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Pt. 193 49 CFR Ch.

I (10–1–11 Edition)
[Amdt. 192–95, 69 FR 18234, Apr. 6, 2004, as 193.2305–193.2319 [Reserved]
amended by Amdt. 192–95, May 26, 2004] 193.2321 Nondestructive tests.
193.2323–193.2329 [Reserved]
PART 193—LIQUEFIED NATURAL Subpart E—Equipment
GAS FACILITIES: FEDERAL SAFETY
STANDARDS 193.2401 Scope.

VAPORIZATION EQUIPMENT
Subpart A—General
193.2403–193.2439 [Reserved]
Sec. 193.2441 Control center.
193.2001 Scope of part. 193.2443 [Reserved]
193.2003 [Reserved] 193.2445 Sources of power.
193.2005 Applicability.
193.2007 Definitions. Subpart F—Operations
193.2009 Rules of regulatory construction.
193.2011 Reporting. 193.2501 Scope.
193.2013 Incorporation by reference. 193.2503 Operating procedures.
193.2015 [Reserved] 193.2505 Cooldown.
193.2017 Plans and procedures. 193.2507 Monitoring operations.
193.2019 Mobile and temporary LNG facili- 193.2509 Emergency procedures.
ties. 193.2511 Personnel safety.
193.2513 Transfer procedures.
Subpart B—Siting Requirements 193.2515 Investigations of failures.
193.2517 Purging.
193.2051 Scope. 193.2519 Communication systems.
193.2055 [Reserved] 193.2521 Operating records.
193.2057 Thermal radiation protection.
193.2059 Flammable vapor-gas dispersion
Subpart G—Maintenance
protection.
193.2061–193.2065 [Reserved] 193.2601 Scope.
193.2067 Wind forces. 193.2603 General.
193.2069–193.2073 [Reserved] 193.2605 Maintenance procedures.
193.2607 Foreign material.
Subpart C—Design 193.2609 Support systems.
193.2101 Scope. 193.2611 Fire protection.
193.2613 Auxiliary power sources.
MATERIALS 193.2615 Isolating and purging.
193.2617 Repairs.
193.2103–193.2117 [Reserved] 193.2619 Control systems.
193.2119 Records. 193.2621 Testing transfer hoses.
DESIGN OF COMPONENTS AND BUILDINGS 193.2623 Inspecting LNG storage tanks.
193.2625 Corrosion protection.
193.2121–193.2153 [Reserved] 193.2627 Atmospheric corrosion control.
193.2629 External corrosion control: buried
IMPOUNDMENT DESIGN AND CAPACITY or submerged components.
193.2155 Structural requirements. 193.2631 Internal corrosion control.
193.2157–193.2159 [Reserved] 193.2633 Interference currents.
193.2161 Dikes, general. 193.2635 Monitoring corrosion control.
193.2163–193.2165 [Reserved] 193.2637 Remedial measures.
193.2167 Covered systems. 193.2639 Maintenance records.
193.2169–193.2171 [Reserved]
193.2173 Water removal. Subpart H—Personnel Qualifications and
193.2175–193.2179 [Reserved] Training
193.2181 Impoundment capacity: LNG stor-
age tanks. 193.2701 Scope.
193.2183–193.2185 [Reserved] 193.2703 Design and fabrication.
193.2705 Construction, installation, inspec-
LNG STORAGE TANKS tion, and testing.
193.2187 Nonmetallic membrane liner. 193.2707 Operations and maintenance.
193.2189–193.2233 [Reserved] 193.2709 Security.
193.2711 Personnel health.
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Subpart D—Construction 193.2713 Training: operations and mainte-


nance.
193.2301 Scope. 193.2715 Training: security.
193.2303 Construction acceptance. 193.2717 Training: fire protection.
193.2304 Corrosion control overview. 193.2719 Training: records.

