MF-113 Operation Manual 1

BM BREEZE
I MO NO. 9364227
Operation Manual 1
Instruction • Precaution in safety.
• Configuration and structure
Manual of SELFJECTOR
• Motor, starter, and control panel.
• Multi-Monitor
MITSUBISHI
GENIUS-SERIES
FINISHED PLAN
FILING NO! MF -113
GIE-0409-0Ml
IMPORTANCE
The manual is edited for treating mineral oils

such as for purifying fuel oil or lubricating oil.
l.sELFJECTOR Instruction Manual Operation Manual1

ill WARNING
The instruction manual is a guidebook for using the automatic discharge type oil
purifier, MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter referred to as
SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be
versed in details of the manual.
Handle it safely and so as to fully exhibit the function of SELFJECTOR.
The composition of instruction manual for SELFJECTOR is as follows.

The present manual is Part 2 "Operation manual1".
Use each manual according to the particular purpose to sufficiently

understand the information .
.A.sELFJECTOR Instruction Manual Operation Manual1

t:
cu Manual Description
a..
1 Outline of fitting-out Aboard Information for transportation, handling and storage
machine
Instructions for installation and dimensions
and f'nrln~f'tirln
4 Operation Manual 3A
information on 0
Operation Manual 38
information on 0
5 Maintenance Manual
0
NOTE
The Part 4 manuals (Operation Manuals 3A & 38) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1, GBC-2, GSH-1
JusELFJECTOR Instruction Manual Operation Manual1

Contents (1 I 3)
1 Precautions in safety .......................................................................................................................... 1-1
1.1 Symbols related to safety ................................................................................................................... 1-1

1.2 Labels for safety .................. ~ .............................................................................................................. 1-2
1.3 Safety precautions ............................................................................................................................. 1-3
1.4 Definition of terms .............................................................................................................................. 1-5
2 Configuration of oil purifying system ............................................................................................... 2-1
2.1 Gear pump ......................................................................................................................................... 2-2

2.2 Oil heater ............................................................................................................................................ 2-2
2.3 3-way cylinder valve ........................................................................................................................... 2-2
2.4 Multi- Monitor (MM) ............................................................................................................................ 2-2
2.4.1 Leakage Monitor Function (LM) ...................................................................................................... 2-2
2.4.2 Discharge Detector Function (DD) ................................................................................................. 2-2
2.4.3 Water Detector Function (WD) ....................................................................................................... 2-3
2.5 Starter ................................................................................................................................................. 2-3
2.6 Control panel ...................................................................................................................................... 2-3
2. 7 Alarm panel ........................................................................................................................................ 2-3
2.8 Kinds (specifications) of oil purifying system ..................................................................................... 2-3
2.9 Component devices of different versions .......................................................................................... 2-4
2.10 Feature of Automatic types .............................................................................................................. 2-4
3 STRUCTURE of SELFJRCTOR .......................................................................................................... 3-1
3.1 General ............................................................................................................................................... 3-1

3.2 Drive unit ............................................................................................................................................ 3-1
3.2.1 Vertical shaft section ....................................................................................................................... 3-1
3.2.2 Horizontal shaft section ................................................................................................................... 3-2
3.2.3 Brake ............................................................................................................................................... 3-2
3.2.4 Friction clutch .................................................................................................................................. 3-2
3.3 Bowl .................................................................................................................................................... 3-3
3.3.1 Structure of bowl ............................................................................................................................. 3-3
3.3.2 Discharge mechanism .................................................................................................................... 3-4
3.4 Water supplying device ...................................................................................................................... 3-6
3.5 Centripetal pump ................................................................................................................................ 3-7
3.6 Purifier operation and clarifier operation ........................................................................................... 3-8
3.6.1 Purifier operation ............................................................................................................................. 3-8
3.6.2 Clarifier operation ............................................................................................................................ 3-9
3. 7 Parallel operation and series operation ........................................................................................... 3-1 0
3.7.1 Parallel operation .......................................................................................................................... 3-11
3. 7.2 Series operation ............................................................................................................................ 3-12
AsELFJECTOR Instruction Manual Operation Manual1

Contents (2 I 3)
4 Motor, starter and control panel ........................................................................................................ 4-1

4.1 Motor .................................................................................................................................................. 4-1
4.1.1 Precautions in handling ................................................................................................................... 4-1
4.1.2 Motor characteristics ....................................................................................................................... 4-1
4.1.3 Motor structure ................................................................................................................................ 4-3
4.1.4 Rated current intensity ..................................................................................................................... 4-3
4.2 Starter ................................................................................................................................................. 4-4
4.2.2 Starter structure ............................................................................................................................... 4-4
4.2.3 Overload relay (thermal relay) ........................................................................................................ 4-4
4.2.4 Connection of Starter ...................................................................................................................... 4-5
4.3 Control panel ...................................................................................................................................... 4-6
4.3.2 Control panel (model GBC-1) ......................................................................................................... 4-7
4.3.3 Control panel (model GBC-2) ......................................................................................................... 4-9
4.3.4 Control panel (model GSH-1) ................................................................................................. 4-11
4.3.5 Alarm panel (GAP-11) ............................................................................................................. 4-13
4.4 Control Unit (GBC-1, GBC-2) ....................................................................................................... 4-15
4.4.1 Control Unit ................................................................................................................................... 4-16
4.4.2 Terminal Unit ................................................................................................................................. 4-17
5 Programmable logic controller (PLC) ........................................................................................... 5-1

5.1 Programmable Controller ................................................................................................................... 5-1
5.2 Programmable Controller Configuration ............................................................................................ 5-1
5.2.1 CPU Board ...................................................................................................................................... 5-1
5.2.2 Operation Display Panel ................................................................................................................. 5-1
5.2.3 Expansion Board (Option for Indication of Water Content) ............................................................ 5-2
5.3 Functions of Individual Parts of Programmable Controller.. .............................................................. 5-2
5.3.1 CPU Board ...................................................................................................................................... 5-2
5.3.2 Functions of Individual Parts of CPU Board ................................................................................... 5-3
5.3.3 Functions of Input and Output Display LEOs ................................................................................. 5-4
5.4 Operation Display Panel .................................................................................................................... 5-5
5.4.1 Functions of Individual Sections of Operation Display Panel ........................................................ 5-6
5.4.2 Expansion Board (Option) ............................................................................................................... 5-8

Contents (3/3)
6 Multi-Monitor ....................................................................................................................................... 6-1
6.1 Multi-Monitor....................................................................................................................................... 6-1

6.1.1 General. ........................................................................................................................................... 6-1
6.1.2 Kind of Multi-Monitor ....................................................................................................................... 6-2
6.1.3 Explanation of internal switches on Multi-Monitor .......................................................................... 6-3
6.1.4 Identification and Location of Multi-Monitor Sensors ..................................................................... 6-5
6.1.5 Routine running ........................... _. ................................................................................................... 6-5
6.2 Leakage Monitor Function (LM) ......................................................................................................... 6-6
6.2.1 General. ........................................................................................................................................... 6-6
6.2.2 Operating principle .......................................................................................................................... 6-6
6.2.3 Connecting with control panel ......................................................................................................... 6-7
6.2.4 LED display ..................................................................................................................................... 6-8
6.2.5 Routine running ............................................................................................................................... 6-9
6.2.6 Items to adjust ................................................................................................................................. 6-9
6.2.7 Factory settings (main value) ........................................................................................................ 6-10
6.3 Discharge Detector Function (DD) ................................................................................................... 6-11
6.3.1 General. ......................................................................................................................................... 6-11
6.3.2 Operating principle (Alarm function) ............................................................................................. 6-11
6.3.3 Connecting with control panel ....................................................................................................... 6-11
6.3.4 LED displays ................................................................................................................................. 6-12
6.3.5 Routine running .............................................................................................................................. 6-13
6.3.61tems to adjust ............................................................................................................................... 6-13
6.3. 7 Precautions in handling ................................................................................................................. 6-13
6.4 Water Detector Function (WD) ........................................................................................................ 6-14
6.4.1 General .......................................................................................................................................... 6-14
6.4.2 Pressure sensor type water detector (GSH-1/MM-3) ................................................................... 6-14
6.4.3 Electrostatic capacity type water detector (GSH-1/MM-2) ........................................................... 6-18
6.5 Partial discharge detection function (GSH-1) .................................................................................. 6-19
6.5.1 Operating principle ........................................................................................................................ 6-19
6.5.21tems to adjust ....................................... ,....................................................................................... 6-20
6.6 Display Function ............................................................................................................................... 6-21
6.6.1 General .......................................................................................................................................... 6-21
6.6.2 Configuration of display ..............................................................................................:................. 6-21
6.6.3 Factory settings ............................................................................................................................. 6-23

J..sELFJECTOR Instruction Manual Operation Manual1
1 Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
1.1 Symbols related to safety

In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
ill WARNING: indicates a potentially hazardous situation which ,if not heeded, could result
in death or serious injury.
ill CAUTION: indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
ASELFJECTOR Instruction Manual Operation Manual1

1-1
1.2 Labels for safety
There are 3 different labels for safety.
The one shown in Pic. 1 is put in the spare part box. After fitting-out aboard, the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic. 2,Pic. 3 are factory attached direct on SELFJECTOR. Do not smear them by painting but keep
them
visible at all times.
Safety labels are available any time. Request them as required.
SAFTY INSTRACTIONS
Lt_ WARNING
1hebowfofS£LFJECTOR revolves at high speed,cousing
Lt. 'irs
ti~/;..J ?9(1)\i!ti.IW&i!IUi~J: ~7; -~~~.\.·tl"b•lh
greotcenlrifugo!IOfce\ooct.Toeflsure)'OUrownsofely, OlliPlWt!Ht1\Jl~N<t, !1W1lllflltti·H~J!Itl1
handle with due caution in opero\ion.dismanlling assembling ~tl.-r.t-.;,. f(f)J't:g"t;:jt)-:.1:. i"ti.·l-lM•i!ll'O.Wii!q-~.11
maintenance and tnspeclion in occordoncewilh the ~tXIii!t..l<.t:~~~.
instructionbool:s.tt'syourowndutytoreodthe
inslructionbookscorefully.
!.Preform ossembling perfectly. I, liiUtH£1~1i?H~''·
SELF JECTOR has many joints by screws. Start after t1~J;..1 ?511t<;(f)nL,~~&Il~·biJ. ti!IH~C'li":l;t
confirming \hal they are tightend comple\ely.Wilh regard ttf:!C>l~li":'.ot\"ttn~~~·f.tll~t..-rHII, ttf:lb>
to such parts os bowl provided with the \ollymor~.be l~HI1J:tt..l§tilfttH:;t,J1~Atf11Jl. t~at.t..t"H
sure to confirm tho\ marks ore incoincidence with each ~~.li!tt.tUi. 'B7-?1TJhUI!Ibl~"?ill!~. f;·f7-?t>
olher.Especiollyillhelollymorksoren't in\herigM -tlt.."WO.:ttll~t..t<t.:'~l•, ~- IUt"h~tttftL1
place greatly when bowl nul were tighlefld,conloct us /::~!=. ~7r?ti"H<t"ft~tJICfttj, ~IJ.1Jll\ 1 !11J-I:
orourserviceogen\ Jftl!~t:lt\""F~\1,
2.Siop immediolely when vibrolion is greol. 2, llill!'H••Il11lt<t:i¥HcHt>,

