 Transmission (part-3) Y43160X Hydrodynamic Transmission Gearbox
36 (Okamura)
1-103
Fig. 36 CONTROL VALVE
37 3.0-3.5t 3.0-3.5t Y43160X ( )
1-106
Fig. 37 3.0-3.5t REDUCTION & DIFFERENTIAL Hydrodynamic Transmission Gearbox (Okamura)
1-D
1 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 1 Driving system I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
2 N150-100001-000 1
Gasket
B10×35
3 G000120-010035-01 1
Pin B10×35
12
4 G000093-000010-00 12
Washer 12
M12×40
5 G005783-012040-00 10
Bolt M12×40
M12×30
6 G005783-012030-00 2
Bolt M12×30
Mechanical
7 JDS30-G00 1 2013-01-01
transmission JDS30
Mechanical
7 A300-120000-G00 1 2013-01-01
transmission JDS30A
8 30HB-100002 1
Gasket
2
9 1
Clutch See Fig.2
10
10 G000093-000010-00 7
Washer 10
M10×30
11 G005783-010030-00 7
Bolt M10×30
( ) 7
12 N163-113000-000 2
front wheel assy (Single) See Fig.7
( )Inner 8
12 N163-113000-500 2
front wheel assy(double) See Fig.8
( )Outer 8
12 N163-111000-500 2
front wheel assy(double) See Fig.8
1-1
2 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 2 Clitch I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
A1 N150-120000-000 1 A B
Clutch
A2 R9217-110000-000 1 E
Clutch
A3 N152-120000-000 1 G2 I1 K
Clutch
A4 R836-120000-000 1 R R2
Clutch
1 N163-610100-W00 4
Fastener
2 N150-120005-000 2
Plate
3 N150-120003-000 1
Dustproof hood
4 N163-420100-000 4
Screw
5 N150-120004-000 1
Clutch cover
6 N150-120001-000 1 A B E
Clutch housing
6 N152-120001-000 1 G2 I1 K
Clutch housing
6 R836-120001-000 1 R R2
Clutch housing
PKD-100
7 PKD-100-G00 1
Wire
12
8 G000093-000012-00 1
Washer 12
1-2
2 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 2 Clitch I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
9 R9217-110001-000 1 G2 I1 K E
Ball-ended supporting
9 N152-120002-000 stud,clutch release fork 1 R2 R2
10 N150-120007-000 1
Snap ring
11 N150-120006-000 1
Release fork
B6×12
12 G00119-000012-00 3
Pin B6×12
45° M6
13 G001153-006000-00 1
Grease nipple M6
M10×35
14 G005783-010035-00 9
Bolt M10×35
10
15 G000093-000010-00 9
Washer 10
10×35
16 G000120-010035-00 2
Pin 10×35
A5 N150-121000-000 1 /INC:13,17,18
Clutch relesae coller assy
17 N150-121002-000 1
Bushing
18 N150-121001-000 1
Clutch relesae coller
9688211
19 9688211-G00 1
Release bearing clutch
20 N150-122000-000 1 A B R R2
Clutch pressure plate
20 30HBG32-121000
Clutch pressure plate
1 E G2 I1 K
1-3
2 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 2 Clitch I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
23 N150-124000-000 1
Clutch pressure plate
1-4
3
A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 T1 CPCD30/35N-RW27
Fig. 3 Driving system
2 N150-100001-000 1
Gasket
12
3 G000093-000010-00 10
Washer 12
M12×40
4 G005783-012040-00 2
Bolt M12×40
M12×30
5 G005783-012030-00 8
Bolt M12×30
A1 E1 T1
6 YQXD30A-G00 1
Transmission Solenoid valve,directional
6 YQX30A-G00 1
Transmission Manual directional control
M10×35
7 G005783-010035-00 9
Bolt M10×35
10
8 G000093-000010-00 9
Washer 10
8
9 G000093-000008-00 6
Washer 8
M8×20
10 G005783-008020-00 6
Bolt M8×20
B8×35
11 G000120-008035-01 1
Pin B8×35
( ) 7
12 N163-113000-000 2
front wheel assy (Single) See Fig.7
( )Inner 8
12 N163-113000-500 2
front wheel assy(double) See Fig.8
( )Outer 8
12 N163-111000-500 2
front wheel assy(double) See Fig.8
1-5
G3CPCD30/35N-RW10 K1 CPCD30/35N-RW13 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22
4
O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7 R3CPQD30/35N-RW7-Y W CPCD30/35N-RW33
Fig. 4 Driving system
Q CPCD30/35N-RW56 X CPCD30/35N-RW43 Y CPCD30/35N-RW55
2 N150-100001-000 1
Gasket
B10×35
3 G000120-010035-00 1
Pin B10×35
12
4 G000093-000012-00 12
Washer12
M12×40
5 G005783-012040-00 10
Bolt M12×40
M12×30
6 G005783-012030-00 2
Bolt M12×30
G3 K1 J J1 O W Q
7 YQXD30-G00 1
Hydraulic transmission X Y
7 YQXD30H1-G00 1 R1 R3
Hydraulic transmission
10
8 G000093-000010-00 8
Washer10
M10×1.25×35
9 G005786-010035-00 8 G3 W Q X Y
Bolt M10×1.25×35
M10×45
9 G005782-010045-00 6 J J1 O
Bolt M10×45
M10×35
9 G005783-010035-00 8 R1 R3
Bolt M10×35
M10×1.25×35
10 G005785-010035-00 2 J J1 O
Bolt M10×1.25×35
M10
11 G006170-000010-00 6 J J1 O
Nut M10
8
12 G000093-000008-00 12
Washer 8
1-6
G3CPCD30/35N-RW10 K1 CPCD30/35N-RW13 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22
4
O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7 R3CPQD30/35N-RW7-Y W CPCD30/35N-RW33
Fig. 4 Driving system
Q CPCD30/35N-RW56 X CPCD30/35N-RW43 Y CPCD30/35N-RW55
1-7
5
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 5 Driving system
14 14-1
Drive axle assy
1 N163-110000-000 1 See Fig.14 or Fig.14-1
( without
, Single tyre
Front wheel assy)
14 14-1
Drive axle assy
1 R963-110000-500 See Fig.14 or Fig.14-1
( without
, Double tyre
Front wheel assy)
2 N163-100001-000 1
Gasket
10
3 G000093-000010-00 26
Washer 10
M10×35
4 G005783-010035-00 12
Bolt M10×35
5 N163-100002-000 1
Bolt
6 31010-64K00-G00 1
Transmission
M10×50
7 G005782-010050-00 5
Bolt M10×50
M10
8 G006170-000010-00 6
Nut M10
M10×1.25×16
9 G005786-010016-00 8
Nut M10×1.25×16
8
10 G000093-000008-00 1
Washer 8
8
11 G0097P1-000008-00 1
Washer 8
M8×50
12 G005783-008050-00 1
Bolt M8×50
1-8
5
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 5 Driving system
1-9
6 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.6 Driving system W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
1-10
6 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.6 Driving system W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
14 K91331-30031-G00 1
Left shock pad
15 K91331-30041-G00 1
Right shock pad
M12×1.25×85
16 G005785-012085-00 2
Bolt M12×1.25×85
M12×1.25×25
17 G005786-012025-00 4
Bolt M12×1.25×25
18 R561-101000-000 2
Bracket
INC:Fig.32-36,
19 Y43160X-000-G00 1
Transmission Except:Fig.33 Item 3
1-11
7 3.0t-3.5t
Fig.7 Front wheel Single tyre All models of truck
1 N163-113100-000 2 Black
Rim-assy
28×9-15
2 GT10823-2800915-00 2 Solid Tyre
Solid Tyre 28×9-15
28×9-15-12PR
2 GT02982-280091512-00 2 Inflated tyre
Inflated tyre
3 N163-110015-000 12
Nut, Hub
28×9-15 Optional
4 GT10823-2800915-02 2
Non-trace tyre 28×9-15 Solid Tyre
5 N163-110014-000 12
Bolt, Hub Single tyre
1-12
8 3.0t-3.5t
Fig.8 Front wheel Double tyre /All models of truck
28×9-15-12PR
1 GT02982-280091512-00 4 Inflated tyre
Inflated tyre
2 N163-111100-500
Outer Rim-assy 2 Black
3t-3.5t
3 2
Ring 3t-3.5t Not the part
4 N163-113100-500
Inner Rim-assy 2 Black
5 R960-110001-500 1
Fender Left
5 R960-110002-500
Fender Right 1
M12×45
6 G005783-012045-00 8
Bolt M12×45
12
11 7 G000093-000012-00 8
Washer 12
M12
8 G006170-000012-00 8
Nut M12
4
9 50CDA-210001 2 Inflated tyre
Extension tube
1-13
8 3.0t-3.5t
Fig.8 Front wheel Double tyre /All models of truck
11 N163-110001-500 12
9 Bolt, Hub Double tyre
7
8
13~ 14-1
Note:Some models With Single tyre and Double tyre, Hub can not See Fig.13~Fig.14-1Drive
be universal. axle
11
1-14
A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 G3CPCD30/35N-RW10 J CPQD30/35N-RW22-Y
9 J1 CPQD30/35N-RW22 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7
Fig.9 Cooling oil pipe assy R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33 Q CPCD30/35N-RW56
X CPCD30/35N-RW43 Y CPCD30/35N-RW55
A2 N164-110000-000 1 J J1 O R1 R3 X Y
Oil coolingpipe assy
23
1 Q672-23-G00 4
Clamp 23
M8×12
2 G005783-008012-00 4
Bolt M8×12
8
3 G000093-000008-00 4
Washer 8
4 N160-110002-000 4
Clamp
L=2100
5-1 N160-110002-W00 1 A1 E1 G3 K1 T1 W Q
Rubber pipe
L=1500
5-2 N164-110002-W00 1 J J1 O R1 R3 X Y
Rubber pipe
L=2400
6-1 N160-110003-W00 1 A1 E1 G3 K1 T1 W Q
Rubber pipe
L=1500
6-2 N164-110002-W00 1 J J1 O R1 R3 X Y
Rubber pipe
7 N160-110001-000 2
Connector
14
8 J000982-000014-00 2
Washer
8
9 G0097P1-000008-00 4
Washer 8
1-15
10 H1 CPCD30/35N-RW10B W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B
Fig.10 Cooling oil pipe assy
A1 R561-120000-000 1
Oil coolingpipe assy
20
1 Q672-20-G00 4
Clamp 20
M8×12
2 G005783-008012-00 4
Bolt M8×12
8
3 G000093-000008-00 4
Washer 8
4 N160-120002-000 4
Clamp
L=2100
5 N160-110002-W00 1
Rubber pipe
L=2400
6 N160-110003-W00 1
Rubber pipe
7 N040-110001-000 2
Link bolt
8 N040-110100-000 2
Connector
8
9 G0097P1-000008-00 4
Washer 8
1-16
11 N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.11 Cooling oil pipe assy X1CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
A1 R564-110000-000 1
Oil coolingpipe assy
23
1 Q672-23-G00 4
Clamp 23
M8×16
2 G005783-008012-00 2
Bolt M8×16
8
3 G000093-000008-00 2
Washer 8
4 N160-120002-000 2
Clamp
L=1550
5 R564-110001-W00 2
Rubber pipe
14
6 J000982-000014-00 2
Washer 14
7 N040-110001-000 2
Link bolt
8 N040-110100-000 2
Connector
1-17
12
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.12 Cooling oil pipe assy
A1 N163-120000-000 1
Oil coolingpipe assy
1 N163-120001-000 2
Bolt
16
2 J001002-000016-00 4
Washer 16
3 N163-120100-000 1
Cooling pipe assy
23
4 Q672-23-G00 4
Clamp 23
L=1410
5 N163-120004-W00 1
Rubber pipe
6 N160-120002-000 2
Clamp
8
7 G000093-000008-00 2
Washer 8
M8×12
8 G005783-008012-00 2
Bolt M8×12
L=1080
9 N163-120003-W00 1
Rubber pipe
PKD-300
10 PKD-300-G00 1
Wire
1-18
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J E1 CPCD30/35N-RG32
13 G3 CPCD30/35N-RW10 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 K CPC30/35N-RW13
2014-02-01 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y
Fig.13 Drive axle R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33
A1 N150-114000-000 1 INC:1,7,9,9-1
Axle
1 N150-114002-000 2
Plug Do not supply separately
1
Z /8
2 Q903-Z1/8-G00 1
Vented plug
<2013-10-01
3 N163-110017-000 1
Plug
6 N163-110016-000 1
Plug
7 N150-114001-000 1
Axle housing Do not supply separately
12
8 G007244-000012-00 16
Washer 12
1-19
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J E1 CPCD30/35N-RG32
13 G3 CPCD30/35N-RW10 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 K CPC30/35N-RW13
2014-02-01 K1 CPCD30/35N-RW13
Fig.13 Drive axle O CPQD30/35N-RW52-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33
11 N163-110004-000 8
Bolt
12 N163-110001-000 1
Left Plate
13 N163-110002-000 1
Right Plate
14 N163-110003-000 1
Plate
20
15 G000093-000020-00 20
Washer 20
M20×1.5
16 G006171-000020-02 20
Nut M20×1.5
15-1
17 N163-111000-G00 1
Brake assy,LH See Fig.15-1
15-2
18 N163-112000-G00 1
Brake assy,RH See Fig.15-2
14
19 G007244-000014-00 16
Washer 14
20 N163-110020-000 16
Bolt
21 N163-110006-000 2
Brake drum
SD100×140×12
22 HG40692-100014012-01 2
Oil seal
1-20
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J E1 CPCD30/35N-RG32
13 G3 CPCD30/35N-RW10 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 K CPC30/35N-RW13
2014-02-01 K1 CPCD30/35N-RW13
Fig.13 Drive axle O CPQD30/35N-RW52-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33
24 N163-110007-000 2
Wheel hub
25 N163-110009-000 2
Lock nut
26 N163-110011-000 2
Locking shim
6
27 G000093-000006-00 4
Washer 6
M6×12
28 G005783-006012-00 4
Bolt M6×12
PD45×62×12
29 HG40692-045006212-00 2
Oil seal
30 N163-110018-000 2
Gasket
31 N150-110001-000 2
Half shaft
32 N163-110019-000 16
Clamp split-ring
33 N163-110021-000 16
Bolt
D12×35
34 G000119-012035-03 4
Pin D12×35
M16×1.5
35 J001000-0161P5-00 1
Plug M16×1.5
M20×1.5
36 G006171-000020-02 Nut M20×1.5 12
20
37 G000093-000020-00 Washer 20 12
1-21
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J E1 CPCD30/35N-RG32
13 G3 CPCD30/35N-RW10 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 K CPC30/35N-RW13
2014-02-01 K1 CPCD30/35N-RW13
Fig.13 Drive axle O CPQD30/35N-RW52-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33
38 N163-110014-000 Bolt 12
Single tyre
38 N163-110000-500 Bolt 12
Double tyre
39 N163-110015-000 Nut 12
1-22
13-1 Chinese Gearbox
Okamura Gearbox
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 R2 R3 T1 W Q
Fig.13-1 Drive axle X Y
H1 N N1 P W1 Q1 X1 Y1
2 N163-110001-001 1
Left Plate Chinese Gearbox
2 R561-110001-001 1
Left Plate Okamura Gearbox
M16×1.5
3 J001000-0161P5-00 1
Plug M16×1.5
16
4 J000982-000016-00 1
Washer 16
5 XB450-115000-000 1
Vented plug
2013-10-01
6 RC250-110004-000 1
Plug
1-23
13-1 Chinese Gearbox
Okamura Gearbox
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 R2 R3 T1 W Q
Fig.13-1 Drive axle X Y
H1 N N1 P W1 Q1 X1 Y1
8 N163-110016-000 1
Plug
20
9 J000982-000020-00 1
Washer 20
10 N150-110004-000 1
Axle Chinese Gearbox
10 R561-110005-000 1
Axle Okamura Gearbox
11 N163-110004-000 8
Bolt
12 N163-110002-001 1
Right Plate Chinese Gearbox
12 R561-110002-001 1
Right Plate Okamura Gearbox
13 N163-110003-000 1
Plate
20
14 G000093-000020-00 20
Washer 20
M20×1.5
15 G006171-000020-02 20
Nut M20×1.5
See Fig.15-2,
16 1
Brake assy,RH Chinese Gearbox
See Fig.15-2,
16 Brake assy,RH 1
Okamura Gearbox
14
17 G007244-000014-00 16
Washer 14
18 A300-110005-000 16
Bolt, Brake plate assy Chinese Gearbox
1-24
13-1 Chinese Gearbox
Okamura Gearbox
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 R2 R3 T1 W Q
Fig.13-1 Drive axle X Y
H1 N N1 P W1 Q1 X1 Y1
18 XF250-110007-000 16
Bolt Okamura Gearbox
FB105×140×12
19 G9877P1-140010512-01 2
Oil seal
20 A300-110001-000 2
Oil Seat
7816
21 A300-110010-G00 2
Bearing
/Single tyre,
22 A300-110002-000 2
Hub /Chinese Gearbox
/Double tyre,
22 A300-110002-500 2
Hub /Chinese Gearbox
Single tyre,
22 XF300-110002-001 2
Hub /Okamura Gearbox
/Double tyre,
22 XF300-110007-500 2
Hub /Okamura Gearbox
24 N163-110015-000 12
Nut, Hub
7815
25 N163-110100-G00 2
Bearing
26 N163-110009-000 2
Lock nut
27 N163-110011-000 2
Locking shim
6
28 G000093-000006-00 4
Washer 6
1-25
13-1 Chinese Gearbox
Okamura Gearbox
2014-02-01 A A1 B E1 G3 J J1 K K1 O R R1 R2 R3 T1 W Q
Fig.13-1 Drive axle X Y
H1 N N1 P W1 Q1 X1 Y1
31 N163-110018-000 2
Gasket
32 N150-110001-001 2
Half shaft Chinese Gearbox
32 XB250-110001-000 2
Half shaft Okamura Gearbox
D12×35
33 G000119-012035-03 2
Pin D12×35 Okamura Gearbox
34 N163-110019-000 18
Clamp split-ring Okamura Gearbox
12
35 G007244-000012-00 18
Washer 12 Okamura Gearbox
36 A300-110006-000 Bolt 20
Chinese Gearbox
36 N163-110021-000 18
Bolt Okamura Gearbox
1-26
14 H1CPCD30/35N-RW10B L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
2014-02-01
Fig.14 Drive axle N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y W1 CPCD30/35N-RW33B
6 N163-110016-000 2
Plug
( ) L M M1
7 N163-114001-000 1
Axle housing(workblank) Do not supply separately
H N N1 P W1
7 R561-114001-000 1
Axle housing Do not supply separately
12
8 G007244-000012-00 16
Washer 12
M12×45
9 G005783-012045-00 2 L M M1
Bolt M12×45
1-27
14 H1CPCD30/35N-RW10B L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
2014-02-01
Fig.14 Drive axle N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y W1 CPCD30/35N-RW33B
10 N163-114002-000 1 L M M1
Pipe
11 N163-110004-000 8
Bolt
12 N163-110001-000 1 L M M1
Left Plate
12 R561-110001-000 1 H N N1 P W1
Left Plate
13 N163-110002-000 1 L M M1
Right Plate
13 R561-110002-000 1 H N N1 P W1
Right Plate
14 N163-110003-000 1
Plate
20
15 G000093-000020-00 20
Washer 20
M20×1.5
16 G006171-000020-05 20
Nut M20×1.5
1-28
14 H1CPCD30/35N-RW10B L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
2014-02-01
Fig.14 Drive axle N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y W1 CPCD30/35N-RW33B
20 N163-110020-000 16 L M M1
Bolt
2011-12
20 XF300-110003-0004 16
Bolt H N N1 P W1
21 N163-110006-000 2
Brake drum
SD100×140×12
22 HG40692-100014012-01 2
Oil seal
7815
23 N163-110100-G00 4
Bearing
24 N163-110007-000 2
Wheel hub
25 N163-110009-000 2
Lock nut
26 N163-110011-000 2
Locking shim
6
27 G000093-000006-00 4
Washer 6
M6×12
28 G005783-006012-01 4
Bolt M6×12
PD45×62×12
29 HG40692-045006212-00 2 L M M1
Oil seal
PD48×62×12
29 HG40692-048006212-00 2 H N N1 P W1
Oil seal
30 N163-110018-000 2
Gasket
31 N163-110012-000 1 L M M1
Left half shaft
1-29
14 H1CPCD30/35N-RW10B L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
2014-02-01
Fig.14 Drive axle N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y W1 CPCD30/35N-RW33B
31 N163-110013-000 1 L M M1
Right half shaft
32 R561-110003-000 2 H N N1 P W1
Half shaft
33 N163-110019-000 16
Clamp split-ring
34 N163-110021-000 16
Bolt
D12×35
35 G000119-012035-03 4
Pin D12×35
M14×1.5 2011-12
36 G006171-000014-05 16
Nut M14×1.5 H N N1 P W1
2011-12
37 R561-110003-0004 16
Bolt H N N1 P W1
1-30
14-1
2014-02-01 L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.14-1 Drive axle
6 N163-110016-000 2
Plug
( ) L M M1
7 N163-114001-000 1
Axle housing(workblank) Do not supply separately
12
8 G007244-000012-00 16
Washer 12
M12×45
9 G005783-012045-00 2 L M M1
Bolt M12×45
12 L M M1
9-1 G007244-000012-00 2
Washer 12 2014-02-01
10 N163-114002-000 1 L M M1
Pipe
11 N163-110004-000 8
Bolt
L M M1
12 N163-110001-001 1
Left Plate 2014-02-01
L M M1
13 N163-110002-001 1
Right Plate 2014-02-01
1-31
14-1
2014-02-01 L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.14-1 Drive axle
14 N163-110003-000 1
Plate
20
15 G000093-000020-00 20
Washer 20
M20×1.5
16 G006171-000020-05 20
Nut M20×1.5
L M M1 2014-02-01
17 1
Brake assy,LH 15-1/See Fig.15-1
L M M1 2014-02-01
18 1
Brake assy,RH 15-2/See Fig.15-2
14
19 G007244-000014-00 16 L M M1
Washer 14
20 A300-110005-000 16 L M M1
Bolt, Brake plate assy
21 N163-110006-000 2
Brake drum
SD100×140×12
22 HG40692-100014012-01 2
Oil seal
7815
23 N163-110100-G00 4
Bearing
24 N163-110007-000 2
Wheel hub
25 N163-110009-000 2
Lock nut
26 N163-110011-000 2
Locking shim
6
27 G000093-000006-00 4
Washer 6
M6×12
28 G005783-006012-01 4
Bolt M6×12
1-32
14-1
2014-02-01 L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.14-1 Drive axle
30 N163-110018-000 2
Gasket
31 N163-110012-000 1 L M M1
Left half shaft
31 N163-110013-000 1 L M M1
Right half shaft
33 N163-110019-000 16
Clamp split-ring
34 N163-110021-000 16
Bolt
D12×35
35 G000119-012035-03 4
Pin D12×35
36
Without the parts
37
Without the parts
1-33
15-1 3.0t-3.5t
Fig.15-1 Brake assy,LH All models of truck
A1 N163-111000-G00 1 <2014-02-01
Brake assy,LH
2014-02-01 A1<2014-11-15,
A1 N163-111000-G01 1
Brake assy,LH Drive axle Improve
2014-11-15,
A1 N163-111000-G02 1
Brake assy,LH friction plate Improve
GB21-76- M8×1.25×25-6g
1 2
M8×1.25×25-6g Bolt M8×1.25×25-6g
8
2 GB91-76-8 2
Washer 8
3 24433-70040G 1
Cove adjusting hole
4 24433-70010G 2
Spring parking
5 24433-72000G-L 1 <2014-02-01
Brake plate assy,LH
2014-02-01,
5 24433-72000G01-L 1
Brake plate assy,LH Drive axle Improve
6 24433-70150G 1
Pin
7 24433-70140G-L 1
Lever parking,LH
( ) /INC:8,20,
A2 24433-71/5000G-L 1
Brake shoe assy,LH <2014-11-15
( ) /INC:8,20
A2 FHXX24433-71/5000G-L 1
Brake shoe assy,LH 2014-11-15
1-34
15-1 3.0t-3.5t
Fig.15-1 Brake assy,LH All models of truck
9 24433-70020G 4
Spring seating
10 24433-70030G 2
Spring
11 24433-70050G 1
Spring
12 24433-70100G-L 1
Lever,LH
13 24433-70090G-L 1
Twist spring,LH
14 24433-74000G-L 1
Adjusting fitting assy,LH
15 24433-73000G 1
Spring fitting assy
16 24433-70071G-L 1
Return spring, Left rear
17 24433-70081G 1
Oriented block
18 24433-70070G-L 1
Return spring, Left Front
19 24433-70060G 1
Guide Strip
1-35
15-1 3.0t-3.5t
Fig.15-1 Brake assy,LH All models of truck
21 24433-76000G 1
Wheel cylinder assy
21-1 24433-76030G 2
Cup,piston
21-2 22673-72101 2
Cover,dust
22 24433-70110G 1
Pin
23 24433-70120G-L 1
Lever pushing,LH
24 24433-70170G 1
Retainer
25 24433-70160G 1
Washer,lock
26 24433-70130G 1
Spring
( )
27 N163-111100-000 1
Cable, Control,LH
1-36
15-2 3.0t-3.5t
Fig.15-2 Brake assy,RH All models of truck
1
Item Part No. Description Qty Remarks or Serial No.
2
Remaining models
A1 N163-112000-G00 1
Brake assy,RH
3 <2014-02-01
27 , Remaining models,
A1 N163-112000-G01 1 2014-02-01 A1<2014-11-15,
Brake assy,RH
4 Drive axle Improve
5 2014-11-15,
21 A1 N163-112000-G02 1
Brake assy,RH friction plate Improve
6
20 Okamura gearbox
A2 R561-111000-G00 1
Brake assy,RH
7 <2014-02-01
19
Okamura gearbox
A2 R561-111000-G01 1
Brake assy,RH 2014-02-01,
18 Drive axle Improve
GB21-76- M8×1.25×25-6g
1 2
M8×1.25×25-6g Bolt M8×1.25×25-6g
8
2 GB91-76-8 2
Washer 8
17
8 3 24433-70040G 1
Cove adjusting hole
16 4 24433-70010G 2
Spring parking
5 24433-72000G-R 1 <2014-02-01
Brake plate assy,RH
15
2014-02-01,
14 13 12 11 10 9 5 24433-72000G01-R 1
Brake plate assy,RH Drive axle Improve
1-37
15-2 3.0t-3.5t
Fig.15-2 Brake assy,RH All models of truck
1
Item Part No. Description Qty Remarks or Serial No.
2
6 24433-70150G 1
Pin
7 24433-70140G-R 1
3 Lever parking,RH
( ) /INC:8,20,
27 A3 24433-71/5000G-R 1
Brake shoe assy,RH <2014-11-15
4 ( ) /INC:8,20,
A3 FHXX24433-71/5000G-R 1
Brake shoe assy,RH 2014-11-15
21 5
See Item A3,
8 24433-75000G 1 Do not supply separately
Brake shoe
6 <2014-11-15
20
7
See Item A3,
8 NO PART NO. 1 Do not supply separately
19 Brake shoe
2014-11-15
9 24433-70020G 4
18 Spring seating
10 24433-70030G 2
Spring
11 24433-70050G 1
Spring
17
8 12 24433-70100G-R 1
Lever,RH
16 13 24433-70090G-R 1
Twist spring,RH
14 24433-74000G-R 1
Adjusting fitting assy,RH
15
14 13 12 11 10 9 15 24433-73000G 1
Spring fitting assy
1-38
15-2 3.0t-3.5t
Fig.15-2 Brake assy,RH All models of truck
1
Item Part No. Description Qty Remarks or Serial No.
2 Return
16 24433-70071G-R 1
spring, Right rear
17 24433-70081G 1
3 Oriented block
Return
27 18 24433-70070G-R 1
spring, Right Front
4 19 24433-70060G 1
Guide Strip
21 5 A3,See Item A3
20 24433-71001G-R Right Brake shoe 1
with spring pin Do not supply separately
6
<2014-11-15
20
A3,See Item A3
7
20 NO PART NO. Right Brake shoe 1
19 with spring pin Do not supply separately
2014-11-15
21 24433-76000G 1
18 Wheel cylinder assy
21-1 24433-76030G 2
Cup,piston
21-2 22673-72101 2
Cover,dust
17
8 22 24433-70110G 1
Pin
16 23 24433-70120G-R 1
Lever pushing,RH
24 24433-70170G 1
Retainer
15
14 13 12 11 10 9 25 24433-70160G 1
Washer,lock
1-39
15-2 3.0t-3.5t
Fig.15-2 Brake assy,RH All models of truck
1
Item Part No. Description Qty Remarks or Serial No.
