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Science of the Total Environment 832 (2022) 155037

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Science of the Total Environment


journal homepage: www.elsevier.com/locate/scitotenv

Research Paper

Recycled plastic modified bitumen: Evaluation of VOCs and PAHs from


laboratory generated fumes
Yeong Jia Boom, Marie Enfrin, Stephen Grist, Filippo Giustozzi

Civil and Infrastructure Engineering, Royal Melbourne Institute of Technology (RMIT) University, 376392 Swanston St, VIC, 3000 Melbourne, Australia

H I G H L I G H T S G R A P H I C A L A B S T R A C T

• The use of recycled plastics in bitumen


can reduce total VOC and PAH concentra-
tions.
• TGA showed the enhanced thermal resis-
tance of recycled plastics modified bitu-
men.
• The inhibition rate of emissions is depen-
dent on the type/content of plastics used.
• Increase in working temperature resulted
in higher levels of emissions (up to 248%).

A R T I C L E I N F O A B S T R A C T

Editor: Damia Barcelo A key aspect when investigating the use of recycled plastics in bitumen relates considerably to the issues relating to
occupational, health and safety for humans and the environment from a fuming and emissions perspective. This re-
Keywords: search investigates laboratory-generated fumes in the forms of volatile organic compounds (VOCs), and polycyclic ar-
Fuming omatic hydrocarbons (PAHs) generated from producing polymer modified bitumen using five different types of
Emissions
recycled plastics. A comparative analysis of recycled plastic modified bitumen fumes was conducted based on a series
Recycled plastics
Polycyclic aromatic hydrocarbons
of optimized parameters, including working temperatures (160 °C, 180 °C and 200 °C) and polymer contents (1%, 2%,
Volatile organic compounds 4% and 6% by weight of bitumen) against neat bitumen and polymer-modified bitumen. Forty-eight volatile organic
Bitumen compounds (VOCs) and sixteen polycyclic aromatic hydrocarbons (PAHs) were quantified using gas chromatography–
Asphalt mass spectrometry (GC–MS). The results from the comparative analysis revealed that the incorporation of recycled
plastics could reduce overall emissions from both VOCs and PAHs perspectives. The reduction in emissions can be at-
tributed to the enhancement in thermal stability of the bitumen blend when recycled plastics are added. The reduction
rate is heavily dependent on the type and source of recycled plastics used in the blending process. Furthermore, a spe-
cific compound concentration analysis of the top-four weighted compounds emitted reveals that the total concentra-
tion of emissions can be deceiving as specific compounds can spike when adding recycled plastics in bitumen
despite a reduction trend for the overall concentration.

1. Introduction solvents such as petroleum distillate so that bitumen is easier to manage


(Robertus et al., 2016). Although the chemical composition of bitumen is
Bitumen is a product derived from crude oil and is the result of refinery complex, it is generally categorized into four groups referred to as aromatic
products made of hydrocarbon molecules that are commonly mixed with hydrocarbons (40–53%), asphaltenes (10–12%), resins (23–35%) and

⁎ Corresponding author.
E-mail address: filippo.giustozzi@rmit.edu.au (F. Giustozzi).

http://dx.doi.org/10.1016/j.scitotenv.2022.155037
Received 30 January 2022; Received in revised form 26 March 2022; Accepted 31 March 2022
Available online 5 April 2022
Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