If excessive vibration occurs,immediotelystop SUF£CTOR lt~b-1;-<t.o?t~t\U. ;:t?"J:I!II.ttttt. I'Jt~t'J~J
wi\ou\ sludge discharge. Alief confirming complote stopping, ;..1 ?HIU:L,l<t.:~~~. ~- fq;.r.H:tHt~t;:flJtt.t.:.:tt
proceed to dismon\ling,cleaning and inspection lf!:t.."r.t-;,. ~¥·~!1· "tltfi?l"F;H•.
3.Afler confirming comptole slop.loosen the porls. 3,llt.tLt~tiWILt•~H~ItlLicf~•~
After confirming tho\ the bowl completef~y slopped ati.IJ1TJII!tr.1Ji1tit:lf.lt. t..t:.: c tll!!t.lb>O:,~&J~t
revolving.loosen the ports and drsmontle.On the other llt.l. HNt~t.llH\1, it!l. ~liHEi'~lfJtt..t.:t?:&>
hond,whether or not revolution has stopped completely u. H;~:~:n:Mta11Jitl&Y CYiG~> snntu.i(f)J?".I
con be confirmed at thegeorpumpondtlOiizonlolsholt llli!JOH.
conneclion(sofelyjoinl),orlhemotor fan.
4.Hondle ports coreflly. 4, B~~oti;i!V"C~IJblT~~l.
As SELr JEClOR rs o presctSron machine, toke due coutrons t'1~J:.J1 ?1111,'!:RUt10Jt. Yo~liUfiV,:>IJ~t
inhondlingoflheporls toovoidimpoci.Especiollynever f!tt ll!J. 1!11!11•1: .:a.t""F ~~~. tiKiti.tUJR CDli.IA.
heat SElf £C10R bowl body,bowl hood or other bowl ports l!li.IUI:i'f) tB:kll~t..t.:IJ. :§!ln,.:tl1~l;Li":il!l1tHII,
with naked frome.And never corry out any melding works
on bowl ports
5.Take caution against corrosion and erosion. 5. 1\iii'IUt:dLcHt>,
Periodically check fordomoge,ifony,dvelocorrosion t•J;B':lt~~tf.JIIAK J.lll.lll: ?l•l P.+Jt..ll ~ i•, lllf
orerosionlfindoubt,con\octvsorourserviceogen\ lf!T;,Ot;:?Lltlt, ':)'ijl,Q\lljljr t Jft.J!/6. tt;~lltbttl~ ll,
6.0\hers. 6, Ul!.
(l)Before dismon\lmg,be sure to switch off power to C1) 'ri~fH:O~tr.;tbtil1.l1t'lHl~)? tl~l.•,
slorler.
(2)When treating liquid different from the liquid t 2) ~1UtiliL,t:~l!;iitl~.'•;r,;Qt-!Mt 0!4% ~~1
originollypionnedtobelreoledpleoseconloclus 1)~\IU';!- t Jff.J!/6fll>r:\ll%blt ( 1:: ~\I,
orourserviceogent.
(3)Since the bowl hos been adjusted in bolonce.donol C3) Dt:lftin?:;,Jltltt..liJI.lit, t:U~-Illtt
interchange the components of o bowl with those of 1,? t t~li.li11JF$~11JA11.\t*. lit@J~t:fjtJT,;\•t""F~~·.
any other SElf J£C10R even in the case of \he some model
Pic.1
WARNING Wf\RN\NG WARNING

WARNING
v'f'~ ¥/}i ~A~
~
l:t::
~
5 ' 0
• i(RCHANGE
STOP IMMEDIATELy
,--==:::::::::7.--11 NEVER JN OR"S BO'<~L
NEVER LOOSEN (' F J(Ci 1\-\E PLEASE DO NOT OPEN
SELF JECTOR \liTH- SELF JECTOR'S PARTS S ~ (\/EN \N
OUT SLUDGE DIS- BEFORE CONFJRM!NG ~~~SOF iHE SAI-l( THIS PLUG ABSOLUTELY
CHARGE.IF EXCESIVE COMPLETE STOPPJNG MOD[l ii'Jill."'""'!:f-\l?- DURING A SLUDGE
VIBRATION OCCURS. @tt.t*-.~b'o~ L.~
IU!Jl•?<~''iliU;h;•llltllH ••"wtc~:t•~••••~ vr_.l.~··cf~ 0
DISCHARGE PROCESS.
iG'>"I.J!:L.Tl'~<>. . l,:j~('i'Jl ~~fit/> l ""F (!! ~~0 111 t!lli~<Pt~::. orJ'7 7 '<~~~i 1c
"t:tt.n, -c 1' ~ ~,.
Pic. 2
Pic. 3
~SELFJECTOR Instruction Manual 1-2

Operation Manual1
1.3 Safety precautions
ill wARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
o Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
(A) Bowl nut

(B) Disk nut
(C) Cap nut of Vertical shaft
(D) Set bolt of Frame cover
(E) Lock nut (hexagon) of Inlet pipe
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
o Immediately stop if vibration is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation,
SELFJECTOR installation, etc. If the vibration is excessive, immediately
stop SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to ensur
safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1 exceeds
100 J1 m (peak to peak) at rated speed, stop SELFJECTOR.
Even if readings are below 100 11m, continuous cruising ship vibrations
4-5 times higher than registered when external vibrating forces are smal
such as when the main engine is not in operation, could adversely affect
Fig. 1-1
the durability of SELFJECTOR. In such case, stop SELFJECTOR
immediately. Then, check for the cause and take necessary corrective
action to ensure safety before restarting SELFJECTOR as described
above.
JusELFJECTOR Instruction Manual Operation Manual1

1-3
ffiwARNING
o Make sure of complete stoppage before loosening each section.
Make sure the bowl has complete stopped rotating before loosening or disassembling each section.
Whether completely stopped or not can be checked at the motor fan or Gear pump and Horizontal
shaft connecting section (Safety joint).
o Take care in handling the parts.

SELFJECTOR is a precision machine. Handle it attentively away from impact and high temperature.
Particularly never heat the bowl parts (Bowl body, Bowl hood, etc.) by open flame nor weld them.
o Beware of corrosion and erosion.

Periodically check whether any damage is produced by corrosion or erosion.
For details, contact our company or service agency.
o Others
1. Before disassembling, turn off the starter.
2. Before treating a treating liquid other than specified initially, contact our company or service
agency.
3. The bowl is factory balanced. Never interchange bowl parts [Disc (1)] even within the same model.
For ambiguous points in the instruction manual, contact our company or

service agency.

1-4
1.4 Definition of terms
Clarifier operation (clarifying operation):
Density ( p ): Mass per unit volume. Operation of separating into 2 phases or liquid
and solid or, here, into oil and solids.
Specific gravity ( r ): Ratio of mass to mass of (See "Clarifier operation".)
water of the same volume. Varies with
temperature. Parallel operation:
Operation with oil fed proportionally to several
Oil feed rate: Volume per unit time of untreated purifiers arranged in parallel.
liquid upstream the purifier expressed in terms of (See "Parallel operation".)
Uh or m3/h.
Series operation:
Actual capacity: Purifier treating capacity based Operation by several purifiers arranged in series.
on SM Standard (eliminating sludge with 1.8 of (See "Series operation".)
specific gravity and 2/.1 m of diameter or more).
(See "Feed rate" above.) Total discharge type
Purifier designed to totally discharge all
Feed liquid: Untreated oil to feed to purifier. contained in the bowl.
Light liquid: Oil treated by purifier or purified oil. Partial discharge type
Purifier designed to partially discharge water and
Heavy liquid: Separated moisture and heavy solids only in the bowl. This type has the total
components in oil or simply "water". discharge function as well.
Sludge: Solids accumulated in bowl in narrow

sense. Mixture of solids, water and oil discharged Abbreviations and units
from bowl in wide sense.
L: Liter: Unit of volume.
Interface: Boundary surface between heavy and H: Hour(s): Unit of time.
1
light liquids in bowl. min" : Number of revolutions per minute.
Hz: Number of frequency.
Purifier operation (purifying operation): (cycles per second)
Operation of separating into 3 phases or liquid, ¢: Unit of diameter in mm.
2
liquid and solid or, here, into oil, water and solids. mm /S: unit of kinetic viscosity of oil. (= eSt)
(See "Purifier operation".) ISO: Standards established by International
Standardization Organization.
VG: Indication of viscosity of lubricating oil in
accordance with ISO.

1-5
2 Configuration of oil purifying system
Fig. 2-1 shows a. typical purifying system configuration with the automatic GSH-1 (HIDENS)
specification of SELFJECTOR.
Electric
Power source
OIL HEATER
c::=::J MKK SUPPLY Note) Automatic GBC-1 and GBC-2

~ ~ specifications are not provided with Water
Detector (WD) and solenoid valve (SV9).
F D
Also, Discharge Detector (DD) is optional
for these specifications.
Fig. 2-1
1 SELFJECTOR A Dirty oil inlet

2 Gear pump B Purified oil outlet
3 Solenoid valves unit for operating water c Compressed air inlet
4 3-way cylinder valve (Feed valve) D Sludge & Water outlet
5 3-way solenoid valve E Water inlet
6 Multi-Monitor F Drain
7 Leakage Monitor function (LM) G Circulation
8 Discharge detector function (DD) @ Pressure gauge
9 Water detector function (WD) 0 Compound gauge
10 Oil heater (M) Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)
2-1
A SELFJECTOR Instruction Manual Operation Manual1
2.1 Gear pump
The gear pump feeds feed oil to the purifier. Mounted on the horizontal shaft of the purifier via a
safety joint, it is driven by the motor for the purifier.
The gear pump can be selected to match a particular treating capacity.
Instead of the gear pump, a separate pump may be used.
2.2 Oil heater

Installed midway between the gear pump and oil purifier, the oil heater warms feed oil fed by the gear
pump to an optimum treating temperature. The heater is classified into steam and electrical types. The
steam type is provided with a temperature control valve and the electrical type with a thermostat to
control the temperature.
Before oil is treated by the oil purifier, it must be heated up to a certain temperature according to the
particular oil viscosity and nature.
2.3 3-way cylinder valve

The 3-way cylinder valve is a pneumatically operated selector valve and feeds feed oil to the purifier.
When starting, stopped or discharging sludge, it is changed to return the oil via the bypass piping to the
tank.
2.4 Multi- Monitor (MM)

The Multi-Monitor forms an integrated detection system with a Leakage Monitor, a Discharge Detector
and a Water Detector. It has displays to indicate the operational status data of SJ-G series
SELFJECTOR such as flow rate, temperature, pressure and speed. This instrument contains a serial
board (RS485) that enables communication with the control panel.
2.4.1 Leakage Monitor Function (LM)

The Leakage Monitor detects a leakage of treated oil from the bowl's sludge outlet or heavy liquid
output by means of a pressure sensor and delivers an alarm signal to the automatic control panel via
the Multi-Monitor. The pressure sensor is located on the light liquid outlet-side bracket of the
SELFJECTOR and normally maintained under a certain level of pressure by means of a pressure
control valve. When a leakage occurs, an ensuing pressure drop is detected by the pressure sensor
and an alarm signal is sent to the automatic control panel.
2.4.2 Discharge Detector Function (DO)

The Discharge Detector monitors the horizontal shaft speed by means of a proximity sensor and
determines whether or not sludge discharge has properly taken place by means of an input data
comparison circuit. When abnormal discharge is detected, an alarm signal is issued to the automatic
control panel via the Multi-Monitor. In addition to this alarm output function, the Discharge Detector of
the partial discharge type purifier has a display function to tell whether or not the sludge discharge is
optimal for partial discharge adjustment.
2-2
2.4.3 Water Detector Function (WD)
The Water Detector is available in a pressure type and an electrostatic capacity type (option). The
pressure type is designed to monitor the level of water accumulated in the bowl by means of a pressure
sensor provided in the circulation line that returns some of purified oil to the feed liquid inlet. This way
of water detection is called "G-HIDENS system" to differentiate from the detection system with the
electrostatic capacity type Water Detector. The electrostatic capacity type, which is installed in the
purified oil piping of the purifier, is designed to work on the principle that capacitance (dielectric
constant) rises as oil increases in water content.
When the water content of purified oil exceeds an alarm trigger level, the Water Detector issues an
output signal to the automatic control panel for sludge discharge via the Multi-Monitor.
2.5 Starter
The purifier is started by the starter. It is stopped by a signal from the control panel when an automatic
stop alarm has been generated.
2.6 Control panel

The control panel automatically controls the cycle of purifying the feed liquid by purifier and discharging
the sludge. Upon receipt of output signals from various detectors via the Multi-Monitor, the control
panel stops the oil feed, then the purifier after sludge is discharged.
2. 7 Alarm panel
The alarm panel changes over the 3-way cylinder valve through switching. When a Multi-Monitor
output signal is received during running, the feeding is stopped.
2.8 Kinds (specifications) of oil purifying system

