Professional Documents
Culture Documents
SH I P BU I L D I N G
A T R E A T I SE
T H E S T R U C TU RA L D E S I G N A N D B U I L D I N G
OF MO D E R N S T E E L V E S S E L S
TH E WO R K O F C O N S TR U C TI O N , F R O M TH E MAK I N G
O F TH E RA W MA T E R I A L T O T H E E QUIPPED
V E S S E L, I N C LU D I N G SU BSE Q U E NT
U P - KE E P A ND R EP AI R S .
A . C A MP B E L L H O L MS
M E MB E R O F T H E I N S T I T UT I O N O F N AA A H
V L RC I
I T E C T S A N D O F T H E I N ST T U T I O N
OF E NG I N E ER S A ND SH I P B U I L DE RS IN SCO T L A ND
’
S U RVE YO R T O L LO Y D S R EG I S T E R O F S H I P P I NG
IN T WO VO L UM E S
V O LU M E I . T E XT
LONG MA NS , GREEN , A ND CO .
3 9 P A TE R N O STE R R O W , LO NDON
N E W Y O R K A N D B O M BAY
1 0
9 4
A ll rz g/z ts r eser ved
P R E FA C E
IN
”
sub mitting this work to the public I do so with the hope that it will
,
find the sphe re of use fulness the contemplation o f which has been my sole
,
only from the circumstance that there is no other published work dealing
in an exhaustive way with the practical questions and operations o f modern
shipbuilding I have attempted to supply this want so that those who
.
,
that those who wish to obtain accurate and full knowledge o f this kind
may readily do so While avoiding anything o f an ab struse nature I have
.
,
to the fundamental matters which govern the structural design the various
stresses to which the hull is exposed their straining tendency and the
, ,
by itsel f and each one from three points o f View v i z its purp ose in the
, , .
and govern it may be said all merchant shipbuilding practice they are
, , ,
previous to the actual building work the qualities o f the ship are decided
,
upon and every part designed and measured on paper The manufacture
, .
and mechanical quali ties o f mild steel are also dealt w ith at some length ,
a proper kno wledge o f this being an important matter to those whose duty
it is to deal with the material in the shipyard Finally I may say that .
,
every impor tant matter a ffecting ship construction has received more or
less detailed attention .
text to other par ts o f the book where it may be noticed in some other
,
connection A t the beginning o f the book there will be found a list o f the
.
The writing o f this work and the preparation o f the numerous sketches
, ,
have occupied all my leisure time fo r some years and as the art of ship ,
book in a thoroughly up¢ o date state has greatly delayed its publication
~
'
A . C A M P B EL L H O L MS .
M a rch , 1 904 .
C O N TE N TS
P A RT I .
C HA P TE R
I . a I NTR O D U C TO RY
IL O L O N G I T U D I NAL STR E S SE S, DES IGN A ND A R R A NG E ME NT
OF LO NG TU D NA LI I P A RTS , E TC . A rt . 6
I II . G TRA N SV E R SE I G N ND A RRA N G E M NT O F
S TR E SSE S, DES A E
TR A N SV E SE A RTS L O N G I TU D I N A L A ND TR N SV E R S E
R P , A
SY ST M S O F C N STR U C T I O N C O M A R D
E E TC
O P E , . A rt . 19
IV . C LA S I FI C A T I O N SO C I T I E S R U L E S O F C O N STR U C T I O N
S E , ,
M TH O D S O F A SS I G N I N G SC A N TL I N G S E TC
E , .
V . 0 D I FF N T TY P S O
ERE V S ELS TC E F E S , E .
VI . FR E E B O A R D , E TC
VI I . K E E L S, K EE LS O N S, E TC .
VI I I . F R A M E S , FR A M N G , I E TC .
IX . S DEI I ST U C T U RA L
STR N G E R S , R A R R A N G E M E N TS A G A N ST I
P A N T I N G C O LL I S I O N E TC
, , . Art IOI
X . SH E LL P LA T I N E TC G, .
XI . B EA M S , E TC .
XI I . P IL L A R S, E TC .
XI I I . D E C K S, D E C K P LA T N G , I E TC .
XV . WATE RT I G H T SU B D V S O N , I I I B U LK H E A D S , E TC .
X VI ; MA C H I N E RY CAS N G S , I DE C K O P E N N G S, I E TC . A rt . 219 20 1
X VI I . M A C H I N E RY SP A C E, C O AL B U N K E R S, C OAL NG I A R RA N G E
M E N TS, E TC . A rt . 2 28 2 07
R U D D ER S, E TC .
XX L . R IV E TE D I
JO N TS , R V E T N G , I I E TC .
XX I I . r I
C A U L K N G , TE ST N G I T A N K S, E TC .
XX I I I . WOO D D E C K S, C A U LK I NG ,
CE I LI NG , C AB N I B U L K H E AD S ,
S KY L I G H TS ,
E TC .
XX I V . B I LG E K E E LS , R O LL N G , F E N D E R S, I E TC .
XX V . B U L WA R K , R A I L, D EC K I I
F TT N G S , H A TC H WAY S, C A RG O
P O R TS , DE R R I C K S WI N C H ,
E S, E TC . A rt 3 5 7 .
335
C O N TE N TS .
CHA PTE R
P A GE
XX VI . M A STS A N D SP A R S, R I G G I NG M C , .
A r t 3 75
.
35 1
S TE E R NG I G EAR, E TC .
A rt 3 8 7
.
365
XX VI I I . WA TE RT I G H T DO O R S , MA N H O L E S , E TC .
A r t 40 7
.
3 83
XXX . VE N T I T I O N R R I G E RA TI O N I N SU LAT I O N S I D
LA ,
EF , ,
E
L I G H TS H EAT I N ETC
,
G, . A r t 440
.
410
XXX I . R US TI N G F W I NG
,
A NT I C O R O S I V E A N D A N T I
O L ,
- R
FO U L I N G P I N T COP P H A TH I N G
A C E M NT S, ER S E , E ,
A SP H A LT, E TC .
A rt 4 5 7
.
42 5
P AR T I I .
XXX I I . D RA W I NG O FI C A ND MO U LD LO FT O P E RAT I O N S
- F E -
,
L AY I N G O FF P E A R I N G TH E P LA NS O DE R I N G
-
,
R P , R
T H E M T R I AL E TC
A E , . A rt 4 78
.
44 9
X XX I I I . o BE N D 1 NG TH F AM S SC R I V
E BO DS B ND I NG R E ,
E AR ,
E
SLA BS, E TC . Ar t 48 3
.
459
XXX I V . TE M P LA TI N G , P R E P A R I NG C E LL U LA R D O U B LE B OTTO M
B Y TE M P L ATE , E TC .
XXX V . MA K I N G K E E L S, STE M, B U L K H EA D S, B EA M S , E TC .
XXX VI . A R R AN G N G I TH E STA G N G , I L AY NG I TH E K E E L,
E R E CT N G I A ND FA I I N G R TH E FRA M E S A ND
B E AM S, F TT N GI I K E E LSO N S, S DE I ST R I NG ERS ,
TA N K TO P , D E C K P LA T N G , I ETC . A r t 50 4
.
49 9
XX X VI I J S H E LL P LA T N G , I SHEER I NG TH E L A N D N G S, I P R E P AR
I NG A N D F TT N GI I TH E P LA T ES , FRA M E I
L N E RS,
FA I I N G T H SH
R TC E EL L , E . Art 5 19
.
5 16
XXX VI I I . M ST M A K I N G L AY I N G O FF TH STE N MO U LD I N G S
A ,
- E R , A rt 5 2 8
.
5 34
XXX I X . S H I P Y A RD M A C H I N TOO LS E A r t 5 30
.
54 1
XL . PR A R I N G TH E SL I P W Y S
EP L A U N C H I N G E TC A , , . A r t 5 43
.
55 1
XLI . ST E L M K I N G
E A M C H AN I CA L Q UA L I TI E S TE STS
,
E , ,
ST EELC A ST I N G S ST L N D I R O N FO R G I N G S ,
EE A ,
A N N E A L I N G E TC , . A r t 54 6
.
560
AP P E NDI X .
I
ST FFN E SS O F B EA M S Art 5 72 .
587
I ND E X
P RA C T I C A L S H I P BU I L DI NG
C H A P TE R I
Ar t 1 . . U ntil
ab out 1 8 40 practically all vessels were of wood By that time .
great perfection had been attained in the use of this material but its possi ,
E ven when of this moderate si z e to make wood sea going Ships quite s trong ,
-
enough is impracticable for as the numerous short pieces o f which they are
, ,
large and permanent deformation of the hull so much so that I n old ve s sels ,
the keel line often departs some feet from the straight bending upwards in ,
accustomed to wood s couted the idea of iron sea going vessels they had -
,
accidental stoppage o f some o f the early vessels during the launch which ,
involved their taking at low tide a bridge like position supported at either
, ,
-
,
ship could have with s tood s uch trea tment when lying afloat immediately
after launching they were often found to have bent some inches from the
,
structural parts are more or less subsidiary their purpose b eing to sti ffen ,
and support it I n small boats the shell plating alone may suffi ce excellent
.
lifeboat s are made whose essential structure is two sheets of thin steel one ,
fo r each S ide pressed to the desired form and united to a continuous bar
, ,
forming the keel stem and ste m post I n a large vessel the shell is com
, , .
a structure would of course lack many other essential qualities The hull
, ,
.
of a sea going vessel must have strength and rigi dity such that when deeply
-
,
fluid pressure tending to collapse the sides or force up the bottom may
amount to many thousands of tons ; and together with this ever present ,
-
of stress caused by violent blows from stormy seas pitching and ro lling ,
B
2 P RA C TI CA L S H I P B UI L DI N G .
[Ar t 2
from side to Side and lying bridge like across the w aves Though sub
,
- . .
become loose admit water and finally give way Also in a steamer i f the
, ,
.
, ,
machinery w ith its Sha fting etc were bolted to a hull not per fectly rigid i t
, , .
, ,
could not run with the un failing precision so essential to the safe performance
of long voyages .
disposed both transversely and longitudinally ; and further the two sides , , ,
thus sti ffened must be united by cross beams to hold them at fixed distance
,
taining the same general strength the arrangement o f the framework might ,
.
, , , .
the shell might indeed become self supporting but o f course so great a
, ,
-
, , ,
p o rti o na te l
y massive although they would preserve the form of the hull as
,
a whole they would not give suffi cient local stiffness to the plating in order
,
that this might not yield between them it would still require to be ,
excessively thick .
her s ize and first cost Small size or tonnage is advantageous for it .
means that the rateable value upon which the dues —a constant source of
,
—
exp nditure are charged is small ; if b ulk y light cargoes are carried how
e , ,
ever the vessel s size or tonnage also mea s ures her carrying capacity so
,
’
the first cost in the matter o f material but increa s es ever afterwards the ,
weight saved in the hull permits o f the conveyance o f one ton more o f
cargo When competition is keen and freights may be just sufficient to pay
.
commercial e fficiency .
C o s t o f c on s t r u c t i o n i s ma de up o f two item s — m a t e ri a l an d
w o r k m an sh i p The latter is the more important ; it i s dependent to a
.
whether of Simple or complica ted form and whether easily and expeditiously ,
these two conditions are opposed if the one is great the other is small a ,
one havmg numerous parts slender but efficiently formed and disposed fo r , ,
capab i lities that it is always desira ble to reduce the weight o f the hull ,
even though the first cost be slightly increased by the greater number and
Ar t 5 ]
.
P RA C TI CA L S H I P B UI L D I N G .
3
very slender parts the resulting structure would have little endurance ; it
,
would be unable to withstand the e ffect o f wear and tear ; the wa s ting
tendency of corrosion and the bumps and blows of active service would
cause such ra pid de tcri ora ti o n as soon to involve costly repairs and Shorten
'
the vessel s period of use ful existence I n warships where wear and tear
’
.
,
these vessels a light hull is essential and i s s ecured— o ften at high cost in
.
e fficient manner .
alter the form of the transverse sec t ions A lone however they would give .
, ,
but imperfect rigidity ; if conjoined only through the medium of the shell
plating each one would practically be independent of those adjoining and
, ,
there fore that they may give a combined and consequently a powerful
, , , ,
Side stringers These bind them rigidly together so that no frame may
.
,
contact with the shell at intervals of about two feet They constitute the , .
main skeleton of the hull the shell plating and other parts b eing fitted to it ,
a s a groundwork The latter ( termed keels ons when on the bottom and
.
,
si de or lzola s tr i nger s when on the side ) are fitted in contin u ous lengths
’
within the transverse They are wider apart and form as it were a sup .
, , ,
required they are connected not merely to the inner surface o f the trans
,
, , ,
the Shell ( see P late The lower part o f each transverse frame lying ,
across the ship s bottom is made exceedingly strong compared with that
’
,
on the side for the b ottom must sustain the weight o f heavy cargo and is
, ,
plates termed floors For a similar reason the longitudinal frames of this
,
.
part are made stronger than those on the Sides The one directly over the .
— n t ee l n v e t l e —
keel the ce r e k so or r i ca ke l is exceptionally mas s ive I t might .
the principles governing girder design A lso every structural part of the .
,
y
t o si gn if th e d e fo rmati on i n d uce d by th e e tern a l s tre ss o r fo rce ; o r , i n a co mpo un d x
p l v p v
s truc ture , th e re a ti e sli p i ng m o em en t th at m ay o cc ur betw i t i ts co m o n e n t
p ar ts x .
4 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5
part resists de formation and the arrangement o f the various parts best
, ,
suited to their special duties it is evident that a kno wledge o f the laws ,
that rea ders un familiar with these matters ma y grasp the necessary pri n
c i ple s the subject is treated in an elementary fashion in th e A ppendix
,
.
essential These forces may b e divided into two broad classes lon gi t u
.
,
mation bending the hull as a whole ; the latter to distort the form of the ,
how longitudinal bending stresses may arise and the circumstances which ,
F i t or ti g i v ti g ti
n eres n th bj t f l gi tudi l b di g t
n es a on s o n fe su ec o on na en n s resses, r e ere n ce
m y b m d t th f l l w i g
a e a e o m g th
e
po
p o S i E n
J ,R d a M m on t tio er a e rs : r . . ee
’
s e oi r o le
R y l S i ty
o a 871
oc e ,T 1 I t t t
.
q l A /i i t t
r a n s. F d 8 74 ; Si W
n s z n zon
’
a oa
'
rc ec s : rou e, 1 r
H Whi t
.
1 8 77 J h 1 8 74—77 ; Smi th 1 88 3 ; R d 1 89 T I ti t t f
—
e, o n, ea 0 ran s ns u i on o
1 8 78—
.
, , . .
E gin d S / ip lmi ld
n eer s an S tl d A i
z er s 79 ; B
zn i l 1 8 93 9 4
co an T : rn so n , es, . ra ns.
N t/ E t C z- t I ti t ti f E gi d Sl p/ m i ld w B g tr m d Pi d
8 88 —
or as oa s ns u on o n n eer s an a e er s o an an ,
1 8 9 ; K d l 1 892-9 3 en a , .
P R A C TI CA L S H I P B UI LD I N G .
C H A P TE R I I .
Art . 6 a stranded vessel rested high and dry each end upon a
. If ,
rock as shown in Fig 4 P late I the hull forming a bridge girder would
, .
, , , ,
tend to sag i e bend downwards in the middle Th e fore and aft material
, . . .
- -
make it buckle up ; and that on the lower part tensile stress tending to , ,
H ere the ship tends to flag the stresses on the material being reversed ,
.
be evident fro m Figs 1 and 3 which depict a vessel floating amidst waves
.
,
or the buoyancy o f water must equal the weight of the hull and contents ,
but in the latter case owin g to its better fore and aft distribution the
,
- -
,
I n Fig 8 the weight over each barrel causes neither hogging nor
.
sagging stresses for the buoyant e ffect of the latter is equal to and
, ,
fo r while the buoyant e ffect acts at the ends of the plank the load ,
acts at the middle ; and conversely in Fig 1 0 hogging stre s ses prevail , , . .
the length it does so gradually every part of the hull and cargo receiving
,
some support— not neces s arily a balancing one — directly from belo w I f
,
.
,
for instance only one hold amidships were filled with heavy cargo and all
, ,
the others were empty it is clear that the weight o f the loaded compart
,
the ves s el s ends and consequently the hull would tend to sag j ust a s if it
’
, , , ,
the s urplus buoyancy o f the midship part and hogging stres s es would ,
prevail .
the ves s el s dimensions and her condition as to loading They are most
’
, .
intense when the waves are high and have a length from crest to cre s t , ,
equal to that of the Ship itself ; and they are greater in long shallow vessels ,
than in shorter deeper ones A s j ust seen the weight and distribution of
, .
,
the cargo have a commanding influence ; heavy weights towards the bow
and ste m or absence o f weight amidships intensify hogging s tresses and
, ,
A ccording to the loading some parts of the hull may su ffer sagging stres s es
,
and others hogging ones I n all vessels the extreme ends are heavi er than
.
tendency When loaded uni formly with homogeneous cargo the wei ght
. ,
and corresponding displacement in way of each cargo bold are u sually fa i rly
well balanced I n the region o f the machinery however the hull and con
. , ,
tents— the engines boiler s and coal — usually represent a lesser we i ght than
, ,
the local load displacement the di fference becoming more marked towards,
the end of a voyage when the coals are con sumed from the bunker s A n d
,
. ,
on the other hand when the vessel is in light trim the weight of the
, ,
.
,
and the unloaded buoyant ends may result in severe s agging stresses ;
, ,
exceedingly localized the tendency may be not so much to bend the hull
,
hea vily laden hold s occurred alternately the b ottom o f the hull in way of , ,
from within would tend to move upwards from bulkhead to bulkhead and
, ,
accentuated and reduced as the water pre s sure in way o f each hold was
increased or diminished by variations in the draught due to passing waves ,
A rt 7
. I f when subj ected to h o ggi n g o r s a ggi n g s t r e s s e s the
.
, ,
position o f the supporting pressure s and the weight o f the hull are known ,
such investigations were made b u t to simpli fy the calculation the hull was , , ,
as su med to occupy a high and dry position poised upon a rock amidship ,
the intense local pressure of the rocks V essels are often accidentally .
stranded on a bank but a s they are usually fairly well water borne the
, ,
when heavily laden and while rising and falling amidst high waves I n .
v e stiga ti o n s toward s this end are frequently made but while very instr uctive ,
particular ship ; for not only are importan t conditions as to length and
height of wave arbitrarily chosen but many complex matters regarding wave ,
treatment and which greatly influence the re s ults are o f necessity neglected , .
o f the hull that it w ould have the precise s trength compatible with any
chosen margin of safety Treating the ve s sel as a girder poised high and .
, ,
dry between supports then if the hull were prismatic and uniformly loaded
, , ,
the bending moment amidships in foot tons would be one eighth of the ,
-
,
-
that in the case of a loaded ship afloat amid waves O f the largest Size likely ,
is found that in most well constructed Ships the strength of the hull is -
su ffi cient to leave a fair margin of sa fety under all but very abnormal con
d iti o n s a tensile strength o f seven tons per square inch of the steel being
,
seldom attained .
wave o f her own length and in height one t wentieth of her length When ,
-
.
more severe than the corresponding sagging stress chiefly owing to the fact ,
that a fter a long voyage when the midship coal b unkers are empty the ,
’
,
hull is disproportionately heavy towards the ends just where it receives the ,
least support I n making the ca lculation an outline o f the wave is drawn
.
,
2
,
in such a position with regard to the hull that the irregular volume which
it cuts o ff is equal to the displacement in still water The forces of buoyancy .
and the opposed weight o f each small contig uous transverse section of the , ,
hull are then computed and their di fferences being obtained the bending , ,
girder the tensile or compressive stre s ses that the structural material will
,
Art 8 But the assumption that a ves s el displaces the same volume o f
. .
water on the crest or hollow of a wave as in still water is not correct The .
more buoyant so that a lesser immersion is required for the same e ffect
,
.
1
A n a cc o un t o f so me p ra c ti cal e pe ri men ts i n thi s di re cti o n w ill b e fo und i n Mr x .
l
P hil ip s p ap e r, Tr a n s I n stztn ti on of N a v a l A r c/zi tects , 1 8 9 1
’
. an d a th e o r e ti ca l co n si d e r a
j p l
ti o n o f th e sub ec t w i l be fo un d i n a a pe by M r S tan bur a n d th e late Mr R r
ead , . y .
2
l ’
ll . .
vl
Mr Th ea rle s w o rks o n n a a ar chi tec ture , a s a so i n so m e o f the pape rs a lrea d c i te d ,
.
’
l y
n o tabl y
th a t o f th e la te M r ohn , Tr a n s .J
I n sti tuti on of N a v a l A r c/z ztects , 1 8 7 7 , a n d o f
.
. l
P ro f Bi e s , Tr a n s I n sti tu ti on of E ng z n eer s a n a S / np bn i la er s i n S cotla n d, 1 8 93 94
.
’ ’
-
.
3
See M r Sm i th s p ap e r, Tr a n s I n sti tuti on of N a va l A r ch i tects, 1 88 3
’
. . .
Art 8
8 P R A C TI C A L S H I P B UI L D I N G .
[
actual sa gging moment may only be about one half that found by cru der -
calc ulations and while hogging stresses are also found to be less the
, ,
,
di fference in their case is only about half as great These very large .
straining .
I t may be readily shown how the water of a wave crest and that o f th e -
w ater . The buoyant e ff ect of a fluid depends on its we i ght ; salt water 15
lead floats in it A bucket o f water when shot into the air has Vi rtually , ,
—
.
no weight during the flight a piece of iron or cork also Vi rtually Wi thout
weight —will remain wherever it may hap pen to be at or below the surface ,
.
I n the same way a man jumping over a fence with a we i ght on h i s back
,
att ached to a cord be swung round in a vertical circle its we i ght when at
, ,
the bottom o f the swing as evidenced by the pull on the cord may be very, ,
much greater than the actu al while at the top it may appear to have no
weight at all No w in accordance with the tr oc/zoi a a l wave theory now — ,
’
.
,
those of the bottom an increase The orbital motion is Slo w so that the .
,
loss and increase in weight is not so great as in the suggested case of the
cord and weigh t or the bucket of water moving freely under the force of
gravity but it is suffici e nt to a ffect appreciably its power o f supporting a
,
vessel s hull ; to receive the required support this must sink more deeply
’
,
in the crest and less deeply in the hollo w I t follows there fore that when .
, ,
a vessel lies across a wave crest the support given at the deeply immersed -
,
’
midship part and that at the little immersed ends are rendered le s s
unequal and consequently the bending e ffect on the hti ll i s less intense
, , ,
A part from its e ffect on the buoyancy of wave water the circum s ta nce -
,
that a m a ss o sc i ll a t i n g i n a v e r t i c al p a t h v i r t u ally l o s e s a n d
, ,
to any one who ha s been at sea in rough weather Standing towards the .
end o f the vessel one may be almost lifted o ff the deck at the top of an
,
upward heave and at the bottom feel one s s elf abnormally ponderous
,
’
.
e ffect Small sailing boats heel over and more readily capsize when on a
.
-
wave crest their virtual lightne s s having the e ffect of a loss o f ballast
-
, .
does not rise to the waves like a raft I t may happen ho w ever should a .
, ,
suitable series o f high waves be encountered that although not rising much , ,
to the first She may do so more and more as each succeeding one gives her
,
—
an additional impulse ju s t as a weight suspended by a piece o f elastic i f ,
subjecte d to small but suitably timed pushes will oscillate through gradually ,
( Art . A lthough
practical experience is thus the ruling factor in deciding
the most suitable structural design this nevertheless l s a rrange d l n con , , ,
, , ,
s
d e i gn of ships large and small ( see P late ,
i n i t s r e l a t i o n t o the
lo n gi t u d i n a l s t r e s s e s just considered A ll vessels resemble more or
—
. ,
design typical o f strength and rigidity I n small vessel s the lo ngi tudl nal .
stresses are usually unimportant and so in their structural des ign no spec i al ,
plating the deck stmnger and the conj oined sneer str oke ( a wood deck i s
,
'
and sti ffness require d to give a substantial hull t hat will resist the wear and ,
tear bumps and blows and local stresses o f active service amply sat i sfy
, , ,
do the longitudinal stresses and in the arrangement and di spo smon of the ,
completing the upper flange so that the deck like the bottom becomes a , , ,
plated surface The hull is then practically a tapered tub e a form well
. ,
fails at the part where the bending e ffect is greatest i e at the centre o f ,
. .
amidships and so here the stresses are greatest ; thence they gradually
,
towards the ends it tapers in breadth and the shell and all lo n gitudinal ,
on the midship portion ; thus w hen deck plating is first called fo r only the
’
, ,
’
midship part is plated ( see P late 8 6 ) with increased dimensions the entire ,
deck is plated and then a s econd and a third plated deck may be
,
similarly introduced .
I f the strength d iminished from midships towards the ends in the same ’
point than an o the r The strength however does not decrease in this
'
.
, ,
deeper and is assisted by the longi tudinal material of the bri dge ; but just
at the ends of the latter there is an abrupt stoppage o f longitudinal material
and a sudden reduction in depth and so although the bending moment , ,
may be smaller here than amidships the hull may nevertheless be more ,
severely tried But further the mere abruptness o f the discontinuity may
.
’
, ,
la rly in large vessels and those which cross the stormy North A tlantic .
and bul wark plating may become loose or more rarely the plates may , , ,
in the riveting o f the gunwale bar or in the rivets connecting the bul wark ,
to the sheer strake and those in the fore and aft seams of the bridge side
,
- - -
plating The bulwark rail being the highest part of the hull at this its
.
, ,
wea kest section is one o f the first parts to indicate exce s sive stress by
, ,
stress is provided against by doubling the sheer strake fo r about twenty feet
across the weak spot— the ends o f the bridge poop or quarter deck ( Fi g , ,
-
.
I 3 P late I
, A lso the bulwark plate which unites with the bridge side is
,
rivet s ; the bridge landings are double riveted at this part and in large ,
vessels the deck stringer plate may be doubled and the end j oints in this ,
to increase the natural weakness o f this spot by piercing the bulwark plate
th large freeing ports i f it is it should be locally doubled I t is common , .
to find the bulwark plate cracked the fracture originating at the sharp , ,
square corners o f the port A lso if there is no bulwark the lower strake .
, ,
o f the bridge side plating should extend for a fe w feet beyond the bridge
-
,
termi n al plates should be tapered or curved and the rail bar should be ,
A b ri d ge h o u s e is usually regarded a s a m e r e s u p e r s t r u c t u re 0 11
-
the hull proper ; not only is it o f Slender construction but in its structural , ,
design continuity o f fore and aft strength is not always s tudied ; it s side
,
- -
plating fo r instance may o ften be cut almost entirely away by large gang
, ,
way doors ( see Figs 7 and 8 P late No w not only may such a deck
.
, ,
erection seriously a ffect by its di s continuity the strength of the hull but
, , , ,
when it admits of the stowage o f additional cargo its pre s ence may result ,
cases there fore it may be necessary to double the entire midship portion
, ,
’
accordingly in such cases ( when the bridge exceeds one fi fth the vessel s
,
-
’
constructed then the Sheer strake need not b e doubled in way of it ( see
,
Fig 8 P late
.
,
the bridge deck slightly thickening the side plating double in place o f sin gle
, ,
I n vessels whose le n gth is great compared with their depth the a ppli ,
Lloyd s R ules regard the matter in this way fo r they require such vessels
’
which have a s u p e r s tr u c t u r e o f li gh t s h e lt e r o r sh a d e d e c k t yp e I t - .
outer flange increase the moment o f inertia o f the cross section les s than i t -
increases the distance o f the outermost layer from the neutral axis such ,
ad dition will not increase the strength o f the girder ; for when subjected to ,
a gradually increasing load the slender outer flange will su ffer excessive ,
stress and fracture at an early period and the resulting increase in duty or , ,
li ght superstructure built upon a full scantlinged hull may su ffer a more
severe stress per square inch than would the upper plating ( sheer strake ,
etc ) o f the hull below were the light superstructure not there ; that is to
.
,
say contrary to what is usual in a girder should the upper part o f the hull
, ,
fracture the remaining part below while having a slightly greater duty
, , ,
would nevertheless su ffer a smaller stres s per square inch than the part
, ,
just fractured did I n vessels having a long bridge house or shelter deck
.
-
this weakness is sometime s observed the thin deck or side plating of the ,
erection straining or fracturing while the stout plating of the hull below ,
suffering excessive longitudinal s tress may not contribute use ful longi ,
introducing in the structural design breaks in the fore and aft continuity o f ,
- -
expedient fo r between the breaks the original conditions still prevail and
, ,
generally adopted .
that considerably more yielding may occur in the latter case for parts ,
seriously strained may shirk the stress by buckling U nder tension a taut .
,
part cannot shirk its work ; it must resist stretch or fracture But it is , , .
plate and each j oint is one moment a ffected by the one kind of stress and
the next by the other O f course in the case of well fitte d butted joints .
,
-
smooth waters on making her passage out across the Ba y o f Bisca y met
, , ,
Wi th long waves and broke in two apparently from excessive compressive ,
Se c M r P ur i s p ap e r,
. v
O n Me ej ect of dep t/t on t i l e s tr engt/t of a g i r der to r es i s t
’
ben di ng s tr a w s , ”
Tr a n s I n sti tu ti on qf N a v a l A r c/z i tects , 1 8 7 8 ; a lso Mr B i e s pa p e r ,
.
’
. l
O n Me st r eng t/t of la rg e I n st/t n tzon of E ng i n eers a n d S/ u é n i lcler s i n S cot la n d,
p
I S9S- 9 4 .
S ee the a te M r lohn s
’
p ap e r ,
“
O n Me s t/ a zn s o
. J f i r on sl aps , Tr a n s I n sti tu ti on of .
N a va l A 1 8 77 .
Ar t 1 2]
. P RA C TI CA L S H I P B UI L D I N G . 13
stress at the upper works the structure here being in no way fitted to with
-
,
stand severe stress Another case is that of an oil steamer built with a .
-
,
l
light Shade deck superstructure I n this ve s sel the sagging tendency pro
-
.
,
duce d in still water by filling the midship oil tank s while the others were
’
empty was such as to impose a stress o f five tons per square inch on the
thin shade deck stringer plate H ad it been a tensional stress it would not
-
.
,
have declared itsel f but bei n g compressive it was sufli c i en t to cause the , , ,
thin plate to buckle down between the beams The same e ffect ( due to .
and those having long bridge houses O f course as just noticed the -
.
, ,
actual failure o f a light superstructure would not n eces s arily a ffect the
integrity of the main structure below .
o f t h e d i ff e r en t p ar t s o f t h e h u ll i n r e s i s t i n g t e n s i l e a n d c o m
iron more reliable and uniform in every respect ; but although under
,
tension it i s about 5 0 per cent stronger under compression the one may .
,
e ffect C ast iron for instance is very brittle yet when resisting com
.
, , ,
s tress toughness is still a valuable quality ; for when Slender parts are
,
s ubjected to exce s sive endwise compres sion they fail by side bending
or buckling long before the ultimate crushing strength of the material is
,
reached and in the case of a tough material such as steel should actual
, ,
common to inferior iron The m ild steel o f the present day is practically .
o ffer resistance any that were bent or b u ckled could give none until pulled
taut which of cours e would not happen until the adj oining ones taut in
, , , ,
taut I n the case of thin deck plating for instance supported by beams
.
, ,
four feet apart it is common to find that some o f the strakes do not lie
,
flat but a ss ume wavy undulations between the beams The stringer plate
, .
,
on the other hand is usually quite fair for it is held so by its attachment
, ,
to the sheer strake and being extra thick tends naturally to con form to, , ,
the fair surfac e o f the beams A ccordingly it i s always doubt ful that thin .
,
deck plating would give under severe stress an e ffective resistance ; the , ,
stringer plate would but it might receive little assistance from the adjoining
,
important matter that the component parts o f the structure should be well
put together fairly with one another , .
S M S O K d ll p p
ee r.
“
St i
. . t k t m en T a N t/ E t
’
s a e r, r a n s on an s ea er s ,
”
r ans . or z- as
Coas t I n st/tu iti on o
f E ngi n eer s a nd S lz ip bn i laer s for 1 89 9 3
2 -
'
.
P R A C TI CA L S H I P B UI L DI N G [Ar t 1 2
I 4
.
,
other matters A direct disposition in the line o f stress i s here essent i al
.
,
course a bent pillar is of little value When un fa i r parts are sub j ected to
,
.
tension the conditions as the taut ones stretch tend to i mprove whereas
.
, , ,
, ,
sectional form and by its length between fixe d points When shell or deck .
two frames or beams acts like a pillar ; if the dista nce between i s small the ,
pillar is Short and there fore strong The compressive strength o f a stri p
,
.
inversely as the length This holds good there fore fo r such plated .
, ,
surfaces as are found in ships say plating inch thick held by frames or , ,
R ankin the strength in tons per square inch may then b e taken as equal to
,
compressive strength of deck plating per square inch o f its sectional area
may there fore be doubled either by placing the beam s twice as close
, ,
surface may b e greatly increased The most e ffective way of increasing the .
effi ciency of thin plating under compres s ion is to stiffen it by union with
rigid fore and a ft parts E ven when the latter are discontinuous and are
- -
.
,
sequently only under inten s e s tress I n the case o f the Shell plating this
, .
neutral axis decides which flange o f a girder shall su ffer the more severe
stress it is the one more distant therefrom The neutral axi s ( as regards .
I f therefore the upper part o f a ve s sel s hull were identical with the lower
’
, , ,
it w ould be at mid depth but the upper part is much less massive fo r
-
,
there may be no deck plating and i f there is it is thinner than the bottom , ,
shell plat i ng and much o f it may be cut away by the hatchway s and
, ,
material at the bottom of the hull the centre o f gravity or neutral axis is ,
always nearer the b ottom than the top No w although the sectional area .
,
above and below may be unequal the total tensile stress a ff ecting one or ,
the other ( due to hoggi n g or sagging tendencies in the hull ) m ust equal at
all times the total compressive stress ( otherwise one would prevail and ,
the lesser material above the average s tres s per square inch must be more
,
intense here than below A lso the maximum stress located at the top .
, ,
edge of the sheer strake is greater than the maximu m below acting at the
, ,
lower edge o f the keel for it is proportional in either case to their respective
,
distances from the neutral axis ( Art I t is thus clear that what .
ever be the tendency o f the hull to hog or to sag the stresses tensile or , , ,
compressive will be more intense at the upper part But further in the
,
.
, ,
case o f the bottom not only are they less severe but the structural material
, ,
is better disposed to resist them the frames are always about 2 feet apart ,
whereas the deck beam s may b e four which means as already seen that , , ,
the bottom plating might sustain without b u ckling about twice the com
pressive stress that the deck plating could and this irrespective of the ,
greater s trength per square inch due to its greater thickness and the valuable
sti ffening e ffect o f the intercostal keel s on s As already seen hogging .
,
s tresses are usually more severe than sagging ones and as it happen s that ,
the upper part o f the hull suff ers at all times more than the bottom tension ,
stress .
A ssuming that the material is equally e fficient under tension and com
pression the m o s t e ffi c i e n t gi r d e r is that in which the n e u t r a l a x i s i s
,
a t m i d d e p t h fo r here both flanges will su ffer the same stress and at the
-
, ,
critical moment of failure both will give their ut most resistance I f the .
neutral axis were at say one third the depth from the bottom as it might
, ,
-
,
be in a Ship the upper flange would su ffer at all times twice the stress o f
, , ,
the lower and accordingly at a critical moment when the girder was about
, , , ,
to fail the lower one altho ugh perfectly capable would be unable to exert
, , ,
more than hal f its power A lthough in a ship when regarded as a girder .
, ,
there may thus be a serious discrepancy in the strength o f the top and
bottom there is none when its all round duties as a ship are considered
,
-
.
sustain the entire hull and s hould accidental groundi n g occur the pressures
, , ,
the upper part there is no demand for such massiveness fo r here the ,
A r t 14 A s vessels i n c r e a s e i n s i z e so do the b e n d i n g t e n d en c i e s
. .
,
only planked which procedure apart from the increased strength due to the
, ,
added material improves the e ffi ciency o f the hull as a girder by reducing
,
the discrepancy in the massiveness o f its top and bottom flanges The .
course if the depth were increased and the length unaltered the hull would
, ,
1
I n a so li d r ectan g ular bea m th e stre ng th ari es a s the squa re o f th e d e p th , but i n a v
bo x -gi rd er , such as a sh i p, i t d o es n o t i n crease so rap i d , fo r he re an i n c r ease i n d e p th ly
do es n o t Si m i a r l ly I l
n c re ase th e se cti o n a a re a o f th e m a ter i a l ; th e stre ng th o f th e side s do e s
i n cr e ase a s th e s ua re o f th e d e th , fo r th e
q p a re re a i n th em se y
es s e n d er re c ta n g u a r lly lv l l
be a ms, but t ha t o f the to p an d bo tto m i s o n ly
i n c re ase d by re aso n o f th e gr e a te r di stan c e
o r le v e r a e o f th e se
g p a r ts fr o m th e n eutra a i s, t e s i m p a s th e d e th
p l x . . ly .
Art 1 4
16 P R A C TI CA L S H I P B UI L DI N G .
[
absolute si z e of the hull also governs the requirements as to plated decks
in a large vessel fo r instance t wo or three may be required not necessari ly
, , ,
—
,
material is only applied to the midship portion o f the hull and principally ’
,
and deck stringer in extreme cases both o f these as also the strake below ,
strake does at all times the most work and under exce s sive longitudinal ,
stress is the first part to fail it may be regarded as the mo s t vulnerable part
,
already seen a prompt and e ffective resistance fro m the deck plating is not
,
always assured but in the case of the deck stringer plate connected as it
,
-
,
is to the sheer strake its e ffi ciency under stress is little inferior to that o f
,
would not act in concert with the central portion in direct union ; they
would be free to shirk their work by vertical stra ining or buckling To .
it o f b ox section ( Fig 9C) or the flanges might b e supported and sti ffened
.
,
by vertical staple angles and longitudinal edge bars ( Fig 9B) The bottom . .
o a ship
f — —
viewed as the lower flange is particularly e fficient because it is ,
well sti ffened by the keelsons or lon gitudin als and is held to its work
between the ve s sel s sides —the webs —by the rigid floors The deck on
,
’
.
,
the other hand resembles an abnormally wide and ill supported flange
,
-
.
flexibility of the plating between the beams and of the beams themselves , ,
side s ; the marginal parts contiguous to and rigidly held by the sides
, , ,
act in prompt concert therewith ; but toward s the centre the c o operation -
becomes less and less perfect I n large vessels where a special degree o f .
,
55. G r ea t E aster n the upper deck was composed of two plated surfaces ,
stringers are fitted below the deck ( see Fig 1 8 P late 1 2 and P late .
, ,
When firmly held by pillars the e ffi ciency of the deck as an upper flange ,
flexible plating between the beams sti ff ened by it s direct connection with ,
vessels there is u s ually a long midship deck house the mere union o f ’
-
,
which with the deck plating may greatly increase the effi ciency of the latter ,
extreme and their cargo is usually well distributed fore and aft I n
,
.
when heeled over by the wind a ship should at the same time lie acr oss and , ,
plunge into the trough s of the waves the uppermost gunwale and lower ,
most bilge being unconnected by a rigid vertical web would tend to shirk
, ,
.i e the hull would tend to collap s e as a whole opening and closing the
.
, ,
tendency can only be re sisted by the sti f fness o f the connection o f the deck
with the Sides and that of the sides with the bottom .
sailing ships receive special attention The beam knees are made extra
-
.
stron g and in those over a certain size the bilge strakes are systematically
, , ,
thickened ; also in those who s e small size does not necessitate a plated
,
deck the beams are rendered more e ffective by diagonal bracing ( Art
, .
1 5 3 and P late
From what has now been seen o f lon gitudinal bending stresse s it is .
unimportant ; the two flan ges may b e designed with precision to possess , ,
even the properties of the s teel may be suitably chosen— h arder and sti ffer
fo r parts subject only to c o m pre ssi on A large ship on the other hand .
l
J
, ,
inclined or tossed about by the waves and whether a cargo ves s el whose
, , ,
speed the weight o f the structure must be the m inimum compatible with
,
w h i v tig t d thi
o n es ubj t f u d th t th
a e tr th m t i l f th hul l l u t
s s ec , o n a e s ess o n e a er a o e , c e o a
h ggi g f r
o n tt i d m xim m t
o ce , a gl
a ne f 3 0 f m th u p i g h t
a a d th t i t wu a an a n e o
°
ro e r , an a as
th t g t r th wh i th up i gh t S P f B l
’
en 20 p er . c en . re a e
p p anT en n e r . ee ro . i e s a e r, rans .
f E g
’ ’
I t t ti
ns i u on o S /ifl i l
n i S tl d 1 89 3 94
z n eer s a n a z nz a er s n co an ,
-
.
th w hi l t l f mi g th
1
I n f th
e F th B idg
c ase th
o t g th e f th or r e, e e s re n o e s ee or n e
t i m mb i ft m t i l t i i g 19 p t f b th t f m i
g th
e n s on e e rs s a so a er a co n a n n er cen . o car on , a or n e
co mp i m mb
re ss o n t i 23 pe t gi g t il tr g th
e rs co n a n s f b ut 3 1 % d er cen .
, vi n a en s e s en o a o an
35 5 t p tiv ly
o ns r es ec e .
Ar t 1 9 ]
. P P A C TI CA L S H I P B UI L D I N G . 19
C H A P TER III .
in dry dock or by grounding ; by the pre s sure of the s ea on the sides and
bottom ; by the weight o f localized masse s of cargo not balanced by sea
pressure from w ithout ; by the local collapsing e ffects o f blows st ruck by
the waves accentuated by the vessel s plunging movements ; by rolling o f
,
’
notice first those stresses which a ffect the bottom and ho w the structure is ,
borne through the keel ; and at sea the fully laden hull is supported by
water pressure acting for the most part on the flat of the bottom I n all
, , .
but as the forces then brought to bear may be quite irresistible it would ,
no more trying than that experienced in dry dock The chance of touching .
a bank or bar i s one common to all vessels and while in s ome cases no ,
inj ury may re sult in others the bottom may be seriously damaged d ue
, ,
not sought to secure complete immunity from such accidents ; su ffi cient
strength to re s ist the stresses d ue to docking or grounding on a smooth ,
double bottom ( such as is still adopted in sailing ships see P late s 1 0 0 and -
101
) will be specially considered for it illustrates better the kind
,
of
framework i s specially massive while above the bilge each frame i s a com
p ara ti v e ly slender bar those on the bottom
,
take the form of deep plate
girders ( the floors ) spanning the distance from b i l ge to b i lge A greeably
,
.
with their duty as girders they taper towards the i r ends be i ng deepest at
, ,
the centre where the bending moment due to such pressu res as may be
, ,
which they are liable are illustrated in Fig 3 P late 2 wh i ch dep i cts
.
.
, ,
Art 1 9
P R A C TI CA L S H I P B UI L DI N G .
[
complete collapse o f a vessel s bottom through excessive groun ding pressure ’
U nder local pressure the flo o r s alone would not act effic i ently or in
centre and except in very small vessels two at each side The i r pri mary
, ,
.
binding e ffect on the floors ; by tying these together they establ i sh con
t i n ui ty among adjacent ones so that upward or downward thr sts local u i n
,
,
their application and directly a ffecting only a fe w may be distri buted and ,
met by the combined resistance o f several over a wide area The centre .
keelson being directly over the keel w here upward pressures are most
, ,
intense is more power ful than the others ; it forms an internal keel and
,
, ,
with the keel proper may be regarded as the backbone o f the vessel s
’
longitudinal s trength to the hull as a whole A lthough the floors are most .
this tendency to a large extent for by holding the upper edges at a fixed , ,
distance all must trip together U nder severe pressure however the
,
.
, ,
the out s et This is accomplished by fitting small fore and aft plates termed
.
- -
,
“
intercostal plates betwixt the floors ( as shown Fig ,
”
These are , .
incorporated with the side keelsons o f all vessels excepting very small ones ,
( in which o f course the floors are comparatively Shallow) their upper edges
, , ,
being united to the keelson bars and their lower to the shell by Short , ,
angle s They are not connected to the floors but as their edges are fitted
in clo s e contact therewith—an essential feature — they are perfectly efficient
.
,
side keelson placed merely on the tops o f the floors ( Fig 6 P late
,
is .
,
flexi ble and so can o ff er but poor resistance to deflecting stresses ; but
,
formed into a deep rigid girder the top flange o f which is formed by the
, ,
continuous bars the lower by the contiguous strip of s hell plating and the
, ,
web by the intercostal plates Although the latter may have no fore and .
-
force tending to upheave the bottom while the upper flange is subjected to ,
increase the strength of the keelson owing to the fore and aft continuity so ,
- -
established but with ordinary shallow floors the connection would be but
a poor one When fitted in conjunction with the important centre keel s on
.
a ft compressive stresses-
They also support it .
the frames the latter declaring themselves like the ribs o f a lean animal
,
( Fig 6 P late 3 ) and o f course when fixedly held by interco s tal plates
.
, , , ,
the ends of the floors and to increase the curvature of the bilge this action
is aided by the weight of tween deck cargo and that o f the upper part of ’
-
the hull itsel f all o f which is transmitted to the ends o f the floors vi a the
, ,
Sides and bilge The m agnitude o f the stresses su ff ered at each point of
.
the floor bilge and side were computed for vessels o f di fferent sizes when
, , ,
light and when loaded up to the lower deck b eam s with coal I t was
, .
found that in a small vessel of 1 6 0 tons the tensile stress at the upper edge
o f the floor at the centre line was about 2 tons per square inch when light
, , ,
The tension gradually decreases towards the bilge disappearing a t the lower ,
part o f the curve here there is neither tension nor compression but only a ,
shearing force due to the w eight supported Thence upwards the inner .
, ,
edge o f the frame bar su ffers compression due to the closing tendency o f ,
the cur ve of the bilge ; this gradually increa s es ( w ith sudden accentuations
at the termination o f the floor or reverse bar) the maximum when light , ,
and when loaded being for the small vessel 2 and 4 8 tons and for the
, , , , ,
large and
,
tons Above the bilge the compressive stres s gradually
.
the floors cracked down from the upper edge ; and the fracture usually
occurs at joints o f the reverse bar at limber holes or at rivet holes for the , ,
indicates the necessity of maintaining the strength of the frame and reverse
bar at the bilge by an upward extension o f the floor plates I n cases
,
.
where the bottom is set up by grounding the occurrence o f exces sive com ,
pressive stress at the bilge is o ften Shown by buckling of the inner edge o f
the frame and more particularly the inner edge o f any web frames that
,
may occur at this part for of course being deeper than the frames they , , , ,
suffer more stress When a floor plate bends upwards in the middle its
. ,
ends at the bilge may be conceived to act as pi vots the Shallow frame bar ,
tapering the floor and stopping it at the bilge it is continued in its full ,
depth round the bilge and up the side as a web frame ( Fig 2 P late 7 ,
.
, ,
increased fo r it then acts a s a beam whose ends are fi xed instead o f free .
makes it about 5 0 per cent stronger and fi ve times as sti ff or I n the case . , ,
o f a beam loaded only at the centre twice as strong and four t i mes as ,
sti ff ).
A r t 2 1 The s t r e s s e s i m p o s e d o n a v e s s e l s b o t t o m through
’
. .
1
See
p b y th e aa te M r aR ea d , a n d
pe r e l
n ki ns, T r a ns I n s ti tu ti on o
.
f N av a l J .
Without these all the upper weights tween deck cargo deck houses etc
, ,
’
-
,
-
, .
,
would be transmitted to the ends of the floors vi a the vessel s side s and ’
bilge ; but with a central row o f pillars that portion of the weight lying
, ,
over them is transmitted direct to the keel A s however the beam s are .
, ,
pillars is usually fitted on each side ; these are also useful in reducing
the transverse stresses on the bottom and bilge ; for as by their means ,
much o f the top weight otherwise transmitted to the ends o f the floors
—
, ,
is conveyed to them near the keel where the counter balancing pressure -
are never so severely tried fo r they are subj ect only to sea pressures o f a ,
by the waves These may often be severe but a s they are widespread i n
.
,
framework o f a less massive description than that required for the bottom .
O f course the Sides like the bottom are also exposed to accidental
, , ,
flexible bars — the frames— backed up and bound together by the side or hold
stringers When strained laterally the thin shell plating can o ffer little
.
,
resi s ta nce ; to provide this is the special duty o f the frames But although .
the shell in itself is perfectly flexible its mere union with the frames at once ,
gives to these an immense increase o f strength and sti ffness for the strip ,
of plating covering each one really becomes part of it forming a wide outer ,
flange and greatly increasing its strength and sti ffness ( Fig 1 1 P late .
,
When sti ffened by the transverse frames and held at a fixed distance by
the various decks the vessel s sides are well able under normal conditions
,
’
, ,
resistance The upper deck beams would prevent any collapse at this part
.
-
,
but the sides below might pant i e bulge in and out independently ( Fig ,
1
. . .
4 P late
, and when the vessel rolled they might sway together from side to
“
side or rack as it is termed ( Fig I t will be observed that although
”
both kinds o f straining — panting and racking —are similar in that both
, , .
,
i nvolve bending o f the side yet the former may occur locally and on one
, ,
B Fig 4 P late
, . i f doubled in length say by the omission o f a deck
, , ,
at mid depth they would only b e hal f as strong and only one eighth as
-
,
-
O di i ly th t m P
r na r t i mpl y d i , f r i g t th
e t i i g t d
er i t th
an s e o e n re e r n o e s ra n n en en c e s a e
A t b t it i v i tl y d i ptiv x p i i t w i l l b u d
r . u as s a co n en en escr e e ress o n , e se
h e re i n I ts Wi d e r se n se .
Ar t 23 ] . P R A C TI CA L S H I P B UI L D I N G . 23
sti ff i e they would deflect eight times more under the same bending
, . .
longer frame would su ffer a greater pres s ure than either short one ) I t is .
evident there fore that a vessel s design a s regards the number o f decks
, ,
’
, ,
cau s ing the frames of the b ottom to b e short and those of the s ide long , ,
length o f the bottom frames special reinforcement s are not usually necessary , ,
fo r as the floors have a large margin o f strength any s mall increa s e in their ,
duty would not materially a ffect their general e fficiency I n the case of .
the side frames however as their strength is more clo s ely proportioned to
, ,
the depth o f the vessel s side may so increase their duty as to necessita te ’
stringers the number and size o f which is regulated by the depth o f the
,
in P late 4 .
within the elastic limit o f the material ( should the stress exceed the elastic
limit or in the case of steel about hal f the ultimate strength the material
, , , ,
of the beam would stretch permanently the quality of ductility coming into ,
play ) Sti ffness is therefore a very di fferent quality from strength Two
.
, , .
same s trength as one 2 inches deep and 1 6 inches broad but under the ,
same load it will deflect only hal f as much I f the first is reduced in .
breadth to three inches it w ill only have three quarters o f the strength of ,
-
the other but it will s till b e sti ff er deflecting only two third s as much
, ,
-
.
A lso variations n the size o f a beam may a ffect the strength very di ff er
,
i
ently from the sti ffness ; thus while to reduce the length o f a beam by ,
hal f would double its strength it would increase its sti ffness eight times , ,
i e it would only de flect one eighth as much under the same load
. .
-
.
might su ffer P arts which are associated together for the purpose of
.
not the br unt of the work would fall on the sti ffer Thus in the case o f
, .
,
the two beams ab ove mentioned i f placed side by side so as to assist each ,
other in resi s ting bending pressures the e ffi ciency of the combination would ,
24 P R A C TI CA L S H I P B UI L DI N G .
[Ar t 23
be very poor ; fo r although equally strong the more flexible one would
, ,
only give half the resistance o f the other I f compelled by their union .
to deflect alike the sti ffer would break ( or bend permanently) when the
,
other wa s only strained to h alf the breaking point ; and O f course the , ,
in sti ffening the Shell plating an d supporting the sides against de forming
forces . I t is evident that t h e m o s t e ffi c i e n t s t i ffen e r is the one which
is strongest and sti ffest the former quality varying as the length inversely
, , ,
and the latter a s the cube o f the length inversely N ow the tran s verse , .
,
frames are Short compare d with the side stringers for they only extend ,
from bilge to deck whereas the stringers span the long di s tance from bulk
,
feet long between bulkheads and 1 5 feet deep there were say only one , , , ,
frame and one Side stringer identical in scantlings then although b oth
, , ,
parts when under pressure from without would necessarily yield alike the
, , ,
frame being one fourth the length of the stringer would give 6 4 times
,
-
,
more resistance I t is clear there fore that light side stringers on account
.
, , ,
of their great length and consequent elasticity cannot by them s elves give ,
function their principal duty is to give local support through their binding
e ffect on the transverse frame s I f fo r instance only one frame of a series.
, ,
sti ff that rather than yield it would force these two frames to yield and these ,
in turn would similarly a ffect the adjacent ones so that the resistance to ,
the local pressure would be distributed and result in a minimum stress and
straining of the side .
portant e ffect on their strength and sti ff ness The s ti ffness of a beam o f .
smaller ones composed o f mere bars and having perhaps a greater com , , ,
its mere binding e ffect on the frames o f a ffording direct and useful support ,
to the Side over large areas O n the other hand a s the principal purpose
, .
,
o f the stringers is so to unite the frames as to neces s itate mutual and simul
tan e ous action it is evident that a large number placed more closely
, ,
better general result I n later vessels built to L loyd s rules on the deep
.
’
fra me system a reduction is o ften made in the strength o f the side stringers
, ,
and a s uitable increase made in the strength of the more important frames ,
as to bend the floors upwards say by an inch or so at the centre ) the keel, , ,
fam i l i ar straight line that alone catches the eye it is commonly as s umed
,
26 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 25
athwartship compressive stress the beam acting like a strut tends to bend , , ,
laterally and in doing so may impose a severe side stress on the rivets
,
nearest the edge o f the stringer the gusset plates by virtually shorten i ng ,
the beam improve its e fficiency as a strut and permit of a more extensive
, ,
between the beams the greatest b ending moment and straining e ffect is
,
concentrated at each beam tending to cripple the inner edge o f the plate , ,
and o f course the gusset plates give valuable additional strength just at
, ,
these points They have also the e ffect o f reducing the length o f the
.
necessary transverse strength where in the absence of a lower deck the sides , ,
would be too deep for ordinary framing ( see P late 4 also Fig 6 P late 6 , .
, ,
and P lates 1 0 3 1 0 4 and I n this as also in the web frame system all
, , ,
-
,
beams in the hold are dispensed with the framing itself being so increased ,
stowage of cargo the entire absence of beams in the hold may o f course
, , ,
be very ad vantageous The deep — frame system consists simply in uni formly
.
angle section ; when composed of frame and reverse bar both parts are ,
usually of the same size The sti ffness of a rectangular beam increases as .
parts does not alter I t lies between the cub e and the square Thus if a
, . .
,
0 per cent deeper while only 2 per cent heavier it will b e per cent
5 .
5 , 7 5 .
, .
stronger and 2 times as rigid ; under the sa me load it will only deflect
1
;
depth of the frames may greatly increase their e fficiency But as the with .
dra wal o f the lower d eck may increase the depth of side in the hold by
5 0 per cent an increase of 5 0 per cent in that o f the frames is evidently
.
, .
not excessive fo r as the side is subj ect to distributed sea pressure the
, ,
ben ding load on the frames may vary as the area o f side and so might also ,
be 5 0 per cent greater With a view to increasing still further the strength
. .
and sti ffness of such deep frames their span from bilge to deck is reduced ,
somewhat by raising the tops o f the floors higher up on the bilge and by ,
increasing slightly the depth of the beam knees Whereas with ordinary -
.
framing the ends o f the floors need only extend upwards to twice their
normal or rule depth at the keel with deep frames Lloyd s rules require
, , , ,
’
them to rise 2 5 per cent higher This refe rs to the bracket floors in . .
conjunction with a double bottom ( see P late i f deep frames are employed
i n conjunction with ordinary shallow floo rs they are made still deeper ,
Lloyd s rules require them to be half an inch deeper hat this is proper
(
’
) T .
I and 2 P late the frames only begin to receive rigid support there from
,
ev i dent that to secure the fullest advantage of the great s trength o f deep
o
Ar t 27 ]
. P RA C TI CA L S H I P B UI L D I N G . 27
frames , their attachment to the deck beams should be greater than that
required with those o f ordinary type ; with this obj ect there fore and also , ,
to minimize the span of the frames Lloyd s rules require the beam knees ,
’
of the lo west deck to be 2 0 per cent deeper i e three in place of two and .
, . .
a half times the depth o f the beams This is not required fo r the upper .
deck beams i n vessels having two decks for o f cour s e the Special strength , , ,
in P late 4 The form of the side stringers adopted in practice varies con
.
side rably ; some di ff erent designs are illustrated in Fig 1 P late 5 5 and .
, ,
P late 1 0 5 U sually all are made alike the supporting e ffect being then
.
,
uniformly distributed I n View o f the fact that the frames unlike the side.
,
scantlings o f the stringers provided the scantlings of the frames are slightly ,
strength o f the hull due to the fact just noticed namely that owing to the
, , , ,
ness may give to the hull much more general strength than is lost by even
a large redu ction in the scantlings o f the comparatively ineffi cient Side
stringers The rule generally observed in this matter is to associate a 3 3
.
sca ntlings in this way may be composed o f a Single large angle bar and ,
an interco s tal plate ; and Lloyd s R egi s ter permits in such cases of the ’
, ,
with the vessel s side being ample without it I t is evident that this method
’
.
against Side racking With hold beams although the fore and aft line o f .
,
- -
great rigidity which they establish may thoroughly check any panting
movement of the sides it cannot prevent them from racking together side ,
way s i n the manner Shown in Figs 8 and 9 P late 2 Each hold beam
, .
,
.
,
by grasping the frame checks the tendency locally but the stringer plate , ,
between them can give little resi stance for it is free to twist and incline ,
sel f s upporting but in place of uni formly increasing the strength o f every
-
, ,
frame only every fourth fifth or sixth is increased but very largely fo r
, , , , , ,
flexible bar into a strong and rigid girder ( shown in section i n Fig 1 0
I t Is evident that the strength and sti f
, , .
,
length or span i e the vessel s depth below the lowest deck Lloyd s
, . .
’
.
’
Each web frame gives a vertical line o f almost perfect sti ffness but i f ,
Ar t 27
28 P RA C TI CA L S H I P B UI L DI N G .
[
they stood alone the vessel s sides between being sti ffened only by
,
’
,
local sti ffness and flexibility would of course be very improper ; under , ,
severe pressure the flexible parts would yield and where checked at each , ,
rigid point straining w ould occur resulting in loose rivets leak i ness or
.
, , , ,
secured not by ordinary side strin gers but by placing between th e web
, ,
frames power ful fore and a ft girders in co nstruction practically i dent i cal
- -
,
with the web frames themselves and in number according to the depth o f ,
serve a similar purpose to the light stringers employed with ord i nary
framing ( they are still referred to as “
side but whereas the
primary duty of the latter is to sti ff en the side by means of their bind i ng
e ffect on contiguous frames that of the former is to act the distinctive part
,
o f a girder They are fi tted in short lengths between each pair of web
.
frames which in s uppor ting their ends act the part o f piers and as they
, , , ,
are identical in ma s sivenes s with the web frames the side is rendered ,
they require vertical support to hold them to their work square with the ,
side and so for this purpose a bracket plate i s introduced midway between
, ,
each web ( Fig 1 0 P late 4 and Fig 1 1 P late 7 ) should the latter how
.
, , .
, ,
distance the face angles a fford ample lateral sti ffness Various forms o f .
S ide stringers are adopted ; some of them are Shown in Fig 1 P late 7 and .
, ,
by making the p late continuous and cutting the angles in the one and ,
intact and evidently this is the proper plan fo r they form short girders
, , ,
and are therefore capable o f resisting both panting and racking o f the
, ,
side whereas the stringers being long and flexible can alone give but poor
, , ,
resistance against collapse and none at all against racking To sever the
, .
frames there fore would be unwise fo r it would hurt them greatly both as
, , ,
supporting girders to the side and as rigid piers for the en ds o f the stringers .
the longi tudinal strength of the light continuous s tringers that would b e ,
fitted i f the ves s el had ordinary frames and although the strength at each
j oint may not be equal to that o f the intact stringer it is ample in holding ,
their end s when they exercise their girder like duty o f resisting pressures -
from without .
set forth in Lloyd s rules ) permits o f the suppression o f one lower deck ;
’
and so as vessels with ordinary framing when over 2 4 feet dee p require
, , ,
a third deck ( or tier o f beams ) this is the largest whose entire side below ,
s e c o n d t i e r o f c lo s e l
y sp a c e d b e a m s is required for the trans
verse strength o f the hull and this irrespective O f the type o f framing , , .
Ar t 29]
. P RA C TI CA L S H I P B UI L D I N G . 29
are governed by the ve s sel s depth amidship s ; the depth at the ends ’
owing to the sheer may be much greater but although the frames are not
, , ,
and in order that the framing— o f whatever type— of this part may
.
and an additional side stringer be fitted but at lea s t four powerful hold ,
beams must be introduced and further to limit the racking stresses which , ,
The floor plate web frame and conjoined deck beam may b e regarded
, ,
as forming together a rigid hoop encircling the body o f the hull and ,
capable o f bestowing great strength against all transverse stresses and the ,
better to fulfil this ideal those beams to which the tops of the web frames
,
connect are made extra strong and are provided with large bracket knees .
Web frames are also largely employed to maintain the transverse strength
where locally prejudiced by the severance of numerous deck beams as in ,
The choic e re s t s with the owner and is u s ually decided by the special ,
advan tage over hold beams in that they leave a clearer hold space fo r ,
cargo ; except when carrying bulk cargoes s uch as grain or coal the , ,
presence of beams in the hold causes trouble in loadin g and disc harg i ng ,
and gives rise to br oken stowage i e vacant Spaces amid s t the cargo I n , . . .
some cases when specially large mas ses such as machinery must b e
, , ,
them temporarily for the voyage—a n obj ectionable expedient because care ,
may not always be taken to reunite them e ffi ciently C ompared with web .
there is little to choose between the former has the advantage of reducing
—
the tonnage this being measured to the inner edge of the frames or sparring .
I t is also superior in that the only projecting parts inter fering with the stowage
space are the side stringers between which cargo may o ften be stowed ; ,
with web frames the s mall rectangular spaces betwixt the webs and stringers
is usually lo s t .
frames are identical they are all equally efficient ; under stress they all
a
strain alike and contribute the same resistance With web frames there is .
that in proportion to the weight o f material use d the web frame system may
, ,
-
give greater general strength and sti ffness The deep frame system is .
-
—
simplicity for as all frames are alike simple bars they may be formed in
,
the same expeditious fashion and as the side stringers are continuous they -
,
di fferent from the others that they have to be made independently ; they
thus involve additional labour and special fitting work is required at the ,
I n the design o f some large modern vessels the great strength and
rigidity obtainable from deep web frames receives special attention To .
secure it in ample degree web frames 4 feet and even 5 feet deep pierced
, , , ,
with large lightening holes are all fitted fore and aft at intervals o f 2 0 or
,
- -
,
associated with correspondingly deep side stringers and they are fitted not , ,
merely below the lowest deck but right up to the gunwale When so deep , .
giving local sti ffness to the shell plating in view of which it becomes ,
powered vessels web frames o f this type are often fitted in way of the
machinery s pace in the t ween decks where a maximum of transverse
’
,
A r t 3 0 Th e s i d e fr a m i n g i n t h e u p p er t w e e n d e c k s has a
’
. .
lesser duty than that b elow for it is not subj ect to sea pressure it has no, ,
’
tween deck cargo to s upport and owing to the shortness of the span
-
, ,
between the two decks compared with that bet ween the lower deck and the
vessel s bottom the frames are naturally sti ffer and stronger The stresses
’
,
.
to which thi s part of the side is liable are the occasional local pressures due
to blows from the waves or flying ma s ses of water moving at high velocity ,
and horizontal racking stresse s due t o rolling These may often be severe .
,
and in certain types o f vessels must b e provided again s t but in most cases ,
fo r in these all the reverse bars may stop short at the second deck the ,
frames above being mere angle bars and similarly with the side framing of
a bridge or poop I n an awning deck vessel as the upper tween deck
.
‘
-
,
’
-
portion o f the hull stands well above the sea level it is little exposed to the ,
violence of the waves and as the awning deck is not intended to s upport
,
forcibly over by the masts with one side submerged to the gunwale and the
,
other well out o f the water the upper part o f the hull may su ffer severe one
,
collapsing nature due to sea pressure the best position fo r the second
, ,
necessitate extra power ful beams and pillars and should grounding occur , ,
placed not at mid depth i e near the neutral axis but near the t 0p o f the
-
, . .
,
thi s being the maximu m height of side which with the u sual framing , ,
rein forced I n passenger vessels for in s tance where ample head room in
.
, ,
-
the cabin spaces is very desirable the second deck may be as much as 1 0 ,
feet below the upper ; but in such cases not only must the full strength of ,
the frames be maintained but a powerful s ide stringer or web frames must
,
be introduced bet ween the two decks I n ca rgo vessels having a similar . .
height of t ween decks the scantlings o f the beams o f the second deck
’
section they cannot be so readily reduced in mas s iveness in the upper t ween
,
’
decks as when they are composed of frame angle and rever s e bar fo r the ,
but more u s ually it is not in which case advantage may be taken of the
,
Similarly with deep frames ; in large ve s sels their greater strength is only
called for by the absence o f a third deck and so ( as in the case o f web ,
frames ) their full depth need not be maintained above the second ; here
al s o advantage is o ften taken of the circumstance by increasing the tween ’
frames the side does not receive a uni form sti ffening e ff ect under excessive
,
stress the slender frames bendi n g readily escape the work and throw it on
, ,
the sti ffer ones This of course is undesirable and is only admissible on
.
, , ,
the s core o f simplicity and expediency ; fo r while to stop all reverse bars
at the second deck would too much reduce the strength to extend all to the ,
upper deck would create an excess When the upper deck beams are .
-
placed on alternate frames the frames between having their ends unco n
, ,
spanning the distance from deck to deck while those at the beams have ,
both ends fixed the others have only one ; and accordingly i f both were
, , ,
o f equal scantlings and were subj ected to a distributed load the la tte r
'
would only be about two thirds as strong and hal f as sti ff The discrepancy
-
.
as sti ffeners to the side but as formi ng with the beams rigid knees ,
racking stresses fo r the slender frame angle to fracture j ust below the beam
,
knee i f there w ere a reverse bar on the frame this could not happen ( see
I n view o f the above Lloyd s rules now require the upper deck
’
-
A rt .
,
beams to be on the strong frames I n warships and extra deep single deck .
-
'
vessels the tops o f all frames are connected to the deck stringer if not b y
, ,
b eams then by bracket plates or lugs A bracket not only increases the
,
.
e fficiency o f the frame but that o f the stringer plate also for being held , ,
thereby rigidly in line its e ffi ciency under longitudinal compressive stress
,
is greatly improved When the beams are placed on every frame as is often
.
,
the case each frame is of course well held and when all the frames are
, , , ,
I n such cases the strength o f side to resist the collapsing e ffect of sea
pressure and the racking and straining tendency of rolling movement at
,
sea may be secured either by extra strong deep framing or by web frames
,
-
,
or widely spaced hold beams The hold beam system is the lig htest .
-
,
especially w hen the beam s are placed about mid depth fo r as the vessel s -
,
’
sides are then supported well under water where the greatest sea pressure ,
occurs ( the centre of fluid pressure is at two thirds the depth of side below -
the waterline) the side frames are relieved of so much stress that a large
,
strength and sti ffness the former varying as the length inversely and the
,
latter as the cube o f the length inversely I f web frames are employed in .
1 inch making a girder 1 2 ; inches deep the reverse bars being doubled
,
3
,
with a by 3 1 by l inch back bar and extra deep beam knees being
; z
.
-
,
fitted The side stringers in such a case might be four in number each
.
,
and their s training effect on the structure They may be variously caused 5 .
through the vessel rolling in a sea way and perhaps su ffering at the same -
heel through shifting o f the cargo in h eavy weather ; or they mi ght occur
,
through taking the ground with a heavy list when loaded Figs 8 and 9 . .
,
P late 2 depict a vessel rolling heavily at sea the de formation of the trans
, ,
greatly exaggerated form Towards the end o f each side swing the .
momentum o f the mass of the upper part of the hull and o f the tween ’
deck cargo is not all brought up by directly opposed water pressure but ,
the length o f the side were altered the deflection would vary as the cube ,
o f such alteration and the strength as the first power inversely For .
instance if the depth were reduced by half the deflection under the same
, ,
-
,
e i ghth of the full
depth section ( Fig that of both combined is one quarter that I S to
.
-
say the introduction of a second beam at mid depth has the e ffect o i
,
-
_
one deck Similarly if the second deck were at one third the depth from
. ,
-
( the frame here is straight for a short distance ) and so evidently as regards , , ,
and so for the greatest efficiency the strength here should also b e greatest
, ,
.
Th e corners are therefore the vulnerable parts and as noticed later their
, , , , ,
I f a frame a n d its conjoined beam formed one bar with sharply bent
corner the strength in one respect would be perfect for the material would
, , , ,
the angle o f the deck with the side fracture would occur in the corner and , ,
while the b ending moment would be greatest at this point the strength or ,
mo ment of resistance of the frame and beam would be no greater here than
elsewhere Further the mere abruptness of the j unction o f the frame with
.
,
the beam would create a w eakness for the straining tendency would b e ,
greatly increases the e ffi ciency because although not altering the intensity , ,
severely tried The vulnerable place is then in the frame or beam at the
.
extremities o f the knee but as there is here no sharp angular juncture and ,
as at these points the external racking force has a lesser bending e ffect one ,
regards racking stresses only two rivets might sufli c e one at the top of the , ,
knee and one at the bottom ( Fig 1 P late their su ffi ciency however .
, , ,
would depen d on their distance apart i e the depth of the knee I f two , . . .
feet apart instead o f one they would resist without fail ure twice the racking ,
But o f course there must be numerous rivet s for they are exposed to
, , ,
various direct and indirect shearing stresses and apart from the question ,
o f str ength the t w o faying surfaces must b e b ound intimately together A rts
,
( .
2 8 9 and
Ar t 3 4 ]
. P R A C TI CA L S H I P B UI L D I N G .
35
U nder a racking or panting force tending to alter the angle of the deck
with the side the lo w e s t r i v e t i n e a c h b e a m k n e e suffers the greatest
,
F is the external force say sea pressure ; the lower rivet subj ect to a , , ,
upper one (i e the shearing force affecting it) is the load I t is at once
. . .
evident that the shearing force at the lower rivet or fulcru m is equal to , ,
the other two combined for it is the only one acting against them to the , ,
right I f the three forces are equidistant as shown the lower rivet must
.
, ,
suffer twice the stress o f the u pper ; if the lower rivet b e placed twice as
near the u pper one as shown in Fig 2 and the force F be the same the ,
.
, ,
stress on both rivets will b e increased : that on the lower one will be
doubled and that on the upper trebled I f a third rivet were introduced
, .
j u st above the lower one the pair might be regarded a s together forming ,
the fulcrum ; but although the lower one would be much relieved it wo u ld ,
s till suffer the greatest stress I t is evident there fore that to s ecure a goo d .
, ,
attachment of the frames to the deck a epzlz i n file 5m m kn ees giving them a ,
’ ‘
,
loose and more particularly the lower rivets The beams at the ends o f
,
.
the midship hatch ways are the most li a ble t o s t r a i n in this way due to
’
,
deck beams s u ffer more than the lower owing to the greater exposure of ,
the upper part of the hull to racking pressures as the ship heels over in the
waves M ore rarely in place of the rivets the frame just below the knee
.
, ,
( i f not provided with a reverse bar ) or the knee itsel f gives way ; in the ,
case of the knee the fracture occurs in the throat it may be in consequence
, ,
of inferior welding or of the knee being badly formed with a throat too sharp
, ,
-
.
and narrow The lower deck beams restrain the frame s above them as
.
-
well as b elow ; here however the upper rivets in the knees s till su ffer less , ,
than the lower for they are relieved of excessive stre s s by the gu nwale bar
,
attachment to the side I n some of the early iron ships the stringer plate .
on the t ween deck beams had no intercos tal c onnection to the side but
’
-
,
strained and the upper ones being unassisted su ffered like the lower
, , , .
When the beam knee i s a trian gu lar bracket plate with a rivet connection ,
noticed with regard to the latter applies equally to the former ; as a rule ,
the frame the tendency to strain is here much less pronounced This
,
.
is especially the case with ordinary floors fo r owing to their gradual taper ,
connecting the side frames to the margin plate resemble the beam knees -
,
but being large and having numerous rivets they are naturally more
, ,
P R A C TI CA L S H I P B UI L D I N G [A t 3 4
36 . r
is made with a single angle bar which being short can only take seven or , , ,
eight rivets When subjected to a racking force tending to open the angle
.
o f the bilge ( Fi g 8 P late th e shell plating holds the lower edge of the
.
,
bracket plate so that while the contigu ous lower rivet s experience little
, ,
stre s s the upper ones may suffer much When pulled away from the
,
.
margin plate the s hort angle bar connecting the bracket tends to stra i n
, ,
find that straining has occurred at these places causing leakines s in the ,
tank and more particularly in way of web frames whose great rigidity
, ,
or all fore and a ft) which give of cour s e a double holding effect ; and , ,
L loyd s rules require that certain of the bracket s at intervals ( Art 1 9 2 and
’
.
,
Fig 1 5 P late
.
,
shall have gu ss et plates connecting their upper edges to
the tank top The latter are mo s t e ffi cient for they bind the top edge s o f
.
,
the brackets j ust a s the shell plating does the-lower A nd web frame s mu s t
, .
portion of the hull ; towards the ends the transverse s ection s become
triangular a form which cannot rack R acking tendencies are most
, .
e ffi ciently checked by the transverse bulkhead s ; for as these form rigid
diaphragms across the hull they entirely prevent alteration of the trans ,
these to Spring or bend any racking that occurs can only b e of a local ,
character .
c ept ible to their straining influence Forced over by the wind acting .
through the masts the top part of the hull is s ubject to a chronic thru s t to
,
force the ve s sel on her beam ends i e with a heel s o great as partly to i m , . .
shifting of the cargo and may therefore b e permanent unles s the cargo , , , ,
occurs in heavy weather when the straining effect on the hull must be ,
owing to the uprai s ed gu nwale and depre ss ed bilge may greatly accentuate ,
less critical are not infrequent and in order that the hull may withstand
, ,
them without inj ury a s it should do if well and s trongly built special care , ,
the bilge and gunwale The structural design of a large sailing ship di ffers .
-
e quivalent in spe cially strong framing a sailing ship does not until over -
28 ; I t is evident -
.
,
there fore that in the ab sence of these important parts the hull o f a large
, , ,
sailing ship must have other compensating structural features and more
-
,
of both the framing and shell plating of large ships are heavier throughout
than in steamers The top -side , being specially subj ect to one sided
.
-
pressures from the sea and fro m the mast s , i s s trengthened ( in s hips o ver
7 5 framing numeral ) by extending all the reverse frames to the upper deck .
A lso , further to sti ffen the upper deck against extensive s ide bending , such
a s is indicated in Fig 7 , P late I , the deck beams , if not plated , are brace d
.
by diagonal ties ( see P late 8 6 and Art which at once give great .
strength and rigidity to the deck surface against bending in its own plane .
A ll o f the beam knees are made three times the depth of the beam instead ,
o f two and a half times as in steamers The beams of the s econd and
, .
third deck s are made extra strong being one inch deeper than those of ,
strengthen and s ti ffen the bilge the shell plating around it is increased in ,
strake o f shell plating in way of the beams of the second deck is thickened
by the same amount .
I t is only in large ships that the above rein forcements are introduced ,
for it is only in these that the particular stre s se s they are intended to meet
assume importa nce A s noticed in Art 4 2 the intensity of well—
. defi n ed .
,
transverse and longitudinal stres s es increases much more rapidly than the
dimen s ions o f the hull I n a sm a ll v e s s e l they are comparatively un
.
~
important so that if designed only with regard to them and with the same
, ,
which small cargo vessels are particularly liable The severity o f s uch wear .
and tear is much the same in b oth large and small vessels so that while ,
size a small cargo vessel i s necessarily more stoutly built her superior
, ,
a li gh t sh a d e d e c k o r p e r m a n e n t aw n i n g ( Fig 5 P late I t is .
,
open around the sides with provision perhaps fo r closing it with shutters
, , ,
well able to support the vertical weight of the deck they can give little ,
supers tructure would tend to sway from side to side I n such cases the .
The beams have a complex d uty ; as j oists they support the deck against ,
the pre s sures that may be sustained from cargo or from ma s ses o f water ,
falling thereon in heavy weather as ties and struts they support and hold ,
at fixed dis tance the vessel s sides and by their rigid union therewith ’
, , ,
duty for when the hull is exposed to forces tending to bend it in the
,
the same purpo s e for the lower Such a bending tendency ( in the plane of .
the side pres s ure of the masts I n steamers the tendency may not often .
occur but in sailing ships it is more or less chronic and may often b e
,
-
,
severe .
P late 1 I f the deck were plated it would like the bottom b e quite
.
, ,
e fficient as a web and the b ox girder like aspect of the hull however ,
- -
,
inclined would be well maintained When the deck is not plated however
,
.
, ,
the beam s alone would not form an efficient web The principal duty of .
Figs 5 and 6 P late 1 represent part o f the deck of a ship acting like a
.
, , ,
deep girder in which the sheer strakes ( or top side plating ) form the
,
-
although the parallel beams conform to the first of the above requirements ,
they do not to the s econd for while they hold the two flange s together ,
and compel the same de formation or curvature in each yet they permit o f ,
relative fore and aft movement ; this is shown in Fig 6 where it will be
- -
.
,
observed that the ends o f the beams are no longer squarely opposite
each other i e squarely as regards the centre line ( see beam D E) I n
, . .
'
.
practically zero .
Fig 1 2 P late 1 A s a connectin g web for the two s ides the combination
.
, .
,
of beams and ties i s now perfect ( as regards the bending tendency shown
in Fi g for it prevent s any relative longitudinal movement and is now
.
,
Should the deck su ffer deflection a s s hown in Fig 1 3 the two flanges ,
.
,
assume no longer the same curvature but form the arc s of concentric ,
circles and as the beams form radii thereto they remain square to them
, , ,
and to t h e centre line and further w hile the one flange has su ffered com ,
pression and has shortened the other has s u ffered tension and has lengthened ,
( the compressive and tensile forces due to the pull o f the ties are shown
by the s mall arrow s c and t ) that is to say the entire deck surface may ,
n o w be regarded as one deep girder h aving its neutral axis at the centre ,
tension ( their pull or resistance to the tensile force is shown by the arrows
T) ; fo r while the rectangu lar space A BC D in Fig 6 has racked so that .
,
the distance between points A and C has increased the distance between ,
corresponding points in Fig 1 3 has not altered Each diagonal tie acts of . .
,
Ar t 3 8 ] P RA C TI CA L S H I P B UI L D I N G .
39
course the well known part of the sloping cross bar in a barre d gate I n
,
- -
.
Fig 1 3 only one set o f parallel diagonals is shown and this would su ffice
.
,
A and C ( as ha s occurred with the points B and D Fig the ties would , .
suffer compression instead o f tension and while a slender plate is per fectly
e ffi cient as a tie it is quite otherwise if a s a strut it is affected by com
, , ,
deck stringers That these however are very essential is obvious for if
.
, , ,
the thin top-s ide plating s tood alone it would buckle and shirk its work ,
under quite a small compressive stre ss Each stringer and combined sheer .
strake form s a s trong T section girder but although very capable in resisting
-
I f united by beams alone the resistance o f the deck to bending in its own ,
plane would still be that o f two long flexible girders each having its own ,
neutral axis and each yielding in the same fashion Nevertheles s in the
, .
,
absence of diagonal ties the deck stringer plates take their place in a ,
measure ; for by holding the beam ends square to the side they prevent
, ,
covered beam s between them being long and flexible would give little , ,
this s hort length would b e sti ff and unyielding I f between tw o such wide
, .
,
stringers a fe w o f the beam spaces were plated the cross plating w ould
, ,
-
the chance of severe longitudinal bending s tres s e s in the plane of the deck
is remote ; of course in large and long vessels when labouring in heavy
, ,
but in such the nece s sity for diagonal bracing i s anticipated by the require
,
ment s of lon gitudinal and general strength which involve the entire ,
beam ends in stormy s eas the tendency o f the upper works to rack and , ,
thus bend the deck surface i n its own plane may o ften b e great In ,
.
very small ships the general strength and rigidity of the hull is su fficient
withou t diagonal deck ties ; when over a certain si z e plat i ng
numeral ) they become essential ( see P late I n some of the earl i er
iron s hips the ab s ence o f such bracing was indicated by straining o f th e
deck planks starting of the caulking and leakiness
, ,
.
Ar t 3 8 . I n large w o o d s h i p s a n d c o m p o s i t e v e s s e ls Si m i lar
.
continuous s urface through the indirect medium timber frames of i ll-j ointed ,
its neighbour J ust as a beam composed o f detached hori zontal layers ( see
.
ship is the comparative freedom o f the di fferent parts to slide or strain upon
each other incompatib le with these qualities With such pronounced .
the hull gradually departs from the straight so that it is not uncommon in ,
old ships to find the original keel line hollowed up amidships by a couple
o f feet the sheer line o f the deck having b ecome round in place of hollow
,
.
I f the tendency to such sl i ding movement of the planks were prevented the ,
m ethod o f binding the various parallel parts — frames and side planks
together by diagonal bracing was adopted I n some of the earlier wood .
ships diagonally disposed logs were fitted within the timber frames and in ,
some the very e fli c i en t plan was adopted of doublin g the outside planking
diagonally Latterly flat iron bars were employed fitted diagonally from
.
,
bilge to deck bet ween the planking and the frames A s wood ships only .
su ffer de formation from hogging stresses only one set of parallel diagonals
is employed sloping upwards towards midship in both the forward and
,
after bodies I n composite ve ss els yacht s and the like a double system of
.
, ,
a sheer strake and a strak e of plating at the bilge a n d between these the ,
diagonal ties are fitted being riveted thereto and to the various frames
, .
of course that when built on the u sual transverse s ystem large vessels coul d
, ,
not satisfy s uch a te s t ; but even u nder more normal conditions when , ,
lying across high waves theoretical investigations indicated that the stresses
,
approached dangerously near the elastic limit of the iron To secure the .
1
strength apparently lacking it was urged that i f much if not all o f the , , ,
the G r ea t E a ster n and of some of the earliest iron vessels was an earnest ,
S ee the la te M r o hn s a e r,
p p O n Me si r e/15 1 1; o i r on s kips ,
. J f
’ ”
Tm m I n sti tuti on 7
.
of N a v a l A r c / utects 1 8
'
, 74 .
’
ll
Se e Sco tt R usse s A fw a l A r r/1 1735 111” , also th e Tr a n s I m l z l u ti on of N a v a l .
'
A r c/z ztect v, 1 8 6 2
'
.
42 P R A C TI CA L S H I B B UI L D I N G . [Ar t 3 9
and bilge to deck makes them very superior in the matter of strength and
-
sti ffne s s to longitudinal ones ; and they are we ll disposed to resist tran s
verse racking stresses against which th e latter are practically useless
,
.
bottoms required to b e rigidly united and when this was effected chiefly by ,
tudi na l s trength o f the hull were increased ( Fig 6 P late This method .
,
in A rt 1 7 8 its principal features are the suppression of about half the number
.
,
o f transverse frames ( or floors ) placing them twice as far apart and disposing
‘
, ,
O f late year s however it has been realized that vessels so built a re not
, ,
more e flfic i en t than others having all the frames disposed transversely at the
u s ual intervals ( Fig 4 P late . Weight for weight vessels built on the
, ,
former system may have slightly greater longitudinal strength but the ,
latter are not deficient in this quality When longitu dinal weakness is .
more e ffective than a great deal at the b ottom O n the other hand to .
,
with s tand the ordinary contingency o f grounding with the least chance or ,
the highest degree Traversing the bottom from bilge to bilge a frame
.
,
forms a short girder and so is b oth s tronger and sti ffer than a long fore
,
and a ft one and when all are so disposed at the usual close intervals the
-
, ,
strength a fore and aft disposi t ion o f s ome of the bottom framework may
,
- -
platin g their neutral axi s may be at mid depth i e there is little di s crepancy
,
-
, . .
in the strength o f the upper and lower parts of the hull and so whether , ,
thoroughly effective .
C H A P TE R I V .
Art 4 0 The
. s tructu ral design and scantling s of practically all merchant
.
world ( s teamers and sailing ships of 1 0 0 tons and above ) almo s t two third s has
- -
been built in con formity with Lloyd s ru les and more than one half continues ’
,
-
in surance busine ss they kept a list or register of the ve ss els which came
,
u nder their notice in which the merit s or demerits of each one were
,
condition members might gain an idea of the risk involved sho uld an
,
lists the s e record s a ss umed later the form of a regi s ter book of which
, ,
publication the earliest copy extant is one current for the year 1 7 6 4 A t .
that period the s ociety con s i s ted of u nderwriters only ; each member had a
copy of the regi s ter but only for hi s own us e and he was forb idden to
, ,
part with it .
Since the above early period the s ociety ha s undergone m any changes .
As now constitu ted ( the present con s titution date s from 1 8 3 4) it may be
regarded a s repre s enting the shipping community of the U nited K ing
dom for it con s ists of a committee o f merchants underwriter s and
, , ,
C orrespondingly with the greater variety o f intere s ts repre s ented its s phere ,
class ; against each one i s marked the pa rticu lar class s he holds with the
society also the date when last s urveyed and found in an e ffi cient s tate
,
.
giving any alteration s i n class or surveys and repairs that may have been ,
regi s ter book I n every large s hipping port throughout the world there
.
various steel works to test the raw material be fore it is delivered to the
shipyards To ensure that the condition and seaworthiness o f classed
.
vessels are maintained they are examined periodically and upon the result
, ,
tions are termed special surveys They are made every four years the — .
”
first when the vessel is four years old the secon d when eight years old , ,
and the third when twelve years old The thoroughness o f each survey .
D
increases with the age o f the vessel ; the third is particularly severe the ,
condition o f the vessel being so thoroughly looked into and made good ,
second No 3 special sur vey is the most severe of all for when the
.
,
vessel attains this age it is considered advisable to drill two or three holes
in every strake of shell platin g to ascertain to what extent corrosion may ,
age which have been well kept up there may b e little or no reduction in ,
the thickness of the shell plating The various requirement s of the special .
one which con forms to the society s highest standard of strength and ’
have been made good by repairs she may only be eligible fo r the 9DA class , ,
P ractically all s ea going vessels are built to the highest 1 OGA I class and
-
,
scantlings Such vessels may still hold Lloyd s A 1 class but there is no
.
’
fo r which as classed vessels they are eligible ; and moreover the main
, , , ,
O f the symbol Al the letter A re fers to the hull the figure 1 to the
, ,
figure 1 is omitted .
with age Steel and iron do not deteriorate ; they may thin away by
.
corro s ion but this may be prevented or i f not it may be seen and rectified :
, , , ,
in s uch vessels there fore age gives little or no clue to their strength
, ,
and stoutness The age of a wood ship on the other hand may indicate
.
, ,
fairly well her condition A ll timber rots or loses its pristine stoutness and
.
,
the iron bolts and wood treenails become less and less trustworthy Teak .
class expires ; they may then receive a lower one i f the hull is found on ,
In the
d a ys o f Lloyd s R e gi s t e r there was no system o f
e a r ly
’
were clas s ed according to their age , the e fficiency o f their construc t ion
being only regarded in so far that only London -built ships —which had a
—
reputation for excellence were eligible for the highest class Later, with .
a view to basing the cla s s more fairly on the merits of the s hip rules of ,
the vessel eligible for the highest cla s s A n d to ensure that the rule s were .
carried out and that the workman s hip was good the s ociety engaged a
, ,
s ta ff of practical s urveyors .
1 8 0 tons built in 1 8 3 7 ; but iron ships had been built for some time
,
years twelve nine and six the particular one depending on the thickness
, , ,
o f the shell plating and on the frame spacing Th e scantlings then in vogue .
seemed likely to be critical in the case of thin iron plating Some ten .
years later the first rules were greatly modified the scantlings which were ,
they were ta b u lated in gr a d e s one set of scantlings for all vessels ran ging ,
would find the appropriate scantlings under the 6 0 0 ton grade This -
.
tonnage basis was found to be inconvenient however and led to difli culti e s , , ,
fo r until a ship wa s completed and me asured by the Board of Trade o ffi cials
her preci s e tonnag e wa s uncerta i n I t sometimes happened fo r instance .
, ,
that a vessel built under a certain grade would sub s equently upon ,
grade requ iring la rger scantlin g s To avoid such di ffi cu lties to simplify the
, .
,
described later—o f grading the scantlings under n umer als or n umber s was
inaugurated Since 1 8 7 0 numerous alterations have been made in the
.
rules making them more specific and deta iled tabulating the scantlings
, , ,
Th ul l u l ly ; th f t lv l m y b pu h d f 5
1
e prb i h d
es a re u s e an n a o se o r s ee e sse s a e rc a se or s.
pe r co
py .
Art 4 0
46 P R A C TI CA L S H I P B UI L D I N G .
[ .
sub s equently throughout their existence has them u nder con s tant survey
, ,
.
scantlings bad workman s hip materi al or design the circum s tance i s care
, , , ,
fully considered and recorded H aving in this way con s tantly u nder .
, ,
observation many thou sand s o f vessels of all size s and types the practical ,
.
sometimes u rged that the shipbuilder s hould be the best j udge of what
are the best methods of construction and of how much s trength a ship ,
shou ld have ; but to build and lau nch a ship does not prove her a
success ; it is only a fter some years of active service having carried all ,
sorts of cargoes in all kinds o f weathers that the e fficiency of the structure ,
type both the builder and the owner find in Lloyd s rules trus tworthy
,
’
that by formulating fixed rules clas s ification societie s tend to restrict design
, ,
cla s sed vessels are only debarred when they tend to redu ce strength and
encroach on the margin of safety found by experience to be the minimum
compatible with a sou nd and e ffi cient s hip Many high class vessels are .
-
built with very considerable modifications from the methods of con s truction
set forth in the rules but these are usually in the direction of increased ,
depth hal f breadth and half girth I t will be o bs erved that this is practically
, , .
1
equivalent to the vessel s girth or the length of the midship frame f rom ’ ’
gunwale to gunwale These number s are tabulated for ves s els of gradually
.
increasing size and under each one are given the scantlings (foun d by
,
their s pacing the reverse bars floors pillars and transverse bulkheads
, , , ,
.
the stem to the front o f the ru dder post ) Thi s number it will be observed .
, ,
represents the s urface area in square feet of a parallel sided trough having -
,
by a suitable fraction ( about it would give the area of the vessel s shell 1
’
It h b u g d th t
as fix d p p ti f th h h uld b i l d d i th b v
ee n r e a a e ro or on o e s ee r s o e nc u e n e a o e
m u m
e a s re t th t v l h vi g x iv h r d whi h th f m y l d x t
e n s, so a e sse s a n e c ess e s ee , an c , er e o r e , a oa e ra
d pl y
ee d uff xt t
an s m yh v
er e di g ly l g
ra s ress , tl i g d i a i a e c o rres on n ar e s can n s an v ce ver s r
p
in th f th
e case o h v i g l i ttl o seh Th ab f hn i tu t d kv l
e o r no s ee r . e a se n ce o s e er n rre - e c esse s
15 t k a u t f i
e n a cc o m i g th
n om l d i t i p b b l th t th
n ea sur n b v p p l e nu e ra s, a n s ro a e a e a o e ro o sa
W 11 1 b
soon d pt d f ll v
e a l
o e or a esse s.
Ar t 42] P R A C TI CA L S H I P -B UI L D I N G . 47
1 51
; N umbe r . 2n d N umbe r .
shell plati ng or other s cantlings are based in the first instance on the mere , ,
and in cou rse of time as dictated by experience they were suitably modi
, ,
to indicate as it were the general size o f the vessel and what scantlings
, , ,
are in her case appropriate I f all vessels though varying in s ize were o f .
, ,
identical proportion s and form it would be a matter of indi fference what the ,
p a r t s viewing
,
the hull theoretically as a girder s h o u l d b e g o v e r n e d b y ,
doubled then the volume or weight represented by the shaded area having
, , , ,
The bending moment would there fore be twice doubled or four times ,
um d h r th t ll v l f l ly l d w i th th m h m g
1
It i s ass e e e a a u
e ss e s a re g u a en e sa e o o en e o s c ar o .
Also , th t th l a g th f th
e w v i
en q u l i o l l t
e th t f tha esh i p b u ts e h t a n a c ase s o a o e s as s or
w av es m y b m u h t p th
a e l g c i t w i ll b
s ee er um d th t th h i gh t i
an on t t
o n e s, e ass e a e e s c o n s an .
8 P R A C TI CA L S H I P B UI L D I N G Ar t 42
.
[
greater i e it varies as the square of the length I n order now that
,
. . .
, ,
the fore and aft material o f the hull while resisting this greater bending
- -
,
moment may su ffer no more stress per square inch i ts cross sectional
, ,
-
area must be incre a sed in the same proportion i e it must be four times , . .
greater A ssociated with a double length this would mean that the weight
.
,
of the hull ( neglecting some transverse parts ) would be eight times greater ;
that is to say it would vary as the cube o f the length
,
1
.
volume twice as large and heavy ; that is to say the bending moment ,
o f d p t/
i it is evident that these would not alter the bending moment fo r
e , ,
when poised upon the same wave the volume represented by the shaded
area would b e una ffected by the depth o f the hull above or below it .
A lso should both the breadth and depth be altered the bending moment
, ,
are doubled then if the thickness o f fore and a ft parts were unaltered their
,
- -
,
cross sectional area would also be doubled for the deck and bottom would
-
,
be twice as wide and the sides t wice as deep But their moment o f resist .
ance i e the strength of the hull as a girder would be four times greater
, . .
, ,
fo r not only would the hori z ontal plating be o f double area but being , ,
twice as fa r from the neutral axis it would have the advantage o f a double ,
leverage and in the case of the sides as they really form deep girders o f ,
the square o f the depth ) when doubled in depth would also be four times , ,
parts the longitudinal strength o f the hull would vary as the square of the
,
been seen that the external bending moment varying only with the breadth , ,
would be twice as great and so with a hull four times as stro n g the , , ,
material would only suffer half the stress per square inch To secure .
equality there fore the thickness of fore and aft parts in the enlarged
, ,
- -
vessel would require t o be reduced by half ; that is to say the t/zi cé ness ,
would very i n ver sely as the increase in breadth and depth the secti on a l ,
the cross sectional area or w eight of the longitudinal material need not be
-
, ,
increased the greater bending moment due to the larger breadth being met
,
by the greater leverage of most o f the material about the neutral axis .
the sectional area of fore and aft parts proportional to the square o f such - -
increase and this observe is the case whether only the length be increased
, , ,
or with it the breadth and depth the increase in the latter dimensions not ,
the proper sectional area o f material the increase in the t/zi ckn ess of the ,
plating would depend on how much the breadth and depth were increased
i f they were not altered and the length were doubled it would be four ,
,
the hull that the intensity o f the hogging sagging and various transverse , ,
stresses in great part depends For instance i f two similar vessels o f equal .
,
strength were loaded the one with a heavy cargo and the other with ,
were considerable the latter would have a much larger margin of strength ; ,
employed only for light cargoes such a vessel could not b e regarded a s ,
an e fficient one for her purpose for with lighte r scan tlin gs she might have , ,
‘
,
ample strength and her first cost would be less or with the same outlay
,
loads it has often been suggested that in place of tabulating the scantling s
, ,
, ,
prescribed and for each one special rules o f construction giving varying
, ,
degrees o f strength .
sizes and as there only a di erence of inch between the plating of the
,
i s f
f i
o
4
0
largest and of the smallest the question arises how to assign an appropriate , ,
vessels in any one group having the same thickness of shell I f instead of
—
.
,
1 — inch were cho s en a s the unit of measurement a s is done by the
5 0, 0 (
British C orporation ) the range in s ize of the ves s els comprised in each ,
group would b e reduced and theoretical per fection more clo s ely ap ,
operations at the steel works to produce a wide plate of one preci s e thick ,
th l t M Wi l l m D y pp
1 ”
S ee e O Ll y d
a e m r l. Tm I ti t ti ia en n
’
s a er, n o
’
s nu er a s, nt ns u on
qf N l A /t t
ava 8 77 l tw p p r by th l t M J h th m v l m
r c z z ee s , 1 a so o a e s e a e r . o n in e sa e o u e.
Ar t 4 5 ] P R A C TI CA L S H I P B UI L D I N G .
51
When the si z e o f a vessel is such that she just over step s a gr a de and
becomes liable for heavier scantlings it is sometimes argued that i t is ,
it did then the slightly smaller vessel not having it could only be regarded
, , ,
scantlings moreover are fixed not with theoretical nicety but more or
, , , ,
,
L inch unit o f measurement the increase in the strength o f hull or weight
QO ,
I n the case fo r instance of two ve ss els which di ffered from each other
, ,
only by one grade and which there fore were not very dissimilar in point
, , ,
plating of the la rger inch thicker than that o f the smaller fo r if 5 inch
2 0
1
, ,
thick in the latter the increase would be 1 0 per cent Such sudden
, .
di fferent structural parts are placed under diff erent numerals so that while ,
say the shell it may necessitate stronger keelsons or thicker deck plating
, ,
.
tion societies all of which publish register books and rules o f construction
,
1
the latter however is in most case s a more or less modified copy o f Lloyd s
, ,
’
rules Lloyd s R egister has seld o m stood alone in this country ; for merly
.
’
rules which represent or govern practically all merchant ship building are
, ,
occur between these and the methods advocated by the Bureau V eritas
and British C o rporation they are cited The rules of the latter societies ,
.
is natural for the latter re present e x peri en tal capital accumulated from
, ,
differ greatly therefrom would mean something n ovel and untried and ,
o f longitudinal parts are tabulated under the cubic number i e the vessel s
’
. .
,
length multiplied by her breadth and depth ; and the transverse under the ,
Tlze B r z ti s/z Corpor a ti on , B u r ea u Ver i tas , Ger in a n i sc/fer Lloy d, N eder l an a sc/z e
’
1
class ; similarly those vessels are signalized whose bows are strengthened
,
to resist end ou collision or impact with ice The tables of scantl i ng s are
-
,
.
threefold ; one set for steel vessels another fo r those of superior iron , ,
and another for tho s e o f common iron the scantlings becoming greater i n ,
each case .
and novelty They only deal with steel and iron vessels and they have
. ,
di fferent types such as three deck spar deck or awning deck but a fr e e
,
-
,
-
,
-
,
board allowed by the L oad line A c t reductions there from are admitted
-
,
a special system ; the basis for di fferent parts being those dimensions o f
the hull ( taken separately ) which directly a ffect the duty o f each part .
Thus the thickness o f the shell plating and the scantlings of keels and
,
keelsons are decided by the vessel s length only ; but to provide against ’
the length The spacing o f the frames is regulated by the vessel s depth
.
’
it varies gradually from 2 0 inches in a vessel 8 feet deep having shell plating ,
being increased by one inch provided the general transverse strength is main
,
t a i n e d ; and i f contrari w ise the plating is made thinner the frame spacing
, , ,
-
must be reduced The scantlings of the frames and floors are determined
.
, , ,
the depth o f the hull is great or small They specify a system o f bulkhea d .
applicable to all vessels whose length does not exceed 1 4 time s the depth ,
and whose depth is not less than 5 5 per cent o f the breadth ; Lloyd s .
’
the rivets in the bulkhead frame angles is less than 5 diameters and they di ffer ,
con s iderably from Lloyd s rules as regards the distribution and scantlings
’
C H A P TE R V .
Ar t . 46 . I n describing
the various m o d e rn t yp e s o f v e s s e ls it will ,
be instru ctive to notice the cause s which governed the steps of their
development The first steam vessels were designed in much the same
.
fashion as the sailing ships of that period They had a flush upper deck -
.
,
and in the absence of a second deck a tier o f hold beams A t the bow
, , .
they had an anchor deck or low monkey forecastle and a ft there might , ,
necessary to place the machinery openings at a higher level than the upper
d eck ( Art and so fo r this purpose casings were built and to protect
.
, , , ,
these a bridge deck enclosed at the ship s side but usually open at the
, ,
’
ends Then to increase the carrying capacity and improve the ves s el s
.
,
’
weatherly qualities the quarter deck and forecastle were increased in height
,
-
,
to form a poop and top gallant forecastle ( Fig 1 P late The largest -
.
,
vessels o f that period were about 2 5 0 feet by 3 3 feet by 1 74 feet but later , ,
when greater carrying capacity was desired they were increased in size by ,
the idea prevailed that the dimension o f breadth was the one most particularly
governing the vessel s resistance and that to increase it would entail great
’
loss of speed .
With so large an increase in the depth the hull became very strong as ,
a girder and as the freeboard was usually high due to the circumstance
, ,
that to maintain s u ffi cient stability only light goods could b e carried in
, ,
the upper tween decks ( owing to their small beam these ves s els i f fully
’
, ,
loaded with homogeneous cargo could not remain upright ) the total weight , ,
carried and stresses endured by the hull were not increased proportionately .
e to steamers whose depth to the second deck exceeded 1 7 feet and which
.
,
had three decks or two and a tier o f hold beams This is known as the
,
.
“
t h r e e d e c k r u le
- it is still in force but whereas formerly two laid , , ,
decks was a condition of the 7 feet deduction the second may now be ,
applied without modification V essels built under this three deck rule as .
-
,
also those which owing to their small depth are not eligible there for are
, , ,
regarded as vessels o f full scantlings they are the strongest type presented
in Lloyd s rules I t will be observed that as sailing ships are not eligible
’
.
-
fo r the three deck rule i e the 7 feet reduction in the numeral the scantlings
-
, . . ,
I t wa s found ,
a s a result o f numerous losses that vessels of the above ,
the question o f stability has little influence in limiting the depth of loadl ng
0
V essels built on the three deck rule are suited for the carriage o f heavy -
,
dead weight cargoes for being built to Lloyd s maximum scantlings they
- 3
, ,
’
are so strong that though loaded to the deepest draught ( which o f course
, , ,
desire grew to employ in each service ves s els specially adapted thereto a ,
“
new type known as the s p a r d e c k was introduced The primary
,
” -
,
.
purpose o f these ve s sels was the conveyance of passenger s the upper t ween ,
’
decks being appropriated for their use to the exclu s ion of cargo C arrying ,
.
so little weight and floating with a high freeb oard a lighter s tru cture
, ,
their rules by measuring the numeral to the second deck A specially light .
construction was allowed fo r the upper tween deck part of the hull ( thin ’
-
cargo being carried above the second deck ; and to limit the loading it , ,
was recommended that the freeboard from the second deck should not
b e less than 3 inches for each foot o f bold depth below the s ame .
decks and thus to overload the hull led to the scantlings o f this part being
, ,
increased the top side plating was thickened slightly and the framing here
-
,
“
spar decker -
B eing o f rather lighter s cantlings than a
.
” “
three decker -
,
”
board is essential for the comfort o f the passengers and not being loaded , ,
,
—
heavily the hull may be amply strong unless of course it be a large , ,
A tlantic liner in which class o f vessel the heaviest scantlings are desirable
, .
Lloyd s spar deck rule only applies to vessels whose depth exceeds 1 7 feet to
’
-
the s econd deck for if less deep the light upper tween deck structure would
, , ,
’
-
represent so large a portion o f the hull as to a ffect prej udicially the general
strength A s in the case o f three deck vessels Lloyd s rules n o w permit
.
-
,
’
o f spar deckers having only a tier o f beams for the lower deck a suitable
-
,
type are built with rather heavier scantling s so that as in the case of , ,
three deck vessels they may load to the deepe s t draught allowed by the
-
,
L oad line A ct -
.
Ar t 4 8 To take the place of the original spar deck vessel i e one having
. .
-
, . .
( Fig 5 P late 2
.
, Th e primary purpose o f this type of vessel was the conveyance
of natives from port to port in the East for whose com fort large ventilating ,
1
S M t ll p p
ee T I ti t ti
ar e
f N
’
lsA / i t
a t 1 880
er, O M u
ra n s . ns u o no ava rc z ec s , ,
n e ca ses
f
o u n sea z oor t/ nn es s zn n zer c/
2
z a n t stea mer s
”
.
1
A “ ’
a eacl -zc'
ezg/
z t ca r o
g
”
i s o n e w h i ch o c c up ies, i n p ro p o r ti o n to i ts w e i gh t, s o i t t e l l
sp a ce , th a t the a m o un t c a r r i e d i s o n ly l
i mi te d by th e esse s d i sp a c e me n t o r th e d e p th
’
v l l
to w h i c h th e h u ll
m a y be i mm e rse d ; if so i gh t a n d b u k th a t th e a m o un t ca rri ed i s l l y
li m i ted b l
y the ve sse s i n te r n a c a p a c i t , i t i s te rme d a
’
l y
mea su r e/n ea t ca rg o
”
.
Art 49 ]. P R A C TI CA L S H I P B UI L D I N G .
55
openings were pierced in the top side plating Subse quently as in the -
.
,
awning deck and a spar deck vessel is that the former has more slender
- -
upper work s ; the to p side plating is thinner the tween deck frames have ,
’
-
no reverse bars and the awning d eck and its beams are lighter The hull
,
.
proper may be regarded as limited to the portion below the second deck
here it is o f full scantlings the numerals and proportions b eing taken to ,
, ,
.
is not intended that it shall contribute a full measure of use ful strength to
the hull and unless s pecially de s igned it is disregarded in que s tion o f
, ,
becau se the upper or awning deck being well out of the water would give , ,
hinged freeing po rts s hould be cut in the side ab ove the second deck for , ,
not being watertight they had the desired e ffect of limiting the depth o f
,
full scantli nged three deck and spar deck vessels Lloyd s rules do not
-
,
-
,
-
,
’
ra i l and it may be fitted only locally or all fore and aft Such a deck is , .
and aft ( see Fig 7 P late 2 0 Fig 6 P late 2 6 and P late 1 1 0 ) it is u s ually
.
,
.
, ,
hull The peculiar feature o f such a superstructure is that the tween deck
.
’
-
omission being allowed by the exi s ting tonnage laws on the simple condi ,
ways us ually the after most which may or may not have coamings formerly
, ,
coamings were not provided but now they generally are these being , ,
v i de d about four feet long and half the beam o f the ship at that part) in
, ( ,
breadth .
I n the earlier vessels e n gaged in this trade the cattle on the upper deck
w ere only partially protected by a rough temporary shed like erect on
i , ,
-
and comfort for the cattle were secured by building a light permanent ,
56 P R A C TI CA L S H I P E UI L D I N G .
[Art 4 9
superstructure or shelter deck having breaks at one or two places ( over which
, ,
a temporary deck could be laid ) w ith large gang way doors in the side fo r the ,
small doors in the side for loading cattle ( Fig 4 P late All the frames .
,
are carried up and web frames introduced or some of the reverse frames
,
hull the deck is usually plated for hal f or full length and the side plating
, , ,
reduction being made in the thickness o f the top side plating of the hull -
small registered tonnage shelter deck super s tructures are now extensively ,
-
adopted in both cargo and passenger vessels the latter having usually a ,
’
midship bridge house ( superposed on the shelter deck ) for the acc o mm o
-
2 and 3 P late 2 6 originated with the desire to ncre a se the capacity of the
)
, i
a fter hold for with the machinery situated amidships the greater finenes s
, ,
o f the a fter lines and the space occupied by the shaft tunnel made it so
,
much smaller than the fore hold that when both were full of homogeneous
cargo such as coal or grain the vessel trimmed by the bow Accordingly
, , .
,
to increase the capacity of the a fter hold the expedient was adopted of ,
adding to its depth by raising the upper deck ( or qua r ter a ecle as the after
,
-
’
,
part of the upper deck was formerly termed ) some 3 or 4 feet higher than
elsewhere A t first the bridge house ( at the after end of which the raised
.
-
the weatherly qualities and s afety o f the ship bulkheads were fitted at ,
in length for ward to provide additional space for light cargo or for the
, ,
The forward extension of the bridge house reduced the space between it -
and the end of the forecastle which forming with the bulwarks practically , ,
a square pit in the weather deck and in heavy weather b eing constantly ,
length perhaps only one tenth that of the vessel I t is an obj ectionable -
.
vessels are of moderate size and as the well is remote from midships ,
’
,
bridge forms a target for the waves and with the upper deck in the well ,
exposed to sea pressure I n some o f the latest vessels of this type these . ,
obj ections were met by suppressing the well by j oining the bridge and ,
forecastle decks ( Fig 5 P late 2 0 and Fig 4 P late Such vessels are
.
, ,
.
,
termed p ar ti a l a w n i ng decker s
“
I n some fe w case s in place o f coveri ng .
”
,
in the well the curious plan wa s adopted of raising the upper deck within
,
it s boundary by some four feet the advantage b eing the greater height of
the upper deck above the sea level and th e reduc ed depth or capacity o f , ,
the well for sea water Such vessels are termed r a i sed f ore .
advantages are claimed for the design particularly its suitab i lity fo r carry ,
ing bulk grain A s this cargo demands certain s tructural provi s ion s it
. ,
fill completely all space s in the hold s for if this b e not done the whole , ,
the ve s sel and settling down on one s ide ca u s e a dan gerous list ; m an y
, , ,
vessels have been lost from this cause To ens u re in an ordinary vessel .
, ,
that all spaces are lfille d is a di ffi cult matter for when the grain is poured ,
from the hatchway s ) with tr i mmi ng notes two or three feet square through , ,
tends to subside or settle so that at the end of a voyage its surface may ,
b e one or two feet lower than at the start ; in which ca s e the resulting
vacant spaces giving play as it were permit the whole mass to flow to one
, , ,
side To mitigate the dangerous heeling e ffect of such shifting all vessels
.
,
fore and aft centre line partition in the holds U sually it i s formed of
- - -
.
To provide against the settling of the grain it is usual in two deck vessels , ,
-
,
plated trunkwa ys built around the various hatchways between the upper
and second decks ; they are filled with grain which falls automatically to ,
fill any vacant spaces that may form b elow I n ordinary one deck vessels .
-
the holds quite full of loo s e grain but a s pace is left and shifting provided , ,
against by covering the s urface of the grain with matting and board s and ,
laying u pon these b ags o f grain For a similar rea s on loose grain i s not .
carried in upper tween deck spaces Turret deck ve s sels owing to their
’
-
.
-
,
grain witho u t any hand trimming and despite their having only one deck , ,
they carry it with safety for the capacio us central trunkway forms a most ,
e fficient feeder .
i n an ordinary vessel owing to the sheer the shallowe s t part of the hull is , ,
a turret deck vessel the depth is uniform for there is no sheer ; as against
-
,
ord i nary ves s el the deck plating is thin and doe s not contribute it s full ,
quota o f lon git udinal strength ; in a tu rret deck vessel it is thick like the -
Si des and owing to it s double curvature i s naturally sti ff and capable under
,
b oth tension and compre ss ion E ach side of the continuous superstructure .
,
from the neutral axis and so in this re s pect is well placed for longi tu dinal
,
strength ; but a s there is no rigid web uniting it with the bottom of the
hull it is doubtful i f it can be regarded as possessing the full value of a
,
sheer s trake I f the depth of the hull be reckoned to the top of the super
.
, ,
Elg
1
F p p thi
or bj t tha f P f
e rs o n d th l t P f
s su ec , se e o se o ro esso r ar, an e a e ro esso r
J ki i th T
en ns, I ti tuti
n
f
o N l A e/ t t 1 8 8 M t l
r a n s.
7; l 1 8 80
nsd M on a va
'
r c zz ee s , ar e
’
s, an r
L ttl
, .
’
i 1 8 96
e s, .
Ar t 5 4] . P R A C TI CA L S H I P B UI L D I N G .
59
a flat side of the s ame depth would require a second deck or special side , ,
stringer s and extra s trong framing I n ordinary vessels to sti ffen the deck .
,
and di s tribute the supporting e ffect o f the pillars fore and aft stringers are ,
- -
fitted under the beams in a turret deck vessel the deep sides o f the super -
,
structure a fford such excellent vertical rigidity to the deck that only a few
widely spaced strong built pillars may suffice —a circumstance greatly
,
and the fir s t cost of the hull H aving a small tonnage and in proportion . , ,
to their size a light hull they are particularly suited fo r dead weight
, ,
-
cargoes and having special facilitie s for loading and di s charging they are
, ,
though waves may wash over the low lying s ide portions of the deck it is -
,
said that the high turret deck remains fairly dry and offer s a sa fe working ,
platform .
deck open to the hold in this case however the gunwale i s not rounded
, , ,
( late
P Trunk deck ves s els are practically o f ordinary design except
-
,
coamings about 7 feet high decked over on the top Like turret deck , .