2
26 24433-70130G 1
Spring
( )
27 N163-112200-000 1
3 Cable, Control,RH Remaining models
( )
27 27 R561-111100-000 1
Cable, Control,RH Okamura gearbox
4
21 5
6
20
7
19
18
17
8
16
15
14 13 12 11 10 9
1-40
16 ( 1) ShaoXin 1.0t-3.5t
Fig.16 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
3 JDS30-0042 1 2013-01-01
Plate
10
4 GB93-87-10 12
Washer lock 10
M10×20
5 GB5783-86-M10×20 12
Bolt M10×20
O 28×3.5
6 GB1235-76-28×3.5 1
O-ring
7 JDS30-0017 1
Washer
8 JDS30-0010 1
Bolt,slide
9 JDS30-0001 1 2013-01-01
Air breather
9 JDS30-0002 1 2013-01-01
Cover
Z“1/8” 27
9 Q903-Z“1/8” 27 1 2013-01-01
Air breather
14×24×2
10 14×24×2 Q/301B202-86 1 2013-01-01
Seal ring
14×24×1
10 14×24×1 Q/301B202-86 2 2013-01-01
Seal ring 14×24×1
11 JK208 1 2013-01-01
Switch,back-lamp
1-41
16 ( 1) ShaoXin 1.0t-3.5t
Fig.16 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
11 JK611T 2 2013-01-01
Switch,back-lamp
12 JDS30-0003 1 2013-01-01
Fork,shift
12 JDS30IIL-0003 1 2013-01-01
Fork,shift
13 JDS30-0003 1
Fork,shift
14 JDS30-0004 2
Spring
10.0000 G2006
15 GB308-89-10.000G200b 2
Ball,steel
16 JDS30-0006 2
Lever,shift
5×19
17 GB1099-79-5×19 2
Key,woodruf 5×19
O 22×2.4
18 GB1235-76-22×2.4 2
O-ring 22×2.4
22
19 GB894.1-86-22 2
Snap ring 22
20 JDS30-0005 1
Rod,shift
O 20×2.4
21 GB1235-76-20×2.4 1 2013-01-01
O-ring 20×2.4
O 20×2.5
21 GB1235-76-20×2.5 1 2013-01-01
O-ring 20×2.5
22 JDS30-0043 1
Plug
O 35×3.1
23 GB1235-76-35×3.1 1
O-ring 35×3.1
1-42
16 ( 1) ShaoXin 1.0t-3.5t
Fig.16 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
24 JDS30-0041 1
Supporter,arm shaft
M10
25 GB6170-86-M10 1
Nut M10
M10×45
26 GB5783-86-M10×45 1
Bolt M10×45
8
27 GB93-87-8 2
Washer lock 8
M8×20
28 GB5783-86-M8×20 2
Bolt M8×20
29 JDS30-0008 1
Gasket,case cover
30 JDS30-0007 1
Cover,case
1-43
17 ( 2) ShaoXin 1.0t-3.5t
Fig.17 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
2 JDS30-0009 1
Spacer
35
3 GB894.1-86-35 Snap ring 35 1
4 JDS30-0202 1
Spacer
72/78.6
5 GB305-89-72/78.6 1
Ring,thrust
6207N
6 GB276-94-6207N 1
bearing
7 JDS30-0203 1
Spacer
6207
8 GB276-94-6207 bearings 1
9 JDS30-0201 1
Gear,input
25
11 GB894.1-86-25 2
Snap ring
6005
12 GB276-94-6005 1
bearing
47
13 GB893.2-86-47 Snap ring 1
25×40×8
14 JDS30-0019 1
Seal,oil
15 JDS30-0016 Retainer,bearing 1
1-44
17 ( 2) ShaoXin 1.0t-3.5t
Fig.17 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
17 JDS30-0018 1
Collar
17-a
18 JDS30-0400 Spindle assy 1
See Fig. 17-a
19 JDS30-0029 1
Retainer, bearing
6306
20 GB276-94-6306 1
bearing
21 JDS30-0027 1
Spacer
30
22 GB894.1-86-30 1
Snap ring
72
23 GB893.2-86-72 Snap ring 1
JDS18-0001 1t-1.8t
24 JDS25-0001 1 2t-2.5t
Shaft,output
JDS30-0040 3t-3.5t
32208
25 GB297-94-32208 1
bearing
=0.1
JDS30-0011 ( =0.1) Shim
=0.2
26 JDS30-0011 ( =0.2) Nee
Shim
d
=0.3
JDS30-0011 ( =0.3) Shim
1-45
17 ( 2) ShaoXin 1.0t-3.5t
Fig.17 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
27 JDS30-0012 Washer,stop 1
28 35×40×30 2
Bearing,needle
29 JDS30-0014 1
Gear,cluster
30 JDS30-0013 1
Spacer
31 JDS30-0015 1
Spacer
32 JDS30-0020 1
Gear,output
33 JDS30-0021 1
Plate,thrust
34 JDS30-0022 1
spacer ring
32305
35 GB297-94-32305 1
Bearing 32305
36 JDS30-0023 1
Lock nut
37 25×33×24 2
Bearing,needle
38 JDS30-0035 1
Gear,reverse,idler
39 JDS30-0036 1
Spacer
40 JDS30-0034 1
Shaft, reverse idler
6.3500 G2006
41 GB308-89-6.3500 G2006 1
Ball,steel
1-46
17 ( 2) ShaoXin 1.0t-3.5t
Fig.17 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
42 JDS25-0101 1 1t-2.5t
Case,transmission
42 JDS30-0101 1 3t-3.5t
Case,transmission
43 YQX25-0101 2 1t-2.5t
Cap,bearing
43 YQX30-0102 2 3t-3.5t
Cap,bearing
44 YQX25-0004 4 1t-2.5t
Plate,lock
44 YQX30-0023 4 3t-3.5t
Plate,lock
45 YQX30-0101 4
Bolt
1-47
17-a 1.0t-3.5t
Fig.17-a Spindle assy (ShaoXin) JDS JDS Series Mechanical Gearbox
1 JDS30-0039 1
Shaft,main
2 56×61×30 2
Bearing,needle
3 JDS30-0037 1
Gear,low speed
4 JDS30-0030 4
Ring,block
5 JDS30-0031 4
Spring
6 JDS30-0028 2
Hub,clutch
7 JDS30-0032 6
Insert
1/2
8 JDS30-0033 1
Sleeve
48
9 GB894.1-86-48 2
Snap ring
10 35×40×27 2
Bearing,needle
11 JDS30-0038 1
Gear,high speed
12 JDS30-0026 2
Washer,stop
NJ306
13 GB283-94-NJ306 1
Bearing NJ306
14 JDS30-0027 1
Spacer
1-48
17-a 1.0t-3.5t
Fig.17-a Spindle assy (ShaoXin) JDS JDS Series Mechanical Gearbox
16 JDS30-0024 1
Gear,reverse
17 JDS30-0033 1 2013-01-01
Sleeve
17 JDS30-0044 1 2013-01-01
Sleeve
18 JDS30-0025 1
Gear,forward
1-49
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
YQX25-0100 1 1t-1.8t:YQXD18HA
Case assy,Transmission
1t-1.8t:
YQXD18E,YQXD18HB
YQX25AS-0100 1
Case assy,Transmission YQXD18H1
1
YQX25AS-0100 1 2t-2.5t
Case assy,Transmission
YQX30AS-0100 1 3t-3.5t
Case assy,Transmission
1t-2.5t, Do
YQX25-0101 2
Bearing seat not supply separately
2
3t-3.5t, Do
YQX30-0102 2
Bearing seat not supply separately
YQX25-0004 4 1t-2.5t
Plate,Lock
3
YQX30-0023 4 3t-3.5t
Plate,Lock
4 YQX30-0101 4
Bolt
M12
5 GB6181-86-12 1
Nut M12
6 YQX30AS-0502 1
Screw
3.2×28
7 GB91-86-3.2×28 1
Cotter pin 3.2×28
8 YQX30AS-0510 1
Filter components
O 28×2.4
9 GB1235-76-28×2.4 1
O-ring 28×2.4
1-50
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
10 YQX30AS-0503 1
Paper pad
11 YQX30AS-0501 1
Oil filter seat
10
12 GB93-87-10 14
Washer 10
M10×30
13 GB70-85-M10×30 5
Screw M10×30
R1/2
14 JB/ZQ4446-86-R1/2 3
Screw plug R1/2
18×24×1.5
15 Q20-03-18×24×1.5 1
Gasket 18×24×1.5
16 JDS30-0046 1
Screw plug
17 YQX30-0400 1
Fuel lid assy
18 YQX30-0007 1
Pipe oil fill
R1/4
19 JB/ZQ4446-86-R1/4 3
Screw plug R1/4
O 15×2.4
20 GB1235-76-15×2.4 2
O-ring 15×2.4
1t-1.8t
YQX18-1000 1
Hydraulic clutch,Assy 19 See Fig.19
21
2t-3.5t
YQX30-1000 1
Hydraulic clutch,Assy 19 See Fig.19
6206
22 GB276-94-6206 1
Bearing 6206
1-51
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
23 YQX30-0015 1
Shaft,Idler
24 YQX30-0013 1
Gear,Idler
24
25 GB893.1-86-24 2
Circlips for holes 24
6207
26 GB276-94-6207 2
Bearing 6207
27 YQX30-0012 1
Output gear
28 YQX30-0014 1
Nut
29 YQX30-0016
Pad Need
30208
30 GB297-94-30208 1
Bearing 30208
31 YQX30-0001 1
Retainer,Oil seal
O 80×3.1
32 GB1235-76-80×3.1 1
O-ring 80×3.1
33 YQX30-0005 1
Seal,Oil
32208
34 GB297-94-32208 1
Bearing 32208
35 YQX30-0003 1
Collar
36 YQX18-0001 1 1t-1.8t
Shaft,Output
36 YQX25-0001 1 2t-2.5t
Shaft,Output
1-52
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
36 YQX30-0011
Shaft,Output
1 3t-3.5t
37 YQX30-0002
Shim Need
38 YQX30-0004
Plate,Bearing support 1
8
39 GB93-87-8
Washer 8 4
M8×20
40 GB5783-86-M8×20
Bolt M8×20 4
41 YQX30AS-0001
Shim 1
B12×20
42 GB119-86-B12×20
Pin,Parallel B12×20 2
YQXD18E,YQXD18HB,
Case, YQX25-2,YQXD25-2,
YQX30H-0201
Torque-converter 1 YQXD25H-2,YQX30,
YQXD30,YQXD30H
Case,
YQX30G1-0201
Torque-converter 1 YQXD25G1,YQXD30G1
43 YQX18H1,,YQXD18H1,
Case,
YQX30W-0201
Torque-converter 1 YQXD25H1-2
YQXD30H, YQX30H1
YQX18HA, YQXD18HA
Case,
YQX30-0201
Torque-converter 1 YQX25A-2, YQXD25A-2
YQX30A, YQXD30A
44 YQX30-0202
Cover 1
1-53
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
50 YQX30-0010
Shim 1
51 YQX30-3000
Charging pump
1 23 See Fig.23
8×14×1.5
52 Q20-03-8×14×1.5
Gasket 8×14×1.5
6
M8×45
53 GB5780-86-M8×45
Bolt M8×45
4
M8×40
54 GB5780-86-M8×40
Bolt M8×40
2
YQXD18E,
YQX25-2,YQXD25-2
YJH265 YQXD30,YQXD18H1,
YQX30H-6000
Torque-converter
1
YQXD25H1-2,YQXD30H1
, YQX18H1, YQX30H1
55 YQX30
YTH265D-3 YQXD18HB,YQXD25H-2
YQX30A-6000 1
Torque-converter YQXD30H
YJH265-8
YQX30G1-6000
Torque-converter
1 YQXD25G1,YQXD30G1
1-54
18 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig. 18 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
O 24×2.4
56 GB1235-76-24×2.4
O-ring 24×2.4
1
1-55
19 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig.19 Hydraulic clutch(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
2t-3.5t
A2 YQX30-1000 1
Hydraulic clutch,Assy See Fig.18 Item21
1 YQX30-1100 1
Shaft assy,Input
A
2 YQX30-1006 4
Ring,Seal
6206
3 GB276-94-6206 2
Bearing 6206
- B
4 YQX30-1007 2
Ring,Thrust
5 K35×42×20 2
Bearing,Needle
6 YQX30-1005 1
Gear,Reverse
7 YQX30-1003 1
Gear,Forward
- A
8 YQX30-1008 2
Ring,Thrust
40
9 GB894.1-86-40 2
Circlips for shaft 40
10 YQX30-1009 2
Seat,Spring
11 YQX30-1004 2
Spring,Return
12 YQX30-1014 2
Snap ring
1-56
19 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig.19 Hydraulic clutch(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
YQX18-1001 2 1t-1.8t
Plate,End
13
YQX30-1001 8 2t-3.5t
Plate,End
YQX30-1013 6 1t-1.8t
Disk,Friction
14
YQX30-1013 8 2t-3.5t
Disk,Friction
YQX30-1012 6 1t-1.8t
Spacer
15
YQX30-1012 8 2t-3.5t
Spacer
16 YQX30-1002 2
Piston
B
17 YQX30-1011 2
Ring,seal
18 YQX30-1010 2
Plug
4.0000 G200b
19 GB308-89-G200b-4 2
Ball,steel 4.0000 G200b
O 40×3.5
20 GB1235-76-40×3.5 2
O-ring, 40×3.5
M8×8
21 GB78-85-M8×8 2
Screw, M8×8
22 YQX18-1002 2 1t-1.8t
Disc shaped plate
1-57
20 1.0t-3.5t
Fig.20 Cover control valve & YQXD
inching valve (tor-con type) SHAOXIN YQXD (Solenoid valve Commutation) Series Hydrodynamic Gearbox
2 YQX30-0008 1
Shim
M8×55
3 GB5782-86-M8×55 3
Bolt M8×55
M8×50
4 GB5782-86-M8×50 3
Bolt M8×50
M8×30
5 GB5782-86-M8×30 2
Bolt M8×30
8
6 GB93-87-8 13
Washer 8
Assy,
A1 YQX30D-4100 1 INC:7,9
Cover Control valve
Do not supply
7 YQX30D-4120 1
Control valve separately
8 YQX30-4001 1
Gasket
Do not supply
9 YQX30D-4111 1
Cover,Case separately
A6×25
10 GB119-86-A6×25 1
Pin,Parallel A6×25
11 YQX30D-4112 1
Piston
12 YQX30-4003 1
Spring
20
13 JB982-77-20 1
Combination gasket 20
14 YQX30-4002 1
Cup
1-58
20 1.0t-3.5t
Fig.20 Cover control valve & YQXD
inching valve (tor-con type) SHAOXIN YQXD (Solenoid valve Commutation) Series Hydrodynamic Gearbox
15 YQX30D-4200 1
Solenoid valve
5
16 GB859-76-5 4
Spring block circle 5
M5×50
17 GB70-85-M5×50 4
Screw M5×50
ZG1/4
18 Q/ZB285-ZG1/4 4
Plug,Hexagon ZG1/4
ZG1/8
19 Q/ZB285-ZG1/8 7
Plug,Hexagon ZG1/8
20 YQX30-4005 1
Nipple
21 YQX30-0300 1
Oil filter
10
22 GB93-87-10 8
Washer 10
M10×40
23 GB5783-86-M10×40 6
Bolt M10×40
M10×55
24 GB5783-86-M10×55 2
Bolt M10×55
25 YQX30-0022 1
Liner
26 YQX30-5000 1
Inching valve
M8×50
27 GB5783-86-M8×50 2
Bolt M8×50
M8×25
28 GB5783-86-M8×25 3
Bolt M8×25
1-59
21 1.0t-3.5t
Fig.21 Cover control valve & YQX( )
inching valve (tor-con type) SHAOXIN YQX(Manual control Commutation) Series Hydrodynamic Gearbox
1 YQX30-0008 1
Shim
O 11×1.9
2 GB1235-76-11×1.9 2
O-ring 11×1.9
Assy,
3 YQX30-4000 1
Cover Control valve
M10×55
4 GB5783-86-M10×55 2
Bolt M8×55
10
5 GB93-87-10 16
Washer 10
M10×40
6 GB5783-86-M10×40 6
Bolt M10×40
14×24×2
7 14×24×2 Q/301B202-86 2 2013-01-01
Seal ring
14×24×1
7 14×24×1 Q/301B202-86 2 2013-01-01
Seal ring 14×24×1
8 JK208 2 2013-01-01
Switch
8 JK611T 2 2013-01-01
Switch,back-lamp
9 YQX30-0300 1
Oil filter
10 YQX30-0022 1
Liner
11 YQX30-5000 1
Inching valve
8
12 GB93-87-8 5
Washer 8
M8×25
13 GB5783-86-M8×25 3
Bolt M8×25
1-60
21 1.0t-3.5t
Fig.21 Cover control valve & YQX( )
inching valve (tor-con type) SHAOXIN YQX(Manual control Commutation) Series Hydrodynamic Gearbox
1-61
22 ( ) 1.0t-3.5t
Fig.22 Reduction & differential (ShaoXin) All models of truck
3 YQX30-0021 2
Cover,Bearing
O 75×3.1
4 GB1235-76-75×3.1 2
O-ring 75×3.1
=0.1,0.2,0.5
5 YQX30-0017
Shim =0.1,0.2,0.5 Need
32207
6 GB297-94-32207 2
Bearing 32207
YQX18-0002 1 1.0t-1.8t
Spiral bevel gear
7 YQX25-0003 1 2t-2.5t
Spiral bevel gear
YQX30-0020 1 3t-3.5t
Spiral bevel gear
8 YQX30-0019 1
Bushing
YQX25-0002 1 1.0t-1.8t
Shaft,Final pinion
9
YQX30-0018 1 2.0t-3.5t
Shaft,Final pinion
1.0t-1.8t
A1 YQX18-2000 1
Differential assy /INC:10-23
2.0t-2.5t JDS
A1 YQX18-2000 1
Differential assy Mechanical Gearbox
/INC:10-23
1-62
22 ( ) 1.0t-3.5t
Fig.22 Reduction & differential (ShaoXin) All models of truck
YQX25-2003 1 1t-2.5t
Gear ring
10
YQX30-2003 1 3t-3.5t
Gear ring
YQX25-2101 1 1t-1.8t
2.0t-2.5t JDS
YQX25-2101 1
Mechanical Gearbox
11 Case RH,
Differential Gear 2t-2.5t
HDCS30-1101 1
Hydrodynamic Gearbox
YQX30-2101 1 3t-3.5t
YQX25-2102 1 1t-1.8t
2.0t-2.5t JDS
YQX25-2102 1
Case Mechanical Gearbox
12
LH,Differential Gear 2t-2.5t
HDCS30-1102 1
Hydrodynamic Gearbox
YQX30-2102 1 3t-3.5t
YQX25-2002 12 1t-1.8t
Bolt
13
2.0t-2.5t JDS
YQX25-2002 12
Bolt Mechanical Gearbox
1-63
22 ( ) 1.0t-3.5t
Fig.22 Reduction & differential (ShaoXin) All models of truck
13 YQX30-2002 16 3t-3.5t
Bolt
YQX25-2001 6 1t-1.8t
Washer,Lock
14 2.0t-2.5t JDS
YQX25-2001 6
Washer,Lock Mechanical Gearbox
YQX30-2001 8 3t-3.5t
Washer,Lock
M10×1.25
GB6176-86-M10×1.25 12 1t-1.8t
Nut M10×1.25
YQX25-2007 2 1t-2.5t
Washer
16
YQX30-2007 2 3t-3.5t
Washer
YQX25-2009 2 1t-2.5t
Cear side
17
YQX30-2009 2 3t-3.5t
Cear side
YQX25-2008 1 1t-2.5t
Pinion shaft
18
YQX30-2008 1 3t-3.5t
Pinion shaft
YQX25-2005 1 1t-2.5t
Pinion shaft
19
YQX30-2005 1 3t-3.5t
Pinion shaft
1-64
22 ( ) 1.0t-3.5t
Fig.22 Reduction & differential (ShaoXin) All models of truck
YQX25-2006 4 1t-2.5t
Planetary pinion
21
YQX30-2006 4 3t-3.5t
Planetary pinion
YQX25-2004 4 1t-2.5t
Washer,Thrust
22
YQX30-2004 4 3t-3.5t
Washer,Thrust
6211
GB276-94-6211 2 1t-2.5t
Bearing 6211
23
6213
GB276-94-6213 2 3t-3.5t
Bearing 6213
24 HDCS30-1101 16 2t-2.5t
Bolt
24 YQX30-2104 12 3t-3.5t
Bolt
25 YQX30-2103 6 3t-3.5t
Washer,Lock
1-65
23 SHAOXIN 1.0t-3.5t
YQX YQXD
Fig.23 Charging pump(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
1 YQX30-3007 1
Case,Pump
2 YQX30-3001 1
Bushing
F B50×68×8
3 GB9877.1-88-B50×68×8 1
Seal,Oil B50×68×8
O 145×3.55
4 GB3452.1-92-145×3.55 1
O-ring 145×3.55
M8×25
5 GB5783-86-M8×25 1
Bolt M8×25
M8×35
6 GB5783-86-M8×35 1
Bolt M8×35
8×14×1.5
7 Q20-03-8×14×1.5 2
Gasket 8×14×1.5
8 YQX30-3003 1
Gear,Drive
9 YQX30-3004 1
Bushing
10 YQX30-3005 1
Gear,Driven
B8×16
11 GB119-86-B8×16 2
Pin,Parallel B8×16
12 YQX30-3006 1
Support,Starter
1-66
24 ( 1) ZhongNan 1.0t-3.5t
Fig. 24 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
JDS25.001 1 1t-2.5t
Case,transmission
1
JDS30.001 1 3t-3.5t
Case,transmission
JDS25.002 2 1t-2.5t
Cap,bearing
2
JDS30.072 2 3t-3.5t
Cap,bearing
3 YDS30.089 4
Bolt
1t-2.5t
4 YDS25.003 4
Plate,lock 2013-01-01
1t-2.5t
4 JDS25.003 4
Plate,lock 2013-01-01
4 YDS30.082 4 3t-3.5t
Plate,lock
JDS30.050 1
Air breather
5
JDS30.051 1
Cover
2013-01-01
6 JK208 1
Switch,back-lamp 2 Qty2
14×24×2 2013-01-01
7 14×24×2 Q/301B202-86 1
Seal ring 2 Qty2
8 JDS30.048 1
Cover,case
9 JDS30.049 1
Gasket,case cover
M10×1.25×16
10 GB5783-86-M10×1.25×16 10 2013-01-01
Bolt M10×1.25×16
1-67
24 ( 1) ZhongNan 1.0t-3.5t
Fig. 24 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
12 JDS30.031 1
Supporter,arm shaft
O 35×3.1
13 35×3.1 GB1235-76 1
O-ring
M8×20
14 GB5783-2000-M8×20 2
Bolt
8
15 GB93-87-8 2
Washer,lock
M10×45
16 GB5783-2000-M10×45 1
Bolt
M10
17 GB6170-2000-M10 1
Nut
18 JDS30.032 1
Plug
O 20×2.4
19 20×2.4 GB1235-76 1
O-ring
20 YDS30.104 1 2013-01-01
Plug
20 YBS5.133 1 2013-01-01
Plug
21 JDS30.027 1
Bolt,slide
O 28×3.5
22 28×3.5 GB1235-76 1
O-ring
23 JDS30.028 1
Washer
1-68
24 ( 1) ZhongNan 1.0t-3.5t
Fig. 24 Transmission(clutch type part-1) JDS JDS Series Mechanical Gearbox
24 JDS30.033 1
Rod,shift
25 JDS30.044 2
Fork,shift
10.0000G200b 10.000G200b
26 GB/T308-2002 Ball,steel 2
27 JDS30.045 2
Spring
28 JDS30.047 2
Lever,shift
O 22×2.4
29 22×2.4 GB1235-76 2
O-ring
5×19
30 5×19 GB/T1099.1-2003 2
Key,woodruf
22
31 GB/T894.1-86-22 2
Snap ring
32 JDS30.033 1/3
Shim
33 18 JB982-77 1
Washer
1-69
25 ( 2) ZhongNan 1.0t-3.5t
Fig. 25 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
1 JDS30.026 Collar 1
2 JDS30.025 1
Shaft,main drive
3 JDS30.024 Retainer,bearing 1
O 42×3.5
4 42×3.5 GB1235-76 1
O-ring
5 AC1315E0 1
Seal,oil
6005
6 6005 GB/T276-94 1
Deep groove ball bearings
47
7 GB893.2-86-47 1
Snap ring
25
8 GB894.1-86-25 Snap ring 2
9 JDS30.037 1
Gear,innut
10 JDS30.038 Spacer 1
6207
11 6207 GB/T276-94 1
Deep groove ball bearings
6207N GB/T276-94 1
Ball,bearings
12
72/78.6
72/78.6 GB305-89 Ring,thrust 1
13 JDS30.040 1
Spacer
35
14 GB894.1-86-35 Snap ring 1
1-70
25 ( 2) ZhongNan 1.0t-3.5t
Fig. 25 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
15 JDS30.039 Spacer 1
80
16 GB893.2-86-80 1
Snap ring
17 JDS30.003 Shaft,main 1
NJ306
18 NJ306E GB/T283-94 1
Bearing,roller
48
19 GB894.1-86-48 2
Snap ring
30
20 GB894.1-86-30 2
Snap ring
=3.0,3.1,3.2,3.3,3.4 1/5
21 JDS30.018
Spacer ×2
22 JDS30.017 Washer,stop 2
23 JDS30.019 1
Retainer, bearing
72
24 GB893.2-86-72 Snap ring 1
6306
25 6306 GB/T276-94 1
Bearing,ball
26 JDS30.010 1
Sleeve
27 JDS30.007 Hub,clutch 2
28 JDS30.013 4
Ring,block
29 JDS30.011 Insert 6
1-71
25 ( 2) ZhongNan 1.0t-3.5t
Fig. 25 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
30 JDS30.012 Spring 4
31 JDS30.002 1
Gear,high speed
32 JDS30.004 1
Gear,low speed
33 JDS30.014 1
Gear,forward
34 JDS30.005 1
Gear,reverse
35 JDS30.015W 2
Bearing,needle
GB5846-86-KJ35×40×27 KJ35×40×27S
36 2
S Bearing,needle
37 JDS30.006 1
Shaft, reverse idler
6.3500G200b
38 6.3500G200b GB308-89 1
Ball,steel
39 JDS30.008 1
Gear,reverse,idler
40 KMJ25×33×24 2
Bearing,needle
41 JDS30.009 1
Spacer
42 JDS18.041 1 1-1.8t
Shaft,output
42 JDS25.041 1 2-2.5t
Shaft,output
42 JDS30.041 1 3-3.5t
Shaft,output
1-72
25 ( 2) ZhongNan 1.0t-3.5t
Fig. 25 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
46 JDS30.042 1
Washer,stop
=4
JDS30.020 ( =4)
Plate,thrust
=4.5
JDS30.020 ( =4.5)
Plate,thrust
47 1/4
=5
JDS30.020 ( =5)
Plate,thrust
=5.5
JDS30.020 ( =5.5) Plate,thrust
48 JDS30.021 1
Spring washer
49 JDS30.075 Nut 1
32208
50 32208 GB/T297-94 1
Bearing,taper roller
32305
51 32305 GB/T297-94 1
Bearing,taper roller
52 JDS30.035 Gear,cluster 1
53 JDS30.034 1
Spacer
K35×40×30ZW
54 K35×40×30ZW 2
Bearing,needle
1-73
25 ( 2) ZhongNan 1.0t-3.5t
Fig. 25 Transmission(clutch type part-2) JDS JDS Series Mechanical Gearbox
55 JDS30.036A Spacer 1
56 JDS30.023 1
Gear,output
57 JDS30.010A 1
Sleeve
58 JDS30.29 2/3
Shim
1-74
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
YDS30.035 YQXD18E
YQX18H1, YQX30H1
YDS30H1.001
YQXD18H1
YDS30A.001 YQXD25A
1 YDS30.035 1 YQXD25H
Case,Torque-converter
YQX30
YDS30.035
YQXD30
YQX18HA
YDS30A.001
YQX30A,YQXD30A
YDS30.035 YQX30H
2 YDS30.909 1
Cup, Oil fill
3 YDS30.049 1
Pipe oil fill
YJH265 YQXD18E
YQX18H1, YQX30H1
YJH265
YQXD18H1
YJH265D YQXD25A
4 1
Torque-converter
YJH265A YQXD25H
YQX30
YJH265
YQXD30
YQX18HA
YJH265D
YQX30A,YQXD30A
1-75
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
4 YJH265A 1 YQX30H
Torque-converter
31
5 YDS30.906 1
Charging pump assy SeeFig.31
6 YDS30.100 1
Gasket
7 YDS30.110 2
Bolt
8 YDS30.111 4
Bolt
Combined
9 8 JB/T 982-1977 6
sealing washer
10 YDS30.103 3
Plug
11 YDS30.104 5
Plug
12 YDS30.038 1
Gasket
13 GB/T5783-2000-M10×30 4
Bolt
14 GB/T5783-2000-M10×50 1
Bolt
15 GB/T5783-2000-M10×55 3
Bolt
16 GB/T5783-2000-M10×75 1
Bolt
17 GB/T93-1987-10 20
Washer spring
GB/T119.1-2000-10h8×2
18 2
0 Round pin
1-76
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
YDS25.018 1t-2.5t
20 1
Case, Transmission
YDS30.136 3t-3.5t
YDS25.002 1t-2.5t
21 2
Bearing seat
YDS30.072 3t-3.5t
22 YDS30.089 4
Bolt
YDS25.003 1t-2.5t
23 4
Plate,lock
YDS30.082 3t-3.5t
1t-1.8t
YDS18.901
27 SeeFig.27
24 1
Clutch, hydraulic 2t-3.5t
YDS30.901
27 SeeFig.27
25 YDS30.025 1
Shaft,idler
Deep groove
26 6206 GB/T276-1994 1
ball bearings
27 YDS30.037 1
Gear,idler
28 GB/T893.1-1986-24 1
Circlips For Holes
Deep groove
29 6207 GB/T276-1994 2
ball bearings
1-77
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
30 YDS30.036 1
Gear output
YDS18.003 1t-1.8t
31 YDS25.017 1 2t-2.5t
Shaft,output
YDS30DY.002 3t-3.5t
34 YDS30.023 1
Retainer,oil seal
O
35 80×3.1 GB1235-76 1
O-ring
36 12163-82131 1
Seal,oil
37 YDS30.024 1
Nut
38 YDS30.019 =0.1
41 YDS30.020 1
Collapsible
1-78
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
42 YDS30.022 =0.1
45 YDS30.021 1
Plate,,support
46 GB/T5783-2000-M8×20 4
Bolt
47 GB/T93-1987-8 4
Washer, spring
GB/T5786-2000-
48 6
M10×1.25×20 Bolt
49 YDS30.112 1
Cover
50 GB/T818-2000-M8×10 2
Screw
51 GB/T70.1-2000-M10×30 5
Screw
52 YDS30.133 1
Seat ,Strainer
53 YDS30.134 1
paper washer
54 YBS3.814 1
Filter components
55 YDS30.135 1
screw stem
56 GB/T6181-1986-M12 1
Nut
1-79
1.0t-3.5t
26 ZhongNan
YQX YQXD
Fig. 26 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
57 GB/T91-2000-3.2×30 1
pin
58 YBS5.133 1
block up
Combined
59 18 JB982-77 1
sealing washer
60 NO PART NO. 1
nameplate
61 NO PART NO. 4
Rivet, nameplate
O
62 24×2.4 GB1235-76 1
O-ring
66 YJH265.001 1
Washer
1-80
27 ( ) ZhongNan 1.0t-3.5t
YQX YQXD
Fig.27 Hydraulic clutch(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
1 YDS30.802 1
Assy,Shaft,input
2 YDS30.008 1
Gear,forward
3 YDS18.002 1
Gear,reverse
4 YDS30.012 2 1t-1.8t
Plate,end
4 YDS30.018 2 2t-3.5t
Plate,end
5 YDS30.009 2
Spring,return
6 YDS30.010 2
Seat,spring
(A )
7 YDS30.011 2
Ring,thrust
(B)
8 YDS30.012 2
Ring,thrust
A3 YDS30.902 2 /INC.9-11
Piston ass’y
9 YDS30.005 2
Piston
10 YDS30.006 2
Plug
1-81
27 ( ) ZhongNan 1.0t-3.5t
YQX YQXD
Fig.27 Hydraulic clutch(tor-con type)
YQX, YQXD Series Hydrodynamic Gearbox
17 YDS30.017 2
Snap ring
Deep groove
18 6026 GB/T 276-9994 2
ball bearings
19 K35×42×20 2
Bearing,needle
20 GB/T 894.1-1986-40 2
Circlips For shaft 40
21 GB/T 77-2000-M8×8 2
Screw
1-82
1.0t-3.5t
28 DCCT5
YQXD
Fig.28 inching valve(tor-con type) ZhongNan YQXD (Solenoid valve Commutation) Series Hydrodynamic Gearbox
1 11243-83272 1
Cover, Case
2 YDS30.103 4
Plug
Do not supply separately
3 YDS30.102 5
Plug
4 GB/T119.1-2000-6h8×28 1
Round pin
5 116H3-82361a 1
Paper washer
6 15583-83362 1
Valve body
7 GB/T879.1-2000-5×40 2
Elastic cylindrical pin
8 GB/T879.1-2000-5×35 1
Elastic cylindrical pin
9 GB/T93-1987-8 8
Washer
GB/T5783-2000-M8×30-
10 2
10.9 Bolt Do not supply separately
GB/T5782-2000-M8×50-
11 3
10.9 Bolt
GB/T5782-2000-M8×55-
12 3
10.9 Bolt
13 YDS30.059 1
Spring
14 15583-82411a 1
Spring
1-83
1.0t-3.5t
28 DCCT5
YQXD
Fig.28 inching valve(tor-con type) ZhongNan YQXD (Solenoid valve Commutation) Series Hydrodynamic Gearbox
15 YDS30.060 1
Plug
16 YDS30.064 2
Plug
17 YDS30.062 2
Spring
18 YDS30.063 2
Spring
19 YDS30.061 2
Balsa
20 YDS30.057 1
Piston
Do not supply separately
21 GB/T119.1-2000-6h8×18 2
Round pin
22 YDS30.052 1
Piston
23 YDS30.050 1
Spring
Combined
24 20 JB/T982-1977 1
sealing washer
25 YDS30.051 1
Relief valve cover
9.00×1.80 O
26 GB3452.1-1992 O-ring 5
27 34E-10BY 1
Solenoid valve
28 GB/T70.1-2000-M5×45 4
screw
Do not supply separately
29 13983-82161 1
Filter
1-84
1.0t-3.5t
28 DCCT5
YQXD
Fig.28 inching valve(tor-con type) ZhongNan YQXD (Solenoid valve Commutation) Series Hydrodynamic Gearbox
30 YDS30.048 1
Nipple Do not supply separately
29 32
A2 YDS30.910 1
Inching valve See Fig.29 Item32
1-85
29 1.0t-3.5t
Fig.29 Cover control valve & YQX YQXD
inching valve (tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
2 5×19 GB/T1099.1-2003 1
Key,woodruf
3 YDS30.032 1
Shaft,shift arm
4 YDS30.102 6
Plug
5 YDS30.103 4
Plug
6 GB/T93-1987-10 8
Washer,spring
GB/T5783-2000-M10×55
7 2
-10.9 Bolt
8×14×1.5
8 1
Q/301B202-86 Seal ring
9 YDS30.068 1
Bolt,set
10 YDS30.048 1
Nipple
11 YBS5.904 1
Strainer
12 JK208 2
Switch
13 YDS30.052 1
Piston
14 YDS30.050 1
Spring
20×28×1.5Q/301B202-8
15 1
6 Seal ring
1-86
29 1.0t-3.5t
Fig.29 Cover control valve & YQX YQXD
inching valve (tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
16 YDS30.051 1
Cup
GB/T5783-2000-M10×40
17 6
-10.9 Bolt
18 YDS30.034 1
Plug
Assy,
A1 YDS30.907 1 INC:19,21,24
Cover Control valve
19 YDS30.066 1
Cover,case Do not supply separately
20 YDS30.067 1
Gasket
21 YDS30.033 1
Arm,shift Do not supply separately
22 GB/T879.1-2000-6×32 1
Elastic cylindrical pin
23 YDS30.065 1
Gasket
Do not supply
24 YDS30.904 1
Control valve assy separately
25 GB/T93-1987-8 11
Washer,lock
GB/T5783-2000-M8×55-
26 2
10.9 Bolt
27 GB/T879.1-2000-4×25 1
Elastic cylindrical pin
GB/T5783-2000-M8×35-
28 2
10.9 Bolt
GB/T5783-2000-M8×50-
29 4
10.9 Bolt
1-87
29 1.0t-3.5t
Fig.29 Cover control valve & YQX YQXD
inching valve (tor-con type) ZhongNan YQX, YQXD Series Hydrodynamic Gearbox
31 YDS30.047 1
Gasket
32 YDS30.910 1
Inching valve
GB/T5783-2000-M8×25-
33 3
10.9 Bolt
1-88
30 ( ) 1.0t-3.5t
Fig.30 Reduction & differential (ZhongNan) All models of truck
YDS25.016 1 1t-2.5t
Shaft, final pinion
1
YDS30.070 1 3t-3.5t
Shaft, final pinion
YDS18.004 1 1t-1.8t
Gear, spiral bevel
2 YDS25.015 1 2t-2.5t
Gear, spiral bevel
YDS30DY.071 1 3t-3.5t
Gear, spiral bevel
3 YDS30.086 1
Spacer
32207
4 32207 GB/T297-94 2
Bearing, taper roller
5 YDS30.087 2 2013-01-01
Cover, bearing
5 YDS18.005 2 2013-01-01
Cover, bearing
O 75×3.1
6 75×3.1 GB1235-76 2
O-ring
M10×25
7 GB5783-86 M10×25 8 2013-01-01
Bolt
M10×30
7 GB5783-2000 M10×30 8 2013-01-01
Bolt
10
8 GB93-87-10 8
Washer, spring
1-89
30 ( ) 1.0t-3.5t
Fig.30 Reduction & differential (ZhongNan) All models of truck
12 YDS25.010 1 1t-2.5t
Gear, ring
1t-2.5t
A1 YDS25.901 1
Differential assy /INC:12,16-30
3t-3.5t
A2 YDS30.905 1
Differential assy /INC:12-30
12 YDS25.073 1 3t-3.5t
Gear, ring
13 YDS30.077 16 3t-3.5t
Bolt
GB/T6176-2000-M10×
14 16 3t-3.5t
1.25-12 Nut
15 YDS30.088 8 3t-3.5t
Washer, lock
YDS25.004 1 1t-2.5t
16 Case, cross R,H ZhongNan
17 16 17
YDS25.005 1 16 17Paired buy
Case, cross L,H
YDS30.074 1 3t-3.5t
16 Case, cross R,H
17 16 17
YDS30.075 1 16 17Paired buy
Case, cross L,H
18 YDS25.008 1 1t-2.5t
Shaft, pinion
1-90
30 ( ) 1.0t-3.5t
Fig.30 Reduction & differential (ZhongNan) All models of truck
18 YDS30.080 1 3t-3.5t
Shaft, pinion
YDS25.009 1 1t-2.5t
Shaft, pinion
19
YDS30.081 1 3t-3.5t
Shaft, pinion
B6×28
20 GB119-86-B6×28 1 1t-2.5t
Pin parallel
B6×30
20 GB119-86-B6×30 1 3t-3.5t
Pin parallel
YDS25.011 2 1t-2.5t
Gear, side
21
YDS30.085 2 3t-3.5t
Gear, side
=1.8
YDS25.012 ( =1.8) 1/4
Washer
× 1t-2.5t
=2.0
22 YDS25.012 ( =2.0 2
Washer
23
=2.2
24 YDS25.012 ( =2.2 1/4
Washer
× 1t-2.5t
=2.4
YDS25.012 ( =2.4) 2
Washer
=2.2
YDS30.079S ( =2.2
Washer
22 1/3
=2.4
23 YDS30.079S( =2.4 × 3t-3.5t
Washer
24 2
=2.5
YDS30.079S ( =2.5)
Washer
25 YDS25.007 4 1t-2.5t
Gear, pinion
1-91
30 ( ) 1.0t-3.5t
Fig.30 Reduction & differential (ZhongNan) All models of truck
25 YDS30.083 4 3t-3.5t
Gear, pinion
=1.8
26 YDS25.006 ( =1.8)
Washer, thrust
1/3
=,2.0
26 YDS25.006 ( =,2.0) × 1t-2.5t
Washer, thrust
4
=2.2
26 YDS25.006 ( =2.2)
Washer, thrust
26 YDS30.084 4 3t-3.5t
Washer, thrust
27 YDS25.013 12 1t-2.5t
Bolt
27 YDS30.076 12 3t-3.5t
Bolt
GB6176-2000-M10×1.2 M10×1.25,12
28 5-S12 Nut 12
29 YDS25.014 6 1t-2.5t
Washer, lock
29 YDS30.078 6 3t-3.5t
Washer, lock
6211 Deep
30 6211 GB/T276-94 2 1t-2.5t
groove ball bearings
6211 Deep
30 6213 GB/T276-94 2 3t-3.5t
groove ball bearings
1-92
1.0t-3.5t
31 ZhongNan
YQX YQXD
Fig.31 Charging pump(tor-con type) YQX, YQXD Series Hydrodynamic Gearbox
1 YDS30.091 1
Case,pump
2 YDS30.092 1
Bushing
3 YDS30.102 1
Plug
B50×68×8
4 AH2847R 1
Seal,oil
O 145×3.55G
5 145×3.55G GB3452.1-92 1
O-ring
6 YDS30.095 1
Support,starter
B8×16
7 GB119-86-B8×16 1
Pin,paraller
8 YDS30.096 1
Gear, drive
9 YDS30.097 1
Bushing
10 YDS30.098 1
Gear,driven
GB/T 5783-2000-M8×25 M8×25
11 Bolt 1
-10.9
GB/T 5783-2000-M8×35 M8×35
12 Bolt 1
-10.9
13 8-JB982-77 2
Combined sealing washer
1-93
32 1.0-3.5t
Y43160X ( )
Fig. 32 Torque converter assy
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
1 K91523-00020 1
Torque-Converter
2 KF1805-08016 12
Bolt.W/Washer
1-94
33 1
1.0-3.5t
Y43160X ( )
Fig.33 Transmission (part-1)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
2 K91A24-08200 1
Strainer & cover
201 K91A24-08211 1
Strainer assy
202 K91A24-08221 3
Magnet
203 K91A24-08231 2
Spring
3 R561-130000-000 1
Joint assy,universal
4 K91524-16100 1
Housing,t/conv
401 KF5014-50000 1
Cap,sealing
5 K91324-45302 1
Housing,transmission
501 KF8000-12000 4
Ball,steel
6 K91524-02300 1
Flange,t/m output
7 K91324-16300 1
Gasket
1-95
33 1
1.0-3.5t
Y43160X ( )
Fig.33 Transmission (part-1)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
8 K91428-00202 2
Pipe,cooler
9 K05204-50501 1
Switch,thermo
10 K91324-06400 1
Gage,oil level
11 K91A24-22500 1
Cover,upper
12 K91524-01500 1
Plate,hanger
13 K91228-03600 1
Pipe,oil level gage
14 K91524-01900 1
Breather
15 K05500-24012 3
O-ring
16 K05500-19010 2
O-ring
17 K05500-24022 2
O-ring
18 K91A24-08600 1
Seal,oil
19 K05531-01100 1
Plug,o-ring type
20 K05500-24015 1
O-ring
21 KF2005-10030 5
Bolt,w/washer b/w
22 K91A24-05200 8
Bolt,flange
1-96
33 1
1.0-3.5t
Y43160X ( )
Fig.33 Transmission (part-1)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
23 KF2005-10060 5
Bolt,w/washer b/w
24 KF1155-10075 3
Bolt
25 K91A24-05900 3
Bolt,flange
26 KF1805-12020 1
Bolt,w/washer b/w
27 K91A24-08100 2
Bolt,flange
28 KF2515-10000 3
Washer,spring
29 KF2846-12000 2
Pin,dowel
30 K05500-31065 1
O-ring
31 KF4202-14000 4
Gasket
32 KF4202-20000 1
Gasket
33 K91A24-05100 2
Eyebolt
34 KF5000-20000 1
Plug,drain
35 KF5006-10000 1
Plug,tapered
36 KF5005-26001 1
Plug,tapered
37 K91524-03300 1
Cap,filler
1-97
33 1
1.0-3.5t
Y43160X ( )
Fig.33 Transmission (part-1)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
38 K91524-12500 8
Bolt,flange
39 K91524-02600 2
Bolt,flange
40 K91324-00028 1
Repair kit,T/M
1-98
34 2
1.0-3.5t
Y43160X ( )
Fig.34 Transmission (part-2)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
1 K91224-00800 2
Retainer,spring
2 K91224-17601 2
Piston,clutch
3 K91B24-00700 2
Ring,seal piston
4 K65425-13204 2
Washer,thrust
5 K91B24-00600 2
Ring,seal
6 K91324-02702 10
Plate,friction
7 K91324-12601 12
Plate,mating
8 K91324-04700 2
Plate,pressure
9 K58321-05000 4
Seal,ring
10 K58622-03001 2
Ring,snap
11 K58622-15201 2
Washer,thrust
12 K58622-09500 2
Screw set
13 K58036-04600 2
Ring,snap
14 K91524-20020 1
Shaft,input clutch
1401 K05950-08008 2
Screw set
1-99
34 2
1.0-3.5t
Y43160X ( )
Fig.34 Transmission (part-2)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
15 K91324-25500 1
Gear,forward
16 K91324-25600 1
Gear,reverse
17 K91324-06500 2
Spring,clutch return
18 K91524-11200 2
Spring,belle ville
19 K91524-12900 2
Bearing,needle
20 KF8000-08000 2
Ball,steel
21 KF8010-06306 2
Bearing,ball
22 K91524-11010 1 INC:1-8,10-21
Clutch pack assy
1-100
35 3
1.0-3.5t
Y43160X ( )
Fig.35 Transmission(part-3)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
1 K91524-10030 1
Shaft assy,stator
101 KF8000-12000 1
Ball,steel
102 KF8000-14000 3
Ball,steel
103 K04826-21600 1
Cap,sealing
2 K91224-02600 2
Valve,relief
3 K91224-12500 2
Spring,valve
4 K91524-10010 1
Body assy,pump
401 K91524-05600 1
Bushing
5 K91524-23100 1 Z=25
Gear,pump drive
6 K91524-13200 1 Z=30
Gear,internal
7 K91A24-07900 1
Seal,oil
8 K91A24-08300 1
O-ring
9 K91524-03500 1
Bolt,flange
1-101
35 3
1.0-3.5t
Y43160X ( )
Fig.35 Transmission(part-3)
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
10 KF2500-10000 2
Washer,plain
11 KF3202-02200 2
Ring,snap
12 K91324-05700 1
Shaft,idler
13 K91324-05800 1 Z=35
Gear,idler
14 K91324-15903 1 Z=70
Gear,output
15 K91324-22900 1
Plate,baffle
16 KF1805-08035 1
Bolt,w/washer b/w
17 K91524-03500 5
bolt,flange
18 K91A24-08100 2
Bolt,flange
19 KF3200-03500 1
Ring,snap
20 K05500-31125 1
O-ring
21 KF8010-06306 2
Bearing,ball
22 KF8004-06012 1
Bearing,ball
23 KF8006-06212 1
Bearing,ball
24 K91524-04200 1
Bolt,flange
1-102
36
1.0-3.5t
Y43160X ( )
Fig.36 Control valve
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
A1 K91328-04000 1
Valve assy,control
2 K91228-00501 1
Seat,spring
3 K91228-06700 1
Spring,inching valve
4 K91228-01300 1
Spring,main relief
5 K91228-15201 1
Piston,accumulator
6 K91228-15302 1
Seat,spring
)
7 K91228-26300 1
Spring,outer
( )
8 K91228-16400 1
Spring,inner
9 NO PART NO. 1
Plunger,clutch valve
10 K91228-10700 1
Seal,oil
11 K91228-10800 1
Spring,main relief
12 K91228-11100 1
Spring,return
13 K91228-16500 1
Valve,clutch
14 K65528-00902 1
Plug,o-ring type
15 K91328-04300 1
Pin
1-103
36
1.0-3.5t
Y43160X ( )
Fig.36 Control valve
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
16 K58628-01702 1
Pin,stopper
17 K51727-05402 1
Slug
18 K51727-06502 1
Slug
19 NO PART NO. 1
Valve,regulator
20 K91328-04500 4
Bolt,flange
21 K91328-03800 2
Bolt,coating
22 K91328-03900 2
Bolt,coating
23 K91328-04400 2
Bolt,flange
24 KF1805-08065 4
Bolt,w/washer B/W
25 KF4202-14000 1
Gasket
26 KF5005-10001 1
Plug,tapered
27 KF5000-14000 1
Plug,drain
28 K05500-19008 1
O-ring
29 K05500-19010 1
O-ring
30 K05500-24015 2
O-ring
1-104
36
1.0-3.5t
Y43160X ( )
Fig.36 Control valve
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
31 K05500-35025 2
O-ring
32 K05500-35030 1
O-ring
33 K91328-04200 1
Pin
34 K91A28-30010 1
Valve assy,solenoid
3401 K91328-08500 4
O-ring
35 1
Body,valve
36 K91328-03200 1
Plate,cover
37 K91329-04700 1
Gasket,valve
38 K05530-50300 1
Plug,o-ring seal
40 K00500-24014 4
O-ring
41 K91328-04800 1
Bolt,solenoid valve
INC:10,25,28-32,
42 K91328-00048 1
Repair kit,C/V 3401,37,40
1-105
37 3.0-3.5t 3.0-3.5t
Y43160X ( )
Fig.37 3.0-3.5t Reduction & Differential
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
1 K91331-40200 1
Cover,Diff Carrier
2 K91531-00800 1
Flange,Input T/F
3 K91331-30400 1
Cover,Diff Pinion
4 K91331-13600 1
Nut,Lock
5 K91331-03700 1
Shim Ar T=0.05
6 K91331-03800 1
Shim Ar T=0.1
7 K91331-03900 1
Shim Ar T=0.2
8 K91331-04200 2
Shim Ar T=1.0
9 K91331-30031 1
Bracket Assy L.H.
