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MS22-6

MS22-6L
CNC multi-spindle automatic lathe
CNC multi-spindle automatic lathe with sliding headstock function

better.parts.faster.
INDEX MS22-6/INDEX MS22-6L

INDEX CNC multi-spindle automatic lathe: the benchmark!


With the INDEX MS22-6 / MS22-6L multi-spindle automatic The highest degree of productivity and efficiency in The INDEX MS22-6 machine
turning machines, configurable as desired, INDEX offers a multi-spindle automatic lathes, combined with the accuracy concept has been systematically
machine concept that meets all requirements and the highest and flexibility of CNC single-spindle lathes, is the formula designed according to user needs
standards. for the success of the INDEX MS22-6 and INDEX MS22-6L
Six main spindles, up to two swiveling synchronous spindles multi-spindle automatic lathes.
and up to 11 tool carriers, which can be configured in the X, Y
and Z directions, allow for unimagined machining possibilities.

Machine design
• Compact front-opening machine for bar machining
• Freely accessible, making it extremely user-friendly
• Six high-precision motorized spindles
• Highly dynamic slide with sliding guide (X axis)
• Non-wearing Z axis, thanks to hydrostatically supported
tailstock quills
• Integrated swiveling synchronous spindle for rear-end
machining, and placement of finished parts on conveyor
without risk of damage
• Each working spindle includes two tool carriers
• Includes iXpanel Cockpit solution (based on Siemens
S840D sl)

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INDEX MS22-6/INDEX MS22-6L

The key element: it’s original when it originates from INDEX

The key element More than just turning


The compact spindle drum provides maximum precision in INDEX CNC multi-spindle automatic lathes with live tooling,
any position, thanks to its three-part Hirth coupling. C axis, and Y axis, give you access to entirely new processes,
The central module is made up of six air-cooled motorized such as:
spindles, integrated in the drum. An infinitely variable speed • off-center bores and threads
range, high tractive force, compact design, low maintenance, • inclined bores
and the latest synchronous drive technology – these are the • contour milling
criteria that make an INDEX CNC multi-spindle automatic • hobbing
lathe stand out. • polygon turning

Independent speeds
The spindle speed for each spindle position and each tool
edge can be optimized, even while cutting is in progress.
The results are optimum chipping, maximum surface quality,
short production times per piece, and extended tool life.
You can also machine materials that, until now, were largely
unsuited to multi-spindle automatic lathes.

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Precise, fast, and flexible

Versatility is a strength of the INDEX MS22-6. Rear-end machining with swiveling synchronous
Whether complex parts or many different processes – spindle
almost anything is possible • Up to 6 tools, 3 of which are live
• 11 tool carriers with 1 or 2 travel axes • Fast swiveling motion and hydraulic synchronous spindle
• 1 or 2 synchronous spindles clamping
• Insertion of up to 18 tools on main spindles • Efficient chip fall, as machining takes place outside the
• Variable use of tool carriers for internal and external main work area
machining • A variety of machining possibilities: drilling, outside
• Cross machining with live tools turning, facing, thread chasing, thread stripping, off-center
• C axis and multi-edge turning for extended use options machining, cross drilling
• X axis back-boring slide movement

Machine structure The double three-spindle machine for maximum work


The modular INDEX system allows you to build the output
MS22-6 according to your exact requirements. • Additional part production time reduction due to
simultaneous manufacturing of 2 identical workpieces
• 10 tool carriers with 1 or 2 axes
• 2 synchronous spindles
• 2 back-boring slides
• Rear-end machining with 6 tools per synchronous spindle,
2 of which are live

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INDEX MS22-6/INDEX MS22-6L INDEX MS22-6/INDEX MS22-6L