-
vessels they are s uitable for carrying grain in bulk the trunk forming an ,
design 2
Formerly this oil was shipped in barrels or metal cases an i n con
.
,
v e n i e n t method owing to the cost of the barrels and the labour and time
,
required to load and d ischarge also because s o much hold space wa s lost ,
through broken stowage that the vessel s full ca rrying power wa s not avail ’
able The first innovation was the building within the hull of permanent
.
tanks the oil being loaded and discharged therefrom by pumping Later
, .
the tanks were made of large size the containing walls forming an inner ,
skin of the hull This was found to be un suita ble for it was a di fficult
.
,
matter to make the inner walls oil tight and the leakage into the confined -
,
spaces between the two walls caused dangerous accumulation s of explo s ive
gas Subsequently the present simple method was adopted of ca rrying the
.
oil in the vessel s holds these being made of small size by means of
’
, ,
numerous bulkheads so that each one forms a separate oil tight tank
,
-
( P late I n the structural design of oil ve ss els there are three matters
requiring special attention— strength in the hull safety from explosion due ,
cargo is a very trying one it does not like a solid one lie inert upon the , ,
botto m framework but pre ss es in all directions not upon the framework
, , ,
, , ,
When the ve s sel is at re s t the inten s ity of the pressure tendin g to burst
,
the containing walls o f the o i l t an k s ( the bulkheads vessel s s ides and the ,
’
deck forming the tank top) depends on the depth of the oil ; when at sea
-
,
2
v
Fo r i nstructi e p ap er s o n o i l-sh i p s, se e the Tr a n s I n s ti tu ti on of N a v a l A r e/nteets .
ll
Ma r te , 1 8 8 7 an d 1 8 94 ; M r E dri dge, 1 8 92 l
M r H ok , 1 89 5 The Tr a n s
—
. . . .
however this press ure may be enormo usly increased by lively motion o f
,
the ves s el So long as the oil is confined i e entirely fills the tanks its
.
, . .
,
against Should a tank not be quite full however the oil b eing free to
. , , ,
move becomes a dangerous live load when put in fore and aft and trans
,
- - -
verse motion by the pitching and rolling of the vessel the battering force ,
occurrence provision is made for keeping the tanks at all times quite full
, ,
casing or vertical extension of the tank which being partly filled with oil , , ,
acts as a reservoir or feeder All fluids expand and contract with heat and .
cold ( oil does so more than water ) so that without a reservoir any increase , , ,
of temperature occurring during the voyage w ould result either in the burst
ing of the tank or in a loss of oil and a fall in temperature would so lo wer
its surface as to give freedom of motion with the abo ve result O f course , .
,
as the expansion trunks are small freedom of the oil within them is un ,
important Formerly they were made of small size one for each tank now
.
,
the strength of the deck and o f the structure generally is greatly improved
the large openings permit o f b etter ventilation when the tanks are empty ,
structure often suffered serious damage When the vessel is loaded with .
oil there is little danger fo r the tanks are then qu i te full and the bulkheads
, , ,
having fluid pressure on both sides su ffer little s tress excepting the , ,
terminal bulkheads at bow and stern which however being double have , , , ,
during the vessel s return voyage empty to the oil loading port when a
’
, ,
-
,
fe w of the oil tanks are filled with water for ballasting purposes I f they .
were filled before putting to sea no evil would result but not in frequently , ,
with a view to making a fast pas s age a vessel may start light and meeting , , ,
run up and as she may then be in lively motion w ith serious consequences
, , ,
during the filling When a tank is say hal f filled the straining e ffect of
.
, , ,
the water dashing from bulkhead to bulkhead and side to side may be
, ,
empty from a full tank where the pressure is all on one side To subj ect ,
.
making the tank s small and the structure strong A reduction in the si z e of .
do no harm The larger the fluid mass and the longer the tank or distance
.
,
through which it may move and acquire momentum the more irresistible ,
is its disruptive power The tanks in any particular vessel might b e made .
be too g reat I n practice therefore not only are they made short fore and
.
, ,
A l o n gi t u d i n a l b u l kh e a d is a n e s s e n t i a l fe a t u r e o f a n o i l s h i p .
I t is u s e ful in many ways fo r it not only reduces the transverse size of the ,
Ar t 5 4]
. P R A C TI C A L S HI P B UI L D I N G . 61
the fluid but strengthens the transverse bulkheads and reduces in a very
, ,
e ffective manner the dangerous heeling e ffects to which these vessels may
be exposed I f a tank extended from side to side then during the filling
.
,
one s ide might i f the ship were in unstable trim give her a serious list a
, , , ,
I n Fig 1 6 the inclining tendency due to the wedge shaped mass o f fluid
.
-
there are two wedges whose combined area or volume is only hal f tha t
,
of the single one in Fig 1 6 ; and a s the distance through which they have
.
moved is also only half their movement or heeling e ffect is one quarter ,
of that in Fig 1 6 (assuming the same angle o f heel) that is to say the
.
, ,
central division while halving the size o f the tank reduces the heeling
, ,
over to the same extent in either case ) ; to produce the same e ffect by
reducing the length dimension of the tank would require that it should be
divided into four .
each bulkhead b ecomes practically two o f half area ; ho ri z ontal sti ffeners
become eight times as sti ff twice as strong and liable only to half the , ,
and aft bulkhead adds great longitudinal strength and sti ffness to the
-
P late for although it need not at any time be exposed to large one sided -
vessels it was not stron gly built and in some cases it burst away I t may ,
.
or may not be quite oil tight the special care required to make it perfectly
-
required that a tank on one side o f it shall remain permanently full and ,
on the other quite empty U sually there is a valve at the bottom so that .
, ,
when required the port and starboard tanks may b e made one
, .
the general strength of the hull was s ufficient the local straining e ffect o f ,
failure than from any number of succes s es The various local weaknes s es .
ob servable in the fir s t oil vessels provided use ful lesson s in showing the
weak spots and th e straining tendencies prevailing not on ly in oil ships but , ,
A s now con s tructed oil vessels are perfectly strong and able to ,
-
withstand all but very improper treatment The s cantlin gs of the frames .
and plating are much the same as those adopted in ordinary vessels ,
P R A C TI CA L S H I P B UI L D I N G Art 5 4
62 .
[
but in the bulkheads a n d other parts much greater strength is provided .
great however are the local panting and racking e ffects o f a fluid cargo
, , ,
vessels it was attempted to support the sides by hold beams but owing ,
to the local nature o f their holding e ffect they were found to be very
in ferior to web frames ; the rivets in the vicinity o f the beam ends strained
and slackened and local panting movement o f the side was in s u ffi ciently
,
checked The parts requiring particular attention are the bracket plates
.
connecting the side stringers to the bulkheads and those holding the ends
o f the bulkhead sti ffeners A t first these were made small as in ordinary
.
,
vessels but they were found to be inadequate the rivets could not hold
, ,
them and so to increase the connect i on they were made ab out twice the
, , ,
us ual s ize .
concussive the bursting pressure on the containing walls of a tank take s e ffect
,
only on the plating and as it is the framework that gives the resistance all
, ,
in tensional s tress tending to pull o ff their heads and points elongate and
, ,
rivets by a closer spacing throughout This is also nece ssary for the sake
, .
are perfectly sound ; any lack of coincidence i n the rivet holes although ,
tank has j ust been emptied for the vapour which arises from the large ,
circumstance was not reali z ed workmen entered newly emptied and ill ,
ventilated oil tank s with naked lights and many lives were lo s t N ow of , .
,
re s ult of leakage The only place s into which oil ma y leak are the tween
.
’
deck spaces above the oil compartments and the holds at the bow and
stem The greatest care is therefore observed to secure oil tightness i n
.
-
the parts of the tank s b ounding these spaces— the deck forming the crown
o f the tank the expansion trunks and the terminal bulkheads I n the
, ,
.
p e ra ti ve more particularly in the a fter one which divides the oil tanks
, ,
from the boiler room Should even a small quantity of oil find it s way
.
into this space abounding in fire and heat the explosive gases evaporati ng
, ,
per fect security for should oil leak through the first bulkhead it would
, ,
have a second to pass before entering the boiler room ; and as with smal l ,
chance o f its pa s sing the s econd is remote To provide against even this .
with water fo r then any oil leaking through would float harmlessly to the
,
surface Similar co fferdam bulkheads are built between the oil tanks and
.
O i l vessels may b e of three deck spar deck or awning deck type and in
-
,
-
,
-
,
some cases the trunk deck system of const ruction is adopted They have
-
.
usually two decks the second forming the tank top and the upper one -
’
tween deck space permit s of lo fty well protected expansion trunks and
-
,
-
,
provides useful space for coal bunker s or for carg o other than oil I n these .
vessels some top weight is de s irable fo r with all tanks full they are usually
,
bulkheads and as the shaft tunnel passes through the a fter oil tanks it forms
, ,
an element o f danger from oil leakage A fe w sailing ships have been built
.
-
for the conveyance of oil in bulk The majority are small and carry the
.
,
oil right up to the upper deck ; a few however are of large size having , , , ,
as in steamers a tween deck space ab ove the oil Such vessels are
,
’
-
.
undesirably sti ff at sea the compact low lying cargo causing too great a
, ,
-
m etacentric height .
64 P R A C TI CA L S H I P B UI L DI N G .
[Art 55
C H AP TE R V I .
The fact that many losse s have occurred through overloading whether from ,
their vessels as deeply as they pleased except of course they were clearly , , ,
freeboard mark painted on the side re ferred to usually as the P lim s oll ,
mark but as the choice of its position was the owner s its presence was ’
not always a guarantee of safe loading A rough rule formerly u sed for .
from 1 to 4 inches for each foot in the depth o f hold according as the
1
7, ,
vessel was of the smallest or largest size A t one time L loyd s U nder .
’
foot of hol d this being long known as L loyd s R ule A s this method
“ ’ ”
, .
and below water it was not at all satis factory while giving an appropriate
,
tion and consultation with shipowners and others and took account , ,
form of the hull They were largely made use of by shipowners for
.
,
besides giving them com fortable assurance a s to the sa fety o f their ships ,
would not unduly interfere with trade After extensive research it was .
, ,
will b f u d i M M t ll
1
A i t ’
n ti g u t
n eres f th f
n b d qu ti
a cc o n o e re e o ar es on e o n n r . ar e s
Man si o n H o use pa p e D ece mb er, 1 88 6 ,
r o f 1 6 th R evi ew of Me H i story of tne L oa d-li n e
Questi on an d hi s p ap e rs i n th e Tr a n s I n s ti tuti on of N a v a l A r e/z i teets , 1 8 74 an d 1 8 8 2
. .
below the upper deck ) for vessels o f varying si z e ( as measured by their depth )
in each class The strength of the hull is assumed equal to that prevailing
.
increased The reserve buoyancy required ( for vessels of the first division )
.
varies from about 2 0 per cent in a small vessel 6 feet deep giving about .
,
vessel mus t be much greater in proportion to her depth than that o f a small
one fo r the latter may rise to each individual wave and having a smaller
, , ,
preserve a dry deck but a large vessel may embrace in her length several
waves which having in divi dually little li fting power may surge high up
, ,
-
,
upon her sides The length of the hull is an important feature in regu
.
would not rise at all to the wave s ; to preserve a dry deck the freeboard
would have to equal them in height ( or rather half their height from trou gh , , ,
to crest) The familiar case o f a floating log or spar suggests itself when
.
lying end on to small waves each portion as a wave passes becomes com
-
,
p le te ly submerged a small le n gth cut from the same spar would float with
the same freeboard or reserve buoyancy but would ride over each wave ,
.
o f reserve buo yancy required for each size of vessel given but al s o the free ,
double data is feasible because owing to the general similarity in the form of
, ,
height will divide the hull into two volumes h earin g to one another in , ,
each case practically the same proportion This similarity of relation only
, .
holds when the hulls are equally full or fine fo r of course if one vessel had , , ,
the depth while giving in the one 5 0 per cent o f reserve buoyancy would
, .
,
give in the other 7 5 per cent Such discrepancies are provided fo r how .
,
should a vessel have greater or less they would give a percentage o f reserve ,
power is also valuable for owing to the high bulwarks the deck may hold
, , _ ,
a large volume o f water which not only tends to sub merge the hull but , , ,
longitudinal and transverse stren gth may vary very considerably here there ,
fore the freeboard is governed by the strength o f the hull rather than by
,
1 8 85) the freeboard allowed is that suitable for a vessel o f full scantlings ,
increased for a small vessel by about 5 0 per cent and for a large one by .
,
about 1 0 per cent The di fference is smaller i n large vessels becau s e the
.
,
n o un c e d Many spar deck vessels are now constructed with heavier top
.
-
side plating and frames than is specified in Lloyd s rules in which case ’
their freeboard may be red u ced to that of a three deck full s cantlinged - -
vessel .
small for they not only assist in lifting the vessel s ends to the advancing
,
’
and rolling freely along the deck A forecastle is of more value in this .
respect than a poop for under ordinary circumstances the waves are
,
encountered by the bow and their tendency to break on b oard and sweep ,
the deck is here intensified by the forward progress of the ship I n the .
case of sailing ships however it is not uncommon when running before the
-
, ,
wind for high following waves moving fa s ter than the s hip to break over , ,
and fiddle y gratings) are vulnerable points being more or less permanently
-
open should seas inundate the deck water might pas s below with dangerous
, ,
provided with a bridg e— house which not only protects the machinery ,
casings but places the fiddley openings at a safe height well above the
, ,
freeboard is increased .
apart from their slender constru ction they may have open door ways sky , ,
lights etc and before they could contrib u te a full measure o f buoyant
, .
,
to lift the vessel to the waves and in keeping water o ff the deck depend on
their length and height whether or not they are enclosed by bulkheads at
,
of the hull has very considerable buoyant and protective power it is not , ,
reserve buoyancy but is regarded merely as an all fore and aft deck erec
,
- -
tion I n s uch vessel s the freeboard is taken from the second deck this
.
,
smaller than that necessary for a flush deck full scantlinged vessel having -
,
-
,
the same dimensions as the hull proper of the awning decker The -
,
small or large being less in the latter because with a deep hul l and hig h
, ,
freeboard the height o f the awning deck erection and the importance of
,
- -
its buoyant and protective e ffects becomes relatively less I f the awning .
low lying upper deck exposed to the sea their e ffect in promoting weatherly
-
,
rather more than in strict proportion to the length o f the upper deck
68 P R A C TI CA L S H I P B UI L DI N G .
[Art 5 8
6 0 per cent of the vessel s length then not 6 0 but 5 0 per cent o f the
’
.
.
, , ,
at their ends for instance so that seas flooding the deck may freely enter
, , , ,
and flood the enclosed space ; or if a forecastle is less than 6 feet high or ,
a quarter deck less than 4 feet for in such cases their lifting power and
-
,
protective e ffects are in ferior ( a poop and quarter— deck rank alike if over
e t in height the actual computation of freeboard — as assigned
4 f e ) I n
small a degree the safety and weatherly qualities of the vesse l are taken ,
into account .
the portion of the upper deck exposed in the well they might b e regarded ,
the upper deck in the well may be near the sea level it i s particularly ,
counted upon and special provision made to mitigate any evils which
,
might result the precise freeboard depending on the extent of such pro
,
vision Thus to permit of the rapid exit of water from the well ( which
.
, ,
vessel s weatherly qualities ) large freeing ports are cut in the bulwark the
’
coamings o f the hatchway in the well are made extra high so as to leave ,
less room fo r water and place the hatch covers at a higher level ; and to ,
elevated gangway is fitted Should waves break over the bows which
.
, ,
owing to the low freeboard they may o ften do the bulkhead forming the
, ,
front of the bridge becomes a sort of target and for the sa fety o f the ship , , ,
further reduction may be made if the bridge house is s o long as one half - -
C H AP TE R V I I .
Ar t 5 9
. ve s sel s k e e l is sometimes familiarly described a s the back
. A
’
detached ribs or frames lying across it fore and— aft continuity so that all -
,
.
these it al ways proj ects beyond the skin planking so that being the lowest , ,
part it acts as a fender or rubbing piece should the vessel touch the
, ,
-
,
.
, ,
sheathed with felt and thin copper could not endure even gentle rubb i ng ,
contact with a hard bottom The keel itself would su ffer and fray .
bolted in a semi secure fashion to the bottom of the keel proper I n steel
- .
vessels as the skin plating is not readily damaged by mere contact w rth
,
its place being taken by a thick central s trake of shell plating termed the ,
“
fla t plate keel to which there is united internally an upright plate
”
-
, ,
A n external b a r k e e l or “
h a n gi n g k e e l
”
as it is somet i mes
, ,
de s criptively termed ha s certain advantages ( see P late ,
From l ts
massiveness and great local sti ffness it is well adapted to di strlbute the ,
severe local pre s sures that may result from grounding on a stony bottom .
yielding plating from contact and perhaps from indentation or perfo rat1o n ,
.
, ,
for certain trades And its exposed position renders it liable to damage
.
one side .
the draught I n such a case the lesser fitnes s o f the vessel to t ake a stony
.
1
So me o f these e arl yk l e e s a re i llu t
s ra ted an d descri bed i n Si r E .
J . Reed
’
s wo kr on
Shi pbuildi n g .
P RA C TI CA L S H I P B U1] DI A G A
[ t 5 9
'
70 . . r
so little likely to occur that it does not warrant special features in the
design especially i f to the detriment of other qualities
,
.
are fitted in the usual way but riveted outside there is an ordinary bar , , ,
bar gives great local rigidity and serves as a substantial fender U nlike ,
.
increases but little the vessel s draught ; further by g iving great s ti ffness ’
,
substituted ( P late Thi s does not con fer much keel like s trength -
,
bottom the keel itsel f only fulfils a minor part of the duties involved
,
.
C onsidering the great size and weight o f a loaded ship it is evident that ,
keel proper) is superposed on the cross timber floors over but not in —
,
—
contact with the keel being united thereto by long bolt s passing through,
still adopted but here the keelson is compo s ed of plates and bars in the
, , ,
than a bar keel and having its material more e ffi ciently dispo s ed the
, ,
keelson is really the stronger of the two A s noticed later other arrange .
,
ment s are commonly adopted wherein the keel and keelson are conjoined
as one ( P late 5 ) but whatever the design the re s ult sought is a powerful ,
for rigidly attached thereto are the garboard strakes which not only ,
increase its thicknes s or sectional area a s a bar but form wide flanges on ,
placed side by side or one on top o f the other they act independently as
, ,
solid rectangular beam varie s as the square o f its depth and its sti ffness ,
combination would be four times that of one of them and the stiffness or , ,
the importance of depth were desired then instead o f fixing the two , ,
beams the one directly upon the other they might be disposed some
, ,
d i stance apart vertically and conj oined by a thin distance piece or web
, ,
-
.
each one has difle re n t an d specialized duties while the one flange su ffers
f
\
tension throughout the other i s only a ffected by com pression The duty
, .
‘
o f the web is to hold the two flanges at fixed di s tan ce and prevent any ,
links forming the well known la tti ce gi r der would serve the purpose ( Fig 6
,
- -
, .
,
P late
A d e t a c h e d k e e l a n d k e els on arrangement ( Fig 1 P late 3 ) does .
,
not therefore form a s might at first sight appear a girder of which the
, , , ,
keelson and keel are the top and bottom members respectively for there ,
fixed distance lack one of the attributes of a web for being parallel they
, , , ,
are incapable o f checking relative fore and aft movement o f the two parts - -
.
They cannot convey fore and aft stre s ses from the one to the other with a - -
solid or lattice link web a stre s s on the keel —due to a deflecting force
-
,
When conj oined only by parallel floors the two parts cannot c c operate ; they ,
-
act independently each one contributing only its own comparatively small
,
the keel to the keelson causing both parts to deflect in precisely the same
,
way ; they have evidently acted as se parate beams each with its o wn ,
neutral axis fo r in each one the upper layers have stretched and the lower
,
movement has occurred as i s shown by the fact that the end floors and ,
the ends o f the keel and keelson are no longer in one straight line Fig 3 . .
depic ts the same keel and keelson conjoined by intercostal plates and it
will be observed that here the conditions are quite altered for while the ,
entire keel has suffered c ompression and has shortened the keelson has ,
su ffer ed tension and has lengthened b odily by the same amount ; the
material at the neutral axis shown by the dotted line has of course neither , , , ,
t h e k e e l a n d k e e ls o n t h e y mu s t b e c o n j o i n e d b y a ri gi d w e b
,
.
keelson and the keel— with its attached garboard plates — are at once
transformed from independent parts into the top and bottom members
o f one deep girder possessing very superior strength and rigidity
,
Th e .
intercostal plates have a further bene ficial e ffect i n that they prevent any ,
crushing pre s sure acting upon the keel the floors would develop a tendency ,
to trip or buckle ( Fig s 4 and 6 P late 3 ) and o f course when held erect
.
, , ,
ly
Wh en the tw o be am s fo rm separate the upp er an d ow er ange s o f a gi rder, a ll o f th e l fl
m a te ri al i n e a ch i s a ffec ted by on e o r the o the r , te n si o n o r co mpressi on , an d so I S
l
th o ro ugh y e ffe cti e v .
72 P RA C TI CA L S H I P B UI LD I N G .
[Ar t 62
which are really in one with the keel are well connected to every floor by ,
double frame angles ( the frame angle and heel piece) and the floor s i n -
, ,
turn are united to and rigidly held by the intercost al plates ( Figs 8 and
,
.
1 1 ,
P late I ntercostal plates are practically always fitted in way o f the
side keelsons ( Fig 7 P late 3 and P late 1 0 1 ) here they have a d i rect
.
, ,
connection to the shell and keelson but not usually any to the floors , .
They are therefore entirely wanting in fore and aft continuity ; but this as
, ,
- -
,
relative longitudinal straining between the strake o f shell plating and the
keelson ( the upper and lower flanges) they are pe rfectly capable .
having a bar keel and shallow floors the detached keel and keelson arrange ,
which the two parts are conj oine d not by intercostal plates but by a , ,
“
continuous v e r t i c a l p l a t e k e e l o r th r o u gh p l a t e ( Figs 1 2 to 1 5
” -
, .
,
instead of passing across the keel are now severed and united on either ,
side to the vertical plate keel ; and in place o f an ordinary bar keel one of
-
,
side bar type or a flat plate keel is employed Whatever the type o f keel
-
,
-
, .
,
this through plate arrangement makes a very perfect centre line girder the
- -
continuous web not only acts e ffi ciently as a j oining medium but unlike , ,
intercostal plates con fers co n siderable girder like strength But w hile
,
-
.
strength is considered fo r the floors are all severed at the centre line , ,
and i f only connected thereto by short vertical angles and by the foundation
plate o f the keelson as shown in Figs 1 2 to 1 4 the strength o f the con, .
,
reduces the strength o f the vessel s bottom this is largely made up for by ’
the much greater strength o f the centre line girder Thus in th e case of -
.
,
an ordinary detached keel and keelson the keelson lying ab ove the floors , , ,
can only begin to exercise resistance to up ward thrusts when the latter
yield su ffi ciently to throw a s tress upon it H ere the floors are directly .
called upon to transmit the thrust whereas when the keel and keelson are ,
united as one the deep and powerful girder so formed exercises at once
,
floors .
floors are al ways o f shallow type butted on either side o f a through plate ,
-
the continuous vertical keel forms a suitable lower m argin for the central
fore and a ft bulkhead always fitted i n the s e vessels
- -
The bulkhead
, .
I th n ly d y f i h ip b i l d i g b
e e ar k l w
a s m ti m f m d w i th
o ro n s u n , ar ee s ere so e es or e a
v th upp dg t l pl t
.
gro o e in w i th e bb t th id
er et t k th i t
e, o r a ra e on e s e, o a e e n e rco s a a e s.
74 PR A C TICA L S H I P B UI L D I N G .
[Ar t 6 4
amidships where this is wide than towards the ends where it is narrow
, , ,
.
A ccordingly the scantlings o f the keelson are always reduced towards the
,
as practicable for th e sharp fore foot and heel o f a fine ves s el are exposed
,
-
to side twisting stresses from impacts with the waves and i f composed
-
,
merely o f shell plating sti ffened by cross floors they might lack rigidity , ,
and ma s siveness Further in case the vessel should run aground bow o u
.
, ,
-
,
it is evident that the presence o f the keelson over the fore foot must assist -
thinner than the vertical plate o f the keelson for as a mere connecting , ,
web and as regards their duty in holding erect the floors Special strength
, ,
is not required For the same reason a s ingle angle connection to the
.
son by extending them upwards between its lower angles ( Figs 8 and .
( Figs 9 and
. T h e former method being the simpler is the one , ,
usually adopted The latter involves extra rivets awkwardly placed and
.
, ,
that the intercostal plates may e fficiently transmit to the keelson upward
pressures acting on the keel their lower edges should evidently bear ,
upon it .
keel which in vessels having ordi nary shallow floors may b e either o f
, , ,
flat plate keel implies that she navigate s shallow waters and is therefore
-
, , ,
liable to take the ground ; and as such ve s sels are usually of di spro po r
ti on ately large beam and thus require transverse rather than longitudinal
,
floors than by s u perior e ffi ciency in the centre line girder A lthough with -
.
,
a bar keel the intercostal plate s may be connected to the floors by a single
,
angle bar o f reverse frame size with a flat plate keel double angles should
-
,
-
,
Ar t 6 6 A t h r o u gh p l a t e k e e l ( Figs 1 2 to 1 5 P late
. . although -
.
,
serving the s ame purpose as an intercostal one has a greater respon s ibility , ,
for it must compen s ate by superior longitudinal strength for the loss o f
transverse strength caused by the severance o f the floors ; for this reason
L loyd s rules require it to be 5 3 inch thicker Th e connection o f the
’ 2
.
share alike in any stress and the rivets are in double shear I t is evident ,
.
,
however that this short angle bar connection would not alone nearly
,
-
represent the strength o f the floor elsewhere for it would not make good ,
Art 6 7 ] . P R A C TI CA L S H I P B UI L DI N G .
75
the continuity o f the frame angle and reverse bar which are the most ,
e ffective parts of the floor as a transverse girder The frame angles are .
w ell tied across by the shell plating and a similar connection is provide d ,
fo r the reverse bars by fitting a central fore and a ft plate on the tops o f - -
the floor s ( Fig which forms a cross tie fo r their upper edges and
.
,
serves also a s an upper flange fo r the vertical keel plate ; and to con ,
n e c t it more securely to the tops o f the floors short doubling lugs are ,
fitted on either side Lloyd s rules require this plate to be the same thick
.
’
or I —
, , , ,
avoid fitting the lower pair o f angles the horizontal plate is fitted in ,
between them I n some cases the better to unite the floors on either
.
,
side the vertica l plate is pierced so that a reverse frame lug may pass
,
through and thu s tie them together Such ties are well placed to resist
, .
heaving force on the keel is to strain the two half flo o rs asunder at their -
upper edge s With a side bar keel a similar tie ( or frame heel piece)
.
-
,
-
double bottom the frame angle may be continuous from margin plate to
,
margin plate) .
that due to the rivet s connecting the garboard strakes to the frames
( Fig .
5 P late
, j ust over the keel therefore the frame and garboard , ,
p i e c e s ”
about
,
three feet long and the same si z e as the frame angles ,
( Fig . I f the floors do not actually bear upon the kee l upward ,
grounding pres su res acting upon the latter can only be transmitted by
the rivets connecting it to the garboard plates ; the tendency therefore , ,
To relieve the keel rivets the floors s hould actually bear upon the keel ; ,
con s tru ctive work they are kept clear o f the heels o f the frame angles
,
.
The frame angles should take a bearing yet this they do not always do , ,
and even if they did their eff ect in backing up the keel and tran s mitting
,
pres sure s would be poor because b eing s evered at this point their ends, , ,
would be easily distorted The frame heel pieces on the other hand may .
-
, ,
be readily fitted so a s to bear upon the keel in which case they form kind ,
o f s tr ong t a cks for they back it up and convey upward pres s ures to the
, ,
where local pre s sures have occurred these rivets have loosened or shorn .
The heel piece s are use ful in this respect for by placing the frame rivets
-
, ,
in double s hear ( those over the keel where grounding pressures are most ,
upward crushing pressure the floors are liable to fail by side buckling the
,
heel pieces check this tendency by reason o f the more extensive and
-
,
stable attachment which they a fford the floors They are also use ful i n .
making good the loss of strength du e to the joint o f the frame angles
76 P R A C TI CA L S H I P B UI LD I N G .
[Ar t 6 7
and the limber holes especially in old vessels where the latter may have
, ,
reducing the clear frame space they increase the sti ffness o f the garboard ,
course in any case the garboard strakes are thicker than the others They
, ,
.
are not fitted at the extreme ends o f the vessel but only for three quarter ,
-
at the ends neither the garboard plates nor floors require the special
,
sti ffening e ffects just noticed ; nor are they required when a through plate -
vessels the lower portions of the frame angles at the fore end are doubled
,
Ar t 6 8 .I n a c e l l u l a r d o u b le b o t t o m the c e n t r e gi r d er or
.
,
excellent attachment of their ends and the inner bottom or tank top , ,
-
plating ties together very thoro ughly their upper edge s ( P late 8
, ,
The ,
keel proper in vessels having a cell ular double b ottom may be of flat plate
, ,
-
,
side bar or ordinary bar type When of the last description there is no
-
, .
,
direct connection with the vertical plate and a more thorough indirect one ,
A r t 6 9 Together with the centre keelson there are four other keel
. .
,
is placed near the ends of the floors j ust below the bilge ; and the other , ,
the s i d e k e e l s o n between this and the centre ( in very s mall vessels thi s
,
one is not required) I n small vessels both the side and bilge keelsons
.
are formed o f two angle bars riveted back to back ( Fig 5 P late -
, .
,
important keelson than that at the bilge for being situated on the flat , ,
part of the bottom its duties are similar to those of the centre keelson i e
, ,
. .
it serves as a backb one sti ffening the flat part of the bottom against up ,
girder but much improve the e fficiency o f the floors and shell plating
, .
They trans form the keel s on fro m a mere tie ( holding the tops of the floors
at fixed dis tance) into a powerful girder o f which they are the web the , ,
conj oining strip of shell plating the lower flange and the keelson angles ,
the upper one They have not usually any connection to the floors and
.
,
in ord er there fore t hat they may b e e ffective in holding them erect their
, , ,
shell by short angle bars they so sti ffen the conj oined strake as to give ,
towards the vessel s ends fo r the floors becoming short do not require
’
, , ,
vertical support ; and the bottom departing from the flat does not require , ,
special sti ffening I n vessels of full form however they are carried right
.
, ,
forward to the collision bulkhead for they are required here to sti ffen the ,
A r t 7 0 I n l a r ge v e s s e l s o f e x t r e m e p r o p o r t i o n s ( having shallow
. .
depth I n a small vessel just over eleven depths in length the only
.
, ,
Ar t 7 3 ]
. P R A C TI CA L S H I P B UI L D I N G .
77
rein forcement is the addition o f a bulb bar to the bilge keelson in a large
one having a len gth so disproportionate as thirteen times the depth both
, ,
the side and bilge keelsons are formed as I girders each with an inter ,
costal connection to the shell and the depth of the centre keelson is ,
increased by 2 5 per cent These rein forcements are only required over .
the midship portion of the h ull for one hal f or two fifths of the length
’
,
- -
.
( Fig 7 P late
.
, A s already noticed the keelsons are connected to ,
the floors by four rivets at each one keelson lugs being fitted fo r the ,
the bars forming a keelson or stringer are made wide enough each to take
two rivets abreast in the reverse frame only ( B Fig 2 P late 5 and Fig 1
, , .
, , .
,
P late This is not quite so e fficient structurally the line o f four rivets ,
v e rs e b u lkh e a d s are most e ffective they not only give direct resistance ,
p o i n t s trans forming them from long and flexible parts into comparatively
,
short and rigid girders This is o ften seen in ca ses o f damage through .
set up from the straight the position of a transverse bulkhead may usually
,
compared with steamers the b ottom is less capable o f gesi sti ng upheaving ,
forces ; and as the keelsons are unsupported from end to end they form ,
long flexible girders and so are not very capable of resisting deflecting
,
pressures For this reason they are made stronger than those in steamers
. .
double angle formation are only required amid ships and only in large
-
,
resemble intercostal plates but they are not structural parts for their , ,
purpose is merely to check the violent wash of bilge water with its resulting ,
scari fying action on the cement and floors They are not required towards .
the ends for owing to the tran sverse slope o f the bottom bilge wa ter
, , ,
cannot wash from s ide to side ; nor are they required where there is a
vertical plate keel They may b e riveted to the floors to the shell or
-
. , ,
to a fore and aft angle bar fitted like a keelson for the purpose ( Fig
- -
, ,
.
7 P late
, The last plan is the best for the plates are ea s ily fitted ,
and riveted and by keeping their lower edges about one inch above the
, ,
cement the desired condition of a large yet restricted passage for the b i lge
, , ,
that these are weakened by the rivet holes I n case s of damage to the .
places Wash plates are subject to rapid corrosion and attrition so that
. ,
although thin plates might serve they would have little endurance ; they ,
short pieces o f plank were jammed be tween the floors I n small ve s sels .
Art 7 3
78 P RA C TI CA L S H I P B UI L D I N G .
[
whose trade involves frequent grounding in harbour it is well so to design ,
the wash plates that they may contribute useful strength to the bottom .
By connecting them to the shell and to a double angle keel s on they may -
,
A r t 7 4 Small c o a s t i n g v e s s e l s w h i c h lo a d i n t i d al h a r b o u rs
. .
often take the ground at their loading berths I n some cases the gr ound .
ma y be neither smooth nor level and a s the tide may leave the ve s sel ,
almost high and dry perhaps when heavily loaded the bottom although , , ,
undulations between the frames and in those having shallow floors that , , ,
the whole bottom has moved up in places Small vessels not having a .
double bottom and which owing to the machinery being at the stern have
, , ,
only one lon g hold are the most liable to suffer inj ury ; fo r the keel and
,
keelsons being deprived for so long a distance of the support of tran s verse
,
bulkheads deflect readily and give but poor assistance to the shallow
, ,
none at once greatly increases the s trength and stiffness of the bottom
,
.
i r o n for ge d o r r o ll e d
,
Formerly only forged iron was u sed ; now .
, ,
rolled bars are largely employed for they are cheaper and no less efficient , ,
When rolled they are usually of steel for bars of this material unlike those
, , ,
of iron may be obtained of practically any length this being limited merely
, ,
massive sti ffening and protecting ridge there is little to choose b etween ,
steel and iron ; steel however being the stronger is the better material , , ,
.
C ompari n g forged with rolled bars there is again little di fference forged ,
material is generally harder and sti ffer but not being homogeneous it is , , ,
less tru s tworthy and is m u ch mor e costly A rolled steel bar has much
, .
greater ductility than a forged iron one ; it may b e bent and twisted
without fracture and although such ductility may not be advantageou s in a
,
keel the perfect uniformity of the material the long lengths procurable and
, , ,
, ,
Lloyd s rules require the length o f the scarphs to be nine times the
’
thickness ; those of the British C orporation specify three times the depth
of the keel The scarphs are machined so as to fit with perfect conta ct
.
throughout The holes i n the various lengths are drilled before the keel is
.
laid but to ensure that those in the scarphs may b e precisely opposite each
,
other they are left blank in one of the parts and are drilled through after
, ,
they are fitted together To minimi z e this drilling which is usually done .
,
by hand the holes left blank are those in the thin half o f each s carph I t
, .
i s i mportant that the holes s hould b e fair for owing to the large size of the
.
, ,
r i vets the hammer blows have little staving e ffect on their s hanks so that
, ,
Art 7 6 ]
. P RA C TI CA L S H I P B UI L D I N G .
79
condition in keel rivets When the keel i s laid the di fferent joints m u st be
.
,
ordinary rivet holes cannot b e u sed for they are required fo r the garboard ,
plates and to bolt them would interfere with the fitting of the latter The
, .
tack rivets are usually placed near the upper edge of the keel so that their ,
closing e ffect being concentrated here may permit of the top of the scarph
, ,
fender or sti ffening ridge the preci s e dimensions of the keel so long as the
, ,
size and the garboard strake s which may be regarded as outlying flanges
, , ,
With zigzag riveting the cross sectional area of the keel i s not reduced by
,
two holes abreast ; but care should be observed that the butts of the
garboard plates do not foul the rivets I n small keels a zigzag disposition .
together K eel rivets are never less than 4 inch diameter With chain
.
;
.
riveting thi s would necessitate an overlap in the garboard plate and keel
of inches ; but in a 6 inch keel there is only about 4— 3
5 inches
-
available ,
injury to the lower caulked edge of the latter it must be kept clear of the ,
bottom of the keel ( Fig 6 P late 8 I t is for this reason that s mall keels
.
,
shanks of the lower rivets b ecome exposed This occurs principally at the .
vessels this wasting action should b e provided against by making the keel
deeper so that it may project well below the edge of the garboard plates
,
.
With a flat plate keel it is well to fit a rubbing strip at the after end as
-
, ,
the keel and stem are often formed of a stout bul b bar ( A Fig 4 P late , .
,
Th e bulb protects the edges of the g arboard s trakes and provides substance ,
di fferent thickne s ses it i s not easy to secure fair rivet holes and so u nd
,
through grounding repairs are d i ffi cult and costly The size o f the side
, .
bars is such that when combined with the vertical plate keel the external
,
-
,
keel so formed may b e the size o f an ordinary bar The di fferent lengths of .
side bar are merely butt j ointed ( Fig 7 P late this is admissible .
, ,
o P RA C TI CA L S H I P B UI L D I N G .
[Art 7 6
slabs as they are sometimes termed are usually o f rolled material steel
,
”
, ,
or iron R olled iron bars cannot be obtained in long lengths and it may
. ,
be necessary there fore to avoid too great a contiguity in the joints to w eld
, , ,
are slightly rounded and so to secure a good caulk the lower edge of the
, , ,
vertical plate should be kept about 5 inch up from the bottom o f the keel
this also protects the caulking from wear and tear d ue to contact w ith the
ground ( see Fig To bind the side bars to the vertical keel until the
.
garboard plates clamp all together small tack rivets are introduced at ,
made thicker than the ordinary shell by ab out 5 0 per cent which with .
, ,
the sti ffening and supporting e ffect of the internal vertical plate gives it all ,
in that however flat the vessel s bottom it occupies a lower level than the
,
’
contiguous garboard strakes the latter are then less likely to take contact
with the ground — a n —
important m tter as they are less capable of an
a
through grounding they are when placed outside more readily removed
, , ,
fo r repair ; but inasmuch as the lighter garb oard plates are even more
readily damaged by such a casualty this circumstance loses its impo rtance , .
landing edges may be caulked w ithout the consecutive removal o f all the
keel blocks it avoids the necessity of tapering the garboard frame liners
when the keel plate is doubled the doubling being inside does not require , , ,
such careful fitting and caulking and it permits if required o f the keel , , ,
being fitted at a late period a fter the garb oard plates are in place ,
.
weak spot when there fore the required thi ckne s s o f keel is obtained by
, ,
two plates instead of one then as only one half of the material is jointed , ,
-
made by increasing the breadth and thickness of the keel and garboard
strakes and the thickness of the vertical keel When the thickness o f the .
keel plate does not much exceed 1 inch its joints are usually lapped like ,
other s of the shell and treble or quadruple riveted ( Figs 7 and 8 P late
,
.
,
to 1 2 P late
, I n large vessels ( over plating numeral ) overlapped ,
butts are quadruple riveted and butted ones provided with treble r i veted ,
-
double straps ( Fig When the keel is an outside strake single straps
.
, ,
vessel s en d s the keel plate tapers in thickness by about 2 5 per cent the full
’
.
,
C H AP TE R V I I I .
two angle bars the frame angle and reverse bar or reverse frame s u ch are
-
,
“
The term frame when used in a general sense signifie s each com
”
,
—
,
bination of three part s the frame angle reverse bar and floor plate , , .
way of the floor plate where it would b e of no use and follo w the upper
, ,
edge of the floor where it is required for sti ffness and strength and as a
,
means o f attachment for the ceiling planking A lso individu ality in the .
,
“
frame and rever s e bar is advantageou s in the deep frames of large ”
s olid frames are adopted fo r instance the built formation i s o ften retained
, ,
for tho s e at the bow and stern in which the curvature and bevel may b e ,
the frame angle I n very s mall vessels the strength o f the latter may b e
.
ample without it ; in such it is merely fitted across the floor plate but as ,
extended to the upper part of the bilge I n P late 1 0 0 the rever s e bar s are .
extended to the upper part of the bilge and to the gunwale altern ately .
viewed as a rib of the bull or as a sti ffening bar fo r the thin shell plating , ,
bent as in Fig 1 1 P late 6 the material at the toe remote therefrom su ffers a
.
, , , ,
much greater stress per square inch than the larger mass forming the flange
having a small sectional area it readily draws out or under compressive , , ,
at the toe and heel is shown by the short dark lines T and H Fig , .
the material on both edges being equidistant from the neutral axi s su ffers , ,
the same stress and by giv i ng an equal s hare of resistance the strength
, , ,
toe o f the frame angle b ecomes even more marked when the frame is
considered as it should be—i n conjunction with the s hell plating which
—
it sti ff ens A s noticed in A rt 2 2 each frame may b e regarded as
. .
,
Art 8 0]
. P R A C TI CA L S H I P B UI LD I N G . 83
very ine ffi cient a s a beam for its neutral axis is practically coincident ,
with the wide outer flange ; the material here —by far the greater part
o f the whole — can su ffer little stress even when that at the inner toe o f the ,
I t is clear there fore that in a sti ffening bar such as a frame the bulk
, , , ,
flange or reverse bar would i ncrease the s trength but as this is already
, , ,
resistance o f wear and tear i f anything too slender already ( the width of , ,
angle bar is largely employed the frames in the upper tween deck s fo r ,
’
,
instance and alt ernate frame s in cellular double bottoms also bulkhead
, ,
stiffeners and deck beams are frequently formed o f single angle bars ,
-
.
sen s ibly to increase the ves s el s ca rrying or earning power I n most cases ’
.
,
nece s sary s trength is o ften secured by the simple method of giving massive
ness to the structural parts which though clumsy from a theoretical stand , ,
( A rt .
their duty i n the first of these a s pects the only requirement is that together , , ,
they shall be su fficiently strong With the same weight o f material this .
might be co mplied with by making each one very strong and their number
proportionately small or by employing lighter ones in l arger number i c
, , .
more closely spaced Their duty as mere sti ffeners to the shell requires
.
plati n g between them acts like a beam and as i n such the flexibility varies , , ,
as the cube o f the len gth a small reduction in the fra me spacing must ,
evidently have a marked i n flue n ce on the rigidity o f the shell Sti ffness in .
84 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 8 0
be fatal to the integrity and watertightness o f the structure the various rivet ,
connections would soon loosen and the j oints leak I n the first iron vessels .
present 2 4 inches and the shell plating was thick This followed as a
,
.
almost conj oined ( on the botto m they o ften were conjoined) and it appeared ,
that to support properly thin iron plating numerous closely spaced frames
, ,
were necessary .
so great as 2 6 inches Lloyd s rules require the rivets connecting the frames
,
’
to the shell to be spaced 6 dias apart instead o f the usual 7 dias This . .
of frames and there fore a smaller number o f rivets binding the shell to
, , ,
t he framework ; i f for instance the frames were made extra massive and
, ,
spaced 4 feet apart instead o f 2 feet then with only half the number , ,
maintain its rigidity under the wider intervals o f support Th e same frame .
plating is then better able to resist impact with floating ice and the b o w ,
follows therefore that at the bow owing to the horizontal slant of the
, , , ,
sides the distance between the frames measured on the shell may b e much
, , ,
greater which constitutes another reason for a reduced spacing at this part
,
frame angles on the bottom are doubled aba ft the collision bulkhead fo r ,
there are numerous lon gi tudin als it is usually 4 feet but towards the , ,
ends where the frames are mere bars it may be 3 feet or less while
, , , ,
a ngles b ut towards the bow and stern owing to the inward slant of the
, ,
resisting local collapse o f the side the transverse flange when not square , ,
to its work at once develops a tendency to shirk its duty by folding over
,
still further from the square as shown at A and C Fig 7 But although , ,
. .
greater effi ciency w ould be secured by a right angled disposition there are -
,
practical obj ections I n making the frames each one would have to be
.
,
Art 8 3 ]
. P R A C TI CA L S H I P B UI L D I N G . 85
t wisted throughout its leng th in order that it might conform to the varying
inward curve of the side ; and to distort in this way the frame bar while ,
maintaining its fair and proper curvative would not be easy A gain there , .
,
the beams and floo rs ( F Fig I n any case excepting the frames near , .
,
the bow and stern the departure from the square i s so slight as not ,
bluff bo w s a few of the terminal frames are worked on the square principle
,
doing I n wood ships the timbers at the bow and ste m are usually worked
.
The frames are so bevelled that the angle between their flanges is
obtuse i e the bevel is an o p en one I t follows there fore that all frame s
, . . .
, ,
forward of the flat midship portion o f the vessel must face aft and those ’
,
abaft it forward in the flat midship portion they may face either way A
,
’
.
work is d i fficult fo r even when done with care the heel o f the bar is sel d om
, , ,
in precisely the same plane as the flange ( A Fig 8 P late so that w hen , .
, ,
riveted to the shell the contact is imperfect A lso as the one flange masks .
,
the other it may be di fficult to punch the rivet holes and insert and hammer
,
“
o f the frame angle .
tank margin plate to gunwale and this even in the largest vessel I t is ,
.
easier to make them so fo r steel bars are procurable o f any length and , ,
when in one piece the w hole may be heated and bent in one operation .
I n damage repair work to avoid renewing the entire frame angle j oints , ,
increases its sti ffness Their clumsy patchwork appearance and the .
,
than the frame angle ; the thickness is u s ually ab out the same but the .
latter has a wide and a narro w flange whereas in the reverse bar both ,
the reverse bar is usually so fitted that its fore and a ft flange is flush with - -
the inner toe o f the frame ( B Fig 5 P late to secure the advantage , .
,
I n many cases one flange o f the reverse bar is ha lf an inch wider than the
other when so it should be placed fore and aft fo r then the desirable
, , ,
reduction is made .
86 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 8 3
on either side I n the case of small vessels having ordinary floor s they
. ,
are sometimes worked in one length for both sides ; this may be readily
done for they are short and light and as they are usually without knuckle
, ,
at the centre line they may b e easily bent to shape with one heat I n
,
.
h —
other cases they may be worked i n t r e e p i e c e s a straight central one ,
extending across the floor from bilge keelson to bilge keelson and two ,
others from these points up wards The straight piece is fitted on the .
opposite side o f the floor plate so that the ends of the other two may ,
scarph with it and thus dispense with joint pieces and with two keelson
,
strength fo r it is here that the greatest tensional stress occurs when the
,
vessel sits on her keel an important matter in small coasting vessels which
, ,
are liable to take the ground (A rt When jointing a reverse bar ( which .
,
taking only two rivets in either bar ( Fig 9 P late This does not make .
,
upper part of the bilge ; in rather larger alte rnate ones are continued ,
alternately the one to the gunwale and the other to the second deck
, ,
extent governed by the greater depth I n large sailing s hips they all .
-
type they all terminate at the second deck I n a poop bridge and fore .
, ,
castle only the frame angles are carried up I n the case of a forecastle .
,
nate reverse bars are extended to the foreca s tle deck When plunging into .
head seas the bows are exposed to s evere co ncussive blows this becomes
,
more pronounced in large vessels fo r they lift less s martly to the waves , ,
and having greater speed and weatherly qualities are able to pursue their
, ,
course pounding through the waves with irresistible force H ence the
, .
neces sity in large vessels for s trong framing on the forecastle s ide .
horizontal so that when plunging s tern under they are peculiarly liable to
, ,
-
,
ti v e ly weak and flexible for lying at an angle their span from deck to , , ,
require that at this part — aba ft the a fter peak bulkhead— all t h e r ev e r s e
, ,
secured is also use ful in reducing the tendency to vibration which owing , ,
vessels where the quarter i s particularly wide and flat the unsupported
, ,
side may be more than 1 2 feet wide between the decks When this is so .
,
the ordinary frames even when rein forced as above would have an , ,
excessive duty and in such cases there fore a double angle stringer should
, , ,
-
vessels not having a double bottom the supplementary ones may stop ,
short at the bilge keelson but in larger they are carried round the bilge to
the bilge stringer I n large ves s els and in those of high power the side
.
, ,
and then curving upwards ; the rise o f floor is the height which the
’
midship frame would attain if extended in a strai ght line to the half
breadth line ( the distance A B P late Many modern cargo vessels ,
are designed with practically no ri s e of floor the bottom being almo s t flat ,
fl —
i n so me ca s e s quite at amidships ( P late 1 0 6 ) in the maj ority however , ,
are of course very in ferior a s cargo carrier s With a small rise the u pper
, , .
,
edge o f the midship floor plate may (when of shallow type) run across the
’
keel as a straight level line tapering and curving upwards towards the bilge
, ,
depth over the keel To preclude excessive taper Lloyd s rules require
.
,
’
the depth of the floor at three quarters the vessel s hal f beam from the ,
-
’
centre line to b e not less than hal f its depth over the keel I n a ves s el
, .
having a considerable rise o f floor this rule may require the upper edge o f ,
the plate to leave the centre line with an upward inclination ( P late
Formerly it was usually so inclined in all vessels in order to secure the ,
lowest breadth ordinates were measured on the top of the floor a slight ri se ,
made them zero I n fin e lined ve s sels such as yachts in which the lower
.
-
, ,
part of the mid s hip section is triangular the foregoing rule as to the
’
,
maintenance o f the depth of the floors near the head is inapplicable here
therefore they are simply made a little deeper and are carried s traight
,
there is no well defin e d bilge requiring the sti ffening e ffect of floor plates and
-
,
they are not subj ect to the severe tran s ver s e stresses o f cargo vessel s I t .
is only those floors that lie within one quarter of the vessel s length amid -
’
ships that run up the bilge to double their height at the keel Beyond this .
,
as the bilge disappears they rise less and less u ntil near the bow and , , ,
upheaving stresses the latter disposition is the better for regarding the
, , ,
j oints as weak spots they are then better distributed the line o f weakness
, ,
being zig z ag in place of straight fore and a ft The j oints are lapped and .
treble riveted ; if butted Lloyd s rules require double straps The full ,
’
.
engine where mas s ive and rigid framing is essential all floors are increa s ed
, ,
P RA C TI CA L S H I P B UI L D I N G .
[Art 8 7
in thickness by 7 1
5
inch ; and under the b oilers where corrosion may be ,
rapid by 3 inch
,
2
5
.
like character H ere they are increased in depth and serve the useful
.
,
purpose of uniting the two sides wh ich being flat require a maximum of , , ,
( Fig
.
9 P late ,
T h e sides o f the hull have here an important duty in
holding the stern frame ; the forward post forms a bearing fo r the sha ft ,
P late With the sides of the ship close together and almost parallel ,
the hull narrow and fin like is not naturally w ell fitte d to con fer the
,
-
,
-
sides instead of being two separate flexible surfaces are bound together as
, ,
one rigid whole Further the shell plating contiguous to the po s t and in
.
,
the vic inity of the tube is increased in thickness and in some ca ses the ,
this part the large rivets connecting the shell to the post o ften loosen or
,
break and s imilarly with the riveting of the adjacent frames and shell j oints
, .
vibrating e ffect o f the propeller may b e exce s sive I n ordinary vessels the .
floors in way of the tube are fitted in two pieces one above and one below ,
the tube I n large fin e lined vessels ( particularly twin screw) where the
.
-
,
tube may be long one or more floors may be arranged to support it ; they
,
contact with the su rface of the tube or clearance may be left and contact ,
are sometime s fitted to secure a connection to the tube or the latter may ,
of course the small clearance necessary for the fitting of the shell For
, .
the mere purpose of a rivet connection the overlap of the floor plate ,
and frame angle need not exceed 3 inches and so with frames 45 or 5 , ,
inches deep the edge of the plate might b e kept well up from the heel
,
lower margin of the floor that bears the brunt of grounding pressures the ,
pressure s can only be conveyed to the floor p late by the rivets uniting it to
the frame angle an d consequently a fter grounding it is not uncommon to ,
find these rivets loosened or shorn due to the frame angle h aving been ,
forced upward over the face of the floor plate A wide overlap gives a .
more rigid union due to the more extensive faying surfaces the rivets of
, ,
course are reeled or slightly zigzagged so as to draw the two surfaces into
, ,
i n tl ma te contact late
( P
A r t 8 9 Where the o u t e r e n d s o r
. . h e ad s o f t h e flo o r s or tank
margin brackets pass b e t w e en t h e fr a m e a n d r ev e r s e b a r a tapered ,
l i ner is fitted ( see P late I n light scantlinged vessels the thin floor -
plate itsel f is sometimes thinned down by hammer and anvil and in other ,
P R A C TI CA L S H I P B UI L D I N G Art 9 1
.
[ .
terminal frames M odern cargo vessels are usually so full that only the
.
a ftermost frame need be bossed and in such case it is common not to boss ,
keelsons a four rivet connection at each frame short reverse bar doublings
-
,
-
frames have no reverse bars and with frames of bulb angle section the ,
-
,
fitting o f two lugs is usually avoided by employing one having a flange wide
enough to ta ke two rivets in each fore and aft angle of the stringer in which - -
,
case they are made extra long so a s to take four rivets through the frames ,
( Fig
.
3 P late , I n ordinary lugs there are only two rivets connecting
them to the keelson or s tringer angles and so it might appear that fo r , ,
equality of s trength two would also su ffice for connecting them to the
,
with three rivets for as it is through these rivet s that pressure s from
,
without are communicated to the keelson or s tringer they are subj ected to
—
,
a direct shearing stress whereas the two in the other flange taking the
—
,
floors the centre keelson lug also serves a s a joint piece for the rever s e bars
,
of the latter this is particularly necessary when the floor plates are jointed
over the keel so as to reduce the accumulated weakne s s o f so many j oints
, .
The two end rivets should o f course fall near the ends o f the lug fo r any , , ,
badly done ; the fore and aft flange may not lie fair with the reverse bar- -
,
and the b evelling may be inaccurate ; such discrepancies are often made
good in a clum s y manner by in s erting wa s hers or liners ( see Figs 7 to 1 0 , .
,
P late
A r t 9 3 D e e p fr a m e s are simply ordinary ones increased in depth
. .
by about 5 0 per cent They may be of built or solid type ( Fig 6 P late
. .
,
When built the frame angle and reverse bar are usually identical ( P late 1 0
,
the work of making the frames being facilitated when the two bars are
alike The overlap of the bars ( as required by L loyd s rules ) is 3 inches ;
.
’
but in the case o f the frames there is the rounded toe and a margin o f ,
these being punched i n a rough and ready fashion Formerly the reverse .
bar was disposed as shown in Fig 1 5 P late 6 but now it is usually placed .
, ,
connection of the beam knees and stringer lugs I f fitted as in Figs 1 5 and . .
flange of the reverse bars the beam knees and the stringer lugs I t is , , .
impossible to scale and paint these crevices properly and as a result s erious , , ,
corrosion may occur I n way o f the beam knees liner s are sometimes .
i ntroduced but unles s the proj ection is large there is insu fficient width to
, , ,
r i vet them properly I n very large vessels the frames may be so deep that
.
the projection o f the reverse bar beyond the frame angle may be sufficient
to take the lugs or beam knees ( Fig I n such ca s es however the .
, ,
Art 94] . P R A C TI CA L S H I P B UI L D I N G . 1
rivets connecting the frame and reverse bar in way of the knees should be
more closely spaced the better to resist the thrusting and pulling e ffect of ,
the beams .
with a bar o f normal scantlings fitted across the floor ( Fig 2 P late ,
.
,
I n large vessels deep frames may be very massive in s ome they are ,
1 2 inches deep
; when so large it is not always practicable to employ solid
bars for they may be too heavy and sti ff to bend round the bilge and
,
manipulate in the u s ual way when over 1 0 inches deep the built formation
is usually adopted except in the case o f channel or Z frames fo r these may
, ,
be split at the bilge ( to form frame and reverse frame) where the sharp
curvature occurs ( see Figs 1 3 and Bulb angle frames are not often.
, ,
-
split for the bulb p ortion doe s not form an effi cient substitute for a
,
reverse frame .
fo r in the latter the double thickness due to the overlap being situated ,
near the neutral axis represents ill disposed m aterial ; with the same ,
-
sectional area there fore a Z or channel bar is the stronger The extra
, ,
1
.
flange the neutral axis is not at mid depth the di fference however is
,
-
, ,
To secure there fore in a bulb angle frame the strength of a built one
, ,
-
, ,
but of late years they have been largely superseded by bulb angle and -
channel bars these being more convenient in several respects They were
, .
this becomes more marked in those frames which are be velled for they ,
fo r not lying flat on the slabs it must be propped up ; and its heel does
, ,
not touch the scrive line ( Figs 5 and 6 P late A channel bar may .
,
be easily manipulated for it lies flat on the bending slabs its heel touches , ,
The circum s tance that the inner flange o f a cha nnel frame has a close
bevel is not really objectionable ; it would be i f it were the shell flange ,
1
I i d i g th
n c o ns t th f b i lt v u li d f m u t mu t b t k f e , acco n s e a en o
—
er n e s re n o u s a so ra
g a ers
th i um t
e c rc th t th
s an ce tw g l b a t d be y w f
o an i v t e t u t d ars - c o n n ec e a ro o r e s ar e n o ni e
w i th p f t i gi di ty
er e c Th r ti l f th. ti g i v t i
e se c t qu l t th t f
on a are a o e c on n e c n r e s s no e a o a o
th e so l id b i th m l gi tudi l l i
ar n e sa d u d
e th l
on g i t u d i l
na h i
g t n e , an so , n er e on na s e ar n s ress
se t up by d fl ti g f a t h b ui l t f m y i l d m
e ec n o r ce , di ly th e lid f m l ra e e s o re r e a a n a so one o Si i ar
s ec ti on it i i th ti ffs ne t er so s
g A i t ti g t d y f t h i
n o r so s ro nubj t W ll b . n n e res n s u o s s ec i e
f u d i
o n
p p n a b y M S ta b
er u y d t h l t M r R . d T m man I rti t tian f N l e a e r. ea ,
. ns u on o ava
A r c/t i ta n , 1 8 94 .
Art 9 4
P I t A C TI CA L S H I P E UI L D I N G [
’
92 .
fo r the contact of the faying surfaces might b e imperfect The fact that .
the inner flange o f a channel frame masks the other does not seriously
interfere with the shell riveting were the bar very shallo w it might but ,
special type may be readily used ( Figs 1 8 and 2 1 P late The rivet .
,
With Z frames the beam knees and floor plates must b e fitted on the
,
side of the web next the shell flange and so by cramping the wid th of the , ,
shell flange may in the case o f small frames interfere with the riveting
, , ,
( Fig 3 P late
.
, With channel frame s the notches in the stringer ,
plate are smaller and permit of a better intercos tal shell connection ( Fig 5 .
,
keelsons and bulkhead sti ffeners it is only comparatively recently that they
, ,
have been used for frames For this they are eminently suited however .
, ,
di fficulty in securing the usual four rivet connection for the side stringers - .
N either o f these matters are o f any importance for the sparring may b e ,
fixed by cleats i n the portable fashion now commonly adopted with all
,
types o f frami n g ( Fig 1 P late and by fitting an extra large lug the
.
, , ,
general use for ordinary framing bulb angle bar s have long been employed ,
which there are no floor pla tes They are now very largely employed fo r .
the side frames of b oth large and small vessel s The formation has several .
inner flange to bevel ; the bars are easily manipulated fo r they lie flat on ,
the bending slabs ; they may b e cut and punched like an ordinary angle
bar and when riveting the shell the bulb unlike a flange 15 never in the
, , , , ,
massive it is better able to resist wear and tear A flange su ffers seriously
, .
from corrosion for as its back surface is not readily accessible it is seldom
, ,
corro s ion so that the percenta ge o f material or strength lost is small and
, ,
as it may be kept well painted and free from scale there may be little or ,
the flanges might be made thicker than the web but Lloyd s scantlings ,
’
bar might be o f di fferent breadth ; in warships they sometime s are but not ,
in merchant vessels .
in the upper tween decks ; with solid ones a s imilar reduction can only be
’
94 P R A C TI CA L S H I B B UI LD I N G .
[Ar t 96
the s tructural design should prevail but unfortunately it is just here that , , ,
it is o ften most di ffi cult to s ecure fo r to make room for the engine and , ,
the continuous rigidity and strength o f the hull have o ften to be made .
The lower deck or tier of beams is always largely if not entirely suppressed , , ,
numerous beams in the decks above must be severed to form the necessary
openings over the engine and boilers and in large vessels the plated decks , , ,
may be largely cut away ( see Fig 5 P late 8 P late 2 7 and Fig 1 P late .
, , , .
,
To restore the transverse strengt h and give general rigidity to the hull at
this important part the side framing is increa s ed in massiveness b y the
,
introduction of web frames which are extended not merely from the bilge ,
to the lowest deck as in the cargo holds but right up to the gunwale
, , .
the ordinary structure is little disturbed the side framing need be no more ,
With a machinery space of the average length this would place them 8 or ,
1 0 feet apart ; whereas if fitted in the cargo holds merely to make good ,
ment may b e obtained by only one or two deep web frames I t should be .
ob s erved that as the machinery space is usually short compared with a cargo
hold the end bulkheads are most e ffective in giving transverse rigidity
,
frame in w ay of the engines a nd every third in way o f the boi ler s is formed
, ,
as a web frame H ere they are introduced not only to strengthen the hull
.
,
—
but to reduce vibration a very important matter in a vessel carrying
numerous passengers on whose comfort her commercial success in great
,
part depends When the boilers are placed close to the vessel s sides
.
’
there may b e insu fficient space to fit web frames and in such cases the ,
ordinary frames when o f channel section are usually doubled This may
, , .
also b e necessary in the engine room of twin screw steamers fo r with two -
space athwartships for web frames I n such case the side stringe rs other .
,
—
arranged in this way shallow and massive is much less e ffi cient than
when in the form of deep girder like web frames ,
-
, .
structure must be avoided No t only must the b ottom fra m ework under .
parts remote fro m the engine seat The comparatively slender upper .
s tructure overlying the machinery space b eing deprived o f the tying e ffect ,
and in view of this it i s usual in large high powered ves s els not only to ,
-
,
pro vide numerous web frames but greatly to increase their e ffi ciency in ,
way of the tween decks by making them ab out twice as wide as below
’
,
( Fig 5 P late
.
,
When so wide they form diaphragms or partial bulk , ,
heads rather than girder like web frames I n a ffording rigidity against
,
- .
efl i c i e n t for while perfectly supporting the side they hold the deck s at fixed
, , ,
angle therewith and by vertically uniting the various decks confer in high
, , ,
To examine the hull of a large ocean liner conveys the impre s sion o f
solidity and strength quite incompatible with transver s e straining yet
—
,
—
when tossed about in stormy seas like any small vessel the apparently
ri gi d s truc ture give s constant evidence of stress and strain ; the u pper
creak and s train quite perceptibly as the vessel labours and rolls from side
to side I n such vessel s not only is great longitudinal strength required
.
, ,
topsides amidships and this is best secured by fitting wide partial bulk
,
scantlings of the side frames even though they were doubled in number , ,
les s than 2 6 feet long— the transverse strength may be su fficiently maintained
.
,
strength longitu dinal and tran s verse is sacrificed I n the case of a hatchway
, , .
,
say 2 6 feet long one web frame at mid length might su ffi ce i f larger another
, ,
-
,
might be fitted at each end A web frame at mid length is well placed to.
-
resist the local racking or panting of the side that might result from the
ab s ence of through beam s ; and when at either end they are well placed
-
,
for distributing the inten s ified thrust or holding e ffect of the end b eams .
sometimes observed in the straining o f the rivets connecting the side frame -
sides of the ship becoming loo s e and leaky while those clear o f the
, ,
wide that the deck plating o n either s ide is reduced to a narrow strip : -
it should not only b e made thicker but sh ould be well held in fixed ,
'
the necessary s upport i s given by pillars But as pillars are in the way .
,
and are liable to displacement the better plan is now commonly adopted ,
96 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 9 7
of sub s tituting for the pillars large s weeping bracket plates as shown in ,
fitted near the bo w below the lowest deck as a provision against the ,
excessive panting stresses which accompany fine lines and high speed
forcibly maintained in heavy weather I n some cases they are fitted at .
the a fter end to strengthen the side where owing to it s transverse slope , , ,
the distance from the lo west deck to the floors may be excessive I n twin .
screw vessels they are fitted to strengthen the bossed or overhanging part
o f the side ( Fig 5 P late They are also fitted at places where s udden
.
,
instance if the end bulkheads are not extended above the tank top a
, ,
( Fig .
5 P late 24 and
,
Fig 4 P late ,
and in the ca s e of shelter
.
,
or awning deck vessels where the bulkheads may stop at the second
-
,
deck web frames must be fitted above this to the upper deck
,
.
When large cargo or coaling ports are cut in the topsides amidships ,
severing one or two frames it is usual to fit s hort web frames from deck ,
o f the frame s ( Fig 2 P late I n large sailing ships web frames are
.
,
-
fitted in the poop or bridge hous e under the rigging so that the lightly -
, ,
being sti ffened by a s i ngle large face angle or by two of reverse frame size ,
-
.
I n many cases the web frame shell angles are ma de o f 3 5 x 3 inch bars like
-
,
those on the floors of a double bottom ( B Fig 1 0 ) the large frame angle , .
,
however is adva n tageous in the case o f a vessel having two decks and in
, ,
which the web frames s top at the s econd for by merely extending it upwards , , ,
alternate reverse bars at this part When a web frame stops at a lower .
frame ( Fig I n small ve s sels which carry coal ore etc a face bar of
.
, , .
,
ordinary light scantlings has little endurance being expo s ed to bumps and
blows it become s quickly battered and broken I n such there fore the
, .
, ,
face angles should be extra thick or a massive bulb bar or two half ro u nd ,
-
w ith the bilge keel s on the face angles may pass under it the one terminating
, ,
here and the other continuing a s the ordinary reverse bar ; thi s is also
,
advantageous in that it reduces the distu rbance of the ceiling planking and ,
inter feres less with the bottom of the hold as a platform for cargo .
98 P R A C TI CA L S H I P B UI L D I N G .
[Art 9 9
bunker plating is thin however and although the bulkhead may be wide , , ,
this does not make up for its slenderne s s under pressure from withou t it
would readily buckle To give it therefore the s ti ffening e ffect of a stout
.
, ,
web frame it s marginal plate should be thickened and a v e rti cal sti ffe ner
,
side it would form a long oval hole severing mfin y frame s The blu ffer , .
the vessel the shorter would this oval hole b ecome ; if so bluff that the
,
side s tood s quare with the keel the shaft would enter it squarely and make ,
a circular hole so that the end o f the sha ft tube within might be s quarely
,
local swelling on the ship s side ( Figs 6 and 7 P late having a square ’
.
,
acro s s termination through which the shaft may enter and to which the ,
end of the tube may be fixed There are di fferent methods of forming the .
so short fore and aft that instead of mod i fying the hull a casting may be
, , , ,
fitted as shown in Fig 8 I n such ca ses the hull may be built as i f without
. .
oval hole may be cut s evering a s required one or two frames and the ,
for the casting would be too large and the hull too much weakened by the
severance of numerou s frame s H ere therefore the side of the ship is .
, ,
bossed The swelling begins at the first frame which would approach
.
inconve n iently near the s haft ; this one is only s lightly bo s sed but those ,
terminate at that frame whose local s welling i s so great that the shaft ,
transverse plate is then fitted across thi s frame completing the integrity ,
of the shell plating by uniting that surrounding the bossed frames with
that on the normal surface abaft them This plate suppo rts the after end .
of the tube which forming a bearing for the shaft must be very rig idly
, , ,
proper support to the tube but a high degree o f rigidity is at once secured
by placing within the h ull at this part a transverse bulkhead complete or ,
having flanges to take the shell plating and large transverse palm s to take ,
the bulkhead Such castings are al ways adopted in wood sheathed ve s sels
.
-
no place under water may any o f the steel structure be expo sed ( Art .
beyond the bossing and to support its outer end at the propeller a two leg
, , ,
-
create water resistance The after end of the shaft tube is supported by .
the bracket and its for ward end by one o f the bossed frames suitably
, ,
to support the shaft b earings which fall within the bossing deep floor ,
Ar t 1 00]
. P RA C TI CA L S H I P B UI L D I N G .
99
plate s web frames or partial bulkheads are introduced Whe n the frame s
, , .
di fficult matter to bend them to the sharp triple curvature requ ired at
some parts of the bossi ng I n such cases there fore they are n o t bent
.
, ,
out wards in the usual way ; they are where the swelling is small but
, ,
are made to clear the sha ft by an easy inward curve the place they wo uld ,
maintained by the continuous main frame s w ithin When the frame s are .
o f bu i lt type the frame angles may be bent outward s to form the bo s sing
, ,
the reverse bars being carried down with their ordinary curvature or set ,
the propeller bracket where the bossing becomes very thin and fin like
,
-
,
are ca rried straight down the shell plating occupying its usual position
, ,
and the plating of the boss being fitted as an external a ddition ; this
arrangement gives greater se c uri ty agai nst water entering the hull i n the
event o f fracture of the shaft and tu b e .
P RA C TI CA L S H I P B UI L D I N G .
[Art 1 01
C H A P TE R I X .
any special points of s upport ; those which are fitted in short lengths
between web frames ; and the wide stringer plates fitted in conjunction
with widely spaced hold beam s A lthough for convenience Lloyd s rules .
, ,
’
with a face bar above and below its lateral rigidity is greater i a under , ,
. .
,
.
place only one large face bar b elo w fo r owing to the fewer parts the , , ,
and is readily battered and damaged and the trough like formation forms ,
-
a lodgment for water grain etc I n vessels which carry grain in bulk
, , .
,
holes are sometimes punched in such stringers so that the grain may fall ,
through and fill the empty spaces that might occur b elow ; and in some
cases the stringers are s loped downwards from the vessel s side so that ’
lengths scored or notched to pass out bet ween the frames ( Fig 1 3 P late
, .
,
They not only act as a connecting web between the shell and
the strin ger bars but the contin u ous portion between the latter adds
,
useful sectional area to the whole ; to secure fully the latter advantage ,
[ .
t wo . only the fore and a ft strength of the face bars were considered
If - -
,
a simple parallel strap o f the sectional area o f the face bars might su ffice ,
but the diamond or gusset formation has a useful clamping e ffect giving ,
rigidity to the joint in all directions Lloyd s rules now permit o f the .
’
for then both the stringer and bulkhead receive useful support ( Fig 9 .
,
its span between web frames exceeds 8 feet it must be supported and ,
held to its work midway between the webs by a bracket placed either ,
, ,
The work of fitting and caulking these collars is a s mall matter so long
as the stringers are merely double angle bar s ; if o f less simple section ,
however it is usual not to pass them through the bulkheads but to stop
, ,
of the massive kind adopted with deep framing Lloyd s rules require these ,
’
brackets to b e twice the depth of the stringer within the face bars and ,
52,
inch thicker and that they shall be
, connected thereto by a double row
o f rivets I n any ca s e whether or not those extra strong s ide stringers
.
,
-
( and the wide stringer fitted in conjunction with widely spaced hold beams ) -
P late I n cases where they have not been fitted the resulting con ,
A n d the latter are made very large so that in addition to maintaining the ,
full strength of the fore and a ft parts the bulkheads may receive ample - -
,
refers to the mid s hip portion o f the hull as regard s the end portions
’
,
where owing to the sheer the depth of hold may considerably exceed that
, ,
amidships it is required that the distance between the stringers shall not
,
ships it follow s that in vessel s not having a double bottom i f the side
, ,
keelsons and s tringers were all extended to the stem and s te m they would ,
approach one another too closely ; thi s is avoided by s topping the side
keelson some distance from the ends At the stem and stern where the .
,
by holding fixedly the ends o f the s tringers and uniting the vessel s sides ’
immediately aba ft the massive stern bar they increase the strength and ,
is a contingency to which all vessels are liable but as the forces brought
into play may be quite irresis tible it would evidently be impracticable and ,
their de s ign i s always kept in view P ractically all warships are designed .
with the familiar r am bo w the proj ecting under water spur of which is,
-
even then the stre s ses arising from sudden interference with the momentum
,
strength No t only must the backward thrust due to the su dden stoppage
.
of the ship be provided against but also the subsequent wrenching or side ,
twisting e ffects due to the motion of the vessel struck The latter e ffect .
usually accompanies end o u collision and its consequen ces are o ften more
-
,
serious— to b oth ves s els— than those due to the first blow To resist the .
backward thru s t the stem is made immensely strong the shell plating
, ,
hooks being introd uced to tie together the sides and back up the stem .
Formerly ram stems were sharply formed the spur portion though , ,
measuring several feet fore and aft being only a few inches across to give ,
it there fore the nece s sary transverse strength a horizontal ram a m assive —
slab like breast hook —was fitted in line with the spur No w since it ha s
, , ,
- .
,
been realized that the bow or forward end o f a submerged body may ,
without increasing the resi s tance be exceedingly blu ff or full the spur is , ,
dependi n g on its distance aba ft the s tem and the extent to which the bo w
is likely to crush up The greater its distance from the seat of dis tu rbance
. ,
the smaller is the chance of its being injured and in practice L loyd s ,
’
the bow so stro n gly that it will withstand collision the strength usually ,
provided is su ffi cient to limit the damage to the portion before the bulk
head Many cases are on record of collisions at high speed with i cebergs
.
,
or other vessels in which although the bow has been crushed back almost
, , ,
to th e collision bulkhead this has remained intact and saved the ship
,
.
side plating abaft the massive stem bar ( P late e ffect a transm i ss i on of
.
1 04 P RA C TI CA L S H I P B UI L DI N G .
[Art 1 06 .
the first s hock over a con s iderable fore and aft portion of the bow A s a - - .
result of minor collisions when the stem bar receives an oblique blow it , ,
folds readily over the thin s hell plating on the one side crinkling up
,
concert i na fashion and on the other bending over with the stem The
,
.
breast hooks b y unitin g the two side s just aba ft the stem are most capable
, ,
in resisting such distortion The upper part of the stem is well backed up .
by the decks the s t ringer plate s of which form excellent breast hooks
,
.
Below the lowest deck Lloyd s rules require brea s t hooks to b e fitted
’
not more than 4 feet apart vertically ; and in large vessels ( over
plating numeral) to give rigidity to the upper part of the stem com
, ,
mensurate in some degree with the weight and possible momentum o f the
hull an additional breast hook is required between each deck thus placing
, ,
T0 support the stem bar properly the breast hooks should o f course , , ,
abut upon i t ; and to give the greatest sti ffening e ffect to the thin shell
plating they should be directly connected thereto The lower breast
,
.
hooks usually stop at one o f the deep floors some distance from the ,
spaces below The deep floors of cours e by tying the sides together
.
, , ,
stern only s uch crutches are fitted as are required to unite the ends of the
,
stringers ; and in s teamers the deep floors required at this part usu ally
take their place the stringers being bracketed to the after peak bulkhead
,
-
.
L loyd s rules require the breast hooks to be the thickness of the midship
’
floor plates When the free edge is wide it should be sti ffened by an
.
deeply submerged and the next raised quite out of the water the con ,
be very intense for not only are they cau s ed by the steady pressure of deep
,
forward motion of the hull combined with the downward plunge o f the
bow against advancing waves The intensity o f the s hocks depends much .
on the vessel s trim and on the design of the hull M odern full cargo
’
.
, ,
vessels when in ballast float so lightly on the water that should they
, , ,
time the fore end may li ft so high and plunge with such violence
,
tending to collapse the sides and damage the bottom in way of the fore
When the vessel s sides at the bow are full or rot und they are not
,
foot
’
.
,
likely to receive blow s so forcible as when they are flat Further when o f .
,
the former type the structure is naturally better able to withstand severe
pressures for being rounded like an arch local collapse must involve
, , ,
widespread s training over a large area ; a flat surface similarly sti ffened , ,
steamers ( except the latter encounter heavy head seas when in light trim ) ,
fo r their bows are usually flatter and bei n g shorter they are more liable , , ,
to pitch Also as they are constantly heeled over the panting pres s ure s
.
, ,
are not equally intense on b oth bow s for as the lee one presents a more ,
06 Art 1 07
P R A C TI C A L S H I P B UI L DI N G .
[ .
blows from the sea The structural reinforcements here introduced also
‘
.
,
trim skims the surface so that it encounters advancing waves with a series
, ,
almost like a solid and similarly with the flat part of the fore foot as it
,
-
instructive example o f this wave pou nding action occurred in the case o f -
familiar ; her draught was small and her h ow was formed by a gradual ,
B iscay she su ffered s erious injury and making water put into port when
, , , , ,
it was found that the shell plating under the bow was indented and cracked ,
b o tto m c f the hull just aba ft the collision bulkhead U sually the results .
strakes next the keel are a ffected and as a rule only fo r a short fore and , , ,
-
a ft distance I n more pronounced cases the frames and floors may be bent
.
and broken The character of the injuries is often such that it is hard to
.
believe they have been caused by sea action they resemble what might be
occasioned by ru nning ashore bow o u or by str iking sunken wreckage -
, ,
and whose fore foot when running light is therefore nearly out o f the water
-
, , ,
are also liable to a simila r wave —pounding action and in their case even in , , ,
impossible to keep a steady course against head seas fo r the bow having , ,
the navigable qualities and avoid at the same time the damaging e ffects ,
just noticed they are usually provided with a fore peak trimming tank
,
-
.
But although the filling of this by securing a more even trim may remedy , ,
these evils the concentrated load at either end of the hull el sewhere light
, ,
action in these small vessels is the marked corrosion which occurs in the
lower caulking edges of the plates and the contiguous rivet points in the
vicinity of the fore foot This is no doubt due to the fact tha t the outward
-
.
, ,
and upward ru s h of the water and the blow struck by the ves s el s fore foot ,
’
-
as it plunges into and against the waves causes su ffi cient pantin g pressure ,
on the thin plating of the inner strakes as to start the caulking of the
landing edge strain the riveting and admit water into the joint A s
, ,
.
f th v y g w i ll b f u d i
1
A i t ti g
n u t
n e re s n a cc o
p pn b y oS i E J R d e o a e e o n n a a er r . . ee ,
an d l by C p t G ul ff i th T
a so o n e a I
. ti l ut f N o l A /
aei t t
,
88 1
n S i e r a f ts . ns zou o ava re z ee s , 1 . r
ll ly l ul d
“
E .
J R d.
y ee d m u h m
sa s, ly b
anut ti p t d th b
c w w or e m t rare , s re ea e , e o o se e o
w uld x p t t h pp fr m th hi p t i ki g
”
b ju t u h
e s s c as o n e o e k ec o a en o e s s r n a ro c .
Art 1 08 ]
. P R A C TI CA L S H I P B UI L DI N G . 1 07
proving this it is found that when the strakes are arranged clinker fas hion
, ,
with the ca ulking edge upwards th e above e ffect is not observe d I t may
, .
also be due in some measure to eddies and the admixture o f air with the
water a similarly rapid wasting e ffect being often observed in the ca ulking
,
edge of lapped shell butts and in the p lating and riveting o f rudders
,
( Art .
above stresses I n vesse ls which are o f full form at the fore foot or whose
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-
,
tonnage coefficient exceeds 7 8 all the frame angles between the collision
'
bulkhead and one fifth the length from the stern must be doubled within the
-
ves s els having a cellular double bottom with floors on alternate frames every ,
frame at this part must have a floor or the lo n gitudi nals mu st be more
,
C H A P TE R X .
and it must also give to the hull longi tudi n a l str engt /t and gener a l r igi di ty .
Th e former duty is unique and cannot be s hared the latter may be largely ,
decks and by the stringers and keel s on s ; and general rigidity by these
,
incorporated with the tran s verse framing and by the tran s verse bulkheads , .
being one large continuous well sti ff ened surface all s tresses acting in its
, , ,
comparatively thin plating and may be wanting in the lateral rigidity and ,
may not under fore and aft stress co operate simultaneou s ly and assist the
,
-
,
-
with the behaviour of the shell plating when as a watertight s kin it resists
, , , ,
pres s ures from without tending to bulge it inwards between the frames I t
, .
the riveting and caulking would not long endure and the cement on the ,
—
o ff e r s m a y b e o f t wo kinds — t h a t o f a b e a m w i th fi x ed e n d s o r ,
strip o f plating be considered fixed beam like between s upports repre s enting ,
-
the frames and deflected by a load see Fig 3 P late 1 1 The strip is here
, , .
, .
the middle curve i ts lower edge I S in tension and its upper i n compres s i on ;
elsewhere the stre s ses are reversed A s s hown in the sketch the curvature .
might be insu fficient as rega i ds general rigidity and local sti ffne s s The .
plating must be sufficiently strong to resist the buoyant pressure of the sea
witho ut any perceptible tendency to bulge inwards between the frames ; in
theory there fore i f the frame spacing were suitably reduced its thickness
, , ,
in small vessels might be redu ced to the minimum requisite fo r lon gitudinal
strength I n practice however it must be su ffici ently s tout to withsta nd
.
, ,
the b u mps and blows of active service ; in case o f grou ndin g fo r instance , ,
or bumping against quay w alls i f the plating were too thin it would be too ,
break through the adj acent line o f frame rivet holes O f course a close .
,
thinner shell plating fo r the frames would contribute a larger share o f the
necessary structural rigidity the plating would be less lia ble to deflect ,
between them and its capabilities in resisting fore and aft compression
,
- -
construction is reduced .
and frame spacing now generally adopted — and with satisfactory results
-
care fully the capabili ties and endurance of different vessels i n active
servi ce noting i n each the prevailing conditions and making intelligent
, ,
plating wa s very thick and the frames massive and closely spaced A t ,
.
corrosion that in fixing the scantlings the error should have been on the
,
sa fe side I t was soon observed however that the strength was in e xcess
.
, , ,
much exceeding that possessed by wooden ves s els and so the plating was ,
reduced in thickness and the frames were made less massive and placed wider,
apart I n the first table of scantl i ngs for iron vessel s published in I loyd s
.
,
’
apart ( for steel substi tute 2 0 ths fo r 1 6 ths) I n the early vessels the bottom
, .
plating from the keel to the upper turn of the bilge was made thicker than
that above Because it was anticipated that this pa rt would su ffer more from
.
corrosion for not only was it subject to the action o f bilge water within
, ,
when cement was universally adopted as an inside covering it was seen that ,
it was the plating on the vessel s sides that su ffered the most for here are ’
present the conditions most favourable to corrosion — heat air and moisture , ,
.
The b ottom plating always under water s u ffers little and not at all on its
, , ,
inner sur face where covered by cement ( A rt With this grea ter .
experience the practice o f making the side plating thinner than that of
,
to connect each one to its neighbour These are shown in F igs 9 1 1 and . .
, ,
Art 1 1 2] . P RA C TI CA L S H I P B UI L D I N G . 1 1 1
P late 1 1 , and are known as the i d out, the cli nker , and the fla sk “ “
1 2, n -a n -
r“
edge ou edge
- -
”
system I n the early iron vessels the clinker system was .
f y
a upon
, the frames while the outer ( unles s they are j oggled as shown in
,
fi ll the vacancies between the frames and the outer strakes strips of iron , ,
“
strakes is termed the la ndi ng and the edge of the plate vi sible on the ,
”
,
plating on this s ystem any or all o f the inner s trakes may b e fitted at any ,
time and as is not u ncommon b e riveted to the frame s before the outer
, , ,
and instead of mere parallel strips each one must be tapered A part from
, , .
the extra labour and expense in making and fitting the liners the work , ,
usual rough way under the steam hammer the taper may be irregular and ,
imper fect A lso the frame rivets are of unequal length a circumstance
.
, ,
iron ship building the necessity fo r uniform and solid contact between
the frames and the shell was not at first realized and sometimes , ,
instead o f liners smal l iron washers were employed one for each frame
, ,
rivet With the clinker strakes then in vogue this saved the work o f
.
making tapered liners ; but of course the union of frame to shell was very , ,
in
g and leakiness of the rivets was almost inevitable The classification .
societies r equire all liners to be 1n one piece i e not in short lengths and ,
. .
,
not made up of several layers H aving the above disadvanta ges the .
,
and similarly in the ca se of a stea ler which as described later takes the , , ,
being adopted for appearance sake it is u s ually limited to the plating above ’
,
e dge t o e d ge and are connected within by fore and aft strips termed
- -
,
- -
,
“
edge or sea /n s tr ips
, A s the strips are usually worked continuously .
”
,
frame liners are required behind each strake ; but if the les s usual method
is adopted of fitting them in short lengths between the frames all liners ,
are dispensed w ith The latter plan is advantageous in that much three ply
.
-
riveting is avoided and the weight of the liners and the work o f fitting
,
the m saved Nevertheless the sea m strips are usually worked continuo u sly
.
, ,
for there is a general feeling that to cut them would be prejudicial A t the .
end of each shor t strip where it butts against the frame there wo u ld be , ,
but if de fective at a point not backed up the water might pass th rough ,
P R A C TI CA L S H I P B UI L DI N G Art 1 1 2
112 .
[ .
unimpeded A l though with bad work this would be so it i s not a seri ous
.
, , ,
decks and tank tops and w ith no ill consequences I t should be observed
,
.
that at the butt straps of all outer strakes there are Si m i lar uncovered
points ( Art Of course
.
the severance o f the seam str
,
i ps at each
unimporta nt .
cu rved plates accurately edge to edge requires very considerable care and,
- -
,
skill i f not in contact at any part the unsatisfactory exped ent i i s adopted
,
caulking of a butted j oint is less assured and less permanent than that o f
a lapped one ; also compared with an overlap an edge stri p connect i on ,
-
involves double the amount of riveting When well fitted however edge
,
. , ,
to edge plating has certain stru ctural advantages for the mere ci rcumstance
-
o f the seam strip having twice the breadth o f an ordinary land i ng g i ves to ,
the surface consi derably more lateral sti ffnes s Further wh en e x pose d to .
,
lapped seams any force tending to push one strake over the face o f
,
i ts neighbo u r tends to shear the rivets ; when th e edges abut the r i vets ,
o ften illustrated in the case of tho s e connecting the frame angles to the
floors ; as a result o f severe upward pres s ure s through grounding or the ,
force each strake over its neighbour occur with every hogging or sagg i ng
.
tendency ( Art These are mostly felt in the landings toward s the
.
bow and s te m about the middle o f the vessel s depth and in large vessels
,
’
,
A t one time when cost o f construction and we i ght of bull were not so
,
e d ge t o e d ge t h ro u gh o u t
- - but in place o f fitting narro w seam str i ps
,
within they were placed outside and were made wide about hal f th e
, , ,
breadth of the strakes they covered ; the appearance outside was there ,
fore that of i n and out plating but half of the entire surface was o f double
,
- -
,
coverin g strakes were also fitted edge to edge givin g a flush surface and a - -
,
o f unprecedented size and s o the que s tion o f longitu dinal s trength was a
,
prominent one ; being built o f iron with comparatively s mall plates the , ,
is now very co mmo n lyj o ggle d as shown ( Fig 1 0 P late 1 1 and P late ,
.
, ,
Th e inner strakes are fitted in the us u al way and the outer ones over , ,
lapp in g them are bent sharply inwards or joggled s o as to fay upon the
, , ,
( about 2 5 tons in a vessel 3 3 0 feet long ) so that the dead weight car rying ,
capacity is at once increased by that amount nearly all three ply riveting -
is avoided and there i s direct and perfect contact between the shell and
,
frames ; also the work o f fitting the liners is saved but there is o f
, , ,
Art 1 1 4
14 P RA C TI CA L S H I P B UI L D I N G .
[ .
outer are made the thicker ; compared with the inner they are somewhat ,
less e ffi cient fo r they do not li e in actual contact with the frames ( except
,
entirely cover them A lso as they take all contact Wi th quay walls etc
.
,
.
,
.
,
they form i u bbi ng str akes so that when the pa i nt i s scraped o ff they are , ,
,
articularly exposed to corrosion n old vessels the r edg s are somet mes
'
i
I
p
i
e .
so worn away as to require the rene wal o f the plates l he full th i ckness
’
towards the ends I n view o f the special duties o f the garboard strakes
.
,
s
Ar t 1 1 5 At p e c i a l p l a e c s to give local strength or st i ffness t h e ,
. . ,
frame are made th e full midship thickness I n small vessels the bossed’
.
plates in way o f the propeller shaft are o f midship thickness ; when over a ’
larger ( over plating numeral ) they as also the cont i guous ones above ,
to minimize the straining effect of the vibration from the contiguous propeller
it gives massiveness and rigidity to the structure at the point where the sha ft ,
the vibrating medium takes contact with the hull O wing to the i r sharp ,
.
and irregular curvature the boss plates are difficult to fit ; they do not , ,
there fore al ways lie in perfectly close contact with every frame and so
, ,
tapered liners are o ften introduced For this reason and on account o f the .
,
inaccessibility o f the interior o f the hull at this part the riveting o f these ,
plates is not always per fect and de fects even i f slight readily declare
themselves by loose rivets To avoi d such straining —which is diffi cult to
, , ,
remedy owing to the presence o f the shaft tube within the hull —the plates
are not only thickened but their j oints are more securely riveted treble , ,
stresses may greatly relieve t he outer and in view o f this as also o f the
, , , ,
plating is thicker than 5 inch otherwise it might be insu fficiently sti ff under , ,
cases is less well supported its thickness and sti ffness must be maintained , .
deck stri nger plate may have to be doubled A n d similarly with the , .
plat i ng at the bilge one or more s trakes being thickened or doubled according
’
,
to the vessel s proportions Such rein forcements are confined to the mid
O
.
’
sh i p port i on o f the hull for one hal f to three fourths o f the length A s ,
- -
.
upper deck stringer plate all to s uch an extent as to give the require d
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do u bling the sheer strake in way of it) Theoretically as the sheer strake .
,
( in a flush deck vessel ) is the highest part of the hull it is here that all
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,
in large ve ss el s straining e ffects are not always confined to the sheer strake
sometimes the s trake below may sho w evidence of severe stress while the ,
sheer strake show s little or none I n a large deep vessel the di fference in .
,
the stresses which according to the girder theory the material of the sheer
, ,
strake and of the strake below must simultaneously suffer is small ; con ,
happen that through one of them lying more di rectly i n the line of stress
, ,
j oints the one part though subject apparently to the same or even a le s s
, ,
stress than the other might really be the more severely tried
,
advantageous in that the cost of fitting the doubling and of much additional
riveting is saved ; and it avoids three ply rivet s which with thick plates -
, , ,
are not always reliable ( Art The deck stringer and the strake below
.
the s heer are not sti ffened like the latter in the middle by a con tinuous
, ,
gu nwale bar To make them thick there fore is advantageous in that they
.
, , ,
are then more likely to as s ume and retain a pe rfectly fair surface and thus ,
topside plating failed by excessive compre s sion the thick sheer strake , ,
being rigidly held by the gunwale bar would crush rather than bend but , ,
not until the adjacent strakes had ceased to yield their proper share o f the
resista nce Beyond a certain stre s s these comparatively slender and ill
.
,
sti ffened pa rts would cea s e to increa s e correspondingly their resista nce ; i f
the compressive force were increased they would buckle between the
frames or await with perfect readi n e s to buckle the later failure of the
, , ,
sti ffer sheer strake I f now these les s capable strakes were thickened their
.
,
tendency to buckle and shirk the stress would not supervene at so early a
pe riod they would therefore a s si s t the sheer strake and take a fair share
, , ,
it might appear that the desired e ffect could be obtained more simply by
employing a single plate o f twice the thickness This however is not so .
, ,
for the joints are points of weakness and with ordinary hand riveting the , , ,
thicker the p lates and the larger the rivets the more marked is the weak
ness likely to be When in two thicknesses only one hal f of the material
.
,
-
is jointed at one s pot and so any unavoidable loss o f strength at each joint
,
i s reduced by hal f .
than the adj oining strake belo w and as it is usually an outside strake the , ,
doubling within is really an exten s ion of the thinner strake below ; to make
it thicker would interfere with the contact of the latter with the frames or ,
sheer st rake may be doubled throughout its width or only the part belo w ,
the deck may be doubled The latter arrangement has the advanta ge o f
.
avoiding three ply riveting all along the gunwale bar I n large vessels the
- .
total thickne ss of a do ubl e s heer strake may approach two inches and when ,
P RA C TI CA L S H I P B UI LDI N G [Ar t 1 1 5
1 16
.
.
the ordinary gunwale bar with a single row o f r i vets would form a ,
,
suffi cient connection to the heavy deck stringer I n such cas es a sub .
b l t h
stan t ia l increase in the connection is sometimes made by g
d o u i n e
( Fig. 1 4 P late, 4) w ,
,
substa ntially that it may form the upper part of the hull as a g i rder , i n
which case instead o f doubling or thickening the sheer strake the srde
,
,
case is o f course doubled at the ends o f the bridge where the sudden
, , , ,
and o f doubtful utility I n long vessels where special long i tu d i nal strength
.
,
proclaimed itsel f by opening o f the butts the di fferent planks sliding upon ,
one another I n the early iron vessels similar symptoms were often
.
observed ; the butt joints originally closely caulked soon gave signs o f , ,
crevices Those of the bilge were usually the first to show ; in course of
.
time they opened or gaped just as i f the plates were drawing a s under The .
principal cause of these e ffects is noticed in Art 2 9 7 That they are not . .
other butte d while the former are unaffected the latter may open as just
, ,
but in cases where the vessel is carelessly navigated— driven ahead through
,
the i ce — both the framing and plating may be forced in and broken To .
provide against t his the bow plating is often doubled from the stem to
, ,
the colli s ion bulkhead in the region of the water line makin g it a flush
, ,
surface both inside and out I n other cases the frames may be placed .
closer together at this part When lying at anchor in a tide way the . -
,
the land i ng e dges of the Si de plat i ng to the prejudice o f the plates and the ,
,
danger o f those work i ng below To avoid this the inner s trakes of the .
,
24 feet is the maximum length I n small sh i pyards the m ach i ne tools are
.
not always modern , and in these , small plates , from 4 to feet long , are s t l
1 1 6 i l
employed fo r small vessels they are not unsu i table A s very short plates .
.
involve numerous contiguou s joints they are of course ob j ect i onable and , , , ,
feet Some o f the plates which connect to the stem and ste m post may
.
p l a ti n g should be as wide as possible for there are then fewer land i ngs
,
of the hull t
l i mi s t h e b r e a d t h for as noticed in A r t 2 8 1 each j o m t
,
.
,
the extreme case is imagined of a single strake so wide a s to enc i rcle the
hull : here there would be no uniformity of strength ; the end j o mts
.
the hull might break in two by tearing one asunder wh i le between each ,
joint the strength would be perfect The hull in fact would re s emble a .
, ,
thin stick deeply notched at wide intervals I f now the oppos i te extreme
,
.
the classification societies place a limit on the brea dth of the shell strakes ,
in place o f treble .
top s ide strakes are only slightly tapered fo r when parallel or nearly so , , ,
the hull above water has a finer smarter appearance When the vessel s , .
’
b eam is considerable and there is little sheer the strakes i f they all
, , ,
extended to the stem would become very narro w ; in such cases therefore
, , ,
one or more are discontinued at some di s tance from the s tem i n the ,
tage o us in reducing the length of riveted landing edges and the number
of plates and it avoids crossings of the landings with the intercostal side
,
stringers with the awkward riveting which these occasion A strake dis
, .
“
continued i n this way is s ometimes termed a d r o p s t r a k e and the
“
one taking the place of the two a st e a le r ”
I t is not always found !
, .
necessary to drop strakes towards the stern for here the width of the ,
some vessels all the strakes from the gunwale to the upper part of the ,
bilge are made o f parallel width throughout ; so also are the strakes from
,
the keel out wards each one however terminat i ng by abutti ng on the
, , ,
lowest strake o f the first series ( Fig When thus arranged with .
,
Wi de strakes throughout the number of plates and workmanship i s red u ced , .
I n w od ships the sheets of C opper sheathing are all of one breadth and
o , ,
I n vessels of spar -deck type , that of the upper tween decks is from 2 0 to 3 5
’
without break ; the strake o f plating ab ove it in way o f the quarter deck ,
-
,
being inch thinner than the ordinary plating i f this is not less than ,
awning deck etc nor do their rule s regard deck erections as mere super
-
, .
,
hull with thorough compensation for all openings in their side plating By
, .
with the length of the vessel and the relative length of the erections I n .
a vessel 5 0 0 feet long for instance having erections covering 9 0 per cent
, ,
.
of the length or the whole length as in an awning deck vessel the thickness
,
-
,
of the midship or bridge house portion w ould be much the same as the
’
,
-
,
ordinary shell viz 93 per cent thereof ; and that o f the forecastle and
, . .
hull o f a long vessel and it is evident that the side plating of a foreca s tle
, ,
owing to its exposed position may with advantage b e made thicker than ,
strength the side plating o f the erections is relatively thinner being only
, ,
short or long By this society s rules it is required that the sheer strake
.
’
of a quarter deck vessel shall be raised to the level of the quarter deck
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,
C H AP TER X I .
Ar t 1 2 1 A s
. noticed in A rt 3 7 the b e a m s may be regarded from two
. .
,
vessel s side s rigidly the one with the other Those of the upper deck may
’
.
cargo vessels of moderate size there is s eldom a s econd deck ; but when over ,
a certain depth the sides o f the hull require the intermediate support i ng
,
with only one large hold space the cargo may b e more readily stowed and ,
mediate deck s become essential for the tween deck spaces permit of the ’
-
ports I f all were piled in one mass in the hold packages could not b e
.
,
pressure .
fo r they must also act as ties and struts holding the vessel s sides and ,
’
, ,
when the deck is plated as sti ffening bars so that the plating may not , ,
buckle or shirk its work under longi tu dinal stress E ven i f their duty as .
to support but it may on occa s ion carry a deck load ; and besides this it
, ,
encountering a large tidal wave the forward part of the upper deck has ,
1 22 P R A C TI CA L S H I P B UI LD I N G .
[Art 1 24 .
increase its capabilities as a tie or strut to the vessel s side and accord ’
, ,
i ngly when its duties in the l a tter aspect are of special i m portance the
,
,
large reductions in scantlings just mentioned are not perm i ss i ble Thus .
,
in the case o f a vessel having only one deck the beams besides support i ng , ,
the deck must provide unaided all the necessary support to the sides and
,
,
upon their length the number of pillars and the character o f the deck
, ,
decks o f steamers which have no other deck or tier of beams and to the ,
upper decks o f sailing ships whether or not there is a second deck They
- .
are lighter than those just noticed becau s e they have no cargo to support ,
but when placed under a bridge house wherein coal or cargo may b e -
stowed they are made o f cla s s 1 size A s just noticed the introduction of
,
.
,
and 40 it follows there fore that while with a single ro w of pillar s these
, ,
beams are about 7 per cent lighter than those of class 1 with two rows .
,
they are practically of the same size and with three about 1 6 per cent , .
heavier .
sectional area than those o f class 1 They are fitted to the uncovered uppe r .
last it i s evident that light scantlings are permissible for with another deck
, , ,
or decks they have not the sole duty of holding the vessel s side s agai n st
,
’
are suitable for awning shelter or forecastle decks and fo r bridge houses
, , ,
-
w hose le n gth exceeds one tenth that o f the vessel I t is evident that these
-
.
beams may be o f light scantlings for the upper tween decks they enclose ,
’
, .
in sectional area than those of class 1 They are suitable for poop decks .
-
,
and fo r bridge houses shorter than one tenth of the vessel s length I t is
- - ’
.
to crushing downward pressures and side shocks When a bri dge house is .
-
Ar t 1 25 ]
. P R A C TI CA L S H I P B UI LD I N G . 1 23
so short as one tenth of the ve s sel s le ngth it becomes a mere deck house
-
’
and as such doe s not require the strength of a long bridge more pa rti c u
, , ,
la rly a s the latter permits o f a small freeb oard and is therefore more , , ,
this there fo re they are made heavier than those of s teamer s Thus while
, , .
,
the upper deck beams in a s teamer having two decks may be of the 3 rd
-
s cantlin gs o f the lower deck beams in a s hip are those of the upper -
wherea s a s teamer may require three tiers of beams a sailing ship of the ,
-
same size need only have two hence the greater necessity fo r special ,
s hip o f a third deck and midships bulkheads is com pen s ated for by the ’
fact that the scantlings of the framing plating and other parts are heavier
‘
, ,
h an in steamers of the same over all size and they do not load so deeply
z
-
,
Art.
the scantlings of the beams depend on the size of the ve s sel and whether
or not the deck is liable to important s tresses in many ca ses light angle or
tee bars are su ffi cient .
deck planks would yield too readily between th em to the prejudice of the ,
sectional area which is nearly proportional to the reduction in the spa cing
,
were as far apa rt as two frame spaces their sti ffening e ffect would be ,
inade quate ; not only would it be difficult to fit the plating with a fair
surface but it would not remain so it might buckle up or down between
,
the beams by the mere weight of superimposed cargo or when subj ected ,
to but small structu ral stress I t has already been observed that when a .
plated surface is wavy or undulating its e ffi ciency under stress is very poor .
When a plated deck is sheathed with wo od the lateral sti ff ness an d pro te c
,
tion from local pre ss ure and wear and tea r which the planking a ffords ,
ermits even with thin p lating of the beams being placed on alternate
p
, ,
rame s .
and 3 i nch in the ca se of iron A t these places the cross s ectional area of .
the deck is reduced by the openings so that superior strength and sti ffness ,
are very desirable ; and this is more particularly the case in way of the
machinery o penings fo r being amidships it is here that the deck and
, , ,
Ar t 1 25
4 P R A C TI CA L S H I P B UI LD I N G .
[ .
their scantlings or pillaring I t has already been noticed that for each
beam o f any particular length there are three sizes —one appropr i ate to a
.
‘
single pillar support another rather smaller to a two pillar suppor t ; and
-
, ,
-
P late 3 three beams are shown supported respectively by one two and
‘
, , , ,
reduced to two thirds its appropriate size with still a central pillar is that
-
, , ,
o f No 2
. and when reduced to half to that o f No 3 I n the case of
, ,
. .
making it o f the three pillar size Again in the case of No 3 beam when -
.
,
.
,
reduced to three quarters o f its full length the suppression of one of the
-
,
reduced to hal f length the suppression of another give s the same result ,
.
if all were equally pillared then o f course while maintaining the same , , ,
so that the terminal beams at the bow and stern being quite short might , ,
render such treatment inadmi s sible The end beams though losing their .
,
importance as supporting joists are subject even more than the midship ,
’
ones to exceptional stresse s When the vessel plunges bows under in the .
-
waves the concussive blows on the sides of the hull are almost entirely met
by their strut like resistance and evidently to re s ist such shattering
-
, , ,
between the maximum and minimum scantlings in each group were con
S i de rable and i f the contour o f the deck were so tapered as to give
,
perfect i on would cause trouble and di fficulty and delays would occur in
,
secur i ng de livery from the steel works of small batches of bars of di fferent
scantlings .
hatchway s have a special duty for they support through the medium o f
, , ,
the fore and aft coamings the inner ends of all the severed beams — lza lf
- -
du
'
ty i n holding the ve ss el s sides against racking and panting stresses ’
.
where else observable may commonly be seen in the riveting o f the knees ,
[ .
I n cases there fore where beams of light scantlings are fitted on every
, ,
frame ( below a thin steel deck ) those in way o f web frames must be of the ,
deck is not plated the beams w hich take the heads o f the web frames must
,
when the head of a web frame connects to a half beam at the sides o f a
hatchway a specially large bracket knee is required
,
.
engine for here a clear space is required for li fting the cylinder covers ;
,
but bet ween the engine and boilers there is usually room fo r one at the
level of the lo west deck and for one or two at the decks above where , ,
quite clear o f the tops o f the boilers ; also there may be space at the ,
forward end of the boiler room in the stokehold Where practicable they , .
should fall upon web frames and be connecte d thereto by large brackets , ,
they may fall upon web frames they are slightly bent or kneed horizontally , , ,
and in some cases to clear the top o f a large central boiler they are arched
, ,
upwards between the casing sides Where several beams are fitted con .
se c uti ve ly at the second or upper deck they are plated over so as to form ,
a plat form for a donkey boiler or galley ( P late They are supported
to a certain extent by the casing sides and coal bunker bulkheads through -
which they pas s but these may be too slender to hold them rigidly against
,
vibrating and other stresses I f not pillared at the centre they should be .
, ,
at each side close to the casing or bunker bulkheads ; unles s the latter
,
bulb fee or c/zz mnd section fo r a ll o f which equivalent scantlings are tabulated
-
, ,
When well riveted to a plated deck the plating forms a wide top flange so
, .
that canti n g cannot well occur without d istortion o f the beam itsel f With .
a wood deck the bolt fastenings have not the rigid clamping e ff ect o f
,
rivets passing through so ft wood and through holes in the beams o f larger
diameter than their own they may not hold the beams su fficiently rigidly ,
to prevent straining ; under severe stress the latter may pull away from the
planks and twist sideways A tee bulb section is therefore specially .
-
, ,
suitable for wood decks for the double top flange provides a wide base for ,
the bolt attachment and owing to the symmetry o f its section it is stable
, , ,
under stress ; further the wide top flange gives a better support fo r the
,
rules state that in vessels over 3 4 feet in breadth beams of bulb angle ,
permits they are placed on alternate frames for o f course with hal f the
,
, ,
n umber of beams to make fit and rivet the cost of construction is reduced
, , , ,
I n many cases the thickness of the deck plating is increased to permit o f
a Wi de spacing in the beams A single t op flange is advantageous in that
'
.
,
less r i vet i ng i s required to s ecure good contact with the deck plating and ,
Ar t 1 3 1 ]
. P R A C TI CA L S H I P B UI L D I N G . 27
spacing suits the cabin arrangements better and is permissible because the ,
decks of such ves s els are generally of wood or are wood sheathed An d , .
bulb tee bars are usually employed because their neat symmetrical
-
, ,
not often used for beams for they are in ferior to channels and awk ward to ,
work Simple angle bars are employed for the plated decks o f small
.
vessels and for light awning decks bridge decks etc Te e bars are used
, , , .
vessels ; fo r here though n o t very e ffi cient as beams they may be amply
, ,
strong and the w ide top flange is convenient fo r the fastenings and joints
,
o f the planks .
s ometi mes termed were obta inable they were costly and could not be, ,
any other bar and accordingly built bul b tee beams are not often
, , ,
-
employed They are still used however for they are advantageous in
.
, ,
that by employing large angle bars the top flange may be made of any
, ,
breadth ; with rolled bars it is limited to about 7 inches also one angle ,
in small sh ipyards they are easy to manipulate I n the early days o f iron .
propo rtionate rules The bulb plate was made inch deep for each foot o f
.
its length and + inch thick for each inch of it s depth The combined
, 6
.
breadths o f the two flanges of each angle bar was three quarters the -
depth o f the bulb plate and their thickne s s 3 ? inch for each inch o f such
1
,
combined breadth The proportions and form assumed in Lloyd s s cantli ngs
l
.
’
fo r bulb tee bulb plate and bulb angle beam sections and which are
-
,
-
,
-
,
P late 7 4 .
though they receive little or no additional beam like strength they acquire -
,
ample lateral sti ffness I n the case of a lower tier of closely spaced beams .
,
on w hich no deck is laid the only lateral support received by the beams is ,
that due to the fore and aft tie plates and fo r this reason such beam s are
- -
, , ,
practically always of bulb tee s ection for having a double top flange they -
, , ,
have greater lateral strength and sti ffness than e i ther a bulb angle or channel -
the beams and pillars are often bent and distorted by the shores and jacks
used in the stowing operations hence a further necessity fo r ample sti ffness ,
hold may form con tiguous ties An d those which have a single top flange .
Thi ul f th thi k
s r f e
g l or d b ul b be i v i t
c w i th
n ess o an e an a rs s a con e n en on e
v i ti
ar a f on s o t w tw ti th io neth t h i
ork l yo ll b u d h pb
en u ld g e s n e c n ess, n e a r a ars se in s i i in
f rm t i t
co n o f ur w i th t l
o i xt oths become t w
co se ,ti th s ee , s een en e s .
1 28 P R A C TI CA L S H I P B UI L D I N G .
[Art 1 3 1 .
are dispo s ed with the flange facing the opposite way to the reverse frame
i( nner flange or bulb ) otherwise the flange m u st be cut back to clear i t
, ,
( Fig .1 5 P late I,
n tee section beams one flange must be cut back
-
( se
e ,
Figs 2 to 4 P
.
late For the
- purpose
,
of dra i n i ng water to the sh i ps
side all decks are ca mber ed i e arched athwartsh i p i n the arc of a large
, , . . ,
circle When there are several decks all have usually the same camber t e
. , , . .
they are struck wi t h the same radius ; but in passenger vessels the lower
ones are o ften flatter fo r here camber becomes unimportant and of course
, , , ,
a level floor in the cabins is very desirable I n channel steamers and yachts .
the cabin deck is usually quite flat Beams on which there deck
.
laid are o ften quite straight I t should be observed that a camber i ncreases .
but little the strength o f a tier o f beams ; the principle o f the arch hardly
applies here because not only is the arch too flat but it has no i ndependent
.
, ,
abutment fo r the sides of the hull are tied together by the arch itself
,
.
their e fficiency in holding the ship s side depend greatly on their depth ’
.
regulated by that of the beam itself and by the number o f s upport i ng p i llars .
A s already noticed three sizes are given for each beam one the large s t
, , ,
for beams having one pillar ; another smaller for those having two ; and , ,
another still smaller for those having three Now the introduction of
, , .
,
pillars while greatly assisting a beam as a j oist does not help it in holding
, ,
the vessel s sides against racking and panting stresses and consequently
’
it is evident that although the depth or strength o f the beam it s elf may
,
be largely reduced on account of the pillars that of the knee s may not ,
.
Lloyd s rules take a ccount of this ; fo r while the knees of a single pillared
’
-
beam may be 2 35 times that o f the beam those o f a two pillared one must be ,
-
and that o f a third to 7 inches By the foregoing rule therefore the depth .
, ,
little di fference in the depths of the knees A s beam bars may vary in .
depth ( according to their precise section and scantlings) the depth and ,
thickness of the knee are based on the T bulb and angle bulb beams tabulated - -
in the rules ( fo r a two frame and one frame spacing respectively ) Where - -
.
th e beams have a special duty in holding the sides the minimum depth ,
o f the knees is three times that o f the beams irrespective of the p i llaring
, .
This applies in the following cases : A ll the beams in sailing ships ; the
upper deck beams o f steamers which have only one deck ; the upper deck
-
-
the hal f beams of the deck belo w are omitted ( Figs 1 and 6 P late 1 0 ) the
-
.
,
and above and which are supported only by one row o f pillars
, .
To ensure that the beam knees shall not be too narrow at the throat
,
Lloyd s rules require their breadth at this part to be not less than six tenths
’
-
o f their depth Fig 2 P late They also specify the number and size
( .
,
o f the rivets required in knees of di fferent depths these vary from four
;
-
inch rivets in a 1 7 inch knee to nine { f inch rivets in
-
a 4 0 inch one In -
.
,
Art 1 3 4
1 30 P RA C TI CA L S H I P B UI L DI N G .
[ .
be fore erection With this type of knee and built frames there are one
.
,
or two four ply rivets in the end of the beam ( Fig 1 5 P late 6 and
- .
, ,
P late I n the case of the upper deck beams these may be avoided by
-
termina ting the reverse frame at the lower edge of the beam I f in the .
,
case o f deep frames the reverse bar is not fitted in the bosom of the frame
, ,
is very deep the reverse bar may project suffic i en tly— about four inches
,
to take the knee in which case the pitch of the frame and rever s e bar rivets
,
-
should be reduced at this part I n some cases while the knee plate
.
,
connects onl y to the reverse bar the beam is run in so a s to take additional
,
r o u n d e d the frame terminates at the lower part of the curve so that onl y ,
the beam need be bent ( Fig 8 P late . There are here no beam knees
, ,
the b eams being simply extended down to scarph with the frames I n .
these light decks there is little need for special rigidity at the gu nwale the
beam s are slender and owing to the rounded gunwale there is no s harp corner
, , ,
nevertheless meet the s ide more or less abruptly ( Figs 9 and So long
’
, .
as the angle o f incidence is fairly obtuse the union o f beam and frame may ,
knee connection required for strong beams of I section and for those ,
C H AP TE R X I I .
beam the whole weight of tween deck cargo falls upon the beam knee
,
’
-
rivets being transmitted thence down the ship s side and round the bilge to
, ,
’
,
the bottom where the counterbalancing upward pre ss ure is situated The
, .
weight of tween deck cargo thu s tends to depress the bilge as shown in
’
-
,
exaggerated form in Fig 3 P late 2 and it is at once evident that the intro .
, ,
cargo) must reduce by hal f the pressure on the beam knee rivets the de
, , ,
-
,
pressing e ffect o n the bilge and the bending tendency on the floors , .
