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LADDER DIAGRAM
1

'55-- -57--( 7 -:7-'5 .L..

ADDITIONAL MATERIALS
~~ 'Í'Í ~ . *.!l-

MACHINE
mi a MV-40

MF-M4
..,
N e MORIC-M4F
..._

.
.

; '
j

Tl1LE (W-H4)
,- - MV -4 O (H)RIC-M4F)
W-iímll
7--9·-·.J .. ' .
Q1¡,)J.HJ
I81271

WITION DA TE ffiA~~ CHANGE APPLY r<.PPROIJED f~ÍMOR/ SE/If/1


- ·-- .

INDEX !§{k ( Additional materials ~1-!~1.:} )

No. ITEM PAGE


m 13 ~-:;

1 M-FUNCTION TABLE tJAPANESE)


M:J-~-Ji~ ( 8~ ) 1-- 2
2 PC PARAMETER (1) TIHER
TABLE ~.-{-::¡- 3-- 8
(JAPANESE) (2) ·KEEP RELA'i
( 8~ ) ~-~1) L-- 9-- 28
(3) DATA TABLE,aJUNTER
H1-11..,1JI'J~ 29-- 35
3 PROXIMITY ANO LI~IT SWITCH TABLE ( JAPANESE )
~ • v ~ ,, t- A--<., 7--n cs:tm> 36
4 M-FUNCTION TABLE (ENGL I SH)
M:J-~-Jf~ ( ~il%7:
aa ) 37- 38
5 PC PARAMETER ( 1) TIHER
TABLE ~.-{-::¡- 39-- 44
(ENGL I SH) (2) KEEP RELAY
( ::!R:
- ffi
&a ) ~-~l)L-- 45- 64
(3) DATA TABLE.aJUNTER
H1-11..,1JI'J~ 65- 71
6 PROXIMITY ANO LIHIT SWITCH TABLE ( ENGLISH )·
im¡ . IJ ~ ,, t- A--< ., -r-Ji1i <~ m> 72
7 OPERATION PANEL DRAWING
~11:1~~Jv~
8 SEQUENCE ALARM TABLE
~--T~.A1'?-.b.~ ' 73-101

MV-40

.•

Tffi.E (}.f-H4) .
MV-40 (l.DRIC-M4F)
. 7:$7"-~;f~.:t
Df¡.G.OO
181271

~ITION DATE ffiN~N CHANGE APPLY ·:PPROVED ll$1 MOR/ SE/Jí/ 1


Sta.~da.r-d M-Cedes
ti ~ ~ fi~ frj¡ ~
1
MOO Program stop
MOl Optional stop
M02 Program end Reset
M03 Spindle normal rotation
M04 Spindle reverse rotation
M05 Spindle rotation stop
M06 Tool change · ATC cycle start
M07 Oil shot ON
MOB Coolant ON
M09 Coolant OFF Cooolant. Oil hole coolant.
1 Oilshot. and oil mist off
MlO 4-Axis clamp
Mll 4-Axis unclamp
M19 Spindle orientation Orientation
M20 Auto pover shut dovn
M21 External output ,.

M22 Externa} output


M23 Externa! output
M24 Externa} output
M25 Externa! output
M26 Externa} output
M27 Externa! output
M28 Externa! output
M29 Rigid tap mode OH
M30 Program end Reset &rewind
M31 Interlock bypass ON
M32 \~Interlock bypass OFF
M33 To'o1 shorage Spindle too is returned the
'.
magazine.
M46 Sensor switching ON Automatic centering
M47 Sensor switching OFF Tool breakage detection
M48 Override canee~ OFF
M49 Override cancel ON
M50 Oil hole drill cool~nt OH
C-37 / )
Sta.n.da.rd M-Cedes
fl ~ tm -:!:!::.
!Jt:¡ Vi ~
M51 Air blow ON
M52 Dust collector air blow ON
M53 Sensor air blow ON
M55 Oil mist ON
M58 Dust collector air blow and sensor air blow
OFF
M59 Air blow OFF
M60 B-station loading APC spec. ~ L
M61 B-station unloading APC spec. \1
M62 A-station loading / APC spec. /\
M63 A-station unloading APC spec. / 1\
M64 Work number search action ~
~

M66 Tool skip OH


M70 Externa! output Work counter
M73 Y-axis mirror image OFF
M74 Y-axis mirror image OH
M75 X-axis mirror image OFF
M76 X-axis mirror image ON
M77 Externa! output
M80 Chip coolant ON
M81 Chip coolant OFF 1

M82 Auto-door open


M83 Auto-door close
M88 Coolant through-spindle ON
M89 Coolant through-spindle OFF .
M93 Alarm OH
M94 Alarm OFF
M96 Macro interruput mode
M97 Macro int~rruput cancel
M98 Sub-program call
M99 Sub-program end
Sta.n.da.rd Timers

TIHER No. Standard Description


Address
1 0300 Timer from check a spindle-speed-arrival signal at the bottom of
a top hole until the axis movement is possible.
2 0305 Time from when.the operation door-close complete signal is turned
off until spindle stopped with UVV option.
3 D310

4 0315 At the ATC cycle, time during which the brake is applied when the
arm reaches to its home position or to its DOVN position.
5 0320 Time from detection which magazine lock pin pushed in until
assumption which actually magazine lock pin is pushed in.
6 0325 Time from magnetization of magazine motor until output of
magazine lock pin pull-out command during magazine indexing.
7 0330 Time for applying the brake after detecting the magazine deceler-
ation signa! at magazine index.
8 0335 Time from detection of orientation complete signa! until
assumption of actual orientation.
9 0340 Vhen the spindle has been deviated from the specified stopping
- position by an externa! force, the time during which this
diviation is to be ignored and the spindle is to be considered
properly orientation.
10 0345 Time until check of speed-arrival-signal when an H3 or H4 command
complete signa! is returned.
11 0350 Time setting from spindle stop detection until assumption of the
spindle stop completion. (Rigid tap)
12 0355 Shot-time of oil shot.
13 D360 Time from demagnetization of oil mist solenoid until demagnetiz-
ation of oil mist air-blow solenoid during oil mist output. ·
14 0365 Time from shifter forward detection until assumption of actual
foward completion.
15 0370 Time from detection of pallet unclamp unti l assumption of actual
completion of pallet unclamp.
16 IJ375 Time from output of data until output read-complete signa!
during work-number search.

(39/ )
Sta.n..da.r-d Timer-s

TIHER No. Standard Oescript ion


Address
17 0380 Time from completion of aork-number search until operation - J

of cycle start.
18 0385 An observation time for lubricant pressure 1.

19 0390 OFF-time in slidway lubricant pump operation 1.

20 0395 ON-time in slidway lubricant pump operation.

21 0400 OFF-time in oil-air lubricant unit operation.

22 0405 ON-time in oil-air lubricant unit operation.

23 0410 Time during which insufficient pneumatic pressure is to be


ignored.
24 0415 Time for ignoring hydraulic pressur-e.

25 0420 Time until check of S-code data when H03 or M04 command is
specified.
26 0425 Time from .oil-air lubricant ON until check the pressure.

27 0430 An observation time for oil-air lubricant pressure.

28 0435 Time from gear engagement check until complete-5ignal is


returned to the NC when S-code command is specified.
29 0440

30 0445
.•

31 0450 OFF-time in sl idway lubricant pump operation 2.

32 0455 An observation time for lubricant pressure 2.

<40/
Star1.dard Tlmer:s

TUIER No. Sta ndard De s e r i p t 1 o n


Address
33 D460

34 D465 Allowable time for door interlock off switch.

35 D470

36 D475 Time until check of pallet seating completion signal when


pallet air blow cut off.
37 D480 Time from when pallet clamp command is turned on until pallet
air blow cut off.
38 D485

39 D490
--

40 D495

'

r- . .
Fi:::x:ed t i me r

Timer No. fixed Description Set value


Address
1 R3976 Timer from servo ready signa! ON until externa! output. 500msec

2 R3979 Time from NC power ON until start of reading operation panel 1000msec
input.
3 R3982 Timer for switch the Z-axis brake voltage. 2000msec• ·

4 R3985 Time to interlock during reversing of X-axis in zero return 500msec


operation.
5 R3988 Time to interlock during reversing of Y-axis in zero return 500msec
operation.
6 R3991 Time to interlock during reversing of Z-axis in zero return 500msec
operation.
7 R3994 Time to interlock during reversing of 4-axis in zero return 500msec
operation.
8 R3997 Time from specifying of MlO command unti 1 start of 4th axis 1000msec
j

clamp operation.
9 R4000 Time from when the operation door-close complete signa! is 2000msec
turned off until spindle stopped with UVV option.
10 R4003 Time from M-code data output unt i l of J.lF <M-code read signa 1) 500msec
when H-code is externally output.
11 R4006 Time from tool-clamp check until ATC charge tank is pressuri- 2000msec
zed.
12 R4009 Time from when pressurizing of APC charge tank is OFF until 200msec
tool unclamp operation is possible.
13 R4012 Time from spindle jog commanded until spindle is rotated in 200msec
the jogging speed.
14 R4015 Time from spindle override UP key OH until assumption of lOOOmsec
actual continous UP mode.
15 R4018 Time from completion of forced write in operation of spindle 200msec
override data in 100% unti 1 UP or DN key becomes effective.
16 R4021 Time for count-up of data in a certain time during spindle 500msec
override continous UP mode.

• 4(r '
t i me r
Timer No. Fixed Description Set value
Address
17 R4024 Time for count-down of data in a certain time during spindle 500msee
override continous DOWN mode.
18 R4027 Time until control OFF (HRD:t) dur ing auto power shutdown. 5000msee

19 R4030 Time from control OFF (HRDY) until main breaker OFF during 2000msee
auto .power shutdown.
20 R4033 Flicker circuit timer . . 400msee

21 R4036

22 R4039 Allowable time for ATC cycle. 20000m se e

23 R4042 Allowable time for magazine indexing. 60000m se e

24 R4045 Allowable time for APC cycle. 60000ms e e

25 R4048 Time form oil-air lubricant pump OFF until check the 60000m se e·
oil-air lubricant pressure.
26 R4051 Time until start of counter for cycle pump during cycle 1500msee
operation.
27 R4054 Time from cycle pump OFF until lubricant pressure check. 60000m se e

28 R4057 Time from when H66 command is specified until return _the 1 O,OOms e e
complete signal of the command to NC.
29 R4060 When H29 command is specified, time from spindle rotation 500msee
signal output until return the complete signa! to NC.
30 R4063 Time from cycle start off unti 1 spindle rotation is stopped lOOOmsee
when machine error which stops spindle rotation is occured.
31 R406 '6

32 R4069

C43/

,.
.....
·.·•.
timer-

Timer No. Fixed Deseription Set value


Address
33 R4072
.
34 R4075

35 R4078 ~en M46 command is specified, time from sensor switching 1500msee
output signa! ON until return the complete signa! of the
command to NC.
36 R4081 \olhen H47 command is specified, time from sensor switching 1500msee
output signa! ON until return the complete signa! of the
command to NC.
37 R4084 Time form control ON (HRDY) until activation of work-number lOOOOm se e
search on models equipped with weekly timer.
38 R4087 Completion time when H70 output is used for count of work 500msee
counter.
'
39 R4090

40 R4093

41 R3940

42 R3943

43 R3946 Time from when door lock command was specified until check 500msee
of door lock completion.
44 R3949 Time from when pallet clamp command is turned on until 4000msee
pallet clamp command turned off.
45 R3952 Time from when pallet unclamp command is turned on until 4000msee
pallet unclarnp command turned off.
46 "R3955 Allowable time limit of APC retry cycle. . 30000 m se e

(il.4/
PC PARAMETER LIST

7 6 5 4 3 2 1 o
054 O ROVC 1 MDCSP 1 NAPCCVll GDNOl 1 NAPCl 1 NUVVl HLTH

e o de description
Ro·vc 1 : Rapid traverse override rate is fixed at 100%.
(?bit) O ·: Rapid traverse override switch is effective.o
MDCSP 1 : Spindle stops when the mode is switched (AUTO-HANUAL or HAN-
(6bit) UAL-AUTO).
O : Spindle is not stpped during mode switches.
NAPCCV1 1 : Vithout APC cover. (Effective when PC parameter 0545.2 is "1".)
(5bit) O : Vith APC cover.
GDN01 1 : Vithout APC door. (Effective when PC parameter 0548.4 is "1".)
(4 b i t) O : Yith APC door.
NAPC1 1 : Vithout APC. (Effective when PC parameter 0547.0 is "1".)
(3bit) O : Yith APC.
1:
(2bit) o:
NUVV1 1 :Standard specification.
(lbit) O : UVV specification.
MLTM 1 :Plural Mcodes can be specified in the same block.
(Obit) O :Plural H cedes cannot be specified in the same block.
PC PARAMETER LIST