Simply more possibilities For the most diverse technologies


The work area – virtually
limitless machining Machining examples Gear cutting, hobbing
options for each spindle 1. External turning – • Coupled with electronic
position internal turning precision
The tool carrier arrangement • Provides maximum
S
in the work area, without stability
longitudinal sliding block, • Gears in correct position
allows more than one tool relative to other surfaces
to be used on each spindle. or shaped elements
Available machining opera- 2. External turning – • Any angular offset can be
tions are therefore limited external turning programmed
Y X
only by the toolholder. • Greater tool service life
As a result, you can specify due to shifting with Y axis Z
all production steps in
all spindle positions.
Another advantage:
They have free chip fall.
Milling
3. External live –
Milling with live tooling in
Performance, as we internal live
the following variants
understand it
• Disk milling cutter in X Y
Maximum productivity
conjunction with C axis
and cost-effectiveness of Z
operation (transmit function)
multi-spindle automatic
• End milling cutter in
lathes, combined with the
conjunction with Y axis
precision and flexibility of
operation
CNC single-spindle lathes, 4. External turning –
• Plunge milling
is the formula for success internal live
(graphic)
of the INDEX MS22-6 (sequential)
multi-spindle automatic
lathes.

5. External live – Elliptical deburring of


internal turning cross-drilled holes
X
(sequential) Uniform deburring (even
chip removal) of cross- S
Z

drilled holes based on


interpolation of the C axis,
X axis, and Z axis with
live tooling.
6. External live –
external turning
(sequential)

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INDEX MS22-6/INDEX MS22-6L

INDEX MS22-6L – high-productivity manufacture


of straight-turned parts

The multi-spindle automatic lathe with straight By simultaneous use of up to 11 tools (2 cutting edges per
turning function spindle) on the total of 6 work spindles, the INDEX MS22-6L
The newly developed INDEX MS22-6L sliding headstock is the world's most productive solution for producing straight-
turning unit enables highly productive machining of typical turned parts of all kinds. A synchronous spindle also makes
straight-turned parts, on a multi-spindle automatic lathe. rear-end machining possible with up to 6 tools (2 of which
The sliding headstock automatic lathes are inspired by are live).
the INDEX MS22-6, which is known for its reliability.

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INDEX MS22-6/INDEX MS22-6L

INDEX multi-spindle sliding headstock principle


The core of the newly designed sliding headstock turning unit is the centered guide block, set up on the spindle
drum, on which the 6 long turning sleeves move.

• Solid guide block with Main spindle

6 high-precision hydro- collet Guide bushing

dynamic slideways for


the utmost machining Tool 1

accuracy
• Ball-bearing guide bushing
unit with double-cone
guide collet and program-
mable pressures Tool 2

• The guide bush unit is


moved during straight-
turning by a tool carrier
towards the work spindle. Guide slide

• Workpiece length up
to 200 mm Longitudinal slide

Parts range – straight-turned parts


On the INDEX MS22-6L, parts with a diameter of 5 to 22 mm such as injection components, shafts, pistons for the auto-
and a turning length of up to 200 mm can be machined. motive and machine building industries, and as components
The range of parts includes workpieces from all industries, for electric drives and medical instruments.

Control slider Drive shaft Screw Shaft


Dimensions, mm Ø 18 x 120 Dimensions, mm Ø 14 x 100 Dimensions, mm Ø 11 x 64 Dimensions, mm Ø 16 x 180

Material 1.4305 Material 1.4305 Material Titanium Material 1.4305

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INDEX MS22-6/INDEX MS22-6L

Workpiece handling systems

Parts feed and discharge by 6-axis robot via the swivel


disk interface to the external handling system

The workpiece handling system for chuck parts and bar


segments can be used for 6-spindle machining with and
without synchronous spindle, as well as for double 3-spindle
machining.
A 3 x OP10 (first side) and 3 x OP20 (second side) variant,
with external turning station, is also available.

Parts routing via a shoot with built-in parts conveyor

The parts fall onto the internal conveyor belt through a


chute and are then deflected 90° by another chute to reach
a second external conveyor belt

Linear shuttle with intermediate gripper for directed


parts removal

Zero damage, fast, position-oriented removal by a linear and


rotary motion. The workpiece is transferred from the synchro-
nous spindle, from spindle position 6 on the linear shuttle;
this transfers the workpiece to the external handling system.

