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Article history: Bio-based materials with linear low density polyethylene (LLDPE) and a high content of thermoplastic
Received 22 May 2016 starch (TPS) were prepared using the twin-screw extruder. The 25 mm thick films were blown with a
Received in revised form Haake Polydrive internal mixer using a temperature profile with three zones: 160 C, 170 C and 165 C.
31 August 2016
Morphology as well as thermal properties of the materials was investigated by field emission scanning
Accepted 3 September 2016
electron microscopy (FE-SEM), differential scanning calorimeter (DSC) and thermogravimetric analysis
Available online 14 September 2016
(TGA). As revealed by FE-SEM, a good dispersion of the TPS phase in LLDPE matrix was obtained. The DSC
result confirmed the remarkable influence of TPS phase on crystallinity of LLDPE. Biodegradation of
Keywords:
Biodegradability
material in the form of film specimens were determined by weight loss, morphological surface change
LLDPE/TPS film and mechanical properties. The results show more than 10% of the bio-film's weight is degraded after 5
Bio-based materials months in the compost environment.
Compost environment © 2016 Elsevier Ltd. All rights reserved.
Cassava starch
http://dx.doi.org/10.1016/j.ibiod.2016.09.004
0964-8305/© 2016 Elsevier Ltd. All rights reserved.
258 D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265
et al., 2010; Gupta and Sharma, 2010; Jagadish and Raj, 2011). The LLDPE/TPS compounds to prevent the perforation of film during
mechanical properties of PE/TPS blends were decreased with an blowing period. Indeed, the compounds usually contain moisture in
increase of TPS content (Mortazavi et al., 2013; Sabetzadeh et al., their structure which was not completely removed during drying
2015), then rapidly reduced around the phase inversion point period. Then the high TPS content (40% (w/w)) LLDPE/TPS film is
(Mortazavi et al., 2013). The biodegradability study of PE/TPS film is blown. There are a few studies that have been done to date with
required before applications. The biodegradability tests usually this high TPS content. We also characterize the morphology as well
include some property determinations such as molecular weight, as the mechanical and thermal properties to observe the influence
chemical structure, tensile strength, thermal properties, and mi- of TPS phase on LLDPE matrix. Finally, we evaluate the biodegrad-
crobial growth (Restrepo-Flo rez et al., 2014). Some methods to ability of LLDPE pure and bio-based films for 5 months under
investigate the biodegradability of different materials by using natural soil and compost soil environments. The most important of
natural soil burial environment, aerobic compost environment or this study is to promote the degradation of polyethylene by adding
specialized machine for biodegradation tests (Gu et al., 1993, 1994; cassava starch. The interaction of microorganisms on surface of
Gu, 2005; Funabashi et al., 2007a; Kim et al., 2006; Nguyen et al., materials is determined by the mass consumption over the course
2016). of experiments.
To date, there is more research related to the degradability of PE
and material based on PE in the compost soil environment. One of 2. Materials and methods
the latest was studied by adding titania nanoparticles in humid
environment (Mehmood et al., 2015). The results showed that 2.1. Materials
polyethylene film containing 20% titania nanoparticles had a
maximum of 60% weight loss after 90 days exposed to visible light Vietnamese cassava starch (24% (w/w) amylose) is supplied by
and UV. Another paper studied the improvement biodegradation of Thanh Vu Co. Ltd, Viet Nam. The Linear Low Density Polyethylene
LDPE modifying with dye sensitized titania and starch (Mehmood (LLDPE, Mw ¼ 339,300 and Mn ¼ 22,500) for blow film, which has a
et al., 2016). The results confirmed the shopping bags from these density of 0.926e0.940 kg/m3and melt flow index (MFI) of 0.6 g/
materials may easily be degraded in open environment after use 10 min (190 ºC/2.16 kg), is purchased at Eastern Petrochemical Co.
through evaluating the keto carbonyl, ester carbonyl and vinyl bond Ltd, Saudi Arabia. The commercial compatibilizer maleic anhydride
index. Further, another study looked at the degree of decomposi- grafted polyethylene (PE-g-MA, MFI ¼ 1.75 g/10 min, MAH graft
tion of PE/TPS film containing 30% (w/w) TPS in compost envi- level ¼ 1.15% (w/w)) was provided by DuPont Co. Ltd. (USA). All the
ronment (Dave et al., 1997). The results show a total weight loss of materials are required to be dried in an air-circulating oven at 80 C
6.3% after 48 weeks in compost soil environment and 84.5% (w/w) for 5 h before use.