saturates (12–16%) (Liang et al., 2019). The relative content of each frac- particulate concentration of 3 to 7 times higher than when exposed to a
tion depends on the bitumen's country of origin and its refinery process lower temperature (Mo et al., 2019; Yang et al., 2019). Aging of materials
(Liang et al., 2019). Due to its versatile properties, bitumen has been used can also affect the concentration of emissions produced during working pe-
in various industrial applications, including waterproofing, preserving, riods; this includes oxidised asphalt content (Bolliet et al., 2013; Jamshidi
sealing, adhering and most commonly as a construction material in road et al., 2012b; Mo et al., 2020), binder (Jamshidi et al., 2012a) and additives
and airport pavements (Lu et al., 1999). A report suggested that 85% of (Gong et al., 2016). Emission tests conducted on thermal, ultra-violet (UV),
the total consumption of bitumen is used to build asphalt pavements and naturally aged, reclaimed asphalt pavement (RAP) showed that more
(Asphalt Institute, 2015). However neat bitumen is still facing challenges particulates were generated than fresh asphalt mixtures using virgin mate-
due to the lack of suitable mechanical properties in specific environments rials.
and loading conditions (Moghadas Nejad et al., 2015). The polymer modi- Some studies have shown that road paver operators - under the specific
fication of neat bitumen significantly improves a wide range of properties conditions of the study - are exposed to emissions that exceed the maximum
such as its thermal susceptivity, rutting, moisture damage, adhesion to ag- permissible levels set for PAHs in the air of 10 mg/m3 and in some cases
gregates and fatigue life, therefore, enhancing the demand for polymer- even in short-term exposure of 25 ppm (Breuer et al., 2011; Burstyn et al.,
modified bitumen (Nizamuddin et al., 2021; Santos et al., 2021). The 2002). With a growing number of studies investigating PAH carcinogenic-
most commonly used types of polymers for modifying bitumen include ap- ity (Abdel-Shafy and Mansour, 2016; Gehle, 2009), the maximum permissi-
proximately 75% of elastomers, 15% of plastomers and 10% of shredded ble exposure levels to PAHs for workers are applied to only five analytes of
vehicle tire rubber and other types of materials (Pérez-Lepe et al., 2003). interest, namely; naphthalene, phenanthrene, anthracene, chrysene and
While considered the most suitable material worldwide for road pave- benzo[a]pyrene (NIOSH, 1994). While other PAHs do not have threshold
ments construction, bitumen also poses environmental health risks if limits, toxicology studies on PAHs reported that occupational exposure to
mishandled. The emissions produced during bitumen production, such as high concentrations of harmful substances and mixtures containing PAHs
reactive organic gases (ROGs) and particulate matter (PM), have raised sev- could lead to symptoms such as eye irritation nausea, vomiting, diarrhoea
eral health and environmental concerns (Heikkilä et al., 2003; Kalagaeva, and confusion (Gehle, 2009; Ramírez et al., 2012), therefore posing a threat
2014). ROGs consist of several volatile organic compounds (VOCs), such to human health.
as toluene, 4-ethyl toluene, xylene, 1,3,5-trimethyl benzene, ethylbenzene, Due to the potential health effects of bitumen emissions, there have
benzene, 1,2-dibromoethane, and semi-volatile organic compounds been attempts to reduce VOCs and PAHs via the introduction of foreign ma-
(SVOCs), including all polycyclic aromatic hydrocarbons (PAHs) and al- terials during production or paving process such as deodorant (Cao et al.,
kanes (Chong et al., 2014; Gasthauer et al., 2008). 2021), Ca(OH)2-incorporated zeolite (Zhang et al., 2021), latex
When volatilized and emitted during the life cycle of asphalt pavements (Rasoulzadeh et al., 2011), activated carbon filler (Xiao et al., 2017),
(production, hauling, paving, usage, demolition, and recovery), VOCs can styrene-butadiene-styrene (SBS) thermoplastic (Cui et al., 2014) and
have a significant impact on human health and the environment (Cui geopolymer additives (Tang et al., 2020). The addition of deodorants en-
et al., 2019; Li et al., 2020). Typical asphalt applications are conducted at hances the dispersion of waste rubber in the asphalt mix, improving overall
high temperatures (up to 170–180 °C); in this conditions, a complex mix- stability that attributes to increased oxidation and aging resistance. This im-
tures of organic compounds with a wide volatility range can be released provement directly correlates to the release of sulphur-containing groups
(Long-Sheng, 2018). While such working temperatures are known to con- (Cao et al., 2021). The use of a self-designed Ca(OH)2-incorporated zeolite
tribute to VOC emissions during asphalt production, a recent study showed was found to reduce VOC emissions from asphalt due to the nature of its
that the environmental temperature also affects the total VOC emission fac- mesoporous structure, which allowed water molecules to be released
tor, with increments of up to 70% recorded during summer at a tempera- within the cavities and channels, causing the bitumen's viscosity to de-
ture of 35 °C to 45 °C (Khare et al., 2020). crease and, therefore, lowering the overall temperature of the asphalt lay-
Furthermore, asphalt plants can release significant quantities of asphalt ing operation (Zhang et al., 2021). If coupled with warm mix asphalt
vapours containing VOCs, hence potentially posing potential health risks to technology, the addition of Ca(OH)2-incorporated zeolite significantly re-
onsite workers. According to a 2010 study commissioned by Environment duced the VOC emissions of bitumen up to 37%.
and Climate Change Canada, 1301 kilotons (kt) of bitumen were used in Similarly, the use of SBS coupled with activated carbon also contributed
Canada in 2009, producing 88 kt of VOC emissions (Government of to the reduction of VOC emissions from bitumen due to the high porosity
Canada, 2017). and large internal surface areas of the activated carbon that significantly re-
VOCs account for thousands of compounds. While there are no clear duce VOC emissions by up to 53% (Xiao et al., 2017). Furthermore, by
standards for total permissible threshold values outside of some industrial adding SBS without activated carbon fillers, the results exhibited a total
settings, some VOC limits such as benzene and formaldehyde have been VOC reduction of 30% due to the physical cross-linking structure that can
identified to potentially generate health risks such as damage to kidney, prevent small molecules in the bitumen from escaping to the surface (Cui
liver, nervous system as well as cancer (Smith, 2020). For asphalt/bitumen et al., 2014).
production, the maximum permissible threshold limit value is 0.5 mg/m3 The reduction of VOC emissions seems to be heavily attributed to mate-
over an 8-hour weighted average or 5 mg/m3 for a 15-minute short-term rials that can divert the emissions from one place to another; geopolymer
period as recommended by ACGIH and NIOSH, respectively (Moo et al., additives such as a mixture of metakaolin, silica fume and ground granu-
2019). lated blast-furnace slag are another group of materials used to reduce
As bitumen comprise over 50% of aromatic hydrocarbons, PAHs are VOCs and PM emissions from asphalt production. The pore structure of
produced when bitumen is heated to high working temperatures. Studies the geopolymer additive coupled with their adsorption capabilities acts
have shown that temperature plays a significant role in the emission of like an internal “sponge” that suppresses the emissions of VOCs and partic-
PAHs during asphalt production (Xia et al., 2019). Bitumen and asphalt va- ulate matter (PM) in both warm-mix and hot-mix asphalt production. The
pours produced at higher temperatures (i.e. 160 °C to 180 °C) emit more total emitted compounds for warm-mix asphalt were reduced by 60% and
dangerous levels of PAHs in comparison to low production and laying tem- 65% for hot-mix asphalt emissions (Tang et al., 2020). Additionally, post-
peratures (130 °C to 160 °C) (Motta et al., 2012). The effect of temperature consumer latex is another material shown to reduce PAH emissions during
suggests that other methods such as warm-mix asphalt (WMA) can poten- bitumen production by 50% compared to conventional methods due to the
tially help reduce emissions of alkanes and PAHs while simultaneously sav- prevention of maltene oxidation that normally results in an increase of
ing energy (CPWR, 2018). asphaltene from being emitted (Rasoulzadeh et al., 2011).
Working temperature is a critical factor impacting fumes emission. In- Despite the growth in the use of recycled plastics as bitumen modifier in
creasing working temperature by 20 °C can lead to a total emitted recent years, there have been no studies to the author's knowledge on