10 K91331-01200 1
Shim Ar T=0.1
11 K91331-01300 1
Shim Ar T=0.2
12 K91331-01400 1
Shim Ar T=0.5
13 K91331-01500 1
Shim Ar T=1.0
14 K91331-11801 1
Gear,Drive T/F
15 K91331-12401 1
Gear,Drive T/F
1-106
37 3.0-3.5t 3.0-3.5t
Y43160X ( )
Fig.37 3.0-3.5t Reduction & Differential
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
16 KF1805-12025 3
Bolt,W/Washer B/W
17 KMC866144 4
Plate,Lock
18 KF1035-10080 1
Bolt
19 K92233-21600 2
Bolt,Flange
20 K05644-04200 1
Bearing,Taper Roller
21 K05644-04300 1
Bearing,Taper Roller
22 K91631-40011 1
Carrier Assy,Diff
2201 KMH001183 4
Bolt,Bearing Cap
23 K91631-20030 1 Z=34&6
Gear Set, Hypoid
24 K91631-10021 1
Gear Assy,Diff
2401 K91631-00600 1
Spider,Diff
1-107
37 3.0-3.5t 3.0-3.5t
Y43160X ( )
Fig.37 3.0-3.5t Reduction & Differential
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
2402 KMC802397 12
Bolt,Diff Case
2403 K91631-00043 1
Case Set,Diff
2408 KMC866977 2
Washer,Diff T=3.0
2409 KMC867093 4
Washer,Thrust
25 K91531-00700 1
Spacer
26 KMC802396 12
Bolt
27 KMC803398 2
Screw,Adjusting
28 KMC866145 2
Pawl,Lock
29 KMC866146 2
Seat,Lock
30 KF1035-10020 4
Bolt
31 KF8143-32214 2
Bearing,Taper Roller
1-108
37 3.0-3.5t 3.0-3.5t
Y43160X ( )
Fig.37 3.0-3.5t Reduction & Differential
Y43160X Hydrodynamic Transmission Gearbox (Okamura)
32 K92233-21600 14
Bolt,Flange
33 KF8006-06208 1
BEARING,BALL
34 KF8006-06209 1
BEARING,BALL
35 K05564-35100 1
Seal,Oil
36 KF3153-11000 1
O-Ring
37 KF2846-12000 2
Pin,Dowel
38 K91A24-03300 2
Bolt,Flange B/W
39 K91A24-07600 7
Bolt,Flange B/W
40 K91A24-07700 1
Bolt,Flange
41 K91A24-13400 2
Bolt,Flange B/W
1-109
1-110
Part Steering system contents
2-A
1 (1)
Fig. 1 Steering axle (1) All models of truck
3 N163-225000-000 1
Plate
4 N030-220005-000 2
Adjusting shim
5 N163-223000-000 1
Plate
6 R960-220001-000 2
Shock absorption block
M14×1.5×40
7 G005786-014040-01 4
Bolt M14×1.5×40
14
8 G000093-000014-00 4
Washer 14
( ) Steering 2012-11-20
9 R960-222000-001 1
axle body, Welding /Except S W26-Y
( ) Steering 2012-11-20
9 R960-220002-000 1
axle body, casting /Except S W26-Y
9 R9615-222000-001 1 S W26-Y
Steering axle body
4
10 R960-224000-000 1
Steering cylinder See Fig.4
11 Q701B45-NPT1/16-G00 4
Grease nipple
12 N163-220005-000 2
Pin shaft
13 N163-220006-001 2
Tie-rod bar
2-1
1 (1)
Fig. 1 Steering axle (1) All models of truck
16 N163-220007-001 2
Tie-rod bar
M14×1.5
17 G009459-000014-01 4
Nut M14×1.5
3.2×40
18 G000091-3P2040-00 4
Pin 3.2×40
19 N163-220008-001 2
Pin shaft
30
20 G0893P1-000030-00 2
Snap ring 30
GE17ES-2RS
21 G009163-1700000-03 2
Bearing
FB60×90×8
22 G013871-060009008-01 2
Oil seal
322103DC
23 GT00297-0322103-03 2
Bearing
24 N163-220011-000 12
Bolt
25 N163-220013-001 2
Hub
26 N163-220010-000 12
Nut
3t-3.5t
27 2
Steering wheel assy 3 See Fig.3
322083DC
28 GT000297-03023083-03 2
Bearing
2-2
1 (1)
Fig. 1 Steering axle (1) All models of truck
29 N163-220016-000 2
Lock nut
30 N163-220017-000 2
Washer
31 N163-220014-000 2
Gasket
32 N163-220015-000 2
End cover
6
33 G000093-000006-00 10
Washer 6
M6×12
34 G005783-006012-00 10
Bolt M6×12
35 N163-220023-002 4
Cover
36 R960-220101-000 2
Connector
O P11
37 JISB2401-P11-G00 2
O-ring
M14×1.5
38 G006171-000014-02 2
Nut M14×1.5
39 N163-220024-000 2
Bolt
40 N163-220026-001 4
Plate
M6×12
41 G002673-006012-00 12
Screw M6×12
6
42 G000093-000006-00 12 —2006.12
Washer 6
2-3
2 (2)
Fig. 2 Steering axle (2) All models of truck
1 Q701B45-NPT1/8-G00 6
Grease nipple
2 N163-220021-000 6
Oil seal
K304030
3 JT07918-0304030-00 4
Bearing
51206
4 GT00301-0051206-00 2 2014-02-01
Bearing
4 XF250-220019-G00 2 2014-02-01
Bearing
5 N163-220002-000 2 2014-02-01
Dustproof bush
6 N163-220001-001 2
Pin
7 N163-220003-001 1
Left steering knuckle
8 N163-220027-000 2
Bolt
9 N163-220012-000 2
Adjusting shim
10
10 G000093-000010-00 2
Washer 10
11 N163-220025-001 1
Right steering knuckle
12 N163-220028-000 2
Sleeve
13 N163-220029-000 2
Sleeve
2-4
3 3.0t-3.5t
Fig. 3 Steering wheel assy All models of truck
N163-221002-000 Black
2 Wheel rim,Inner 2
2 3
Item 2 3
3 N163-221001-000 2 Provide together
Wheel rim,Outer
4 3E-211003-000 12
Bolt
12
5 G000093-000012-00 12
Washer 12
M12×1.5
6 G009457-000012-01 12
Nut M12×1.5
3.2×22
7 G000091-3P2022-00 12
Pin 3.2×22
8 N163-220010-000 12
Nut
6.50-10 Optional
9 GT10823-006P510-02 2
Non-trace tyre 6.50-10 Solid Tyre
2-5
4
Fig.4 Steering cylinder All models of truck
A1 R960-224000-000 1 /INC:1-16
Steering cylinder
1 N030-224001-W00 2
Snap ring
DKB d40
2 AR2342E5-G00 2
Dustproof ring
ISI d40
3 FU0497K0-G00 2
Seal ring
4 R960-224001-W00 2
Guide bush
O 70×3.1
5 G001235-007003P1-00 2
O-ring 70×3.1
O 65×3.5
6 G001235-006503P5-00 2
O-ring 65×3.5
-A 35
7 G0893P1-000035-00 2
Snap ring 35
8 R960-224100-000 1
Body cylinder
D65×54×4.2
9 PT0200650-TN46NA-G00 1
Ring
10 N163-224300-001 1
Piston rod
11 N163-224001-000 2
Cylinder connector
M10×1.25×30
12 G005786-010030-00 4
Bolt M10×1.25×30
10
13 G000093-000010-00 4
Washer 10
M10×1.25
14 G006173-000010-00 4
Nut M10×1.25
2-6
4
Fig.4 Steering cylinder All models of truck
15 SF-1-4025-G00 2
Bush
GE20ES-2RS
16 G009163-2000000-03 2
Bearing
Steering
K1 R960-224-000-Kit 1 INC: 2,3,5,6,9
cylinder repair kits
2-7
5 W CPCD30/35N-RW33
Fig. 5 Steering device All models of truck 2014-06-23
1 N163-211000-000 1
Steering wheel assy
M16×1.5
2 G006173-000016-01 1
Nut M16×1.5
16
3 G000093-000016-00 1
Washer 16
M10×35
4 G005783-010035-00 4
Bolt M10×35
10
5 G000093-000010-00 8
Washer 10
M10
6 G006184-000010-01 2
Nut M10
7 N163-213001-000 4
Washer
8 N163-213300-000 1
Right clamp assy
9 N163-213200-000 1
Bracket
10 N163-213100-000 1
Left clamp assy
11 N163-210006-000 4
Bolt
12 N163-210004-000 2
Washer
13 N163-210005-000 1
Sleeve
14 N163-215000-001 1
Handle
15 N163-210003-000 1
Bolt
2-8
5 W CPCD30/35N-RW33
Fig. 5 Steering device All models of truck 2014-06-23
21 N163-210007-000 1
Sleeve Electric Commutation
22 N163-214000-000 2
Pipe connector
23 N163-216000-000 2
Pipe connector
2-9
5-1 Optional W CPCD30/35N-RW33
Fig.5-1 Steering device(Shock absorption) All models of truck 2014-06-23
1-1 1 N163-211000-000 1
Steering wheel assy
6
7 1-1 N163-211001-W00 1
Horn button
A1 XD-12681 1 /INC:1-2~1-6
23 KNOB ASSY
24
25 1-2 NO PART NO. 1
Lid
26
1-3 NO PART NO. 1
Knob
7 N163-213001-000 4
Washer
8 N163-213300-000 1
Right clamp assy
2-10
5-1 Optional W CPCD30/35N-RW33
Fig.5-1 Steering device(Shock absorption) All models of truck 2014-06-23
1-1 9 N163-213200-000 1
Bracket
6
7 10 N163-213100-000 1
Left clamp assy
11 N163-210006-000 4
23 Bolt
24
25 12 N163-210004-000 2
Washer
26
13 N163-210005-000 1
Sleeve
1-2 14 N163-215000-001 1
Handle
1-3 15 N163-210003-000 1
Bolt
16 N163-214000-000 2
1-4 Pipe connector
1-5 17 N163-216000-000 2
1-6 Pipe connector
See Fig.6
18 NC9321-212000-000 1
Steering pipe device Shock absorption
M10×1.25×20
19 G005786-010020-00 4
Bolt M10×1.25×20
20 N163-217000-000 1 2t-3.5t
Orbitrol
21 N163-210007-000 1
Pipe connector
22 30DH-200002A 4
Rubber pad
M8×18
23 G005783-008018-00 2
Bolt M8×18
2-11
5-1 Optional W CPCD30/35N-RW33
Fig.5-1 Steering device(Shock absorption) All models of truck 2014-06-23
1-1 8
24 G000093-000008-00 2
Washer 8
6
7 M8
25 G006170-000008-00 2
Nut M8
26 R960-210100-500 1
23 Bracket
24
25 27 R960-210008-500 4
Spacer sleeve
26
28 R960-210009-500 4
Washer
1-2
1-3
1-4
1-5
1-6
2-12
6
Fig. 6 Steering pipe device All models of truck
1 5OW-423003A 1
Conductive cover
2 N163-212006-000 1
Sleeve
3 N163-212005-000 1
Steering shaft
-A 20
4 G0894P1-000020-00 1
Snap ring 20
5 N163-212300-000 1
Steering pipe assy
6 50W-423005A 1
Sleeve
61904
7 GT00276-0061904-00 1
Bearing
M3×8
8 G000071-003008-00 2
Screw M3×8
M5×8
9 G000073-005008-00 2
Screw M5×8
10 N163-212007-W00 1
Sleeve
QFR1×1.0
11 B0001014 1 L=400mm ,GB9328-88
Line
12 DJ3011A-4-11-G00 1
Plug
2-13
6
Fig. 6 Steering pipe device All models of truck
13 DJ211-4B-G00 1
Plug
2-14
Part Power system contents
3-A
Item Description Serial No. Page
9
E E1 3-10
Fig.9 Cooling system
10
A A1 B T1 3-12
Fig.10 Fuel system
11
E E1 3-13
Fig.11 Fuel system
12
Engine mount A A1 T1 3-14
Fig.12
13
Cushion assy B 3-15
Fig.13
14
E E1 3-16
Fig.14 Engine mount
15 G2 G3 H1 3-17
Fig.15 Power system
16
K K1 3-18
Fig.16 Power system
17
L 3-19
Fig.17 Power system
18
W W1 Q Q1 3-20
Fig.18 Power system
19 G2 G3 H1 3-21
Fig.19 Air inlet system
20
K K1 3-22
Fig.20 Air inlet system
21
L 3-23
Fig.21 Air inlet system
22
W W1 Q Q1 3-24
Fig.22 Air inlet system
23 G2 G3 3-26
Fig. 23 Exhaust system
3-B
Item Description Serial No. Page
24 H1 N N1 P 3-27
Fig. 24 Exhaust system
25
K K1 3-29
Fig. 25 Exhaust system
26
L 3-30
Fig. 26 Exhaust system
27
W W1 Q Q1 3-31
Fig. 27 Exhaust system
28 G2 G3 H1 K K1 3-33
Fig. 28 Cooling system
29
L 3-35
Fig.29 Cooling system
30
W W1 Q Q1 3-37
Fig.30 Cooling system
31 G2 G3 H1 3-39
Fig.31 Fuel system
32
K K1 3-41
Fig.32 Fuel system
33
L 3-43
Fig.33 Fuel system
34
W W1 3-45
Fig.34 Fuel system
34-A
Q Q1 3-47
Fig.34-A Fuel system
35 G2 G3 3-49
Fig.35 Engine mount
36
K K1 3-50
Fig.36 Engine mount
37
L 3-51
Fig.37 Engine mount
3-C
Item Description Serial No. Page
38 H1 W1 Q1 3-52
Fig.38 Engine mount
39
W Q 3-54
Fig.39 Engine mount
40 I1 J1 M1 N1 3-55
Fig.40 Power system
41
J M N O P 3-56
Fig.41 Power system
42
R R1 3-58
Fig.42 Power system
43 R2 R3 3-59
Fig.43 Power system
44 I1 J J1 M M1 N N1 O P R R1 R2 R3 3-61
Fig.44 Air inlet system
45
J M N P R2 R3 3-62
Fig.45 Air inlet system
46 I1 J J1 O 3-63
Fig.46 Exhaust system
47
M M1 3-64
Fig.47 Exhaust system
48
R R1 R2 R3 3-65
Fig.48 Exhaust system
49 I1 J J1 M M1 N N1 O P R R1 R2 R3 3-66
Fig.49 Cooling system
50 ( ) I1 J J1 M M1 N N1 R R1 R2 R3 3-69
Fig.50 Fuel system (Gasoline & Dual fuel)
51 ( )
J M N O P R R1 R2 R3 3-70
Fig.51 Fuel system (Single fuel)
52
I1 J J1 O 3-71
Fig.52 Engine mount
3-D
Item Description Serial No. Page
53
M M1 3-72
Fig.53 Engine mount
54
N N1 P 3-73
Fig.54 Engine mount
55
R R1 R2 R3 3-74
Fig.55 Engine mount
56 1.0t-3.5t
3-75
Fig.56 High Air intake system All models of truck
56-A 1.0t-3.5t
3-76
Fig.56-A High Air intake system only Optional:Dual air filter
57
A A1 K K1 3-77
Fig.57 High Exhaust system
58
E E1 3-78
Fig.58 High Exhaust system
59 I1 J J1 M M1 O R R1 R2 R3 G2 G3 3-79
Fig.59 High Exhaust system
60
N N1 P H1 3-80
Fig.60 High Exhaust system
61
L W 3-81
Fig.61 High Exhaust system
62
X X1 3-82
Fig.62 Power system
63
Y Y1 3-83
Fig.63 Power system
64
X X1 3-84
Fig.64 Air inlet system
65
Y Y1 3-85
Fig.65 Air inlet system
66
X X1 Y Y1 3-86
Fig.66 Exhaust system
67
X X1 3-89
Fig.67 Cooling system
3-E
Item Description Serial No. Page
68
Y Y1 3-91
Fig.68 Cooling system
69
X X1 3-93
Fig.69 Fuel system
70
Y Y1 3-95
Fig.70 Fuel system
71
X 3-97
Fig.71 Engine mount
72 X1 3-98
Fig.72 Engine mount
73
Y 3-99
Fig.73 Engine mount
74 Y1 3-100
Fig.74 Engine mount
3-F
1
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 1 Power system
1 R960-310000-001 1
Air intake system
2 R9623-300100-G00 1 A A1 B G2
Diesel engine
2 A490BPG-3-G00 1 A A1 G5
Diesel engine
2 R9624-301000-G00 T1
Diesel engine
3 R950-330000-001 1 A B
Cooling system
3 R960-330000-001 1 A1
Cooling system
3 R9624-330000-001 1 T1
Cooling system
4 R950-320000-000 1 A A1 T1
Exhaust system
4 R959-320000-000 1 B
Exhaust system
5 N150-350000-000 1 A A1 T1
Engine mount
5 N150-350100-000 2 B
Cushion assy
6 R960-340000-001 1 A A1 B
Fuel system
6 R9624-340000-001 1 T1
Fuel system
3-1
2
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.2 Power system
1 R9617-310000-001 1
Air intake system
2 R9617-320000-000 1
Exhaust system
3 R9517-330000-001 1 E
Cooling system
3 R9617-330000-001 1 E1
Cooling system
4 R9617-340000-001 1
Fuel system
5 R9617-350000-000 1
Engine mount
Diesel engine
6 R9617-301000-G00 1
CA498-06T2/02-182
3-2
3
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig.3 Air intake system
1-1
Item Part No. Description Qty Remarks or Serial No.
1 R960-311000-001 1
Air cleaner
1-1 KW1323 1
Filter element
76
2 Q676-76-G00 3
Clamp 76
3 N150-310001-000 1
Engine air intake pipe
4 N163-310001-000 1
Air intake pipe
M8×16
5 G005783-008016-00 2
Bolt M8×16
8
6 G0093-000008-00 2
Washer 8
8
7 G0097P1-000008-00 2
Washer 8
3-3
4
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig. 4 Air intake system
1 N163-310001-000 1
Air intake pipe
76
2 Q676-76-G00 3
Clamp
3 R9617-310001-000 1 E E1
Engine air intake pipe
4 R9717-311000-000 1
Air cleaner
4-1 KW1323 1
Filter element
M8×16
5 G005783-008016-00 2
Bolt M8×16
8
6 G000093-000008-00 2
Washer 8
8
7 G0097P1-000008-00 2
Washer 8
4-1
3-4
5
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 T1 CPCD30/35N-RW27
Fig. 5 Exhaust system
1 R950-321000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
8
5 G000093-000008-00 4
Washer 8
6 N150-320001-001 1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R950-322000-001 1
Muffler assy
10 R950-320001-000 1
Muffler right bracket
11 QY125-323000-000 1
Clamp
3-5
6
B CPC30/35N-RG2-J
Fig. 6 Exhaust system
1 R950-321000-000 1
Exhaust pipe
2 QY125-323000-000 1
Clamp
3 N163-320100-000 4
Ringlike dampener
4 R950-322000-001 1
Muffler assy
M8×65
5 G005783-008065-00 2
Bolt M8×65
8
6 G000096-000008-00 4
Washer 8
M8
7 G001337-000008-00 2
Nut M8
3-6
7
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.7 Exhaust system
1 R9617-320001-000 1
Gasket
8
2 G000093-000008-00 8
Washer 8
M8×25
3 G005783-008025-00 4
Bolt M8×25
4 R9617-321000-000 1
Exhaust pipe
M8
5 G001337-000008-00 2
Nut M8
8
6 G000096-000008-00 4
Washer 8
7 3E-130001 1
Gasket
M10×30
8 G005783-010030-00 2
Bolt M10×30
10
9 G000093-000010-00 2
Washer 10
10 R568-322000-002 1
Muffler assy
11 R561-320001-000 1
Muffler bracket
14 R561-320001-000 1
Muffler bracket
12 N163-320100-000 4
Ringlike dampener
M8×65
13 G005783-008065-00 2
Bolt M8×65
M8×1×20
15 G005786-008020-02 4
Bolt M8×1×20
3-7
8
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig.8 Cooling system
7 NC9321-330001-00 1
Bracket
1
11 8
12 8 G000096-000008-00 2
3 13 Washer 8
8
15 9 G000093-000008-00 2
Washer 8
M8×20
10 G005783-0028020-00 2
Bolt M8×20
6
11 G000096-000006-00 8
Washer 6
3-8
8
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig.8 Cooling system
8 15 N150-330002-001 1
9 19 Rubber pipe for outlet
10
12
16 Q672-12-G00 1
Clamp 12
17 8× 12
17 N121-330003-W00 1 A B
Rubber pipe
2
8× 12
11 17 N042-330001-W00 1 A1 T1
12 Rubber pipe
14
18 18 N163-333000-001 4
Cushion
1
T1
19 XF250-330200-000 1
Expansion water box or Optional
1
11
12
3 13
15
3-9
9
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.9 Cooling system
13 1 Q672-48-G00
48
2
12 11 10 3 Clamp 48
2 R9617-330002-001 1
Rubber pipe for outlet
45
3 Q672-45-G00 2
Clamp 45
4 R9617-332000-000 1
Fan shroud assembly
M6×18
5 G005783-006018-00 4
1 Bolt M6×18
6
1 6 G000093-000006-00 8
Washer 6
6
7 G000096-000006-00 8
Washer 6
9
M6×30
8 G005783-006030-00 6
Bolt M6×30
9 N163-333000-001 2
Cushion
2 3 10 R9617-330001-000 1
Rubber pipe for inlet
11 N163-330003-000 1
67 Seal strip
4 8
12 R9517-331000-000 1 E
Radiator assy
7
5 6
12 R9617-331000-000 1 E1
Radiator assy
12
13 Q672-12-G00 1
Clamp 12
3-10
9
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.9 Cooling system
13
12 11 10 3
1
1
2 3
4 67
8
7
5 6
3-11
10
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 10 Fuel system
4 N163-341000-G00 1
Cover of fuel case
24
5 J000982-000024-00 1
Washer 24
6 N163-340008-000 1
Pulg
7 N163-340002-000 1
Ring magnetic iron
8 R960-341000-001 1 A A1 B
Cover of fuel case
8 R9624-341000-001 1 T1
Cover of fuel case
8-1
8-1 30DH-441000 1
Suction filter
9 N163-700007-000 1
washer
6
10 J000982-000006-00 6
Washer 6
M6×16
11 G005783-006016-00 6
Bolt M6×16
3-12
11
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig. 11 Fuel system
3 R9617-341000-001 1
Cover of fuel case
3-1 30DH-441000 1
Suction filter
4 N163-700007-000 1
washer
16
5 Q672-16-G00 2
Clampe 16
6 N163-340002-000 1
Ring magnetic iron
( 8 16.5)
7 R963-340001-W00 1
Rubber pipe
( 6 13.5)
8 R963-340002-W00 1
Rubber pipe
3-1 9 N163-341000-G00 1
Cover of fuel case
14
10 Q672-14-G00 2
Clampe
24
11 J000982-000024-00 1
Washer 24
12 N163-340008-000 1
Pulg
3-13
12
A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 T1 CPCD30/35N-RW27
Fig. 12 Engine mount
1 N150-350001-000 1
Engine left mount plate
2 N163-350002-000 4
Washer
16
3 G000093-000016-00 4
Washer 16
M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
5 N150-350100-000 2
Cushion assy
Engine
6 N150-350002-000 1
right mount plate
3-14
13
B CPC30/35N-RG2-J
Fig. 13 Cushion assy
A1 N150-350100-000 2
Cushion assy
M10×115
1 G005782-010115-00 2
Bolt M10×115
2 30DHBW13-303002 2
Casing
3 30DHW15-302006A 4
Rubber pad
4 30DHBW13-303001 4
Gasket
5 30DHW15-302004A 2
Gasket
M10
6 G006184-000010-00 2
Nut M10
3-15
14
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig. 14 Engine mount
3 R9617-350200-000 2
Engine Bracket
4 R9617-350100-000 2
Engine mount plate
5 R9617-350300-000 2
Cushion assy
M10×45
6 G005782-010045-00 8
Bolt M10×45
10
7 G000093-00010-00 8
Washer 10
3-16
15
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B
Fig. 15 Power system
1 R967-310000-001 1
Air intake system
2 R967-301000-G00 1
Diesel engine
3 R957-330000-001 1 G2
Cooling system
3 R967-330000-001 1 G3
Cooling system
3 R567-330000-001 1 H1
Cooling system
4 R961-320000-000 1 G3 G2
Exhaust system
4 R561-320000-000 1 H1
Exhaust system
5 N121-350000-000 1 G3 G2
Engine mount
5 R531-350000-000 1 H1
Engine mount
6 NC967-340000-000 1
Fuel system
3-17
16
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig. 16 Power system
1 R962-310000-001 1
Air intake system
2 4JG2PE-G00 1
Diesel engine
3 R922-330000-001 1 K
Cooling system
3 R932-330000-001 1 K1
Cooling system
4 R962-320000-000 1
Exhaust system
5 R932-350000-000 1
Engine mount
6 R932-340000-001 1
Fuel system
3-18
17
L CPCD30/35N-RW15A
Fig. 17 Power system
1 R963-310000-001 1
Air intake system
2 TD27AA-000-G00 1
Diesel engine
3 R963-330000-001 1
Cooling system
4 R963-320000-000 1
Exhaust system
5 N163-350000-000 1
Engine mount
6 R963-340000-001 1
Fuel system
3-19
18
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig. 18 Power system
1 R9621-310000-001 1 W W1
Air intake system
1 R303-310000-000 1 Q Q1
Air intake system
2 4TNE98-BQFLC-G00 1 W W1
Diesel engine
2 R303-3010000-G00 1 Q Q1
Diesel engine
3 R9621-330000-001 1 W
Cooling system
3 R5622-330000-001 1 W1
Cooling system
3 R303-330000-000 1 Q
Cooling system
3 RB303-330000-000 1 Q1
Cooling system
4 R968-320000-000 1 W Q
Exhaust system
4 R568-320000-000 1 W1 Q1
Exhaust system
5 R968-350000-000 1 W Q
Engine mount
5 R568-350000-000 1 W1 Q1
Engine mount
6 R9621-340000-001 1 W W1
Fuel system
6 R568-340000-001 1 Q Q1
Fuel system
3-20
19
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B
Fig.19 Air intake system
1 R9717-311000-000 1
Air cleaner
2 N161-310001-000 1
Engine air intake pipe
76
3 Q676-76-G00 3
Clamp 76
M8×16
4 G005783-008016-00 2
Bolt M8×16
8
5 G000093-000008-00 2
Washer 8
8
6 G0097P1-000008-00 2
Washer 8
7 N163-310001-000 1
Air intake pipe
3-21
20
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig.20 Air intake system
1 R9717-311000-000 1
1-1 Air cleaner
1-1 KW1323 1
Filter element
76
2 Q676-76-G00 3
Clamp 76
3 N152-310001-000 1
Engine air intake pipe
M8×16
4 G005783-008016-00 2
Bolt M8×16
8
5 G000093-000008-00 2
Washer 8
8
6 G0097P1-000008-00 2
Washer 8
7 N163-310001-000 1
Air intake pipe
3-22
21
L CPCD30/35N-RW15A
Fig. 21 Air intake system
1 08120-8751E-G00 4
Bolt
2 14064-54T00-G00 1
Air intake shim
8-1
3 08723-15600-G00 1
Clamp
4 16757-40k00-G00 1
Engine air intake pipe
M8×16
5 G005783-008016-00 2
Bolt
8
6 G000093-000008-00 2
Washer
8
7 G0097P1-000008-00 2
Washer
8 R9717-311000-000 1
Air cleaner
8-1 KW1323 1
Filter element
76
9 Q676-76-G00 3
Clamp
10 N163-310001-000 1
Air intake pipe
3-23
22
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig. 22 Air intake system
7 R9717-311000-000 1 INC:7-1,7-2,7-3
Air cleaner
8 R9621-310001-000 1
Air intake pipe to engine
3-24
22
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig. 22 Air intake system
9 N163-310001-000 1
Air intake pipe
O 73×3.55
10 G3452P1-00733P55-00 1 W W1
O-ring 73×3.55
10 MB254-310001-000 1 Q Q1
Rubber gasket
M8×25 2012-12-07
11 G907417-008025-00 4
Bolt assy M8×25 W W1
M8×45
11 G005783-008045-00 4 Q Q1
Bolt M8×45
1 (OLD)
2 (OLD)
3 (OLD)
11
3-25
23
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10
Fig.23 Exhaust system
1 R931-321000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
8
5 G000093-000008-00 8
Washer 8
6 N150-320001-001 1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R961-322000-001 1
Muffler assy
10 R950--320001-000 1
Muffler right bracket
11 QY125-323000-000 1
Clamp
1.75
12 N121-320001-000 1
Gasket 1.75
10
13 G000093-000010-00 4
Washer 10
M10
14 G006170-000010-00 4
Nut M10
3-26
24
H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.24 Exhaust system
4 R561-321000-000 1 H1
Exhaust pipe
4 R577-321000-000 1 N N1 P
Exhaust pipe
M8
5 G001337-000008-00 2
Nut M8
8
6 G000096-000008-00 4
Washer 8
7 R568-322000-002 1
Muffler assy
M8×1×20
8 G005786-008020-02 4
Bolt M8×1×20
8
9 G000093-000008-00 6
Washer 8
10 N163-320100-000 4
Ringlike dampener
M8×65
11 G005783-008065-00 2
Bolt M8×65
12 ( )
R561-320001-000 2
13 Muffler bracket right,left
3-27
24
H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.24 Exhaust system
14 3E-130001 2
Gasket
M10×30
15 G005783-010030-00 2
Bolt M10×30
3-28
25
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig.25 Exhaust system
1 R932-321000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
8
5 G000093-000008-00 8
Washer 8
6 N150-320001-001 1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R950-322000-001 1
Muffler assy
10 R950--320001-000 1
Muffler right bracket
11 QY125-323000-000 1
Clamp
M8
12 G006170-000008-00 2
Nut M8
3-29
26
L CPCD30/35N-RW15A
Fig.26 Exhaust system
1 R963-321000-001 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
8
4 G000096-000008-00 4
Washer 8
M8×65
5 G005783-008065-00 2
Bolt M8×65
6 R968-322000-000 1
Muffler assy
7 QY125-323000-000 1
Clamp
8
8 G000093-000008-00 6
Washer 8
M8
9 G006170-000008-00 2
Nut M8
3-30
27
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig.27 Exhaust system
1 R568-320002-000 1
Seal gasket
2 R568-321000-002 1 W1 Q1
Exhaust pipe
2 R968-321000-001 1 W Q
Exhaust pipe
M8
3 G001337-000008-00 2
Nut
8
4 G000096-000008-00 4
Washer
5 3E-130001 1
Gasket
10
6 G000093-000010-00 4
Washer
M10×30
7 G005783-010030-00 2
Bolt
8 R568-322000-002 1 W1 Q1
Muffler assy
8 R968-322000-000 W Q
Muffler assy
9 N163-320100-000 4
Ringlike dampener
10 R950--320001-000 1 W1 Q1
Muffler right bracket
( )
10/14 R561-320001-000 Muffler bracket.Left,right 2 W Q
8
11 G000093-000008-00 6
Washer
M8×1×20
12 G005786-008020-02 4
Bolt
3-31
27
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig.27 Exhaust system
14 N150-320001-001 1 W Q
Muffler left bracket
3-32
28 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
Fig.28 Cooling system K1 CPCD30/35N-RW13
2 N152-330000-000 1 K K1
Rubber pipe for intake
4
5 45
3 Q672-45-G00 3
6 Clamp 45
3
8 4 NC967-332000-000 1 G2 G3
9 19 Fan shroud assy
10
4 R567-332000-001 1 H1
Fan shroud assy
17
4 R932-332000-001 1 K K1
Fan shroud assy
2
5 N163-330003-000 1
11 Seal strip
12
14
18 6 R9621-331000-000 1 G3 H1 K1
Radiator assy
1
6 R957-331000-001 1 G2 K
Radiator assy
7 NC9321-330001-000 1
Bracket
3
11 8
12 8 G000096-000008-00 2
3 13 Washer 8
8
15 9 G000093-000008-00 2
Washer 8
M8×20
10 G005783-008020-00 2
Bolt M8×20
6
11 G000096-000006-00 8
Washer 6
3-33
28 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
Fig.28 Cooling system K1 CPCD30/35N-RW13
3
11
12
3 13
15
3-34
29
L CPCD30/35N-RW15A
Fig.29 Cooling system
4 NC949-330001-000 1
Bracket
7 8× 12
5 XF250-330003-W00 1
Rubber pipe 8× 12
12
18 6 Q672-12-G00 2
Clamp 12
7 XF250-330200-000 1
Expansion water box
11 8 30DHBG32-331000 1
Radiator assy
12 9 N163-330003-000 1
Seal strip
10 N163-330001-000 1
Rubber pipe for intake
45
11 Q672-45-G00 2
17 19 10 Clamp 45
19 15
13 12 N163-333000-001 4
14 Cushion
6
15 13 G000093-000006-00 8
13 Washer 6
16
M6×30
14 G005782-006030-00 4
Bolt M6×30
6
15 G000096-000006-00 8
Washer 6
3-35
29
L CPCD30/35N-RW15A
Fig.29 Cooling system
18
11
12
17 19 10
19 15
13
14
15
13
16
3-36
30
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig.30 Cooling system
2 R303-330001-000 1 Q
Rubber pipe for intake
4
5 2 R568-330001-000 1 Q1
6 Rubber pipe for intake
3
45
8 3 Q672-45-G00 3
9 19 Clamp 45
10
4 R9621-332000-000 1 W
Fan shroud assy
17
4 R5622-332000-000 1 W1
Fan shroud assy
2
4 R303-332000-000 1 Q
11 Fan shroud assy
12
14
18 4 R568-332000-001 1 Q1
Fan shroud assy
1
5 N150-330003-00 1
Seal strip
6 R9621-331000-000 1
3
Radiator assy
11
12 7 NC9321-330001-000 1 W W1
3 13 Bracket
15 7 NC9419-330003-000 1 Q Q1
Bracket
8
8 G000096-000008-00 2
Washer 8
8
9 G000093-000008-00 2
Washer 8
3-37
30
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig.30 Cooling system
3
11
12
3 13
15
3-38
31
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B
Fig. 31 Fuel system
1 7LK-000-G00 1
Fitter assy
2 R961-340004-000 1
Bracket
8
3 G000093-000008-00 4
Washer 8
M8×20
4 G005783-008020-00 2
Bolt M8×20
18
5 Q672-18-G00 6
Clampe 18
8