of the TPS is decomposed during the same time. Starch decompo-
sition is accompanied by changes of polyethylene chains structures. 2.2. Preparation of LLDPE/TPS compounds and films
The models and kinetics of CO2 emission during biodegradation
test of PE and PE/starch blend under composting environment has The pellet compounds containing different content of TPS are
been reported (Leejarkpai et al., 2011; Orhan and Buyukgungor, manufactured by using extruder connects to two vacuum pumps in
2000). The results show that PE and PE/starch have low degrada- order to remove moisture during processing. The temperature
tion with only 0.56% and 11.5% in weight for 4 months respectively, zones of the extruder are setup from 110 to 200 C and the speed of
and a maximum of 7 g CO2 emission for LDPE/starch blend (88/12% the rotor is 220 rpm. The components of compounds are listed in
(w/w)) in blank soil. The degradation level of potato starch/LDPE Table 1.
blend was studied in compost soil for 8 months the degradation Finally, the 25 mm thickness bio-based film blown from 40% (w/
rates of PE and PE/potato starch are respectively 0.43% and 2.19% in w) TPS compound is processed with a three zones temperature
weight. This is confirmed by IR analyst is with the significant profile setup at 160e170e165 C by using the blowing film option
decrease of the peak intensity at 1700 cm1 corresponding to the of Polydrive Haake.
degradation of carbonyl groups of potato starch in PE/potato blend
(Borghei et al., 2010). The morphology of sago-starch (15% (w/w))/ 2.3. Characterization of mechanical properties
LLDPE blend during biodegradable test in soil burial shows the
presence of holes on the composite surface after 3 months and a LLDPE/TPS compounds are placed into a mold under heat and
significant degradation after 12 months due to the microbial pressure using a laboratory hydraulic press (T ¼ 160 C, t ¼ 5 min,
activity. P ¼ 1500 psi). The formed samples are removed from the mold after
Moreover, the mechanical properties of this material gradually cooling to room temperature. Tensile test specimens of each blend
decrease when the burial time increases (Danjaji et al., 2002). An are tested according to the ASTM D638 (IV) standard as well as the
important aspect during biodegradation in compost soil is the tensile specimens of film before and after biodegradation are tested
growth of microbial which mainly promotes significant biodegra- according to ASTM D882 standard by using an AG-X plus Series
dation of bio-based material during the period test (Gu et al., 1994; Precision Universal Tester (Shimadzu Inc., Japan). All test specimens
Orhan and Buyukgungor, 2000). To investigate the biodegradation are conditioned at 25 C for 24 h before being tested. The average
of materials under controlled conditions, some researchers have values of the young's modulus, yield stress and elongation at break
studied poly(caprolactone) and poly (lactic acid) (Kunioka et al.,
2006; Funabashi et al., 2007b). The test used in their work de-
termines biodegradation degree by the measurement of the pro- Table 1
Components of the samples.
duced CO2 amounts of tested samples via absorption columns for
carbon dioxide. The bio-materials based on poly (lactic acid) and Samples LLDPE (% (w/w)) TPS (% (w/w)) PE-g-MA (% (w/w))
flax fibers have been studied (Bayerl et al., 2014), with the results PES0 100 0 0
indicating that the fibers enhance the biodegradation by contrib- PES20 75 20 5
uting to the decaying process during tested period. PES30 65 30 5
In this study, we use a special extruder which connects two PES40 55 40 5
PES50 45 50 5
vacuum pumps in order to remove water during producing the
D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265 259
are calculated for at least 5 measurements. where W0 is the initial mass and W1 is the mass after degradation.