7 6 5 4 3 2 1 o
o54 1 I.__A_Tc_c_....~....l4_c_u_uc_LJ.._Is_TL_J_oP__.I_H_DL_Ko_K_¡_I_:::M_AB_s___._l2_s_ro_K___¡__Is_TL_K....,.--~j'_zR_NH__,

e o de description
ATCC 1 :Chip conveyor is automatically operated during spindle rota-
(7b i t) tion ..
o :Chip conveyor can be operated only with pushbutton switch on
the operation panel.
4CL/UCL 1 : 1Jhen 4th axis specification, 4th axis unclamp command is
(6bit) output.
O : 1Jhen 4th axis specification, 4th axis clamp command is
output.
STL/OP 1 : "OP .lf' output to the electrical circuit is interpreted as
(5bit) cycle start execution.
o : "OP. H" output to the e1ectr i ca 1 circuit is interpreted as
auto start execution.
NDLKOK 1 : Elan specification.
(4bit) O : Not Elan specification.
:::MA B S 1 :Manual absolute ineffective.
(3bit) O : Hanual absolute effective.
2STOK 1 : 1Jhile parameter HDCSP is "1", spindle rotates at the specif-
(2bit) ied speed of automatic mode by pressing the cycle start but-
ton when the mode is switched (AUT0-7MANUAL-7AUTO).
O: 1Jhile parameter HDCSPis "1", spindle rotates immidiately at
the specified speed of automatic mode, when the mode is swi-
tched (AUT0-7MANUAL-7AUTO).
STLK 1 : Cycle start is ineffective when the key switch is in "OFF"
(lb i t) position.
o : Cyc I e start is effective at any position of the key switch.
ZRNH 1 =Single push of zero-return pushbutton activates zero-return
(Obit) operation.
o : Zero-return pushbutton must be kept pushed down until compl-
etion of zero-return operation.
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D 54 2 1 J.!19DEH 1 J.!llDEH 1 ).!SDEN 1 J.!lDEN 1 J.!ODEN j1tGRP 1 ISETCC 1 SPON

e o de d e se r i ·p t i o n
M19DEN 1 : Yhen giving an H19 command, orientation is executed without
(7bit) checking the distribution-complete signa}.
O :Vhen giving an Hl9 command. orientation is executed after
checking the distribution-complete signa}.
M11DEN 1 : Yhen giving an Hll command, orientation is executed without
(6 b i t) checking the distribution-complete signa}.
O : Yhen giving an J.!ll command, orientation is executed after
checking the distribution-complete signa}.
M5DEN 1 : When giving an J.!S command, orientation is executed without
(5bit) checking the distribution-complete signal.
O : Yhen giving an HS command, orientation is executed after
checking the distribution-complete signa}.
M1DEN 1 : Vhen giving an J.!l command, orientation is executed without
(4bit) checking the distribution-complete signal.
O : When giving an J.!l command, orientation is executed after
checking the distribution-complete signa}.
MODEN 1 : When giving an J.!O command, orientation is executed without
(3 b i t) checking the distribution-complete signa}.
O : Vhen giving an J.!O command, orientation is executed after
checking the distribution-complete signa}.
TLGRP 1 : When the tool life management function is used, the tool
(2bit) group number is registerd with the tool skip (H66) command.
O : When the tool life management function is used, the tool
group number is not registered with the tool skip (H66)
command.
ISETCC 1 :Chip conveyor is automatically operated.
(1bit) O : Chip conveyor can be operated only with pushbutton switch on
the operation panel.
SPON 1 :Chip conveyor is automatically operated during spindle rota-
(Obit) tion.
O :Chip conveyor is operated only by the pushbutton on the ope-
r.ation panel.
PC PARAMETER LIST
7 6 5 4 3 2 1 o
0543 1 HUVV2 1 UVVN6 1 MPGOK 1 UVVN5 1 UVVN4 1 UVVN3 1 UVVN2 1 UVVNl

e o de de ser i p t i on
NUVV2. 1 :Standard specification. ·
(7bit) O : UVV specification.
UVVN6 1 : In UVV specification, APC movement is possible during door-
(6bit) close signa! is off.
O : In UVV specification, APC movement is impossible during door-
close signa!.
MPGOK 1 : In UVV specification, axis movement is prohibited during door
(5bit) -ciose signa! is off. but only axis movement by pulse gener-
ator is effective.
O : In UVV specification, axis movement including axis movement
by manual pulse generator is prohibited door-close signa! is
off.
UVVN5 1 : In UVV specification, axis movement in manual mode is poddi-
(4bit) ble during door-close signa! is off.
O : In UVV specification, axis movement in manual mode is impos-
sible during door~close signal is off.
-UVVN4 1 : In UVV specification, chip conveyor movement is possible
(3bit) during door-close signal is off.
O : In UVV spec i f icat ion, eh i p conveyor movement is impossible
during door-close signal is off.
UVVN3 1 : In UVV specification, ATC movement is possible during door-
(2bit) el ose signa 1 is off.
O : In UVV specification, ATC movement is impossible during
door-close signa! is off.
UVVN2 1 : In UVV specification, coolant pump movement is possible
(lb i t) during door-close signal is off.
o : In UVV specification, coolant pump movement is impossible
during door-close signal is off.
UVVNl 1 : In UVV specification, spindle rotation is possible during
(Obit) door-close signal is off.
o : In UVV specification, spindle rotation lS impossible during
door-close signa! is off.

( . /
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D 54 4 JL.-c_VD_l---L_s_P_OK___¡_j_Ml_DE_L__¡_jM_O_DE_L___¡___ __~.I_NC_H_Gw----~....J_TM_ON_.._IB_CD_I_DE--'c\

e o de description
CWD1 1 : Door interlock off button is not checked.
(7b i t) O ·: Door interlock off button is checked.
SPOK 1 : Spindle coolant can be discharged when the main arm is retu-
(6bit) rned from the spindle to home position even if door is opened
during ATC cycle.
O : Spindle coolant cannot be discharged during ATC cycle.
MlDEL 1 : Ml command does not stop spindle and coolant.
(5bit) O :MOl command stops spindle and coolant.
MODEL 1 : HO command does not stop spindle and coolant.
(4 b i t) o : MO command stops spindle and coolant.
1 :
-
(3bit) O:
NCHGW 1 : Without spindle wound-rotor change.
(2bit) O : With spindle wound-rotor change.
TMON 1 : Magazine lock command is output after phase A signal is act-
(lbit) ivated and time set on timer No.ll is elapsed during magazine
indexing.
O : Magazine lock command is immediately output after phase A
signa! is activated during magazine indexing.
BCD/DEC 1 :Externa! H code are output in two digits.
(Obit) O : M21-H28 commands are decoded and output.

/
r.

PC PARAMETER LIST

7 6 5 4 3 2 1 o
O5 4 5 1 TPSHT 1PRGEND 1TSARNG 1 CLHD SHTl 1NAPCCV21 ORRST 30TL

e o de description
TPSHT 1 : Oi 1 shot is output with H03 or M04 command.
(7bit) O : Oil shot is output with the signa! from NC.
PRGEND 1 : Vhen M2 or H30 is specified during T cycle, it is interpreted
(6bit) as program end.
O : Vhen M2 or H30 is specified during T cycle, it is interpreted
as prograam end after T execution is completed.
TSARNG 1 : During the tapping cycle, spindle head movement (along the
(5bit) Z-axis) from the bottom of a tap hole is executed without
waiting for a spindle-speed-arrival signa!.
O : During the tapping cycle, spindle head movement (along the
Z-axis) from the bottom of a tap hole is executed after che-
cking the output of a spindle-speed-arrival signa!.
CLHD 1 : Vhen coolant pump has been running before execution of ATC
(4bit) cycle. it will be stopped at start of ATC cycle and restarted
at completion of the cycle.
O : Vhen coolant pump has been stopped by ATC cycle. a command is
required to restart the pump.
SHT1 1 : If an H07 command is previously specified in tapping cycle,
.,

(3bit) oil shot is automatically carried out simultaneously with


spindle rotation command at R point.
O: Oil shot is carried out only when an M07 command is specifi-
ed in tapping cycle.
NAPCCV2 1 : Vithout APC cover. (Effective when PC parameter 0540 . 5 is '"1 ,•. )
(2bit) O : Vith APC cover .
ORRST 1 : Spindle orientation command is not cancelled by reset.
(lbit) O : Spindle orientation command is cancelled by reset .
30TL 1 : Vith 30-tool magazine.
(Obit) O : Vith 20-tool magazine.

(s-o/
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D5 4 6 1 ST/lHSTI TI.IFE 1 CL TSP 1 SAR~TJI 1 Ml\IE 1 MO\IE

e o de description
ST/MIST 1 : Oil mist specification.
(7b i t) O: Oil shot specification.
TLIFE 1 : Vith too! life management function.
(6bit) O : Vithout too! life management function.
CLTSP 1 : Vith coolant through-spindle.
(5bit) O : Vithout coolant through-spindle.
1:
(4 b i t) o:
1 :
(3bit) o:
SARWH 1 : Cutting block is started after spindle-speed-arrival signa!
(2b i t) is COIIIPleted.
O : Cutting block is started without check of spindle-speed-
arrival signal.
M1WE 1 : Vhen "Hl" is read, machining is regarded to be completed.
(lbit) O: No relationship exists between "Hl" and completion of mach-
ining.
MOWE 1 : When "HO" is read, machining is regarded to be completed.
(Obit) O : No relationship exists between "HO" and completion of mach-
ining.

<-S-1 / )
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D54 7 1 HlAPF 1 J.!OAPF APFH 1 ~'ELHP 1 H30NEG 1 NPRG 1 NAPC2

e o de description
MlAPF 1 : Vhen auto power shutdown is effective, power supp 1Y is auto-
(7b i t) matically shutdown if ftHlft is .read.
O :No relationshiP exits between ftH1ft and auto power shutdown.
MOAPF 1 : Vhen auto power shutdown is effective, power supply is auto-
(6bit) matically shutdown if ftJ.!Oft is read.
O : No relationship exits between ft~{Oft and -auto power shutdown.
APFM 1 : Automatic power shutdown OH switch is stored in memory.
(5 b i t) O : Automatic power shutdown OH switch is not stored in memory.
WELMP 1 : Hachining is regarded to be completed from start of APC cycle
(4 b i t) to its completion and until SETUP button is pressed .
.
O : Hachining is regarded to be completed when the APC cycle is
on.
M30NEG 1 : APC cycle is not carried out with reading of H30 command.
(3bit) O : APC cycle is carried out with reading of H30 command.
1 :
(2bit) Q:
NPRG 1 : Programs from 09300 to 09305 are not used.
(lbit) (Pallet change program is included in machining program.)
a· : Programs from 09300 to 09305 are used.
NAPC2 1: Vithout APC.(Effective vhen PC parameter 0540.3 is "1".)
(Obit) O : With APC.
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D54 8 1 NPCHK4 1 SPTOK 1 FIXADS 1 GDN02 1 APCSTW 1 1 NPCHK2 1 NPCHKl 1

e o de description
NPCHK4 1 : The program number is not checked after work number serch.
(7b i t) O : The program number is checked after work number serch.
SPTOK 1 : When a T-code command is given for the tool specified in the
(6b i t) spindle, it is interpreted as having just been completed and
the following H6 command is skipped.
O : ~hen a T-code command is given for the tool specified 1n the
spindle, this is interpreted as an error.
FIXADS 1 : ATC fixed address method.
(5bit) O : ATC random address method.
GDN02 1 : ~ithout APC door. (Effective when PC parameter 0540.4 is "1".)

(4bit) O : Vith APC door.


APCSTW 1 : In the APC cycle, the cycle start is commanced only upon co-
(3bit) mpletion of the APC cycle after work-number search.
O : In the APC cycle, the cycle start is commanced immediately
after work-number search.
1 :

(2bit) o:
NPCHK2 1 : The parameter for X-axis and Z-axis 2nd zero-point is not
(1bit) checked befor pallet change.
O : The parameter for X-axis and Z-axis 2nd zero-point is check-
.•

ed befor pallet change.


