Professional Documents
Culture Documents
TITLE
T"YPE
_'Y.. ~- L j;_ j_ s;_ ,?._ _l ___ ~- :-: _s __t_ ,?._ g_ ~- __ ,?__i __r ___ ~- 9_ 9 _ _1 __e__d__
RL.JLE
LR
------------
s. N'C>. 1338
lSET/lSHIP
LTD.
FINISHED PLAN
Fll..ING NO( MF -104
SPECIFICATIONS
1. General specification
1. 4 Design condition
In general, the design condition for Equipment are as follows.
·Pressure : 3 MPa
·Measuring unit :SI unit
·Ambient temperature : Max 45'C
1. 5 Supply scope
Our scope are as follows.
·Air compressor unit on the common bed
Without : ·Compressed air pipe
·Electric wiring
·Electric motor
·Spare parts and tools
·Painting
·Document
1. 6 Fittings
·Compressed air pipe :lOA STPG pipe fitting
1. 7 Rule LR
1. 8 Painting
Painting color MUNSELL No. 7. 5BG 7/2
1. 9 Document
Language : English
Kinds of document are as follows.
·Outline view of Air compressor
·Sectional view of Air compressor
·Spare parts and Tools list
;.· ·Shop testing record
·Instruction manual
2. Equipment specification
2. 1 Air compressor
·Design No. MG78APT
·Model MG78A
·Type Vertical 2 Stages Air-cooled
·Driving method V-belt driven by electric motor
·Working Pressure 2. 94 MPa
·Capacity 13. 5 m3 /h at Free air
·Revolution 1200 min- 1
·Required Power Approx. 3. 7 kW
·Accessories with HP Safety Valve
Non-return valve
Oil gauge
2. 3 Common bed
Size : 730wx400°x90H
2. 5 Weight
Approx. 160 kg(dry) on design base
MATSUBARA 3rd ANGLE PROJECTION DRWING
H.P. SAFETY VALVE '±
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NO 0329505
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~
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RULE
812
m 1~
it -i§-
428
222 2o6 "I 1 81 420 211 DES, NO
0~ :j:
11 4 L.P.PRESS GAUGE
15JEJ±IJ~t
MG78APT
26 COMP. AIR OUT T
~ff~%.tl:lD
BELT DRIVE
3. 7 kW«Jv ~ ~~i1J
I
RO~f\TION
[Q]~rlol
COMP. AIR OUTET MATSUBARA
~ff~~ti:JD
FAN COVER
77 :_;}])\" OUTLINE VIEW
L.()
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OF
n AIR COMPRESSOR
I
~~-----r~~~~~==c=~
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SUMITOMOHtAVY INDUSTRitS
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1 : 6
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-E----;>150 420 1 60 -E---;>
~
ORKS
0 25 0 680 25 NO A60497
NAMEPLATE:
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ENGLISH
*Y:
NOTICE PLATE: ENGLISH&JAPANESE
).i ~JM& to* x
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MATSUBARA 3rd ANGLE PROJECTION DRWING
7<~)~-:;J ~ = j3j )t ~ NO[ID
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F12 400000
417
MATSUBARA
? ~ )" 5 it:
TYPE : VERTICAL 2STAGE AIR COOLED
H~ :v: : .ITJf~ - !.s: 1± ~m ~ /il
MODEL :
H~ =t : MG7 8 A
SECTIONAL VIEW
OF
AIR COMPRESSOR
STANDARD
ii:HiIV ~it-
'I~+JI~
SCALE
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AUG.16.2001
.KITAGAWA
196
MATSUBARA IRON
WORKS LTD.
234
19
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NO
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DRWING
PART NO N A M E MATERIAL Q TY PART NO N A M E MATERIAL Q TY No.
NO :1iB Cl
DO -1 0
"'? ~
LP PRESSURE GAUGE
;f!]; tif M ~j;'~
SET
NO §B Cl
DO i 0
"'?