The weight loss (%) is the average of at least five specimens of each
2.4. Morphology characterization sample.
The biodegradability test of materials in compost environment
To observe the dispersion and to estimate the size of TPS phase is a good and performance method to evaluate the weight loss of
in blends, the films surface morphology before and after degrada- tested specimens and better understand how compost composi-
tion in natural and compost soil for 150 days are investigated by tions influence on the rate of materials degradation such as: Cel-
Field Emission Scanning Electron Microscopy (FESEM), (Hitachi S- lulose acetate (CA) film (Gu et al., 1994), biofilms on coupons of
4800). fiber reinforced polymeric composites (Gu et al., 1997) and LDPE
films modified with Bionolle polyester (Nowak et al., 2011).
2.5. Thermal properties of bio-based materials
Thermal analysis of all blends are performed by using a PT1000 3. Results and discussion
differential scanning calorimeter (DSC) (Mettler Toledo,
Switzerland), under nitrogen atmosphere with a flow rate of 30 mL/ 3.1. Thermal analysis of materials
min, at a heating rate of 10 C/min. Two heating cycles are used for
each sample. The samples are first heated from room temperature The DSC thermograms of samples refer to the second heating
to 160 C to eliminate their thermal history, and then cooled to and the results are listed in Table 2 and Fig. 1. A slight change of the
room temperature and immediately reheated from 80 C to blends melting temperature (Tm) of all blends is recorded when the
160 C. The thermograms refer to the second heating. Melt tem- TPS rate increases. In particular, the Tm value tends to slightly
perature (Tm), enthalpy of fusion (DH) and crystallize temperature decrease from 132 C for PES0 to 130 C for PES30, PES40 and
(Tc) were determined from DSC curves. The crystallinityratio (Xc) of 128.5 C for PES50 samples. The melting temperature Tm of TPS is
LLDPE of each sample is calculated using the following equation: lower than that of LLDPE. Therefore, the Tm of the blend tends to be
slightly reduced when amount of TPS in blends increases. This
DH phenomenon confirms the good miscibility between TPS and LLDPE
%Xc ¼ 100
w DHf 0 matrix which is also mentioned in other reports (Andre a and Ruth,
2016; Nguyen et al., 2016). The melting enthalpy (DH) of each blend
where DH is the enthalpy of fusion, obtained from DSC curve, DHfo is used to calculate the crystallinity ratio (Xc) of LLDPE in the blend
is the enthalpy heat of 100% crystalline LLDPE (289 J/g) (Guo et al., (Table 2). The crystallinity degree of LLDPE increases from around
2009), and w is the weight fraction of LLDPE in the sample. 22% for PES0 to 30% in PES30, 48% in PES40 and 63% in PES50
Thermogravimetric analyses of all blends are evaluated by using samples. We can observe that increasing the quantity of TPS in
a TGA Q500 (TA Instruments, USA) under nitrogen atmosphere. The blends leads to a significant increase of the LLDPE crystallinity. This
heating rate is10 C/min, the samples are heated from room tem- result is explained by the existence of hydrogen bonds in the starch
perature to 600 C to investigate the thermal degradation of all structure, so it is stiffer and has a higher crystallinity than semi-
samples. crystalline polymers such as LLDPE. The influence of TPS on the
LLDPE crystallinity has been studied by numerous authors but the
2.6. Water absorption of bio-based film results are quite different. The LLDPE crystallinity increases in the
blends with TPS due to the fact that the TPS acts as nucleating agent
The water absorption (WA) of films is measured according to for the crystallization of LLDPE (Anderson et al., 2016). Some au-
ASTM D570-63. All specimens of each sample are conditioned at thors report that lower crystallinity of PE is recorded after blending
50 ± 1 C for 24 h and weighed (M0) before being tested. The it with starch (Chandra and Rustgi, 1997; Jagadish and Raj, 2011;
specimens are immersed in distilled water at 25 C. After 24 h, all Sabetzadeh et al., 2015; Andre a and Ruth, 2016). However, some
specimens were removed from water, drained and weighed (M1). reports show a stable crystallinity ratio after blending (Raj et al.,
Then they are dried at 50 C for 24 h and finally weighed again (M2). 2004; Fang-Chyou et al., 2009). The variations of the crystallinity
The water absorption is calculated by the equation below: ratio of polyethylene depend on crystallinity of pure polyethylene
and on the dispersion phase into matrix polymer. The DSC data also
M1 M2 show the crystallization temperatures (Tc) of blends but there is no
WAð%Þ ¼ 100
M0 significant change after adding different quantity of TPS into LLDPE.