6 R961-340002-W00 1
Rubber pipe
8
7 R961-340001-W00 1
Rubber pipe
M6×16
8 G005783-006016-00 6
Bolt M6×16
8
9 R961-340003-W00 1
Rubber pipe
10 N163-341000-G00 1
Cover of fuel case
15-1 6
11 J000982-000006-00 6
Washer 6
24
12 J000982-000024-00 1
Washer 24
13 N163-340008-000 1
Pulg
14 N163-340002-000 1
Ring magnetic iron
15 R963-341000-001 1
Cover of fuel case
3-39
31
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B
Fig. 31 Fuel system
15-1 30DH-441000 1
Suction filter
16 N163-700007-000 1
washer
16
17 Q672-16-G00 6
Clampe 16
8
18 R961-340004-W00 1
Rubber pipe
M8×25
19 G005783-008025-00 2
Bolt M8×25
20 30HB-341000 1
Oil-water separator
21 R963-340004-000 1 2012-01-01
Bracket
Bracket,
21 NC967-340100-000 1 2012-01-01
Oil-water separator
15-1
3-40
32
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig. 32 Fuel system
5 N152-340006-000 1
Bolt
14
6 J000982-000014-00 4
Washer 14
7 3E-160002 2
connector
M8×25
8 G005783-008025-00 2
Bolt M8×25
M8
9 G006170-000008-00 2
Nut M8
8
10 R932-340001-W00 1
Rubber pipe
8
11 R932-340002-W00 1
20-1 Rubber pipe
M6×16
12 G005783-006016-00 6
Bolt M6×16
13 N152-340002-000 1
Bracket
14 N152-341000-G00 1
Fitter assy
15 N152-342000-G00 1
Filt nipple
3-41
32
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig. 32 Fuel system
19 N163-341000-G00 1
Cover of fuel case
20 R963-341000-001 1
Cover of fuel case
20-1 30DH-441000 1
Suction filter
21 N163-340002-000 1
Ring magnetic iron
22 N163-340008-000 1
Pulg
24
23 J000982-000024-00 1
Washer 24
24 N163-700007-000 1
washer
20-1
3-42
33
L CPCD30/35N-RW15A
Fig. 33 Fuel system
3 R963-341000-001 1
Cover of fuel case
3-1 30DH-441000 1
Suction filter
4 N163-700007-000 1
washer
18
5 Q672-18-G00 2
Clampe 18
6 N163-340002-000 1
Ring magnetic iron
8
7 R963-340001-W00 1
Rubber pipe
8
8 R963-340002-W00 1
Rubber pipe
3-1 9 N163-341000-G00 1
Cover of fuel case
16
10 Q672-16-G00 2
Clampe 16
24
11 J000982-000024-00 1
Washer 24
12 N163-340008-000 1
Pulg
8
13 R963-340003-W00 1
Rubber pipe
14 30HB-341000 1
Oil-water separator
3-43
33
L CPCD30/35N-RW15A
Fig. 33 Fuel system
17 R963-340004-000 1
Bracket
3-1
3-44
34
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B
Fig. 34 Fuel system
1 N163-340008-000 1
Pulg
22
2 J000982-000022-00 1
Washer 22
3 N163-700007-000 1
washer
6
4 J000982-000006-00 6
Washer 6
M6×16
5 G005783-006016-00 6
Bolt M6×16
6 R960-341000-001 1
Cover of fuel case
6-1 30DH-441000 1
Suction filter
8
7 R9621-340002-W00 1
Rubber pipe
8
8 R9621-340001-W00 1
Rubber pipe
9 YD-206-100T-G00 1
Fuel separator
10 198072-04320-G00 1
Support
M8×15
11 G005783-008015-00 1
6-1 Bolt M8×15
8
12 G000093-000008-00 1
Washer 8
8
13 R9621-340003-W00 1
Rubber pipe
18
14 Q672-18-G00 6
Clampe 18
3-45
34
W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B
Fig. 34 Fuel system
15 N163-341000-G00 1
Cover of fuel case
16 N163-340002-000 1
Ring magnetic iron
6-1
3-46
34-A
Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig. 34-A Fuel system
3 R960-341000-001 1
Cover of fuel case
4 N163-700007-000 1
washer
18
5 Q672-18-G00 8
Clampe
6 N163-340002-000 1
Ring magnetic iron
8
7 R568-340001-W00 1
Rubber pipe
8
8 R568-340003-W00 1
Rubber pipe
9 N163-341000-G00 1
Cover of fuel case
YANMAR
10 129917-55800-G00 1
Oil-water separator Engines equipped with
24
11 J000982-000024-00 1
washer
12 N163-340008-000 1
Pulg
13 R568-340001-000 1
Bracket
M8X20
14 G005783-008020-00 6
Bolt
8
15 G000093-000008-00 6
washer
3-47
34-A
Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig. 34-A Fuel system
17 34996-G00 1
Pump Engines equipped with
M8
18 G006170-000008-00 2
Nut
8
19 R568-340004-W00 1
Rubber pipe
3-48
35
G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10
Fig. 35 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 N121-350100-000 1
Engine left bracket
10
5 G000093-000010-00 8
Washer 10
M10×1.25×30
6 G005786-010030-00 6
Bolt M10×1.25×30
7 N121-350200-000 1
Engine right bracket
M10×1.25×40
8 G005786-010040-00 2
Bolt M10×1.25×40
9 N150-350100-000 2
Cushion assy
Engine
10 N150-350002-000 1
right mount plate
Engine
11 N150-350001-000 1
left mount plate
3-49
36
K CPC30/35N-RW13 K1 CPCD30/35N-RW13
Fig. 36 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 N152-350100-000 1
Engine left bracket
10
5 G000093-000010-00 8
Washer 10
M10×1.25×35
6 G005786-010035-00 4
Bolt M10×1.25×35 Engines equipped with
7 N152-350200-000 1
Engine right bracket
M10×1.25×45
8 G005786-010045-00 2
Bolt M10×1.25×45 Engines equipped with
M10×1.25×30
9 G005786-010030-00 1
Bolt M10×1.25×30 Engines equipped with
10 N150-350100-000 2
Cushion assy
11 N150-350002-000 1
Engine right mount plate
12 N150-350001-000 1
Engine left mount plate
3-50
37
L CPCD30/35N-RW15A
Fig. 37 Engine mount
1 N163-350001-000 1
Engine left mount plate
2 N163-350002-000 4
Washer
16
3 G000093-000016-00 4
Washer 16
M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
M10×40
5 G005783-010040-00 8
Bolt M10×40
10
6 G000093-000010-00 8
Washer 10
7 N163-350100-000 1
Engine right bracket
8 N163-350200-000 1
Engine right bracket
9 N163-350002-000 1
Engine right mount plate
10 N150-350100-000 2
Cushion assy
3-51
38
H1 CPCD30/35N-RW10B W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B
Fig. 38 Engine mount
3 R531-350100-000 1
Engine left mount bracke
M12×35
4 G005783-012035-00 8
Bolt M12×35
12
5 G0097P1-000012-00 8
Washer 12
6 G006170-000012-00 6
Nut
7 R564-350500-000 1
Block
8 R568-350100-000 1 W1 Q1
Engine left bracket
8 R531-350200-000 1 H1
Engine left bracket
M10×35
9 G005783-010035-00 4 H1
Bolt M10×35
M10×30
9 G005783-010030-00 8 W1 Q1
Bolt M10×30
10
10 G000093-000010-00 8
Washer 10
M10×45
11 G005783-010045-00 4 H1
Bolt M10×45
12 R568-350200-000 1 W1 Q1
Engine right bracket
12 R531-350300-000 1 H1
Engine right bracket
3-52
38
H1 CPCD30/35N-RW10B W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B
Fig. 38 Engine mount
13 R564-350600-000 1
Block
Engine
14 R531-350400-000 1
left mount bracket
3-53
39
W CPCD30/35N-RW33 Q CPCD30/35N-RW56
Fig. 39 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 R968-350100-000 1
Engine left bracket
10
5 G000093-000010-00 8
Washer 10
M10×30
6 G005783-010030-00 8
Bolt M10×30
7 R968-350200-000 1
Engine right bracket
8 N150-350100-000 2
Cushion assy
9 N150-350002-000 1
Engine left mount plate
10 N150-350001-000 1
Engine right mount plate
3-54
40
I1 CPQ30/35N-RW22 J1 CPQD30/35N-RW22 M1 CPQD30/35N-RW22A N1 CPQD30/35N-RW22B
Fig. 40 Power system
1 K25-000-G01 1 I1 J1 N1
Gasoline engine
1 K25KD-000-G00 1 M1
Gasoline engine
2 R9717-310000-000 1 I1 J1
Air intake system
2 R9620-310000-001 1 M1
Air intake system
2 R577-310000-000 1 N1
Air intake system
3 R9519-330000-001 1 I1
Cooling system
3 R9717-330000-000 1 J1 N1
Cooling system
3 R9620-330000-001 1 M1
Cooling system
4 R964-320000-000 1 I1 J1
Exhaust system
4 R965-320000-000 1 M1
Exhaust system
4 R577-320000-000 1 N1
Exhaust system
5 N164-350000-000 1 I1 J1
Engine mount
5 N165-350000-000 1 M1
Engine mount
N1
5 R577-350000-000 1
Engine mount 24 See Fig.24
6 R964-340000-000 1
Fuel system
3-55
41 J CPQD30/35N-RW22-Y M CPQD30/35N-RW22A-Y N CPQD30/35N-RW22B-Y O CPQD30/35N-RW52-Y
Fig. 41 Power system P CPQD30/35N-RW52B-Y
1 K25-000-G01 1 J N
Engine
1 K25LPG-000-G00 1 O P
Engine
1 K25KD-000-G00 1 M
Engine
LPG
2 R9717-360000-000 1 O P
LPG fuel system
LPG J M N
2 R979-360000-000 1
LPG fuel system LPG-QY-IMPCO
LPG
2 R9711-360000-000 1 M LPG-Y-IMPCO
LPG fuel system
LPG J M N
2 N171-360000-000 1
LPG fuel system BRC
3 R9717-310000-000 1 O
Air intake system
J
3 R9717-310000-000 1
Air intake system LPG-QY-BRC
J M
3 R979-310000-001 1
Air intake system LPG-QY-IMPCO
N
3 R574-310000-001 1
Air intake system LPG-QY-IMPCO
M
3 R9620-310000-001 1
Air intake system BRC
M
3 R9620-310000-001 1
Air intake system LPG-Y-IMPCO
3 R577-310000-000 1 P
Air intake system
N
3 R577-310000-000 1
Air intake system LPG-QY-BRC
3-56
41 J CPQD30/35N-RW22-Y M CPQD30/35N-RW22A-Y N CPQD30/35N-RW22B-Y O CPQD30/35N-RW52-Y
Fig. 41 Power system P CPQD30/35N-RW52B-Y
4 R9620-330000-001 1 M
Cooling system
4 R9717-330000-000 1 J N O P
Cooling system
5 XF251-370000-000 1
LPG storage system
6 R964-320000-000 1 J O
Exhaust system
6 R965-320000-000 1 M
Exhaust system
N P
6 R577-320000-000 1
Exhaust system 24 See Fig.24
M
7 R453-340000-000 1
Fuel system LPG-Y-IMPCO
7 R453-340000-000 1 O P
Fuel system
J M N
7 R979-340000-000 1
Fuel system LPG-QY-IMPCO
J M N
7 R971-340000-000 1
Fuel system LPG-QY-BRC
M
7 R8510-340000-000 1
Fuel system LPG-Y-BRC
8 N164-350000-000 1 J O
Engine mount
8 N165-350000-000 1 M
Engine mount
8 R577-350000-000 1 N P
Engine mount
3-57
42
R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
Fig.42 Power system
1 BY491GP-000-G00 1
Peterol engine
2 R9620-310000-001 1
Air intake system
3 R956-330000-001 1 R
Cooling system
3 R966-330000-001 1 R1
Cooling system
4 R966-320000-000 1
Exhaust system
5 R966-350000-000 1
Engine mount
6 R964-340000-000 1
Fuel system
6002-2Z
7 GT000276-006002-05 1
Bearing
3-58
43
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.43 Power system
1 BY491GP-000-G00 1
Peterol engine
LPG
2 R977-360000-000 1 R2 R3 BRC
LPG fuel system
LPG
2 R9772-360000-001 1 R2 R3 LPG-QY-IMPCO
LPG fuel system
LPG
2 R9773-360000-001 1 R2 R3 LPG-Y-IMPCO
LPG fuel system
3 R979-310000-001 1 R2 R3 LPG-QY-IMPCO
Air intake system
3 R9620-310000-001 1 R2 R3 LPG-Y-IMPCO
Air intake system
3 R9620-310000-001 1 R2 R3 BRC
Air intake system
4 R956-330000-001 1 R2
Cooling system
4 R966-330000-001 1 R3
Cooling system
5 XF251-370000-000 1 R2 R3
LPG storage system
6 R966-320000-000 1
Exhaust system
7 R453-340000-000 1 R2 R3 LPG-Y
Fuel system
7 R971-340000-000 1 R2 R3 LPG-QY-BRC
Fuel system
7 R979-340000-000 1 R2 R3 LPG-QY-IMPCO
Fuel system
8 R966-350000-000 1
Engine mount
3-59
43
R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.43 Power system
3-60
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
44 M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B O CPQD30/35N-RW52-Y
Fig. 44 Air intake system P CPQD30/35N-RW52B-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y
R3 CPQD30/35N-RW7-Y
1-1 KW1323 1
Filter element
76
2 Q676-76-G00 3
Clamp 76
3 R9619-310001-000 1 I1 J1 O
Engine air intake pipe
J
3 R9619-310001-000 1
Engine air intake pipe LPG-QY-BRC
3 R9620-310001-000 1 M1 R R1
Engine air intake pipe
M R2 R3
3 R9620-310001-000 1
Engine air intake pipe BRC
M R2 R3
3 R9620-310001-000 1
Engine air intake pipe LPG-Y-IMPCO
3 R5619-310001-000 1 N1 P
Engine air intake pipe
N
3 R5619-310001-000 1
Engine air intake pipe LPG-QY-BRC
M8×16
4 G005783-008016-00 2
Bolt M8×16
8
5 G000093-000008-00 2
Washer 8
8
6 G0097P1-000008-00 2
Washer 8
7 N163-310001-000 1
Air intake pipe
3-61
45 J CPQD30/35N-RW22-Y M CPQD30/35N-RW22A-Y N CPQD30/35N-RW22B-Y P CPQD30/35N-RW52B-Y
Fig. 45 Air intake system R2CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
2 R979-310001-000 1
3-1 Engine air intake pipe
3 R9717-311000-000 1
Air cleaner
3-1 KW1323 1
Filter element
4 N163-310001-000 1
Air intake pipe
76
5 Q676-76-G00 4
Clamp 76
M8×16
6 G005783-008016-00 2
Bolt M8×16
8
7 G000093-000008-00 2
Washer 8
8
8 G0097P1-000008-00 2
Washer 8
3-62
46
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 O CPQD30/35N-RW52-Y
Fig. 46 Exhaust system
1 R964-321000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
8
5 G000093-000008-00 6
Washer 8
6 N150-320001-000 1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R961-322000-000 1
Muffler assy
10 R950--320001-000 1
Muffler right bracket
11 QY125-323000-000 1
Clamp
M8
12 G006170-000008-00 2
Nut M8
3-63
47
M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.47 Exhaust system
1 R965-321000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
8
4 G000096-000008-00 4
Washer 8
M8×65
5 G005783-008065-00 2
Bolt M8×65
6 R961-322000-001 1
Muffler assy
7 QY125-323000-000 1
Clamp
8
8 G000093-000008-00 6
Washer 8
M8
9 G006170-000008-00 2
Nut M8
3-64
48
R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.48 Exhaust system
1 R966-323000-000 1
Exhaust pipe
M8
2 G001337-000008-00 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-00 4
Bolt M8×1×20
8
5 G000093-000008-00 6
Washer 8
6 N150-320001-001 1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R961-322000-000 1
Muffler assy
10 R950-320001-000 1
Muffler right bracket
11 QY125-323000-000 1
Clamp
12 R966-320001-000 1
Seal gasket
13 R966-322000-G00 3
Nut
3-65
I1CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
49 M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B O CPQD30/35N-RW52-Y
Fig.49 Cooling system P CPQD30/35N-RW52B-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y
R3 CPQD30/35N-RW7-Y
4 NC949-330001-000 1
Bracket
7 8× 12
5 XF250-330003-W00 1
Rubber pipe 8× 12
12
18 6 Q672-12-G00 2
Clamp 12
7 XF250-330200-000 1
Expansion water box
11 8 NC9717-331000-000 1 J J1 N N1 O P
Radiator assy
12 8 R9519-331000-001 1 I1
Radiator assy
8 30DHBG32-331000 1 M M1
Radiator assy
8 N163-334000-000 1 R1 R3 2014-07-01
17 11 10 Radiator assy
11 15
13 8 R9317-331000-000 1 R1 R3 2014-07-01
14 Radiator assy
15 8 N154-334000-000 1 R R2 2014-07-01
13 Radiator assy
16
8 30HBG32-331000 1 R R2 2014-07-01
Radiator assy
9 N163-330003-000 1
Seal strip
3-66
I1CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
49 M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B O CPQD30/35N-RW52-Y
Fig.49 Cooling system P CPQD30/35N-RW52B-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y
R3 CPQD30/35N-RW7-Y
10 NC9717-330001-000 1 I1 J J1 N N1 O P
1 Rubber pipe for intake
3 2
10 R9620-330001-0000 1 M M1
6 Rubber pipe for intake
4 8 9 11 10 R966-330001-000 1 R R1 R2 R3
5 Rubber pipe for intake
45
11 Q672-45-G00 4
Clamp 45
7
12 N163-333000-001 4
Cushion
6
18 13 G000093-000006-00 8
Washer 6
M6×30
14 G005782-006030-00 4
Bolt M6×30
6
11 15 G000096-000006-00 8
Washer 6
12 M6×18
16 G005783-006018-00 4
Bolt M6×18
17 NC9717-330002-000 1 I1 J J1 N N1 O P
Rubber pipe for outtake
17 R9620-330002-000 1 M M1
17 11 10 Rubber pipe for outtake
11 15
13 17 R966-330002-000 1 R R1 R2 R3
14 Rubber pipe for outtake
15 18 NC9717-332000-000 1 I1 J J1 N N1 O P
13 Fan shroud assy
16
18 R9620-332000-000 1 M M1
Fan shroud assy
R R1 R2 R3
18 R966-332000-000 1
Fan shroud assy 2014-07-01
3-67
I1CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
49 M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B O CPQD30/35N-RW52-Y
Fig.49 Cooling system P CPQD30/35N-RW52B-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y
R3 CPQD30/35N-RW7-Y
6
4 8 9 11
5
18
11
12
17 11 10
11 15
13
14
15
13
16
3-68
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
50 ( )
M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B R CPQ30/35N-RW7
Fig.50 Fuel system (Gasoline & Dual fuel) R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
1 R964-341000-000 1 I1 J1 M1 N1 R R1
Cover of fuel case
J M N R2 R3
1 R964-341000-000 1
Cover of fuel case LPG-QY
2 N163-700007-000 1
washer
6
3 J000982-000006-00 6
Washer 6
M6×16
4 G005783-006016-00 6
Bolt M6×16
5 N163-340007-000 1
washer
6 N163-340008-000 1
1-1 Pulg
8
7 R964-340001-W00 1
Rubber pipe
18
8 Q672-18-G00 2
Clampe 18
9 N163-341000-G00 1
Cover of fuel case
10 N163-340002-000 1
Ring magnetic iron
3-69
51 ( ) J CPQD30/35N-RW22-Y M CPQD30/35N-RW22A-Y N CPQD30/35N-RW22B-Y O CPQD30/35N-RW52-Y
Fig.51 Fuel system (Single fuel) P CPQD30/35N-RW52B-Y R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
1 N163-340008-000 1
Pulg
24
2 J000982-000024-00 1
Washer 24
J N O P R2 R3
3 N163-700007-000 1
Pad LPG-Y
6
4 J000982-000006-00 6
Washer 6
M6×16
5 G005783-006016-00 6
Bolt M6×16
6 R453-340001-000 1 LPG-Y
Cover plate
7 N163-341000-G00 1
Cover of fuel case
3-70
52
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 O CPQD30/35N-RW52-Y
Fig. 52 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 N164-350100-000 1
Engine left bracket
10
5 G000093-000010-00 8
Washer 10
M10×45
6 G005783-010045-00 8
Bolt M10×45
7 N164-350200-000 1
Engine right bracket
8 N150-350100-000 2
Cushion assy
9 N150-350002-000 1
Engine right mount plate
10 N150-350001-000 1
Engine left mount plate
3-71
53
M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig.53 Engine mount
1 N163-350007-000 2
Engine right mount plate
2 N163-350002-000 4
Washer
16
3 G000093-000016-00 4
Washer 16
M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
M10×35
5 G005783-010035-00 3
Bolt M10×35
10
6 G000093-000010-00 8
Washer 10
7 N165-350100-000 1
Engine left bracket
8 N165-350200-000 1
Engine right bracket
M10×45
9 G005783-010045-00 6
Bolt M10×35
10 N163-350300-000 2
Cushion assy
3-72
54
N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig.54 Engine mount
3 R577-350100-000 1
left mount bracket
M12×35
4 G005783-012035-00 8
Bolt M12×35
12
5 G0097P1-000012-00 8
Washer 12
6 G006170-000012-00 6
Nut
7 R564-350500-000 1
Block
8 R577-350200-000 1
Engine left bracket
M10×35
9 G005783-010035-00 4
Bolt M10×35
10
10 G000093-000010-00 8
Washer 10
M10×45
11 G005783-010045-00 4
Bolt M10×45
12 R577-350300-000 1
Engine right bracket
13 R564-350600-000 1
Block
14 R57-350400-000 1
left mount bracket
3-73
55
R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.55 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 R966-350100-000 1
Engine left bracket
10
5 G000093-000010-00 8
Washer 10
M10×40
6 G005783-010040-00 8
Bolt M10×40
7 R966-350200-000 1
Engine right bracket
8 N150-350100-000 2
Cushion assy
9 R966-350001-000 1
Engine left mount plate
10 R966-350002-000 1
Engine right mount plate
3-74
56 1.0t-3.5t
Fig.56 High air intake system All models of truck
INC:1-4,6
A2 R960-830000-602 1 Dual air filter and High
Right pillar assy
exhaust +
1 N163-830006-620 1 Weldment
Cover
2 R960-830001-600 1 Weldment
Right pillar assy
3 R960-830003-600 1 Weldment
Pipe
4 R960-830004-600 1 Weldment
Plate
5 GR505-313000-600 1
Air pre-cleaner
6 R9615-830001-000 1 Weldment
Cover
3-75
56-A 1.0t-3.5t 2013-10-01
Fig.56-A High air intake system only Optional:Dual air filter
2-1 GR505-313000-600 1
Air pre-cleaner
2-1 2-2 G00818-005020-00
M5×20
3
Screw M5×20
1
2-3 XF250-313001-530 1
Pipe
2-4 R960-313001-530 1
Rubber gasket
2-2
2-4 2-3
3-76
57 A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 K CPC30/35N-RW13 K1 CPCD30/35N-RW13
T1 CPCD30/35N-RW27
Fig.57 High Exhaust system
1 R960-430003-502 1
Radiator assy cover
only
2 R960-830000-513 1
Right pillar assy Optional:High exhaust
Dual air filter and High
2 R960-830000-602 1
Right pillar assy exhaust +
A1 R960-325000-513 1 INC:3-10
High exhaust assy
3 R841-323000-502 1
Exhaust pipe
M8×25
4 G005783-008025-00 5
Bolt M8×25
10
5 G000093-000010-00 5
Washer 10
10
6 G000096-000010-00 3
Washer 10
7 R453-320001-000 2
Ringlike dampener
8 R453-320002-000 2
Pipe
9 GR1002-320002-000 1
Bracket
10 R9615-323000-000 1
Clamp
High exhaust
11 R950-322000-513 1
Muffler assy Standard
11 R950-322000-513K 1
Muffler assy Exhaust gas purification
3-77
58
E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.58 High Exhaust system
1 R960-430003-502 1
Radiator assy cover
only
2 R960-830000-513 1
Right pillar assy Optional:High exhaust
A1 R960-325000-513 1 INC:3-10
High exhaust assy
3 R841-323000-502 1
Exhaust pipe
M8×25
4 G005783-008025-00 5
Bolt M8×25
10
5 G000093-000010-00 5
Washer 10
10
6 G000096-000010-00 3
Washer 10
7 R453-320001-000 2
Ringlike dampener
8 R453-320002-000 2
Pipe
9 GR1002-320002-000 1
Bracket
10 R9615-323000-000 1
Clamp
11 R9617-322000-513 1
Muffler assy
3-78
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 M CPQD30/35N-RW22A-Y
59
M1 CPQD30/35N-RW22A O CPQD30/35N-RW52-Y R CPQ30/35N-RW7 R1 CPQD30/35N-RW7
Fig. 59 High Exhaust system R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10
1 R960-430003-502 1
Radiator assy cover
only
2 R960-830000-513 1
Right pillar assy Optional:High exhaust
Dual air filter and High
2 R960-830000-602 1
Right pillar assy exhaust +
A1 R960-325000-513 1 INC:3-10
High exhaust assy
3 R841-323000-502 1
Exhaust pipe
M8×25
4 G005783-008025-00 5
Bolt M8×25
10
5 G000093-000010-00 5
Washer 10
10
6 G000096-000010-00 3
Washer 10
7 R453-320001-000 2
Ringlike dampener
8 R453-320002-000 2
Pipe
9 GR1002-320002-000 1
Bracket
10 R9615-323000-000 1
Clamp
11 R961-322000-513 1
Muffler assy
3-79
60
N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y H1 CPCD30/35N-RW10B
Fig. 60 High Exhaust system
1 R960-430003-502 1
Radiator assy cover
only
2 R960-830000-513 1
Right pillar assy Optional:High exhaust
A1 R960-325000-513 1 INC:3-10
High exhaust assy
3 R841-323000-502 1
Exhaust pipe
M8×25
4 G005783-008025-00 5
Bolt M8×25
10
5 G000093-000010-00 5
Washer 10
10
6 G000096-000010-00 3
Washer 10
7 R453-320001-000 2
Ringlike dampener
8 R453-320002-000 2
Pipe
9 GR1002-320002-000 1
Bracket
10 R9615-323000-000 1
Clamp
High exhaust
11 R568-322000-513 1
Muffler assy Standard
11 R568-322000-513K 1
Muffler assy Exhaust gas purification
3-80
61
L CPCD30/35N-RW15A W CPCD30/35N-RW33
Fig.61 High Exhaust system
1 R960-430003-502 1
Radiator assy cover
only
2 R960-830000-513 1
Right pillar assy Optional:High exhaust
Dual air filter and High
2 R960-830000-602 1
Right pillar assy exhaust +
A1 R960-325000-513 1 INC:3-10
High exhaust assy
3 R841-323000-502 1
Exhaust pipe
M8×25
4 G005783-008025-00 5
Bolt M8×25
10
5 G000093-000010-00 5
Washer 10
10
6 G000096-000010-00 3
Washer 10
7 R453-320001-000 2
Ringlike dampener
8 R453-320002-000 2
Pipe
9 GR1002-320002-000 1
Bracket
10 R9615-323000-000 1
Clamp
High exhaust
11 R568-322000-513 1
Muffler assy Standard
11 R568-322000-513K 1
Muffler assy Exhaust gas purification
3-81
62
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 62 Power system
1 R300-310000-000 1 X
Air intake system
1 RB300-310000-000 1 X1
Air intake system
2 XB2516-301000-G00 1
Diesel engine
3 XB2516-300001-G00 1
Block
4 XB2516-300002-G00 1
Block
5 XB2516-302000-G00 1
Fan
10
6 G000093-000010-00 4
Washer 10
M10×50
7 G005782-010050-00 4
Bolt M10×50
8 R300-320000-000 1 X
Exhaust system
8 RB300-320000-000 1 X1
Exhaust system
9 R300-330000-000 1 X
Cooling system
9 RB300-330000-000 1 X1
Cooling system
10 R300-340000-000 1
Fuel system
11 R300-350000-000 1 X
Engine mount
11 RB300-350000-000 1 X1
Engine mount
3-82
62
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 62 Power system
3-83
63
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 63 Power system
1 R305-310000-000 1 Y
Air intake system
1 RB305-310000-000 1 Y1
Air intake system
2 XF2519-301000-G00 1
Diesel engine
3 R305-330000-000 1 Y
Cooling system
3 RB305-330000-000 1 Y1
Cooling system
4 R305-320000-000 1 Y
Exhaust system
4 RB305-320000-000 1 Y1
Exhaust system
5 R305-350000-000 1 Y
Engine mount
5 RB305-350000-000 1 Y1
Engine mount
6 R305-340000-000 1
Fuel system
3-84
64
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 64 Air intake system
4 R9717-311000-000 1 X
Air cleaner
4-1 KW1323 1 X
Filter element
76
5 Q676-76-G00 1
Clamp
64
6 Q676-64-G00 2
Clamp
7 N163-310001-000 1
Air intake pipe
8 R300-310001-000 1 X
Engine air intake pipe
4-1,10-1
9 RB300-310001-000 1 X1
Engine air intake pipe
10 R9717-311000-000 1 X1
Air cleaner
3-85
65
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 65 Air intake system
4 R9717-311000-000 1
Air cleaner
4-1 KW1323 1
Filter element
76
5 Q676-76-G00 1
Clamp
64
6 Q676-64-G00 2
Clamp
7 N163-310001-000 1
Air intake pipe
8 R305-310001-000 1 Y
Engine air intake pipe
9 RB305-310001-000 1 Y1
Engine air intake pipe
4-1
3-86
66
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 66 Exhaust system
1 R300-321000-000 1 X
Exhaust pipe
1 RB300-321000-000 1 X1
Exhaust pipe
1 R305-321000-000 1 Y
Exhaust pipe
1 RB305-321000-000 1 Y1
Exhaust pipe
M8
2 G006184-000008-01 2
Nut M8
3 N163-320100-000 4
Ringlike dampener
M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
8
5 G000093-000008-00 8 X X1
Washer 8
8
5 G000093-000008-00 4 Y Y1
Washer 8
6 N150-320001-001 1 X
Muffler left bracket
6 RB300-320001-000 1 X1 Y Y1
Muffler left bracket
8
7 G000096-000008-00 4
Washer 8
M8×65
8 G005783-008065-00 2
Bolt M8×65
9 R300-322000-000 1 X
Muffler assy
9 RB300-322000-000 1 X1 Y Y1
Muffler assy
3-87
66
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 66 Exhaust system
10 R950-320001-000 1 X
Muffler right bracket
10 RB300-320002-000 1 X1 Y Y1
Muffler right bracket
11 3E-130001 1
Gasket
M10×30
12 G005783-010030-00 2
Bolt M10×30
10
13 G000093-000010-00 2 X X1
Washer10
10
13 G000093-000010-00 4 Y Y1
Washer10
M10
14 G006170-000010-00 2 Y Y1
Nut M10
10
15 G000096-000010-00 4 Y Y1
Washer 10
16 XB2516-320001-000 1 X X1
Gasket
16 XF2519-320001-000 1 Y Y1
Gasket
M8×25
17 G005783-008025-00 4 X X1
Bolt M8×25
3-88
67
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 67 Cooling system
7 XF250-330200-000 1
Expansion water box
22
8 R300-331000-000 1
Radiator assy
12 9 N150-330003-000 1
Seal strip
10
10 R300-330001-000 1 X X1
20 11 Rubber pipe for intake
17 45
11 Q672-45-G00 2
Clamp 45
18 15
19 13
14 12 N163-333000-001 4
Cushion
15 6
13 13 G000093-000006-00 8
16 Washer 6
M6×30
14 G005782-006030-00 4
Bolt M6×30
6
15 G000096-000006-00 8
Washer 6
3-89
67
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 67 Cooling system
21 XF250-700001-G00 1
Ribbon
22
22 XB2516-333000-000 1 X X1
Fan safety cover
12 .