The purifying system including the oil purifier comes in 5 different types including automatic and
manual types.
Automatic types
GBC-1
(Total discharge type I Automatic control panel with CPU controller panell1 unit)
GBC-2
(Total discharge type I Automatic control panel with CPU controller panell2 units)
GSH-1
(HIDENS SYSTEM configuration I Total and Partial discharge I Automatic control panel with PLC)
Manual types
GAP-11 Manual discharge I Alarm panel provided
Manual Manual discharge I Alarm panel not provided
2-3
Ju SELFJECTOR Instruction Manual Operation Manual1
2.9 Component devices of different versions
Component devices of automatic and manual types are as follows.
GBC-1 GBC-2 GSH-1 GAP-11 Manual

SJ : Control panel 1:1 2:1 1:1 1:0 1:0
Control panel PLC 0
CPU 0 0
Alarm panel 0
Operating water Automatic 0 0 0
solenoid valve unit Manual 0 0
Feed valve • 3-way solenoid valve 0 0 0 0
Leakage Monitor (LM) 0 0 0 0
Discharge Detector (DD) 6. 6. 0
Water Detector (WD) 0
NOTE: Options are marked(6.)
2.10 Feature of Automatic types

The feature in which the different automatic types shown below.
SELFJECTOR are given different suffix of machine each Automatic type. However the machine
structure are same.
Automatic Feature Suffix of

Machine type
Types
GBC-1 Provided with a 3-way solenoid valve unit for total discharge. G
GBC-2 The sludge discharae orocess makes a total discharae.
GSH-1 Provided with a 4-way solenoid valve unit for both total GH
discharge and partial discharge.
The sludge discharge process makes a total discharge,
whereas water is discharged in a partial discharge.
In some cases, water is discharged in a total discharge with
sludge, depending on water detection time.
For detailed information on the HI DENS system operation,
refer to Section 3.6.2 Clarifier operation and the separate
"Operation Manuai3C".
2-4
Jo. SELFJECTOR Instruction Manual Operation Manual1
3 STRUCTURE of SELFJECTOR
3.1 General
Fig. 3-1 outlines the structure of SELFJECTOR.
Trap
The power is transmitted from the motor through the
friction clutch to the horizontal shaft and is further
increased in speed and transmitted to the vertical shaft
through the spiral gear mounted on the horizontal shaft
and pinion on the vertical shaft.
The vertical shaft is supported by upper and lower Motor
bearings.
The bowl mounted on the top of the vertical shaft rotates at
the speed of the vertical shaft.
To supply feed liquid to SELFJECTOR, the suction pump Gear pump
(gear pump) is connected to the horizontal shaft through Horizontal shaft
Friction
the safety joint. To deliver light liquid, the centripetal clutch
pump (impeller) is built in the top of bowl.
In addition, heavy liquid is forced out by a similar Fig. 3-1
centripetal pump.
3.2 Drive unit

3.2.1 Vertical shaft section
Vertical shaft
The revolution speed of the horizontal shaft is increased by
the vertical shaft pinion gear and the vertical shaft rotates the
bowl mounted on its top. The vertical shaft and bowl are
// / Upper bearing parts
/
Flat spring
supported by upper springs and leaf springs radially
incorporated at 6 points on the upper bearing section and
/~/Upper spring
lower springs in the lower bearing section so that they can
stably rotate.
/ Pinion gear
/
/ Lower bearing parts

/
~, Lower spring
Fig. 3-2
3-1
Jo.. SELFJECTOR Instruction Manual Operation Manual1
3.2.2 Horizontal shaft section
Between the motor and horizontal shaft, the
friction clutch is provided. Gear pump
The horizontal shaft is supported by 2 ball Safety joint
,-
bearings built in the bearing housing (3) and
bearing housing (4). Between them, the spiral
gear is mounted. The bearing housings (3) and
(4) are provided with oil seals to avoid gear oil
leakage.
The horizontal ·shaft is directly coupled with the Oil seal
gear pump by the safety joint. Oil seal Bearing housing (3)
Fig. 3-3
3.2.3 Brake
By springs, the brake linings are pressed against the outer surface Brake lining
of friction pulley to perform braking.
Use the brake only when quick stop is absolutely required in
emergency, for repair or checkup. For normal stoppage and not in
Horizontal shaft
(~
emergency, refrain from braking and allow the rotation to stop
coasting. "'--/
..~~
( )
'~
Fig. 3-4
3.2.4 Friction clutch
A friction clutch is used for gentle starting and acceleration, thereby
preventing the motor from being overloaded.
The motor shaft has a friction boss provided with a friction clutch and
the horizontal shaft has a friction pulley. After starting, the motor
instantly turns at critical speed, the friction clutch lining is pressed
against the internal surface of the friction pulley via centrifugal force
and the power is transmitted to the friction pulley (horizontal shaft side)
as the friction pulley and lining slip with each other.
Normally, the bowl of small-size SELFJECTOR (SJ10G - SJ30G)
reaches its rated speed of rotation in less than 5 minutes, and
middle-size SELFJECTOR (SJ50G - SJ70G) and large-size
SELFJECTOR in less than 10 minutes.
Fig. 3-5
3-2
3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor, which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder, which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl, there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (1), solids and water are separated and purified oil is
continually delivered outside by the centripetal pump (light liquid impeller) located on the top of bowl.
Separated water is continuously discharged outside through the heavy liquid impeller.
Gravity disc
For purifier operation, the interface for separating light liquid and heavy liquid in the bowl must be held
to within a certain range. On SELFJECTOR, gravity discs with different inner diameters are used
according to the gravity of oil to be treated, thereby changing the interface position.
Select an optimum gravity disc according to "Gravity disc selecting procedure" in Operation manual 2.
*: For the HI DENS specification, being for clarifier operation, requires no change of gravity discs.
Dirty oil inlet
~ ... Purified oil outlet

Separated water outlet
Gravity disc
_ Heavy liquid chamber
Distributor
Disc(1)~
Bowl hood
Bowl bod~
Pilot valve
Assembly
supplying device
Fig. 3-6
3-3
3.3.2 Discharge mechanism
Total discharge is as follows.
i Purifying operation process

A centrifugal force acting on the pilot valve seals the
valve seat and the water pressure chamber for closing
bowl. is filled with operating water. The operating water
pressure pushes up the main cylinder to seal the main
seal ring for purifying operation.
Operating water for closing bowl is intermittently
introduced into the bowl closing water pressure chamber
for a given period of time during purifier operation. In the
water pressure chamber, the centrifugally generated
pressure of water that turns with the bowl is balanced
with the supplied water pressure told the water surface at
Water pressure chamber
for closing bowl a certain level.
Fig. 3-7
ii Opening bowl process

Operating water for opening bowl is fed for a certain time to
the water pressure chamber for opening bowl. It partly
goes out through the drain nozzle. More operating water
for opening bowl is supplied and fills up the water pressure
chamber for opening bowl. As its pressure slides the pilot
valve toward the shaft center, the seal of valve seat breaks
Water pressure chamber and operating water for closing bowl flows out from the
for operating bowl
bowl.
Operating water for
operating bowl
Fig. 3-8
3-4
A SELFJECTOR Instruction Manual Operation Manual 1
iii Sludge discharging process
When operating water for closing bowl goes out, there is
no more force of pushing up the main cylinder that, then,
is pushed down by the pressure in the bowl. The seal of
main seal ring breaks and sludge is instantly discharged
outside the bowl.
Operating water for

operating bowl
Fig. 3-9
iv Closing bowl process

After the sludge discharge, operating water for closing
bowl is fed to the water pressure chamber for closing
bowl and, when it is filled up, the main cylinder is pushed
up to seal the main seal ring.
Operating water for

closing bowl
Fig. 3-10
NOTE
In the HIDENS system specification, partial discharge is effected to let out water accumulated in
the bowl, which is basically the same as the total discharge mode, except that the main cylinder
opening duration is shorter.
3-5
J.. SELFJECTOR Instruction Manual Operation Manual1
3.4 Water supplying device
The water supplying device is provided under the bowl to supply operating water for controlling the
discharge of sludge from the bowl to each water pressure chamber (for opening bowl, for closing bowl).
Operating water for opening bowl is fed from section An in

Fig. 3-11 and enters the water pressure chamber for opening bowl.
Operating water for closing bowl is fed from section B and enters the water pressure chamber for
closing bowl.
Operating water for closing bowl is intermittently fed for a certain time during the purifying running.
Because operating water in the water pressure chamber for closing bowl rotates together with the bowl,
the pressure generated its centrifugal force and the pressure of operating water for closing bowl
balance and the water level stabilizes at a certain position.
NOTE
o Operating water for closing bowl : Water for pushing up the main cylinder and closing
the sludge outlet.
o Operating water for opening bowl : Water for lowering the main cylinder and
discharging sludge.
Water pressure
chamber for closing bowl
~ Water supplying device
Water pressure
chamber for opening bowl
,;;7
B --C> <-A
Fig. 3-11
3-6
3.5 Centripetal pump
Two spiral impellers are built in the bowl top to force out light and heavy liquids from the machine. The
impeller consists of a disc of a certain thickness provided in its interior with spiral grooves. It is dipped
·in oil that rotates together with the bowl and oil is let out according to the grooves resorting to its own
rotation.
Fig. 3-12
3-7
3.6 Purifier operation and clarifier operation
3.6.1 Purifier operation
The purifier operation refers to a separation into 3 phases or oil, water and sludge. It is most
commonly employed.
1. The high limit of specific gravity of oil to treat is 0.991 (at 15°C) practically.
2. For normal operation, the interface must be set to within a specified range by changing the
diameter of gravity disc.
3. Before introducing oil, water sealing is required so that oil fill not flow out through the heavy liquid
outlet.
4. The purifier has a heavy liquid outlet for continually discharging separated water.
Fig. 3~13 is the cross sectional view of the bowl of SELFJECTOR (SJ-G series) under purifier
operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery of the bowl, light liquid moves
inside through between the discs and is forced out by the light liquid impeller. Heavy liquid passes
outside the top disc and flows over the gravity disc to be discharged by the heavy liquid impeller.
Light I i qui d charber
-+lischarge hole
Fig. 3-13
3-8
3.6.2 Clarifier operation
The clarifier operation refers to a separation into 2 phases or oil and (water+ sludge).
1. If the specific gravity of oil to be treated exceeds 0.991 (at 15°C) , clarifier operation with the G-
HIDENS series machine is recommended.
2. The G-HIDENS series machines ensure stable clarifier operation for fuel oils up to 1.01 (at 15°C) in
gravity.
3. Irrespective of gravity, the G-HIDENS series machines accept oils for treatment without adjustment
with the gravity disc.
4. The G-HIDENS series machines require no water sealing.
5. In the setup for clarifier operation, there is no heavy liquid outlet for letting separated water out of
the machine so that separated water cannot be continuously discharged.
The G-HIDENS system is designed to detect the accumulation of separated water at a predetermined
level by means of a presser sensor installed in the circulation line and discharge it out of the bowl. It
combines the feature of the clarifier which is leakage-free operation and that of the purifier which is the
capability of water separation.
Fig. 3-14 shows the cross sectional view of the bowl of a typical G-HIDENS system SELFJECTOR
(SJ-GH series) in clarifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery in the bowl, light liquid moves
inside through between the discs and is discharged by means of the light liquid impeller. Some of light
liquid passes outside the top disc and is returned to the feed liquid port via circulation line by means of
the heavy liquid impeller. To make this take place, pressure (0.1 MPa) is built in the circulation line
through back pressure valve. Upon arrival of accumulated water in the bowl at the top disc outside level,
the circulation of light liquid is stopped with an ensuing drop in circulation line pressure. This pressure
drop (the sign of maximum water accumulation in the bowl) is detected by a pressure sensor, a sensor
output is transmitted to the Multi-Monitor and accumulated water is released from the bowl as a result.
While water is normally discharged in the partial discharge mode, total discharge with sludge can take
place, depending on the time spent for water detection.
,.. x Circulation stop
- Heavy I i quid chaer

-Light liquid chaer
..... Discharge
hole
Fig. 3-14
3-9
A. SELFJECTOR Instruction Manual Operation Manual1
3. 7 Parallel operation and series operation
So long as the feed rate is within the actual capacity, 1 stage of purification suffices basically.
When, however, treating oil for which catalyst mixture, excessive sludge, etc. are expected, raising the
purifying effect is required utilizing spare machine(s).
In this case, the purifiers are subjected to either:

o Parallel (parallel purifying) operation
o Series (series purifying) operation.
When operating several machines as shown above, the parallel operation is preferable to, for its better
separating effect than, the series operation.
~ SELFJECTOR Instruction Manual

3-10
Operation Manual1
3. 7.1 Parallel operation
For parallel operation, 2 or more SELFJECTORs are arranged in parallel.