The TPS phase has no influence on Tc of the blends.
2.7. Biodegradability test The determination the crystallization level of PE after adding
cassava starch is very important because the biodegradable pro-
In this study, the biodegradability of films is investigated with cedure relate to amorphous regions of polymer. The amorphous
two methods: natural soil burial test and aerobic compost envi- regions are consumed first by accessible of microorganisms. This
ronment test exposed to controlled composting environment. The result is confirmed by increasing in percentage crystallinity after
components of aerobic compost soil are prepared according to consuming amorphous portions (Sudhakar et al., 2008; Restrepo-
rez et al., 2014).
Flo
ASTM D6003-96, the temperature conditions of compost soil at
T ¼ 30 ± 2 C. Every15 days, the specimens are removed from the
soil, then washed in distilled water and dried at 60 ± 2 C for 24 h. Table 2
Finally, the specimens are weighted and compared with specimens Melt temperature and crystallinity ratio of blends.
before testing. The percentage weight loss is calculated using the
Sample Tc (oC) Tm (oC) DH (J g1) Xc (%)
following equation:
PES0 111 132 62.6 22
W0 W1 PES30 111 130 60.7 30
WLð%Þ ¼ 100 PES40 111.5 130 84.3 48
W0 PES50 112 128.5 91.7 63
260 D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265
Fig. 1. DSC curves of blends at different TPS concentration: (a) crystallization temperatures (Tc); (b) melt temperature (Tm).
3.2. Morphology of bio-based materials and homogenous (Fig. 2a). This result confirms the totally misci-
bility and the good compatibilization between the both polymers at
The FESEM micrographs of cassava starch and its blends are 30% (w/w) of TPS. For PES40 sample, due to the increase in the TPS
shown in Fig. 2. The spherical and semi-spherical objects observed content, the TPS particles tend to coalesce together leading to the
in Fig. 2d correspond to the cassava starch particles with an average lengthening of TPS fibers in blend (Rodriguez-Gonzalez et al.,
diameter about 100 mm. The addition of different amounts of TPS to 2003). So, we can observe the formation of TPS fibers on frac-
LLDPE matrix leads to a significant decrease of the TPS diameter tured surfaces of blend via FESEM (Fig. 2b). However, it is difficult to
size. Particularly, for the PES30 sample, there is no TPS phase distinguish the LLDPE from the TPS phase and to identify the
observed on fractured surfaces of blend and the surface is smoother diameter of the TPS phase in this blend. At high TPS content
Fig. 2. FE-SEM observations of fracture surfaces of (a) PES30, (b) PES40, (c) PES50, (d) cassava starch.
D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265 261
Fig. 3. TGA (a) and DTG (b) curves of TPS, PES0, PES30, PES40 blends.
262 D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265
Fig. 5. FE-SEM observations of film (a) PES0, (b) PES40 at 10 mm scale, and (c) PES40 at 1 mm scale.