10
20 11
17
18 15
19 13
14
15
13
16
3-90
68
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 68 Cooling system
7 XF250-330200-000 1
Expansion water box
11 8 R300-331000-000 1
Radiator assy
19 10 12 9 N150-330003-000 1
Seal strip
10 R305-330001-000 1 Y
Rubber pipe for intake
17
20 10 RB305-330001-000 1 Y1
Rubber pipe for intake
18 15
13 45
14 11 Q672-45-G00 2
Clamp 45
15
13 12 N163-333000-001 4
16 Cushion
6
13 G000093-000006-00 8
Washer 6
M6×30
14 G005782-006030-00 4
Bolt M6×30
3-91
68
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig. 68 Cooling system
18 RB305-332000-000 1 Y1
21
Fan shroud assy
52
19 Q672-52-G00 2 Y Y1
Clamp 52
11 21 XF250-700001-G00 1
Ribbon
19 10 12
17
20
18 15
13
14
15
13
16
3-92
69
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 69 Fuel system
2 XB2516-340002-000 2
Fitting
16
3 Q676-16-G00 6
Clampe 16
8
4 R300-340001-W00 1
Rubber pipe
6
5 J000982-000006-00 6
Washer 6
M6X16
6 G005783-006016-00 6
Bolt M6X16
7 R300-341000-000 1
Cover of fuel case
7-1 30DH-441000 1
Suction filter
8 N163-700007-000 1
washer
9 N163-341000-G00 1
Cover of fuel case
10 N163-340002-000 1
Ring magnetic iron
11 XB2516-340003-000 1
Reducer union
8
12 R300-340002-W00 1
Rubber pipe
13 XB2516-340001-000 1
Snap joint
8
14 R300-340003-W00 4
Rubber pipe
3-93
69
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig. 69 Fuel system
17 R300-340001-000 1
Bracket
8
18 G000096-000008-00 2
washer
8
19 G000093-000008-00 2
washer
M8×20
20 G005783-008020-00 2
Bolt M8×20
21 XB2516-342000-G00 1
Fuel Filter assy
24
22 J000982-000024-00 1
Washer 24
23 N163-340008-000 1
Pulg
3-94
70
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.70 Fuel system
2 XB2516-340002-000 2
Fitting
18
3 Q672-18-G00 6
Clampe 18
8
4 R305-340002-W00 1
Rubber pipe
6
5 J000982-000006-00 6
Washer 6
M6×16
6 G005783-006016-00 6
Bolt M6×16
8
7 R305-340001-W00 1
Rubber pipe
8 R960-341000-001 1
Cover of fuel case
8-1 30DH-441000 1
Suction filter
9 N163-700007-000 1
washer
10 N163-341000-G00 1
Cover of fuel case
11 N163-340002-000 1
Ring magnetic iron
12 N163-340008-000 1
Pulg
24
13 J00982-000024-00 1
Washer 24
14 XF2516-342000-G00 1
Fuel Filter assy
3-95
70
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.70 Fuel system
3-96
71
X CPCD30/35N-RW43
Fig. 71 Engine mount
1 N163-350002-000 4
Washer
16
2 G000093-000016-00 4
Washer 16
M16×1.5×55
3 G005786-016055-01 4
Bolt M16×1.5×55
4 R300-350100-000 1
Engine left bracket
12
5 G000093-000012-00 8
Washer 12
M12×30
6 G005783-012030-00 4
Bolt M12×30
7 R300-350200-000 1
Engine right bracket
M12×35
8 G005783-012035-00 4
Bolt M12×35
9 N150-350100-000 2
Cushion assy
10 R300-350001-000 2
Engine mount plate
3-97
72
X1 CPCD30/35N-RW43B
Fig.72 Engine mount
3 XB3016-350100-000 1
Engine left mount bracket
M12×35
4 G005783-012035-00 12
Bolt M12×35
12
5 G0097P1-000012-00 4
Washer 12
M12
6 G006170-000012-00 6
Nut M12
7 R564-350500-000 1
Block
8 RB300-350200-000 1
Engine left bracket
9 RB300-350300-000 1
Engine right bracket
10 R564-350600-000 1
Block
11 RB300-350400-000 1
Engine left mount bracket
3-98
73
Y CPCD30/35N-RW55
Fig.73 Engine mount
1 R305-350100-000 1
Engine left mount bracket
2 R305-350200-000 1
Engine left bracket
3 R305-350300-000 1
Engine right bracket
4 N150-350100-000 2
Cushion assy
5 R305-350400-000 1
Engine right mount bracket
12
6 G000093-000012-00 16
Washer 12
M12×30
7 G005783-012030-00 16
Bolt M12×30
3-99
74
Y1 CPCD30/35N-RW55B
Fig.74 Engine mount
3 RB305-350100-000 1
Engine left mount bracket
M12×35
4 G005783-012035-00 4
Bolt M12×35
12
5 G0097P1-000012-00 4
Washer 12
M12
6 G006170-000012-00 6
Nut M12
7 R564-350500-000 1
Block
8 RB305-350200-000 1
Engine left bracket
9 RB305-350300-000 1
Engine right bracket
10 R564-350600-000 1
Block
11 RB305-350400-000 1
Engine left mount bracket
3-100
Part Body system contents
4-A
Item Description Serial No. Page
8
4-21
Fig. 8 Lock assy All models of truck
9
4-23
Fig. 9 Overhead guard All models of truck
4-B
1
Fig.1 Counter balance assy All models of truck
1 R960-010001-000 1 3t
Counter balance
1 R990-010001-000 1 3.5 t
Counter balance
2 N163-010002-000 2
Plug
3 N163-011000-000 1 Not CE
Towing pin
3 N163-011100-800 1 For CE
Towing pin
4 N163-010005-000 1
Washer
30
5 G007244-000030-00 1
Washer 30
6 N163-010003-000 1
Bolt
7 N163-010007-000 4
Adjust shim
G000093-000010-00 10
8 Washer 10 4
G005783-010020-00 M10×20
9 Bolt M10×20 4
G005783-010020-00 M10×20
10 Bolt M10×20 4
11 N163-010008-000 1
Adjust shim
12 XF250-011003-800 1 For CE
Lock pin
13 N163-420100-000 6 For CE
Screw assy
4-1
1
Fig.1 Counter balance assy All models of truck
14 R960-010003-501 1 For CE
Counter balance net cover Middle order exhaust
15 R960-010004-500 2 For CE
Bracket
4-2
2
Fig.2 Label All models of truck
view from"B"
view from"F"
18,19,21
view from"E"
4-3
2
Fig.2 Label All models of truck
view from"F"
18,19,21
1 R960-020049-001 2
Dangerous label
1 R960-020031-001 2 English
Dangerous label
CE
2 R960-020012-001
CE label
2 For CE
view from"A"
view from"E"
HC
3 R960-020059-W00 2
HClabel
4 R960-020047-001 2
Lift label
4 R960-020019-001 2 English
Lift label
5 R960-020035-001 2
Lift label Built-in mast chain
6 R960-020018-001 2
Lift label External mast chain
7 R960-020027-001 1 English
Safe belt label
8 N163-020001-000 1
Script label
Built-in mast chain
8 R960-020037-001 3 English
Script label
9 NO RART NO. 2
Ton label
view from"B"
10 R960-020028-001 1
Diesel oil label Diesel forklift
Plug-in mast chain
10 R960-020006-001 1
Gasoline label Gasoline&CNG forklift
11 R960-020052-001 1
Type pressure label
4-4
2
Fig.2 Label All models of truck
view from"F"
18,19,21
11 R960-020051-001 1 English
Type pressure label
12 R960-020020-001 1
Lubrication
12 R960-020021-001 1 English
Lubrication
view from"A"
view from"E"
13 NO RART NO. 1
Product label
M4×10
14 G012618-004010-00 4
Screw M4×10
15 R960-020013-001 1
No swashing label
15 R960-020014-001 1 English
No swashing label
1 CE
16 R960-020010-001 CPCD N-RW27
Noise label
1 CE /Except
16 R960-020024-001 CPCD N-RW27
Noise label
17 R960-020011-001
Hydraulic oil label 1
Built-in mast chain
HC
18 RC250-010002-000 1 English(HC)
Casting HC
18 R960-010101-000 1
Script
view from"B"
M5×16
19 G000819-005016-00 4 English(HC)
Screw M5×16
Plug-in mast chain
M6×16
19 G000068-006016 3
Screw M6×16
20 R960-020023-001 1
Tie down point label
4-5
2
Fig.2 Label All models of truck
view from"F"
18,19,21
HANGCHA
21 R960-020037-001 1 English
Script label
22 NO RART NO. 1
Load label
23 R960-020054-001 1
Machine cover lock label
view from"A"
view from"E"
23 R960-020055-001 1 English
Machine cover lock label
1 English
24 R960-020007-001 1
Operation label 1 Hydraulic forklifts
2 English
24 R960-020008-001 1 Mechanical forklift
Operation label 2
1
24 R960-020039-001 1
Operation label 1
2
24 R960-020038-001 1
Operation label 2
25 R960-020022-001 1
Brake label
27 R960-020057-001 1
Flameout arrows label
28 R960-020056-001 1
Dual fuel conversion label
view from"B"
29 R960-020029-001 1
Warn label
Plug-in mast chain
29 R960-020009-001 1 English
Warn label
4-6
2
Fig.2 Label All models of truck
view from"F"
18,19,21
31 LPG 1
R960-020025-001
LPG label
31 LPG
R960-020053-001 1 English
LPG label
32 R960-020015-001 1
Dangerous label
view from"A"
view from"E"
32 R960-020033-001 1 English
Dangerous label
33 R960-020048-001 1
Dangerous label
33 R960-020032-001 1 English
Dangerous label
34 R960-020040-001 1
Hand cut risk label
34 R960-020034-001 1 English
Hand cut risk label
35 R960-020016-001 1
Antifreeze label
35 R960-020017-001 1 English
Antifreeze label
36 R960-020030-001 Emergency disconnect
Built-in mast chain
1
label
view from"B"
Plug-in mast chain
4-7
3
Fig.3 Seat assy All models of truck
1 R969-030001-G00 1 B
Seat
G0097P1-000008-00 8
2 Washer 8 4
G000093-000008-00 8
3 Washer 8 4
G006170-000008-00 M8
4 Nut M8 4
4-8
3-1
Fig.3-1 Seat assy All models of truck
, , Seat
5 A XF250-030000-G32 1 INC:1-10
assy, With damping
1 XF250-030300-W30 1
Seat belt
6 8
2 G000096-000008-00 4
Washer 8
8
3 G000093-000008-00 4
7 Washer 8
M8
4 G006170-000080-00 4
1 Nut M8
9
5 XF250-030001-W30 1
Right handrail
Pairing buy
6 XF250-030002-W30 1
Left handrail
7 XF250-030003-W30 1
Right sheath
Pairing buy
8
8 XF250-030004-W30 1
10 Left sheath
4-9
4
Fig.4 Truck body system All models of truck
1 R9529-410000-001 1 B
Truck frame
A A1 G3 J J1 K1O
1 NC9622-410000-000 1
Truck frame R R1 R2 R3 T1 W Q
1 R963-410000-001 1 L M M1
Truck frame
1 R300-410000-000 1 X
Truck frame
1 RB300-410000-000 1 X1 Y Y1
Truck frame
A1 R450-450000-000 1 INC:2,3,17
Pedal assy
2 R450-450001-000 1
Left pedal
3 R450-450002-000 1
Right pedal
INC:4-12
A2 NC9321-440000-000 1
Battery box assy The rest of the forklift
INC:4-12 J M N R2 R3
A3 R977-440000-001 1
Battery box assy (LPG-BRC)
INC:4-12 R2 R3
A4 R9772-440000-001 1
Battery box assy (LPG-QY-IMPCO)
A5 NC967-440000-000 1 INC:4-12 G3
Battery box assy
A6 NC9717440000-000 1 INC:4-12 O P
Battery box assy
A7 R300-440000-000 1 INC:4-12 X X1
Battery box assy
4-10
4
Fig.4 Truck body system All models of truck
4 NC9321-442000-000 1
Battery box bracket The rest of the forklift
J M N R2 R3
4 R977-442000-001 1
Battery box bracket (LPG-BRC)
R2 R3
4 R9772-4420000-001 1
Battery box bracket (LPG-QY-IMPCO)
4 NC967-4420000-000 1 G3
Battery box bracket
4 NC9717-442000-000 1 O P
Battery box bracket
4 R300-442000-000 1 X X1
Battery box bracket
5 NC9321-441000-000 Plate 1
M6
6 G000062-000006-00 1
Nut M6
6
7 G000093-000006-00 1 Except X X1
Washer 6
6
7 G000093-000006-00 5 X X1
Washer 6
6
8 G0097P1-000006-00 1 Except X X1
Washer 6
6
8 G0097P1-000006-00 5 X X1
Washer 6
9 NC9321-440001-000 1
Pull rod
M8×20
10 G005783-008020-00 3
Bolt M8×20
8
11 G000093-000008-00 3
Washer 8
4-11
4
Fig.4 Truck body system All models of truck
13 R564-401000-000 1
Beam assy
12
14 G000096-000012-00 6 2014-07
Washer 12
12
15 G000093-000012-00 6 2014-07
Washer 12
M12×30
16 G005783-012030-00 6 2014-07
Bolt M12×30
M12×30
16 A300-400100-000 6 2014-07
Bolt M12×30
M8×16
17 G907414-008016-00 6
Bolt M8×16
19 R300-442000-000 1 X X1
Insulation Plate
M6×16
20 G005783-006016-01 4 X X1
Bolt M6×16
4-12
5
Fig.5 Instrument frame assy All models of truck
3 N163-420400-000 Screw 1
4 R960-420001-000 1 /Except B
Right cover
5 N163-420100-000 11
Screw
:2
7 N163-420005-000 Rectangular seal 1
mechanical Qty: 2
4-13
5
Fig.5 Instrument frame assy All models of truck
12 N163-420500-000 7
Bolt
14 N163-800004-000 2 /Except B
Rubber plug
15 R960-420002-000 1 /Except B
Right front hood
4-14
6 ( )
Fig.6 Hood and floor board assy( ) All models of truck
4-15
6 ( )
Fig.6 Hood and floor board assy( ) All models of truck
G0029P2-008030-00 M8×30
1 Bolt M8×30 1
G0097P1-000008-00 8
2 Washer 8 5
3 N163-430001-000 1 L M M1
Pedal pad
3 R950-430001-000 1
Pedal pad Mechanical forklift
/Except L M M1 X
3 R960-430007-000 1
Pedal pad X1 Hydraulic forklift
3 NC9419-430004-000 X X1
Pedal pad
4 N163-431100-000 1 L M M1
Floor board,front
4 N150-431100-000 1
Floor board,front Mechanical forklift
/Except L M M1 X
4 N160-431100-000 1
Floor board,front X1 Hydraulic forklift
4 R9616-431000-000 X X1
Floor board,front
/Except L M M1
5 R960-434000-000 1
Floor board,rear X X1
5 R960-432000-000 1 L M M1 X X1
Floor board,rear
6 R960-433000-000 1
Hood assy
6 R960-433000-800 1
Hood assy
7 N163-430002-000 1 /Except B
Left bracket
4-16
6 ( )
Fig.6 Hood and floor board assy( ) All models of truck
G005783-008020-00 M8×20
8 Bolt M8×20 4
G000093-000008-00 8
9 Washer 8 12
10 N163-430004-000 2 Not CE
Bolt
10 XF250-430101-800 2 For CE
Screw
,
11 R960-430003-000 1
Cover plate Not High exhaust,Not LPG
,
11 R960-430003-502 1
Cover plate High exhaust,Not LPG
,
11 R971-430001-000 1
Cover plate Not High exhaust,LPG
,
11 R9615-430001-000 1
Cover plate High exhaust,LPG
12 N163-430005-000 1
Seal strip
13 N163-430006-000 2
Seal strip
G005783-008025-00 M8×25
14 Bolt M8×25 4
G0029P2-008025-00 M8×25
15 Bolt M8×25 4
16 N163-435000-000 2
Hinge
17 NC9321-430002-000 1 /Except B
Right bracket assy
G006177-000008-00 M8
18 Nut M8 4
4-17
6 ( )
Fig.6 Hood and floor board assy( ) All models of truck
19 R960-430009-G00 1 /Except B
Air spring
20 N163-431003-000 1
Mounting insulator
21 N163-431004-000 1
Sleeve
1 or
22 N163-431002-000
Insulator 2
23 N163-431001-000 2
Insulator
2
24 N163-432005-000 2
Insulator
1
25 N163-432004-000 2
Insulator
26 N163-433400-000 2
Cab mounting insulator
G005783-008016-00 M8×16
27 Bolt M8×16 4
G0097P1-000008-00 8
28 Washer 8 4
G000093-000008-00 8
29 Washer 8 4
30 R960-430005-W00 1 L M M1
Hood insulation blanket
/Except
30 R960-430008-W00 1
Hood insulation blanket L M M1
31 R960-430006-W00 1
Hood insulation blanket
32 N163-432007-000 1
Seal strip
4-18
6 ( )
Fig.6 Hood and floor board assy( ) All models of truck
33 R960-430004-W00 1
Seal strip
34 NC9321-430003-000 1
Left rear hood
35 NC9321-430004-000 1
Right rear hood
36 R960-430100-000 2
Screw assy
37 R960-430005-000 2
Seal strip
8
38 G000093-000008-00 2 For CE
Washer 8
8
39 G000096-000008-00 2 For CE
Washer 8
40 R960-430201-800 2 For CE
Washer
6
41 G000896-000006-00 2 For CE
Snap ring 6
42 R960-430009-G00 1
Air spring Except B
42 R959-430001-G00 1 B
Air spring
43 NC9321-430005-000 1
Air spring at left Export forklift
4-19
7 ( ) B
Fig.7 Hood and floor board assy( ) All models of truck Except B
3 N163-436002-000 2
Connector plate
M10×1.25
4 G006171-000010-01 2
Nut M10×1.25
10
5 G000093-000010-00 2
Washer 10
6 N163-436003-000 2
Insulator
,
7 N163-439100-000 1 Not CE
Bracket,Right
,
7 N163-439100-800 1 For CE
Bracket,Right
,
8 N163-436200-000 1 Not CE
Bracket,left
,
8 N163-436200-800 1 For CE
Bracket,left
9 N163-436100-000 2 Not CE
Seat
10 N163-436001-000 2
Rod
11 N163-437000-000 2
Bush
8
12 G000896-000008-00 2
Snap ring 8
M8×25
13 G005783-008025-00 4
Bolt M8×25
4-20
8
Fig.8 Lock catch assembly All models of truck
1 R960-431100-000 1
Lock catch
M8×16
2 G005783-008016-00 2
Bolt M8×16
8
3 G0097P1-000008-00 4
Washer 8
8
4 G000093-000008-00 4
Washer 8
5 R960-431200-00 1
Lock hook
6 SF-1-1020-G00 1020
Bush 1020 1
G0097P1-000010-00 10
7 Washer 10 1
G000097-3P2020-00 3.2×20
8 Pin 3.2×20 1
9 R960-431300-000 1
Bracket
G000091-002012-00 2×12
10 Pin 2×12 1
G000882-006018-01 B6×18
11 Pin shaft B6×18 1
G0097P1-000006-00 6
12 Washer 6 1
13 R960-431001-001 1
Spring
G005783-008020-00 M8×20
14 Bolt M8×20 2
15 1 CE
R960-431400-000 Not CE
Lock catch guy wire assy
4-21
8
Fig.8 Lock catch assy All models of truck
16 R960-431401-800 1 For CE
Guy wire pothook
17 R960-431402-800 1 For CE
Lock catch guy wire assy
4-22
9
Fig.9 Overhead guard All models of truck
A1 R960-800000-000 1 /INC:1-13
Overhead guard
1 R960-820000-000 1
Overhead guard
2 N163-800002-000 1
Rubber pipe
3 No.0-G00 1
Clamp
4 N163-420500-000 6
Bolt
5 30060-G00 1
Rear mirror
6 N163-800001-000 1
Cover plate
M5×12
7 G000818-005012-00 3
Screw M5×12
8 R960-840000-000 1
Left pillar assy
9 R960-830000-000 1
Right pillar assy
10 N163-800005-000 8
Bolt
16
11 G000093-000016-00 8
Washer 16
12 N163-800006-000 8
Washer
13 N163-800004-000 2
Rubber plug For Right pillar
4-23
4-24
Part Control system contents
5-A
Item Description Serial No. Page
8
2014-02-01 E E1 5-22
Fig. 8 Throttle control assy
8-1
2014-02-01 E E1 5-24
Fig. 8-1 Throttle control assy
9
2014-02-01 W W1 5-26
Fig. 9 Throttle control assy
9-1
2014-02-01 W W1 Q Q1 5-28
Fig. 9-1 Throttle control assy
10
2014-02-01 I1 J J1 L M M1 N N1 O P 5-30
Fig. 10 Throttle control assy
10-1
2014-02-01 I1 J J1 L M M1 N N1 O P 5-32
Fig. 10-1 Throttle control assy
11
2014-02-01 R R1 R2 R3 5-34
Fig. 11 Throttle control assy
11-1
2014-02-01 R R1 R2 R3 5-36
Fig. 11-1 Throttle control assy
12
2014-02-01 G2 G3 H1 K K1 5-38
Fig. 12 Throttle control assy
12-1
2014-02-01 G2 G3 H1 K K1 5-40
Fig. 12-1 Throttle control assy
13 ( )
X X1 5-43
Fig. 13 Throttle control assy Electron
14
Y Y1 5-44
Fig. 14 Throttle control assy
15
A B E G2 I1 K R R2 5-46
Fig.15 Change over control assy
16
L M M1 5-46
Fig.16 Change over control assy
17
Fig.17 Hand brake control All models of truck 5-48
5-B
1 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 1 Brake clutch pedal assy I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
5-1
1 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 1 Brake clutch pedal assy I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
1 N163-512001-000 2
Pedal pad
2 N150-512100-001 1
Brake pedal
M6
3 G001152-006000-00 1
Oil grease M6
28
4 G0894P1-000028-00 1
Snap ring 28
5 N163-510004-000 1
Shim
6 N163-514001-000 2
Bush
7 N163-512002-000 2
Thrust ring
8 N163-510003-000 2
Spring
9 N163-512003-000 2
Bush
1.8B
10 R441-500002-000 1
The locking pin 1.8B
10
11 G0097P1-000010-00 1
Washer 10
N150-513000-001 1 A B E G2 I1 K
Pull rod
12
R956-511000-000 1 R R2
Pull rod
5-2
1 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 1 Brake clutch pedal assy I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
13 N150-511002-000 1
Spring
14 N150-511001-000 1
Nut
M10×1
15 G006171-010001-00 1
Nut M10×1
16 N150-511100-001 1
Clutch pedal
M8×30
17 G005783-008030-00 2
Bolt M8×30
M8
18 G006170-000008-00 2
Nut M8
19 N163-511000-001 1
Seat
A2 N163-513000-000 1 INC:20-25
Thrust rod assy
B8×24
20 G000882-008024-01 1
Pin shaft B8×24
21 N163-513100-000 1
Push bracket
M10
22 G006170-000010-00 3
Nut M10
23 N163-513001-000 1
Thrust rod
1.6B
24 N163-513002-000 1
The locking pin 1.6B
8
25 G000848-000008-00 1
Washer 8
10
26 G000093-000010-00 2
Washer 10
5-3
1 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 1 Brake clutch pedal assy I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
29 N163-510001-000 1
Shim
10
30 G000095-000010-00 1
Washer 10
B10×32
31 G000882-010032-01 1
Pin shaft B10×32
32 N150-510001-000 1
Fork
6 1
33 1
Brake pump assy See Fig.6 Item 1
5-4
2 A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 G3CPCD30/35N-RW10 J CPQD30/35N-RW22-Y
J1 CPQD30/35N-RW22 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7
Fig. 2 Brake and inch pedal assy R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33
5-5
A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 CPCD30/35N-RW10
G3 J CPQD30/35N-RW22-Y
2 J1 CPQD30/35N-RW22 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7
Fig. 2 Brake and inch pedal assy R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33 Q CPCD30/35N-RW56
X CPCD30/35N-RW43 Y CPCD30/35N-RW55
1 N163-512001-000 2
Pedal pad
2 N160-514100-001 1
Brake pedal
M6
3 G001152-006000-00 1
Oil grease M6
4 N163-510002-000 1
Bolt
M10
5 G006170-000010-00 3
Nut M10
28
6 G00894P1-000028-00 1
Snap ring 28
7 N163-510004-000 1
Shim
8 N163-514001-000 2
Bushing
9 N163-512002-000 2
Thrust ring
10 N163-510003-000 2
Spring
11 N160-511100-000 1
Inching pedal
12 N163-512003-000 2
Bushing
M8
13 G006172-000008-00 3
Nut M8
8
14 G000093-000008-00 2
Washer 8
5-6
A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 G3CPCD30/35N-RW10 J CPQD30/35N-RW22-Y
2 J1 CPQD30/35N-RW22 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7
Fig. 2 Brake and inch pedal assy R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33 Q CPCD30/35N-RW56
X CPCD30/35N-RW43 Y CPCD30/35N-RW55
15 N163-510001-000 1
Pad
16 N163-511000-001 1
Seat
M8×30
17 G005783-008030-00 2
Bolt M8×30
M8
18 G006170-000008-00 2
Nut M8
A2 N163-513000-000 1 INC:19-24
Thrust rod assy
8
19 G00848-000008-00 1
Washer 8
1.6B
20 N163-513002-000 1
The locking pin 1.6B
B8×24
21 G000882-008024-01 1
Pin shaft B8×24
22 N163-513100-000 1
Push bracket
M10
23 G006170-000010-00
Nut M10
24 N163-513001-000 1
Thrust rod
10
25 G000093-000010-00 4
Washer 10
12
26 G000093-000012-00 2
Washer 12
M12×1.25×25
27 G005786-012025-00 2
Bolt M12×1.25×25
28 J005306-0000008-00 1
Bearing
5-7
A1 CPCD30/35N-RG2/G5 E1 CPCD30/35N-RG32 G3CPCD30/35N-RW10 J CPQD30/35N-RW22-Y
2 J1 CPQD30/35N-RW22 K1 CPCD30/35N-RW13 O CPQD30/35N-RW52-Y R1 CPQD30/35N-RW7
Fig. 2 Brake and inch pedal assy R3 CPQD30/35N-RW7-Y T1 CPCD30/35N-RW27 W CPCD30/35N-RW33 Q CPCD30/35N-RW56
X CPCD30/35N-RW43 Y CPCD30/35N-RW55
29 N160-510001-000 1 3t-3.5t
Adjusting rod
M8-
30 G006172-100008-00 1
Nut M8-Left
SQL8C-RS
31 J005306-0000008-01 1
Bearing
B8×32
32 G000882-008032-01 1
Pin shaft B8×32
33 N160-517000-001 1
Rod
8
34 G0097P1-000008-00 2
Washer 8
1.6B
35 N163-513002-000 2
The locking pin 1.6B
M10×25
36 G005783-010025-00 2
Bolt M10×25
37 N160-512000-000 1
Seat
38 N160-513000-001 1
Rocker arm
39 N160-510003-000 1
Bushing
16
40 G0097P1-000016-00 1
Washer 16
4×45
41 G000091-004045-00 1
Pin 4×45
6 1
42 1
Brake pump assy See Fig.6 Item 1
5-8
3
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 3 Brake and inch pedal assy
5-9
3
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 3 Brake and inch pedal assy
16 N163-511000-001 1
Seat
M8×30
17 G005783-008030-00 2
Bolt M8×30
M8
18 G006170-000008-00 2
Nut M8
A2 N163-513000-000 1 INC:19-24
Thrust rod assy
8
19 G000848-000008-00 1
Washer 8
1.6B
20 N163-513002-000 1
The locking pin 1.6B
B8×24
21 G000882-008024-00 1
Pin shaft B8×24
22 N163-513100-000 1
Push bracket
M10
23 G006170-000010-00
Nut 10
24 N163-513001-000 1
Thrust rod
25 N163-515000-000 1
Connector rod
10
26 G000093-000010-00 2
Washer 10
12
27 G000093-000012-00 2
Washer 12
M12×1.25×25
28 G005786-012025-00 2
Bolt M12×1.25×25
6 1
29 1
Brake pump assy See Fig.6 Item 1
5-11
4 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig. 4 Brake and inch pedal assy W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
5-12
4 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig. 4 Brake and inch pedal assy W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
1 N163-512001-000 2
Pedal pad
2 R561-515100-000 1
Brake pedal
M6
3 G001152-006000-00 1
Oil grease
4 N163-510002-000 1
Bolt
M10
5 G006170-000010-00 3
Nut M10
28
6 G0894P1-000028-00 1
Snap ring
7 N163-510004-000 1
Shim
8 N163-514001-000 2
Bushing
9 N163-512002-000 2
Thrust ring
10 N163-510003-000 2
Spring
11 R561-514100-000 1
Inching pedal
12 N163-512003-000 2
Bushing
13 N163-510001-000 1
Shim
14 R561-511000-000 1
Seat
5-13
4 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig. 4 Brake and inch pedal assy W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
A2 N163-513000-000 1 INC:17-22
Thrust rod assy
8
17 G000848-000008-00 1
Washer 8
1.6B
18 N163-513002-000 2
The locking pin 1.6B
B8×24
19 G000882-008024-00 1
Pin shaft B8×24
20 N163-513100-000 1
Push bracket
M10
21 G006170-000010-00 1
Nut 10
22 N163-513001-000 1
Thrust rod
10
23 G000093-000010-00 2
Washer
12
24 G000093-000012-00 2
Washer
M12×1.25×25
25 G005786-012025-00 2
Bolt M12×1.25×25
M6×12
26 G005783-006012-00 2
Bolt M6×12
6
27 G000093-000006-00 2
Washer 6
28 R561-512000-000 1
Inching shaft
5-14
4 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig. 4 Brake and inch pedal assy W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
5-15
5 H1 CPCD30/35N-RW10B N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B P CPQD30/35N-RW52B-Y
Fig. 5 Inching Budge push-rod stents W1 CPCD30/35N-RW33B Q1 CPCD30/35N-RW56B X1 CPCD30/35N-RW43B Y1 CPCD30/35N-RW55B
1 R561-513100-000 1
Fixed bracket
2 R561-513200-000 1
Upper plate
0806
3 R561-513000-G00 1
Composite bushing
4 R561-513001-000 1
Plate
3×20
5 GT879P1-003020-00 1
Pin 3×20
6 N163-510003-000 1
Spring
7 R561-510001-000 1
Support plate
5-16
6
Fig.6 Brake pump assy All models of truck
1 30DHW15-515000 1
Brake pump assy
A1 N163-550200-001 1 /INC:2-3
Right brake pipe
2 N163-550210-W01 1
Right brake pipe
3 N163-550201-000 3
Bushing
4 N163-550100-001 1
Left brake pipe
5-17
7
2014-02-01 A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 7 Throttle control assy
A N150-520000-000 1
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal pad
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×16
12 G002672-006016-00 2
Screw M6×16
6
13 G000093-000006-00 5
Washer 6
6
14 G0097P1-000006-00 2
Washer 6
5-18
7
2014-02-01 A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 7 Throttle control assy
17 N150-521000-000 1
Throttle line
M6
18 G006170-006012-00 1
Nut M6
19 50DHA-610002 1
Guy wire pin
6
20 G000896-000006-00 1
Shap ring 6
21 N150-522000-000 1
Thrust rod assy
8
22 G0097P1-000008-00 2
Washer 8
8
23 G000093-000008-00 2
Washer 8
M8×20
24 G005783-008020-00 2
Bolt M8×20
5-19
7-1
2014-02-01 A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 7-1 Throttle control assy
A N150-520000-000 1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 6
Washer 6
6
14 G0097P1-000006-00 5
Washer 6
5-20
7-1
2014-02-01 A CPC30/35N-RG2/G5 A1 CPCD30/35N-RG2/G5 B CPC30/35N-RG2-J T1 CPCD30/35N-RW27
Fig. 7-1 Throttle control assy
17 N150-521000-000 1
Throttle line
M6
18 G006170-000006-00 4
Nut M6
19 50DHA-610002 1
Guy wire pin
6
20 G000896-000006-00 1
Shap ring 6
21 N150-522000-000 1
Thrust rod assy
8
22 G0097P1-000008-00 2
Washer 8
8
23 G000093-000008-00 2
Washer 8
M8×20
24 G005783-008020-00 2
Bolt M8×20
10
25 G00894P1-000010-00 1
Snap ring 10
10
26 G000848-000010-00 1
Washer 10
5-21
8
2014-02-01 E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.8 Throttle control assy
A R9617-510000-000 1
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal pad
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut
M6×16
12 G002672-006016-00 2
Screw
6
13 G000093-000006-00 5
Washer
6
14 G0097P1-000006-00 2
Washer
5-22
8
2014-02-01 E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.8 Throttle control assy
17 R9617-511000-000 1
Throttle line
18 R9617-510001-000 1
Push bracket
M5×10
19 G000067-005010-00 1
Screw M5×10
2.5×15
20 G000091-2P5015-00 1
Pin 2.5×15
21 H510-511000-000 1
Thrust rod assy
8
22 G0097P1-000008-00 2
Washer
8
23 G000093-000008-00 2
Washer
M8×20
24 G005783-008020-00 2
Bolt M8×20
5-23
8-1
2014-02-01 E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.8-1 Throttle control assy
A R9617-510000-000 1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 5
Washer
6
14 G0097P1-000006-00 5
Washer
5-24
8-1
2014-02-01 E CPC30/35N-RG32 E1 CPCD30/35N-RG32
Fig.8-1 Throttle control assy
17 R9617-511000-000 1
Throttle line
18 R9617-510001-000 1
Push bracket
M5×10
19 G000067-005010-00 1
Screw M5×10
2.5×15
20 G000091-2P5015-00 1
Pin 2.5×15
21 H510-511000-000 1
Thrust rod assy
8
22 G0097P1-000008-00 2
Washer
8
23 G000093-000008-00 2
Washer
M8×20
24 G005783-008020-00 2
Bolt M8×20
M6
25 G006170-000006-00 3
Nut
10
26 G00894P1-000010-00 1
Snap ring 10
10
27 G000848-000010-00 1
Washer 10
PKD-170
28 PKD-170-G00 2
Wire
5-25
9
2014-02-01 W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B
Fig.9 Throttle control assy
A R968-510000-000 1
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal pad
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×16
12 G002672-006016-00 2
Screw M6×16
6
13 G000093-000006-00 5
Washer 6
6
14 G0097P1-000006-00 2
Washer 6
5-26
9
2014-02-01 W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B
Fig.9 Throttle control assy
17 R968-511000-000 1
Throttle line
M6
18 G006170-000006-00 1
Nut M6
19 R968-510001-000 1
Bracket
20 GR501-520001-000 1
Guy wire pin
4
21 G000896-000004-00 1
Snap ring 4
PKD-170
22 PKD-170-G00 1
Wire
M8×20
23 G005783-008020-00 2
Bolt M8×20
8
24 G000093-000008-00 2
Washer 8
8
25 G0097P1-000008-00 2
Washer 8
5-27
9-1
2014-02-01 W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56 Q1 CPCD30/35N-RW56B
Fig.9-1 Throttle control assy
A R968-510000-000 1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 6
Washer 6
6
14 G0097P1-000006-00 5
Washer 6
5-28
9-1
2014-02-01 W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B
Fig.9-1 Throttle control assy
17 R968-511000-000 1
Throttle line