Besides acting as struts the pillars tie the decks together and to the ves s el s
’
large ship the midship section forms a slender rectangular figure which
,
’
,
yield and bend under the panting and racking forces acting on the sides
I n a steamer the oscillating masses of the engine tend to set up a corre
,
sp o n di n g pulsating e ff ect in all flexible parts o f the hull and more pa rti c u , ,
la rly to cau s e dru m like vibration of the decks ; and it is evident that the
,
-
pillars by rigidly holding these at fixed di s tance from one another and
, ,
from the bottom must have a commanding e ffect in checki n g such elastic
,
, , ,
its failure may occur under a comparatively small load quite o u t of pro ,
portion to what its sectional area alone might indicate Further when it .
,
a mere cylinder it is evident that however severe the load it would not
, , ,
bend ; it would stand erect and i f o f soft ductile material fail ultimately , , , ,
measured simply by the sectional area of the pillar being equal to about ,
twenty tons per square inch o f same The s trength of a long pillar ha s been .
and inver s ely as the square of its length Much depends however on the .
, ,
way it s ends are secured the strength when both ends are fixedly held as ,
by large palms may be two or three times greater than when both are
,
pivoted as by ball and socket j oints The reason for this greater strength
, .
1
Th lt f e i f xp i m t
re s u s o th ta g th f p ill r w i l l b f u d i
se r es o e er en s o n e s r en o a s e o n n
E g
n vn eer
u
mg f th 6 th J u 19 or p p e d b y M J M
ne, M r i f
f 02 , i n a a e r rea r. . . on c e .
S H I P E UI L D I N G Art 1 3 6
1 32 P R A C T! CA L .
[ .
pillar having fixed ends involves three s hort curvatures whereas that o f ,
one with free ends involv es only one long one A s just s een a very . ,
short pillar does not fail by side bending but stands up to i ts work
.
until its material actually cru s hes When fixed at b oth ends p i llars of .
,
discrepancy .
be taken of the fact that the cargo in the tween decks is in e ff ect a live ’
, ,
load for as the ve s sel li fts to the waves pitches and rolls fro m side to
, , , ,
side it ( the cargo) i s forced to move with it so that its weight or downward
, ,
thrust on the beams and pillar s may be i ncreased virtually by a very large , ,
the upper tween decks that woul d fall upon it would rarely i f ever
’
, , , ,
large But even stouter pillar s than this are not infrequently bent or
.
operations or by side pressure from cargo bearing upon them a s the vessel
, ,
rolls or perhaps through shi fting of the cargo ; and o f cour s e when once , ,
bent the e ffi cien cy of a pillar is lost A nother matter which call s for
,
.
massiveness and sti ffness is the comparative meagrene s s of the end con
n e c ti o n s As a rule there is only a pair of rivets in either end ; so long as
.
,
the pillar remains straight these are s u ffi cient but if it s hould deflect ,
through side pressures or blows an enormous s tres s at once falls upon the ,
rivets ( on the principle of the toggle j oint ) tending to s hear or loosen them
in practice they o ften give way from this cause I t follows therefore that .
, ,
the diameter o f each one wherever situ ated depends upon its length thus , , ,
tabulated in the rules are given in step s of 2 feet the diameters of the ,
pillars varying by 5 inch for small ones and 5 inch fo r large I n the , , .
case of the long pillars tabulated in Lloyd s rules their strength when ’
, ,
regarded merely as struts is greater than that of the small but as their great , ,
length renders them liable to exce s sive s ide pre ssu re from cargo an ample ,
Their diameter also depends on what deck they s upport Tho s e in the .
upper tween decks are the smallest for they only support the u pper deck
’
those under the second deck are larger and those below s till larger for they , ,
support the cargo stowed in the tween decks I n cases where the upper ’
.
’
tween deck space is intended solely fo r passenger accommodation the pillars
-
,
below having no tween deck cargo to support may all be rather smaller
’
-
, ,
from the pillars they would be free to strain up or down fo r o f course the
—
, , ,
—
thin flexible deck plating the only uniting med um Thas l i ttle hold i ng
i
,
e flec t The .
stringers may be o f double angles the Si ze o f the reverse ,
frames or o f tee
,
or channel bars o f equivalent strength ( A B C and , ,
D T .
W ,
,
beams the lower flange provides the required attachment They must be .
the beams alongside ( F Fig When the stri nger l s securely connected
,
.
to each beam the result in holding the deck is much the same e i ther way
, , ,
.
slender and shallo w flange o f the stringer there may be insu fficient space ,
for a good pillar head in such case s the connection sometimes gives way , ,
the pillar head fracturing or tearing away the flange of the str i nger ,
.
fo r by fitting the pillar s alternately to the di ff erent flanges they are disposed
, ,
in the zigzag fashion suitable for shi fting b oards ( see D Fig Th e same ,
.
be riveted to the lugs on the beams be fore the deck is plated so that the ,
Th e pillar head stringers are very use ful parts ; they not only serve
-
acting the part o f a keelson give general sti ffness to the deck I n large ,
.
aspect are particularly studied They are here adopted regardless of the beam .
spacing and are worked intercostally so that forming deep girder s they
, , , ,
not only give superior support to the deck as a whole but by sti ffening the , ,
thin plating b etween the beams greatly increase its e fficiency under ,
now often followed in vessels where p i l l a r s would seriously inter fere with
cargo they are greatly r e d u c e d i n n umb e r increased in size and asso
, , ,
bracket plates to the bulkhead at either end of the hold in the manner ,
itsel f sufficient it may be to Withstand alone almost the entire load does
, , , ,
one half the entire load i f unfit fo r this it will bend whereupon the girder
-
, ,
being permitted to deflect will take practically the whole load trans ferring , ,
recently constructed only two pillars are fitted in each hold and tween ,
1 ’
deck one on either side They are o f tubular s ection those in the hold
, .
are 2 1 inches diameter and those in the tween deck 1 2 inches the former ,
’
,
being o f 5 inch plating and the latter of 3 inch They are placed close to ,
-
.
A d i p ti f th v l w i l l b f u d i p p by M H y B W tl y
e sc r on o ese esse s e o n n a a er r . en r . or e ,
Tr a n s I m zzl utzon of N av a l A r el nleels,
' '
‘
. 1 900 .
Ar t 142]
. P R A C TI CA L S H I P B UI L D I N G .
35
the hatch coamings and a powerful fore and aft deck girder o f open box
,
- -
,
type i s fitted over each one extending fro m bulkhead to bulkhead The
, , .
hatch coamings for m part o f these girders those o f the upper deck being ,
extended beyond the hatch ends to the bulkhead at either end o f the hol d , .
The bulkheads are strengthened under the end of each girder by a deep w e b
sti ffener ; and the downward thru s t of the hold pillars on the tank top is
distributed by a special foundation having a pair o f fore and aft bearer ,
- -
with web frames deep plate girder beams ( placed at the ends of the hatch
,
-
ways ) and fore and aft girders to distribute the s upporting e ffect of the
,
- -
superior to s olid round pillars because o f their great lateral sti ffness and
, ,
of the strong and rigid end connection which may be secured by means of
bracket plate s I t is important in such pillars that their cross sectional
.
-
area should be symmetrical so that they may b e no more liable to bend one ,
way than another and for the same rea s on that the bracket plates at the , ,
head and heel should hol d them rigidly in all direction s I n some cases .
,
where only fore and a ft brackets have been fitted the pillar s have failed by
- -
,
bending athwart s hip a ss uming the single curvature of a pivoted pillar ( see
,
Fig 3 3 P late
.
, I n the tanks of oil s teamers ( and sometimes in deep
balla s t tanks) the pillars are u s ually o f built section having large bracket ,
earlier ve ss els it was found that ordinary pillars with their meagre end ,
the hold s and tween decks so that packages cannot be disposed in the
’
,
m anner be s t suited for completely filling them and they hinder the stowing ,
and discharging operations I n one respect they are useful however for .
, ,
they prevent shi fting of the ca rgo and check the tendency to strain or work ,
at sea with its chafing and damaging e ffect on the packages and the more
,
“
fully to secure this result the cargo is choked off by in s erting dunnage ,
”
wood or wedges between it and the pillar s The dis position of the pillars .
may be varied with a vie w to lessening the interference with cargo This is .
into three fore an d aft sections which is of course a very obj ectionable
- -
, , ,
owing to the double distance between the pillars o f each side row it ,
involves the fitting of s trong fore and aft intercostal girders under the deck - - .
A s the pillars at the side s of the hatchways are particularly in the way wh en
working cargo they are usually made portable I n the others po rtabili ty i s
, .
,
also o ften desirable but as it is quite possible that pillars when temporar i ly
,
so long as 2 6 feet Lloyd s rules require each hatch end beam to have three
,
’ -
rows o f pillars ( with beams o f correspon d ingly light scantl i ngs ) the hatch
ways do not interfere with them ; but as the ord i nary two frame spac rn g -
either side to distribute the supporting e ffect to the deck ( Fig 2 1 P late 5 8 ) .
,
coamings may be flanged or provided with a large angle bar and thus form ,
cases however it i s pre ferred to fit the beams o f the heavier scantl ing
, ,
omitted at the sides of the hatchway ; the necessary strength being secured
by introducing very powerful hatch end beams and fitting a stout channel -
,
bar on the lower edge of the hatch coaming with a gusset connection to ,
each hatch end beam the only pillar is a specially strong one at the centre
-
o f each hatch end beam I n the machinery space many o f the pillars must
-
.
be suppressed in which case the bunker bulkheads and casings are made
extra strong and the coamings rein forced by fore and—
,
,
aft angle bars as -
single deck coasting vessels it i s not only inconvenient to remove the long
-
hold pillars at the frequent loadi ng and discharging operations but owing , ,
bottom of the hold ( see Fig 7 P late Such slanting dispo s ition does .
,
not materially reduce their e fficiency for any pressure they take as struts ,
can only act in their line i e their inclination does not induce any special , . .
bending tendency ( they take only that component of the vertical pressure
which acts in their direction the remaining component is a horizontal one , ,
actin g along the deck ) I n some small coasting vessels the hatchways are
.
s o broad that the deck plating alongside is reduced to a mere strip and , ,
the Windlass winches and cranes ; not only to support their weight but to
, , ,
hold them down when li fting or hauling and to reduce the intense vibration
which when in rapid motion they convey to the deck U nder the wind
, , .
lass the pillars have a special duty for when lying at anchor the whole p ull ,
o f the cables is felt at this part tending to wrench the Windlas s from the
,
deck I n high speed Atlantic liners when s teami n g again s t head seas the
.
-
, ,
forecastle deck is liable to severe cru s hing pressures from falling seas its
,
beams therefore are usually particularly well pillared The turtle back
, , .
-
1 38 P R A C TI CA L S H I P B UI L DI N G .
[Art 1 4.4
length as ascertained from the ship —a t that period well advanced and with
the beams faired temporarily by shores Each pillar may thus b e made of .
the precise length being adju s ted if necessary by staving up or dra wmg
, , ,
The h e a s a
d n d h e e l s are usually c o n n e c t e d b y t w o r i v e t s ( g
F i 2 .
,
shall have three 1 inch rivets all others having two 3 or 1 inch according to
-
, , 6
their diameter and length The holes may be drilled or punched out hot l
. ,
under the steam hammer when making the pillar in the smith s shop The ’
.
blows it is common to find thin palms broken across at the rivet holes
,
.
Sometimes the head is formed with a j aw embracing the bulb o f the beam ,
( Fig .
this is a particularly efficient fixture the pillar having a good ,
such pillar s the head is heated in a fire so that the jaw opened to pa s s over
, , ,
the bulb may finally be hammered close Form erly the heels of the pillars
,
.
were o ften riveted direct to the tank top plating ; this mode of fixt ure -
,
however leads to trouble for apart from the difficulty o f securing close
, ,
contact of the massive forged heel with the tank top a slight shock or side ,
pre s sure on the pillar i s su fficient to start the connecting rivets and cause
leakine s s The method n o w always adopted ( and specified in Lloyd s
.
’
rules) is to rivet a short lug of angle tee or bulb bar to the tank top and , , , , ,
Figs 1 5 and 1 6 are fitted when a good bearing fo r the deck planks is
.
require d .
The rivet holes may be punched in the beams in the first instance ,
drilled in the beams after the pillars previously punched are fitted in place , ,
.
I t is well that the holes in the beam should be placed well up from the
lower edge ( near the neutral axis ) fo r when subj ected to excessive force , , ,
the lower edge is liable to break through at these holes The rivet holes .
to take the heels of the pillars whether in deck plating beams or lugs are
usually drilled a fter the pillars —previously drilled or punched— are adj u s ted
, , , ,
in place As there are only t wo holes in the end o f each pillar care should
.
,
be observed that they are good holes that the surfaces fit closely and that , ,
the pillar bears on the lower edge of the beam sometimes the fit is very
i naccurate .
i n d i ff erent ways U sually they are made like the others but are bolted
0
.
,
bolts the pillar may be swung up to the beam out o f the way of pa s sing
, ,
bet ween two lugs or in a special casting so that on releasing the head
, , , ,
O f course when the ends o f a p i lla r are pivoted it loses some o f its strength
, ,
somet i mes adopted is to bolt the h ead in the usual way but merely step the, ,
Pill
1
f m 1 t 18 f t l g f 3i h di m t mu t
ars ro 0 d u d o
4 i h ee on , or o 2 nc es an n er nc es a e er , s
h v tw g i h v t
i th f m 18 t l
- n
a e o c
4 f rt g e s
4 i h d i m t
o se d ro m u t o 2 ee on or nc es a e e r an o ver , s
h v tw 1 h v t
,
a e o -1n c
ri e s .
Art 14 7 ]
. P RA C TI CA L S H I P B UI L DI N G . 1 39
the head may be pivoted and a wedge shaped shoe or sole plate fixed on ,
-
deck ( Fig into which the heel may be driven so that it may exert a
.
th rust on the deck above a pin may then be fitted behind the heel to keep
it from working back When fixed in either of the last two methods the.
,
pillar only acts as a strut it does not tie the deck s together This o f , .
,
shore s are used to hold it down and prevent it from shi fting during the
voyage and with others of compressible material scre w jacks are employed
, ,
-
to squeeze it into place below the b eams either of which procedures may ,
formed by a pair of pillars about a foot apart drilled to take cro s s bar , ,
iron s teps ( Fig 3 0 P late A s there are here two pillar s in place o f one
.
, ,
end beams have a special duty they are the b etter for substantial suppo rt , .
F urther as the ladders are permanently fixed they are exposed to violent
, ,
blows from cargo in process of lowering or hoisting from the holds and , ,
as under such circumstances the one pillar does not assist the other they ,
and to prevent the step s from bending and drawing out they should be o f
, ,
large diameter reduced at the holes Sometimes slender ladders are fitted
, .
ladder which while acting well as such may give good support to the
, , ,
and lower deck conj oined by a casing ) the necessary ladderway may be
provided as indicated in Figs 3 1 or 3 2 That shown in Fig 3 1 is advan . . .
vessel s they are not very much more costly however and as their , ,
substitu tion for s olid ones would considerably reduce the weight of hull the ,
same for it is governed by the sectional a rea in either case But as tubular
, .
pillars are o f larger diameter their lateral strength and sti ffness is greater , ,
and when it is this that governs the size ( as is usually the case with solid
pillars ) they may evidently while maintaining ample strength as struts be , ,
much lighter I n the case of long pillars in which lateral rigidity is the
.
,
quality principally govern ing their supporting power the tubular variety ,
are very superior to the solid The s izes of tubular pillars given in Lloyd s ’
rules is s uch that those of ordinary length — s ay under 1 6 feet— are about
.
solid one I n warships the pillars are always tubular for here the saving in
.
,
weight is an important advantage and the better to secure it they are made , ,
o f large diameter with thin walls usually not less than 5 inches diameter
, , ,
heels are solid forgings ( Fig 2 6 P late 1 3 ) they are stamped i n bulk .
,
under the steam hammer and are then w elded into the tubes a tube o f , ,
sui table length being provided fo r each pillar The shank portion of the .
head and heel is made o f a suitable length to scarph about one inch into
the t ube it is tapered slightly so as to enter it and both parts being raised , ,
with the so ft material o f the forging I n these pillars the length is not so .
readily adjusted but otherwise excepting the more exten s ive welding they
, , ,
A r t 1 4 8 V
.
essels which carry
.
g r a i n i n b u lk are required by s ta tute ,
’
tween decks in which it is so carried I ts purpose is to mitigate the .
dangerous heeling e ffect which would result from shi fting of the grain ( see
A rt . I t is usually formed i n a temporary fashion by fixing planks or , ,
centre line bulkhead of plates and bars may be fitted which of course
-
, ,
be fitted in both the holds and tween decks but portable b oards are ’
,
The usual method of fixing the shifting b oards and one for which pro ,
vision is readily made in all vessels is to dispo s e the centre line pillars ,
-
so as to leave a 3 inch fore and aft passage into which fore and a ft b oards
- - - - -
may be shipped ( P late O ther wise a light bar may be fixed alongside
each pillar with a s pace between for the shi fting boards I n large ves s els .
,
zigzag so that shifting boards may be fitted 011 either side s mall 2 feet by
, ,
3 feet trimming hatches being provided in the deck over the wing spaces
to load the grain through Formerly instead o f placing the pillars zigzag .
, ,
two o f reduced s ize were sometimes fitted at each beam The shi fting .
boards must be fitted again s t the underside o f the deck and right up to the ,
hatches ; for i f not when the vessel heeled over the grain becoming
, , , ,
heaped up against the bulkhead might flo w over the top M any vessels , .
1 5 inch thick sti ff ened with angle bars the s ize o f the vessel s frames ( or
5 ’
, ,
o f reverse frame size when in the tween decks) fitted on each side two ’
-
, ,
frame spaces apart back to back so as to form together a deep web ( Fig
, , .
3 4 P late
, I n some cases to minimize the interference with cargo ,
stowage it is pre ferred to fit the sti ffeners on one side only one frame s pace
, ,
apart ( Fig 3 5 ) the sti ff ening e ffect however is less perfect V e ry com
.
, , .
plat i ng i s connected to the deck above and to the tank top or keelson by ,
rules requ i re the upper ends of the sti ffener s on one s ide of the bulkhead
.
commo n to bracket their ends to the tank top and beams ( Fig which .
,
C H AP TE R XI I I .
A rt 1 4 9
.
c .
serve several
A d e k may p u r p o s e s The upper one is of . ,
diaph ragms giving longitudinal strength and general rigidity to the hull .
plated one is pre ferred for While equally suitable it is more durable and
, , , ,
s trength of the hull requires the upper deck to b e plated all fore and aft ,
- -
,
or only for half length amidships ; and finally a second and even a third , , ,
wood deck is desired as in passenger ves s els the plating may b e s heathed
, ,
united all fore and a ft to the shell binds th em thereto independently of the ,
beam knees i e it a ffects a thorough incorporation of the deck with the s ides
, . .
of the hull I t gives continuous transverse rigidity to the vessel s sides and
.
’
,
stringer is most useful for in conj unction with the thick sheer strake it
, , ,
e ffects a concentration of fore and aft material at the gunwale and gives - -
,
on the upper deck has the mo s t important duties it is the mo s t sub stantial ,
its breadth and thickness depend not merely on the size of the vessel but ,
so much required for longitudinal strength and as its duties are therefore , , ,
lighter it is less substantial it s sectional area being from one -half to two
, ,
thirds that of the upper deck I n ves s els of three deck type the third deck -
—i f one is fi tted— is regarded as the lower one the stringer of the second
.
being identical with that of the upper Where there is a fou rth tier of .
beams ( sometimes termed orlop beams its s tringer plate i s made still
l i ghter its sectional area being about 7 5 per cent of that of the lower
, .
deck above it I n spar or awning deck ves s els the s econd deck i s regarded
.
-
,
as the main deck proper and so it is here that the heaviest stringer is placed
, ,
the str i nger o f the deck above being reduced slightly in the case o f a spar ,
deck but very considerably in that of an awning deck The s tringer plates
, .
Art 1 5 1 ]
. P R A C TI CA L S H I P B UI L D I N G . 1 43
about half t hat o f the stringer on the deck immediately below them .
L ike all other parts the deck stringer plates taper towards the bow and,
ste m their full scantlings are maintained for half length amidships thence ,
they dim i nish both in breadth and thicknes s their sectional area at the ends ,
must co operate with the thick and important sheer strake it should have
, ,
strength which the stringer gains when i ts free edge i s conjoined to deck
platin g and of the general strengthening e ffect o f the latter it is usual
, , ,
When the deck is plated to reduce its breadth making it 1 inch broad for , ,
every 7 feet in the length of the ship ( Lloyd s rule s permit of this ’
,
provided only one deck requires to b e plated) I n vessels of large size the .
two strakes because not only would plate s of such width necessarily be
,
short but their numerous long end j oints would form transver s e lines of
,
marked weakness when fitted in two s trakes the plates may b e longer and
their end j oints fewer and as the latter are 5 0 per cent narrower their , , .
,
C orporation the upper deck stringer is made narrow and very thick being
,
-
,
3
, ,
7
3
inch B y these rules
. a fully plated second deck i s not required until a
vessel s length exceeds 4 7 0 feet ( Art
’
.
Where s t r i n ge r p l a t e s o r p l a t e d d e c k s m e e t t r an s v e r se b u lk
h e a d s i t is the latter that give way fo r they are not injured by the
, ,
discontinuity whereas deck plating being liable to fore and aft s tress
, ,
- -
,
stringer p i erces the bulkhead the marginal plate of the latter i s slotted or
severed Sometimes it i s advantageous to cut a lower deck stringer at the
.
-
bulkheads especially when these form the ends o f deep ballast tanks fo r
, ,
lower deck stri nger is not important a s regards longitudinal s trength and
-
,
plates of which it is composed being cut each With a straight inner edge ( P late
This is done merely to simplify the work for to shear a plate to a ,
hollow and varyin g curve is awkward I f conj oined to deck plating slight . ,
variations in the breadth of the stringer plate are unim portant but i f i t ,
stands alone they may b e prejudicial because the contigu i ty of narrow and ,
inner edge the exce s s of breadth and of strength between the j oints is
,
N evertheless the omission to do this i s not usually prej udicial fo i the side
, ,
1 44 P R A C TI CA L S H I P B UI L DI N G .
[Ar t.1 5 1
be found in Art 5 1 7 . .
long hole s o f just such a width as to reduce loca lly the sect i onal area to what
,
it is at each joint or at each row o f beam rivet holes The principle involved
,
.
were one r i i i ch link the strength against a suddenly applied stre s s would
-
,
be less than i f all links were 1 inch ; fo r in the former all the s training
—
e ffect would be concentrated at the one weak link ju s t a s in the familiar
case o f a notched stick I f all the links were weak then as all would .
, ,
experience the same stress per square inch they would all s tretch alike , ,
and thus the chain would be more likely to endure a su dden s tress without
injury I t is evident therefore that the cutting away of the material of a
.
, ,
principle to plated decks by not j ointing the ends of the plates but fitting
1
, ,
them some di s tance apart in such a way as to reduce the sectional area ,
( taken across the whole breadth o f the deck ) between the beams to what it
is through a line o f beam rivet holes ; if the latter were eight diameters
apart then every eighth s trake between the s ame two beams might have an
,
regards tensional stress it would greatly reduce the capabilities of the deck
,
( or s tringer plate ) under compre s sion and its general sti ffness as a ,
are fitted on each tier of beams one on either side ( s ee Fig 6 P late 1 0 ,
.
, ,
laterally ju s t as the pil lars do vertically s o that by tying each one to its
, ,
neighbour they may check side straining tendencies When a wood deck .
is laid on the beams it might appear that the extensive bolt connection to
,
each one might hold them sufficiently rigidly wi thout tie plates But it is .
w ith su fficient rigidity in course of time they would work loose ; in old
,
ships it is common to find that the deck planks have lifted from the beams ,
rust ; and it is evident under su ch circum s tances tha t s hould the beams
, , ,
develop any side straining tendencies the deck bolting wo uld speedily ,
su ff er and the consequent straining of the plank s would start the caulking
,
and cause leakiness But moreover the wood deck planks ma y not be
.
, ,
continuous ; at the end bulkheads of deck erections they are all severed , ,
and a large number are cut at each hatchway and it is evident that in such ,
cases they must be very ine ffective a s fore and a ft ties ( Fig 1 8 P late - -
.
,
as a hori z ontal coaming giving lateral sti ffness to the vertical one o ffering
o
, ,
S p p by Si N th i l B by T m I ul ti fN l A fi t / 1 86 6
'
ee a a er r a an e arn a ra ns a on o av a re z ee r ,
, . .
Art 1 5 3
1 46 P RA C TI CA L S H I P B UI L DI N G .
[ .
fitted at the ends ( Fig I n all sailing ships small or large diagonal
.
-
, ,
ties must be fitted in way of each mast on whatever deck these may be ,
whatever direction it may occur The heeling effect o f the masts may at .
it be imagined now that this force only acted on the two mast beams
, , .
,
i e
. .
the one be fore and aba ft the mast it is clear that these be i ng s ub , ,
or
f w ard relatively to their neighbours so that the rivets connect i ng them
,
to the frames and stringers and the deck bolting and caulking m i ght ,
su ffer under the intense stress I f now the s ame side heeling force .
, , ,
e ffected by fitting a pair o f diagonals at each mast for then a whole group ,
heeling e ffect of a mast does not all occur at the mast hole ; the greater
part of it indeed is transmitted by the windward shroud s which indirectly
, , ,
acting through the masts are occasionally observed in loosening of the rivets
at the ends o f the beams and starting of the deck caulking in the vicinity
,
D iagonal tie plates are of the same breadth and thicknes s as the fore
and aft ones When fitted all fore and aft they are arranged in pairs
-
. ,
and stern where the converging stringer plates give the n ece ss ary bracing
,
s ary that they sho u ld be arranged with perfect symmetry wh ere they meet
local deck plating a considerable divergence may be made A t their crossing .
points they should be butt jointed or overlapped in such a way that the check-
cut in the deck planks may not b e deeper than the thickness of one plate .
The deck beams un d er the galley or donkey boiler house are always plated -
,
cemented and tiled in many o f the early iron vessels the galley floor was
,
formed by laying cement on the top of the wood deck but the latter when , ,
mas thole plate i s described in Art 3 78 Bolted to the deck there are variou s
-
. .
,
appl i ance s who s e purpose in the working o f the ship subj ects them to
i ntense s tre s s ; there are the winches Windlass capstans cable stoppers , , , ,
moori ng and towing bitts stay plates steering gear etc The deck beams , , , .
under these are always plated for if the holding down bolts merely passed ,
-
through the wood planks the forces to which they are liable would strain,
the deck bolting and start the caulking ; and as a result of the independent ,
stra i n i ng and imperfect c c operation of the holding down b olts the cast iron
- -
,
-
The plating binds consecutive beams together and o ffers a Wide and ,
athwartsh i p deck plank is fitted the s upporting ledge plate must of cour s e , , ,
Art 1 5 5 ]
. P R A C TI CA L S H I P B UI L D I N G . 1 47
planks abut extends right across the ship as at the end o f a poo p or bridge ,
house it is well that the entire beam space should b e plated for with so
, ,
Similarly in the case of long central deck houses the beam s pace u nder
, ,
their ends should be plated and the beam s well pillared at this point ; when ,
this is not done there may be trouble from leakiness through starting of the ,
general size of the vessel but according to the proportion which the length ,
bears to the depth ( see P late Thus for example in all vessels over a , ,
certain size plating numeral ) the upper deck must be plated amid
ships for at least half length but i f in such the length should exceed 1 0 , ,
times the depth it must b e plated all fore and aft I n s till larger
, .
addition must be plated for hal f length and when the length exceeds 1 1
,
depths all fore and aft I n smaller ve s sels deck plating only becomes
, .
9.
,
depth the more doe s she resemble a shallow and there fore a relatively
, , , ,
weak girder and so of cour s e the more the necessity for greater e ffi ciency
, , ,
in her girder like design i e the top flange should be well represented by
-
, . .
in Lloyd s rules a redu ction in the depth and breadth (i e a redu ction in
’
, . .
the general size or tonnage of the ve ss el ) while rendering more acute the ,
becomes nece s sary for the general rigidity of the hull irrespective of her ,
proport ions I n a s mall vessel the scantlings o f the hull are usu ally such
.
duc i n g special di s tinctive parts i e more plated decks more tiers o f beams , . .
,
or web frames and more transverse bulkheads P lated decks and bulkheads
, .
form horizontal and vertical diaphragms perfectly rigid in their own plane ; ,
to the hull A s a famil iar illustration the s ti ffening effect o f cross divisions
.
,
When with increa s ed dimension s the necessity for deck plating first
, ,
pre s ents itsel f only the midship portion need be plated for of course it is
,
’
, , ,
here that the hull is most severely tried b oth by longitudinal and transverse ,
forces The plating does not terminate square across for this would re s ult
.
,
half length for a further one eighth of the length ( Fig 3 P late
-
,
- I t uns
r .
,
th e ff
p
comparatively useless When plated all fore and aft the portions towards the
. ,
bow and stern where longitudinal stresses practica lly disappear are
,
,
parts o f a horizontal d iaphragm giving general rigidity to the hull aga i nst ,
and ?
0
decks ,
— 6 % inch I f only 9
5 5
inch the full
.
thickne s s is ma i nta i ned ,
all fore and aft if thicker the portions beyond the hal f length am i dsh i ps ,
are f —
inch thinner ; or i so thick as 33 inch they may taper by 5 inch 2
3
.
Art 1 5 6 . T h e longitudinal
.
strength a f
f orded by d e c k p l a t i n g is
on how much of it is c u t a w ay b y t h e m i d s h i p h a t c h w a ys o r ’
strip on either s ide the h ull may obtain little strength from the deck ; and
,
increasin g the thickness of the reduced part The extent of such com .
e n sati on depends on how great is the need for lon gitudinal s trength and
p ,
on how much thi s i s prejudiced by the opening When the size and .
openings for there being n o need fo r special longitu dinal strength the
, , ,
strip o f deck plating on either s ide o f the hatchway s may a fford ample this
might indeed be regarded as the essential part o f the deck the central
, , ,
areas of plating lying bet w een the openings being introduced merely to
complete its dia phragm like character -
.
does not equ al the sectional area cut away by the openings The n ecessity .
if these are not exception ally Wide and if longitud i nal strength is not ,
specially called for an increase of 5 3 inch in the thickness of the adj oining
,
1
thicker I n large vessels having several plated decks in all of which the
.
, ,
be neces sary ; all the plating on either side of the upper deck may b e
thickened or loca lly doubled and that of the decks below rein forced to a ,
le s ser extent I n .
—
such vessel s the lowe s t deck i t may be the third or
—
fourth may be entirely suppres s ed in way of the machinery ; and if plated
be fore and abaft this as is o ften the ca s e there may exist marked dis
, ,
continuitie s i n the strength ; but a plated third or fourth deck is not u sually
essential for s tructural purpo s es ; as a diaphragm it a ffords use ful rigidity
to the hull and where s uppre ss ed in way of the machin ery space its e ffect
, ,
frames and side s tringers The marginal part of a deck suppressed in this
.
way i s usually retained a s a wide hold s tringer into which the deck plating ,
A tlantic liner s an open box girder formation is adopted for such stri n gers -
,
of fitt i ng the half beam s at the sides of hatchways on every frame in place
-
P RA C TI CA L S H I P B UI L D I N G Art 1 5 8
1 50 .
[ .
not u sually creep along in the manner suggested but occurs practically ,
at the end of the fracture would not be greatly hindered by the nece s sity ,
but unless for its sti ffening effect o u the edge s it is then no more effi cient
,
'
the free edges o f such opening s are u su ally protected and stiffened by an
angle bar or coaming ( Figs 1 and 2 P late 5 8 and Fig 1 P late 2 9) and if .
, , .
,
a compensating doubling plate is not fitted the angle bar should be of large ,
the same s trake instead of fitting separate doublings the contiguous strake
, ,
of plating or the same one ( when not all cut away ) is greatly thickened ;
, ,
a lower deck coaling holes are cut in it for filling the lower bunkers directly
,
the sharp corners have an additional weakening e ffect in that nick like , ,
-
,
thickness in the deck plating at the corn ers checks this When a doubling , ,
.
increasing its width so that it may surround the corners ( see Fig 4 P late .
,
cargo ports to make the corners round instead o f square for then o f
, , ,
either side ( see Fig 1 P late Lloyd s rules require this if a hatchway
.
,
’
is 2 2 feet long and above ; and in the case of the engine and b oiler open
i n gs i f their combi n ed length exceeds feet or i f either is longer than
3 0 ,
deck When large hatchways are adjacent to one another leavi n g only
.
two or three cross beams between the latter should be plated over from ,
spec i al duty falls upon these and were they not rein forced by plating they , ,
would be free to strain individually in the plane o f the deck and would ,
upper deck raised to a higher level usually from 3 to 4 feet ( P late 1 4 and , ,
continuity of the upper deck may greatly injure the longitudinal strength of
the hull special care must be observed in the structural design at this part
, .
neces s ity for lon gitudinal strength and how much of it the deck i s expected ,
to a fford .
the break occur s s o remote from midship s as to have little prejudicial e ffect ’
merely by scarphing the stringer plate of the upper deck below that o f the
quarter deck a distance of 8 feet or so tapering it as shown in Fig 4
-
, ,
.
,
ve s sels there is u s ually a cabin below the quarter deck in which case the -
,
break bulkhead extends down to the cabin deck the upper deck abutting on ,
the fore side o f it To support the end s o f the deck planks and at the
.
,
same time sti ffen the bulkhead a ledge or shelf plate is fitted acros s it , ,
.
”
of the bridge deck and its side plating I f the vessel i s not very large ( less .
than plating numeral ) and her length doe s not exceed 1 1 depths ,
L loyd s rules require the upper deck stringer to extend abaft the break
’
-
abo u t 1 4 feet ; the quarter deck stringer to extend before it some 8 feet ;
-
the strake of shell plating above the sheer strake to be locally doubled the
b ridge s ide plating to be continued 3 or 4 feet aba ft the break so as to
form part of the quarter deck bulwark and the bridge deck stringer plate
-
,
-
the increase in the vessel s depth below the quarter deck there is usually
’
-
,
an additional hold stringer here and of course this also must s carph , , ,
abutted on the break b u lkhead there would be no fore and aft continuity ,
- -
under longitudinal stress the conj oining bulkhead would not prevent them
from pulling a s u nder as shown in Fig 3 P late 1 4 ,
To secure an e ffective .
,
.
union there must be a connecting medium having rigidity under a fore and -
the two deck s formed each by two bracket plates one connecting the
, ,
upper deck to the bulkhead and the other immediately aba ft it connecting
, , ,
any longitudinal pull of the one deck to the other they must be securely ,
, ,
o f e x t r e m e p r o p o r ti o n s
( over 1 1 depths ) require more perfect long i
,
and 7 P late, Now it is evident that the mere overlap of these two
,
stringers ) this is formed by the shell plating for as both parts are held by ,
it they cannot dra w asunder To connect similarly the central port i ons
, . ,
diaphragm plates are introduce d between the overlap of the two decks four ,
angles and sti ffened on their free a fter edge Further in order that the
,
.
,
bridge deck may be compelled to assist in maintaining the long i tud i nal
—
strength at this part vertical web plates about 1 8 inches deep are i ntro
,
—
d uce d between it and the upper deck in front o f the break bulkhead so as , ,
to form a sort o f yoke fo r the three parts the quarter deck o n the one Si de
.
and the bridge and upper deck on the other They are placed immediately .
which might develop as a result o f fore and aft s training o f the two deck s - -
head at the after end o f the engine room ( Fig 7 P late 1 4 and P late .
, ,
No w at this part the upper deck may exist only a s a marginal part on
,
either side o f the machinery opening in which case only these parts can ,
scarph properly with the quarter deck the central patch of upper deck ,
-
plating abaft the bulkhead being by itself of little value Lloyd s rules , ,
.
’
it is necessary that the deck should be of full width for some distance ( 8
feet ) before the bulkhead ( Fig 1 P late E ven with these numerous .
,
rein forcements local straining at the break of large quarter deck vessels is
,
-
the topside shell plating o f the marginal parts of the quarter deck and of
,
-
,
its connection to the bulkhead and sides To guard against it the greatest .
care must be observed not only in the structural design but in the riveting
, ,
con s iderable waste When not wood sheathed the clinker sy s tem is better
.
,
than the i n and out in that by fitting short tapered liners weight and three
- -
, , ,
ply riveting is avoided and water may not lodge at the edges but all flow
, ,
strakes are worked edge to edge the connecting edge strip s being fitted in
-
,
short lengths between the beams so as to avoid liners and three ply riveting ,
- .
th i s i s not usually done the blows of the riveting hammers bringing the
,
edges of the plates gunwale bars etc sufficiently close for caulking
, , .
,
( see Fi g 2 3 P late
.
,
The strakes o f deck plati n g are often very broad — 6 feet or more
;
they run in straight fore and aft lines but between the end s of adjacent - -
,
1 54 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 1 6.3
in the plank s adjacent to the boiler casings and in those under deck steam
pipe s I t i s a ffected by the weather ; it sh r i n k s a n d e x p a n d s With
.
if the deck is well laid and the timber good and i f the beam surface on ,
which it is laid is well tied and perfectly rigid it may practically never ,
deck is therefore little exposed to the wear and tear incidental to loading
, ,
and discharging operations a 4 inch yellow pine deck of good quality may ,
- -
about 3 inches in which ca s e Lloyd s rules would require its renewal ( Art
,
’
.
the wear and tear and decaying influ ences are severe the duration of a ,
decks ; a teak deck is most durable both as regards wear and tear and ,
coating ( see Art it will endure like other parts of the hull An upper
. .
the wash of sea water and exposure to heat and cold it quickly disappears
, ,
very rapid especially in hot climates where the intense heat of the s un
, ,
and wetti n gs from s ea water greatly intensify the ordinarily s low chemical
action o f corrosion .
l arge and deep like finger marks in dough I t also wastes uniformly by
, .
in its compo s ition U nlike s teel iron plates are of variable quality and
.
, ,
are not homogeneous They are o ften laminated i e they may be made .
, . .
up more or less of non coherent layers and when the s e break out on the
, ,
-
,
r esult that the layers rise blister like burst away and expose ragged -
, , , ,
corr 0 5 1on and owing to the greater sti ffness o f the plating conduces to
0
, ,
A r t 1 6 5 Steel and iron deck plating are s ometime s chequered for the
. .
,
cement A rt , each little diamond shaped hollow hold s its own covering
.
-
and i s protected from attrition by the projecting chequer ribs The tops of .
the ribs o ffer a small surface and are kept bright and free from rust by ,
the foot tra ffic I t is a well r emarked circumstance that a deck whether
.
-
,
of steel or iron corrodes very little where exposed to the polishing e ffect
,
o f foot tra ffi c
; in passage ways b etween or along s ide hatchways for ,
instance the plating where trodden upon is u s ually smooth and clean
, ,
two a continuous one within the frames and another in short len gth s
,
,
“ “
between them termed sfiell lags str i nger lugs or checks ( Fig 1 P late
,
“
,
”
,
” ”
.
,
1
9 and P late 1 0
, Formerly the upper deck gunwale bar was sometimes ,
-
placed below the stringer plate but this is obj ectionable for owing to the , ,
incidence o f the frames the heel o f the bar instead o f its toes must b e
,
together At one period it was the cu stom in the case of awning deck s
.
,
Beam knees are then di s pensed with and there is no gunwale bar only a , ,
light marginal angle for the wood deck This construction is now seldom .
good the weakening e ff ect of the notches in the stringer plate for i f not ,
rein forced the local reduction in s ectional area and the sharp corners of
,
the notches would cause concentration of stress and form starting points ,
fo r fracture ( Fig 1 P late 1 and Fig P late I some f the
9 1 5.
, n o , .
,
earlier iron vessels the lowe r deck stringer was not connected to the shell -
,
through the continuou s bar at each reverse frame and it was found to be ,
insu ffi cient for the beam knee rivet s readily loosened The sy s tem of
,
-
.
notching the stringer plate and connecting it to the shell at once increa s ed
the rivet connection by about 5 0 per cent .
would accumulate between waste them locally and burst them asunder , ,
and the stringer plate to the b eam and also by the notch cut in the stringer ,
plate I t i s of little use structurally fo r the union of the deck to the side
.
, ,
as provided by the numerous rivets of the beam knees and stringer lugs ,
gu nwale bar requires to be care fully fitted and bevelled so tha t i ts verti cal ,
flange may lie in contact with each reverse frame I n pract i ce proper .
,
contact is not always secured ; the reverse frames near the bow and ste m
are seldom quite fair either in bevelling or position and to conform Wi th , ,
1 56 P RA C TI CA L S H I P B UI LD I N G .
[Ar t 1 6
. 6
them the gunwale bar must be fashioned with s imilar irregularities ( Fig 9
,
.
,
hammers in which case only the toe o f the gunwale bar is brought home
,
to the reverse frame O n the upper deck under deck erections this one
.
, ,
rivet connection is now usually avoided the reverse frames being cut short ,
below the deck ; in which case the gunwale bar need not be bevelled and , ,
o w ing to the smaller notch in the stringer a longer and more e ffi cient shell ,
chock may be secured I t may also be dispensed with when the frames .
,
leave a 3 inch space between the inner flange o f the frame and the gunwale
-
bar which being filled with cement prevents the accumulation of rust
, , ,
.
in short lengths between the frames ( the rules of the Bureau V eritas specify
this for large vessels ) The gunwale bars of all other decks b oth the con .
,
ti nuous and intercostal are of the same scantlings being rather s maller , ,
than the upper deck one ; the latter however where the frames pierce the , ,
stringer under deck erections is treated as a lower one The u pper deck , .
lower decks The gunwale bar of a poop bridge or forecastle deck lik e
.
, , ,
all other pa rts of these erections is of small scantlings its sectional area , ,
being about 5 0 per cent less than that o f th e upper deck bar below The .
-
.
should not have a s maller sectional area than its own and the s hearing ,
strength of the rivets should not be less than the tensile strength of the
bar ( see A rt Where it meets the end bulkheads of midship deck
.
’
upper deck gunwale bar ( except in the case o f awning decks ) for then the
-
,
above the bar to a ffix properly the bulwark rigging chain plates etc The ,
-
, .
l i ner is usually fitted behind the gunwale bar so as to fill the vacancy
occurr i ng at the forward edge o f the lap ( see Fig 1 2 P late Some .
,
t i mes however to avoid the s e the underlapping plate of the sheer strake
, , ,
butted the straps of the sheer strake were always placed like the other s
, , ,
i ns i de
; o r although the outside position is advantageou s i n that it avoids
f
all i nte rference with the gunwale bar there existed a marked prejudice ,
.
,
j oggled the l i ners may either be fitted in long parallel lengths between ,
1 58 P R A C TI CAL S H I P B UI L D I N G .
[Art 1 6 8
places and the work is sometimes badly done with imperfect contact at
, ,
I n passenger vessels gu tter waterway s are somet i mes prov i ded on all ,
and shade decks which are supported at the side s by an open ra i l they
, ,
may be quite small being o ften formed by a channel bar which for these , , ,
light decks may serve the double purpo s e o f stringer and gunwale bar
,
provided on lower decks ; they are use ful here fo r collecting drainage ,
leakage or wash deck water until it finds its way below by the scuppers
,
-
,
Between each pair of frames at the sides of decks other than weather ,
decks there is a nat u ral trough at one or both ends of which there is an
, ,
aperture in the stringer ( Fig 1 P late The troughs are filled with .
,
case of lower decks it i s sometimes pre ferred not to block up the aforesaid
,
below When passengers are carried above they must o f course be fille d
"
.
, , , ,
so that foul or ill s melling air from the cargo holds may not ascend and
-
them so that they may b e clo s ed when desired This may be done by .
placing in the s tringer notch when laying the cement a large tapered pin , , ,
which being withdrawn w hen the cement is s et leaves a well formed hole
, ,
-
,
and the timber su bject to heat and moisture readily decays To avoid
, , .
fill it flush with cement and perhaps tile the uppe r surfa c e ( Fig 2 1 , , ,
.
,
this purpo s e .
o f course is to drain small quantities of water from the deck egress for
, ,
large volume s being provided by large freeing ports placed higher up in the
bulwark ( Fig 3 P late To drain all water from the deck they mu s t be
.
,
level therewith or with the bottom of the gu tter They are usually fo rmed
, .
simply by cutting a hole through the gunwale bar and sheer strake so that ,
water may pas s at once over the side I n passenger vessels however .
, ,
over or near the cabin sidelights it is conveyed from the bottom of the ,
gutter by a pipe which debouches through the ship s side below the lights
,
’
( see Fig 2 2 P late . With the first type of scupper care should be taken
,
to mai ntain the strength of the gunwale bar where cut away by the hole .
Formerly it was usual to increase the depth o f the vertical flange at the
s cupper sm i thing it s o that it might form a neat frame around the hole ( see
,
"
;
i nstead o f placing the joint piece in the us ual way in the bosom of the bar
, ,
Ar t 1 6 9]
, P RA C TI CA L S H I P B UI L D I N G . 1 59
it is fitted belo w the stringer the ends o f the gunwale bar being kept a fe w
,
inches apart so that the scupper hole may be cut in the sheer strake
,
between them ( see Fig . I n order that the j oint piece may scarph
su fficiently With the disunited ends o f the gunwale bar it should be more ,
than a frame space in length and to allow of this one or two frames must
, , ,
however that the scu pper hole should not be placed over a frame I n
,
.
order that water is s uing from the scupper hole may properly ej ect itsel f
, ,
and not trickle down the ship s side it is common to provide a sill or lip
’
, ,
, ,
the form of a small cast iron or dished steel drain leading from a hole in
- -
,
the stringer plate to one in the vessel s side immediately below the s ame
’
exposed to injury .
1 60 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 1 7.0
C H A P TE R X I V .
Ar t 17 0
. Few vessels are seaworthy when light i e when carrying neither
. , . .
capsizing and although i f very broad they might be su ffi ciently stable they
, , , ,
of the water but with a large surface exposed to the wind and waves it
, ,
without cargo or with too little or with one of a very light nature the
, , ,
still in sailing ships but in nearly all steamer s provi s ion i s made for
,
-
,
ships which for each return voyage loaded and discharged stone ballast
, , ,
.
Th e cost o f the ballast and the work and time lost in loading and dis
charging i t was a serious inconvenience Water balla s t costs nothing ; it .
loads itsel f and may be discharged rapidly by the pumps H aving steam
, .
pumping power s teamer s are specially suited for water balla s t When fir s t
,
.
adopted in some of the early ships the tanks were emptied when the tide ,
left the vessel high and dry by Withdrawing a plug from the bottom I n , .
the case o f the early steam colliers the adoption o f water balla s t an s wered
so well in promoting economy and de s patch in port that although in other ,
respects a more costly mean s of conveyance they soon took the trade ,
move from side to side it wou ld cau s e the vessel to heel over and be a ,
course possessed the merit o f occupying little space when empty A bout
, .
lie on the tops of the floors and connected by pipes for filling and empty ,
ing purposes Subsequently it was realized that if the ve s sel were built
.
with a double bottom the intermediate space would serve as a balla s t tank
, ,
the strength of the bottom would be increased and safety secured in case ,
o f reducing the tonnage but it also reduces the capacity of the holds as 2
1
S th l t M
ee eM t ll p p a eO w t b ll t Tr .
I ti t ti
ar e
f N l
’
s a e r, n a er a as , rans. ns u on o ava
A r e/z i teets , 1 8 77 .
2
When rst i ntroduced o n the McI n tyre s stem , the do uble bo tto m di d no t secure
fi y
v
thi s a d an tage , fo r i n maki n th e n ece ss ar m easu emen ts fo r to n n a e the B o a rd o f Trad e
g g y r
o ffimals d i d n o t d e ar t fro m the s ri
p t ct e tte r o f the i r r u es, whi ch requi e d tha t th e d ep th l l r
l l
o f bo d sh o u d be measured fro m th
e t0p s o f the oo s fl r .
16 2 P RA C TI CA L S H I P B UI L DI N G .
[Art 1 7 1 .
outer one and connected thereto by sti ff floor plates wou ld also inevitably
,
,
s uffer but this is not u s ually the case for it i s common to find tha t wh i le ,
the s hell and lower parts of the floor s and longitudi n als are torn and crushed ,
the inner bottom has remained intact and practically waterti ght A ca s e o f .
the kind is shown in Fig 6 P late 1 8 which represents the damage actually .
, ,
that when a ve s sel s bottom strikes a reef not all her weight pre ss es thereon
’
, ,
but ju s t suffi cient to lift her by a few feet until she is brought up ; the pene ,
skin the water does not enter the holds there i s a good chance of salvage
, ,
.
Ar t 1 7 2 T here
.
are two type
.
s o f d e e p t a n k ( Fig 6 P late 2 0 and .
, ,
late tho s e placed amidship s for the purpose of s i nki n g the vessel
P
bodily in the water so that her weatherly and navi gable qual i t i es may be
o
termed respectively the f or e eab and af ter p eak tank wh i ch s erve the
“ ” -
,
s ame purpose but also permit of the trim being adjusted so as to secure
,
,
o
an even keel should the cargo s towage or consumption of coal durtng the
voyage cau s e an undesirable departure therefrom or to increase the i mmer ,
N early all modern steamers have an after peak tank beca us e balla s t at the -
,
times fitted a s a s ubstitu te for a double bottom b u t more us ually they are ,
fitted in conjunction with them the deep tank over the double bottom ,
.
The water balla s t contained in the double bottom only increase s the
ve ss e l s immersion by about 2 feet I n a large modern cargo ves s el it
’
.
, ,
weather must b e very poor The propeller for instance being only par .
, ,
trim encounters heavy weather she may take more than t wice a s long on a ,
voyage a s when fully loaded) and the s hock s incurred due to it s ri s ing out ,
immersion in the waves are very apt to cau s e fractu re of the blade s or of ,
might so m u ch rai s e the fore foot a s to make the ve ss el still les s navigable -
against head seas and pe rhaps re su lt in damage to the fore foot (Art
, In - .
view of the above when a large ve ss el is about to make a long voyage without
,
sti ffening effect of ballast which in the early ve ss els wa s the s ole reason for ,
carrying it i s not required ; with the double bottom full the sti ffness or
, ,
stability ( as measured by the meta cen tric height ) i s usu ally s o exce ss ive as -
to make her very unea s y at sea she may roll in so violent and s pasmodic a ,
fa s hion a s to strain the s tru c tu re and make life almo s t intolerable to tho s e on
1
H M S H w . S .E gi
. i g S pt mb r 8 1 893
o e . ee n n eer n , e e e ,
.
1
It h ft b u g d th t
as o en l h ul d
e en t b ll w d t p c d t se u l
r e a vesse s s o no e a o e o r o ee o a n ess
w l l i mm
e d th i mp f t e rse vig bi li ty d b d w th l y qu l i ti du t i uffi i t
, e e r ec na a an a ea er a es e o ns c en
i mm i b i g
e rs o n ur f d g
e n t b th li f
a so d p p ty
ce o A S l t C mmi tt
an er o o e an ro er . e ec o ee ,
k w
no nth Li gh t L d l i
as e C mm i tt w pp i t d b y th H u
oa - ne f L d i o ee , as a o n e e o se o or s n
1 90 2 t id
o th i m t t
con s b ut erft i vi g s id a th y e r, l ud d th t t tut ry
, a er r ec e n ev e n ce , e c o nc e a s a o
re gul t w
a i o ns t ll d f th h vi g b
e re n o case ri u l e f l i fe
o r, ve el i b ll ast
ere a n e en no o s oss o on ss s n a .
Art 1 7 3 ]
. P RA C TI CA L S H I P B UI L D I N G . 63
( or reserve coal ) i s carried to place it in the upper tween decks ; and in,
’
s ome cases when a t sea the upper deck is flooded with water between
, , ,
of ordinary cargo They occupy valuable hold space but large watertight
.
,
hatchways are provided so that they may also be available for cargo , .
otherwise it may not b e I n order that it may b e used for all kinds of .
large as to contain the s ame weight of water ballast as the double bottom
itsel f increasing the ve s sel s immersion by another 2 feet or so and when
,
’
there are two s uch tanks a s is now fairly common the total weight of water
, ,
ballast including the peaks and double bottom may exceed 4 0 per cent
, , .
of a full dead weight cargo ( inclu ding bunker coal) thus securing good ,
not causing an increase in the sagging s tresse s which occur when a ves s el
is in ballast trim with bunkers full A s ingle large deep tank forward .
, , ,
o f a midship machinery s pace may have the disadvantage of cau s ing the
’
,
vessel to trim by the head when light The ta nk top is u sually formed by .
the lower or second deck ; when extended to the upper deck of a large
vessel it b ecomes so deep a s to cause exce s sive fluid pre ss ure on the
,
containing walls nece s sitating double riveted s eam s and special stiffening
,
-
.
the double bottom With these and the double bottom full the centre of
.
,
gravity of th e ballast in s tea d of being about 2 feet above the top of the
,
are con s tructed by fitting longitu dinal girders about 3 feet deep on the
t O p of the quart er deck and plating them over I n steadying the s hip
-
, .
and securing good immers i on of the propeller this arran gement has ,
a portion of the upper tween de ck s pace be fore and abaft the machinery ’
-
each tank a centre line wa s h bulkhead is fitted from deck to deck ; the
-
beams below are strengthened and an intercostal girder fitted below the ,
deck on either side supported by pillars the central hatchway is tru nked
,
through the tank and s pecial watertight side hatchways provided for the
,
For a s imilar purpo s e a few s ingle deck cargo ves s el s are con s tru cted -
wi th dou ble side s abo u t 23 feet apa rt belo w the upper deck fo r about
, 2 ,
1
M ae Gla s/za n ’
P a te nt, a s ado p ted i n th e
s M a n on /I la , e tc . R egi ste red di m e nsi o n s,
l e n gth , 34 5 fe et ; b ead th , 5 1 feet r
dep th, 24 4 fee t .
1 64 PR A C TICA L S H I P B UI L D I N G .
[Art 1 7 3 .
formed have a capacity about three quarter s that of the double bottom
,
-
,
the latter o f course being retained The fact of the water ballast in the
, ,
.
side ta nks being so remote from the vessel s centre line is advantageous ’
-
,
Th e double sides are united by cellular framework and as they con fer ,
great strength on the hull they permit in a large vessel of the complete , , ,
walls there is comparatively little los s of hold s pace and the double s ides
, ,
for several reasons The saving of time in port ( as a rule they are only in
. ,
immerse a light s hip sufficiently and m ake her perfectly safe for a sea
voyage supplementary stone ballast would still be nece s sary To avo id
,
.
this necessity some large modern sailing ships are provided in addition
,
-
, ,
water again a s the double bottom ; they are s ubdivided horizontally and
vertically and are arranged to carry cargo when required A double bottom
,
.
has the di s advantage that when the ves s el is loaded to her deepe s t draught , ,
with the holds quite full of homogeneous dead weight cargo the entire mas s
‘
-
,
to correct which the double bottom cannot of course be filled the vessel , , ,
being already at her statutory load line When double b ottom s were first .
introduced the steamer s of the period were deep and n arro w and as they
, ,
loaded deeply they had naturally but a small margin of stability ; the
,
elevating the cargo it so seriously redu ced the small margin o f stability ,
large beam this danger no longer exists ( on the contra ry they are usually
, ,
too sti ff) but in narrower sailing ships it does and as they are subject to
,
-
, ,
the heeling e ffect of the wind they require a larger margin of s tability , .
better than a double bottom it has none of the safety giving fea tu res of ,
-
being concentrated at one point in a light ship may considerably accen tuate ,
ordinary hogging and sagging stresses Then the st ructure of the tank .
itself may s u ffer lo c al st r e sses s ta tical and dynamical due to the pres s ure , ,
to the depth of the liqu id the containing walls of a deep tank may b e liable ,
s trongly constructed for not being intimately connected like the tank top and
, ,
shell plating of a double b ottom they must be self supporting ( see P lates 2 4 ,
-
and The bursting pre ss ure to which they are expo s ed is not of ,
‘
S M t ll p p r O M u
ee
fu
ar e
’
w tfii
s i m h
a t t m
e T m n e ca ses o n sea or n ess n er c an s ea er s , ra .
[m i me/zen
0
o 1 8 80 .
S H I P B UI L D I N G Art 1 7 6
1 66 P RA C TI CA L .
[ .
between the centre girder and the keel ( and s ometimes one on e 1ther
side) which by uniting the tank top and shell plating greatly 1n c re a ses
, , ,
the strength of the bottom at this part ; the same e ffect I S of course , ,
the floor s being severed on either side and connected thereto by large
vertical brackets a s s hown in Fig 4 P late 1 0 3 I n the ab s ence of
, .
,
.
fore and aft vertical plates directly connecting the inner and outer
- -
upheaving forces for they would not form the top and bottom flanges of
,
liable to trip they are incapable of transmitting fore and aft stres s es from the
,
- -
one part to the o th er For the s ame reason when the floors are exposed to .
,
tran s verse bending stre ss es the tank top plating can give little or no a 5 5 1st
.
-
,
ance becau se the fore and aft girders do not constitute a rigid transverse
,
- -
floors or group s of floor s b u t they ca n give little assi s ta nce against w i dely
, ,
end j oin ts these a s a rule bei n g only single riveted and in some cases
, , , ,
a double bottom on this principle con fer s additional strength the design is ,
bottom is not u s ually fitted with the object of strengthening the bottom ,
deforming forces local and otherwi s e to which the b ottom is liable may
, , ,
of s trength can be s ecu red it is well that it should be made I t was with , .
ve ss el s about
The st r u c t u r a l a r ran ge m en t o f a c e llul a r d o u bl e b o t to m may
be described in a general way as a Mc I n tyre tank ( Fig 1 P late 1 6 ) in
, , .
,
which all the girder s are extended down to the s hell and all the floors up
to the inner bottom ( Fig cro s sing one another they form numerous
.
,
wou ld form practically a deep vertical keel having a wide top and bottom ,
flange and each floor a deep tran s verse one When so arranged the
, .
,
A d i p ti f th
es cr ll ul r d ubl b tt m fi t d pt d i w r hi p w i ll b f u d
on o e ce a o e o o rs a o e n a s s e o n
Si E J R d w k hip bui l di g fi t d pt d i m h t v l
’
1n r . . ee s d th
or on s - n an ose rs a o e n e rc an esse s a re
l
w l d
e i
esc r bed b y th l t M J h i hi p p e O
a e ll l t
r
. ti f m /r t o n, n s a er, n ce u a r con s r uc on o er e an
s l pa s,
”
T r ans I t i tuti f N
o . l A hi t t
ns 1 8 80 I t h ul d b
on b v d th t t h
av a rc ec s , . s o e o se r e a e
G t E
r ea t bui l t i 1 8 5 8 h d
as er n , d ubl b t t m th nl lul y t m th a a o e o o on e ce ar s s e o r ra e
m
, ,
a co
p l t i e e ki d ri pti f thi v l w i ll b f u d i S tt Ru ll w k
n ne r s n a esc on o s esse e o n n co sse
’
s or
o n sh 1pbui | di n
g .
Ar t 1 7 8 ]
. P R A C TI CA L S H I P B UI L D I N G . 1 67
and each o f the latter of the same and a pair o f floors ( se e Figs 2 7 .
, ,
exce s sive ; while s till reta inin g ample strength ab ou t half of the parts 3 ,
and
When thu s su ppre ss ing s ome of the too n u mero us connect i ng webs
( floor s and longi tudin als) there is a choice between the tran s verse and the ,
longitudinal ; in practice s ometime s the former and sometime s the latter are
suppressed and con s equ ently there are two t yp e s o f c ellula r d o u ble
, , ,
si de rable extent in merchant vessels but the tran s verse syste m is now ,
generally preferred ; for while simpli fying the constructive work it a ffords , ,
greater strength against gro unding pressures The relative e ffi ciency o f .
applies equally here namely that as each floor spanning the distance from
, , ,
bilge to bilge fo rm s a short girder it is stronger and more capable t han the
, ,
lo ngitudin als s panning the greater distance between tra n s verse bulkheads
, .
4 feet apart While omitting alternate floor plate s their frames and
.
,
reverse angles are retained to give local s ti ffne s s to the shell and inner ,
bottom plating ; a s a rule however the reverse bar s are omitted the , , ,
thickness of the tank top pla ting being slightly increa sed ( usually by -
‘
O
i n ch) as compen sat i on for the lo ss of their stiffening e ff ect The ends .
of the intermediate frame an gle s are connected to the vertical keel and
margin plate by bracket plate s Formerly with a view to s ecuring longi .
,
tudi n al strength the lo ngi tudi na ls were fitted conti nu ously and the floors
, ,
now except in warshi p s this i s usually revers ed the floor s being con
, , ,
ti n uo u s and the lo ngi tudin als in s hort length s ( Fig for while greatly .
,
simplifying the con s tru ct i ve work it increases the strength against grounding ,
keel is fitted conti n u ously the floors being connected thereto by short ,
fitted at the in tersection of each floor and longitu d inal I f the floors and .
lo ngi tudi n als are regarded as forming merely the connecting web s o f
numerous conjoine d box girders discontinuities in the strength of either ,
would be unimpor tant ; but although slender they really form i n themselves , ,
deep and capable girders and as such cont i nuity of strength is very , , ,
desirable ; but more particula rly 1n the floors because as they fo rm short , ,
girders they su ffer greater s tress and are more capable 111 resisting deflecting
,
forces O f cour s e when the lo n gi tudin als are regarded as fore and aft
.
,
- -
with s tand pu rely ten s ional s tres s es is important But their duty in this ,
.
inner bottom the lower part of the hull is in any case stronger than the
, , ,
upper ( s ee Art I n the early ve s sels the matter was not looked at
.
in this way ; the lon gi tudin als were deemed capable of contributing useful
longitudinal strength and so their continuity was regarded as s pecially
,
important The floors on the other hand were regarded a s minor pa rts
.
, , ,
qu ite subordinate to the longi tudinals so that while the latter were com ,
posed o f a continuous solid plate the former were often arran ged on the ,
web s of tran s ver s e box girder s their place might be taken by diagonal ,
is perfectly e fli ci ent for the web of a girder pure and simple it i s not so ,
for the floor plate s of a s hip for it can o ffer little or no resista nce to upward ,
cru shing pressures I t i s s till less suitable for the longi tudi nals because
. ,
these may s uffer longitudinal s tre s s to which diagonal links can give no ,
latter s ome of the triangu lar s pace s were filled in the result would be a
, ,
b r a c k e t p l a t e fo rm at i o n
- But a bracket floor is s uperior in that being .
,
more substantial it can o ffer more resi s tance to gro u nding stresses where
, ,
the upward pre ssu re of the ground and the downward pressure of the
contai ned cargo tend to cru sh the two bottoms together The larger and .
heavier the ve s sel the greater are such pre ssu res likely to be and so
, , ,
altho ugh at one time the bracket sy s tem wa s adopted in large ve s sel s it is ,
plate s i s to sti ffen and hold erect the variou s longitudi n als in the case of
the vertical keel therefore which s u ffers the mo s t s evere pressure s each
, , ,
of construction i s s till in vogu e all the bracket s are formed in this way ,
( see Fig .A ltho ugh admi s sible in small ve ss els the bracket system of ,
give s a le ss s trong bottom than the solid floor arrangement and involves ,
H ere all the floor s are retained and the lo n gi tudi n als red u ced in number ,
to de s cribe them as lo ngi tudin als for bei ng in short lengths between , ,
the floor s they are mere interco s tal plates and moreover they may
, , , ,
not even lie in continu ous fore and aft lines Their purpose of course - -
.
, ,
18
to hold the floor plates erect against the s ide bending tendency -
fore andj aft connecting webs between the shell and inner bottom
-
.
the floor s and intercostals which are easily made and readily put ,
floors the bot tom is more capable of with s tanding severe grounding
,
about 2 feet 1n stead o f 4 is better able to resist local press u res s o much so
, ,
P RA C TI CA L S H I P B UI L D I N G Art 1 8 1
1 70 .
[ .
the upper edges o f the floors are doubled in the engine and boiler room I n .
fo r one fi fth the vessel s length floor plates to be fitted on every frame
’
-
,
which being fitted merely to s ti ffen the shell plating may be of hal f height
, ,
Art 1 8 2 The foreg oing describes the cellular do u ble bottom con
. .
bottoms the longitudinal parts are increa s ed and the tran s verse reduced
, , ,
area of shell plating lying between them the intermediate frame angles , ,
transver s e elements are increa s ed and the longi tudin als reduced the lon gi
tudi n als are placed wider apart and the intermediate frame and reverse
—
,
angles not ha ving a floor plate— rendered more e fficient by forming them
o f deep angle bulb angle Z or channel bars and co n necting them to the
, , , ,
doing thi s the constructive work is greatly facilitated for the floors instead , ,
o f being in deta ched pieces may be erected in one with the frame angles
,
so that the lo ngi tudi nals may be dropped down at any time between them .
I f the frame angles are severed the inner diaphragm p lates of the variou s ,
floors must first be erected an d fixed to the vertical keel then a longitu ,
dinal fitted 0 11 their outer ends and the s ame operation re peated again ,
n d a a in the bottom structure growing s lowly piece by piec e out from the
i g , , ,
ee l
A rt . 18 3 . I n w a r sh i p s the d o u b le b o t t o m c o n s t r u c t i o n i s
peculiar ( see P late I t i s lighter throughout than in merch ant vessels
for the floor plate s and lon gi tudin als are not only thin , but may be 5 0 or
1 0 0 per cent . further apart Th e floors are repre sented by bracket plates ,
.
those which are solid being extensively lightened by large holes The .
lon gi tudi nalsare worked continuously and in these vessel s this is very ,
proper because owing to their large beam the breadth from bilge to bilge
, , , ,
or even from keel to bilge may exceed that between t ran s verse bu lkheads
— these being both numerou s and clo s ely s paced The design of the
,
of the frame and rever s e bar While a ffording therefore good support to .
, ,
the longi tudin als they leave unaided the central portion of the frame angle
,
and revers e bar and as there are no intermediate angles and a s the floors
, ,
and lo ngi tudinals may be 4 feet apart it is clear that the s hell plating ,
must be much le s s capable of resi s tin g local grounding pres s ure s than that
of merchant vessels I n warships however thi s quality i s of minor import
.
, ,
ance for heavy cargo is never stowed on the inner bottom they do not
, ,
enter shallow tidal harbours or rivers and being navigated with exceeding , ,
care they seldom if ever touch the ground Further there need b e little
, , , .
,
not constantly exposed to the wear and tear o f active service and their ,
u p keep-
regards cleaning and painting is continuous and thorough
as ,
, , ,
and other qualities I n some later large vessels the free edge o f the
.
,
bracket plate s is cut parallel to the other and flanged a lightening hole , ,
being punched in the plate ( see the dotted lines in P late 1 1 3 ) but while
this give s greater s trength and sti ffness against stre ss es tending to force up
the outer bottom it localizes the thrusting e ffect on the inner one and i s
, ,
more likely to result in damage to thi s in the event of the outer bottom
being inj ured ( Fig 6 P late .
,
w ars h i p di ffers greatly from that of a merchant vessel The latter are .
designed to carry all sort s of cargoes heavy and light s towed pro miscuously , , ,
and often carelessly on the inner bottom or tween deck s ; and they are
,
’
expected when so load e d to endure year a fter year all sorts of weather
, , , ,
seriou s deterioration ; further they receive only periodical survey and are , ,
essential Warships on the other hand carry no cargo ; they carry heavy
.
, ,
weights of armament and coal but the former i f not incorporated with the , ,
structure of the hull are placed in specially a s signed positions and are
, ,
definite in amount The hull is rendered sti ff and s trong not merely by
.
,
side framing but by numero u s plated decks and transverse and longitudinal
,
conferring great strengt h and sti fln ess on the hull a s a whole The side
'
frame s lying between the bulkheads and decks having there fore only the , , ,
str uc tu ral de s ign of all parts however small and unimportant is care fully , ,
bars and in s ome cases their lower edges also so a s to dispense with the ,
frame angles ( Fig 1 4 P late 1 7 and P late. but o f course this can
, , , ,
only be done where the bottom of the s hip has no transver s e curvature for ,
commonly flanged usually on two side s but sometimes on the upper and
, ,
increa s e its thickness to compensate for the in ferior sti ffness of the con
,
n ec ti o n
. C ompared with the square heel o f an angle bar the rounded ,
supported part with a square abutment or palm are bent round w ith an ,
the buckling e ffect of grounding pressures the floor plate s are 111 the ,
S H I P B UI L D I N G Art 1 8 4
1 72 P RA C TI CA L .
[ .
ascertai n the comparati ve merits of a flange ver sus a n angle bar c o n n e c t1o n -
,
proved that u nder excessive cru s hing pressures the former was inferior the ,
plate tripping and bending more readily ( see Fig 5 P late and the .
,
inferiority became more pronou nced when both edges were flanged I n .
view of thi s Lloyd s rules require that when plates subj ect to cru shing or
,
’
,
buckling stres s es acting in their own plane are connected by a flange the 1r , ,
where the flange serve s a s a sti ffener again s t deflecting s tre ss es actin g m a
plane at right angles thereto further experiment s prove that there is no ,
in feriority but rather the reverse ; and so here no increa s e i s made ( see
,
may with s tand the treatment evidence of the s teel being in a strained ,
crack from end to end along the knuckle ; but thi s should not occur with
good mild steel ( Art
, The rules of the B ritish C orporation require
.
—
0
to 13 inch thick { inch for those of i f; to 3 ?inch thick and
, , 3
inch 4 7 ,
for tho s e exceeding the latter thickness ; and to ensure ample mildne s s in
the s teel and thus avoid the inj urious s training shown by the tendency to
,
crack they require that the tensile s trengt h of the steel shall not be more
,
than 2 9 tons per square inch nor less than 2 5 tons the greater thickness , ,
compensating for the inferior s trength and stiffne ss Lloyd s rules permit .
’
The floors and lon gi tudi nals are alike in thickness the margin plate is ,
rather thicker and the vertical keel still thicker U nder the boilers all
, .
in thi s region Frame angles which do not fall upon floor plates are made
.
the same s ize a s those on the ves s el s sides ; in those which do the vertical ’
,
flange is made narrow l i ke the shell flange E xcepting the vertical keel , .
and frame angles all other angle s within the tank are alike in scantlings
, .
the early double bottoms it was extended right out to the vessel s side s but ’
,
to form a gu tter for the bilge water and by the squareness of its incidence , ,
plate or too deep over the keel ; or where a small Suez canal tonnage is -
re quired this being still compu ted in the manner formerly in vogue for
,
open i ngs in the tank top I n some cases the tank top s lopes downwards .
from the centre on either side Fig 2 there i s little advantage in this
( ) .
,
but it may be useful where a deep and s trong vertical keel and yet not ,
1 74 P RA C TI CA L S H I P B UI L D I N G .
[Art . 186
having a cellular double b ottom in which alternate floor s are om i tted the ,
a three rivet connection to the tank top ( see dotted lines in Fig 1 P late
- .
,
may exert when the ship is moving is sometimes i llustrated i n the case o f
collision Should a vessel be suddenly brought up by e n d o u c o lli s i on
.
-
,
the water in the double bottom tending to continue its forward movement , ,
o f 3 2 feet per second the containing walls at the forward end of each tank
,
uncommon to find that leakiness has developed in the various joints at the
forward ends of the tanks ; and this o f course may occur quite a s readily , ,
A r t 1 8 7 I n a M c I n t yr e t a n k t h e s t r a k e s o f t an k t o p plating are
-
. .
,
sometimes disposed fore and aft and sometimes athwartships I n any case - -
.
a fore and aft s trake is u s ually fitted over the centre line girder the better
- -
,
only supported by fore and aft girders the athwartship disposition ( Fig 5
- -
,
.
,
P late 1 9) is the better one for then the transverse seam s o f the platin g are
,
rein forced by the crossing o f the girder s ; when they lie longitudinally
—
between them the joints single riveted in the u sual way may su ffer
,
—
from the severe tran s verse ten s ional s tres s which accompanie s bulging
pres sures ; further as the seams are of double thicknes s they form very
,
pure and simple Th e end joints of the margin plate are double riveted
.
,
and tho s e of the centre girder treble ; with the s e exceptions all other joints ,
only to be made by two rivets a lug being fitted fo r the purpo s e either on ,
the girder or the floors now a four rivet connection is always made by ,
-
,
The insu ffi ciency of a two rivet connection is often observed in old vessels
-
,
where the girder s ( after long exposure to the concu s sive e ffects of free
water) may be found to have severed all connection with the floors ,
and by the friction of their s ide straining movement worn away the
, ,
rever s e frame and their own angles Sometimes in s tead of double lugs .
, ,
a single vert ical one is fitted which not only ties both parts together but , ,
serves to sti ffen and hold them erect ( see Fig 5 P late I n thi s .
,
\
type o f tank the transverse bulkhead s usually pass right down to the shell ,
the centre girder margin plate and a girder on either side piercing it
, , ,
but the others and the tank top plating abutting o n the bulkhead I f a -
.
’
midship bulkhead forms the termination of the tank as s hown in Figs 2 , .
and run into the tank fo r several frame spaces s o as to s carph with the ,
Art 1 89]
. P R A C TI CA L S H I P B UI L D I N G .
75
girder s and margin plate And each girder should be repre s ented beyond .
discontinuities .
is made — to ——inch thicker than in the holds and in the boiler space
;
2
2O ,
— to inch th i c ke r to provide against the rapid corrosion o f this part
}
4
2 O 5 3 ,
the shell plating athwart ship ta nk top plate s are u s ually introduced belo w
,
-
the bulkheads from m argin to centre strake ( Fig 4 P late 2 2 and P late
,
.
, ,
so that the latter may be erected at any time in which case the ends of ,
the fore and aft s trakes are connected to the tran s ver s e with treble riveted
-
joints The centre strake is worked continuou sly and as it forms the
.
,
upper flange of the vertical keel it is made thicker than the others and its , ,
excepting those o f the centre s trake are single riveted so also are the end ,
joints except those in the machinery space and those of the centre strake
,
and margin plate I n larger ves s els ( over . plating nu meral) all ,
the end j oints for half length amidships are double riveted and in s till ,
larger ( over plating numeral) all fore and aft and according to the , ,
vessel s s ize the fore and aft s eams near the centre line or all of them are
’
,
- -
, ,
on the bottom places the tank top in tran s ver s e ten s ion tending to pull its ,
fore and a ft s eams asunder and to O pen the up per parts of the joints o f the
- -
are continuous it i s well that the s trake of tank top plating immediately
,
-
over each one should proj ect equally on either s ide the better to unite the ,
would aggravate the tran s verse weaknes s due to the s everance o f the floor
plates The transverse ten s ional stre s s is greate s t at the centre line and it
.
,
is in view of this and of the fact that the floor s are s evered here that the
, ,
Towards the ends where the margin plate converges upon them they , ,
upper angle s but if the tank top is not level s quare either to it or to the
, ,
template ; if the inclination varied the longi tudi nals would meet each floor ,
pre ss ure s acting on the latter can only do so at right angles thereto But .
,
to incline the lon gi tudi nals s o that they may be everywhere square to the ,
the b ottom su ffers the most s evere pres s ures they do lie practically square ,
thereto and towards the end s any little divergence is u nimportant for of
, , ,
course in any case they are held erect by the numero u s floor plates
, , .
simple fashion they are cu rved inward s toward s the ends and to conform , ,
with the fore and aft bulkhead s or engine s eat bearers they may be sharply
- - -
,
as longitudinal sti ffening ribs a departure from a fa i r fore and aft l1ue ,
- -
does not affect their e fficiency A s the framework of a war ship is slender . ,
, , ,
and economy of construction are minor con s iderations When the longi .
tudi nals are s q u are to the shell they are also square to the inner bottom , ,
for in these ve s sel s this is usu ally worked parallel to the shell ( see
P late
Ar t 1 9 0 At one time it wa s common not to s e v e r t h e fr a m es a t
. .
fo r it was feared that to cut them would injure their strength and increase
and complicate the con s tructive work Now of cou r s e they are always .
, ,
run them throu gh intact or with a part removed to facilitate the making of ,
were fitted on the out s ide of the latter for with continuou s frame s there , , ,
appeared to be no need for them ( Fig 1 1 P late But they were soon .
,
the bilge wherea s in a ship wi th ordinary floors there was the tape red floor
,
the comparatively s lender side frames and beca us e the weight of the ,
When bracket plate s are fitted to the frame s on either s ide of the margi n
plate the extensivenes s of the connection s o s ecured at once permit s of th e
,
frames being cut with the beneficial re s ult of avoiding all costly watertight
,
collar angles their place being tak en by a straight fore and aft angle bar
,
- -
,
easily fitted and caulked Neverthele s s when bracket s were first intro .
,
duced the continuity of the frame angle s was still very commonly maintained
( Fig . 1 2 P late , and even now in the ca s e of deep tank s the frame s are , ,
o ften carried through and bracket plates fitted to give rigidity at thi s part
and to compensate for the severance of the rever s e bar or for the removal
o f the inner flange in the case of Z or channel frame s When the frames .
are severed they are us ually cut i n the fir s t insta nce and erected in s eparate
,
piece s but when there are only a few a s in way of a deep tank they may
, , ,
be made in one piece and be cut by hand in the ship before fitting the , , ,
tank top plating ; this i s advantageou s in that the frame s are then more
easily made erected and faired the co s t of cutting them by hand being a
, , ,
employed in the peak tanks of s mall ves s els by which the making o f water ,
lugs are fitted in the u s ual way cast iron chocks are then made one -
,
P R A C TI CA L -S HJP B UI LD I N G Art 1 9 2
178 .
[ .
edge of the margin plate for then they wo uld be three pliers and the ,
-
,
cau lking edge of the landing if below the bracket could not b e caulked , ,
.
di ffi culty of making and fitting those which have fore and aft cu rvature - -
.
Formerly Lloyd s rule s did not require gu s set p lates a s ab ove but the
’
,
rivet s connecting the angles to the m argin plate were s o often found to
s train and cau s e leakiness i n the tank that it became evident that the
, ,
made to face the opposite way to the one within the tank for then non e o f , ,
the rivets being three pliers their soundne s s and watertightne s s were more
-
,
particular angle s to be placed O pposite each other s o that the floor within ,
the tank and the bracket plate without may receive a direct through con
n ec ti o n
( s ee B Fig T h e,
circ u mstance
. that the rivets being then three ,
these three ply rivets ( which tend to hinder and complicate the structural
-
inferior holding e ffect increa s e their thickne s s and make the tank margin
,
flange of one or b oth s ufficiently wide to take two row s of rivets This is .
each other neces s itate s in one of them a very close bevel and co use , ,
formerly made was le s s rigid and secure than that now in vogue as will b e
, ,
i ncrea s e the connection of the frames to the margin plate at the for ward
.
.
m u ch on the depth of the latter fo r not only does a deep margin plate ,
p e rm 1t of more rivets but o f more capable one s due to the greater lever
.
, ,
fore and after e nd s ( where racking stres s e s are les s inten s e) of 1 0 and 1 5
per cent respect1vely The depth of a tank at it s margin has a consider
.
.
able i nfluence on its form and dimensions ; thus with a given depth o f ,
v e rt1c al keel and the requirement o f a level tank top it m
a y li m i t t h e ,
br e a d t h o f t h e t a n k for if the vessel ha s a large rise of fl oor then in
, ,
order to s ecure the requ ired depth of margin plate the breadth o f the tank ,
may have to be s o s mall a s unduly to limit its capacity for water bal last ;
to a vo1d th 1s the depth at the keel mu s t b e increa s ed or the tank top
,
,
,
.
,
Ar t 1 9 4]
. P RA C TI CA L S H I P B UI L D I N G . 1 79
lower edge s of the floor plates being flanged O therwise it may be desir ed .
,
to place the margin plate s o far up the bilge a s to do away with any sharp
curvature in the heavy s ide frames or to permit of the bilge keel being ,
placed wi thin the ta nk where should it tear away and damage the shell the
, , ,
double bottom toward s the bow and stem may become so narrow a s to b e
of little u s e either as a receptacle for water balla s t or a s a means of s afety
and on this account it is s ometime s di s continued s ome distance from the
peak bulkheads in favour of the more simple framework of a s ingle bottom
,
.
O therwi s e when ext e nded to the end s ( the peak bulkheads) its breadth
, ,
either s ide .
have the s ame bevel all fore and aft I n the latter case the inclination .
chosen is the one involving the least average bevel in the shell angle I n .
the separate margin plates the fore and aft contour of the tank top near the
,
- -
greatly simplifies the making and fitting of the margi n plates espec i ally ,
when they are long because to bend a fla nged plate lengthwise is a trouble
,
project beyond the margin plate double angle s may be sub s tituted fo r the ,
flange A t one time the continuo u s shell angle was often placed W1th1n
.
reduction in the capa city of the holds for mea s urement cargoes When i t .
also serve as cargo space s M odern vessels are now frequently pro v1de d .
with two large deep ta nks having a combined capacity equal to or exc e ed
,
ing that of the double bottom ( Figs 6 and 7 P late in large cargo .
,
vessels the latter alone usually conta ins water ballast equal to about 1 5 per
cent of the ve s sel s dead weight carrying capacity ( Art
.
’
- I n small .
ve s sels the depth and capacity of the double bottom are relat1vely large ,
the compa ratively great depth of the double bottom while g1v1ng a large ,
capacity for water ballast greatly reduces the hold space for measurement
,
Ar t 19 4
1 80 P RA C TI CA L S H I P B UI L DI N G .
[ .
bottom is only fitted locally usually in the after hold so that the trim , , ,
when light may be by the ste m and thus ensure good immer s ion o f the
, ,
propeller .
Ar t 1 9 5 N.
early all modern vessel
.
s have a d o u b l e b o tt o m all for e
is better and more u s ual in order that there may be no break in the con
, ,
lating openings I f ordinary s hallow floors are fitted care must b e taken
. ,
to s carph the keel s ons and tank lo ngi tudin als in s uch a manner that there
may be no s udden break in the longitudinal s trength .
Ar t 1 9 6 A
. d u
o b l e b o t t o m is
. usually s u b di v i d e d i n t o s ev e r a l
t an k s one
,
for each compartment i n the hold s o that each bulkhe a d is ,
early iron ves s els there was only one divi s ion or even none this of course , , ,
M oreover owing to the longer period occupied in filling such a large tank
, ,
these dangers would be more likely to occur for the critical period when in , ,
a semi fille d condition would not quickly pass Subdivision is useful in that
-
, .
,
by filling certain tanks the amount of b allast may be varied and the vessel s ’
are formed by an intact floor plate having all around its edges a watertight ,
angle bar frame neatly fitted with welded corners ( see Fig s 1 and 2 P late
-
, .
,
with manhole s having watertight covers When the lon gi tudi nals are con .
t i n uous there is a s eparate watertight frame for each portion of the floor
between them ( Fig The divi s ions are u sually placed directly under
.
the transver se bulkhead s but s ometimes they are shifted one or two frame ,
space s before them in the after body and abaft them in the fore body this ,
many vessels wells are provided in the double bottom one at the a fter end ,
of each hold but more particularly at the after end of the machinery space
, .
.
,
already seen a ballast tank s hould alway s be quite full but when u sed as a
,
reservoir for fre s h water a semi filled condition may prevail as often as a full ,
-
one and accordingly tanks which are intended for this purpose should b e
, , ,
s mall for then even though the water s hould dash about it ca n acquire
, , ,
reducti on 1n the size is usually s ecured by making the vertical keel watertight ,
a s1mp1e matter as the only modification required is the caulking of the top
,
seam s of the plating are double riveted The beam s of the watertight .
deck forming the crown of the tank are o f the usual deck beam size
, ,
-
,
placed on every frame a well pillared intercostal girder being fitted below
,
-
on either side Where sti ffening bars or side s tringer s abut upon or pierce
.
the containing walls they are connected thereto by large brackets for a s
, , ,
by hol ding the pa rts at fixed angle are mo s t useful in increasing their ,
capabilities ( Art I n oil vessels the shell lugs of the interco s tal side
.
stringers are usually doubled in way of the bulkheads ( or all fore and aft
in the case o f large tank s see Fig 1 1 P late fo r it i s found that with
.
, ,
ordinary single lugs the shell rivet s are liable to strain I f the tank be not
,
.
quite full the water lashing from s ide to side as the vessel rolls i s brought
, , ,
not uncommon to find the rivets of the beam knees loosened or broken ,
as al s o the shell rivets in way of same for this rea s on the beam knee s of
deep tanks are now always made three time s the depth of the beam s them
selves i n place of two and a hal f times as formerly and the frame to shell
, , ,
-
rivets throughout the tank are spaced 6 diameters a part instead of the usual ,
sti ff ened ( see P lates 2 4 and for it may be expo s ed to the battering
e ffect of free water and it takes the place of a centre row of pillar s and it
,
must be well connected at the top and bottom by double angle s and
brackets to the sti ffeners I n many early ca s es where the connection wa s
.
,
meagre the bulkhead was swept down by the moving water I f the tank
, .
is aba ft the machinery space ( P late the shaft tunnel pa s sing through ,
it must be well sti ffened with bulb angle bars ; sometimes th e sti ffeners
,
-
are placed outside to facilitate the caulking I f the tank is not i ntended
, .
the case of peak tanks if the ta nk top i s not more than 1 foot ab ove the
,
load water line and i f acce ss is only provided by a manhole the volume
-
, ,
with ballast tank s and the tanks of oil ves s el s will be found in A rts 1 7 2 .
to 1 75 and 2 3 3 .
Ar t 200]
. P RA C TI CA L S H I P B UI L D I N G . 1 83
C H AP TER XV .
partitions whether of wood or iron but more particularly for the important
, ,
transver s e ones which subdivide the hold into separate watertight com
partmen ts The latter m us t be strongly constructed so that should they be
.
, ,
called u pon to fulfil their primary purpose of confining water they may ,
with s tand its bur s ting pres s ure Tho s e which are not watertight are fitted .
walls for coal bunkers and as they are n ot liable to water pre s sure they
—
, , ,
w a ter tzg/zt di vi si ons as fi re scr een s and as stm ctur a l di ap/lr agvn s I n the fir s t
, , .
capaci ty they may confer immunity from foundering for should water enter ,
the ship as a result of damage to the shell it may be confined to the one ,
hold ; in the second they may should the cargo take fire confine the
, , ,
co n flagra ti o n to the one hold facilitating its extinction and limiting the ,
for they may never be called upon to display their capabilities ; but in the
third a s structural diaphragms they are at all time s beneficial for by
, , , ,
rigidly uniting the vessel s sides deck and bottom they are mo s t effi cient
’
, , ,
in checking any tendency to alteration in the form of the tran s ver s e s ections
d u e to racking or panting stre s se s .
s ubdivi s ion of the hull were in s u ffi cient so large a vol u me of water might ,
enter that although confined and limited it might s till sink the ship Al s o
, , .
,
sho uld the bulkheads be weakly constructed they might collap s e under the ,
water pres s ure or they might not be thoroughly watertight or thi s quality ,
Further if the cargo were one of a highly absorbent nature such a s grain
, , ,
cotton s eed hemp etc it might swell s o much with the water a s to
, , .
,
injure the bulkhead s I n s tance s have occurred where the h u ll has been
.
seriou s ly damaged the deck s and bulkhead s being torn and di s placed by
, ,
of the peak compartment so litt le wa ter may enter that it s effect on the ,
, , ,
pre ss ure it may su ffer is s mall and being narrow it is naturally s trong and , , ,
una ffected by the damage done to the bow a condition which can only be ,
P RA C TI CA L S H I P B UI L D I N G Art 200
1 84 .
[ .
and is that specified by L loyd s rules The usefulness of the coll i s i on bulk’
.
head is constantly shown ; cases of vessels putting into port Wi th the i r bows ,
damaged and the peak full o f water being sometimes o f weekly occurrence ,
.
iron took the place o f wood the ease with which they could be fit ted ,
.
—
regarded as essential Lloyd s rules for 1 8 5 5 the first for iron vessels ’
ship wa s not a part liable to b e damaged and so the fitting of it here was ,
but here it is neces s ary owing to the presence of the propeller shaft .
the a fter end A lthough in these early vessels the bulkheads were
.
foundering for they did not always extend su fficiently high and were often
, ,
Further with only two cargo holds each one represents so large a port i on
, ,
o f the ves s el s interior that the bi lgi ng o f either would usually result in
’ 2
enactment requiring more than the collision bulkhead some o f the earlier ,
were provided with one or two amidships presumably they were intended
to act as watertight partitions but like those in the existing steamers they , , ,
did not alway s extend to the upper deck and were too slen der to withstand ,
water pressure .
directly over it ; evidently for a s the vessel subsides the water is free to
,
rise to any height within it rises o f cour s e to the level of the s ea withou t , , ,
i e to wha tever water line the vessel assumes as a result of the bilging
. .
-
.
should all the reserve buoyancy be lost she could not ride the waves and , , ,
i f the bilged compartment were not amidships she might float with one end ,
S e e t w o p a p e s by M r
1
r J
am e s Dun n , a n d th e di scussi o n s th e re o n , Tr a n s I n s ti tu ti on
. .
of N a v a l A r c/ Ii tects , 1 88 2 an d 1 8 8 3 .
2
B i lgi ng ”
i s th e ter m c o mm o n ly use d i n re ferri ng to th e oo din g o f a co mp artm en t fl
c o n se uen t o n dam a e t o th e sh e
q g ll .
Art 201
1 86 P RA C TI CA L S H I P B UI L D I N G .
[ .
were bilged so that the trim were unaltered then although the freeb oard
, , ,
well distributed as to preserve in great measure the weatherly and nav i gable
qualities owing to the sheer the bow and stern would stand w ell o ut o f the
water giving good li fting powers and the propeller would b e well i mmer s ed
.
.
, ,
the bo w then although the reserve buoyancy might b e large the cond i t i on
, , ,
might be critical fo r with the forward part of the deck so near the surface
, ,
head seas might sweep the deck and with the propeller out of the water , , ,
the st e a ming power might be nil The question how close to the surface .
,
the u p per deck may sink while maintaining reason able safety i s one not ,
noticed later concluded that so long a s it did not amidships fall nearer than
, , ,
there be a trim by the bow or ste m it might subside still nearer to the ,
water surface ; at the extreme ends twice as nea r or I é per cent of the , ,
-
.
one half of this I f in the bilged condition this line did not sink below the
.
, ,
assumed that the water entering a bilged compartment occupies every part
o f it and so destroys all the displacing or buoyant power of this region
, .
and thus the injury to the shell would have little e ffect on the vessel s ’
flotation .
greatly upon the s towage and nature of the cargo A cargo of lead or pig .
iron would require very minute subdivision for each hold although heavily , ,
virtually be o f large size for they would admit a large volume of water O n , .
the other hand with a bulky cargo of a water excluding character a very
,
-
,
limited subdivision might su ffi ce for the cargo itself would take the place ,
water excluding properties cargoe s vary in infinite degree lead or pig iron
-
might be taken as the one extreme and oil a s the other I f an oil tank , .
-
hold extends above the load water lin e the bilging thereof would actually -
,
result in an increa s e o f buoyancy fo r part o f the oil would run out and ,
l i ghten the ship Together with the character of the ca rgo its dis positi on
.
,
The e ffi c i e n c y o f t h e s u b di v i s i o n al s o d e p e n d s o n h o w d e e p ly
t h e v e s s e l i s lo a d e d I f in light trim the large above water hull would
.
,
-
the s hip struck is heavily laden foundering is the usual con s equence i f , ,
light she may be able to make the nearest port I t is very important to
, .
bilged compart ment and the ship subsided it would flow over them and fill ,
the adjacent holds I n the earlier vessels thi s was not su fficiently realized
.
,
and the bulkheads o ften terminated at the s econd deck which although , ,
a bove the normal load line was below the water line in the bilged con - -
,
L l o y d s r u l e s a s r e ga r d s s u bd i v i s i o n b y b u lk h e a d s are now
’
have a collision and a fter peak bulkhead and one at either end o f the -
,
ships ( Fig 2 ) o r at the stern ( Fig I f 2 2 0 feet long they must have .
,
four one o f which when the machinery is at the ste m is placed midway
, , ,
between the collision bulkhead and the forward end of the machinery
space ( Fig I n steamers 2 8 0 and under 3 3 0 feet in le n gth ( Fig
. an .
additional bulkhead is required at about the middle o f the fore hold making ,
five in all The subdivision of the fore hold is thu s regarded as more
.
im portant than that o f the a fter one for while the bilging of the latter might , ,
not have fatal results that o f the former probably would have due to , ,
exce s sive trim by the head I n s teamers 3 3 0 and under 4 0 0 feet in length .
( Fig.
a nother bulkhead is required in the after hold making six in all ; ,
required when 4 7 0 and under 5 40 feet ( Fig eight and when 5 40 and .
deck vessels where all but the foremost may stop at the second deck I n
, .
these vessels the s econd deck is regarded a s the upper one proper and it ,
might s ubside nearly to the water level without fatal results for owing to the , ,
be well mainta ined The same remarks apply to shelte rd eck vessels but
.
,
in these the collision bulkhead i s not u sually extended above the second
deck I t is well that the colli s ion bulkhead should b e extended to the
.
ch ange o f trim the e ffect of the waves and the pitching and for ward move
, ,
ment of the vessel might cau s e the water to heap up or surge against it ,
Subdivi s ion in sailing ship s compared with tha t in steamers would usually
-
, ,
make long voyage s in the open s ea out of the track of steamers ; they ,
rarely navigate the crowded water s in which most o f the collisions and
stran di n gs occur and when they do they proceed cautiously in charge of
, , ,
in way of the machine ry she may i f kept afloat by her bulkheads proceed , , ,
Evidently there fore although s ubdivision may o ften prove use ful in a
, ,
steamer its value in a sailing ship would be so doubt ful as not to warrant the
,
-
resulting increased cost and the reduction in her e fficiency as a cargo carrier .
hull for together with the bulkheads extra hatchways winches pumps
, , , , , ,
etc may be required for the additional holds ; the weight of the hu ll is
.
,
increased reducing the dead weight carrying power ; cargo is less readily
,
-
stowed in the smaller holes and space is lost thro ugh broken stowage I n ,
.
heads ever proving useful it is natural that the owner s of cargo ve s sels ,
should prefer to fit as few a s pos s ible I n pas s enger ves s els however .
, ,
of course mere ins u rance would not compensate for loss of li fe and the
,
prestige of the line A ccordingly modern pas s enger ve s sels are usually so
.
,
thoroughly subdivided that even in the ca s e of the most s eriou s colli s ion
they wou ld still float .
that although much damaged in action there may still remain ample floating
, ,
o f war to supplement the navy by merc h ant ve s sels it is clear t hat their ,
very inferior subdivision might greatly detract from their u s efulness When .
,
was such a s to make them eligible for this special service it was found that ,
there were only thirty British vessels available The requirement more .
,
over wa s the exceedingly moderate one o f remaining afloat with any one
,
course very de s irable) and to secure for its own sake the very de s irable
, , , ,
’
i s now always provided again s t I n some high clas s vessels even three .
-
To enj oy equal immunity from fo u ndering all ves s els whatever their size , , ,
should have the same number of bulkhead s ; for size is only a relative
qual i ty a small ve ss el being merely a large one on a red uced scale I n
, .
cargo such a s bulk grain or coal from general goods ; s o much indeed is
, , ,
th is the case that light non watertight bulkhead s are sometimes fitted for
, ,
-
.
, ,
s ame manner a small cargo vessel would not be expedient for the holds
'
, ,
P R A C TI CA L S H I P B UI L DI N G Ar t 206
. 1 90 .
[ .
less and les s stringent They are a s follows : ( 1 ) Large ocean passenger
.
that they may remain afloat with any two fore b ody hold s or any other -
, ,
afloat with the two foremost holds or any other bilged ( 4 ) Y e t smaller , , .
passenger steamers and large passenger sailing s hip s ; so that they may
,
-
remain afloat with the fore peak and adjacent hold or any other hold bilged
-
—
.
, ,
( 5) C argo steamers and sailing ship s ; so that they may remain afloat
with any one hold bilged ( 6 ) Smaller cargo s teamers and sailin g ships
.
-
s o that they may remain afloat with one hold in the fore b ody bilged .
The requirements of the first grade would usually necessitate erg/i t bulk
heads ; tho s e of the s econd and third si x ; of the fourth fi ve of the fi fth , , ,
fi v e for s teamers and f our for sailing ships of the sixth f our for s teamers -
,
and t/zr ee fo r sailing ships I t will be observed that the above requirements
-
.
require tha t screw steamers shall have a bulkhead near the stern the a ft e r —
p e a k b u l k h e a d I ts purpose
. is to prevent the inru s h of w ater which
might result from fracture of the tail or propeller shaft i e the aftermost ,
. .
where the sha ft passes through the stern is secured by a stuffing box This ,
.
cannot be placed at the stern post fo r owing to the fineness o f the hull there , , ,
provide at the same time a rigid bearing fo r the important propeller s haft
a tube of cast iron —forming a j ourn al— is introduced the after end o f which
, , ,
-
,
is fixed in the stern post and the forward one to the peak bulkhead ( see
,
Fig 8 P late
.
,
Th e sea may enter the tube around the s h aft and is ,
only kept back by the stu ffing box which is placed at its forward end The .
watertight stu ffing box and peak bulkhead supporting it ; and so to provide ,
be fore the first making a second peak compartment ; the tube terminates
,
as before at the first bulkhead and its stufli ng b ox is acces s ible by entering
, ,
the second compartment either from the deck or by a watertight door in,
traversed by the shaft is of course made good like that o f the e n gine
, , ,
much on the distance o f the second bulkhead from the first for i f too near , ,
and the sha ft were badly ruptured or twisted it also might be involved the ,
B oard of Trade specifies a distance of twelve time s the diameter of the sha ft .
The purpose o f the a fter peak bulkhead is thus not to s ubdivide the -
ship but to enclose in a watertight compartment the cast iron sha ft tube
, , ,
-
extend to the upper deck it might terminate at a lower one i f this aba ft it , , , ,
were made watertight like the top of a deep tank ( see Fig 6 P late .
,
room or lazarette .
P late A s the deck bet ween the t wo portions then forms a horizontal
part of the bulkhead it must be thoroughly watertight its connection to the
, ,
vessel s s ides being made by one or other of the methods illustrated in Fig
’
.
n some case s where the crew are berthed in the tween decks in front
’
55 . I , ,
o f the collision bulkhead the tween deck portion of the latter may b e ’
,
placed well back from the stem ( Fig 5 P late the part below to secure .
, ,
the largest hold space being placed at the minimum distance (5 th o f the ,
1
a
vessel s length) from the stem
’
.
features of its structural design it will be well to notice in the first place , , ,
surface ; that on a square foot 3 6 feet below the surface is one ton ; if 1 8
feet below it would be half a ton at the surface it is nil the mea n p r ess ur e
, ,
acts there fore at half depth The a ver age p r ess ur e per square foot over
, , .
,
the zo/zole surface whatever its form is that acting at its centre of gravity ;
, ,
its intensity in tons per square foot bein g the distance in feet of the centre
, ,
of gravity below the water surface divided by 3 5 ( for salt water) The , .
the total area I t follows that in similar bulkheads the water pressure on
.
,
one who s e submerged part is twice the breadth and depth o f another would ,
be eight times greater for it has four times the area and its centre o f gravity
, ,
is twice a s far below the surface i e the pressure varies as the cube o f the , . .
of the resultant of all the di fle ren t water pressures which as just seen are , , ,
zero at the surface and increase regularly with each increase o f depth I f
,
.
at half depth I t may b e readily found for any area by graphic construction
.
( Fig 1 4 P.late 20
) ,
thus i f the water pressures on various horizontal layers ,
or strips (i e the length o f each strip multiplied by its depth b elow the
. .
triangle The area o f this triangle would represent the total fluid pressure
. ,
situated at two thirds its depth from the apex would also b e the centre o f
-
,
( Fig . the enclosed figure will have a pa rabola for outline and its centre ,
rectangle to a triangle the position of the centre of pres s ure varie s from
-
,
two thirds to one half their depth from the water surface
- - .
only the water pre ss ure even if slight would cause so great a d e fle c t i on
, , ,
that the plating would su ffer severe ten s ion tending to strain the various ,
bulkhead be con s idered the resista nce it would o ffer would be of the kind ,
must deflect largely from the straight ( see Art G reat deflection in .
riveting and caulking ; it must therefore not resi s t like a chain but like , , ,
a beam for this according to its depth may be so strong and sti ff as to
"
, , ,
each strip of plating and attach ed s ti ffening bar really forms a beam ;
under a deflecting pressure the plating may suffer compres s ion and , ,
simultaneously the remote edge of the sti ffening bar tension or vi ce ver sa
, , ,
.
While giving the s ame total supporting e ff ect to the bulkhead the sti ffeners ,
might be few in number but deep and strong or numerou s and slender , , .
The stiffness o f a rectangular beam varie s as the cube of its depth and so , ,
theoretically a few deep s ti ffen i ng bars wou ld be more e ffi cient than a large
,
principle would not be practicable for when under water pres s ure the large , , ,
area s of thin plating would bulge between the sti ffeners and suffering severe
tension their riveted joints — s i ngle riveted in the usual way—would s train
, ,
Fig 7 P late 2 2 repre s ents one designed s trictly in accordance with Llo yd s
.
, ,
’
h o ri z o n t a lly The vertical are placed 2 5 feet apart and are of angle
.
,
bar of the s ize of the vessel s frame s ; the horizontal are spaced 4 feet ’
apart and ( excepting those of the colli s ion bulkhead and others over
,
4 0 feet wide) are also of frame angle size they are only fitted on the hold
portion of the bulkhead however for in the tween decks the vertical , ,
’
sti ffener s are so short as to give ample sti ffne s s and moreover any water , , ,
pre ss ure that might be experienced here would be small I n the earlier .
iron vessels the sti flen ing of the bulkheads was very inferior ; there were no
horizontal s ti ffeners and the vertical were only o f reverse frame size The
,
-
.
small vessel to 3— inch in a large one ; but when so thick as — inch the
8
0 0 ,
upper half of the bulkhead may be 5 1 inch thinner than the lower 0 .
shorter and because all when o f the s ame len gth— contribute the same
,
t dy f b ulkh d w i ll b f
1
A i t ti g f th t g th d i b
n n e res n s u o e s re n o ea s o un n e rs
p p y e a
P f I g d th l t M T C R d T I ti tuti N 8
g1 8§ 6l f /
r ar an e a e l Ar. t t ea
o 93 ra ns. ns on ava r c zz ec s , 1
.
. .
,
an
194 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 21.0
although to taper them might not reduce their strength it would their st i ff ,
—
their stiffness as beams supporting a distributed load is increased about
five times and their strength by about 5 0 pe r cent ( see Art
,
L loyd s . .
’
1 rule s require the ends of the horizontal s ti ffeners when of bulb angle ,
-
( Figs 6 and .
7 P late Besides increa
,
s ing the e fficiency of the sti ffeners ,
,
.
case of the vertical sti ffeners if the vessel has a double b ottom their lower , ,
ends are connected thereto by brackets their upper ends being usually free ,
pressure the greatest deflecting and s training tendency occurs low down at
, ,
the centre o f pressure so that while the upper part of the bulkhead may
experience little stress the lower may suffer much I f the bulkhead for m s , .
the end of a deep tank the vertical sti ff eners like the horizontal are made , , ,
of bulb angle ( or extra strong flanges ) and both their top and bottom ends ,
are fixed by brackets ( P lates 2 4 and 2 With ordinary floors the lower ,
ends of the vertical stiffeners have no special connection ; they are p rac ti
cally fixed in direction however because they extend right down to the , ,
frame over the marginal plate o f the bulkhead which is held erect by the
, ,
abutment of the ceiling planking and by the keelson s and intercostal plates
( Fig 9 , P late
. N evertheless when great strength i s required as in , ,
deep tank s or the tanks of oil vessels they are connected to intercostal ,
plates fi t e d between the floors or to bracket plates ab ove them ( see Figs
;
, .
1 0 to 1 2
built distinct from the lower ( Fig 7 P late There are here no horizontal .
,
sti ffeners for the s hort vertical ones give ample strength against the more
,
mod e rate water pre s su res to which the upper part of a bulkhead is liable .
I n the upper tween decks they are usually of the smaller reverse frame
’
rever s e frame When there i s a wood deck the planks abut on the bulkhead
.
I f a s t i ff e n i n g b a r i s n o t c o n n e c t e d a t t h e e n d s it resembles a ,
beam with ends supported but free But even the support may be .
bulkhead plating and attached sti ffeners are greatly defl e cted by an
excessive pressure the middle part of the stiffener would bend with the
,
plating for it i s bound thereto by numerous rivets but at its ends where held
, , ,
only by the terminal rivets it might be sti fler and stronger than they and , , ,
refus ing to b end b u r s t them and sta rt away from the plating ( deep flanges
,
tendency become s more pronoun ced with powerful sti ffe ners and so should ,
the terminal rivets V ery commonly some o f the excess o f strength at the
.
blows from the waves in consequence o f which they are not in frequently ,
the plating tearing along by the deck angle ( Fig 7 P late I n these .
,
bulkhead s the deck angle s are usu ally s ingle and to avoid the tendency o f , ,
the plating to bend and tear along the line of rivet hole s the sti ffening bars ,
should not be cu t s hort but should overlap the angle ( Fig The bulk
,
.
fore of bulb angle ( Lloyd s ru les require them to be 1 inch deeper than
,
’
bulb angle frames ) and are connected at both ends by bracket plates
-
,
( Fig 8 . P late , I n well deck ves s els the s tatutory freeb oard is reg u la ted
-
to s ome extent by the e ffi ciency of this bulkhead ( Art and when .
e ffi cient material and workmanship are saved Some different arrange
, .
ments are shown in Figs 8 and 1 0 P late 2 2 Fig 5 P late 2 3 and P lates .
,
.
, ,
2 4 and 2 Fig
5 I n 5 P late 2 3 an arrangement is shown in which the
. .
, ,
vertical flanges are made so deep and strong as to di s pense with the
necessity for any other sti ffening material The plates are disposed
—
.
vertically and are of such breadth that their flanged edges are 3 feet
,
2
apart in the tween decks however they are often made twice as broad in
’
, , ,
flange ( such as that shown in Fig 1 0 P late 2 2 ) and that of an angle bar .
, ,
thinner it has not a s quare rigid heel and there is nothing to represent the
, ,
1 — —
from inch i n a 2 1n ch sti ffener to 1 inches i n a 7 inch one or about 1 -
,
2
20
pe r cent Although it has been proved by experiment ( Art
. that .
,
when a plate is subj ected to crushing or compressive s tr ess in its own plane ,
L lo y d s R e gi s t e r in
’
with two bulkhead plates one of which was ,
sti ffened by an angle bar and the other by the flanged edge of the plate
( about 1 inch deeper tha n the bar) the latter was found to be superior , ,
flanged floor plates and others subj ec t to crushing pressures i s not required O ,
proj ecting so far from the bulkhead would be insu ffi ciently sti ff ; accord ,
i n gly to obviate this the excellent plan is adopted of flan gin g the edge of
, ,
the flange Z li ke or back upon itself like a channel bar ( Fig 4 P late
, , ,
.
,
When the depth of long flange sti ffeners exceeds 1 2 inches it becomes ,
necessary to hold them square to their work and this may be well done ,
vessel s sides and mainta in her transverse form its connection there
’
,
I l lu t t d i E g m g f O t b 1 4 1 892
1
'
s ra e n n i ne n ,
or c o er , .
1 96 P RA C TI CA L S H I P B UI L D I N G .
[Art 21 3 .
, ,
sides elsewhere free and flexible might s uffer from the resulting local
, ,
A double angle connection is stronger than a Si ngle one for the r1ve ts
o
-
,
deflect it cannot a s with a single angle so readily start the caulking and
, , ,
fold over or fracture where weakened by the line of frame rivet holes .
thoroughly incorporated with the side by bracket plates and by the side ,
quite su ffi cient .
spacing is u s ually rather le s s than five diameters of the rivet which means ,
that at least one fifth or 2 0 per cent of the entire sectional area of the shell
-
.
at ordinary frames the rivet pitch is 7 diameters s o that here only one seventh ,
-
sectional area or longitudinal strength of the shell i s ab out 6 1 per cent less 5
.
the outer strakes o f shell instead of the usual narrow filling liners a short ,
“
plate or bll lR/Zé d d li ner
, I f it were only sought to recover the longi
.
tud in al strength of the shell lost by the closer spacing of the frame rivet s
, ,
the liners might be quite short theoretically they need only be long
enough to take one ro w of rivets clear o f each frame angle for should the , ,
shell fracture through the closely spaced frame rivet holes it would be fore , ,
it were free still have this outer row o f liner rivets to shear Formerly
, .
the liners were extended from the frame before the bulkhead to the one
abaft it but now they are usually made of the diamond shape sho wn in
,
bottom for here the strength of the hull is su fficient to discount any s mall
,
weakness due to a transverse line of closely spaced ri vet hole s and where
j oggled shell plating is adopted bulkhead liners are usually dispensed ,
with for as all strake s are then inside strakes they would not be readily
, , ,
fitted in such cases in s tead of fitting liners the thickness of the shell plate
, ,
subjected to water pres s ure it is the lower part of the bulkhead which ,
suffers the most from the deflecting and straining forces A t the decks a .
( both end s in the case o f the tween deck sti ffeners ) are usually unconnected
’
-
,
S H I P B UI L D I N G A r t 21 5
1 98 P RA C TI CA L .
[ .
A rt 2 1 6 B u lk h e a d s m a y b e p l a t e d v e r t i c ally o r h o ri z on t a l ly
. .
.
The former is the more usual plan for hori z ontal seams involve tapered liners ,
( or the tapering of the plate corners ) between the frame angles and they ,
may interfere with the lugs or watertight collars o f the side stringers ; when
a horizontal disposition is adopted however this inconvenience may be , ,
avoided by fitting the marginal plates vertically When the plate edges are .
the riveting the sti ffening bars are sometimes placed on the sea m s of the
,
( or the tapering of the plate corners ) between the deck a n gles and as there ,
is only one horizontal seam to caulk and fewer plates to fit and rivet the , ,
large twin screw s the port and starb oard engi ne being separated by a
,
numerou s boilers are usually divided into two or more groups separated ,
boiler power may still be available ( Figs 1 and 2 ) and of course a similar .
, ,
bulkhead is s hort it gives little useful structural strength to the hull except
, ,
i that by tying together the decks and bottom i t give s rigidity again s t the
n , ,
Vi brat i ng effect o f the engines I n some large high speed pas s enger .
,
-
vessels the central bulkhead is ca rried through both the engine and b oiler
s pace and as the s e together may extend over almo s t half the vessel s length
,
’
be so s trongly constructed as to stand erect and take its share of the work
and i ts ends should be tapered gradually down to the keel for if the bulk ,
As
a mean s of s ubdividing the hull into watertight compartments ,
long i tud i nal bulkheads cannot be favourably regarded for sho u ld a large , ,
compartment on one side b e flooded the ve s sel might take a s eriou s list ,
a dangero u s matter in a deep loading cargo ves s el I n war s hips there are
-
.
Wi th a central one there are usually one or two close to the s ide
‘
tran s ver s e bulkheads a blow s tru ck on one of the latter mi ght b e a very
,
they are not watertight There are the side coal bunker bulkhead s ( Fig s 4
.
-
.
,
and the wash or divisional bulkh eads of deep ballast tank s ( P lates 2 4 and 2
Th e coal bunker bulkheads as noticed below are of light con s tru ction
-
, , .
Art 21 8 ]
. P RA C TI CA L S H I P B UI L D I N G . [99
tanks are not w atertight ; they must be exceptionally s trong however for
, , ,
not only do they take the place of the pillars but they are liable to severe ,
pressure and blo ws from moving water V essels which carry oil in bulk are
, .
provided w ith a continuous oil tight centre— line bulkhead ( Fig s 1 0 and 1 1
,
-
, .
,
P late 2 6 ) like the others this one must be exceptionally strong for it may
, ,
connection with oil tank s are noticed in Arts 5 4 and 4 49 and the general .
,
h e a d s have only the minor duty of confining coal they may be of s lender ,
construction I n the case of a large bulkhead the pressure from the coal
.
with the rolling of the ship may take some of the weight of the coal ; but ,
even then a light con s truction may suffi ce fo r when of large area they are ,
bulkheads con fer little or no strength to the hull I n the ca s e of the s ide .
beam s are s evered they may help to support the marginal part of the deck
, ,
so much so that i f strongly constructed they may permit of the su ppres s ion
of a row of side pillars ( Fig s 4 and 6 P late O ften however to .
, , ,
curved outward over the b oiler ( Figs 3 and when of cou rse they give .
, ,
therefore built like the others so that while s erving a s watertight pa rtition s
, ,
they are decided not s o much by the que s tion of s trength as by that of
endurance against corrosion which as noticed in Art 4 6 3 is particularly , ,
.
,
—
rapid in the coal bunkers The plating is usually f inch thick I t may .