to promote their biodegradability. The bio-based materials must 3.7. Biodegradability of films in compost environment
be hydrophobic for industrial application but they must adsorb
water after using to promote degradability because most of mi- The biodegradability of PES0 and PES40 films in natural and
croorganisms are really efficient in high moisture environment. compost environment is shown in Fig. 7. The result indicates that
Therefore the biodegradable materials must be suitable both for the biodegradable percentage of films in compost soil is higher than
application and biodegradability. The water absorption of films that in natural soil. In compost soil, the weight of PES40 film is
PES40 shows, in Fig. 6, a high water uptake rate during the first 16 gradually decreased without equilibrium state, corresponding to
days and then reaches the equilibrium state until 30 days. The about 9.45% (w/w) for PES40 compared to 1% (w/w) for PES0 films
amount of water uptake of PES40 film is 2.3% more than that of PE after 5 months. The burial environment parameters (temperature,
film (0.6%). This is due to TPS content in PES40 film. Indeed, starch pH, moisture, nutrition) have a great impact on biodegradation of
is a water sensitive polymer, hydrogen bonds can be formed be- films, especially the amount of microorganisms. Thus, the number
tween water and its hydroxyl groups (Majid et al., 2009; and the growth of microorganisms of this standard were reported
Sabetzadeh et al., 2015). Thus, it can be seen that this material in previous literature (Kim et al., 2006). Microorganisms attack and
becomes to more hydrophilic surfaces are more easily consumed consume the cassava starch leading to fracture the film structure
by microorganisms. On the other hand, the surface of PES40 film is and the polyethylene chains which promote biodegradation pro-
not homogeneous (Fig. 5b, c). The TPS particles and holes can be cess. Moreover, according to ASTM D6003-96 standard, the
observed, the water molecules can be located at the interface compost soil environment is complemented with components rich
between LLDPE and TPS and also in the holes. Comparing with in carbon and nitrogen to give optimized conditions for the
previous literature, LDPE/potato starch (7.5% (w/w)) with 3% development of microorganisms. Therefore, the presence of mi-
moisture uptake (Gupta and Sharma, 2010), 10% water uptake of croorganisms in compost soil is more numerous than in natural
PEO/TPS (40% (w/w)) film (Jagadish and Raj, 2011), the lower soil, resulting in a higher biodegradation percentage compare with
water absorption of PES40 film (2.3%) may guarantee both the that in natural soil (Dave et al., 1997; Psomiadou et al., 1997; Kim
application and the biodegradability. et al., 2006). Indeed, the weight of PES40 film in compost soil
Fig. 6. Water absorption isotherms at 30 C of PES0 and PES40 films. Fig. 7. Weight loss of PES0, PES40 films in natural and compost soil for 150 days.
D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265 263
Fig. 8. The morphology of PES0 film: (a) before biodegradable, (b) biodegradable in natural soil, and (c) biodegradable in compost soil for 150 days.
was decreased about 9.45% (w/w) for 5 months. It can be suggested confirmed that changing the condition of biodegradable test
that only thermoplastic starch in PES40 film was degraded whereas (temperature, pH, moisture, and complemented nourishment)
the carbonecarbon backbone of polyethylene was cut into smaller leads to change the percentage of biodegradation of bio-based film
chains leading to reduce the molecular weight of polymer. This (Gu et al., 1994; Gu, 2003). When condition of biodegradable tests is
result can be confirmed by FE-SEM image on the surface of the changed by using different equipment and standards, the biodeg-
specimen in compost soil. This result can be explained that poly- radation result shows more than 60% in weight of LLDPE/TPS (40%
ethylene film is well known a non-biodegradable polymer and it (w/w)) film is degraded into CO2, H2O, methane and biomass after 5
was reported about 0.2% weight loss in 10 years (Albertsson, 1980) months in compost soil environment which is reported in our
and appearance the whitening points on the surface of film after previous research (Nguyen et al., 2016). Thus, the percentage
soil burial for 32 years (Otake et al., 1995). The polyethylene poly- biodegradable of film based on LLDPE and cassava starch on
mer must be depolymerized until lower molecular size about compost environment depended on test conditions (temperature,
500 Da (Daltons) which can be consumed by several microorgan- pH, moisture, and complemented nourishment) and the thermo-
isms by pass the semi-permeable outer bacterial membranes, and plastics starch promotes the biodegradable procedure by attractive
then to be utilized as carbon and energy sources (Shah et al., 2008). and accessible to microorganisms. However, in this study, the lower
Addition, from the biodegradation test result, it can be degradation of PES40 film (9.45%) compared to other materials as
Fig. 9. The photos and morphology of PES40 film (a) before biodegradable, (b) biodegradable in natural soil, and (c) biodegradable in compost soil for 150 days.