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

recycled plastics modified bitumen emissions. Therefore, this study aims to 2.3. Recycled plastics and reference bitumen
investigate the gaseous emissions from several blends of bitumen modified
by various polyolefin recycled plastics. Five sources of recycled plastics were obtained from local plastic recy-
clers. The recycled plastics were used to produce recycled plastic modified
bitumen in this study. The visual representation of each plastic is shown in
2. Materials and methodology Table A1. The selected plastics include, recycled low-density poly(ethylene)
(rLDPE), commingled polyethylene (cPE), recycled linear-low density poly
2.1. Experimental design (ethylene) (rLLDPE), recycled high-density poly(ethylene) (rHDPE), and re-
cycled poly(propylene) (rPP). The properties of the polymers selected in
The research investigated five types of recycled plastic in bitumen this study are tabulated in Table 1. It should be noted that the properties
(commingled polyethylene, low-density polyethylene, linear low-density of recycled plastics can differ from those of their virgin counterparts
polyethylene, high-density polyethylene, and polypropylene) at various (i.e., recycled LDPE from virgin LDPE) due to the addition of several addi-
temperatures (160 °C, 180 °C and 200 °C) and polymer content (1%, 2%, tives during the recycling process such as UV-resistant agents, antioxidants,
4% and 6% by weight of bitumen). Neat bitumen and common industrial quenchers, and fillers.
polymer-modified bitumen are used as a reference for result comparisons. Recycled plastics were incorporated into base C170 bitumen, while A10E
A10E in Fig. 1 is an SBS-modified bitumen commonly used in Australia and A35P grade polymer-modified bitumen was used as comparison refer-
on heavy trafficked roads and contains approx. 5.5–6% SBS by weight of ences. The physical properties of C170 grade, A10E and A35P bitumen are
the binder; A35P is an ethylene vinyl acetate (EVA)-modified bitumen tabulated in Table 2. C170 grade bitumen is equivalent to a standard
with 5–5.7% EVA content. The structure of the study is based on the exper- 70/100 penetration grade bitumen, while A10E and A35P are often regarded
imental design shown in Fig. 1. as the industry-standard polymer modified bitumen in Australia containing
approximately 5.5–6% SBS and 5–5.5% EVA polymer content, respectively.

2.2. Reagents 2.4. Sample preparation

The calibration standards of the 48 VOC compounds are from a single Bitumen was initially heated to the respective testing temperature (160
mixture at 1000 mg/l in methanol (40353-U, 48 Component Indoor Air °C, 180 °C or 200 °C) in an oven before being transferred to an automatic
Standard from Supelco, Bellefonte, USA). The standards of the 16 PAH com- temperature-controlled hotplate. Plastic-modified bituminous blends were
pounds were also from a single mixture at 1000 mg/l in methylene chloride produced with a total polymer content of 1%, 2%, 4% and 6% by weight of
(PAH-615-1, EPA 610 from Agilent Technologies, Inc., Santa Clara, USA). base bitumen (C170). The blends were mixed with a mechanical shearing
The minimal purity of the calibration standards was 98%. An internal overhead stirrer at an agitation rate of 2000 rpm and 160 °C, 180 °C, 200
standard mixture of 1,4‑dichlorobenzene‑d4, chlorobenzene‑d5 and °C for 2 h to ensure a homogenous dispersion of the polymer in the mix.
fluorobenzene from Agilent Technologies, Inc. (STM-520-1, EPA 8000 The temperature was monitored via a temperature probe and adjusted auto-
Series Standards) was used for VOC analysis as internal standards as recom- matically by the hotplate to guarantee constant temperature during the sam-
mended by Method 8260D (US EPA, 2018). In addition, an internal stan- pling phase. This procedure was replicated for the neat C170 bitumen with no
dard mixture of 1,4‑dichlorobenzene‑d4, acenaphthene-d10, chrysene- addition of recycled polymers and polymer-modified bitumen A10E and
d12, naphthalene-d8 and phenanthrene-d10 from Sigma-Aldrich was A35P for comparison purposes. Each sample was replicated twice for repeat-
used to analyze PAHs as recommended Method TO-13A (US EPA, 1999). ability, totalling the number of samples to 138 for this study.

Fig. 1. Experimental design of research study.

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

Table 1 VOCs, respectively. The sample size of all bitumen blends was 500 ± 5 g.
Physical properties of recycled plastics used in this study. Upon completion, the filter and sorbent tubes were capped and wrapped
Parameters rLDPE rLLDPE cPE rHDPE rPP with aluminum foil and stored in a refrigerant bag for analysis to prevent
Colour Grey Grey Multi-coloured White/clear Multi-coloured
the evaporation of the captured compounds in the sorbent tubes during
Shape configuration Pellet Pellet Flake Flake Granules transport.
Density (g/cm3) 1.01 0.95 0.93 0.95 0.89
2.6. Analytical methods