M6
18 G006170-000006-00 4
Nut M6
19 R968-510001-000 1
Bracket
20 GR501-520001-000 1
Guy wire pin
4
21 G000896-000004-00 1
Snap ring 4
10
22 G000848-000010-00 1
Washer 10
M8×20
23 G005783-008020-00 2
Bolt M8×20
8
24 G000093-000008-00 2
Washer 8
8
25 G0097P1-000008-00 2
Washer 8
10
26 G00894P1-000010-00 1
Snap ring 10
5-29
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
10
2014-02-01 M CPQD30/35N-RW22A-Y CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
M1
Fig. 10 Throttle control assy
O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
A1 N163-520000-000 1 L
Throttle control assy
A2 N165-510000-000 1 I1 J J1 M M1 O
Throttle control assy
A3 R564-510000-000 1 N N1 P
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×16
12 G002672-006016-00 2
Screw M6×16
5-30
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
10
2014-02-01 M CPQD30/35N-RW22A-Y CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
M1
Fig. 10 Throttle control assy
O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
17 N163-522000-000 1 L
Throttle line
17 N165-511000-000 1 J J1 M M1 O
Throttle line
17 R564-511000-000 1 N N1 P
Throttle line
18 N163-524000-000 1 L
Throttle line assy
18 R564-512000-000 1 N N1 P
Throttle line assy
PKD-170
19 PKD-170-G00 2
Wire
M8×20
20 G005783-008020-00 2
Bolt M8×20
8
21 G000093-000008-00 2
Washer 8
8
22 G0097P1-000008-00 2
Washer 8
5-31
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
10-1
2014-02-01 M CPQD30/35N-RW22A-Y CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
M1
Fig.10-1 Throttle control assy
O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
A1 N163-520000-000 1 L
Throttle control assy
A2 N165-510000-000 1 I1 J J1 M M1 O
Throttle control assy
A3 R564-510000-000 1 N N1 P
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
5-32
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
10-1
2014-02-01 M CPQD30/35N-RW22A-Y CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
M1
Fig.10-1 Throttle control assy
O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
17 N163-522000-000 1 L
Throttle line
17 N165-511000-000 1 J J1 M M1 O
Throttle line
17 R564-511000-000 1 N N1 P
Throttle line
18 N163-524000-000 1 L
Throttle line assy
PKD-170
19 PKD-170-G00 2
Wire
M8×20
20 G005783-008020-00 2
Bolt M8×20
8
21 G000093-000008-00 2
Washer 8
8
22 G0097P1-000008-00 2
Washer 8
10
23 G00894P1-000010-00 1
Snap ring 10
10
24 G000848-000010-00 1
Washer 10
M6
25 G006170-000006-00 3
Nut M6
5-33
11
2014-02-01 R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.11 Throttle control assy
A R966-510000-000 1
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal shim
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×16
12 G002672-006016-00 2
Screw M6×16
6
13 G000093-000006-00 4
Washer 6
6
14 G0097P1-000006-00 1
Washer 6
5-34
11
2014-02-01 R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.11 Throttle control assy
17 R564-511000-000 1
Throttle line assy
M8×20
18 G005783-008020-00 2
Bolt M8×20
8
19 G000093-000008-00 2
Washer 8
8
20 G0097P1-000008-00 2
Washer 8
PKD-170
21 PKD-170-G00 2
Wire
22 R966-510001-000 1
Throttle line assy
5-35
11-1
2014-02-01 R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.11-1 Throttle control assy
A R966-510000-000 1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 5
Washer 6
6
14 G0097P1-000006-00 4
Washer 6
5-36
11-1
2014-02-01 R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.11-1 Throttle control assy
17 R564-511000-000 1
Throttle line assy
M8×20
18 G005783-008020-00 2
Bolt M8×20
8
19 G000093-000008-00 2
Washer 8
8
20 G0097P1-000008-00 2
Washer 8
PKD-170
21 PKD-170-G00 2
Wire
22 R966-510001-000 1
Bracket
M6
23 G006170-000006-00 3
Nut
10
24 G000848-000010-00 1
Washer 10
10
25 G00894P1-000010-00 1
Snap ring 10
5-37
12 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
2014-02-01
Fig. 12 Throttle control assy K1 CPCD30/35N-RW13
A1 N152-520000-000 1 K K1
Throttle control assy
A2 N121-510000-000 1 G2 G3 H1
Throttle control assy
1 N163-523000-000 1
Pedal assy
2 N163-520002-000 1
Pedal shim
3 N163-521200-000 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×16
12 G002672-006016-00 2
Screw M6×16
6
13 G000093-000006-00 4
Washer 6
5-38
12 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
2014-02-01
Fig. 12 Throttle control assy K1 CPCD30/35N-RW13
17 N150-521000-000 1 K K1
Throttle line assy
17 N121-511000-000 1 G2 G3 H1
Throttle line assy
M5
18 G006170-000005-00 1
Nut M5
5
19 G000093-000005-00 2
Washer 5
20 N121-510001-000 1
Guy wire pin
4
21 G000896-000004-00 1
Snap ring 4
8
22 G0097P1-000008-00 2
Washer 8
8
23 G000093-000008-00 2
Washer 8
M8×20
24 G005783-008020-00 2
Bolt M8×20
PKD-170
25 PKD-170-G00 2 G2 G3 H1
Wire
5-39
12-1 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
2014-02-01
Fig.12-1 Throttle control assy K1 CPCD30/35N-RW13
A1 N152-520000-000 1 G G1
Throttle control assy
A2 N121-510000-000 1 E2 E3 F1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 5
Washer 6
5-40
12-1 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
2014-02-01
Fig.12-1 Throttle control assy K1 CPCD30/35N-RW13
17 N150-521000-000 1 G G1
Throttle line assy
17 N121-511000-000 1 E2 E3 F1
Throttle line assy
M5
18 G006170-000005-00 1
Nut M5
5
19 G000093-000005-00 1
Washer 5
20 N121-510001-000 1
Guy wire pin
4
21 G000896-000004-00 1
Snap ring 4
PKD-170
22 PKD-170-G00 2 E2 E3 F1
Wire
M8×20
23 G005783-008020-00 2
Bolt M8×20
8
24 G000093-000008-00 2
Washer 8
8
25 G0097P1-000008-00 2
Washer 8
10
26 G000848-000010-00 1
Washer 10
10
27 G00894P1-000010-00 1
Snap ring 10
5-41
12-1 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10 H1 CPCD30/35N-RW10B K CPC30/35N-RW13
2014-02-01
Fig.12-1 Throttle control assy K1 CPCD30/35N-RW13
5-42
13 ( )
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig.13 Throttle control assy Electron
1 X700-704000-000 1
Acceleration pedal
M8×16
2 G005783-008016-00 3
Bolt M8×16
1 8
3 G000093-000008-00 3
Washer 8
2
3
5-43
14
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.14 Throttle control assy
A1 R305-510000-000 1
Throttle control assy
1 A300-522000-000 1
Throttle pedal
2 30DH-530002 1
Roller
3 N163-521200-001 1
Rocker rod assy
4 N163-521100-000 1
Bracket
5 N163-521003-000 2
Bushing
6 N163-521004-000 1
Washer
8
7 G0894P1-000008-00 1
Snap ring 8
8 N163-521001-000 1
Tension spring
9 N163-521002-000 1
Bushing
10 N163-520001-000 1
Screw
M8
11 G006170-000008-00 1
Nut M8
M6×20
12 G005783-006020-00 3
Bolt M6×20
6
13 G000093-000006-00 5
Washer 6
6
14 G0097P1-000006-00 4
Washer 6
5-44
14
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.14 Throttle control assy
17 R305-511000-000 1
Throttle line assy
M6
18 G006170-000006-00 3
Nut M6
10
19 G000848-000010-00 1
Washer 10
10
20 G00894P1-000010-00 1
Snap ring 10
M8×16
21 G005783-008016-00 2
Bolt M8×16
8
22 G0097P1-000008-00 2
Washer 8
8
23 G000093-000008-00 2
Washer 8
5-45
15 A CPC30/35N-RG2/G5 B CPC30/35N-RG2-J E CPC30/35N-RG32 G2 CPC30/35N-RW10
Fig. 15 Change over control assy I1 CPQ30/35N-RW22 K CPC30/35N-RW13 R CPQ30/35N-RW7 R2 CPQ30/35N-RW7-Y
1 N150-530100-000 1
Lever, direction change
2 N150-530200-000 1
Lever,speed change
3 N150-530002-000 1
Knob,speed change
4 N150-530001-000 1
Knob, direction change
8
5 G000848-000008-00 2
Washer 8
8
6 G000093-000008-00 2
Washer 8
M8×35
7 G005782-008035-00 2
Bolt M8×35
5-46
16
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 16 Change over control assy
1 N163-533000-000 1
Lever, speed change
6×28
2 G000879-006028-00 1
Pin 6×28
14
3 G0894P1-000014-00 1
Snap ring 14
14
4 G0097P1-000014-00 1
Washer 14
5 N163-532000-000 1
Bracket
6 N163-534001-000 2
Bushing
7 N163-534100-000 1
Bushing
8 N163-535000-000 1
Pull rod
M8×20
9 G005783-008020-00 2
Bolt M8×20
8
10 G000093-000008-00 3
Washer 8
M8
11 G006170-000008-00 1
Nut M8
M8×30
12 G005783-008030-00 1
Bolt M8×30
6×16
13 G000882-006016-00 1
Pin shaft 6×16
2×20
14 G000091-002020-00 1
Pin 2×20
5-47
16
L CPCD30/35N-RW15A M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A
Fig. 16 Change over control assy
15 N163-531000-001 1 N163-531000-000
Shift cable
16 N163-536000-000 1
Bracket
M6
17 G006170-000006-00 1
Nut M6
6
18 G000093-000006-00 1
Washer 6
5-48
17
Fig.17 Hand brake control All models of truck
1-1 NC9321-532000-000 1
Device assy parking
1-2 NC9321-531000-000 brake control 1 Button
M10×20
2 G005783-010020-00 2
Bolt M10×20
10
3 G000093-000010-00 6
Washer 10
4 N163-540001-000 1
Clip
M8×16
5 G005783-008016-00 1
Bolt M8×16
8
6 G000093-000008-00 1
Washer 8
7 N163-540002-000 4
Clip
M10×16
8 G005783-010016-00 4
Bolt M10×16
5-49
5-50
Part Hydraulic system contents
6-A
Item Description Serial No. Page
9 1t-3.5t
6-17
Fig.9 Hydraulic tank accessory 2012-12-23 1t-3.5t All models of truck
9-1 1t-3.5t
6-19
Fig.9-1 Hydraulic tank accessory 2012-12-24 1t-3.5t All models of truck
10
6-20
Fig.10 Multi-way valve control All models of truck
11
6-22
Fig.11 Multi-way valve assy All models of truck
12
6-24
Fig.12 Tilting oil pipe All models of truck
6-B
1 A CPC30/35N-RG2 A1 CPCD30/35N-RG2 B CPC30/35N-RG2-J K CPC30/35N-RW13
Fig.1 Pump assy K1CPCD30/35N-RW13 T1 CPCD30/35N-RW27
4 N152-601100-000 1 K K1
Gear pump
4 N150-601100-000 1 A A1 B T1
Gear pump
44
5 Q672-44-G00 2
Clamp 44
A1 R960-601200-001 1 /INC:6,7
Nipple-assy
6 NO PART NO. 1
Connector
O P29
7 JISB2401-P29-G00 1
O-ring P29
8 N150-604000-000 1
Oil pipe assy
A2 N163-601200-000 1 /INC:9,10
Nipple-assy
9 NO PART NO. 1
Connector
O P18
10 JISB2401-P18-G00 1
O-ring P18
11 R960-600001-001 1
Suction hose
M10×20
12 G005783-010020-00 1
Bolt M10×20
6-1
1 A CPC30/35N-RG2 A1 CPCD30/35N-RG2 B CPC30/35N-RG2-J K CPC30/35N-RW13
Fig.1 Pump assy K1CPCD30/35N-RW13 T1 CPCD30/35N-RW27
13 NC9321-600003-000 1
Clamp
14 NC9321-600002-000 1
Bush
6-2
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
2
M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
Fig.2 Pump assy O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
3 N163-601100-000 1 L N N1 P
Gear pump
3 R9319-601100-000 1 I1 J J1 M M1 O
Gear pump
O AS568-236
4 AS568-236-G00 1
O-ring AS568-236
5 N163-604000-000 1 L N N1
Oil pipe assy
5 N164-604000-000 1 I1 J J1 M M1 O P
Oil pipe assy
A1 N163-601200-000 1 /INC:6,7
Nipple-assy
6 NO PART NO. 1
Pipe connector
O P18
7 JISB2401-P18-G00 1
O-ring P18
M10×25
8 G005783-010025-00 2
Bolt M10×25
38
9 Q672-38-G00 1
Clamp 38
10 NC949-600001-000
Suction pipe
1 I1 J J1 O
10 R963-600001-001 1 L
Suction pipe
10 R9620-600001-001 1 M M1
Suction pipe
6-3
I1 CPQ30/35N-RW22 J CPQD30/35N-RW22-Y J1 CPQD30/35N-RW22 L CPCD30/35N-RW15A
2
M CPQD30/35N-RW22A-Y M1 CPQD30/35N-RW22A N CPQD30/35N-RW22B-Y N1 CPQD30/35N-RW22B
Fig.2 Pump assy O CPQD30/35N-RW52-Y P CPQD30/35N-RW52B-Y
10 R577-600001-000 1 N N1 P
Suction pipe
11 N163-601001-000 1
Flange
O G30
12 JISB2401-G30-G00 1
O-ring G30
M10×50
13 G005783-010050-00 2
Bolt M10×50
M10×20
14 G005783-010020-00 1
Bolt M10×20
15 NC9321-600003-000 1
Clamp
16 NC9321-600002-000 1
Bush
44
17 Q672-44-G00 1
Clamp 44
6-4
E CPC30/35N-RG32 E1 CPCD30/35N-RG32 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10
3
H1 CPCD30/35N-RW10B W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56
Fig.3 Pump assy Q1 CPCD30/35N-RW56B
4 N121-601300-000 1 G2 G3 H1 W W1 Q Q1
Gear pump
44
5 Q672-44-G00 2
Clamp 44
A1 NC9321-601100-000 1 /INC:6,7
Nipple-assy
6 NO PART NO. 1
Connector
O P29
7 JISB2401-P29-G00 1
O-ring P29
8 R9617-604000-000 1 E E1
Oil pipe assy
8 N161-601000-000 1 G2 G3 W W1 Q Q1
Oil pipe assy
8 R561-601000-000 1 H1
Oil pipe assy
A2 N163-611500-000 1 /INC:9,10
Nipple-assy
9 NO PART NO. 1
Connector
O 24×2.4
10 G001235-002402P4-00 1
O-ring 24×2.4
6-5
E CPC30/35N-RG32 E1 CPCD30/35N-RG32 G2 CPC30/35N-RW10 G3 CPCD30/35N-RW10
3
H1 CPCD30/35N-RW10B W CPCD30/35N-RW33 W1 CPCD30/35N-RW33B Q CPCD30/35N-RW56
Fig.3 Pump assy Q1 CPCD30/35N-RW56B
11 NC967-600001-000 1 G2 G3
Suction pipe
11 R567-600001-001 1 H1
Suction pipe
11 NC9622-600001-000 1 W W1 Q Q1
Suction pipe
11 R9617-600001-001 1 E E1
Suction pipe
M10×20
12 G005783-010020-00 1
Bolt M10×20
13 NC9321-600003-000 1
Clamp
14 NC9321-600002-000 1
Bush
O AS568-236
15 AS568-236-G00 1
O-ring AS568-236
6-6
4
R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.4 Pump assy
4 R966-601100-000 1
Gear pump
44
5 Q672-44-G00 2
Clamp44
A1 R960-601200-001 1 /INC:6,7
Nipple-assy
6 NO PART NO. 1
Connector
O P29
7 JISB2401-P29-G00 1
O-ring P29
8 R966-604000-000 1
Oil pipe assy
A2 N163-601200-000 1 /INC:9,10
Nipple-assy
9 NO PART NO. 1
Connector
O P18
10 JISB2401-P18-G00 1
O-ring P18
11 R936-600001-001 1
Suction pipe
M8×16
12 G005783-008016-00 2
Bolt M8×16
8
13 G000093-000008-00 2
Washer 8
6-7
4
R CPQ30/35N-RW7 R1 CPQD30/35N-RW7 R2 CPQ30/35N-RW7-Y R3 CPQD30/35N-RW7-Y
Fig.4 Pump assy
15 XF250-602002-000 2
Clamp
6-8
5
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig.5 Pump assy
4 N121-601300-000 1
Gear pump
A1 N163-611500-000 1 /INC:5,6
Nipple-assy
O 24×2.4
5 G001235-002402P4-00 1
O-ring 24×2.4
6 N163-611501-000 1
Connector
A2 NC9321-601100-000 1 /INC:7,8
Nipple-assy
O P29
7 JISB2401-P29-G00 1
O-ring P29
8 NC9321-601101-000 1
Connector
9 R300-600001-000 1
Suction hose
44
10 Q672-44-G00 2
Clamp 44
M10×20
11 G005783-010020-00 1
Bolt M10×20
12 NC9321-600003-000 1
Clamp
13 NC9321-600002-000 1
Bush
6-9
5
X CPCD30/35N-RW43 X1 CPCD30/35N-RW43B
Fig.5 Pump assy
14 R300-601000-000 1
Oil pipe assy
6-10
6
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.6 Pump assy
4 R305-601100-000 1
Gear pump
44
5 Q672-44-G00 2
Clamp44
A1 R305-601200-000 1 /INC:6,7
Nipple-assy
6 NO PART NO. 1
Connector
O P29
7 JISB2401-P29-G00 1
O-ring P29
8 R305-604000-000 1
Oil pipe assy
A2 N163-611500-000 1 /INC:9,10
Nipple-assy
9 NO PART NO. 1
Connector
O 24×2.4
10 G001235-002402P4-00 1
O-ring 24×2.4
11 R305-600001-000 1
Suction pipe
M6×16
12 G005783-006016-00 2
Bolt M6×16
6
13 G000093-000006-00 2
Washer 6
6-11
6
Y CPCD30/35N-RW55 Y1 CPCD30/35N-RW55B
Fig.6 Pump assy
15 N030-600002-000 2
Clamp
6-12
7
Fig. 7 Steering oil pipe All models of truck
6-13
7
Fig. 7 Steering oil pipe All models of truck
1 N163-630700-000 1
Connector
18
2 Q672-18-G00 4
Clamp18
17×1
3 N163-630001-W00 2
Sleeve 17×1
4 N163-630003-000 1
Lower pressure pipe
5 N163-630005-000 1
Pipe
6 R929-630006-W00 1
Lower pressure pipe
7 N163-630600-001 1
Rubber pipe assy
8 N163-620002-000 4
Fixed block
9 N163-630300-000 1
Plate
8
10 G000093-000008-00 3
Washer8
M8×30
11 G005781-008030-00 1
Bolt M8×30
12 N163-630200-000 1
Rubber pipe assy
13 N163-630100-000 1
Rubber pipe assy
N150-630400-000 1
The rest of the forklift
14
Rubber pipe assy
N163-630400-000 1 L M M1
6-14
7
Fig. 7 Steering oil pipe All models of truck
N150-630500-000 1
The rest of the forklift
15
Rubber pipe assy
N163-630500-000 1 L M M1
M8×16
16 G005783-008016-00 2
Bolt M8×16
17 N163-540001-000 2
Clip
8
18 G0097P1-000008-00 2
Washer 8
6-15
8
Fig. 8 Strainer assy All models of truck
2 NC9321-602001-000 1
Hose For 2 Sec. valve
2 NC9321-602002-000 1
Hose For 3 Sec. valve
2 NC9321-602003-000 1
Hose For 4 Sec. valve
3 XF250-602002-000 1
Clamp
M8×16
4 G005783-008016-00 1
Bolt M8×16
8
5 G000093-000008-00 1
Washer 8
8
6 G0097P1-000008-00 1
Washer 8
38
7 Q672-38-G00 1
Clamp 38
6-16
9 1t-3.5t
2012-12-23
Fig.9 Hydraulic tank accessory 1t-3.5t All models of truck
1 NC9321-603300-001 1 2012-08-09
Cap assy
1 NC9321-603300-002 1 2012-08-10
Cap assy
1-1 XF250-603201-000 1
Cap
1-5 NC9321-603301-001 1
Fuel dipstick
M8×16
2 G005783-008016-00 6
Bolt M8×16
L
3 NC9321-605200-000 1
Cover plate assy Except L
3 R933-603100-001 1 L
Cover plate assy
3-1 23457-52222 1
Suction filter
4 RC250-605001-000 1
Seal pad
5 N163-340002-000 1
Ring magnetic iron
6-17
9 1t-3.5t
2012-12-23
Fig.9 Hydraulic tank accessory 1t-3.5t All models of truck
7 N163-340008-000 1
Plug
6
8 J000982-000006-00 6
Washer 6
6-18
9-1 1t-3.5t
2012-12-24
Fig. 9-1 Hydraulic tank accessory 1t-3.5t All models of truck
1 A300-603300-000 1 2012-12-24
Cap assy
1-1 XF250-603201-000 1
Cap
1-5 NC9321-603301-001 1
Fuel dipstick
M6×16
2 G005783-006016-00 6
Bolt M6×16
3 A300-603100-001 1 2012-12-24
Cover plate assy
4 RC250-605001-000 1
Seal pad
5 N163-340002-000 1
Ring magnetic iron
24
6 J000982-000024-00 1
Washer 24
7 N163-340008-000 1
Plug
6
8 J000982-000006-00 6
Washer 6
9 A300-603010-000 1 2012-12-24
Suction filter assy
10 A300-603200-000 1 2012-12-24
Breather filter
6-19
10
Fig. 10 Multi-way valve control All models of truck
13 N163-612100-000 1
Bracket
12
14 G0894P1-000012-00 1 / 4 Sec. valve
Snap ring12
6-20
10
Fig. 10 Multi-way valve control All models of truck
21 N163-610001-000 1
Lifting knob
22 N163-610002-000 1
Tilting knob
3 Sec. valve /Qty 1
23 N163-610003-000 1
Knob attachment 4 Sec. valve /Qty 2
24 N163-610100-W00 4
Fastener
6-21
11
Fig. 11 Multi-way valve assy All models of truck
1 N163-611100-001 1
2 Sec. valve
2 N163-611200-001 1
3 Sec. valve
3 N163-611300-001 1
4 Sec. valve
O 24×2.4
4 G001235-002402P4-00 1
O-ring24×2.4
10
5 G0097P1-000010-00 3
Washer10
10
6 G000093-000010-00 3
Washer10
M10×1.25×25
7 G005786-010025-00 1
Bolt M10×1.25×25
M10×1.25×30
7-1 G005786-010030-00 2
Bolt M10×1.25×30
A1 N163-611800-000 1 /INC:9, 8
Connector
A2 N163-611700-000 1 /INC:9, 10
Connector
A3 N163-611500-000 1 /INC:4,11
Connector
A4 N163-611600-000 1 /INC:9, 12
Connector
8 NO PART NO. 1
Connector
O 22×2.4
9 G001235-002202P4-00 3
O-ring 22×2.4
10 NO PART NO. 1
Connector
6-22
11
Fig. 11 Multi-way valve assy All models of truck
11 NO PART NO. 1
Connector
12 NO PART NO. 1
Connector
6-23
12
Fig. 12 Tilting oil pipe All models of truck
1 N163-620801-W00 4
Connector
2 N163-620802-W00 4
Locking nut
3 N163-620803-W00 4
Snap ring
O P11
4 JISB2401-P11-G00 4
O-ring P11
5 N163-620300-000 1
Rubber pipe assy
6 N163-620400-000 1
Rubber pipe assy
7 N163-620002-000 1
Fixed block
8 N163-620001-000 1
Clamp
8
9 G0097P1-000008-00 2
Washer 8
8
10 G0093-000008-00 2
Washer 8
M8×16
11 G005783-008016-00 2
Bolt M8×16
12 N163-620200-000 1
Tilting oil pipe
13 N163-620100-000 1
Tilting oil pipe
14 N163-620500-000 1
Rubber pipe
15 N163-620600-000 1
Rubber pipe
6-24
第七部分 电气系统目录
Part Ⅶ Electrical system contents
○
A CPC30/35N-RG2/G5 ○
A1 CPCD30/35N-RG2/G5 ○
B CPC30/35N-RG2-J ○
E CPC30/35N-RG32 ○
E1 CPCD30/35N-RG32
○
G2 CPC30/35N-RW10 ○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B ○
I1 CPQ30/35N-RW22 ○
J CPQD30/35N-RW22-Y
○
J1 CPQD30/35N-RW22 ○
K CPC30/35N-RW13 ○
K1 CPCD30/35N-RW13 ○
L CPCD30/35N-RW15A ○
M CPQD30/35N-RW22A-Y
○
M1 CPQD30/35N-RW22A ○
N CPQD30/35N-RW22B-Y ○
N1 CPQD30/35N-RW22B ○
O CPQD30/35N-RW52-Y ○
P CPQD30/35N-RW52B-Y
○
Q CPCD30/35N-RW56 ○
Q1 CPCD30/35N-RW56B ○
R CPQ30/35N-RW7 ○
R1 CPQD30/35N-RW7 ○
R2 CPQ30/35N-RW7-Y
○
R3 CPQD30/35N-RW7-Y ○
T1 CPCD30/35N-RW27 ○
W CPCD30/35N-RW33 ○
W1 CPCD30/35N-RW33B ○
X CPCD30/35N-RW43
○
X1 CPCD30/35N-RW43B ○
Y CPCD30/35N-RW55 ○
Y1 CPCD30/35N-RW55B
序号 名称 适用车型 页码
Item Description Serial No. Page
图Ⅰ 仪表板总成 全部车型 All models of truck
7-1
Fig.Ⅰ Instrument assy (除外 Except○X ○X1 )
图Ⅳ 控制盒总成
○
A ○
B ○ M○
L ○ R○
M1 ○ R2 7-6
Fig.Ⅳ Control box assy
图Ⅴ 前灯总成 全部车型 7-7
Fig.Ⅴ Front lamps assy All models of truck
图Ⅵ 后灯总成 全部车型 7-9
Fig.Ⅵ Rear lamps assy All models of truck
图Ⅶ 组合开关总成 全部车型(除○ A ○
B ○L ○M○ M1 ○R○R2 外)
7-10
Fig.Ⅶ Combination Switch assy All models of truck(except○ A ○ B ○ M○
L ○ R○
M1 ○ R2 )
7-A
序号 名称 适用车型 页码
Item Description Serial No. Page
图Ⅸ 断电开关 CE CE 全部车型
7-13
Fig.Ⅸ Disconnect switch CE CE All models of truck
图Ⅹ 手刹开关总成 1.5t-3.5t 全部车型 All models of truck
7-14
Fig.Ⅹ Hand brake switch assy , 选配 OPTIONAL
图 1-1 电气系统
Fig.1-1 Electrical system ○
A ○
B 7-15
图 1-2 电气系统
Fig.1-2 Electrical system ○
A1 7-20
图 2-1 电气系统
Fig.2-1 Electrical system ○
E 7-25
图 2-2 电气系统
Fig.2-2 Electrical system ○
E1 7-30
图 3-1 电气系统
Fig.3-1 Electrical system ○
G2 7-35
图 3-2 电气系统
Fig.3-2 Electrical system ○
G3 ○
H1 7-40
图 4-1 电气系统
Fig.4-1 Electrical system ○
K 7-45
图 4-2 电气系统
Fig.4-2 Electrical system ○
K1 7-50
图5 电气系统
Fig.5 Electrical system ○
L 7-55
图 6-1 电气系统
Fig.6-1 Electrical system ○
I1 7-60
图 6-2 电气系统
○
J ○ N○
J1 ○ N1 7-65
Fig.6-2 Electrical system
图7 电气系统
M○
○ M1 7-71
Fig.7 Electrical system
7-B
序号 名称 适用车型 页码
Item Description Serial No. Page
图8 电气系统
Fig.8 Electrical system ○
T1 7-77
图9 电气系统
Fig.9 Electrical system ○
O○P 7-82
图 10-1 电气系统
R○
○ R2 7-87
Fig.10-1 Electrical system
图 10-2 电气系统
Fig.10-2 Electrical system ○
R1 ○
R3 7-94
图 11 电气系统
W○
○ W1 7-100
Fig.11 Electrical system
图 12 电气系统
X ○
○ X1 7-105
Fig.12 Electrical system
图 12-A 仪表板总成
X ○
○ X1 7-110
Fig.12-A Instrument assy
图 12-B 控制盒总成
X ○
○ X1 7-112
Fig.12-B Control box assy
图 13 电气系统
Y ○
○ Y1 7-114
Fig.13 Electrical system
图 14 电气系统
Q○
○ Q1 7-117
Fig.14 Electrical system
7-C
图Ⅰ 仪表板总成 全部车型
Fig.Ⅰ Instrument assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
17 15 13 12 10 8 6 A1 NC9717-740000-000 1 ≤2012-05-20
18 16 14 11 9 Instrument assy
7
仪表板总成
A1 R960-740000-001 1 ≥2012-05-20
Instrument assy
大小灯开关 Head
1 NC9717-740100-000 1 ≤2012-05-20
lamp& Small lamp witch
大小灯开关 Head
1 N163-740100-000 1 ≥2012-05-20
lamp& Small lamp witch
预热起动开关
2 R450-740200-000 1 标配 Standard
0 0 0 0 0 Pre-heat & start switch
1/10h
预热起动开关 钥匙通用
2 R450-740200-500 1
Pre-heat & start switch Key same
锁头
2-1 NO PART NO. 1
Lock
钥匙
2-2 NO PART NO. 1
Key
Label,Preheat & start
3 N163-740001-000 1
switch 预热起动开关标签
水温表
5 4 4 DW-2HZA 1
Water temp gauge
2,3 1 计时表
5 D-704-1E 1
Hour meter
油量表
2 6 DR-2HZ 1
Fuel gauge
9 NO PART NO.
7-1
图Ⅰ 仪表板总成 全部车型
Fig.Ⅰ Instrument assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
右转向指示灯
17 15 13 12 10 8 6 10 NO PART NO. 1
18 16 14 11 9 Right turn signal lamp
7
油温报警灯
11 NO PART NO. 1
Oil temp warning lamp
故障指示
12 NO PART NO. 1
Fault indication lamp
预热指示灯
13 NO PART NO. 1
Preheat indicator lamp
油水分离指示灯Indicator
14 NO PART NO. 1
0 0 0 0 0 lamp, Water-oil separation
1/10h
油压报警灯 Hydraulic
15 NO PART NO. 1
Oil warning lamp
驻车指示灯
16 NO PART NO. 1
Parking indicator
充电指示灯
17 NO PART NO. 1
Charging indicator
储能器报警指示灯
18 NO PART NO. 1
Accumulator warning indicator
5 4
2,3 1
2-1
2-2
7-2
图Ⅱ 喇叭总成 全部车型
Fig.Ⅱ Horn assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
喇叭组件
1 N163-700009-000 1
Horn assy
螺栓 M8×16
2 G0029P2-008016-00 1
Bolt M8×16
弹垫 8
3 G000093-000008-00 1
Spring 8
平垫 8
4 G0097P1-000008-00 1
Washer 8
7-3
图Ⅲ 控制盒总成 全部车型 All models of truck
Fig.Ⅲ Control box assy (除外 except○
A ○
B ○ M○
L ○ R○
M1 ○ X ○
R2 ○ X1 )
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks Or Serial NO.
控制盒总成
A1 R9717-704000-000 1
Control box assy
预热继电器
1 897-1AH-C-R1 1
Pre-heat Relay
起动继电器
2 897-1AH-C-R1
Start relay 1
大灯继电器
3 871-1C-C-R1
Head lamp Relay 1
空挡继电器
4 871-1C-C-R1
Neutral Relay 1
顺挡继电器
5 871-1C-C-R1
Forward Relay 1
倒挡继电器
6 871-1C-C-R1 1
Reverse Relay
闪光器
7 SG152C 1
Flasher
检查继电器
8 871-1C-C-R1 1
Check Relay
十线复合插座
10 0462303 1
10-way socket
二十线复合插座
11 0461703 1
20-way socket
二线复合插座
12 DJ7021Y-9.5-20 1
2-way socket
双线复合插座
13 DJ7021-7.8-20 1
2-way socket
保险丝 10A
14 BK/ATC-10 7
Fuse 10A
7-4
图Ⅲ 控制盒总成 全部车型 All models of truck
Fig.Ⅲ Control box assy (除外 except○
A ○
B ○ M○
L ○ R○
M1 ○ X ○
R2 ○ X1 )
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks Or Serial NO.
保险丝 15A
15 BK/ATC-15 2
Fuse 15A
保险丝 20A
16 BK/ATC-20 1
Fuse 20A
7-5
图Ⅳ 控制盒总成 ○
A CPC30/35N-RG2/G5 ○B CPC30/35N-RG2-J ○
L CPCD30/35N-RW15A ○
M CPQD30/35N-RW22A-Y
Fig.Ⅳ Control box assy ○
M1 CPQD30/35N-RW22A ○
R CPQ30/35N-RW7 ○
R2 CPQ30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks Or Serial NO.
控制盒总成
A1 R950-704000-001 1
Control box assy
起动继电器
2 897-1AH-C-R1
Start relay 1
检查继电器
3 871-1C-C-R1
Check Relay 1
大灯继电器
4 871-1C-C-R1
Head lamp Relay 1
闪光器
5 SG152C 1
Flasher
预热继电器
6 897-1AH-C-R1 1
Pre-heat Relay
保险丝 10A
7 BK/ATC-10 8
Fuse 10A
保险丝 15A
8 BK/ATC-15 1
Fuse 15A
保险丝 20A
9 BK/ATC-20 1
Fuse 20A
十线复合插座
10 0462303 1
10-way socket
二十线复合插座
11 0461703 1
20-way socket
二线复合插座
12 DJ7021Y-9.5-20 1
2-way socket
双线复合插座
13 DJ7021-7.8-20 1
2-way socket
7-6
图Ⅴ 前灯总成 全部车型
Fig.Ⅴ Front lamps assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
前大灯 INC:1-6, 标配 Standard
A2 NC9717-760100-000
Head lamp 2 普通灯泡 Regular bulb
NC9717-760100-520 前大灯 LED
A3 Head lamp LED 2 选配 Optional
灯壳
1 NO PART NO. 2
Body
灯泡
2 H3-12V-35W 2
Bubble
密封圈
3 NO PART NO. 2
Seal
玻璃罩
4 NO PART NO. 2
Glass
罩壳
5 NO PART NO. 2
Cover
螺母
6 NO PART NO. 2
Nut
前大灯灯架
7 R960-761000-000
Head lamp bracket 2
前小灯 INC:8-11,<2014-02-01
A5 NC9717-750100-000
Front lamps 2 普通灯泡 Regular bulb
灯底板
8 NO PART NO. Bracket 2
灯罩
9 NO PART NO. 2
Cover
灯泡
10 12256-12V-5W/21W 2
Bubble
螺钉
11 NO PART NO. Screw 4
7-7
图Ⅴ 前灯总成 全部车型
Fig.Ⅴ Front lamps assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
前小灯灯架,左 Front <2014-02-01
13 JS160-754001-000 1
lamps bracket, Left 普通灯泡 Regular bulb
前小灯灯架,右 Front
14 NC9717-754002-000 lamps bracket, Right 1 LED
前小灯灯架,左 Front
15 NC9717-754001-000
lamps bracket, Left 1 LED
前小灯 LED NC9717-750100-520
16 NC9717-750100-001
Front lamps LED 2 LED
7-8
图Ⅵ 后灯总成 全部车型
Fig.Ⅵ Rear lamps assy All models of truck
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成 INC:1-9, <2014-02-01
A1 NC9717-770000-000 1
Rear lamps assy 普通灯泡 Regular bulb
后灯总成 包含/INC:1,8,9
A1 NC9717-770000-000 1
Rear lamps assy LED, ≥2014-02-01
后组合灯 包含/INC:2-7
1 NC9717-770100-000 2
Rear-combination lamps 普通灯泡 Regular bulb
后组合灯 LED LED
1 NC9717-770100-001 2
Rear-combination lamps NC9717-770100-520
灯壳
2 NO PART NO. (2)
Lamp seat
灯罩
3 NO PART NO. (2)
Lampshade
转向灯
4 12499-12V-21W (2)
Cornering lamp
制动灯/示宽灯 Brake
5 12256-12V-5W/21W (2)
Lamp/ Width lamp
倒车灯
6 122498-12V-10W (2)
Reverse lamp
十字螺钉 M5×75
7 NO PART NO. (4)
Bolt M5×75
Wire-harness, Overhead
8 NC9717-771000-000 1 护顶架 Overhead guard
guard 后灯连接线
橡胶塞
9 RC250-700001-000 3
Rubber plug
后灯连接线(配驾驶室)
10 NC9717-771000-501 1 驾驶室 Cab
Wire-harness,Cab
7-9
图Ⅶ 组合开关总成 全部车型(除○ A ○
B ○
L ○M○ R○
M1 ○ R2 外)
Fig.Ⅶ Combination Switch assy All models of truck(except○
A ○B ○ M○
L ○ R○
M1 ○ R2 )
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
组合开关 Combination
A NC9717-705000-000 1 ≤2012-05-20
Switch assy
组合开关 Combination
A R960-705000-000 1 `≥2012-05-20
Switch assy
大小光手柄盖
1 NO PART NO. 1
Cover
大小光压紧帽
2 NO PART NO. 1
Cap
大小光三触点
3 NO PART NO. 1
Comtactor
大小光主轴铁杆
4 NO PART NO. 1
Level
大小光手柄
5 NO PART NO. 1
Knob
橡胶防尘罩
6 NO PART NO. 1
Dust proof cover 不单独提供
反抱箍
7 NO PART NO. 1 DO NOT SUPPLY
Clamp
SEPARATELY
连接片
8 NO PART NO. 1
Bracket
喇叭触点
9 NO PART NO. 1
Horn
主体中套
10 NO PART NO. 1
Bush
转向插头
11 NO PART NO. 1
Connector
喇叭插头
12 NO PART NO. 1
Horn cable
方向插座
13 NO PART NO. 1
Direction cable
7-10
图Ⅶ 组合开关总成 全部车型(除○ A ○
B ○
L ○M○ R○
M1 ○ R2 外)
Fig.Ⅶ Combination Switch assy All models of truck(except○
A ○B ○ M○
L ○ R○
M1 ○ R2 )
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
卡簧
14 NO PART NO. 1
Snap ring
微动开关主轴
15 NO PART NO. 1
Mirco switch shaft
支架
16 NO PART NO. 1
Bracket
限位块
17 NO PART NO. 1
Bush
压紧块
18 NO PART NO. 1
Block 不单独提供
转头
19 NO PART NO. 1 DO NOT SUPPLY
Round pole
SEPARATELY
连接铁杆
20 NO PART NO. 1
Linker
换向手柄盖
21 NO PART NO. 1
Cover
换向手柄
22 NO PART NO. 1
Direction knob
弹簧
23 NO PART NO. 1
Spring
微动开关
24 NO PART NO. 1
Micro switch
7-11
图Ⅷ 警灯, 后工作灯 1.5t-3.5t 全部车型 All models of truck
Fig.Ⅻ Warning Lamp, Rear Work Lamp , 选配 OPTIONAL
7-12
图Ⅸ 断电开关 CE CE 全部车型(除○ X ○
X1 外)
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial NO.
电源总开关总成
A1 R960-730000-501 1 包含/INC:1-3
disconnect switch assy
断电开关
1 ED250B-1-G00 1
Disconnect switch
蓄电池接电源开关线
2 N152-701000-820 1 L=1900mm
Wire
电源开关接起动机线
3 R9619-700200-820 1 L=2100mm
Wire
2
接蓄电池正极
wiring Battery(+)
7-13
图Ⅹ 手刹开关总成 1.0t-3.5t 全部车型 All models of truck
FIG.Ⅹ Hand brake switch assy , 选配 OPTIONAL
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial NO.