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APPLICATION
NETWORK

SERVER
The cockpit for easy integration of the machine
in your business organization.

Focus on production and control – Industry 4.0 included.


The iXpanel operating concept provides access to networked
production. With iXpanel, your staff always has all relevant
CUSTOMER
information for efficient production right at the machine.
iXpanel is already included a standard and can be individually
extended. You can use iXpanel as you want it for your business
organization – that’s Industry 4.0 tailored to your needs.

Future-proof.
18.5" TOUCHSCREEN
iXpanel integrates the latest control generation SIEMENS S840D sl. MONITOR
Use iXpanel intuitively through an 18.5” touch monitor.

Productive. Intelligent. Virtual & open.


Machine performance is maximized The machine always starts with the With the optional VPC box (industrial
by optimally tuned processes in control home screen. Other functions PC), iXpanel opens up the world of STANDARD included as standard OPTION
machine cycles with clear control can always be displayed on a second Virtual Machine and of simulation
screens. In addition, technology screen, and the operator enjoys direct, directly at the control (VM on Board).
cycles are provided for frequently activity-related assistance already in the Thanks to the VPC-box (option), the
Industry 4.0 features

recurring machining operations and standard version, such as workpiece machine can also be integrated easily
Order Customer Workpiece Production Drawings Setup sheet VPC Box Virtual machine
safe machine operation as well as drawing, setup lists, programming and fully into IT networks and struc- documents data counter Status 3D simulation
for optimum machining quality. tools, documentation, etc., right at the tures. You determine what additional
machine. applications are used on the VPC box!

Notes Information Maintenance User Technology Programming VirtualPro Custom


index-werke.de/ixpanel center & care management computer help Programming applications
Studio

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+ many more standard features
Technical data INDEX MS22-6 Technical data INDEX MS22-6L

Working spindles 6 Working spindles 6
Max. bar diameter mm 22 (24) Max. bar diameter mm 22 (24)
Speed * rpm 10,000 Speed rpm 7,500
Power (at 100%/25% duty cycle) kW 8.7/15 Turning length mm 200
Torque (at 100% / 25% duty cycle) Nm 10 / 18
Tool carrier 11
Tool carrier 11 Slide travel X mm 62
Slide travel X mm 62 Slide travel Z mm 85
Slide travel Z mm 85 Slide travel Y mm ±12
Slide travel Y mm ±12
Synchronous spindle 1
Synchronous spindle 1/2 Slide travel Z mm 120
Max. clamping diameter 22 Speed: rpm max. 10,000
Speed * rpm 10,000 Number of tools for rear-end machining 6
Power (at 100%/40% duty cycle) kW 9.2/12 of which are live 2
Torque (at 100% / 40% duty cycle) Nm 11 / 14
Guide bushing unit
Synchronous spindle swivel angle degrees 132 (165)
Displacement mm > 200
Slide travel Z mm 120
Number of tools for rear-end machining 6 Dimensions, mass, and connected power (for maximum configuration level, without bar guide or loading magazine)
Mass kg approx. 6,000
Back-boring slides 1+2 (optional)
Length mm 3,330
Tool carriers for rear-end machining 1/2
Width mm 1,830
Slide travel X mm 62
Height mm 2,854
Number of tools for rear-end machining 3/6
Connected power 62 kW, 75 kVA, 105 A, 400 V, 50/60 Hz
of which are live max. 2/4

Dimensions, mass, and connected power (for maximum configuration level, without bar guide or loading magazine)
Control Siemens Sinumerik 840D Solution Line
Mass kg approx. 6,000
Length mm 3,330
Width mm 1,830
Height mm 2,854
Connected power 62 kW, 75 kVA, 105 A, 400 V, 50/60 Hz

Control Siemens Sinumerik 840D Solution Line

Options
Polygon turning, hobbing, tool monitoring, Y axis, transmit function

*Speed limitations are necessary, depending on bar diameter, bar guide, and workpiece clamping.