A total of 48 VOCs and 16 PAHs target compounds were selected based


on their occurrence in past studies (Boczkaj et al., 2014; Brandt and de
Table 2 Groot, 1999; Osborn et al., 2013; Ramírez et al., 2011; Roy et al., 2007)
Physical properties of C170, A35P and A10E used in this study. and their adverse effects on the environment and human health.
Properties Standard C170 A35P A10E After sampling, each sorbent tubes (XAD-2 and charcoal sorbent tube)
Penetration at 25 °C (0.1 mm) AS 2341.12 74 34 84 were scored with a tube cutter (Orbo tube cutter, Supelco). Each sorbent
Softening point (°C) AGPT-T131 48.1 67 88.4 tube's front and back sections were placed in individual 10-ml capped
Dynamic viscosity at 135 °C (Pa.s) AS/NZS 2341.4 0.62 2.43 2.96 vials amounting to two capped vials for each type of sorbent tube. The
Dynamic viscosity at 165 °C (Pa.s) AS/NZS 2341.4 0.10 0.39 0.98
PTFE-laminated membrane filter was opened by cutting through the plastic
wrap, and the membrane filter was placed in a 10-ml capped vial. All sam-
ples were handled with designated forceps for each sampling component
2.5. Fume generation and measurement and rinsed with stock solution in between each sample. In total, a sample
will comprise of five vials (two for VOC and three for PAH) that include
The sampling process was conducted following NIOSH Method 5515 for one vial for the membrane filter, two vials (front and back sorbent section)
PAHs and Method 0031 for VOCs (NIOSH, 1994; US EPA, 1996). The sam- for the XAD-2 sorbent tubes and two vials (front and back sorbent section)
pling was conducted at three constant temperatures of 160 °C, 180 °C and for the charcoal sorbent tubes.
200 °C throughout the entire mixing process. An SKC AirChek XR5000 per- During the extraction process, 1.6 ml of extraction solution (40 mg/l of
sonal sample pump extracted a measured volume of ambient air during the internal standards diluted in carbon disulfide for VOCs, 7.5 mg/l of internal
blending process. The air sampling train was connected to the side necks of standards diluted in methylene chloride for PAHs) was added to each vial
the three-neck vial via a silicone stopper to direct the emissions onto the respective to the compounds of interest. The vials containing sorbent tube
inlet of the sorbent tubes/filter. The modified sampling setup inspired by sections were immediately capped with PTFE caps and sat for 30 min
the Brandt method (Brandt and de Groot, 1999) in a laboratory environ- with occasional swirling. At the same time, the vial with the membrane fil-
ment is shown in Fig. 2. The air was drawn through a XAD-2 sorbent tube ter was placed in an ultrasonic bath for 30 min to extract the particle-based
(8 × 110 mm) attached to a 37 mm diameter PTFE-laminated membrane PAH emissions. Immediately following the extraction process, all sample
filter at a constant flow rate of 2 l/min for PAH collection, while the air solutions were transferred into 1.5 ml GC vials supplied by Agilent Technol-
was captured onto a charcoal sorbent tube at a constant flow rate of ogies, Inc., via single-use syringes attached to 0.45 μm filters.
0.5 l/min for VOC collection. All bitumen blends were sampled for All sample vials were analyzed by using GC/MS via direct injection. The
120 min to obtain 240 l and 60 l of air volume captured for PAHs and GC/MS conditions for each category compound of interest (VOC and PAH)
were conducted separately according to modified standards.
VOC samples were analyzed using an Agilent 5977B series gas
chromatography–mass spectrometry equipped with a single quadrupole.
The separation column used was 30 m × 250 μm with a 1.4 μm film thick-
ness coated with 6% cyanopropylphenyl/94% dimethylpolysiloxane
(DB-624). The GC/MS was programmed from 35 °C to 100 °C (6 °C/min),
100 °C to 180 °C (12 °C/min), and 180 °C to 200 °C (20 °C/min). The tem-
perature of the injector was 225 °C (30:1 split ratio with an injection
volume of 1 μl). Helium was used as the carrier gas at 1.3 ml/min to quan-
tify the identified VOCs with the GC/MS. The MS interface was set at
280 °C. The mass spectrometer acquired data in scan mode with an interval
mass spectrum from 35 to 280 m/z, operating at an electron impact energy
of 70 eV. Qualitative identification of the target VOCs was based on the
match of the retention times and the ion ratios of the target quantifier
and qualifier ions. 48 VOCs were analytically quantified using an internal
standard mixture and response factors related to a VOC calibration stan-
dard based on an 8-point calibration curve for each compound. The 48 com-
pounds were grouped and assigned to three corresponding analytes
(internal standards) following USEPA Method 8260D. The retention times
and the quantifier/qualifier ions for 48 VOC compounds and three internal
standards are presented in Table A2. Internal standards are identified by
highlighted cells.
It should be noted that, the use of carbon disulfide must only be used
where specific studies are catered towards the requirement of using carbon
disulfide. Alternative solvents are recommended when investigating less
analytical sensitive compounds. As a strict safety measure, carbon disulfide
must be handled with appropriate personal protective equipment under a
fume hood and according to procedures listed in its safety data sheet.
PAH analysis was conducted on the same GC/MS (Agilent 5977B series)
Fig. 2. Modified Brandt sampling method used in the study. using single ion monitoring (Motta et al.). The separation column used was

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

a 30 m × 250 μm with a 0.25 μm film thickness coated with 5% phenyl- Table 4


methyl siloxane phase (HP-5MS). The GC/MS was programmed from 80 Chemical and physical properties of virgin thermoplastics used as references.
°C (1 min) to 325 °C (5 min) at 12.5 °C/min. The temperature of the injector Parameters/plastics Virgin EVA Virgin SBS
was 300 °C (0:1 split ratio with an injection volume of 0.5 μl). Helium was Composition 100% EVA 100% SBS
used as the carrier gas at 1 ml/min to quantify the identified PAHs with the Melting point (°C) 71 Nonea
GC/MS. The MS interface was set at 230 °C. The mass spectrometer ac- Thermal degradation onset (°C) 323 433
quired data in SIM mode with 11 interval time segments for 16 individual WCA (°) 80 121
PAHs. Qualitative identification of the target PAHs was based on the a
SBS is an amorphous material with no true melting point.
match of the retention times and the ion ratios of the target quantifier
and qualifier ions. Sixteen PAHs were analytically quantified using an isoto-
pically internal standard mixture and the response factors related to a PAH The recycled plastic modified bitumen emission results are shown in
calibration standard based on a 6-point calibration curve for each com- Fig. 3 for VOC emissions and Fig. 4 for PAH emissions; both graphs are
pound. The precursor ions and retention time defined the PAH compounds sorted by working temperature to obtain three sets of graphs. VOC and
present in all samples and quantification via internal standards highlighted PAH concentrations of neat C170, A10E and A35P are plotted as lines on
in Table A3. the graph as reference values for comparison purposes. According to
Figs. 3 and 4, it is clear that the addition of EVA and SBS into bituminous
2.7. Statistical analysis blends achieve the lowest VOC and PAH concentration at various working
temperatures.
Data presented are reported as the mean ± standard deviation. Depen- The effect of temperature on bitumen fumes is relative to the emissions
dent (paired) t-tests (two-tailed) were conducted to determine the signifi- of VOC and PAH concentrations; as the temperature increases, the higher
cance of intra-group differences (replicates of samples tested within the the concentration of VOCs and PAHs is emitted. According to Fig. 3, VOC
same parameters). To evaluate the differences between emissions from concentrations are increased significantly by 43% (t-test, p = 0.013) and
recycled plastic blends against benchmark reference bitumen blends 163% (p = 0.0003) when temperatures are increased from 160 °C to
(C170, A10E and A35P), an independent (unpaired) t-test (two-tailed) 180 °C and 200 °C, respectively, for neat C170. Specifically, the emissions
was conducted for comparison. A p-value below 0.05 was considered to as- reached 2.96 ± 0.11 mg/m3 at 180 °C and 7.87 ± 0.10 mg/m3 at
sess thesignificance difference between two mean values. 200 °C. In A35P grade bitumen, increments of 30% and 25% in VOC con-
centrations are observed for the same temperature increase from 160 °C.
2.8. Characterization of the recycled plastics Similarly, A10E grade bitumen exhibited 68% and 52% increments in
VOC concentrations at 180 °C and 200 °C, respectively from 160 °C. This
The physical and chemical properties of each of the recycled plastic ma- trend is also seen in the case of recycled plastic modified bitumen at various
terials were assessed via differential scanning calorimetry (DSC), thermal temperatures.
degradation analysis (TGA) and water contact angle (WCA). Details of Similarly, Fig. 3 also shows the effect of temperature on PAH concentra-
each analytical method can be found in another study of the authors tions. PAH concentrations of C170, A35P and A10E at 160 °C increased by
(Giustozzi et al., 2021). 67%, 24% and 39% when working temperatures were increased to 180 °C.
The DSC analysis was used to identify and determine the polymer com- At 200 °C, the PAH concentrations for all three reference bitumens in-
position of each plastic source while the TGA showed the onset of thermal creased significantly compared to their respective 160 °C blends by 243%
degradation of the materials, i.e., the maximum temperature at which the (p = 0.001), 248% (p = 0.002) and 34% (p = 0.032) for C170 (21.4 ±
material can be used with no structural change. The melting point and hy- 0.16 μg/m3), A35P (9.36 ± 0.20 μg/m3) and A10E (3.84 ± 0.24 μg/m3),
drophobicity of each plastic was determined by DSC and WCA, respec- respectively. The spike in A35P bitumen could be likely due to the EVA
tively, a WCA higher than 90° demonstrating a hydrophobic behavior polymers starting to degrade. Although the precise content of vinyl acetate
(Tables 3 and 4). in the EVA used is not known, EVA with low percentages of vinyl acetate
are known to decompose at a lower temperature compared to higher per-
3. Results and discussion centages of vinyl acetate (Crawford and Throne, 2002). In recycled plastic
modified bitumen, PAH concentrations were below C170 values but
3.1. Total VOC and PAH concentrations exceeded both A10E and A35P values at 160 °C. However, when tempera-
tures were increased to 180 °C and 200 °C, PAH concentration levels
The selected GC–MS quantification ion chromatograms of the 48 VOCs exceeded A35P and A10E. This spike could be due to the composition of
and 16 PAHs in a calibration standard mix are shown in Figs. A1 and A2 in plastics in general, as they release PAHs when heated to high temperatures
the Appendix. The chromatogram displays excellent sensitivity, separation, (Yamashita et al., 2009). All polyolefins would have presumably melted at
and peak shape of each selected analyte, including its internal standards. In- 180 °C and 200 °C therefore, releasing high PAH concentrations (Yamashita
ternal standards used for both VOC and PAH emissions are marked in bold et al., 2009). Ultimately, the effect of temperature poses a significant contri-
and italicized. bution to VOC and PAH emissions (up to 163% for VOCs and 248% for