NPCHK1 1 :Y-axis position is not checked at ATC cycle.
(Obit) O :Y-axis positioñ is checked at ATC cycle.

/
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D 54 8 1 NPCHK4 1 SPTOK 1 FIXADS 1 GDN02 1 APCSTW 1 1 NPCHK2 1 NPCHKl 1

e o de description
NPCHK4 1 : The program number is not checked after work number serch.
(7bit) O ·: The program nurnber is checked after work number serch.
SPTOK 1 : Vhen a T-code command is given for the tool specified in the
(6bit) spindle, it is interpreted as having just been cornpleted and
the following H6 command is skipped.
O : Vhen a T-code comrnand is given for the tool specified in the
spindle, this is interpreted as an error.
FIXADS 1 : ATC fixed address method.
(5bit) O : ATC random address method.
GDN02 1 : Vithout APC door. (Effective when PC parameter 0540.4 is "1".)
(4bit) O : Vith APC door.
APCSTW 1 : In the APC cycle, the cycle start is commanced only upon co-
(3bit) mpletion of the APC cycle after work-number search.
O : In the APC cycle, the cycle start is commanced imrnediately
after work-number search.
1 :

(2b i t) o:
NPCHK2 1 : The parameter for X-axis and Z-axis 2nd zero-point is not
(lb i t) checked befor pallet change.
O : The parameter for X-axis and Z-axis 2nd zero-point is check-
.
ed befor pallet change.
NPCHKl 1 :Y-axis position is not checked at ATC cycle.
(Obit) O :Y-axis positioñ is checked at ATC cycle.

/
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D 54 9 SPG WCTR RFO WKOK 1 WKLTH JPN 1 NSENSORI

..
e o de description
SPG 1 :Manual pulse generator is provided separately.
(?bit) O: Manual pulse generator.is provided as standard.
WCTR 1 : M70 output is used for count of work counter.
(6bit) O : M70 output is not used for work counter •.
RFO 1 : Setting of the cutting feed override at "O" does not stop
(5bit) rapid traverse during automatic operation.
O : Setting of the cutting feed override at "O" stops rapid
traverse during automatic operation.
WKOK 1 : Program Nos.9000 to 9999 are used for \lork No. registration.
(4bit) O : Program Nos.9000 to 9999 cannot be used for \lork No. regist-
ration.
WKLTM 1 : 1Jith weeklY timer.
(3bit) O : 1Jithout weekly timer.
JPN 1 : Language is Japanese.
(2b i t) O : Language is English ..
1 :
(!bit) o:
MSENSOR 1 : 1Jithout sensor OT.
(Obit) O : 1J i th sensor OT.

C S4/
PC PARAMETER LIST

7 6 5 4 3 2 1 o
O5 5 O 1 MCRIN 1 1 IZRNM 1 DOPOK 1 HINT FlD 3PG YNA SRSP

e o de description
MCRIN 1 : Tool data is transferred to macro.
(7bit) O : Tool data is not transferred to macro.
IZRNM 1 : Zero return mode is set when power is supplied.
(6bit) O : Hemory mode is set when power is supplied.
DOPO K 1 : Automatic door open command is effective during spindle
(5bit) rotation.
O : Automatic door open command is ineffective during spindle
rotation.
HINT 1 :Manual pulse interruption function is provided.
(4 b i t) O :Manual pulse interruption function is not provided.
F1D 1 : With Fl-digit feed function.
(3bit) O : ~ithout Fl-digit feed function.
1 :
(2bit) O:
WNA 1 : Work No. search A function is effective.
(1bit) .. O : Work No. search A function is not effective .
SRSP 1 :Serial 1/F spindle specification.
(Obit) O : Analog I/F spindle specification.

<s!> / >
PC PARAMETER LIST

7 6 5 4 3 2 1 o
o 55 1 '--jc_wro_z___..l.j_uv_v_cA_N_¡_j----.::\-..J.__ _¡___-----l.j_MR_o_vN_LK_¡_j,..----..J._A_TD_R__,

e o de description
CWD2 1 : Door interlock off button is not checked.
(7bit) O : Door .interlock off button is checked . .
UVVCAN 1 : Japan spec.
(6bit) O : Another country spec.
1 :
(5bit) O:
1 :
(4 b i t) O:
1 :
(3bit) O:
MROVNLK 1 : 100% of manua 1 rapid traverse is effective.
(2bit) O :Manual rapid traverse is cl~mped at 50%.
1 :
(lb i t) o:
ATDR 1 : Automatic door is provided.
(Obit) O : Automatic door is not provided.

/
PC PARAMETER LIST

7 6 5 4 3 2 1 o

e o de dese r i pt i on

<S7/ )
PC PA.RAMETER LIST

7 6 5 4 3 2 1 o
05531~--~--~----~--~--~--~--~--~

e o de --¡
descr i pt i on

"

(58/ )
.
PC · PARA:IY1ETER L .I s ·T

7 6 5 4 3 2 1 o
D 55 4 1 BDT9H 1 BDT8H 1 BDT7H 1 BDT6H 1 BDTSH 1 BDT4H 1 BDT3H 1 BDT2H

e o de descriPtion
BDT9M 1 :Block delete 9 effective state is mémorized.
(7bit) O :Block delete 9 ineffective state is memorized.
BDTSM 1 :Block delete Seff~ctive state is memorized.
(6 b i t) O :Block delete 8 ineffective state is memorized.
BDT7M 1 :Block delete 7 effective state is memorized.
(5 b i t) O =Block delete 7 ineffective state is memorized.
BDT6M 1 : Block delete 6 effective state is memorized.
(4 b i t) O : Block delete 6 ineffective state is memorized.
BDT5M 1 :Block delete 5 effective state is memorized.
(3 b i t) O :Block delete 5 ineffective state is memorized.
BDT4M 1 :Block delete 4 effective state is memorized.
(2 b i t) O : Block delete 4 ineffective state is memorized.
BDT3M 1 ·:Block delete 3 effective state is memorized.
(lbit) O : Block delete 3 ineffective state is memorized.
BDT 2·M 1 :Block delete 2 effective state is memorized.
(O b i t) O :Block delete 2 ineffective state is memorized •

.
\..._/,

(51/ )
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D 55 5 1 XlOH 1 XlOOH 1 H4H HZH HYH 1 100%H 50%H 25%H

e o de description
XlOH .• 1

(7bit) Magnific~tion in the handle mode is memorized.


XlOOH -
(6bit)
H4H
(5bit)
HZH Handle operation axis is memorized.
(4bit)
HYH
(3bit)
100%H
..
(2bit)

50%H Rapid traverse override is memorized.
(lbit)
25%H
(Obit)

<óo /
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0556 1 PLUCLH 1 BPDNH 1 APDNH 1 BDOPH 1 APFL2 1 ADOPH 1 PTDNH

rnachine condition
e o de de ser i pt ion
1 :
(7bit) O: \
PLUCLM 1 : "Pallet unclamp" status is stored in memory.
(6bit) O : "Pallet clamp " status is stored in memory.
BPDNM 1 : B-station pin DOVN command is being specified. t

(5bit) O : B-station pin UP command is being specified.


APDNM 1 : A-station pin DOVN command is being specified.
(4b i t) O : A-station pin UP command is being specified.
BDOPM 1 : B-station door open command is being specified.
(3bit) O : B-station door close command is being specified.
APFL2 1 : "Auto power shutdown is effective" is stored in memory.
(2bit) O : "Auto power shutdown is not effective" is stored in memory.
ADOPM 1 : A-station door open command is being specified.
(lbit) O : A-station door close command is being specified.
PTDNM 1 : "Pot down" status is stored in memory.
(Obit) O : "Pot up" status is stored in memory.
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0557 ~ls_BK_H~I_os_PH__~Is_oT_1_H~~-~-oo_P_H~~--~~-LU_B_uP~----~~

e o de description
SBKM 1 :Single block ·effective state is memorized.
(7bit) O: Single block ineffective state is memorized.
OSPM 1 : Optional stop effective state is memorized. --
(6bit) O : Üptional stop ineffective state is memorized.
....._
BDT1M 1 :Block delete 1 effective state is memorized.
(5bit) O :Block delete 1 ineffective state is memorized.
ATDOPM 1 : Automatic door open command is activated.
(4bit) O : Automatic door close command is activated.
1 :
(3bit) o:
.
LUBUP 1 : Lubricant warning counter is count up.
(2bit) O : Lubricant warning counter is not count up.
1 :-
(lbit) O:
APFL2 1 : "Auto power shutdown is effective" is stored in memory.
(Obit) O :"Auto power shutdown 'is not effective" is stored in memory.

<6/ /
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0558 1 TLCLR 1 MGADJ2 1 MGADJl 1 BRKOK 1 RGHIGH 1 SUPOK

Field adjustrnent pararneter


e o de descript ion
1 :
(?bit) O:
1 :
(6bit) O:
TLCLR 1 : Tool data are all deleted.
'-

(5bit) O : Tool data are kept to be ordinary.


MGADJ2 1 :Magazine rotates during LS13 has been ON.
(4 b i t) O : Magazine does not rotate during LS13 has been ON.
MGADJ1 1 : Magazine is kept rotation as CW pushbutton pressed once.
(3bit) O : Magazine rotates during CW rotation pushbutton ~as been
pressed.
BRKOK 1 : During ATC and APC manual operation, the brake is applied
(2bit) even when the arm is not in home position.
O : The brake is applied only when the arm is in home position.
RGHIGH 1 : Forced spindle winding is high-speed-winding.
(1bit) O : Vinding is executed by the output of a spindle-speed check
signa l.
SUPO K 1 : Setup lump is always lighted.
(Obit) O : Setup lump is turned on or off by setup pushbutton.

<63/ )
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0559 ~l--~----~--~--~--~~--~--~--~
Field adJustment parameter
e o d e d e S e r
.
1 p t i on

.(

(64/ )
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0560
Lower 2 digits.

7 6 5 4 3 2 1 o
0561 1
Upper 2 digits.

Set the magazine pot number in BCD (4 digit).

7 6 5 4 3 2 1 o
056 2 JDT8 JDT7 JDT5 JDTS JDT4 JDT3 JDT2 JDTl
Lower 2 digits.

\........-· ·
7 6 5 4 3 2 1 o
0563 1 JDT12 1 JDTll 1 JDTlO JDT9
Upper 2 digits.

Set the spindle jog speed with 12-bit binary cede.


Vhen all bits are "1 ",. the analog voltage is lOV.
Then, if all bits are set to "1" (4095), the spindle
speed becomes its maxlmum speed.

( 6!;" / )
PC P.ARAMETER LIST

Examp}e: ~hen the spindle speed is 7000 rpm and spindle jog speed is
150 rpm, • • • • • •
4095X 150 !::;88
7000

7 6 5 4 3 2 1 o
DS621 o 1 1 1
o 1' 1
1 1 o 1 o 1
o

7 6 5 4 3 2 1 o
05631 1 o 1
o o 1
o

! .
PC PARAMETER LIST

7 6 5 4 3 2 1 o
0567~'--~--~----~--~--~--~--~--~

Hachine model is set with 2-digit


BCD code.

"O" • • • MV-4 O
"1"• · ·MV-Jr
"2" • • • MV-45
"3'. • • ·MV-55
"4"• ··MV-65

r ·

r ·

( 67/ )
PC PARAMETER LIST

7 6 5 4 3 2 1 o
D5 6 8 1 SCND8 1 SCND7 1SCND6 1 SCNDS 1 SCND4 1 SCND3 1 SCND2 1 SCNDl

(64msec)(56msec) (48msec)(40msec) (32msec) (24msec) (16msec) (8msec)

(20-tool magazine)
Time from turning off the rotation output to apply the brake at
magazine forward rotation.

(30-tool magazine)
Time from rising A-phase signal to turn off magazine unclamp
output at magazine forward rotation.

7 6 5 4 3 2 1 o
D 56 9 1 SCND-8 1SCND-7 1SCND-6 1SCND-51 SCND-41 SCND-3 1 SCND-21 SCND-1 1

(64msec) (56msec) (48msec) (40msec) (32msec) (24msec) (16msec) (8msec )

(20-tool magazine)
Time from turning off the rotation output to apply the brake at
magazine reverse rotation.

(30-tool magazine)
Time from rising A-phase signal to turn off magazine unclamp output
at magazine reverse rotation.