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2007

Subpart I—Fire Protection construction of LNG facilities (includ-


ing material incorporated by reference
193.2801 Fire protection.
193.2803–193.2821 [Reserved]
in these regulations) do not apply to
LNG facilities in existence or under
Subpart J—Security construction when the regulations go
into effect.
193.2901 Scope. (b) If an existing LNG facility (or fa-
193.2903 Security procedures. cility under construction before March
193.2905 Protective enclosures.
193.2907 Protective enclosure construction.
31, 2000 is replaced, relocated or signifi-
193.2909 Security communications. cantly altered after March 31, 2000, the
193.2911 Security lighting. facility must comply with the applica-
193.2913 Security monitoring. ble requirements of this part gov-
193.2915 Alternative power sources. erning, siting, design, installation, and
193.2917 Warning signs. construction, except that:
AUTHORITY: 49 U.S.C. 5103, 60102, 60103, (1) The siting requirements apply
60104, 60108, 60109, 60110, 60113, 60118; and 49 only to LNG storage tanks that are sig-
CFR 1.53. nificantly altered by increasing the
SOURCE: 45 FR 9203, Feb. 11, 1980, unless original storage capacity or relocated,
otherwise noted. and
EDITORIAL NOTE: Nomenclature changes to (2) To the extent compliance with the
part 193 appear at 71 FR 33408, June 9, 2006. design, installation, and construction
requirements would make the replaced,
relocated, or altered facility incompat-
Subpart A—General ible with the other facilities or would
§ 193.2001 Scope of part. otherwise be impractical, the replaced,
relocated, or significantly altered facil-
(a) This part prescribes safety stand-
ity may be designed, installed, or con-
ards for LNG facilities used in the
structed in accordance with the origi-
transportation of gas by pipeline that
nal specifications for the facility, or in
is subject to the pipeline safety laws
another manner subject to the ap-
(49 U.S.C. 60101 et seq.) and Part 192 of
proval of the Administrator.
this chapter.
(b) This part does not apply to: [Amdt. 193–17, 65 FR 10958, Mar. 1, 2000, as
(1) LNG facilities used by ultimate amended by Amdt. 193–18, 69 FR 11336, Mar.
consumers of LNG or natural gas. 10, 2004]
(2) LNG facilities used in the course
of natural gas treatment or hydro- § 193.2007 Definitions.
carbon extraction which do not store As used in this part:
LNG. Administrator means the Adminis-
(3) In the case of a marine cargo trator, Pipeline and Hazardous Mate-
transfer system and associated facili- rials Safety Administration or his or
ties, any matter other than siting per- her delegate.
taining to the system or facilities be- Ambient vaporizer means a vaporizer
tween the marine vessel and the last which derives heat from naturally oc-
manifold (or in the absence of a mani- curring heat sources, such as the at-
fold, the last valve) located imme- mosphere, sea water, surface waters, or
diately before a storage tank. geothermal waters.
(4) Any LNG facility located in navi- Cargo transfer system means a compo-
gable waters (as defined in Section 3(8) nent, or system of components func-
of the Federal Power Act (16 U.S.C. tioning as a unit, used exclusively for
796(8)). transferring hazardous fluids in bulk
[45 FR 9203, Feb. 11, 1980, as amended by
between a tank car, tank truck, or ma-
Amdt. 193–1, 45 FR 57418, Aug. 28, 1980; Amdt. rine vessel and a storage tank.
193–10, 61 FR 18517, Apr. 26, 1996] Component means any part, or system
of parts functioning as a unit, includ-
§ 193.2003 [Reserved] ing, but not limited to, piping, proc-
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essing equipment, containers, control


§ 193.2005 Applicability. devices, impounding systems, lighting,
(a) Regulations in this part gov- security devices, fire control equip-
erning siting, design, installation, or ment, and communication equipment,

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§ 193.2007 49 CFR Ch. I (10–1–11 Edition)