G
.
and repaired in a rough and ready fa shion with bolted patche s of s heet
- -
some exceptional cases the plate s are made é inch thick The sti ffening .
to 4 feet apart ; they are usually placed on the vertical s eams of the plating .
con s iderably thicker than the plating for they are particularly liable to ,
wear and tear due to the circumsta nce that the proj ecting flange o ffer s
,
two surfaces to co rrosion and is exposed to the scari fying action of the
,
not suitable fo r bunker bulkheads The sti ffeners are us ually placed .
vertically for when horizontal they form a lodgment for coal and are
, ,
self supporting the scantling s must b e increased The s tays are us ually of
-
.
angle bar connected to the sti ffeners and s ide strin gers by bracket plate s
,
Art 21 8
oo P R A C TI CA L S H I P B UI L DI N G .
[ .
subject to the scarifying action o f the coal they qu i ckly waste away They ,
.
lumps of coal ( see Fig 1 3 P late They should not be placed d i rectly
.
,
under the coaling hatch ways for they cannot long endure the cont i nued ,
the sti ffening bars are usually s tronger They are connected to the vessel s .
’
side by a single frame angle and as th e shell rivets are spaced at the u s ual ,
wide pitch special liners are not required They must b e connected to
,
.
each deck by large angles so as to secure the full strength of a deck b eam
,
o ften however they are merely riveted to the s ide of a deck beam When
, ,
.
channel bar s are u sually fitted at each deck level to give the s trengthening ,
ordinary cases the joints are made su fficiently tight by the riveting I n .
high clas s work they are caulked ; watertightness is not aimed at for
-
,
where beams etc pierce the plating the apertures are only closed by
,
.
, ,
bunker bulkheads are connected to the tank top by a single angle which , ,
the central portion o f the tank top ( leakage from the boiler or eng i nes ) ,
may pass through the bunker to the side gutters the ceilin g planking ,
within being raised on bearers so that the water may pass under it A .
the top tank so that pipe s may b e led underneath it or to provide access
, ,
to sea cocks on the bilge With ordinary floors a side bunker bulkhead .
-
may connect to the bilge keelson otherwise its lower marginal angle ,
merely connects to the reverse bar s on the upper edges of the floors the ,
the bulkhead sti ffeners are bracketed to the floors or tank top ( Fig 5 .
,
around the latter I n s mall vessels where there is only a wood deck over
.
,
the side bunkers short angles may be bolted thereto to ta ke the bulkhead
,
vertical flange s o that it may project downwards between them and take ,
the bulkhead plating C oal bunker doors and other matters in this
.
-
th e c a si n
g hich forms a sort of sha
,
ft
w or trunk ( Fig 5 P late 8 P late 27 .
, ,
second deck in unbroken width but if there is a third deck the lower part , ,
must usually he stepped or sloped outwards to clear the engine and boilers ,
The tween deck spaces on either side of the casings are generally used as
’
-
coal bunker s ; in pas s enger ve s sels however the upper or all of them , , , ,
because it is amidship s where the ves s el s movement i s less felt and becau s e ’
,
s idelights .
The shaft formed by the machinery ca s ing s i s us ually termed the Zzlgfit
The portion above the level of the engine cylinders
”
a n d a i r sp a ce
1
.
,
besides admitting light and air to what would otherwise b e a dark and hot
engine room is required to permit of the cylinder cover s and pistons being
,
o f the cylinders must be s uch as will give acce s s around them and allow ,
daylight to be s hed below I n twin screw s teamer s there are two rows of .
-
cylinder s and so to emb ra ce both the ca s ing must b e extra wide ( see
, , ,
Fig 1 P late
.
, The lowest deck to clear the twin engines may have , ,
to be entirely suppre s sed or very much cut away Tho s e decks which are , .
well above the cylinder s may overhang them so long a s hoisting gear may ,
be plumbed over their centres for lifting the covers and piston s I n rare .
ca s es when the port and s tarboard engines are partitioned off by a centre
,
line b u lkhead separate ca s ings are provided for each engine room
, .
Ar t 2 2 0 I n ordinary ve ss el s the c a s i n g e x t en d s c on t i n u o u s ly
. .
upper deck are not nece s sarily so exten s ive that over the engine need be
little longer than the row of cylinders and that over the boilers need only ,
be long enough to pass the funne l and leave a clear opening over the ,
a tr unk fl a i r/520 19 for the side bunkers ( Fig 1 P late 2 9 and P late
4 )
, ,
and boilers there may be u noccupied s pace s within the ca s ing A t these .
places strong through beam s are introduced at each deck and when plated ,
over between the casing walls the s mall deck area s s o formed may afford ,
be i ng near the main funnel may j oin therewith and thu s obtain a good ,
draught I n large pa ss enger ves s els the machinery cas ing s —or extensions
,
ga l le s
y y sc u lle r i e s and ,
pantri es the space over the boilers and contiguous to the hot funnel being
,
“
u s ed as a drying roo m for the s tewards linen or the washing s of the crew ’
and em i grants ( P late The mid s hip portion of the tween decks ’ ’
I S the most suita ble for pa ss enger accommodation for there is here less
.
,
ob s tructed by the machinery casings but in large modern pas s enger ve s sels , , ,
the boilers are u s ually divided into two or three group s the hold between ,
be i ng used a s a large coal bunker and the midship deck area s above ,
’
pass the funnel and a large ventilator on either side and give an ample ,
P p ly ly ppl i
1
p ki g th t m
ro er S t th p ti
ea n b , th upp
e er d k on a es o e or on a ove e er ec .
Ar t 222]
. P RA C TI CA L S H I P B UI L D I N G . 20 3
area of fiddle y opening for free ventilation of the stokehold ( P late 1 0 9 and ,
Fig 4 P late
.
,
if too small the boiler room might become unbearably
hot ( A rt O ften it is decided by the space required between it s walls
.
for the galley or donkey boiler or by the deck area required on either side , ,
volume of the light and air space when added to that of the engine and ,
boiler room may bring the total within the nece ss ary limit s ( 1 3 and 2 0
,
per cent of the gross tons ) for the securing of a maxim u m dedu ction or
.
,
” 1
engi m a llow a nce
ne-r oo .
require to b e very wide and to avoid this there fore one side of the , , ,
ca s ing and a portion of the deck contigu ous thereto are not riveted up until it
i s s hipped The inner ends of those half beam s w hi ch would interfere with
.
-
the passage o f the b oiler are cut and are a fterwards j ointed with riveted ,
fish plates Those of the upper deck may not require to be cut but at the
.
,
lower deck where in lowering the last boiler it may have to be swu ng to
, , ,
one s ide to clear the upper part of one already in place below a consider ,
able portion o f the half beams may have to b e temporarily removed ( see -
Fig 5 P late
.
,
Where strong beams pass over the boilers they also may ,
have to be jointed so that the portion within the casing may be temporarily
removed A ll plates beams etc which mu s t be removed to admit the
.
, , .
,
of the s tructure need be distu rbed A s the largest single part o f the engine .
is comparatively small there is usually ample room for its passage between ,
the ca s ing walls here therefore only the casing roo f need be le ft , ,
unfinished .
but the skylight usually occupies almost the entire width lea ving only a ,
I f there is a bridge deck the roo f of the casing may b e built flush there ,
2 feet high O therwi s e the whole roof may be raised above the bridge deck
.
o f teak wood but now it i s practically alway s built of thin s teel plate s for
, ,
it is then stronger cheaper and more du rable I t has large hinged sashes
, , .
,
provided with gla s s bull s eye s ; but when situated well ab ove the water ’
,
vessel s which trade in the tropics to s ecure better ventilation of the engine ,
room a large dome shaped grating or cage may b e sub s ti tu ted for a sky
,
-
, ,
but very commonly they are raised to about 7 feet ( Fig 5 P late .
,
x l l t d i pti f th t g l w d v i u i t ti g m tt i thi
n e ce en e scr on o e onn a e a s an ar o s n e re s n a ers n s
w i l l b f u d i Si W H Whi t M u l f N ”
l A / z tu ’
c o n n ecti on e o n n r . . e s an a o ava r c zz ec re .
Art 222
20 4 P R A C TI CA L S H I P B UI L D I N G .
[ .
dust or smells which pass up from the stokeholds I n some cases the
,
. ,
better to shelter and hide the fi ddle y openings the sides o f the c asmg are ,
carried up above the roo f to form a sort o f bulwark around them The ,
.
when seas break over the ship it may be necessary to cover the grat i ngs , ,
air for the furnaces may still be supplied through the large cowl vent i lators .
Whether
,
coaming or angle bar ledge and side cleat s or jackstays for battening down
-
,
a tarpaulin .
the coal sideway s into the bunker s and gives clearance below it over the ,
boilers or engine The wear and tear of the saddle and contigu ous s ide
.
plates is o ften very great due to corrosion ( accelerated by heat from the ,
boilers ) and the attrition of the coal they should therefore be thick not , , ,
the casing may have the important duty of s upporting the ends of the
numerous half beams When it thus takes the place of pillars it is made
-
.
5
17 inch thick the sti ffeners being
, of rever se frame siz e placed 2 feet apart -
,
and at each deck there is a stout coaming plate from 9— to { inch thicker
, ,
2
, 0 3
than the remainder ( see Figs 1 3 5 and 6 P late I n large vessel s
.
, , , ,
and aft beam or girder I n order that the hal f beams may derive proper
-
.
-
support from the coaming their end s should evidently connect thereto ; ,
formerly in the case of the lower deck where the casing was not continued
, ,
merely sitting on the deck plating and the beam ends fo r the sake of , ,
course i s a faulty construction for were the beams called upon to exercise
, ,
their full capabilities their ends upheld only by one or two terminal rivets
, ,
through the deck plating would derive little s upport from the contiguous ,
coaming and might burst away from the deck plating The coaming
, .
s hould stand at least 1 8 inches above the weather deck and when there are ,
doorways in the s ide of the ca s ing their sill s should also be at this height , ,
prevails in this place When the sides o f the ca s ing are insulated as in
.
,
passenger vessels and cattle boats they are usually placed outside so as to -
, ,
provi de the necessary space and attachment for the insulating material
P R A C TI CA L S H I P B UI L D I N G Ar t 225
20 6 .
[ .
ventilating shafts terminates above the weather deck with a sloping skylight ,
top fixed or hinged having glazed flaps bull eyes or mu s hroom vent i lators
, , , ,
.
They form convenient ventilator s for water closets in the tween decks and
‘
’
-
,
when u s ed a s s uch they should of cou rse be carried well above the , ,
pas s engers promenade deck Similar lighting and ven tilati ng shafts may
’
.
be provided at other part s of the ship leading down to the vari ous tween ,
’
deck pas s enger spaces and standing well above the weather deck ( see
Fig 2 1 P late
.
,
When they are required to serve more than one tween ’
deck space they may b e built one within another each s topping at a
, ,
different deck .
the di fferent decks are united by a casing or trunk They are required in .
sea these trunk hatchways may form convenient companion ways doors
, ,
for coaling the lower bunkers through tween deck cargo spaces or pa s
’
-
senger accommodation .
composite having a coaming plate sti ffening frames and beams of steel to
, , , ,
castle deck are usually of steel or iron The actual deta ils of their con .
stru ction vary considerably ; the u s ual plan is to fit a s ort o f coaming above
as well as below in short length s between the beam s and projecting belo w
,
them suffi ciently to take the side plating I t is connected to the deck by .
short angles between the beam s and to cover the irregular notch made to , ,
pass the latter plate collars are neatly fitted around them ( Fig I A P late
, .
,
are required they are sometime s made of cast steel from a pattern fitted
, ,
to the particular beam section I f for a bulb beam they are made in .
,
halves so that they may be shipped over the bulb I n vessels which trade
, .
fore and aft bulkheads of the side houses under deck erections termina te
- -
at the lower edge of the beams the s pace s between being provided with ,
C H AP TER X VI I .
Ar t 2 2 8
. m a c h i n e ry
. c o al b u
The s are s ituated an d n k er ami d ~
voyage fully loaded an d on even keel the consumption of coal from the ,
with a slight trim by the stern I n the early steamers it was hardly .
practicable to place the machinery at the stern for o w ing to their less , ,
e ffi cient engines and low pressure boilers they required much more -
,
coal ; they burned over 2 lbs per horse power per hour whereas a .
,
vessel s fore foot is near the surface she is not only di fli c ult to navigate
’
-
,
again s t head seas but may su ffer damage from impact with the waves To
, .
secure in a light ship the utmost immersion and stability all ballast tanks
, , ,
are filled ; and in a large one w h ose machine ry and coal are at the stem
, ,
the heavy weight of water in the fore peak and of machinery and coals at ,
the stern may re s ult in severe longitudinal and local stresses I n this
, .
been consumed from mid s hips the hull heavily laden towards the ends ’
, , ,
p
A
I
rt .
pronounce d be cause making short voyages they carry and consume little
, , ,
coal and any small alteration of the trim may be corrected i f necessary , ,
by the trimming tanks The circumstance that when running light the bow .
,
may be almost out o f the water and so when head seas are encountered , , ,
e fficiency and speed w hich follow from the thorough submersion of the
propeller and the small displacement Further their first cost and subse .
,
, ,
Sha fting and a watertight tunnel ; the weight o f bull would be greater
, ,
reducing the carrying power and there would be t wo small holds instead ,
of one large one ( see Figs 1 and 2 P late I n a s mall ve s sel shortness .
, ,
in the holds may preclude her from carrying certain cargoes such as rails ,
8 PR A C TICA L S H I P B UI LD I N G . A
[ r t 228 .
and timber ; and it may cause broken stowage and additional expense and ,
loss of time in the frequ ent loading and discharging operations The stern .
all of the oil t anks may be used for water ballast the trim and draught when , ,
it must be shut off from the engine room and access pr ovided by oil tight ,
-
I n s ome early oil vessels the tunnel was built with a double s hell but this
was found to be unsuitable owing to the di fficulty of acces s to the confined ,
A r t 2 2 9 The a r r an ge m en t o f t h e m a c h i n e ry s p a c e varie s
. .
boat or a high speed passenger vessel the type of the engine and the number
-
, , ,
engines and boilers for then o f course the cargo holds may be the more
, , ,
only The latter is practically two s ingle ended b oiler s placed back to
.
-
ended) I n mos t cargo vessels the b oilers are single ended ; for with
.
-
,
—
,
are always so disposed that the furnace doors and stokehold may be
forward There are several reasons for this I f the s tokehold were next the
. .
engine room space would be lost at the backs of the b oiler s because in
, , ,
order that the s e may be accessible and to prevent the heat from pas s ing too ,
readily into the cargo hold a passage ab out 2 feet wide would be required ,
engine room from the stokehold When the stokehold i s at the forward .
'
end it i s contiguou s to the cross coal bunker for this i f required i s always , , ,
placed here ; if the cross b unker were between the engine and boilers it ,
pas s ageway to the engine room The back s of the boilers form the .
forward bo u ndary of the engine room and to minimise their heating e ffect , , ,
and at the s ame time to keep back the coal dust a portable screen bulk ,
next the engine and is not partitioned o ff for the stoking operations may
, ,
I n small vessels there is usually one single ended boiler but of course -
, , ,
depends on the effi ciency of the machinery an old ve s sel with antiquated ,
engine and boilers may require fo r the same power 2 0 or 3 0 per cent
, , , .
more coal than a modern one I n new vessels however any small d i ffer .
, ,
ence in the e ffi ciency o f the machinery does not materially a ffect the
question o f bunker capacity I t also depends on the quality of the coal
—
.
cent o f ash— would require larger bunkers than one u s ing only Wel sh coal
. .
A s the time occupied in any particular voyage may vary greatly a margin
—
,
—
of coal based on the most protracted voyage must b e carried I n large .
vessels of the liner class which are alway s on one ro u te the coal bunker
, ,
fixed trade or route the coal required may vary with each voyage ; such
,
vacant side space s in the hold an d tween decks alongside the engine and ’
portion of the hold right across the ship ( s ee Fig s 1 and 2 P late 2 8 and .
, ,
are required in all ocean going high powered ve ss els and particularly i n
-
,
-
,
those carrying pa s sengers where the side tween deck s pace s amid s hip s
,
’
-
,
I n slow going cargo ves s els o f moderate s ize the side bunkers alone may
-
of coal The capacity of the lower side bunker s depend s of course on the
.
, ,
ves s el s beam and the n u mber and size of the boiler s ; in some ves s el s there
’
there i s room for a bunker alongside both the b oilers and engine but , ,
in way of the latter it may only b e on one s ide and only for part o f the
, ,
length s o a s to give acce ss to the variou s sea cock s on the ve s sel s side ’
and afford space for auxiliary machinery—pu mps dynamos etc I n many
, ,
, , .
cases however although there is room for a bunker along s ide of the engine
, ,
the tween deck space s alongside of the machinery ca s ings are always
’
-
appropriated for coal and in many ca s es coal i s carried on the upper deck
, ,
are emptied they are replenished from the upper the coal falling ,
provided in the deck ( Fig 6 P late 2 7 Fig 1 P late 2 9 and Fig 4 P late
.
, , .
, , .
,
I n the absence of lower side bunkers the coal in the tween deck bunkers is
’
-
,
de s cribed a s the end portions of a lower side bunker for althou gh there ,
may be no space for a bunker alongside of the boiler s there is at the side ,
a conduit fo r pa s sing coal from the tween deck bunkers to the stokehold ’
-
.
O ften however they are of fair size and in cross channel or river steamers
, , ,
-
,
Ar t 23 3 ]
. P RA C TI CA L S H I P B UI LD I N G . 11
making short run s one at the side of each stokehold may hold all the
,
room and the for ward stokehold with single ended boilers it i s contiguous -
to the ship s side ( Fig 4 P late 2 7) with two double ended b oilers the
’
.
,
-
,
A lthough there may be no space for a side bunker directly along s ide the
b oiler there u s ually is above in which case its bottom is formed by a wide
, ,
side stringer plate and its side by a sloping casing overhanging the boiler
,
the passage in wheel barrows I n large ves s els where the b u nkers are -
.
,
and conveying the coal from far lying point s to the s tokeholds -
.
by extending the bunkers from well above the waterline right down to the
bilge so that the machinery space is surrounded by a c on t i n u o us w all
,
introduced so that should a shot penetrate the side and be brou ght up by
,
the coal the e ff ect on the vessel s flotation would be s mall Below water
,
’
.
the bunkers may be comparatively narrow but ab ove where more expo s ed , ,
to gunfire they may occupy the greater part of the tween deck s pace I n ’
-
machine ry casings are also made watertight and to admit of holes in them ,
with the bulkh ead or casing a sort of trough into which and over the hole , , ,
the forward end next the stokehold ; if double ended another usually a
‘
-
, , ,
smaller one may be introduced between the engine room and after stoke
,
permanent forward cross bunker there are two bulkheads between the
boiler room and the hold and a s only one of the s e need be watertight the , ,
head i t is better that it should be the forward one for if it is the other the
, , ,
coaling doors into the stokehold must b e watertight and as not iced in , ,
A rt 4 1 3 while watertight doors are always undesirable they are part i cularly
.
, ,
one not only are watertight doors dispensed with but the other b u l khead
, ,
may be incomplete so that the side bunkers may commun i cate Wi th the
cross Nevertheles s unless the cross bunker is small its after bulkhead i s
.
, ,
usually made the wate rtight one for being then entirely shut off from the
boiler room it may b e used as required for either coal or cargo When
, ,
.
,
“
so designed it is termed a r e s erv e b u n k er ”
I n tramp Cargo ve ss el s .
partition acros s the fore hold ( and if neces sary in the tween deck s as , ,
’
well) in s uch po s ition fore and aft as will cut o ff su fficient space between
,
it and the stokehold bulkhead for the required coal the shipment of whi ch ,
of course undesirable fo r a coal bunker for should the coal take fire
, ,
throug h the cargo hold might have disastrous results When a ve s sel ,
. ,
on the homeward passage it may be again thrown into the hold and used
for cargo ; and in order that on the outward passage the coal may b e , ,
course be provided with a watertight door and if placed at the end remote
, ,
head in front o f the doors on the occasions when water ballast is carried , .
in order to minimize the chance of the coal shifting with perhap s dangerous , , ,
provided in its lower part so that should one side of the bunker be empty ,
‘
o f holding from
4 0 0 0 to 5 0 0 0 tons A s all the tween deck space s are 1 ’
-
.
or if there are no side bunkers one for each s tokehold Each transverse
, , .
t e / a te rti ght bulkhead is sometimes placed in the mid dle of the bunker
h w ,
d i vi d i ng it in two so that the one half may s erve the stokehold before it
,
and the other the one aba ft it This is also advantageous in that s hould .
one of the boiler rooms be accidentally flooded the adjacent one would ,
the engi ne room and the various stokeholds and o f course where water
.
, ,
t i ght bulkheads are traversed watertight door s are fitted ( Fig This , .
i n the var i ou s deck s The coal falling from above natu rally accumula t e s
.
, ,
Th H mbu g Am i
e a li D ut nl d
r -
f th f t t v
er can l th n er e sc an o ne o e as es e sse s on e
,
Atl ti an bu c,
v l d y wh
rn s o n a n a
g 5 72 t f p t mi m
e ra
g 2 3 36 k
e t d o ns o co a er a en s ea no s an
h asbu k r n
p i ty f 482 t
e ca ac f l or 0 ons o co a .
2 14 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 23 5 .
operation A t their termination on the upper deck they are provided with
.
made watertight with rubber packing G rating covers are also provided . ,
which when s ubstituted in fine weather s erve to ventilate the coal bunkers
, , ,
and when the top is removed to light and ventilate the alleyways of the
, ,
may be fixed in some of the holes The grating cover lie s flush with the .
d eck but when turned u pside down it may be s towed under the solid one
,
.
entirely taken the place of these deck scuttles for with the former coaling , , ,
may pa s s down to the bunker s without evidence in the upper tween deck ’
-
of the bridge deck through which the coal may be carried or run on b oard
,
( Fig s 7 and
. 8 P late 2 6 and Figs 2 and 4,
P late I n large modern , .
,
,
deck bunkers ( Fig ’
.
3 P late
,
They should not b e s o low down as to be s ubmerged for , ,
degree s of care a considerable risk might attach the security of the s hip
,
wo uld be too much dependent on irre s pon s ible individual s The po rt s are
1
.
hinged and are s ecured in sub s tantial fashion u s ually by tap bolts i nserted
, , ,
and hove up from the outside watertightnes s b eing secured by soft packing ,
.
advantageou s in that by fixing side flaps to the door it form s when open , , , ,
a natu ral s hoot or s coop into which the basket s of coal may b e emptied ,
( g
F i . W hen coaling through these ports a s tage i s hung just below ,
them A s the coal accum u lates on the lower deck in front of the coaling
.
port s it m us t be trimmed away by hand and t hrown into the lower bunker
, ,
providing a s mall coal hole in the deck immediately in front of each port
( Fig . Fig 6 s hows an arrangement adopted in large passenger vessels
.
replenished while the tween deck bunker is s till full ( or where this space ’
-
which there i s an opening with a flap which may be hinged into the trunk ,
bulk oil and tho s e trading to ports where the oil is produced and where
, ,
exclu s ively there need of cour s e be no coal bunkers their place b eing
, , , ,
mach i nery s pace and the peak tank s are commonly u s ed for storing the
.
o i l ; otherwi s e tanks may b e built at the sides of the machinery space the
, ,
Si de bunk er b ul kheads being strongly con s tructed and m ade oil tight
-
or -
self contained tanks may be fitted in the tween decks or b ridge When
- ’
.
the double bottom tanks are used for carrying the oil they must b e
-
,
th i s respect are as follows —they require the seams of the tank top plating
, .
Th Au t l w e u k i h b u th r ugh th w t t i g th li g
‘
s ra as s n n ar o r o e o e n co a n
p e a e r en e r n
p t
o r s as th v l t k li t e e ss e oo a s .
Ar t 23 6 A ]
. P R A C TI CA L S H I P B UI L D I N G . 2 15
of the usual 4 diameters the spacing of the rivets in the shell landings to
be reduced by the addition of two rivet s between the frames and the rivets ,
connecting the frames and reverse frames to the s hell and tank top plating -
tanks must b e tested with a head of water 1 2 feet above the load waterline ,
,
-
.
planking over oil tanks must be laid on grounds at lea s t 2 inches thick ,
for the stokehold plates must not be of wood for when saturated with
, ,
oil they would emit dangerous vapour and might take fire The pipe s
, .
and valves used for pumping the oil tanks must be distinct from those u sed
fo r pumping the bilges or p umping and flooding the water ballast tanks -
,
other wise oily water might gain access to the latter places with danger of ,
explosion through the accumulation of oil vapour All air pipe s to the oil
.
tanks in the boiler space must be insulated against the passage o f heat
from the boiler s The flash point of oil used for fuel must not b e less
.
”
than 1 5 0 degrees Fahr oil having a lower flash point being t oo apt to give
.
,
o ff inflammable vapour .
2 16 P R A C TI CA L S H I P B UI L D I N G .
[Ar t . 23 7
C H A P TER XVI I I .
Ar t 2 3 7
. order that the en gi n e may run steadily and smoothly with a
. In ,
down Further the b olts holding the engine to it s seating— the fieldi ng-down
dolls —would not act together some more strained than others might give
.
,
, , ,
way loo s en the contiguou s riveting of the seating or cause fracture of the
, ,
cast iron bed plate o f the engi ne immediately clamped by them E ven
- -
.
though the s eating be massive and strong all engines when in rapid move ,
ment are liable to vibrate an e ffect which become s transmitted through the ,
in which vibration s though s mall near their origin may become exces s ive
, ,
elsewhere 1
.
to run with the lea s t vibratory tendency and the hull immediately 2
,
and s trong in itself but the contigu ou s hull a s well ; and in practice this
,
horizontal plate s upported and sti ffened by vertical bearer plate s disposed
, ,
b oth athwartship and fore and aft the whole forming a rigid tabular - -
,
e s sential that the bearer s should b e interwoven for if all were parallel their , ,
freedom to trip would permit of the whole seating s training from s ide to
s ide or fore and aft The cau s es conducing to thi s result may b e very
, .
commanding for as the s hip rolls and pitches the lofty engine with its
, , ,
heavy elevated cylinders swaying in unison is only held in place by its bolt , ,
Th t d t up v i b t y m v m t f th hul l d p
1
y f th
e gi
en t e nc o e en ne d mu h
o se ra o r o e en o e e en s c
it f d ft p i ti
o re-a n; if m v d mp ti ly m ll d i t f rw d ft i t
on s -a os on o s s an c e or
e a co ara ve a o ar a ,
m yb g
a t ly i
e d re a
g t ly l d
n cre a se F m i t u tiv p p
or re a th i ubj t
essen e . o r so e ns r c e a e rs o n s s ec ,
th f M O tt S h l i k
'
se e o se o d th
r. i th l t
o tc tic f th I
, ant l ut o e rs, n e a er ra n sa c ons o e ns z z on
f N lA / t l
'
o av a r e z z ee s .
Th p b l m f du i g th vib ti l lv
2
e ro e o f re
g i pp c n t b m t e d b yra on o an e n ne a e a rs o e a os so e
th e Y m w S /l k Tw dy
a
'
o
y m f
- e z ze
t b l '
i -
g th m v i
ee g p r t
”
S E
s s e g m g o a an c n e o n a s. ee n
'
z ne
'
n
fo r De c . 1 7, 1 8 9 7 .
2 18 P RA C TI CA L S H I P B UI L D I N G .
[
A rt 23 8.
s lender and flexible shaft But be s ides these afloat s tre ss es there are the . ,
order that when the s e occur the bottom s tructure below the engine may
not be readily s et up and thus damage the engine and involve co s tly repa i rs ,
the floors are increased in height from bilge to bilge they may be made of ,
a single deep plate or a top portion may be added to the ordinary shallow
,
floor H oles are cut in them through which to pa ss the keelsons ( Fig
.
.
or the latter may give place to intercostal plates care be i ng taken to scarph ,
the various parts so that there may be no serious discontin uities i n the
,
to eve ry part o f the s eating by manhole s in the deep floor s and intercostal ,
plates .
The latter are usually spaced about 2 0 inches apart they pass through the
thick top plating of the seat and in order that thi s may have a maximum ,
o f rigidity against their upward pull the bearer plates below should be ,
placed clo s e to them The b olts are u s ually fitted just clear of the bearer .
angles to avoid fouling the riveting and to secure a flat surface for the
,
b olt heads The top plating of the seating varies in thicknes s from ab out
.
al s o of large size and thickness they are usually doubled throughout but ,
where there i s insufficient space to fit and rivet them a single large one is ,
sub s tituted .
may sit directly on the tank top ( Fig 1 P late 3 1 and P lates 1 0 8 or a .
, , ,
plan is adopted the strength of the tank framework i s increased ; the floors
, ,
and if the tank top is thickened to form the seating their scantlings are ,
increased The thickness of the floors i s also increa sed—i f the engine sits
.
on the tank top very considerably perhaps 2 5 per cent but if a distinct
, , .
,
top the short vertical angles connecting the floors and intercostal s also
, ,
those on the top edges of the latter are often doubled and in some cases , ,
the frame angles as well the actual arrangement depe nding on the power ,
matter ( see Fig 8 P late I t usually takes the form of two massive
.
,
box girders one on either side o f the centre line each compo s ed of two
, ,
fore and aft bearer plate s connected by a thick covering plate and ha ving
- -
, ,
internal cross diaphragms and external bracket plates to hold them erect
and sti ffen and support the thick top plating The tank top plating is .
-
, , ,
made specially thick to take the bolting from inch in small cargo ,
plating is only fitted locally under the engine but may extend aft to take , ,
the thrus t block I n a twin screw steamer it may cover the entire tan k top
-
.
-
,
Ar t 23 9]
. P RA C TI CA L S H I P B UI L D I N G . 2 19
edge i n and out or it may be j oggled When edge to edge the butt straps
,
- -
, .
- -
,
and edge strips may b e placed either above or below ; when ab ove the ,
cons tructive work is easier and th e caulking more reliable but care mu s t be ,
taken that the holding d own bolts do not foul the caulked edges of the -
straps when below the strips may b e fitted either in short lengths between
,
the reverse bar s or continuously but the latter method unle s s the reverse bars , ,
are j oggled under the strips involves thick liner s and much heavy three ,
ply riveting When worked i n and out the rever s e bars s hould be joggled
.
- -
,
to avoid thick liners and three ply riveting The end joints of the thick -
.
plating are double riveted and the edges except tho s e of the centre s trake , , ,
single ; but in large ves s els all j oint s are double riveted A s the engine .
bed plate doe s not sit in actual contact with the tank top plating ( or sole
- -
When bolting the engine in place it must be so adju s ted that the crank ,
shaft within it may be in line with the distant s tern tube already per ,
man en tly fixed To provide therefore for vertical adj ustment the bed
.
, , ,
inches clear of the tank top teak wood wedges ( with or without supple ,
-
mentary iron block s) being driven tightly in the vacant space between the ,
order that the pull of individual bolts may not cause excessive local s tress
on the contiguous riveting of the tank top plating it is evident that the -
,
latter should be thick that the bolt s should be closely spaced and that the
, ,
fillings inserted between the tank top and the bed plate should be close to -
slack ( it may be thr ough long continued racing of the engine) for the -
,
rivetin g of the tank top plating contigu ou s to the tight one s to loo s en
-
, ,
to involve a very deep ca s t iron bed plate ( P late 1 To avoid this there
- -
,
fore i t i s common to i n c r e a s e t h e h e i gh t o f t h e t an k i n t h e en gi n e
,
r o o m and at the same time i ncline the ta nk top fore and a ft s o that being
, , ,
parallel and close to the shaft it may permit of a s hallow square engine , , ,
that the greater depth of the tan k floor s gives superior s trength to the
ves s el s b ottom a more rigid foundation fo r the engine and a more
’
, ,
capacious ballast tank Th e greater height need only be local s uffi cient. ,
merely to ta ke the bed plate and thrus t block ; the tank top may s lope -
downward s at either side but it is usually carried level from b ilge to bilge ,
.
I n large ve ss el s the depth of the engine room tank when rai s ed in thi s way -
may be very great in some mode rn A tlantic liners it exceed s 9 feet ; and
in such ca s es the deep floors must be additionally supported between the
lo n gi tudin als by sti ffening bar s or by fore and aft keelson like tie bars
,
- - -
,
but as their chief purpose is to sti ffen the top plating against the pull of the
—
holding down bolts they need not all i n those deep tanks extend to the
-
,
—
shell I t should be noticed that the flange system of c onn ec ti on i s n o t
. ,
below and where a bolt head may foul a bearer plate part of it may b e
, ,
cut off When they pa s s through tank top plating they are formed as
.
-
are s crewed through the tank top plating and to prevent them from -
, ,
leakage Where nuts cannot be placed below the s tuds may be sl i ghtly
.
,
placed above bet ween the engine bed plate and the ta nk top All such
,
-
.
bolt holes are drilled and tapped before the engine is put on b oard the i r ,
position being accurately transferred by template from the bed plate The -
.
holes should be arranged to clear the joints of the tank top plating and the -
reverse frame and intercostal angles below otherwise they w ould prejudice ,
the caulking cut up the riveting and the lock nuts might not get a fai r
, ,
bed I n special cases to s ecure a more rigid holding e ffect or where the
.
, ,
bolts would necessarily foul the reverse bar s the s e are made extra wide , ,
s hips so as to traverse several of the tank girders The latter having but
, .
,
a meagre attachment to the floors and being free to trip are alone i n cap , ,
able of rigidly supporting the engine seat and so numerous diaphragm plate s ,
astern tend s to push the s haft on end No w the crank shaft of the engine
,
-
.
,
-
,
just abaft the engine ( P lates 1 0 8 to I n order that the shaft may
tran s mit it s thru s t to the block a number of projecting collars are forged ,
( termed name Moe colla r s ) in the thrust bl ock which in order that
- ”
-
, ,
tho s e on the s haft may take the same pre s sure are each one made a s a ,
order that the thrust block may perfectly resi s t the pu s h of the s haft and
-
convey it to the hull without causing local straining it must evidently have , , ,
thrust is not always a steady force for in heavy weather when the pro , ,
peller i s altern ately li fted out of the water and deeply s ubmerged it may ,
one moment be zero and the next very gre at The exce ss ive thru s t i s
, .
due to the engine having raced or acquired a high velocity when the pro
pel l er was out of the water s o that when again s uddenly s ub merged the , , ,
rap i dly revolving propeller does for the moment abnormally great pro , ,
pelling work .
shaft the thrusting e ffect acting at its upper part tends to topple it forward
, , , ,
and by C reating a li fting stre ss on the aftermost bolts s train them and the
,
,
C ont i gu ous
.
bolt ng thi s tendency becomes less and less the nearer the foundation is
i ,
ra sed to the axis o f the sha ft if level there with it would disappear ; the
i
,
bolts would then su ffer only a fore and aft shearing stress o f which they - -
,
are rel eved by projecting locking pieces fitted on the top of the seating in
i
,
cont ct Wi th each end o f the b lock With a View there fore to secu ring
a
.
, ,
222 P RA C TI CAL S H I P B UI L D I N G .
[Art 24 1 .
to form the top of the s eating Lightening holes are punched in the bearer .
“
A r t 2 4 2 The shaft is supported by bearings termed
. . p l umm e r ,
, ,
the weight of the sha ft but hold it against any tendency to bend sideways
,
described for the thrust block I n s mall ve s sels two cross bearers and a
-
.
,
top plate may su ffi ce all being connected to one side of the tu nnel ; in
,
larger an inner fore and aft bearer is added the stool then forming a box
,
- -
, ,
are u s ually punched in the athwart s hip bearers through which b ilge and ,
ballast su ction pipes may be led I n vessel s not having a double b ottom .
,
the bottom of the tunnel is raised some feet ab ove the floors and keel s on by
athwartship bearer plates arranged in pairs under each s tool s o that the latter
, ,
may have a direct s upport from the ve s sel s floors ( Fig s 3 and 4 P late ’
.
,
The foregoing description of the thrust and plummer block seati ngs -
re fers more particularly to single screw ve s sels I n twin screws the same .
considerations apply but in the case of some of the after b earings which
, ,
sit upon the s helving side or bossed portion of the hull ( Fig 3 P late .
,
special strength and s ti ffnes s must be s ecured by web frame s and deep
floors with which the foundation plates of the s eating are incorporated
,
( Fig .
5 P late
,
T he furthest aft block which i s quite within the b o s sing , ,
way of it .
only mus t it s ustain the weight of the propeller ( which may be anything up
to about 9 tons this being the weight of a propeller 1 7 feet 6 inches in
,
diameter having deta chable steel bla des) but hold it against s ide shock s
, ,
the waves ( sufli c ie n t sometimes to break the blades ) and the centrifugal ,
force that may be brou ght about by the loss of one or more blade s I t must .
,
which forms a s ort of sleeve for the shaft ( see Figs 8 1 1 1 2 P late I ts .
, , ,
outer end is turned to fit accurately in the hole bored in the bo s sed po rtion
of the sternpo s t ; it proj ects a fe w inches beyond and a large flat n ut is ,
hove up on the outside a s crew thr ead being worked on the tub e for the
,
I n the tube shown in Fig 1 1 P late 2 9 the s haft does not bear through .
, ,
out the length o f the tube but only at its ends at which there is fixed , ,
w ithin the tube a bu s h or j ou rnal of b rass The after bush is much longer .
than the other and is provided with fore and a ft s lots in which are fixed
,
- -
,
alone take contact with the shaft upon which there is shru nk a bra s s liner , .
I n ordinary cargo vessel s slots are not provided fo r the lignum vit ae strips
( there are only two for locking purposes) for like the stones of an a rch
, , , ,
they hold themselves in place ( Fig The lower strips which take the .
,
weight o f the shaft are so cut that the grain lies radially A s the sha ft
, .
does not fit tigh tly and as there are channels between the strips the sea
, ,
Ar t 244 ]
. P R A C TI CA L S H I P B UI LD I N G . 22 3
water is free to enter the tube and is only arrested by a stu ffi ng box ,
fitted at it s forward end acce ss ible from the tu nnel The water keep s the , .
sha ft cool against the heating tendency of friction and for the lignum vit ae
a wood of a hard and oily nature— is the best lubricant
, ,
So long as sand .
does not gain access to the tube the strips may endure for years in ca se ,
o f stranding however the mud and sand stirred up by the propeller may
, ,
cause rapid attrition of the wood ; in which event a s the shaft would begin ,
to bear upon the brass it may b e necessary to dock the vessel withdraw , ,
the tail shaft and fit new strip s Sometimes instead of lignum vitae
, .
, ,
gating muddy waters thi s is found to have greater endurance and thi s
, ,
with no lubricant but the water I n some ca s es however the tube is filled .
, ,
with grea s e or tallow which may be forced in a s required from the tunnel
, .
The ordinary bearings in the tunnel are lubricated with grease but as they ,
constantly tend to heat provision is made for playing water u pon them by , ,
leading a pipe along the tunnel ( e i ther from the stern tu be or from a sea
cock in the engine room) having a cock over each one , .
the accuracy of its fit in the stern post and then again upon the rigidity o f ,
the post itsel f and of the adjoining hull with which it is incorporated I n
,
.
and by uniting the sides of the hull ab ove and below the tu be by deep floor
plates I n twi n screw ve ss els where the tube may be long its inertia a s a
.
-
, ,
by driving iron wedge s alongside the tube I n modern cargo vessels the .
458 and fo r this purpose the after peak bulkhead is either placed clo s e to -
the stern frame or a recess is fo rmed in it s lower part ( see Fig 1 2 P late 2 9
-
.
, ,
and P late 1 A t one time it was common in large ves s el s having a heavy ,
cast iron propeller to provide a bearin g for the s haft abaft the propeller in
-
, ,
the rudder post ; this is not done in modern ve ss els and in the existing ,
twin screw vessel are al s o provided with tu bes to satis fy the e s sential
-
,
length position and mode of fixture of the tu be s depe nds on the particular
, ,
at all times irre s pective of the cargo in the holds a passage alo n gside
, ,
the shaft fo r the engineers s o that they may examine adjust and , , ,
lubricate the b earings and tu be stufli ng box and in the event of fracture o f ,
the tail shaft involving the demolition of the tube and it s stuffi ng box
, ,
it confine s within itself the enterin g water For the latter purpose it must .
the water pressure ; for the former it need not be watertight and in s ome ,
case s it is not ; or when cargo i s not carried in the after hold there may
be no tunnel at all but in this case the contingency of a fractured tube
,
2 24 P RA C TI CA L S H I P E UI L DI N G .
[Art 244.
trunkway from the deck which o f cou rse must be watertight i f the
, , , ,
room and a convenient passage alongside the shaft ; in small vessel s these
,
to port or starboard so that the sha ft lying close to one of i ts walls may
, , ,
the tank top usually forms the bottom of the tunnel ; in a large vessel ,
there fore whose shaft lies far above this a platform of planks gratings
, , , ,
the tunnel is often awash with the water used in cooling the bearings a ,
but there is no good in this for with so much oil and grease floating about
,
in this way it need not b e higher that 6 or 7 feet which economizes hold
, ,
space The top of the tunnel is rounded arch like or only at the corners
.
,
-
.
The tu nnel does not usually extend right aft to the after peak b u lkhead -
,
but s tops against a dwarf bulkhead forming the forward wall of a small
chamber termed the s t u ffi n g b ox r e c e s s ( see Fig 1 2 P late
“ ” -
.
,
collect and b e readily removed by the s team pumps a suction pipe being ,
rece ss the tunnel side s would meet those o f the vessel at an acute angle
, ,
ing space for the exten s ive operations which occa s ionally take place here
in connection with the removal of the propeller ; for to do this the tail
shaft must be pulled inwards which involves the removal of the length of ,
periodically for examination ; because b eing alway s within the tube its , ,
I n t w i n sc r e w s t e a m e r s there are t w o t u n n e l s
-
Their inner .
wall s u s ually terminate at a uniting tran s verse bulkhead their individ uality ,
door Their outermost sides terminate in the man ner ju s t described for
.
the tunnel of a s ingle screw by a square acros s abutment with the ve s sel s
,
’
sides J ust before this point there is a space in the hold between the
.
,
these two spaces for fresh water or trimming tanks the top being formed
-
,
by an outward exten s ion of the tunn el top and the side s by the side of the , ,
ship and that of the tunnel I n small twin screw vessels separate t u nnels
.
-
are sometime s di s pen s ed with the lower part of the hold forming one ,
occasions some o f the tunnel plates and sti ffening bars may r equire to be
cut adri ft to pass in the new one an d remove the old I t is w ell therefore .
, ,
to provide for this by suitably disposing certain plates and j oint ing the
, ,
c o n ti guo us s ti f
f e n i n g bars I n modern vessels a s p ar e t a
.
i l s h a ft i s o ften
stowed within the tunnel in a long recess or chamber at its after end ,
( Figs 5
.
,6 7 and 1
,
2 P late ,
this is an excellent
,
plan f o r the ,
substitution o f the new for the old may be made without delay and the ,
old sha ft may be readily withdrawn endwise from the tunnel by removing ,
latter has only one foundation or point o f attachment over the keel ; and ,
this is well placed as regards both the hull and the engine fo r the structure ,
o f the former has here a maximum of rigidity and it is close to the crank ,
shaft where the straining and vibrating effects are greatest Further the
,
.
,
sha ft leading away from the engine although remote and independent
, , ,
forms with it practically one rigid whole for both are supported from the ,
rigid keel line A paddle engine may be regarded as including the heavy
.
fixed to the bottom o f the hull the crank sha ft is supported by bearings at ,
the deck level and the wheels by a h e ari n g at each gunwale ( see Fig 5
,
.
,
may form one rigid whole it is evident that the hull at and between , ,
very light scantlings special local rein forcements are required to secure
,
this result .
low down a s practicable ; when of the usual diagonal type they lie aba ft ,
bearings of the latter situated just above the deck level are held by the
, ,
rigid framework of the engine ; they are therefore in one piece with the , ,
cylinders and derive their support from the same foundation — the bottom
,
forward thrust and hold them against shocks from the waves the sha ft ,
must have very powerful bearings one at each gunwale and to reduce to , ,
possible to the centre line of the floats They are therefore fixed on .
, ,
support ; the two bearings at the gunwale s upporting the heavy live load ,
of the wheels and the vessel s bottom supporting the remainder These ’
, .
points are widely distant ( in a large ves sel the wheel bearings may b e 40
feet apart) and yet it i s essential that they should be so united that what
, ,
and as it would invo lve bending of the shaft and friction in the bearings ,
which the frame of the engine contiguous to the crank sha ft bearings may
be connected as also the a foresaid sponsons on the vessel s sides ( Fig 5
,
’
.
,
formed o f plates and bars in a semi box formation and by one or more -
,
closely spaced web frames extending around the hull from gunwale to ,
the massiveness of the centre keelson these form fore and aft bearers for - -
the engine bed plate their upper flange s are made wide and massive to ,
take the bolting and to give the nece s sary tran s verse strength s ome of the
, , ,
similar duty to the thrust seating o f a screw vessel but in heavy weather ,
they are exposed to violent shocks as the wheels become choked in passing
waves They must there fore be very sub s tantial I n a large vessel the
.
, ,
.
top plate taking the bolting is about 1 inch thick and the others 4 inch ; ,
and within it there are several rein forcing brackets all connected by heavy ,
fla n gi n g the edge of its outer plating for an angle bar would require an ,
excessive bevel I f riveted to the ordinary thin shell plating its special
.
,
and protects the wheel when the vessel goes alongside landing stages ,
etc ; and its ou ter part in way of the wheel forms a support for the
.
, ,
crushing blows from quay walls and violent upward shocks from the waves .
o f the deck ( Figs 2 and Th e outer ends of these two b eams are united
.
by a verti cal tie plate having sti ffening angles on its upper and lower ,
edge and covered on the outside by a stout balk o f oak or elm the whole
,
thus forms a composite beam or girder stout and strong in the resistance ,
it o ffers to impact with quay walls etc To its inner surface is bolted the , .
eccentric bearing just mentioned and upon the square frame thus formed ,
around the wheel the paddle box is built The fore and a fter of timber and - -
plate is continued — the timber only in small vessels —beyond each paddle
.
beam mping gradually into the vessel s side ; and to hold it at fixed dis
,
’
tance there from light subsidiary bracket beams are introd uced A plat form
,
.
A merica n river stea mers it is carried from stem to stern a ff ording large ,
deck area and accommodation fo r side cabins ; in paddle stea mers in this
country it is only su fficiently long to cover the wash o f the paddle wheels
and o ffer a sloping fender suc h that the vessel may be readily moved ,
2 28 . .
, ,
they ha ve to support the paddle box and the long fore and a ft girder on - -
their outer ends against the crushing pressures incurred when going along
side landing stages etc Formerly they were fitted right across the ship in , .
,
one piece but n o w they are built as independent brackets securely incor
, ,
p o ra t e d with the hull by fitting opposite each one a deep web frame ( Figs .
1
,
2 and 6 P late
,
I n large steamers the latter extend up to the
,
promenade deck and are united at each deck by substantial cross beams
,
in thi s way the sides o f the hull are well rein forced against shocks acting
on the outside o f the paddle wings Th e paddle beams themselves are .
usually formed o f a single plate lightened with holes and having aro und , ,
support the ends of the paddle beams a plate s tay is fitted extending , ,
diagonally from their outer ends to the t0p of the web frame at the
promenade deck ( Fig I n channel steamers the s mall subsidiary .
bracket b eams supporting the wing are formed in a similar way but less ,
massively I n river steamers they are of angle or tee bar kneed downwards
.
,
at their ends and supported from the vessel s side by round iron stays ’
-
palm and the thin shell plating should be locally doubled for if not they
, ,
consequences .
when they strike the plat form from below fore and aft bars of hal f round ,
- - -
iron are riveted a fe w inches apart to the sloping edges of the supporting
, ,
in two thicknesses with well shifted scarph j oints and upon its outer sur face
,
-
,
j ointless .
forms a mere covering for the wheel to shut in spray ; it may there fore , , ,
s tiffened and supported by light angle bars bent to the fore and aft contour ,
- -
of the box The inner vertical wall is of thin plating but the outer is usually
.
,
o f wood this material lending itself to the ornamental open fretwork con
,
board) and in way of the paddle wings the topside plating is carried out
,
water closets galleys etc I n small river steamers the paddle wings are
-
, , .
often left open to for m gangways and mooring platforms ; but adjoining
, ,
the paddle box small houses are built fo r galleys and water closets this
,
-
,
situation being particularly suitable for the latter because it is in the open , ,
remote fro m the living spaces and the spray from the paddle wheels a ff ords ,
boiler they should evidently be thicker than the others and their double
, ,
reverse bars should b e of the same large size as those on the boiler stools .
The circumstance that the intermediate floors may take none o f the weight
of the boilers is a sufficient reason fo r making them stro nger than those in
the cargo holds ; for when the vessel is at load draught or i f in the load ,
condition she should take the ground they might having no weight ab ove , ,
them su ffer a more s evere upward bending stress All the floors i n the
,
.
“
2
, , 2 0 ,
upper edges are provided with double reverse bars the added one extending ,
—
from top of bilge to top of bilge except in small vessels The increase in .
a large s urface to corrosion their stren gth may be rapidly reduced ; directly
,
under the b oilers where the heat is greatest their horizontal flanges may
, ,
To prevent tripping of the stools they are s u pported by fore and aft ,
- -
latter to b e efficient must b e wide but when so they may shut in and
, , , ,
prevent a proper circulation o f air in the confined Space b elow the b oi ler
this may b e avoided by curving their upper edge and when the lower ,
one is fitted on the t 0 ps o f the floors they then not only support the ,
stools but distribute the weight of the boiler to the intermediate floors
,
boiler s are s upported not by tran s verse s tools but by deep fore and aft
, ,
- -
bearer plates ( Fig one on each side o f the boiler to take which they
.
,
are provided with two or three special cast iron attachments on their upper -
edge and are held erect at these places by transverse bracket plates to the
,
floors I n large vessels the floors which take the boiler s tool s may be
.
increa s ed in depth to about the level o f the centre keelson ; they then form
an excellent foundation and greatly strengthen the vessel s bottom ; and ’
th e ste m and the curiou s plan is sometimes adopted of placing the boilers
,
on a sort of lower deck plat form thus saving s pace below for coal bunkers
-
,
or cargo and placing the boilers at a broader part of the hull I t ha s also
, .
the advantage of raising the ves s el s centre of gravity when in light trim ’
,
ta nk is increased from
, to 336 inch The increased thickne ss is intended .
directly on the tank top being riveted to double reverse bars on the floors
, ,
in which case the latter should be of a size to s uit those on the b oiler stools .
I t is well to increase the thickness of the s e particular floors and if the tank , ,
is deep to stiflen them with vertical angles The more usual plan i s to
, .
M c I n tyr e ta nk these are necessa ry to distribute the weight of the boiler s over
the various fore and aft tank girders They are advantageous in that
- -
.
,
should the fixture of the s tools be delaye d u ntil the boiler s are in place ,
Ar t 24 9]
. P R A C TI CA L S H I P B UI L D I N G . 23 1
the riveting o f them may not disturb the watertightness o f the tank When .
boilers are placed near the bilge they cannot be lo wered directly into ,
their berth ; they are lowered straight down through the central deck
opening and are then shoved athwart s hip on skids ; and o f course to
, , ,
permit of this only the outer halves o f each outer pair o f stools may be
,
fixed in the first instance When placed very close to the b ilge the outer
.
stools may fall over the margin brackets and in such cases these or the , ,
lower parts of two suitably placed web frames may be sp ecially formed to ,
act as stools I n s ome ve s sels the boiler stools are of cast iron bolted
.
,
however against the e ffect of exces s ive rolling s t a y s ( of round or flat iron)
, ,
are led diagonally from the tops of the boiler ( through the side bunker) to
the vessel s side and when there are two or more boilers abrea s t they are
’
, ,
stayed the one to the other I n the event of end o u collision the momentu m
.
-
,
might cause fracture o f the steam pipes and loss of life ) c o lli s i on c h o c k s ,
( termed “
ramming chock s in warships ) are fitted one at each end
”
of ,
the boiler ( Fig 8 P late T hese are merely vertical brackets fixed to
.
, ,
the tank top or floors the upper corners o f which overlap the face of the
,
boiler They are u s eful not only as regards the displacing e ffect of
.
, ,
special care is required in fitting the boiler stools Sometimes the tem .
plate moulds fro m whi ch they are to be formed are rigged up in the ship ,
b eing suitably adju s ted and levelled s o tha t when the stools are ,
ultimately riveted in the same place the boilers may bear properly and
occupy their designed position The curved edge of the stool s may b e cut .
to the fi gured radius of the boiler or from a template mould taken from ,
the boiler itsel f As a boiler is not always precisely round the former
.
,
method may not result in a perfect fit in which case discrepancie s are made ,
good by inserting iron filling pieces b etween the stools and the shell of the
boiler Sometimes the curved angle bars of the stools are not fitted until
.
the boiler is in place so that the latter may take a solid bearing on the
,
with wood bea rers but in high cla s s work it is neatly and efficiently made
,
-
cast o f small size so that they may b e readily li fted to overhaul the pipes
, ,
lying below and clean the bilge space I t is important that they should .
form an intact s ur face without crevices so that small coal and ashes may
, ,
not pass below to form mud with the b ilge water and choke the pumps .
upon which the plates may rest ; and this has the further advantage that ,
should a large volume of water accumulate in the bilges or on the tank top ,
it may not ( when through rolling of the s hip it strikes the platform from
—
, ,
common occurrence — the result might be serious for quantiti es of c oal and ,
P RA C TI CA L S H I P B UI L D I N G . A
[ rt 24 9
.
a shes w ould b e washed into the bilges and by choking the pumps prevent
, ,
the remo val o f the water which continuing to accumul a te m i ght extinguish
, , ,
the fires Also the violent dislodgment o f the plates might injure the men
.
,
parts o f the engine Similar gratings are also fitted over the stokehold at
.
upon the arch o f the propeller frame and these in large vessels are also , , ,
then little bevel are easily made and are most e fficient in their support
, ,
.
bracket plates and their upper ends connect by radial beams to the transom
beam ( see Figs 2 and A s the entire framework of the ste m is suspended
.
bracket like from the a fter surface of the tran s om it has a tendency to droop
-
, ,
weather deck stringers and tie plates and by the shell plating the upper , ,
part of which encircling it like a hoop binds it to the hull proper The
, ,
.
long s hallow ste m s of large steam yachts are Specially strengthened against
the downward pull of their own weight and the upward shocks of the
waves by fore and a ft web frames
,
- -
.
as the others measured at the knuckle line They are o f angle bar of the
,
.
usual frame size ; so also are their beams which when the gunwale is , ,
rounded may be in one piece with them The brackets connecting them
, .
to the transom floor may be the full depth of this plate but in large vessels ,
the alternate ones or all of them excepting two at the centre may be made , ,
quite small I f large they may b e lightened with large holes and if not
.
, ,
flanged on their upper edges are provided with a sti ff ening angle The ,
.
position o f the top bf the transom floor relatively to the second deck
varies ; it is usually above it ( Fig 2 P late but sometimes it is at the .
,
same level ( Fig so that the deck plating may extend right out to the
.
the deck plating or shell manholes must be punched in its floor ( Fig ,
.
A des cription o f the laying o ff work and building o f the stern will be found
in A rt 5 2 9 . .
sometimes fitted bet ween the transom floor and beam ( Fig 2 P late 3 3 ) .
,
this is use ful in that besides forming the forward part o f the rudder trunk , ,
it supports the deck and checks Side swaying tendencies Sometimes the -
.
rud d er post exten ds to the weather dec k and i f well connected thereto it ,
serves the same purpose O n account of the restricted space aba ft the .
transom the fitting of the rudder t ru nk is o ften a difli cult matter and to
, ,
flange at the heel of the tran s om frame angles ; thick tapered liners are
o ften introduced and as a result there is sometimes trouble from leaky,
rivets To avoid this it is well to cut short th e heels of the transom frame
.
,
Ar t 2 5 1 I n the early iron vessels the stem met the keel with a s harp
. .
an easy curve so as to cut away the sharp kni fe like fore foot ( Fig
, for ,
- -
.
not only is this an awkward part o f the bull to construct but owing to its , ,
Art 25 3 ]
. P RA C TI C A L S H I P B UI L DI N G . 23 5
small volume and its heaviness it is prej udicial as regards cargo carrying ,
power I n modern full cargo vessels the fore foot is not cut away and it
.
, ,
-
,
is made very full and flat so as to provide use ful buoyancy Being entirely , .
submerge d a blu ff fore foot does not increase the vessel s resistance With
,
-
’
.
reducing the vessel s draught when in light trim and increasing the
“ ’
fore foot is use ful for its side surface by contributing lateral resistance
-
, , ,
tends to reduce leeway I n some large steamers the fore foot is very much .
-
cut away by an extensive rise in the keel line but although the resulting
flat fore foot does not a ffect the vessel s resistance it is then as in the case
-
’
, ,
o f blu ff cargo boats particularly liable to receive damaging blows from the
,
ment made by Mr H ovgaard that when moving at high s peed the lateral
.
1
resistance of the fore foot may assist the turning power o f the rudder
-
.
also h ave yachts and a fe w high class mail steamers ( P late 1 0 8 ) in which
,
-
that it increases the length of the base line o f the sail area and reduces -
,
the length o f the b owsprit it also con fers additional lifting power and ,
energy o f the collision so that the stem b elow and the watertightness of ,
struck for the damage may be confined to the above water part o f the hull
,
-
.
bow matters which are usually regarded as more important than its
,
from the others A s noticed in Art 8 1 the ir greater bevel makes them
. .
,
some very bluff vessels they are canted so as to lie square or nearly square ,
to the shell I n a vessel having a cutwater stem the frames which sit upon
.
,
the cutwater form small triangles ( see Fig 3 P late Formerly the .
,
bowsprit o f a sailing vessel was always shipped right into the hull for -
,
which purpose the forecastle deck stopped at a frame termed the kn zg/i t
neaa
’
situated a short distance from the end o f the cutwater ( Figs 1 and
,
.
6 P late
,
This frame for ms a small triangular bulkhead having a hole ,
to pass the bowsprit and take the wedging I n s ome modern ve s sels the .
forecastle deck is carried at one level to the end of the cutwater the ,
1
S ee E ng i n eer i ng fo r A ug ust 2 , 1 889 .
2 36 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 25 4 .
ca lly a vertical continuation o f the bar keel it forms like the stem a sti ffening , ,
margin fo r the shell plati n g but it ha s also o f course the distinctive duty
, , ,
o f h olding the rudder ( see Fig 1 P late I n size it is identical with the
.
,
stem bar this being practically the same as a bar keel I t extends to the
,
.
top o f the transom floor to which it connects by a pair of large angle bars
,
.
I t may be tapered from where it enters the hull to the top by 2 5 pe r cent , .
in sectional area ( Fig 2 P late To simplify the forging the keel por
.
, ,
tion which is s ca rph j ointed with the keel is made short ; but regarding
,
-
, ,
the joint as a weak spot Lloyd s rules speci fy that the after end of the ,
’
scarph shall be at least one and a half frame spaces fo rward of the post .
“
To form sockets for the projection s termed gu dgeons ’
or p r o p e ll er fr a m e ( see P lates 4 0 4 1
- and H ere there are two , ,
post s the ord er or r udder p ose and the i n ner éoay or p r op eller p ost They
,
-
, ,
’
,
-
.
are united above by the a r c/i or br i dgep i ece and below by the sole p i ece -
,
-
.
The propeller shaft passe s through the inner post which is enlarged or ,
b ossed to receive it and the propeller works in the aper i zcr e betw een the ‘
two posts The posts and other portions of the stern frame are about twice
.
-
is twice as great A s regards the rudder post and s ole piece strength is
.
- -
,
essential because unlike the stern post o f a s ailing ship they receive no
,
-
,
support from the shell plating standing alone and un s upported they m us t ,
resist the side stresses induced by the rudder and the side bending forces ,
-
piece at its j u nction with the inner post and the rudder post at its junction ,
-
with the bridge piece A s the rudder post is exposed more particularly to
-
.
-
evidently more important that its fore and aft one ; and in view of thi s it is - -
post massiveness i s essential in order that it may form a sufli c i en tly inert
,
c
and rigid bearing for the propeller ; and generally sti ffness and strength , ,
are required throughout the whole frame to check the vibratin g e ff ect of ,
By L loyd s rules the two posts the bridge and the sole piece are all of
’
-
, ,
the s ame sectional area By the rule s of the British C orporation the rudder
.
po s t and upper part o f the propeller post are 1 5 per cent lighter than the - .
lower part o f the propeller post the sole piece being 3 0 per cent heavier -
,
-
. .
second numeral Those specified by the British C orpo ration are tabulated
.
under the vessel s length and depth and they assume for each length of
’
Th e upper part of the rudder post within the hull tapers by about -
, ,
two and a half frame spaces forward of the foremost part o f the propeller
post I n the case of the sole piece while its s ectional area between the two
.
-
,
strengthens the sole p iece against side bending stresses but to secure this
- -
, ,
A r t 25 6
8 P R A C TI CA L S H I P B UI L D I N G .
[ .
form and the stern frame is enlarged to fill the trough ( see Fig 1 P late
,
- .
,
To avoid local weakness the vertical plate keel must overlap the end of the ,
-
stern frame the two parts being connected by tap ri ve te d a n gles ( see
-
,
~
Fig 1 P late
.
, Th e ab ove re fers to a forged frame ; when of cast
steel and of large size the section o f the part adj oini n g the flat keel may b e
, ,
o f trough form ; and to secure a connection with the vertical plate keel a -
,
A r t 2 5 7 I n t w i n s c r e w s t e a m e r s the s t e rn fr a m e may be an
. .
- -
35 ,
and P lates 3 8 and I t is now common however to form it with an , ,
propellers may be overlapped and thus allow the sha ft to be placed nearer ,
that the b ossed portion of the ves s el s side is less extensive the lengt h ’
,
increa s ed Further should the vessel touch the ground and heel over the
.
, ,
and being well under the quarter are less liable to come in contact with
, ,
quay walls or other vessels Although the fact of the propellers overlapping .
appears to have little effect on their e fficiency it has been found advisable , ,
in the later large twin screw vessels not to overlap them on account o f -
, ,
vibration To clear the overlapping bla des the aperture must be wide
.
,
fore and aft but it may be smaller vertically than that of a single scre w for
- -
, ,
not only are the propellers o f smaller diameter and well submerged but it ,
curve at the fore foot I n warships on the other hand it usually inclines
-
.
, ,
upwards at the ste m and in some cases at the bow as well for a considerable
, ,
portion o f the vessel s length rising by many feet ( see Fig 2 P late ’
, .
,
the removal of parts o f the hull — the f or ef oot and keel— which contribute a
less buoyant e ffect than their own weight and which are awkward t o ,
construct The lesser draught at the stern tends to reduce the immersed
.
When the propellers overlap and so require an aperture in the stern frame ,
-
,
an extensive rise in the keel line would cause the sole piece to foul the -
arched hollow in the keel line ( see Fig 3 P late the a fter part of the .
,
and rudders are o ften forged in the shipyard from waste scrap iron or ,
-
steel I f large they are more usually of cast steel for while the cost o f a
.
, ,
Ar t 25 9 ]
. P R A C TI C A L S H I P B UI L D I N G . 2 39
Th e reason for this is that it is possible by skilful and careful work manship , ,
and other parts of complex form ( hollow and irregular in section and ,
having proj ecting web s and flanges) the use o f cast steel alone permits ,
The edges o f the posts within the apertures are very commonly rounded ,
posts may measure nearly a foot across The sole piece also may b e .
-
within the hull may have a flange to take the transom plates and they as ,
is not required in these parts and the hollow section reduces weight and ,
screw vessel are usually solid ; in that of a twin screw certain parts o f the -
conform with the run o f the shell plating thus increasing the trans verse ,
rigidity and simplifying the work of fitting the plates I f the stern frame .
-
permits o f the breadth of the post being made equal to that of the rudder
stock with little extra weight and with a valuable increase o f lateral
,
strength .
has been made fro m the ordinary structural design as regards among other ,
things the stern frame and rudder The dead wood and lower part o f the
,
-
.
1
stern frame are cut away ( in the manner shown in Fig 3 P late
-
and .
,
the rudder is o f balanced type E xcepting the body post in way o f the .
propeller boss the entire frame is composed o f steel plates The arch
, .
over the propeller is a U section 1 inch steel plate and the rudder post is - -
,
a tub e 2 1 inches diame t er made from a 1 inch steel plate its lower part
, ,
-
,
havin g an internal doubling The top o f the tube forms a socket for the .
rudder pintle a bush being fitted within it ; there is only one pintle and
, ,
it takes the whole weight o f the rudder ( this is 1 5 tons but there is a dis ,
placement o f 5 tons ) The lower end o f the tube forms a pivot fo r the .
” —
heel of the rudder the latter having a socket lined with white metal,
1
Aj t f th O
ax, e c St / ip C
.
, o Ltd d ib d d i l lu t t d i
e cea n ea nzs z o. , , e s cr e an s ra e n a
a
p p er by M H y B
r W
. tl y T
e nr I t i t t i f.N l A / l t 900
or e , rans . ns u on o av a r c i z ec s , 1 .
2 40 P R A C TI CA L S H I P B UI L D I N G .
[Art 25 9 .
which slips over it The rudder is built o f plates and bars and its interior
. ,
necessary to do so to permit o f the frame being sent by rail from the steel
works to the s hipyard I t may also prove use ful in the ship for Should
. ,
the lower part o f the rudder post and the sole piece be damaged or carried -
away ( as sometimes happens ) this part may be renewed without the costly ,
castin g work fo r to cast in one piece so large a mass requires special care
,
the casting may b e successfully run but owing to the excessive shrinkage , ,
while cooling serious internal stresses may arise di fli c ult to contend with
, , ,
defect may neces s itate the condemnation of the whole involving o f cour s e , , ,
large and securely connected otherwise the vibrating e ffect of the pro ,
peller might loosen them with disastrous results L loyd s rules require , .
’
the post Their surfaces are of course care fully machined to secu re
.
, ,
perfect contact ; and they are united by four row s of large rivets those in ,
the bo dy post— excepting a fe w tack rivets — also taking the shell plating .
Similar scarphs are sometimes adopted in forged frames ; here they are
advantageous in that they dispense with welds which as noticed in Art , ,
.
5 7 1
, are apt in large forgings
, to h e point s of weakness T h e stern
,
frame .
-
bronze .
keel I ts duty is to give sti ffness and ma ss iveness to the h o w ; if the thin
.
shell plating of either side met without the interpo s ition of a thick bar the ,
knife like e dge so formed would have neither o f the s e qualities it might
-
, ,
not even withstand the bu ffets o f the waves ; it would b e torn across by
mooring chains and could not endure even gentle contact with quay wall s
,
the bow by it s own massiveness and power of di s tributing pre s sure but , ,
by separating the shell plating on either Side increa s e s the lateral sti ffness , .
structure o f the hull that impacts even o f a gentle nature are usually
, , ,
usual stern bar is sufficient to distribute the pressure that would arise
"
through gentle contact with obstacles in dock and in its design a suffi , , ,
i mpact depend greatly on the direction of the blow if end o n , it may cut -
P late
Th e legs of an o r d i n a ry s t r u t are o f oval or egg sect i on ( Fi g 4 .
,
P late 3 5 ) the edge o f large radius is turned forward fo r the fluid resistance ,
o f a submerged body is least when the head is blu ff and the tail fine .
propeller and sha fting the sizes generally adopted provide a very large
,
margin of strength fo r as the upper leg is only subject to tension and the
, ,
sectional area— o r about 3 0 tons per square inch in the case o f cast steel .
Thus computed the load a stout s trut might carry is greatly in excess o f
,
the weight o f the propeller and sha ft ; but of course the requirements of , ,
rigidity and strength against chance side pressures and the vibrating e ffect s
o f the propeller the shocks due to racing ( when the propeller revolving
, ,
violently is suddenly brought up ) and the centrifugal forces res u lting from
, ,
There are various methods of connecting the legs of the strut s to the
hull The most simple , and the one usually adopted in small
. vessels is to ,
fix them to the stern frame suitably formed for the purpose ( see Fig 3
-
, .
,
P late I f placed for ward of the post the upper leg connects to the ,
side o f the hull ( in small vessels ) by a large palm or by two large a n gles , ,
a s in Fig 4 The rein forcement of the vessel s side depends on the size of
. .
’
the strut and how it falls with regard to deck s or side stringers ; in a very
small low p owered vessel there may b e none at all but in others the shell ,
plating and the frame angles in way of the palm s are locally doubled or a ,
warships the u pper leg pierces the shell and connects within by a large , ,
the leg and rigidly held by bracket plates or by the bea m s of an adjacent
,
casting is formed with a web proj ecting on each side ( see Fig 1 P late 3 5
, .
, ,
and P late I n large warships the lower leg usually connects to the hull
well above the keel (see Fig 2 P late 3 5 ) for when so d i spo s ed the strut
.
,
so likely to foul sunken wreckage and further as the leg is shorter its , , , ,
capabilitie s as a str ut are improved The palm s are of large s ize to take .
,
to ensure this the struts are put in place temporarily s o that any unfairness ,
P ropeller st ruts are almost invariably of cast stee l the pattern for the ,
the casting may warp and depart from the precise form of the pattern the ,
hole cast in its b ossed part must be small enough to leave an ample margin
— 1 or 2 inches —fo r the final boring after erection for the propeller tube , , .
I n large struts to reduce the boring work the middle portion of the hole
, ,
may be cast of large diameter s o that it may not take contact with the tube
,
( Fig 1 P late
.
, I n small vessels the struts may be of forged iron and ,
in some cases they are built up of three parts the two legs and the boss , ,
with the transverse curvature o f the bossed part o f the hull The port and .
starboard brackets are alike but with overlapping propellers the boss
, , ,
separately they may be fixed to the s ides o f the post with cross through ,
bolts ( P late When i n one piece they pass through the hull in front ,
o f the post in which case they are fixed with fore and a ft bolts late
, ( P -
Th e latter plan 15 advantageous i n that the bolt s are not a s in the former ,
case subj ect to tensional s tress and as the shell plating above and
, ,
belo w i s united to the brackets and to the p ost aba ft them by independent
rivet s the rigidity of the fixture is greatly increased The bolts are hove
, .
up with large nuts and of course all faying sur face s are carefully
, , ,
machined The struts are usually inclined downwards s o that the bos s ing
.
o f the hull may be normal to the general transverse slope of the shell and ,
thus while giving the necessary outreach have the minimum proj ection
, , .
When there is no aperture in the stern frame the brackets are usually made
-
in one piece and to secure a thorough incorporation with the hull are formed
, , ,
with a flange to take the shell plating and with large transverse web s to
,
C H A P TER XX .
Ar t 2 6 3
. A r u d d e r consists
. essentially o f two parts the body or bla de ,
necessary surface for the impinging action and side pressure of the water ,
and the latter forms the axis or sha ft through which the turning force of the
steering gear is transmitted to the body The upper part of the main .
piece where clear of the body is termed the lzea d ; this part su ffers the
, ,
same tor s ional force throughout and is there fore made of parallel diameter , , ,
from its j unction with the body to it s lower end or heel it is gradually , ,
“
post by the p i n tles which work in s ockets termed gzcdgeon s or br a ces
, ,
”
When the rudder lies fore and aft the water flowin g pa s t it causes no
- -
, , ,
more pressure on one side than the other When turned so that one side .
,
the vessel to swerve from her course The side pressure increa s es the .
more directly the rudder opposes itsel f to the fore and a ft flow of the water - -
,
athwartship its effect in giving a lateral push to the stern is not then at a
,
others it increases the more the area is spread out abaft the axis for of , ,
course the water then acts at a greater leverage The water pressure on a
, .
but as just seen the maximum angle is practically the same in all vessels
, , .
I n smooth water the torsional s tress on the rudder head depe nds therefore
, , ,
on the area of the rudder the distance o f the centre of gravity o f the area
,
vessel s size I n sea going vessels however the mo s t severe stresses are
’
.
-
, ,
incurred in heavy weather by blows from the waves whose intensity may
, ,
be little influenced by the vessel s speed so that in deciding the s ize o f the ’
,
Ar t 26 3
24 6 P R A C TI C A L S H I P B UI L DI N G .
[ .
stresses which the rudder may experience due to the fact that the upper ,
part is exposed to blows from surface waves whose straining e ffects are the ,
most critical While maintaining the same depth and area and therefore
. , , ,
sufler the least bending and torsional stress for the moment or leverage of
"
adopted in light draught steamers and in large twin screw ocean liners and
-
,
-
warships in which the rudder is shallow compared with the vessel s length
,
’
( Fig 8. P late ,
I n warships the rudder is entirely submerged to secure ,
because when put over to port or s tarboard it passes well into the propeller
, ,
race where the impinging e ffect of the rapidly flowing water gives it
,
even when without headway by the pre ss ure of the water as it is thrown ,
theoretical considerations ; even in sister ships it may vary and yet both ,
rudder found to give good results in any particular ship is used as a basis
for others of similar size The t u rn i n g e ffe c t o f t h e r u d d e r in any
.
and whose precise influence is uncertain —on the length draught and trim , ,
of the ship on the fineness or fullness of her after waterlines and on the
,
form of her heel and fore foot it also depends on the distribution of the
-
cargo if all for in s tance were concentrated amidships the vessel would be
, , ,
more sensitive and quicker in turning than if it were all stowed at the ends .
Taking the rudder o f a small ship as a basis that of a large one is small in ,
of all the governing elements would indicate as proper ; hence the familiar
circumstance that a large vessel obeys the helm less smartly than a small
one I n practice a deficiency in the size of the rudder may be little noticed
.
,
for it may be met by simply t u rning it through a larger angle than might
otherwise be necessary which with powerful and quick actin g gear is , ,
-
,
cases when a rudder is found to b e too s mall the deficiency is made good
, ,
and yet to avoid ru nning ashore it is important that the steering qualities
, ,
carry a detachable extension for the rudder which may be readily affixed ,
and 4 4) part o f the surface is before the axis so that the water pressure ,
on this portion counterbalances that on the a fter part I f per fectly balanced .
,
the rudder would remain s tationary at any angle without external restraint ,
from the tiller But a per fect balance is not obtainable for i f balanced
.
,
i nstance when the rudder is sq uare to the impinging water the axis in a
, , ,
nearer the forward edge and nearer and nearer the smaller the angle thus
,
40 per cent of the breadth of the rudder and at 1 0 degrees when distant
.
,
2
5 per cent T his is due to .the circum s tance that while the forward ,
portion of the rudder meets an undisturbed fore and aft stream o f water - -
,
the after part encounters the same water but so thrown out o f its normal ,
cou rse by the for ward part that its impinging effect is less forcible 1
In .
actual rudders the position o f the axis varies ; in cases where only a
partial balance is sought only a small portion of the area may be placed
before the axis in warships one third is the general allowance -
.
that the rudder should be large and yet be ea s ily and rapidly turned ( one
for a single screw vessel of turret deck type is shown P late
- I f well ,
-
,
small ; when first adopted only ha nd steering gear was employed and -
, ,
Ill i n ola nr having an ordinary rudder it took seventy eight men one and a
, ,
-
having a balanced rudder o f 2 5 per cent greater area and sailing at the .
,
same speed it took only eight men twenty seconds to turn it through 3 7
,
case of H M S Ill i n ola nr when her rudder was controlled by steam gear
. . .
, ,
being readily worked by hand should the steam gear become inoperat i ve .
the head o f a balanced rudder is made little if any smaller than that of an , ,
ordinary one .
si dep la c I
g p
- - -
n .
,
( Figs 2 and
.
3 P late the entire rudder ,
is formed in outline by a sol id
frame forged or cast composed of the m a i n p i ece the bow and the un i t i ng
, , , ,
o f one thick plate which is held to the main piece by arms proj ect i ng ,
and one s ide plate only ( Fig 5 P late 3 9) and suppose it to be held hard
-
.
,
evident that the thin flexible plate would yield greatly to the water I f ,
.
the first in b ending would bear against it and cause it to bend also A s
, , ,
.
the resistance is now that o f two plates the sti ffness of the rudder would ,
be doubled but poor in the fi rst instance it would still be very i nferi or
, , ,
.
I t will be observed that as a result o f the b ending the edges o f the plate s , ,
are no longer opposite each other one of them has crept forward I f now ,
.
, ,
t iki gly i ll u t t d i P P d t ’
1
Thi ff t i s e ec f H l Sh w p p
s s r n s ra e n r o e sso r e e- a s a e r, r ess u r e ue o
fl o w r ou n d s u bmerg ed s u r a ces , f
”
Tr a n s I n sti tu ti on
.
f
o N a v m
a l A r c/ ecl s ,
‘
1 90 0 .
2
See Si r W . H . Whi te s ’
N a v a l A r c/z i lecln r e, ”
p age 6 6 6 .
S H I P B UI L D I N G Art 26 6
2 48 P R A C TI CA L .
[ .
altered as enormou sly to increase the strength and sti ffness The desired .
e ffect might be secured by riveting the marginal parts o f the plates directly
together or better by interposing a distance piece such as is formed by
, , , ,
the r udder bow ( Fig When so arranged the plates being no longer
. ,
independent can have no relative sliding movement the one still tends to
, ,
creep forward on the other ; but to do so it must pull the distance piece ,
or ho w with it and thus compress or buckle the other plate ; and i f this
, ,
stretch that is to s ay while the one plate would su ffer tension the other
-
, ,
I f the plates were united only by the bow and stock they might under , ,
might collap s e against the other when of cour s e their resistance would , , ,
by the horizontal a rms fitted at intervals between the main piece and b ow .
that is to say if the stock and bo w were twice as thick transversely the
, , ,
same plates would have double the strengthening and four times the ,
I t is not o f course the side plates alone that constitute the strength of
, ,
the stock and o f course much o f it is conveyed to the body of the rudder
, , ,
by the bow and radial arms ; but as the plates are on the outside they ,
receive the brunt o f the bending stress just as the upper and lower layers ,
of a loaded beam are the most strained and the first to fail Their .
riveting fo r they are only held to the bow and stock by a single row of
,
rivets and these are s ometime s unsound due to the holes in the plate s not
, ,
being coincident with those in the forging or to the rivets being insufficiently ,
staved up to fill the holes in the latter The liability o f the rudder rivets .
Those in the middle of the h o w are usually the first to fail for here the ,
pushing and pulling e ffect of the plates i s most intense ; when many con
se c uti v e rivets have loosened the frame being deprived o f the strengthening , ,
rudders the plates are now o ften connected to the bow and stock by a
double row o f rivets thus ensuring ample strength , .
Ar t 2 6 7
. I n a s i n gl e p l a t e r u d d e r ( P late 4 1 ) the plate is from
.
-
two to three times as thick as those of a side plate rudder varying from -
,
direct connection with the stock it is evident that the torsional force of ,
important di fference between the centre and side plate type of rudder i n -
the latter the two plates give substantial assistance to the frame ; i n the ,
former the plate only ac ts un de r the impulse of the arms H ere there fore .
, ,
the latter have a special duty fo r which owing to their comparative thinness , , ,
2 50 P RA C TI CA L SH IPE UI L D I N G .
[Ar t 26 7 .
not tapered so much towards the heel as that of a side plate rudder ; in the -
latter the taper amounts to about 5 0 per cent in sect i onal area and m the .
,
C o m p a r i n g t h e s i d e p l a t e w i t h t h e s i n gl e p l a t e t yp e o f -
,
-
although many of the earlier rudders of this type proved weak tho s e ,
now constructed are perfectly strong the sizes o f the various parts being ,
much greater than formerly I n a side plate rudder the e ffect of corrosion .
-
-
,
i f the r iveting i s sound and su fficient and if the plates are substantial and ,
are kept well coated this may be po s tponed almost indefinitely Weight ,
.
for weight a side plate rudder has the advantage of s uperior strength and
,
-
.
,
not be provided with sti ffening ribs the necessary strength being s ecured ,
rudders are difficult to cast especially when of large size for the stresses , ,
set up in cooling are so severe that i f they do not fracture they warp , ,
badly They are advantageou s in that once cast they are practically
. , ,
finished They are suitable for small vessels but have not as yet inspired
.
, , ,
flange s giving great lateral strength and sti ff ness to the body .
rudders the stock may b e forged in one piece without weld s 3 but when ,
but if large the head is cast separately for the ab ove reasons and as cast ,
steel is not welded the two parts are united by a flange coupling Several
, .
P late 4 2 permit of the lower part o f the rudder being li fted — fo r repairing
the pintles —without disturb ing the tiller and steering gear The flanges o f
,
the coupling are o f course machined so that their faces may fit accurately
, , ,
together and in the horizontal variety to relieve the bolts of the torsional
, , ,
force a key s haped projection i s formed on one of the parts and fits in
,
-
,
a groove in the other but more usually grooves are formed in both and a , ,
key fixed in one of them by studs The bolts o f course are turned so as .
, ,
than that o f the rudder head for owing to their distance from the axis o f , ,
the latter their leverage or moment of resistance is greater than that o f the
,
material o f the head Although a well fi tted locking key greatly assists .
-
the rigidity and security of the j oint than as one permitting of a reduction
in the size or number of the bolts .
troubl e fo r being slender it cools more rapidly than the stock and so by
, , , , ,
contracting at an earlier period tends to pull the s tock — still hot and so ft ,
Ar t 27 2]
. P RA C TI CA L S H I P B UI L DI N G . 25!
scarphing pieces ( P late 4 3 ) and proj ecting lugs may be cast on the bow to
ensure a good connection ( see Fig 4 P late .
,
plates are not obtainable they may be butt jointed in the middle on ,
-
,
one of the arms increased in breadth to take the two rows of rivets ,
.
but as yet it s precise cause is not properly understood The rivets are the .
first to su ffer their heads and points rapidly disappearing ; to minimize the
,
evil the holes in the plates are countersunk and the heads and points left
,
full L loyd s rules require the rivets in side plate rudders to be the same
.
’
-
apart The plates if not well coated also corrode rapidly especially at
.
, , ,
their margins ; they should therefore be sub s tantial ; Lloyd s rules require , ,
’
the inevitable corrosion o f the rivets and plate edges soon provides an
entrance To minimize the evil it was formerly the invariable practice to
.
,
coke N o w fillings are o ften dispensed with When adopted the material
.
, . ,
should b e so dense and well packed as to exclude all water and it should ,
permanent and have an anti corrosive influence on the plates To fill the
,
-
.
rudder it is laid on its side with the lower plate in place the upper one
, ,
arms are welded on in which case a good fit for the plate may be secured ,
.
I f a c asting the groove is cast in the main piece and not being subsequently
, , ,
di fficulty i s experienced in introducing the plate b etween the arms and its ,
forward edge into the groove owing to the arms not lying perfectly fa i r i n , ,
two parallel planes or to the edge of the plate being twisted as regards the
,
result the rudder stock may b e strained and distorted thus thro wmg the
-
—
, ,
—
pintles out o f line To avoid this the groove i f not dispensed th l s .
W i
,
u sually made an easy fit for the plate tightness being secured afterwards ,
they alone hold the rudder against side shocks from the waves i f weak or ,
loose or su ffer rapid wear ; also the stock when held only at wide i n te rv als
, , , ,
the rudder head their distance apart varying from 4 feet in a small rudder
-
,
is here that the arms of the rudder frame should be placed Th e uppermost -
.
reduce the length of the unsupported rudder head This has a bear i ng at
.
-
.
the upper deck but the distance from here to the first pintle may b e very
,
considerable and though the head su ffers no side stresses its great length
, ,
between bearings would reduce its e fficiency under intense torsional stress .
gudgeon holes A lso alone taking contact they might should the rudder
-
.
, , ,
be s truck by a heavy sea su ffer excessive stress not infrequently they are ,
broken from this cause Th e hole s in the rudder gudgeons are usually .
bored before the stern frame i s erected Formerly in the case of sailing -
.
,
ships they were bored after the post was erected and the shell plating
,
stretched wire and sights This practice was adopted in order to avo rd
.
the chance o f the holes being thrown out of line by twi s ting of the post
during the riveting operation I f the post is a casting the holes in the .
,
gudgeons are cast about 5 inch smaller than the finished size b eing ,
enlarged subsequently by a long boring bar and cutter the bar passing ,
“
Formerly the p le s were always s oli d i e they were forged in
i n t ”
, . .
-
one with the rudder frame ( Fig 2 P late 4 0 ) but now except in small -
.
, ,
“
rudders they are practically always fi t t e d a s separate parts ( Fig
,
”
.
Fitted pintles are superior in that they may be accurately turned and be , ,
readily rene wed should they break or become worn The solid pintles of .
of exce s sive wear ; the som ewhat clumsy method of doing so is shown in
Fig 5 When constructing a rudder with solid pintles the latter are
. .
w rki ng s lack and if originally in line and well bushed they are perfectly
e fzC i ent
, , ,
.
long continued jarring would soon loosen them There are two methods
-
—
.
shoulder bears on the snug its upper end being clenched around the edge , .
being heated to enlarge the holes sufficiently to take the pintles ( which are
made a size large) when o f course the subsequent contraction nip s them
, , , ,
Wi th immense tightness I f the holes are accurately bored with a smooth.
surface shrunk i n pintles cannot work slack but o f course they can not
,
-
, ,
,
w ear two or more of the pintles may be arranged to take a share o f the
,
weight the holes in their particular gu dgeons not being bored through
,
.
When to avoid li fting the rudder the gu dgeon bushes are arranged to with
, ,
draw from below ( see Fig 6 P late this method o f supporting the
.
,
formed discs each having a small axial hole to guide the pintles as they
,
wear ( see Fig 2 P late By this formation side jarring of the rudder
.
,
with considerable leverage may have a marked side bending tendency and ,
-
,
may thus more readily loosen them ordinary pintle s bear in the gu dgeons
right up to their root so that side stres s es have a shearing rather tha n a
,
bearing may take the for m of two collars on the rudder head ( Fig 4 P late .
,
in way of the deck bearing the latter being formed with a proj ecting ,
annular flange to fit between the two collars in such a way as not only to ,
take the weight o f the rudder but to lock it against rising For ordinary , .
gear the small fric tion o f the rudder is not prej udicial I n the case of a .
necessary I n the rudder shown in P late 4 3 there is only one pintle at the
.
,
heel this takes no weight the s ole piece of the ste rn frame in which it works
,
-
being intended merely to hold it again s t side stresses fo r which duty it is fitted ,
fitted between the su rfaces otherwise they merely slide upon one another, ,
a projecting lip on the lower one serving to retain the lubricant I n the .
balanced rudder shown in P late 4 4 there are three bearings inclu ding the ,
heel pintle and the lower of the two bearings ( a detail sketch of which
,
is given ) takes all the weight or may share it with the heel , .
from jumping up and perhaps unshipping itsel f With fitted pintles the .
usual plan is to form one or two of them with a head on the lower end
( these particular pintles being inserted a fter the rudder is shipped ) which , ,
should the rudder rise takes contact with the b ottom o f the gu dgeon ( see
,
Fig 1 P late
.
,
I f at any time it is required to unship the rudder it
, , ,
ports there may be no dock and even i f there were it m ight not be ,
possible to unship the ru dder for when its heel was on the bottom of the ,
dock its lo n g head might still b e within the hull ( to meet s uch ca s es ,
some d o cks are provided with a deep hole or pit) A ccordingly with this .
,
they may be withdrawn when the vessel is floating at load dra ught ; if
below water a diver would have to be employed With solid or shrunk
, .
below the upper gu dgeon or to the stern post above the upper rudder snu g
, .
Art 27 5 ] . P R A C TI CA L S H I P B UI L D I N G . 2 55
O therwise , the Space between the stock and the sternpost and the two
upper pintles is filled by a piece of hard wood ( held in place by cheek
plates bolted to the rudder stock ) or by a single trough section plate I n ,
-
.
the vacant spaces between the pintles but their upper ends should be cut ,
short all but that o f the upper one so that the rudder may be li fted with
, ,
foul the propeller be brought up by the stock jamming against the stern
,
post and as a result its pintles might su ffer severe stres s— j ust as would
, , ,
again s t this s t o p s are fitted ( see Fig 4 P late 4 1 and Fig s 2 3 and 4
, .
, ,
.
, , ,
P late These are small proj ection s on the rudder stock and s tern post ,
( one or the other or both) the face s of which take conta ct when the rudder
, ,
has reached its maximum angle A s they are very near the axis of the .
pintles their stopping force is exerted with s mall leverage and so they
, ,
are naturally very ine fficient in arresting forcible movement Their arm
or leverage— which measure s their capabilitie s — is the distance squarely
.
measured between a line perpendicular to the face of the stop and the
central axis of the pintles ( the distance AB Figs 2 3 and 4 P late , .
, , ,
that contact may occur towards the outer edge These matters are o ften .
4 2 the face of the s top is almost tangential to the pintle s so that there is
, ,
they are placed in way of the snugs or gudgeons Large rudders are .
generally provided with two pairs o f stops an upper and a lower which , ,
minimizes the stre ss es on the pintle s and distributes the twisting e ffect on
the rudder .
plating on the beams in such position that they may take contact at the
, ,
proper angle with the tiller or quadrant They are very e ffective fo r
, .
,
they act with a long leverage and cause no stres s on the pintles They .
are arranged to s top the rudder before the rudder post stop s come in to play -
,
strained by the full power of the engine Also where a cushioning device .
,
is introduced between the engine and the rudder head ( Art the .
di fference between the hard over angle of the engine and that of the stops -
should still provide play for the cushioning e ffect A s already noticed the .
,
angle at which the rudder exerts the greatest steering e ffect on the s hip
is about 4 0 deg s An y movement beyond this Would therefore not only
.
, ,
be useless but might prejudice the ves s el s man oeuvring qualities owing to
,
’
,
the longer period occupied in shifting the helm from the bar d over points -
and further the greater range of movement would involve a larger steering
,
heel they derive no support from the sternpost against lateral bending
,
rudder and the high speed of the vessel may b e specially severe The ,
.
representing the stock is made very wide so that it may withstand intense ,
side stresses The head also is large fo r not only is it liable to severe
.
,
torsional stress ( when the vessel is steaming full speed astern ) but it must ,
form a perfectly rigid pivot however intense the lateral force s tending to ,
bend the rudder between head and heel A balanced rudder c ommonly .
fitted in torpedo b oats is shown in Fig 1 1 P late 3 9 the lower part extends .
,
below and forward o f the rudder post to which it is pivoted in the usual ,
way A n d another design adopted in some single s crew turret deck steamers
.
- -
is shown in P late 4 4 .
A r t 27 7 C r o s s c h a n n el p a dd l e s t e a m e r s which m u st go a s tern
. .
-
when entering or leaving narrow and exposed harbours are usually pro ,
proj ect like an ordinary rudder fo r with the vessel steamin g ahead at high ,
speed it could not endure the side shocks of the waves ; it i s there fore
, , ,
placed abaft the stem bar being so formed as to maintain the fairne s s of ,
the external stern bar forms a guard around it s forward edge I n order .
that when s teamin g full speed ahead ( when o f course only the stern rudder , ,
in the hull over it the lower end of which sockets in the upper part of the
,
rudder and which may be lifted from within a s required The rudder is
, .
or steam steering gear at the bow or on the bridge deck amidship s Some .
but the later one s of this type have only a centre plate and are built up on ,
could not enter the hull ( see Fig 2 P late 3 3 and Fig 1 P late If .
, , .
,
a stu ffi ng box were fitted on the counter plating around the rudder head ,
a tube might be di s pensed with but this is hardly fea s ible owing to the ,
Th e trunk must be considerably larger— fore and aft— than the rudder
head for when it is required to unship the ru dder it mu s t be drawn
, ,
out sea water and one around the rudder head where it pierces the weather
,
stuffing boxes but as b earings holding the ru dder head again st the stresses
, ,
in duced by the one sided pull of the tiller They may be formed like an
-
.
C H A P TE R XX I .
such e fficien cy that the stren gth across the j oints may be little i f at all , ,
the intact log for when subj ected to stress now tensile now compressive
, , , , ,
the so ft wood gives way under the cutting pressure of the s mall hard ,
b olts so that the parts may strain and slide over each other O n this
,
.
ac c o uift not many of the various lengths composing the di fferent parts
,
short pieces merely butt j ointed ; but as the joints of the one are placed
,
midway between those of the other the absolute weakness of either at its ,
A s a rule only important parts such as the keel keelson shelves etc , , , .
,
are j ointed by scarphing and bolting for as these stand alone in large , ,
1 } inches diameter
7 these are better than b olts in that not being so hard ,
and small they do not so readily cut into the wood enlarge the holes and
, , ,
work s lack They are apt to decay however which is a serious matter
.
, , .
b e less than that of the bars connected at the weakest spot in either i e , , . .
across the rivet holes and the numb er o f rivets connecting it to each bar
should be such that their combined sectional area ( or more correctly , ,
their shearing strength ) is also not le s s than that o f the bar A s the .
flanges o f the bosom piece are narrower than those of the bar and as its ,
sectional area in practice however ordinary bosom pieces are not usually , ,
made any thicker than the bars connected and consequently the tensile
‘
, , ,
strength is smaller at the joint tha n elsewhere ; but this is usually unim
portant fo r in most bars tensile s trength is subsidiary to sti ffness the
, ,
scantlings being in excess as regards the former Lloyd s rules requ ire at .
’
least six rivets i n the end of each of the two bars connected and in , ,
keelson angles that the bosom pieces shall not be shorter than two feet
, .
I n many ca ses instead o f fitting the joint piece in the bosom o f the bar
, ,
advantageous in that it red uces the number o f three ply rivets the back -
,
piece is more easily fitted ; its scantlings may b e the same as those of the
bar and its heel need not b e removed
, .
etc varies with the duty of the part I n some cases j oint pieces may
.
, .
the side s o f deck houses or the double frame angles connecting bulk ,
fitted joint may b e caulked more readily when not covered by a bosom
piece and by it s omission three ply riveting is avoided The j oints of
,
-
.
the upper deck gunwale bar amidships in long vessels should be specially
-
, , ,
holes should be perfect the sectional area o f the bosom piece should be
, ,
equal to that of the gunwale bar and the rivets should be sufficiently ,
stringers etc are also connected by angle bosom pieces ( see Fig 1 0
,
.
, .
,
length of the scarph to be twice the width of the bulb plate this method
involves tapered liners behind the angles and requires the removal of ,
lapped should be long for if short the leverage on the terminal rivets
, ,
with the length o f the scarph When the bulb plate is j ointed with a .
strap ( see Fig this should of cour se be the full width of the s ame ;
.
, ,
and to pass it over the vertical flange of the angle bar it may either be
, ,
narrow strap is fitted on the portion of the bulb plate which is clear o f
,
that as the angle bars cover part o f the butt they serve the purpose of a ,
them I n many cases instead of fitting a thick single strap it is pre ferred
.
, ,
vertical plate are treble riveted the ends being lapped or connected with ,
it involves tapered liners at each of the four angle bars ( Fig but when .
portion in way o f the angles is cut off ( Fig but as regards strength .
, ,
this arrangement is not commenda ble When the joints of the vertical .
plate are butted ( Fig L loyd s rules require the combined thickness
.
’
o f the two straps to be 3 5 inch greater than that o f the vertical plate
6
.
The straps may be joggle d between the angle bars ( Fig or liners may .
be introduced ( Fig 4) the latter plan is clumsy and makes all the rivet s
.
fiv e pliers
-
The j oints of the covering plate are treble riveted lapped or
.
,
260 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 28 0 .
strapped ; and in large keelsons having wide angle bars there should be
, , ,
already seen the joints are often absolutely weak a long distance between
, ,
“
contiguous ones or a go o d s h i ft as it is termed is essential to the
”
, , ,
strength o f the whole I n the early iron vessels in which the plates and .
,
bars were short and the j oints not so perfect as now a su fficient shi ft , ,
was o ften di fficult to secure I n modern steel vessels however the various .
, ,
part s are usually of such length that so per fect a shi ft may b e obtained as
to render comparatively unimportant any inherent weakness in individual
j oints O f course in any particular combination o f parts the influence o f
.
, ,
the disposition o f the j oints on the strength of the w hole varies much with
the character and duties o f the combination I n fore and aft parts such .
- -
,
as the shell plating ( Figs 3 and 4 P late 4 6 and P late decks and .
, ,
keelsons which are subj ect to longitudinal stresses the j oints— especially
, ,
comb ine to form one zig z ag line o f marked transverse weakness O n the .
other hand in parts such as the transverse frames bulkheads etc which
, , , .
,
are not subj ect to intense tensile stress the disposition o f the j oints is ,
however subsidiary .
Th e i n fl u e n c e o f t h e d i s p o s i t i o n o f t h e j o i n t s on t h e s t r e n gt h
o f a compound part such as the shell may be readily appreciated by ,
considering two conj oined strakes by themselves First consider the case .
are absolutely weak H ere it is evident that the strength of the comb ination .
,
however remote the j oints cannot exceed that o f one plate ; in order , ,
number o f edge rivets b etween the two j oints I f there were only one a s .
,
intervening edge rivets must b e such that their comb ined resistance to
shearing is at least equal to the tensile strength of one intact plate I n .
Fig 1 5 the sectional area o f each plate ( less t hat removed by one ri vet
.
,
hole ) is 1 1 square inches and as that o f the 1 4 1 inch e dge rivets is als o ,
-
the j oints does not a ffect the strength i f the seam were double riveted i t
might b e reduced by half fo r there would still be the same number o f ,
interveni n g rivet s .
two parts which together resist tensile stress i s forcibly illustrated in Figs , .
load I n Fig 5 the ropes are intact and it is evident that to bind them
. .
,
Th t m j m t ig ifi j i t f l gi tudi l p t i
’
e er efl a o t di ti s ti
n es a cro ss o n o a on na ar , n co n ra s nc on
t
o a f d ft
o re -a n m dg j m t (
-a
Fi g 3 P l t
se a , or e e o see .
, a e
26 2 P R A C TI CA L S H I P B UI L D I N G .
[Ar t . 28 1
is evident that to prevent the fracture from taking a zigzag course vi a: the
,
evident that with the same spacing o f edge rivets the weaker the j oints the ,
the stronger they are the less the need for such remoteness i f as strong as ,
the intact plate they might be placed in the same transverse line .
ensure there fore that the joints may not in any case form a zig z ag line o f
, , , ,
from each other Lloyd s rules in this respect ( see Fig 3 P late
.
’
, .
,
ab out 4 feet which with treble riveted end j oints and double riveted landing
, ,
- -
edges more than discounts any likelihood o f their forming a zigzag line o f
,
likely place fo r a tear ; and as from its position remote from the neutral , ,
axis it is more liable than any other part o f the bull to severe tensional
,
I n practice therefore while the j oints below may in small vessels be double
, , , ,
riveted those of the sheer strake ( except in the smallest vessels ) are never
,
less than treble riveted and in large vessels double buttstrap s may be ,
employed not only for the sheer strake but fo r the strake below and
, ,
landings o f the di fferent strakes may be single riveted that o f the sheer ,
strake is al ways double fo r as just noticed this minimizes the prej udicial , ,
sectional a rea where reduced by a line of frame rivets o f deck plating where ,
frame rivets are spaced 7 dia meters apart they reduce the e ffective breadth ,
o f each strake by one seventh which means that the longitudinal strength -
,
of the entire shell at each frame is only 8 6 per cent of what it is b etween .
them The loss is really greater for owing to the material removed by the
.
, ,
therefore 8 1 per cent represents the highest useful e fficiency o f the joints
, .
,
fracture travelling down the frame may not step back to Dd as i n Fig 2
, , ,
.
,
and thus avail itself of the greater weakness in thi s line the number o f ,
removed by the extra rivet holes in the j oint ; that is to say the comb i ned ,
zigzag fracture there shown necessitates the shearing of eight landing rivets .
e ffect in one line with the frame rivets above and below its weakening
, ,
e ffect repre s ents that o f the frame line across this s trake An d as the .
spacing o f the frame rivet s is 7 diameters and those of the j oints the ,
secure the greatest theoretical e fficiency against fore and aft tensional stress - -
,
bet ween the weak frame lines I n ordinary merchant vessels however .
1
, ,
assigned with such perforations in vie w i e with the knowledge that only some , . .
six sevenths of its sectional area is availabl e against tensional stresses and
-
in modern steel ships so large is the margin o f strength that any local ,
it is evident that care should be taken not to place the joints of neighbouring
strakes close to the same frame : Lloyd s rules ( Fig 3 P late 4 6 ) require ’
.
,
that there shall b e at least two intact strakes between joints in the same
frame space and in most cases this minimum is exceeded ( Fig .
s t r e n gt h o f r i v e t e d j o i n t s
,
P lates may be connected together either .
the third or intermediate plate Formerly all end joints were butted ; and .
so the term bull is o ften used in a general way to signi fy any end j oint
”
,
lapped end joint I n ordinary butted j oints there is only one strap but
.
,
when special strength is required two are fitted one on each side What ,
. ,
ever the type of j oint the riveting may be si ngle double treble or qua dr uple ;
, , , ,
i e there may be one two three or four cross rows o f rivets in the end o f
each part connected—i h rare cases five
. .
, , ,
distinct ways depending on the number and distribution o f the rivets ( see
,
P late A ll the rivets in the end o f one part may shear the plates ,
21 ,
23 O r the fracture may be a compound one the plate breaking
, ,
required to ascertain the relative strengths of plates and rivets and o f steel ,
ti g t d y ubj W H Whi t r T m ’
i t f th i S
i lB
1
F or an n e re s t n s u p p o s s ec , se e r . . e s a e , ra .
I m l tutz
'
qf N l A
zon 8 73 lav aSi N th b y p p t but d t
1 a so r a an i e a rn a
’
s a e r c o n ri e o
th m S i ty i
e sa e866 oc e n 1 .
Art 28 3
264 P R A C TI CA L S H I P B UI L D I N G .
[ .
and iron rivets the resista nce which rivets o f di fferent size exercise against
shearing how this compares with their tensional strength and whether it is
, ,
a ffected by the shape of their head or point ; also to What extent i f any , , ,
j oints riveted by hydraulic power are stronger than those riveted by hand .
Further it was desired to a s certain how and to what extent the strength o f
, , ,
a plate between the rivet holes is prej udiced by punching or drilling and
the value of the restoring e ffect o f countersinking the holes and of annealing ,
the plates A lso to what extent all these matters are a ffected by the
.
,
results obtained by di fferent and even by the same investigator s often vary , ,
identical the preparatory work of punch ing the plates and of riveting them
,
identical there may exist diff erences in the conditions which although
, , ,
the mechanical qualitie s of the material may not b e the same or they may ,
undergo a change by the work o f making the joints I n the following the .
A r t 2 8 4 The sh e a r i n g s t r e n gt h o f s t e e l o r i r o n r i v e t s is less
. .
the rivet I ron rivets are still extensively used they are made of a specially
.
good iron having a tensile strength varying from 2 2 to 2 6 tons per square
,
inch Their shearing strength unlike that of steel rivet s is fairly uni form
.
, ,
is greater in the latter where it is about 1 9 tons per square inch ; in the
,
are harder than iron plates they bear upon the rivets wi th a more unyielding
,
, , , .
strength of s teel rivet s varies from 2 6 to 3 0 tons per square inch and their ,
themselves in the same one so as to lie in the direct line of stress ( see ,
Figs 1 to 3 P late
. I n the ca s e of a sin gle riveted lap j oint owing to
,
-
,
t herefore subj ected not only to s hearing stress but to endwise tension
, , ,
heads and points o f the rivet s are large they check the deformation of the
j oint and result in a higher shearing strength I t will be observed from
, .
the sketches that the deformation diminishes with the breadth of the
overlap .
and strap yielding laterally so as to place the central part of the latter ,
Th e e xp
e ri m en ts
fro m w h i ch m o st o f th ese are de ri ed a re th o se o f P ro fesso v r
K e n n ed , r ec o rd ed i n t he P r os I n sti tuti on of M ee/z a m ea l E ng meer s , 1 8 8 5 Mr Wi di sh
y . . l
. ll
a n d M r M a r te , Tr a n s I n sti tu ti on o N av a l A r e/
f zz teets , 1 88
.
5 an d 1 8 78 a n d M er e /
t au t
S trippi ng E xper i men ts o n S teel, i ssued b th e Bo ard o f Tr a de i n 1 88 1
y .
S H I P B UI L DI N G Ar t 28 6
P R A C TI C A L [
’
6 . .
found that by punching inch holes at 2 inch pitch in a f inch plate the §-
7 ,
-
, ,
there was a loss o f 6 per cent With 1 inch holes at 3 inch pitch in a .
-
,
-
,
ii
i
inch plate
- the loss o f strength was 1 7
, 5 per cent a n d in a 1 inch plate “
.
-
,
s teel of 2 6 tons ten s ile strength is less susceptible to injury than one o f 3 2
tons and if of hard or in ferior quality it may b e rendered perfectly brittle
and unreliable I ron plates do not su ffer so much nor in so variable a
.
degree When steel began to supersede iron it was of uncertain and o ften
.
,
o f very in ferior quality ; and the injury which it su ffered from the punch
was o ften so pronounced as greatly to delay its general adoption 1
.
has a similar e ffect on the contiguous steel to that produced b y the punch .
I n a tensile test piece for instance the edges must always be planed for i f , , ,
the rough sheared edge were not removed its strength would b e s mall and
arbitrary and it would snap in two with little or no elongation and con
,
traction of area A s in the case of punching the thicker the plate the more
.
,
damaging the effect of the shears ; it extends further into the plate in test ,
pieces 1 inch thick for instance it i s found nece ss ary to remove at least , ,
1
7, inch from the sheared edge .
its strength will be increa s ed by the process its ductility will be reduced , .
C old drawn wire for instance may be many times stronger than the metal
-
, ,
punching a hole the pre s s ur e of the punch just before it begins to shear or
, ,
force out the cylindrical punching compresses the plate not only in the , ,
direction of its own movement but radially from the hole due to the side , ,
swelling or flowing tendency of the material directly under the punch ; and ,
produced on the material at the edge of the hole The s e causes combined .
is thin or thick ) becomes stronger but at the same time loses its ductility , , ,
and becomes comparatively brittle The thicker the plate the greater the .
pressure required of the punch or shears and so the more marked the dis ,
turb i n g e ffect on the molecular arrangement of the steel thin plates may
be little a ffected thick ones may b e seriously impaired , .
The fact that the damage done by the punch is due to the formation of
a thin annulus of brittle metal may be readily demon s trated Thus if a .
,
narrow z one o f damaged material b eing removed the hole will in e ffect , , ,
be a drilled one and it will then strengthen rather than weaken the test
—
,
p ej udi c al e ff ect ;
r fo r by the action of annealing the original , ,
S m f th p ul i i ti
o e odd f t f th e ly t l
ec d i b d by Si N th i l
ar e s an e ec s o e e ar s ee a re esc r e r a an e
B by i
a rn a hi p p O tn n tis
f pl t of i
a d t l
e rs , nip ou ld g
n c con n ec on o a es r on an s ee zn s z tn
”
—
,
Tr a n s I n sti tuti on E d i d 8
.
4 n g i n eers a n d S n ip o u z l er s n S cot la n , 1 6 5 66 ; an d On i r on
a n d s teel or s /
f
”
z z én i ldz n
p g, Tr a n s I n s ti tu ti on of N a v a l A r c i tects , 1 8 7 5 . .
Art 28 6 ]
. P R A C TI CA L S H I P B UI L DI N G . 26 7
case o f a punched test piece the brittle annulus assumes its normal ,
machining he cut out from around two holes one punched and the
, , ,
other drilled an annulus of metal {15 inch thick The one fro m the drilled
, .
hole was found to be per fectly ductile it could be collapsed quite flat and ,
opened again some distance before cracking ; but the annulus from the
punched hole was so brittle that it cracked on a ttempti ng to collapse i t
When however the latter was annealed it became perfectly ductile ; it
.
, , ,
could then be rolled out flat and still further back upon itsel f be fore , , , ,
cracking This shows that the action o f the punch merely hardens the steel
.
,
and does not as was sometimes thought produce minute radial cracks fo r
, , , ,
brittle annulus o f steel existing around each punched hole should reduce
the tensile strength of a plate or test piece is explained by the fact that ,
while the ductile material yields readily and stretches to a stress the brittle ,
material does not it therefore takes the bulk of the stress and being s oon , ,
the j oint is pulled asunder which having the e ffect of cold working annuls
, , ,
to some extent the similar but local effect o f the punch M r Wildish . .
seen are not so prejudicially affected by the punch the beneficial action of
, ,
the riveting may make the final loss o f strength quite inconsiderable .
and in ferior qualities o f the steel the loss of strength was often exceedingly ,
the e ffect o f the punch became less serious nevertheless it was su ffi ciently ,
inexpedient .
if punched the plates are annealed But a boiler has widely d i fferent
, .
such parts as the sheer s trake A s regards the greate r p o rti on o f the .
.
,
S 1
hi b k
ee Tl u f t l f
s oo t u t
, p p
u zep ub l
se oi h d 1 8 75
s ee or con s r c i ve r oses , s e .
P RA C TI CA L S H I P B UI L D I N G Ar t 28 6
268 .
[ .
the case of iron ships it was not found necessary or expedient to eliminate
the damaging e fle c t o f the punch and although thick steel plates may ,
su ffer perhaps twice as much as iron ones thinner may be little more ,
a ffected But moreover steel is some 5 0 per cent stronger than iron
.
, ,
.
,
stress I n the case for instance of the sheer strake upper deck stringer
.
, , ,
-
,
which case the injurious e ff ect o f the punch may be considerable ) Lloyd s ,
’
rules state that all holes are to b e punched a size small and then b e ri me re d
or countersunk to the required diameter or else the plates are to be annealed ; ,
similarly treated I t should be observed that more tha n h alf of the holes
.
1
in the shell plating are countersunk which operation removes most of the ,
sectional area le ft between the holes The holes in the buttstrap s are not .
ones connecting important parts liable to intense stress it is well that the
, ,
are adopted in the case o f the sheer strake etc instead o f annealing the , .
,
by machine before the plates are put in place but it is better to do it after
, ,
they are s crewed together for then besides removing the damaged steel it
, , ,
secures the very desirable condition of perfectly fair holes and sound
ri vet i ng .
A rt 2 8 7 There are t w o fe a t u r e s o f w e a k n e s s i n a j o i n t : ( 1 )
. .
the tendency of the rivets to shear and ( 2 ) o f the plates to break across ,
at a line rendered weak by rivet holes The first may be entirely provided .
altogether eliminated for of course the rows of rivet holes must always
, , ,
the rivet holes in a row might be so close together as to cut away say , ,
0 per cent of the plate reducing its e ffective breadth and strength by this
5 .
,
being made in the number of rows ) the loss would only be hal f as great , ,
or 2 5 per cent The rivet pitch might be increased indefinitely until there
.
,
would then be the greatest possible namely that of the intact plat e , ,
reduced in breadth by one rivet hole I f the plate were say 1 0 inches .
, ,
wide ( Fig 1 P late .and the rivets 1 inch in diameter the efi ci ency o f
, ,
”
evi dently only fracture in one way by the plate breaking across at either ,
Thi ul i t w t i tl y f d s r e s no no s r c e n o rc e .
S H I P B UI L D I N G Art 28 7
2 70 P R A C TI CA L .
[ .
ela s ticity the end ones would su ffer more than the others ; they would
, ,
therefore be the first to s train and become loose the others be i ng a ffected
, ,
con s ecutively .
1
rubber is stretched only the nail remote from the end will suffer stress and
give use ful resistance The stretch of a steel plate within the elastic limit
.
plating it is common to find that the terminal rivets near some point of
, ,
weakness have become loose while the others beyond being less strained
, , , ,
stress of 2 tons per square inch while a rivet would yield about T35
}
7 ,
the rivet 2
.
The principle of the diamond joint is very generally applied in the case
of s t r a p p e d j o i n t s in which the o u t e r r o w s o f r i v e t s may be spaced
,
25 ,
P late I n the joint shown in Figs 2 2 to 2 4 the outer rows o f .
rivets are 5 0 per cent further apart tha n the others and as fracture of .
,
either plate can only occur through one of these ( this as shown in the ,
sketches being the weakest mode of fracture) the lesser perforation results
, ,
,
-
ti v e ly small and weak the omission o f hal f of those in the outer rows if it, ,
did not diminish too much the combined shearing strength might too ,
much reduce the power of those in the outer rows to resist the distortion
shown in Fig 6 P late 4 8 The former defect i s shown in Figs 2 5 to 2 7
.
, . .
,
not in the line o f the outer row ( of widely spaced rivets ) but in the line ,
ca s e o f plates thicker than about 5 inch on ly one third of the rivets in the ,
-
outer rows is omitted ( Fig which places them one and a half times .
,
buttstra ps are employed for as the rivets are then in double shear they , , ,
are virtually of large size and as in this type of joint there is no distortion
under stress a wide spacing in the outer rows is not prejudicial I n
, .
lapped j oints a close spacing is usually maintained in all rows for although , ,
as regards ultimate tensile strength a wide spacing in the outer rows might ,
edges o f the plates would too readily O pen ( as shown in Fig 3 P late .
,
reducing the efficiency of the joint and destroying the caulking I t may .
A i t n ti g tud y f th i p i
n e res ip l n
ppli d t d iff
s t ki dof j i t wi ll s r nc e , as a e o e re n n s o o n s,
b f u d i M M lt
e o n n
p p S
r. m t i M t g th f i t d j
on s
’
a t T
er , o e n o es on e s r en o r ve e oz n s ,
”
ra ns.