Table 3
Chemical and physical properties of each source of recycled plastics.
Parameters/plastics rLDPE rLLDPE cPE rHDPE rPP

Composition 68% LDPE 87% LLDPE 61% PP 100% HDPE 99% PP


32% LLDPE 13% PP 23% LLDPE 1% LLDPE
16% LDPE
Melting point (°C) a 108 108 163 134 164
122 123 122 122
112
Thermal degradation onset (°C) 429 424 389 438 383
WCA (°) 78b 100 109 101 101
a
Multiple melting points can be observed for each polymer part of a blend.
b
Calcium carbonate, a relatively hydrophilic filler, was detected in rLDPE.

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Fig. 3. VOC concentrations of recycled plastic modified bitumen and neat C170, A10E and A35P bitumen at various temperatures.

PAHs). The results of each emission categorized by plastic-type are shown Bituminous blends using cPE yielded the highest VOC concentrations at
in Figs. A3a–e and A4a–e. temperatures 160 °C and 180 °C in comparison to all other recycled plastic
VOC and PAH emissions vary greatly in bituminous fumes generated blends. At both temperatures, 1% cPE blends yielded VOC concentrations
when different amounts of recycled plastics are used. VOC concentrations like neat C170, signifying little effect on the reduction of VOC concentra-
generated from rLDPE blends at all temperatures show that it yielded the tion. However, when the polymer contents were increased to 2%, 4% and
highest VOC reduction at 180 °C compared to other recycled plastic types; 6%, the VOC concentrations decreased although still showing higher values
this can be seen throughout all-polymer contents at 1%, 2%, 4% and 6%. compared to the other types of plastic. Despite acquiring higher VOC con-
However, at 200 °C, the blend yielded higher VOC concentrations than centrations at 160 °C and 180 °C, cPE blends at 200 °C yielded the
cPE at 1% and 4% polymer content. All rLDPE blends exhibited lower second-lowest VOC concentrations compared to other plastic types, the
VOC concentration values in comparison to C170 reference values across first being rPP. The spike in VOC concentration could be attributed to the
all polymer contents. However, compared to A35P and A10E, the reference various plastic blends or possible additives in cPE, as shown in Table 3.
polymer modified bitumen blends yielded lower VOC concentrations across VOC concentrations generated from rLLDPE marked the average level
all temperatures. This reduction trend of rLDPE compared to other recycled between all plastic types, not attributing to the highest reduction in VOC
plastics can possibly be explained by the exact polymer composition of the concentration nor the lowest. At 160 °C, rLLDPE blends provided the sec-
rLDPE found via TG analysis as over 15% of the actual composition was ond least VOC reduction at 1%, 2% and 4% polymer content. Despite hav-
identified as foreign compounds (i.e., external fillers). This modification oc- ing the least effect on VOC reduction at 6% polymer content in comparison
curred during the recycling phase of the waste plastic, and it is common to other polymer types, the VOC concentrations from 6% rLLDPE (1.02 ±
practice by many recyclers depending on the final application. 0.11 mg/m3) were still significantly reduced by over 100% (t-test, p =

6
Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

Fig. 4. PAH concentrations of all recycled plastic modified bitumen and neat C170, A10E and A35P bitumen at various temperatures.