Fig. 3-15 exemplifies piping for parallel operation.
NOTE
In the case of parallel operation with two units of SELFJECTOR, the two machines share oil feed
to the whole system half and half between them. Select the sizes of piping, with flow velocity
and pipe resistance taken into account, so that pipes one size larger in bore diameter are used
upstream of the inlet line branching point and downstream of the return and outlet line meeting
point, for example.
Feed liquid tank
Feed liquid tank
Fig. 3-15
3-11
3.7.2 Series operation
ill cAUTION
In case of a series operation by 2 SELFJECTORs, detach the gear pump furnished with the
latter stage SELFJECTOR from the safety joint because it is not used.
Do not use the oil heater for the latter stage.
For a series operation, the former stage is for purifier operation and the latter stage is for clarifier
operation usually.
o In case of a series operation by 2 machines, a general practice is purifier operation for the former
stage and clarifier operation for the latter stage.
o The feed rate must be the same as for a single operation.
Fig. 3-16 exemplifies piping for a series operation.
NOTE
In the series operation, when the first-stage SELFJECTOR enters into the discharge process, oil
feed to the second-stage SELFJECTOR does not take place (as is the case with stop by an
alarm signal) in the meantime. The second-stage SELFJECTOR, therefore, requires an interlock
system to prevent the Multi-Monitor from issuing a false Leak Monitor output signal. (For
general description and working principle of the Leak Monitor, refer to Section 6.2.)
Feed liquid tank
I Feed liquid tank I

t
Feed liquid tank
Fig. 3-16
3-12
4 Motor, starter and control panel
4.1 Motor
The following concerns specifications of class B insulated three-phase squirrel cage type induction
motor. If the motor output requirement is less than 3.7 kW, the specifications will be those of class E
insulated three-phase squirrel cage type induction motor.
4.1.1 Precautions in handling
ill CAUTION:
o Operation in explosive atmosphere is not allowed. Otherwise, injury, fire,

etc. might be caused.
o Turn off power before operation. Otherwise, electric shock, etc. might
occur.
o Connect the power cable according to the connection diagram.
o Do not force to bend or pull the power cable or leads.
o Do not introduce fingers or objects into openings of the motor.
o While running, do not touch the motor which may be considerably hot.
4.1.2 Motor characteristics

4.1.2.1 Starting characteristics
The motor power is transmitted via the friction clutch to the horizontal shaft so as to mitigate the starting
load. When the motor is started, it immediately reaches near the rated speed, gradually accelerating
the bowl via friction clutch. During this while, the rated motor power is exceeded and, therefore, a
motor enduring an overload is used as given in Table 4 -1.
Table 4-1
Overload Duration
25% overload 30 min
50% II 15 II
75% II 5 II
100% II 1 II
~ SELFJECTOR Instruction Manual 4-1 Operation Manual1

4.1.2.2 Starting characteristics curves
Fig. 4-1 exemplifies starting characteristics curves.
s:::::
0
'
·~~
:;;~I
:::::SQ)
-c. +-IQ)
o"-
~(/) Q)"-
_:::::s
Q)
0::: UJO
(min -1) (A) Character1st1c

1. .
curve atI start-up
I I
8000---40 SJ50G (~. 5KW 4P 440V 60Hz)
7000---35
,- I
Revolution speed of bowl """v ,....---
I
6000---30 I
I
5000---25 l
I
4000---20 I
I
3000---15 fl\. - Rated electric current(12. 7A)

...........l ••••••••••••• J ••••••••••••• ······-······ -············
~ Elec4ric current~ /"-.
2000---10 b.O
'+- I I I.!: ~
0 _-I ---h1~ ~- Revolution -+'i r-Q)
1~ b.O!
6 ~I .i ·-
1000----5 r-~
~ "-1
c.!! 1§ ]-speed of motori'E
'+- I c. rCI.l
-§I
8 WI I I
0
I~ j
cl
0 5 10 15 20 Ti me (m i n)
---[>
Fig. 4-1
4-2
~ SELFJECTOR Instruction Manual Operation Manuat1
4.1.2.3 Output and speed of revolution
If the speed of revolution drops, the treating capacity of SELFJECTOR lowers. If the speed is higher
than rated, the safety is compromised. Table 4 -2 gives motor output and speed for different models.
Table 4-2
Designation *1 Rated output (kW) Poles Rotation speed (min- 1)
G GH 50Hz 60Hz
SJ10G I GH 3.7 5.5
SJ20G /GH
5.5 7.5
SJ30G /GH
SJ50G /GH 7.5
Approx. Approx.
SJ60G /GH 11 4
11 1500 1800
SJ70G /GH
SJ100G I GH
15
SJ120G I GH 18.5
SJ150G I GH 18.5
NOTE1 : G type is standard machine, GH type is G-HIDENS machine.
4.1.2.4 Other specifications of motor

o Continuous rating
o Insulation: Class E(3.7kW), Class B(5.5kW over)
o Ambient the: 50°C max.
o Allowable voltage fluctuation: 10% of rated voltage
4.1.3 Motor structure View of Load Side

Counter Load Side Load Side Direct of Rotation
4.1.3.1 Type
Flange-mounted horizontal shaft totally enclosed fan-cooled
type (indoor type)
Turning direction: Counterclockwise as viewed of load (CCW)
4.1.3.2 Structure of wire lead-in

When used on ships, the structure must conform to JIS F8801
"Marine watertight cable glands (for box)" (water-proof glands). Fig. 4-2
4.1.4 Rated current intensity

Table 4 -3 gives rated current intensities of standard motors in case of 60Hz.
Table 4-3 (Unit: A)

Rating 3.7kW 5.5kW 7.5kW 11kW 15kW 18.5kW
Voltage 440V 6.48 9.25 12.7 18.5 25.0 31.0
220V 12.9 18.5 25.3 37.0 49.0 61.0
A SELFJECTOR Instruction Manual 4-3 Operation Manual1

4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and
"ammeter". It incorporates "overload relay (thermal relay)".
&cAUTION
o Do not put combustible things nearby. Otherwise, a fire might occur.
o Before proceeding to wiring, make sure power is turned off.
o Only a specialized electrician is allowed to conduct wiring.
o Using grounding terminals in the starter panel and out, ground the starter
to the hull to make it electrically effective. (Be sure to ground.)
o Make sure the rated voltage and frequency of the starter panel match the
source voltage and frequency.
4.2.2 Starter structure

o Made of steel sheet, drip-proof, wall-mounted type
o External wire introduction: Coaming
4.2.3 Overload relay (thermal relay)

o Resetting : Manual
o Operation characteristics : Time limit characteristics
o Current setting : See Table 4 -3
----
[~~] 0
t±j
ITN
MC~
00
0
E
~ODCJCIDCJOCJCl1
Fig. 4-3
4-4
4.2.4 Connection of Starter
Reference to Fig. 4-4 (Internal connection in the SELFJACTOR 's starter at AC440V.)
MCB
88
POVVER
o-~---------1 f-----£L- -----<Olg u
SOURCE
o-+-----*->1®--i 1------------{oo) V
T ©--~ ()-----1-----~---.,_____,1 f---- n___ ----(0)0 w
BB..ON AMfvETER ____ _j
CRCUT IS .APPUED
Ovffi 11'rWV l'vDT"CR
AC24V
1 &----~
-----~a;___---%--@----
3-88
sax
L-------------------0 o----~ (39) ~~----
'--../
- -~-~-0~--=-~ a
cfaa
[ ~t ~3-5 r- ~P2
(~ax NCJTICE8 :Plug connection
j [~
_1,__1 0 :Terminal for internal
connection
QJ--)Q)---~
:Terminal for extemal
@
I
I PR
j--
PC PA I
r-:-"" ,
I ~2 M6 M10 M11 M12
connection
To Automatic Control Panel or Alarm Panel

(In case of manual operation. connection
is not required. )
To Customer's Control Console
Fig. 4-4
NOTE: 1) Terminal No. PR,PC and PA are connected to control panel.

2) Terminal No. M11,M12,M1,M5,M6 and M10 are connected to control panel or alarm
panel. (In case of manual type, Not need connection.)
4-5
4.3 Control panel
The control panel repeatedly and automatically performs SELFJECTOR operating steps shown in
Table 4-4.
It also receives alarm signals from detectors and, after due processing according to particular alarms,
stops the purifier.
The control panel comes in different types given in Table 4 -4.
To stop the purifier
Table 4-4
Control e
GBC-1 CPU For 1 urifier
Fig. 4-5 GBC-2 For 2 urifiers
PLC For 1 purifier
(programmable HIDENS configuration
GSH-1A
logic controller) (total and partial
dischar e
ill cAUTION
o Do not put combustible things nearby. Otherwise, a fire might occur.
o Before proceeding to wiring, make sure power is turned off.
o Only a specialized electrician is allowed to conduct wiring.
o Connect the ground terminal of the control panel to an electrically effective
point on the hull. (Perform grounding.)
o Make sure the rated voltage and frequency of the control panel match the
source voltage and frequency.
4-6
4.3.2 Control panel (model GBC-1)
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
10 2
Fig. 4-6
(1) "CONT. SOURCE LAMP"

The green pilot lamp (LED) lights when the power is supplied to the automatic control panel.
(2) "POWER SWITCH"

The power switch for the automatic control panel
(3) "AUTO. START"

The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.
J. SELFJECTOR Instruction Manual

4-7 Operation Manual1
(4) "AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.
(5) "ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEOs on the control unit in the panel.
(6) "ALARM RESET"

When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.
(7) "DISCHG. TEST"

When this button is pressed during automatic running, sludge is forced out.
(8) "EMERG. STOP"

When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.
No sludge discharge takes place.
(9) "MM FUNC."

This switch is used for ON/OFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.
(10) "GRAPHIC PANEL"

On the graphic panel, the running status of SELFJECTOR, operational status of operating water
solenoid valves (SV1 - 3) and 3-way solenoid valve (SV4) and alarm signals can be identified
through corresponding LEOs.
SV1 "-'4 : Green

Alarm (LEAK, NO-DIS) : Red
4-8
4.3.3 Control panel {model GBC-2)
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
1 Operation Panel for No.1 SELFJECTOR

Operation Panel for No.2 SELFJECTOR
8
10
No.1 SELFJECTOR
No.2 SELFJECTOR
Monitor indication LED tn
OFF
c=J 0
[~_]
Fig. 4-7

The green pilot lamp (LED) lights when the power is supplied to the automatic control panel.
(2) "POWER SWITCH"

The power switch for the automatic control panel
(3) "AUTO. START"

The automatic running start switch. The green pilot lamp (LED) stays ON during automatic
running.
4-9
(4) "AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically shuts
down after completion of the process to discharge sludge.
(5) "ALARM"
When any alarm occurs during operation, the red pilot lamp (LED) comes on. The type of alarm
that has occurred can be identified by LEOs on the control unit in the panel.
(6) "ALARM RESET"

When an alarm occurs, the pilot lamp is lighted and kept ON. To put out the pilot lamp, press
this button.
Pressing this button selects monitor between No.1 SELFJECTOR and No.2 SELFJECTOR
displayed on the graphic panel.
(7) "DISCHG. TEST"

When this button is pressed during automatic running, sludge is forced out.
(8) "EMERG. STOP"

When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.
(9) "MM FUNC."