Ins ti t ti
u fN l A nt t
on o 88 5 ava rc z ec s , 1 .
2
K dy T
e nn e I ti tuti o
,f N l A n i t t
r ans. 1 885 p ns on av a rc ec s , , . 2 12 .
Ar t 28 9]. P RA C TI CA L S H I P B UI L D I N G . 1
pitch o f the inner rivet rows is only 3 diameters in place of the 3 3 diameters 2
requ ired by Lloyd s ru le s ’
.
( Fig 8 P late
.
,
the strength of the rivets when of steel may be more , ,
than 5 0 per cent greater than that of the plate between them ; with iron
.
rivets however whose strength may be 2 0 or 3 0 per cent less than that of
, , .
long before it actually breaks the rivets begin to yield and allow the parts ,
stronger than the plate still a j oint which had strained in this way would , , ,
that in testing an experimental joint the conditions are very di fferent from ,
those which prevail in the structure o f a ship the joints in the latter may
be much more severely tried for the stress is not so uniformly applied as to ,
subject eac h rivet to the same pull nor does it act only in one direction , ,
fo r one moment it is a pull and the next a push ; and moreover other , , ,
stresses may occur simultaneou sly vertical and lateral as well as longi ,
tudi nal Th e necessity for large rivet strength is shown by the circum
.
stance that while the rivets o ften strain and b ecome loose the plates
, ,
bet ween them rarely fracture I n many cases for instance the s heer .
, ,
strake joints have strained so markedly that the intense local stress imposed
on the intact plate belo w has caused it to fracture and in other cases the
straining of a sheer strake j oint has communicated with adjacent joints or
-
begin to yield and allow the parts to strain or slide over one another The .
intensity of the frictional force depends on how tightly the rivets bind the
t wo plates together and on the roughness of the faying surfaces ,
When .
so that on attempting to pull the one plate over the other they give fo r a
, , ,
rivets are not strained the j oint in fact behaves like a solid plate , , ,
.
made by riveting a narrow test plate having oval holes between two others , ,
( Fig 8
. P late ,
and pulling on it until it slipped ; and in lap j oints by ,
m ak ing oval holes in one plate and clenching the rivets on washers ( see
1
A i t r ti g p p
n th i
n e es ubj t w i ll b fn d i M H a yW t
er o n t i b ti s s ec e o un n r. en r es
’
s c on r u on
to th e Tr a n s . I n sti tuti on o
f N a v al A r cni tects, 1 884 .
P RA C TI C A L S H I P B UI L DI N G Art 28 9
.
[ .
Fig . Mr Wildish found that the frictional resistance with r inch rivets
.
1 -
,
having snap heads and points was equal to 6 4 tons per rivet ; and with
—inch r i vets 4 7 2 tons ; and when the points and heads were countersunk
,
—
3
,
—
,
found that an ordinary single riveted j oint began to slip visibly when the -
stress reached 2 3 5 per cent o f the breaking strength but when hydraulic
°
.
, ,
pressure was found to have about twice the frictional resistance o f one
riveted by hand H e also found that the frictional resistance was much the
.
same whether a joint had single or double straps why this is so is not ,
clear for with two strap s the double surface should give double the
,
when under stress tend to fall away from the plates I t should b e
,
.
frictional resista nce than one riveted by hand there may b e no di fference ,
simply multiplying the rivet s fo r whether the faying sur faces be large or ,
small two rivets produce twice the frictional pressure that one does The
, .
evident that no foreign matter such as would prevent close and un i form ,
drilled or ri mered holes for instan ce and rust scale should be care fully , ,
that the thi n skin of hard scale which forms between the s urfaces of old
joints is advantageous fo r while by acting lik e a cement it makes the
, , ,
j oint perfectly watertight it also greatly increa s es the solidi ty and frictional
,
resistance This fact explains very well how it is that new vessels in
.
,
which the various j oints ha ve not had time to rust up are so much
“
,
”
more liable to strain in their riveting tha n old ones the de s ign and trade ,
s heer strake especially at the ends of deck erections are o ften in excess
, , .
A rt 2 9 0 A s regards the d i a m e t e r s a n d di s p o s i t i o n o f t h e r i v e t s
. .
é in ch ones
- I n practice however there are various matters which limit
.
, ,
their diameter ; thus in thin plates say inch thick it is evident that
, , ,
for the individual strength of each one would be greatly i n excess of any
shearing force which the plates could bring to bear upon it L ong before .
the rivet was seriously strained the hole i n a plate so thin would stretch ,
oval or tear and the excessive bea r i ng p r essur e ( i e the pressure on the
,
. .
1
Tr a n s I n sti tu ti on
.
f
o N a va l A r cIt i tects , 1 88
5 .
Ar t 29 1 ]
. P R A C TI CA L S H I P B UI L D I N G . 275
r u le s a s t o ri v e ti n g I t will
be ob s erved that the smallest rivet is.
inch ; this is rather larger than twice the thickness of the f inch plating
fo r which it is applicable but it is found by experience and by the ordinary
conditions o f practice to give good results ; é—
, ,
quite s uitable but b eing only two thirds as strong a greater number would
, ,
-
,
-
g inch one in a {F i n c h plate -
,
inch .
punch may perforate a 1 inch plate but it would not endure very long -
,
.
the work it does or the pres s ure i t s uffers in punching a hole in any
,
particular plate varies as its circu mference ( the length of the sheared edge
,
diameter of a punch were say reduced by 5 0 per cent then while the , , .
, ,
be one quarter as strong and would therefore su ffer t wice as much com
-
, , ,
ordinary ship work : g gt 1 inch and 1 — inch ( 1 % inch rivets being only , , ,
1
8
-
,
required fo r plates inch thick are little used ) For light s cantlinged ,
.
yachts etc é— ,
inch and inch rivets are employed but when so small as 3
.
,
-
,
they are usually clinched cold A s shown in the table on the opposite page .
,
intermediate si z es etc ; but this course did not meet with favour
, .
,
convenience in the practical work of the shipyard are often found more
importan t than theoretical perfection .
1
Th e d i a m e t e r o f t h e ri v e t s i s r e gul a t e d b y t h e t h i c k e s t of the
plates or bars through which they pass This is evidently proper fo r it . ,
may be the thickest part which is pulled into position by the rivets A n .
exception may be made however where very thick plates are connected , ,
to very thin as fo r in stance the thin bulwark to the thick sheer strake
, , ,
1
I n th e G rea t E as ter n th e p ri n ci ple o f si mp i ca ti o n w as p ar ti c u a r s tud i ed ; lfi l ly
th e r e w as o n ly
o ne s i z e o f ri e t,
g-i n ch a n d o n e
, p i t c h , 3 v
-i n h
c a n d ,
e c e p ti n g so m e o f th e x
j ll
e n d o i n ts o f the sh e , a ll o i n ts w e r e si n g e r i e te d j The re w e re o n l tw o th i c kn e sse s o f l v . y
p l a t l
e s , gi n ch fo r th e sh el a n d i n n e r b o t to m , a n d 5 i n ch fo r th e re m ai n d er an d o n o ne ly
l
si z e o f a n g e b ar , 4 by 4 by 3 i n ch ( se e Sco tt R usse l s
’ ”
N a v a l A r c/zz teet u r e, p age l
r t 29 1
2 76 P R A C TI CA L S H I P B UI L DI N G .
[
A .
and in the case o f small flanged angle bars where a large rivet would cut ,
away too much o f the material ; i n a 3 inch flange for i nstance the rivets -
, ,
should not exceed g inch The diameter o f the rivets is usually the same
-
8
.
c e n ti a l
. When there are more than three thicknesses however the rivets , ,
there are five thicknesses to pull together and as in doing so the rivets ,
may su ffer severe tensile stress ( tending to pull their heads o ff) they should ,
evidently be specially strong I n bar keels stern frames etc as there are .
,
-
, .
,
only two plates to pull together the rivets may su ffer no unusual stress ; ,
nevertheless they should be extra strong for their great length reduces the
, ,
rigidity o f their binding e ffect When subj ect to tensile stress the stretch .
,
o f a rivet or rod ( within the elastic limit ) varies as its length and , ,
accordingly although a long rivet may exert the same binding or clamping
,
stretch and let the parts slip But apart from their duty in binding the .
,
plating the rivets in a bar keel are pai ti c ula rly exposed to intense shearing
,
which o f course is well provided again s t by making them large and s trong
, ,
.
wi ll be found in A rt 7 5 . .
r i v et s ,
s o that the latter may be inserted when swollen by heat ; the
finished diameter of a rivet when staved up is there fore rather greater , , , ,
mind when estimatin g the shearing strength of the rivets in a j oint The .
allowance made for the swellin g of the rivet s should evidently vary with
their diameter ; in practice however very little precision is ob s erved in
this matter the allowance generally i riade varying roughly from — inch for
, ,
, 1 6
a grivet to 3 3 inch fo r a 3 one I n many cases the allowance for small
3
.
rivets is more than su fficient ( the men prefer to make large holes fo r it ,
ensures the easy insertion of the rivets even though the holes may be ,
un fair) but as these are u s ually short they may be readily staved up so as
, ,
to fill the holes I n the case of keel and stern frame rivets which are not
.
-
,
easily sta ved up the holes should be no larger than is necessary i e the hot
, , . .
centre in each row ) is an importa nt matter for it is this which sets a limit
, ,
to the effi ciency of the joint The pitch specified in Lloyd s rules fo r the .
’
end j oints o f steel shell plating is 33 diameters and for those o f iron plating ,
4 diameters When steel superseded iron while its greater strength permitted
.
,
o f thinner plates i t did not allow o f any reduction in the size or number o f
,
the rivets fo r of course the superior strength o f steel plating does not
, , ,
exten d to the riveting o f its j o i nts But even a strict identity in the .
riveting of steel and i ron vessels would only be correct i f the thin steel
Ar t 294
78 P R A C TI CA L S H I P B UI LD I N G .
[ .
This is particularly the case in edge seams for owing to the well developed , ,
-
fibre o f iron plates their cross tensile strength is considerably less than their
,
longitu d inal I t is on account o f this that iron buttstra p s must always be cut
.
crosswise from the plate so that the fibre may lie fore and aft in the d irection
,
- -
,
o f the stress I n steel plates there is no fibre and little i f any di fference
.
, , ,
the plates the water pressure and the kind o f joint I n a lap j oint it
, ,
.
must be such that the plates in the distance betw een a pair of rivets may , ,
the faying surfaces Th e more uni formly the plates are bound together by
.
,
closely spaced rivets the more readily is the j oint caulked and the more
,
the faying s urfaces would be so perfect that the j oint would be watertight
without caulking I f on the other hand they were wide apart say
.
, , ,
1 0 inches in a inch plate the contact the faying surfaces between each
5 -
o f ,
pair of rivets distant 2 0 times the thicknes s of the plate would evidently
, , , ,
while the staving e ffect of the tool might produce contact at one Spot the ,
same e ff ect at the next would disturb it But although a pitch of 1 0 inches .
thoroughly close by the riveting and the caulking were carefully done i e , ,
. .
with such light uniform blows that their staving tendency at one place did
,
not inj ure the contact s ecured elsewhere but the watertigh tness would not
be substantial or permanent ; if water under pres s ure entered bet ween the
faying surfaces it would se parate the plates su ffi ciently to pass through
, ,
bulging them in small arcs between the rivets and when subj ected to the , ,
blows of wear and tear the shocks would di s turb the caulkin g , .
short piece o f plate between two rivets may be regarded as a beam s ubject
to a distributed load of fixed intensity per unit o f length s o that twice the ,
length or rivet pitch means twice the load or bulging tendency I f the
, ,
.
load ( or total water pressure acting between each pair o f rivets ) were
invariable then as the flexibility of a b eam varies as the cub e o f its length
, , ,
pitch o f nine times the thickness or 2 3 inches were suitable for water , ,
being the same in either ca se But as the water pres s ure acting between .
times as great in the 1 inch plate so that the tendency to deflect would -
,
the pitch in the case o f the r inch plate must b e reduced The reduction -
.
,
however need only b e c omparatively small for not only doe s it carry with
, ,
in plates of di fferent thickness equal sti ffne s s between the rivets and , ,
, ,
securing ample rivet strength and although s imilarly i n the case o f thin , ,
either fo r thin plates are not usually subject to the same intense water
,
pres s ure as thick ones and as the rivets are large in proportion to the ,
t hickness o f the plate they may though few in number be amply strong , , , .
pressure may be 2 0 0 pounds per square inch w hich repre s ents a head o f ,
water of 4 5 0 feet here there fore not only must the plates b e thick but , , ,
the case o f butted j oints not liable to intense water pressure the rivet , ,
the caulking tool does not tend to lift or separate the plates Th e rivets '
i n the end joints of the shell plating ( when treble or double riveted ) are
spaced 3 5 diameters apart but this clo s e pitch is for strength not for ,
'
,
6 and 7 diameters
, .
joints o f shell plating o f Spar upper middle and s helter or awning deck , , ,
-
stringer plates and o f bridge deck stringer plates where the length o f the
,
-
for the end j oints of deck plating lower deck and hold stringer plates the ,
-
,
stringer plates of deck erections ( other than bridge decks exceeding one
third the vessel s length ) tie plate s floor plates tank margin plates and
’
, , ,
-
girders fo r all the j oints o f tank top plating for the shell landings before
,
-
,
and abaft the flat mids h ip body i f the frame spacing is 2 6 inches or ’
greater and fo r the shell landings on the flat part of the b ottom for
,
one fifth the length at the fore end of vessels whose form is full at this
-
A 4 5—
,
for the fore and aft seams of deck plating fo r gunwale bars and tank
- -
,
margin shell angles and for the shell landings before and abaft the fla t,
’
midshi p body i f the frame spacing is less than 2 6 inches .
2 80 P R A C TI CA L S H I P B UI L D I N G .
[ t 29 6
Ar .
A 5 d i am e t er p i t ch
- is specified fo r the angles connecting vertical
plate to flat plate keels for the caulked shell angle o f watertight bulkheads
-
, ,
fo r all the j oints o f masts and yards fo r the rivets connecting deck plating ,
to beams where the la tter are on alternate frames and have only a single
top flange and fo r the rivets in bar keels stems stern fl ames and rudders , ,
-
, .
A 55—
,
the fore end o f ves s els whose form is full at this part or which have a ,
the frames in way o f deep and peak tanks ; and fo r a ll shell to frame rivets - -
and web frame face angles the di fferent bars o f side stringers keelsons
-
, , ,
and deck girders and the bars o f built beams to one another deck platin g
, ,
to beams ( excepting beams having a single top flange and which are spaced
on alternate frames ) bulkhead sti ffeners and all the angle bars of inter
, ,
costal tank girders or longi tudi n als Formerly 8 diameters was the usual .
pitch for all these parts but it was found desirable to reduce it to bind
, ,
the parts more thoroughly together and to avoid the prejudicial e ffect of ,
corrosion mentioned in A rt 4 6 6 . .
The pitch of the rivets in the shell landings amidships where the frame ,
spacing as measured on the shell does not vary is given in the table
, , ,
adhere to any precise pitch those specified ab ove are the m aximum
allowed by Lloyd s R egister I n some cases smaller are adopted
’
. .
M I N I M U M N U M BE R I
O F R VE TS I N E DG E s o r P LAT N G I B E TWE E N
FR A M E S A M I D S H I P S , E X C LU D I N G I
R V E TS IN FR AM E S .
N um be r of R i v e ts i n e a ch r o w .
5 p ac mg 0f Fr ames
D i am e te r of R i v e ts .
g i n ch .
5 i n ch . P 5 i n ch . 1 i n ch . 1 5 i n ch .
A r t 2 9 7 Th e
. .
j
en d s o f
oi n t
t h e s h e ll p l a t i n g are now p r a c t i c a l l y
alw a ys l a p p e d . Formerly this practice was regarded with disfavour ;
Ar t 29 7
282 P RA C TI CA L S H I P B UI L DI N G .
[ .
avoid starting the caulking the outer rows o f rivets should have the full ,
binding e ffect due to a close spacing I n the case however o f qua druple . , ,
riveted lap joints which owing to their greater breadth are subj ect to less
, , ,
de formation under stress the pitch o f the outer rows is sometimes increased ,
rivets next the caulking edge admits o f widely spaced terminal rows but ,
joints have the further advantage that the rivets are only s trained when
the plates are s ubject to ten s ile stress for of course the abutment of the , , ,
strake fo r instance which may su ffer alternately intense tensile and com
, ,
pressive s tress the rivets in a lapped j oint are one moment strained in one
,
direction and the next in the other ( as s uming the stress to exceed the
frictional resistance of the j oint ) I n a butted j oint the straining tendency .
has a smaller range and so must be less trying on the riveting but of , ,
course this superiority can only be apparent under a stress exces s ive as
,
features owing to the double shear of the rivets fewer are required and , ,
distortion under stress a wide pitch in the outer rows is always admissible ,
.
double straps are individually thin — little more than half the thickness of
the plates connected — and as the rivets are o f the large s i z e appropriate to
the latter a spacing say of 7 diameters might have an insu fficient binding
, , ,
e ffect on the caulking edge of the thin strap I n boiler work where a high .
,
while the transverse pitch o f the outer rows is large the curved caulking ,
edge of the strap is well bound by closely pitched rivets M ore u sually .
,
however b oth straps are made the full thickness o f the plates connected
,
ri veted straps each 1 5 inch thick the rivet being 1 5 inch diameter) so
, , ,
that their edges may b e well caulked even though the rivets are widely ,
spaced ; the usual pitch for the outer rows in such cases is ab out 6 5 , ,
double riveted they form a substitute for a treble riveted single strapped -
,
-
,
they are usually treble riveted in which case they form a substitute for a ,
quadruple riveted overlap or for a single strap having four or five rows
-
,
They are not o ften quadruple riveted unless with a view to reducing the ,
bearing pres sure on the side o f the rivet holes in the plate the intensity ,
A r t 2 9 9 L l o y d s r u l e s a s r e ga r d s t h e b r e a d t h o f l a p j o i n t s
. .
’
Ar t 3 00]
. P R A C TI CA L S H I P B UI L DI N G .
3
that no rivet shall be nearer the edge o f the plate than its own diameter—
, ,
increasing the di s tance of the outer rows of rivets from the edges o f the
plate a rather greater distance than the minimum o f 1 diameter being
,
and in allowing some spare material for chipping should it at any time b e
required to rec aulk the joint the latter operation being preceded by ,
chipping the edge to remove the old caulk I n old vessels the edges of .
the shell plates are sometimes s o eaten away by corrosion as to bring them
close to the rivets a circumstance nece s sitating new plates The rows
, .
o f rivet s are spaced further apart in a lapped joint than in a strapped one ,
b ecause while there is always ample room between the frame s for an
,
overlap there is not always s ufficient for a treble riveted strap and of
,
-
, ,
of the overlap of double riveted end j oints is rather greater than that of -
the landings for the end joints are subject to fore and aft s tress with its
,
- -
,
this is not done an extra pair of rivets may be required in the landings ,
in way o f each joint ( Fig With do uble straps as the rivets are in.
,
double sheer they may bear with greater pressure on the edge o f the
,
plate in the holes and so it is well in their case that the inner rows of
, , ,
with three full rows of rivets except in small ve ss els where those for one ,
quarter the len gth at the bow and s te m may be double riveted I n large .
those of the upper deck stringer plate must have treble riveted double
-
,
-
to secure greater e fficiency they are quadruple instead o f tre ble riveted ,
gradual way : first to the sheer strake and to one two or three strakes , , ,
at the bilge then to the remaining outer strakes and finally to all An d
, ,
.
,
according to the ves s el s size the treble riveting is required fo r half length
’
, ,
three quarter length or all fore and a ft the pitch o f the outer r ows of
-
,
- -
,
rivets and the thickness o f the straps being also governed by the Si ze of
the vessel .
23 4 P R A C TI CA L S H I P B UI L DI N G .
[Ar t 3 01 .
Z ig z ag riveting is obj ecti onable in that the rivets o f the landings do not ,
fall symmetrically with the end j oints and are apt to foul the ends o f the ,
which z igzag riveting is still sometimes adopted are the masts keels stems , , ,
a n d quadruple riveted lapped j oints I n the case of angle bars subj ect
-
.
o f the rivet holes those in the two flanges s hould not be placed opposite
,
say 4 inches or less the rivets may b e placed all in one line ; if over
, ,
“
4 inches they should b e slightly zigzagged or reeled as it i s termed ”
, , ,
( B Fig
,
the better to distribute their binding e ffect ; if very wide
.
,
arranged zig z ag each at say 3 0 per cent greater pitch ; or the pitch of
, , , .
the row next the toe of the bar m ay be reduced and that of the others ,
strakes into one continuous sur face so that stresses in whatever direction , ,
of contiguous end j oints not directly over each other When a vessel i s .
to slide over one another both longitudinally and vertically ; and the ,
stress This straining tendency of the strake s is the same as that which
.
towards the n eutral a x i s or mid depth of the hull ; they are cumulative ; the
,
-
s heer strake has the least tendency to slide fore and aft and downwards - -
over its neighbour ; the n e x t ha s a greater because combined with its own ~
, ,
st rakes next the neutral axis have the maximum tendency Further a s in .
,
the case of a uniformly loaded beam the straining tendency and consequent , ,
shearing e ffect on the landing rivets become s more pronounced towards the ,
vessel s ends This circum s tance indicates the neces s ity of maintaining all
’
.
fore and aft the full strength o f the edge riveting ; it i s sometimes thought
pe rmissible to reduce it towards the ends where the plating is thin but , ,
shall be carried all fore and aft and in vessels 4 8 0 feet in length it is now
required that the landings towards the b ow and ste m shall b e treble riveted
for one quarter the length but only those near mid depth where the above ,
-
,
and aft straining tendency of the strakes the edge riveting is not much
-
,
assisted by the numerous cross frames fo r in thi s direction these are not ,
rigid and the smallest lateral yielding is suffi cient to permit of seriou s
fore and—
,
-
aft straining o f the rigid rivets in the landings Further while .
,
S H I P B UI L D I N G Ar t 3 03
6 P R A C TI CA L .
[ .
strake and this trans ference o f course can only be made through the
, , ,
rivets in the landing connecting the two parts I n practice the prevalence .
of exce s sive stress in the riveting o f the landings at the ends o f a bridge
hou s e is ( unle s s they are double riveted ) constantly ob s erved I n vessels .
riveted to find some of the rivets at this part loose and not only at the
, ,
the ends o f bulwark doors and cargo ports This weakness is now .
1
tendency pre vails in the deck plating at the ends o f large hatchways which .
, ,
as discontin uities in the deck plating are homologous with the ends of the ,
side plating o f deck erections i e the riveting of the seams just beyond ,
. .
,
A rt 3 04 Wh e n s t r a k e s o f p l a t i n g a r e d o u bl e d with a view to
. .
21 ,
P late E ven in so fundamental a matter misconception sometimes
prevails it being thought that as the one strake cover s the joints o f the
, ,
other it takes the place of and ser ves as a strap or tha t a less powerful
, , ,
strap to something le ss than two T0 double a s trake and omit the butt
,
.
straps would weaken rather than strengthen the structure for as the ,
sectional area at each j oint would be reduced by half each j oint would
form like a notch in a stick —a point of marked relative weakness and
,
— , ,
not subject to severe ten s ile s tres s is doubled locally merely to increase ,
its lateral s ti ffnes s (as when the bow plating is doubled to resist impinge
ment with ice or to give a flush s urface for the rub of the cables or
,
P late 5 0 The straps of the inner thickness are placed inside and those
.
,
o f the outer outside so that each may be directly over its j oint
,
To place .
done is improper be cause under severe stress when the j oint tends to
, , , ,
open most of th e stress falls on the inner thickness the s trap being remote
,
from the joint does not give a prompt and e ffective resistance and the
, ,
rivets as regards the connected strake are in single shear The butts of
, , .
doubled strake s are only connected by single straps but if in the absence ,
then the Single strap should for the greatest e fficiency be o f extra strength , , ,
for to adopt a les s e fficient means of j ointing beca use o f the doubling ,
V ery commonly the j oints o f the inner thickness are riveted up before the
o u ter one i s fitted ( in any case some of the frame rivets are us u ally closed , ,
to hold it in place ) ; this avoids some three ply riveting b ut does not -
, ,
by redu cing the perforation of the outer thickness increase the strength , ,
fo r o f cour s e all the closely pitched rivets in the joints o f the outer thick
, ,
ness must pass through both The two plates must be bo u nd together by .
ti g i v ti g ti l l t w i ll b f u d i D B uh
1
A i t n n e res f th n n es a on o p p ese o ca s resses e o n n r . r
’
n s a e r,
Tr a n s I n sti tutzon of N a va l A r c/I i tects,
. 1 88 9 .
Art 3 05 ]
. P R A C TI CA L S H I P B UI L D I N G .
7
along the edge and in the central area s between the frames a fe w tack
, , ,
that the two surface s are drawn into close contact throughout and to ensure ,
this and avoid puckering the central rivets should b e closed be fore the
, ,
marginal ones ; and more especially is this the ca s e with curved plates ,
such a s the bilge strake s P articular care must be observed to secure fair
.
holes in the three ply riveting o f the joints frames and gunwale bar ; and
-
, ,
fo r this purpose it is well especially in thick and important parts that the, ,
holes of the middle thickness should b e punched s mall and ri mere d to size
a fter the parts are put together ( see C Fig 3 P late 5 2 and Art , .
, , .
taper is due to the circum s tance that the hole in the di e or bols ter of a
punching machine must b e a little larger than the punch ; because in the
up— and down movement o f the latter there i s always more or less side
-
play and s ome clearance is there fore necessary in order that its edge
, , ,
may not foul that o f the bolster and cause damage to both ( see Fig 5 .
,
P late Further i f the hole in the bolster were just the size o f the
,
reducing the endurance o f the punch would increase its injurious e ffect ,
on the material o f the plate ( experiments Show that the maximum pressure
required o f the punch is much the same whether the hole in the bolster
b e large or small but the average pressure or work done is greater when
, , ,
o f —
metal is ejected it is made to pas s right through and into the b olster .
,
A ccording to the clearance allowed in the die the hole in the plate ,
may be more or less co n ical ; i f the clearance is too great however the , ,
edge o f the die does not Shear the lower edge o f the hole ; the action is
then a tearing one and results in a jagged projection or rag around the
,
“
, ,
the average is ab out one sixth of the thickness o f the plate giving 5 inch
-
,
matter o f punches and dies the die may be much too large for the punch ,
or the edges o f both may be chipped and blunt producing in either case ,
an objectionable rag around the hole O r the die may not be concentric .
with the punch or the latter may have too much side play causing twisted
, ,
sunk these defects disappear but if not the rivet heads cannot bed , , ,
ordinary flat en ded punch ( Fig 5 ) is practically the only one employed in
-
.
fo r as they cut or shear their way gradually through the plate the pressure ,
however has little practical value and as punches o f this type are not
, ,
easily kept in order they have met with little or no favour The fi n der
,
.
po i n t punch shown at
,
A in Fig 8 is advantageous where great precision .
,
S H I P B UI L D I N G Art 3 05
2 88 P R A C TI CA L .
[ .
previously with a centre punch dab the finder point by engaging with the -
, ,
a rule they are not The fi n de r point punch is only useful when the centre
,
.
-
w ork this is seldom practicable it is little used ; for boiler and bridge ,
plate more easily than a flat ended punch the maximum pressure being -
,
small due to the fact that the rounded central part breaks up the steel in
,
A r t 3 06 I n c o m p a r i n g d r i ll e d w i t h p u n c h e d h ol e s the fact
. .
,
that the latter have a natural taper is advantageous as regards the e ffi ciency
of the riveting for as the taper is really a slight countersink the shank of
, ,
where the heads of the shell rivets on a vessel s bottom may be worn away ’
,
were drilled and parallel the rivets in the absence of their heads might , , ,
the holes should face outwards or as it is expressed t/ze p la tes etc s/zould , , , , .
,
necessary in order to ensure a close j oint and sound rivets for if the holes ,
were reversed ( as shown at A Fig 1 the shank might not ( with careless ,
.
riveting ) b e staved up su fficiently to s well in the middle and fill the hole ;
and the burr which exist s more or less around all punched holes might
prevent close contact of the plates and thus destroy the frictional resistance ,
to stretch under stress for it is only held by its s omewhat distant head ,
and point whereas in a punched hole the shank being enlarged both
, ,
fact that with punched holes those in the central thickne s s are not
, ,
may entirely fill the holes those in the central thickne s s in important , ,
parts should be punched small and ri me re d to size when the parts are in
,
the punched hole I n small rivets the swelling is a mere fillet but in .
,
others it is a well formed cone I f in a large rivet the neck were not -
.
, ,
tapered the staving e ffect o f the hammer blows on the di s tant point might
,
not cau s e it to swell sufficiently to fill the hole just under the head
( B , Fig 1 1 P late
. and i,
f in a watertight j oint the rivet head did not , ,
bed tightly on the plate water might find its way through this plate by the ,
ill fi tti n g neck I t Should be observed however that when the riveting is
-
.
, ,
prope rly performed the staving e ffect of the hammer blows is usually
sufficient to close every crevice o f the holes to b e filled whether the neck ,
S tt R co l l t t d th t i m v l h bui lt th h ll iv t h l w
usse s a e t a n so e esse s e e s e r e o es e re n o
co u t k b t h d
n e r su n ly th tu l t p d t pu hi g w i th l g di —T
,
u a on e na ra a er ue o nc n a ar e e r an s.
I n s tz tu tzon o
f N ava l A r c z tec/s , 1 88 7 ,
pa ge 308 .
P RA C TI CA L S H I P B UI L D I N G Art 3 08
90 .
[ .
of their assured tightne s s countersunk headed rivets were tried for the ,
-
S hell plating etc of oil vessels but they were not found to be advantageous
, .
, , .
area of the flange and they have the considerable di s advantage of not
,
the holes are not countersunk usually however the natural countersink due , ,
to the punch is increased by the use o f an extra large die When finished .
“
this rivet head resembles a large flat button I n some yards Bull headed .
-
rivets are pre ferred to countersunk ones for this work ( I Fig 3 ) they are , .
advantage o f this cla s s o f rivet head lie s in the fact that as the bearing ,
confined space of a double b ottom fo r the tank top margin plates etc , , , .
of light scantlinged paddle steamers etc for it is light and it s large area
-
, .
, ,
are now rarely employed A plug head is practically a pan head with the .
a s surance that the head being a tapered plug could be driven into the hole , ,
with a special degree of solidity and tightness But with well proportioned .
pan headed rivets the tapered n e ck fi ts with no l ess s olidity and they have
-
, ,
the advantage of a large bearing s houlder which not only distribute s and ,
increases the clamping power of the rivet but under a severe stre s s tending , , ,
to strain and di s tort the j oint check s t he sid e tripping and loo s ening e ffect
-
,
-
on the rivet When s ubjected to inten s e s tres s steel behaves like a pla st ic
.
,
substance ; and so the large proj ecting plug head having little bearing on -
,
the plate may draw into the hole and by tripping sideway s accommodate
, , ,
i tself to the straining o f the j oint A plu g headed rivet may be loo sened .
-
slight shoulder becomes indented around the head ( see I Fig and i f , .
there i s little di ffe ren e e between it and a counter s unk point The length .
of the rivet should b e such as to provide suffi cient material because when , ,
too short the point as shown at G Fig 1 is small and button like ; it
, , , .
,
-
s hould be a well formed flat cone and preferably its s ide s should be
-
, , ,
slightly rounded ( F Fig This point is used for nearly all internal
,
.
tops and even for deck s ; but counter s unk points of full type are preferable
for these parts .
not an e fficient one only for parts not subject to severe structural stresses
, ,
Art 3 10]
. P RA C TI CA L S H I P B UI L D I N G . 29 1
dation and in the engine space To form it the rivet point is first staved .
,
up by squarely directed hammer blow s until the shank grips in the hole
,
-
, ,
whereupon a snap tool ( Fig 8 ) being held upon it and struck a fe w heavy .
blows results in a smooth polishe d heme sphe ri cal point I t is not a reliable
, , , .
up more and more s olidly many of the blow s may expend their energy on ,
the plate alongside especially i f the rivet be too short ( I Fig , a circum , .
stance indicated by the marks made u pon the plate by the edge of the s nap
to ol ; and moreover the point is not always concentric w ith the shank
, , .
V ery small rivets 5, inch and le ss are closed cold and in such cases the
3-
, , ,
point i s usually formed with a snap tool I n small steel boats such as are .
,
employed on tropical rivers or lakes the s hell rivets are often formed with ,
snap points because to countersink and flush rivet plating thinner than
, ,
5 inch would ,
give very un s ubstantial results Small rivets of good so ft .
,
under the hammer suggesting in their behaviour lead rather than steel
, , , .
mo s t effi cient ; ex peri meri ts with riveted joints Show it to be the best both ,
s ounde r work for a s the length o f the rivet s hank requiring s taving is
,
full like a hammered point Those in the under water part of the s hell
,
.
-
corro s ion for the rivet point s are o ften found to corrode faster than the
,
s urroun ding plate I n other places they may be fini shed off quit e flush ;
.
more time and care on the part of the ri veter s which unless insisted upon , , ,
are not a lways bestowed The point s and head s of the keel rivet s are .
,
of cour s e counters u nk and they are usually le ft s pecially full The points
, ,
and leave the plates loose they are now always counter s unk and in , , ,
deck and tank top plating the rivet s have u s ually countersunk points and ,
in some cases they are le ft full like a hammered point ( D Fig which i s , , .
hold .
the countersink to extend right through the plate when this i s le s s than
— 5 inch thick ( Fig 1 P 5 )
0 when 5 inch thick and above it nee d
late
.
, ,
only extend through o f the thicknes s ( Fig The rule s of the British
9
O
0
.
C orporation require it to extend right through the plate ; and tho s e of the
Burea u V eritas require it to extend at least two thirds thro u gh ( Fig A .
sinking l s done i n a rough and ready fa shion and to save time and reduce - -
, ,
the work of clinching the rivet po i nts there i s a natural tendencyon the part ,
of the workmen to make the countersink small and shallow a c i rcum s tanc e ,
Wi ldi h T I t tuti o f N v l A /i t t
1
s ,
88 5 p g 90
r a n s. ns i n o a a rc t ec s, 1 , a e 1 ,
S H I P B UI L D I N G Art 3 10
292 P RA C TI C A L .
[ .
are fairly thick a countersunk point only two thirds through is quite as
, ,
-
,
strong as one completely through and in boiler work this is the usual ,
proportion but here the holes are drilled and the countersinking is care
,
through countersink does not lower the shearing resistance o f the rivet for ,
this is found to be practically the same whether the hole has a shar p edge
or a square shoulder I t should be observed that the sharp edge does not .
act like a chisel fo r when the j oint is s trained so as to shear the rivet the
, ,
plate and rivet point move as one s o that the contour o f their buried ,
for the strength o f the rivet point so that it may not be so slender as to ,
break or pull through the plate and to provide substance against corrosion , .
and by reducing the length o f the rivet shank it conduces to sounder rivets
, , .
be large or obtuse : if too acute they might pull through the plate ( see ,
Fig . I n cases o f damage by collision where the forces are irresi s tible , ,
surfaces it is common to find that thin plates have pulled over their rivet
,
points O n the other hand the angle of countersink should not be too
.
,
great ; for the edge o f the rivet point might be so thin and kni fe like as to -
have little endurance and in clinching it the hammer blo w s might not , ,
Lloyd s rules is to make the face diameter o f the rivet point 1 5 times that
’
of the punched hole the resulting angles are shown in Fig 4 With plates . .
with this rule but departures there from if moderate are unimportant
, , , .
shell plating are not fitted with any great precision again s t th e edges o f the
contiguous strakes there exists at each end an aperture more or less ,
minute through which b efore caulking the eye may o ften see daylight
, , ,
( see Fig 1 4 P late .I n some of the earlier iron vessels it was thought
,
nece s sary to cover these points either by joggling the strap over the ,
, .
in the backing up material does not a ff ect the watertightness of the caulking
-
on the outside O f course with a badly fi tted strap and an open or corroded
.
,
-
butt the watertightness may be only that due to the choking or cementing
,
fo r not only is oil more searchin g than water but it preclude s the forma ,
the shell joints may only b e butted i f the straps are placed outside this ,
v l .
y
fo un d chi e fl i n th e b o tto m sh e ll l
p a ti ng , th e o uter s trak es be i n g so me ti mes co rrod ed i n
g l l
a fo r e -an d -a ft ch an n e , c o se to th e e d e s o f th e i n n e r stra kes Fo r thi s reaso n i t i s n o w .
so me ti m es th o u h t
g p ro p e r to cem en t th e bo tto m she l p ati n g, as i n o rd i n ar esse s l l yv l .
294 P RA C TI CA L S H I P B UI L DI N G . A
[ rt 3 1 2 .
simply a tapered steel pin which when driven into a hole slightly un fair , , ,
so enlarges it and strains the plates relatively to each other that the holes ,
in the two parts become practically fair and cylindrical G ood steel is not .
punched near the edg e of a plate may b e enlarged to more than twice its
original diameter without s howing cracks E xcessive drifting is of cour s e .
, ,
objectionable for it tend s to s tave up the edge of the plate in the hole s o
, ,
that the faying surfaces cannot lie in uni form contact ( a de fect o ften
observed in the joints of badly fitted thin plating) and it may also produce ,
plates drifting i s a severe and dan gerous expedient for the inferior material
, ,
o f which iron ship plate s are made doe s not stretch like steel it crack s ,
When holes are so unfair that they overlap by ab out 5 inch the ,
( see A and B Fig 1 P late 5 2 where the shaded parts repre s ent material
, .
, ,
removed) I f carefully corrected in thi s way the rivet may b e s ound and
.
fairly efficient A s a rule the hole in only one thickness is enlarged this
.
, ,
corrected in this way it is well fo r the soundness of the rivet that in the ,
case of countersunk holes the counter s unk plate should b e the one ,
corrected irregularities b eing then better filled by the rivet ; this will b e
,
M ( Fig When insu fficiently corrected an unfair hole may not admit
.
,
a full sized rivet and riveter s will then sometimes use a small o n e perhaps
-
, ,
one wa s ted thin in the fire when of course the likelihood of its being , , ,
This tool is not an e fficient one its e ffect is little better than that of a ,
gouge fo r it only removes material from one thickne s s making the hole in
, ,
thi s plate oval To secure perfectly fair holes a rimer s uch as that Shown
.
,
one of the overlapping s houlders in the un fair hole is removed making the ,
i nto the hole to enlarge that in b oth plates leaving b oth circ ular see
( B , ,
Fig 2 ) it s hould there fore be o f large size more or less according to the
.
, , ,
used with advantage for ri m eri ng unfair holes in the shell and other parts
( the ri me rin g tool generally used with it is shown at E) it does its work
both quickly and well A ba lf bli n d hole is one in which the holes in
.
-
”
th e two parts hal f overlap each other see D Fig and it is evident
( , .
cyl i ndrical H oles so un fair should of course never occur but when by
.
, , ,
Ar t 3 1 4]
, P RA C TI CA L S H I P B UI L D I N G . 2 95
and use an extra large rivet or one having a neck specially enlarged to fit ,
the oval hole When hole s are counters unk un fairnesses may sometimes be
.
,
I t should be observed that the rimer should not be us ed until the parts are
tightly screwed together ready for riveting s o that there may be no chance ,
of the drillings entering between the faying surfaces and thu s precluding
close contact and sound riveting ; otherwise the part s s hould be sprung
a sunder after the ri m e ri ng to remove the borings
, , .
be observed that the defects shown in the rivets at J and K are exaggerated ,
for i f the rivets were well closed and hammered up the vacancies shown in
the sketches would be much s maller The impracticability of ensuring that .
faired by moderate dri fting I f in any one part there should be a con .
, ,
'
s i de rable number of un fair holes the part should b e rejected as unfit for ,
a high class structu re I t has sometimes been urged that to ensure perfect
-
.
,
but this would greatly increase the cost a i i d ti ni e of con s truction and , ,
Nevertheless in important parts such as the sheer strake and upper deck
, ,
-
. .
—
A r t 3 14 Whatever the fo r m o f a p l a t e d s u r fa c e fair or other
wise — before riveting it is r e n d e r e d fi x e d a n d p e r m an en t by t h e
,
r i v eti n g So long as conjoined plates are not rigidly united they may
.
,
they are riveted they will retain their relative position or form Wh e n
,
.
handed over to the riveters a plated s urface may be lumpy and irregu lar , ,
especially i f the plating is thin ; and as they are responsible for i t s final
fairness their first operation is to set it fair by bolts wedges or shores
, , , .
I n many yards however the riveters are relieved of this d uty a special
, , ,
set of men being employed to screw up and fair the plates before they
start to rivet them ( Art .
point downwards in the fire s o that their heads may remain co mparatively ,
cool for if hot like the point they would flatten too much under the
, , ,
the points only of the rivets ( each one placed in a hole ) may receive the
full e ffect of the blast They should not lie too long in the fire for they
.
,
I n the case of large iron rivets the point may be heated almost to a plastic ,
welding temperature but small ones need not be s o hot Steel rivets i f
,
.
heated to the same high temperat ure would be very near the burning
point at which they would be seriously i nj ui ed they are there fore not
, , ,
[ .
in the hole ( if there is only one boy he m ay merely thro w the rivets ,
“
to the holder ou) two o f the men clinch the po i nt while the third holds
-
, ,
and its location P arts about to be riveted must first be pulled perfectly
.
may stretch the parts and alter the form o f the surface the one plate ,
creeping over the other V ery long plates should be fixed in place by a
.
few well distributed tack rivets to prevent creeping action during the ,
riveting ; and they should be riveted up from the centre towards the ends .
i f these were not quite close the hot rivet would have to pull t hem ,
save labour and expedite the work riveters are i nclined to use fewer bolts ,
the hammer ( boldi ng up bum mer Fig 1 5 P late 4 7) against the blows
“ -
,
”
.
,
rapidly delivered on the point A t first the point is struck fairly end o n .
, ,
-
,
so that the Shank may be staved up and fit tightly in the hole throughout
its length right up to the head ; i f it is a countersunk point and the rivet
shank is rather long it is then s truck towards one side so as to bend i t
, ,
'
over in such a way that the surplus material not required to fill the ,
countersink may all bulge to one side and thus be readily chipped off
, ,
while still hot A fter chipping o ff the rag the rivet is allowed to stand
.
,
it and i h —
good work fi n i she s it o ff so smoo thly as to make it difficult
to discern any precise line of demarkation between rivet and plate The .
period between the first and second series o f blows is occupied in giving
a second series to the last rivet dealt with and in dri fting the hole for ,
the next and clenching it as just described I f the final series were .
delivered immediately after the first the rivet when finished being still , , ,
and point and by the subsequent drifting of the adjacent hole and
,
hammering up of the rivet A fter the first series o f blows the rivet .
,
time when the rivet is cold should dissipate this t/ze fi n i s/zed poi n t
, , ,
.
s lzou i ng n o colour
r I n very hot weather when the rivets cool slowly
.
, ,
of blows until two others have been clinched While giving the final .
serie s o f blows the plate also is struck along the edge and between the
, ,
this being an important condition and one specially looked to when the
work is subsequently examined and tested R iveting work is prejudiced .
by wet weather fo r w hen water gets between the faying surfaces o f the
,
jo i nt it chills the hot rivet shank and the film of steam which form s ,
r hammering
,
298 PR A C TICAL S H I P B UI L D I N G .
[Art 3 1 5 .
the di fficulty of renewing the rivets should they break or become loose
( an O peration nece s sitating the withdrawal o f the tube ) tap rivets are ,
Ar t 3 1 6 All r i v e t i n g w o r k mu s t b e c a r e fu l ly i n s p ec t e d a n d
. .
t e s t e d to ens u re that each rivet is tight and sound and that the faying
, ,
s urfaces are everywhere in close contact P iece work riveters are not .
-
remunerated for their work until it has been tested and found good The .
which between the faying s urfaces s hould not be po ss ible ; in bad work it
may enter so freely as to encounter the rivet shanks The j oints o f the .
plating are usually well closed but bet ween the frames and shell or inter ,
frames o f solid section the bevel is inaccurate the riveters may experienc e , ,
di ffi culty in pulling the flange and the shell plating into clo s e contact at both
toe and heel more e s pecially when the b evel is too great for then while
, , ,
the toe is against the shell the more rigid heel is not When close contact , .
edged and tapered liner s in the vacancies ( Fig 1 8 P late 93 ) and some .
,
time s s trips o f sheet iron are caulked in between the heel of the frame and
the s h ell The importance of close contact of the frame s and shell plating
.
is evident in its absence heavy blows from the wave s might readily loosen ,
the shell rivets I f a joint in which the faying surface s are not in contact
.
, ,
absence of sharp rebound in the hammer will proclaim the defect ; a fter
stranding when the shell riveting may be strained that of the landings
, ,
hammer gives a clear ring the hammer rebounding sharply if not tigh t it ,
will s ound more or less cracked and the hammer will not rebound sharply ,
when rivets are struck consecutively a bad one will at once announce ,
itself The usual method of testing combine s the s ense of touch with that
.
of sou nd While the finger is held again s t one s ide of the ri vet head the
.
,
other is s truck a side blow with a small te s ting hammer ; i f the rivet is
tight and so lid the finger will not be sensible of the blow if not perfectly ,
tight a jar will be felt more o r le ss pronounced and the hammer will not ,
_
rebound s harply They may b e equally well tested by s triking the head
.
.
,
may usually be made good by further hammering but if this doe s not ,
R ivets which pass through several thicknesses or whose heads may not
,
be properly laid up are very apt to jar under the testing hammer ; an d ,
sometimes to prevent this the ri veters will caulk ( or jag ) the head
,
“
,
”
ab solute soli dity their clamping e ffect is in ferior and they are liable to
‘
, ,
Wi l d h T m I ti tuti f N l A /i t n 88 5
1
is , ra . ns on o a va rc t a ,
1 .
Art 3 18 ] P R A C TI CA L S H I P B UI LDI N G . 2 99
become loose through corrosion and wasting of the thread For connecting .
thin material they are particularly objectionable for the thread having s o , ,
small a grip may s trip through stress or corrosion or the rivets may work
, ,
back and loo s en the joint ; when used in thin plates they s hould pass right ,
the shell plating to the s tern frame where if the work is properly done the -
, , ,
that as they are short and inextensible they need not be s o large as
, ,
through rivet s ( their diameter is o f cour s e mea s ured under the thread) ; , ,
the latter weaken very considerably the forging and as already s een , , ,
unle ss they are closed with the greate s t care their soundness i s more or ,
instance at the upper and lower turn of the bossed portion of the stern
,
frame where an ordinary rivet would not pa s s squarely through the surface
, ,
and at other i n acces s ible places where ordinary rivets could not be inserted ,
or clinched .
Tap rivet s should grip tightly in the s crewed hole s o that they may ,
should enter to a depth at least one and a hal f times their diamete r which , ,
of cou rse is more than i s nece ssary a s regard s mere stren gth against an out
,
and it should fit truly in the countersink of the plate fo r i f not the one , , ,
s ided contact would result in a one sided straining e ffect tending to break -
,
o ff the head A s ordinarily fitted the head seldom fits with precision in
.
,
the plate to ensure this the rivets should be turned and the holes drilled
and countersunk in p lace An ill fi tti n g head cannot as with an ordinary
.
-
,
important operati on however in that it locks the rivet against turning back
, ,
and prevents the entrance of water with its corrosive e ffect : The counter
sink in the plate mu s t not pa s s quite through otherwise the rivet would ,
jam before it exerted a proper clamping e ffect For the purpose of heaving .
is sub s equently cut o ff Sometimes the proj ection is formed with a nick
.
tightne s s the spanner may wrench it o ff a plan which ensures that all rivets ,
shall be well and equally tightened I n wars hips tap rivets are exten
, , .
insta nce are tap riveted thereto for as this plating may be s everal inches
,
-
,
little chance of unsound rivets and the di fferent parts however stiff may , , ,
The s o u ndne s s of hand closed rivet s varies with the conscientious care and
-
energy of the men and even in careful work i f the holes are not fair the
, , ,
rivet shanks may not absolutely fill them A rivet that is closed by hydraulic .
P late 5 0 the rivet head is held up by the one die o f the machine while ,
the other taking contact with the point first crushes up the shank and then
, ,
mould s the point in it s cup shaped re cess any exces s of material oozing out
-
,
as a thin collar I n order that the s hank may stave up before the point it
. ,
300 P R A C TI C A L S H I P B UI L D I N G .
[
A r t 3 1 8 .
should be hotter if anything and with this in View the points o f long rivets
, , ,
are chilled in water The rivets should not be hotter than a b right red . ,
otherwise they would flow in so liquid a fashion that some o f the shank
material might ooze bet ween the faying surfaces ; when the parts are not
screwed tightly together this sometimes occurs .
Steel rivets that are quite cold may b e closed by hydraulic power but ,
so great a pre s sure is necessary ( about 1 4 0 tons per square inch o f rivet
section ) that the plate being nipped w ith the rivet may also flow and
, , ,
each rivet The pressure adopted in practice varies with the class of work
.
pressure of about 1 0 0 tons per square inch of their sectional area I n ship .
work as the plates etc are much thinner a considerably smaller pressure
, , .
, ,
su ffices 7 5 tons per s quare inch is not usually exceeded and with this as the ,
standard a machine suitable for inch rivets would e ert a total pressure
,
-
x
should be large rather than small for al though a pressure of 5 0 tons per ,
square inch would be su ff cient if the rivets were always red hot it might i ,
inserted and closed forthwith in little more than a minute I f the work is
—
.
,
not clos e i e i f the parts do not lie perfectly close together between the
—
. .
rivets the nec essary contact is at once secured by nipping them together
with the machine I n machine riveting it is therefore the preparatory
.
, ,
work that takes time the rivet s themselves may b e closed almost as fa s t
as they are put in the holes I t is the association o f expedition with .
e ffi ciency that makes machine riveting preferable to hand The work may .
b e done too hurriedly however the machine may not be held squarely on ,
the rivet so that the shank may not be properly staved up and the point
,
may not be concentric with the shank and sometimes a rivet may be too ,
removed until the rivet has cooled somewhat fo r if released when it is still ,
hot and so ft the parts might spring a s under ; by working the rivets fairly
,
cold however the need for this delay becomes unimportant especially with
, , ,
ligh t parts I n heavy boiler work each large rivet receives a second
.
squeeze a fter it has cooled O rdinary pan headed rivets are generally used .
-
fo r machine work the finished head and point being almost invariably of
,
used but as the point must always proj ect somewhat ( so that it and not
, ,
the plate may receive the pres s ure o f the machine) hand chipping and
, ,
caulking are required to finish off This necessity is a deterrent to the use .
o f the machine for counter s unk riveting When the sheer strake is machine .
riveted the points may be o f snap type for of course when above water
, , , , ,
together during the closing of the rivet ; as already noticed perfect pre ,
R iveting machines are not all worked by hydraulic power in some com ,
pressed air is used and in others steam ; and they may do their work by ,
some respects but those usually employed have the disadvantage of giving
,
a pressure which varies with the length of the rivet ; for as the air pressure
is only about 70 pounds per square inch the necessary inten s e pre s sure on ,
the rivet head is usually secured by working the die with a toggle j oint a ,
machine is now obtainable in which a sort of lever cam takes the place of
1
the toggle joint and thu s secures more uniform pres s ure Ai r p er c u ss i o n
, .
sound rivet s than are ordinary hand hammers and owing to their short , ,
stroke their capabilitie s in clo s ing the work are very poor M achines of
, .
thi s type are much used in some o f the N orth A merican shipyards but in -
,
A r t 3 1 9 A lthough steel has almost entirely s uper s eded iron for the
. .
hull it ha s not yet done so for the rivets for the greater number of s teel
, ,
that they are tougher more ductile and stron ger ; they are exclusively used, ,
however is u sual ly made of the large rivet s used for keel s etc where for
, , .
, ,
a s an un s uitable material for rivets due principally to the circu mstance that ,
it wa s attempted to work steel rivet s at the same high temperat ure as those
of iron a treatment which they could not well s tand Both steel and iron
, .
the ca s e of iron long before the burning temperature i s atta ined it as su mes
,
the plastic condition suitable for welding or for easy manipulation under the ‘
seriously inj u red that it cannot b e worked With steel on the other hand .
, ,
the pla s tic or welding temperatu re is little removed from the burning point ,
b eing s o inj u red as to crack and crumble under the hammer The softer .
the steel the further removed the burning temperature from the plastic
‘
, ,
burned are not s o injured that they cannot b e worked i s not a point in
their fa vour for such rivets are brittle and unreliable The principle
.
, .
reason for the continued u s e of iron rivet s is the greater ea s e with which
they may be hammered up Steel rivet s are tougher a drawback which is .
,
2
A d p ti f th m hi w i ll b f und i n
escri on o
p p r by M W T
ese B b c ck ac n es e o a a e r. . . a o ,
T77 1713 I n s ti tuti on
.
f Nav al A n ni /acts
o
,
1 8 99 .
Ar t 3 20]. P RA C TI CA L S H I P B UI L DI N G .
30 3
Th e iron used for rivet s is a high class material ; it has none of the -
already seen its ten s ile strength is about 2 4 tons per square inch but its
, ,
shearing strength when connecting steel plates is low being only about
, , ,
16
1
tons Steel rivets vary greatly l n strength but with a co mparatively
.
,
The greater toughness of s teel rivets may b e ob s erved when cutt i ng them
out in repair work for while the h ead o f an ordinary i ron rivet will often
,
fly off when struck one or two blow s with a chisel and s ledge hammer ,
that of a steel rivet may require to be almo s t cut off I ron rivets however .
, ,
vary much for when of good quality they are a s tough to the chisel as
‘
those o f steel They are often defective in having an open reedy grain
.
,
which cau s es the head and shank to Split du ring the hammering up .
through the point ( see Fig 4 P late 5 2 ) and then punching the rivet .
,
shank inwards unle s s electric or pneumatic drills are available such work ,
is o f course slow and laboriou s The removal of keel stem and stern
, ,
.
, ,
Ar t 3 2 0 Lloyd s requirements for the steel bar s used for boiler rivet s
’
. .
under test o f not less than 2 0 per cent in a length of 8 inche s ; and the .
same class o f material is generally employed for ship rivets The A dmiralty .
to 2 7 tons with 2 5 per cent elongation Steel rivets and rivet bars are . .
also subj ected to various ductility tests ( see Figs 2 8 to 3 4 P late the .
,
the bar or the head of the rivet ( Fig 3 1 ) whether hot or cold it should .
o f the shank A nother standard test is to bend the bar double squeezing
.
,
the two parts quite close together ( Fig Whether the s teel has a high .
behaviour under these tests and in vie w o f this and of the advantage o f ,
strong rivets it is evidently well and proper to employ a fairly strong steel
,
.
I n s ome cases steel rivets are made from an exceedingly mild material ,
ensure that all the rivet s actually u sed are of steel and that they have the ,
s tate that if steel r i vets having a tensile strength exceeding 2 2 tons are
, ,
from Merchant practice O nly steel rivets are used There are no fixed
. .
rules as to sizes of rivets and the number in the j oints ; these matters are
based on theoretical re quirements as to equality o f plate and rivet s trength ,
computations being made fo r each important joint and the r i vets arranged
accordingly A s warships are not subject to the same inten s e str uctural
.
stresses as merchant vessels and as the plates are comparatively thin the
, ,
riveting is usually much less extensive ; the shell j o i nts are usually butted ,
and even in the largest battle ship are not usually more than double riveted ,
and the rivet pitch l s wider than that adopted m merchant vessels A s a.
rule the countersink is not extended quite through the plate Buttstra ps
.
early days of iron shipbuilding plate edge planing machines were hardly -
thought of ; to make tightl y fitting j oints the ends of the plates were sheared
rather full and were then staved u p by numerous hammer blows so that
,
projecting ridge was formed which was regarded a s an advantage for a fter , ,
iron plates brittle laminated and readily split ; the e ffect of corrosion
, , ,
times i n large vessels the j oints o f the shell plating are nam d i e two e . .
workmen operate together the one holding the caulking tool ( which is pro ,
lon g shafted hammer but with good fitting and rivetin g work this method
-
the faying sur faces apart and not b e uniform in its e ffect Many o f the
, .
seams are so disposed that in caulking them the hammer must be held in , ,
the le ft hand ; the lapped shell j oint s on the starboard side for instance , ,
require a le ft hand caulk No t all caulkers are skilled with the left hand
-
.
,
to avoid left hand caulking in the transverse bulkheads for instance the
-
, ,
and if not the fault is usually in the fitting and riveting the j oints not
, ,
being properly closed in the first instance The perfection o f the work is .
width and depth and by applying the point of a thin knife ; in dark places
, ,
s uch as the bottom seam s o f the shell plating the inspection is assisted b y ,
j oint i s not closely riveted as is somet i mes the case with the edges of the,
bilge s trake s ( see Fig 8 P late a large amount of staving e ffort with
.
, ,
criterion o f the perfection o f the caulking for although a deep one may ,
improperly as to raise a furrow in the surface o f the other plate ( see Fig .
available but as yet they are not extensively used in the shipyard
,
They .
1
are worked by compres s ed air and deliver short stroke blows with vibratory ,
-
rapidity I n operation they are held in the hand and require merely to
.
,
be guided along the s eam the tool indenting a deep groove with great ,
rapidity They have b een proved very suitable for straight forward w ork
.
,
such as the shell decks and tank top but the inconvenience o f the tubing
, , ,
necessary to convey the pressure air makes them awkward to use fo r odd
m hi w il l b f u d i M M Ew
’
A d i p ti
e sc r f f th on o on e o R e se ac nes e o n n r. ac an o ss s
p p r T
a e , I
f a n s. t t t f E d S/
n s i u i on o
g s ip b i ld i S t l d 893
n z neer an z u er s n co an ,
1 .
Ar t 324]
. P R A C TI CA L S H I P B UI L DI N G .
39 7
j obs The same machine may be adapted for chipping purpo s es ; when a
.
chisel is s u bstituted for the caulking tool it can chip the edge of a plate or ,
chipping and riveting tools or hammers are n o w exten s ively used in s ome
, , ,
before caulking A s hearing machine when in good order can cut the
.
, ,
edge of a thin plate so smoothly and squarely that a close scru tiny may
b e nece s sary to ascertain whether or not i t has been planed But of .
,
the planing is o f lit tle value With ordinary shears and thick plates the .
,
kni fe tends to round over the upper e dge leaving the lower one sharp and ,
that the sharp edge may be aga i n st the other plate ( see A Fig fo r the n ,
.
the faying surfaces of the j oint will be in close contact right up to the
edge and when this is well hammered d uring the ri veting it will b e almost
,
roughly planed one ) little particles o f metal from the ragged edge are apt
to be driven into the seam by the caulking tool so that the caulking is less ,
any preliminary planing or chipping but this is not good practice Small , .
odd bars are usually chipped when riveted in place as a prelude to the ,
caulking ; long bars however are usually planed Straight bars may be , , .
involves furnacing ( as in bulkhead frame angles ) the work might inj ure the ,
even for straight bars for as these are never perfectly straight the tool , ,
made for this work ( Fig 1 8 P late 1 1 5 ) when in operation the bar is dra w n
.
,
between rollers while fixed cutters one for each flange plane simultaneously
, , ,
impossible to fit them with precision at all the corners o f the parts surrounded ;
the riveting cannot as in a seam produce contact at every point and so, , ,
over a wide area For such work a tool ( B F1g 9 P late 5 4) having a
.
,
.
,
a smooth one is applied to an irregular surface it is apt to skid and jar the
hand of the operator This tool is also used fo r caulking butted joints
. ,
caulking but its use here is improper fo r while by more quickly indenting
, , ,
a groove it expedites the work it tends to break up and damage the steel
, ,
.
without caulking by placing soft oily material between the faying surfaces
, ,
.
lu s etc
ff
b , .
the faying surfaces the rigidity o f the union must be in ferior there can be
, ,
little frictional resistance and with the lapse o f time there is a chance o f
,
vessels when launched a re absolutely watert i ght at every j oint and rivet but ,
in a very short time the formation of rust within the minu te crevices forming
the leaks proves a perfect remedy A n d similarly in old vessels many o f .
, ,
the seams do not owe their watertightne s s to the caulking fo r the edges of ,
the plates may be worn away beyond the caulking and yet be per fectly ,
tight When oily packing is introduced bet ween the faying surfaces it
.
,
prevents the formation of rust with its valuable solidi fying and tightening ,
e ffect For this reason in high class work its use is very limited Th e
.
,
-
, .
“
A r t 3 2 6 I n m any places so ft packing in the form of a s t o p w a t e r
. .
”
,
-
,
bulkhead itsel f may be per fectly watertight it is evident that each shell ,
landing traversing it may form a conduit for the water for a s this is free
, , , ,
to enter between the faying surfaces o f the landing it may travel fore and ,
a ft and escape at any point of the un c aulked edge I f both edges of the .
landing were caulked it would form a sort o f flattened pipe into w hich
water could neither enter nor escape ; but o f course to caulk the inner , ,
must b e inserted at every place where two conj oined thicknesses traverse
a watertight surface at the watertight bulkheads they are required between
the di fferent angles o f the keelsons and side stringers and in the lan dings ,
o f the shell deck plating and tank top ; also between the angles of the
, , ,
vertical keel in way o f tank divisions ; and between the frames reverse ,
P R A C TI CA L S H I P B UI L D I N G Ar t 3 27
3 19 .
[ .
But the c lassi fi ca tion soc i et i es now require th e angles to be placed opposite
each other as at B which involves three ply r i vets Th e objection to
, ,
.
these however is one that can be overcome by care ful workmanship with
, , ,
th e structural strength is s u perior when the two severed parts have a direct
t h rough attachment A s a rule however it is preferred to reverse the .
, ,
angles an d as compensation for the inferior holding e ffect fit the outer one
, , ,
test that special care is taken to avoid such three ply rivets as would
,
-
particular care is taken to avoid th ree ply rivets for of course greasy -
, , ,
oil tightness there fore the most perfect workmanship is essential the parts
-
, , ,
must be accurately fitted the rivets c losely spaced and all holes made , ,
the furrows formed by the caulking tool should have no termination they
should abut on others and form as it were continuous loops ; i f at any , ,
point the caulking stopped short the water w ould ( unless stop waters ,
o -
deep tanks b oth angles are often caulked) usually the after one in the ,
case o f the forward bulkheads for owing to its open bevel it is more , , ,
caulked from this side When a part is to b e caulked care must be taken .
,
that the edges are everywhere accessible to the caulking tool the end s of
the bulkhead stiffe ne rs fo r instance should be cut about an inch short of , ,
the boundary angle s etc and similarly in the case of the tank m argin , .
, , ,
angle the frames etc should be cut clear of its toes ( see Fig 1 8 P late
, , .
,
.
,
a fter peak and deep tank bulkheads for the work ha s to be tested and
-
,
-
,
de fect s m ade good ; a thick layer o f putty is usually placed over the open
crevice bet ween the double frame angles which becomes squeezed out by ,
the riveting and forms a good stop water With a bar keel the triangular - .
spaces between the garboard plates and its upper edge are usually filled
by driving in wedges of iron watertightness being ensured by a good body ,
of cement .
pierce watertight plating such as the bulkheads and tank top they must be , ,
who make the necessary templates and fit the collars ready fo r riveting .
Their design varies according to the s hape and po s ition o f the part sur
rounded i t being studied to simplify and minimize the fitting caulking
, , ,
form are required as where beams pierce lon git udinal b u lkheads or ,
Art 3 3 1 ]
. P RA C TI CA L S H I P B UI L D I N G .
31 1
from a single pattern and knee pieces such as are used at the corners of ,
steel Watertight collars m ust of course fit closely around the part but
.
, , ,
the hole in the watertight plating may be large so that the part may be ,
“
on the side O pposite to the collar angle a well fitte d plate or plate -
,
collar which serves to cover up the large hole to sti ffen the thin plating
,
”
,
against the bursting e ffect of the caulking and to retain the putty usually ,
displayed in the collaring of deck stringer plates etc where they pierce -
, .
,
stringer and gunwale bar and be all on the one s ide of the bulkhead as , ,
w a t e r p r e s s e s o n t h e c a u lk e d o r o n t h e u n c a u lk e d s i d e ; in the
“
latter case the water i s free to enter between the faying s urfaces o f
the joints a favourable circumstance in that the rapid formation o f rust
, ,
tend if excessive to spring them apart start the caulking and strain the
, , , ,
inspection when the bulkheads and tanks are tested by water pressure .
extern al to the tanks so that when tested by filling the tank with water
, , ,
along the joints and ooze out extensively by the uncaulked edges it would ,
give no preci s e indication of the nature and position of the leak wi thin ,
properly corrected from the o u tside the tank would have to be emptied , ,
the d efect searched for and made good as far as practicable and the bulk ,
to permit of defects being readily made good care should be observed that ,
the caulking is not on the water side during the test I n many cases th e .
the heel of the bar on the one s ide and the toes on the other and in the ca se ,
o f deep tank bulkheads both of the double marginal angles are usually
-
caulked and s top waters inserted a t e v ery landing between them I f in Fig
,
- .
,
.
1 2 P late 5 4 the heel of the revers e bar were caulked water could not pass
, , ,
leaky rivets which cannot be corrected by cau lking are di s covered they ,
should of course be renewed and not with studs s crewed in from the
, , ,
outside This involves emptying the tank and it i s desirable that it should
.
,
be again fi lled and retested otherwise it would be uncertain that the defects ,
"
unless o f a simple n ature— had been properly remedied or that the ,
performance of the work had not disturbed the watertightne ss of contigu ous
parts .
A r t 3 3 1 The masts and yard s are not generally caulked the masts
. .
should b e for a few feet above the deck so that in the interval of time
,
.
, ,
b efore a rust tight j oint is formed water m ay not freely enter the seams
-
,
an d pas s down into the hold I n high cla s s work all s pars are caulked -
.
,
’
P R A C TI CA L S H I P B UI L D I N G Ar t 331
3 12 .
[ .
this being advantageous in preventing water from entering the joint s and
cau s ing corrosion the e ffects o f which are noticed in A rt 4 6 6 A n d fo r a
,
. .
,
similar reason all joints o f thin plating etc exposed to the weather o n
, ,
.
,
and the classification societies require that in new ships it sha ll be tested
with water this bei n g done usually by hose from the outside P articular
,
.
bar where the buttstrap s o f the sheer strake or the chain plate s for the
,
o f the upper deck to be tested by playing water upon it from a hose and ,
and filling it with water These precautions are very necessary for in new .
,
filling them with water and in the case of old vessels the classification , , ,
societies require periodical tests at least every four years I n new vessels , .
the tanks are rarely found per fectly tight on the first test the shell portion
generally is for the fitting caulking and rivetin g work is here a simple
, , ,
a ff air but in the case o f the tank top sides and ends the work is not so , , ,
easy and consequently some o f the three ply riveting or the caulking in
, , ,
-
,
awkward places is o ften defective I n old ships periodical tests are use ful
, .
I n these tests it is not uncommon to find the tanks more or less leaky If .
aware o f the circumstance the water passing from the tank into the hold , , ,
test but sometimes they may not be used for long periods or they may not
, ,
Water like all fluids presses equally in all directions A sub merged
, , .
equal to that of the surface I t follows therefore that the bottom plating .
, ,
pressure of about half a ton per square foot ( fo r 3 6 cubic feet o f fresh ,
water weigh one ton ) I f now in this vessel the double bottom were
.
, , ,
full of water and a valve in the shell plating were opened all pressure
, ,
would at once be transferred to the tank top the shell being submerged , ,
would su ffer pressure a s before but being now pressed equally on b oth sides ,
without a ffecting the vessel s flotation The vessel w ould then float on ’
.
her tank top which if 1 8 feet below the sur face wo u ld sustain a pressure
, , ,
o f half a ton per square foot This is the maximum pressure which the .
tank would su ffer and there fore it is the pre s sure that should be applied
, , ,
—
way by opening the flooding valve so that the sea may freely enter I f .
the ve s sel were floatin g at li ght draught say 9 feet in place of 1 8 then of , , ,
P R A C TI CA L S H I P B UI L DI N G Art 3 3 2
3 14 .
[ .
sometime s only made for filling them through an air pipe by a hose from ,
above the deck forming the cro wn o f the tank This however is not u s ually .
, ,
more than 9 feet above the normal surface of the oil in the expansion
trunks which usually lies ab out 6 feet above the crown of the tank ( Fig 1 1
, .
,
per square inch ; but this is only what the crown of the tank su ffers the ,
pressure a ffecting the bottom plating in a tank say 2 0 feet deep would be , , ,
1 ton per square foot When the vessel is afloat much of this pressure
.
is o f course coun terbalanced by that of the sea but not so the pre s sure
, , ,
( the portion on one side o f the centre line bulkhead ) would amount
,
head must be very strongly constructed I t i s proper that the tanks of oil .
employing water as the testing fluid the greater head compen sate s in ,
the ordinary fluid pressure a ffec t ing them may b e largely accentuated by
the vessel s plunging movements ( Art ’
their capabilities are better .
pipes volumes of air may be imprisoned under the tank top when o f
, , ,
cour s e should there be a s mall leak as only air would escape therefrom
, , ,
the required height in the air pipes and that it remains so during the ,
the water may at one moment fill the s ounding pipe and the next sub s ide
and leave it empty ; this of cou rse is due to the irregular escape of air , ,
soundings ) that it is quite full and that the water in the sounding pipe is ,
lying just ab ove the level o f the tank top now if th e walls of the tank were -
,
to fill the pipe to the top and at once place the tank under test pressure ; ,
yet actually with the hose flowing full bore into the pipe it may take s ome
, ,
-
,
minutes to fill it This of course is explained by the fact that as the water
.
, ,
rises in th e pipe s o does the pressure on the tank top increa s e ; the j platin g ,
there fore bulges upwa rds m ore and more and thus increases the cubic
, ,
I t s e ffect in increasing the capacity of the tank may be strikin gly illustrated
by di sconnecting the s ta nd pipe ( at the tank top ) when the ta nk is under -
pressure a large quantity of water will then escape rising in a jet and
, ,
the various bulges will be found to disappear the flexible plating resuming ,
its normal form and it is o f course this subsidence or bellows like action , , ,
-
open during the test to ensure the continuance of the pressure Sometimes .
a temporary stand pipe is screwed i nto the tank top and a small barrel fixed
-
,
on the top to act as a reservoir and filler ; otherwise when the tank is ,
filled b y hose thro ugh a sounding pipe the top of the stand -pipe may ,
being provided for its rec eption) indicates that the proper head of water is
maintaine d Sometimes the stand pipe is pierced with small holes about a
.
-
foot apart each one being plugged up so that by withdrawing them from
, ,
very generally adopted is to connect a hose to one of the drain pltigs 1n the
,
shell plating and lead an escape pipe up from the tank top and overb oard
, ,
through the side at the level of the load line so that a constant stream of ,
w ater issuing there from may announce that the tank is under pressure .
The ta nk top and side gutters must o f course h e kept dry during the test , , ,
A r t 3 3 3 The i n t er i o r o f a t a n k is u s ually c e m e n t e d b e fo re
. .
t h e t e s t th e sh ell with a thick layer and the remainder with cement wash
,
.
This I S not improper fo r alt hough thick cement on the shell might stop a
,
leak there 18 here little chance of leakage ; in vessels not having a double
,
b ottom the shell is cemented before the launch and there would b e no ,
tank margin plate to the shell the cementing of the gutter at the side of ,
the tank must be de ferred until a fter the tank is tested An d so also .
should the cementing o f the frame space on either side of the watertight
d ivisions and more particularly i f the tank is to b e used for fresh water for
,
drinking purposes for of course the smalle s t leakage o f salt water into a
, , ,
~
not felt i n the caulking o f awkward corners in way o f smithed collars etc , , .
covered over on the inside with a coating of th ick redlead ; but this of ,
c are fully directed a powerful jet o f water will readily discover a leak its
, ,
e ffect when impinging with force on a j oint bei ng precisely that o f still
water under sta tical pressure but of course on account o f its momentary , , ,
already seen the classification societies require that the tunnel and the
,
C H A P TE R XX I I I .
size of the vessel with the character of the deck and with the species of
, ,
when supporting heavy weights or when struck by falling seas the planks , ,
may not strain up or down between the beams relatively to one another so ,
Lloyd s rules for pine upper decks vary from 2 5 inches in vessels less than
’
I t is evident that sti ff er and stronger planks are required in large vessels not ,
only on account o f the wider beam spacing but because of the more intense ,
planks so thick as 4 inches are only found i n the upper decks o f sailing
ships for in steamers of similar size the deck is usually plated When
, .
the upper and s econd decks to be 3 3; inches thick I n awning deck vessels 1
.
-
the second deck is regarded as the main deck the awning deck above ,
being 2 5 per cent thinner ; and this also applies to poop bridge or
.
, ,
forecastle decks .
the dowels ; also it must b e s uch as will ensure freedom from war ing
tendencies in the planks Lloyd s rules as to the thicknes s o f pine she atl ii ng
,
’
.
is 3 inches for upper decks and 2 5 for lower ; and for teak sheathing 2 3 ,
Those deck planks which pass over tie plates stringers etc are , , .
,
checked on the under s ide and the joints etc o f the plates should be so , , .
,
arranged that the check in the planks doe s not exceed one thickness of
plating Sometime s instead o f checking the planks thin pieces o f wood
.
, , ,
or p ads are placed on the b ea ms to bring them level wi th the plates this
,
is objectio nable however for the pads are liable to decay and displace
, ,
w ood sheathing the planks on the inner strake s are usually of the spe cified
thickness those on the outer being thinner by the thickness o f the plating
,
.
f l l w i g th t m w od h th i g w i l l b u d
1 ”
I th n e w od de k
o and
n , e er s oo c o s ea n e se
.
3 18 P RA C TI CA L S H I P B UI LDI N G .
[Ar t 3 3 7 .
employed for those portions of pine decks where the prevailing conditions
are apt to cau s e rapid decay or wear and tear P ine when m contact with .
,
i ron and water ab sorb s rust and I S then prone to decay and particularly if
, , ,
it is the ends of the planks w hich abut on the t ron fo r the fibres by capillary , ,
p l a n k of,
teak wood or greenheart T h e latter i s a harder wood than .
teak but it is not readily procured and i s now rarely used P itch pine is
, , .
sometimes used fo r the marg i n plank o f decks other tha n the u pper deck
but it is very in ferior to teak and is liable to split especially when i ri
,
‘
, ,
broad planks Towards the bow and s tern the margin plank is checked
.
as shown in Fig 1 9 P late 5 6 so that the ends o f the deck planks may not
.
, ,
abut thereon with too slender a point for i f they did they would split under ,
the caulking tool C are should be observed in s mall vessels that the
.
, ,
breadth o f the stringer plate at the bow and ste m is su ffi cient to a fford
support within the margin plank for the ends of the deck planks .
teak wood is generally fitted around all iron deck erections houses , ,
also very commonly fitted on the central portion of the deck under and
forward of the Windlass to take the chafe of the cables and to strengthen ,
the deck against the pull and vibration of the Windlass I n sailing ships .
-
a broad plank of teak wood is generally laid all fore and aft by the s1de s of - -
the hatchways and deck houses which as already noticed sti ffens the deck , , ,
at the ends of these parts and is less liable to decay than yellow pine in way
of the variou s eye and ring bolts required fo r lashings and running gear , .
Where the steam pipes to the winches etc pass over t he deck it is common , .
, ,
heat and moisture soft pine soon decays ; in some cases a cemented gutter
is s ubstituted for wood at these places ( A rt When winches and .
A r t 3 3 8 Y e ll o w p i n e d e c k p l an k s vary greatly 1n q
. . uality the best
-
are quite free from knots and make a beauti ful white deck They vary greatly , .
sort which may b ecome loose and cause rent s in the planks K nots on .
the upper surface o f a deck are objectionable for although not necessarily ,
hurtful to the planks they form hard points and do not wear down with ,
under the bark of the tree it is only found in the outer planks of the log , ,
greenish colour it i s spongy and absorbent and readily d e cays and in doing
, ,
or open rent s in the grain o f the wood Shakes are chiefly found in those .
planks whi ch are cut from the out s ide o f the log due it may be to long , , ,
exposure of the un s awn log to the weather or they may b e caused by too
rapid seasoning or drying o f the timber in ovens They usually indicate a .
coarse incompact grain due to rapid growth of the tree ; this e ffect o f
, ,
place the best side of the planks uppermost for small sur face shakes or ,
U sually it is only the end of the plank that is s haky and s o by reducing its , ,
length the bad portion may be removed very commonly howe ver to
, , , ,
save material or where lengt h i s needed the workmen remove too little
, ,
.
places .
I t is proc urable in very long lengths o ften twice that o f yello w pine The ’
.
,
great length of O regon pine logs makes the m very suitab le fo r masts and
-
spars and they have the advantage of being considerably lighter than pitch
,
growth rings to separate or split away from each other This fault may b e .
growth rings lie vertically ( Fig 2 7 P late for then they are squeezed .
,
more wear and tear than yello w pine and for these reason s it is generally ,
pre ferred fo r the decks o f cargo vessels A pitch pine deck usually presents .
-
a rough surface and owing to its resinou s nature it absorb s and fi xes dirt
, , , ,
circumstances which make it unsu itable for the decks o f passenger ves s els .
A serio u s objection to this material is the liability o f the planks when not ,
properly seasoned to develop shakes which in time may become rents and
, ,
may pass diagonally into the seam below the oakum Broad planks are .
more liable to spli t than narro w ones the latter being better clamped by ,
the contiguous planks and fo r?this reason pitch pine planks should not be
,
-
open i ng of the seams and butts re caulki ng becomes necessary and this , , ,
when the seams begin to open on the underside is never quite satis factory ,
.
Seasoning may be natural or artificial When the former the planks are .
,
simply stacked and exposed to the air Deck planks o f yellow pine if .
,
4 inches thick should lie about six months a fter sawing but when thinner
, ,
a lesser period may su ffice P itch pine planks should season fo r at least .
-
six months fo r they are resinous and do not dry rapidly and as they are
, ,
liable to split during the process a long period o f seasoning is a good test ,
o f their fitne s s fo r a deck and O regon pine deck planks should also season -
fo r at least six months for they also are liable to split Lloyd s rules speci fy
’
, .
ture they then dry much faster but if the heat is too great ( 1t should not ,
exceed 1 2 0 degrees Fahr ) they are apt to warp and split and some o f their.
,
natural properties may su ffer I n the building o f a ves s el the sawing o f the .
deck planks s hould be the fir st operation preceding even the laying o f the ,
rt 3 4 1
3 29 P R A C TI CA L S H I P B UI L DI N G .
[
A .
keel After the planks are sawn they are planed this is done in a machine
.
which operates on all four sides simultaneously and as all planks pass ,
through the same machine they are identical in breadth and thickness .
Many shipyards do not saw their own deck planks but buy them planed , ,
A r t 3 4 2 Th e b o lt h o l e s fo r t h e d e c k p l an k s may be pu nched in
. .
the beams when these are being made or a fterwards with a bear when the , , ,
beams are erected and the planks are lined o ff I f punched first they .
plank ; and i f the exact breadth o f the planks is known there i s little ,
di ffi culty in securing this result for all are parallel to the vessel s centre ,
’
line ; and in the fairing o f the framework of the hull the centres o f the
, ,
I n the case o f wood sheathing the bolt holes in the deck plating are placed
close to each beam ( Fig 2 0 P late H ere also they may be punched .
, , ,
be fore the plates are fitted and if the work is care fully done they should ,
fall fairly in the centre of each plank ( Art O ften however they are .
, ,
inaccurately spaced and in many cases there fore to ensure fair holes they
, , , ,
are drilled a fter the plating is fitted and the planks are lined o ff electric or ,
pneumatic drills being conveniently used fo r the purpose When laying the .
deck the planks first dealt with should be those o n either side hal fway
, ,
between the centre line and gunwale fo r then any slight di ff erence in the ,
spacing of the holes and the breadth of the deck planks will be distributed ,
in the holes .
perfectly straight fore and aft line fo r then of course all the others will b e
- -
, , ,
fair . I n yachts for the sake o f appearance the planks are often taper ed
, ,
towards the bow and stern in w hich case the position of their edges is first ,
lined o ff on the beams with chalk and each plank tapered to suit The , .
P late I f they cross over diagonal tie plates etc these are pencilled , .
,
in from below and the planks turned up and checked the beams are then
,
thickly painted the planks relaid the bolt holes bored up from belo w the
, , ,
holes enlarged for the dowels the bolts driven down and the nuts hove up , ,
below I t is important that the weather should be dry when laying decks
.
,
in laying the decks o f two sister vessels an extra strake of pla n king may be ,
I f over 6 inches broad L loyd s rules require t wo b olts one o f which i f the
’
, , ,
breadth does not exceed 8 inches may be a square headed wood screw ,
-
, ,
planks and the like I n cargo vessels having plated decks the wood .
sheathing required in the crew s forecastle and cabin spaces is o ften fitted ’
in broa d 1 2 inch planks held down merely by a bolt near either end the
-
, ,
surface being lightly caulked and pa ye d I n the case o f thin shade deck s s ,
and the decks o f steel yachts the plank s are usually fastened from below by ,
deck ; with closely fitted seams however more care is required in driving , ,
the oakum fo r the caulking iron is apt to break the edges o f the planks this
,
is particularly the case at the butts and here there fore an O pening should , , ,
al w ays be provided When the seams are quite close the first thread O f
.
oakum s hould be untarred for it enters easily and opens the seam for the ,
others .
o f the planks ) the oakum may ultimately be forced right through the seams
( A,
Fig 2 7 P late
. in which
, case its solidity and the watertightness O f the
deck can never b e assured This is sometimes provided against by making.
a fore and aft groove in the sides of the deck p lanks ( Fig
- -
for should .
I n a deck that is well laid and well caulked all the seams should receive
the same quantity of oakum and should be finally O f the s ame breadth , , ,
the planks should lie close together on the under side and of course they , , ,
should sit close on the beams O akum consists of tarred hemp teazed . ,
then lie about inch b elow the su rface When removed from a seam it .
the seams two workmen co operate one swinging the beetle and the other -
,
holding the caulking iron— with handle a ffi xed I n wood vessels the
-
.
seams o f the thick outer planking are always horsed ; but deck planks ,
unless they are o f thick hard wood do not require it Some further ,
.
After the seams are cau lked they are p a ye d ; i e fiat pi te/z i s ru n in . .
over the oakum P itch is made by boiling coal tar which proce s s b y
.
, ,
superior pitch is made with A r enangel ta r it is less brittle and doe s not s o ,
readily become sticky in hot weather and being of a light colour it is cleaner , , ,
.
to water and does not become sticky I ts adhesive properties are prej udiced
, .
by oil so tha t this should not be employed as is usual for lubricating the
, , ,
caulking irons I n passenger ve s sels and yachts the promenade and cabin
.
decks are sometimes payed with w tzi te p utty this gives an elegant
ap pearance to the deck but putty is not so e fficient as pitch or glue
, .
as to loosen the hard oakum lying between them I n extreme case s the .
planks themselves may sta rt i e they may strain or jump relatively to one ,
. .
, ,
another so markedly as to strain the bolting and rise from the b eams To
, .
especially when the beams are wide a part the planks should b e clampe d
to the beams by strong and tightly hove up bolts the bolt heads s hould be - -
large and the gromets below them not too bulky O ld decks are more easily
, .
started than new fo r in cour s e of time the n u ts of the b olt s may loosen and
, ,
Ar t 3 4 7 ]
. P RA C TI CA L S H I P B UI L DI N G .
3 23
the planks work up from the beams An d in old vessels a scale of rust often .
forms on the tops o f the beams which by forcing the planks upwards and , ,
corroding the bolts may break the latter 111 s ome cases rust over hal f an
, .
,
inch thick may be found below the planks in old vessels its presence on
,
fore and a ft tie plates may o ften be observed by a well marked transverse
- - -
undulation in the deck surface To provide against it all iron work should .
,
b e thickly coated with paint or A rchangel tar and cement before laying , ,
the deck .
old decks these are O ften numerous in new pine decks there should of ,
course be none in those of teak they are not so O bjectionable for teak is
, ,
not s o liable to decay and an original defect ( defects in tea k wood usually
,
take the form of hollo w cavities) doe s not necessarily prejudice its durability .
They are O bjectionable in pine decks beca u se decay may proceed under
neath them and not being observed may ultimately cause leakiness The
, , , .
up from below Sometimes where the wood upper deck may have become
.
,
fixed in place each one over a seam by galvanized screws or through bolts
, , .
adze E lectric planing machines are n o w available for this work ; they
.
operate in much the same manner as a garden lawn mower and save much ,
time and hard labour I n pa s senger spaces where the u nder side of a .
,
time s secu red by running a head on one of the lower edge s o f each plank .
plank s are broad and thin ( s ay les s than 2 inches ) they are usually covered ,
and lead margins I n passen ger vessels designed for the tropics if the
.
,
shade deck forms the roof of deck house cabins and is not itself sheltered -
,
so arranged the sun s rays do not heat the roo f proper o f the cabin ’
.
partial wood deck an angle bar is riveted to form an abutm ent for the ends ,
of the planks and take the caulking ( Fig 6 P late The caulking o f a .
,
wood deck has a po werful wedging action which tends to force the plank s ,
towards the gunwale to provide against this therefore and relieve the , ,
bolts from side stress a marginal angle bar should in all cases be provided,
to support the outer plank and at the same time take the caulking A t , , , .
the ends of bridge deck s etc the exposed ends O f the planks are covered , .
,
[ .
the top to take the rail stanchions and awning stanchion sockets The -
.
done so that water may not pass along the seams of the planks and enter
,
inner surface as well as their outer the inner planking which is termed the ,
the structural strength of the hull I n s teel and iron ve s sels ceiling .
planking is only fitted on the floors or tank top as a flooring for the ,
cargo the vessel s sides are co v ered with open sparring ( P lates 1 0 1 and 1 0
’
When stowing perishable cargo it is not usually laid directly on the ceiling ,
vacancies between the packages so that they may not move and cha fe ,
when the vessel pitches and rolls at s ea I n wood ship s a thick layer of .
dunnage wood is particularly neces s ary for as these vessels are apt to leak ,
and a s the space s below the ceiling are small a comparatively s mall ,
volume o f bilge water might ri s e ab ove it and damage the cargo I n s ome .
however for it may dispense with the necessity fo r dunnage wood and is
, ,
useful in protecting the tank top platin g and distributing the pressure of -
advantageous in that s hould any water leak through the tank top it may
, ,
flow into the side gutters without wetting or appearing above the ceiling , ,
and if by chance a large volume of water should accum ulate in one of the
, ,
side gutters perhaps through choking of the pump at thi s s ide it may flow
, ,
across the tank top u nder the ceiling to the other gutter When laid
, , .
directly on the tank top leak age water might of cou r s e ri s e above it but
, , , ,
ina s much as there i s very little chance of leakage and as delica te cargoe s ,
the tank top introducing where required fillings or pads for levelling
, , ,
p u rpo s e s .
When laid on grounds the latter are dispo s ed tran s ver s ely s o that ,
drainage water may flow a cross the tank top to the side gu tters and they ,
should be neatly fitted s o a s to lie solidly on the plating The plank s may .
be fixed to the grounds by large driving nails but s ometime s they are laid ,
x r —
down witho u t fi tu e s ingly or in batche s The ceiling is of course ,
.
, ,
extended over the side gutters and in order that the latter may be readily ,
way as to be readily lifted An d small hatche s are provided over the man .
holes i n the tank top ( Figs 3 and 8 P late I n case s where ceiling i s
.
,
dispen s ed with the tank top plating being expo s ed to local pressure and to
,
-
,
the wear and tear incidenta l to loading and discharging operations should ,
belo w the hatchway s for here the tank top i s exposed to blows from heavy
,
fitted over the s ide gutters ( P late To hold the isolated planking i n
3 26 P RA C TI CA L S H I P B UI L DI N G .
[
A r t 349 .
and fo r cleanliness the sides O f small coasting vessels which may carry coal
,
w hich con s tantly carry grain in bulk the sides of the grain holds are o ften
closely ceiled and the s ea ms c hi n tz e d .
the reverse frames or they may b e of the patent detachable pattern shown
,
renewal and in some vessels to avoid this bars of convex iron about 3 by
, , , ,
inch are s ubstituted being either riveted to the reverse frames or secured
, ,
like ordinary battens They are particularly s uitable in deep ballast tanks
.
which are also used for cargo I n the cargo spaces of high class vessels it .
-
is common to fit proj ecting wood ferri ngs on all salient angle bars such as ,
the bulkhead and tunnel stiffeners hold beams etc so that packages of , , .
,
cargo pressing thereon may not be broken and cut by the sharp edges .
order to hold this in place f err i ngs are fixed on the sides o f the frame s ( by ,
frame) and the lining is then nailed to the fe rri ngs ( see Figs 7 and 8
, .
,
the s teelwork for owing to rain or leakage water trickling down from the
, ,
lights the s hell plating is here particularly liable to corro s ion in old
,
with panelling and the beams with mouldings of yellow pine or base wood
, , ,
enamelled white All this joiner work may b e secured in place by fe rri ngs
.
bolted to the sides of the beams the panelling lying bet ween these ( if the
deck is plated) being nailed to cro s s grounds who s e ends are supported by ,
form mere partitions between sleeping cabins are of feather and groove - -
are either of poli s hed hard wood or of pine enamelled white The ,
.
disposed fore and aft is fixed to the lo wer edge s of the beam s with lugs or
- -
, , ,
i f the b eam s are of tee b u lb pattern with small tap s crews screwed into the
-
,
bulb or by s lotting the ru nner at the bulb and driving in wedges as shown
, ,
in Fig 1 6 Between the s e two parts wood uprights are erected at dista nces
. .
,
,
-
’
, , ,
“
termed frames each one resembling a wide panelle d door o f the proper
, ,
dimensions to fit between a certain pair o f uprights the cant and the runner ,
.
To provide for the free passage of light and air into and out o f the cabins ,
the upper part o f the bulkhead between the beams may be o f ornamental , ,
or hinged fanlight s may be fitted ; and gratin gs are provided at the lower
Ar t 3 5 3 ]
. P R A C TI CA L S H I P B UI L D I N G .
3
7
the outer bulkheads are usually O f the well known j a lousie f r a mi ng the -
,
cla s s passenger vessels the saloon bulkheads are o ften of the most elaborate
description composed of various polished hard woods ornamented with
, ,
carving and hand painting A s a rule hard wood panelling is made with .
,
-
is the variety in the matter o f finish and artistic merit and efficiency as ,
wood as fixtures ; now they are practically al ways of iron ; their con
,
they are arranged to fold up so that through the day when not in use the , , ,
steamers one is always found at the front o f the bridge deck where it ,
space directly below it I n modern sailing ships they are usually aecom
.
-
m o da te d in a deck house which also contains the galley and donkey boiler ,
-
teak wood ; now they are usually of steel or iron A teak wood house when .
-
,
small is built in the j oiner s shop A lthough nominally of teak wood the
,
’
.
,
sides are usually of feather and groove pine sometimes in two thicknesses - -
, ,
with teak panelling nailed 011 the outside The coaming when of wood .
, ,
is sometimes fitted to the top o f the wood deck but it is better to bolt it ,
direct to tie plates riveted on the beams Large wood deck houses are .
built in place and they have usually an inner coaming of steel and angle
, ,
to a stairway leading from the weather deck to the cabin spaces below .
kind of entrance for one has to stoop more or less to pass through ; when
,
when of iron they are made higher I n modern s teamers deck houses
, .
take the place of companions The latter are still employed however fo r .
, ,
the entrance to the crew s quarters forward ( P late 1 1 0 ) when placed here
’
they are of steel for a wood companion apart from its costliness and other
, ,
disadvantages might b e stove in when placed near the bow P art o f the
,
.
the engine room from the bridge deck A n d in large passenger vessels .
portable wood companions are O ften fitted over a portion o f the hatchw ays ,
ways and cabins in the tween decks ( Fig 5 P late 8 and Fig 2 1 P late 7 5
’
.
, ,
.
,
P R A C TI CA L S H I P B UI L D I N G Art 3 5 3
323 .
[ .
still further this desirable e ffect a large open sha ft or well like a deck
, , ,
house without bottom is built over the saloon and the skylight placed
, ,
outside by an outer casing o f steel having numerous bull s eye lights and
,
’
-
electric lamps may be placed between the glass dome and the outer cover ,
usually built o f thin steel which owing to the moist hot air of the engine
, ,
room is more suitable than wood and makes a stronger more durable
, , , ,
the vessel s form and proportions her displacement and the height of her
’
, ,
short period and to roll not necessarily through large angles but in a
, , ,
violent and jerky fashion ; but this again is depend ent on the cargo , ,
stowage ; if in light trim the ab ove e ffects are usually greatly accentuate d ,
if heavy weights are carried in the upper tween decks so as to raise the ’
centre of gravity of the hull and contents the sti ffness or metacentric ,
height due to her proportions and form may be nullified she may become ,
crank or even top heavy and in con s equence comparatively steady under
-
, , ,
necessarily for if large and heavy she may possess great inertia which of
, , , , ,
stowing whatever heavy weights are carried remote transversely from the
centre line or axis ab out which the vessel rolls ; i e by placing them . .
towards either side or by lowering some to the bottom of the hold and
—
,
procedure would not alter the position o f the centre of gravity of the hull
or the me tacentric height but by increasing the vessel s moment of inertia , ,
’
in the familiar see saw in which the oscillations become slow or fast -
,
according as the weight s are shifted from or towards the centre This , , .
beam o f these vessels result s in great natural s ti ffness which in itself would ,
lead to uneasy j erky rolling but owing to the heavy masses ( armour guns
, , , ,
and coal) di s posed close to the sides their great sti ffnes s is not prejudicial ,
on the contrary they may roll slowly and easily I n the later ironclads
, .
the metacentric height is about 3 feet ; thi s is q u ite three times what is
common in a loaded merchant vessel yet their period of oscillation may ,
varies greatly due to the wide di fference in the form proportions weight
, , , ,
and cargo stowage when loaded the period of a small vessel may be 3 or ,
ballast trim the metacentric height of a full modern cargo vessel may be , ,
5 or 6 feet or three or four times what it is when fully loaded with homo
,
n e o us cargo
g e ; and a s their period of oscillation is therefore very small , , ,
placement She was built in the first in s tance without bilge keels and
,
1
, , ,
subsequently they were added and as is u sual in warships they were large , , , ,
being 3 feet in depth by 2 0 0 feet in length or about half the length of the ,
other results it was found that while without bilge keels an angle of roll , , ,
attained a fter bilge keels were fitted and only when the heeling e ffect o f ,
the guns was supplemented by that o f 4 0 0 men r unning across the deck at
1
Se e S i r W . H . Whi te s pap e r i n’
th e Tr a n s I n sti tuti on of N a v a l A r elzi teets fo r
.
5
l
a so se e Mr . A n d re w Y o ung
’
s
p p a e r, Tr a n s N or th -E a st Coas t I n sti tuti on of E ng meer s
.
the bilge keels by ab out 5 0 per cent and that under a greater oscillating .
,
in fluence A gain while in the ab sence of bilge keels the vessel rolled
.
para ti ve re s t prevailed in about one sixth of the time The s e re s ults were -
.
n o t anticipated and until recently the action of the bilge keel s in producing
,
them was n o t under s tood Formerly their steadying e ffect was wrongly .
assumed to be simply that due to their resi s tance as flat surfaces moving
laterally through the water like a submerged paddle which when the , , ,
speed is 1 foot per second has been fou nd by experiment to be only about ,
lb per square foot and to vary with the square of the s peed But
.
,
.
the basi s of her known momentum would require that the factor should ,
Similar experiments were made with the vessel steaming ahead when it ,
was found that the steadying e ffect of the bilge keels was even greater than
when at rest and the more so the greater the speed This may be explained
, .
by the fact that when the ve s sel is steaming the bilge keels constantly e n
, ,
counter undisturbed water all o f which they have to impress with lateral ,
motion whereas when the vessel is at rest they only put in motion the
, , ,
limited mass of water included in their len gth A nother important point .
the bilge keels to the reta rding e ffect of fluid friction the vessel s speed and ,
’
I n warship s rolling tendencie s are very obj ectionable for each roll may ,
expose the unprotected side below the armour and it is evident that the ,
ship which is steadi é st is the most likely to aim well with her guns For .
the s e reason s war s hips are al ways provided with large bilge keels I n sea
,
.
e ffect o f bilge keels was considered a doubt ful matter and a s they are , ,
fit them They are detrimental in increasing the first cost and weight of
.
the hull they are liable to damage and may be an inconvenience in dry
,
e ffects they are a common feature in both passenger and cargo steamers
,
.
An d many of the older vessels which have proved themselves heavy rollers , ,
have been provided with bilge keels and always with good re s ults in ,
improved behaviour at sea Sailing ships do not 1 0 11 for they are held .
-
,
down to leeward by the wind they do not there fore require bilge keels , ,
.
in warships they would project beyond the line o f the bottom or side in
, ,
which case as they would be the first parts to take contact with the ground
,
"
See Mr G H B ryan . . .
’
s
p a
p e r, Tno acti on f
o bi lg e keels, Tr a n s . I n sti tu ti on f
o
paring the shallow bilge keels fitted in merchant vessels with those adopted
in warships it might appear that they would b e comparatively ineff ectual in
,
checking rolling But this does not follow fo r merchant ve s sels have
.
,
usually a much shorter period so that rolling more quickly their bilge , , ,
keels move faster through the water Further although when heavily .
,
laden a merchant vessel may roll slowly and acquire momentu m so great
as not readily to b e destroyed by small bilge keels it is unusual for s eriou s ,
rolling to occur under such circumstances The need for bilge keels occu rs .
principally when a vessel is in ballast for she is then sti ff and at her worst ,
as regards rolling and it is j u st under this condition that bilge keel s are
,
mo s t e ffective .
B ilge keels are not u s ually longer than half the length of the ve ss el ,
amidship s that they are most e ffective for as they are here most remote ,
from the central fore and a ft axis about which the vessel rolls they sweep
- -
,
through the water with the greatest velocity and consequently meet with , , ,
the maximum o f resistance I n full cargo vessel s they are usually only fitted.
on the straight midship region ; in which case the angle bars etc do not
’
,
.
,
require to be bent and the con s tructive work is simplified They are
, .
worked parallel to the plate landings at about the middle of the curve of ,
the bilge I n a fi n e lined vessel where they may have a considerable fore
.
-
,
and aft curvature they are us ually disposed in such a way that when viewed
-
, ,
fore and aft they appear a s a s traight diagonal line their entire surface
- -
, ,
lying in one plane ; it i s s uppo s ed that they do not then interfere with the
fore and aft s tream like flow of the water pa s t the ship
- - -
.
fruitful cause of damage i s the coming in contact with quay walls due ,
to the ve s sel heeling over when lying alongside with her bilge again st
the wall Then in some harb ours there exist clo s e to the wharfs the
.
, , ,
stumps of old piles and the s e also are a common source of damage to
,
commonly though the bottom of the ship may b e damaged the bilge
, ,
a ffected the water may flow into the s hip I n warships to preclude thi s
, .
, ,
the rivets are screwed through the s hell plating and their points within ,
provided with nuts so that however exten s ive the damage to the bilge
, ,
the danger is well provided agai nst by making the root or part o f the b ilge ,
external force i s usually limited to the less substantial outer part bending ,
or tearing it away but leaving intact the remainder Th e effi cacy of this
, .
common occurrence yet rarely does it a ffect more than the outer part
,
.
and secu re for while the bulb bar i s well s upported it only in case of
, , , ,
( Fig 7) .to do so does not involve welding work if the material removed ,
to form the taper is cut from the heel of the bulb plate
,
.
shell plating may take the pressure and blows incurred by forcible contact
,
with the walls ( Fig 1 8 P late I n the case o f vessels not so provided
.
, ,
from a spar) are hung betwe e n the hull and the wall ; these however do
, , ,
not distribute the pressures and unless the shell plating is very thick it is
, , ,
apt i f there is any sea running to become badly indented and the riveting
, , ,
loosened The fender usually extends for ab out two thirds the vessel s
.
-
’
length amidships on one or both sides and is placed just above the load
, ,
.
, ,
bolted by vertical bolts through the horizontal flanges of two an gle bars
riveted to the shell one ab ove and below ; and an iron rubbing plate
, ,
ab out 1 inch thick is fixed on the face of the log by s hort driving b olts
, ,
or dumps
“
The timber must not be bolted through the shell for the
.
,
bolts would strain and bec ome leaky u nder the crushing pre s sure s sustained
by the fender When waves strike u pwards against the lower s urface o f
.
the fender they cause concussions which are very objectionable especially
, ,
when lying a gainst a wall take an outward list the bilge as well as the
, , ,
fender ma y take contact with the wall and accordingly to avoid damage
, , , ,
this part .
Art 3 5 7 ] , P RA C TI CA L S H I P B UI L D I N G .
3 35
C H A P TE R X XV .
water O ff the deck he lps to maintain the vessel s weath erly qualities The
,
’
.
nearer the weather deck to the sea level the greater the chance o f its being
.
s wept by the waves and so the more the need fo r a bulw ark They are , .
,
there fore fitted in all low freeboard vessels ; in the case o f shelter decks
,
-
,
awning d ecks and deck erections an open rail su ffi ces ; as spar deck
,
-
almost level with the water surface when o f course the deck is , , ,
re adily s w ept by the waves I t also a ffords stab i lity or sti ffness fo r i f .
, ,
when heeled over the sea were to overwhelm the lee side of the deck the
, ,
weight o f water would tend to increase the heel acting for the moment , , ,
like badly stow ed additional cargo if kept o ff the deck by a bulwark the
-
,
right the vessel O f course a bulwark cannot keep back all water for thi s
.
, ,
would pass through the open scupper holes and mooring pipes but it may ,
forced over by a squall A bulwark on the weather side is also use ful .
,
fo r under its protection the crew are able to move fore and aft however
, ,
- -
,
A lthough a bulwark is use ful in keeping water off the deck it has the ,
disadvantage o f retaining that which may find it s way over it But the .
the sheer o f the deck and the rolling and pitching of the vessel ; and ,
“
moreover the evil is minimized by providing numerous f r eei ng p or ts
, ,
”
i e
. . openings in the bul warks having flaps hinged in such a way that , ,
they may open o utwards u nder pressure of deck water ( see Fig 3 .
,
P late
I n a w e ll d e c k v e s s e l the well between the foreca s tle and bridge
-
,
by a cross bulkhead at either end H ere there fore freeing ports o f extra .
, ,
large size are required because if insufficient to clear the well quickly the , ,
loaded with a very undesirable trim by the bow and further the hatchway
, , ,
at this part if entirely submerged might not entirely exclude the water
, ,
from the hold So important is this matter that in these vessels the
.
The area should o f course be prop ortionate to the length of the well and
, , ,
be relatively larger in short wells fo r not only are these more likely to hold ,
foot ( on each side) for each 5 feet in the length o f the bulwark fo r wells ,
the deck erections and here the usual practice is to provide a freeing port
,
at each end of each portion and one or two intermediately if the distance ,
ends of the bulwark where owing to the cros s bulkhead of the deck , ,
erection there is a natural tendency for water to acc umulate ; and more
,
sailing ships freeing ports are fitted at intervals of 4 0 or 5 0 feet the larger
-
,
3 1 0 1 2 1 3 P late
, , ,
When of large size the lower part may be
,
water I n s ome the hinges are placed at the forward end s o that the
.
, ,
port may swing open horizontally A s it is important that the door should .
open readily to a small pre s sure of deck water the hinge s should be well ,
constructed with bras s pins to avoid rusting and sti ffness Sometimes
,
.
link like eye s are substituted for hinges which while very strong ensure at
-
, , ,
all times easy movement of the door Bolt s or catches are provided for .
use in fine weather to hold the door shut and avoid incessant jarrin g , .
iron bars fixed in an angle frame The doors are liable to violent blows
, .
from the wa ves and s hould heavy weather b e encountered they are often
, , ,
the corner s of the opening should preferably b e cut with a radius for when ,
square they are apt to form starting points for cracks in the bulwark plate .
ships 45 feet is perhaps the average but toward s the h ow it u s ually sweeps
, ,
2
1
3
,
feet but when the distance bet w een deck erections is very short as in ,
the well of well deck vessels it may be of their height so that when viewed
-
, ,
pressures from the waves Steamers unlike sailing ships do not often lie .
,
-
,
at the mercy of the waves and the r bulwark is shorter and lower ,
i .
B ulwarks are of thin plating usually fi inch single riveted to the upper , ,
edge o f the sheer strake ; but they are strengthened by the fore and a ft - -
require the bulwark stays of sailing ships to b e not further apart than -
5 feet and that, they shall support the bulwark about mid height as well as -
at the main rail the thin bulwark plating bei n g doubled in way of them
, .
The plates of the bulwark are so arranged that their j oints may fall in
way of every second or third stay their buttstra ps or laps forming the ,
necessary doublings special doubling straps are then introduced for the
interme d iate stays but sometimes angle bar s ti ffener s are advantageously
,
-
they should not when fixed at the proper inclination impose upon it any
, ,
o f some well deck vessels the doors are o ften divided hori z ontal ly so that
-
, , ,
when the upper doors are open the lower may form an ordinary low ,
bulwark The end s o f the b u l wark at the doors must be particul arly well
.
stayed ( Fig fo r they are liable to blo ws fro m passing cargo and there
.
,
o f their design gangway doors vary considerably When closed they are .
contin uation of the s u rface o f the hull below in small tug boat s however , ,
various points to moor the ship when lying alongside a quay and for shi ft
, ,
ing her in harb our To pass these lines through the bulwark m o o r i n g
.
,
p i p e s are provided usually four on each side one at either end of the bridge
, ,
and one near the poop and forecastle ( see Fig 9 P late 5 9 and Figs 1 and 2 .
, , .
,
P late They may su ffer great stress fo r through surging o f the ship , ,
in a tide way or river stout wire lines havi ng a breaking strength of many
-
, ,
ton s are sometimes pulled asunder They are usually o f cast iron and
, .
,
yielded to the strain the pipe might fracture To ma ke fast the mooring .
in such a position as will give a straight lead ( end o n as regards the bolla rd ) -
to the mooring pipe ( see Fig s 9 1 4 1 5 1 6 P late 5 9 and Figs 1 and 2 P late .
, , , , , .
,
—
Similar bollards sometimes termed “
b i ts —are provided on the
forecastle deck fo r towing as well as mooring purposes Bollards should be
, .
well secured to the deck ; i f the deck is not plated a special plate is fitted ,
at this part O ften they are merely bolted by the deck plating with or
.
,
the beams ( Fig or else a stout chock o f timber with or without a plate on
.
,
its lower surface ( F 1g 1 4) a wood chock not only gives solidity to the deck
.
,
but by increasing the length of the holding down b olts gives a certain
,
-
,
the bollards may b e placed so close to the gunwale that the mooring line
may pas s directly over the side a strong tabular foundation b eing built ,
for them over the gutter waterway ( Fig I f the bollard is not placed .
mooring pipe fitted in a close bulwark ( Fig Fair leads are also fitted .
-
at the bow and ste m fo r towing purposes and when large they are provided
,
with rollers ( Fig 9 P late to permit of the towing line being hauled in
.
,
forged iron stamped under the st eam hammer from a stout bar ; a hole is
,
dril led in each ball a loose fit for the rails which when passed through are
, , , ,
tightened by wedging and caulking Stanchions of cast steel in cruci form sec .
,
tion were tried at one time but met with little favour They may be riveted
, ,
.
to the top o f the sheer strake ( Fig 5 ) or to the stringer plate ( Fig or they . .
Ar t 3 6 4]
. P R A C TI CA L S H I P B UI L DI N G .
may be bolted to the water way plank ( Fig 7 ) to place them in from the .
contact with other vessels etc I n pa s senger steamers a teak wood rail is
, .
-
usually substituted for the upper rod ( Fig 5 ot herwise a tube of large .
or shade deck open at the sides the rail stanchions are extended upwards to
, ,
support it i f the deck is light only alternate ones (see Fig 1 7 P late 5 9 and , .
, ,
ends of the promenade deck beams a n d at the same time connect them to the
-
,
fore and aft face plate of the flying deck A breast the hatchways an open rail
- -
.
,
s imilar socket stanchions with chain rails are provided on the forecastle
, ,
deck in way o f the anchors unless t hese are o f self stowing type A t the ,
-
.
front o f the bridge d eck in way o f the compass the stanchions and rods are
, ,
these may be of light tubing with solid welded ends ( see Figs 7 and 8 P late
,
.
,
the upper parts being suitably formed to support the ends o f cross ra fters
and take the fore an d aft ridge lines I n passenger vessels portable rails
- -
.
and stanchions are provide d around the lower deck hatc hways as a ,
the cover s being displaced in which case water would pass into the hold , ,
damage cargo endanger the ship etc They are closed by stout wooden
, , .
over all a tarpaulin or Iza tc/z cover usually tw o or three one over the other
, , ,
( see Fig . T h e margin o f the tarpaulin hangs over the coaming against ,
The ba tc he s are held down by the t igh tly stretched tarpaulins also by flat _
loc/ei ng ba r s laid across the top which are secured at the ends by a padlock , ,
surface I n fine weather they may be perfectly secure but in stormy weather
.
,
they are a source o f anxiety to those on board and are constantly under
inspection I t is not an uncommon occurrence for the tarpaulins to be torn
.
by the sea and wind or by loose deck gear thrown about by the w
,
aves .
A n d it sometimes happens that the wood hatches under the tarpaul i n are
j erked out o f place by the concussive e ffects of falling waves when o f , ,
course the tarpauli ns being unsupported may tear and admit water The
, , ,
.
Wedges present a large surface to the dislodging action o f deck water but , ,
on the other hand they possess el a sticity which pinching screws do not and
, , ,
when swollen by the water they do not readily work loose ; fo r th 1s reason
.
straight they may not press the covers every where tightly aga m st the
, , ,
and the cleats should be placed at close intervals not greater than 2 feet ,
.
49 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 3 6 4 .
greater sti ffness have a b etter clamping e ffect I n heavy weather deck
,
.
,
water dashing against the coaming may find its way upwards b elo w the
tarpaulins and aided by the wind may even li ft them and tear them to
, , ,
free in great measure from the ab ove objections is shown in Fig 1 8 H ere , . .
,
bar is riveted to the coaming which by forming a trough for the battens
, , , ,
the e dges o f the tarpaulin and wedges protects them from water pressure ,
and the dislodging e ffect o f the wind and waves When the end coaming .
tarpaulin may be turned down and be tightly battened again s t the coaming ,
flooded with water so that evidently when the hatch coamings are high , , , ,
the covers are less likely to be inundated and s ubj ected to the trying ordeal
of preventing its passage below Formerly 1 foot was the usual height ; .
for ordinary up per and spar decks ) but much depends on the character of ,
the deck I n well deck vessels fo r instance the coaming o f the hatch way
.
-
, ,
in the w ell where the deck may be constantly covered with water is often
, ,
above the sea level and has no bulwark to re ta in a volume of deck water ;
,
trunk deck and turret deck type of steamer ( P late s 1 1 1 and in the
former the sides of the trunk erection may be regarded as forming a
continuous hatch coaming 7 or 8 feet high so that evidently the coamings , , , ,
proper around the O penings in the trunk deck may with sa fety be quite
, ,
low The height o f the coamings may also be governed b y the degree o f
.
there are no coamings at all for the hatchways — mere openings in the ,
deck plating — are closed with per fect security and watertightness by
b olted plates .
are usually dispensed with the coaming itsel f being extended downwards ,
to take its place ( Fig I n the case o f lower decks a distinct carling is
.
,
still sometimes fitted and the coami n g ab ove i f there is one may be formed
, , ,
the working o f t ween deck cargo and o f course there is little chance
’
-
, , ,
forms a power ful fore and a ft girder well able to support the ends of - -
,
the hal f beams ; in s ome cases when only a shallow carling has been
-
,
fitted both it and the hal f beams have been bent down and broken by
,
-
the weight o f tween deck cargo stowed alongside and on the hatches
’
-
.
’ ”
B ro .r n s P aten t Con ti n u ous H a tc/z Clea t .
P R A C TI CA L S H I P B UI L D I N G Art 3 6 6
3 42 .
[ .
The portable hatch beams or webs are secured between double vertical
angles riveted to the coaming forming a groove fo r the end of the plate
, , ,
with the support which the w e b beams a fford to the fore and a fters and - -
bolted they make good the transverse strength lost by the absence o f
thro ugh deck beams I n practice however their capabilities in this respect
.
, ,
a re fre quently nulli fi e d by the circumstance that they are o ften improperly
bolted very commonly only one out o f six or seven b olts is put in place ,
or none a t all i f the angle lugs are closed at the bottom so as to sustain
the beam and in many cases the lugs become cracked or broken When
, .
secured only to the yielding upper part of the coaming ; in order that it
may tie the severed half beams it should have a knee at either end or a
-
, ,
are usually removed ; but not always in which case the angles upon the ,
upper and lower e dges are apt to be bent and broken ; they should ,
substituted .