0.011) and over 45% (p = 0.049) compared to neat C170 and A35P, re- be attributed to the modification of the plastic during its reprocessing/
spectively. At 180 °C, 4% rLLDPE blends (1.59 ± 0.12 mg/m3) attributed recycling stage (Alassali et al., 2020).
to 47% (p = 0.008) decrease in VOC concentrations, while 6% rLLDPE VOC concentration from rPP blends exhibited VOC reductions at all
blends (1.15 ± 0.13 mg/m3) acquired 61% reduction in VOC concentra- temperatures and polymer contents. At 160 °C, 4% and 6% rPP blends
tions compared to C170 (2.99 ± 0.09 mg/m3). At 200 °C, when tempera- could reduce VOC reductions lower than A10E. VOC concentrations at
tures have far exceeded the melting point of rLLDPE, VOC concentrations 200 °C were reduced by over 152% (1% rPP) compared to neat C170. As
are well above A10E and A35P reference values. Despite these concentra- the polymer content increases to 6%, VOC reductions continue to increase
tion levels, the total VOC concentration is still lower in comparison to con- and yield values below A10E and A35P, a feat no other plastics could
ventional C170 blends. achieve. The VOC reduction trend at high temperatures is attributed to
The use of rHDPE in bituminous blends saw the highest VOC reduction the thermal susceptibility of polypropylene as their melting temperature
across 160 °C and 180 °C at nearly all polymer contents. Additionally, at is significantly higher (ranging from 30 °C to 56 °C) than other polyolefins
both temperatures, 2%, 4%, and 6% rHDPE blends yielded lower VOC con- such as HDPE and LDPE/LLDPE.
centrations than A35P, while 4% and 6% rHDPE blends yielded VOC con- For PAH concentrations, rLDPE blends reduce total PAH concentration
centrations below A10E. However, at 200 °C, the VOC concentrations levels at all temperature levels compared to C170 values. Despite yielding
exceed all other plastic types and above A35P and A10E values. The rising higher values than A10E and A35P at 160 °C and 180 °C, all rLDPE blends
trend in VOC concentration contributed by rHDPE blends at 200 °C could at 200 °C yielded lower PAH concentration levels in comparison to A10E

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

and C170 reference values across all polymer contents. 6% rLDPE at 160 °C second-highest PAH concentration across all polymer content. While the
exhibited PAH levels below all reference values due to the increasing PAH reduction varied from one polymer of rPP content to the other, all ac-
amount of polymer content. Despite a reduction in PAH concentration quired values were above A10E and A35P reference values.
levels, at 180 °C across all polymer contents, rLDPE blends did not dip
below A10E or A35P reference values. 3.2. Effect of polymers in bitumen
Bituminous blends using cPE saw a PAH reduction at 160 °C, while the
PAH reductions at 1%, 2% and 4% were still above A10E and A35P refer- The effect of recycled plastics in bitumen is further investigated through
ence values, 6% cPE blends reduced PAH concentrations below the two- thermogravimetric analysis. All samples were held for 1 min at 35 °C then
reference polymer modified bitumen blends. At 180 °C, all cPE blends heated to 200 °C at a heating rate of 10 °C/min in nitrogen, held for 2 h
yielded higher PAH concentration values than A10E and A35P values. De- and subsequently heated to 850 °C in the air at 50 °C/min and held for
spite PAH concentration levels dipping below A35P values at 200 °C across 5 min to oxidize and burn off remaining residues. TGA tests were replicated
all polymer contents, PAH concentration values were still above A10E ref- three times to ensure the accuracy and reliability of the obtained results.
erence values. PAH concentration levels were at their lowest among all Fig. 5 shows the estimation of mass loss results generated from all bitumen
plastic-type at 200 °C across 1%, 2% and 4% cPE. At 6% cPE, PAH concen- blends in this study.
tration levels were slightly above rLDPE blends. The plots show the per cent mass as a function of sample temperature
PAH concentration levels of rLLDPE blends exhibited the highest PAH under a nitrogen purge. The TGA results show a unique linear relationship
reduction at 160 °C across 1% and 2% polymer contents. The increasing between increasing polymer content and thermal performance of the bitu-
trend of PAH reduction was not exponential, as 4% and 6% rLLDPE blends minous blends whereby, the higher the polymer content, the lower percent-
yielded the second-lowest PAH reduction and the lowest PAH reduction, re- age in mass loss (i.e. better thermal performance). The enhancement of the
spectively. All PAH reductions yielded at 160 °C were below neat C170; thermal characteristics would also mean that analytes that would typically
however, above A10E and A35P values. At 180 °C, no rLLDPE blends burn off at 200 °C have also been strengthened and can resist more heat.
achieved lower PAH concentrations in comparison to A10E or A35P. The Based on the results above, all cPE and rPP modified blends have emit-
increment in temperature to 200 °C resulted in a PAH reduction below ted lower concentration levels of PAHs and VOCs than rLDPE, rLLDPE and
C170 and A35P values across all polymer contents. Despite the reduction, rHDPE blends; this could be due to their actual content of polypropylene
the exhibited values were still above A10E values at 200 °C. (approximately 61% and 91% polypropylene for cPE and rPP, respectively).
The use of rHDPE in bituminous blends saw a drastic PAH reduction The higher melting temperature of polypropylene in general compared to
below all reference values at 6% polymer content when heated to 160 °C polyethylene was reflected through the mass loss held at 200 °C for 2 h.
despite yielding the second-highest PAH concentration at 1%, 2% and 4% When rPP blends were increased to 6% polymer content, the mass loss at
rHDPE. At 180 °C, significant PAH reduction from 4% rHDPE blends 200 °C was identical to A10E blends using SBS polymers. Despite the en-
(2.30 ± 0.26 μg/m3) attributed to 41% (t-test, p = 0.049), while 6% hancement in thermal degradation using recycled plastics across all poly-
rHDPE blends (1.94 ± 0.24 μg/m3) inhibited 60% (p = 0.032) reduction mer contents, no modified blends acquired lower mass loss compared to
in PAH concentration against C170 (3.73 ± 0.21 μg/m3). The PAH trend A35P blends at 200 °C when held for 2 h. Overall, adding polymers has
of rHDPE blends at 200 °C was like the VOC trends, yielding the highest changed the compositions of emissions shown above, causing the lesser
concentration across all polymer contents. Despite a decreasing trend in weight to be burned off at higher temperatures (200 °C). Individual TGA
PAH concentration across all polymer contents of rHDPE at 200 °C, all graphs can be found in the supplementary document of this article
values were significantly higher (ranging from 35% to 80%) than A35P (Fig. A5a–e).
and A10E reference values. In general, using polymers in bitumen regardless of its type and source
Despite yielding the highest PAH level at 160 °C across 1%, 2% and 4% can ultimately reduce overall emissions from a VOC and PAH perspective.
polymer content, all values were below C170. At 6% rPP, PAH concentra- The results shown via the TGA analysis indicate that adding polymers en-
tion values dipped below all reference values, including A10E and A35P. hances the thermal stability of the modified bitumen blends, resulting in
Compared to 160 °C, rPP blends yielded the lowest PAH concentration a lower mass loss than neat C170 when held at 200 °C for 2 h. Additionally,
values at 180 °C across all polymer contents. Specifically, the emissions the increase of polymer contents has also contributed to reducing overall
from 4% rPP (3.14 ± 0.18 μg/m3) and 6% rPP (2.62 ± 0.24 μg/m3) attrib- emissions. Industry-standard polymer modified bitumen A10E and A35P
uted to a decrease in PAH concentration by 50% and 58%, respectively used as references contain over 5–6% polymer content and exhibit more ro-
against C170 (6.24 ± 0.18 μg/m3). While 1%, 2% and 4% polymer content bust thermal stability when compared to neat C170. Therefore, with this ra-
at 180 °C were above A10E and A35P values, 6% rPP blends yielded lower tionale, the increase in polymer content contributes to higher reductions in
values than A10E and A35P values. At 200 °C, rPP blends yielded the emissions.