Above parameter become effective when parameter 0544.1(THON) is


set "1".
Set "1" at the bits correspondiong to the required time and set
"O~ at all remained bit.

<68/ )
D570 Group No. Setting of HO D600 Group No. Setting of H30
D571 Group No. Setting of H1 D601 Group No. Setting of H31
D572 Group No. Setting of H2 D602 Group No. Setting of H32
0573 Group No. Setting of H3 0603 Group No. Setting of H33
D574 Group No. Setting of H4 D604 Group No. Setting of H34
0575 Group No. Setting of H5 0605 Group No. Setting of H35
0576 Group No. Setting of H6 D606 Group No. Setting of H36
0577 Group No. Setting of H7 D607 Group No. Setting of H37
05 ·78 Group No. Setting of H8 0608 Group No. Setting of H38
0579 Group No. Setting of H9 0609 Group No. Setting of H39
0580 Group No. Settlng of HlO D610 Group No. Setting of H40
0581 Group No. Setting of Hll D611 Group No. Setting of H41
0582 Group No. Setting of Hl2 0612 Group No. Setting of H42
0583 Group No. Setting of Hl3 D613 Group No. Setting of H43
D584 Group No. Setting of Hl4 0614 Group No. Setting of H44
0585 Group No. Setting of Hl5 D615 Group No. Setting of H45
D586 Group No. Setting of Hl6 -D616 Gr.oup Ko. Setting of H46
D587 Group No. Setting of H17 D617 Group No. Setting of H47
0588 Group No. Setting of Hl8 0618 Group No. Setting of H48
0589 Group No. Setting of Hl9 D619 Group No. Setting of H49
0590 Group No. Setting of -H20 0620 Group No. Setting of HSO
D591 Group No. Setting of ~!21 0621 Group No. Setting of H51
0592 Group No. Setting of H22 0622 Group No. Setting of H52
0593 Group No. Setting of H23 D623 Group No. Setting of H53
0594 Group No. Setting of H24 0624 Group No. Setting of H54
0595 Group No. Setting of H25 D625 Group No. Sétting of HSS ·
D596 Group No. Setting of H26 0626 Group No. Setting of H56
0597 Group No. Setting of H27 D627 Group No. Setting of H57
D598 · Group No. Setting of H28 D628 Group No. Setting of H58
D599 Group No. Setting of H29 D629 Group No. Setting of H59

'-

c69/ )
0630 Group No. Setting of M60 0660 Group No. Setting of H90
0631 Group No. Setting of M61 0661 Group No. Setting of H91
0632 Group No. Setting of M62 0662 Group No. Setting of H92
D633 Group No. Setting of H63 0663 Group No. Setting of H93
D634 Group No. Setting of H64 0664 Group No. Setting of H94
D635 Group No. Setting of H65 0665 Group No. Setting of H95
D636 Group No. Setting of H66 0666 Group No. Setting of H96
D637 Group No. Setting of H67 0667 Group No. Setting of H97.
D638 Group No. Setting of H68 0668 Group No. Setting of H98
D639 Group No. Setting of H69 0669 Group No. Setting of H99
0640 Group No. Setting of H70
0641 Group No. Setting of H71
D642 Group No. Setting of H72
D643 Group No. Setting of H73
D644 Group No. Setting of H74
0645 Group No. Setting of H75
D646 Group No. Setting of H76
0647 Group No. SetÜng of H77
D648 Group No. Setting of H78
0649 Group No. Setting of H79
0650 Group No. Setting of H80
0651 Group No. Setting of H81
D652 Group No. Setting of H82
D653 Group No. Setting of H83
D654 Group No. Setting of H84
0655 Group No. Setting of H85
D656 Group No. Setting of H86
0657 Group No. Setting of H~7
0658 Group No. Setting of H88
06 5.9 Group No. Setting of H89 .

For D570 to 0669, set group No. corresponing to each H code with
2-digit BCD cede (5 to 127).

( ?D/
Counter Oescription
Counter No. Preset .data Intergrating Oescript i o n
address data address
1 0500 0502 Magazine phase A signa! counter.
(0 5O 1) (0503)
2 0505 0507 Magazine phase B signa! counter.
(0506) (0508)
3 0510 0512 Count OFF time of lubrication pump
(0 5 11) (0513) intermittent operation when cycle start
signal output. (lcount: l. 5sec)
4 0515 0517 Humber of lubrication pump on time from
(0516) (0518) turning on front switch for shortage of
lubricating oil until assumption of an
alarm.
5 0520 0522
(D 52 1) (0523)
6 0525 0527
(0526 -) (0528)
7 0530 0532
(0 53 1) (0533)
8 0535 0537
(0536) (0538)

<71 /
Proximity and Limit· Switch Table
Application LS No. Model Address Remarks

X-axis over travel LSX SLl-A X4. O 2nd OT

Y-axis over travel "LSY SL1-A X4. O 2nd OT


1

Z-axis over travel LSZ SLl-A X4. O 2nd OT

X-axis zero point "1" at arraival to


deceleration position LS1 SLl-A X 16. 5 deceleration position.
check
Y-axis zero point "1" at arraival to
deceleration position LS2 SLl-A X 17. 5 deceleration position.
check
Z-axis zero point "1" at arraival to
deceleration position LS3 SLl-A X 18. 5 deceleration position.
check
.
Tool clamp check LS18 SLl-H xa. 4
ATC arm home position ATC ara home position
check LS14 SLl-A XB ·. 3 completion.
LS14"1"
Pot up completion.
Pot up check LS16 SLl-H X6. O LS16"l",LS17"0"

Pot down completion.


Pot down check LS17 SLl-H X6. 1 LS16"0",LS17"1"

~lagazine clamp pin


IN check LS13 SLl-H X6. 2 "1" when pin is IN state.

Magazine phase A "1" when phase A signal ·


signal check LSlO 2FS 5895-901 xa. o is detected.

~lagazinephase B "1" when phase B signal


signal check LS11 2FS 5895-901 X8. 1 is detected.
-· -. -- -- -

Hagazine phase Z "1" when phase Z signal


signal check LS12 FL1-5D6 X8. 2 is detected.

Air blo'i check LS23 SLl-A


Error Me~sage Hame of seq- Sequen ce Item
Code uence coil address
:e?- X":J~-:J ~1~~ $'-1!1~ Ps ~
::I-1-' :H1~i;~1\ rfVA
The cycle start switch has been pressed
when the program edit enable key switch
~as been turned on.
EX KEY SWITCH ON
020 PER020 R810.3
~-~+:11 'ñ :t~ :: ;
*-~~":J~~*~~~a~~~~~~~-
'
t·:~T-1-x~ ¡.. V)~j)J ~ jp tt ~ ld:. o

! The cycle start switch has been pressed


while the tool is unclamped.

EX TOOL NOT CLA~{P


021 PER021 R810.6
1-Jt. 7i 77!11 ~-~7~~7~~0~D~~~~~~~-
nH-xt~
1
¡.. ~ ~~)J ~ 'h' tt ;!: v t:.
~

..

jThe cycle start switch has been pressed


duri ng externa l input of an interlock ·
START INTERL- ;
signal.

~ER023
EX OCK SIGNAL ON
023 R811. O
A)Z-H~)Z-ll'1? ~$~~~~~~~~-¡..~~~0"/~ffi~
:t~ ii J.. . tJ ~ n -r t , ~ ~~e, ~~ ? Jlt ~ ~ - }- Q)
l
~~)J ~ tJ• ~t =: v t:. o

H codes in same group are specified


SAHE GROUP simultaneously.
H-CODE Or wrong combination of H codes has been
EX COf.IHAHD 1
1 specified.
047 PER047 R811.1 Check spec i f i ed ~~ eode command.
t~-í·-1~ IL-1HJ- ¡: ~-~~-~v.>M:I-r:~~~~m~v~v
1
~-
' %-í 1 '-'='
1
't G < ti :}g iHB ~U,n '*-JI .g. tt 0 M ::2 - t-: ~ :}~
'% L- ;!: ld:. e
1 ; 1 :}g·%M ::2- 1-' f-l@fP. t.,. -r l' ~ t' o

( r¡] / )
Error Message Hame of seq- Sequen ce Item
Cede uence coil address
:I:?- :;l.•:J-tz-~ ~-.;-~~ ~-1~~

::1-1"' J{.t~~,j\ 7H~


The hard O.T. limit switch has been
activated. Return the axis to the normal
OVER TRAVEL area manua llY.
·EX ALARH
O6 3 M ERO 6 3 R810.0
:t-J\1-7~ 7~rl.. X , Y , Z f~ a:> ~ 'f tt n~ a:> f~ 7J~ J\ - 1" O T ~
~/vi:t.,~To
=¡.,~-e: n ~ JE'mt.;.~~J",_~ r.., -r-r.; t., o

An auto-door closed detection signa! has


been deactivated without an auto-door
AUTO DOOR clase command having been given.
EX OPEN
O6 4 M E R O6 4 R834. 2
~~"~' '}]-{ E! fJJ t: r lltHIH~ 7Jtm€ t.'¡;: -t n' n~ :b ; f, E! fJJ
~" r r:n¡~~ {~ ~ nf :7f. tt ~ r.., t:. o

The sensor O.T. limit switch has been


activated.
SENSOR Sensor may be troubled.
EX OVER TRAVEL
065 MER065 R831.0
t~t :t-J\Ht\ill Z f~ 7J" -tz ~ 4f O T ~ ~ lv -c: ~ ' ~ i"' o
-tz ~ -lj- O)~#; 7Jr~ it &? tt ~ T o

Door interlock cancel time has been


over.
SET UP MODE
EX TIME OVER
068 M E R O6 8 R835. 1
t·:t ¡. 7·:t-7'E- ~ 1"'7~~~-o~~M~~g~¡g~t~~~
~1I..t-J\ u t:. o

/
Error Message Name of seq- Sequence Itern
Code uence coil address
:c.7- ;;. •';) -e-~ ~-?"~:{ ~-'¡"~:{ ¡7;] ?6:
:J- ¡.;· ::11~~~)\ rrv~
Door interlock complete signal has not
been turned ON after elapsing the time
DOOR LOCK set in timer.
EX CHECK TIHE
O6 9 OVER M E R O6 9 R835. 2
~Yo~~whm,~3~~-~~Yo~~
t70·J7:b?::~ :1671B~nr :;t / v ~ tt lv o
~1kt-J\

An H82 command has been given during


spindle rotation.
H82 \HTH
EX SPINDLE ON
074 P E RO7 4 R864. 3
~:t~7 :tJ1'f'Y
f::J..~ 7:{
/

Flat panel test mode is being activated.

PANEL TEST
EX HODE
O9 8 P E R O9 8 R834. O
J\1/1, 'f:-{1- .¡:- ¡:

An alarm has occurred in flat panel


CPU.