264 D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265
Fig. 10. Tensile properties of PES0, PES40 films in natural and compost soil burial for 150 days.
poly (butylene succinate) filled with 40% (w/w) rice-husk flour (17% based on starch and polyethylene are attractive to replace the low
w/w) (Kim et al., 2006), poly(lactic acid) or cellulose (100% w/w) biodegradable plastics (Chandra and Rustgi, 1997; Dave et al., 1997;
(Funabashi et al., 2009) due to the high crystallinity, hydrophobic, Kim et al., 2005; Massardier-Nageotte et al., 2006).
molecular weight and non-biodegradability of low liner density
polyethylene (LLDPE) (Arvanitoyannis et al., 1998; Gu et al., 2000; 3.9. The change of mechanical properties of films during
Kim et al., 2006; Shah et al., 2008; Sen and Raut, 2015). More- biodegradability test
over, polyethylene is reported with the strong resistance to mi-
crobial breakdown (Weiland et al., 1995) which affected on Tensile properties of PES0 as well as PES40, before and after
biodegradability degree of its blends. Additionally, the polyethylene biodegradable tests in natural and compost soil for 5 months, are
may also prevent microorganism accessing to thermoplastic starch shown in Fig. 10. During initial biodegradation, the elongation of
(TPS) phase in the depth of the PES40 film because the hydrophobic PES40 and PES0 films has the same value of about 325%, but the
chains of polyethylene prevents hydrophilic enzymes accessing to tensile strength value of PES40 is about 26 MPa. This is higher than
the TPS contained in the film (Nowak et al., 2011; Nakamura et al., that of PES0 film (23.5 MPa), due to the hydrogen bonds in starch
2005). (Chandra and Rustgi, 1997). The tensile strength and elongation of
PES0 film did not change in natural soil after testing, confirming
3.8. Morphology of films during biodegradation test that PES0 film is non-biodegradable in natural soil during the
period test. Contrary to this, the tensile properties of PES40 films
The morphology of PES0 and PES40 films during biodegradation are rapidly decreased after burial in both natural soil and compost
test is observed in Figs. 8 and 9. Before being tested, the PES0 film soil for 150 days. The tensile strength and elongation after
(Fig. 8a) exhibits a smooth and homogeneous surface morphology. biodegradation are around 12 MPa and 50% in natural soil, about
However, the morphology is changed in natural and compost soil. 12 MPa and 10% in compost soil respectively. This result indicates
Particularly, sporadic and sparse holes occur on the surface even that the degradation is faster in compost soil than in natural soil
though the surface is still smooth after 5 months in natural soil because of the different amount of microorganisms between the
(Fig. 8b). But in compost soil, the surface morphology becomes two environments. An environment rich in nutrients could stimu-
scabrous, deformed and there are more numerous large holes than late the development of bacteria and fungi that consume TPS film
in the natural soil (Fig. 8c). This phenomenon shows the evidence of phase in short time and promote the biodegradation of poly-
biodegradation under attack by microorganisms (Gu et al., 1998; ethylene chains.
Kim et al., 2005, 2006). It also confirms that the percentage of
biodegradation in compost soil is higher than in natural soil due to 4. Conclusion
the addition of the nutritional in the soil burial test (Ratto et al.,
1999; Kim et al., 2006). The PES0 film is not readily metabolized This study shows the influence of different TPS contents on
by living organisms and must be considered as non-biodegradable LLDPE matrices and the morphology, mechanical and thermal
in short time in the soil. The morphology of PES40 film (Fig. 9a) properties of blend changes with the increasing quantity of TPS.
exhibits an inhomogeneous surface; the spherical objects observed The PES40 film (40% (w/w) TPS) is successfully prepared by the
correspond to the TPS phase which is uniformly dispersed in LLDPE blowing method. The biodegradation test shows that about 9% (w/
matrix. The morphology of PES40 film during test in natural soil w) of film is degraded in compost soil for 150 days.
and compost soil for 5 months is shown in Fig. 9b and c, respec-
tively. The film surface in compost soil is deformed, rougher and Acknowledgment
somewhere completely destroyed (Kim et al., 2006; Massardier-
Nageotte et al., 2006). The mechanism of decomposition is the The authors thank the Editor-in-Chief for these early comments
consumption of the cassava starch by microorganisms leading to of this manuscript and we also thank all colleagues for their
destruction of LLDPE chains due to their molecular weight enthusiasm and cooperation in this research. This work was sup-
decrease. Then, small polyethylene chains become more hydro- ported by grant from University of Science and Vietnam National
philic and more attractive of microorganisms. Therefore, the blends University of Ho Chi Minh City (VNU-HCM) under project number
D.M. Nguyen et al. / International Biodeterioration & Biodegradation 115 (2016) 257e265 265