3.5
Mass loss at 200 °C
3

2.5
Mass loss (%)

1.5

0.5

0
1% 2% 4% 6%
Polymer content (%)

rLDPE cPE rLLDPE rHDPE rPP C170 A10E A35P

Fig. 5. Mass loss in percentage of plastic modified bitumen at 200 °C after 2 h.

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

Based on the study, results obtained show that emissions are amplified compounds that are significantly affected from the addition of recycled
by multiple orders when working temperatures are increased regardless of plastics. The selected compounds for concentration assessment of all sam-
the blend and type of polymer used. Furthermore, analyzing data through ples based on the total quantity emitted, they include nonane, decane,
the total emitted concentration can be misleading; therefore, compound undecane and dodecane for VOCs, and naphthalene, acenaphthene,
concentration analysis is necessary to determine the actual effects of fluorene and phenanthrene were selected for PAHs. Figs. 6 and 7 depict
recycled plastics in bitumen. The following section provides an overview the percentage differences of VOCs and PAHs released by the plastic modi-
of each group's top-4 heavily weighted compounds to provide insights on fied bitumen at 6% polymer content against neat C170 bitumen across all
the effects of incorporating recycled plastics into bitumen. working temperatures. For reference, the concentration of each respective
compounds from conventional C170 values are denoted by ‘0%’ on the y-
3.3. Compound concentration assessment axis. Plastic modified blends that acquired higher values above 0% signified
an increase in concentration for the respective compound while values
Of the 48 VOCs and 16 PAHs that were analyzed in this study, 4 com- below 0% (in the negative region) signified a decrease in concentration of
pounds from each group were selected based on their high level of concen- each respective blend.
tration. On average, the selected 4 compounds make up approximately The addition of 6% plastics into bitumen decreased all VOC concentra-
70–80% of the total emissions of each sample. While the remainder of the tions in comparison to neat C170 across all working temperatures. 6%
compounds detected must be taken into consideration to study on the ef- rLLDPE blends measured highest concentration levels while rHDPE attrib-
fects of recycled plastics in bitumen, this study will prioritize the emitted uted to the highest reduction in VOC concentrations at 160 °C. At 180 °C,

VOC compounds assessment at 160 °C


Percentage difference against neat C170

-20

-40
(%)

-60

-80

-100
Nonane Decane Undecane Dodecane
Compounds
VOC compounds assessment at 180 °C
Percentage difference against neat

-20
C170 (%)

-40

-60

-80

-100
Nonane Decane Undecane Dodecane
Compounds

VOC compounds assessment at 200 °C


Percentage difference against neat C170 (%)

-20

-40

-60

-80

-100
Nonane Decane Undecane Dodecane
Compounds
rLDPE cPE rLLDPE rHDPE rPP A10E A35P

Fig. 6. Percentage difference of VOC concentration from 6% polymer content blends against C170 at 160 °C, 180 °C and 200 °C.

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

PAH compound assessment at 160 °C


20

Percentage difference against neat


0

-20

C170 (%)
-40

-60

-80

-100
Naphthalene Acenaphthene Fluorene Phenanthrene
Compounds

PAH compound assessment at 180 °C


20
Percentage difference against neat

-20
C170 (%)

-40

-60

-80

-100
Naphthalene Acenaphthene Fluorene Phenanthrene
Compounds

PAH compound assessment at 200 °C


Percentage difference against neat C170

200

150

100
(%)

50

-50

-100
Naphthalene Acenaphthene Fluorene Phenanthrene
Compounds

rLDPE cPE rLLDPE rHDPE rPP A35P A10E

Fig. 7. Percentage difference of PAH concentration from 6% polymer content blends against C170 at 160 °C, 180 °C and 200 °C.

rLDPE blends showed the highest reduction in VOC concentrations deemed “cannot be determined” from a carcinogenicity standpoint (IRIS,
followed by rHDPE blends. However, rHDPE blends would ultimately 2011). However, further studies involving extreme exposure to naphtha-
emit the highest concentration levels at 200 °C. rPP blends on the other lene have shown significant risk to human health (Preuss et al., 2003). Al-
hand attributed to the highest VOC reduction at 200 °C. though fluorene and phenanthrene are among the compounds that were
The addition of plastics also experienced a decreasing trend in com- not classifiable as carcinogenic to humans and no cancer risk assessment
pound concentration across 160 °C and 180 °C. All plastic modified blends was done on acenaphthene, various studies have shown that when exposed
at 6% polymer content yielded lower values compared to neat C170 at to high levels of these compounds they can potentially harm users
these temperatures. At 200 °C, the addition of 6% rLLDPE, rHDPE and (Alhamdow et al., 2020; Guo et al., 2018; Kadry et al., 1995; Reshetycek
rPP yielded higher naphthalene values compared to neat C170 by 29%, et al., 1970).
200% and 76%, respectively. Despite the spike in naphthalene at these From a VOC perspective, nonane, undecane, decane and dodecane are
blends, the concentrations (7 μg/m3) were far from threshold limit values closely related compounds commonly referred to as n-alkanes typically
of naphthalene at 440 μg/m3. Additionally, these values were also lower found in petroleum-based solvents including gasoline, fuel, and bitumen
compared to conventional C170 bitumen. (Schmidt et al., n.d.; Speight and El-Gendy, 2018). While these compounds
According to the USEPA and IARC, none of the selected compounds for are not classified as carcinogenic compounds, studies have shown that they
concentration analysis is defined as carcinogenic compound. Naphthalene can still potentially cause irritations under high exposure levels (Babu et al.,
was the only compound that yielded a classification code C in 1987, later 2004; Carpenter et al., 1978; Plech et al., 1975). Therefore, considering