Similar web beams and fore and a fters are provided for the hatchways - -
o f lower decks I f the hatchway is wide and the side coamings shallow the
.
,
cross beams take the form sho w n in Fig 1 1 P late 5 8 fo r if they were .
, ,
shallow throughout they might be too weak ; in such cases Lloyd s rules ’
r equire the depth o f the beam at the mid dle to be 2 5 per cent greater than .
at the ends Failure of the portable beams o f lower deck hatchways was
.
-
the vertical movement of the ship caused a large virtual incre a se in the
weight o f the cargo stowed on the top of the ba tche s When the hatchways .
are wider than they are long which in m odern vessels o f broad beam is , , ,
very commonly the case the portable beams may b e placed fore and aft
,
- -
,
fo r having a shorter span they are then stronger and more capa ble
, , When .
the same homogeneous cargo is sto w ed in both the hold an d tween decks ’
,
the lower deck ba tc hes are not always closed in which case the cargo
-
,
in the tween decks simply rests on that in the hold below The hatch
’
.
the closing o f the hatchway round corners are less convenient than square
, ,
fo r the hatch battens do not clamp the tarpaulins so well and special corner ,
hatches are required ; fo r this reason there fore square corners are usually , ,
pre ferred I n discharging cargo stowed remote from the hatchway it must
.
, ,
thereto the hoisting line o f the derrick which rubbing with force against , ,
the lower edge o f the coaming plate may not only su ffer itsel f but i f it b e , , ,
a chain may injure the edge o f the coaming This may be obviated by
,
.
provided fo r the ends o f the hatches This may be done by riveting a half .
round moulding on the outside usually o f hollow section and a ledge within , ,
( g 7 late
F i 1
. P , or by employin g a sin gle bar of a section appropriate
Ar t 3 6 7 ]
. P R A C TI CA L S H I P B UI L D I N G .
3 43
s u r face o f the coaming should be free from proj ections so that cargo in ,
s hown in Fig 1 8 dispenses with a projecting ledge and being a single part
.
, , ,
support the end s of the fore and a fters they may be o f steel or iron - -
,
blow s from cargo ( Figs 3 and I f the fore and afters are of timber a
.
- -
,
short plate should be fitted at their ends ( Fig o n their lower surface ; .
socket Lloyd s rules require that the s ockets shall be su ffi ciently deep to
.
’
( Figs 5 and
. 2 3 P late 2
5 or 3 inches thick formed by tie bolting two
, ,
-
rough usage during loading and discharging operations s o that they soon ,
if their surface when all are in place should contain holes and wide
, ,
crevices the tarpaulins when subj ected to sea pressure might tear and
, , ,
admit water ; and further when their edges are worn they are more
, , ,
readily dislodged by shocks from the waves I n passe n ger ves s els and .
comparatively small ones are usually provide d one on either side of the ,
to fall below the s ingle hatchway of the deck above ; if a single large central
one were provided the watertight cover would be very unwieldy The cover
, .
is in one piece formed usually o f a s ingle large plate if in two there would
,
'
be a cross joint di fficult to make watertight The watertight joint with the
, .
I f rubber s trips are used they should be secured at bot/z edges fo r rubber ,
is apt to stick to the coaming and tear when the cover is li fted ( see B ,
and p e rishable nature of rubber and the rather extensive fitting work ,
means of putty and rope yarn placed between the cover and an angle bar ,
high so that the space within the hatchway may be su fficiently large to
,
act as a feeder and thus ensure the tank proper being a lways quite full
,
o f water I t is sometimes formed of a large bulb angle bar but this does
.
-
,
sti ffened at or near the edge with an angle bar so that it may resist blows
, , ,
from cargo and pressure from the water contained in the ta nk The cover .
should be sti ffened with cross bars disposed parallel to the shortest edge , ,
P R A C TI CA L S H I P B UI LD I N G Art 3 6 7
3 44 .
[ .
is exposed to rough usage and it should be sti ffened around its edge with ,
of the bolts Sometimes it is made of cast steel but it is then very heavy
.
,
w h ich the height o f the water when the tank is nearly full may be readily
, , ,
the tank The securing bolt s may be linked or pivoted to eye plates or
.
, ,
lugs riveted on the coaming or they may pass through an angle bar on the
coaming ( see Fi gs 1 2 and Th e lower decks o f warships usually act
.
, ,
they are not subj ect to the wear and tear due to loading and di s charging
cargo lightne s s and strength are the governing features in their design ;
,
their lids are hinged and the bolts are provided with bras s t u rn b u c k les ,
instead of nuts so that they may b e hove up quickly by hand ( see Fig 1 1
, .
,
P late
A r t 3 6 8 I n v e s s e ls d e s i gn e d for t h e c o a s t i n g c o a l t r a d e it i s
. .
,
when the coal is shot through them it may fill the hold s su fficiently full
to s ink the vessel to he r load line without the necessity for laborious hand
trimming I t should be ob s erved that coal (light North country coal )
.
-
requ i res for each ton weight a space of about 44 cubic feet and as ves s els ,
designed for the coal trade can usually carry at load drau ght a weight of b
—
cargo i n tons — equal to the total hold space in units of about 5 1 cubi c
feet the space which of nece ss ity remain s vacant is only ab out one s eventh
,
-
hatchways s hou ld b e s o large that the coal when merely shot through ,
them may fill at least six sevenths of the total hold space for if not the
,
-
,
vessel would not in the absence of hand trimming be fully loaded l o she
, , , . .
A heap of coal will retain its form unless the inclination of its sides is
steeper than about 3 5 degrees— the limiting angle of repo s e I t follows .
”
,
therefore that u nless the coal shot through the hatchway s is trimmed
,
laterally there must exist vacant spaces tria ng u lar in section in the
, , ,
evident that the wider the hatchways the smaller these spaces will become .
th e hull owin g to the removal of so much deck plating and at the s ame
, , ,
time the extensiveness of the vulnerable hatch covers may prejudice the
,
increasing the s trength of the deck at the side s o f the hatchway and of the ,
coaming plate s and by raising the latter high above the deck so that the
, ,
coaming is here really a portion of the deck inclined upward s for the ,
be improper to permit the coal to retain its natural angle of repose for ,
with the rolling of the ship it would slip downwards and in heavy weather ,
the tossing and jerking might cause the whole mass to move to one side
“
P r i ce Ha tc/z w ay S e e Mr D en to n Tr a n s
’ ’
s P a ten t S elf t/ z m m zng . . s pa pe r, .
I n s ti tu tzon f
o N a va l A r c/zi tects, 1 8 75 .
3 49 P R A C TI C A L S H I P B UI L DI N G .
[Art 3 6 9 .
those carrying cattle iron gratings are provided for use in fine weather
,
.
permit o f long logs being loaded or discharged endwise into or from the ,
the tween decks and one for the hold Similar ports are s ometimes
’
.
blows from the waves they should be securely fastened by tap bolts hove ,
-
,
observed that the strength and sti ffne s s o f the vessel s bow is not prejudiced ’
by the port web frames or stringer s being introduced to make good the
,
lifting appliances the derricks and winches and on the s tru ctural design of
, ,
the ship The cargo situated directly under a hatchway may be li fted and
.
swung overboard with expedition ; that not directly under must first b e
transported laterally and it is evident that to minimize the labour and
,
expedition in loading and discharging was not so urgent for freights were ,
usually so high as to en s ure in any case a good profit now de s patch and , ,
modern vessels the hatchways are usually numerous and of large size and ,
moderate beam ha tchways 2 6 feet long by 1 6 feet broad are common and
,
in vessels o f large beam hatchways 1 8 feet long by 2 4 feet wide are not ,
—
way from the vessel s side s o that the shore cran es often of limited ’
,
—
outreach may plumb the hatchway also in permitting of di s charging ,
some cases the better to secure these advantages in s tead of one central
, ,
hatchway two are provided o n e to port and one to starboard j ust clear of
, , ,
having large central deck houses or cabin spaces and which b eing , ,
9 to 1 2 P late
,
I n some regular liners deck machinery may seldom
be required for e fli c i en t hydraulic cranes may b e avai lable at their own
,
are provided with s team winches in large modern cargo ves s els there are
usually two to each large hatchway M odern s ailing ship s are usually .
-
p rovided with a steam winch which serves not only for working cargo but , ,
fo r warping the ship working the Windlass and pumps by mes s enger chain
, ,
and fo r a purcha s e for the halyards and other heavy hauling work ; as a
rule however it is never u s ed at s ea I t and its donkey boiler are placed
, ,
.
together in the midship deck house the warping end s of the winch pro
’
,
any particular hatchway Sailing ship s are generally loaded and d ischarged .
-
Ar t 3 7 1 ]
. P RA C TI CA L S H I P B UI L D I N G .
3 47
which is usually placed at each hatchway the li fting lines being suspended ,
from the yards or stays They may lie in port fo r long periods a source
.
,
usually capable of lifting a load of about five tons weight When specially .
heavy weights must be li fted they are made of s teel like a yard and they , ,
i f it can only deposit the package on deck supplementary lifting gear and ,
excepting hydraulic derricks— this is practica lly never done its head stay
“
is o f fixed length ( Fig to make it a running tackle or toppi ng lift
.
, ,
deck Formerly only mast derricks were used but in modern vessels of
.
,
great beam i f the mast is near the hatchways and the derrick plumbs the
,
posts on either side o f the hatchway the neces sary condition s may be readily
, ,
th e derrick on the deck alongside o f the mast and leading its head stay ,
to the end of a ho rizontal bar fixed and stayed aloft on the mast and , ,
for i f much to one side the de rrick would constantly swing towards that
side ; this circumstance however is commonly taken advantage of the , , ,
upper end o f the stay being fixed slightly to port or starboard so that the ,
the other side being su ffi cient to pull it back over the hatchway The .
rake o f a mast a n d the fixture on the vessel s side aba ft it of the shrouds
, ,
’
,
the e ffect of the rake a projecting s tructure i s commonly b u ilt on the mast
,
to take the heels of the derricks in such position that they m ay be nearly ,
plumb with the ends o f their stays above I n some modern s teamers the .
their capabilities in this respect they are sometimes fitted quite plumb , ,
witho ut rake For li fting very heavy bulky m asses a mast derrick is
.
, ,
superior to one s wung from a po s t for it may be pivoted high ab ove the ,
stay fixed to the lo fty mast may leave it horizontally or with an upward
, , ,
inclination it may neither su ffer undue tension nor convey undue com
,
are stayed horizonta lly from the mast at a point hi gh above the deck and , ,
as in such ca ses the thrust o f the derrick may cause s evere local stre s s on
th e mast this should be specially strengthened
, Steam cranes are sometimes .
may be rea dily worked for they conta i n their own hoisting and slewing gear
, .
3 18 P R A C TI CA L -
S H I P B UI L D I N G .
[Art 3 7 1 .
withs tand w ithout stays the whole pull o f the derrick must be strongly
, , ,
about 5 inch thick at the deck to 5 inch at the top When stayed they .
may b e considerably thinner They us ually pass down to the second deck .
( Fig 4 )
. i f secured to the upper deck only side bracket plates are fitted , ,
and the beams and deck plating below suitably strengthened I n many .
serve the use ful purpose of ventilators for the hold and tween deck this ’
,
line sh ould pass from the leading block o f the derrick square to the winding ,
a single winch it is of course placed at the centre line if there are two
, , , ,
and if the derricks are close together then to secure a fair lead to both , , ,
from each other providing for the purpose a projecting structure on the
, , ,
mast ( Figs 7 8 and . When derrick posts are adopted the winches
, , ,
very commonly while the winches are placed close together out of the way
, ,
and is provided with a large whipping drum suitable for continuous and ,
quick winding .
I n an ordinary steam winch the cylinders are small the nece ss ary power ,
therefore the engine is driven at high speed with the result that there is
, ,
dispensing with all gearing the necessary power bein g secured by extra ,
connecting rods or pinion wheels — and as the piston speed is small the ,
hydraulic derrick carries fixed upon itself all the necessary mechanism , ,
( hydraulic rams pulleys and chains ) not o n ly for lifting the load but for
, , , ,
vary the outreach They are superior to steam winches in that they work .
,
d eck space they require no hot steam pipes ( wh ich ca use a considerable
,
pipes which being cold may be led alo n g anywhere in the tween decks
, , ,
’
F d ori p ti af hyd h d k m hi
e sc r y M B w p p onT o ra u c ec ac n er , see r . ro
’
n s a e rs , rans .
and to protect them plate covers are bolted to the chairs or to an a n gle
, ,
bar riveted to the hatch coaming or casing I n heavy weather the pipes .
the deck may carry away the covers and break the chairs and pipes — a
,
serious matter in the case of steam pipes to the stee ring gear To avoid .
this the plate covers and chairs should be very substantial and the former
, ,
that the water not having free access below may not exert so great a li fting
, ,
or dislodging force A n d all bolts connecting the chairs and covers to the
.
deck should b e tapped through the plati n g and have nuts on their points
below The covers are usually of chequered plating about 5 inch thick ;
.
,
but sometimes they are of cast iron in trough section segments forming an
,
-
,
enclosed conduit for the pipe s I n s ome cases instead o f plate covers
.
, ,
fore and aft iron bars are fitted over the pipe s ( Fig 1 2 ) as these form a
- -
.
sort of ope n sparring they o ffer little sur face to the d isruptive action of
,
deck water but they also a fford less protection to the pipes ; where there
,
some cases t he pi pes are led along below the deck but this cannot b e ,
done when the tween deck is a cargo space because of the heat and the
’
,
C H A P TE R XX VI .
r i ggi n g of sailing ships was formerly a subj ect of much care ful thought ;
-
n e w class of sailing ship about double the size of those formerly built
-
,
,
came into vogue ; and it wa s soon observed that although the masts and
rigging were apparently well proportioned they were much les s trustworthy ,
the Chie f Surveyor and his assistants I n the following some of the more .
1
,
reduction o f sail ; but the new vessels were so broad and stable ( their
stability was O ften excessive on account of improper loading ) that a
pressure of wind excessive as regards the masts and rigging di d not pro
, ,
claim itself in the usual way by heeling the ship and it was on account of, ,
the absence of such premonitory heeling that the masts were sometimes
unduly pressed with sail Subsequently great improvements were made
.
,
in the rigging by the substitution of steel wire for iron wire ropes and of
,
- -
,
r igg i ng scr ew s for tightening the s hrouds etc in place of the old fa s hioned
-
.
, ,
masts and rigging ; fo r of course with the same total area of sail each of
, , ,
the four masts has a smaller proportion to support I n some large modern .
,
sailing ships this principle has been carried still further by the adoption of
-
,
five masts .
about by the rolling and pitching movement o f the ship which by causing , ,
the masts to s way from side to s ide has an e ffect identical to what may be
observed i f a slender wand is used as a switch —if whipped smartly back
,
wards and forwards it will snap The third bending force is that due to .
the top weight o f the ma s ts yards and sails which when the vessel inclines
-
, , , ,
ship would be forced over on her beam ends or capsized before the masts
Rp t M ti ge or P ubl i h d i b k f m by L l yd R gi t
on as n . s e n oo or o
’
s e s er .
P RA C TI CA L S H I P B UI L D I N G A rt 3 7 5
3 52 .
[ .
gave way i e the moment o f resistance o f the masts and rigging is greater
. .
, .
strength of the masts would appear to be ample yet if the same vessel ,
the mas ts ; and with greater likelihood if it s truck her while she rolled to
w indward for the motion o f the sails against the wind would increa s e its
,
force E xcessive sti ffness with its consequent violent and j erky rolling
.
, ,
I n cases o f dismasting the masts do not all go at once but first one , ,
followed by the loss o f the fore topgallant mast and sub sequ ently by all -
, , ,
the spars excepting the main and mizzen lower masts I n another the .
,
failure o f an eye plate for the j ib boom guys was followed by the total loss -
o f all the masts ; first the jib boom gave way when deprived of the support -
of its stay then the fore topgallant mast s tayed to the j ib boom and so -
,
-
,
on the lower masts finally falling aft on deck due to their fore and aft
, ,
- -
stays being cut by the s winging about of the yards This curious process .
in every part however sub sidiary ; and of the utmost care in the smith
,
work of the various mast mountings and rigging attachments —caps hoops , ,
it can give substantial resistance and the greater the de flection the greater , ,
its resistance So also with the windward riggi ng it must stretch before
.
, ,
it can o ff er resistance and the greater the stretch the greater its re si stance
, ,
.
Theore t ically the full combined streng th can only be secured when the
,
rigging i s such that the deflection o f the mast say when at the breaking , ,
po i nt stretches the rigging to such an extent that it also 15 j ust on the point
,
the rigging then of course muc h of the strength of the latter might never
, , ,
be called into play ; and i f its full strength were much greater than that o f
the mast the loss o f resisting power due to the premature failure of the
, ,
o f a large ship is not probably more than about one seventh that of its
rigging ( on the windward side) ; and i f the latter were so elastic or exten
sible that when the mast was bent to the breaking point it ( the rigging)
, ,
exerted only one hal f its full strength then the total resistance would be ,
little more than half o f the maximum or what could be o ffered if both ,
I t is evident that only a trifli n g loss of strength would occur i f the above
conditions were reversed i a i f the rigging were strained to destruction , . .
be fore the masts for although a portion of the strength o f the mast would
,
not be called into play still as i ts actual stre n gth i s probably le s s than , ,
one eighth o f the whole the loss would be trifling P erfect co operation , .
unimportant so long as the discrepancy is such that the rigging su ffers the
higher stress I n modern ships this desirable condition is secured for
.
,
by the use of steel wire rigging and rigging screws ( in place o f the old
-
fashioned iron — wire rigging and hemp lanyards) the shrouds etc are ,
.
,
.
,
downward compre s sive one an increase in the spread increas ing the former
and dimini s hing the latter .
1
in these the rigging could be firmly secured within the bulwark to the
upper part o f the stout sheer strake ; but of course as the smaller spread , ,
m ore numerous shrouds The end s of the s hroud s are connected to chain .
atta che d s hrouds I n sailing s hips each shroud is pa s sed round the mast
.
-
,
( above the cheek plates ) and then down again on the same side to form ,
each one to a s eparate eye plate riveted to the mast or be s ecu red a s in -
, ,
Fig 7 The fore and aft stay s of th e lower ma s ts are connected to eye or
. .
- -
,
stay plates riveted to the deck plating or b olted through wood ch dcks
-
,
fitt ed b etween the beams ; and in sailing s hips to give greater s trength -
,
again s t the upward pull of the stays diagonal bars are s ometime s fitted ,
o nly the fore and aft sta ys give support to the masts
-
but their supporting
-
effect is very perfect becau s e of their great spread ( 2 ) With the wind
, .
directly a s tern su pport is only given by the back s tay s and aftermost
,
shroud s on both sides of the ship ( 3 ) When directly abeam all of the
,
.
,
way between the beam and th e stern only the backstay s and aftermost ,
The mo s t trying wind is there fore one from the quarter again s t which , , ,
only the windward backstay s and aftermost shrouds give s upport That .
a result of heavy weather while the other rigging may show no signs o f ,
having been severely strained the backstays and cap shrouds may have ,
opened at the nips and s plice s or have actually given way This however .
, ,
may b e due in great mea s ure to the fact that the backstays are connected
, ,
to the m ast at a higher point ; the deflection of a mast (with the same
-
bendi n g force) increases as the square of the height and a s the stretch and ,
s tres s in the rigging varie s with the deflection of the ma s t the higher its ,
1
I f th e len g th o f a sh ro ud, measure d o n a sui tab e sc a e , r ep esen te d i ts tensi o n , l l r
v l
the n i ts tran s e rse p ull w o u d b e r eprese n te d by i ts spre a d, a n d i ts co mp e ssi e forc e o n r v
the m a st by the h e i gh t o f th e m ast fro m d eck to h oun ds Th e a ctua stayi ng o r supp o r ti ng . l
e ffe c t o n th e m a st i s m e asure d b
y th e m o m e n t o f th e tran s erse p ul , abo ut the d e ck o r v l
v
m ast w e dgi n g i a the tran s erse pu l o f th e shroud mu ti p i ed by the h e igh t o f th e m ast
. . l l l
r
f om deck w edg i n g t o h o un ds .
Art 3 7 7 ]
. P R A C TI CA L S H I P B UI LD I N G .
355
some extent by the greater length of the rigging which enables it to s tretch ,
further to the same s tress and by the smaller angle which it makes with the ,
mast but compared with the greater deflection of the ma s t the s e matters
, ,
have but a small influence I n view of this it i s evident that the upper .
all parts are more likely to be s trained alike and to contri bu te fairly to the
general strength .
m a s t s at the s econd deck later they were a s o ften wedged at the upper ; ,
now they are practically always so wedged Formerly when exten s ible
, .
,
the second deck for owing to the g reater height of the ma s t from this to
,
the hounds it had so much greater natural flexibility that the shrouds were
,
better stretched and able to exert a greater proportion of their full strength
be fore it ( the mast ) gave way or wa s unduly strained I t ha s been com .
‘
pute d that in s uch cas es the combined strength of the mast s and rigging
might b e increased by a s much as 3 0 per cent by wedging at the lower in .
place of the upper deck With modern rigging however there i s no such .
, ,
due to wedging at the u pper deck it reaches its proof stress and exert s its ,
I n large wood ships the mast s are always wedged at the lower deck for ,
the stren gt h and ri gidity of a wood hull is so inferior that if wedged at the ,
upper the local s ide pre s su re of the ma s t wou ld cau s e straining and
,
leakines s of the deck and upper part of the hull I n steel and iron vessels .
,
the hull may of cours e be built with ample s trength to resist the straining
, ,
, ,
wedged at the s econd deck it might break between decks and in falling , , , ,
severe local pres s ure and nip like e ffect prevailing at the wedging its -
,
at the second deck Lloyd s rules require the doubling to extend above the
,
’
upper deck so that should the mast be carried away it may not break
, ,
as a b eam ; by the action o f bending the plating on the lee s ide is subjected ,
external force affecting it were only a deflecting one the ten s ional stress ,
excess due to the compre s sive or crushing e ffect of the weight of the mast
,
and attached spars and the downward pull of the rigging C onsequently
,
.
,
m aterial on the lee side buckling and collapsing somewhat in the manner ,
riveted j oints would pull a sunder The downward thru s t to which the .
mast of a 1 6 0 0 ton ship is liable ha s been computed the total wei ght of ,
1
M as tzng
'
l
R¢or t on .
3 56 P R A C TI CA L S H I P B UI L D I N G Art 3 7 7
.
[ .
give a stress on the material of about 3 tons per square inch This .
stress brought about by the transverse bending o f the mast ; and co use ,
stress of 1 0 tons per square inch then the mast could only withstand a ,
a corresponding tensile one) o f 7 for the 3 tons being added would make , , ,
only its strength as a beam subject to bending st resses but also tho s e ,
varies as the sectional area ; but a further increase will accrue from th e
circumstance that mere thickness increa s es the lateral sti ffness o f a plate
against the buckling tendency of excessive endwise compressive stress .
greater increa s e in s trength will occur for it varie s with the square of the ,
the actual distance the mast ca n bend without injury will be reduced
proportionately to the increase in diameter A s the sectional area varies .
as the diameter the compre s sive strength of the mast will of cour s e be
, , ,
I t follows from the above that if grea t s trength were essential and ,
already seen its resi s tance to side bending is in any case small compared
, , ,
with that of the rigging I f greater strength is desired there fore it would
.
, ,
thickness of the plating ; for although the gain in strength would be less
marked the flexibility would be maintained A precisely similar strengthen
, .
ing e ffect to that obtained by increasing the thickness of the plating may ‘
ment is advantageous in that while the bars do not reduce the flexibility ,
of the mast they greatly augment the lateral s tiffness of its plating against
,
o f the mast and the other two symmetrically at the two forward quarters ;
,
tends to bend it forward and to w ard s the s ide ; and as when so bent the , ,
would receive the most benefit from the s ti ffening e ffect of an angle bar .
3 58 P RA C TI CA L S H I P B UI L D I N G .
[Art 3 7 9.
a stout angle or tee bar is fitted in the step the heel of the mast being , ,
between the ma s t and the coaming o f the step ; P ortland cement is the
better in that it does not harbour moisture and cause corrosion I n
, .
steamers the angle hoop forming the step is sometime s fitted close to the
ma s t the latter being secured thereto against turning by three or four tap
,
work required of them A s a rule they are s hort and lightly rigged and
.
, ,
each one carries t wo derricks and in s ome ca s es four two forward and , ,
two aft ; and a s a derrick is usually capable o f lifting 5 ton s and i n some ,
or even 2 0 ton s ; and moreover when the weight i s s lewed over the side
, , ,
the rigging on the oppo s ite s ide being p u t in tension may greatly increase , ,
the downward thrust I n many ca s e s exce ss ive compre s sive stress due
.
to the derrick s i s avoided by extending the pivot bar s supporting the heels -
of the latter down to the deck and pivoting them there in s tead of on the ,
the s trength requ ired in the ma s t s and steps i s dependent in great mea s ure , ,
When a s teamer s mast s tep s on the double bottom the step i s merely
’
an angle hoop riveted to the tank top with a cro s s locking piece To
, , .
avoid unequal pres s ure on the tank top plating the end of the ma s t should -
,
be cut with preci s ion to the proper bevel When a ma s t step s on the .
s haft tunnel the top and s ides o f the latter m us t be suitably s tren gthened to
,
plan to s tep the mast s on the lower or s econd deck thus reducing the ,
structural work and avoiding ob s tru ction in the hold ( Fig 1 3 and P late 1 .
,
pillared below the ma s t ; very commonly the latter fall s close to a t ransverse
b u lkhead in which ca s e it s downward thru s t may be conveyed thereto by
,
b etween the heel of the ma s t and the wedging may re s ult in exce ss ive side ,
pre ssu re at the s e two place s Thus whatever the bending moment a ffecting .
,
deflecting pres s ure acting at the top o f a mast say 4 8 feet long ab ove the ,
deck were 5 ton s then with an 8 foot tween deck s the lateral force acting
, , ,
-
’
,
in the same direction at the heel would b e 3 0 ton s and the s ide pre ssu re ,
therefore that when a ma s t has a s pecially s hort housing its s trength and
, , ,
that o f the s tep and mast hole should be suitably proportioned for the -
,
more intense side pres sures I n special cases where it would be very .
,
pa s s under low bridges and where therefore provision must be made for
, , ,
Ar t 3 8 1 ] P RA C TI CA L S H I P B UI L D I N G
59
.
.
sailing ships it is alway s of the latter material I t may be distinct from the
-
.
P late To s upport the heel of a fi dde d topmast Meek p la tes are riveted ,
on the lower mast one on either side ( Fig 5 P late , these project .
,
bracket like in front of the mast and the heel of the topmast passing
-
, ,
which passes through a hole cut in the heel o f the topmast and re s ts with
its ends on the top of either cheek plate The downward thrust of the .
topmast due to the weight it carries and the pull o f the rigging may be
, ,
computed that at times it may equal about 8 6 tons and a s the proj ecting ,
cheek plates must take this thrust they must evidently b e sub s tantial and ,
strong They are therefore of thick plating abou t 5 0 per cent heavier
.
, , , .
than the plating o f the lo wer ma s t ; the upper edge i s s ti ffened by a large
angle bar and the for ward free edge by a hal f round moulding or small
,
small fid passing through it the thin plating of the mast immediately above ,
the ma s t ju s t over the fi d s mall vertical lugs whose ends bear on the fi d
, , , ,
and s ometimes a cross diaphragm plate is fitted bet ween the lugs I n some .
case s the thrust o f the topmast has been in exce ss of the strength provided ,
the mas t plating tearing over the fi d or the cheek plates buckling and ,
bending Th e lower shrouds are looped ro u nd the mast over the cheek
.
,
pl ates and to avoid a sharp nip bolster s o f hard wood are fitted on the top
, , ,
Th e above method of fixing the heel of the topmast has been in vogue
from th e earliest period ; its suitability is due to the circumstance that it
permits o f the topmast being struck or lowered by withdrawing the fi d ,
become common to build it in one with the lower But although thi s .
arrangement simplifie s the con s tructive work very con s iderably it is not ,
carried on d eck for the purpose I n a number o f the earlier ships having . ,
steel pole masts rhe upper or topmast portion was carried away breaking
, ,
o ff j ust above the termination o f the sti ffening bars of the lower mast .
This no doubt arose not only from relative weakness due to the abrupt
, , ,
stoppage of the s tiffening bars o f the lo wer mast but from the greater ,
rigidity that naturally prevails in the absence o f the usual fidde d union with
the lower mast Since then pole topmasts have been strengthened by
.
,
extending upwards two of the sti ffening bars of the lower mast in an ordinary
fi dde d topmast sti ffener s are not required by Lloyd s rules unless its length
’
exceed s 3 8 feet I t should be ob s erved that while the taper in the diameter
.
of a lo wer mast ( from wedging to hounds) is usually about 1 7 per cent that .
,
o f a topmast and topgallant mast does not exceed about 2 inche s for the
reason that the upper and topgallant yards travel up and down the ma s t on
360 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 3 8 1 .
si de rable this would have too much play on the mast I n steamers which .
navigate can als and rivers having bridges the topmast if long is arranged , , , ,
to telescope into the lower one by suitable sheaves and a wire line as , ,
sailing ships the mainmast has usually a rake o f about 1 inch to the foot
-
,
the fore and main ma s ts having inch more and inch less respectively 1
4
.
I n steamers the rake may be twice as great or there may b e none at all ,
.
tons per square inch and to be capable of with standing certa in bending ,
must bend cold through an angle of not less than 2 5 degrees with the gra i n ,
and 8 degree s across the gra i n ; fo r thinner plates the figures 2 5 and 8 ,
2 4 P late
, A lthough the greater strength of steel compared with i ron , ,
admit s of a general reduction in the scan tling s of the hull o f some 2 0 per
cent s o large a di minuti on i s not admissible in the ca s e of the masts and spars
.
, .
For the most crucial stre s s su ffered by a mast is a compressive one and ,
although s teel I S ab out 5 0 per cent stronger than iron under tens i on its .
,
1 0 per cent i n inch plate s I n very thin plate s it would evidently be unwise
.
-
e
.
to make any reduction for although the strength might when the spar was , ,
new b e equal to that of an iron plate the reducing and weakening e ffect
, ,
the thin plates of the yards (and even of the masts ) are often corroded
through i n hole s and evidently therefore some surplus thicknes s is , , ,
de s irable .
yards etc are given in tabular form A short lower mast say 4 8 feet
, .
, .
,
wedging thence towards the head and heel it tapers both in diameter and , ,
thickness ( in some vessels however the lower masts are without any
— built , ,
9
2 0 inch according to the length of the mast L ower masts up to 7 5 feet
, c .
i n length may be b u ilt with t wo plates 1n the round i e with two strakes
”
.
, .
three strake arrangement is the stronger for the end j oints only extend
-
,
one third round the mast in place o f hal f way and as the longitudinal
- -
, ,
s trength the greater their number the stronger the mast The sti ffening
, .
bars are placed midway between the seams and o f course their end j oints , , ,
-
auxiliary purposes are o f smaller diameter and thinner plating than those ,
of sailing ships L loyd s rules allow a reduction o f one eighth or one fi fth
.
’
-
[ .
generally used ; here the tensile s trength of the wires is about 1 0 0 tons
"
’
‘
spars the bowsprit proper and the j i b b o o m The latter was of wood and
,
-
.
was arranged to unship by drawing i nwards through the bowsprit cap ( Fig 2 .
,
con s truction and reducing the work required of the cre w ( Figs 3 and .
sail but with the four masts now adopted in all large ships this is un
, , ,
important for the fore mast is stepped nearer the b ow The bowsprit may
, .
a special abutment or step for its heel within the foreca s tle ; and formerly ,
Sometime s it i s riveted to the foreca s tle deck its end being cut at a suit ,
able s lant and an external angle bar fitted around its edge ( Fig O wing .
actio n tending to strain the forecastle deck ; this therefore must be locally
, , ,
as the ve s sel plunges b ow s under L loyd s rule s spe cify diameters and .
’
sti ff ener s are required and in bow s prits o ver 2 8 inche s diameter four ; and
, ,
o f the wedging ; or if the b ow s prit is riveted to the foreca s tle deck it must ,
b e thickened at thi s part Bow s prits may b e built with two or three .
jib boom portion The end joints are treble riveted but in a wedged
-
.
, ,
bow s prit tho s e within the wedging may be do u ble The s eam s are single
, .
riveted .
.
, ,
fo r the j ib b oom portion I n a long b owsp rit the outer s tay may make with
-
.
-
,
a dista nce piece or strut from the end of the bow s prit proper ( Fig .
but with short s pike bow s prits thi s i s either omitted or made ve ry short
( Fig s 5 and. O win g to its large diameter and comparative sh ortness a ,
bowsprit ha s little flexi bility ( e s pecially when riveted to the foreca stle deck ) ,
and accordingly in order that the bobstay may give prompt and useful
, ,
support it i s evident that it must alway s be perfectly taut ; with this objec t
, ,
therefore the inner b ob s tay is practically alway s a s olid bar of round iron
, ,
and very o ften the outer s tay a s well Sometime s a chain i s employed . ,
Bar b ob s tay s have the di sadvantage that they may b e b en and damaged
t
by contact with barges tow ropes etc in the case of the inner bob s tay , , . ,
size s o f chain bob s tays specified in L loyd s rules vary from 1 2 31 0 2 2 inche s
,
’
,
3 1
3 ,
Art 3 8 6 ]
. P R A C TI CA L S H I P B UI L D I N G . 63
the diameters of bar bobstay s vary from 2 to 4 inches the tensile strength
of the latter is more than double that of the former but it is not made ,
gallant and royal yard s are generally o f wood Lloyd s rules specify .
’
diameters and thicknesses for steel yards of di fferent length s The diameter .
at the centre is 3 th of the length o f the ya rd that at the ends being 5 0 per
1
5 ,
the ends by ab out 5 0 per cent Y ards are not provided with sti ffening .
stress They are built with two strakes o f plating the end joints being
.
,
treble riveted and the seams s ing le D oubling plates are fitted at the .
centre to s trengthen them against the local stresses prevailing at the sling
,
and tru s s hoops by which they are suspended from the ma s t ( Fig i 3
,
.
,
P late 9 Th e procedure adopted in the act ual building o f the masts and
yards is described in Art 5 2 8 . .
connection with the masts and rigging of a sailing ship and as regards -
,
already noticed the failure o f even a small part may have disa s trous
,
masted one Some of the more important items o f mast and rigg i ng
1
.
hoops it is shrunk tightly on to the mast and as a security aga i nst the
, , ,
chance of its becoming loose a fe w rivets are introduced The cap should ,
.
be fashioned to the shape of the mast for this may not be perfectly circular ,
.
a serious matter for the s ecurity of the topmast and other spars The top .
mast passes loo s ely through the cap where it is wedged ; and the head of ,
P late 7
A s the solidity and soundne s s of a weld is less assured than that of the
solid forging it is always desirable to avoid welding as far as pract i cable i n
,
forging may vary very considerably ; in high class smith work I t l S reduced
o
- -
t h e soli d by mou lding them under the steam hammer with tools spec i ally
—
,
“ “ ”
P repared for the purpose termed “
stamps die s or cresses Such ,
”
,
”
.
work is slow and costly but as regards reliability is greatly to be des ired , , ,
.
made to ensure that the steel is o f good ductile qual i ty and that the
,
l
Th g i t r
e red d i m i f th l tt
s e e v l l g th f 3 7
1 6 f t
e n s o ns o br dth e a er esse are a en o ee , ea
, .
, ,
of which is usually shackled to an eye plate on the mast and the other to
-
,
an eye on the sli ng beep o f the yard ; and it is held out from the mast ( so
that when braced roun d it may clear the rigging ) by a tr uss beze which is ,
provided with j oints or pivots to permit o f the yard being braced round ,
small cr an e pivoted to the mast cap a truss bow being fixed to the yard
, ,
actual b rea king strength it is probable that it is o ften in excess of the elastic
,
her cables to bring her up when she left the way s That this may be .
un fair treatment is evident from the fact that the severe jerk whi ch ,
generally occurs often breaks them While employing the cable s however
, .
, ,
breaking strength is well below the proof strength o f the s hips cable for ,
then be fore the latter can feel any undue stress the former will break , .
only comes into operation when the vessel s momentum ha s been largely ’
stre s s is twice this reduced proof stress which makes it rather less than ,
that required for a stud link cable That the proof s tre ss should b e smaller
-
.
of studs to collapse ,
.
I t i s required by statute that the end and two intermediate links of each
1 5 fathom length of cable shall be s tamped with the particulars of the test
-
and a certi fi cate having the same particulars is i s sued with each cable
, , .
There are only seven cable and anchor te s ting establishments licensed by
the Board o f Trade for carrying out the act all of which are controlled by ,
Lloyd s R egister 1
’
.
one direction and the fluke s in the other with the obj ect of testing the ,
e fficiency of the welds and of the material generally The s tress applied .
old fashioned stock anchor ( known as the A dmiralty pattern ) is still o ften
- -
and holding in the ground ( Fig The stockle s s and other patented .
varieties however may hold equally well and as owing to their compactness
, , , , ,
they are more ea s ily stowed and manipulated they are now generally preferred , .
Formerly an chor s tocks were of wood their p u rpose being merely to keep
, ,
one of the fluke s downward s 0 11 the ground ; but now of course they are , ,
alway s o f iron and Lloyd s rules require their weight to be not les s than one
,
’
fifth that of the whole anchor I n the case of stockle ss anchors L loyd s rules .
,
’
require the weight of the head portion to be not less than three fifths of the _
-
b e seriously reduced if the head were light and the le s s us eful shank heavy .
1
A i t
n ti g u t f h i
n e res bl
n th i l y h i t y d th v i u l g l
ac co n o c a n ca es, e r ear s or an e ar o s e a
en actm t i g th m w il l b f u d i
en s c o n c e rn n M Th m W T ill b k
e , Ck i e o n n r. o as . ra
’
s oo , a n
”
Ca bles and Cka i m .
Ar t 3 8 9]
. P R A C TI CA L S H I P B UI L D I N G .
36 7
S t o c kle s s c h ors are usually of cast steel They are subject to the
an .
same sta tutory tests as ordinary iron anchors also i f o f cast steel to certain , , ,
steel The head and shank o f a stockles s anchor are separate parts
.
1
,
pivoted together and if both are o f cast steel both o f course are tested ;
, , , ,
as a rule however the stock being of simple form is a forging The tests
, , , , .
are of three kinds known as ( 1 ) the percus s ive or drop test ( 2 ) the
,
”
,
1 5 cwt
) and letting it drop on an iron slab
.
.
suspending the casting and striking it all over with a hammer weighing not ,
less than 7 lbs so that by the clearness of the ring it may be judged whether
.
,
or not it is free from flaws such as may have existed from the first or have
developed as a re s ult of the drop test .
angles with itsel f) the internal radius at the knuckle being not less than
,
inches Four but not more than four test pieces may be tried and the
. , , ,
, ,
the process to occupy at least three days for small anchor s and s ix for large
( Art .
rules require all vessels to carry a kedge a stream and ( excep t ing vessels , ,
under 3 0 0 tons ) three bower anchors The kedge is the smallest anchor .
,
the stream is about t wice the weight of the kedge and it is used fo r a similar ,
purpose The bo wer anchors are roughly three times the weight o f the
.
, ,
stream ; they are the main anchors by which the ship rides ; two of them
are always in readiness for immediate use one being shackled to the port ,
and the other to the starboard cable The third is a spare anchor ; it is .
usually heavier than the others by about 1 5 per cent and is sometimes .
,
fitting a light transverse bulkhead of iron or wood about 4 feet from the , ,
collision bulkhead the locker space between these being divided for the two
,
independent side w alls are provided for if the locker extended from side ,
to the vessel s sides the latter are covered with ceiling planking A s usually
’
,
.
passing down the deck pipes may stow themselves automatically with little , ,
need for hand trimming I n some case s the locker is placed between two lower .
1
The se spe ci al tests w ere reco m me n de d i n th e rep ort o f th e C o mmi tte e a pp oi n ted by
th e B ea r d of Tr a de i n 1 886 , to co n si de r th e que sti o n o f te sts fo r ca st -stee an chors, th e l
m a n ufa c ture o f w hi ch h ad n o t be en c o n tem p a ted i n the C/caz n Ca bles a n d A n cker s A cts l
ef i S6 4 to 1 8 74 .
36 8 P RA C TI CA L S H I P B UI L D I N G .
[
A rt 3 8 9 .
cables cannot coil themsel ves away but must be spread out by manual ,
head room between the cable ( when all is stowed) and the deck over
head I n any case when the cable is being hove in men are usually
.
, ,
it was run out The inner end o f each cable is fixed in the chain locker
.
,
sometimes by merely uniting the two ends under the keelson or fore and ,
-
aft iron divisio n otherwise by shackli n g each one to a large eye pla te
,
-
riveted to one o f the vessel s floors or to the lower part of the collision ’
bulkhead I n some cases where the cable has not been secured in thi s
.
,
times lashed out to the jeopardy o f the men engaged in ranging it below .
The hawse pipes should be so placed as to give a straight lead for the
cables i e they should be the same distance apart a s the cable wheel s of
,
. .
-
the Wi ndlass Accordin g as the cables pass directly through the ves s el s
.
’
hawse h ole is merely a cast iron rim ( Fig or a pipe ( Fig They -
. .
must be mas s ive and strong fo r when the vessel is at anchor with the ca ble ,
leading astern they may b e s ubjected to severe stre ss and they may su ffer
,
intense shocks and vibratory e ffects when the anchor on being dropped ,
from the forecastle deck suddenly j erk s the cable out of the locker They , .
are usually o f cast iron but when large they are sometime s of ca s t s teel
, .
They should have a massive easily curved lower lip for it i s this part that , ,
su ff ers m o s t pressure from the cable and if the vessel is often at anchor it
may become worn or deeply scored —the hawse pipes of old ve s sel s have
, ,
pipes varies from 1 to 2 5 inches and the internal diameter should be ample ,
Formerly the anchors were al ways stowed on the foreca s tle deck ; but
,
in order to save the time and trouble of getting them on deck and to ,
are n o w nearly always adopted These have no stock so that the shank .
,
may b e pulled right into the hawse pipe leaving only the fluke s outside ,
( Fig 9 P late
.
,
I n con s idering the movement of the anchor as it is
pulled into the hawse pipe it is evident that the lower part of the latter ,
must receive a severe nip ; for when the anchor hanging vertically -
reaches the pipe it cannot enter until it is forced up into line by the
, ,
pressure of its contact with the lower lip of the pipe and by the pull of the
cable ; these two forces may be very intense fo r they act with small ,
fa r as pos s ible vertically ; or its mouth should b e large and trumpet like
,
-
.
C are should also b e taken that when the anchor is pulled up tight in the ,
pipe ( it is u sually kept home by attaching a rigging screw to its upper end )
its projecting fluke s cannot move and chatter when st ruck by the waves ;
to secure this condition external chocks or angle lug s are sometimes fitted
on the shell to take contact with the flukes
, .
the ship The outer end i s connected to the s hell by rivet s pas s ing through
.
37 0 P R A C TI CA L S H I P B UI L D I N G .
[Ar t . 3 91
dimen s ion s of crane s for anchor s of different weight and cranes of varying
outreach .
either end o f the shank ; one end o f each chain i s fi x e d on deck and the '
end link of the other pas s ed over a s ort of toggle or tr igger which , ,
I n warships and some merchant ve ss els the anchors are stowed on specially ,
overboard thus avoiding the preparatory work of hanging them over the
,
gunwale ( Fig
Sailing ship s are u s ually provided with c a t he a d s ( Fig 3 P late
.
-
.
,
These s erve the purpose of anchor davits or cranes but they cannot ,
,it in the loop or bight of a s mall chain one end of which when let go by
, , , ,
Formerly they were alway s of oak or greenheart but now they are mad e
, ,
both in itself and in its attachment to the deck b ecause when the vessel is ,
riding at anchor it takes the whole pull of the cables I n extreme cases
,
.
the latter may b e pulled asunder and of course even then the Windlas s , , , ,
geared to the driving engine ) there is a large c abl e w h e el ca ble lif ter ,
- -
,
in which proj ecting whelps e ngage with the links of the cable E ach .
cable on its way from the locker to the hawse pipe pa s ses over its
, ,
particular cable wheel the movement o f which regulates that of the cable
-
, ,
paying it out heaving it in or holding it fast I n order that the one cable
, ,
.
may be worked independently of the other the cable wheels are not fixed ,
-
frictional coupling F and in order that when uncoupled the cable may be , ,
held fast or payed out slowly or quickly each cable wheel is provided
, ,
-
one in the form of a slightly tapered or conical hub F proj ecting from the
, , ,
cable wheel which fits into a s imilarly tapered rece s s in a contiguous wheel
-
,
coupling 15 e ffected by sliding the cable wheel alon g the spindle so that -
,
i ts taper ed hub may enter or leave the recess this movement being ,
spindle just outside o f the cable wheel which when turned by hand pushes -
, , ,
o f proj ecting catches which hook over a proj ecting rim on the outer hub of
i t may overcome the friction of the coupling run out momentarily and
, ,
thus avoid strai n ing it s elf the Spindle and the wheel and worm gearing o f
, ,
the steam engine and further though the engine may b e in rapi d motion , ,
the cable run out its cable wheel must first be uncoupled its movement
,
-
,
takes the pull o f the cable when the ves s el i s at anchor its power being ,
practically unlimited .
flexible hoop ( of iron u sually lined with elm wood) whose two ends when
, , ,
drawn together so tighten it upon its wheel that it and the wheel practically
, ,
become one ; little force is necessary to tighten the band for the friction ,
between it and the revolving wheel i s alone capable o f producing the required
e ffect To prevent the band from turning with the wheel it is anchored
.
,
to a fixed point by a link L attached to one of its ends or by the end itself
, , , .
brake can only be put in operation when the wheel revolves in such a
direction as will carry the free end towards the fixed ; fo r then by mere ,
frictional contact with the wheel the band is tightened around it any further , ,
on the upper part o f the cable wheel tend s to pull the Windlass forward and -
,
at the same time to tilt it over ; but as the pull of the cable is exactly
balanced by the pull of the connecting link L of the band brake ( which ; ,
passes downwards through the deck it follows that the windlass by the , ,
mere pull of the cable is forced downwards on its bed thus increasing its
, ,
o f the cable and of the brake is shown in Fig 6 by the diagonal a rrow . .
When the cable leads forward from the under side of the windlass and the ,
band brake is anchored as shown in Fig 7 the pull of the cable only tends
”
.
,
stre s s on the spindle I n s ome windlasses the fixed end of the band brake
.
acts through a spring or bu ffer placed below the deck ; this provides a ,
certain cushioning e ffect allowing the brake and cable wheel to revolve
,
-
together through a small arc an d thus mitigates the concussive e ffects that,
the brake is so designed that although hard on as regards paying out move - -
ment of the cable wheel it does not pre vent hauling i n movement that i s
-
,
-
,
to say while it prevents the cable from running out it does not pre vent the
, ,
o ff the brake be fore starting the engine for the brake in its normal condition ,
is hard o n and need only be slackened when it is required to pay out cable
-
,
.
1
Cla r ke, C/I apnza n
’
s P a ten t Wi n dlass .
2
N ap )
i er s P a ten t Wi n dlass .
37 2 P R A C TI CA L S H I P B UI LD I N G .
[Art . 3 92
plan adopted in war s hips the engine being placed below the protective deck ,
.
ships have a s team winch amidship which is arranged to drive the Windlas s
by a m e s s e n ge r c h a i n engaging with sprocket wheels on either mechanism ,
.
I n all windla s ses provision is made for driving by hand u s ually by means
, ,
of a long rocking beam or lever and pawls I f the Windlass is placed in the .
castle deck above ( Fig 6 P late in which case the necessary hand
.
,
power may b e applied through the capstan bars A capsta n on the fore .
castle deck is u s e ful fo r hauling in warping or mooring lines and tow ropes -
,
and for the cat fall when working the anchors They are sometimes
-
.
arranged with a two s peed gear so that they may quickly o verhaul the -
,
local plating i s fitted special pillars are introduced and s ometimes the , ,
b eams are o f increased s trength I f there is a wood deck thick planks are .
,
fitted at thi s pa rt and wood chock s should be fitted between the beams to
, ,
P late They form an auxiliary m eans of holding the cable but for this ,
purpo s e they are much less e ffi cient than the cable wheels o f the Windlass -
anchor it s hould be required to take the cable or it s pull off the windlass
,
.
Formerly when ve ss els had old fashioned windlasses bow stopper s of some
,
-
,
-
sort were essential for when working the cable it was necessary to adjust
,
the position of it s coils on the Windlass barrel and this could not b e done ,
indica ted in Fig 8 The s haded block when elevated permits the cable
. .
to run freely over the top o f the stoppe r but when lowered as in Fig 8 the , ,
.
,
shoulders S present the m s elves catch the end of one of the links and stop the , ,
works an eccentric pivot or crank within the block The stopping e ffect is . ,
must carry s u fficient boats for all the people on board They must be 1
.
placed under davits ready for lowering ; but where through limited space
, , ,
boats or life rafts may be substituted for ordinary boats A t least one half
- .
o f the boats must be fi rst class li feboats o f wood or s teel ; they mu s t have -
,
having a vol u me equal to one tenth the internal volume o f the b oat or one -
,
F ul l i f m ti
1
th i bj t w i ll b f u d i th
n or a ffi i l pub l i ti
on on R g l ti
s su ec e o n n e o c a ca on e u a on s
a n d su
gg es ti on s as to tke s u r v ey f
o tbc lz zcll, equ i p men ts, a n d nz a ck zn ery ef s tea m s ki p s
”
ca r r
y i ng p a sse ng er s .
one pair n ear each end is usu ally su fficient but with lon g boat s there ,
should be three pairs for boats of the usual slender con s truction if not , ,
well supported gradually sink downwards b etween the chocks and become
,
permanently misshapen Sometimes the keel is supported all fore and aft .
- -
,
in w hich case one pair o f midship chocks may su ffice to hold the boat
,
’
are held down in the chocks by chains termed gripes ( Figs 4 and
“ ”
.
which bo ok over the gunwale and are provided each one with a , ,
vessel s ra i l is outside o f the b oat the chock s are elevated to its level so as
’
, ,
to avoid the necessity o f li fting the b oat over it when launching ( Fig .
The chocks are then usually supported on cast i ron pedestals bolted to the -
,
provided ( Fig so that when the boats are s wung outb oard by the davits
.
they may b e removed and thu s leave a clear deck for pa s sengers I n , .
many pas s enger vessels the boats are s towed on the rail with only inside ,
speedy launching and as only one hal f of the b oat overhang s the deck
,
-
,
i s held in place by a fore and aft angle bar bolted to the rail and by - - -
,
by moving the rod C This arr an gement it will b e noticed requ ires the .
, ,
out wards without any preliminary lifting for to do thi s would involve ,
delay and with only a few men at the tackles it might be impracticable
, ,
disuse The chock s shown in Figs 1 and 4 P late 6 7 are the kind
. .
, ,
shi fting chock may b e shoved outwards and then hinged down out
,
”
dovetailed key K V ery many methods have been proposed and patented.
,
wherein the casting adrift of the boat gripes and outer chocks so as to ,
moving a lever or turning a c rank but in the great majority of case s the ,
passenger v essels they are now usually distant more than the full length
o f the boats ( Figs 6 and 8 P late This of course is not es s ential
.
, , , ,
close together and if at the same time their outreach should be small the
, ,
the boat s are s ometimes s towed on the outer side of s pecially constructed
davits fixed or hinged ; but thi s method has met with little favour
,
.
1 ’
An dr e w s P a ten t ,
Ar t 3 9 7 ]
. P RA C TI CA L S H I P B UI L D I N G .
37 5
generally hinged so that they may be folded down in action clear o f the
, ,
gun fire .
To control the turning movement o f the davits their heads are guyed ,
fore and aft and are connected by a sp a n a purchase tackle being provide d
- -
,
for one or both of the g uys an d sometimes one fo r the span ( Fig 8 , .
,
P late I n some ca ses one of the davits is provided with screw and
worm gearing whereby it may be revolved and the boat lau nched by
, , ,
, ,
swinging abou t with the rolling of the s hip by fixing a fore and aft spar ,
- -
( r olli n
g spa r or beat beenz) from davit to davit and hauling her side in
, ,
against this by belt gr ipes and to prevent chafing the spar may be provided , ,
for small ones double sheave blocks The hauling part or f a ll passes -
.
, ,
from the upper block over a small sheave or lug on the s ide o f the davit , ,
( Fig . 8 P late
, and i s lowered a way and made fast on a belaying cleat
also fixed on the davit The lower blocks are provided with eyes which .
,
engage with hooks fixed one at either end of the boat if the hooks were
on the blocks they might after being release d catch the boat by a thwart , ,
or the gunwale and capsize her When lowering a boat in ro ugh weather
, .
,
fo r i f only one were let go the boat might be suspended end up by the other -
.
These vary i n design ; in the kind usually adopted the ordinary fixed
hooks are replaced by slip bo oks o f special de s ign so arranged that ,
by multiplying hal f the weight of the boat by the outreach of the davit .
I f the ship were upright and motionless and the weight o f the boat and ,
the boats are lowered that the ship has a consid erable list which in , , ,
one third of the height of the davit meas u red from its uppermo s t point o f
-
,
support Then again i f the ve s sel happened to roll or rise up and down
.
, , ,
with the waves the vertical movement impressed on the boat would result
,
compressive stress equal to hal f the weight of the boat But when the
,
.
latter stress is taken per square inch of the s ectional area of the davit it is ,
davit is
3 76 P RA C TI CA L S H I P B UI L D I N G . A
[ rt 3 9 7 .
Lloyd
s rules state that with boats and davits o f ordinary proportions
’
, ,
boat ; but where the height and outreach of the davit or the weight o f
the boat are unusual the diameters should b e computed by the following
,
formula
utre ac h of davit in
where L B and D the length breadth and depth of the boat in feet
, ,
.
C omparing this formula with the last the weight of the boat will be found to ,
be small but its arm or leverage is increased by the addition of one third the
,
-
clear height of the davit an e ff ect which as already seen would occur i f the
, , ,
vessel were inclined 2 0 degrees from the upright With davits of exceptional .
The results of the application o f the foregoing rules for four d i fferent ,
D i m e ns ion s of boa t .
'
20 X6
'-
0
"
X2 6 - "
' - "
9
- "
9 x3 6
'- "
3c
'
x8
’
- "
6
N um ber of
passe nge rs
L o a ded w e i ght i n c w ts
O u tre a ch o f da i t v
H e i gh t o f d a i t v
D i ame te r o f d a i t a o w i n g v ll
5 to n s w o rki ng stress
v
D i a m e te r o f d a i t a lo w i n g l
6 1 2 to n s w o rki n g stress
v
Di a me te r o f da i t by L oyd s ’
l
fo rm u a l
D i am e te r o f da i t ta ken a s v
goth o f the bo a t s en g th
’
l
but the full diameter must of course be maintained from above the upper , ,
the diameter at head and heel i s 6 0 per cent o f the full diameter ; and the .
section o f the curved part is ov all e d for thi s formation while retaining the , ,
account of its inacce ss ibility ( the loss of steering power perhaps rendering
it still more inaccessible ) might b e practically useless Th e temporary .
long the a fter steering gear shall be protected by a steel or iron deck
house or hood unless it be elevated on a poop shelter or awning
, , ,
deck .
the rudder head by means of rods and chain s These might be fixed to the
-
.
power would then vary with the angle o f the r udder ( becoming zero if the
tiller were turn ed so far as to be in line with the chains ) it is made in the ,
( Figs 1
.
3 and
,
6 P
, late 6 8 ) has a double ,groove or ch annel in it s curved
edge one for the port and one for the starboard chain The s e are fixed
,
.
to it the one at one corner and the other at the other so that while one
, ,
winds the other unwinds both of cou r s e always leaving it ta ngentially and , , , ,
shape i s governed by the direction in which the chains leave it When the .
thence fo rward along by the s ide of the hatchway s or gunwale ; in such cases
,
the quadrant need only contain an angle equal to the range of motion of
the rudder i e about 9 0 degrees for then the chain s will leave it tan
, . .
,
ge n ti ally at all angles I n many case s however the chains lead s traight
.
, ,
forward ( Figs 4 and and i n large ves s el s the quadrant may then take the
.
tributed around its peri phery it a ffects equally all the arms or spokes ,
.
wheel quadrant but of course when the chain lead s forward only one i s
, , ,
needed .
P late M ore usually however the arms and hub are fo r ge d the , , ,
required to unship the rudder but this necessity s eldom if ever ari s es , , , .
When large and heavy their weight is u sually supported from the deck by ,
small wheels running on a level path ( Fig L loyd s rules present a table .
’
giving the various s i zes of quadrants ( forged or cast) suitable for each s ize
of rudder head The radiu s of the quadrant i s als o given and the
.
,
corresponding diameter of the steering chains and rods The latter should .
,
o f course vary inversely a s the former fo r the greater the radiu s of the
, ,
quadrant the greater the leverage or turning power and the le s s the pull
, ,
di ffers from that i n the table ( upon which the tabulated sizes of chain are
Art 401 ] P RA C TI CA L S H I P B UI L DI N G 37 9
.
.
be computed 1
.
front of the bridge and at the a fter end o f the engine room casing
, .
E ach location has its advantage s and disadvantage s The first requires .
steam pipes to be led from the boiler s to the ste m and as the gear , ,
must be controlled from the wheel hou s e a line of shafting from this ,
point aft A s th e controlling shafting need only convey the small force
.
nece s sary to move the stea m valve o f the engine it may be of a light ,
that it permits of a direct connection with the rudder head and avoids ,
to the rudder head Where the lead is straight rods take the place of chains
.
,
( Fig
. 1 7 P late
, the latter being used only in way of the guide pulleys
( Figs 1 8 and
. They are usually led along by the gunwale where they ,
are out o f the way small rollers being provided to support and guide the
,
rods ( Fig The links of the chains w here they pass over the guide
.
pulleys wear rapidly the never ceasing pivoting action causing them to cut
,
-
into one another and the pulleys themselves and their axle pins become worn
, .
the diameter of the guide pulleys to be at least sixteen times that of the
chain for when too small the friction and wear of the chain is excessive
,
usually found to deteriorate rapidly under the constant bending and friction
o f the pulleys I n vessels which have a poop and bridge house with a
.
,
well between the chains may dip down into the well over large pulleys
, , ,
as shown in Fig 1 9 but in many cases to avoid the friction due to these ,
—
,
—
pulleys the chains o rather rods are supported on stanchions ( Fig
r , , .
,
fixed to the bulwark or to the coamings o f the hatchways and are carried ,
over the well at the level o f the poop and bridge deck I f placed over the .
bul wark they are exposed to blow s from the waves whose force even at
, , ,
this height may b e sufficient to bend or break them but with substantial
,
placing the gear is that it dispenses with controlling sha fting and as it is ,
almost over the boilers the steam pipes have a short and direct lead ,
.
I n many cases th e engine has two winding barrels so placed at either side ,
o f the casing that the chains may pa s s directly from it in a straight line to ,
the quadrant thus dispensing with guide pulleys and minimi z ing friction
,
.
When so situated the engine is under the direct ob s ervation of the engine
,
room staff .
placed a t t h e s t e r n for then its noise and vibration are not perceived by
,
the pa s sengers and there are no cl umsy steering chains A s the controlling
,
.
D th e di a m e te r
o f th e r udd er h e a d i n i n ches .
R th e r adi us o f th e uad ra n t i n i n ch es
q .
0 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 4 01
sha fting between the engine and wheel house makes little or no noise it is ,
usually led along a passageway bet w een the cabins the sha ft piercing the ,
be damaged .
has recently come into use by which the steering gear at the stern is ,
controlled from the bri dge by means of two 2inch copper pipes These -
.
1
by the steering wheel in the wheel house amidships may be made to circulate ,
one way or the other and by its flow operate a small piston connected to ,
and governing the steam valve of the steering engine This appliance is .
I n this gear the steering engine is fixed upon the tiller and moves with it
as one part it has many unique features and is often adopted in high class ,
-
vessels .
steering gear increases the further it is put over to port or starb oard and , ,
accordi n gly the greater the angle of the r udder the greater the force
, ,
their design being such that their power increases with the angle of the
r udder O n e of these is illustrated in Fig 6 P late 6 9 and the hydraulic
. .
, ,
hydraulic rams one on either s ide of a straight tiller to which they connect
, ,
port or s tarboard When the ves s el has other hyd raulic appliances on
.
in the wheel house on the bri dge need only actuate a valve so designed ,
accu mulator hydraulic steering gear may be worked by the direct act i on
,
are led from it to the tiller rams at the stern and according as the engine , ,
revolves one way or the other so the water is made to flow or circulate ,
along the pipes in either direction and thus actuate either the starboard ,
or port ram The pumping engine is controlled from the wheel house
.
“
vessels to provide a t e l l t a l e
,
”
This is simply a small linked chain -
.
-
t iv w ill b f u d i
1
A d i p ti M B tt B w h ’
es c r f th i on o s co n r p p i t
an ce e o n n r. e s ro n s a er n e
[ f
t tw f
i f ll uA
‘
l A l t t fl 8 9 oi w h i h h l ’
d
ae a ib h i p t t
r c z z ec s , 1 0, n c e a so e scr es s a en
H yd li D i k d C
”
S t m t ll
ea -
i er , ra u c e rr c s an ra n es .
382 P RA C TI CA L S H I P B UI L D I N G .
[
A r t 406 .
excepting the constant retarding force o f the friction the rudder when, ,
struck a violent blow is free to s wing round through any angle The
,
.
C H AP TE R XX VI I I .
doors are objectio nable in that the integrity of the bulkheads is then
dependent on circu mstances some of which may not al ways be under con
,
trol The keeping o f them in good working order for instance and the
.
, ,
course are variable and uncertain But apart from this the catastrophe
, .
,
which calls fo r the shutting o f the doors may also make it impossible ; fo r
even the mo s t e fficient door may be damaged or jammed by obstacle s
thrown against or through it by a sudden rush o f water .
bulkhead over which when not in use a plate is securely bolted P roperly
, , ,
.
operations or the repair and overhaul o f the machinery be fore the vessel
puts to sea the plate is rebo lte d and may not be removed again fo r a long
,
it means the abandonment o f a bulkhead and the seriou s con s equences that ,
fitted in the bulk h eads separating the t ween deck coal bunkers from the ’
contiguous t w een deck cargo space so that coal or cargo may be passed
’
from the one space to th e other I n sailing ships one is sometimes fitted
.
in the upper part o f the collision bulkhead so that logs o f timber may be ,
loaded or discharged end ou through a bow port cut i n the side near the
,
- -
they should be made good and the edges of the doorway should be sti ffened
,
by a frame The joint is usually made with putty and rope yarn and to
. ,
instead o f loose bolts studs are fixed i n the bulkhead for there i s a chance
, ,
h i n ge d , when ,
of course it at once becomes a d o o r I f it is only intended ,
.
hinges are properly made it is then a cheap and secure door I n s ome .
but these are less secure than bolts A high clas s hinged door which i s .
,
means o f lever clips tur n buckles or la tckes which by engaging with the , , , ,
wedge pieces pull the door tightly home against the bulkhead A water
,
.
tight joint is secured by the rubber strips fitted all around the door which is ,
pressed by the action of the clips agains t the projecting flange O f the frame
riveted around the doorway The door itsel f should be sti ffened by a light .
angle or hea vy flat i ron frame so that the binding e ffect o f the clips may
, , ,
water pressure ( in a direction tending to open it) may have the whole work ,
o f keeping i t shut and as they are subject to rough usuag e they s hould be
, ,
massive and closely spaced I f the door i s only opened and closed from .
one side of the b u lkhead the clips of course need only b e fitted on that , , ,
side The hinges cannot be made to serve as clips and their pin holes
.
,
-
must be oval ( in one part ) s o that the clips may move the door laterally ,
apt to s tick to the part of the frame against which it i s pre s sed and tear ,
when the door is opened it should be fixed on b oth edge s by double strips , ,
H inged doors ought not to b e fitted on the lower part of a bulkhe ad for ,
a sudden inrush of water might not give time to shut them properly and ,
they are not suited to withstand a large head of water Th e y are suitable .
for the upper tween deck portion to give communi cation if necessary
’
,
between contiguous coal bunker or ca rgo spaces They are also very -
.
I n one kind of hinged watertight door the usual clips are dispensed
with their place being taken by sliding locks which may be worked
, ,
hand wheel or lever The advantage here i s the speed with which the door
.
may be fastened a fter shu t ting the one movement operating all the locks ,
.
The clamping effect of the locks however is small compared with that of , ,
ordinary clips for the e ffort o f the man who shuts the door instead O f
, ,
them all .
which are used at sea must be geared upwards s o that they may b e closed , ,
fro m the upper deck or a deck well ab ove water for a sudden inrush of ,
pattern their movement being controlled from the upper deck by a vertical
,
choose between the two types Vert ical doors are specially suitable fo r .
coal bunkers and as they are lighter and cheaper they are generally
,
3 86 P R A C TI C A L S H I P B UI L D I N G .
[Ar t 4 1
. 0
margin where when clo s ed it pres s es with watertight contact against the
, , ,
cast iron frame parallel strips o f brass R are riveted and these a n d the
-
, , , ,
frame are care fully machined so as to form perfect planes and fit accurately
upon one another T0 provide fo r the wedging action similar but tapered
.
, , ,
strips E are fitted on the opposite surface of the door which o f course when
, , , , ,
the door is closed take contact with the face pieces P The back vertical
, , .
edge o f the door has of course no groove to enter but it is pressed against
, , , ,
the cast iron frame by the sha ft this being accomplished by locally
-
,
increasing the projection of the racks so that when the door is closed the , , ,
horizontal doors are often provided w ith a couple o f small wheel casters .
The frame as be fore is of cast i ron with wrought iron face pieces but
, , ,
steel plate but instead o f fitting as in Fig 1 separate face and wedge
, , .
,
strips o f brass marginal pieces o f cast brass are provided H ere isolated
, .
surface requiring planing and adjusting facilitate the fitting o f the door , ,
further should their sur face s become clogged with dirt the circumstance is
, ,
less likely to prevent the complete closing o f the door I n a vertical door .
the wedging action only takes place at the sides but as the door is wel l ,
sti ffened across the top and bottom su fficient pressure is transmitted across ,
it The nut through which th e sha ft works is o f gun metal The con
.
-
.
struction and fitting of these light high class watertight doors is not a simple ,
-
matter fo r although a fter carefully planing filing and scraping the slid i ng
, , ,
sur faces the door may work with perfect precision and closeness o f fit in
,
the shop the subse quent fitting and boltin g of it to the bulkhead may so
,
A r t 4 1 2 Th e ge a r e d d o o r s commonly fitted i n m e r c h a n t v e s s e l s
. .
are of cast iron ( Fig 5 P late and if care fully designed and fitted they
.
, , ,
that be fore the hardwood between the two metal surfaces was burned
away the bulkhead would itsel f have become red hot and spread the fire
,
to the cargo in the next hold Sometimes instead o f fitting wood backing .
, ,
liquid lea d is run in between the frame and the bulkhead This fills all .
interstices and makes a solid job but it is obj ectionable in that should a , ,
fi re occur the lead would at once melt and leave the door loose I n the
,
.
shown in Fig 4 P late 7 0 so that when the door is O pen it fits loosely in
.
, ,
the ta pered groove and may rattle continuously at sea This is a serious .
matter fo r not only does the continuous hammering injure the sliding
,
sur faces but the engine room sta ff to stop the noise usually jam a piece
,
-
, ,
o f wood between the upper part o f the door and the bulkhead an expedient ,
which at once makes it impossible to close th e d oor from the deck and ,
sometimes even from below fo r to remove the obstruction when the door , ,
ti ght door viz that which gives access to the tunnel An d i n modern
, , .
Art 4 14]
. P R A C TI CA L S H I P B UI L D I N G .
387
cargo vessels there are usually two more in the bulkhead separating the ,
boiler room from the fore hold so that when the a fter part O f the latter is ,
used as a bunker the coal may be available to the stokehold These doors
, .
taining wall next the stokehold is not a watertight one There are three .
oily grooves may prevent the door from shutting close ; ( 2 ) the cast iron
,
-
coal or coal may be washed through it by the i n ru shing water The first
,
-
.
1
O bserved kee s back the coal s o that when the bunker is full it may not
p , ,
lie heaped up against the door nor tumble out and obstruct the opening ,
Sometimes the lower edge o f the door is provided with a sharp kni fe edge ,
so that it may cut through minor O bstructions Bunker doors are usually .
about 3 feet high by 2 feet wide but when the bunkers are large an d are so
, ,
situated that to work the coal men must pass through the door ways with
, ,
P late 7 1 I n their absence the coal ( when the bunker is full) by pressi n g
.
, ,
against either side of the door would prevent it from being either opened ,
or shut When a vertical bunker door is open and coal is being passed
.
,
through it its screwed shaft may become so clogged with coal dust as to
,
prevent its working through the nut ; this is avoided in high class d oors -
by providing a tube or sheath to cover and protect the screw when the
door is open ( see Fig 4 P late The lower groove o f a hori z ontal
.
,
bunker door i f not covered when the door is open would become filled
, ,
with coal dust which o f course might prevent the shutting o f the door
, , , .
the leading edge o f which takes contact with its bevelled end B and , ,
wedges it over as shown by the dotted lines in the section V ertical doors .
have no lower groove and in this respect they are pre ferable to hori z ontal
,
doors is led to the upper part o f the en gine room or stokehold and is ,
worked there by a wheel han dle or cross bar ( Fig 6 P late 7 1 ) the latter ,
.
,
may be fitted loosely as in a vice but a ratchet han dle is better in tha t it
, , ,
permits o f greater speed and precision and gives ample power When the ,
.
p l a t e the,
top o f w hich when unscrewed exposes the end o f the sh aft ,
Th l 1
f th O g e i t t i but d t
o ss o i
e m t f thi ki d
r e on s a r e o a c rc u s a n ce o s n .
388 P R A C TI CA L S H I P B UI L D I N G 4 4
.
[Art 1 .
fitted in merchant vessels the deck plates do not usually indicate the ,
position o f the door and sometimes there is not even an arrow to show
,
from which the position o f the door may be seen at a glance by the position ,
the watertight d oors are not usually arranged to work from below ; in
warships they may be worked b oth from below and above With a vertical .
couple o f bevel wheels a sprocket wheel and an endless chain I f the chain
, , .
arrangement may be applied to horizontal doors but the more sim ple plan ,
is usually adopted o f enlarging the hub of one o f the pinion wheels and pro ,
the contro lling s ha ft has seldom a direct l ead to the upper deck so that ,
m ost perfect description ; the bearing brackets are of cast steel each one ,
designed to suit the peculiarities o f its particular position ; all the bevel
and pinion wheels are o f gun metal and all journals are bu s hed with -
,
b rass .
if the closing of them could be accomplished with great speed and little
e ffort for i f delayed it might become impossible A n d it would be still
, .
but very few have been fo und su fficiently simple and free from objectio ns
to warrant their adoption They are applicable chiefly to vertical doors
.
,
ordinary gear may be uncoupled so that the door being free may fall , , ,
probably give way and to avoid this therefore its motion must be modified
, , ,
level than the sill o f the door s o that should water enter and buoy it ,
upwards it may — by suitably attached levers— free the door from the
,
restraint of its ordinary gear and allow it to drop by its own weight I n .
some high class passenger vessels the vertical doors are worked by hydraulic
-
power a hydraulic cylinder being fixed above the door which is pulled up
, ,
thi s work for the doors may be worked quickly or s lowly by simply
,
moving a valve handle ; and the mechanism may be so arranged that a fter
any one has opened the door and passed thr ough it will close the door ,
advantageously employed for closin g the doors and arrangements are some ,
times made for controlling the movement of each one from the bridge .
I n practice quick closing and automatic gears are rarely adopted for
-
, ,
apart from the question of co s t they usually involve extensive and elaborate ,
I ll u t ti
s ra d d i p ti
on s an f l g um b f qui k d t m ti l i g
es cr o ns o a ar e n er o c , an au o a c c os n
d f d i ff t ki d f w t ti gh t d r w i l l b f u d i M M t ll p p i ’
gea rs, an o ei en n s o a er o o s, e o n n r. ar e s a er n
t he Tr a ns I n sti tu ti on A crz/a l A r cl utects fo r
f
’
. c 1 89 7 .
3 90 P R A C TI CA L S H I P B UI L D I N G .
[Art 4 1 7 .
C H AP TE R XX I X .
Ar t 4 17
. all vessel s are liab le to make water p um p s must b e
. As ,
provided to clear it away not only for the safety of the ship but to avoid
,
the damage which cargo might su ffer should even a small volume of water
w ash about at th e bottom o f the hold A well built steel or iron ship may .
-
down so that no w ater can pass through them the pumps need never be ,
continuous pumping and to save manual labour the pumps o f old vessels
, , ,
conditions a well built steel or iron ship is usually quite tight there i s still
-
,
, ,
starti n g o f the seams and riveting of the shell due either to straining in ,
cisterns and the constant flow into the bilges o f the water used for cooling
,
the bearings and exti n guishing the hot ashes in the stokehold To clear .
this away steam bilge pumps are kept more or less constantly in operation
, .
o f sea water through the fi ddle gratings and ventilators kept open to
y ,
supply air to the furnaces and to ventilate the hot spaces below To .
provide a gainst this the machinery openings are raised well above the
,
with their high freeboard and lo fty promenade and shade decks they may ,
from side to side li ft the stokehold plates and throw them about to the
,
danger of pipes and valves it may also by washing coal and ashes into the, ,
the w ater might accumulate extinguish the fires and ultimately cause the , ,
machinery bilges is b est met by providing ample bilge space below the
A t m ti
n au o y t m f pumpi g d v ti l ti g ( Tb ) wh i th ll i g m v
a c s s e o n an en a n ar s
’
e re n e ro n o e
m t f th
en o hi p i uti l i d
e s p i m m
s v w pp
zel i d t m f
as t h r ly w h p e o e r, as a e o so e o e e ar a rs i s
”
See N a v a l S a m ce, v ol 1 8 73
’
. 2, .
Ar t 4 18 ] . P R A C TI CA L S H I P B UI L D I N G .
39 I
foot or two above the tank top in which case with only the side gutters to , ,
contain bilge water a comparatively small quantity might roll over the ,
1
tank top with the results just noticed To avoi d this there fore it is usual
, .
, ,
1 8 and P lates 1 0 fo r o f course until this fills water cannot rise above
, 9 1 , , , ,
the tank top The plan now o ften adopted o f discontinuing the double
.
bottom under the boilers is an excellent one as regards the provi ding o f a
capacious well .
pair o f large hand pumps but i f a steam winch is carried it is usua lly , ,
w ith both hand and steam pumps the former are usually worked from the
deck the latter of course are in the engine room suction pipes being led
, , ,
from them to the various holds I n large steamers having ballast tanks .
, ,
there are two steam pumping systems bzége p ump s fo r the holds and val/a rt
'
when this is not working the pump is inoperative in order there fore that , , ,
pump connects to the same system o f piping as the bilge pumps so that ,
b oth may do the same work together or separately The bilge pump is .
arran ge d to dra w water from every compartment in the ship ; there are thus
numerous pipes lea d ing to the pump but as there is only one in actual ,
rectangular cast iron box to which the pu mp suction and the various
,
-
,
2
branch suctions connect I n the chest over each branch there is a scr ew
a ow zz va lve ; i f all o f these are closed the chest forms a cul d e—
.
, ,
sa c fo r the
’ ’
-
,
pump suction and o f course any one that is opened at once forms a
, , ,
which it controls and by opening any particular one any particular hold
, , ,
Separate valve chests are provided for the forward and fo r the a fter
holds and as the connection to the pump is made by a single pipe the
, ,
total length o f piping is minimized by placing the former in the for ward
stokehold and the latter at the after e n d of the engine room where o f , ,
course they are always accessible To save piping there are usually tw o
, .
,
or three chests fo r each region A s already mentioned the don key pump .
,
is also available for pumping the bilges ; and in large vessels there I S a
separate ballast pump fo r the ballast tanks and a fi re engine pump a n d all ,
-
,
The te rm
1
bilge w a te r i s used i n r efe rri ng to an y fre e w a ter i n the h o ds a sm a l ll
q ua n ti t y
o f w a te r i n a ba a st t an k i s n o t ro e r
p p so terme d ll ly .
2
The te rm suc ti o n i s use d to d e no te a n y p i p e th ro ugh Wt h w a ter 15 sucked by a
p ump .
P RA C TI CA L S H I P B UI L D I N G Art 4 1 8
392 .
[ .
that all the pumping power o f the ship ( excepting the circulating pump)
may be brought to bear on any particular hold ; but o f course in order , ,
that this concentration o f po w er may be use ful the suction pipes to each ,
following .
vessel not having a double bottom I n the midship h olds of a large flat
.
.
’
bottomed steamer three steam suctions are provided one over the keel ,
necessity for the latter is indicated in the sketch in which the vessel is ,
depicted as having taken a list and the bilge water as having run down ,
out o f range of the centre line suction if there were no side suctions the
-
,
water not being under control might increase in volume and by heeling
, , ,
the ship still further perhaps capsi z e her I n holds toward s the b ow and
,
.
over the keel two in large holds and one i n small I n the midshi p holds
, .
’
of small flat bottomed vessels two steam suctions may su ffice one towards
-
,
’
either bilge or if sharp bottomed one centre line suction The diameters
-
,
-
.
of the b ilge suction pipe s depend on the size of the ves s el and whether there
-
,
are one two or three in a hold The general practice and that specified
, , .
,
in Lloyd s rules is 2 — ’
inch piping fo r vessels less than 5 0 0 ton s to 3 é inch
, ,
-
to 1 inch larger than those at the sides the latter being regarded as ,
when lying in harbour with no steam in the boilers hand pump suctions ,
-
lift pump on the upper deck ; but in modern vessels a single D ownton
pump is us ually substituted in which case special hand pump suction pipes ,
-
may be dispensed with the steam pump suction pipes serving both ,
-
purposes .
the suction pipes are apt to b e choked by the coal dust ashes grease bits , , ,
o f waste etc which al ways gather in the ma c hinery bilges C oal dust and
, .
, .
grease form together a sti ff paste ( which forms into balls with the rolling o f
the vessel ) which quickly chokes the limber hole s in the floors so that ,
water cannot pass freely to the pump suctions to provide against this ,
there fore it is common to pass a small chain through the limber holes
, ,
from end to end o f the machinery space which when pulled backwards , ,
No t less than three bilge suctions are fitted in the machinery s pace ,
one over the keel and one at each b ilge connected usually to the valve ,
this I S use ful i n that being controlled by a single valve it may be put i n
, ,
through the valve chest common to the numerous hold suctions and there , ,
fore with compa rative freedom from breakdowns due to leaky or shocked
,
has a special suction leading into them This pump i s worked by the .
3 94 P R A C TI CA L S H I P B UI L D I N G .
[Art 420 .
into the side gutters ; here therefore wells should be fitted with drain , ,
holes i n the tank top To preserve in such cases the integrity o f the tank .
, ,
vessel is flat bottomed another is fitted over the keel in the well i f sharp
-
, ,
bottomed the latter alone may su ffi ce I n the machinery space i f there is
,
.
,
no well two steam suctions are fitted in each gut ter ; if there is a well
, ,
regards hand pumps one is fitted in each side gutter ; but in the case o f ,
small end holds where there is a well one at the centre may su ffice
, , .
in which the water used to cool the bearings and leakage water from the
propeller tub e may collect be fore it is pumped out ( see F1g 1 2 P late 2 9 .
, ,
and the end o f the double bottom there is very commonly a bi lge space
'
, ,
open to and forming a well for the a fter hold ( Fig 1 2 P late
,
As ,
.
,
these t w o wells adjoin one another the fitting o f two long suction pipes ,
engine room and fitting a short branch suction down into each w ell ( Fig
, .
1 2 P late
, I f a valve chest is adopted then if the tunnel filled with ,
,
w ater w hen the valves to both wells happened to b e open the water ,
would flow into and fill the a fter hold with a three way or open botto m
,
- -
permit of a communica tion bet ween the suction pipes to the two
wells With a valve chest the same result may be accomplished by
.
may also be fi tted as a branch to the a foresaid valve chest but then non ,
~
return valves to the hold and tunnel well are imperative When the a fter
_
suction fo r clearing away its bilge water is avoided by fitting a cock at the
lower part o f the bulkhead by which water may be drained from it into ,
space within the peak is small and even if water did accumulate it w ould do ,
one time a sluice valve was fitted on this bulkhead which served the same ,
were always on even keel it would not matter to what point they were led ,
but as there is usually a trim by the stern they are evidently best placed ,
when at the a fter end of each hold which position as regards the forward , ,
the supplementary hand pumps a re placed at the opposite end to the steam
suctions then all bilge water may be cleared from the hold however the
, ,
Ar t 4 24 ]
. P RA C TI CA L S H I P B UI LD I N G .
39 5
vessel may trim I n small vessels in which the machinery is a ft and which
.
,
have only one long cargo hold ( Fig 1 P late the bilge water in the latter .
,
space has so w ide a fore and a ft range that even a small quantity i f it -
, ,
flowed forward might by causing a trim by the bow remain out o f range
, , ,
9 or 1 2 inches square having all its sides perforated w ith small holes ,
water so that solid matter may not pass into and choke the suction pipe or
,
the valves o f the pump Lloyd s rules require the area o f the perforations .
’
still pass su fficient water I t should have a hinged lid or sliding sides to .
,
give access to its interior The suction pipe passes loosely into the box .
,
w ith its end about 1 inch above the cement Th e b ox should be fixed so .
that it may not move with the rolling o f the ship and w ear away the cement ,
and pipe .
in Fig 1 1 P late bet ween the _pum p suction pipe and those leading to
'
.
,
the holds and an air tight lid is provi ded upon opening which the strainer -
,
may be cleared The suction pipes for pumping out the ballast tanks need
.
not be provided with rose b oxes fo r no dirt o f a kind likely to cause choking ,
finds access to the tanks the flooding valve on the vessel s side through ,
’
which they are filled being covered with a strainer V ery commonly their , .
lo w er ends are expanded trumpet fashion for then they may be placed ,
-
,
closer to the cement the large periphery o ffering ampl e passage for the ,
pipe Special cast iron ends are o ften employed having studs or teeth
.
-
,
projecting downwards from the lip to ensure a suffi cient clearance from the
cement ( see A Fig 3 1 P late 7 , .
,
A r t 4 2 4 Th e arrangement of the s u c t i o n s i n t h e b a l l a s t t a n k s
. .
o f a double botto m is much th e same as that just described for the bilge
suctions I n a large fla t bottomed tank a centre line and side or wing
.
-
,
-
suctions are fitted The latter are for emptying the tank when the vessel
.
has a list for as the water sinks in the tank during the pumping it may
, ,
flow to one side and heel the ship ; as they are regarded as auxiliary they ,
are usually o f smaller diameter than the centre line suction I f there is a -
.
good rise o f floor as in the end tanks wing suctions are dispensed with I n
, ,
.
tanks which are divided by a fore and a ft central division one suction is -
,
fitted in each half Ballast suctions vary greatly in diameter from 2 inches
.
in small vessels to 4 inches in large ones is perhaps the ord inary pract i ce
but in large v e ssd s where rapidity in filling and emptying the tanks 1 5 ,
more valve chests are provided for the forward and fo r the a fter tanks wh1c h
.
permits o f one set o f tanks being filled while another is being emptied .
I n small vessels the tanks are emptied by the donkey pum p n Large
vessels have a special ballast pump the donkey of course be i n g also , , ,
capacity they may pass 6 0 tons o f water per hour but some may deal w 1th ,
the ordinary double acti ng p is ton pump the cen tr if uga l and the p ulse /net” ;
-
, ,
B a ll a s t t a n k s a r e fi ll e d t h r o u gh t h e i r s u c t i o n i
p p e s For th i s .
3 96 P RA C TI CA L S H I P B UI L DI N G Art 424
.
[ .
purpose a flooding pipe is led from the valve chest to a sea cock on the
vessel s bilge in the engine room ; when the cock is opened the chest fills
’
w ith sea water so that any tank may then be filled by simply opening its
,
particular valves in the chest I n high class vessels separate chests are .
-
provided for the bilge and ballast suctions in ordinary cargo vessels the ,
sam e chests are very commonly made to serve b oth purposes ; in which
case to prevent sea water from flowing into the holds the bilge suction
, ,
valves must be o f non return type The sea cocks in the engine room -
.
are fixed well up on the vessel s bilge for i f placed below the bilge they ’
might b e submerged in bilge water and inaccessib le and when filling the , ,
—
is an advantageous position in that the valve o f brittle cast iron is not — -
exposed to local pressures from contact with quay walls or a stony bottom .
A deep ballast tank which extends above the light waterline cannot be
filled by gravity i e through an open valve it must be pumped up This
, . . .
is done simply by reversing the flow through the ballast pump cau s ing it to ,
draw from the sea and discharge into the tank An d even though the top .
of a deep tank may b e below the light water line provision is usually made -
,
for filling it through the pumps for i f filled by gravity th e rate o f filling as , , ,
the water rose in the tank near to the sea level would be slow P eak tanks ,
’
and others in which fresh water is carried are filled from the deck by a
hose through the s ounding or air pipes ( Fig 1 9 P late 7
,
I f the double .
,
bottom tanks are filled when the vessel is floating light in the usual way , ,
by opening a valve the speed o f inflow of the water is slow and more
, ,
would pa s s little more than 2 0 0 tons per hour I n large ve s sels therefore .
, ,
quickly it is usual so to a rrange the ballast pump that it may discharge into
,
them from the sea for water may be forced by a powe rful pump through
,
long and circuitous piping much faster than it would flow through them if
impelled only by the force o f gravity .
w a t e r v a lv e s on the s hip s side and it is very impo rtant that these the
’
, ,
pipes leading from them and the inner distributing valves should be so , ,
arranged that s ea water may not flow into the ship as a result of carelessness
or inadvertence on the part of the engine room sta ff A t one time this -
.
danger was not always provided against and accidents sometimes occurred ,
should b e placed well above the lower platforms so that should water rise , ,
in the machinery space they may not at once become submerged and inac ,
cessible A n
. d for a similar reason the donkey pump and boiler should
,
— ,
-
There are several ways in which water might flow into a ship by the sea
cocks in the machinery space Should a valve chest for instance have the .
, ,
double duty o f serving fo r both the bilge and balla s t suctions which is a ,
opened to the sea fo r filling the tanks o f some of the bilge suction valves ,
bein g open in which ca s e the water would pass into the hold s This
, .
da nger is avoided if separate valve chests are provided for the holds and
fo r the tanks ; or in cases where it is found expedient to use one by
, ,
S M M t l l p p i th T
ee r. ar e I t t t
’
q
s/ N l Aa/ t t 1
er 8 80 d
n e ran: n s z zc zon a va f c z z ec r , ,
an
M M rl y p p
r. o e
’
f 1 8 76
s a er o .
P R A C TI CA L S H I P B UI L D I N G r t 4 26
39 8 .
[
A .
pass through the lightening holes in the floors to the edges of which they ,
are fixed by iron clips ( P late They m ust be fi rmly secured fo r i f they , ,
shook and vibrate d the friction with the plate edges would cause rapid ,
wear and i f the pipe got adrift it might break or become loose in its joints
, ,
leak and perhaps pass water into some other compartment I n large
,
.
vessels having numerous large ballast suctions they are sometimes led
, , , ,
along the top o f the tank each one passing down as required ( B Fig , , .
, ,
holes and round corners without jo i nting I f not well boxed in it may .
become battered but i f so badly as to require renewal the lead has still i ts
, ,
market value To be strong enough a large lead pipe must be thick say
.
, ,
1
} inch in the case of a 3 inch pipe ( they are o ften thinner ) ; whe n so
7
-
employ cast iron pipes using lead for the bends where they turn down
-
, ,
into the bilge or pass roun d corners at bulkheads etc I f an iron pipe is , .
in Fig A ll bilge suction pipes are liable to choke through grain and
.
,
times cleared by pumping water forcibly through them back into the bilge ,
and sometimes provision is made for blowing through steam which may ,
filled with steam so that the fire may die out for lack o f air , .
When bilge suc t ion pipes pass through a ballast ta nk ( as they must do
w hen there is a midship deep tank ) they are subjected when the tank is
’
, ,
open to the sea to the full pressure of sea water ; this part o f the pipe
,
condition in a lead pipe ) it might fail under pressure and form a conduit ,
fo r the passage o f the sea water from the tank into the hold A de fect in .
comparatively unimportant .
the binding pressure o f the bolts over the so ft lead flange A no ther .
method is shown in Fig 2 7 C ast iron bilge suction pipes are supplied in . .
-
are made air tight with putty and felt or i f the flanges are not machined
-
, , ,
with rubber washers ( Fig Wrought iron pipes are usually supplied .
-
ti l p i p i g
1
L d pi p ea t d d b y th i k
es a re b t by w igh t no ub t
or er e f c n e ss , u e , s s an a n o
I Qi h 3 i h
nc d 4§ i h b
,
- nch ul d w i g h
, an
p ti v l y b tnc4 3 8 d 6 5 p
ore s u d o e re s ec e a ou 1 , , an o n s
p y d b t f
er ar mu h d p d
, u ,
o th p u p
co ur se , f th p ip c e en s on e r o se o e e .
Ar t 4 27 ]
. P R A C TI CA L S H I P B UI L D I N G .
3 99
or sleeve j oi n zs ( Fig
‘
A thimble joint is easily ma de but as it is tightly
.
,
pipes I n warships all pipes small or large are o f wrought iron ( excepting
.
, ,
the fire main which is o f cop per) to the exclusion o f lead or cast iron ;
-
, ,
where they pass round corners they are heated and care fully bent .
Wrought iron is superior in that it is lighter and not being brittle is less , ,
fill The joints o f cast iron pipes are usually flanged ( Fig 2 6 P late 7 3 )
.
-
.
,
when within the double bottom however they are o ften o f spigot and faucet , ,
- -
type ( Figs 2 4 and 2 and instead o f making them tight with the usual lead
.
,
india rubber packi n g ring is usually fitted over the spigot With good .
rubber this is an excellent joint for it is easily made and being flexible , , , ,
avoids the necessity for expansion ben ds when subjected to water pressure ,
howe ver it is not a secure joint and it can therefore only be employe d
, , , ,
course the water would not rise For this purpose a i r p i p e s are led from
, .
the tank t0 p usually to the upper deck where should water overflow it
, , , ,
course be placed at the highest point o f the tank top I n a large tank
,
.
,
with a flat top there should be one at each corner ; in many cases there
,
are only two which may be placed both at the forward en d or one at each
, ,
su fficient t o ensure the complete filling o f the tank fo r i f the vessel should ,
have a list and trim by the bo w or ste m an air cushion may form at either ,
of the other corners A s air can escape through a pipe more readily than .
water a single air pipe might be smaller than a single filling pipe I n
,
.
filling a tank ho w ever the water when it is nearly full is apt to blow up
, , , ,
the air pipes and choke the m as regards the passage o f air consequently ,
large air pipes are d esirable Th e sizes adopted in practice vary con .
air pipes shoul d be as large as the filling pipe fo r immediately such a tank ,
becomes full the pump may force the water up the air pipes and i f these ,
are small the resis t i nce o ffered may cause a Considerable bursting pressure
,
in the tank I t is also very important in such cases that the air p i pes
.
, ,
have serious results ; cases have occurred where a tank top has actually
burst un der the excessive hydrostatic pressure o f the pumps A nd Si m i larly .
, ,
in emptying the tank i f the air pipes were closed a vacuum would be forme d ,
w ithin the tank tending to collapse the top —a serious matter i n the case
,
A s regards the arrangement of the air pipes the best practice i s to carry ,
them up the vessel s si d e and through the gutter waterway o f the upper ’
into the tanks O therwise they may terminate with a screwed plug or
.
,
hinged flap cover which being flush permits o f their being carried up to
, , ,
any part of the deck The hinged cover is superior to the plug in that it
'
can open under pressure but o f course it is no better when ( as the tank i s
, , ,
being pumped out) air seeks to pass down ; further it ca nnot be lost like a ,
plug fo r this o ften happens in which case if the pipe is le ft open at sea
, , ,
when the deck i s flooded with water water may pass down the p i pe so that , ,
i f the tank is already full it may be subj ected to a permanent and obj ection
,
able hydrostatic pres s ure I n vessels which ca rry deck loads flush covers
.
,
are objection able in that they may be covered up with cargo and i n
,
shall gain access ; in such cases therefore automatic float valves are , ,
sometimes fitted at the ends o f the air pipes which while permanently , ,
open fo r the passage of air will close should water s eek to enter On e of , .
these valves is shown in Fig 1 3 P late 7 4 ; the ball o f light material cork .
, ,
or rubber lie s normally in the po sition shown by the dott ed lines should
,
pe aks and balla s t tanks ( Fig 3 1 P late 7 for the purpose o f ascertaining .
,
hold is su ffi cient but w here there is a double bottom and no well two are
, ,
required one in each s ide gutter Sounding s are taken at sea periodically
,
.
,
by pass i ng a rod 3 or 4 feet long with cord attached down the pipe and on
, , , ,
i ts withdrawal noting how much of it has become wet The pipe usually .
extends to the upper deck where it terminates wit h a screwed plug i f the ,
’
upper deck i s not s heltered from the weather it is pre fe rable where cargo , ,
is not carried in the tween de cks to stop it at the second deck for when
’
, ,
deck water is washing ab out it is a di ffi cult matter to keep the rod dry when '
sounding When on the ex posed upper deck it is well to raise the end
.
,
of the pipe a fe w inches above the deck so that the deck drainage water ,
may not pass down the pipe and wet the rod When a tank air pipe is at .
the centre line it may also serve as a tank sounding pipe and sometimes
,
-
,
that soundings are taken the rod strikes the same patch o f cement on
the ve s sel s bottom so that in course o f time it may break it away
’
, .
C ases are on re c ord where the continued bumping o f the sounding rod
( aided by corro s ion ) has actually worn a hole through the shell plating .
the tube and s lots cut immediately ab ove it to admit the water ( Fig
, , .
I n order that the eng i neer whose duty it is to fill and empty the tanks , ,
may know when they are full without going on deck to take soundings the ,
sounding pipes of the tanks aba ft the boiler room bulkhead sometimes
terminate ( with a screwed plug ) within the machinery space or tunnel .
terminati n g with a cock just above the platform s so that when opene d an , , ,
removed by the steam bilge pumps kept constantly at work in this space , .
pl ates through which they are worked may be covered by deck cargo or ,
may not be kno w n which is the closing and which the opening movement .
A s the valves are placed in the ve s sel s bilge below the ceiling planking
’
, ,
they receive little attention ; they may therefore become clogged with , ,
dirt so that they cannot be closed or the gearing and the sluice itself may
, ,
For the above reasons bulkhead sl uice valves are now rarely fitted ;
each hold is provided with hand and steam pumping power more than
su fficient to cope with ordinary leakage so that in the event o f a serious ,
inflow of water imperilling the ship the bulkheads are reliable as water
, ,
tight partitions I n warships there are numerous sluice and other com
.
those in merchant vessels for no dirt is all owed to collect in the bilges the
, ,
valves are always accessible they are constantly worked and the mechanism , ,
is o f the most perfect kind Lloyd s rules permit of bulkhead sluice valves
.
’
whatever is allowed I n a vessel whose holds are full of cargo the only
.
,
bulkheads whose lower parts are always acce s sible are those of the machinery
space and the a fter peak bulkhead and in these sluice valves might in an
-
, , ,
emergency be exceedingly use ful for with the c irculating pump in action
, , ,
the pumping power o f the machinery bilges is very great and it would ,
engine room side of the bulkheads they may be kept in good order for
-
,
When there i s a double bottom bulkhead sluices if fitted are placed one , , ,
in each side gutter if there is no double bottom one central one su ffices ,
.
deck if it be well above the load line so that they may be controlled , ,
however deep the water in the bilged compartment They are worked by .
a screwed spindle w hich may engage with a nut in one with the door o f the
, ,
latter plan is advanta geous in that as the rod itsel f m oves up and down
,
,
with the sluice its position in the deck pla te indicate s that o f the sluice
, .
When the deck plate form s the fixed nut ( Fig the rod when the sluice .
,
it must be strong or well guided When the sluice door form s the nut the .
,
rod has no vertical movement in the deck plate so that the position o f the ,
jammed down tight but even then whether or not it is shut may be doubt
,
I n warships the sluice valves and watertight doors are provided with
d e c k p l a t e s having special i n di c a t i n g m e c h a n i s m which shows the ,
position of the door or valve and these are also adopted in high class ,
-
immersed i n salt bilge water they may there fore cause by galvanic action , , , ,
packing should be placed between the bulkhead and the valve and the lo wer ,
Ar t 4 3 2]
. P R A C TI CA L S H I P B UI L DI N G .
40 3
lead from the valve to the deck is not practicable leve i s are usually ,
i ntroduced
( see A Fig 9 P late 7 I n warships d irect lea ds are sel d om
, .
,
practicable and instea d o f levers care fully fitted bevel gearing or universal
, , ,
j o i nts are employed ; all wheels are o f gunmetal and fo r the sake o f , ,
advantageous in that they o ffer a large passage for water and in closing ,
them they may by their guillotine like action cut through obstructions but
,
-
, , ,
on the other hand as dirt is apt to gather on their large exposed sliding
,
surfaces it may not always be possible t o close them entirely C ocks are
, .
them with a s luice six or seven complete turns are required ; and further
, , ,
across the top o f the spindle Sometimes the spindle is a tube so that it .
,
may be used fo r sounding the passage of the rod through the cock serving ,
b i lge and are placed close to a bulkhead w here their tail pipe may be con
, ,
means o f a long connecting rod the hand lever giving place to a stout ,
bell crank Th e c/za nzoer in which the bucket o f the pump works may b e
.
o f cast iron or copper i f the former it should be lined with brass for iron
; , ,
corrodes and becoming rough greatly reduces the e fficiency of the pump
, , , .
The ta i l p ipe leading from the chamber to the bilge is usually o f lead an d ,
is hal f the diameter of the chamber H and pumps vary in size ( i e the . . .
fi tte d li ft valve the lower or f oot va lve is usually o f p lug type ( see Fig
, ,
.
to avoid soiling the deck with dirty bil ge water an overflow pipe is led ,
across under the deck through the ship s side or into an adjacent scupper
,
’
pipe A theoretically per fect pump can li ft w ater from a depth o f ab out
.
3 4 feet ( the height o f the water barometer ) but in practice the imper fection ,
o f its vacuum limits i ts lifting power to about 2 4 feet The bottom of the .
chamber shoul d therefore not be more than this height above the rose box
, ,
.
cast iron is fitted above the chamber proper so that the latter may be ,
A r t 4 3 2 A s s a i li n g—
. . s h i p s have no steam pumping power they are ,
chambers and two tail pipes worked simultaneously by the same mechanism , ,
mounted as a fixture on the pin rail around the main mast They are .
usually ordinary li ft pumps but in some cases they are o f the more po w erful ,
double acting type in which the pistons have no valves and li ft water on
-
, ,
b oth the up and down stroke Th e tail pipes are o f cast iron and as they .
,
are large and have a straight lead to the bilge they are not liable to choke , ,
and rose boxes are not essential To permit o f the pump w ell being .
examined and cleared the wood casing surrounding the pipe is made large
,
rt 4 32
40 4 P R A C TI CA L S I I I P B UI L DI N G .
[A .
tanks are usually p laced immediately abaft the pumps so that they are ,
additional wing su ction is sometimes led out to each bilge s o that when , ,
heeled over at sea all bilge water may be removed they may be worked
,
by independent hand lever pumps or in conjunction with the main cen tre ,
line pumps I n the former case the suction in the starb oard bilge should
.
have i ts chamber on the port side o f the deck (and vi ce versa ) so that i n ,
heavy weather the men working the pump may have the protection of the
weather bulwark .
H and pumps are rarely used fo r in steamers the steam pumps do all ,
the necessary work and sailing ships are usually per fectly tight A s they
,
.
are there fore liable to get out of order and be useles s i n an emergency
, , ,
they should be overhauled periodically and made to lift water for although ,
the pump gear may be all right the suction pipe may be choked or leaky ,
( Fig 4 . P late
, 7 T h e pump chamber is contained in a pedestal the ,
and give the e ffect of two double acting pump s i e in such a way that each -
, . .
revolution of the pump handle may lift four times as much water as one
up and down stroke o f an ordinary bucket pump o f the sa me size
- -
A s so .
crank handles may b e provided so that any number o f men may work
together I f required it m ay b e place d on a lower deck and worked from
.
,
the upper by mean s of a vertical sha ft and bevel wheel gearing Besides
,
-
.
being very powerful it has the peculiar advantage of being able to pump
,
suction pi pes from the various holds ( and one from an un d er water sea cock on -
the pump where each one is covered with a screwed cap ( Fig
,
From .
the centre of the deck plate a short tail pipe is led to the Downton and ,
necessary i s to connect the end o f this tail pipe with the end of the suction
leading to that compartment this being done by means o f an adj ustable ,
is led overboard but it may also connect to the fore and aft fi re mai n When
,
- - -
.
the sa ni ta ry ta nk the goose neck is coupled with the suction from the sea
,
-
valve and the discharge diverted into the fi re main through which it may
,
-
,
in the side o f the engine room casing at the level of the second or third -
situated in the engine room and stokehold so that the steam suction ,
pipes to the various holds also serve fo r hand pumping operations The - .
piping in connection with the boilers ; it is filled from the sanitary tan k ,
engine is not working the sanitary tank may be filled by the donkey pump ,
or Downton .
underwater sea cock in the fore peak A suction pipe being le d from .
4
this to a small force pump ( termed the kea a p ump or D ownton placed ’
,
m ain the sea m e n s water clo set or into buckets fo r conveyance to the
’
-
, ,
may become deranged the bolts fastening it to the shell plating may give ,
way or the suction pipe may leak ; for this reason in sailing ships it is
, ,
-
,
al w ays placed in the peak w here it is accessible and where water should , ,
should b e controlled by a spindle from the upper deck fo r when the peak ,
cock The cock is of brass or gunmetal and the bolts connecting it to the
.
,
shell are usually o f iron ; but as these owing to galvanic action are par , ,
t i c ularly liable to corrosion ( in some cases they are found wasted away to
mere wires ) they should be o f Naval brass ,
.
s up l
p y ta n k) is placed like the sanitary tank on the top of the machinery , ,
casing I t is filled periodically from the fresh water tanks in the hold by
.
-
,
indica te during the voyage how much fresh water is being consumed The .
fresh water is conducted from the cistern to the various lavatories pantries , ,
and galleys ( and sometimes to the cisterns over the wash basins fin the
passengers cabins ) by a fore and a ft main and branches A tank having a
’
- -
.
,
pantries and galleys I n sailing ships and small cargo steamers the fresh .
-
water is obtained from the tanks in the holds by a small lift pump portable -
,
or fixed .
Some vessels carry comparatively little fresh water but have instead , , ,
tons per day A s a rule ho w ever the distilling apparatus serves merely
.
, ,
d ecks or hold or they may be in one with the stru cture of the hull their
, ,
very commonly used fo r fresh water fo r feeding the boilers or fo r pa s sen gers ,
ballast tanks they might be filled with the dirty w ater o f a harbour when , ,
d oubt fu l .
Art 4 3 7 ]
. P RA C TI CA L S H I P B UI L D I N G .
40 7
water is required several tanks are provided for a tank which held more
, ,
di s tilled it is passed while still hot into one o f the fresh water tanks where
, , ,
-
,
it cools be fore being used The position o f the fresh water tanks varies .
-
formerly they were o ften placed j ust aba ft the collision bulkhead and in ,
some cases the outer ones to economize space were built to the form o f , ,
the hull but it is well that a space should be le ft so that the vessel s sides
, ,
’
not carry much fresh water and in these the tanks are often placed at the ,
a fter end o f the bridge one or two at the centre or on either side or they may
, ,
be placed i n the hold over the thrust recess in which case the engine room
, ,
-
bulkhead and tunnel top may be made to serve as one o f the si des and the
bottom I n sailing ships they are placed abaft the main mast When
.
-
.
placed in th e hold they may be very deep i n w hich case they may su ffer ,
is quite pronounced They are filled by hose through a pipe from the .
upper deck ; and in large vessels where the upper d eck is high above ,
the tanks the filling pipe should not be connected to the tank top but
, ,
scantlings and the water were allowed to rise in the pipe and overflow on
,
the upper d eck the bursting pressure at the lower part o f the tank might
,
be more than it could sa fely h ear The thickness o f the plating vari es .
from to — inch and the corner and sti ffening angles are usually 2 by
1 '
1 6 ,
Special cast steel corner pieces are sometimes employed ( see Fig 1 5 P late .
,
an air and sounding pipe and with a manhole and drain plug ; also with a , ,
deck They are cleaned out periodically and painted with lime or cement
.
wash Small tanks are galvani z ed They are boxed in to protect them from
. .
cargo and the cargo from damage by sweat They are sometimes seated on
, .
wood chocks but as these are liable to decay a proper angle bar seating
, ,
-
scuppers an d in high class vessels the deck houses and other erections
,
-
the gutter waterw a y o f the upper deck A s described in Art 1 6 9 the upper . .
,
deck scuppers are usually mere apertures cut in the upper part of the sheer
strake but in passenger vessels to prevent d irty water from trickling down
, ,
over the cabin windows scupper pipes are led down and passed through ,
galvani z ed iron and to avoid choking are made o f large size 4 or 5 inches
, , , ,
.
the lead pipe to the side would be very improper fo r a stab w ith a boat ,
hook from the outside might pierce it I n ordinary cargo boats the ben ds
, , .
are of cast iron but this is in ferior to gunmetal fo r it is brittle and might
-
, , ,
P ipe s which discharge near or below the waterline should b e of i ron cast ,
or malleable for i f o f lead they might be damaged and admit water ; rats
, ,
for instance have been known to gnaw holes in lead pipes and i f a fire
, ,
should occur the pipes would melt L ead pipes should be securely boxed .
in so that they may not be damaged by cargo and those which pass
, ,
may collect through sweating or leakage from the deck openings ab ove
,
.
side They are usually o f lead about 2 inche s diameter and are pa ssed down
.
, ,
th e vessel s side to the bilge the end o f the pipe overlapping the cement
’
,
below the ceiling planking To avo id boxing them in they are usually .
,
placed out o f the way behind the reverse frames I n passenger vessels .
having tween deck cabins the lower deck scuppe rs are provided with
’
-
,
-
s yp h o n t r a p s so that the e ffluv i um fro m dirty bilge water may not pass
,
vessels where the second deck is well above the waterline its scuppers are
, ,
led through the s ide like those o f the upper deck ; fo r large quan tities of
,
water may get on this deck when it is being washed by hose or should sea ,
water pass down by the numerou s openi n gs in the deck above These .
water may not dash up the pipes into the tween deck space ; and all ’
small well or pocket is usually formed in the t ank t 0p and the suction
, , ,
from a deck hand pump led into it Sometimes automatic float valves are .
fitted in the tank top which may pass drainage water into the tank but
, ,
which close should water from the tank seek to pass up these however , ,
are not reliable When the space above is not used for cargo a screwed
.
,
plug may be provided in the tank top by removing which drainage water ,
I n high class vessels scupper pipes are s ometimes led from the W i n c h
’
-
s o l e plates down below the deck across it and through the vessel s side
’
, , ,
and they may leak and when open may admit rain or spray To collect this
, .
water d r i p p a n s portable or fixed are usually fitted below the sills of the
, , ,
lights ; in some cases a small vertical scupper pipe is led from the s ill of each
light down to a larger fore and aft pipe which di s charges over some ,
- -
,
adjacent lower deck scupper ; the pipe s are o f cou rse covered in by the
-
, ,
cabin lining .
where they ma y b e washed by the waves ; and to prevent the sea from ,
whether of air or water would not pas s into the closet but i f the sea were
, ,
free to rush up the pipe the sudden pressure might discover weak places ,
or leaky joints Storm valves are usually so arranged that the flap may be
.
li fted fo r cleaning from within the ship ( Fig 6 ) and sometimes to facilitate .
is provided this being essential in soil pipes which discharge belo w water
,
.
Th e lower part o f the soil pipes connecting to the storm valves should be , ,
o f iron lead is permissible only fo r those p i pes which are well above water .
I n large passenger vessels where many closets are placed together the fitting , ,
10 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 4 40 .
C H AP TE R XX X .
vary greatly while in high class vessels they may b e extensive and -
air surrounding them and of course in such cases whether or not the holds, , , ,
are ventilated does not matter Delicate cargoes ho wever ( such as grain and .
,
fruit) which are apt to decompose require for their preservation a constant
, ,
supply of fresh air more particularly i f they are to be long con fi ned in the
,
hold V entilation may not al ways be beneficial for if the outer air is
.
,
warm and humid and the hold and contents cold its introduction results
, ,
moisture trickling down the sides o f the hull and entering the interstices o f
the riveted joints the ordinary slow corrosion o f the structure may b e
,
greatly accelerated .
C oal when won from the mine ab sorbs oxygen from the air ( ab out three
times its bulk ) and during the absorption heat is evolved w hich under
, , , , ,
times as much oxygen as coal and i f ex posed to the air in a heap will , , ,
absorbent surface and when the supply o f air is neither too great nor too
,
small When fire occurs it usually originates in that part o f the cargo
.
which is situated under a hatchway where the tumbl i ng down o f the coal ,
during loading has broken it up into small pieces I n sailing ships making -
,
In .
2
steamers they are even more frequent but here it is not usually the cargo ,
that takes fire ( for the shortness of the passage does not usually give
time fo r the coal to heat) but the coal in the bunkers where th e natural , ,
Tr an s I ti t ti.
f Nns l A k t
u t 1 8 9
on o l t h p r t f t
av ah R y l C m m
rc i qf
z ec s , 0, a so e re o o e o a o i ss on
N ew S ou tk Wales
p o i n te d i n 1 8 9 6 ap
—la t e as t
57 c oa -
la d e n e ss e s oslt t h r o ugh sp ovn t a n e o l l
us co m busti o n b e t w e e n t h e ye a rs
1 8 7 5 a n d 1 88 7 .
Ar t 44 2]
. P R A C TI CA L S H I B B UI L D I N G . 11
space is comparatively sma ll the seat o f a fire may usually be located and ,
the fire extinguished be fore serious damage is done this being limited as ,
plates and bars I n warships and high class merchant vessels the chance
.
-
,
of the coal in the bunker taking fire is provided against by insulating the
bunker bulkheads where they fall close to a boiler ( Fig 1 1 P late and .
,
by fitting tube s in the bunkers ( projecting inward s from the bulkhea d) into ,
provid ed with coal cargoes one or two being passed down amidst the coal ,
at each hatchway .
in s uch large quantities and so continuously through every part o f the cargo
, , ,
the supply of air may be just sufficient to supply the necessary oxygen to
further the preliminary heating The plan of closing all d eck openings .
,
although it may have much to recommend it has not met with approval , ,
through the cargo but merely to pass it over its surface below the
,
deck so as to remove any gases that may rise upward from the coal
, .
to extinguish it .
O f cour s e one large opening might serve both purposes fo r the air would
, ,
pass in at one part and out at another but the interchange is greatly ,
then the in and out currents ( the air itsel f will constitute the one opening
an inlet and the other an outlet ) d o not clash and obstruct one another .
u p—
,
t a k e s for as the wind rushes past the projecting lip it d raws with it
, ,
induction and up draught a trumpet like tube is fitted through the back o f
-
,
-
breeze o f wind co w l ventilators are most e fficient but when spray is fl ying
, ,
over the ship it becomes necessary i n ord er to prevent it from entering the ,
ventilators to turn them all with their backs to the wind when o f course
, , , ,
with all acting as up takes the ventilation becomes very poor I n very
-
,
.
heavy weather it may cease altogether fo r to avoid the danger of the cowls , ,
being swept a way they are then unshipped and their coamings closed w ith
,
w atertight plugs O r dinary cowl ventilator are made o f thin sheet iron a n d
. s
P R A C TI CA L S H I P B UI L D I N G A 4 42
41 2 .
[ r t .
strength and if raise d sufficiently high above the sea level the precaution
, ,
entering and passing below it may be necessary to close their mouth s with ,
tarpaul i n covers The tubular derrick posts now commonly fitted in cargo
.
they are exceedingly strong and as they stand some 1 5 or 2 0 feet above ,
the deck a short cowl or mushroom ventilator placed at the top enjoys
, , , ,
almost perfect immunity from sea water Fig 6 P late 7 5 shows a cowl . .