This switch is used for ON/OFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM ON" green pilot lamp (LED) is off, feeding signal is not outputted from the control
panel to the Multi-Monitor even if the SELFJECTOR is on feeding. Whenever it pushes this
button, the "MM ON" green pilot lamp (LED) repeats lighting and putting out lights.
(10) "GRAPHIC PANEL"

On the graphic panel, the running status of SELFJECTOR, operational status of operating water
solenoid valves (SV1 - 3) and 3-way solenoid valve (SV4) and alarm signals can be identified
through corresponding LEOs.
SELFJECTOR monitor select : Green

SV1.-....4 :Green
Alarm (LEAK, NO-DIS) :Red
4-10
~ SELFJECTOR Instruction Manual Operation Manual1
4.3.4 Control panel (model GSH-1)
The front panel configuration and functions of the automatic control panel are shown below.
9 0
3
8
1
7 $tltall'lftjjj
CONT.
SOURCE
DDDDDDD
6 4
Fig. 4-8

Lights when power is supplied to the automatic control panel.
(2) "POWER SWITCH"

Turns on/off the power for the automatic control panel.
4-11
J. SELFJECTOR Instruction Manual Operation Manual1
(3) "AUTO. RUNNING"
The pushbutton is a switch for starting automatic operation. The built-in pilot lamp will stay ON
during automatic operation.
(4) "AUTO. STOP"

When this pushbutton is pressed during automatic operation, the SELFJECTOR will stop
automatically after discharging sludge.
(5) "ALARM RESET"

When any alarm occurs during operation, the built-in pilot lamp will come on. The type of alarm
that has occurred can be known from the data display on the front panel.
When the pushbutton is pressed, the sustained alarm will be reset.
(6) "DISCHG. TEST"

When this pushbutton is pressed during automatic operation, the SELFJECTOR is forced to
discharge sludge.
(7) "EMERG. STOP"

When this pushbutton is pressed, all the valves will immediately close, and the SELFJECTOR will
stop.
(8) "MM FUNCTION SWITCH"

This selector switch is used for ON/OFF control of feed signal output from the control panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the
control panel to the Multi-Monitor even if the SELFJECTOR is on feeding.
(9) "OPERATION DISPLAY PANEL"

The operation display panel displays input and output data, ON/OFF status of input and output
signals and kinds of alarm signals. Also, it is possible to enter and alter various set values on
the graphic panel.
4-12
J.o.. SELFJECTOR Instruction Manual Operation Manual1
4.3.5 Alarm panel (GAP-11)
MM•tm W*i
:A -1' •:J 7-
IJ -1! •:J t-
MM FUNCTION ALARM
SWITCH RESET
L __~
D 0
0000000000000
Fig. 4-9
4-13
J... SELFJECTOR Instruction Manual Operation Manual1
(1) "SOURCE LAMP"
Lights when the alarm panel is turned on.
(2) "POWER SWITCH"

Power switch for the alarm panel.
(3) "FEEDING LAMP"

Pressing the "FEEDING" button while running lights the indicator lamp.
(4) "FEEDING"
Pressing the button while running changes over the 3-way cylinder valve to feed liquid to
SELFJECTOR.
(5) "OIL LEAKAGE LAMP"

When the Multi-Monitor has its Leakage Monitor actuated by a leakage detected during running,
the indicator lamp is lit.
(6) "STOP FEEDING"

Pressing the button while running changes over the 3-way cylinder valve to allow feed liquid to
bypass SELFJECTOR.
(7) "ALARM RESET"

When the Multi-Monitor has its Leakage Monitor actuated during running, the alarm circuit is
caused to hold with the OIL LEAKAGE lamp lit.
(8) "MM FUNCTION SWITCH"

This selector switch is used for ON/OFF control of feed signal output from the alarm panel to the
Multi-Monitor.
When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the alarm
panel to the Multi-Monitor even if the SELFJECTOR is on feeding.
4-14
4.4 Control Unit (GBC-1, GBC-2)
GBC-1 and GBC-2 incorporate Control Unit which performs a sequence control. Logics required for
purifier operation are factory inputted but some timers must be set to match your particular:
• SELFJECTOR designation
• Feed liquid type
For timer setting, refer to "Setting the control panel timers" in Operation manual 2.
Here, the description outline of Control Unit and Terminal Unit.
4-15
4.4.1 Control Unit
The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR. The
control unit also contains the timer function.
0 0
Alarm Indicating
0~ ~0 Alarm
LEOs
Indicating
LEOs
Optional
Function
Selector
Switches
Timer indication/ Timer

Setting Parts
Indication/
Setting Parts
0 0
Power Terminal
Power
Terminal
GBC-1 GBC-2
Fig. 4-10 Fig. 4-11
Name Symbol
Timer Indication I LEOs and switchs which indicate the elapsed or set
Setting Parts time of the timer.
Alarm Indication ALARM When an alarm occurs in the SELFJECTORs, the
LEOs associated LED comes on.
Optional Function N0.1 OPTION When the optional detector is to be used, set the
Selector Switches ! (No.2 OPTION) switch to ON to enable the optional function.
Power Terminal CN1 5V and 24V power supplies are connected.
Connector CH4(CN5) Connected to the terminal unit.
Terminal
4-16
k SELFJECTOR Instruction Manual Operation Manual1
4.4.2 Terminal Unit
The terminal unit inputs and outputs signals from/to external devices. GBC-1 one unit provided, in case
of GBC-2. Two units, one for the No. ·1 machine, and one for the No. 2 machine, are provided. The
terminal unit is connected to the control unit through a connector.
Power Fuse Auxiliary Relay Switch Connector Input Indication
External Line Terminal Output Indication
Fig. 4-12
Name Function
Input Indication LEOs Indicate the input status of signals. They come on when the corresponding front panel
push buttons are turned ON or when ON signals are issued from the corresponding
detectors.
Output Indication LEOs Indicate the output status of signals. They come on when "ON" signals are output to the
lamps on the front panel of the control unit, when "Open" signals are output to the solenoid
valves, and when command signals are output to the detectors, respectively.
Auxiliary Relays Cause the lamps on the front panel of the control unit to illuminate, the solenoid valves to
open, or output signals to the individual detectors to be issued. The auxiliary relays are of
the socket type. When any of the auxiliary relays fails, it can be replaced independently.
Fuse Blows when an over-current flows to open or close the solenoid valve.
Power Terminal The power supply for opening the solenoid valve and the power supplies for the individual
detectors are connected
Connector Terminal Connected to the control unit.
External Line Terminal Used to connect external lines.
Switches (SSW1, Used for switchover of starter stop output and alarm cancel signal output contacts Break
SSW2) and Make. *1. Do not change the settings done at the time of shipment from the factory.
Upper side of switch: Break Contact Lower side of switch: Make Contact
*1. For switchover of contacts Break and Make, the internal wiring in the control panel and emergency
switch contacts must also be changed. Therefore, you cannot change over contacts Break and
Make after shipment from the factory.
4-17
J.a. SELFJECTOR Instruction Manual Operation Manual1
5 Programmable logic controller (PLC)
5.1 Programmable Controller
The automatic GSH-1 configuration incorporates a programmable logic controller (PLC) for
sequence control.
The programmable controller contains the logic for automatic operation of the purifier.
It is a flexible controller whose programs can be rewritten from an external tool.
The programmable controller contains the functions for inputting and outputting signals from/to
the external devices, and the timer functions.
5.2 Programmable Controller Configuration

The programmable controller consists of the following devices. (For details, refer to Section
5.3 .)
The CPU board and expansion board are mounted in the automatic control panel, whereas the
operation display panel is mounted on the front of the automatic control panel.
5.2.1 CPU Board

The CPU board is a device which outputs and inputs signals to and from external devices.
The following signals are connected to the CPU board.
[Input Signals]
From Multi-Monitor
o Oil leakage signal (LM)
o No-discharge signal (DD)
o Water detection signal (WD)
From automatic control panel
o ON signal of each pushbutton on front of control panel
[Output Signals]
o Discharge signal, feeding signal, etc. to Multi-Monitor
o OPEN/CLOSE signals to solenoid valves
o ON signal to front panel pilot lamps
o STOP signal to motor starter, alarm signal to console, etc.
5.2.2 Operation Display Panel

The operation display panel is a device for changing the timer and counter settings of the
programmable controller and indicating SELFJECTOR alarms. It is connected to the CPU
board by a communications cable.
The timers and counters must be set to different values, depending on:
o Model number of SELFJECTOR,

o Type of feed oil,
o Operating water pressure and sealing water pressure.
It is therefore necessary that the settings are changed to match the operating condition.
5-1
6.2.3 Expansion Board (Option for Indication of Water Content)
The expansion board is a device for displaying the water content value measured by the
electrostatic capacity type water detector (option) on the operation display panel.
Normally the board is not mounted.
6.3 Functions of Individual Parts of Programmable Controller

6.3.1 CPU Board
Screwx4 Connector terminal
® Input display LED
•••• ••••
~ ln CD,....
••• ---------1-+-0perating status LED

Communications ~~5
port Output display LED
Connector terminal
• • • • • •••
Mode selector switch 8 c; 81 a ~ :g 8:;
(Normal position: ~
CPU board
TERM) L~~----------------~==========~~
Expansion board
(Option)
Fig. 6-1 Outside View of CPU Board
5-2
5.3.2 Functions of Individual Parts of CPU Board
Name Symbol Description

Operating Status LED PWR Comes on when the power supply is turned on.
RUN Stays ON during operation.
When it is OFF, temporarily set the mode switch (SW1) to RUN,
and then to TERM again to light the LED.
CPU Comes on when an error occurs in the CPU.
Input Display LED 10-117 The LEOs indicate the input status of signals.
When a pushbutton on the front panel is set to ON or the
Multi-Monitor is caused to be ON signals, the associated LED
lights.
Output Display LED Q0-017 The LEOs indicate the output status of signals.
When a pilot lamp on the front panel is lit, or a solenoid valve is
opened or closed, or a detector signal is output, the associated
LED lights.
Mode Switch SW1 Normally set to TERM.
When the switch is set to RUN, the timer settings cannot be
changed.
Tool Port CN3 The operation display panel is connected to the port.
To rewrite the program, connect a dedicated tool to the port.
Communications Port CN2 Not used
Connector Terminal CN1 The flat cable for input signals is connected to the terminal.
CN2 The flat cable for output signals is connected to the terminal.
NOTE : To replace the CPU board, disconnect the connector and loosen the four screws to
remove the board.
5-3
·A SELFJECTOR Instruction Manual Operation Manual1
5.3.3 Functions of Input and Output Display LEOs
For the input and output display LED Nos. and functions, refer to the following table.
Table 5-1 Detailed Functions of Input and Output Display LEOs
Name LED No. Description

Input Display LED 10 Lights when Leakage signal is inputted from the Multi-Monitor.
11 Lights when No-discharge signal is inputted the Multi-Monitor.
12 Lights when Water Detection signal is inputted from the Multi-Monitor.
13
14
15
16
17 Stays ON during operation of motor of SELFJECTOR.
110
111
112
113
114
115
116
117
Output Display LED 00 Lights when bowl opening water solenoid valve (SV1) is energized.
01 Lights when bowl closing water solenoid valve (SV2) is energized.
02 Lights when sealing water/replacement water solenoid valve (SV3) is
energized.
03 Lights when feed valve solenoid valve (SV4) is energized.
04
05
06
07 Stays ON during automatic operation.
010 010 I Lights when alarm occurs.
011
012 Lights when stop signal outputs to starteL *1
013 Lights when alarm cancel signal outputs to starter. *1
014 Lights when collective alarm signal outputs to console. *2
015 Stays ON during feeding process (for Leakage Monitor Function (LM) of
the Multi-Monitor interlocking).
016 Stays ON during discharging process (for Discharge Detector Function
(DD) of the Multi-Monitor interlocking).
017
5-4
J.:.. SELFJECTOR Instruction Manual Operation Manual1
NOTE
*1 .... The starter refers to the separately installed motor starter of the SELFJECTOR.
*2.... The console refers to the remote control console.
5.4 Operation Display Panel
Data Display Section

(Upper/Lower Stage)
Address Display Section
\ I
\ SET MAIN
MAIN 0 \
\ADDRESS DATA I
I
J MON OPT
TIM 0 \
CNT 0 f- -7
REG 0 -QIN (REG) TIM CNT
MON
ALM
~Do~
-QM I I I I I - +
I J.. NITUBISHI KAKOKI KAISHA, LTD.
/ ENT
I
I
/
/
Mode Display Section Control Keys
Fig. 5-2 Outside View of Operation Display Panel
J... SELFJECTOR Instruction Manual