EX PANEL. ALARM
O9 9 P E R O9 9 R834. 1
Mlt Y7-k 77~~~*~CPU~77~~~~~vi
v t:. o

/
Error Message Neme of seq- Sequence1 Item
Cede urnce coi 1 address
:I:7- :J.·:~ 12 -V ~1~.A ~TY.A P"J ~
:z-f':' ~~~~1- YfVA
1
i
;
HOG or M33 command has been given while
1 H31 command is input.
INTERLOCK
EX BYPASS ON
103 MER103 R814.7
-{y!J-0·1? J\1' .1\A ~ / ~ CI •:J ? J\ ~ J"\ A ¡:p t.::. M O 6 , M33~
:tY f§ ~ t,. ~ t,. ~ o

HOG or M33 command has been given with-


out returning Z-axis to the zero point.
Z HOT REFERE- i
EX NCE POINT
104 PER104 R815.0
Z~7 ;j :I•'rt.IY-íf Z~0~~-~~fi~f~M06,M33
=y!J~b ~ }~'% t,. ;r t,. t:; o
'

An H31 command has been given without


1
1 selecting HDI mode.
H31 command can be specified only in HDI
EX ·SET HDI HODE mode.
106 PER106 R815.5 1

HDH-r :¡ ~lt-1 MDI~-f':'rt~~M31~lli#G;rf...~o


~=t?~H 1 M31~MDI~-~~~~~~#~*~
it Á, o

i 1

1
The cycle start has been activated while
the pot is in the DOWN position. If this
1
1 alarm occurred when the pot is in the UP
EX POT HOT UP 1
1 position. the limit switch rnay be defec-
122 PER122 R810.4 ti ve.
;f,.,¡. ")j :JJJr'J ;r, ·:~ ¡.. fJCf r~ t., l ~ , ~ tJ~ fi...~ ~ 4f -1 ? Jv A :9 -
')T-í-=? .A ¡.. C)~J';Jz tJ, tt ;fr... t= o
;y, '/ ¡.. ¡J~ _t ~ l · l :, \ ~ O) t.::. .:. O) -p 7 - L. t.::. t.;.
1 ~ ~(j;' J ~ ·:; ¡.. .:z. 1 ·:; 7- O)~~~i?~~ ;t; n
1

1
1 1 ;f 5 :·
Error Message Hame of seq- Sequen ce Item
Cede uence coil address
:e?- ;J.·~ -e-~ 1 ~-T~A ~-'TYA ¡:J;] ~
:I-t: :HJ!.~~1\ 1 rfLrA
The pot specified by T cede has not been
indexed at change-position during ATC
SPECIFIED POT cycle. .
EX NOT INDEXED
124 IPER124 R815.1
$v1t.·:~J- 1i ATC~~~~-,N~~~T:I-t:~~~
?'1 9' vN~t~ r- ñ'x~il!:fl t;: ~ ~ te~ :n. -e t-, g: tt;.., o
1

An empty pot exists even if the data of


the tool in the spindle is "0".
CHECK FOR Check the setting of data again.
EX H!PTY POT NO.
126 PER126 R831. 4
1J.:;;f.:;¡¡. ;; Y'J'~A ~Q~-~~-~~o~~~~~~~~;f
7J 7 ¡.. iJ'ffft ~ g: 't o
~ •:J
':J- 1v :¡·- ~ 0 ~;t ~ ~~~?¿ li -r 1" ~ t-' o

j
!
.1 1 ATC horne position has deviated from home
1
position while spindle is rotating.
ATC HOHE POS- 1

EX ITION OFF
155 MER15 5 1
R823 . 1
ATC'i~-íf ;; ~Q~E~~ATC~~~~~f:tti~~o
J\;~J¡~~~

1
1

1
.. The ATC motor thermal relay has tripped .
1 Reset contact.
i
ATC HOTOR ! ATC motor may be overloaded.
¡
EX OVERLOAD 1
¡1 1

156 HER15 6 j R826. 6 1


ATC:e-~ t-J\o-f 1
1 IATC~-~0~-v~~~~~~~o
'
~ - 7 Jt.- O) i§i -~ ~ 7C t;: ~ ~ "l 'f ~ ~ \ o .
IATC~-~0~-~~~~Gtti~ o
1

1
i
1
1
i 1

( 77/
Error Message Hame of seq.: Sequence Item
Cede uence coil address
.:t7- :). •:J ~-:; ~-?"~~ r'r~~ V'.! ~
:2-¡.: :HJt~ft 7H~
ATC cycle has not been completed within
specified time. Check for possible error .
ATC CYCLE in stop position.
EX TIME OVER -
158 MER158 R823.4
ATCiJ1'~JI. ~1'b ATe~~~~~-~~M~~~7~~~A
;t-J\ -e: lt ¡';: o
~11:. r.... -e~,~ tJ!PJTO)~m ~~~-el';; t., o

'
\
ATC main arm home position check si&nal
has not turned on during ATC cycle.
ARI·! HOHE POS-
EX ITIOH LS. OFF
159 MER159 R823.2
ATC7-b 1~1'1~'.1 ATe~~~~~, ATe?-~~~~&&
.:i~ :t7 1~ ~ n~ */ r.... ~ tt A o

~!3,1·14, or H29 command has been given


when ATC is not home position.
ATC HOT HOI·!E 1
Return ATC to home position.
EX POSITIOH
1 6 o ÍER160 R811. 5
P.TC 7i Jf'.11'f = A T e 7J~ ~ f.\L:fl t~~ l.' ~~!J...~ 1:, M03, M04
}'l};>t~ ' M29!-~~~t... ~ V~o

1
AT e ~ ~ f.\1:~ ~~U:: t. "'C l' e; l.' o

1
;

1 M06. H33 or T command has been given


when ATC is not in home position.
i'.TC ARH NOT
EX HQt.!E POS ITIOU 1
1
1 6 1 PER161 1 R814. 3 1

ATC7-l. :Ji 1
! A T C r-- ~ tJ•-~{iL[l~~ t~ ~ '~1!.?.1: M O 6,
Jf'./11 :: 71J~t~ II'-·I 3 3 . T :l - F ~ t~ ~ r.... ~ t... t::. o .
1

.!
1 i
Error Message Hame of seq- Sequence Item
Code uence coil address
:c7- ;;. '/-e-~ ~1~~ . 7-1~~ P's g
:J-I'" ~{~~l[F ;fl¡~

Tool clamp check signa! has been turned


off while spindle is rotating.
TOOL CLAHP
EX LS. OFF !
;

165 ~1ER165 R823.0


1-1./17'.11 LS :fi ~ü@E*~~-~?7~7mm~~~*7
J\~1/?~¡ lt ~ ld:. e

H03, H04, H19 or M29 command has been


given while tool is unclamped.
TOOL HOT
EX CLAHP
166 PE R 1 6 6 R811. 6
M o 3,
1
1-;t 7j ?7'.11 'Y- Jv? 7 ~ 7·tt?i...~t:- ~t.,¡¡¡~~:,
'lir1~t'.l M04,Ml9,M29~m~L-~L-~o

H06 or M33 command has been given while


tool is unclamped.
TOOL HOT
EX CLAHP
16 7 PER16 7 R814. 5
~)-11, ;j ?7/1 'Y- Jv ? 7 ~ 7·t~!t~ ~: r.n 'S:f ~=, M o 6 ,
'lli·f?t~ ~13 3 ~ ~~~ lt ~ lt t:. e

The cycle start button has been pressed


1
while main arm is not in home position.
1
ATC ARH NOT 11
EX HQI.!E PUSITIOH .
1
168 1P.ERl68 R810.5
ATCr-J.. Jf'.JH : 1 A T C 7 - ~ nr ~ i.iL fi L<: t.n '11\ Ji}. t:- "':t -í 7 JI;
1 :A 9- .. O)~I}J ~ ¡?> tt ~ t..-t:. o
1
Error Message H~me of seq- Sequence Itern
1
Code uence coil address
J:?- )l. •;¡ ~-~ ~-1~:-t ~1~:-t P:r ~
:z-¡.: ::2-{J!,~~~l\ YH:.t
An H06, H33, or T-code command has been
specified while the pot is in the down
posi tion.
EX POT NOT UP
177 PER177 R814.4
f.·:t r ;i 11::2, .¡y, ·;.o l-l'll~~~I:M 6. M3 3. T:l-1"~
~:¡-{~;t . t~~t_., * lt~o

:
1

The pot up complete-signa! has been


turned off during magazine indexing.
POT UP SIGHAL
EX OFF
180 MER180 R826.3
t,.,¡.. ;j 71::2, vff~~milit,.,*~~7._~~~7~~~~
~"X~j 'fn* lt~o
1
1

1
1
i ATC main arm home position check signal
has not turned off during ATC cycle.
ARH HOHE POS-
EX ITION LS. ON 1

198 !'--1 E R 1 9 8 1 R823. 3


i
ATCY-L 1~17 1 i ATe -4f '~' ? 1v lf~\ ATe r- ~m!1sL~~€m
~~j, :t~ fE~ 7>' ;;t 7 l ~ tt A., o
l
1
1

1
i
¡
i

1
1

(~o/
Error .tvlessage Name of seq- 1 Sequence Item
Code uence coil address
::I:?- ~1~~ 1 ~'r!l~
::z-1" ~[1JI,~ ft- YH~
A T-code comrnand that is not stored has
be en speci f i ed.
IHPROPER T-
EX COHHAND
201 PER2 O1 R818.1
%1 T:J-F :Jí
77H~

1 A T-code command same as the tool in the


'---" spind le has been specified.
SPINDLE TOOL
EX CQI.IHAHDED
202 PER202 R818.0
~;¡_:)';
I.;E <Oto ;_., e ' ' <1 ~ -
1
) '?- Jt, =j
IV 1: ¡¡;¡ e T " - e 'E l~
~Ir{~~~ .{p (.,. ; L- t:. c.

l
1 i No empty pot exists when specifying TO
lcommand or changing too! with different
NO EHPTY POT diameter.
EX FOR TO j Check the data.
204 PER204 R818.3 1
7.Fi;f.·7 ~ 7i 7 1J"t~ 1 ¡ T oi~~~xt~~t~'Y-JLr3é~ll=;l=t<:7J?-r-·~
1- i)' o IJ ;t i:t A, o
•;J

7'-9 ~~~H~t,.,"t' .l"~ t'o .


!
Both an H33 command and a T-code command
have been given in the same block.
l-133 & T IN Spe~ify an M33 command in a single block
EX SA!·IE BLOCK
1 1
205 I?ER205 R815.4 1
f
H33, T :Jí iM33tT::z-~~~-~o~~~-rm~~
tt::/70·:17 = '
1
1
1 L· t:. C·

yl}-:.?7,
1 ! iv1 3 3 (~ ~ ~ 7' O ·~ ? L<: "C t~ ~ L· "C 1" ;; L '
1
<:)

i
1
1
!
Error Message Hame of seq- Sequence Itern
Cede uence coil address
:r.?- ;l. •:J -e-~ ~-1~;t ~1~;t 173 ~
:I-t:" J1'J!,~l1- 1 rHA
An HOG command has been specified with-
out specifying T-code command.
T-CODE NOT
EX COMHAHDED
.
207 PER207 R814.6
;
TJ-t= 7 ~~~-í~f T:I-t:em~~~~M6~M~~-~~o
?~N -9

This is not strictly an error message.


This indicates that the life of the to-
TOOL LIFE ols in this group is entirely exhausted.
EX ENDING
219 PER219 R815.6
J"J? ) ~l.~3., "}Í IA~~-~~0~-~0-é~~~~~~
'~~~~ ~'*"to ( .:. 0 ;l. •:J ~ - ~ ~;t ~ :r. 7 - -e: t;t ¡J;)
1
1 'J ;~/\;o)
1
"
1
1
1
1 ~hen the tool life management function
is being used, ah H66 (skip) command has
TOOL GROUP been given without setting the too] gr-
EX DATA O ¡ 1 oup data.
220 II?ER220 R815.7
J"J??JL-17-~ ~-~~~-7~-~~R~~f~~ M66
:Jj o 7~ ' 1 ~ }\j# ~ * l,. t~ o

¡ The pot number of the specified tool is


1
larger than the number of stored puts
1
POT HUHBER 1 in the magazine.
1 1
EX TOO LARGE Tool data is not properly set.
239 i PE R 2 3 91 R318. 2
•J-/1,7-~ 1
)
1
1 m#~~~~-~0~?~~~~~~~~~
t·1i'1'~A
1
~' -3 '-::( 1i ~::; :$=t2.1V- J: (]) ¡¡-: ·:; ~ ~~ t<:.t.t. '? ~
1
1
~'=-re
1 ·y - Jlt 7'- ~ 0 ~~ ~ ::z '"f T "
i 1

(82. /
1
Error Message Nbme of seq- Sequence¡ Item
Cede ubnce coi 1 address
:c.?- x ·;~ -tz-~ t-r~;t ~1~~ r'3 :e:
::z-¡.: :l"11t.~ f,j\ ;¡:¡,~

' Tool data is set for the empty pot dur-


ing ATC cycle.
T-DATA IS SET Tool data is not properly set.
EX FOR EJ.lP. POT
240 PER240 R815.3
;;.:¡;¡;._. ~ :: .,_,_ A T e -+t -1 ? 111 w~" "h 7 ¡f-' ·;1 ¡.. t<= ':J - 111 :¡· -
:D Y 1J-x~ '9 i'J"' !~;E ~ tt. "C ~' ~ T o
':J- Jv 7'- '9 O')á9:~ ~A -e: T o

Number of tools in the magazine is not


properly set in the pararneter.
l~GDATA SETT-
EX ING ERROR
243 J!>ER243 R818.4
")-Jt,;f;!¡~~ ) t.,:¡ 7nV~*n~&~"t~X?x-'90')~-'9
1~~
i ~'"~::::A
PÁ -.. -c: T O
'