手刹开关总成 Hand
A1 NC9419-703000-800 1 包含/INC:1-5
brake switch assy
微动开关
1 NC9419-703001-800 1
Micro switch
螺钉 M4×25
2 G000818-004025-00 Screws M4×25 2
垫圈 4
3 G000093-000004-00 Gasket 4 2
垫圈 4
4 G0097P1-000004-00 Gasket 4 2
手刹开关线束
5 R960-703100-800 Wire harness, hand 1
brake switch
7-14
图 1-1 电气系统
Fig.1-1 Electrical system
○
A CPC30/35N-RG2/G5 ○
B CPC30/35N-RG2-J
0
0 0 0
7-15
图 1-1 电气系统
○
A CPC30/35N-RG2/G5 ○
B CPC30/35N-RG2-J
Fig.1-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
转向灯开关组件
10 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
10 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
0
0 0 0
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-16
图 1-1 电气系统
Fig.1-1 Electrical system
○
A CPC30/35N-RG2/G5 ○
B CPC30/35N-RG2-J
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
16 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
17 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
18 G000093-000005-00 5
Washer 5
垫圈 5
19 G0097P1-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
油量传感器
21 NC967-700400-000 1
Fuel sensor
蓄电池正极引线
22 R960-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
22 N150-700100-000 1 ≥2012-05-20
Cable, Battery(+)
主线束固定支架Support,
23 N150-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R950-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 Export forklift,2012-05-20≤
0
0 0 0
25 R950-710000-002 1
Main wire-harness Item 25≤2013-01-01 出口叉车
车身主线束 国 内 叉 车 ,2012-05-20 ≤ Item
25 R950-710001-W02 1
Main wire-harness 25≤2013-01-01
车身主线束 出口叉车 Export forklift
25 R950-710000-003 1
Main wire-harness ≥2013-01-01
7-17
图 1-1 电气系统
Fig.1-1 Electrical system
○
A CPC30/35N-RG2/G5 ○
B CPC30/35N-RG2-J
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
车身主线束 国内叉车
25 R950-710001-W03 1
Main wire-harness ≥2013-01-01
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
预热定时器 12V
27 YD101-G00 1
Warm-up timer 12V
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
螺栓 M8×16
29 G005783-008016-00 1
Bolt M8×16
电器板总成
30 R960-702000-001 1 ≤2012-05-20
Electrical panel assy
电压调节器
30 R960-701400-001 1 ≥2012-05-20
Voltage regulator
螺钉 M6×30
31 G000070-006030-00 4
Screw M6×30
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
垫圈 6
34 G0097P1-000006-00 4
Washer 6
倒车灯开关 Supply by transmission box 变
35 1
Reversing light switch 速箱配 ≤2013-01-01
倒车灯开关 Supply by transmission box 变
0
0 0 0
35 2
Reversing light switch 速箱配 ≥2013-01-01
起动机 发动机配
36 1
Starter Supply by engine
预热塞 发动机配
37 1
Glow plug Supply by engine
7-18
图 1-1 电气系统
Fig.1-1 Electrical system
○
A CPC30/35N-RG2/G5 ○
B CPC30/35N-RG2-J
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
油压报警器 发动机配
38 1
Hydraulic Oil alarm Supply by engine
水温传感器 发动机配
39 1
Water temp sensor Supply by engine
发电机 发动机配
40 1
Alternator Supply by engine
0
0 0 0
7-19
图 1-2 电气系统
Fig.1-2 Electrical system
○
A1 CPCD30/35N-RG2/G5
0
0 0 0
7-20
图 1-2 电气系统
○
A1 CPCD30/35N-RG2/G5
Fig.1-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000 1 ≤2012-05-20
Transmission box cable
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
0
0 0 0
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-21
图 1-2 电气系统
Fig.1-2 Electrical system
○
A1 CPCD30/35N-RG2/G5
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
24 N160-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 R960-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
26 R960-710000-002 1
Main wire-harness ≥2012-05-20
车身主线束 国内叉车
0
0 0 0
26 R960-710001-W02 1
Main wire-harness ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-22
图 1-2 电气系统
Fig.1-2 Electrical system
○
A1 CPCD30/35N-RG2/G5
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
蓄电池正极引线
32 R960-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
32 N150-700100-000 1 ≥2012-520
Cable, Battery(+)
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
电压调节器
37 R960-701400-001 1
Voltage regulator
电器板总成
38 R960-702000-001 1 ≤2012-05-20
Electrical panel assy
预热定时器 12V
38 YD101-G00 1 ≥2012-05-20
Warm-up timer 12V
起动机 发动机配
0
0 0 0
39 1
Starter Supply by engine
油压报警器 发动机配
40 1
Hydraulic Oil alarm Supply by engine
预热塞 发动机配
41 1
Glow plug Supply by engine
7-23
图 1-2 电气系统
Fig.1-2 Electrical system
○
A1 CPCD30/35N-RG2/G5
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
水温传感器 发动机配
42 1
Water temp sensor Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
Electromagnetic reversing 变速箱配 Supply by
44 1
valves 电磁换向阀 transmission box
0
0 0 0
7-24
图 2-1 电气系统
Fig.2-1 Electrical system
○
E CPC30/35N-RG32
0
0 0 0
7-25
图 2-1 电气系统
Fig.2-1 Electrical system
○
E CPC30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
转向灯开关组件
10 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
10 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
12 N163-700002-000 2
0
0 0 0
7-26
图 2-1 电气系统
Fig.2-1 Electrical system
○
E CPC30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
扎带
16 ZDG115×8-G00 2
Ties
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
23 N160-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R9517-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 Export forklift,2012-05-20≤
25 R9517-710000-002 1
Main wire-harness Item 25≤2013-01-01 出口叉车
车身主线束 国 内 叉 车 ,2012-05-20 ≤ Item
25 R9517-710001-W02 1
0
0 0 0
7-27
图 2-1 电气系统
Fig.2-1 Electrical system
○
E CPC30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
螺栓 M8×16
28 G005783-008016-00 1
Bolt M8×16
蓄电池正极引线
29 R960-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
29 N150-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
30 G000070-006030-00 4
Screw M6×30
垫圈 6
31 G0097P1-000006-00 4
Washer 6
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
螺栓组合件 M8×25
34 G907417-008025-00 2
Bolt assy M8×25
电器板总成
35 R9617-702000-001 1 ≤2012-05-20
Electrical panel assy
预热定时器 12V
35 YD101-G00 1 ≥2012-05-20
Warm-up timer 12V
倒车灯开关 Supply by transmission box 变
36 1
0
0 0 0
7-28
图 2-1 电气系统
Fig.2-1 Electrical system
○
E CPC30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
预热塞 发动机配
38 1
Glow plug Supply by engine
发电机 发动机配
39 1
Alternator Supply by engine
水温传感器 发动机配
40 1
Water temp sensor Supply by engine
油压报警器 发动机配
41 1
Hydraulic Oil alarm Supply by engine
0
0 0 0
7-29
图 2-2 电气系统
Fig.2-2 Electrical system
○
E1 CPCD30/35N-RG32
0
0 0 0
7-30
图 2-2 电气系统
Fig.2-2 Electrical system
○
E1 CPCD30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000 1 ≤2012-05-20
Transmission box cable
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
0
前灯线护套
0 0 0
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-31
图 2-2 电气系统
Fig.2-2 Electrical system
○
E1 CPCD30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
24 N160-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 R9617-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
26 R9617-710000-002 1
Main wire-harness ≥2012-05-20
车身主线束 国内叉车
0
0 0 0
26 R9617-710001-W02 1
Main wire-harness ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-32
图 2-2 电气系统
Fig.2-2 Electrical system
○
E1 CPCD30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
蓄电池正极引线
32 R960-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
32 N150-700100-001 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
螺栓组合件 M8×25
37 G907417-008025-00 2
Bolt assy M8×25
电器板总成
38 R960-702000-001 1 ≤2012-05-20
Electrical panel assy
预热定时器 12V
38 YD101-G00 1 ≥2012-05-20
Warm-up timer 12V
起动机 发动机配
0
0 0 0
39 1
Starter Supply by engine
油压报警器 发动机配
40 1
Hydraulic Oil alarm Supply by engine
预热塞 发动机配
41 1
Glow plug Supply by engine
7-33
图 2-2 电气系统
Fig.2-2 Electrical system
○
E1 CPCD30/35N-RG32
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
水温传感器 发动机配
42 1
Water temp sensor Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
Electromagnetic reversing 变速箱配 Supply by
44 1
valves 电磁换向阀 transmission box
0
0 0 0
7-34
图 3-1 电气系统
Fig.3-1 Electrical system
○
G2 CPC30/35N-RW10
0
0 0 0
7-35
图 3-1 电气系统
Fig.3-1 Electrical system
○
G2 CPC30/35N-RW10
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
转向灯开关组件
10 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
10 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
0
0 0 0
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-36
图 3-1 电气系统
Fig.3-1 Electrical system
○
G2 CPC30/35N-RW10
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
扎带
16 ZDG115×8-G00 2
Ties
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
23 R962-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R957-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 Export forklift,2012-05-20≤
25 R957-710000-002 1
Main wire-harness Item 25≤2013-01-01 出口叉车
车身主线束 国 内 叉 车 ,2012-05-20 ≤ Item
25 R957-710001-W02 1
0
0 0 0
7-37
图 3-1 电气系统
Fig.3-1 Electrical system
○
G2 CPC30/35N-RW10
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
螺栓 M8×16
28 G005783-008016-00 1
Bolt M8×16
蓄电池正极引线
29 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
29 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
30 G000070-006030-00 4
Screw M6×30
垫圈 6
31 G0097P1-000006-00 4
Washer 6
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
水温传感器
34 NC9321-700006-001 1
Water temp sensor
预热继电器 发动机配
35 8942481610 1
Preheat relay Supply by engine
QGS控制器 发动机配
36 8970405010 1
QGS Controller Supply by engine
倒车灯开关 Supply by transmission box 变
37 1
0
0 0 0
7-38
图 3-1 电气系统
Fig.3-1 Electrical system
○
G2 CPC30/35N-RW10
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
油压报警器 发动机配
39 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
40 1
Alternator Supply by engine
预热塞 发动机配
41 1
Glow plug Supply by engine
预热传感器 发动机配
42 1
Preheating sensor Supply by engine
燃油切断开关Fuel 发动机配
43 1
disconnecting switch Supply by engine
油水分离报警 Water-oil 发动机配
44 1
separation alarm Supply by engine
0
0 0 0
7-39
图 3-2 电气系统
Fig.3-2 Electrical system
○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B
7-40
图 3-2 电气系统
Fig.3-2 Electrical system
○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
NC9717-700100-000
Transmission box cable
1 ○
G3 ≤2012-05-20
9
岗村传动连接线
R577-700100-000
Transmission box cable
1 ○
H1 ≤2012-05-20
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
7-41
图 3-2 电气系统
Fig.3-2 Electrical system
○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
24 R962-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 NC967-710000-000
Main wire-harness
1 ○
G3 ≤2012-05-20
车身主线束 国内叉车
26 NC967-710001-W02 1
Main wire-harness ○
G3 ≥2012-05-20
7-42
图 3-2 电气系统
Fig.3-2 Electrical system
○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
车身主线束 出口叉车 Export forklift
26 R567-710000-002 1
Main wire-harness ○
H1 ≥2012-05-20
车身主线束 国内叉车
26 R567-710001-W02 1
Main wire-harness ○
H1 ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
NC9717-700300-000
Fuel temp alarm
1 ○
G3
31
温度开关
1 ○
H1 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
蓄电池正极引线
32 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
32 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
水温传感器
37 NC9321-700006-001 1
Water temp sensor
7-43
图 3-2 电气系统
Fig.3-2 Electrical system
○
G3 CPCD30/35N-RW10 ○
H1 CPCD30/35N-RW10B
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
预热继电器 发动机配
38 8942481610 1
Preheat relay Supply by engine
QGS控制器 发动机配
39 8970405010 1
QGS controller Supply by engine
起动机 发动机配
40 1
Starter Supply by engine
油压报警器 发动机配
41 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
42 1
Alternator Supply by engine
预热塞 发动机配
43 1
Glow plug Supply by engine
预热传感器 发动机配
44 1
Preheating sensor Supply by engine
燃油切断开关Fuel 发动机配
45 1
disconnecting switch Supply by engine
油水分离报警 Water-oil 发动机配
46 1
separation alarm Supply by engine
Electromagnetic reversing 变速箱配 Supply by
47 1
valves 电磁换向阀 transmission box
7-44
图 4-1 电气系统
Fig.4-1 Electrical system
○
K CPC30/35N-RW13
7-45
图 4-1 电气系统
Fig.4-1 Electrical system
○
K CPC30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
转向灯开关组件
10 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
10 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-46
图 4-1 电气系统
Fig.4-1 Electrical system
○
K CPC30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
扎带
16 ZDG115×8-G00 2
Ties
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
23 R962-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R952-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 Export forklift,2012-05-20≤
25 R952-710000-002 1
Main wire-harness Item 25≤2013-01-01 出口叉车
车身主线束 国 内 叉 车 ,2012-05-20 ≤ Item
25 R952-710001-W02 1
Main wire-harness 25≤2013-01-01
车身主线束 出口叉车 Export forklift
25 R952-710000-003 1
Main wire-harness ≥2013-01-01
车身主线束 国内叉车
25 R952-710001-W03 1
Main wire-harness ≥2013-01-01
7-47
图 4-1 电气系统
Fig.4-1 Electrical system
○
K CPC30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
螺栓 M8×16
28 G005783-008016-00 1
Bolt M8×16
蓄电池正极引线
29 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
29 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
30 G000070-006030-00 4
Screw M6×30
垫圈 6
31 G0097P1-000006-00 4
Washer 6
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
水温传感器
34 NC9321-700006-001 1
Water temp sensor
预热继电器 发动机配
35 8942481610 1
Preheat relay Supply by engine
QGS控制器 发动机配
36 8970405010 1
QGS Controller Supply by engine
倒车灯开关 Supply by transmission box 变
37 1
Reversing light switch 速箱配 ≤2013-01-01
倒车灯开关 Supply by transmission box 变
37 2
Reversing light switch 速箱配 ≥2013-01-01
起动机 发动机配
38 1
Starter Supply by engine
7-48
图 4-1 电气系统
Fig.4-1 Electrical system
○
K CPC30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
油压报警器 发动机配
39 1
Hydraulic Oil alarm Supply by engine
燃油切断开关Fuel 发动机配
40 1
disconnecting switch Supply by engine
预热塞 发动机配
41 1
Glow plug Supply by engine
预热传感器 发动机配
42 1
Preheating sensor Supply by engine
油水分离报警 Water-oil 发动机配
43 1
separation alarm Supply by engine
发电机 发动机配
44 1
Alternator Supply by engine
7-49
图 4-2 电气系统
Fig.4-2 Electrical system
○
K1 CPCD30/35N-RW13
7-50
图 4-2 电气系统
Fig.4-2 Electrical system
○
K1 CPCD30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000 1 ≤2012-05-20
Transmission box cable
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-51
图 4-2 电气系统
Fig.4-2 Electrical system
○
K1 CPCD30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
24 R962-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 R962-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
26 R962-710000-002 1
Main wire-harness ≥2012-05-20
车身主线束 国内叉车
26 R962-710001-W02 1
Main wire-harness ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-52
图 4-2 电气系统
Fig.4-2 Electrical system
○
K1 CPCD30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
蓄电池正极引线
32 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
32 N152-703000-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
水温传感器
37 NC9321-700006-001 1
Water temp sensor
预热继电器 发动机配
38 8942481610 1
Preheat relay Supply by engine
QGS控制器 发动机配
39 8970405010 1
QGS controller Supply by engine
起动机 发动机配
40 1
Starter Supply by engine
油压报警器 发动机配
41 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
42 1
Alternator Supply by engine
7-53
图 4-2 电气系统
Fig.4-2 Electrical system
○
K1 CPCD30/35N-RW13
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
预热塞 发动机配
43 1
Glow plug Supply by engine
预热传感器 发动机配
44 1
Preheating sensor Supply by engine
燃油切断开关Fuel 发动机配
45 1
disconnecting switch Supply by engine
油水分离报警 Water-oil 发动机配
46 1
separation alarm Supply by engine
Electromagnetic reversing 变速箱配 Supply by
47 1
valves 电磁换向阀 transmission box
7-54
图5 电气系统
Fig.5 Electrical system
○
L CPCD30/35N-RW15A
7-55
图5 电气系统
Fig.5 Electrical system
○
L CPCD30/35N-RW15A
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
探测器
3 16450-L1105-G00 1
Detector
螺栓 M6×12
4 G0029P2-006012-00 1
Bolt M6×12
垫圈 6
5 G000093-000006-00 5
Washer 6
垫圈 6
6 G0097P1-000006-00 5
Washer 6
螺栓 M8×16
7 G0029P2-008016-00 5
Bolt M8×16
垫圈 6
8 G000093-000008-00 5
Washer 6
垫圈 6
9 G0097P1-000008-00 5
Washer 6
喇叭
10 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
11 N163-700001-000 1
Dashboard panels
螺钉组件
12 N163-420100-000 7
Screw components
转向灯开关组件
13 R950-705000-001 1 ≤2012-05-20
Directional control
转向灯开关组件
13 R963-705000-000 1 ≥2012-05-20
Directional control
前小灯总成
14 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
7-56
图5 电气系统
Fig.5 Electrical system
○
L CPCD30/35N-RW15A
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
前灯线护套
15 N163-700002-000 2
Front lamp wire sheath
前大灯总成
16 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
17 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
18 R960-700005-001 1
Rear lamp wire sheath
水温传感器
19 N163-700006-000 1
Water temp sensor
蓄电池负极引线
20 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
21 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
22 G000093-000005-00 5
Washer 5
螺钉M5×12
23 G000067-005012-00 5
Screw M5×12
垫圈 5
24 G0097P1-000005-00 5
Washer 5
导线夹片
25 N163-700011-000 4
Wire Clip
油量传感器
26 NC967-700400-000 1
Fuel sensor
蓄电池正极引线
27 R963-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
27 N150-700100-000 1 ≥2012-05-20
Cable, Battery(+)
捆线带
28 PKD-180-G00 1
Line bundle with
7-57
图5 电气系统
Fig.5 Electrical system
○
L CPCD30/35N-RW15A
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
捆线带支架
29 N163-700004-000 2
Line bundle with
扎带
30 ZD122×8-G00 4
Bandage
车身主线束
31 R963-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
31 R963-710000-002 1
Main wire-harness ≥2012-05-20
车身主线束 国内叉车
31 R963-710001-W02 1
Main wire-harness ≥2012-05-20
油温报警器
32 25080-40K01-G00 1
Fuel temp alarm
制动灯开关
33 NC9717-700600-000 1
Brake lamp switch
螺栓组合件 M8×25
34 G907417-008025-00 2
Bolt assy M8×25
电器板总成
35 R960-702000-001 1 ≤2012-05-20
Electrical panel assy
预热控制器
35 N163-702300-000 1 ≥2012-05-20
Warm-up controller
螺钉 M6×30
36 G000070-006030-00 4
Screw M6×30
控制盒
37 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
空挡起动开关 变速箱配 Supply by
38 1
Neutral starting switch transmission box
倒车灯开关 变速箱配 Supply by
39 1
Reversing light switch transmission box
起动机 发动机配
40 1
Starter Supply by engine
7-58
图5 电气系统
Fig.5 Electrical system
○
L CPCD30/35N-RW15A
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
预热塞 发动机配
41 1
Glow plug Supply by engine
油压报警器 发动机配
42 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
燃油切断开关 Fuel 发动机配
44 1
Disconnecting switch Supply by engine
预热传感器 发动机配
45 1
Preheating sensor Supply by engine
油水分离报警 Water-oil 发动机配
46 1
separation alarm Supply by engine
7-59
图 6-1 电气系统
Fig.6-1 Electrical system
○
I1 CPQ30/35N-RW22
7-60
图 6-1 电气系统
Fig.6-1 Electrical system
○
I1 CPQ30/35N-RW22
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 ·见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
主线束固定支架Support,
6 R962-701000-000 1
Main wire-harness
喇叭
7 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
转向灯开关组件
10 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
10 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-61
图 6-1 电气系统
Fig.6-1 Electrical system
○
I1 CPQ30/35N-RW22
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
16 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
17 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
18 G005783-008016-00 1
Bolt M8×16
螺栓 M6×30
19 G005783-006030-00 4
Bolt M6×30
扎带
20 ZDG115×8-G00 4
Ties
车身主线束
21 R9519-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 Export forklift,2012-05-20≤
21 R9519-710000-002 1
Main wire-harness Item 21≤2013-01-01 出口叉车
车身主线束 国 内 叉 车 ,2012-05-20 ≤ Item
21 R9519-710001-W02 1
Main wire-harness 21≤2013-01-01
车身主线束 出口叉车 Export forklift
21 R9519-710000-003 1
Main wire-harness ≥2013-01-01
车身主线束 国内叉车
21 R9519-710001-W03 1
Main wire-harness ≥2013-01-01
制动灯开关
22 NC9717-700600-000 1
Brake lamp switch
螺栓 M6×20
23 G005783-006020-00 1
Bolt M6×20
起动机接地线
24 R960-700300-820 1
Ground wire,Starter
垫圈 6
25 G0097P1-000006-00 5
Washer 6
7-62
图 6-1 电气系统
Fig.6-1 Electrical system
○
I1 CPQ30/35N-RW22
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
控制盒
26 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
垫圈 6
27 G000093-000006-00 5
Washer 6
蓄电池正极引线
28 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
28 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
汽化器继电器
29 XF251-700200-000 1
Carburetor relay
油量传感器
30 NC967-700400-000 1
Fuel sensor
垫圈 5
31 G000093-000005-00 5
Washer 5
螺钉M5×12
32 G000067-005012-00 5
Screw M5×12
垫圈 5
33 G0097P1-000005-00 5
Washer 5
水温传感器
34 N163-700006-000 1
Water temp sensor
倒车灯开关 Supply by transmission box 变
35 1
Reversing light switch 速箱配 ≤2013-01-01
倒车灯开关 Supply by transmission box 变
2
Reversing light switch 速箱配 ≥2013-01-01
起动机 发动机配
36 1
Starter Supply by engine
汽化器 发动机配
37 1
Carburetor Supply by engine
发电机 发动机配
38 1
Alternator Supply by engine
7-63
图 6-1 电气系统
Fig.6-1 Electrical system
○
I1 CPQ30/35N-RW22
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
分电器 发动机配
39 1
Distributor Supply by engine
油压报警器 发动机配
40 1
Hydraulic Oil alarm Supply by engine
7-64
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
7-65
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
主线束固定支架Support,
6 R962-701000-000 1
Main wire-harness
喇叭
7 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
国产传动连接线
NC9717-700100-000
Transmission box cable
1 ○
J ○
J1 ≤2012-05-20
10
岗村传动连接线
R577-700100-000 1 N○
○ N1 ≤2012-05-20
Transmission box cable
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
7-66
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
19 G005783-008016-00 1
Bolt M8×16
螺栓 M6×30
20 G005783-006030-00 4
Bolt M6×30
扎带
21 ZDG115×8-G00 4
Ties
车身主线束
22 NC9717-710000-000
Main wire-harness
1 ○
J1 ≤2012-05-20
22 R978-710000-001
车身主线束
1 ○J LPG-QY-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
22 R978-710000-002 1
Main wire-harness ○
J LPG-QY-BRC
≥2012-05-20
国内叉车
车身主线束
22 R978-710001-W02 1
Main wire-harness ○
J ≥2012-05-20
LPG-QY-BRC
7-67
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
22 NC949-710000-001
车身主线束
1 ○
J LPG-QY-IMPCO
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
22 NC949-710000-002 1
Main wire-harness ○
J LPG-QY-IMPCO
≥2012-05-20
国内叉车
车身主线束
22 NC949-710001-W02 1
Main wire-harness ○
J LPG-QY-IMPCO
≥2012-05-20
车身主线束 出口叉车 Export forklift
22 R573-710000-002 1
Main wire-harness ○N LPG-QY-BRC
车身主线束 国内叉车
22 R573-710001-W02 1
Main wire-harness ○N LPG-QY-BRC
车身主线束 出口叉车 Export forklift
22 R574-710000-002 1
Main wire-harness ○N LPG-QY-IMPCO
车身主线束 国内叉车
22 R574-710001-W02 1
Main wire-harness ○N LPG-QY-IMPCO
车身主线束 出口叉车 Export forklift
22 R5619-710000-002 1
Main wire-harness ○
N1
车身主线束 国内叉车
22 R5619-710001-W02 1
Main wire-harness ○
N1
制动灯开关
23 NC9717-700600-000 1
Brake lamp switch
油温报警器
24 NC9717-700300-000
Fuel temp alarm
1 ○
J ○
J1
温度开关 N○
○ N1 见第一部分变速箱
24 1
Switch,thermo See PartⅠgearbox
螺栓 M6×20
25 G005783-006020-00 1
Bolt M6×20
7-68
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
导线夹片
26 R960-700001-000 1
Wire Clip
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
垫圈 6
28 G0097P1-000006-00 5
Washer 6
控制盒
29 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
垫圈 6
30 G000093-000006-00 5
Washer 6
蓄电池正极引线
31 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
31 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
汽化器继电器
32 XF251-700200-000 1
Carburetor relay
油量传感器
33 NC967-700400-000 1
Fuel sensor
垫圈 5
34 G000093-000005-00 5
Washer 5
螺钉M5×12
35 G000067-005012-00 5
Screw M5×12
垫圈 5
36 G0097P1-000005-00 5
Washer 5
LPG/Gas转换开关
37 NC949-700100-001
LPG/Gas switch
1 ○
J ○
N LPG-QY
LPG/Gas转换开关
37 R977-700100-000 1 ≥2012-05-20
LPG/Gas switch
水温传感器
38 N163-700006-000 1
Water temp sensor
7-69
图 6-2 电气系统
○
J CPQD30/35N-RW22-Y ○ N CPQD30/35N-RW22B-Y ○
J1 CPQD30/35N-RW22 ○ N1 CPQD30/35N-RW22B
Fig.6-2 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
Electromagnetic reversing 变速箱配 Supply by
39 1
valves 电磁换向阀 transmission box
起动机 发动机配
40 1
Starter Supply by engine
汽化器 发动机配
41 1
Carburetor Supply by engine
42
油阀
1 ○ J ○
N 发动机配
Oil valve Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
分电器 发动机配
44 1
Distributor Supply by engine
油压报警器 发动机配
45 1
Hydraulic Oil alarm Supply by engine
46
气阀
1 ○J ○N 发动机配
Air valve Supply by engine
7-70
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
7-71
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
捆线带支架Bundles
3 N163-700004-000 2
tapes the support
扎带
4 ZD122×8-G00 6
Ties
螺栓M8×12
5 G0029P2-008012-00 2
Bolt M8×12
垫圈 8
6 G000093-000008-00 4
Washer 8
垫圈 8
7 G0097P1-000008-00 4
Washer 8
喇叭
8 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
水温传感器
9 N163-700006-000 1
Water temp sensor
仪表板围板
10 N163-700001-000 1
Dashboard panels
螺钉组件
11 N163-420100-000 7
Screw components
转向灯开关组件
12 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
12 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
13 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
14 N163-700002-000 2
Front lamp wire sheath
7-72
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
前大灯总成
15 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
16 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
17 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
20 G005783-008016-00 1
Bolt M8×16
垫圈 5
21 G000093-000005-00 5
Washer 5
螺钉M5×12
22 G000067-005012-00 5
Screw M5×12
垫圈 5
23 G0097P1-000005-00 5
Washer 5
油量传感器
24 NC967-700400-000 1
Fuel sensor
蓄电池正极引线
25 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
25 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
控制盒
26 R950-704000-001 1 见图Ⅳ See Fig.Ⅳ
Control box
27 NC949-700100-001
LPG/Gas转换开关
1 ○M LPG-QY
LPG/Gas switch ≤2012-05-20
27 R977-700100-000
LPG/Gas转换开关
1 ○M LPG-QY
LPG/Gas switch ≥2012-05-20
7-73
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
28 R9620-710000-001
车身主线束
1 ○
M1 ,○
M LPG-Y-IMPCO
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
28 R9620-710000-002 1
Main wire-harness ○
M1 ,○
M LPG-Y-IMPCO
≥2012-05-20
国内叉车
车身主线束
28 R9620-710001-W02 1
Main wire-harness ○
M1 ,○
M LPG-Y-IMPCO
≥2012-05-20
28 R9712-710000-001
车身主线束
1 ○
M LPG-QY-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
28 R9712-710000-002 1
Main wire-harness ○
M LPG-QY-BRC
≥2012-05-20
国内叉车
车身主线束
28 R9712-710001-W02 1
Main wire-harness ○
M LPG-QY-BRC
≥2012-05-20
28 R9714-710000-001
车身主线束
1 ○
M LPG-Y-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
28 R9714-710000-002 1
Main wire-harness ○
M LPG-Y-BRC
≥2012-05-20
国内叉车
车身主线束
28 R9714-710001-W02 1
Main wire-harness ○
M LPG-Y-BRC
≥2012-05-20
7-74
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
28 R9713-710000-001
车身主线束
1 ○
M LPG-QY-IMPCO
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
28 R9713-710000-002 1
Main wire-harness ○
M LPG-QY-IMPCO
≥2012-05-20
国内叉车
车身主线束
28 R9713-710001-W02 1
Main wire-harness ○
M LPG-QY-IMPCO
≥2012-05-20
制动灯开关
29 NC9717-700600-000 1
Brake lamp switch
汽化器继电器
30 XF251-700200-000 1
Carburetor relay
螺钉M6×30
31 G000070-006030-00 4
Screw M6×30
油温报警器
32 25080-40K01-G00 1
Fuel temp alarm
垫圈 6
33 G000093-000005-00 4
Washer 6
垫圈 6
34 G0097P1-000005-00 4
Washer 6
起动机接地线
35 R960-700300-820 1
Ground wire,Starter
空挡起动开关 变速箱配 Supply by
36 1
Neutral starting switch transmission box
倒车灯开关 变速箱配 Supply by
37 1
Reversing light switch transmission box
起动机 发动机配
38 1
Starter Supply by engine
7-75
图7 电气系统
M CPQD30/35N-RW22A-Y ○
○ M1 CPQD30/35N-RW22A
Fig. 7 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
汽化器 发动机配
39 1
Carburetor Supply by engine
40
油阀
1 ○
M 发动机配
Oil valve Supply by engine
发电机 发动机配
41 1
Alternator Supply by engine
分电器 发动机配
42 1
Distributor Supply by engine
43
气阀
1 ○
M 发动机配
Air valve Supply by engine
油压报警器 发动机配
44 1
Hydraulic Oil alarm Supply by engine
7-76
图8 电气系统
Fig. 8 Electrical system
○
T1 CPCD30/35N-RW27
0
0 0 0
7-77
图8 电气系统
Fig. 8 Electrical system
○
T1 CPCD30/35N-RW27
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000 1 ≤2012-05-20
Transmission box cable
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
0
0 0 0
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-78
图8 电气系统
Fig. 8 Electrical system
○
T1 CPCD30/35N-RW27
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
24 N160-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 R9624-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
26 R9624-710000-002 1
Main wire-harness ≥2012-05-20
车身主线束 国内叉车
0
0 0 0
26 R9624-710001-W02 1
Main wire-harness ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-79
图8 电气系统
Fig. 8 Electrical system
○
T1 CPCD30/35N-RW27
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
蓄电池正极引线
32 R960-703000-001 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线 ≥2012-05-20
32 R9624-700100-000 1
Cable, Battery(+) N150-700100-000
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
螺栓组合件 M8×25
37 G907417-008025-00 2
Bolt assy M8×25
电器板总成
38 R9617-702000-001 1 ≤2012-05-20
Electrical panel assy
预热定时器 12V
38 YD101-G00 1 ≥2012-05-20
Warm-up timer 12V
起动机 发动机配
0
0 0 0
39 1
Starter Supply by engine
油压报警器 发动机配
40 1
Hydraulic Oil alarm Supply by engine
预热塞 发动机配
41 1
Glow plug Supply by engine
7-80
图8 电气系统
Fig. 8 Electrical system
○
T1 CPCD30/35N-RW27
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
水温传感器 发动机配
42 1
Water temp sensor Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
Electromagnetic reversing 变速箱配 Supply by
44 1
valves 电磁换向阀 transmission box
0
0 0 0
7-81
图9 电气系统
Fig.9 Electrical system
○
O CPQD30/35N -RW52-Y ○
P CPQD30/35N-RW52B-Y
7-82
图9 电气系统
Fig.9 Electrical system
○
O CPQD30/35N-RW52-Y ○
P CPQD30/35N-RW52B-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
主线束固定支架Support,
6 R962-701000-000 1
Main wire-harness
喇叭
7 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
国产传动连接线
NC9717-700100-000
Transmission box cable
1 ○
O ≤2012-05-20
10
岗村传动连接线
R577-700100-000
Transmission box cable
1 ○
P ≥2012-05-20
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
7-83
图9 电气系统
Fig.9 Electrical system
○
O CPQD30/35N-RW52-Y ○
P CPQD30/35N-RW52B-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
19 G005783-008016-00 1
Bolt M8×16
螺栓 M6×30
20 G005783-006030-00 4
Bolt M6×30
扎带
21 ZDG115×8-G00 4
Ties
车身主线束
22 NC9717-710000-000
Main wire-harness
1 ○
O ≤2012-05-20
24
温度开关
1 ○
P 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
7-84
图9 电气系统
Fig.9 Electrical system
○
O CPQD30/35N -RW52-Y ○
P CPQD30/35N-RW52B-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
螺栓 M6×20
25 G005783-006020-00 1
Bolt M6×20
导线夹片
26 R960-700001-000 1
Wire Clip
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
垫圈 6
28 G0097P1-000006-00 5
Washer 6
控制盒
29 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
垫圈 6
30 G000093-000006-00 5
Washer 6
蓄电池正极引线
31 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
31 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
汽化器继电器
32 XF251-700200-000 1
Carburetor relay
水温传感器
33 N163-700006-000 1
Water temp sensor
Electromagnetic reversing 变速箱配 Supply by