, ,
ventilator designed to prevent the passage o f water into the hold i f water 1
enters its m o nth it falls upon the sloping ba ffle plate and flows out through
, .
the side port which being provided with a somewhat weighty flap will
, , ,
Fig 3 here the front part o f the ventilator tub e is extended upwards into
.
the cow ] and forms a convex shield so that should spray strike it it is
, , ,
each end o f each hold the one to serve as down cast and the other as ,
-
up take P late I n many cases two pairs are provided for each hold
-
( .
should be extended to the bottom of the hold fo r when b oth stop at the ,
deck the fre s h air choosing the shortest route to the outlet passes s traight
, , ,
fore and aft over the t 0 p of the ca rgo and leaves comparatively undisturbed
- -
the air at the bottom o f the hold ; but this is rarely done fo r with most , ,
packed cargoes the air might not find a suffi ciently free passage through it
, ,
from the inlet to the outlet Sometimes with cargoes requiring very .
and aft at the bottom of the hold and a down ca s t ventilator is led into it so
-
,
-
,
that the air passing along the tru nkway and escaping by the apertures m a y
, ,
be distributed all over the bottom of the hold This arrangement is some .
times adopted to distribute cold air in holds which carry frozen meat .
When there is a tween d eck space down cast and up ta ke ventilators must
’
-
,
- -
separate pair o f cowls are fitted but more usually one pair is made to serve
‘
b oth spaces by making the tween deck tube o f smaller diameter than the
,
’
-
steamers for as they make long passages they do not carry goods o f a
,
highly perishable na ture They have usually one or two cowl ventilators .
at each end and one amidships The latter is placed over the pump
, .
ventilator is fitted in one o f the hatches The m a s t s form most e ffi cient .
chimneys The mast head is covered with a s heet iron hood open around
.
,
I f the cargo is one that would benefit from ventilation the ba tch e s are ,
opening the hold to the atmosphere may be quickly and securely covered ,
B yl p t t v t i l t r 1
o
’
e s a en en a o .
14 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 44 5 .
all that is desired but in stormy weather when large numbers o f these , ,
cab i ns form natural air ducts and having provided fo r their thorough , ,
air may pass either up or down ; or a long dwarf skylight may b e placed
over them ( as shown i n Fig 5 P late 8 and P late to admit both light .
, ,
and air P assage ways on a lower deck may be ventilated and lighted by
.
air withi n them being heated by the hot inner wall tends naturally to
, ,
upper and lower tween decks V ery commonly w hen there is a deck ’
.
,
, ,
the coaming of the house through which light and air may be transmitted ,
below ( see Fig 5 P late I f the coal bunkers are filled from the upper
.
,
deck through circular shoots those which traverse the passage ways are ,
made portable and are only fitted during the coaling and i f in fine ,
weather flush gratings are fitted in their circular deck holes excellent
, ,
co w l ventilator s which may send air into and along a small trunk w ay or
,
in the lower tween decks are often ventilated through trunkwa ys formed
’
between the vessel s frames ( Fig by fitting galvanized sheet iron from
’
.
reverse bar to reverse bar and fitting over them in the gutter waterway , ,
of the upper deck large goose neck ventilators or i f a d own draught is,
-
, ,
-
vessel s side they are very commonly placed alo n gside of some portion of
’
When these are extended to the top o f the fi ddley high above the ,
promenade deck and sea level they may be kept open in all weather and , ,
carry away unobtrusively all foul air When cabins are ventilated by the
, ,
.
same shaft as the water closets division plates or special trun kways must -
,
but unless these are of the special type de s cribed in A rt 4 5 3 they cannot .
,
b e depended upon fo r unless they are high above the water level th e y can
, ,
Ar t 4 4 8 ]
. P R A C TI CA L S H I P B UI L D I N G .
41 5
similar purpose i s secured by pivoting the lights so that they may revolve ,
and lie in an athwartship plane the one hal f projecting beyond the vessel s ,
’
side ( Fig 7) and by sloping them forward or aft they may either send
.
, ,
A r t 4 4 7 Th e h e a t fr o m t h e v e s s e l s f u n n e l a n d b o i l e r s is
’
. .
deck space into and up the funnel the air within the latter portion , ,
becoming heated would naturally ascend and by drawing a fter it the cold
, , ,
air from the tween deck space give continuous ventilation I n practice
’
-
, .
,
the pipes do not enter the funnel sometimes they are pas s ed up between
its double walls (a funnel has always an outer shell to reduce radiation ) , ,
but more usually it is found su fficient merely to lead them up within the
casing fo r the air here being heated by the funnel and boilers is always
, , ,
positive and continuous it is not very po w erful and is there fore only , , , ,
upper part o f each bunker into and up the casing near the funnel Some .
times in merchant vessels the boiler room tank o f the double bottom is so -
ventilated I t is o f course the heat from the boilers and funnel that
.
, ,
no wind blowing past the ship natural ventilation might almost cease I n ,
.
electric lighting so that with little extra provi sion electric power may
, , ,
exhaust air from the passage wa ys and send it into the machinery casing ,
advantageous to blow the air into the machinery casing for it promotes at , ,
the same time ventilation of the hot engine room A s already noticed i f
,
-
.
,
the passages between the cabins are thoroughly ventilated the ventilation ,
o f the latter is at once secured simply by provi d ing apert ures in their walls ,
.
I n some cases the better to regulate the passage o f air through the cabin
,
sides a small 6 inch electric fan is substitute d for the usual fan light or
,
- -
occupant of the cabin Electric blowers may also be fitted within the .
large skylights o f the saloons etc to assist the upward out flo w o f heated , .
,
-
P R A C TI CA L S H I P B UI L D I N G Art 4 4 8
416 .
[ .
air I n A tlantic cattle vessels the upper tween decks is usually set apart
.
’
for cattle and if not thoroughly ventilated it would become hot and foul
, ,
fixed under the roof of the saloon and sometimes small ones are placed ,
provided formed by a small sha ft placed under the beams of the cabins
, , ,
furnished with proj ecting arms on which there is s tretched a web of canvas .
The shafts are led to the engine room ca s ing and are made to oscillate -
,
part of the main engine or by a small engine provided for the purpose ,
.
I n some vessels the mechanical ventilation o f the cab ins on the lower
deck is accomplished by means of a large c en t r i fu ga l fa n or blower , ,
led along the passage ways under the beams ( as in Fig 1 8 P late 7 or .
,
through the cabins below the berths where it is out o f the way and is , ,
provided with louvres to regulate the supply of fresh air into each space .
turning a flap valve air may either b e drawn from or sent along the
,
The a i r bl a s t o r i n d u c t i o n sy s t e m o f m e c h a n i c a l v e n t i l a t i o n
- 1
near the engine room pumps air into a receiver to a moderate pre s sure o f
, ,
about five pound s per square inch From thi s reservoir a pipe ( about 3 inches .
in diameter) is led fore and aft in the tween decks having small gginch - -
’
,
i -
branches to the bases o f the various cowl ventilators ( Fig 2 P late 7 which .
,
may or may not be connected with a trunkway The end of each branch .
turned on the still air within the ventilator receives a powerful impulse
, ,
— —
and is forced upwards o downwards almo st as i f driven by a piston
r .
So e fficient is the inducing power of these jets that for each cub ic foot of ,
air that escapes therefrom fi fty cubic feet of s till atmospheric air are ,
fifteen or twenty times the total internal volume of the hull The very .
2
vessels which when carrying delicate cargoes may pass quickly from a
, , ,
o f air blown through the holds is so small that when the vessel loaded in ,
a cool port meets fo r the first time with hot weather the introduction of
, ,
the hot moisture laden air to the cold holds at once re s ults in extensive
,
-
2
E ng i n eer i ng for N o e mbe r 2 7, 1 8 9 1 v .
4 18 P R A C TI CA L S H I P B UI L D I N G Art 4 5 0
.
[ .
these confined s paces that the manhole covers have been removed some
,
time previously .
A r t 4 5 1 A s regards the v e n t i l a t i o n o f t h e m a c h i n e r y s p a c e
. .
,
large volumes of fresh air are required to ca rry away the air which has
become heated by contact with the hot engine and boilers and to support ,
space becomes unb earably hot ; in the tropics it may attain a tempera
t ure of 1 5 0 degrees or more when of course the lab our O f stoking , , ,
cowls two in each space ( Figs 1 and 5 P late 1 0 9 and Fig 4 P late
,
.
, , .
,
supply the fresh air where ne eded i e near the furnace doors and where , . .
the men are at work M ore air passes down the ventilators than is required
.
, ,
the lower part o f the stokehold displaces or force s upwards the heated air , ,
which escapes through the open fi ddley g ratings The cowls are strongly .
const ructed and as they are ele vated on the top O f the fiddle y casing they
, ,
can with s tand almost any weath er They sometimes pass water below but .
,
in the stokehold this does not matter ; as the fi ddle y gratings however , ,
may pass large volume s it may be nece ssary to cover them in heavy ,
weather ( Art To secure the maximum draught the cowls must face
.
the wind and in large vessels to avoid the necessity of going on deck to
, ,
adjust them they are geared so that they may b e rotated from the stoke
, ,
hold either by an endless chain passing round the lower part of the cowl
,
two or more cowls extending well down toward s the b ottom the hot air
, ,
I f there is no wind on deck the current of fre s h air passing down the ,
tendency of heated air to rise and o f cold to descend All the air which , .
passes up the funnel must first descend through the stokehold ventilators ,
and if the downward current of fresh air were only caused by the up draught -
in the funnel the latter would be retarded the comb us tion in the furnaces
, ,
space is valuable A lthough the supply of air to the stokehold and furnaces
.
is here e s tablished to a certain extent by arti ficial means the fact that the ,
fi ddle y is open precludes the possibility o f any actual pressure of air and , ,
term generally used the former being reserved for ca s es where there are
,
no fans at all .
excepting the furnaces were closed then the surplus air sent down by the ,
fans would accumulate and by raising the air pressure beyond that o f the
, ,
atmosphere greatly expedite the rush o f air through the furnaces the fires
, ,
here instead o f clo s ing the numerous stokehold openings w hich involves
, ,
special airtight doors to the furnaces and injecting air through them , ,
above and below the fires A mong other advantages this syste m admits .
,
2
O f the air being heated b the gases in the smoke box be ore it is sent
( y ) f
into the furnaces which greatly i ncreases its e ffect i n promoting thorough
,
from 415 to 116 inch thick The thickness 15 usually specified i n wire gauge
. .
riveted to the deck plating by an angle bar and i f the latter is riveted first ,
to the tube the camber o f the deck must be taken into acco unt With a
, .
wood deck it is o ften merely bolted to the planks a flat iron ring being ,
fitted below to take the bolts but Lloyd s rules no w require a deck plate ,
’
to be provided ( Fig The cowl ships over the coaming and it may rest
.
,
on the toe o f the d eck angle ( Fig but it is better to provide a special .
solid water got on deck the loosely fitting cowl would not form a w ater ,
so that by mean s of an adju s table bearing ring the cowl itself may be
, ,
raised or lowered this is O ften convenient when cargo or cattle are carried
in a temporary shelter on the upper deck fo r it permits of the tops of the ,
ventilators being raised well above the obstruction The tween deck .
’
-
are usually o f galvanized sheet iron riveted with a longitudinal seam the ,
placed belo w the beams they are made broad and shallow to maintain the ,
head room I f there are lo uvres all along the trunk i t may be tapered
.
, ,
becoming smaller the further it is removed from the fan The s e trunk .
they o ften do but to prevent water from passing through the m from
, ,
shown in Fig 2 0 . .
frame is riveted to the shell plating the glass holder frame is hinged to it ,
-
and i s closed watertight by pivoted bolts ( one i n small lights and two in
large) which press a V shaped projection on the one frame a gainst an -
weath er against blows from the waves a portable plug or shutter i n the , ,
form of a disc of cast steel or malleable cast iron is placed outside being , ,
1
Th i p e ua r i l d t k h ld d
ress treu ll y nx d b ut 1 } p
a c o se s o e o o es no us a e ce e a o oz . er
s uare i h ncw h t p or t d by 2 i h h
a d fw t r
i s re rese n e a nc ea o a e
q ,
.
P R A C TI CA L S H I P B UI L D I N G A t 4 5 3
42 0 .
[ r .
held in position by a small proj ecting lip on the fixed frame This plug .
is not watertight A s a provision against the breaking of the glass and the
.
packing ring is pro vided ; it is hinged to the fixed frame and is hove up
,
weather at other time s they are stowed away near the light The plug is
, .
, ,
the average size is 9 or 1 0 inches They must b e mas s ive and strong for .
,
they are subject to severe blows from the waves The glass varies in .
stress from the tightening screws and insufficient massiveness and rigidity
in the bra s s frame holdin g it The brass used for sidelights is O ften o f .
inferior quality and the frames o f too slender a design and a s a con
, ,
is used for s uch parts Those sidelights at the bow and ste m which come
.
within the range of the cables should be protected by external iron bar s ,
( see C,
Fig 1 P late . I n high clas s vessels zor zg
, g les or e
y eb r ow s are -
,
fixed over the lights to throw O ff water a s i t trickles down the vessel s side
,
’
( see A and B Fig I n others the up per part o f the frame usually
, .
proj ects ab out half an inch beyond the shell pla ting When there is .
an insu fficient mean s of lighting cabin spaces prismatic glass deck lights ,
are sunk in the wood deck ( Fig They are held down by a bra s s .
or s teel frame and are made narrow and long so as not to cut more than
, ,
two deck planks They are made prismatic the better to disperse the
.
li g ht.
Fig 3 P late 7 6 shows a high cla s s light ; when shut it is held in place
.
, ,
-
by the five catches C ; the s e engage with wedge shaped projections on the -
movement of the handle therefore the light may either be firmly secured , ,
in high class passenger vessels for lights situated near the waterline I t i s
- .
b e observed that when tlie glass is closed ( the plug being removed) air
,
would at once rise and block the pas s age and even i f by chance this ,
probable that both would fail to act To give a suffi ciently large air .
pas sage with a minimum inward proj ection of the light there are two lower
, ,
valve chambers abreast and two upper The air passage may be closed .
watertight by the hinged lid and metal plugs and covers are provi ded to ,
protect the glass or take its place should i t break The upper valve .
chamber o f these lights forms a suitable termination for the air p i pes from
fresh water tanks or for ventilating pipes from lower deck spaces or coal
-
,
bunkers Large window lights for fixing to the coaming o f a deck house
.
( as i n Fig 5 P late 7 )
6
. may
,
also b e arranged w i th float valve s as above ,
even in heavy weather when the deck i s awash with solid water Fig 6 . .
,
P late 8 7 shows a large window for the side of a deck hou s e ; here float
,
’
or t -bole v en ti la tor .
1
Utley s
p
P RA C TI CA L S H I P B UI L DI N G Ar t 45 5
2 .
[ .
i nsulated , then when it and the cargo ( frozen s ti ff before shipping) are
chilled to the required temperature ( from 1 5 to 2 0 degrees they
will remain so with little necessity for further re frigeration and small
,
temperature tends constantly to rise and to keep it down may involve the ,
as to thaw and so ften the carcas es the cargo might be seriously damaged ,
it is rarely however that this happe ns except locally under the hatches
, , , ,
or where the insulation has b ecome de fective or in co m ers where the cold ,
carca s es have been shipped soft and have become so crushed together as
to prevent the cold air from circulating bet ween them this is most likely
to happen in the ca s e of the lower carcases in a deep hold .
incombustibility in case of fire Felt cow ka i r cor k etc are O ften used .
,
-
, ,
.
,
being the mo s t fruit ful cause of local heating and damage to the contiguous
meat Silicate cotton does not sub s ide and in thi s respect it is better than
.
,
charcoal The outer wood lining is covered with sheet zinc as a precaution
.
,
again s t the charcoal running into the air space should the wood become
imperfect by decay or be gnawed through by rats when carrying general
,
cargo I n many cases however an air space between the shell plating
.
, ,
and the charcoal ( as also between the tank top and charcoal ) i s dis
p e n se d with the charcoal being filled in against the plating
,
This of .
,
through the ship s side the charcoal becomes sodden and is apt to cause
’
, ,
rapid corrosion of the vessel s plating and frames Small tween deck store ’
.
’
-
rooms such as are provided in large passenger vessel s for carrying chilled
,
point need not be so thickly insulated and in such cases soft felt sheeting
, ,
may be substituted for the usual thick layer of charcoal The hatches over .
an insulated hold are formed like boxes and are filled with charcoal ,
( Fig . and similar batches are provided over the tank side gutters and
manholes in the tank top to give access to those places Before insulating ,
.
a hold the steel work should be t horoughly c leaned and well painted for
, ,
corrosion being a scertained from time to time small portable box shaped
, ,
-
plugs should b e provided in the insulating wall three or four on each side
‘
in each hold .
decks near the insulated holds ; in other cases it is placed in the engine
room There are three well known systems o f refri geration all o f which
.
-
,
“
are used on board ship The c o ld a i r sy s t e m may be briefly -
.
Ar t 4 5 6 ]
. P R A C TI CA L S H I P B UI L DI N G . 23
de s cribed as follows I n the first place air drawn from the hold is .
, , ,
compressed to about 6 0 pounds per square inch ; this makes it hot and ,
”
s y s t e m ammonia gas i s compressed instead of air ; when compressed
,
and cooled it become s a liquid in which state it is pas s ed into a long coil ,
Of 1
3 3 41 011 iron piping placed in an insulated chamber in the tween decks ’
,
the hold by a fan passed over the cold coil and being tho rougly chilled
, , ,
piping fixed in the hold under the deck and on the upper part o f the
,
vessel s sides ’
.
and e fficient than the cold air system ; the first however is O bjectionable -
, , ,
in that should the smallest leakage of ammonia occur the surrounding air
, ,
pipes vary in size ; if large say inches they may be locally reduced at , ,
the joints so as to permit of small flanges and reduce the stress on the
, ,
should the pressure in the pipes exceed a certain limit To avoid the .
standing the full boiler pressure and s hould be tested 1 0 0 per cent above ,
.
wood deck below the pipes may be protected from the heat by sheet lead ,
laid upon thick felt with a teak coveri ng board over all and the pipes , ,
I n some large modern passenger vessels the cabin spaces are both heated
‘
, ,
mu t fs , o u b p vid d t p
co rse ,v th i t g i ty f th bul kh d b th w t tigh t
e ro e , o rese r e e n e r o e ea s, o as a er
pa r ti ti o ns a n d fi re scre e n s.
P R A C TI CA L S H I P B UI LD I N G .
[Art 4 5 6
.
cabins such as those of the officers on the u pper deck small steam radiators
, ,
are employed having a cock by which the occupant O f the cabin may
,
a piece of iron are immersed in a weak acid without any metallic contact , ,
both will corrode i f however they touch or are placed in metallic contact
, , ,
between them and as a re sult whil e the copper will cease to corrode the
, , , ,
iron will corrode very much faster the immunity o f the former being secured ,
at the expense o f the latter The arrangement forms the well known voltaic .
-
p o s i ti ve ,
and”
the other electr o n e a ti ve
g I f zinc is substituted for copper .
”
,
the conditions will be reversed for as zinc is electro positive to iron it will , ,
corrode rapidly and the iron not at all Sea water owing to its dissolved .
,
besides copper are electro negative to iron and cause it to corrode lead , ,
tin and brass alloys have even a greater e ffect ; and ordinary rust and
, ,
sea cocks for in s tance are sometimes of brass and it i s common to find
, , ,
the propeller is o f bronze the s tern frame and rudder are liable to very ,
electro positive to iron waste away rapidly in virtue of which the iron
-
, ,
enjoys almost perfect immunity from corrosion Much trouble has always .
action A s shown in Fig 1 1 P late 2 9 part of the sha ft within the stern
. .
, ,
tube i s covered with brass liners and as the tube is alwa ys full O f sea water , ,
a galvanic e ffect takes place between the brass and the iron in consequence ,
o f which the latter often becomes deeply corroded at point s C close to the ,
end of the liners The drain plugs fitted in the garboard strake are u s ually
.
corrosion of the plating by galvanic action they would loosen and perhaps ,
drop out ; this is not found to be the case however because the plating , ,
around the plugs is always well coated with paint and the plug itself well ,
grea s ed ; for o f course when one or both metals are covered up they are
, , ,
not in contact with the corrosive fluid and s o cannot set up galvanic action , .
I t is evident however that all such under water brass fittings should be
, ,
-
on iron but in practice this is not a source of trouble because the lead is
, ,
rendered inactive by the fact of its becoming covered with a coating o f its
own oxide The bilge suction pipes fo r instance are often O f lead and
.
, , ,
although immersed in bilge water and in contact with the steel work o f the
hull the latter is rarely found to su ff er The corrosive e ffect of lead may
, .
entirely away .
consequently a plate which has s cale upon it corrodes more quickly than
,
while a clean plate may su ffer little or nothing from corrosion one that is ,
covered with s cale will corrode continuously the scale becoming thicker ,
very erroneous idea is s ometimes enterta ined that the hard firmly adhering ,
scale which sometime s forms on deck plating and other parts acts ,
undertaken The s hell plating for instance i s not O ften chipped ; in the
.
, ,
region o f the water line scale may commonly be observed standing out in
-
thick patches below the paint to paint over this a s is frequently done i s ,
omitting to remove the cloth When scale gathers on the backs o f the .
reverse frames it is not easy to remove and very commonly there fore it
, , , ,
is not removed and as this part is out of sight and is di ffi cult to paint it ,
is o ften not painted consequently the reverse bars usually su ffer more than ,
any other parts from corrosion in old vessels they are gene rally the first parts
,
iron bar on the exposed flange I f the sur face of the steel work i s cleaned .
perfectly free from all foreign matter ( a condition seldom secured ) and is ,
well coated with good oil paint it will enj oy immunity from corrosio n for ,
—
many yea rs assuming o f cour s e that the paint is not subject to erosive or
, ,
chemical action .
the scale when immer s ed in s ea water form a galvanic couple to the rapid
, , ,
corrosion of the steel I f the shell plating o f a new vessel is painted be fore
.
removing the mill scale it will receive little protection from the paint fo r
,
as patches o f scale with paint attached become loose and fall O ff the plates
, , ,
where bare are exposed to widespread galvanic action and the resulting ,
M ill scale is not found so much on iron plates nor does it adhere with ,
usually quite free from scale be fore painting I n the early days of steel the .
peculiar prope rties o f mill sca le were not Understood or realized and as no ,
find on the first dry docking perhaps a year after the launch that the
,
under water shell plating was entirely devoid O f paint and had su ffered
-
seriously from corrosion O ften of a loca l and excessive kind The cause
,
.
tendency in steel to corrode The French A dmiralty were the first to use.
mild steel ; but having experienced trouble o f this kind they thought it
,
-
,
1
Tr a n s I n sti tut i on N av a l A r c/ntects , 1 88 1 , 1 08
.
f
o .
p . .
P R A C TI CA L S H I P B UI L D I N G Art 4 5 9
42 8 .
[ .
do so by mechanical means is not easy for it adheres firmly and does not , ,
wash it w ith alkaline water and scrub it with machine driven revolving wire -
, ,
completed shell with the w ell known sand blast this has the most desirable ~
usually adopted is simply to de fer the painting o f all parts of the hull
till j ust before the launch so that the natural process O f rusting may cause ,
launch ( the vessel when ready fo r sea being put in dry dock for the
, ,
short voyage before painting the bottom Shi powners generally anticipate .
poor adhering and protective qualities in the first coat of paint and dock ,
their vessels for repainting two or three months a fter the launch ; and
unless special care has b een taken to remove the mill scale this measure is ,
galvanic e ffects but even in a structure composed of one metal there may
,
show fo r insta nce that steel which has been strained is electro negative to
, ,
that which is unstrained when in contact in sea water the latter corrodes “
, ,
the faster I t is common to fin d in old iron vessels that while the plates
1
.
, ,
are much corroded the rivets are little a ffected and project beyond the ,
surface of the plates the molecular arrangement of the metal of the rivets
is o f course di fferent from that o f the plates fo r they are staved up and
, , ,
part of the surface more than another ; this may be due to the presence o f mill
scale or to di fferences o f composition due perhaps to slight local variations ,
element at the steel works ( Art I ron and steel di ffer both in their .
chemical and physical qualities and consequently they may set up quite , , ,
times the steel and sometimes the iron but more usually it is the iron , .
2
The points of iron rivets in submerged steel plates usually corrode faster
than the plates but o f course no corrosion can occur so long as the
, , ,
O rdinary rusting takes place fairly uniformly over the surface O f the
plating ; when due to galvanic action it occurs irregularly in patches or , ,
little hollows like finge r marks in dough ; in a badly corroded plate they
,
-
may be deep and with sur face corrosion between the surface may become
, , ,
V l C X VI I I
1
A d w T I t t t
n
f Ci l E g i
re s, r ans . ns i u i on o vi n n eer s , o . .
2
Fa rquharso n , I n s ti tu ti on q f A a va l A r c/ntects ,
’
1 88 2 .
O
4 30 P R A C TI CA L S H I P B UI LD I N G .
[Ar t 4 6 1 .
advantageou s ; often however its inferior qualities grea tly detract fro m
, ,
their non homogen eous st ructure o ften corrode i n a very irregular fashion ,
.
fashion ; fo r as the surface corrodes water finding its way between the
, , ,
layers and setting up corrosion may burst them asunder and raise large , ,
Ar t 4 6 2 D i ff e r en t p ar t s o f t h e h u ll a r e li a b l e i n di ff e r e n t
. .
corrosion but paint decomposes and loses its protective qualities and the
, ,
conditions which cause this are usually identical with those which cause
corrosion I t might appear at first sight that the o u t e r s u r fa c e o f t h e
.
, ,
when the vessel goes in dry dock I n reality however the reverse is the .
, ,
case chiefly becau s e of the circum s tance that apart altogether from corro
, ,
whether or not the bottom plating requires a fresh an ti cor r osi ve coverin g -
,
a n ti f ouli ng purposes
-
I n the early d ays O f iron ships the necessity for
.
,
frequent docking and painting was not fully realized ; the bottom was
ob s erved to foul quickly but as docking facilities fo r large vessels were ,
the use O f novel anti fouling pa ints o ften of a dangerously corrosive nature
-
, .
A s a result the shell plating of vessels which had been abroad fo r long
,
weed and barnacles ( whose growth was usua lly little reta rded by the
a nti fouling composition ) the scrapers actually penetrated the plating
“ -
” 1
, .
iron vessels was made thick and towards the h o w it was unreduced for it , ,
wa s anticipated that the fluid fricti on due to the vessel s motion would here ’
accelerate the wasting tendency All ves s els are now docked and painted .
2
at least once a year ; high class liners which pass through warm tropical -
,
waters are docked a fter every voyage perhaps four or five times a year , .
same time in securing for the under water s hell plating almost complet e
,
-
The sh e ll p l a t i n g a b o v e w a t e r a n d t h e i n s i d e o f t h e h u ll do
not always receive careful treatment for here there is no fouling to guard ,
against but only corrosion and this may continue fo r a long period w ithout
, ,
a ffecting the vessel s effi ciency For the s ak e of appearance the outside of
’
the hull above w ater is usually covered with paint but—excepting well kept
.
,
-
—
,
corrode for the heat of the sun alternate conditions of wetness and dryness
, , ,
and the friction of broken water quickly destroy the watertight and ,
protective qualities o f the pai n t A s regards the interior O f the hull where .
,
immediate return and o ften therefore it is delayed until the last coat
, , ,
1
Tr a n s I n s ti tuti on
.
f N av a l A r ckztects
o , 1 8 6 3, p . 162 .
2
I bi d .
,
1 860 , p 82. .
Art 4 6 4]
. P RA C TI C A L S H I P B UI L D I N G .
31
irregular and more or less inacces s ible framework involves very con s ider ,
able expense for unless the old decomposed paint and rust s cale which
, ,
may have formed below the last coat are removed a fre s h coat is O f , , ,
are three causes for this : the di ffi culty O f providing a coating capable of
withstanding the abra s ive action of the coal ; the warm damp atmosphere ,
o f the bunker ( warm beca use of the contiguou s boilers and damp because
, , ,
not only is the coal often wet when shipped but owing to the warmth , , ,
there is much sweating ) and the corrosive e ffect which damp coal ( carbon
is electro negative to iron ) has upon steel or iron The worst corrosion .
occurs in the vicinity o f the coaling hatchways for as the coal is shot ,
in from above it quickly rubs o ff the protective covering and rain water
, ,
from below has an abra s ive or grinding e ffect on all expo s ed parts laying
, ,
bare fresh metallic surface s to the corrosive influence s The parts which .
su ffer the most are the exposed flanges of the reverse frames and bulkhead
stiffeners for they present two s urface s to the coal and in the case of the
, ,
reverse frames the inner surface may escape the periodical cleaning and
coating The isolated cross beams and tie bars also su ffer severely for
.
,
they have so to speak to crush their way through the descending mass
, ,
o f coal The bunker bulkheads not being structu ral parts are generally
.
, ,
of thin material not more than f§ inch and ; in consequence they are
,
~
, ,
from coal dust and drainage water may gather upon it ; and while the
, ,
sides may be chipped and recoated the deck s eldom is ; its thin condition ,
thick I n small vessels where the bridge house is used as a coal bunker
.
, ,
the side plating being originally thin is O ften seriously reduced by corrosion
, , ,
coating for coal bunkers is a bitumastic paint or black varnish ; this dries
with a hard yet tough glossy sur face and if properly applied to c le an
, , ,
s teel an d renewed at suffi ciently short inte rval s there need b e no trouble
, ,
from corros i on .
bolted to expos e d plating sea water gettin g bet ween and saturating and , ,
deck .
mast wedges are covered with a coat of painted canvas and i f this should ,
leak the wedges becoming saturated with water may ca us e unob s erved
, , ,
locker is built around the heel of the mast and in some cases the rubbing ,
action of the cable and the fact of its being stowed wet and dirty have
, ,
caused serious corrosion of the mast I f the upper deck s tringer plate in .
-
‘
P R A C TI CA L S H I P B UI L DI N G Art 46 4
43 2 .
[ .
the gutter water way is covered with thin badly adhering cement it may , ,
su ffer from corrosion due to water lodging below the cement ; in some ,
cases the plates have been wasted through in holes When there is a .
wood deck the coaming o f the b oiler casing and the deck plate or tie to
,
presence of a thick scale of rust on the tie plates may O ften be c bse rv e d
by a bursting up or elevated position O f the deck planks coveri ng them
, ,
( A r t .
The flo o r p l a t e ,
w here
there is no double b ottom might b e
s ,
the ceiling planking are out o f sight and inacce s sible I n practice ,
.
,
however this is not found to be the case for they are periodically
, ,
accumulate and lie fo r long periods serious corrosion of the floors etc is , , .
,
ment o f the limber holes for these are at the lowest part and owing to the , , ,
constant wash through them they are subject to attrition as well as corro s ion , .
corrosive foreign matter has access ; the contained air is kept cool by
the sea and the coating o f cement wash i f periodically renewed say
, , , ,
r a p i d c o r r o s i on o f t h e fr a m e w or k o f th e h u ll b e l o w With .
shallow open floors the reverse frames are the first parts to su ffer ; in
, ,
a comparatively short time their upper flanges i f situated near the boilers , ,
disguised by a thick layer of rust scale The floors and b oiler stools also .
become thin and may actually waste away in holes a serious matter in
, ,
the case o f the boiler stools suppo rting as they do the heavy mass of the ,
to the heat of the boilers and its upper surface may be covered with wet , ,
warm coal dust in many cases it becomes wasted through in holes some ,
times in so short a period as four years The floors and lo ngi tudi n als .
1
within the tank also su ffer particularly at their upper parts where most , ,
heated ; like the tank top they may become thin like sheet iron or be ,
For as the air contained in the tank becomes heated oven like by the ,
-
,
hot top plating it v apouri se s the mois tu re within the tank and as the
, , ,
corrosion I f the boiler room tank is in one with the tank under the
.
-
tu l d i ll u t ti f th w t d p t w i ll b f u d
1
A u t
n acco f m n o so e ac a case s , a n s ra o ns O e as e ar s e o n
in a p ap er by Mr A K H a milton , Tr a n s I n sti tuti on of N a v al A rcl ntccts ,
. . . . 1 893 .
43 4 P R A C TI CA L S H I P B UI L D I N G .
[Art 46 5
.
covering but while protecting the upper surface O f the plating neither
, , ,
it nor an y other thin coating prevents the passage of heat and con
sequent corro s ion within the tank This result i s somet i mes atta i ned to .
free pa s sage o f heat When laid on a large smooth plated su rface thin
. , , ,
cement does not adhere ; it may crack rise from the plating admit water , ,
below and result in unobserved and perhaps serious corrosion of the plating .
This may be avoided by ri v e tin g angle or jackstay bars on the tank top t
,
about 2 feet apart for these have the e ffect of locking the cement so that
, ,
“
conducting material termed lagging and if the b ottom were also
,
lagged comparatively little heat would pass out to the tank top To lag
,
.
the bottom of a boiler requires special arrangements but s ince the recent ,
bottom lagging ba ffle pla tes were introduced betwee n the boilers and
,
the tank top so as to intercept radiant heat if the tank top were thickly
, ,
coated with cement and air were allowed free acce s s there would be little
, ,
of the tank so as to carry away heated air but with the u s ual small openings
, ,
other tanks —with cement wa s h but in some ca s es double boiled lin s eed ,
-
coatings require frequent renewal ; in some cases they are found to last
so s hort a time and to give prot ection so poor that it is not thought worth ,
‘
great structural efficiency and the safe ty which it confers to the ship is ,
the part s a sunder bending them in loop s between the rivets an d ultimately
, ,
feature of s u ch corrosion that it only a ffect s j oints in which the rivet s are
wide apart in relation to the thickne s s of the parts connected ; while one
in which the rivet pitch i s over say 9 diameters may corrode b adl y , , , ,
another having a clo s er pitch tho u gh s ubject to the same conditions may
, , ,
not su ffer at all I n both joints water may have acce s s between the faying
.
surface s b u t while in the one the only effect i s the formation O f a thin
, ,
cement like scale which merely fill s and tighten s the j oin t in the other
-
, ,
the scale gradu ally increase s in thicknes s and u ltimately burs t s the parts ,
asunder The cont i nued growth Of the scale in the latter is due to the
.
smaller clamping e ffect of the widely spaced rivets ; and the immense
bursting pressure which when it ha s become thick it appears to acquire , ,
( while the thin scale in the closely riveted j oint appears to have none) is
probably due to an increase in its bulk through c he mi cal change '
.
Art 4 6 7 ]
. P R A C TI CA L S H I P B UI L D I N G .
43 5
age I n those of modern build it does not occur so readily fo r the spacing
.
,
o f the rivets throughout the structure is closer than that formerly adopted .
I n old vessels for i nstance the spacing of the frame beam and keelson rivets
, , , ,
thick scale between the shell plating and the frames is of course a serious , ,
matter for the condition of the rivet shanks is then doubtful ; they may be
,
wasted away or perhaps be broken ; and should any straining occur the brittle ,
scale might fall out and leave the rivets loose which if belo w water would , , ,
and the thin side plating of a poop bridge or forecastle may be O bserved , ,
in almost any old vessel if examined merely from the quay side some of the ,
frame rivet points may u s ually be discerned each one in the centre o f a slight ,
depre s sion in the plating ( s o mewhat like the buttons in a cushion ) and some ,
may have drawn partly through the plating E xtensive repairs have o ften .
to b e made on this account the shell rivets being cut out the scale removed, , ,
the holes re coun te rsunk a nd re riveted in some cases the frames and the -
,
riveted seams of the fiddle y casing are particularly liable to su ffer from
accumulations o f scale between the faying surfaces ; it may be observed
here in comparatively new vessels and is due to the thinness o f the casin g ,
plates a wide rivet pitch the heat from the funnel and exposure to sea
, , ,
water To avoid it the rivets should be closely pitched not more than
.
, ,
air within the hold s This is brought about in the same way as ordinary
.
room War mair can hold in suspension much invisible w ater vapour but
.
,
should such moisture laden air be chilled then being no longer capable o f
-
, ,
Through the day the deck and s ide plating are warmed by the sun a n d in
, , ,
turn warm the air within the hold so that it may vaporize and hold in
, ,
suspense much water ; but at night these part s again become cold and by , , ,
chilling the contiguous air in the hold cause it to depo s it upon them its ,
streaks and stains where the moisture has lain or trickled down signs
which may readily b e mistaken for evidence of leakiness E xcessive .
, ,
there is much less sweating for as the wood planking forms a thick non
'
“
conducting layer it doe s not readily transmit heat or cold and as the air ,
within the hold remains at a more even temperatur e it does not alternately
vapori z e and condense so m u ch moisture For thi s rea s on in pa s senger .
,
u p per deck and are not covered on the under side with wood lining or
,
, .
,
4 36 P R A C TI CA L S H I P B UI L DI N G .
[Art 4 6 7 .
finally painted with two or three coats o f white paint This covering is so .
good a non conductor that even should the deck become cold it will not at
-
once chill the contig uous air of the cabin The Board of Trade requ i res .
,
in the interests of seamen that exposed deck plating over their sleeping ,
berths shall be lined with wood for unlike cork paint the effi ciency of a , , ,
ve/ zi cle and the p i men t inseed oil is the u s ual vehicle in drying it
g L .
,
alone it would be too thi n and porous ; to give it therefore the necessary
body or substance a pigment is added —u s ually a mineral oxide A lthough
, ,
.
,
it then forms a tough elastic covering it is neither perfectly air nor water ,
tight for it contains minute pores which enlarge as the paint ages ; to
, ,
provide there fore a durable and watertight surface of paint two or more
, , ,
coats must be applied so that each may fill or cover the pore s or fissures
,
lead whi telea d or carbonate of lead red oxide or oxide of iron oxide of
, , ,
zinc metallic zinc in a finely divided powder and lamp black Although
, , .
all of these give good results the metallic zinc has the advantage that a ,
p aint made with it is under all condition s perfectly harmless to the s teel
, , .
decomposes and b ecome s dry and flowery the pigment being thrown into , ,
direct metallic contact with the steel may if electro negative exercise a , ,
-
,
corrosive e ff ect No w whereas lead and oxide of iron are electro negative
.
,
-
to iron zinc is electro positive so that should a zinc paint decompose the
,
-
, ,
resulting contact of the pigment with the steel would actually retard
corrosion I n practice ho wever ; good re dlead ( the quality of paints
.
,
varies very much) is rarely found to have any prej udicial e ffect on steel ;
it ha s had and s till has a more exten s ive use than any other paint for it
, , ,
remarkable I t is almo s t universally used for ship s bottom s for the first
.
’
I n a p p l yi n g o i l p a i n t it i s e s sential that t h e s t e el sh o ul d b e
,
the steel is warm when painted the adhe s ive and endu ring qualitie s of the ,
o f findin g when breaking up old iron structures the man u factu rers numbers
, ,
which were painted on the hot plates with whitelea d at the iron works .
be recoated but if as is common each plate is painted while s till hot after
, , , ,
, ,
observed that when marine growths once secure an a ttachment the poison ous ,
nature o f the paint has little effect upon them for the attaching medium 15 ,
not like the roots of a plant a means of nutrition but acts merely as
, , ,
sea any poison that exudes from the paint is so diluted by the limitless
,
volume of pure water passing over the surface that its deleterious e ffect ,
becomes inappreciable .
vessel s movements a fter coating the time she lies in harb our the length
’
, ,
teeming with active germ life or comparatively cool sea s such as the ,
regular trade and route a composition is usually found well suited to their
,
requirements but the same one might be quite usele s s in another vessel
,
might be insu ffi ciently poisonous or its anti fouling qualities might not be ,
-
fully develope d at the right time Mail boats and others making voyages .
,
to the East or to the C ape are recoated as a rule each time they come , , ,
home i e every three or four months but at certain seasons when germ
, . .
, ,
li fe is less active the same composition may serve for two voyages
, .
A merican liners navigating the cold A tlantic need only b e coated once a
, ,
year .
For s ailing ships making long voyages one o f the O lde s t and perhaps
-
, , ,
one of th e best anti fouling coatings is tallow melted down and applied
,
-
hot a little white zinc or red oxide being added to give body and colour ;
it ha
,
s the advantage not pos s essed by many other anti fouling compositions
,
-
,
of being also a very perfect anti corrosive A mong Other odd com -
.
bare plating might give very poor results fo r having as a single coat little ,
o f the plating below A t each dry docking the bottom receives only one
.
coat o f anti foul i ng composition the one last applied having disappeared or
-
,
lost its anti fouling properties and o f course be fore coating the weed
-
, , , , ,
shells and loose paint are scraped off more or less thoroughly A s regards
, .
the preservation o f the plating it i s well sometimes to chip O ff all the old ,
paint and recoat the bare i ron with anti corrosive paint for after many ,
several coats are applied one a fter the other they should be di fferently , ,
immunity from fouling The cop per sheathing not only prevents foulin g .
,
but protects the planks from the attacks o f worms ; in the latter respect it i s
essential i n all vessels navigating warm waters Marine growths ca nnot .
attach themselves to copper fo r the reason that its sur face is under a con ,
sheathe d ship may remain afloat without docking as long as the sheathing , ,
Ar t 4 7 0]
. P RA C TI CA L S H I P B UI L D I N G .
439
time pure copper was used but latterly yellow metal was sub s tituted for , , ,
while possess i ng almost as good anti fouling properties it lasts longer and ,
been tried on wood vessels but though giving protection against worm s it , , ,
Steel warshi ps are commonly sheathed with copper the under water ,
-
hull being first s heathed with wood to prevent metallic contact between the
two metals for of course if sea water penetrated freely to the steel shell
, , , ,
d i f this and the copper were anywhere in contact they would form a ,
powerful electric battery to the rapid destruction of the wetted steel Z inc , .
,
shell plating and by it s elf wasting away protect the steel and at the same
, , ,
tried t hat it wasted too rapidly through excessive galvanic action ; and
, ,
that where it did not waste thus rapidly it did not prevent fouling A s , .
noticed later s mall ve s sels are galvanized with zinc but this I S a di fferent
, ,
C anal when the C hina tea trade wa s conducted with large sailing ships
,
-
( steamers could not then be profi tably employed on the long voyage roun d
the Cape ) a quick run home was s o important that the cleanne s s o f b ottom
,
wood ships was of course out of the question and to s heath iron ships
, , ,
with wood with a vie w to coppering them was deemed too costly
, , .
introduced in which the hull is built o f iron with the exception of the shell
, , ,
constructed on this plan fo r with the opening of the Sue z C anal steamers , , ,
took up the tea trade and although i n the matter of s trength and dura ,
from fouling is an insu ffi cient o ffset to their great costlines s For thi s and .
sent practice o f the Bri tish A dmiralty is to build the hull o f s teel through
out in the usual way and o f the u s ual scantlings and finally to fit teak
, ,
planking about 3 5 inches thick on the under water shell A t one time in -
.
,
order to insulate thoroughly the copper sheathing from the steel it was ,
outside and screwed right through the plating so that nuts may b e hove ,
the thin shell plating Their heads are sunk well below the su rface of the
.
wood and are covered with marine glue so that they may not for m points ,
of contact bet ween the shell plating and the copper Be fore the planking .
is fitted the watertightness of the shell plating 15 tested by hose and the bolt ,
holes are drilled i n the s hell after the planking i s fitted To avoid galvanic .
1
V l u b l i f m ti
a a e th ubj t f h th i g w i l l b f u d i
n or a on Si \V H
on e s ec o s ea n e o n n r . .
Whi te s p aper i n
’
th e Tr a n s I n st i tu ti on of N av a l A r ckztects fo r
. 1 8 95 .
440 P R A C TI C A L S H I P B UI L DI N G .
[
A r t 4 7 0 .
action it is essential that no water shall pass through to the shell plating ,
and so not only is this thickly painted and the wood sheathing care fully
,
caulked but re dlead is inj ected between the planking and the plating so
, ,
that by filling every crevice water may neither find access nor lodgment
, ,
.
E very part o f the under water hull is covered with wood except the stem -
,
stern frame rudder and shaft brackets and as these therefore cannot b e
-
, ,
-
, , ,
receives considerable sti ffness and support from the planks a reduction in ,
its thickness might be thought admissible but in large vessels the thickness
o f the plati n g is regulated by the requirements of longitudinal strength ,
towards which wood planks can contribute little assi s tance and in small ,
deck fittings from rusting for rails awning stanchions bollards fairleads , , , , ,
ventilators deck b olts cleats etc The s e are well suited for galvanizing
, , , .
,
for they are small and being completely fini s hed be fore treatment there
, , ,
b oats and small craft for tropical rivers and lakes are always galvanized ,
each plate and bar being separately treated in the galvanizing bath after it
is shaped and punched ready fo r fitting in place in the hull I n high .
class yachts the deck beams and deck plating are u sually galvanized with ,
a view to avoiding rusty discoloration of the cabin roof such a s might occur ,
A thin skin of zinc if it were complete and contin u ous would afford , ,
riveting is done after the galvanizing not only are the rivet points exposed , ,
but the hammering may chip off the surrounding zinc with the result that ,
the exposed steel by forming a galvanic couple with the zinc may cause
, ,
its rapid corrosion and disappearance E ven apart from galvanic action .
,
zinc itsel f when exposed to sea water corrodes and wastes away rapidly
, ,
by oxidation For these reasons galvanized hulls and deck fittings are
.
scrubbed O ff for fresh water unlike salt does not corrode zinc and has
, , , ,
little galvanic e ffect Fresh water is also very inert as regard s ordinary
.
corrosion ; the fresh water lake steamers of N orth A merica for instance
-
, ,
suffer little from external corrosion even though the shell may b e imper ,
U ntil recently all articles were galvani z ed by immer s ing them in a bath
of molten zinc For slender parts such as shell plate s and frames this is
.
, ,
L ately however an electric process has come into use in which a cold
, , ,
solution of sulphate o f zinc takes the place o f the hot molten zinc a ,
1t Se e M r P Wo od s pa per
. .
’
, R u s tless coa ti ng s f or i r on a n d s teel,
”
Tr a n s A m er i ca n
.
the floors ; s ome of the earlier vessels were not cemented and a case is on ,
record where shell plating inch thick was eaten through in six months 1
2
’
time To provide aga i nst the action o f sugar the cement was sometimes
.
1
worked up the floors and this is also done i n ve s sels which carry copper
,
ore for copper in solution i n the bilge water has a very corros i ve e ffect on
,
the i ron work The permanence and dur ability of P ortland cement is not
.
I n the earlier iron ves s els the cement was laid very thick 3 or 4 inches ,
at least so that it might be level With the limber hole s in the floors and it
, ,
lined ships it was laid about halfway up the floors so that it might serve as
permanent ballast Y a c h t s require ballast to immerse them to their
.
designed water line fo r they carry no cargo and m u st be of fairly full form
, ,
below water in order to secure su ffic i ent breadth and area in th e ca bin
floor I n s teel yachts c e m e n t c on c r e t e is generally used for this
.
i ron blocks or scrap iron are imbedded in the cement The concrete .
amid s hip s I S usually laid so deep as entirely to cover the floors this is an
excellent arrangement as regards the durability of the structure for steel or ,
vessel s are not cemented for the ceiling plank s are here so thick and well ,
fitted that there is little cha nce of anything passing below nevertheless a ,
stray stone has been known to cut a dangerously deep furrow in the outer
plankin g The bottoms of composite vessels are cemented to protect the
.
u s ually thin little more than 1 inch ; it i s worked up as a fillet over the
frame rivets and special drain holes provided as described in A rt 9 0
, It , . .
is usually laid rather thicker towards the keel where the greatest attrition ,
may occur and is tapered off towards the bilge ; but as noticed later it
, , ,
fore and aft through the drain holes The pocket s between the deep
- - “
.
”
floors at the bow and ste m P late 2 9 and P late 1 1 0 ) are always filled ,
at the proper height to drain off water if these confined and inaccessible
spaces were not filled with cement dirt would accumulate and ca use ,
lightness but the coke should be hard and clean and the cement s o well
, ,
furnace re fuse compo s ed of a s hes and small cinders i s s ubstituted for coke
, , ,
t ec ti ve paving for the stringer plate in gutter waterways and for the deck ,
plating in the galley and donkey boiler house ; in the latter places it is -
passenger vessel s the deck plating in the water closet s lavatories and bath -
, ,
rooms is cemented and tiled ; and when there are several water closets or -
M t ll T I
1
t t ti f Nar e l A hi t t
, 88 r a ns . ns i u on o av a rc ec s, 1 0 .
Art 4 7 4 ]
. P R A C TI C A L S H I P B UI L D I N G .
44 3
elevated above the tiles ( by fixing them to deep angle or Z lugs riveted to
the plating ) so as to keep them clear o f water and permit of the floor being
,
between the frames at the sides of the tween decks and at the upper ’
deck plating under the stalls is sometimes paved with cement and further , , ,
to prevent the animals from slipping and falling i n heavy weather ledges
of wood f oot— locks— are provided being fixed clear o f the cement to
,
— ,
, ,
proj ecting lugs tap bolted or riveted to the deck plating This cement .
may become cracked in places water and uri ne from the cattle are free to ,
and whose deck s may b e o f wood the necessary protection from wear and ,
A rt 4 7 4 P ortland c e m e n t i s c o m p o s e d o f c h a lk a n d c l a y ( lime
. .
,
silica and aluminium ) ground down with water into a dough calcined in a ,
kiln and then ground into the familiar blue grey flowery powder When
,
-
, .
chemical and molecular change it sti ffens and is said to set Some , ,
.
cemen t s may s et in ten minutes or less from the moment of mixing with
water others may take much longer— half an hour or more ; the former
,
“
would be described as q u i c k s e t t i n g the latter as s l o w se tt i n g
“ -
,
-
.
”
This set does not leave the cement hard it merely transforms it from a so ft , ,
wet dough into a comparatively dry solid ; its surface formerly glossy ,
with water becomes dry and to work it further more water must be added
, , , ,
.
said to be hard when the thumb nail cannot indent it A quick sett ing
-
.
-
cement may harden within an h our a slow setting one in from tw o to six ,
-
or moulded after the period required fo r the initial set for it has then ,
as a hard coherent and adhesive mass For ship work where a consider
, , .
,
able period may elapse be fore the gauged cement is finally laid in place a ,
slow setting one should be employed Freshly made cement is usually too
-
.
C e m e n t m a y b e fi n e o r c o a r s e gr o u n d I ts fineness is tested by -
.
si fting a sample through a hair sieve and noti ng what percentage does not
pass With an ordinary cement all but 5 to 1 0 per cent will pass through
. .
a sieve having 5 0 meshes to the lineal inch ( or 2 5 0 0 per square inch) and ,
an exceedingly fine one will all pass through a sieve having 1 8 0 meshes to
the line a l inch The finer the cement the stronger is its agglutinating
.
power when mixed with sand in the usual way i f used neat however i e , ,
. .
without sand it will be less s trong than a coarser one There are t wo
,
.
4 44 P R A C TI CA L S H I P B UI LD I N G .
[Ar t 47 4 .
setting and hardening it must not shri nk and alter shape or blow as i t i s , ,
”
the age o f the briquette seven days is the period usually allowed duri ng ,
although less strong at the end of a week than a quick setting one will -
,
gain more strength through time and ultimately will usually be the , , ,
stronger The above refers to neat cement in which condition the tests
.
,
are usually made When mixed with sand in the common proportion of
.
those which contain too much lime A good test for this defect is to place .
h a s occurred or if it has parted from the glass it is bad and unfit for use 1
.
, ,
one of cement The less sand the stronger the finished mass but as a high
.
,
o f good quality and are well mixed and properly applied When laid
, .
thick say over 1 3; inch a three to one proportion may be perfec tly
, ,
- -
Th e mixing is often done very carelessly the sand and cement being ,
some parts o f the cemen t on the vessel s b ottom may have so much sand ’
as not to attain su fficient hardness and strength The sand should be free .
from loamy matter and it should be sharp i e the particles should not
, ,
. .
be round but jagged ; quartz sand is there fore the best Formerly
, , , .
,
importance was attached to the employment o f fresh water sand for it was -
,
thought that the salt in s ea sand prejudiced the hardness and durability of
the cement ; the presence of salt however merely reta rds the setting ; , ,
cement that is gauged with sea water takes about four times as long to set ,
A r t 4 7 5 C e m e n t w i ll a d h e r e t o a n y c le a n s u r fa c e
. . A briquette .
one inch square placed on a sheet o f glass was found after a year to
, , , ,
ing o f its margin where it covers the frame rivets ; i f broken away
”
,
carefully with a vie w to leaving an isolated patch on the smooth pla ting
, ,
1
Se e E ng i n eer i ng , Se ptembe r 2 2 , 1 8 93 .
2
S ee Tr a n s I n sti tuti on of Ci v i l E ng i n eer s,
. v ol. l xx i .
, p . 2 6 7.
4 46 P RA C TI CA L S H I P B UI L D I N G .
time it should be laid in place with out delay the sand and cement sh ould
, ,
be carefully mixed the plating should be free from oil and should b e
,
wetted or cement washed be fore the cement is laid upon it ; frosty weather
-
as regards concrete work on shore frost is not found to a ff ect the effi ciency ,
o f the work
1
.
con s iderably from the vessel s w eight carrying power I n some cases ’
-
.
,
over the sloping parts o f the bottom until by cooling it accu mulates , ,
every crevice and as it adheres with pe rsi steflc e to the stee l it forms a
,
'
,
ing it i s too thin to give su bstantial protection against the erosive action
,
o f the bottom and rivet heads and accumulating in thick masses else ,
large and small which when broken are usually found to contain water
, , , ,
i s being examined by candle light that the breaking of a bli s ter is followed ,
The fact that asphalt does not a fford sub s tantial protection against
erosive action i s comparatively u nimportant in the ca s e of a double
b ottom for here loo s e stones etc are rarely if ever present But to apply
, , .
, .
molten asphalt in an encl osed tank is impossible for the fume s would “
asphyxiate the men when adopted in new s hips it must be applied before
the tank top plating is fitted I n such case s should it become defective
-
.
,
costly affair for to secure proper and permanent adhesion every particle
, , ,
of the t ough and firmly adhering asphalt must first be chipped o ff A sphalt .
was employed as a substitu te for cement in some of the earliest iron ve s sels ,
at the pre s ent time its employment i s very limited for as none of the ,
asphalts available are free from one or other of the above de fects their ,
adoption has usually been followed by trouble and expen s e The bottom .
“
S E g i m g S p t mb r 2 9 1 8 99
1 ’
ee n ne n , e e e , .
P R A C TI CA L S H I P B UI LD I N G Art 4 7 8
45 0 .
[ .
draughtsman when arranging and ordering the plates and bars and when ,
shape o f a solid there must be at least two views of it ; thu s the shape o f ,
a rectangular box could not be determined from its plan alone i e from a , . .
V iew o f its top for only its length and breadth dimensions would appear ;
,
end must b e given Further while only two views would provide all the
.
,
necessary data as to the dimensions o f the box they would not readily
—
,
convey to the eye its precise form ; for this three views are necessary a
plan a side elevation and an end elevation I n the sheer draught o f a
, ,
.
ship ( see P late 7 7 ) these three views are given the plan usually referred ,
to as the ka lf br ea dtk p la n
“
the side elevation or p r ofi le ; and the
-
“
,
in each View is fully indicated by the outline only for the surface of which ,
give no idea of the form of the curved surface lying within it To depict .
this the hull must b e assumed to b e cut up into numerous parallel layers ,
or sections for then the outline of each layer ( all of which are drawn ) will
,
represent the contour o f the hull at each place The block o f wood from .
parallel straight lines but when viewed from above the model b ein g
—
, ,
I f now the model when viewed keel up were crushed flat without lateral
, , ,
-
, ,
deformation its original solid form would still be discernible from the
,
unchanged curved form o f the water lines ; and being no longer a s olid , ,
but a plane it would b e identical with the hal f breadth plan o f the sheer
,
-
draught .
The water lines are curved only in the half brea dth plan in the profile -
,
and body plan they are straight T0 show in the profile the curved form .
of the hull another set of layers or sectional planes must be assumed ; here
,
they are disposed fore and aft and perpendicular to the ve ss el s deck or - -
,
’
in P late 7 7 they are curved only in the profile for here they are parallel
, ,
to the plane of the paper whereas in the half breadth and body plan they ,
-
To show the curved form of the hull in the body plan still another set ,
disposed in tran s verse vertical plane s H ere the conto u r lines are not , .
necessarily imaginary for they may repre s ent the ves s el s frames ( they are
,
’
“
termed f r a mes “
secti ons or ,
”
and o f course as before ,
”
, , ,
they appear as straight lines in the profile and hal f breadth plan I t will -
.
be observed that in P late 7 7 one side o f the body plan represent s the
forward hal f of the vessel or f or e bod
“
and the other the af ter body
”
y , ,
.
frame and w ater lines appear in each o f the three views o f the hull and
, ,
i f the three views are properly drawn i e i f each one represents the same
, . .
Ar t 4 7 8 ]
. P R A C TI CA L S H I P B UI L D I N G .
45 1
s hip viewed merely from different aspects the three repre s entations of any
, ,
particular point must occupy the same position in space ; that is to say they ,
must be the same longitudinal distance from the bow the same athwartship ,
or transverse distance from the fore and aft centre line plane and the s ame - - -
,
vertical distance from the top of the keel or base line ( see points P and Q ,
in the body plan nor breadths in the profile nor heights in the half brea dth
, ,
-
points of intersection of each water line with each buttock occupy the same
fore and aft po s ition in the profile and hal f breadth plan and that they also
- - -
,
correspond as regards height in the profile and body plan and as regards
, , , ,
that if these points are situated on the surface of the hull the surface ,
curved lines ( buttock frame and water lines ) drawn through them in three
, ,
directions and which of necessity must also be on the same surface are
, , , ,
and horizontal ) with the vessel s hull But besides these the trace s of any ’
.
, ,
other plane may be shown thus in Fig 3 P late 7 7 the line A A represents , .
, ,
and hal f breadth plan is shown by the curves AA ( obtained in the usual
-
way by measuring in the b ody plan the heights and breadths o f its points
,
O f intersection with the frames ) these however do not show the true form , ,
of the vessel s hull where cut by the diagonal plane nor of course the true
’
, , ,
the hal f breadth plan which is obtained simply by measuring on the line AA
-
, ,
in the body plan the diagonal distance s from the centre line to the points o f
,
inter section with the various frames and setting them o ff on their respective
-
,
frames on the hal f breadth p lan The diagonal line or plane under con
-
.
, ,
“
sideration is usually referred to as the b i l ge d i a go n al it will be
observed from the body plan that it passes through the intersection of the
rise o f flo o r and half breadth line and the load water and centre line I t
- - -
,
-
.
is a particular useful line in the work o f drawing and fairing the sheer
draught for as it meets the frames squarely the points of intersection are
, ,
de finite and easily loca ted which is not the case for instance with the , , ,
lower water lines and inner buttock s I t is al s o useful in that the vessel s .
’
length breadth and depth ; the area of a water line plane fo r instance can
, ,
-
, ,
pro file and o f the upper deck in the half breadth plan are already drawn
,
-
, ,
as also the various straight water lines and frames What is now required .
is to indicate by curved line s in the body and half breadth plan the surface ,
-
,
s uitability by the eye he must be familiar w ith the general form of the
,
volume o f the under water hull) by the volume of the rectangular tank -
which will j ust enclose the under water hull when denuded of its shell -
“
plating and keel This fractional figure is termed the coefii ci en t of fi nene s
. s ,
it expresses how nearly the hull approaches the full form of a rec tangular
tank ; if it were o f the same fulness i e if it itsel f were a rectangular tank , . .
,
the two volumes when divided would of course give unity i f it occupied , ,
only hal f the volu m e o f the tank the coe fficient would b e 0 5 and the , ,
volume of the tank ( i e the product O f the length breadth and draught O f
. .
, ,
, , ,
curved water lines and sections is so familiar that he is able to draw with , ,
little hesitation a suitable load water line in the hal f breadth and a fe w
,
-
,
intermediate sections in the body plan which when tested will be found , , ,
to represent not only a fair hull surface but one not very much astray as ,
drawn in the body plan represent a su rface which is fair longitudinally the ,
breadth of each one at each water line or intermediate water line is set off , ,
—
on the half breadth plan and curved water lines are run as nearly as ,
possible through these points it will b e found that some points are too far
in or out relatively to their neighbours which means that these particular ,
frames on the body plan are too lean or too full H aving drawn the water .
lines from the roughly drawn frames as a basis the procedure is reversed , ,
the frames being corrected or drawn a fresh from the water lines as a basis
and i f this process is continued and curved b uttock lines or diagonals are ,
also drawn it will soon result in a perfect correspondence in all three sets o f
,
well known rules for the mensuration of areas bounded by curved lines
-
,
2
and subsequently finding the area o f a plane bounded by a curve the length ,
and whose length is that of the ship ; the result being the displacement ( or
half displacement) in cubic feet A s the lines so far have only been drawn .
, ,
known a skil ful draughtsman may very quickly so fill out or reduce the
,
surplus volume .
man But there are variou s well known mechanical methods by which a
.
-
with con s iderable precision in the first instance without the need for
special skill or experience in the draught s man .
3
Th 1
t l di pl m t f th
e a c ua hi p w ld b th g t r d t th i
s ac e en i o e s ou e ra er re a e , ue o e n creas e n
th b l k f th
e u d ow t h ll d by th
e un h ll p l ti g
e r- a er u c ause e s e a n .
will b f d i M Th
2
I t ti i th i m tt
n s ruc on n ls w k T/
a ti l Ner l e o un n r . ear e s
’
or on ~
z eor c ca ava
A /i t t
rc z l i th t f M A ttw d
ec u r e, a so n a o r . oo .
A 3
x ll t l i w hi h th bi l g di g l i u d
n e ce en ru e , b i wi ll b f u d i
n c e e a ona s se as a as s, e o n
'
n
Mr .R Z i m m e rm a n n s p ap e r ,
.
’
A m et/z oa of obta i n i ng t/ze desi r ed di spla cemen t
’
in desi gn i ng
”
s ki s ,
p Tr a n s I n sti tuti on of N a va l A r c/ntects , 1 88 3
. .
454 PR A C TICAL SH IPB UIL D IN G .
[Ar t 4 7 9 .
wide o f the water line ju s t drawn by an inch more or less and the next , ,
operation is to measure the amended breadths set them off on the body ,
plan and run frame curves through them and i f some o f the latter curves
,
pass clear o f the spots the water lines are corrected to correspond and
, ,
secured The work of mea s uring the breadths and heights on the mould
.
lo ft floor is facilitated by making the centre and base line coincident with
the si de o f a long straight edge permanently fixed on the floor so that -
, ,
w h en the end o f the measuring batten is held against this it is certain that ,
it lies exactly over the centre or base line I n fairing the sections the , .
,
buttock lines and diagonals are al so used because the horizontal water lines ,
a fford but a poor check on the fairness of those portions of the frames
which approach the horizontal — as on the ve s sel s b ottom amidships and ’
,
under the quarters or buttocks A s yet only every fifth or sixth frame is laid .
,
o ff on the body plan and now the remainder are run in by measuring their
, ,
breadths from the corrected water lines and their heights from the buttocks ,
and as these lines are now perfectly fair this is straightforward work , .
in penci l on any one o f the four sides of long battens 1 inch s quare in ,
section The height of the deck b eam s at each frame are also noted and
.
,
such other mea s urements as are necessary for accurately trans ferring the
various curves to the scrive b oard H aving serv ed their purpose these .
,
build a duplicate ship the laying o ff work may be saved for of course th e
,
-
, , ,
battens embody practically all the in formation for which this work is
undertaken .
I t will be noticed that the only useful purpose served by laying o ff the
water and buttock lines in the half breadth and profile is to check the -
,
breadth and height measurements supplied from the small scale sheer -
draught ; n o w as in these two plans only breadths and heights are dealt
,
with it is evidently immaterial whether the frames on which they are set
,
not matter whether the length of the ship as indicated in the profile and ,
one quarter one third or one half full s i z e This contracted method o f
-
,
-
,
-
.
large ship being laid o ff in a small loft ; it is easier to fair the lines ,
good flexible batten when siza rj fily bent a ss umes naturally a fair curve ;
, , ,
there is less con fu s ion where the numerou s lines gradually approach and
cross one another and owing to the smaller fore and aft distances the
, ,
- -
,
laying off work is less laborious O f course when the profile is contracted .
, ,
a properly shaped stem ste m and stern frame must b e drawn separately
, ,
-
,
so that the lower part of each one as it is erected may be fixed in its , ,
proper fore and aft position Their upper parts are fixed temporarily
- -
.
near the gun w ale and others between this and the keel I n fixing .
prepare these battens the loftsman first draws in the ribband lines on ,
the body plan takin g care not to place them in way o f the inner strakes
,
o f shell plating the side s tringers or keelsons They are also shown on
, , .
the scrive board ( P lates 7 8 and in order that their vertical position
may be nicked in on each frame The loftsman must now expand these .
ribband lines so as to obtain their true length and the po s ition o f the
,
variou s frames upon them When straight on the body plan this is a .
simple a ffair for they may be expanded in the half breadth plan by merely
,
-
measuring diagonal breadths and as the curved lines so obta ined appear in ,
full length the battens may at once be applied to them and the position
, ,
I f the ribband line s are curved in th e body plan their true length may ,
in the half breadth plan and a s obtained from Fig 2 by measuring hori
-
, .
however for while the point F is in the plane of the paper the point A is
, ,
’
this the position o f the frames B C D etc and then springing it out on , , , .
,
any straight line as A F Fig 1 and transferring thereto the various frame
, , .
,
the level o f th e point F ( or the plane of the paper) by the height A a and ,
the heights of the intermediate points B C D etc are also shown and , , , .
, ,
accordingly i f in Fig 1 these heights are set off each one as a pe rpen
, , .
, ,
spacing o f each frame and from which the ribband battens and ribbands ,
the midship flat body are bevelled and not only is the bevel of every
’
, ,
frame di fferent but it varies throughout the length of each one The
,
.
shown in Fig 1 1 P late 8 0 ; otherwise the workmen may lift them them
.
,
selves for each frame as required What is wanted is the bevel o f each
, , .
frame at intervals of four or five feet in its length For this purpose the . ,
plan the intersections of which with the frames indicate to the workmen
, , ,
the points in each one at which the various bevels must be applied in
the actual b evelling work ; otherwise the water lines s hell landings or , ,
ribband lines are made to serve as bevel lines Th e lifting of the bevels .
with two frames scrived upon it No w i f the frames are spaced 2 feet .
,
apart in the ship the actual relative positions o f the two frames in Fig I I
,
.
are shown by their sections in the upper sketch and the bevel of frame 5 ,
is shown by the angle b The bevel o f any frame at any point may there . ,
!
bet ween the particular point and the adjacent frame and completing the ,
tions of the drawing ofli c e O n the completion o f the sheer draught the .
_
model and w orking drawings may b e made and the s tructural material ,
measured for ordering from the steel works Th e latter operation is usually .
, , ,
these are n o t known until the parts are actually a bout to be fitted 111 place
in the ship aimed at i s to order them o f such a size as will provide
.
N
ordered are much i n excess the s urplus material re ,
, ,
returned to the steel works only fetches ab out one third o f the price , “
ori ginall y paid for it the loss in each shi p may b e considera le Th e
b ,
.
a ir -
n N
‘
material i s weighed as it leaves the steel w orks and the weight I S entered
k‘ m ~ ,
, ,
the we1ght o f the steel worked into the ship represents the total waste or
scrap I e percentage of scrap varies with the care and skill o f the
.
‘
draugh tsman who orders the material ; 7 per cent is a low fi gure 1 1 per .
,
from the small scale plans and model accurate measurements are obtam e d
G Q
a. fi
f n
-
,
from the fu ll size lines i n the mould lo ft The more important measure
-
.
ments afé usually checked in this way but not always fo r where great
'
"
, , ,
on the b ody plan but when their lengths are measured with a flexible ,
batten and set o ff on paper as ordinates from a base line a curve drawn
through the s pots at once permits of the intermediate ones being corre ctly
, ,
measured The lengths o f the frames are usually measured on the heel
.
,
and as the outer flange of the frame angle stretches considerably d uring
the bending process little or 11 6 margin o f length i s required I n tbe case , .
of the side frames howev er when deep and sti ff they should b e ordered
‘
, ,
way on the same expansion plan but as they contract slightly during the
, ,
and m which cases one length and two breadths or two lengt hs and ,
one breadth are given in the order with a statement of the nature of the ,
od dly shaped sketch plates involves extra labour and waste at the steel -
number o f them .
458 P RA C TI CA L S H I P B UI L D I N G .
[Art.4 8 2
For the purpose of identification every plate and bar is ordered under ,
them at the steel works Thus the frame angles are u sually marked F1
.
, ,
F2 etc
,
the reverse bars R I R 2 etc tank top plates T T ; upper deck
.
, , , .
-
,
-
represents the garboard strak e B the next ; and the plates in each strake
, ,
these marks the ordered dimensions o f each plate and bar are painted on
,
them at the steel works and as each part is delivered in the shipyard it s ,
size and thickne ss are care fully checked similar parts being stacked or
"
laid together in separate batches under a travelling crane s o that they may ,
be easily found li fted and taken away by the workmen I f the steel has
, .
been tested by Lloyd 5 R egister every plate and bar i s stamped with the
,
initials and to ensure that only tested material is received into the ship
,
C H A P TE R XXX I I I .
the ship are alike only one side need be shown in each body ; when there
,
such as wars hips both sides are scrived in Scrive b oards ( Fig I I P late
, . .
,
8 0 ) may be o f pitch pine yellow or white pine P itch pine is the best , , .
,
fo r its surface does not tear under the scriving kni fe even though the
lines be close together and as it is hard the lines are not readily effaced
, , ,
good solid b oard may be made with deck planks The most e ffi cient are .
and j ointed with metal dowels so that they may be put together temporarily ,
and united again precisely as be fore in the frame shed ; in this way time
, ,
may b e saved and the frame setting work o f various vessels carried on
,
-
without intermission A fter the frames of a s hip are finished the scrive
.
,
not planed the body plan of the new vessel being scrived in over that of
,
the surface of the board fro m the wear and tear due to the repeated
application of heavy framing material thin strips o f iron are s ometimes ,
nailed acros s it .
of the frames but merely their curvature and the position on each one o f
,
the shell landings side stringers keelsons deck b eams floors etc The
, , , , ,
.
a plan o f the m dship section and profile The frame list is a tabulated
’ i
.
statement fully describing the peculiarities of each and every frame I t takes .
frame angle reverse bar and floor Th e height to which the reverse bars
, , .
cargo ports scuppers etc and those which have heel pieces at the centre
, , .
,
line or are doubled at any parts and to what extent Those to which
, ,
.
beams are at tached with the depth of the beam knees and the number
, ,
and si z e of the connecting rivets Those which are o f web type and .
,
those to which watertight and other bulkheads are attached Those whose .
have double reverse bars and in which special rivet holes are required for ,
46 0 P R A C TI CA L S H I P B UI L DI N G .
[Ar t 48 4
.
the attachment of the engine seating boiler and sha ft s tools etc The , , .
double lugs or by gusset plates The spacing and size of the rivets is also .
given for each part o f each frame and the spacing o f the bolt holes in the ,
reverse bars for the ceiling planking and sparri n g Together with th i s , ,
.
given so t hat as each frame is taken in hand the men may by noting its
, , , ,
o f ma king alterations subseque n tly when the various parts of the hull are , ,
put together .
A r t 4 8 5 The b e n di n g s l a b s or b lo c k s on w hich th e re d h o t
~
~
. .
, ,
frames etc are bent form together a solid cast iron floor ( see Fig 5
, .
, ,
-
.
,
convex i e each slab bends gradually upwards in the centre ; in the course
, . .
o f a couple of years 6 inch slabs may become rounded to the extent o f half ,
-
them upside down The slabs are pierced with holes from 1 5 to 1 % inches .
,
-
superior to round in that as square pins cannot turn in them they greatly , ,
precisely the same as with round ones but it may al s o be made with square ,
Fig . so that the latter being deprived of side play may not turn but , , ,
The surface of the slabs as a whole should lie i n one plane s o that , , ,
when the frames etc are hammered down flat upon them they al so may , .
, ,
be in one plane A s the slabs form together a very heavy mass they must
.
,
There must be an open space below them so tha t the scale and slag which ,
drops o ff the hot bars and other small objects may fall through and not , ,
vertical blocks sitting on cross logs otherwise they may sit on low
, ,
foundation walls of brick or concrete To prevent the slabs from shi fting .
under the s evere lateral forces brought to bear when bending heavy frames
and stem bars the outer rows are tied together by cross bars running
,
throughout its length O nly flame and heated gases enter the furnace .
proper and a fter passing from end to end they turn back under the floor
, , , ,
heating thi s still further on their way to the chimney The stoking or firing .
burne d at one part while insuffi ciently hot at another } Some modern ,
46 2 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 48 6 .
in such matters the workmen soon ascertain what is the proper allowance
,
to make .
Th e batten is now laid out straight on the top of the particular frame
bar ( keeping their upper ends flush) s o that the po s ition o f the rivet holes ,
those on the shell flange a blank space must be left in way of the landings
, ,
fo r the holes here are not punched until the frames are erected The hole s .
on either side of the landing ( i f there is only one landing rivet ) are not
placed s ymmetrically with it but with the probable position o f the landing ,
between the landings cannot be spaced exactly in accordance with the list
they should b e placed closer together—mot wider apart A hole should
,
not be placed exactly opposite the deck marks for the presence of the deck ,
stringer and b eams may interfere with the holding up of the rivets and ,
similarly with intercostal side stringers keelsons and the lower edge o f bulb , ,
A s the transverse flange of the frame bar is a wide one and the holes ,
are not punched in its centre their po s ition a s regard s the toe is indicated ,
by drawing a line upon it ( Fig 1 9 P late 8 1 ) from end to end of the bar .
,
( by means o f a gauge and a piece of slate ) A t the lower part of the bar .
,
where it connects to the floor plate the holes are reeled i e slightly , , . .
be le ft in way o f the flo orh ead The drain holes are also marked at .
,
this time clo s e to the heel o f the bar in accordance with the midshi p
, ,
’
se c t l o n .
A fter
a number of frames have been marked the corresponding r e v e r s e ,
b a r s are taken in hand The heel of the reverse bar lies within that of
.
the frame angle with ordinary frames it is distant the depth o f the frame
angle and so in applying the batten on the scrive board it is kept this
, , ,
distance within the frame scri ve Starting as before from the upper end .
, ,
of the bar ( the position of which is indicated on the frame list ) the various ,
deck s side stringers and the floor head are marked and when the latter
, , ,
point is reached the batten is carried round the upper e dge of the floor as ,
indicated by its scrive line and the side keelsons and centre line marked ,
upon it The batten is then laid alongside of the straight reverse bar the
.
only hole s now to be marked are tho s e in its fore and aft flange for the - -
bolts for the ceiling planking and s parring which are spaced ( in accordance ,
1
with the frame li s t) between the keelsons side s tringers and decks the , , ,
flange for the connecting rivets to the frame are trans ferred subsequently
from the fra me angle itself .
according to the weight of the bars dealt with Long heavy bars ar e .
,
great precision is required in the placing of the holes the punch may be ,
Th b l t h l f th p
e o i g l t
o es o r
g l l y
e s d i l l
ar r nd b d i th hi p ft r
c e a s a re e n era r e or ea re n e s , a e
the sp i g i l i d i f i ly w i th b tt
a rr n s ne n a r a en s .
Ar t 4 8 7 ]
. P R A C TI CA L S H I P B UI L DI N G . 63
worked at a high Speed making 4 0 or 5 0 holes per minute The bars are ,
.
bend a set seei r on or r ef ba r to the frame scrive This is a long flat bar o f
,
-
,
-
.
,
the scantlings of the frames it is usually in two lengt hs but to simpli fy the ,
usually erected in the ship from aft forward the a ftermost are the first !
,
required and are there fore the first bent ; sometimes however where
, , , , ,
both ends in which case the midship frames may be taken in hand first
,
’
Suppose now that a frame near midships is about to be bent the first
’
operation is to modify the curvature of the set iron which has j ust been -
,
used for the preceding frame This is done by applying it to the scrive .
,
pair of large hammers being held up behind on either side of the place ,
b e used (as shown by the dotted lines ) Finally when it coincides with the .
,
frame scrive the position o f the top of th e frame o f the floor head and o f
, , ,
the various bevel lines or points at which the bevels are li fted are marked
, ,
P late its upper end next the furnace door and its outline and the ,
variou s marks are chalked upon them A n d then another curve is drawn .
upside down and its outline again chalked on the s labs this second mark
, ,
Th e set must now be fixed down on the slabs so that it may serve as a
pattern or mould round which to bend the bar ; but as its cu rvature is at
present that of the outside or heel o f the frame it must be modified to ,
straight red hot angle bar is left alone to cool it will when cold be bent as
,
-
, , ,
in Fig 1 9 P late 8 0 This is due to the fact that the material forming
.
,
.
the toes or tips of the flanges cools before the rest for it is slender and ,
still hot and un co n tracti n g mass elsewhere ; and when subsequently the , ,
manner being little impeded by the distant toes and as these now cold
, , , ,
fail to contract with it there results a uni form bending o f the bar ,
If .
,
therefore a frame angle were bent in the first instance to its proper shape
, , , ,
the above warping action would cause it to straighten during the cooling
and lose s ome of its curvature and at the s ame time cause its middle part ,
to bend upwards from the slabs The latter deformation may be easily .
been adjusted to the curve of the toe of the frame angle it is sprung ,
e bent within the elastic limit) outwards by fixing its two ends and
( i
. . ,
S H I P B UI L D I N G Art 4 8 7
46 4 P R A C TI CA L .
[ .
the excess o f curvature should be uniform from end to end the pulling ,
the course o f bending the numerous frames the workmen s oon ascertain ,
The set is then fixed down on the slabs by means o f dogs or lzoldf a sfr -
,
and its inner edge is backed up against the pressure o f the frame bar b y
pins roun d or rectangular placed in the slab holes in the manner indicated
, ,
i n Fig 6 P late 8 3
.
,
No t many holes may b e so placed with regard to the
.
set that pins in them will just bear against its edge in which case L headed ,
-
pins are used or straight pins may be inserted in the nearest holes and the
, ,
space between made up with bits o f iro n washers and wedges o f which
.
, , ,
there is at hand a large quantity o f various shapes and sizes ; when the
holes in the slabs are round as in Fig 5 ca st iron perforated discs ,
.
,
-
,
circular or cam shaped may be used Where the sti ff heel of the frame
-
, .
takes contact with the set the frame may be bent against pins only the , ,
Th e two arms one o f which is shorter than the other meet at an angle
, ,
about 1 0 degrees less than a right angle so that when the short one is ,
inserted in a slab hole the end o f the long one is the first part to take
,
contact with the surface of the slab or with the flange o f th e frame a n gle
which it is required to clamp down I f now the dog is driven into the .
hole the end of the long arm will exert a pressure on the slabs i f driven
,
further and further down the pressure will increase the angle between the
, ,
arms w ill open and finally the dog will bend permanently or break The
, .
of contact of its short arm with the sides of the hole in the slab
increases with and is always in excess o f the upward pressure at the
, ,
the slab ) but the latter two forces each beget a vertical frictional
,
resistance F with the s lab which increases as they increase and is always
,
therefore limited only by the breaking strength o f the dog Th e dog may
, .
frictional resista nce at this point When dogs are unduly forced they .
bend or break at the elbow and sometimes to avoid this they are made o f , , ,
essential to a s ecure grip such dogs are o f little use A nother kind o f dog
, .
,
While the set is in process of fixing the frame angle is heating in the ,
yellow i t is pulled out ( by a long bar hooked into one of the rivet holes
.
,
or by tongs with chain attached) and it s end placed w ithout delay against ,
the set and there fixed with dogs and pins A s the bar contracts in cooling .
( about 7 inch to the foot ) its end is kept from 1 to 3 inches beyond
“
1
1 ; ,
the deck mark as chalked on the slabs Th e bar is then pulled round .
46 6 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 4 8 7 .
fo r the pressure water being led to it from the roof o f the shed so as not ,
to interfere with its movement ) and may be quickly placed against any ,
part o f the frame being backed up by a pin inserted in a hole in the slabs
,
.
The use of this power ful and handy contrivance e ffects a great saving in
time and labour and ensures good work however sti ff and heavy the bars
, , .
and are reheated for the bending process A straight bar is bevelled by .
-
are dogged loosely down and the bevelling lever is then applied to the ,
flange rises from the slabs as sho wn in Fig 2 2 P late 8 0 and i s struck ,
A
.
, ,
instead o f bending them over from the throat or heel a s shown in Fig 2 7 , .
,
fl
'
flattening proce s s it must be made exces s ive in the first instance The
, .
bevel stations being previously chalked on the slab s ; per fect accuracy is
not required at this period for the s ubsequent bending tends to alter the ,
bevel and any discrepancies may be made good when the bar is again hot
, ,
after the bending A nother way to bevel a straight bar is shown in Fig 2 8
. .
the tool A while being moved grad ually along the bar is struck a series
, ,
of blows with heavy hammer s The ab ove methods o f bevelling are only .
“
applicable where the bevel is O pen or obtuse ; a close “
shut or ,
”
,
”
,
”
b e used for a close bevel b ecause as its j aw cannot grip the standing , ,
which unlike that which occurs with an open bevel is not easily remedied
, ,
by the fl attening iron For this reason a close bevel is usually impressed
.
,
and when a bar is about to be bevelled is pushed in front o f the furnace door
, , ,
so that the bar passing between its rollers is drawn out of the furnace and
, , , ,
.
, .
,
steam or electric power ; the three mitred discs ab ove it run loosely .
pivot about its lowest point it bends the flange over from the throat , ,
by the pointer C The bevels supplied to the men in the case of machine
.
,
marking them 1 2 3 etc The bevel marked 1 is that required at the end
, , , .
from the end and so on A s the bar enters and pa ss es through the
,
.
machine the man who works the hand wheel B must observe that when
,
-
the end of the bar enters the machine he has the pointer C at No 1 bevel .
,
and that during the next 4 feet of travel of the bar he ha s caused it
to move gradually to No 2 bevel H e does not require however to . .
, ,
watch the progress of the bar itself for this is conveniently s hown by the ,
Ar t 4 8 7 ]
. P RA C TI CA L S H I P B UI L DI N G .
46 7
clock faced indicator E The s e machines can also bevel Z and bulb angle
-
.
-
bars After passing through the machine a bar i s still s u fficiently hot fo r
.
,
to be reheated The machine thus saves both time and labour ; and it
.
does it s work well fo r whether the bevel be close or open it bends the
, ,
flange over from the throat and leaves it fair and regular conditions , ,
scarcely attainable with hand work I t should be ob served that i f the bar .
is very hot and soft the pressure o f the feeding roller if too great tends
, , ,
practicable to bend both the flanges over preci s ely from the heel the ,
very obj ectionable in the shell flange ( C and E Fig owing to the , .
impossibility o f securing close contact with the shell plating and in view , ,
marked with heavy bars of bulb angle section I n practice when the -
.
,
A fter the two frame angles are bent the corresponding pair o f r e v e r s e ,
on the slabs A s regards the upper part this is already done for the
.
,
outline here is the same as that o f the frame angle The outline of the .
floor portion i s found on the scrive board and having bent a short set iron , ,
-
to this and marked thereon the floor head and centre line it is laid on the
, ,
slabs in its proper position with regard to the frame curve ( as ascertained
by the floor head marks and its known height ab ove the frame at the,
centre line) and chalked in The complete outline of the reverse bar is .
thus chalked on the slabs but in view of the warping action which ,
accompanies the cooling the bar is not bent precisely to this line ,
.
C ontrary to what occurs in the frame angle the curvature of a reverse bar ,
increases during the cooling for its heel is on the inside o f the curve , .
H ere there fore when fixing down the set ( which is usually in two pieces
, , ,
one fo r the frame and one for the floor portion ) its ends are drawn slightly ,
described for the frames the bevelling being the same except in way o f
, ,
the floor plate where there is no bevel A s the standing flange o f the
, .
reverse bar is on the inner edge o f the curve it may b e bent round pins ,
alone without the interposition of a set iron The men are sometimes
,
-
.
careless in bevelling the reverse bars for as only the side stringers and ,
lower deck g unwale bar are attached to the fore and aft flange inaccuracies
- - -
,
After the reverse bar is bent and bevelled it s cur vature is tested ,
lings compared with the frame angle then so long as it is fair perfect , , ,
coincidence is not required for the sti ff frame bar will pull it into place
, ,
and even i f this in so doing should it s elf bend slightly as a whole it will
, , , ,
at this time should indeed be less than that finally required fo r the
, , ,
increase it This is due to the fact that as the punch forces its way through
.
the flange some of its intense compressive force i s diverted laterally which
, ,
46 8 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 48 7 .
each hole the e ffect is very slight but as there are a large number the total , ,
e ffect throughout the length o f the bar may become quite marked I t is .
more pronounced in bars o f fi ght scantlings and when the holes are o f ,
large diameter a n d are punched near the toe i f situated on the neutral ,
by another set o f workmen The back end of the long narrow frame .
, ,
fl oors are in two pieces and in the case un der consideration they are lap
, , ,
jointed on either side o f the centre line O nly the narrow end is bent .
,
and the more readily to bend its extreme end where sharply cur ved the
, , ,
surplus breadth at this part is first sheared o ff A massive set iron ( about .
-
3 by 5; inch ) is then bent to the upper edge ( as scrived on the scrive b oard ) ,
and the floor head being chalked upon it it is fixed down on the slabs
, ,
.
Th e same set usually serves without modification for a large number of floors .
by a clamp to its butt end I ts head is then fixed against the set as shown .
,
in Fig 1 and its butt end pulled round by the chain For th i s work a
.
, .
,
small winch is employed because to bend a plate edge wise requires con , , ,
I t is i mportant that the edge should be pulled every where close against the
set fo r i f not it must a fterwards be sheared to shape and this is an
, ,
that they may be bolted together ready fo r riveting This work may b e .
not expected fo r so far it has only been checked by applying the bar to a
,
rough chalk line on the slabs ; discrepancies are now corrected by hammer
blows as already described and a fter wards the bar is laid to the scrive
, ,
and the following marks trans ferred to it A s the bar has always some .
surplus length at the keel the centre line is marked across it and i f its , ,
upper end extends ab ove the deck line it also is marked for cutting , ,
about 1 inch below the beam line Then the plate landings are marked .
,
w ater line situated say 8 feet above the ba s e line all m arks being
, , ,
F1g 1 6 P late 8 1
.
, I t is important that this template should be accurately
.
applied fo r as two o f the holes in the beam knee are also marked
,
W1th a radius so that whatever the angle o f incidence o f the beam line
,
and frame it may just touch the former A s the beams near amidships
, .
are all about the same height it is not possible to indicate all o f them ,
clearly on the scrive board and so fo r these the lo ftsman supplies the men , , ,
w 1th a short batten on which are marked the proper heights o f the beams
,
from some convenient level line Th e three holes which have been .
470 P R A C TI CA L S H I P B UI L D I N G .
[Art 48 8 .
position on the overlapping plate ( Fig the guide arms extend over
—
.
the lower one and when all the holes are marked including those in the
,
sub s equently ( by means of the guide holes ) in exactly the s ame position
for marking the holes in the lower plate ( Fig Sometimes the holes .
are punched in the overlapping plate before it i s laid in place but this ,
usually involves extra labour The holes in the frame and reverse bar .
which fall on the lap may be trans ferred to the lower plate when the upper
one is removed by the frame angle still in position and the reverse bar
, , ,
set iron L imber holes are marked on the floor plate in accordance with
-
.
,
the midship section The level line is permanently marked with a centre
’
.
punch and the dabs encircled with paint these marks are use ful in cheek
,
ing the relative positions of the t wo floor plates when riveting them together ,
punched in them are tho s e in the fore and a ft flange for the ceiling b olts - -
,
and now the rivet hole s in the other flange for the connection to the floor ,
plate and frame angle which have already b een punched in the latter must
, ,
be transferred For this purpose the reverse bar is tu rned up s ide down
.
,
two bar s mu s t b e so placed that their lower parts where they diverge are , ,
in their proper relative positions for i f not they would not both conform ,
with the floor plate in which the rivet holes are already marked Thi s
, .
th e floor set iron which in e ffect is equivalent to a strip of the upper edge
-
, , ,
o f the floor When this is applied to the reverse bar as shown in Fig
.
, .
1 4 with its end overlapping the frame angle as it did before when the
, (
floor was marked) then when the latter i s so adjusted lengthwise that
, , ,
the guide holes previously marked upon it from the set are again coincident
, ,
with the s ame hole s in the set the two bars must necessarily be in their ,
proper relative positions i e the holes in b oth of them ( so far only indi cated
, . .
on the reverse bar by the set) will correspond with tho s e already m arked
on the floor plate .
To complete the marking of the reverse bar its upper and lower ends ,
are marked fo r cutting the latter at the centre line as indicated on the set
,
( g 1 4 P late
F i .
,and the former flush with the top of the frame angle ,
t i n uo us gu nwale bar ab ove it Then the position s of the keelsons and side .
stringers are nicked in the former from the marks on the set and the latter
, ,
from those on the frame angle and a rivet hole is marked on the fore and -
a ft flange on each side o f these nicks fo r the connection of the fore and aft - -
keelson angles U nles s the work is carefully done however it is pre ferable
.
, ,
to bear these two holes in the ship after the keelsons are lined off ( Art 5 1 ,
.
I f special holes have been punched in the floor for the keelson lugs their ,
position is shown on the set iron and they are now transferred to the reverse -
,
bar ( Fig A rivet hole may also be marked on the fore and aft flange
.
- -
just ab ove the lower deck to take the continuous gunwale bar but it i s , ,
better to bear this hole in the ship a fter the deck beams are faired The .
curvature o f the reverse bar may not b e quite that o f the frame angle and ,
when the latter is placed upon the reverse bar to transfer the holes it must ,
be care fully adjusted successively at each part so th at its toe may be flush ,
with the heel o f the reverse frame or in the case of deep frames at a , , ,
on the reverse bar I f at the floor head a blank space has not been le ft
.
, ,
in the transverse flange o f the frame angle one of its rivet holes may fall ,
hal f on and half o ff the toe of the former in which ca s e it is better not ,
The reverse bar and floor plate may now be cut and punched It .
should be observed that the holes in the u pper edge of the floor are not
marked on the faying surface and if the utmo s t e fficiency in the riveting ,
were required they would have to b e reversed to the other side of the
,
plate But although the rule of punching from the faying surface is strictly
.
floors A s the lower curved edge o f the floor plate —as chalked from the
.
frame angle— is on the faying surface it should be reversed s o that the plate , ,
may be sheared from the other side to the faying surface ( Art This .
plate is turned over the ends o f the scores so formed may locate the
, , ,
with a flexible batten The scoring o f the plate in this way is also a dvan
.
long piece it would interfere with the adjustment o f the plate at the
machine The edge is sheared from i to inch within the frame line so
.
,
a sharp bend in the middle ( P late and in such case they are made
by an gle smiths Th e position of each one when put in place on the
.
,
frame to mark the holes should be checked by gauging from the level line ,
it merely flush with the shell flange of the frame angles for a s the latter , ,
are not always fair at their ends the heel piece might not lie on the top ,
of the keel or it might be too low and thus by elevating the entire frame
, , , ,
destroy the fai rness o f the vessel s bottom and deck beams Sometimes ’
.
the heel pieces are made at an early period so that they may be fitted on ,
the scrive board The keelson and side stringer l ugs are also fitted when
.
-
the frames are screwed up ready for riveting The position o f each .
keelson and side stringer is indicated by a nick on the reverse bar and ,
the lugs should be fitted symmetrically with these but if three holes have
not b een specially punched this may be impracticable for in taking the , ,
three nearest holes the lug s may project more on one side than on the
,
other and be unnecessarily long I f the three rivet hole s in the frame
, .
employed fo r m arking the lugs Lugs towards the vessel s ends which .
’
,
are much bevelled should be fitted and marked in place otherwise they
, ,
are very apt to be out of line with the reverse bar b oth in bevel and level ,
the fact that keelson lugs and the like are fitted by lads I t is o ften .
the only contact secured is that due to the distortion o f the flanges
during the rivetin g ( see Figs 8 and .
and one fo r the upper I n fixing them to the slab s ( only that set which
.
takes the toe of the bar need be fixed down ) one is so placed as to ,
S H I P B UI L D I N G Art 48 9
72 P RA C TI CA L .
[ .
take the heel of the bar and the other the toe and when the bar ( already ,
the two sets and b oth ends bent round simultaneously Fig 6 P late
,
. .
,
8 2 illustrates the manner o f b ending b ossed frames ; here the bar is bent
,
curvature as shown in Fig 7 the hot bar may be forced into the hollow of
,
.
,
the set by blows from a massive ramming tool slid forcibly against it over ,
I n the case o f the end bulkhead s one o f the bars ( if there are two ) has a ,
holes in both flanges are punched be fore bending and bevelling those in ,
its transverse flange being trans ferred to the other when both are bent The .
holes are punche d in the close bevelled bar be fore it is bent and bevelled -
,
straight bulkhead bar a space should be left in way o f those decks and
,
side stringers which pierce the bulkhead so that suitable holes may be ,
P late I n trans ferring the holes from the one bar to the other the one ,
is placed on the top o f the other and i f there is any bevel it is important , , ,
that they should be kept apart by the thickness of the bulkhead plating ,
and with their shell flanges in one plane if placed in contact then when , ,
riveted to the bulkhead the one flange would proj ect beyond the other , ,
double frame angles required at the fore end of vessels of full form ( A rt .
chipped by hand .
work ; they warp vertically but this of course may b e easily corrected , , ,
.
A s they combine in themsel v es frame angle and reverse bar they are sti ff ,
to bend ; and care must there fore be taken to bend them to their exact ,
~
,
shape in the first instance I f when cold they do not correspond with .
, ,
wise they may be bent o n the slabs by dogging them down and applying
, ,
Th e tendency of the rivet holes in the shell flange at the bilge to become
oval with the bending is here exceedingly marked due to the fact that in ,
a channel bar the neutral axis is midway between the two flanges and not ,
close to the shell flange as in an angle bar I n practice there fore even .
, ,
when the curvature at the bilge is very easy the punching o f the rivet ,
I t is not every punching machine that can deal with channel bars ,
for the b olster must admit o f the lower flange occupying a position directly
under the one in process of punching ; one especially adapted fo r this
work is shown in Fig 1 2 P late 1 1 5 Bevelling machines are not adapted
.
, .
fo r channel bars they must there fore be bevelled by hand but the angle
, , , ,
o f bevel is usually small for the b ow and stern frames where alone it is
, ,
are bevelle d ( in one or both flanges ) before bending fo r as there are two ,
P R A C TI CA L S H I P B UI L D I N G Ar t 490
474 .
[ .
advantage therefore the blocks are usually made with double ends
, , ,
suitable for bars of di fferent sizes The method of bending a Z bar when
.
they are more easily manipulated than a channel bar becaus e as the split , ,
reverse bar and frame portions stand at di fferent levels a set for each one
-
,
Z frames on the scrive board is awkward fo r they do not lie flat and
, , ,
as the heel is elevated about 3 inches above the s crive its coin ,
at C Fig 6 P late 8 3
, .
, .
thicker set being required to take contact with the bulb L ike channel .
and Z frames they are sti ff to bend and the holes in the flange at the bilge
, ,
are subj ect to the same pronounced o valli n g tendency A ccording to the .
relative massiveness of the bulb and heel their curvature during the cooling
,
C H AP TE R XXX I V .
Ar t 4 9 1
. various parts of the hull are not tried in place until they
. Th e
are shaped and finished To put each one in its berth in order to mark .
,
1 ts outline and rivet holes and then take it away and a fter shaping and
, , ,
punching it bring it back would in volve much lab our and loss o f time
, , .
expedition and economy were less considered this was a common plan , .
serve merely fo r trans ferring the holes and o utline of one part ( or parts ) ,
somewhat in the way it is u s ually pre ferred to secure the necessary strength
,
by substantial tacking of the joints The platers generally make their own .
templates but where as in the s hell plating one may serve fo r marking a
, , ,
I n proceeding t o m ar k a p l a t e fo r c u tt i n g a n d p u n c h i n g the ,
such a way that all the rivet holes in the frames etc are covered by it , .
,
metal the end of which being dipped in whiting leaves a circular impress
, , ,
smaller its mark would n o t often be concentric with the holes Some o f
,
.
the holes may b e transferred to the template by striking the latter with a
flat faced hammer against the steel work so that the so ft wood may take
-
,
cates very precisely the s i z e and position o f the holes the circle o f whiting ,
left by a marking pin being more or less blurred and imperfectly concentric
with the hole ; it is particularly useful where through inaccessibility it , ,
The outline o f the template need not be precisely that of the finished
plate ; that is to say its marginal battens may extend beyond or fall
, ,
47 6 P R A C TI CA L S H I P B UI L DI N G .
[Ar t 4 9 1 .
within the edges of the plate as indicated in its berth P referably they
, ,
.
,
should fall rather within fo r then their position may be taken account o f ,
template how fa r o ff from its e dge is the position of the edge o f the plate at
,
these points ( Fig 8 P late I f the template were the precise shape of the
.
,
accurately shaped template for each plate would b e tedious especially i f its ,
edges were cur ved ; by the usual method the same one may serve for a ,
the edges o f the template are straight and i f the plate has a straight edge , ,
then of course one edge o f the template may be placed coincident with
, ,
gauge line ) may be made previously at a fixed distance from the line so , , ,
that by their means its position when covered by the template may be , ,
-
edge or butt joint with another already in place then i f the
, , ,
template overlaps the e dge o f the plate this may be pencilled directly upon ,
is require d tongues of wood are usually tacked upon the template with
, ,
their ends either butting again s t or overlapping the e dge of the plate as ,
at C Fig 8 , . .
T0 mark the plate from the template the latter is laid upon it with its
m arks uppermost ( Fig 3 P late I f one e dge o f the finished plate is .
, '
straight and the rough plate happens to have a straight edge the nece s sity
, ,
one of the ends I f the edges o f the finished plate require to be planed
.
,
template but i f their position is marked on the latter they are transferred
, ,
to the plate below by striking a fine centre punch right through the tem -
chalk line is struck through these spiling marks or centre punch dabs ( Fig ,
-
.
2) if the edge is slightly curved the chalk line may be struck sideways or , ,
a centre punch and for this purpose the plater sometimes employs a
-
double punch which makes a second dab about 1 inch within the line for
, ,
by this means he is able to check the work of the planer in ca se the latter
should spoil the plate by planing more o ff the edge than is required .
mark on the upper surface of the plate and some on the lower depending , ,
an inside strake of shell for instance the faying surface for the frame , ,
rivets is the inside of the plate and that fo r the landin g rivets the outside , , ,
and consequently ,these two sets of holes must be punched from opposite
,
s1de s
( A rt They are trans ferred by the double arm m a r k e r s or
.
-
,
employed fo r marking holes on the under sur face when using it the plate ,
I S la i d on trestles and each time the hole in the end o f the upper arm is
,
adjusted over a hole on the template a boy below the plate marks the hole ,
47 8 P R A C TI CA L S H I P B UI L DI N G .
[Art 4 9 2 .
double bottom by pattern templates as also many other parts of the hull ,
.
the template serves for marking the holes in botk connected parts instead ,
and minimizes lab our ; for all parts may be made independently and , ,
there fore without delay and many may be riveted together by hand or
, ,
hydraulic power before they are erected or before even the keel is laid ,
.
loft the most suitable disposition of the conjoined parts and o f the con
,
meeting rivets may b e care fully determined and thus leave nothing to the ,
demands great care on the part o f the men for a small mistake in ,
applying the templates may result in numerous bad holes and ill fi tti ng or -
spoiled parts The chance o f serious error is greater than in the single
.
template system because not only is there a chance of the pattern template
, ,
being placed say a shade too high in the one part and a shade too low
, , ,
in the other but there is also a possibility o f some of the holes being
,
punched a s hade ab ove the mark in the first and a shade below it in the ,
occur in marking the holes on the template and again in transfe rring them ,
from this to the plate or bar for as the marking pin i s always at least
— — inch s maller than the hole through which it is thrust it s impress may
,
1
6 ,
mark for the punch With a pattern template the marking work is more
.
accurate because the hole s in the template are cylindrical and the marker
, ,
is made to fit them with plug like accuracy and further throughout the -
, ,
whole o f the work the parts are conveniently placed in the shed I n yard s , .
where the double template sy s tem is largely adopted it is found that when
-
,
the men exercise due care the work is no less accurate than when done by
the single template system -
.
fundamental importa nce in this system of work I n the example just given .
o f the angle bars connecting the floors to the vertical keel it is evident that ,
in the four applications of the two templates ( to the floor vertical keel and , ,
each of the two flange s of the angle bar) they must be disposed in the
relative positions they were designed to occupy when made in the mould
lo ft fo r if not the floor plate when connected to the vertical keel would
, , ,
not occupy its proper position it might be too high or too low I f when , .
,
the two templates were made their lower ends were cut flush with say , , ,
the top of the keel and i f each time they were applied to the struc tu ral
, ,
parts their ends were again kept flush with the top of the keel ( or with its
,
l i n e ab out halfway up the floors say 2 feet above the top of the keel
, , , ,
mark it on all the structural parts and on all the pattern templates and , ,
use it as a common basis in applying the latter This level line is lettered .
when the first of the two templates ( A or B Fig 4) for the vertical con , .
n e c ti n
g angles I S applied to mark the holes in one o f the flanges a mark ,
the other flange Also when applying the same templates to the vertical
.
,
keel and floor their guide marks are kept coincident with the level line
,
drawn on these parts ( see D Fig 4 P late I n some cases the two , .
,
o f the angle bar may be marked by one application but unless the angle ,
one third o f the double bottom frames amidships are identical so that
-
,
scrive board The various templates provided for the work are shown in
.
Fig 4 P late 8 4
.
, .
Template C is for the vert ical or floor flange it is a duplicate o f the lower
par t of the floo r template and it not only gives the rivet and drain holes , ,
but the curve o f the bar Template D is for the shell flange ; it gives the .
rivet holes and shell landings and it will be observed that there is a hole ,
in each landing for in way o f these frame s the landings are parallel to the
,
from twist they might b e bent to shape cold in the beam bending machine
, ,
-
,
found easier and more satisfactory to bend them in the usual way on the ,
slabs for they may then be finished flat and fair and as the one set iron
, ,
-
serves for all the bars the work may be done expeditiously in wholesale, ,
placing the tank margin plate so far in from the bilge as to include within
the tank only that portion of them which is straight ( Fig 1 4 P late 1 7 .
, ,
and P late The holes etc are marked after the bars are bent by , .
, ,
landings would not be at the proper di s tance from the keel Their proper .
relati ve position is of course fixed by the lo ftsman who makes them and
, , ,
properly placed when their guide marks were opposite each other but as ,
they are applied separately a mark is made on the heel o f the bar as already , ,
the templates but as a rule the ends are rough and irregular
, , , .
Th e frame angles towards the vessel s ends which vary in shape are
’
, ,
and it is fitted be fore the frames are erected the shell flange o f the latter ,
holes in the s hip A fter the frame angles ( those at the ends which vary
.
in shape ) are punched bent and bevelled the curvature of each one is , , ,
adjusted on the scrive board the shell landings nicked in and the ends ,
the ho les in the end of the floor ( Fig is placed as in Fig 7 in line .
,
.
,
with the margin plate scrive and with its guide mark coincident with the ,
level line LL on the scrive b oard ; when so placed its lower end overlaps
the frame angle and the guide hole 15 marked through upon it This hole
,
.
( blackened i n the sketch ) serves later for chalking in the fr ame curve on
the floor plate .
beyond midships which vary i n length are marked upon it That shown
’
.
at H is fo r the tank top flange the landings of the tank top plating being -
,
-
in the machinery space or elsewhere in which the rivet holes are o f odd , ,
template sh own in Fig 4 the upper and lower edges of which are identical .
,
with the frame and reverse bar template I and C A fter marking the -
.
hole s and edges from the template the position of the air limber and , , ,
manhole s are marked ( the latter by an oval template ) all in number and
, ,
position as indica ted on the midship section or frame list The level line ’
.
are sheared within the line so as to leave a clearance from the shell and ,
other plating All marks are made on the same side of the plate ; this 15
.
the faying surface for practically all the rivet holes the edges therefore , , ,
should be sheared from the other side but i f the shear kni fe is in good ,
the midship floors an outline mould is sent to the steel works so that
’
, ,
The floors towards the ends which vary in outline are marked a s , ,
follows and as shown in Fig 8 P late 8 4 The full size midship template
’
-
, .
,
.
,
is fir s t applied with its upper edge and inner end flush with those o f the
,
rough plate and the holes in these parts and in the cross bar for the
, ,
-
the line o f the outer end of this particular floor ( as marked on the floor
template) and a short piece o f the lower edge near the keel The template
, .
is then removed and the holes in the outer end of the floor ( as just struck
,
upon it) marked by the short template G ; this being applied as shown ,
with its level line mark coincident with the level line L L The frame
-
.
angle already bent is then applied as shown with its keel end coincident
, , , ,
w ith the chalk mark made at that place and with the guide hole specially , ,
marked at its outer extremity coincident with the gu ide hole in template ,
placed the frame angle occupies its proper position and completes the
, ,
introduce d and towards the ends the ordinary line of intercostals may
,
step inwards towards the centre line and the frame angles may be doubled ,
.
These variations are indicated to the workmen on the plans and frame list .
I n the case o f the intercostal plates the extra ones may be embodied m ,
the midship floor template the workmen o f course only usin g those
’
, ,
.
S H I P B UI L D I N G Ar t 494
2 P R A C TI CA L .
[ .
reverse bars and margin brackets are prepared in the manner described ,
and adj usted the margin bracket plate as yet untouched is laid on
, , ,
the scri ve board with i ts upper edge coincident with its scrive and
, ,
with its inner end just overlapping the margin plate scrive as shown -
,
in Fig 5 P late 8 4 The latter represents the i nner surface of the margin
.
, .
plate and the line of its outer surface is struck on the bracket with a
,
chalk line Th e frame angle is now laid in place with its bilge portion
.
,
overlapping the bracket ; as the latter covers the frame scrive one or two ,
gauge marks are made previously on the boards say 1 2 inches out from it , , , ,
it in the same position with regard to the frame in each case ( as described ,
in Art .
Th e side frames are connected to the tank margin plate by short angles
( M,
Fig 3 P late. one in small
,
vessels and two in large O n e of them .
is riveted to the margin plate be fore the side frames are erected ( sometimes
by hydraulic machine before the margin plates are erected ) fo r it is then ,
work it is very desirable that immediately the side frames are erected they
,
parts the bracket plate and connecting angle They always are punche d
, .
,
o f course in one of the parts but sometimes they are drilled in the
, ,
other pending which operation the frames are held temporarily in place
,
When punched in b oth the angle and bracket the required corre ,
should occupy the same position with regard to the heels or outer surface
o f the frames other w ise the side frames when erected would not form a
, , ,
fair surface with those within the tank This may b e b est accomplished .
by assuming a base line on the margin plate parallel to and say 1 2 inches , , , ,
within the outer surface o f the frames with which a corresponding mark on ,
Fig 5 P late 8 4 M is the template and the guide mark shown upon it
.
, , ,
represents the 1 2 i nch base line on the margin plate as set up from the
-
,
frame scrive To mark the holes in the bracket plate the template is
.
,
applied to it as shown in Fig 5 with its edge coincident with the outer
, .
,
surface of the margin plate and with its guide mark coincident with the ,
template and a nick is made in its heel opposite the guide mark I ts
, .
other flange is marked by applying the angle itsel f to the margin plate as ,
shown in Fig 6 The latter with all its holes punched is already screwed
. .
, ,
up in its place in the ship and the 1 2 inch ba s e line is sheered in on its ,
-
outer surface parallel to the heel of its fore and aft shell angle which
,
- -
,
represents the outer surface of the frames ( Art and when applying .
,
the connecting angle to it it is adjusted with its nick coincident with the ,
punched and riveted forthwith to the margin plate and any holes punched , , ,
in their transverse flanges will — i f the work ha s been care fully done
correspond with those also punched in the bracket plates o f the side
frames so that when the latter are erected and bolted in place they w ill
, , ,
form a fair continuation o f the frames within the tank When there are .
Ar t 4 95 ]
. P RA C TI CA L S H I P B UI L DI N G .
48 3
two connecting angles the second one is marked in place a fter the side ,
so that they may be riveted up and erected with them The workmen are .
provided with a plan showing the structural details o f each one After the .
shell and face angles are punched bent and bevelled the margin bracket , , ,
and various plates all specially ordered are laid in position on the scrive
, ,
b oard with their ends overlapping We b frames which are narrow and
, .
have an easy curve may be made o f a single parallel plate heated and bent ,
to shape on the slabs O therwise they are ordered with a su fficient margin
.
Before laying the plates on the scrive board the positions of their joints ,
and of the various decks and side stringers are struck in with chalk and ,
these lines are afterwards trans ferred to the plates A fterwards the shell .
,
angle is laid in place over its scrive the position of which though hidden , ,
O n e of the face angles is laid in place at the proper parallel distance from
the shell angle The outline of the web is now chalke d in from these two
.
bars the ends of which are marked fo r cutting and their holes marked
, ,
through on the plates I f there is only a single face angle and it is turned
.
,
the reverse way to the shell angle it is usually te m pla te d from the web ,
plate a fter the latter is erected in the ship ; the line o f the inner edge o f
the web plate in such a case being lifted like that o f the outer by gauge
, , ,
marks H oles are also marked on the fore and aft flange o f the face angle
.
- -
,
to take the diamond straps in way o f the side stringers Where there are .
two face angles one o f them is marked from the other as a pattern The
, .
rivet holes for the lap j oints o f the di fferent plates may be marked by a
pattern template as shown in Fig 1 7 P late 8 1 ; or a fter marking the
,
.
, ,
overlapping one its end may be li fted an inch or so to permit the use o f
,
lower end fo r the connection to the tank margin plate are marked as
described in Art 4 9 4 Those fo r the connecting lugs of the side stringers
. .
in these to take the ends of the stringer lugs ( Figs 5 and 7 P late If .
,
the side stringers pierce the web suitable apertures are marked for cutting ,
the latter may be fitted and riveted in the first place either to the beam or , ,
to the web ; and while all the remaining rivet holes may be punched in
,
one o f the parts only two may be punched in the other by a pattern
, ,
When all the holes etc are marked the plates and angles may b e cut , .
, ,
and punched and all parts screwed together ready for riveting which as
, , ,
with other frames is u s ually done by hydraulic machine I n the case o f web
, .
frames which are pierced by side stringers it is usually better to de fer the ,
riveting until the vessel is framed and the side stringers fitted fo r i f riveted ,
be fore this it may b e di ffi cult to reeve the long stringer bars through the hole s
in the webs Web frames which form a continuation o f a shallo w floor ( Fig
. .
their contour might alter during the riveting and being inflexible they , , ,
too heavy and cumbrous to erect w ith the ordinary li fting a p pliances .
P R A C TI CA L S H I P B UI L DI N G Art 4 9 6
484 .
[ .
C H A P TE R XXX V .
Ar t 4 9 6
. transverse b u lkh e a d s may be built in the ship piece by
. Th e ,
piece or they may be prepared on the scrive b oard The latter is the
,
.
period immediately the bulkhead frame angles are bent to shape the
, ,
that shown on the scrive b oard fo r i f not they would not when erected , , , , ,
con form with the adjacent frames and b eams A n d further as they form .
, ,
unyielding diaphragms while the adjacent frames are more or less flexible
, ,
it is important that they should be fitted in place b efore the frames are
finally faired so that they may be taken as a sort o f basis in the fairing
,
work ; and as no building operations can proceed in the ship unti l the
frames are faired the bulkheads should evidently be taken in hand at an
,
early period so that they may be ready fo r erection i mmediately a fter the
,
until the frames are erected and faired it is better to build them in the ,
ship but it may still be advantageous to fit the marginal parts on the scrive
,
Th e b u l k h e a d s m a y b e c o n v e n i e n t ly m a d e o n t h e sc ri v e
b o ar d because their correct outlines are given here together with the
, ,
position o f the decks tank top side stringers etc I n order not to interfere
, , ,
.
with the frame making operations on the scrive board their outlines are
-
,
P late 3 3 in which the plates are disposed vertically and the alternate
, ,
supplied to the workmen showing every structural detail and giving figured
, ,
—
operation is to strike in with chalk line on the board s the various plate , ,
edges sti ffeners doorw ays tank top tunnel side stringers etc all in
, , , , , , .
,
position as shown on the plan the beam line o f the decks if not scrived ,
also made at inter vals say 1 2 inches out from the frame scrive so that
, , ,
z Fig .
I n making bulkheads and the like where large numb ers of rivet holes ,
must be marked and punched in the plate edges and stiff ening bars all in ,
bored precisely the same distance apart and in perfect line for then one , ,
part o f the batten being the same as another any part of it may b e used ,
involve extra labour in handling and transporting and if the bars did not ,
lie flat on the plating it would be awkward to trans fer their holes The
,
.
horizontal and intermediate vertical sti ffeners cross one another at various
points and the holes in both parts are arranged clear of the crossings I n
,
.
t h e case of the hori z ontal sti ff eners account must be taken of the holes ,
shown in Fig 5 ) and marking upon it the position of any edge holes with
.
which its own do not coincide When a full breadth batten template is .
-
shown in Fig with one of its end holes over the edge hole in question
.