INDEX MS22-6/INDEX MS22-6L


IEMCA SIR 22/3300

4590 3144
669
341

1830
3336

3330

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BRAZIL // Sorocaba FRANCE // Paris

Technical changes reserved


INDEX Tornos Automaticos Ind. e Com. Ltda. INDEX France Sarl
Rua Joaquim Machado 250 1A, Avenue du Québec/Z.A. de Courtabœuf
18087-280 Sorocaba - SP 91940 Les Ulis/Villebon, France
Phone +55 15 2102 6017 Phone +33 1 69187676
vendas@indextornos.com.br info@index-france.fr
br.index-traub.com www.index-france.fr

CHINA // Shanghai FRANCE // Bonneville


INDEX Trading (Shanghai) Co., Ltd. INDEX France Sarl

Printed in Germany
No.526, Fute East 3rd Road 399, Av. de La Roche Parnale
Shanghai 200131 74130 Bonneville Cedex
Phone +86 21 54176637 Phone +33 4 50256534
china@index-traub.com info@index-france.fr
www.index-traub.cn www.index-france.fr

CHINA // Dalian NORWAY // Oslo

P – EN – 9737 – 09.19 –
INDEX DALIAN Machine Tool Ltd. INDEX TRAUB Norge
17 Changxin Road Postbox 2842
Dalian 116600 0204 Oslo
Phone +86 411 8761 9788 Phone +46 8 505 979 00
dalian@index-traub.com h.sars@index-traub.se
www.index-traub.cn www.index-traub.no

DENMARK // Langeskov RUSSIA // Toglyatti


INDEX TRAUB Danmark INDEX RUS
Havretoften 1 Lesnaya street 66
5550 Langeskov 445011 Toglyatti
Phone +45 30681790 Phone +7 8482 691 600
b.olsen@index-traub.dk info@index-rus.ru
www.index-traub.dk ru.index-traub.com

GERMANY // Esslingen SWEDEN // Stockholm


INDEX-Werke GmbH & Co. KG Hahn & Tessky INDEX TRAUB Nordic AB
Plochinger Strasse 92 Fagerstagatan 2
73730 Esslingen 16308 Spånga
Phone +49 711 3191-0 Phone +46 8 505 979 00
info@index-werke.de h.sars@index-traub.se
www.index-werke.de www.index-traub.se

GERMANY // Deizisau SWITZERLAND // St. Blaise


INDEX-Werke GmbH & Co. KG Hahn & Tessky INDEX Werkzeugmaschinen (Schweiz) AG
Plochinger Strasse 44 Av. des pâquiers 16
73779 Deizisau 2072 St. Blaise, Switzerland
Phone +49 711 3191-0 Tel. +41 (32) 756 96 10
info@index-werke.de info@index-traub.ch
www.index-werke.de www.index-traub.ch

GERMANY // Reichenbach SLOVAKIA // Malacky


INDEX-Werke GmbH & Co. KG Hahn & Tessky INDEX Slovakia s.r.o.
Hauffstrasse 4 Vinohrádok 5359
73262 Reichenbach 901 01 Malacky, Slovakia
Phone +49 7153 502-0 Phone +34 654 9840
info@index-werke.de info@index-werke.de
www.index-werke.de sk.index-traub.com

FINLAND // Helsinki U.S.A. // Noblesville


INDEX TRAUB Finland INDEX Corporation
Hernepellontie 27 14700 North Point Boulevard
00710 Helsinki Noblesville, IN 46060
Phone +35 8 108432001 Phone +1 317 770 6300
pekka.virkki@index-traub.fi sale@index-usa.com
www.index-traub.fi www.index-usa.com

INDEX-Werke GmbH & Co. KG


Hahn & Tessky
Plochinger Strasse 92
73730 Esslingen, Germany

Phone +49 711 3191-0


Fax +49 711 3191-587
info@index-werke.de
better.parts.faster. www.index-werke.de

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