34 1
valves 电磁换向阀 transmission box
起动机 发动机配
35 1
Starter Supply by engine
汽化器 发动机配
36 1
Carburetor Supply by engine
发电机 发动机配
37 1
Alternator Supply by engine
分电器 发动机配
38 1
Distributor Supply by engine
7-85
图9 电气系统
Fig.9 Electrical system
○
O CPQD30/35N -RW52-Y ○
P CPQD30/35N-RW52B-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
油压报警器 发动机配
39
Hydraulic Oil alarm Supply by engine
气阀 发动机配
40 1
Air valve Supply by engine
7-86
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
7-87
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
垫圈 6
3 G0097P1-000006-00 4
Washer 6
螺栓M8×12
4 G0029P2-008012-00 2
Bolt M8×12
垫圈 8
5 G000093-000008-00 4
Washer 8
垫圈 8
6 G0097P1-000008-00 4
Washer 8
喇叭
7 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
扎带
10 ZD122×8-G00 2
Ties
转向灯开关组件
11 R950-705000-001 1 ≤2012-05-20
directional control
转向灯开关组件
11 R963-705000-000 1 ≥2012-05-20
directional control
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
7-88
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
油压报警器
23 YK-1(M10×1)-G00 1
Hydraulic Oil alarm
捆线带
24 PKD-180-G00 1
Bundles tapes
主线束固定支 Support,
25 N150-701000-000 1
Main wire-harness
26 R9762-710000-001
车身主线束
1 ○
R2 LPG-QY-IMPCO
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
26 R9762-710000-002
车身主线束
1 ○R2 LPG-QY-IMPCO
7-89
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
○
R2 LPG-QY-IMPCO
车身主线束 国内叉车
26 R9762-710001-W02 1
Main wire-harness 2012-05-20≤Item 26≤
2013-01-01
≥2013-01-01
车身主线束 ○
R2 LPG-QY-IMPCO
26 R9762-710001-W03 1 国内叉车
Main wire-harness
≥2013-01-01
车身主线束 R ,○
○ R2 LPG-Y-IMPCO
26 R956-710000-001 1
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
26 R956-710000-002
车身主线束
1 ○ ○
R , R2 LPG-Y-IMPCO
Main wire-harness 2012-05-20≤Item 26≤
2013-01-01
国内叉车
26 R956-710000-002
车身主线束
1 ○ ○
R , R2 LPG-Y-IMPCO
Main wire-harness 2012-05-20≤Item 26≤
2013-01-01
国内叉车
车身主线束
26 R956-710000-003 1 R ,○
○ R2 LPG-Y-IMPCO
Main wire-harness
≥2013-01-01
7-90
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
26 R976-710000-001
车身主线束
1 ○
R2 LPG-QY-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
26 R976-710000-002
车身主线束
1 ○R2 LPG-QY-BRC
≥2013-01-01
国内叉车
车身主线束
26 R976-710001-W03
Main wire-harness
1 ○R2LPG-QY-BRC
≥2013-01-01
26 R9761-710000-001
车身主线束
1 ○
R2 LPG-Y-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
26 R9761-710000-002
车身主线束
1 ○R2 LPG-Y-BRC
26 R9761-710001-W02
车身主线束
1 ○
R2 LPG-Y-BRC
7-91
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
≥2013-01-01
国内叉车
车身主线束
26 R9761-710001-W03
Main wire-harness
1 ○
R2 LPG-Y-BRC
≥2013-01-01
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
垫圈 6
28 G0097P1-000006-00 4
Washer 6
起动机接地线
29 R960-700300-820 1
Ground wire,Starter
螺栓M8×16
30 G0029P2-008016-00 1
Bolt M8×16
蓄电池正极引线
31 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
31 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉M6×30
32 G000067-006030-00 4
Screw M6×30
控制盒
33 R950-704000-001 1 见图Ⅲ See Fig.Ⅲ
Control box
34 NC949-700100-001
LPG/Gas 转换开关
1 ○
R2 LPG-QY
LPG/Gas switch ≤2012-05-20
34 R977-700100-000
LPG/Gas 转换开关
1 ○
R2 LPG-QY
LPG/Gas switch ≥2012-05-20
倒车灯开关 Supply by transmission box 变
35 1
Reversing light switch 速箱配 ≤2013-01-01
7-92
图 10-1 电气系统
R CPQ30/35N-RW7 ○
○ R2 CPQ30/35N-RW7-Y
Fig.10-1 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
倒车灯开关 Supply by transmission box 变
35 2
Reversing light switch 速箱配 ≥2013-01-01
化油器 发动机配
36 1
Carburetor Supply by engine
37
油阀
1 ○
R2 发动机配
Oil valve Supply by engine
点火线圈 发动机配
38 1
Ignition coil Supply by engine
发电机 发动机配
39 1
Alternator Supply by engine
水温传感器 发动机配
40 1
Water temp sensor Supply by engine
起动机 发动机配
41 1
Starter Supply by engine
气阀 发动机配
42 1
Air valve Supply by engine
7-93
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
7-94
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
垫圈 6
3 G0097P1-000006-00 4
Washer 6
螺栓M8×12
4 G0029P2-008012-00 2
Bolt M8×12
垫圈 8
5 G000093-000008-00 4
Washer 8
垫圈 8
6 G0097P1-000008-00 4
Washer 8
喇叭
7 N163-700009-000 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-95
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
油压报警器
23 YK-1(M10×1)-G00 1
Hydraulic Oil alarm
蓄电池正极引线
24 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
24 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
捆线带
25 PKD-180-G00 1
Bundles tapes
主线束固定支 Support,
26 N150-701000-000 1
Main wire-harness
27 R9772-710000-001
车身主线束
1 ○
R3 LPG-QY-IMPCO
Main wire-harness ≤2012-05-20
7-96
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
国内叉车
车身主线束
27 R9772-700001-W02 1
Main wire-harness ○
R3 LPG-QY-IMPCO
≥2012-05-20
27 R966-710000-001
车身主线束
1 ○
R1 ,○
R3 LPG-Y-IMPCO
Main wire-harness ≤2012-05-20
≥2012-05-20
国内叉车
车身主线束
27 R966-710001-W02
Main wire-harness
1 ○
R1 ,○
R3 LPG-Y-IMPCO
≥2012-05-20
27 R977-710000-001
车身主线束
1 ○
R3 LPG-QY-BRC
Main wire-harness ≤2012-05-20
≥2012-05-20
车身主线束
国内叉车 R3 ○
27 R977-710001-W02 1 LPG-QY-BRC
Main wire-harness
≥2012-05-20
7-97
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
27 R9771-710000-001
车身主线束
1 ○
R3 LPG-Y-BRC
Main wire-harness ≤2012-05-20
出口叉车 Export forklift
车身主线束
27 R9771-710000-002 1
Main wire-harness ○
R3 LPG-Y-BRC
≥2012-05-20
国内叉车
车身主线束
27 R9771-710001-W02 1
Main wire-harness ○
R3 LPG-Y-BRC
≥2012-05-20
制动灯开关
28 NC9717-700600-000 1
Brake lamp switch
油温报警器
29 NC9717-700300-000 1
Fuel temp alarm
30 NC949-700100-001
LPG/Gas 转换开关
1 ○
R3 LPG-QY
LPG/Gas switch ≤2012-05-20
30 R977-700100-000
LPG/Gas 转换开关
1 ○
R3 LPG-QY
LPG/Gas switch ≥2012-05-20
起动机接地线
31 R960-700300-820 1
Ground wire,Starter
螺栓M8×16
32 G0029P2-008016-00 1
Bolt M8×16
国产传动连接线
33 NC9717-700100-000 1 ≤2012-05-20
Transmission box cable
控制盒
34 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
螺钉M6×30
35 G000067-006030-00 4
Screw M6×30
垫圈 6
36 G0097P1-000006-00 4
Washer 6
7-98
图 10-2 电气系统
Fig.10-2 Electrical system
○
R1 CPQD30/35N-RW7 ○
R3 CPQD30/35N-RW7-Y
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
化油器 发动机配
37 1
Carburetor Supply by engine
38
油阀
1 ○R3 发动机配
Oil valve Supply by engine
点火线圈 发动机配
39 1
Ignition coil Supply by engine
发电机 发动机配
40 1
Alternator Supply by engine
水温传感器 发动机配
41 1
Water temp sensor Supply by engine
Electromagnetic reversing 变速箱配 Supply by
42 1
valves 电磁换向阀 transmission box
起动机 发动机配
43 1
Starter Supply by engine
44
气阀
1 ○R3 发动机配
Air valve Supply by engine
7-99
图 11 电气系统
W CPCD30/35N-RW33 ○
○ W1 CPCD30/35N-RW33B
Fig.11 Electrical system
7-100
图 11 电气系统
W CPCD30/35N-RW33 ○
○ W1 CPCD30/35N-RW33B
Fig.11 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000
Transmission box cable
1 ○
W ≤2012-05-20
岗村传动连接线
9 R577-700100-000
Transmission box cable
1 ○
W1 ≤2012-05-20
扎带
10 ZD122×8-G00 2
Ties
组合开关 Combination
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
13 N163-700002-000 2
Front lamp wire sheath
前大灯总成
14 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
7-101
图 11 电气系统
W CPCD30/35N-RW33 ○
○ W1 CPCD30/35N-RW33B
Fig.11 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后灯总成
15 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
Rear lamp wire sheath
扎带
17 ZDG115×8-G00 2
Ties
蓄电池负极引线
18 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
19 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
主线束固定支 Support,
24 R962-701000-000 1
Main wire-harness
捆线带
25 PKD-180-G00 1
Bundles tapes
车身主线束
26 NC9321-710000-001 1 ≤2012-05-20
Main wire-harness
车身主线束 出口叉车 Export forklift
26 NC9321-710000-002 1
Main wire-harness ○W ≥2012-05-20
车身主线束 国内叉车
26 NC9321-710001-W02 1
Main wire-harness ○W ≥2012-05-20
7-102
图 11 电气系统
W CPCD30/35N-RW33 ○
○ W1 CPCD30/35N-RW33B
Fig.11 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
车身主线束 出口叉车 Export forklift
26 R5622-710000-002 1
Main wire-harness ○
W1 ≥2012-05-20
车身主线束 国内叉车
26 R5622-710001-W02 1
Main wire-harness ○
T1 ≥2012-05-20
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
螺栓M8×20
28 G0029P2-008020-00 1
Bolt M8×20
起动机接地线
29 R960-700300-820 1
Ground wire,Starter
导线夹片
30 R960-700001-000 1
Wire Clip
螺栓M8×16
31 G0029P2-008016-00 1
Bolt M8×16
油温报警器
32 NC9717-700300-000
Fuel temp alarm
1 ○
W
32
温度开关
1 ○
W1 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
蓄电池正极引线
33 NC9321-703000-000 1 ≤2012-05-20
Cable, Battery(+)
蓄电池正极引线
33 N152-700100-000 1 ≥2012-05-20
Cable, Battery(+)
螺钉M6×30
34 G000067-006030-00 4
Screw M6×30
垫圈 6
35 G0097P1-000006-00 4
Washer 6
垫圈 6
36 G000093-000006-00 4
Washer 6
控制盒
37 R9717-704000-000 1 见图Ⅲ See Fig.Ⅲ
Control box
7-103
图 11 电气系统
W CPCD30/35N-RW33 ○
○ W1 CPCD30/35N-RW33B
Fig.11 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
水温传感器
38 NC9321-700006-001 1
Water temp sensor
QGS控制器 发动机配
39 1
QGS Controller Supply by engine
起动机 发动机配
40 1
Starter Supply by engine
油压报警器 发动机配
41 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
42 1
Alternator Supply by engine
燃油切断开关 发动机配
43 1
fuel supply tap Supply by engine
Electromagnetic reversing 变速箱配 Supply by
44 1
valves 电磁换向阀 transmission box
7-104
图 12 电气系统
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12 Electrical system
0
0 0 0
7-105
图 12 电气系统
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成 见图 12-A
1 1
Instrument assy See Fig.12-A
螺栓M8×16
2 G005783-008016-00 6
Bolt M8×16
垫圈 8
3 G000093-000008-00 6
Washer 8
垫圈 8
4 G0097P1-000008-00 6
Washer 8
喇叭
5 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
6 N163-700001-000 1
Dashboard panels
螺钉组件
7 N163-420100-000 7
Screw components
扎带
8 ZD122×8-G00 2
Ties
组合开关 Combination
9 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
10 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
11 N163-700002-000 2
Front lamp wire sheath
前大灯总成
12 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
0
0 0 0
后灯总成
13 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
倒车蜂鸣器
14 NC9717-700500-000 1
Reversing Buzzer
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
7-106
图 12 电气系统
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
发电机 发动机配
16 1
Alternator Supply by engine
蓄电池负极引线
17 XB2516-700300-000 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R960-700002-000 1 12V 90Ah
Low-Maintenance
螺钉M5×12
19 G000067-005012-00 5
Screw M5×12
垫圈 5
20 G000093-000005-00 5
Washer 5
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
蓄电池接电源开关线
23 R300-700100-000 1
Wire
起动机接地线
24 R300-700300-000 1
Ground wire,Starter
电源开关接起动机线
25 R300-700200-000 1
Wire
起动机 发动机配
26 1
Starter Supply by engine
主线束固定支 Support,
27 R962-701000-000 1
Main wire-harness
0
0 0 0
捆线带
28 PKD-150-G00 1
Bundles tapes
车身主线束 出口叉车 Export forklift
29 R300-710000-000 1
Main wire-harness ○X
车身主线束 国内叉车
29 R300-710001-W00 1
Main wire-harness ○X
7-107
图 12 电气系统
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
车身主线束 出口叉车 Export forklift
29 RB300-710000-000 1
Main wire-harness ○
X1
车身主线束 国内叉车
29 RB300-710001-W00 1
Main wire-harness ○
X1
39
温度开关
1 ○
X1 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
导线夹片
40 R960-700001-000 1
Wire Clip
预热器总成 发动机配
41 1
Preheat Assy Supply by engine
7-108
图 12 电气系统
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
预热线束
42 R300-730000-000 1
Preheat wire-harness
预热继电器 12V
43 R488-700010-000 1
Preheat Relay 12V
螺栓M6×16
44 G005783-006016-00 2
Bolt M6×16
油压报警器
45 R457-700002-001 1
Engine Oil alarm
水温传感器
46 GR502-700001-000 1
Water temp sensor
0
0 0 0
7-109
图 12-A 仪表板总成
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12-A Instrument assy
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
17 15 13 12 10 8 6 仪表板总成
18 16 14 11 9 7 A1 R300-740000-000 1
Instrument assy
大小灯开关 Head
1 N163-740100-000 1 ≥2012-05-20
lamp& Small lamp witch
预热起动开关
2 R450-740200-000 1 标配 Standard
Pre-heat & start switch
预热起动开关 钥匙通用
2 R450-740200-500 1
Pre-heat & start switch Key same
锁头
0 0 0 0 0 2-1 NO PART NO. 1
1/10h
Lock
钥匙
2-2 NO PART NO. 1
Key
Label,Preheat & start
3 N163-740001-000 1
switch 预热起动开关标签
水温表
4 DW-2HZA 1
Water temp gauge
计时表
5 D-704-1E 1
Hour meter
5 4 油量表
6 DR-2HZ 1
Fuel gauge
2,3 1 右转向指示灯
7 NO PART NO. 1
Right turn signal lamp
2 故障指示灯
8 NO PART NO. 1
Fault indication lamp
2-1 左转向指示灯
9 NO PART NO. 1
Left turn signal lamp
2-2
发动机严重故障指示灯
10 NO PART NO. 1
Engine failure lamp
油温报警灯
11 NO PART NO. 1
Oil temp warning lamp
7-110
图 12-A 仪表板总成
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12-A Instrument assy
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
发动机故障指示
12 NO PART NO. 1
Engine fault lamp
预热指示灯
13 NO PART NO. 1
Preheat indicator lamp
中位指示灯
14 NO PART NO. 1
Neutral indicator lamp
油压报警灯 Hydraulic
15 NO PART NO. 1
Oil warning lamp
驻车指示灯
16 NO PART NO. 1
Parking indicator lamp
充电指示灯
17 NO PART NO. 1
Charging indicator lamp
座椅安全带指示灯
18 NO PART NO. 1
Seat belt indicator lamp
7-111
图 12-B 控制盒总成
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12-B Control box assy
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
控制盒总成
A3 R300-706000-000 1
Control box assy
起动继电器
1 897-1AH-C-R1 1
Start relay
大灯继电器
2 871-1C-C-R1
Head lamp Relay 1
空挡继电器
3 871-1C-C-R1
Neutral Relay 1
起动控制继电器
4 871-1C-C-R1
Start control Relay 1
倒挡继电器
5 871-1C-C-R1 1
Reverse Relay
闪光器
6 SG152C 1
Flasher
检查继电器
7 871-1C-C-R1 1
Check Relay
检查继电器
8 871-1C-C-R1 1
Brake Relay
喇叭继电器
9 871-1C-C-R1 1
Horn Relay
十线复合插座
10 0462303 1
10-way plug
二十线复合插座
11 0461703 1
20-way plug
二线复合插座
12 DJ7021Y-9.5-20 1
2-way plug
双线复合插座
13 DJ7021-7.8-20 1
2-way plug
保险丝 10A
14 BK/ATC-10 7
Fuse 10A
7-112
图 12-B 控制盒总成
X CPCD30/35N-RW43 ○
○ X1 CPCD30/35N-RW43B
Fig.12-B Control box assy
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
保险丝 15A
15 BK/ATC-15 1
Fuse 15A
保险丝 5A
16 BK/ATC-5 1
Fuse 5A
保险丝 30A
17 BK/ATC-30
Fuse 30A
1
保险丝 20A
18 BK/ATC-20
Fuse 20A
1
7-113
图 13 电气系统
Y CPCD30/35N-RW55 ○
○ Y1 CPCD30/35N-RW55B
Fig.13 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 9
Screw components
扎带
9 ZD122×8-G00 2
Ties
组合开关总成
10 R960-705000-000 1 见图Ⅶ See Fig.Ⅶ
directional control
前小灯总成
11 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
1/10h
13 1
0
7-114
图 13 电气系统
Y CPCD30/35N-RW55 ○
○ Y1 CPCD30/35N-RW55B
Fig.13 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
蓄电池负极引线
16 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
17 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
18 G000093-000005-00 5
Washer 5
螺钉M5×12
19 G000067-005012-00 5
Screw M5×12
垫圈 5
20 G0097P1-000005-00 5
Washer 5
油量传感器
21 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
22 N160-701000-000 1
Main wire-harness
捆线带
23 PKD-150-G00 2
Line bundle with
车身主线束
24 R305-710000-000
Main wire-harness
1 ○
Y
车身主线束
24 RB305-710000-000
Main wire-harness
1 ○
Y1
制动灯开关
25 NC9717-700600-000 1
Brake lamp switch
起动机接地线
26 R960-700300-820 1
Ground wire,Starter
导线夹片
1/10h
27 R960-700001-000 1
0
Wire Clip
螺栓 M8×16
28 G005783-008016-00 1
Bolt M8×16
蓄电池正极引线
29 N150-700100-000 1
Cable, Battery(+)
7-115
图 13 电气系统
Y CPCD30/35N-RW55 ○
○ Y1 CPCD30/35N-RW55B
Fig.13 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part NO. Description Qty Remarks or Serial No.
螺钉 M6×30
30 G000070-006030-00 4
Screw M6×30
垫圈 6
31 G0097P1-000006-00 4
Washer 6
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 1 见图Ⅲ See Fig.Ⅲ
Control box
预热定时器 12V
34 YD101-G00 1
Warm-up timer 12V
水温传感器
35 NC9321-700006-001 1
Water temp sensor
换向电磁阀 Electrom 变速箱配 Supply by
36
agnetic reversing valves transmission box
油温报警器
37 NC9717-700300-000
Fuel temp alarm
1 ○
Y
37
温度开关
1 ○
Y1 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
油水分离报警 Water-oil 发动机配
38 1
separation alarm Supply by engine
起动机 发动机配
39 1
Starter Supply by engine
油压报警器 发动机配
40 1
Hydraulic Oil alarm Supply by engine
燃油切断开关 Fuel 发动机配
1/10h
41
0
disconnecting switch 1
Supply by engine
预热塞 发动机配
42 1
Glow plug Supply by engine
发电机 发动机配
43 1
Alternator Supply by engine
7-116
图 14 电气系统
Q CPCD30/35N-RW56 ○
○ Q1 CPCD30/35N-RW56B
Fig.14 Electrical system
0
0 0 0
7-117
图 14 电气系统
Q CPCD30/35N-RW56 ○
○ Q1 CPCD30/35N-RW56B
Fig.14 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
仪表板总成
1 1 见图Ⅰ See Fig.Ⅰ
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 1 见图Ⅱ See Fig.Ⅱ
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
组合开关 Combination
10 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
11 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
12 N163-700002-000 2
Front lamp wire sheath
0
0 0 0
前大灯总成
13 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
7-118
图 14 电气系统
Q CPCD30/35N-RW56 ○
○ Q1 CPCD30/35N-RW56B
Fig.14 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
扎带
16 ZDG115×8-G00 2
Ties
蓄电池负极引线
17 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
18 R960-700002-000 1 12V 90Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
主线束固定支架Support,
23 N160-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 1
Line bundle with
车身主线束
25 R303-710000-000
Main wire-harness
1 ○
Q
车身主线束
25 R568-710000-002
Main wire-harness
1 ○
Q1
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
0
0 0 0
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
导线夹片
28 R960-700001-000 1
Wire Clip
螺栓 M8×16
29 G005783-008016-00 1
Bolt M8×16
7-119
图 14 电气系统
Q CPCD30/35N-RW56 ○
○ Q1 CPCD30/35N-RW56B
Fig.14 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
蓄电池正极引线
30 N152-700100-000 1
Cable, Battery(+)
螺栓 M6×30
31 G005783-006030-00 4
Bolt M6×30
垫圈 6
32 G0097P1-000006-00 5
Washer 6
垫圈 6
33 G000093-000006-00 5
Washer 6
控制盒
34 1 见图Ⅲ See Fig.Ⅲ
Control box
水温传感器
35 NC9321-700006-001 1
Water temp sensor
预热继电器
36 N163-702200-000 1
Preheat relay
预热定时器12V
37 YD101-G00 1
Preheat Timer 12V
油温报警器
38 NC9717-700300-000
Fuel temp alarm
1 ○
Q
38
温度开关
1 ○
Q1 见第一部分 变速箱
Switch,thermo See PartⅠgearbox
时间继电器 发动机配
39 1
Time Relay Supply by engine
起动机 发动机配
40 1
Starter Supply by engine
0
0 0 0
油压报警器 发动机配
41 1
Hydraulic Oil alarm Supply by engine
发电机 发动机配
42 1
Alternator Supply by engine
燃油切断开关Fuel 发动机配
43 1
disconnecting switch. Supply by engine
7-120
图 14 电气系统
Q CPCD30/35N-RW56 ○
○ Q1 CPCD30/35N-RW56B
Fig.14 Electrical system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
油水分离报警 Water-oil 发动机配
44 1
separation alarm Supply by engine
Electromagnetic reversing 变速箱配 Supply by
45 1
valves 电磁换向阀 transmission box
0
0 0 0
7-121
7-122
第八部分 驾驶室目录
Part Ⅷ Cab system contents
序号 名称 适用车型 页码
Item Description Serial No. Page
图1 驾驶室整体示意
1.0t-3.5t 8-1
Fig. 1 Overall of cab
图2 主框架系统
1.0t-3.5t 8-2
Fig. 2 Frame system
图3 顶窗系统
1.0t-3.5t 8-9
Fig. 3 Top windows system
图4 前窗系统
1.0t-3.5t 8-11
Fig. 4 Front windows system
图5 左侧门系统
1.0t-3.5t 8-14
Fig. 5 Left door system
图6 右侧门系统
1.0t-3.5t 8-17
Fig. 6 Right door system
图7 后窗系统
1.0t-3.5t 8-20
Fig. 7 Rear windows system
图8 喷水壶总成 (CE)
1.0t-3.5t 8-25
Fig. 8 Spray bottle assy(CE)
8-A
图1 驾驶室整体示意
1.0t-3.5t
Fig. 1 Overall of cab
8-1
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
8-2
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
8-3
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
左支撑腿总成
1 JR960A-101000-000
Left leg assy 1 非 CE/not CE
左支撑腿总成
1 JR960A-101000-0CE 1 CE
Left leg assy
螺栓 M16x1.5x40
2 N163-800005-000
Bolt M16x1.5x40
弹簧垫圈 M16
2 GB/T93-87-M16 8 车架装配螺栓组件
Spring pads M16
平垫圈 C 级 16
2 GB/T95-2002-16
Flat washers C 16
后灯线护套
3 N163-700005-000 1 1.0t-3.5t
Rear light line sheath
橡胶塞
4 N163-800004-000 4 1.0t-3.5t
Rubber plug
十字槽盘头螺钉 M6x12
5 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
5 GB/T93-87-M6 8 后横梁支座固定螺栓组
Spring pads M6
平垫圈 C 级 6
5 GB/T95-2002-6
Flat washers C 6
后横梁支座(左)
6 JR960-100002-000 1 1.0t-3.5t
Rear plate(left)
上车拉手(左) JR960A-000009-G01
7 JCLS186-000-G00 1
Handel(left) JR960A-000009-GCE
十字槽盘头螺钉 M6x12
8 GB/T818-2000-M6×12 14
screw M6x12
弹簧垫圈 M6
8 GB/T93-87-M6 14 压紧板固定螺栓组
Spring pads M6
平垫圈 C 级 6
8 GB/T95-2002-6 14
Flat washers C 6
8-4
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
压紧板(左)
9 JR960-000042-000 1
Cover plate(left)
前小灯
10 NC9717-750100-000 1
Front light assy
后窗气弹簧
11 YQL435-170-180N 1 JR960A-010000-G00
Rear windows spring
六角螺母 M8
12 GB/T41-2000-M8
Hexagon nuts M8 1 后窗气弹簧紧固件
前灯护套
13 N163-700002-000 2 1.0t-3.5t
Front light line sheath
锁紧螺母
14 GB/T6187.1-2000
Locking nut 2 前大灯紧固件
前 大 灯 安 装 架 ( 左 )Head
15 R960-761000-000 1 1.0t-3.5t
lamp mounting(left)
大灯支架(左)
16 JR930-100100-000 1 1.0t-3.5t
Headlamp bracket(left)
前大灯
17 NC9717-760100-000 1 1.0t-3.5t
Headlamp bracket
门气弹簧(左)
18 YQL435-170-180N 1 JR930-010000-G00
Left door spring (left)
六角螺母 M8
19 GB /T41-2000- M8
Hexagon nuts M8 2 门气弹簧紧固件
螺栓组件
20 N163-420500-000 8 1.0t-3.5t
Bolt assy
灯线护套
21 N163-700002-000 3 1.0t-3.5t
light line sheath
护顶架顶部总成
22 JR960A-103000-000 1 1.0t-3.5t
Overhead guard assy
8-5
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
护顶架顶部总成
22 JR960A-103000-0CE 1 1.0t-3.5t CE
Overhead guard assy
风扇总成 12V JR930-000400-G00
23 JFS1201-G00 1
Fan assy 12V JR930-000400-GCE
后视镜
24 30060-G00 1 1.0t-3.5t
Mirror
后视镜安装架
25 JR960-000034-000 1 1.0t-3.5t
Mirror bracket
十字槽盘头螺钉 M8x20
25 GB/T818-2000-M8×20
screw M8x20
弹簧垫圈 M8
25 GB/T93-87-M8 2 观后镜安装架紧固件
Spring pads M8
平垫圈 C 级 8
25 GB/T95-2002-8
Flat washers C 8
六角螺母 M8
26 GB/T41-2000-M8
Hexagon nuts M8 1 观后镜紧固件
十字槽盘头螺钉 M6x20
27 GB/T818-2000-M6×20
screw M6x20
弹簧垫圈 M6
27 GB/T93-87-M6 2 后横挡板紧固件
Spring pads M6
平垫圈 C 级 6
27 GB/T95-2002-6
Flat washers C 6
后横挡板
28 JR960-100001-000 1 1.0t-3.5t
Rear baffle plate
十字槽盘头螺钉 M6x20
29 GB/T818-2000-M6×20 2
screw M6x20
压板紧固件
弹簧垫圈 M6
29 GB/T93-87-M6 2
Spring pads M6
8-6
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
平垫圈 C 级 6
29 GB/T95-2002-6
Flat washers C 6 2 压板紧固件
压板
30 JR960-000004-000 1 1.0t-3.5t
Platen
盖板
31 N163-800001-000 1 1.0t-3.5t
Cover plate
十字槽盘头螺钉 M5x8
32 GB/T818-2000-M5×8
screw M5x8
弹簧垫圈 M5
32 GB/T93-87-M5 2 盖板紧固件
Spring pads M5
平垫圈 C 级 5
32 GB/T95-2002-5
Flat washers C 5
门气弹簧(右)
33 JR930-010000-G00 1 1.0t-3.5t
Left door spring (right)
前大灯
34 NC9717-760100-000 1 1.0t-3.5t
Headlamp bracket
前大灯安装架(右)
35 R960-761000-000 1 1.0t-3.5t
Headlamp mounting(right)
大灯支架(右)
36 JR930-100100-000 1 1.0t-3.5t
Headlamp bracket(right)
前小灯
37 NC9717-750100-000 1 1.0t-3.5t
Front light assy
压紧板(右)
38 JR960-000042-000 1 1.0t-3.5t
Cover plate(right)
上车拉手(右) JR960A-000009-G01
39 JCLS186-000-G00 1
Handel(right) JR960A-000009-GCE
后横梁支座(右)
40 JR960-100002-000 1 1.0t-3.5t
Rear plate(right)
8-7
图2 主框架系统
1.0t-3.5t
Fig. 2 Frame system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
右支撑腿总成
41 JR960A-102000-000 1 1.0t-3.5t
Right leg assy
暖风机(新 12V)
42 JR930-HCBH12-G00
fan heater(new 12V) 1 非 CE/Not CE
暖风机(新 12V) CE
42 JR960B-500000-G00 1
fan heater(new 12V) JR930-000500-GCE
8-8
图3 顶窗系统
1.0t-3.5t
Fig.3 Top windows system
8-9
图3 顶窗系统
1.0t-3.5t
Fig.3 Top windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
封条 2
1 JR960A-000007-G00
Seal 2 1 发泡橡胶
顶板
2 JR960A-100001-000 1 1.0t-3.5t
Top plate
十字槽盘头螺钉 M6x16
3 GB/T818-2000-M6×16
screw M6x16 3 前端 3 个紧固件
十字槽盘头螺钉 M6x20
3 GB/T818-2000-M6×20
screw M6x20 6 后端 6 个紧固件
弹簧垫圈 M6
3 GB/T93-87-M6
Spring pads M6 9 标准紧固件
垫圈 6(外径 25)
3 GB/T95-2002-6
Washer 6(exradius25) 9 标准紧固件
吊环螺钉 M12
4 GB/T825-88-M12 2 1.0t-3.5t
Eyebolts M12
垫圈 12(外径 35)
5 GB/T95-2002-12 2 1.0t-3.5t
Washer 12 (exradius35)
吊环橡胶垫圈
6 JR960-X00001-G01 2 1.0t-3.5t
Eyebolts rubber washer
顶窗玻璃
7 JR960A-000004-G01 1 1.0t-3.5t
Top windows glass
十字槽盘头螺钉 M6x16
8 GB/T818-2000-M6×16
screw M6x16
10 顶窗玻璃固定紧固件
弹簧垫圈 M6
8 GB/T93-87-M6
Spring pads M6
平垫圈 C 级 6
8 GB/T95-2002-6
Flat washers C 6 10 顶窗玻璃固定紧固件
封条 3
9 JR960A-000030-G00 1 JR960A-000006-G00
Seal 3
封条 1
10 JR960A-000031G00 1 JR960A-000005-G00
Seal 1
8-10
图4 前窗系统
1.0t-3.5t
Fig. 4 Front windows system
8-11
图4 前窗系统
1.0t-3.5t
Fig. 4 Front windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
连接板
1 JR930-601001-500 1 1.0t-3.5t
Plug board
雨刮器电机
2 JR960A-001100-G00 1 BH3.5-YUQ12 12V
Wiper motor
前挡风玻璃卡条
3 JR960A-000011-G00 1 JR960A-000021-G00
Front windshield article Card
前主梁
4 JR930-104000-000 1 1.0t-3.5t
Front board
十字槽盘头螺钉 M6x20
5 GB/T818-2000-M6×20
screw M6x20
弹簧垫圈 M6
5 GB/T93-87-M6 3 前主梁固定紧固件
Spring pads M6
平垫圈 C 级 6
5 GB/T95-2002-6
Flat washers C 6
压紧板
6 JR960-000002-000 1 1.0t-3.5t
Press plate
十字槽盘头螺钉 M6x12
7 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
7 GB/T93-87-M6 4 压紧板固定紧固件
Spring pads M6
平垫圈 C 级 6
7 GB/T95-2002-6
Flat washers C 6
前挡风玻璃
8 JR960A-000001-G00 1 1.0t-3.5t
Front windshield
雨刮器刷 1.0t-3.5t
9 JR960A-001200-G00 1
Wiper brush JR960A-006000-G00
十字槽盘头螺钉 M6x12
10 GB/T818-2000-M6×12
screw M6x12
4 压板固定紧固件
弹簧垫圈 M6
10 GB/T93-87-M6
Spring pads M6
8-12
图4 前窗系统
1.0t-3.5t
Fig. 4 Front windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
平垫圈 C 级 6
10 GB/T95-2002-6
Flat washers C 6 4 压板固定紧固件
压板
11 JR930-600000-000 1 1.0t-3.5t
Platen
十字槽盘头螺钉 M6x12
12 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
12 GB/T93-87-M6 5 连接板固定紧固件
Spring pads M6
平垫圈 C 级 6
12 GB/T95-2002-6
Flat washers C 6
8-13
图5 左侧门系统
1.0t-3.5t
Fig. 5 Left door system
8-14
图5 左侧门系统
1.0t-3.5t
Fig. 5 Left door system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
左踏板
1 JR840-006000-000 1.0-1.8t
Left pedal
1
左踏板
1 JR960-006000-000 2.0-3.5t
Left pedal
六角螺母 M6
2 GB/T41-2000-M6
Hexagon nuts M6
弹簧垫圈 M6
2 GB/T93-87-M6 2 踏板螺栓组件
Spring pads M6
平垫圈 C 级 6
2 GB/T95-2002-6
Flat washers C 6
十字槽盘头螺钉 M6×20
3 GB/T818-2000-M6×20
Screw M6×20
2
平垫圈 C 级 6
3 GB/T95-2002-6
Flat washers C 6
左侧门总成
4 JR960A-200000-000 1 1.0t-3.5t
Left door assy
门小玻璃卡条(左) JR960A-000023-G00
5 JR960A-000016-G00
Small glass rubber(left) 1 1.0t-3.5t
门小玻璃(左) JR960-000016-G03
6 JR960A-000006-G00 1
Small glass(left) 1.0t-3.5t
铝窗总成(左)
7 JR960A-220000-G00 1 JR960-002000-G01
AL windows assy (left)
铝窗胶条(左) JR960A-010032-G00
8 JR960A-200001-G00 1
AL windows rubber (left) 1.0t-3.5t
内六角圆柱头螺钉
9 GB/T70.1-2000-M10×35 8
screw M10×35
弹簧垫圈 M10
9 GB/T93-87-M10 8 车门铰链固定螺栓组件
Spring pads M10
左侧铰链总成
10 JJP300-100100-G00 2
Left hinge assy
8-15
图5 左侧门系统
1.0t-3.5t
Fig. 5 Left door system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
左侧门密封条 JR960A-000024-G00
11 JR960A-000020-G00 1
Left door seal 1.0t-3.5t
门上拉手(左) JR930-000009-G00
12 JMLS610-000-G00 1
Door handle (left) 1.0t-3.5t
十字槽盘头螺钉 M6×18
13 GB/T818-2000-M6×18
screw M6×18
弹簧垫圈 M6
13 GB/T93-87-M6 2 门上拉手固定紧固件
Spring pads M6
平垫圈 C 级 6
13 GB/T95-2002-6
Flat washers C 6
车锁总成
14 JMS-002-G00
Door locking assy 1套 JR930-000900-G00
8-16
图6 右侧门系统
1.0t-3.5t
Fig.6 Right door system
CE
8-17
图6 右侧门系统
1.0t-3.5t
Fig.6 Right door system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
右踏板
1 JR840-005000-000 1.0-1.8t
Light pedal
1
右踏板
1 JR960-005000-000 2.0-3.5t
Light pedal
六角螺母 M6
2 GB/T41-2000-M6
Hexagon nuts M6
弹簧垫圈 M6
2 GB/T93-87-M6 2
Spring pads M6
平垫圈 C 级 6
2 GB/T95-2002-6 踏板螺栓组件
Flat washers C 6
十字槽盘头螺钉 M6×12
3 GB/T818-2000-M6×12
screw M6×12
2
平垫圈 C 级 6
3 GB/T95-2002-6
Flat washers C 6
8-18
图6 右侧门系统
1.0t-3.5t
Fig.6 Right door system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
内六角圆柱头螺钉
9 GB/T70.1-2000-M10×35 8
screw M10x35
车门铰链固定螺栓组件
弹簧垫圈 M10
9 GB/T93-87-M10 8
Spring pads M10
铝窗胶条(右) JR960A-010032-G00
10 JR960A-200001-G00 1
AL windows rubber (right) 1.0t-3.5t
铝窗总成(右)
11 JR960A-320000-G00 1 JR960-003000-G01
AL windows assy (right)
门小玻璃(右) JR960-000016-G03
12 JR960A-000007-G00 1
Small glass(right) 1.0t-3.5t, 非 CE/Not CE
门小玻璃(右) JR960-000016-GCE
12 JR960B-000007-G00 Small glass(right) 1
1.0t-3.5t CE
门小玻璃卡条(右) JR960A-000023-G00
13 JR960A-000016-G00 1
Small glass rubber(right) 1.0t-3.5t, 非 CE/Not CE
门小玻璃卡条(右) JR960A-000023-GCE
13 JR960B-000017-G00 Small glass rubber(right)
1
1.0t-3.5t CE
8-19
图7 后窗系统
1.0t-3.5t
Fig. 7 Rear windows system
8-20
图7 后窗系统
1.0t-3.5t
Fig. 7 Rear windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后玻璃
1 JR960A-000002-G00 1 1.0t-3.5t
Rear glass
后玻璃胶条
2 JR960A-400002-G00 1 1.0t-3.5t
Rear glass article Card
后翻转窗 JR960A-400000-000
3 JR960A-400000-000 1
Rotary windows assy JR960A-400000-0CE
后窗密封条
4 JR960A-400003-G00 1 1.0t-3.5t
Rear windows frame seal
水箱位板卡条
5 JR960A-400002-G00 1 1.0t-3.5t
Tank plate
手轮
6 N163-430004-000 2 1.0t-3.5t
Hand wheel
水箱位板
7 JR930-400002-000 1 1.0t-3.5t
Tank plate article Card
水箱位横板
8 JR930-401000-000 1 1.0t-3.5t
Tank plate
十字槽盘头螺钉 M6×12
9 GB/T818-2000-M6×12
screw M6×12
弹簧垫圈 M6
9 GB/T93-87-M6 2 后窗开关座紧固件
Spring pads M6
平垫圈 C 级 6
9 GB/T95-2002-6
Flat washers C 6
后窗开关座
10 JR960-000035-000 1 1.0t-3.5t
Rear windows switch
英文标牌 根据需求
11 JR960-790515-G00 1
English signs According to demand
中文标牌 根据需求
11 JR960-800127-G00 1
Chinese signs According to demand
8-21
图7 后窗系统
1.0t-3.5t
Fig. 7 Rear windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后窗固定玻璃 JR960A-000003-G01
12 JR960A-000004-G00 1
Rear windows fixed glass 1.0t-3.5t
后固定挡板
13 JR933-100001-000 1 1.0t-3.5t
Rear fixed plate
十字槽盘头螺钉 M6×12
14 GB/T818-2000-M6×12
screw M6×12
弹簧垫圈 M6
14 GB/T93-87-M6 2 后固定挡板紧固件
Spring pads M6
平垫圈 C 级 6
14 GB/T95-2002-6
Flat washers C 6
后固定玻璃卡条 JR960A-000041-G00
15 JR960A-000014-G00 1
Rear fixed glass rubber pad 1.0t-3.5t
压板
16 JR960-000036-000 1 1.0t-3.5t
Platen
帽螺母 M6
17 GB/T802-88-M6 2 1.0t-3.5t
Cap nut M6
上挡板
18 JR960A-100002-000 1 1.0t-3.5t
Baffle
十字槽盘头螺钉 M6×12
19 GB/T818-2000-M6×12
screw M6×12
2 压板挡板紧固件
弹簧垫圈 M6
19 GB/T93-87-M6
Spring pads M6
平垫圈 C 级 6
19 GB/T95-2002-6
Flat washers C 6 2 压板挡板紧固件
帽螺母 M6
20 GB/T802-88-M6
Cap nut M6
弹簧垫圈 M6
20 GB/T93-87-M6 4 后窗铰链紧固件
Spring pads M6
平垫圈 C 级 6
20 GB/T95-2002-6
Flat washers C 6
8-22
图7 后窗系统
1.0t-3.5t
Fig. 7 Rear windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
警灯线护套
21 N163-700002-000 1 1.0t-3.5t
light line sheath
后支架
22 JR933-105000-000 1 1.0t-3.5t
Rear light bracket
后支架
22 JR933-105000-0CE 1 1.0t-3.5t CE
Rear light bracket
十字槽盘头螺钉 M6×20
24 GB/T818-2000-M6×20
screw M6×20
弹簧垫圈 M6
24 GB/T93-87-M6 4 后支架紧固件
Spring pads M6
平垫圈 C 级 6
24 GB/T95-2002-6
Flat washers C 6
后灯支架
25 R960-770001-000 2 1.0t-3.5t
Rear light bracket
后灯
26 R960-771000-500 2 1.0t-3.5t
rear light
六角头螺栓 M5×70
27 GB/T5781-2000-M5×70
bolt M5×70 4 后灯紧固件
警灯支架
28 JR960-000041-000 1 1.0t-3.5t
Warning lamp bracket
十字槽盘头螺钉 M6×12
29 GB/T818-2000-M6×12 2
screw M6×12
弹簧垫圈 M6
29 GB/T93-87-M6 2 警灯支架紧固件
Spring pads M6
平垫圈 C 级 6
29 GB/T95-2002-6 2
Flat washers C 6
后窗铰链总成 Rear
30 JR930-005000-G00 2 1.0t-3.5t
windows hinge assy
十字槽沉头螺钉 M6×20
31 GB/T819.2-1997-M6×20
Screw M6×20 4 后窗铰链紧固件
8-23
图7 后窗系统
1.0t-3.5t
Fig. 7 Rear windows system
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后窗铰链橡胶垫圈
32 JR960-020001-000
Rubber Washer 2 后窗铰链保护件
后窗把手
33 JCS-003-G00 2 JR960-000500-G00
knob
8-24
图8 喷水壶(CE)
1.0t-3.5t
Fig.8 Spray bottle(CE)
序号 物料码 名称 数量 备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
后喷水壶支架
1 JR960B-800004-G00 1 CE
Spray bottle bracket
后喷水壶总成 JR960B-800005-G00
2 JR960B-005000-G00 1
Spray bottle assy CE
前喷水壶总成 JR960B-800002-G00
3 JR960B-800002-G00 1
Spray bottle assy CE
前喷水壶支架
4 JR960B-004000-G00 1 CE
Spray bottle bracket
1
2
3
4
8-25
8-26
HANGCHA GROUP CO., LTD.
400-884-7888
88
0571-88926666 85191117
0571-85131772 311305
http://www.zjhc.cn sales@zjhc.cn