,
so that marks made through the other two ( anywhere on the plate ) may
permit o f its being replaced as b e fore ( Fig 8 ) to locate the third when .
covered Sometimes the rivets in the seams are arranged to clear the
.
hori z ontal sti ffeners which by avoiding an awkward three or four ply rivet
, ,
-
,
saves some trouble But a wide rivet pitch then occurs at these places
.
,
patible with the per fect watertightness necessary in those of the peaks or
deep tanks Sometimes the s e particular holes are drilled in the horizontal
.
sti ffeners or the rivets may be closed with countersunk points before fitting
,
them .
The deck line may be marked on the plates by layi ng the beam mould
in place The ri vet holes in the deck angles and in the plates may be
.
marking it holes should be suitably placed to take the seams o f the plating
,
should run over the frame angle and in the case o f lower deck s a kneed , ,
P late 2 2 I f there are two deck angles one is marked from the other as
.
,
a pattern but of course only one need extend over the frame The
, , ,
.
lo wer ends of the plates are struck in rather more than twice the thickness
o f the tank top plating ab ove the scrive which of course represents the
-
, , ,
heel o f the reverse bar within the tank The holes for the connecting .
angles ( or angle ) to th e tank top are marked now on the plates but the ,
angles are marked after the bulkhead is erected in the ship because u ntil ,
then the position of the holes in the tank top and o f those in the bulkhead ,
To mark the frame line o f the bulkhead one of its double frame angles ,
( port and starboard ) is laid upon it precisely over its hidden scrive as , ,
P late 3 3 ) its heel is then drawn in and its holes marked through on the ,
plating I f the for w ard side of the bulkhead is uppermost then of course
.
, , ,
the forward frame must be applied ; and in the case o f a bulkhead which
has only a single frame angle care must be taken to la y it out on the ,
b oards with the surface on which the frame is fitted uppermost otherwise ,
the latter could not be applied to transfer the holes Before removing .
the plates for punching and shearing any odd lines of rivets for ea si ng ,
angles stringer lugs etc are marked upon it a n d any scores or notches
, , .
, ,
required to pass the side or deck stringers are marked on the marginal , ,
part with suitable rivet holes fo r the watertight collar angles all as indi
, ,
Ar t 4 9 7 . . The b e a m s
should be made at the same time as the frames ,
proper length fo r each one A s delivered from the steel works they are .
,
usually far from straight ; if not twisted corkscre w fashion they may be , ,
faired in the beam bender ; i f twisted they must be heated and faired on ,
the slabs and as this causes much additional labour they should b e
, ,
ordered free from t w ist Formerly when beam bending machines were .
,
-
worked by hand it was common to heat the bars and bend them to the
,
required camber on the slabs and sometimes to avoid this work a beam , ,
mould was sent to the steel or iron works so that the bars might be bent ,
to shape while still hot after rolling A t the present time many shipyards .
work s so that the b eams may be finished there complete in every res pect
, , ,
platers u s ually undertake the work one o f whom does the marking and the ,
other the punching and bending For their guidance they are provided with .
The b eam list describes each beam I t states the scantlings and whether .
the beams are to b e punched fo r deck planks or for plating or what portion ,
for the former and what fo r the latter ( as determined by measurement from
the centre line ) with the pitch and size of the rivets and deck bolts I t
,
.
also states which beams are reversed or c ut to form hatchways etc and , .
,
the distance of their inner ends fro m the centre line and a sketch is ,
that suitable rivet holes may b e punched fo r the connecting lugs and
coaming angle those beams from which it may be required to remove at
places half of the flange or bulb and those in the web o f which rivet holes ,
o f each pillar from the centre line so that the neces sary holes may be ,
punched in the web for the connection o f their heads or o f the lugs fo r a
pillar head stringer Sketches are also provided o f the beam knees showing
- .
,
their shape and size and the number and disposition of the rivets ,
.
is held with the breadth mark fo r that particular beam flush with one o f its
ends the inner end o f the batten is then over the centre o f the beam and
,
‘
its position being nicked in the batten i s reversed and the other end ,
the beam may require to be cut at an angle to suit the line of the frame or ,
beam knee ; the e angles are supplied from the mould loft on a bevel s
,
board ( Fig 2 and they are indicated on the beam by making a couple
.
must be cut away to clear the reverse bar or transverse flange o f the frame
angle ( Figs 7 8 and Th e precise configuration may be indicated on a
.
, ,
template provided from the lo ft as sho w n in Fig 1 0 The midship beam ends ,
. .
’
may be marked directly from this template one flange o f those towards the
bow and stern should be cut at an angle to clear the bevelled reverse bars
( Fig . very commonly however this work is roughly done the flange , , ,
which would foul the reverse bar being simply cut well back The length .
o f this template represents the breadth o f the stringer plate amidships all
the rivet holes are bored in it and they are suitab ly placed to take the ,
gu nwale and waterway bars whose positions are indicated All of the ,
.
48 8 P R A C TI CA L S H I P B UI LD I N G .
[
A r t 49 7
.
’
midships beam s are marked by it the waterway bar and inner edge o f ,
the stringer being nicked in on each one The stringer tapers in breadth .
beyond the hal f length amids h ips and its breadth at eac h beam is pen ,
c i lle d across the template as sho w n Th e holes in these end b eams may .
but those in way o f the gunwale and w aterway bar must be accurately
marked to take these parts ; and a blank space sho uld b e left at the
landing edge fo r where the stringer tapers its position is uncerta in With
,
.
is provided fo r the beams o f the lower d eck and in this hole s are specially , ,
arranged in way o f the continuous gunwale bar within the reverse frames
( Fig . 1 5 P late ,
The remaining holes in the bea m are punched to suit the deck material .
m arked upon it may b e supplied from the loft A s the landings are usually .
parallel to the vessel s centre line one batten may su ffice if their distance
’
,
from the centre line varies at di fferent places special battens may b e ,
ings may b e marked on the same batten with proper indications showing to ,
w h ich beams they apply The batten being applied to a beam holes are
.
,
carefully marked in the centres of the lan dings and the others spaced in ,
bet ween at a pitch not exceeding that given on the beam list ( 5 or 7
,
landing so that holes may b e accurately beared in the ship a fter the plate
,
long template batten having all the rivet holes bored in it fo r the work ,
punched only in way o f the stringers tie plates and other local plating ; , ,
elsewhere bolt holes are provided being spaced to suit the breadth o f the ,
planks The position o f the ti e plates etc is first chalked on the beams
.
, .
, ,
Th e position o f the centre o f each deck plank from the centre line is , ,
provided on a batten from the loft and a b olt hole is marked at each ,
spot ; if the beam has a double top flange they are zigzagged ( Fig ,
.
should be slightly broader or narrower t han their nominal size the holes , ,
centres but even then they may not fall in the centres of the planks i f as , ,
is usual the beams are bent a fter punching I n many cases there fore to
, .
,
ensure the bolts being in the centres o f the planks the holes are beared in ,
H oles are m arked in the web o f the beam for the connection of the
pillar heads the position of which is given on the beam list Fo r this
, .
purpose a small pattern sheet iron template bent to the shape of the pillar
,
-
,
head may be employed a similar one being used by the smith fo r drilling
, ,
the holes in the pillars Th e holes required in the top flange to take
.
the heels o f the pillars are drilled a fter the pillars are erected I f there is .
connecting lugs are marked by a small template from w hich the lugs also
, ,
490 P RA C TI CA L S H I P B UI L D I N G .
[Art 4 9 7
.
ship s side makes with the beam ; these angles are supplied to the men
’
the knee ( givin g its length on frame and beam ) enables them to cut the ,
di fferent plates to their proper shape ( see Fig Th e rivet holes fo r the .
beam connection are marked by the same template that is used fo r marking
the corresponding holes in the beams ( Figs 1 and When the knee .
plates are cut and punched they may b e riveted forthwith to the beams ,
Fi g 3 )
Thf: next operation is to mark one or two holes in the knees by which ,
the beams when erected may b e b olted temporarily to the frames They
, , .
the case o f the frames all the holes are punched and the same holes
, ,
might also all be punched in the beam knees but as the sources o f error ,
n o t more than two are punched at this time the remainder being drilled in ,
—
the ship sometimes indeed none at all are punched all being drilled in
, , ,
the ship The holes in the frame angle are marked as it lies in position
.
the beam were also laid on the scrive board in its proper position relatively
to the frame the holes in its knee would be accurately marked if the tem
,
out for among other reasons the beams and frames are made by di fferent
, , ,
there is scrived the full length midship beam and on each side a short
-
’
, , ,
positions with regard to the centre line but all with their beam lines ,
coincident with the one beam scrive To mark the beam knees each .
,
beam is laid in po s ition on the board with its upper edge coincident with ,
the scrive and its centre line m ark exactly over the centre line ( Fig -
.
with its outer edge exactly over the frame scrive and it s rounded end ,
flush with the top o f the beam and when so place d one or two holes are ,
marked through .
.
, ,
not identica l in the matter o f breadth fo r while the former is applied with ,
its outer edge coincident with the frame scrive the latter must be kept ,
about 3 inch within it in order to clear the shell flange of the frame angle
; , .
I n the case of plate knees they may or may not be riveted to the beam at ,
this sta ge ; in the latter case they are laid in position upon it and w hile , ,
marking upon them the two frame holes the holes already punched for ,
the connection to the beam are marked through on the beam By this .
method the coincidence o f the two frame rivet holes is less assured ,
because the plate when riveted to the beam may not occupy precisely
, ,
the position it did when it was laid upon it to mark the holes I n such .
cases however this disadvantage may b e avoided by not riveting the knee
, ,
plate either to the frame or beam until the beams are erected in the ship .
Th e half beams at the sides o f the hatchways etc are adjusted on the
-
, .
,
board wit h their inner ends at the proper distance from the centre line
( the line o f the hatch coaming plate being chalked on the board) and ,
w hen so placed the holes fo r the lugs may be marked on their ends by
template and the lugs being prepared from the same template may b e
, , ,
across it in the same way ; and i f there are two decks and both have
.
,
the same camber both sides of the mould may be used But although
,
.
this mould gives the same in formation as the scrive board ju s t described ,
Built beams consisting o f a bulb bar and two angles are made as
, ,
follows The two angles are first bent to the camber of the deck or slightly ,
other and their ends and the holes in the deck flanges marked as already
, ,
describe d I n these beams the ends o f both o f the top bars are sometimes
.
cut clear o f the frame ( Fig 1 1 P late 8 1 ) so as to avoid a four ply rivet .
,
-
through the frame and an awkwardly situated three ply rivet through the
,
-
a pattern but this involves extra handling The bulb plate is now taken
, .
in hand ; it is first faired and bent to the camber i f twisted and irregular , ,
through the rolls O n e of the angles now punched and cut is then
.
, ,
applied to it to mark the holes Th e angles may not have the precise .
curvature o f the finished beam but if they are o f ordinary light scant ,
lings the sti ff bulb plate is well able to pull them into place I n this
,
.
type o f beam the knees are o ften welded which work is ta ken in hand ,
be fore the angle bars are fitted The angle bars are practically al ways .
hydraulic riveted to the bulb plate this work being particularly suitable fo r ,
machine riveting .
as that sho w n in Fig 6 in which the bulb is carried down each knee piece .
, , ,
or slab is cut to shape by the s mith from a long bulb bar A represents the
,
.
bar a fter the first heat during which the bulb is cut o ff and its end thinned ,
for welding by heating it and staving up the w elding edge and the end of
,
the bulb all on the bevel so as roughly to match the corresponding edge
, ,
of the beam The knee piece and beam are then heated in separate fires
.
two parts at the ends of the weld t e at the bulb and at the outer edge o f , . .
the knee is not always secured in the first heat these places are there fore
, , , ,
should be a local lack o f substance a piece o f iron is heated white hot and ,
hammered in ; iron is pre ferred to steel fo r this purpose for the reasons ,
line of weld being o ften clearly visible on one side ( the underneath side
during the weld ) and in exceptional cases the metal may b e rendered so
,
brittle by overheating that the knee may be broken o ff across the weld by , ,
O nly small beam k nees can be satisfactorily welded in one heat 1 f the
length o f the welding edge exceeds say 9 inches some parts are very l1kw , , ,
t o cool below the welding temperature be fore they are properly hammered
together I n such c a se s there fore one o f the edges is cut back locally as
.
, , ,
portion as can be welded in the first heat The condition of the knee after .
the first welding heat is shown at E Fig 7 and the weld is completed , .
,
during the second by welding a suitably shaped piece o f steel or iron into
the gap The reason for cutting back those parts of the edges w hich
.
cannot be welded in the first beat is that as the furnace blast during the , , ,
second heat may then pass between and impinge upon them they are the
, ,
first parts to attain the required welding temperature The proper heating .
o f the two parts is the principal feature o f good wel d ing work When .
heated in a smith s fire a piece of steel or iron doe s not become uni formly
’
hot the parts directly exposed to the blast may become white hot and
,
heating fo r a weld the only part that should become white hot is the ,
part became white hot it might be overheated bu rned and damaged before , , ,
and 1 2 When made at the steel works they are heated by gas jets these
.
,
play upon the seam which when brought to the required temperature is , , ,
in the seam which also serve to hold the knee plate in position until it
,
is welded .
After welding the knee the smith cuts its outer edge to the proper ,
batten the latter giving the hal f length of each beam from the centre to
,
the outer edge o f the knee I n beams w hich have a double top flange .
,
he must also cut back one flange to clear the reverse frame and it i s ,
usually he who cuts the beam bar to length by hot chisel and hammer i e , , . .
those beams which have welded knees and whose section is such that they ,
in Fig 1 1 P late 5 and Fig 6 P late 8 5 The variou s lengths are usually
.
, ,
.
, .
accordance with a detailed dimen s ion sketch s upplied from the shipyard .
“
I f forged in the yard or delivered r ongk from outside the scarphs are , ,
first blocked out in the smith s shop and are then machined so as to fit ’
accurately with one another and occupy their proper fore and aft position - -
.
U nless specially ordered rolled bars are not straight when delivered ; ,
if of lig h t scantlings and free from twist they may be faired in the
beam bender but if heavy or twisted they must be heated and faired
,
on the slab s .
supplied from the lo ft on which also the positions of the frames are ,
A rticle on side bar keels Th e holes are arranged in a fixed relation with
-
.
the frames so that they may suit the butts o f the garboard plates which
,
fall midway between the latter ; and the scarphs o f the various bars
shoul d be so disposed as to fall in with the ordinary arrangement of holes ,
and be clear o f the garboard butts O wing to their roun d ed knuckle the .
,
centres of the upper row of rivet holes should be placed at this distance ,
plus one d iameter below th e upper edge forward and a ft however where , ,
the garboard plates have less knuckle they may be higher up The centres , .
P RA C TI CA L S H I P B UI L D I N G Art 5 00
94 .
[ .
with regard to the frames is not importa n t) and the position o f each frame ,
is also nicked in on the upper edge The lengths of the various bars in .
,
frame spaces is seen from the plan o f the keel supplied for the purpose
, , ,
with the plan For drilling purposes the centres o f the holes must be
.
the vertical plate ( a fter marking them by the s ame template ) the dabs ,
made by the centre punch on the side bars for the drill must be perfectly
-
,
concentric with the holes in the template and this may be readily done by ,
mounting the punch in a plug o f wood or metal made to fit the holes in the
template ( Fig The h o les i n the vertical keel plate should also be
i
shown in Fig 1 0 P late 8 5 the corresponding one of the port side is placed
.
, ,
underneath it as shown with one o f its ends between the particular pair of
, ,
frames indicated on the plan and as nicked in on the up per bar ; its other
end will of course project beyond the upper bar Th e two bars are then
, , .
clamped together and the frame marks on the upper one as also its end
, ,
marks being nicked across the edge of the lower one the holes marked
, ,
on the upper bar are drilled through both The upper bar is then removed .
,
and the next one adj oining it ( No 1 0 Fig 1 1 ) having been marked from .
, .
the template i n th e same way is placed on the portion o f the lower one ,
not yet drilled with its end mark coincident with that o f the bar j ust
,
removed and which has been nicked in for the purpose on the lower one
, .
I ts frame marks are then trans ferred to the lower bar the other end o f ,
way all the bars are successively drilled a fter which their ends are cut , .
This must b e done smoothly and precisely to the line so that they may ,
butt close upon one another and yet not thro w the contiguous bars out of
position lengthwise The best tool for the work is a cold saw for it makes
.
,
shearing machine the ends are rough and uneven and require to be planed
, , .
keel may be marked in the same manner as that in connection with a flat
plate keel ( as described in the next paragraph ) the only difference being ,
that a template representing the side bars is applied to its lower edge instead
o f one representing the lower angles I f the plate is to be drilled in place .
,
only the tack rivet holes need be marked I f it is to be punched the holes .
,
should be marked with the plugged centre punch ( Fig 8 P late and - .
,
the plate s are usually lapped and in such ca s es the parts in way of the side ,
bars are either tapered in the slotting machine as shown in Fig 7 or cut .
,
templates used fo r the various angle bars may quite well serve the purpose .
first place its two edges and the 2 foot level li n e ( A rt ,are struck in -
.
with a chalk line in most c a se s o f course only one edge need be sheared
-
, ,
.
To ensure accuracy in this important lining o ff work the men should not -
,
Ar t 5 01 ]
. P RA C TI CA L S H I P B UI L D I N G .
495
provided from the lo ft N ext one end o f the plate is marked by the
.
,
template A which is applied as shown with its central arm coincident with
, ,
the level line The j oint which is a lapped one falls midway between two
.
, ,
frames the position o f one o f these being marked across the central arm
, ,
and when this frame line is struck square across and the holes are marked ,
Th e templates T and B for the top and bottom angles are n o w applied
coincident with the chalked edges o f the plate These templates do not .
marking does not require to be sheared it should fall rather within the ,
edge o f the template in which case the precise position o f the latter from
,
the level line should be checked by the gauge batten The longitudinal .
position of the two templates is determined by the frame line just struck
across the plate with which similar frame marks on the templates should
,
coincide V ertical lines representing the frames or floors are now struck
.
, ,
in across the plate through the frame marks on the two templates and
, ,
a fter the various rivet drain and air holes are marked the templates may
, ,
be removed The other end o f the plate is now marked like the first the
.
,
template being so adjusted that the frame marks on its arm are coincident
with the floor lines just struck across the plate The plan is o f course .
, ,
accordingly .
Th e joints of the top and bottom angles fall between two frames their ,
position being shown on the plan Each bosom piece must take at least .
three rivets in the end o f each bar ( in each fl ange ) and in order that when , ,
thus including in its length the necessary rivets it may not be more than ,
about 2 feet long it is usual to space the terminal rivets in each flange o f each
,
bar closer together ( see C and C Fig 5 P late When marking the 1
,
.
,
every frame space in which the top and bottom angles have a j oint and the ,
holes already marked ( darkened in the sketch ) and applying the small
templates C and C to mark suitable fresh ones the templates being
1
,
also serves fo r adjusting them when similarly r e arranging the terminal holes
in the bars themselves I t will be noticed that the holes fo r the upper j oint
.
pieces are not in line with the others but slightly nearer the toe of the bar , ,
which places them in the centre o f the clear flange o f the bosom piece .
I n order to dispense with tapered liners where the fore and aft angles - -
cross the lapped j oint o f the vertical plate it is usual either to cut the plates ,
, ,
shown in Fig 5 P late 8 5 The last method is the best fo r by it the holes
.
, .
,
in the fore and aft angles need not b e specially arranged in way o f the
- -
joints ; by the other two methods they should be arranged clear of the ,
ends o f the plates Tapered liners throw the fore and aft bars out o f line
.
- -
their holes and those of the flat plate keel are marked independently by -
,
The holes fo r the short angles connecting the floor plates to the vertical
keel are marked by template D Fig 4 P late 8 5 the same one being used ,
.
, ,
P R A C TI CA L S H I P B UI L D I N G Art 5 01
4 96 .
[ .
fo r marking the angles it is applied to the plate with its edge coincident
with the chalked frame line and with its level line mark ( L) coincident ,
-
with the level line struck on the plate Where double angles are required .
,
holes at watertight pitch is employed for marking the holes for the water
,
tight flo o rs the same one being used fo r marking the floor angles
,
pump suctions at the a fter end A fe w additional rivet holes are punched .
in the upper angles ( Fig to act as air holes unless of course the
.
, , ,
end joints are butted instead of overlapped care must be taken in planing ,
“
them that they be not left full fo r as each plate would the n b e slightly ,
”
displaced by its neighb our the coincidence of their rivet holes with those ,
templates and battens should b e o f teak wood and they should be kept ,
dry i f o f pine they are apt to shrink or elongate w ith the weather and the ,
holes cannot b e b ored so truly E xcepting the rivet holes in the over .
lapped end joints every rivet is a three plier and as the vertical plate is
,
-
,
the middle thickness it does not matter from w hich side the holes are
,
punched The rivets in the lapped j oints must be punched from the
.
faying sur face and in order that this in each plate may be the same fo r
, , ,
both joints both ends of every alternate plate should b e made to overlap
,
to port and all these plates be marked on the starboard sur face and all
, ,
Th e m a r k i n g o f t h e t o p a n d b o t t o m a n gl e s is a simple a ffair .
There are two templates fo r the lo wer angles ; one fo r the vertical flange ,
just used fo r marking the vertical plate and one fo r the hori z ontal which , ,
may also be used for marking the fla t plate keel Th e length o f each bar -
.
( in frame spaces ) is ascertained from the plan also the positions o f the ,
watertight floors and the j oints o f the adj oining bars and fla t plate keel ; -
and the holes as marked from the template are modified at these places
, ,
course be taken when applying the two templates separately to the two
,
flanges that they occupy the proper relative fore and a ft position this being - -
,
determined by a guide nick made anywhere on the heel o f the bar The .
ends o f bars as delivered from the steel works are usually rough and
, ,
ragged and in order that the b osom pieces and the ends o f the bars may
,
fit close it is well to cut both ends a fresh and for the reasons just noticed
, , , ,
they must not be left full I n the case o f the upper angles the vertical
.
,
flanges are marked as just described but the holes in the horizontal flanges ,
several matters to con s ider ; they mu s t b e kept clear of the floor plates so ,
that these may not interfere with the insertion and holding up o f the rivets -
,
and boiler seating hold pillars and the end joints of the tank top plating
, ,
-
very commonly a blank space is left in way of the last two parts so that ,
and riveting together the various parts of a vertical plate keel are described -
in Art 5 0 9. .
A r t 5 02 F l a t p l a t e k e e l s are described in A rt 7 7
. .
- The di fferent . .
may be used ; other wise a number o f men may pull it quickly round by ,
walking away with the fall o f an attached tackle A cut water stem is bent .
-
i n two O perations Special care must be taken that the stem lies flat during
.
the cooling fo r i f not i t would not when erected i n place lie m a fore a n d
, , ,
-
A set i r0n ( in two pieces ) may be bent to the shape o f the stem in the
mould lo ft ( where it is drawn down full size) fro m which the outline o f ,
the stem may be chalked on the bending slabs ; in most cases however a , ,
C are must be taken when bending the stem that the scarph at the , ,
lower end ( i f j ointed with a bar keel) occupies its proper fore and aft - -
position with regard to the upper part other wise the vessel would not be ,
of the designed length The end of the scarph is cha lked on the slabs
.
,
but the end of the hot bar must be kept beyond it to allo w for shrinkage , .
of both ends o f the straight cold bar as it lies in the position it will occupy
when about to be bent and again as it lies in the same position a fter ,
heating As it is only the lower half of the stem that i s heated the
.
,
the thin lip from being overheated and burned during the long period
necessary fo r the proper heating of the remainder it is covered with ,
fi re clay
-
.
A fter the stem is bent the holes in the curved part are drilled They
, .
and the others should be arranged to suit the sight edge s of the shell plating
( F igs 1 0 and 1 1
. P late 9 This is not always done but if care is taken
, ,
when sheering in the plate edges they may generally be kept between the ,
the stem is drilled until after the bend i ng so that the holes may be marked ,
to s uit the plate edges which are trans ferred to it from the stem mould
,
( Fig . 1 P late
, T h e positions o f the frames are nicked in on the lower
part and the direction o f a plumb line on the upper so that when the stem
, ,
is erected it may be fixed at its proper fore and aft inclination plumb o r - -
,
otherwise ; these marks are trans ferred from the mould loft floor by means -
,
C H AP TE R XXX VI .
u p r i gh t s must be erected to support the sta ging required during the work
of construction ( Fig 1 4 P late Stage
. poles may be
, m a de as shown in -
F1g 1 r o f fir stems split up the middle the two halves being fixed about
.
, , ,
1
7, 1n ch e s apart by bolts and short distance pieces i f poles o f greater length
a d strength are required they are made o f hewn timber as shown in
n ,
F1g 1 2 . They are fixed erect by planting their ends 5 or 6 feet deep
.
any required height by inserting bolts in the stage poles through holes
,
-
made fo r the purpose ( Fig The fore and a ft distance bet w een the poles
.
- -
should b e about 4 feet less than the length o f the stage planks — the latter
are usually about 1 6 feet long of white pine about 3 inches thick and 1 1 , ,
inches broad The distance between the two rows of poles depends on
.
the space at disposal in the yard ; i f there is plenty o f room they may be ,
as far apart as 8 feet but if there are other vessels close alongsi d e 4 or 5
, ,
inner row should be at least 2 5 feet clear of the vessel s side otherwise ’
the shell plating could not be conveniently riveted The poles should extend .
above the highest point of the hull ; a fe w additional short ones being
introduced under the overhanging quarters Throughout the work o f .
const ruction stage planks are placed at whatever height is most convenient
,
fo r the current operations as a rule two or three planks placed bet ween ,
the ship s side and the inner row o f poles form a su fficient stage ( Fig
’
,
.
When a new vessel is about to be built the Ship w rights are provided with ,
a plan giving in figures the extreme breadths and heights o f the hull at
,
the ground and stage poles erected to suit ; unless the dimensio n s o f the
-
vessel previously built are widely di fleren t only the inner row o f po les ,
one si d e o f each there may be a wide avenue bet ween the stage poles fo r -
side ways and held erect by three cornered fe rrings nailed on the blocks -
then riveted with tack rivets and their tops and ends caulked The s t e m
, ,
.
is not put in place until the frames are erected The s t e rn fr a m e is not .
-
always made by this time but to allo w of the a ftermost frames being ,
the slip on a shallo w draught scow or keel which may b e floated into -
,
”
position at high tide and then scuttle d to transport so heavy and cumbrous
,
a mass on a trolley over the so ft ground between the stage poles o f the -
its berth alongside a pair o f logs are erected as sheer legs and a po w er ful
,
-
,
tac kle attached I t shoul d be observed that in nearly all shipyards the
.
vessels are built with their stern to wards the water ; in cases however , ,
where the river opposite the yard is narrow the b ow is sometimes placed ,
next the water The latter method is advantageous in that should the
.
vessel when launched strike the opposite bank any damage resulting to
, , ,
the stem will be more readily repaired than damage to the stern frame and -
,
further the work o f erecting and boring the heavy stern frame and building
,
-
,
the stem is more readily done at the accessible upper end o f the slip
,
.
The method o f making shallow flo o r frames has already been described all -
,
This is usually done at the vessel s berth each frame being put together
’
when lying in a hori z ontal position over the keel at the upper end o f the
ber th Th e a ftermost frame is the first dealt with and as each one is
.
,
riveted it is hauled down over the keel and erected forthwith in its proper
place During the ri veting operation it is essential that the frames should
.
lie in one plane fo r any lateral twists or bends would be made permanent
,
facilitate the work o f bolting th e various parts together ( this work is done
by the frame squad ) it is usual to erect temporary fore an d a ft skids on
,
- -
,
either side o f the keel and level with it so that while the keel supports the ,
centre o f the floor the skids support either end— the upper ends o f the
,
frame may be propped up by shores Th e skids are also use ful when .
When bolting the di fferent parts o f each frame together the relative ,
When these are in line the contour o f the frame is necessarily correct A t .
this period the fitting of the heel pieces tapered liners at the flo o r head ,
-
The frames are generally riveted by machine i f by hand care must be taken , ,
that the faying surfaces are properly closed ; w ith the usual wide pitch o f
7 diameters this is not al ways easy especially at the flo o r head a n d bilge ,
-
,
where the transverse flan ge of the angles may have crinkled with the
bending When hydraulic riveted the machine may nip all parts forci bly
.
,
together ( Ar t .
the berth These are simply long fir poles or logs to the tops o f w hich the
.
,
upper blocks o f the hoisting tackles are ma d e fast They are held erect .
by three guy ropes and are shi fted up or down the berth a little bit at a
, ,
han d winch but most yards are provided with a portable steam winch and
,
m a y be place d any w here alongside or at the upper end o f the vessel s berth ,
’
,
50 2 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5 07 .
which are placed one at every fourth or fi fth frame Th e ribbands not .
only hold the frames at fixed distance but impart in some degree the ,
6 inches square according to the sti ffness and massiveness of the frames
,
the stouter they are the more likely are they to pull the frames quite fair
, ,
Those which are sharply curve d at the b ow and ste m are o f elm tapered ,
towards one end Th e side which fays on the frames should of course be
.
, ,
fair and regular They are connected to the frames by clamp plates
.
,
“
termed plate or long washers as shown in Fig 1 0 P late 9 6 ; this
“ ”
,
”
.
,
mode of connection perm its of the frame ( and ribband ) being adjusted to
its mark a fter it is screwed up by simply striking it forward or aft with a
, ,
hammer The s ame ribbands s erve for many ves s els new holes bei n g
.
,
bored where necessary to suit the new frame marks Their ends are .
scarphed ( Fig The ribbands used for fairing the deck beams etc
. , .
,
the necessity of boring holes and facilitating the work of fixing the ,
ribbands .
and the transverse bulkheads i f prepared in the shed are also erected A s, ,
.
the various frames are erected their upright condition is checked by plumb ,
rule only one frame need be horned and held by fore and a ft guys but - -
,
the squareness of the others ( across the keel and fore and a ft) is checked at - -
intervals I f the frames and bulkheads are properly made the fixture of
.
,
the various ribbands should result in a perfectly fair outer surface The .
shell flange of the frame angles should lie close to the ri bbands ; if only
the toe touches it the frame should be twisted in such a way as to bring
,
the heel close by tomming the frame o ff from the adjacent one as shown
, ,
in Fig 1 0 i f this be not done be fore the side stringers and shell plating
. ,
are fi tted it may be d1fli cult to secure proper contact between the frame
,
and shell without the use o f objectionable kni fe e dged liners ( Fig 1 8 P late -
.
,
solid frames for being very rigid the shell rivets may be quite incapable
, , ,
o f twisting them fair and pulling the heel close to the shell .
frame ; those under the lower bilge ribband are required to support the
w eight o f the frame and b eam in their absence the midship frames o f a ,
large vessel (having shallow floors) might bend downwards at either bilge .
They are not removed until an adjacent strake o f shell plating is fitted ,
when they are trans ferred to it and the ribband removed fo r the fitting o f
the next strake the vario us ribbands are of course placed in w ay o f the
-
, ,
outer strakes The side ribbands may be removed whenever the side
.
stringers are riveted to the frames The gunwale ribband and shores may .
be removed when the deck strin ger is in place ; the shores need not be
replaced During the remaining period o f the vessel s construction w hen
.
’
,
her w eight is constantly increasing she is kept erect and the keel blocks , ,
u nderneath the bilge and flat o f the bottom and by b i lge b l o c k s ( see ,
F1gS - 3 and Th e latter ma y be described as substantial pedestals ,
composed of wooden blocks and planks arranged athwartship and fore and
a ft wedges being driven between the upper pieces to adjust the pressure
, ,
as m Fig 3 or the upper pieces may be we dge shaped as in Fig 5 I n
. -
, . .
a vessel o f moderate size there may be three or four bilge blocks on each
.
s 1de and they should be placed below the transverse bulkheads As they
, .
are per fectly stable and solid they ensure the vessel sitting upright almost , ,
i ndepe n dently o f the numerous unstable shores O n the north east coast .
-
of E ngland where the keel blocks are not very substantial numerous small
, ,
b1lge blocks are employed spaced about 2 feet apart all fore a n d a ft
5
When there are only a few bilge blocks they must be adjusted with special
, , , .
care for should any subsidence of the ground occur they may cause
, ,
large vessel Sh ipwrights are told o ff for the sole duty of adj usting the
,
numerous shores and blocks so that at all times all may take approximately , , ,
di a te ly a fter the ri bba n d in g and fairing o f the frames ; for which purpose
fore and a ft ri bbands are fixed on their upper surface one on either side of
- -
,
the hatchways so that they may support the inner ends o f the hal f beams
,
-
pillars the beams are supported by shores which are placed with their
, ,
heels on the floors ( on a stage plank or strake of tank top plating ) and -
o f the shores should b e tied with rope or wire so that should they loosen
,
they may not fall and injure the men The beams being flexible may .
, ,
be set up several inches by the shores ; to ensure there fore that they , ,
are at their proper height and that the deck surface is fair as a whole a , ,
batten is provided from the lo ft giving the height o f each beam above ,
the top o f the keel By this time the bulkheads should be i n place
.
,
and as they form fixed points in the deck sur face the beams must be ,
work were prepared with absolute precision the fairing o f the framework , ,
when erected and put together would b e a simple a ffair fo r all parts , ,
would fall naturally into their proper place in ordinary shipyard operations ,
The central part o f the beams having been faired and supported by ,
shores their ends at the gunwales are next dealt with A long sheeri ng
, .
batten say 3 inches broad is first applied to the outside o f the frames
, ,
( Fig. 1 P,late 9 )
6 with its upper edge level with the tops
;
o f the bulkheads
( if these are erected ) and with as many o f the beams as is consistent with
,
a fair sheer line ( a large number will be found to be above and below it by
—
§ inch more or less ) ; its lower edge is then marked on the rames its f
upper one cannot fo r it stands above them Beginning now from aft any
,
.
,
shown in Fig 1 ( or by a long washer below the knee) the bolts l n the knee
.
,
are withdra wn and the beam struck up or down with a hammer until its top
,
m eans of a gauge as shown A t this period there are only t wo holes in the
,
.
beam knees and of c ourse the adj ustm en t o f the beam spoils their coincidence
, , ,
( they may become half blind or wholly blind ) but the remaining holes may
S H I P B UI L D I N G Ar t 5 08
56 4 P R A C TI CA L .
[ .
commonly the latter are so un fair that they ca nnot be even approximately
corrected by rim e rin g in which case it is better to drill one or two fresh
,
only one or two holes in each knee fo r then all the b eams may be quickly ,
I n some shipyards to avoid bad holes in the b eam knee s all are , ,
clamps and long washers belo w th e ends of the knees The beams o f
, .
small vessels are sometimes riveted to the frames b efore erection in which ,
case to ensure a fair deck and side the hole s in the beam knees should be
, ,
m arked from the frames as they lie on the scrive board While fairing the .
( by running the eye along the gunwale ribband Fig 1 P late they , .
,
rule the tops of the frames are never quite fair so that tapered liners of
, ,
various thicknesses must be introduced between them and the sheer strake .
I f the coaming lugs are already riveted on the ends of the half beam s at -
the sides o f the hatchways they must be kept in line when drilling the holes ,
in the knees a condition readily secured by bolting a fore and aft ribband
,
- -
on the lugs I n many yards the b eams are not faired until the deck
.
outwards .
and aft angles are then bolted in place the position of the various length s
-
,
may b e erected one of the two angles being loosely bolted to facilitate their
,
plates may be lifted and cante d into position by a body of labourers but if ,
very heavy small sheer legs must be erected When the vertical keel plates
, .
-
are in place their top angles are fitted I f the various parts have been
, .
properly prepared ( Art all should fall naturally into place with close
.
,
joints and fair holes throughout The fairness of the keel fore and aft .
, ,
may be checked by stretching a wire from end to end alongside of the lower ,
angles The vertical plate is held upright by side shores ; it need not b e
.
plumbed fo r the subsequent fitting o f the floors does this The vertical
, .
connecting lugs and the various buttstra ps and bosom pieces are now
prepared after which the entire keel structure may be riveted which work
, , ,
i f the keel is long and of heavy scantlings may b e advanta geously done ,
by machine I n many yards the flat plate keel is fitted with the rest of the
.
-
the removal o f the keel blocks ( in groups ) in such a case the vertical keel ,
w ith its lower angles is laid directly on the blocks or a deck plank may
, ,
m any cases the vertical angles fo r the connection to the keel are riveted
to them ( instead o f to the vertical keel) before erection ( A1 t If .
by plate so as to give ready access to the tank V ery com monly the
,
.
the shell rivets in the confined space of the tank being comparatively easy
, , ,
due to the fact that the force o f gravity assists the hammer Further the .
,
tank top plates are more easily put in place owing to the absence at this
-
, ,
period o f the side frames ; and the tank top when plated forms a good
, .
, ,
working platform and permits of the bulkheads being erected and other
structural work proceeded with I t should b e observed however that in .
, ,
yards w here the tank top is not fitted until a fter the shell plating provision ,
is made for the early erection of the transverse bulkheads by fitting a special ,
Their short connecting angles are usually riveted to the margin plate
be fore t hey are erected ( Fig 6 P late so that they may b e bolted or .
,
rivet holes in both the lugs and the frame brackets are punched to
correspond i f not the holes in one of the parts must be drilled I n
, , .
some cases to avoid drilling these holes the frames are secured in place
, ,
the connecting angles are marked punched and fitted in place I n any , , .
case o f course the lower ends o f the frames are supported and held more
, ,
The aftermost frames are usually the first put in place but if expedition ,
is required the midship ones are erected first fo r then the work o f
,
’
,
erection may proceed simultaneously forward and aft Each side frame .
pared with the erection of sha llow flo o r frames the work is slow Some -
, .
times the beams are not put in place until all of the frames are erected and
secured to the margin plate and in order that in their absence the frames , ,
may be faired long planks u pon which the deck breadths are set o ff
, ,
from the lo ft are fitted at intervals from frame head to frame head this
,
beams from the steel works When a number of side frames are in place .
,
they are faired in a similar way to that described for ordinary frames ;
but greater care is required for owing to their severance at the margin ,
plate and the imperfect and unrigid character of the temporary bolt
,
connection thereto they have no natural tendency to fall into their prO pe r
,
put in place before the frames are finally faired When faired shored .
, ,
and ri bban de d the side frames should form a fair and continuous surface
,
with those within the tank ; and when this condition is secured the lugs ,
, ,
bottom may not take place fo r some weeks a fter the first delivery o f
,
upper deck beam s are made at an early period but instead o f putting
-
, ,
b e r t h upon suitably arranged blocks and fore and a ft logs where they
,
- -
,
are ri bban de d shored and faired all at the proper spacing and relative
, , ,
height in such a way that the deck surface s o formed has precisely the
,
sheer it will have when the beams are erected in the ship The beams .
are faired of course by means of height battens from the lo ft and a fore
, ,
and a ft base line marked o ff on the blocks underneath the centre nicks on
-
,
the beams being placed in one straight line all fore and a ft When so .
arranged the whole of the deck plating may be prepared as also the ,
hatchways deck houses casings etc so that all may be ready fo r riveting
, , , .
,
A r t 5 1 2 Th e s i d e s t r i n ge r s a n d k e e l s o n s must be fitted i m
. .
mediately the frames are erected and faired so that the framework may ,
the reverse bars and lugs I n most cases however to ensure fair stringers .
, ,
and well placed holes the holes are beared after the s tringers are lined
-
,
Firstly one of the lower angles is fitted in place for the whole or a
, ,
portion o f the ves s el s length ; the holes in the reverse frame and lugs being
’
the thickness of the vertical plate from the centre line— previously struck
in with chalk The holes in its vertical flange are spaced by measurement
. ,
six being placed rather closer together in way of the joints o f the other
angle and four in way of the joints o f the vertical plate ( if butted as in
, ,
Fig 3 P late
.
, A plan is of course provided showing the position of , ,
The first lower angle being screwed up in place the second is te mpla te d ,
from it The same templa te serves for marking both flanges fo r having
. , ,
been applied to the vertical flange o f the bar now in place it is canted ,
down without shifting it longitudinally to mark the holes in the lugs and
, ,
plate as well as the angle fo r then it serves to mark b oth parts I f one o f ,
.
the vertical plates is already in place the position o f its end is noted for ,
the preparation of the next by nailing a short upright piece to the batten ,
template to co ver its rivet holes -i f the joint is overlapped or to touch its
, ,
end i f butted The holes in the upper edge o f the vertical plate are
.
When the vertical plates are in place the upper a n gles are te m pla ted ,
both top angles but as the holes are o f course only marked on one s 1de
, , ,
of it it follows that while they are uppermost when it is appl 1ed to one o f
,
the angles they are underneath and out o f sight when applied to the other
,
.
, ,
,
as is usual they have been trans ferred to the first by driving a centre punch
,
through the wood the small perforations serve to locate the holes fo r ,
50 8 P R A C TI CA L S H I P B UI L DI N G .
[Ar t 5 1 2 .
similarly marking the second The holes l n the horizontal fla n ges fo r the . ,
the latter should be placed rather closer together and i f the fl anges are , ,
wide l n two rows ; and a blank space should be le ft 1n way o f the heels of
,
the hol d pillars z e at every second frame fo r these should be drilled sub
.
,
sequently through holes already drilled in the pillars When the upper
.
,
.
,
angles are bolted tightly i n place the covering plate may be fitted this , , ,
and the fitting of the buttstraps does not requ i re special notice ,
.
Fig 1 4 P late 8 9 one o f the bars I S first screwed down l n place then the
.
, , ,
intercostal plates are fitted and sub sequently the second bar The inter ,
.
costal plates may be conveniently made by means o f two b oards cut out ,
in the manner indicated at A Fig 1 4 These are fitted in the frame space , . .
as shown and when the holes in the keelson angle and the position o f the
, ,
heels of the two frames are marked the triangular notch on one board
—
,
being pencilled on the other permits of the boards being put together ,
exactly as before when laid upon the plate Each pair o f boards may b e
, .
used simultaneously for the corresponding plates on both sides of the ship
( the marks being made on both sur faces ) and successively for a large ,
number The e dges of the plates having no connection to the floors must
.
, ,
way of the reverse bars are usually cut out by punching consecutive rivet
holes but the tool described in A rt 5 3 4 does the work quicker and better
,
. .
I f the keelson falls over an inner strake of shell the outer edge s o f the ,
intercostal plates must be cut slightly within the frame marks ; i f over an
outer strake about 7 inch beyon d I f the frame spacing is less than 2 9
,
1
,
.
inches four holes are punched in the lower edge fo r the shell angle ; other
,
wise five are required A limber hole is usually punched as shown in Fig I 4 . .
,
edge of the plate o ften fouls one of the frame rivet heads in w hich case ,
it must be notched ; this may be avoided by keeping all rivet holes clear
of the lines o f intercostal plates when marking the frame bars ( Art .
A fter the intercostal keelson or side stringer ( as also the deck stringer
plates ) is riveted the sh ell a n gl e s o r l u gs may be fitted and riveted V ery
, .
commonly this is de ferred until the shell plating is in place but this involves ,
extra fitting work and awkward riveting When fitted previously care must .
, ,
o f course be taken so to place the angles that they shall fa y with precision
,
stringer falls over an inner strake of shell then of course the angles must , , ,
b e kept flush with the shell flanges of the frames but if over an outer ,
strake they must project beyond by the thickness of the plating ; with
, ,
j oggled plating all must be flush with the frames P erfect accuracy may
, .
not only when marking the angles ( they should be marked by applying
each one in place ) but subsequently to check their position when screwed
,
up ready for riveting a n d af fer riveting Where the thickness o f the shell , .
a side keelson stand square to the tops of the floors they do not owi n g to , ,
the rise o f floor stand square to the shell ; i f the divergence is consider
,
able the shell angles must be bevelled but as a rule the bevel is so small
, , , ,
as to be negligible .
or i f the bars are o f rigid section each one must b e bent approximately ,
5 10 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5 1 4
.
A r t 5 14
. . Special
bars should be provide d fo r cutting up into b o s o m
p i e c e s having
,
at least the same thickness as those i t is intended to
connect but flanges inch narrower Their heels are usually removed
,
.
purpose with rounded heels they are not readily obtained in small
, ,
to use bars o f the same sca ntlings as those connected and shear about ,
inch o fl the toes the she a re d e dge being sufficiently sharp and square
"
,
k
fo r caulking purposes ; otherwise the toe of a small bar may be planed but ,
extra labour and loss of time The holes provided in the ends o f the bars .
fo r the bosom piece should not be punched in the centres o f their flan ges ,
but rather nearer the toe so that they ma y fall in the centres o f the flanges
,
o f the bosom piece An d the ends o f the bars should be smoothly cut ;
.
very commonly the rag left by the hot saw at the steel works is not removed ,
in which case the bosom piece cannot b e fitted close The work o f fitting .
the floors are erected but it may b e undertaken at any time from bevels
, ,
period so that the plates may be fitted without delay immediately the tank
, ,
frames are erected They may be fl a nged either hot or cold as described fo r
.
,
but in way of watertight floors it should o f course con form with the corner of , ,
the watertight angle frame i f this is already made The plates amidship s , .
are straight fore and a ft but those towards the ends i f not arranged as , ,
may be obtained from the scrive board by s etting o ff the breadth s there ,
a set iron should b e bent to check the form o f the plates but very commonly
-
,
only the deflection from the straight is noted The curvature is usually .
and striking the flange down with large hammers ; or one end of the
hot plate may be li fted and dropped so that its middle part may sag ,
downwards bet w een the supports the bending tends to distort th e flange ,
are improperly bent i n which case the pulling of them into place by
, ,
scre w bolts causes the flange to buckle up and the flat surface to become
,
hollow transversely due to the fact that the flange doe s not b end
,
fitting liners b etween the plate and the floor end lugs but these are very -
may then be four pliers I n arranging the tank top plating and margin plates
-
.
-
,
it is well when the latter are not straight fore and aft that their flange
, ,
the floors are erected ; there are o f course only the cross rows o f , ,
rivets to trans fer V ery commonly when the flange has no fore and aft
.
,
- -
curvature they are te mplate d in the flat before flan gi ng ; when a cold
,
taken in applying the template to the flange or tank top portion to allow -
,
narrow as only to take one or two rivets in the end o f each reverse bar the ,
holes in the reverse bars they are drilled subsequently through hole s suitably,
punched in the margin plates or they may be punched in the reverse bars ,
and drilled through the margi n plate and this procedure has the advantage
o f ensuring go o d holes for in most cases when they are punched in both , ,
parts they are un fair When the one margin plate overlaps the end o f the
, .
other care must be taken to secure a proper fit at the knuckle the radius o f the
, ,
knuckle o f the overlapping plate being made rather greater than that o f the
other To bring the t wo plates close at the knuckle a rivet hole is usually
.
,
drilled at this point The end o f a plate already flanged is not readily cut
.
only one end need be cut ho wever to do which it is sheared as close to the , ,
convenient to chip the whole The end joints are so metimes butted and .
strapped in which case the straps ( i f single) are usually placed on the
,
inside being flanged like the plate so as to cover the entire j oint ; if placed
, ,
outside their lower ends are not easily caulked The lower edge o f the
, .
margin plate should o f course be cut sufli c i e n tly back to clear the shell
, , .
ends For the pro per fixture o f the lugs which connect the side frames to
.
the margin plate the lines o f the floor ends must be nicked in on the
,
outer surface of the latter fo r which purpose they are marked on the ,
template at the ship and trans ferred thence to the plate I n some yards
, .
the margi n plates are made complete from pattern templates provided from
the lo ft the lugs on the floor ends being also punched to correspond so
, ,
that immediately the floors are erected the margin plates may be screwed ,
up in place When this procedure is adopted the side o f the double bottom
.
P late 8 9 .
be fair with the sur face o f the contiguous tank frames otherwise it would ,
through careless fitting the line of the margin plate is clearly discernible
,
.
a ft and at the same time flush with the ends o f the tank frames ; a fe w o f
, , ,
the latter may lie slightly within it in which case they must be li n e red when ,
fitting the shell I f it is intended to punch the correspo nding holes in the
.
frame brackets and margin plate connecting angles ( in the manner described -
line must be chalked on the sur face o f the margin plate parallel to its outer ,
edge Where the margin plate falls on an outer strake o f shell the angle
. ,
bar should of course proj ect beyond the heels o f the tank frames by the
, ,
thickness of the plating ; and towards the ends where it may leave an , ,
too near the heel and too near the toe o f the margin a ngle This is ,
.
usually avoided to some extent by cutting the edge o f the inner strake as
, ,
the margin angle as shown in Fig 4 But it will be observed that some , . .
o f the shell rivets are still too near the throat or toe o f the shell a n gle and
the caulking edge o f the shell plating and in such cases tap rivets screwed , , , ,
in from the outside must be substituted The best plan o f avoiding the ,
.
ab ove difficulty and one which is adopted in high class vessels is to alter
,
-
,
the line o f the entire shell landin g where it approaches the margin plate as ,
shown in Figs 6 and 7 I t will be observed that the shell landing after it
. .
,
has crossed the margin plate may either b e brought back to its ori ginal line ,
( Fig .or be continued in its new one ( Fig T h e method of making the .
margin shell angle is the same as that described for gunwale bars J oint .
pieces are sometimes dispensed with in this angle i f fitted they are placed ,
on the inside o f the margin plate ( Fig for this position avoids some .
three pliers and the joint is more easily caulked Tapered liners are usually
-
, .
introduced where the margin angle crosses the lapped j oints of the shell ,
otherwise the ends o f the inner lapping shell plate may be tapered in way -
of the angle .
may be proceeded with The stringer plates are the first dealt w ith fo r .
,
when they are in place the gu nwale ribbands which till then have served ,
to hold the frames fair and at the proper distance may b e removed Th e ,
.
position of the various plate landings and the true centres of the beams
are first lined off on the latter by a loftsman or ship w right in accordance , ,
with the plan and with the ordered dimensions of the plates ; sometimes
the landings are already nicked in on the beams and i f the holes are not ,
already punched they must now be beare d The position o f the fore, .
and aft angles o f d eck houses etc should also be marked on the beams
-
,
.
, ,
to assist the platers in marking the necessary lines o f rivets on the plates .
feature a ff ecting the plating and giving figured dimensions fo r all distances ,
and sizes Such a plan is shown in P late 8 6 but the dimensions are not
.
,
all given .
to shape it precisely to the outline o f the plate fo r this may be noted more ,
is that it shall cover all beam holes ; and it is usually preferable that it
should fall rather within the boundary lines of the plate fo r it is easier to ,
the template All marks and spiling figures should o f course be noted
.
, , ,
uppermost when laid on the plate I f there is a wood deck the positions .
,
o f the centres of the various planks are noted on the template ( in two
batten supplied from the loft the inner end o f which is held to the ,
The beam holes and those in the end of the adjoining plate having
been marked on the template it is laid upon the plate with its marked , ,
the necessity o f shearing both edges and ends The holes are now transferred .
w ith a marker ( Fig 6 P late and the various edge m arks noted either by
.
, ,
setting o ff the spilings or by drivin g a fine centre punch through the marks
P R A C TI CA L S H I P B UI L D I N G .
[Art 5 1 8 .
the batten template employed to trans fer the stringer plate holes should -
have a fair outer edge and be fitted in long lengths and be fore marking , ,
the holes be care fully faired by a skil ful shipwright or loftsman When
,
.
the sheer strake is an o uter one and has no doubling the edge o f the ,
batten should proj ect beyond the flanges o f the frame s by the thickness
o f the strake below the sheer so that the frame liners behind the latter ,
need not be tapered Th e upper ends o f the frames however are o ften
.
, ,
pulled or pushed out o f line by the riveting of the beam knees ) and , ,
while fair to the eye it may con form with the greatest number of frames
, .
When the sheer strake is doubled below the stringer ( P late care
must b e taken that the edge o f the batten projects beyond every frame by
not less than the thickness o f the doubling Forward and aft where the .
,
side of the ship is sharply curved an ordinary batten template would not ,
b end su ffi ciently and here there fore a special template must be made
, , , ,
course i f the hori z ontal flange is covered by a wood deck it need neither be
, ,
planed nor caulked I n work that is not high class the toes of the bar are
.
,
nei ther planed nor chipped be fore caulking The next operation is to .
bevel the bar ; th e re quired bevel may be obtained from the ship or scrive
board ; amidships where the side tumbles home it is slightly close but
, , ,
to w ards the ends it gradually opens A n open b evel when very slight may .
, ,
important that the bevel shall not be less than required otherwise it is ,
unlikely that the sheer strake will take contact with the heel o f the
ba r ; this de fect is not uncommon fo r the punching o f the bar after ,
it is bevelled tends to open the flanges After the bevelling the bar .
,
is bent to the required fore and aft curvature ; when this is small - -
,
stretching a line from end to end o f the place the bar w1ll occupy in the
ship and no t ing the departure at one or two points from the straight
, .
Those bars which are sharply bent must be heated for though they might ,
be bent cold in the beam bender the operation would destroy the bevel ,
When bevelled and bent the holes are transferred from the batten template
, ,
w hose outer edge must o f course be kept everywhere flush with the heel
, ,
tage o usly be fore the bending Those in the deck flange i f the curvature is .
,
considerable should not be punched until after the bending fo r the con
, ,
traction o f the flange d uring this operation would spoil their coin cidence
with those in the stringer When bevelled cold as described in A rt 5 3 5.
, .
,
exaggerate the tendency o f the flanges to curl over from heel to toe To .
punch a small close bevelled bar i s not easy for w hen the flange about to
-
,
be punched is lying hori ontally on the die the holes may fall too near z
,
the toe ( Fig 1 1 P late . To avoid this the bolster is usually bevelled
, , ,
flanges but when the deck is not sheathed or when there is a gutter
, ,
hammered type and the heads of those i n the vertical flange o f ordinary
,
pan type when the gutter wa y is cemented the projecting heads and points
,
not to countersink the holes at the ends of the bars which take bosom
pieces and those which take rivets through the inner strap s of the sheer
,
way to that just described for the upper deck bar The holes in the -
.
stringer plate are trans ferred by a template in the usual way and care ,
should b e taken when marking the holes on the latter that its edge is kept
, ,
in contact with each reverse frame The holes in the latter amidships
.
, ,
may be trans ferred by canting the template up on edge without shi fting it
longitudinally ; very commonly these holes ( i f punched when making the
frame ) fall too near the toe or heel of the bar due to the beams being ,
raised or lo wered when fairing them and for this reason it is better to
,
bear them after the beams are faired The fit o f the gun wale bar against
.
th e reverse frames is o ften very imper fect particularly towards the bow and
,
ste m ; this may b e due to careless fitting o f the gunwale bar inaccurate ,
fitting washers behind the gunwale bar or by locally distorting its flange
,
C H A P TE R XXX VI I
nick on each frame made on the scrive b oard but these do not always give
, ,
fair line s fo r they are developed from the excessively fore shortened line
,
-
on the scrive board they are roughly transferred and the frames do not , ,
always occupy the prec i se position they were expected to do A s the land .
ings are conspicuous i t is of course very desirable that they shall be fair
, , , ,
they are lined in by long s/zeer mg ba ttens which are fixed to the frames by ,
clips as shown in Fig 2 2 P late 9 2 and so adjusted t hat while fair to the
, .
, , ,
eye they may coincide with the greatest number of nicks Beside s securing
, .
fair landings the sheering operation is use ful in that the breadths o f the
,
strake is lined i n with the sheering battens its breadth is checked with the
-
,
breadths o f each shell p late the breadths of the landings and the positions , ,
of the various end joints The sheering battens are of pitch pine about .
,
forward and a fter b odie s are taken separately The fir s t landing dealt with .
is that o f the garboard s trake and then the other s con s ecutively out to , , ,
the bilge after which the sheer s trake landing i s taken then those below
,
-
, ,
frames repre s enting the garboard landing and faired them to the eye the , ,
breadths o f the garboard strake so lined ofl are compared with the ordered '
garb oard plates will be bent The breadths of each plate are of course . , ,
g i ven at its ends and the necessary mea s urements are therefore made at
, , ,
of the plate s on the frames before fixing the battens The particular edge of .
the landing to which the batten I S adjusted is usually the s igh edge 1 e the , . .
one repre s enting the edge of the overlapping or outer strake ; the other edge
may not be a continuou s line for the breadth o f the landing may diminish ,
towards the b ow and ste m according as the thickness of the plates and the ,
A p p ly qu li fi d h i p w i gh t h ul d h v p
1
ro er d thr ugh
a
p ied f t i
s i g i r s o a e asse o a er o o ra n n n
th e mo u d lo ft l .
518 P R A C TI CA L S H I P B UI L D I N G .
[Ar t . 5 19
then numbered and put asi d e for the sub sequent guidance of the plater in
preparing the sheer strake and bul wark plates - .
shaping those o f awkward form ; fitting the finished plates on the ship .
plan for a large vessel is shown in P late 9 0 The following are the .
thickness of all doubling plates and the sizes and positions o f cargo ports , ,
divisions the decks intercostal stringers keelsons bilge keels and fenders
, , ,
.
Th e brea dths o f the landings lapped j oints and buttstra ps and the size and , ,
treble etc may b e shown conveniently by tinting the j oints with different
, .
,
one two three or four short lines as shown in Fig 2 1 P late 9 2 When
, , , , .
, .
both sides of the ship are not alike indications must be given as to which ,
the buttstra ps the rivets in the sheer strake joints and tack rivets in the
,
-
,
feature a ffecting the fitting o f the shell plating should b e clearly sho w n so ,
I n a vessel having a bar keel the garb oard plates should b e the first ,
dealt with so that the frames may be rigidly united to the keel ; fo r until
,
they are in place the connection is the very imperfect one a fforded by bent
plate washers ( Fig 9 P late
-
The next s t rake fitted should be an
.
,
i nner one near the bi lge so that shores may be placed below it to support ,
strakes o f the bottom and side may be taken i n hand no particular order ,
being observed C orresponding plates on either side o f the ship are fitted
.
its shape) fo r marking both and in making the second the plater has the ,
holes may be trans ferre d from the template like all the others to the inside , ,
Ar t 5 20]
. P RA C TI CA L S H I P B UI LD I N G .
9
of the plate and all tem plate d holes may be punched from this the faying
, ,
sur face When the j oints are butte d it is also advantageous to template
.
the plates consecutively for then only one end o f each nee d be accurately
,
there fore is to template several plates of the inner strakes ami dships an d
, ,
while these are preparing several at the a fter end and as the plates are , , ,
and lai d on the inner surface o f the plate as shown i n Fig 3 and the , .
,
holes and other marks are transferred The plate on the removal of the .
,
the shell lugs of the deck stringer The holes are then punched and the .
edges sheared all from this the inside o f the plate ; when this is
, ,
done the plate is turned over and the rivet holes in the landings and , ,
The breadth o f the landings and the si e and number o f rivets between z
each frame are given on the expansion plan T0 mark the holes lines are .
,
struck in with a chalk line to represent the two rows o f holes and the rivets ,
are then indicated by cross chalk marks as shown When a row o f holes , .
the centres o f the proposed holes but touching them because the si de o f ,
the punch forms a better guide than its centre which can only be guesse d ,
at and it is placed on that side o f the holes which is the outermost at the
punching machine because when a plate is in process o f punchi n g it is
, , ,
then al ways in sight The cross lines o f rivet holes in the end joints are
.
placed in line with the holes in the landings when the latter are at their
u s ual pitch the width o f the overlap is greater than is necessary ( Fig 2 7
,
.
,
rivets may be required in this frame space Th e holes in the joint are .
particular strake holes must be punched in line with its s hell angle
,
( Fig 1 .P late A s,
the edges o f an inside strake are out o f sight no ,
the plate is caulked it only need b e planed The ends o f the shell plates
,
.
are cut parallel to the frames but near the stern where the landings may , , ,
cross the latter very obliquely they are often cut square to the landings , ,
which has the e ffect o f reducing the length o f the joints the number o f ,
bolted the inter mediate outer strake may b e taken in hand but in the first
, , ,
place its sight edges must b e lined in fair to the eye on the inner strakes
, , , ,
as shown in Fig 8 P late 9 1 Their precise position is seen from the nicks
.
, .
made fo r the purpose on the toes o f the frames during the shearing opera
tion ; i f they are curved the m arks are trans ferred to the inner strakes at,
in 2 inches beyond the first and i s d abbed in at intervals with a cen tre
, ,
P R A C TI CA L S H I P B UI L D I N G Ar t 5 20
5 2 0 .
[ .
care fully done they should o f course when the plates are in place b e
, , , ,
pe rfectly fair i f through careless fitting they are not fair then the nature
, , ,
to the cost o f the work may very properly be charged to the platers
,
.
a plate o f an outer strake all the holes excepting those o f the forward ,
un der lapping end are trans ferred by template a all holes with the
-
n d — ,
—
same exceptions are punched from the inside of the plate The edges as .
,
the template against the marks with a hammer but o f course i f the template , , ,
does not cover the lines spilings are taken The edges o f the plate are ,
.
sheared about inch clear o f the line the remainder being planed o ff and , ,
machine adjusting the tool throughout the cut when sharply curved it is
chipped by hand usually a fter the plate is fitted as a prelude to the caulking
, , .
A fter a shell plate is punched and sheared its edges are planed and the ,
per fectly fia t ( Art Sometimes all plates are mangled with a View
.
is done a fter the punching and planing I f the landings are j oggled the .
,
When rolling transversely a plate having joggled edges the joggled part , ,
in the transverse curvature o f the plate about a foot or so from the edge , ,
so that when fitted in place it may be di fficult to bring the plate into
, ,
close contact with the frames at this point The method o f te mplatin g .
j oggled plates does not di ffer from that just described fo r the joggling ,
does not appreciably alter the breadth o f the plate Th e plani n g o f the .
edges and machining o f the corners is the only work not done by the
platers themselves .
When the end j oints are butted great care is required in te m platin g ,
and cutting the end which abuts on a plate already in place ; and if both
o f the contiguous plates in the same strake are in place special care is ,
one butt opens the other I n te m platin g the ends the method usually
, .
,
adopted is to make two or three tongue pieces overlap the end o f the plate
already in place as shown at C Fig 8 P late 9 1 and mark the latter across
, ,
.
, ,
them with a fine pencil the marks o f which may be trans ferred to the ,
tends over the landing but as a rule the treble riveting o f the butt is not
,
carried on to the lan ding the buttstrap being cut away where necessary to
,
strake the butts o f the plates should fall midway b etween the landing
,
rivets o f the inner ones and i f there is an odd number of rivets between
,
the frames an a dditional pair should be introduced so that the butt may
, ,
fall in the centre o f the c le a r frame space otherwise there might not be ,
neatly made with straight edges o f the same length and long enough
, , ,
to take the frame beyon d one or b oth ends o f the plate When fixed .
in place at the ship to mark the h oles the upper edge o f the keel ,
template is placed flush with the top o f the keel a n d the frame template ,
is adjusted w ith its lower edge just touching the other as shown in Fig 7 ,
. .
I n order that the two templates when applied to the plate may be , ,
placed in their proper relative positions ( not those they now occupy ) ,
two sets bent to con form with the ends o f the plate are placed in
, ,
position against their for ward and a fter ends and when so placed th e , ,
lower edge o f the keel template and the upper edge o f the other are
chalked upon them ( Fig A pencil mark is also made across the
.
the same relative fore and aft positions when applied to the plate H aving
- -
.
marked the holes in the keel and frames th e templates may be removed ,
.
The sets are now placed each one against its particular end o f the plate ,
and the positions o f the top and bottom edges o f the templates as ,
tem plates are then applied to the plate as shown in Fig 8 with their , .
,
edges coincident with the marks just made upon it their precise relative ,
fore and aft positions being secured by the mark made across the meeting
- -
edges I t will be found that as now placed the edges o f the two templates
.
, ,
do not touch as they did at the ship due to the fact that each one has ,
been moved laterally away from the other by its own thickness ; i f they
, ,
occupied exactly the same positions the holes trans ferred from them would ,
great or small When applying the keel template to the flange care must
.
,
be taken that its upper edge 15 parallel with or in the same plane as the , ,
its own plane during the cooling The keel rivet holes as marked on
, .
,
the template should not b e trans ferred to the plate by a centre punch as
,
-
,
marking and punching them The ends are sheared and planed as described .
applied that only the other end need be cut this being the one fitted ,
easily manipulated at the punch shears and plane but on the other hand , , , , ,
great care is necessary in the flan gin g work so that the knuckle m ay be m ,
i t s proper place and also in the tem pla ti ng so that both the keel and
, ,
frame rivet holes may b e coincident I f flanged hot the smaller contraction .
,
of the flange ( due to the chilling eff ect o f contact with the metal o f the
fla n gi n g machine ) is o ften sufficient to throw out the keel rivet holes and
spo i l the closeness o f fit at the butts The te m pla ti n g may be done as .
follows A s be fore two detached templates are employed the one fo r the
.
, ,
keel portion is placed with its upper edge flush with the top o f the keel ,
but the other with its lower edge distant from the keel by the difference
between the two distances A BC and A D C in Fig 9 P late 9 2 the former .
, ,
being measured on the neutral axis o f the garboard plate an d the latter on ,
the keel and frame The two te mplates having been marked are laid on
.
, ,
the plate with their edges toucfimg and when the holes etc are trans ferred , ,
.
, ,
the plate is punched cut and fl a n ged the greatest care bein g observed
, ,
that the position o f the knuckle and its radius are those assumed in the
t e m pla ti n
g .
Ar t 5 22] P RA C TI C A L S H I P B UI L D I N G 5 3
2
.
.
srm pl
y a n d accurately by bending an experimental strip o f plate o f the ,
same thi ckness as the garboard plates with the same ra dius of knuckle as ,
1 t 1 5 proposed to bend them Be fore bending it two centre punch dabs
.
-
,
are made on its surface ( the inner one as regards the ship) say 1 0 inches ,
apart , one on either side o f the region o f the knuckle An d a fter bending
'
.
upon the keel and frame ; the distance between these two marks is then
ascerta i ned by measuring up the keel and out on the frame and the excess ,
over 1 0 1n che s whatever it be is the distance required bet ween the edges
, ,
of the two templates or in other words the extent to which they must be
, , ,
brought together when marking the plate The first plate should be tried .
wo rk g
m Sometimes th e templates are connected by hinge like strips of
t m ( F1g 1 0 P late
.
.
9 , , ,
fla n gmg .
,
keel ( Fig .
which are flat ; those which are curved in a transverse direction only ,
which are sharply bent both transversely and longitudinally such as the ,
b oss and oxter plates ( Fig 2 0 P late 9 2 and Fig 7 P late . and those
, , .
,
which are flanged such as the garb oard plates ( F1g 1 P late
, .
,
frame set from end to end they are cylindrical and may be readily
,
”
, ,
bent to any radius in the rolls When te m plati ng those o f an outer strake .
,
the template must be adjusted everywhere at the same distance from the
frames a condition conveniently secured by clamping to the latter mid
, ,
way between the two inner strakes a fore and a ft batten o f the proper ,
- -
contact with the frames the plate also would take contact with them when
,
fitted in place with the edge holes coincident and consequently tapered , , ,
The bending of a bilge or other curved plate causes the inner sur face
, ,
to contract and the outer one to stretch with the resul t that the breadth ,
o f the plate and the spaci n g o f the frame rivet holes diminishes on
, ,
the inner surface and increases on the outer This e ffect is shown in .
exaggerated form in Figs 5 and 6 P late 93 which represent the same two
.
, ,
plates when flat and when bent ; it will be observed that while the spacing ,
b e tween the surfaces ; and the outer plate in Fig 6 is therefore still .
, ,
1 inch broader than the inner one w hen measured on the dotted lines ,
.
the breadth o f its inner sur face n o w the inner circum ference o f the tube will
, ,
b e smaller than that o f the outer by times the thickness o f the plate
5 24 P RA C TI CA L S H I P B UI L D I N G .
[Ar t 5 22 .
outer surface stretches duri ng the bending as much as the inner one
contracts the actual stretch and contraction is only hal f o f this or
, ,
times the thickness ; i f b ent to a quarter circle it would only be one quarter ,
-
made for the contraction o f the i nner or faying surface and the consequent ,
drawing together transversely o f the vari ous rivet holes depends on the
, , ,
thickness o f the template and how it is placed with regard to the frames .
against or clear o f the frames no correction is required for its inner surface , ,
will contract with the bending ( and stretch when straightened ) just as
much as that of the plate I f it were only half as thick and its inner .
,
sur face were still placed in the position o f the inner sur face of the plate ,
then as the contraction of its inner surface would only be hal f that o f the
,
plate half the allowa nce given above would have to b e made I f for
,
.
,
instance a plate were bent to a quarter of a circle the edge rows of holes and
, ,
the edges o f the plate itself as trans ferred to its inner surface from the ,
template (assume d to have a thickness half that of the plate ) would require ,
to b e spaced three eighths o f the thickness of the plate further apart and
-
,
the spacing o f the frame rivet holes ( in the region of the bending ) pro
p o rt i o n a t e ly increase d I f a perfectly thin template were used say
. one o f ,
sheet tin then o f course the full allo wance o f three quarters the thickness
, , ,
-
may be a voided by so adj usting the template that the centre o f its thickness
( whatever this may be ) is dis tant from the frames by half the thickness of
the plate Thus in the case o f the sheet iron template shown in Fig 1 4
.
,
-
.
,
P late 9 2 although its inner sur face does not contract ( when bent as shown )
,
like that of the plate still the frame holes as marked upon it fo r trans ference
, , ,
to the plate would by reason o f the remoteness o f the template from the
, ,
common to find a very imperfect coincidence in the rivet holes of the bilge
strakes especially when the plates are broad and the bilge sharp
, .
small set iron to the frames and care should be taken to bend the plates
-
,
bending rolls by d epressing one end o f the top roll more than the other
, ,
can only roll cylindrical plates whereas a plate having a variable curvature ,
the other much curved say to the radius o f the top roller then while the , , ,
the other to remain curved must revolve with the top roll without any
, ,
impossible in the same plate fo r i f one end revolved so would the other ,
.
I n the actual work o f rolling a plate when the variation in its curvature ,
from end to end exceeds a certa in moderate limit the pressure and ,
rt 5 23
526 P R A C TI CA L S H I P B UI L D I N G .
[A .
locally by inserting sheet iron or thin slabs of wood between the plate and
the rolls .
o f the steel prevents the entire loss o f transverse curvature even when the ,
the rolls and in such cases the necessary form is secured by heating the
,
plate after the transverse rolling to a dull red and laying it with its ends ,
u pon blocks so that its unsupported mid d le part may sag downwards by
,
heated very hot or it will lose transverse curvature and b ecome otherwise
, ,
misshapen .
are usually te m pla ted and punched be fore they are knuckled or flanged ,
and as a result of careless work the stem holes are o ften bad w hich ,
, ,
the strips should be made to lie exactly as the knuckle o f the plate itself
will lie and in the centre of its thickness otherwise the holes will not
, ,
correspond a fter the knuckling A n d in knu ckling the plate care must b e .
,
taken to place the knuckle in its proper position and give it the radius
assumed when marking the template o ften it is too far forward or aft and ,
it may not b e parallel with the stem de fects which are a common source ,
o f bad holes I n order that the pla tes o f the outer s t rakes may fay close
.
upon the s tem the inner one s are tapered ( u s ually by hand chipping) in
,
Fig 7 P late 9 3 O wing to the sharp bend variable tran s verse and
.
, .
,
cannot be made from a flat plate ( and conversely be flattened out) without , ,
that the holes must b e punched and the edges out after they are shaped ,
for be fore this it is uncertain at what precise places the various bends and
configurations will fall To mould an oxter or boss plate to shape may .
d one by bending , inch round iron bars to the curve o f each frame and
3
5
- -
,
one to the fore a n d a ft curve o f each lan d ing welding them roughly
- -
,
Ar t 5 25 ]
. P RA C TI CA L S H I P B UI L D I N G .
together and trying the completed mould in place to correct its cur vature
,
( g 8 P late
F i .
, Sometimes flat bars are employed instead o f round ,
say 2 inches by 1 inch which are punched and ri veted together Very
‘
, .
commonly only an outline mould is prepared the set bars fo r the inter ,
-
Some workmen prefer to make their moulds of wood cutting the di fferent
pieces o f stout material —to the shape o f the frames and lan dings and
,
—
,
disposal the shape o f the plate and the practice of the workmen A s a
, , .
rule only the more prominent features o f the plate are represented fo r ,
when these are impressed the remainder o f the shaping work may be done ,
ham mering and the repeated application o f the skeleton mould or sets I n .
to support the hot plate at a suitable inclination so that the part which , ,
check on the form and something solid on which the hot plate may bear .
The bars are fixed in position on the slab s in d i fferent ways some may be
bolted together and their ends may be turned do wn and hooked in to the
,
withstand the weight o f the plate the displacing e ffect due to its being ,
dragged forci bly over upon it and the subsequent ha mmering Sometimes ,
.
the skeleton mould and lining it with bricks or cement but this method
, ,
tongs with chain attached over upon the contiguous bed I t is very
, ,
.
important that from the moment it leaves the furnace the utmost despatch
, ,
hammering down o r it soon loses its heat and while a few blows or even
f
, , ,
the weight of the plate itsel f may e ffect a wide alteration in form when at a ,
yellow heat very many and much e ffort are required to produce the same
,
and at the same time reserve the energies o f the men a winch ( preferably ,
hammers are substituted but the blo w s should be struck not d irectly on
,
t h e plate but on a flattening iron held by the plater in charge in the most
, ,
P RA C TI CA L S H I P B UI L DI N G Ar t 5 25
28 .
[ .
suitable position fo r producing the desired e ffect The res ult o f direct .
plates .
The great heat radiated by the plate is one o f the principal di ffic ulties
in working it fo r as it is a pain ful matter to remain at close quarters long
, , ,
placing corruga t ed sheet iron on those parts w hich are not in process of ham
mering the greater part o f the plate fo r instance may be covered during its , ,
passage from the furnace to the bed The getting of the plate i nto position .
is pulled over it or slip out o f position the necessary adjustment can only be
, ,
made with di ffi culty by pulling it with hooked bars and raising it w ith long
,
levers and o f course the loss o f time and consequent chilling o f the plate
, , ,
may make it impossible to hammer it to anything like its proper shape and ,
which are sharply bent must b e heated more than once ; during the first
heat they are moulded approxi mately to shape and during the second ,
sharp corners are finished o ff and the general form adjusted to correspond
with the skeleton mould A t the second heat the plate is not raised to .
more than a dull red fo r i f hotter it would flatten o f its o wn weight ; and
,
to prevent i t from losing in the furnace the form already impressed supports ,
m ust b e placed belo w those parts which curve up wards from the furnace
floor ; wooden blocks are generally used fo r this purpose fo r although , ,
they burn away they may endure fo r the short period of the reheating
,
.
A fter the second heat w hen the plate is cold co nsiderable manipulation
, ,
may still be required to fair it and adjust its shape precisely to that o f the
skeleton mould E ven when quite cold a large modification in form may
.
oxter plate to finish o ff the sharp corner at the heel o f the transom frame
, ,
it is usually necessary to heat this part in a s mith s fire but such local ’
,
until the riveting work is almost complete When fitted in place on the .
with the blast o f a specially designed oil lamp and simultaneously screwi n g ,
up and hammeri n g the plate I n many cases furnaced plates are first .
machine after which they are heated ( not too hot ) and finished o ff on a
,
Furnaced shell plates like all others are in pairs but as they are on, , ,
di fferent sides o f the ship the configurations are all transposed and , ,
accordingly a separate skeleton mould and bed must b e made for each
,
one as a rule however the making o f the second plate is a simple matter
, , ,
d i fferent vessels o f similar size the boss and oxter plates are o ften much
alike and fo r such plates there fore it is convenient to keep a stock of
, , ,
arranged tha t they may be taken apart and extended or adj usted by
5 3 0 P RA C TI CA L S H I P E UI L D I N G .
[Ar t 5 26 .
w hich case they are drilled a n d those parts o f the edges w hich cannot be ,
fitting a furnaced plate in place and a fter marking the holes taking it , , ,
in place and to avoid having to do this from the interior of the ship which
, , ,
may be inaccessible for such work some o f the holes in the furnaced plate ,
are in place ( Figs 9 and 1 1 P late A s they are mere fillings they
.
,
sometimes it is so bad as to cru mble when dra wn out hot under the
hammer but o f course such material should not be employed Liners
, , , .
which are caulked such as those in way of tank margins and divisions, ,
all o f the proper length and thickness for the di fferent strakes of plating
throughout the hull and it may also be tapered a s required fo r clinker , ,
strakes .
The frame liners should fill the vacancies between the frames and
shell with such acc u racy that nowhere may a thin bladed testing knife be -
inserted ; o ften in bad work the rivet shanks may be felt with the kni fe
, , ,
in which ca se these particular rivets when subj ected to stress may readily , ,
fitting the liners Those which fall bet ween inner strake s of di fferent
.
ence is only 1 o r 5 23 inch they are made of the smaller or mean thickness
5 0 , .
O f course i f ta pering were dispensed with when the di ff erence was con
,
si de ra ble the rivet at the end of the liner could not draw the three parts
,
iron but such work is rough and does not usually stand the test o f the kni fe
, .
I n high class work each liner should b e o f such thickness and taper as to
-
fit in its place without supplementary filling slips The sheer strake lin ers .
-
require special care fo r the tops of the frames may be displaced by the ,
fitting of the beams and so are not always in a fair line with the heel o f
,
are prepared with small templates Those which are curved are bent .
either in the rolls or by hammering a small flat iron set being bent to the ,
-
frame as a pattern I n high class work the rivet holes should be punched
.
-
no larger than those in the frames and as the liner is a middle thickness , ,
e ff ect o f non coincidence and ensure the free entry of the shell rivets but
-
,
o f course the soundness of the latter and their e ffi ciency under stress is
,
that the liners should consist o f one thickness for the greater the number , ,
the less the chance o f fair cylindrical holes Frame liners are not put in , .
Ar t 5 27 ] P RA C TI CA L S H I P B UI L D I N G 5 3 1
.
.
place until the shell plates are s crewed up so that they may be slipped in ,
drrvm g wooden plugs through the holes ; bolts cannot be use d o f course , ,
fo r they would inter fere with the fitting of the plates Bulkhead liners .
,
be i ng large and heavy are secured in place by bolts having flat disc like , ,
-
Ed
i
tte
,
the taper is sligh t only a foot or so of the end i s tapered With clinker
, .
strakes the liners are tapered from end to end ; but excepting those fo r
, ,
thick shell plating they are usually made short say one hal f or one third the
, , ,
- -
breadth of the strakes L iners for thin deck and tank top plating in which
.
-
,
the strakes are arranged clinker fashion are usually made quite short ( 1 2 ,
inches or so) this being adva ntageous in saving weight and avoiding some
,
three ply rivets The ends of tank top liners are cut an inch or so short
-
.
-
,
to provide air passages The frames near the bow and ste m are some .
way o f the outer ( Fig 1 8 P late 9 T0 en s ure sound rivets such liners
.
, ,
must be carefully made and fitted and more particularly at the bow where , ,
the shell riveting is severely tried by panting stresses and blows from the
waves ; o f course i n high class work they are never required Frame liners
,
-
.
o f special form are o ften fitted behind the oxter and boss plates Fig
( .
fo r owing to the awkward form o f these parts and the excessive bevelling
,
in consequence o f bad work at these places leaky shell rivet s are not ,
uncommon .
Besides the frame liners short tapered ones are required in way o f ,
every overlapped e nd j oint unless o f course the corners o f the plates are , , ,
long to take three lan ding rivets and as they are caulked they must be o f ,
good iron or steel They are tapered in bulk under the steam hammer
.
,
and to facilitate and expedite the work two are usually made in one piece
, , ,
by drawing out both ends o f a flat bar as shown in Fig 1 9 they are then ,
.
sheared to the proper breadth and a fter the caulking edge is planed they , , ,
are cut in two V ery commonly instead o f planing the edge it is chipped
.
, ,
the edge o f the shell plate it is sometimes left projecting in the unsightly ,
templates and care should be ta ken that the thin end is perfectly thin an d
, ,
that the thick one utts close against the end o f the shell plate The work
o .
is o ften defective in these matters the liner being so short and the taper , ,
shell plating fo r it avoids the sharp bends or twists which occur in the s i ght
,
the frames may be bent with the greatest care , their outer surface is never
perfectly fair, i e individual frames , or groups o f frames , may at places lie
. .
a little within or beyond the normal fair surface The resulting waviness .
the plane surfaces between the se there is nothing fo r the eye to follow .
I rregularities are most observable on straight fore and a ft sur faces especially - -
,
on the flat o f the bottom because when regarded from one end the whole , , ,
sur face on the oth er hand must b e focussed more or less in detail and
, , , ,
on the bottom and bilge because while the fairing ribbands m ay pull the , ,
side frames into line they cannot do so with those on the bottom on , ,
account of the sti ff floor plates ; and moreover though the frame angles , ,
may be properly bent the riveting of them to the floors may displace ,
them slightly and they may not all sit at the proper level on the keel
, ,
.
slack frames i e those which fall within the normal surface A s a rule
,
. . .
,
as just seen it is har dly noticeable else w here The necessary adjustment
, .
the first place the landi n g connecting t wo strakes and the two strakes
, ,
having chalked the sight edge in way o f each frame the eye is ea st along ,
frames which by their slackness are the cause of them are at once located
, , ,
by the chalk marks their bolts are slacked o ff and a workman within is
, ,
between it and the frames When the landing is faired in this way from .
end to end short double tapered liners are substituted fo r the wedges as
, ,
-
,
shown in Fig 1 6 P late 93 and the riveting work is then proceeded w ith
.
, ,
.
A stock o f tapered liners is usually made in the smith s shop fo r the pur
'
inch ; i f thinner are required sheet iron is used a n d i f thicker special ones , , ,
are made I t is evident that the system of j oggling the shell plating or
.
frames while dispensing with ordinary liners does not avoid those fi tted
, ,
fairness of the shell plating is secured not only in way of the landings , ,
but throughout the breadth o f each strake By this system the ordinary .
frame liners are made of such thickness that they not only fill the vacancies
bet w een the frames and the outer strakes but make good any discrepancies ,
in the fairness and liners are also introduced as required in way o f the
,
When the landings are sheered in on the frames and before the plating is ,
which are slack and the distances bet ween it and these particular frames
are then noted in fi gures on each frame Supposing now that a frame is .
, ,
4 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5 28 .
C H A P TER XXXV I I I .
skill and consequently it is not every plater who can turn out satisfactory
, , ,
section and expansion plan o f each one The expansion ( which need
, .
only be fo r one strake all strakes being alike) shows the breadths o f the ,
by two or three according as there are two or three strakes and adding the ,
brea dth o f the landing For the guidance o f the plater the breadths o f the
.
finished plates so obtained are marked on the plan but as the fairness o f ,
usually the plater does it himsel f fo r which purpose he lays out the plates , ,
end to end so that they may serve as a sort o f drawing board on which
, ,
he sets o ff the breadths and dra w s in the outline with a long batten .
A ccording to some procedures the plates are laid out in this way for
marking purposes but in the procedure ab out to be described each plate
,
is m arked separately and quite indepen d ently o f those adj oining M ost
, .
spars have a rounded or barrel taper and it follows that the edges o f the ,
strakes and o f individual plates are also rounded but as the amount o f ,
curvature in each plate ( most plates are not usually longer than 1 0 feet )
does not usually exceed about 2 inch it is generally neglected which , ,
simplifies the w ork and does not appreciably a ffect the fairness o f the spar .
H aving noted ( from the full size expansion ) the precise breadth at each -
end o f each plate the various plates may be mark e d forthwith fo r cutting
,
The three middle joints are butted with inside straps to permit o f the , ,
sling hoops being slipped over them O n e strake is here an outer one .
,
a larger radius ; in practice however to simpli fy the work all strakes are , , ,
made o f the same breadth P roceeding to mark one of the plates its .
,
breadth at either end is first set o ff N o w from the expansion just made .
, ,
only one breadth was obtained at each j oint and it i s evident from Figs ,
.
5 and 6 that the same breadth cannot be used for the ends o f both
plates fo r as one overlaps the other it has a larger radius and must b e
,
joint the radius o f the inner plate is 292 inch smaller than that o f the outer
,
one ( mea suring to the neutral axis in either case) and consequently its ,
Fig 5 the same plates are shown flattened out and the di fference in
.
,
Fig 6 are the same as when they are s traight i f in the former case they
.
, ,
edges and the centre line are struck in with chalk (as a rule o f course only , ,
one side need be sheared) a fter which one end is marked square to the ,
latter line with a tee square as shown in Fig 2 5 P late 93 The next
, ,
.
,
.
operation is to mark the edge holes ; this is done w ith a pattern template
( rather longer than the plate and the breadth o f the landing) in which
rivet holes are accurately bored 5 diameters apart as shown I ts ends , .
are cut 1 diameter clear o f the terminal holes and when adjusted to the ,
edge o f the plate one end is plac e d coincident with the end o f the plate
,
as just m arked H aving marked the holes in both edges the other end
.
,
plates being ordered with a su fficient margin of length The edges o f all .
plates are marked in this way and it is evident that as the spacing o f the ,
holes is identical and continuous throughout the length o f the spar all ,
The next operation is the marking o f the holes in the ends o f the
plate fo r the lapped joints The three rows fo r treble riveting are placed .
, ,
in line with three o f the edge holes just marked ( this is convenient but
not essential) and cross lines are now struck in touching the sides of the
, ,
the overlappin g end o f each plate they must be spaced closer together in ,
by the number of spaces between the holes across the joint Thus in the .
,
plates is 1 inch and this divided by 8 the number of spaces gives 2 inch
, , ,
i e the rivet pitch in the inner plate must be 2 inch less than that in the
. .
outer The modi fi cation must o f course be made in such a way as not to
.
, ,
disturb the symmetry of the holes about the centre line To avoid the .
thickness and fo r spars having two and three strakes Th e same principle .
A ll plates having been marked in the foregoing manner they are cut , ,
inside fo r when a small die is employed and the plates are thin this does
, , ,
not appreciably a ffect the efficiency of the riveting The edges of the .
outer plates must be sheared from the outside so as to secure close seams , ,
and fo r this purpose the lines are reversed— by nicking the ends o f the
plates in way o f them A s masts etc are not usually caulked the edges .
, .
, ,
Th d iff
1 i e ti m th th i k divi d d by
er e n ce s 3 di g th es e c n e ss, e 2 or , acc o r n as e r e a re
tw o th t
or k i f th p l
re e t f d
s rai f
f r t
es th k th v g th k
e a es a re o e en 1c ness, e 1r a e ra e 1c n esse s
s h ul d b t k
o e a en .
6 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5 28 .
of the plates need not be planed except o f course at the end j oints if , , ,
a section at each end of each one is drawn with a pair o f large compasses
on a board ( the diameter o f the spar being given on the plan at each joint ) ,
and when any particu lar plate is about to be rolled a couple of light set ,
Small bending rolls are employed for spar making I n design they are .
practically the same as ordinar y plate bending rolls except that the top roll -
,
is raised or lowered by hand gear and the upper part of the standard ,
carrying one end is made portable to permit of tube like plates being with ,
-
drawn from it end wise Few machines are capable o f dealing with plates
.
0 h —
longer than 1 eet for if t e top roll which must be of small diameter
f ,
were longer than this it would bend too readily Thi s 1 011 is of forged
, .
steel and its diameter does not usually exceed 1 0 inches but a smaller one
, ,
The plates are always bent hot for the pressure required to bend them ,
cold would be so great as to cause the small top 1 0 11 to spring so that the ,
ends would ha ve a smaller radius than the middle C are must b e taken to .
roll them square to the centre line fo r i f twisted the edge holes would not , , ,
correspond with those in the contiguous strake With tapered plates this .
then back parallel to the other a simple method because a plate tends , ,
naturally to enter the rolls with it s leading edge parallel to their axis The .
curvature is tested from time to time by applying the set irons and it is -
,
carried out to the extreme edge by inserting a convex bar o f iron as shown ,
the outside and marking it by striking it over each hole ( punched for the
purpos e in each plate ) with a hammer or if the spar is suffi ciently large , ,
a boy may mark the holes fro m within When the diameter is as large a s .
ing within with a long sha fted h ammer used lever fashion ( Fig 1 9 P late
,
-
.
,
and in such cases large holes ( about 1 2 inch diameter ) are usually provided
at intervals ( or a plate may be le ft o ff or loose here and there) through , , ,
which the hot rivets may be passed to a b oy within who inserts the m in ,
the holes over the holding up hammer Small spars must be put together
-
.
and riveted plate by plate the holding up work being done from the out
,
-
side and the spar growing gradually in length During the riveting o f a
, .
.
spar it is rolled over as required so that the joint in process of riveting may
,
b e on the top ; and care must b e taken to keep it quite straight during
the riveting otherwise it will not be so when finished
,
.
A r t 5 29 . . Th e form
of the outer surface o f the hull is not that of any
well known geometrical solid amidships it is cylindrical but for ward and
-
,
Fig 4 P late
.
, is an exception in that it is practically always cylindrical
,
Where the stern frames do not lie parallel to the buttock lines in plan ,
they m ust be curved in elevation between the knuckle and rail line this
follo w s from the fact that when a plane cuts a cylinder ( or cylindrical
surface) i n a direction not parallel to its axis the line o f intersecti on or , ,
trace is always curved To obtain the correct curve of the stern frames
, .
at this part a point in each one between the rail and knuckle line must be
,
elevation m i d way between the rail and knuckle line and having projected
, , ,
i t into the plan its points of intersection with the frames here may be
,
proj ected into elevation and thus give the required third point in the ,
curved line o f each frame A s?a rule the curvature in most o f the frames .
already been laid o ff with and to suit the adjoining surface o f the hull , , ,
and its shape above the knuckle must now be obtained ( for the body plan )
agreeably w ith the cylindrical formation of the stern as just designed I ts .
rail knuckle l i ne and intermediate water line the heights of these points
, ,
-
,
section with the stern plating ) is a straight line in elevation Draw any .
straight line there fore say X X Fig 3 P late g4 1ts true form ( X X
, , , ,
.
,
.
” "
i n plan must now b e obtained by swinging it down into the horizontal this
) , ,
operat i on being shown by the arcs i n elevation drawn w ith point S as '
centre and its intersection with each buttock as radius The points thus
, .
the line X X drawn through them as shown I magine now that the rake
, .
line SS is revolved backwards into the hori z ontal position S S and that X X
’ 2 ’
,
is ( together with the whole o f the stern plating ) revolved with it into the
vertical I n its new position XX will appear as the straight line X X in
.
’ '
touches the paper at the centre line and what is now required is to flatten
it out or expand it ( and with it the stern plating ) into the horizontal or
, ,
a n d it is there fore possible to measure round it and take its girth with a
, , ,
flexible batten ticking o ff on the latter the points of intersection with the
,
various buttock lines The batten is then laid out straight along the line
.
X X and the various marks tran s ferred to the latter These points are
' ’
, .
the expanded positions o f the buttock lines i e the positions they occupy , . .
when the stern plating is flattened out and lines 5 5 5 etc may n ow b e , 1, 2, 3, .
,
drawn through them ; these the n ew buttock lines are o f course ( from , , ,
the principle o f the cylinder) still parallel to the centre line To obtain , .
,
now the outline o f the expanded plating the rail and knuckle line must be
, ,
rail and knuckle line on each buttock from the line XX and settin g them ,
the rail and knuckle lines m plan ( Fig 3 P late 9 4) are girthed with a flexible .
,
Ar t 5 29]. P R A C TI CA L S H I P B UI LD I N G .
539
batten and the positions of the stern frames and transom noted upon it ;
,
the batten is then laid along the expanded rail and knuckle lines and the ,
p o mts, being transferred lines drawn between them from rail to knuckle ,
l i ne wrll represent the stern frames and transom Some of these lines may .
the1r points of intersection with the mid way water line should be girthed as - -
j ust done fo r the rail and knuckle line the water line being also drawn fo r ,
-
water l i nes only must b e used instead o f the rail and knuckle lines ;
-
,
because owing to the sheer o f the latter their girth in plan is not precisely
, ,
p a tmg with the positions upon it o f the stern frames the butts o f the
l , ,
v a r1o us plates may b e marked o ff and templates made for each plate the
,
r i vet holes being bored in the butts if lapped so that each p late may be , ,
most cases however only one large skeleton mould is made from w hich
, , ,
the plates may be laid o ff in position on the scrive board in the manner
described fo r bulkheads The joints o f the plates are disposed vertically .
between the stern frames and to save workmanship the plates should be , , ,
large The lines curved or otherwise o f the stern frames are trans ferre d
.
, ,
to the plates from the template the holes being transferred from the stern ,
frames themselves a fter these are made Th e holes in the upper and
, .
lower edges at the rail and knuckle are spaced by measurement The
, ,
.
the stern they are all rolle d in one direction i e parallel to the buttock
, ,
. .
lines which for this purpose are indicated on the templates ; and the
, , ,
way of each plate The lower edge of the stern plating is usually flanged
.
or knuckled and this is done a fter the plates are rolled to shape at a
, ,
smith s fire ; and to prevent the plates changing shape with the heating
’
and hammering it is well to b olt to them a short angle bar bent to the
, ,
required curve with its heel at the line o f the knuckle so that it may form
, ,
Th e shape and bevel o f the stern frames are supplied to the workmen
by moulds made i n the loft one fo r each frame The necessa ry laying o ff , .
-
elevation are not their true outlines excepting those frames which in plan
, ,
are parallel to the centre line To obtain the true form o f say frame . , ,
E F and G o f Lhe rail water line and k n uckle thus obtained are then
, , , ,
-
,
projected into the elevation and as the frame is s wung in a hori z ontal plane ,
they are of course still in the same horizontal lines in elevation A line
, ,
.
E F G drawn through these points gives the true form o f the frame in way
' ’ '
o f the stern plating Th e part lying bet w een the knuckle line and the
.
transom may be curved and i f correctly laid o ff in the elevation rts true , ,
section abaft the transom To obtain the bevels o f the frame its toe an d . ,
heel must b oth be drawn in elevation (as sho w n in Fig when the .
line of the transom beam the height o f the forward end of the rad 1al stern ,
beam an outline mould with the bevels marked upon it may be made fo r
, , ,
5 40 P R A C TI CA L S H I P B UI L D I N G .
[Ar t 5 29
.
each frame from which they may be bent to shape b evelled and fitted
, , ,
the vertical lugs of the floor bracke t and beam a n d in the transom fl oor and ,
beam may be marked by pattern templates so that the stern frames when
, , ,
erected may be bolted in place at once ready to receive the stern plating
, , ,
also made by this time and ready fo r erection N o ribbands need thus be .
used The holes in the stern plating as already noticed are trans ferred
.
, ,
bolted on in the rough and shaped in place A t one time fore and aft
, .
- -
,
sheer strake and rail now they are o ften dispensed with when fitted they
,
between their head and point ( Fig their soundness and efficiency .
moulding and flow fore an d aft it may pass through the plating by any ,
by the moulding the caulking o f which may perhaps have been rendered
, , ,
imper fect by the riveting o f the moulding For this reason the classi .
moulding is fitted in line with a gunwale bar bul wark landing or rail i t is , , ,
o f a plate takes seven or eight times as long as the shearing of its edges ,
q uently in ,
yards having a large number o f machines a considerable ,
machine may punch holes in the middle o f a broad plate the depth o f its ,
for however broad the plate it is only its edge or marginal part that is
, ,
machines are usually built with su ffi cient strength to deal with plates at
least 1 5 inche s thick for although material so thick is rarely used and
, ,
might there fore be provided for by one special machine of large power
, , ,
required to deal with the thick protective plating some o f these are capable
o f shearing 2 inch plates and o f punchin g 2 inch holes in 2 inch plates
- - -
.
Some punching machines are designed to punch two holes at each stroke
the s e are use ful when punching the two rows of holes required in double
riveted seams ( such as the shell landings a hole in each row being ,
girder work or work where there are numerous pa rts having rivet holes at
,
a fixed pitch multiple punching machine s are employed some of these are
,
There are two distinct types of punching and shearing machines the ,
an advantage over the former in that the punch may move with varying
speed throughout its stroke I n ordinary piece work punching operations .
,
with the plate should be short and the remainder long ; that is to say
, , ,
the punch should move quickly at the lower part o f its oscillation so ,
that it may have the more time to spend clear o f the plate With a lever .
machine this result is readily secured for the cam which actuates the lever , ,
at one period o f its stroke and slowly or with a pause during the remainder
, , , .
I n an eccentric machine an eccentric disc takes the place o f the cam and ,
movement The lever design has the further advantage that the small
.
transverse dimension o f the part o f the machine over the punch permits o f
the workman who guides the plate getting close to the work A s regards .
Ar t 5 3 3 ]
. P R A C TI CA L S H I P B UI L DI N G .
543
consequently the lever desi gn is most use fully applie d to punches ; when
applied to shears the cam is usually a mere di sc the resulting movement
, ,
being there fore the same as that of an eccentric machine P unches are
, , .
not require a stop motion angle shears do although in some old fashioned , ,
-
P late 9 5 wherein one o f the flanges near the end o f a Z bar may be
,
removed ( about 1 inch at each stroke) ; this may be use ful when it is
required to crop the end of the bar fo r with one flange remove d the , , ,
remainder being o f angle section may be cut in the ordinary angle shears
, , .
A n d Fig 1 8 shows a method o f removing the bulb fro m one side o f a bulb
.
bar Fig 1 3 P late 8 1 showing how the same work is done by han d
, .
, , .
cold angle bar the degree o f bevel being varied by placing sheet iron
,
belo w the heel P unching and shearing machines may also be adapte d
.
observed that there are two knives a right and a le ft hand one ; both are ,
-
cut by the fi ght hand kni fe the other can only be cut by the left unless
-
, , ,
o f course the curved bar i s raised high above the ground or the end to
, ,
be cut is in s erted from the back o f the machine ; but to cut from the back
of the machine involves the distortion of the end o f the bar due to the ,
bars are usually straight when out a single kni fe is in most cases su fficient , ,
h ence the utility o f the single angle shears o ften introduced as a third
movement in punching machines ( Fig 3 P late .
,
c h a n n el Z a n d b u lb t e e b a r s
, ,
All ordinary shearing machin es -
.
,
whether for plates or bars distort the part removed owing to the de , ,
22,
P late This of course does not matter when the ends of a , ,
bar are merely cut to bring it to length for the part remo ved is o f ,
not the end must be heated and dressed by the hammer I n the case
,
.
o f channel bars etc the distortion is very considerable but as they are
, .
, ,
A h y d r a u li c m a c h i n e Specially designed fo r c r o s s c u t t i n g ,
permits o f its being cut precisely to the required line w hether square across ,
machine having double lower kni ves between which as a die the upper
, , , ,
one d escends making a double cut and tak i ng with it a thin slice of the
,
bar ; both the severed ends are thus left per fectly free from distortion .
The lower knives are adj ustable to suit di fferent sizes and kinds of ,
bars The fact that the ends o f the bars are not distorted permits o f
.
their being inserte d under the kni fe either from the front or the rear an ,
in Fig 1 4 N o t only does it cross cut Z channel bulb tee and other
. .
, ,
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,
bars but combines in itsel f a hori z ontal punch and a beam bender An d
,
.
moving the bulb or flange from one side of a bulb tee or Z bar ; thi s is -
none o f the above special appliances channel bars etc may b e cross cut , ,
by a col d saw ( o f circular or band type ) this makes a neat cut but is very ,
slow in action O r they may be heated in a smith s fire and be cut by chisel
.
’
.
what is le ft o f the bar being of a n gle section may be cut in the angle shears
, ,
.
section ( P late This may b e readily done by nicking the flange across
wi th a cold chisel as at A Fig 2 1 P late 9 5 splitting the web longitudinally
, , .
, ,
from the end o f the bar to this point punching conj oined holes bet ween ,
the end of the split and the nicked flange ( i f the former is not close to the
latter) and then breaking the flange o ff with a sledge hammer The web
, .
which when at the b ottom of its stroke barely pa sses below the fixed one
, ,
the lower kni fe below the upper one and su fficiently low to clear it w hen
, ,
at the bottom o f its stroke by the thickness o f the bar Sometimes the , .
web is removed I n some cases the web is split in the plate edge planing
.
-
machine by making repeated cuts with a narrow tool but this is slow and
, ,
frames in way o f the floor ends so that one part may form the frame angle ,
and the other the reverse bar it may be inadmissible to remove any ,
material from the web le s t the floor flanges of the two split portions be ,
too narrow .
by 2 inch thick at one end of which there is a guide piece ; the other
,
portion w orks like an ordinary punch making at each stroke a 1 inch slot ,
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.
Th e guide piece does not leave the die or b olster it serves there fore to , ,
guide the work so that each rectangular slot may be a continuation o f the
,
one just punched ; and the punch may b e made to follow a straight line or
a curve I t is well adapted fo r splitting channel or Z bars and fo r cutting
.
,
start the cut in the centre o f the plate which may be accomplished by raising ,
is to place a narrow slab o f wood or a bar o f convex iron on the plate near ,
th e e dge as shown i n Fig 9 so that the upper roll by taking contact with
, .
,
it may give the necessary local pressure I n the case o f thick boiler
,
.
rolls is a serious matter and accordingly in many cases these plates are , , ,
The tendency of the top roll to spring upwards in the centre when
bending a long plate transversely is objectionable in that the curvature ,
impressed on the plate is smaller at the centre than at the ends This is .
usually provided against by m aking the diameter of the roll about 1 inch
greater at the middle than at the ends i e by making it slightly barrel ,
. .
placed above and moving in one with it friction rollers b eing interposed , ,
local curvature close to the edge but o f course the beam may sometimes
, , , ,
inte rfere with the rolling of tube like plates When rolling heavy plates -
.
,
central part is increased by laying sheet iron or thin slabs of wood on this
part o f the plate and rolling them through with it L ong plates which
, .
slightly heated in which case as the top 1 0 11 does not bend it produces the
, ,
ends o f lapped plates stem plates etc by laying a short piece o f convex bar
, , .
,
on the line of the knuckle ( curved if the knuckle is curved) and rolling it ,
i n with the plate ; or a sharp bend near the edge with a curved knuckle , ,
bar say 2 feet long at the knuckle and advancing the plate until the upper
, , ,
roll bears upon the bar and bends the plate then backing it out shi fting , ,
must b e inserted above and below as sho w n They may also b e employed .
a s a b ending press by using only the depressing force o f the top roll ; a
,
placing it b elow the top roll and d epressing one or b oth ends so as to ,
mould the plate to shape O r they may be adapted for flan gi n g all sorts .
the roll is depressed takes contact with the plate and bends it do wn between
,
bet w een the plate and the top 1 0 11 as shown in Fig 1 1 P lates up to about
—
. .
2inch in thickness such as tank margin plates may b e flanged cold in this
, ,
way but thicker ones such as garboard plates must be heated I n the case
, , ,
.
large flan ge d angle bar between the lower rolls to act as a sort of die
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,
too small for anything but light work A convenient method o f flan gin g .
s mall thin plates is to cut a deep narrow longitudinal slot in one o f the
, ,
Ar t 5 3 8 ]
. P RA C TI CA L S H I P B UI L D I N G .
5 47
lower rolls s o that when the edge o f the plate is inserted in this ( Fig
, .
and the rolls are put in motion the proj ecting part o f the plate when it , ,
comes in contact with the upper roll is bent over with a sharp knuckle , .
A r t 5 3 7 P lates as delivered from the steel works are never quite fair
. .
and flat but are more or less bent twisted and buckled The usual
, , , .
the length measured alon g the former being less than that measured along
the latter This peculiarity is more marked in thin plates and is d ue to
.
,
lower rolls are driven in the same direction and at the same speed the ,
four upper ones run idly and may be raised or lowered simultaneously by ,
means of one large hand wheel ; the two end ones however may be , ,
cold ; if heated they would stretch and in cooling might again become ,
that as it passes through the machine a series o f ever changing wave like
, ,
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,
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or taut portions o f the plate and thus obliterate their dra w ing or buckling ,
course on the pressure o f the rolls and the number o f times the plate is
,
Some modern plate fla tte n e rs are su ffi ciently large and power ful to deal
with 1 2inch plates up to 8 feet in breadth such as may be employed fo r
- -
, ,
the protective decks of warships but ordinary machi nes are not usually ,
capable o f dealing with plates thicker than about 3 inch or broader than ,
5 feet Thick
. plates are not o ften buckled ; they may b e bent and twisted ,
passing them backwards and forwards through the ordinary bending rolls ,
turning them upside down a fter each pass so as to reverse or eliminate the ,
that when fairing broad or thick plates the rolls may not spring away from ,
their work I n a weak machine the bending of the rolls may entirely nulli fy
.
their fairing e ffect for the pressure at the middle o f the plate ju s t where it
, ,
is wanted becomes small and that at the margins where not required
, , , ,
great I n practice this is met by rolling in with the central part o f the
.
it all over hammering it flat on the slab s and then allowing it to cool
, ,
uni formly fo r which purpose the margins— which tend to cool more
rapidly than the central part—may b e covered with ashes or the cooli ng
,
I n some cases a fter fairing a thin plate a s far as possible in the mangl e
, ,
final operation but plates whi ch are very much buckled sho uld be flattene d
,
the hole s .
A r t 5 3 8 A .
g a r b o a r d -fla n i n
g g m a.c h i n e for flan g m g plates by han d
48 P RA C TI CA L S H I P B UI L DI N G .
[Art 5 3 8 .
power when hot is shown i n Fig 1 P late 9 5 as also its mode of operation
,
.
, , .
iron plates heating wa s essential and as the plates were bent parallel with
, ,
the grain an extra good quality of iron had to b e employed for the gar
,
b oard strakes The red hot plate P is clamped in place by the beam B
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one at each end The beam is raised and lowered expeditiously by long
.
, ,
place other wise it might become too cold and sti ff fo r the subsequent
,
s o great that the plates may b e flanged cold so that they are really ,
coldfla ngi flg
-
machines E ither end of the roller may b e raised or .
lowered more than the other so as to vary the bevel o f the flange from ,
end to end of the plate Th e required bevel is obtained by set irons one .
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,
for each end bent previously in t he berth the plate is to occupy in the
,
to the imperfect clamping e ffect of the beam the plate is apt to s lip under ,
with the cast iron material of the machine and clamping b eam tends by
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, ,
local heating and expansion to cause the rupture o f these parts and , , ,
accordingly to prevent undue heating b oth parts are cast hollow so that
, , ,
they may be kept full o f water and as it is important that the lower part ,
should always be full right up to the top it should be kept under a head ,
been broken through neglect o f this precaution Some o f the later one s .
are built of steel plates and bars which o f course do not like cast iron , , , , ,
fracture when lo cally heated The sketch shows how a fter the flangi ng .
, ,
P late 1 1 5 and in section in Fig 4 P late 8 3 its mode o f action being also
, .
, ,
shown in Fig 4 by the sliding wedge piece W which is tapered longi tudi
.
, ,
nally and is forced on end b y a small ram I t will be noticed that the li p
,
.
round which the plate is bent proj ects beyond the lower clamping piece P ,
be raised or lowered one end more than the other so as to make a flang e
, , ,
the case o f the end garb oard plates or dished keel plates Bulkhead plate s .
are o ften double flanged as shown in Fig 4 the small flange being made ,
.
,
li n ers o f suitable thickness one below and one above the portion of the ,
plate about to be flanged ( but not over each other) when the clamping o f ,
the plate in place produces the required j oggle This is useful in the cas e .
o f —
flanged floors when the tank top plating is not j oggled and in som e ,
at each corner ( see B Fig 4) is usually removed before the flanging ( Figs
, . .
contiguous small holes in which case as the edge is rendered brittle the
, , ,
knuckle is very apt to crack at this point ; to avoid this therefore the , ,
5 50 P RA C TI CA L S H I P B UI L D I N G .
[Art . 5 42
the case o f the frame and reverse angles within a double bottom ; the
joggling is done as shown in Fig 8 P late 8 2 I t may also b e employed
.
, .
were small the spindle was o ften fixed a design which requires the plate
, ,
adjusted with a touch of the handle and commands a large area of plate
, .
Ar t 5 4 3 ] P RA C TI CA L S H I P B UI LD I N G
551
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.
C H AP TER X L .
th e sli p w a y s ,
or be rth s I n yards where the ground is hard and solid .
,
the keel blocks for any particular ship may b e laid in whatever line is
most suitable having regard to the size o f the ship the launchi n g facilities
, , ,
and the space required between it and adj oining vessels under construction
or about to be built M ost shipyards are divided o ff more or less per
.
,
piling are reserved for heavy vessels The building slip fo r a modern
, .
A tlantic lin er or armour clad battleship is always extensively piled for not
,
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, ,
only is the weight excessive but the value at stake is too great to warrant ,
because both it and its launching cradle are short compared with th e
launching weight .
During the building the keel block s take the greater part of the weight
, ,
and the bilge blocks and shores the remainder ( Fig 3 P late Th e .
,
most critical pressure occurs during the launch fo r then the whole weight ,
of the hull is transferred to the two strips of ground under the launching
ways ( Fig 8 P late 9 7 ) and as the weight when she slides down is
.
, , ,
rapidly trans ferred from one piece o f ground to another a severe pres s ure ,
is imposed on ground which previously has suff ered none A s mall sub .
fo r the resulting local pressure and friction between the ways may cause
t h e vessel to stop perhaps in a critical position ,
A similar subsidence .
during the building would be unimportant fo r the various shores and keel ,
blocks are under con s ta nt inspection and are hardened up and adjusted as ,
required .
necessary however to pile the lower end or br east of the slipway between
, , ,
high and low wa ter ( Fig 1 P late for an excessive pressure occur s here
.
,
during the launch and owing to the steep slope of the breast and the wa s h
, ,
o f the tide its solidity and permanence if unpiled is more or less doubtful
, , ,
.
E xcessive pressure may occur here during the launch because when the , ,
greater part of the cradle has left the gro und ways a corresponding part o f ,
the weight of the hull may not be waterborn e and the pressure moreover , ,
5 52 P R A C TI CA L S H I P B UI L D I N G .
[Art 5.4 3
may be intensified by localization due to the hull pivoting about the end of ,
adopted is shown in Fig 8 P late 9 7 The cross rows are from 4 to 6 feet .
,
.
apart I f specially heavy ships are to be built the outer piles which fall
.
, ,
under the launching ways are duplicated The horizontal logs distribute ,
.
the sustaining power o f the piles and form suitable foundations and fixtures
fo r the keel blocks launching ways and shores Sometimes in order still
, , .
,
b etter to distribute the sustaining power o f the piles fore and a ft logs are laid ,
- -
on their tops and cross logs upon these When all the ground o f the slipway
,
.
is bad or when it is intended to build vessels of great weight the same system
, ,
o f piling is carried all fore and a ft with the omission perhaps o f the central - -
, , ,
only light vessels are built piling even at the ends o f the slipway may b e ,
dispensed with I n such cases to distribute the weight cross logs may b e
.
, ,
laid ( square to the slipway ) flush with the ground being held in place by ,
angle bars driven down alongside and bolted to the logs I f the breast is
, .
exposed to the wash of the tide stone sets are laid between the logs ,
.
P iles are usually hewn logs about 1 5 inches square pointed and shod ,
diameter at the butt are employed They should be long enough to enter , .
the gravel subsoil which may be at any depth up to about 5 0 feet They are
, .
about 2 0 feet fails to move them more than about hal f an inch A series
, .
o f piles being driven their tops are sawn o ff and the cross logs laid on their
, ,
The position and inclination o f the keel are governed by the requirements
o f the launch V essels built on narrow rivers must be inclined to the
.
breast so that they may be launched up or down the stream and thus
, ,
allow sufficient clearance for pulling them up a fter they have le ft the ways .
O n good ground the blocks are sometimes placed directly upon it ( Fig 6 .
,
P late but in most cases to distribute the pressure stage planks are first , ,
laid all fore and aft as shown in Fig 1 4 or only under each block as
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, .
, ,
short stage planks athwartship close together all fore and aft and superposing ,
three fore and a ft logs as sho wn m Fig 7 P late 9 6 H aving prepared the
-
, .
, .
foundation the lower blocks are laid all fore and a ft from 4 to 6 feet apart
,
- -
,
is nailed in the line of and standing rather higher than the keel To suit
, , ,
.
the declivity of the launching ways the keel also is inclined usually about , ,
—inch to the foot in yards i n which the round has a large slope this may
( g
be g reatly exceeded) A ssuming T2 inch per foot to b e the dec li vi ty a .
9
,
straight edge about 2 0 feet long is prepared having nailed upon its side a ,
——inch to the foot as shown m Fig 1 P late 9 7 Sta rting from midships
, ,
9 ’
2 , .
, .
,
the straight edge 18 held between and against two of the upright battens
-
,
one end to a pencil mark on the a ftermost say 3 feet 6 inches above , ,
the ground a n d the other at such a height that a spirit level placed on the
,
o f its edge is marked w ith pencil on the other batten I t 1 3 then trans .
ferred to the next pair o f battens and the third one marked in the same ,
way When all are marked they are cut square across at the marks and
.
,
a wire resting on their tops stretched tightly from end to end o f the
, ,
P R A C TI CA L S H I P B UI L D I N G A 5 45
5 54 .