5.4.1 Functions of Individual Sections of Operation Display Panel

Address Display Section ADDRESS Displays the number of the timers/counters or input/output
signals whose data is displayed in the data display section.
Data Display Section DATA Displays the data (timer setting time/time elapsed, etc.) for
the item indicated on the address display section or mode
display section.
Mode Display Section MAIN Lights when an ordinary operation data (main screen) is
... displayed. When the MAIN is ON, the upper stage of the
data display section indicates the elapsed time of the
discharge interval timer (C015). (Unit: Minutes)
The lower stage indicates a water content value. (Option)
TIM Lights when the set time/elapsed time of the timer are
displayed or the setting is changed. When the TIM is ON,
the set time is displayed in the upper stage of the data
display section, and the elapsed time displayed in the lower
stage.
CNT Lights when the set time/elapsed time of the timer (counter)
is displayed or the setting is changed. When the CNT is
ON, the set time is displayed in the upper stage of the data
display section.
The lower stage displays the elapsed time.
REG Lights when the internal memory data of the programmable
controller is displayed. (Normally not used)
MON Lights when input/output signals are monitored. When the
MON is ON, the ON/OFF status of the input/output signal is
displayed in the data display section.
IN Lights when an input signal is monitored.
OUT Lights when an output signal is monitored.
Lights when an internal signal is monitored~ (Normally not
M
used)
ALM Lights when an alarm is displayed.
When the ALM is ON, the alarm number is displayed in the
data display section.
A SELFJECTOR Instruction Manual 5-6 Operation Manual1

Input Key SET Use this key when there is a need for changing a setting.
MAIN Use this key to have ordinary operation data displayed on
the screen (to display the "main screen").
MON Use this key when input/output signals are to be monitored
on the screen.
OPT Press OPT then ENT to display the number of the alarm that
occurred last.
+- (REG) In the timer/counter setting change mode, use this key to
move the cursor to the left digit.
-+TIN CNT Use this key to display the set time/elapsed time of the timer
and counter.
In the timer/counter setting change mode, use the key to
move the cursor to the right digit.
- Use this key to decrement a setting or an address (number)
QY 1.
+ Use this key to increment a setting or an address (number)
by 1.
CLR Use this key to clear a chal}ged setting.
ENT Use this key to enter a changed setting.
5-7 .
A. SELFJECTOR Instruction Manual Operation Manual1
5.4.2 Expansion Board (Option)
0
Input display
•••• • •••
•••
Output display
• • ••• •••• ••••
Expansion
(Option)
Terminals
Fig. 5-3 Skiagram of Expansion Board
The expansion board is used for analog inputting of a Water Detector (WD) reading. It is
provided only for a control panel with an optional water display.
The board has signal input and output functions, but the functions are not normally used.
5-8
6 Multi-Monitor
6.1 Multi-Monitor
6.1.1 General
The Multi-Monitor forms an integrated detection system with various detectors and data displays.
o LED display functions (Flow rate, Temperature, Pressure, Revolution number)
o Leakage Monitor function (LM)

o Discharge Detector function (DD)
o Water Detector function (WD)
Yellow LED Green LED Red LED

Blinking or tum-on Blinking when Tum on when
when li~ht liQuid normal revolution abnormal revolution
outlet press. is normal
[ Indicate flow rate
[Indicate treating temp.~

~ ® <IJ) Revolution signal
I 1r!=r~Ln
ge: (proximity switch)
~~
0L,__
Indicate light liquid
outlet press. ~·-===""
I Oil inlet press. signal
~
Indicate heavy liquid
.---
outlet press. <IJ) <IJ) (press. sensor)
'Indicate horizontal shaft ~
revolution number ~~ Temp. signal
f--
(temp. sensor)
Power (DC24V)
Automatic control panel
Feeding signal
GBC-1, GBC-2, GSH-1 Oil outlet press. signal
Discharging signal -
(press. sensor)
or Leakage signal
Alarm panel (No-Dis. signal) Circulation line oress. simal
(Highly water signal)
-
GAP-11 (press. sensor)
'
(for GSH-1)
Fig. 6-1 Block Diagram of Multi-Monitor
6-1
A SELFJECTOR Instruction Manual Operation ManuaJ1
6.1.2 Kind of Multi-Monitor
The Multi-Monitor is available in three types (refer to Table 6-1) for selection according to the type of
automatic system.
Table 6-1
Functions MM-1 MM-2 MM-3

Applied automatic control device GBC-1, GBC-2 GBC-1, GBC-2 GSH-1
Alarm panel : GAP-11 (with DO)
Leakage Monitor Function (LM) 0 0 0
Indication of inlet temperature 0 0 0
Indication of flow rate 0 0 0
Indication of outlet pressure 0 0 0
Discharge Detector Function (DD) - 0 0
Indication of revolution number - 0 0
Water Detector Function (WD) - - 0
Communication (RS485) - 0 0
Trouble display LED (red)

Rotation display LED (green)
Pressure adjustment LED (yellow)
Pressure adjustment LED (yellow)
J.. MITSUBISHI KAKDKI KAISHA, LTD. J.. MITSUBISHI KAKOKI KAISHA, LTD.
O"""L"'"'
D
O'(j~~""'
D
~ o~'?t, ~ Or.,.ct>
SV. QL.press.(~ Sll. Ql.frl'Ss.CHpcl)
Q 0Rt>V.Cr/,.)
OV/H.press.C._,o.J
0Errcr 0£rror
Fig. 6-2 Sketch Drawing of MM-1 Fig. 6-3 Sketch Drawing of MM-2, MM-3
6-2
6.1.3 Explanation of internal switches on Multi-Monitor
Fig. 6-4 shows an internal view of the Multi-Monitor.
® @ (/)
oo
BB BB 0
0
0
BB BB 0
0
@
~-L==~==~----@
r---;;;;:::;--ioe;-;===;---+--@
Fig. 6-4 Internal Drawing of Multi-Monitor (MM-2, MM-3)
NOTE
In case of the Multi-Monitor-1 (MM-1), switches from number 3 to 12 and 22 are not attached to
the Multi-Monitor. The terminal block (No.23) consists of the board number 1 to 17.
6-3
Table 6-2 Designation of Internal Switches on Multi-Monitor
No. Designation No. Designation
1 Power switch 13 . Temperature indication adjustment VR
2 LM alarm output switch 14 Flow rate indication adjustment VR
3 DD alarm output switch 15 Function setting switch

SW1: Select of setting item
4 Water detection output switch 16 Function setting switch

SW2: Forward item
5 Temperature alarm output switch 17 Function setting switch

SW3: Backward item
6 Rotation output switch 18 Function setting switch

SW4: Enter
7 1: 50Hz I 60 Hz selector switch 19 Pressure display lock switch

2: Partial ON/OFF selector switch
8 Discharge measurement switch 20 Input signal confirmation LED (Green)
9 Datum sensitivity VR 21 Output signal confirmation LED (Red)
10 Center voltage of discharge quantity setting 22 Partial discharge quantity confirmation LED
switch
11 Discharge quantity setting switch 23 Terminal block
12 Water detection selector dial - -