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Y.J. Boom et al. Science of the Total Environment 832 (2022) 155037

these discussions, reducing overall emissions from incorporating recycled regardless of source and type (recycled or virgin).
plastics is greatly beneficial from human health and environmental per- • Increasing values of polymer contents contribute to higher reductions (up
spectives. to 68% for PAHs and 78% for VOCs) of emissions in general.
• In some instances, higher polymer content blends containing rHDPE and
3.4. Sorption of gases in polymers rPP produced VOC levels below the A10E and A35P reference values at all
working temperatures.
To date, there are no similar studies involving the extraction of VOC or • The reduction rate of VOC and PAH concentration levels from the use of
PAH from the use of recycled plastics modified bitumen for result compar- recycled plastics must consider the contamination levels, source, compo-
ison. However, there have been studies focusing on reducing the PAH and sition, and possible modification of plastics occurring during the recycling
VOC emissions by using SBS thermoplastic. When these studies are com- process.
pared to the current study, a noticeable trend can be identified whereby in- • While the overall emitted compounds provide a general understanding on
corporating similar materials to recycled plastics such as SBS and EVA the effects of adding recycled plastics, individual compound analysis is re-
promotes a decrease in both VOC and PAH emissions. The decrease in quired to assess the risks of adding recycled plastics.
VOC and PAH concentrations may be due to several reasons, including Although the inclusion of recycled plastics has resulted in a reduction of
the polymer's ability to decrease bitumen's temperature susceptibility, pre- total VOC and PAH emissions, it should also be noted that the laboratory
venting the release of harmful emissions when tested at the same tempera- tests were conducted over a 2-hour period in a closed environment com-
ture. Additionally, the adsorption of PAHs onto plastics can be responsible pared to an onsite situation where workers would typically work over
for the overall emission reduction when introduced in bitumen. Studies in- 8-hour shifts. In addition, laboratory-generated fumes are severely more
vestigating PAHs' absorption rate using plastics suggest that the physical concentrated than onsite testing due to various environmental factors includ-
and chemical properties of the specific plastics, i.e. density (Fries and ing, wind speed and direction, position and activity of workers, temperature,
Zarfl, 2012), surface area (Teuten et al., 2007), diffusivity (Pascall et al., and altitude, to name a few. Therefore, this study on laboratory-generated
2005; Rusina et al., 2007) and crystallinity (Karapanagioti and Klontza, fumes should not be used to develop occupational health and safety guide-
2008; Mato et al., 2001) ultimately determine PAH sorption capacity. No- lines or any means of a toxicology report but rather to compare various
ticeably, polyethylene is known for its affinity to various organic contami- types of polymer-modified and neat bitumen in controlled conditions. The
nants with varying hydrophobicity and large surface areas compared to present novel study of laboratory-generated fumes only provides the founda-
other common plastics such as PP and PVC; therefore, it is commonly tion of incorporating recycled plastics in bitumen. In general, due to the sig-
used to trace organic contamination in water as sampling devices nificant effect of temperature on emissions, it is recommended to lower as
(Lohmann, 2012). Although the importance of particle size and tempera- much as possible the production and laying temperature in the field. In addi-
ture (Sørensen et al., 2020) must be taken into consideration as they are tion, due to the positive effect of the polymer modification on retaining vola-
major determining factors for the degree of PAH sorption to plastics, the tile particles, it is suggested that polymer-modified bitumen can reduce target
overall findings suggest that plastics do have the capacity to absorb PAHs compounds up to 80–90% compared to neat bitumen. However, more study
depending on their level of hydrophobicity even at ambient temperature is needed on this latter aspect.
(Müller et al., 2001; Wang et al., 2021).
While the current study employs high working temperatures (160 °C to CRediT authorship contribution statement
200 °C) instead of low temperatures (5 °C to 30 °C) to investigate the sorp-
tion of PAHs using plastics, the literature presented is sufficient to conclude Yeong Jia Boom: Conceptualization, data curation, formal analysis,
on the PAH sorption capabilities of plastics that has contributed to the re- methodology, validation, resource, writing – original draft. Marie Enfrin:
duction of total emissions when plastics are introduced in bitumen produc- Data curation, formal analysis, investigation, writing – review & editing.
tion. However, with the use of recycled plastics instead of engineered Stephen Grist: Resources, validation, supervision, writing – review.
polymers, there is a theoretical tipping point of using these plastics at Filippo Giustozzi: Conceptualization, funding acquisition, project admin-
higher temperatures as exceeding temperatures above the melting point istration, supervision, writing – review & editing.
may cause plastics to deteriorate and break down, leading to an increase
in PAH concentrations (Yamashita et al., 2009). Additionally, the recycling
process of plastics from their source could potentially contribute to the ac- Declaration of competing interest
cumulation of PAHs in the end product; this is attributed to the level of con-
tamination pre-processed (Alassali et al., 2020; Wang et al., 2021). The authors declare the following financial interests/personal relation-
Ultimately, yielding higher PAH levels when added into the production of ships which may be considered as potential competing interests: Filippo
recycled plastic modified bitumen. Giustozzi reports financial support was provided by Austroads Ltd.

4. Conclusion and recommendation for future work Acknowledgements

The study investigated the emissions of recycled plastic modified bitu- This work was supported by Austroads Ltd. under project number
men with conventional C170 grade bitumen, A35P and A10E polymer- APT6305. The authors are grateful for their financial support. The opinions
modified bitumen as a reference via air sampling according to NIOSH expressed therein are of the authors only and any error remains on the sole
5515 for PAHs and Method 0031 for VOCs. Analytical methods modified responsibility of the authors.
from Method 8260D for VOC and Method TO-13A for PAH analyses were
employed. This study showcases an extensive overview of the use of differ- Appendix A. Supplementary data
ent polymers obtained from different sources, various polymer content and
blending temperature, and repetitive testing. A total of 138 sample runs Supplementary data to this article can be found online at https://doi.
were conducted inclusive of replicates. Based on the test results and discus- org/10.1016/j.scitotenv.2022.155037.
sion, the following conclusions were drawn:
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