.. 1

1
1
Rotation signal A of magazine was not
1

activated. This error occurs when maga-


A PHASE SIGNAL zine rotation signa! B has been activa-
EX NOT ON ted twice in a row. Switch may be defe-
252 MER252 R826.2 l ctive or not be properly adjusted.
A'J~ J ~~d~ :D ¡v•~~~~~~Am~~~~~~~~~.
;t!l ~-xt!l =0:r.5-~BffiG~~2§~M~-r*~~
' t:. ¡ey ~<:~S=: ~ ~ "t o
¡
AffiBmA-1~~0~~~~<~~~~A~
~~- ;:h.~To
Rotation signa! B of magazine was not
activated. This error occurs when maga-
B PHASE SIGNAL zine rotation signa! A has been activa-
EX NOT OH !
¡
ted twice in a row. Switch may be defe-
253 MER253 R826.1 ! ctive or not ·be Properly adjusted .
B~'" J ~~j" :Ji 17~V~~?~l-Bffim~~*~~~~~o
::t~ $-xt!l r ~ =0:c.?-~Affi~~~2§BM~-r*~~
1
i _.._ 8$.: ,_ ~"1± ~ * T o
~- '.J . . . :rt:.~ ...

~~~~~~-1~~0')~•~~<~nu~•~
1 1 . ~ r. '? :11. ~ To .

(83 /
Error Message Mame of seq- Sequen ce¡ Item
Code uence coi 1 address
:t7- ;;. •:J ~ -:.; ~--T!I;t ~'r!l;t P'J ~
:I-~ J·{/!;~f;J\ 7H::t
Magazine zero-return signa! does not
agree with the counter value.
HAGAZIHE COU- Switch .may be defective, or PC-Parameter
EX NTER ERROR' may not be properly set.
254 MER254 R823.6
~Ji:í~.,!l~ -í:Í3"1 1
1 v~v~~ili~~, v~v~••~~-, 1J
?~ $?-O){i!iJf.iEf..,. < it; ~~itA-o
•••m~~7~0)~~~r..,.<~-JJ?~$?~
- $? 0~~ ~.A nr-:iJ ;t; n ~ T o

' Hagazine indexing cycle time has been


over.
\.
l4AGAZHlE INDE~ -...____¿

EX TI!·IE OVER
256 ~1E R 2 56 R826.4
~;i::Í!I !JI}~~ ~~V~Milit,.YR~~M~~~7t,.~'ttA
~-íl.-;f'-}\ -r: L· t: ~

jThe counter for phase A signa! and the


1 counter for phase B signa! are in disq-
COUNTER NOT greement.
EX COINCIDENCE
266 N1 E R 2 6 6 R823. 7
. ~:1Í~':,r}]"J':I~A, 8 Affi&~-JJ?~~-tBffi~~-JJ?~$?-0)
;j -í1f~i!':l ::¡• - $? 'h'- i!< f.,. -e ~ \ ~ 'tt A- o

Terminal relay in magazine motor has


1 tripped. Reset contact.
H.a.GAZJHE HOTORl Hotor may be overloaded.
EX OVERLOAD 1

290 1 ME R2 9 O R826. 7
~7BVE-~ t-J\ ~~V~~-$?0)~-~~~~~~r..,.~o
a-J-= Jv O) Í~ :8. ~ :7t; ~;:: ~ L· -e 1'" ~ ~ ' . .
j -!f - V
¡ vffV~~-$?0)~ft~~~~;~~To
1
Error M e s s a g e 1 Name of seq- Sequencel Item
Code 1 uence coi 1 address
:c.?- >- ·:~ -e-v 1 $1-b~ $1-b~ 1
P'3 ~
::¡-1' J1J!,~ ~1\ rH~ 1

1 Inteded pot has been indexed. The maga-


1 1 zine lock pin has not been pushed in
HAGAZIHE INDE~ t ime}y.
EX ERROR
293 MER293 R826 .0
"1i:::i~ r;•H:; 7'1 3~ . §~~~-~~-ili~~f~~~~~o~ff
V~c~~~~~ll~f~~~~~~~~~
~ 'h' ¿t; ~ f so

'

1
1 1
1 1
1 1
1

1 1
1 1

! ~
1
l
1
1
i
i ! 1
i
1

1
1 1
i
' 1
! 1
1

1
1 1
1

! !1
1 i 1
i
1
11 1 1
1 1

.¡ 1
1
1

1 1
1 1
1

1 1 !
Error Message Name of seq- Sequencel Item
1
Code u~nce coil address
:t7- ;l. ';1 -e-~
t-1!1~ l~?'!!~ P'3 ~
:z-1' f1'J!,::8 f1\ ;¡.:¡,.~
1
H03 or M04 command has been given when
S-code is ·"O".
S-CODE NOT ! Specifiy M03 or H04 command onb after
EX CQI.U~ANDED entering S-code data.
404 PER404 R811.2
s:z-¡: 11 %1,v=r S :z- 1'7J' O O)~!i..,~-¡:M O 3, M04~r&~
·f<t,:¡ f.,.; f.t~o

S :z - 1' ~ j~~ l.t "t" fJ\ ; M O 3 , MO 4~j~


~G-el'<!~'~
1

H03, H04, or H29 comman has been given


duri ng externa 1 input of an spindle in-
' '
SPHIDLE INTER- terlock signal. ~

EX LOCK ON i
406 PER406 R811.4
~t:!l ¡: J!,-{'.,i~-[1·, 7 ~e~~~o~~~-o~~-~~X~c!~
:t!l -e 1. \ ~ ~f-l~ 1:' M03, M04, M2 9 ~f~
~!_.,; Gt.:o
..

During change-over from AUTO to MANUAL


mode and return to AUTO mode, spindle.
CHAllGE SPINDLE has been rotated manually in a direction
EX DIRECTIOH opposite to that in AUTO mode.
407 PE R 4 O 7 1 R814. O
';;l.~? 111'9!/;f'."JJ"J 1
.:E ~ili @J $2 q:q ~ ~ - !" ~ ÉUJJ 7J• ; -=F Jh t<: tl.J ~ ~ /
;j j¡'J-ti. ~,~~@-~~1_.,~~,~-0)@ti~~~ --.___/,......._

~!·~í;;. J l t.'* S.o

1
M03, H04, or H19 command has been given
during spindle jog mode.
SPIHDLE JOG
EX OH
4 1 1 R811. 3
::n:~rJt.:íJ7 'J"JiJf .:E *ál '1' lttiJ ¡:p ¡~ , l'-1 O 3 , M O 4 , M 1 9 ~ j~
l-'HA ~ G g; L· t.: ·:·
Error Message Hame of seq- 1 Sequenc4 Item
Code uence coil address
:e?- ~ ·:~ -tz-V ~-1~A
1 :1-'r~A P"J ~
::z-1" J·íi!.~ f;j\ Hv~

1
1 The spindle unit alarm has been activa-
1
ted.
SPINDLE UNIT
EX ALARH
451 MER451 R834.4
Al:~~ JL::t::•7 ~ 3;: f¡j¡ 1" 7 -1' 7· .::1. ::. ·:~ J-. O) r7- LdJ~~ME t.,. ~
77-J.. t, t:."
¡
1

1
1
1

1 1 1
i
1
1

1 1

¡ 1
1
1

.
i
1
1
1
1
1
1
1
11
1
1 1
1 l
1 !
1
1
i 1
1
i
1 1
1 1
1 1 1
1
1 1 1
Error Message Hame of seq- Sequence Itern
Code uence coi 1 address
.:t7- .){-~-e-~ ~-?"~A ~1~A P3 ~
::z-1'" :11;1.~~)\ Yt=vA
Excess heat in electrical control unit.
·J
Check unit and filter.
CONTROL BOX
EX OVER HEAT
551 MER551 R827.0
~3t'J7~M1 :t-J\ ~~-P3~-~~u~oo~~~~~~o
t-r 7 ., ~ . 7 -< Jv :9 -O) .g ~ ~ rr "? -e 1' ~ t ' o

Tripping of thermal relay in cooler or


fan motor •• or of over current relay
COOLIHG SYSTE~ in freezer •• has activated alarm in
EX ERROR the oil controller. Oil cooler or fan
553 MER5 5 3 R827. 1 motor may be overloaded.
*~~::l~~0-70)~-575-~~~0
~-5~-:9. 77~~-:90)~-v~~~

< t;tJtiJf!~O)~-=v7Hit~~i.lrmA- ""e: t' ~~o

The oil-air lubricant pressure has not


heighten.
OIL &AIR LUB
EX PRESSURE DOlilN
557 ME R 5 5 7 R827. 4
:t1;1.IY~h~:b1
Y"'J 1}3?"i11J

Lubricant pressure has not lowerd within


set time from oil-air lubricant pump
OIL &AIR LUB turned off.
EX PRESSURE UP
558 ME R 5 5 8 R827. 6
:t1 ;1,IY~l..~.rtJ1 *~~.:t7~~~~~~*7~~-~~~P3
Y"Jih71-:ht'J t<:. [ffJ iJCf fi ~ ~ . it llJ 1: ~ t:. o
Error Message Name of seq- Sequen ce Item
Code uence coil address
.:e?- ~ •;J -e-~ ~-r~.A ~1~.A P3 ~
:J-t-: :11'1..~ tiJ\ YH:;{
The watch-dog alarm has been occurred
in oil-air lubricant pressure has not
OIL &AIR heighen within the preset time.
EX "WATCH DOG
559 ALARH MER559 R827.7
~~~.:c7~M~#~7~~~~t-:~~77
:.t -t'.UY ?:t'1'f f'1'1 -l.I.'T:To
;::¡-¿ ~~~.:c7MM~ff~~-~~~P3~~~~
~ it lv "7: lt t.:. o

r Air pressure has dropped.


Readjust the pressure to specified val-
AIR PRESSURE ue(5Kg/cm 2 )
EX LO~
560 MER560 R810.1
!Y Y1'h? N"}J .:e 71±.~ tJt itt""f lt ~ lt t:. o
.:e 71±.~ ~ 5 K g/ e m 2 t<:OO~ lt "C""f e!~,,

Hydraulic pressure has dropped.

OIL PRESSURE
EX LOW
561 MER561 R810.2
:1.;1 r11h? ~mff.J.I~tJtitf""f G ~ t.t t:. o
'H"}J

The lubricant pressure switch has not


been activated within the preset time
LUB PUHP PRE- after turning on the slide-way lubri-
EX SSURE DO~N cant pump.
562 MER562 R834.5
~1'.11J1J..f.'.)1 ~~~~~7~ff~~-~~~P3~~~~~
Y1 1)31J. 'f-("}J it lvo

<89/ )
Error Message Name of seq- Sequence Item
Code uence coi l address
:t7- )l. ':J -e-~ ~-1~-A ~1~-A P3 ~
::z-1'" J1Jt~{,j\ 7H.A
Lubricant oil pressure has not lowered
within set time from lubricant pump tu-
LUB PUHP PRE- rned off.
EX SSURE UP
563 MER563 R834.6
~:1~1:1 71 1h"IJ ~~~~~~*7~~-~-~~~ff~Y~
1~3"1 '/)( ~ ~-tt A., "e,: t,. t::. o

Booster filter has become clogged.


(Crogged at DGN 10.5="1")
BOOSTER FILT-
EX ER TROUBLED
565 MER565 R831.1
1-.A~7-i'Jt~ :;1.1":?1) 7·- 'A 9 7-< Jv 9 O)§ --:5 ;t ~"c.: ""J" o
(DGN 10.5="1"0)~ . . ~-7..97-tlv9'hr§
-?~~~~.:.t,.-c~\~...,..0)

PCF filter has become clogged.