O:No water detection /1: Water detection
6-4
J.a. SELFJECTOR Instruction Manual Operation Manual1
6.1.4 Identification and Location of Multi-Monitor Sensors
Fig.6-5 shows the identification and location of the Multi-Monitor sensors.
Pressure sensor
for oil outlet For GSH-1 only
(Yellow)
Pressure sensor
for circulation line
Main parts of (Blue)
Multi-Monitor
~~~~~~e~~~~~- Pressure sensor
for oil inlet
(Green)
Temperature sensor
(Black)
Revolution sensor
(Proximity switch)
(GSH-1 and Option)
(White)
Fig. 6-5 Identification and Location of Multi-Monitor Sensors
6.1.5 Routine running

o Turn off power of Multi-Monitor before SELFJECTOR is left unused for a long time.
o After turning on power of Multi-Monitor again, perform at least 10 minutes warm-up so as to stabilize
the internal circuit.
&cAUTION
o The Multi-Monitor is a precision instrument. Handle it with utmost attention so as not to give
shock, etc.
o Use the Multi-Monitor at ambient temperatures between 0 and 60 t.
A SELFJECTOR Instruction Manual

6.2 Leakage Monitor Function (LM)
Pressure acfiustment LED (yellow)
6.2.1 General
The Leakage Monitor Function of the Multi-Monitor is a protective
device that detects:
o Leakage of treated oil to feed liquid outlet
A HITSUBISHI KAK[J(I KAISHA, LTD.
o Leakage of treated oil from bowl's sludge outlet because bowl is rnooo~.~·
t!!!l T~CW
n. 0L.Iftii.CIIpl)
not properly closed 0 g::;:,.,.,
o ......
attributable to any reason and notifies it to SELFJECTOR control
panel via the Multi-Monitor to minimize the loss of treated oil.
Multi-Monitor(MM)
6.2.2 Operating principle

The pressure sensor installed on the light liquid outlet connecting
piping of SELFJECTOR monitors the pressure at all times and if, for
- any reason, the pressure has dropped when the flow has decreased
from a normal rate, deems treated oil is out-flowed and outputs an
Cable gland
error signal. Use of a precision pressure sensor allows to detect a
large leakage flowing to the heavy liquid side as well as a slight Fig. 6-6
leakage due to poor bowl opening.
In the normal running, pressure control valve that is arranged on the treated oil outlet piping adjusted so
as to apply a certain pressure. If, on account of accidental leakage of purifier, the pressure has dropped
below an alarm trigger or lower limit level, an alarm is outputted.
Within delay timer setting Wrthin hold timer setting

(Aiann cancel) (Aiann cancel) Hold timer 141 Hold timer 141
/,Leakage
Set back
.E."!'.!.~e.
~
:J
(/)
(/)
~ Lower limit
0..
Pressure change Pressure drop

due to pulsation ~a to leakage
Drop below lower level
Noalann
Start of feeding
Time
Fig. 6-7
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below the alarm
trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal until after a certain period
of time. The alarm trigger pressure is averaged by the CPU in the Multi-Monitor to follow with actual back
pressure that is fluctuated by pressure pulsation at the light liquid outlet.
6-6
o Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being delivered
during the period where the pressure achieve set pressure, a delay timer is provided.
o Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for feeding starts
counting and, if the time is up, delivers an alarm. If the preset pressure level is recovered while counting, the
timer resets itself.
NOTE
Be sure to adjust and set the light liquid side delivery pressure.
(Standard value: 0.15 MPa (1.5 kgflcm 2)}
Since its operating principle is such that this instrument needs a steady pressure independent of
the piping pressure loss downstream from SELFJECTOR for proper detection, adjust the pressure
control valve to maintain the instrument under a necessary level of back pressure during the
operation.
When a light liquid delivery pressure beyond the standard level is required, refer to "Leakage
Monitor (LM) " in the Operation Manual 2.
6.2.3 Connecting with control panel

To avoid erratic alarms, "feeding" signal is inputted from the automatic control panel or alarm panel so that no
alarm could be outputted unless when "feeding".
NOTE
For a manual type, the feeding signal contact is normally closed to simulate feeding. To avoid a
false alarm during sludge discharge, therefore, turn off the "MM Function Switch" on the starter
panel before sludge discharge, then turn it on again after feeding is started.
A. HITSUB!SH! KAI((JJ(l KA!SHA, LTD.

Feeding
~og~
n 0L.JI"!BCIW
0 g:::,~ Control Panel

o .....
GBC-1, GBC-2
Alarm GSH-1
Multi-Monitor(MM) GAP-11
Fig. 6-8
6-7
6.2.4 LED display
1. "Pressure adjustment" (yellow)
The pressure adjustment LED (yellow) flashes when light liquid pressure varies by ± 15% or less from the
Multi-Monitor setting and stays illuminated while the variation is less than ±3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa (1.5 kgf/cm 2)).
2. "Leakage display" (red)

When a leakage is detected, the Error LED (red) on the Multi-Monitor panel and Leakage signal output LED
(red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control panel at the
same time. The oil purifier is stopped as a result after sludge is discharged.
Specifically, the Leakage LED is lit when:

o Pressure fails to reach a constant level before the delay timer is up.
o Pressure falls below the alarm trigger or lower limit level and fails to return to a constant level before the
hold timer is up.
For self-diagnosis, in the case of an abnormality with the light liquid sensor described below, the "Light Liquid
Sensor Abnormal" LED (red) in the Multi-Monitor is illuminated, with "Error" and the corresponding error
identification number displayed in the upper and lower seven segment displays, respectively, and an alarm is
issued to the control panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
o An extraordinarily high voltage (equivalent to 0.45 MPa {4.5 kgf/cm 2}) is detected at the pressure sensor.
Pressure acliustment LED (yellow)
Auxiliary display LED

0Fiowrate
Confirmation LED
G}xto
for input signal (green)
0 Temperature
IBlllDD @ Light liquid pressure
Feeding Rotation
Discharging 0 Revolution number
0 Circulation flow pressure
Qerror
Power switch
~~
OFF ON
/
// DDDD
Revolution
DODD
No-discharge Abnormal temp. Sensor2 error
OError LED (red) lighting Luksge Water detection Sensor1 error Sensor3 error
Fig. 6-9
Fig. 6-10
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and error
identification number in display, which cannot be cleared until power is turned off.
After the cause is identified and eliminated, reset by turning power off, then on.
6-8
6.2.5 Routine running LM aIann rutp.rt: &Wi td1
Normally, keep the LM alarm output switch in the Multi-Monitor
in the ON position.
OFF ON
LM alarm (ff LM alarm CW
Fig. 6-11
NOTE1
The L1P(pressure drop) value in regard to the Leakage Monitor function varies in response to the
changing level of actual back pressure. Therefore, it needs no adjustment even if light liquid side
pressure differs from its initial set value unless the deviation exceeds 0.2 MPa (2.0 kgflcm 2).
NOTE2
On the method of the back pressure regulating valve, make adjustments correctly in accordance
with appropriate procedures described in " Leakage Monitor Function (LM) " in the Operation
Manual2.
Wrong setting or adjustment may cause a false leakage alarm.
6.2.6 Items to adjust

Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases. For the adjusting method, refer to "Leakage Monitor Function (LM)" in the Operation Manual
2.
Adjustment Procedure
Change treating size of Adjust the light liquid pressure to a desired level by
SELFJECTOR !pressure control valve.
Change light liquid pressure Change light liquid pressure setting memorized in
the Multi-Monitor.
6-9
ill cAUTION
When adjusting light liquid outlet side pressure and flow rate or changing values (light liquid
pressure, ..dP(pressure drop), minimum light liquid pressure level, etc.) preset in the Multi-Monitor, be
sure to refer to section 4. 'Multi-Monitor" and section 5. 'Operation" in the Operation Manual 2 and
follow the procedures described there. Failure to follow given instructions could result in a false alarm
or cause damage to the machine.
6.2.7 Factory settings (main value)

• Delay timer :40 sec
• Hold timer : 15 sec
• Set pressure (Set press.) : 0.15 MPa (1.5 kgf/cm 2)
• Pressure drop (A p) : 0.02 MPa (0.2 kgf/cm 2)
6-10
6.3 Discharge Detector Function (DO)
6.3.1 General
The Discharge Detector Function (DO) of the
Trouble display LED (red)
Multi-Monitor is a protective device that monitors sludge
discharge from the SELFJECTOR and sends an alarm
signal to the automatic control panel when it detects an
abnormal discharge.
6.3.2 Operating principle (Alarm function)

0
11. o·
J. NITSUBISHI KAICCXI KAISHA, LTD.
1!1 8?a.f:'
OL,..._c_,
g::::.~
Or-
The Discharge Detect relies on the rotation speed

change of the horizontal shaft to do the action; when the Multi-Monitor(MM)
rotation speed falls to a preset level due to sudden loss

<1D <1D
of energy by sludge discharge, the Discharge Detector
detects it by means of a proximity switch installed on the
horizontal shaft to determine that sludge discharge has
taken place. Cable gland
Also, the Multi-Monitor tells that the purifier is in
Proximity switch
operation for safety and precaution through the rotation
display LED (green).
In addition, as a self-diagnosis function, the trouble
display LED (red), also on top of the Multi-Monitor, is lit Fig. 6-12
to indicate a troubled purifier when the detector output is
equivalent to 2500 rpm or more or when rotation pulses
skip.
6.3.3 Connecting with control panel

To prevent a false alarm, the Multi-Monitor is fed with "discharging" signal from the automatic control panel
during sludge discharge and issues an alarm signal only during feeding .
.\ NITSUBISHI KAKIIKI KAISHA,LTD.

Discharging
mooo~~""
l!!f
n
T~C11
OL~CI\:IIl
0 g:;:;:,~ Control Panel

o-
GBC-1, GBC-2
Alarm GSH-1
Multi-Monitor(MM)
<ID
Fig. 6-13
6-11
J.o. SELFJECTOR Instruction Manual Operation Manual1
6.3.4 LED displays
1. "Rotation display" (green)
Indicates the purifier is rotating and externally notifies safety alarm/caution.
Rotating : Flashing
Standstill: Lighting
2. "Trouble display" (red)

As a self-diagnostic function, the LED lights any of the following cases.
i The output corresponds to 2500 rpm of speed or higher
(A circuit failure is suspected.)
ii The proximity switch input signal is unstable
(The proximity switch may be out of position.)
Correct its position. This LED goes out as soon as its input signal has been stabilized.
NOTE
The trouble display LED (red) may be transiently illuminated when the purifier is in or out of
operation, which is no indication of the detector being in trouble.
3. "No-Discharge display" (red)

In the state of a "discharging" signal being fed from the automatic control panel, if there is not a
predetermined amount of speed drop in the oil purifier, the Error LED (red) on the Multi-Monitor panel and "No
-Discharge" signal output LED (red) above the boards in the Multi-Monitor are illuminated. At the same time,
an alarm is delivered to the Multi-Monitor and the oil purifier is stopped as a result.
Trouble display LED (red)~
Rotation display LED (green),~-~-

E}Fiowrate
Confirmation LED @x10
for input signal (green) <±>Temperature
Dmllli!E 0 light liquid pressure

Feeding Rotlltion
Dist:IM,.P.,
0 Revolution number
QError
Power switch
/ DO alarm output switch
Revolution output switch

<ID <ID OFF ON
C!:D @[]
OFF ON
DD [J D DODD
RtJvohtion No-disch•rge Abnormal temp. Sensor2 error
Leakage Water detection Sensor1 error Sensor3 error
OError LED (red) lighting
//
Proximity switch
Fig. 6-14 Fig. 6-15
6-12
6.3.5 Routine running
Normally, keep the DD alarm output switch in the Multi-Monitor in the ON position.

Normally, the Discharge Detector requires no adjustments. For further information, refer to "Discharge
Detector Function (DO)" in the Operation Manual 2.
6.3. 7 Precautions in handling
ill cAUTION
o This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
o Securely tighten screws to mount the proximity switch
(to torque 60 kg • em max.)
o Keep the turning shaft stopped when mounting the proximity switch.
o Do not use other proximity switches than furnished with the instrument
6-13
6.4 Water Detector Function (WD)
6.4.1 General
The Water Detector Function (WD) of the Multi-Monitor is a device to prevent separated water from leaking
into light liquid (purified oil). It is available in two types, i.e., pressure sensor type water detector (GSH-1) and
electrostatic capacity type water detector (option).
Photo 6-1 Pressure sensor type water detection system

( G-HIDENS system )
6.4.2 Pressure sensor type water detector (GSH-1/MM-3)

6.4.2.1 Operating principle
The Water Detection system provided with a pressure sensor, which is called G-HIDENS system, is controlled
on the automatic control panel (GSH-1) via the Multi-Monitor (MM-3).
The G-HIDENS system constantly monitors separated water being accumulated in the bowl by means of a
pressure sensor installed in the circulation line and causes separated water to be discharged before it leaks
into light liquid (purified oil).
In the clarifier operation, some of light liquid (purified oil) is returned to the feed liquid inlet via circulation line.
The circulation line, which is provided with a back pressure valve, pressure sensor and pressure gauge, is
maintained under a required level of back pressure by means of the back pressure valve, with the shut-off
valve in the heavy liquid outlet line fully closed.
Upon arrival of separated water in the bowl at the top disc outside level, the circulation of light liquid is
stopped with an instantaneous drop in circulation line pressure. Detecting this pressure change, the pressure
sensor sends a signal to the control panel via the Multi-Monitor to tell that the predetermined quantity of
separated water has been accumulated in the bowl and separated water is discharged, normally in the partial
discharge mode. In some cases, total charge with sludge takes place, depending on time spent before
detection of pressure drop.
6-14
,. Circulation ,. x Circulation stop
(some of purified oi I is circulated)
Feed I iquid(dirty oi I) inlet

I i quid (purif ied o i I) out I et
Heavy I i quid chamber

Light I i quid chamber
- DischargE
hole
Fig. 6-16
6.4.2.2 Connecting with control panel

To prevent a false alarm, the Multi-Monitor is fed with "feeding" signal from the automatic control panel and
issues an alarm signal only during feeding.
J. HITSUBISHI KAKIJKI KAISHA, LTD. Feeding

rnooo~~"'"'
~
n OL...-c._..,
TaopC'f)
Control Panel
0 8::.::,~
Ormr
Alarm GSH-1
Multi-Monitor(MM)
Fig. 6-17
6-15
6.4.2.3 LED displays
"Water detection display" (red)
In the state of being fed with "feeding" signal from the automatic control panel, when the pressure sensor in
the G-HIDENS system circulation line detects the arrival of separated water at the predetermine level in the
bowl, the Error LED (red) on the Multi-Monitor panel and the confirmation LED for output signal "Water
Detection" LED (red) above internal boards in the Multi-Monitor are illuminated. At the same time, a signal is