COOLING FAN
~ ;f!]; ~It M
PLASTIC
~j;'~ ~
'i
iiD
~
F' 12400000
1 6012060010 32 1121131010 1
it\JIJI1J ~t Hll. l'fltD7 7 . . __, .g. nttm~
L.P.PRESSURE GAUGE VALVE SET COOLING FAN V-PULLEY N02
2 6209512512 33 1121131040 FC200 1
it\JIJitJ ~t m1\ ;v :::;r Hft /'fl tD 7 7 . . __, ffl V:1- 1J N0 2
LP VALVE CLAMPING BOLT COOLING FAN SHAFT
3 1105004122 S45C 1 34 11 211 31 050 SS400 1
it\ !I# !rHt it'; v t-- /'fl!D77 '._;!fltdl
4 11211 041 00
LP DELIVERY VALVE COVER
FC200 1 35 3012620299
FAN SHAFT BEARING(BIG)
SUJ2 1 I I
it\Jio± it 1=t m /'fl tD 7 7 . . __, !fl tdl:§t (:J\)
LP DELIVERY VALVE FAN SHAFT BEARING(SMALL)
5 11 03004061
it\ JI o± it # sus 1 36 3012600299
l'fltD7 7 . . __, !fltdl:§t (tl')
SUJ2 1
LP VALVE SEAT FAN SHAFT BEARING CASE
6 11211 04012 FC250 1 37 1121131070 FC200 1
it\JI#Ii l'fltD7 7 . . __, ffltdl:§t-7- : :<. I I
LP SUCTION VALVE HOLDER COOLING FAN COVER SET PLATE
7 11 211 04081 S45C 1 38 11 2 403111 0 SS400 1
it\JIQ~.A-# ft. /'fltD 7 7 . . __, 1J J\!fV1t:'ifr~
LP SUCTION VALVE LP AIR COOLING PIPE
8 11211 04040 it\JIO],A_j:t sus 1 39 1124033110
it\ JI ~ ~ i'fl tn ~
C1220T 1
AIR INLET CASE COOLING FAN V-BELT RUBBER MATSUBARA
9 1105003012
~~AD~
FC200 1 40 3327120310 /'fltP77 '._;!flV"'ZJil 1-- j'D, 1 7< ~ J) "? it:
AIR STRAINER 11 21131140 COOLING FAN V-PULLEY N01 TYPE : VERnCAL 2STAGE AIR COOLED
10 1105003101 SPHC 1 41 l'fl tn 7 7 . . __, mv:1- I) N01 FC200 1
~~.A-DBJJJ!t&
w~ :it ·• rrw- !"' JI~~?'D'b-
;,_ :X •. j~-=FP
LUBRICATING OIL PIPE CRANK SHAFT
1 1 1121129010 ;ril)~)fll;\ -t :1 C1220T 1 42 1121110010 ?5'._;?tdl SF590A 1 MODEL:
PISTON PIN METAL
12 3082002526 t.":::<.t-->ti;>I.3Jil SUJ2
SET
43 3042400307
MAIN BEARING
SUJ 2 2
H~ i: MG78A
Hft Itdl:§t
AIR VENT PIPE CAP
13 1101015140 ~~~'E<J\-{:1-t--p •:.; :1 SPHC 1 44 1105014010
MAIN BEARING CASE N01
FC200 2
SECTIONAL VIEW
Itdlfl:.-7- :::<.NO 1 OF
CRANK PIN METAL SET
14 1121112010 CONNECTING ROD ::::J~?J"-< '._;j. 0•:.; t< SF440A 1 45 1103012021 ?5'._;?t."'._; ;>1.3)11 WJ 2 Hft AIR COMPRESSOR
HP PISTON OIL SCRAPER RING
15 1121115110 CRANK CASE COVER N02 · FC200 1 46 1124011320 @iff t." ::;z 1-- :;)fll}§i ~I):; j" FC250 1
~~ ~
?5'._;?~ ~ N02 7'c' I="
ROD REAMER BOLT HP PISTON TAPER RING ..::r:.. ~ ff
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16 11 2111 2060 0•:.; j< 1)-71!\'Jill-- SCM435 2 47 1124011310 FC250 1
~
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BAFFLE PLATE HP PISTON RING