(Crogged at DGN 10.6="0")
PCF' FILTER
EX TROUBLED
566 MER566 R831. 2
PCF'7-i'Jt~ :;t.'N1J Pe F 7-< 111 51-Q) §-? ;t ~"c.:-; o
(DGN 10.6="0"Q)tey, 7"-7..97-tlv51'ht§
-?;t ~~~.:f.¡ L~'~ ""J"o

The watch-dog alarm has been occured in


lubricant pump.
LUB VATCH DOG Lubricant pressure has not heighten wi-
EX ALARH thin the preset.
567 MER567 R834.7
~l.Zt1'1:1 t'];t•Jf ~·J? ~m~~~~~~~~I'"~~75-~~""J"o
y::;-1.. ~~Mff~~~~-~~~~~~;t-ttlv~G
t::.o

<90/
Error Message Name of seq- Sequen ce Item
Cede uence coil address
=t7- .X •;¡ '12-~ ~-1~.:.t ~1~.:.t ¡jg ~
:J-t:' ::11'~~~~1\ YH.:.t
Shortage of lubricating oil.
Add oil as necessary.
LUB OIL LEVEL (Message)
EX LO\!
570 MER570 R827.2
~:1.~'1:1 :6 7'J'J~ if'M~t ~m~ JE -c.: -r o ~di ~ 1m~ L- -e ""F ~ ~ , o
"i~.:.t ( .){ •;! '12 - ~ C) ;;. )

Shotage of lubricant oil in spindle oil


&ai~ lubricant unit. Add oil as neces-
OIL & AIR sary.
EX LEVEL L01J
571 MER571 R827.5
:t1'~!Y~:l.~1:t '}j ;t -1'Jv :x: r il'iint~m~ JE 1: -ro
7'1? ~di ~ M~ L- -e ""F ~ ~ ' o

Shortage of oil ATC charge tank.


Add oil as necessary.
ATC TANK OIL
EX LEVEL L01J 1
574 MER574 R830.1
ATCf~-~~~? A T C7 ~ - ~9 ~ ? a:> ~di 7Jr=F JE t,. "C ~' ~ -¡-
:t1'~ 7'J? ~m ~ ñU@ L- -e ""F ~ ~ , o

The coolant pump thermal relay has tri-


pped. Reset contact.
COOLANT PUMP Pump may be overloaded.
EX OVERLOAD
581 MER581 R830.2
'J-7~~f.'..t:J ::t-.1\a ~-5~~~~~a:>~-v~Ym~~L-~o
-f ~- v Jv a:> fjtc?,: !- ¡e te: :t e L- -e ""F ~ ~ ' o
?-5~~~~7~~-~~~~~~~~~
;n~"to

<91 / )
Error Message Hame of seq- Sequence Item
Code uence coi 1 addréss
J:7- ;l.·';) -e-v ~-r~A ~T~A P'J ~
:z-t: J1~~f,j\ YtvA
Thermal relay in lubricant pump has tr-
ipped. Reset contact.
LUB PUHP OVER- Pump .may be overloaded.
EX LOAD
582 MER582 R827.3
~1~~#~1 ~~~~~~~~-v~~-~~~~o~-
:t-J\o-t= v ;J., ~t~.ra ~ 7G ~~~t. -e r~ ~,.,o
~~M~~~~~-~~~~~~t~~;rt
~To

ChiP conveyor therma1 relay has tripped.


Reset contact.
~-
CHIP COHVEYOR Conveyor motor may be overloaded.
EX OVER LOAD
583 MER583 R830.3
1·'J1J'JI\Y :t-Jia- ~~~:1~~7~~-v~~~~~~~o~
~ -v Jv ~t~.ra ~ 7Gt~~ t. -el'~ t. 'o
~~7:1~~7~-~~~-~~~~~~t
-.n~;rt~To

Thermal relay in oi 1-air 1ubricant oil


pump has tripped.
OIL &AIR LUB Reset contact. Pump may be overloaded.
EX PUHP OVERLOAD
584 MER584 R830.0
:t1~IY:};t.-:,r}J~:l. *~~J:7~~M~~7~~-v~~m~~
:t-J\o-t= t. t:. o ~-v Jv ~~.ra~ 7G~~~ t. -cr ~~,.,o
*~~x7~mM~~7~~-~~~~~~
t~~;n~'"to

NFB (no fuse breaker) of Z-axis brake


has tripped.
Z-AXIS BRAKE
EX NFB TRIP
591 MER591 R830.4 -

Z~71t..-~ NFB z~~~-~~~-t~-x~~-~~~~


Ph1 ~ t. t:. o

<92/
Error Message Hame of seq- Sequence Item
Code uence coil address
.:t7- _,e •;d2-~ ~-1~-A ~1~-A P3 ~
:J-I'" :11'~i; ~~]\ Yi=lt.A
Thermal relay of though-spindle coolant
pump has tripped. Reset contact of the-
SP. COOLANT raml relay. Pump may be overloaded.
EX PUMP OVERLOAD
596 MER596 R831. 3
SP. ~~-7-7~~ ~-7~~~~-~~~1'"~~~7~~~v
:.t-J\n-t= ~~-~i~~o~-v~~m~~~~~~
"'C""f~~'o
~-7~~~~-~~~1'"~~~7~~-~
n~ n' n' '? t:. t ~ :t ; n i 't' o
Shortage of lubricanting oil.
Add oil as necessary.
LUB OIL LEVEL
EX LOVl
599 MER599 R835.0
~:t.Zb1J. '}j ifil m?m :::P JE "'f -r o
7'J'J~"f{X~ ~m~ M~ v-e ""f ~~'o

<93/
,.
·•,.
. .
·.·.:'· .~
Error Message Name of seq- 1 Sequence¡ ·I t em
Cede uence coil address
.:X:7- $1--'r~A 1 $1-'T~A
:I-¡.:'
J1'J!.~f~ , rtvA
A pallet change command (M62 or H63) has
been given while the Y axis is not in
Y NOT 3RD the 3rd zero-point.
EX REFERENCE
6 O2 POINT )ER602 R818.7
Y fl!r 7.>~~ 3 '*··AHljfitz:flt<: t.n '~!m1:- H ~, ·'.1
Y~7 :Ji :J.Ij7J~17 7J-.~~m~CM62,M63) ~~~*~
= yl);>t'.l t':.o

A pallet change command CM60 or M61) has


been given while the Y axis is not in
Y NOT REFERE- the zero-point.
EX NCE POINT
6 O3 P E R 6 O3 R31 9. O
Y~7 :Ji 'i':Jf'.l = YfillhrJJiL.a1l~-iftflt<:t.n,~!lli1:J~ J-. :X t.-.,
7 1J":?t'.l ~ }~ ~ (M 6 O , M 6 1 ) ~ .!:§. ;t ~ lt t:. o

The setup station cover is opened. - .·


Close the cover.
1
SET-UP STATION
1
EX COVER OPEN 1
608 PER6 O8 R822. 2
APC7J.~- -ñ l::'Hf 1$9JR .A 7"- :; :r ~ 7J '' - 7J>' in-, 1.- ' -r 1- ' *-r o
1"?A 1¡'] J\ - ~ 13t, ¿y; -e l' ~ 1.- ' o
1
1
1

1
1

1 Press the SETUP Button for A station.


1
1
PUSH SET-UP 1
1
EX BUTTON
609
t·;¡ ¡.. 7·;¡j;f.~'.l '1
P EE6 O9 R822 . 3 l
1~f~~ij-{

(, Q4
'-" '
/
Error M e s s a g e Hame of seq- Sequen ce Item
Code uence coil address
.:c?- $>-1~~ $>-?"~A ~-

:::2-t-:' ~1J!,1¿~1\ rnA


A pallet change command (M02 or M30)
has been given while the APC is not in
APC NOT HQl.IE home position.
EX POSITION
615 PER615 R818.5
APC 1í Jf'.11f : A Pe 7J~m!{.i'.l:[ft<:~L,~[.~1:/\ J., •:; ¡.. ~~il:!
r'l'~t~ ~ (M02, M30) ~l:§.~~t-t::c

X- or Y-axis 3rd zero point set data 1s


incorrect.
X.Y DATA
EX SETTIHG ERROR
6 2 5 PER6 2 5 R822. 1
x. Y~? ~7}- 1)31 XHtG<~Yti0fi3m!~~~~t-_ <R~
t'11'1'~A c;n't't-,~i:tA.,c

The program number has not been searched


for correctly during pallet change.
PROGRAH NO.
EX SEARCH ERROR
626 PER62_6 R822.5
7a771.t~J\- J-\ L- ·:; t- x ~ ¡ey, 7· o 7" 7 L. :tJ':iE t.- <~- 7
~-f 1?- ~ n ~ tt "" 1: t.- t:: Q

The cycJe start has been activated while


the APC is not in the home position.
APC HOT HQI.lE
EX POSITIOH i 1
627 !? E R 6 2 7 . R81 O. 7
APC 7i 'f'.I·H : A Pe tJt!Jii. 1.\Lfit<=tJ L '~fil:1: ~ -1'? Jv:A 9-
r'J~t~ ¡.. 0 ~J}J ~ 7J' tt ~ Gt:: o

(OC::/
._¡._)
'-
Error f-1 e s s a g e Name of seg- Sequen ce¡ Item
Cede uence coil address
1
:r.?-- ;;;. •:J iz- ~ ~1:!1~
~-1:!1~ 1'

::1-f-: , :HJ!,~~t rHA


1 A pallet change command (M60, M61, M62,
or M63) has been given while the X axis
X NOT 3RD is not in the 3rd zero-point.
EX REFERENCE
6 3 8 POINT PE R 6 3 8 R822.0
Xfil!i)'~ 3 ,IJj!,gtl{1~H.iL:flt;:t;t 1. ,:¡xt~-r: ;\ ¡_, •:J
X~'l ji :1.,1.1:!!-íf ~~Dm#CM60.M61,M62.
=;t);rt!J 0-1 6 3 ) ~ ~ ;t ;:!: t...t.: o

A pallet change command (M60) has been


given while no pallet is in the B stat-
B-ST. LOAD ion ora pallet is in the machine.
EX CONDITIONS
64 6 P ER6 4 6 R81 9. 4
BJ\!r:1 ¡. J\:!/::1'7 B :A :¡ - ~ :~ / t<: '~ [., ·:J ~ t;t t.;. 1. ' , -t v <t~
i'Ht:!l M/C-~KJ..,~~~~~~D~KJ..,~~~
~f~# (M6 0) ~~;t ~ vt.:o

A pallet change command (M61) has been


l given while a pallet is in the B station
B-ST. UHLOAD 1
or no pallet is in tha machine.
EX CONDITIOHS 1 .

647 r>ER647 ¡R819.5


B :A 7" - ~ :~ / ~;: 1 ~ [... •:J ~ fJ' ~ ~ , -t v < t;t
M/C ~IH;: J\ J..,·;¡ r ~t. '~Ji...~"'l: J~ J.., •:J ~ ~~
f~ -~ ( M 6 1 ) ~ ~ ~- ;:t v t:. o

1 A pallet change command (M62) has been


1 1
¡given while no pallet is in the A stat-
f.-ST. LOAD 1 1 1 ion or a pa llet is in the machine . .
1 1 1
EX COtlDITIOJIS ! 1
648 1 P E R6 4 8 R81 9. 6 1

1 A :A :¡ - ~ :1 / t;: r\ [., ·;¡ ~ fJ' ~ ~ ' , -t v < t;t


1 ~·t/ eilliJ!<: ; \ ~, ·:; ¡.. n'· ~ ~ ~~~~ '~ ¡_, ·:J r. ~
1
¡.x j~ 1~ # ( ~1 6 2 l ~ ~ ;t ~ t:. o v
¡
1
'
Error M e s s a g e Name of seq- Sequence Item
Cede uence coil address
.:r:-:7- ~-1~~ ~-!¡~~

::J-F J-íJ~::8 *,]\ YH~

A pallet change command (M63 ) has been


given while a pallet is in the a station
A-ST. UNLOAD or no pallet is in the machine .
EX CONDITIONS
649 PE R 6 4 9 R819 . 7
AJ\v'J1- J\'/.JJ.1 A 'A 7'- - ~ ::r / t<: J\ L.-- ''./ f- '/Ji' i!J ~ , 't u < ~j:
7:t:;'t~ M/C -úlU¡;: J\ L.-- ''.l f· '/Ji·~~ ,:¡]tfllil: J\ Y ·:; f- X
~t~ir (M 6 3) ~ 13- ;t ;t: u t:. o

During the pallet loading cycle, the


seating completion signa! has not been
PALLET SEATING activated within the specified time
EX SIGNAL NOT ON after a pallet clamp command is given.
6 54 M E R 6 54 R822. 6 Check the seat surface for chips or
Ji lrJ 1-f"\'?lf~~jry foreign matter.
t7 J\ Y ''./ f- D - 7' -< / ~ 'if ~ ? Jld!=ff- J\ L.-- ''./ f-
?5/7m~-,-~-M~~-~~~~*
::; u ;t: -ti' lv o ;¡¡¡ ~00 ~;: {~1J~)j~ 7,¡\'¡)> lv '"(;'t.\~ t
-:1g;t ;n;t:T0)1:J&")~~\'"("fc;-r,.\o
The APC cycle has not been completed
within the set time.
Check for possible error in stop posit-
EX APC CYCLE ion.
6 6 6 TIME OVER ME R 6 6 6 R826. 5
APC'if~?~~R~-M~~~7u;t:~/v
APC,-í?l~ 1: u t:. o
~-{t.t-J\ Fr ll::.iifiJT0)~1ii; ~~ -~-e "f-.;- r.. \o
Error Message Hame of seq- 1 Sequence Itern
Code uence coil address
1
:e?- ;;;. '/-e-~ ~-1~A ~'r!IA pg ~
:J-I'" :1-{J!,~~t- 7¡:1;A 1