delivered to the control panel and the oil purifier is stopped after sludge discharge.
Also, for self-diagnosis, when an extraordinarily high voltage (equivalent to 0.45MPa {4.5 kgf/cm 2}) is detected
at the pressure sensor, the "Water Sensor Abnormal" output LED (red) in the Multi-Monitor is illuminated, with
"Error" and the corresponding error identification number indicated in the upper and lower seven segment
displays, respectively. At the same time, an alarm is issued to the control panel and the oil purifier is stopped
as a result after sludge discharge.
NOTE
To prevent a false alarm due to pressure fluctuation or pulsation at the start of oil feed or during
normal running, the Delay Timer and Hold Timer are provided. Either timer is actuated when
pressure falls below the preset level during running. If pressure fails to return to normal after the
timer is up, the detector recognizes it as a "Water Detected" status and sends an alarm signal to the
control panel.
0Flowrate
Confirmation LED @xto
for input signal (green) <±) Temperature
IIIIDD @Light liquid pressure
FHdinl Rotation
Discharging
0 Revolution num.ber
Qerror
Power switch Water Detection

output switch
[1QJ ~
OFF ON
<ID OFF ON
'®1 No Water I Heavy liquid
~Detector Function
Confirmation LED for ~Water Detector Function
/ I
_ output signal (red) ~Heavy liquid Detector Function
(for optional use) __
/ DODD DODD
OError LED (red) lighting Revolution No-discharge Abnormal temp. Sensor2 error
I
Proximity switch
Leakage W,ater detection Sensor1 error Sensor3 error
Fig. 6-18 Fig. 6-19
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and the error
identification number in display, which cannot be cleared until power is turned off. After the cause
is identified and eliminated, reset by turning power off, then on.
6-16
6.4.2.4 Routine running
For clarifier operation that needs the Water Detector Function, select "Water Detector Function" on the Water
Detector Function selector dial in the Multi-Monitor. (See Fig. 6-19) For purifier operation that needs no Water
Detector Function, select "No Water I Heavy liquid Detector Function" on the same dial.
------l
I
ttl Water;Heavy I iCJ.1 id Water 03tector Ftret: ia1 ~ liCJJid I
~tector Furtia1 03tector Ftret:i<Jl I
--------·---·---·····----··-·-·
for qJtia-al tBe)
o With the Water Detection output switch (See Fig. 6-19) in the ON position, the Water Detector monitors
water being accumulated in the bowl. When it detects the arrival of water at predetermined level, it sends
an output signal to the control panel and causing water to be discharged.
Normally, clarifier operation is performed with the Water Detection output switch placed in the ON
position.
o:::J
Water ~tectia1 wQx.rt SNitcfl Water ~ia1 wQx.rt SNitcfl

roFFJ ~itiCJl roNJ ~itiCJl
NOTE
When clarifier operation is switched to the purifier operation, the Water Detector Function selector
dial in the Multi~Monitor setting must be from " Water Detector Function " to " No Water I Heavy
liquid Detector Function " but the position of the Water Detection output switch needs not be
changed to OFF.
6.4.2.5 Items to adjust

Normally, the Water Detector requires no adjustments. For further information, refer to "Water Detector
Function (WD)" in the Operation Manual 2.
6-17
6.4.3 Electrostatic capacity type water detector (GSH-1/MM-2)
The electrostatic capacity type water detector relies on difference in dielectric constant between water and oil
to determine the capacitance of oil, thereby detecting the water content of oil.
This detector is installed in the light liquid outlet piping of the SELFJECTOR and controlled on the automatic
control panel (GSH-1).
In the clarifier operation, the detector monitors the water content of light liquid. When a rise of approximately
0.5% occurs in the water content, the detector recognizes it as ''water in the bowl having arrived at
predetermined level" and issues an output signal to the control panel. Water is discharged as a result.
6.4.3.1 Connecting with control panel

To prevent a false alarm, the electrostatic capacity type Water Detector is fed with "feeding" signal from the
automatic control panel and issues an alarm signal only during feeding. This detector exchanges signals with
the control panel, not via the Multi-Monitor but directly.
Feeding
Capacitance Control Panel

type
Water Detector Alarm GSH-1
t>·
Fig. 6-20
6-18
6.5 Partial discharge detection function (GSH-1)
The automatic GSH-1 system combined with Multi-Monitor MM-3 has a Partial Discharge Detection Function
that, in addition to sludge discharge monitoring, indicates whether or not sludge discharge is optimal for partial
discharge adjustment.
6.5.1 Operating principle

When the Partial Discharge Detection Function of the Multi-Monitor monitoring the horizontal shaft rotation
speed of the SELFJECTOR detects a rotation speed drop (peak hold) during sludge discharge, it compares
the data with the optimal discharge value preset for each SJ-G model to determine if the quantity of discharge
effected is optimal. And the Multi-monitor indicates the result of comparison through confirmation LEOs
(Over, Just, Under) for partial discharge. (See Fig. 6-22)
Datum sensitivity VR Discharge measurement switch
Dischargr quantity
setting switch
Partial discharge confirmation LED
I:J OVER (LED red)
Center voltage of discharge IIIli JUST (LED green)
quantity setting switch
C1 UNDER (LED red)
IIIli MEASURING (LED green)
1. 50Hz I 60Hz selector switch

Power switch 2. Partial ON I OFF selector switch
, DO alarm output switch

OFF ON
@[] [gfJ
OFF ON
Fig. 6-21
Control/ LED Function
Power switch ON/OFF control of Multi-Monitor power
DO alarm output switch ON/OFF control of discharge alarm output

Used to select SELFJECTOR power source frequency
50Hz /60Hz selector switch
(50Hz or 60Hz).
Used for constant monitoring of sludge discharge to
Partial ON I OFF switch determine optimal or otherwise. The status of sludge
discharge is indicated through partial discharge LEOs.
Measures quantity of sludge discharged only once to
determine if discharge is optimal. Pressing this button
Discharge measurement switch
switch illuminates green LED in it and starts measurement
of sludge discharge (if partial ON/OFF switch is OFF).
Partial OVER (red) Lit when discharge is more than preset.
discharge JUST (green) Lit when discharge is optimal as preset.
confirmation UNDER (red) Lit when discharge is less than preset.
LED MEASURING (green) Lit when discharge measurement switch is pressed.
6-19
6.5.2.1 50Hz I 60Hz selector switch
Remove the front cover of the Multi-Monitor and set the switch (See Fig.6-22) to the power frequency of the
SELFJECTOR (50 Hz or 60 Hz).
Setti~ to 00 Hz Setti~ to 00 Hz
~ ~
~ ll.)
~ ll.)
NOTE
The switch in wrong position prevents the Partial Discharge Detector from measuring the quantity
of sludge being discharged accurately. Be sure that the switch in the right position before
discharge measurement.
6.5.2.2 Measure of the amount of discharge

There are two purposes for which sludge discharge measurement is performed.
1. Monitoring during normal running

Set the partial ON/OFF switch (See Fig. 6-22) to ON. The detector becomes ready to constantly monitor
partial discharge for "No-Discharge" status. Normally, the SELFJECTOR is run with this switch in the ON
position.
2. Partial discharge adjustment I confirmation
Set the partial ON/OFF switch to OFF, then press the discharge measurement switch (See Fig. 6-22).
Measurement is immediately effected - only once.
Partialrn 1 CfF s.vitch Partial rn I CfF s.vitch

roNJ !l)Sitioo ro F FJ !l)Sitioo
NOTE
With the partial ON/OFF switch in the ON pc;>sition, the discharge measurement switch is
inoperative.
6-20
~ SELFJECTOR Instruction Manual Operation Manual1
6.6 Display Function
6.6.1 General
The Multi-Monitor is provided with two 4-digit seven segment displays (upper and lower) that indicate
SELFJECTOR sensor output data (flow rate, temperature, pressure, rotation number, etc.) and error. Settings
can be altered by use of four function setting switches (SW1 - 4) and altered data are stored in the internal
memory of the Multi-Monitor.
The expansion of ~ MITSUBISHI KAKDKI KAISHA, LTD.

a part of the display E!1 tl ux< L/Hr l
~
$XIO
88 88 El1 TeMp.< t)
188
-----1[> sw. E!1 L press. <Hpal
E!1 Rev. ( r/1'\)
88 E!1 W/H. press. <Mpal
E!1 Error
/Seven sewrert dsplays
U>Per
Lower
,88,881
88 88
Fig. 6-22
6.6.2 Configuration of display

o In normal operation, the flow rate is incrementally indicated in the upper seven segment display at every
5 seconds. In the lower display, the feed liquid temperature and light liquid pressure are indicated in the
same way.
o Using the function setting switches (SW1 - 4), the feed liquid temperature, light liquid pressure and speed
(MM-2 and MM3 only), and circulation line pressure (MM-3 only) can be fixedly indicated in the lower
seven segment display.
o In the case of an error, "Error" and the corresponding error identification number appear in the upper and
lower seven segment displays, respectively. (See Table 6-3.)
o At the time of setting change, the setting number and set value are indicated in the upper and lower
seven segment displays, respectively.
6-21
Function setting switches
SWl :Select of setting item

SW2: Forward item
SW3 : Backward item
SW4:Enter
Fig. 6-23
Table 6-3
Normal running Error display Change the setting items

Upper Flow rate Error display Setting number
Lower Inlet temperature Identification number Set value
Light liquid pressure
( Revolution number )
( Circulation line pressure )
NOTE
(Speed): Multi-Monitor with Discharge Detector Function
(Circulation line pressure): Multi-Monitor with Water Detector Function (G-HIDENS system specification)
Identification Contents of error

number
1 Light liquid pressure sensor abnormal
2 Water detection pressure sensor abnormal
J.. SELFJECTOR Instruction Manual

6.6.3 Factory settings
Memory preset Selection range of

No Setting items MM-1 MM-2 MM-3
item number setting
1 - Power switch ON /OFF OFF OFF OFF
2 - LM alarm output switch ON/OFF OFF OFF OFF
3 - DO alarm output switch ON /OFF - OFF OFF
4 - Water Detection output switch ON/OFF - - OFF
Partial discharge detection

5 - ON/OFF - OFF OFF
function
6 - Frequency 50Hz/60Hz 60Hz 60Hz 60Hz
7 1 Kinds of oil FO/LO FO FO FO
10G,20G,30G,
8 2 SELFJECTOR-G model 50G,60G,70G, 10G 10G 10G
100G, 120G, 150G
1OG,20G,30G,
9 3 Gear pump model 10G 10G 10G
50G,70G, 100G
Minimum light liquid pressure
10 4 0.03"-'0.30 0.12 0.12 0.12
(MPa}
LM trigger pressure (6P)
11 5 0.01 0"-'0.050 0.02 0.02 0.02
(MPa)
Delay timer
12 6 5"-' 120 40 40 40
(sec}
Hold timer
13 7 5"-' 120 15 15 15
(sec)
Minimum WD pressure
14 10 0.01 0"-'0.1 0 - - 0.03
(MPa}
WD trigger pressure (6W)
15 12 0.01 0"-'0.1 0 - - 0.05
(MPa)
Light liquid pressure
16 13 0.03"-'0.30 0.15 0.15 0.15
(MPa}
NOTE
Shown above are shop-set default values.
At test operation, it is necessary to adjust the settings according to the specification/model of
SELFJECTOR.
For set values, refer to "Multi-Monitor" in the Operation Manual 2.
6-23
J.o. SELFJECTOR Instruction Manual Operation Manual1
~ MITSUBISHI KAKOKI KAISHA, LTO.
Head office
2-1 , Ohkawa-cho, Kawasaki-ku, Kawasaki City,
Kanagawa, JAPAN 1'21 0-8560
Machinery Sales Dept.

1-2, Miyamae-cho, Kawasaki-ku, Kawasaki City,
Kanagawa, JAPAN 1' 21 0-0012
TEL.+81-(0)44-246-7350
FAX.+81-(0)44-246-7352
MKK EUROPE B.V.

Spinnerij 41 , 1 1 85 zs Amstelveen,
The Netherlands
TEL.+31-20-4560666
FAX.+31-20-4560635

MF-113 Operation Manual 1

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BM BREEZE

The manual is edited for treating mineral oils

l.sELFJECTOR Instruction Manual Operation Manual1

The composition of instruction manual for SELFJECTOR is as follows.

Use each manual according to the particular purpose to sufficiently

.A.sELFJECTOR Instruction Manual Operation Manual1

JusELFJECTOR Instruction Manual Operation Manual1

1 Precautions in safety .......................................................................................................................... 1-1

1.1 Symbols related to safety ................................................................................................................... 1-1

2 Configuration of oil purifying system ............................................................................................... 2-1

2.1 Gear pump ......................................................................................................................................... 2-2

3 STRUCTURE of SELFJRCTOR .......................................................................................................... 3-1

3.1 General ............................................................................................................................................... 3-1

AsELFJECTOR Instruction Manual Operation Manual1

4 Motor, starter and control panel ........................................................................................................ 4-1

5 Programmable logic controller (PLC) ........................................................................................... 5-1

AsELFJECTOR Instruction Manual Operation Manual1

6 Multi-Monitor ....................................................................................................................................... 6-1

6.1 Multi-Monitor....................................................................................................................................... 6-1

AsELFJECTOR Instruction Manual Operation Manual1

For correct use, carefully read the "Precautions in safety" beforehand.

1.1 Symbols related to safety

ASELFJECTOR Instruction Manual Operation Manual1

2.Siop immediolely when vibrolion is greol. 2, llill!'H••Il11lt<t:i¥HcHt>,

WARNING Wf\RN\NG WARNING

~SELFJECTOR Instruction Manual 1-2

(A) Bowl nut

o Immediately stop if vibration is excessive.

JusELFJECTOR Instruction Manual Operation Manual1

o Take care in handling the parts.

o Beware of corrosion and erosion.

For ambiguous points in the instruction manual, contact our company or

ASELFJECTOR Instruction Manual Operation Manual1

Sludge: Solids accumulated in bowl in narrow

ASELFJECTOR Instruction Manual Operation Manual1

c::=::J MKK SUPPLY Note) Automatic GBC-1 and GBC-2

1 SELFJECTOR A Dirty oil inlet

2.2 Oil heater

2.3 3-way cylinder valve

2.4 Multi- Monitor (MM)

2.4.1 Leakage Monitor Function (LM)

2.4.2 Discharge Detector Function (DO)

2.6 Control panel

2.8 Kinds (specifications) of oil purifying system

GBC-1 GBC-2 GSH-1 GAP-11 Manual

2.10 Feature of Automatic types

Automatic Feature Suffix of

3.2 Drive unit

/ Lower bearing parts

Dirty oil inlet

~ ... Purified oil outlet

i Purifying operation process

ii Opening bowl process

Operating water for

iv Closing bowl process

Operating water for

Operating water for opening bowl is fed from section An in

~ Water supplying device

Light I i qui d charber

,.. x Circulation stop

- Heavy I i quid chaer

In this case, the purifiers are subjected to either:

~ SELFJECTOR Instruction Manual

For parallel operation, 2 or more SELFJECTORs are arranged in parallel.