17 1121115120 )OO)~)Iil -t r? tHJ9: SPHC 1 48 1103011101 ~fft.":::Z 1-- '._;I) '._;j" FC250 2
18 6101040100
OIL GAUGE PLASTIC
2
PISTON PIN
49 1121111020 t_"::;<.j--'._; u SCM415 1
STANDARD
)fllfffi~t .g. nttm~ tCBJ~;r
~/ ~
CRANK CASE PISTON
19 11 21 1 1301 0 ?5'._;?~ FC200 1 50 1124011010 t.":::ZI--'._; FC250 1
ROD OIL SCRAPER LP PISTON RING
20 1105012151 )fll}I'E<~
S45C 1 51 1124011100 it\fft.":::Z 1--:; I)....__, j" FC250 2
C3604
~
Q TY
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~
NO 9827897
88 ;e;JUi'~#::z "J ') / ?'11li'M#!v t-
4
11 02220241
1102220231
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HP SAFETY VALVE SPRING
iii!I'9:~#::Z:1') /'./
C3771
SUS304
MG78A
5 1102220011 HP SAFETY VALVE BODY
C3604
iiiJI'9:~#n~
1 3 11 03021 021
NON-RETURN VALVE
~.tl:#
SUS303 TYPE VERTICAL 2STAGE AIR COOLED
NON-RETURN VALVE JOINT H~ it rrff~- t~II~ts~l%
14 1121121100 S45C
~.tl:#IU!~ ~
1- :13 -( / t-
HP AIR OUTLET JOINT
MODEL:
1 5 40 1 1 21 6 1 1 5 S45C
ii1I:!f:%.tll0:13-(/t- H~ :1: MG78A
16 4101106200 HP AIR OUTLET UNION NUT S45C
;;;JI:!f:><i.tllO~:t·:J
HPAIRINLET
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SCALE
R Jl 1 1
0
HP AI ROUTLET PIPE APR.22.1998
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MATSUBARA IRON
4 WORKS LTD.
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MATSUBARA DR WING
No.
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Oil
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NO 9828045
MG78A
L, P, AI R
COOLING PIPE L, P,
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COMP, AI ROUTLET
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TYPE : VERTICAL 2STAGE AIR COOLED
H. P, AI R JT~ it : IT.H~=f&JIMi~ffi
COOLING PIPE
iii JI~~/flidl'f L-----.. I
1
--- MODEL:
H~ :~ MG78A
FLOW SHEET
I OF
I
•
* AIRTANK AIR COMPRESSOR
~~-
L. P,
:J JI ~rn ~
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REMAIN AI R&DRAIN ESCAPE
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OIL GAUGE
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SCALE
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SEP, 3. I 998
*· - OUTOFOURSCOPE
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~--~--~----~--~
AIR FLOWLINE MATSUBARA IRON
~~llli& STRAINER
J.l'l.l-7
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---------- LUBRICATING OIL FLOWLINE
JJ)f)ffillli&
STOP VALVE
Jl:ab# lli
-i\:~~±
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SAFETY VALVE
~~#
ORKS
NON-RETURN VALVE
No.