1 j A pa 11 et change command (~!60 or H62)


has been giveft while the shifterJ is not
SHIFTER NOT in the backward end.
EX RETRACT END .
16 1 o PE R 1610 R819.2
~7~- "Ji Jr'])!-{ . ~79-iJ'"I~llHi!:ito:¡g~,,~JiJ.~;~J...·:~ ~-~~
~N;>t~ fl:.6.
B"l" (M60, M62) ~ -9 ft. * 1, t:. o
"' ;·
1
1
1

A pallet change command (H60, H61. H62,


or H63) has been given while the pallet
PALLET HOT is not clamped.
EX CLAI4P
16 1 1 PE R 1611 R819.3
;\!;·;¡}- "Ji 7'1~1 1- iJUJ 7 ~ ?':fXJi...~ ¡¡: f~ 1,' ¡ey ¡¡:... ¡<:, J., '/
J~ J., ':1
~f1';>t~ 1- 3Z~l~~ (M 6 O, :tv16 1 • M62,

..
1 ~16 3) ~ ~ ; :_ *
L- t:. ~

1
1 1
An M64 command has been specified with-
out setting the work number data.
P.\LLET SEATUIGI The M64 command is used only with the
EX SIGNAL tiOT ON J prograrns 09000 to 09005.
16 12 :P ER 1612 R822.4 l
' Ji~;-:,¡. ·h?if~~jr'] 1 7 - ? 7 ~ J'\ -:r·- 9 ~ ~;:E tt T to: M 6 4 ~
'jj :t!l ~t~ l.:tl:.6.
B 'Tl
¡_, ~ 1, +.
'-c.
iM64~09000-09005~~o~7
]... ~_:.tj~ -e=-~~ {f,E§ ~**itA- o
1
1

i
1
1

1
1 1
1

1
1
!

. !
..

Error :tv!essage Hame of seq- Sequen ce I t em


Code uence coi 1 address
:t7- ~ -:~-e-:; v.-1~~ ~1~~ 1 " P'.J ~
:¡-¡.:' ~fA.~*t- ;n~ 1
1
An empty pot has not been indexed during
change of tool with different diameter.
EHPTY POT NOT ';
EX INDEX
12 15 PER 1215 R815.2
1J7f.'7r ;j l)l)~ij[¡ ~ ' . ' ~ ¡J-: '';/
.!2l!fl~~lll ¡.. f¡tt!J '? ttl e! :n "C l. \ ~ -tt
T1xt~ lv t:o

1 M19 command has been given when ATC arm


is not in home position.
ATC ARH NOT
EX HOHE POSITIOH
1446 PE R 1446 R814.1
ATCr-~ 'i~1f AT C7 - ~ iJt ~~u ti t<: 1J 1. 'tt 1!!: "t:- M 1 9 !-
1 :: rlJxt~ t~ ~ l,. ~ L- t:; e
1
...
1

1
!lH!03, H04, Hl9, HOG or M33 command has
1
1 been given during rigid tapping mode •.
RIGID TAP (2)M03, H04, Hl9, H06 or M33 command has
11
EX HODE
1
been given in next block of "G80". 1
1447 j PER 1447 R811. 7 1
1

1)~·;1¡:~.,-j:¡;-¡: 7~ ¡ 1 !" :$1 '/ 7" =e - !" ¡:p t<: ' M03, M04, ..
1 ( 1) 1) : ; '')

1
1
l\119, MOG. M33~ tE'% L- L- t:::. o *
l
1
1 (2>G80o:>~o:>7.1;l·:t ?~, :tv103, M04,
! 1
M19, M06, M33!- tE~ L· ;EL- t:.o
1
A pallet change command (1-!02 or H30) has
.. been given while the pallet is in a
ILLEGAL 1 state unable to change .
1
EX PALLET STATUS
1608
J\v·:~l-~1.,;z1
1

IER 1608 R818.6 i


1 1\ !, ''J r. ~ ~ tJr ti:l* t,; L '1\ J.,. ·;~ ¡.. ~~!f...~ O) ¡ey t<:
15h., ¡1 ¿.
1 .
1
1 j 1' ~,. ·') ¡.. ~~m~ (:rv1 2 • M 3 .o ) z .!:J. ;;t ;E
1 L· t:. ~
1
1 .
1 1

(99/
Error Message Narne of seq- Sequence¡ Item
Cede uence coil address 1
.:t.7- . ;;l.·:~ -e-v ~--T~A ~'r~A P'J ~
:J-¡.:" J-(J!,~ft 7tvA 1
1
1 A pallet change comrnand (M61 or H63) has
1 been given while the shifter is not in

SHIFTER NOT the forward end.


EX ADVANCE END
1609 MER 1609 R819.1
~7~- 11 t!!r)~ •
~ 7 ~ - ·~ .....
7J' fjlj liJ."'t
~'j!Tj e: •.. ~ \ ~~"'-
"!t.": (,'" J'i• t..- ':J ¡.. ~~
~ ...
~f1';>t!l t~ ~ (M 6 1 • M 6 3 ) ~~;?.,~ L-t=o

! .
'

A pallet change comrnand (M60 or H62)


has been given while the shifter is not

EX
16 1 o
SHIFTER NOT
RETRACT END
PER 1610
1

1 R819. 2
in the backward end. \

--
}

-:J1].- z JT'J~1 ~ 7 ~ -tJq~mt~ec:•~'~!I....~~r~ t..--;~ ¡.. 3C~


$N'?t!l t~~ (M60, M62) ~~;?., ~ vt:.o

1
1
'~
1 A oallet change command (M60, M61, M62,
or H63l has been given while the pallet
PALLET NOT ¡ is not· clamped.
EX CLAHP 1

16 i 1 1P E R 1611 1 R819. 3
1
1

filr:~r jj ?7~1 ' ' r\ t.- ·;; ¡.. ii? 7 :; 7'tk~ te: t.n '8'f te:... 1\ t.- ·:;
: 1

$'f1';>t) '
1
1 ¡. X~t~# (M 6 O. M 6 1 • M 6 2 ,
1 t-1 6 3 ) ~ ~ ;?., ~ 1,... t:. o
1
1
1
! i
1
An H64 command has been specified with-
i 1
1
! !out setting the work number data.
¡
NO ~ORK DATA i i The M64 cornrnand is used only with the
1
EX SET FOR A/B i
:1 programs 09300 to 09305.
1

16 12 · ¡PE R 1612 1 R822. 4 ! 1

1)-?No.i'-~ tí i '7-? -T "..1 J\-::¡'--9 ~ ~;:Eit 'ftc:M 6 4 ~


i
7 1J;>t)
1
i1 9,., L' i L, ,_
t~= · 6.. .¡.. C'
1 1

; M64~09300-09305~7D~5
' 1
L. tUt. ~ti fffij t:!:Bl~ i itA, o
1 1

Cl~(V )
Error 1-1e s s a gel Name of seq- Sequencei Item
1
Cede uence coil address 11
;c7- :J.·:~ ~-V 1 ~-,.~~ ~'r~~ F*J ~
::¡-!' 1 :HJt.~~~j\ rH~ 1
' 1 A-station lock pin is lowered even
1 though a pallet exists on A-station.

STATIOH PIH Or B-station lock Pin is lowered even


EX omm though a pallet exists on B-station.
1 6 13 PER 1613 R831. 6 1

l.
I A~~-~3~~~K~~~~~~~~~~
~;f,A~~-~3~0~~~~~~~~
't"t,~To 'bv((~ . . B 7- ~- ~ 3 ~ ~ Li: J~
1 ~ ·:~ ~ ii~ ~ t;: t> n• n• ~ ; -r ~ ~ - ~ !J . ~ o
1
·:; ? ~ :n)~~~~ v '"C t \ *T o
¡

1
1

1
1
1 1
1
1
1
1

¡ '
1 11
1
1 1
i 1
1
1 1 1
1
1

1
1 1
1 !
1
1

' 1 .
1 1
1 11
! '
1
1
1
1
11 1
11

1
1
1
1
1 1

! ¡ 1 1

1
(101/
1
1
~~CJ~ Modification Record

Jt& ;!( plg ~


Version e o n .t e n t S

AOl flT~Ífo
New design.

BOl :i:~J: "):;-7'/.:A~ftñfto


Change of all sequence circuits from mass prosuction.

802_ X''ff-:J/07'v-*(J)9 -1 ~ /~!-~j~-z:~-3~~0


Change of the parameter to carry out fine adjustment of magazine brake timing.

1303 : ; 1) 7 J)¡ A ~ / J'" JJ¡~'.fJZo


Addition of serial interface spindle sequence.

804 =f.J\)jljil[f±fl~1JZo
Change of manual pulse generatorrate is provided separately.
APC-6 1±f~[lo
Addition of APC-6 spec.

805 7· v-1' J{·y?, AP c:;-Jr/ :A~o


Change of playback and APC-6 sequence:

COl '7 7 '/ J.. )\ :.7- ))¡ m~.:fto


Change of the sequence for flat panel circuit.

C02 'Y- Jl.t A~ ·y 7"7 1" v :A~o


A TC-9-1 L.:.:;;t-J\7'7-L.:.~o -
A TC~V~ :1 _/:f- :r.. ·y ?~~o
Change of the address for tool skip.
Change of the alarm for ATC time over.
Change of the sequence for ATC position check.

001 il'iliit~m@l~fto (if'ilrf~ffi)±jJ :A -1 •'.J 7-~tJ¡¡)


EJÜ·@J~~o
X' ff -:J / ~~@!~i§!tJ!lo (3 O::<$:f±t~)
Change of the sequence for lubrication.(Addition lubrication pressure switch)
Change of the sequence for AUTO POWER OFF.
Change of the sequence for MAGAZINE adjustment(30 tools spec.)

TTil.E (lf' -M4)


MV -40 (illRIC-M4F)
E02 ~.11.10 OKAJIHP A P C~ffiillWe/1~ H1441 59'-
E01 f)J.10.31 SA11JMA ¡.:·-yo ·'J :7 @f~ flh 11JJtm H13g? D~.NO
001 ~.07.27 OKAJIHA irtw¡·m~~. !3r~l9l~~ 8JJtm H1154 I81271 E02
C02 )).05.11 IZlJHI 'Y-Jv:A~ ·Y7or ¡.:· v:A~o §Jbá:J Hg?8

l ~IMnRJ SEiñi i
COl )).03.2e IEFWI 7=J •y f-J'i'.:3jq[;,Ef.J(¡:~o 4J3MWJ H&30
:DITION D A TE l:RN,;'N C H A NGE APPLY iPPROVffi

/
~ECJt Modification Record

Jt& fi!¿ ¡1g ~


Version e o n t e n t S

EOl F7 O '/? @lr~~ o


13M~miDf@lr~~o
Change of the sequence for door lock.
change of the sequence for HACHINE READY OFF (APF).

E02 A P C :§~!EJIE6~o -
Change of the sequence for APC seating . '

~
1
.

TTILE (lf'-M4)
MV -4 O (}{)RIC-M4F) ·
E02 00.11.10 OKAJIHA A P C:§~ru~~iE H1441 79'-
E01 00.10.31 SA11Ji·lA t'' 70·y?@II~ ft!! 11f.I~ H 1397 Dlli.NO
001 f}).07.27 OKAJIHA irx'Wf{·ffi@J:E~, 13iJF"~tfT¡g¡~~ 8f.I~ H 1154 I81271 E02
C02 f}).05.11 IZlJHI ''.J-Jv:A* '/7°7 F v:A~o 13!1\há':J H 978
!EFWI 77 •y r J\;r-;[;Jfjt.:~~o
~
COl f):).03.26 4J.ltm..fiJ H 860
~ITION DATE ffiAW'N CHANGE APPLY ~PROVffi 1 1 MOR/ SE/Iftj
/ )

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