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MG78AI I SHIP NO
SPARE PARTS LIST FOR AIR COMPRESSOR R8 =i 1338
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Quantity
:1:
BOX NO
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rot
~ iilt :r iilt
1
L.P.PISTON RING
itt !I t:." ::z r- ::; I) ::; j'
+ Iff~co
I
co
-s -s 2 2 FC250 1124011100
2
2
H.P.PISTON RING
@;!I t:." ::z r- ::; 1) ::; j' ~~~ ~~~It 2 2 FC250 1103011101
~~~ ~~~It
H.P. PISTON
TAPER RING
3 @J!It:."::Zr-:J 1 1 FC250 1124011310
=j-)\ 1) ::; j'
~~~ ~~~lL
H.P.PISTON
OIL SCRAPER RING
4 @]Jit:.":::<.r-:J 1 1 FC250 1124011320
5ffit~ '& 2.5
L
I) ::; j
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L.P.SUCTION
5
VALVE
itt !I D)iL\ #
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/ 1
6
L.P.SUCTION
VALVE SPRING
itt!Io.&.A#
L[')
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& F1=-3 100
~I 1 1 SWPA 1121104050
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7
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itt JI t~n±l :tt
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L.P.DELIVERY
8 VALVE SPRING
4 4 SWPA 11030040/1
itt Jim tB:tt
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9
H.P. SUCTION
~JIO],A#
VALVE
+B ;;r~ L_
/ 0.8
1 1 sus 1121105040
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~-~
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10 VALVE SPRING N
@JfiD],A#
&
=
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=:1:: 1 1 SWPA 1121105050
.:::<. 'j'l) ::; j' 16 d:01.0
;;~
Quantity
~
*§
*
NO Name of Articles Rough Sketch Material Weight Part NO Remarks
1t-s §~ 0
DO ~ i!F w
~ i7\ Working
':% 11 :p 11
MSpare
~ :i ~ §Bo o1t-s
0
11~
@~
H.P. DELIVERY
11
VALVE
~ JI t~HB :f:t
1 1 sus 1121105040
~d .!~
H.P. DELIVERY
VALVE SPRING
12 ~Jimtt:f:t 1 1 SWPA 1121105070
7. "j'l) '_; :;· •
EYE BOLT OJ
(E~
FOR PISTON tO ~~
1 c::A r- ::A~~ m
N
n
s
I
~
1 SS400 9011308015
7-1'71\'Jvr-
M12
PISTON PIN
~~L!I 1 FC200
DRAWER 9023124830
2 f::":A r- :Ait~ ~ SS400 2011120700
SET
SPARE PARTS
AND TOOLS BOX
3 ::Y 1m! o~ ,I!! t§
I~ 1 SP1
Oil Recomendation
The use of any other lubricant without prior approval of Mastubara Compressor Systems
will invalidate product warranty.
J::re£),7\-0)~m ~~ftm O)~ifl:t~t±~ -c::tor"% \if:b-l±'r ~ "\0
TEST RECORD OF AIR COMPRESSOR
PISTON
DISPLACEMENT 2 6 . 2 m'/h CAPACITY 1 3. 5 m'/h MANUFACTURE NO. UH 1 7 0 7 4
REQUIRED
REVOLUTION 1 2 0 0 mi n·• POWER 3. 7 Kw SURVEY NO.
SETTING PRESSURE
OF SAFETY VALVE LOW PRESS STAGE MPa HIGH PRESS STAGE 3. 1 MPa
BEARING & LUBRICANT CRANK PIN METAL 5 1. 0 'C LUBRICANT 3 7. 0. 'C
TEMPERATURE NO. 1 MAIN BEARING 4 3. 0 'C NO.2 MAIN BEARING 3 9. 0 'C
PISTON DISPLACEMENT 2 6. 3 m'/h CAPACITY 1 4. 7 m'/h
CAPACITY EFFICIENCY 5 5. 7 % *CAPACITY ( - min·') m'/h
W.T.P. (M P a )
SURVEYOR
CYLINDER 4. 5 CYLINDER COVER : 1. 5
HP AIR COOLER PIPE 4. 5 LP AIR COOLER PIPE 1. 5 CHIEF
INSPECTOR
~- c;-4
INSPECTOR I '
(
---·-