whose integrity or reliability is nec- Gas, except when designated as inert,


essary to maintain safety in control- means natural gas, other flammable
ling, processing, or containing a haz- gas, or gas which is toxic or corrosive.
ardous fluid. Hazardous fluid means gas or haz-
Container means a component other ardous liquid.
than piping that contains a hazardous Hazardous liquid means LNG or a liq-
fluid. uid that is flammable or toxic.
Control system means a component, or Heated vaporizer means a vaporizer
system of components functioning as a which derives heat from other than
unit, including control valves and sens- naturally occurring heat sources.
ing, warning, relief, shutdown, and Impounding space means a volume of
space formed by dikes and floors which
other control devices, which is acti-
is designed to confine a spill of haz-
vated either manually or automati-
ardous liquid.
cally to establish or maintain the per-
Impounding system includes an im-
formance of another component.
pounding space, including dikes and
Controllable emergency means an floors for conducting the flow of spilled
emergency where reasonable and pru- hazardous liquids to an impounding
dent action can prevent harm to people space.
or property. Liquefied natural gas or LNG means
Design pressure means the pressure natural gas or synthetic gas having
used in the design of components for methane (CH4) as its major constituent
the purpose of determining the min- which has been changed to a liquid.
imum permissible thickness or phys- LNG facility means a pipeline facility
ical characteristics of its various parts. that is used for liquefying natural gas
When applicable, static head shall be or synthetic gas or transferring, stor-
included in the design pressure to de- ing, or vaporizing liquefied natural gas.
termine the thickness of any specific LNG plant means an LNG facility or
part. system of LNG facilities functioning as
Determine means make an appro- a unit.
priate investigation using scientific m3 means a volumetric unit which is
methods, reach a decision based on one cubic metre, 6.2898 barrels, 35.3147
sound engineering judgment, and be ft.3, or 264.1720 U.S. gallons, each vol-
able to demonstrate the basis of the de- ume being considered as equal to the
cision. other.
Dike means the perimeter of an im- Maximum allowable working pressure
pounding space forming a barrier to means the maximum gage pressure per-
prevent liquid from flowing in an unin- missible at the top of the equipment,
tended direction. containers or pressure vessels while op-
Emergency means a deviation from erating at design temperature.
normal operation, a structural failure, Normal operation means functioning
or severe environmental conditions within ranges of pressure, temperature,
flow, or other operating criteria re-
that probably would cause harm to
quired by this part.
people or property.
Operator means a person who owns or
Exclusion zone means an area sur- operates an LNG facility.
rounding an LNG facility in which an Person means any individual, firm,
operator or government agency legally joint venture, partnership, corporation,
controls all activities in accordance association, state, municipality, coop-
with § 193.2057 and § 193.2059 for as long erative association, or joint stock asso-
as the facility is in operation. ciation and includes any trustee, re-
Fail-safe means a design feature ceiver, assignee, or personal represent-
which will maintain or result in a safe ative thereof.
condition in the event of malfunction Pipeline facility means new and exist-
or failure of a power supply, compo- ing piping, rights-of-way, and any
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nent, or control device. equipment, facility, or building used in


g means the standard acceleration of the transportation of gas or in the
gravity of 9.806 meters per second2 treatment of gas during the course of
(32.17 feet per second2). transportation.

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2013

Piping means pipe, tubing, hoses, fit- LNG plants or facilities must be re-
tings, valves, pumps, connections, safe- ported in accordance with the require-
ty devices or related components for ments of Part 191 of this subchapter.
containing the flow of hazardous fluids. [75 FR 72906, Nov. 26, 2010]
Storage tank means a container for
storing a hazardous fluid. § 193.2013 Incorporation by reference.
Transfer piping means a system of
(a) Any document or portion thereof
permanent and temporary piping used
incorporated by reference in this part
for transferring hazardous fluids be- is included in this part as though it
tween any of the following: Lique- were printed in full. When only a por-
faction process facilities, storage tion of a document is referenced, then
tanks, vaporizers, compressors, cargo this part incorporates only that ref-
transfer systems, and facilities other erenced portion of the document and
than pipeline facilities. the remainder is not incorporated. Ap-
Transfer system includes transfer pip- plicable editions are listed in para-
ing and cargo transfer system. graph (c) of this section in parentheses
Vaporization means an addition of following the title of the referenced
thermal energy changing a liquid to a material. Earlier editions listed in pre-
vapor or gaseous state. vious editions of this section may be
Vaporizer means a heat transfer facil- used for components manufactured, de-
ity designed to introduce thermal en- signed, or installed in accordance with
ergy in a controlled manner for chang- those earlier editions at the time they
ing a liquid to a vapor or gaseous state. were listed. The user must refer to the
Waterfront LNG plant means an LNG appropriate previous edition of 49 CFR
plant with docks, wharves, piers, or for a listing of the earlier editions.
other structures in, on, or immediately (b) All incorporated materials are
adjacent to the navigable waters of the available for inspection in the Pipeline
United States or Puerto Rico and any and Hazardous Materials Safety Ad-
shore area immediately adjacent to ministration, PHP–30, 1200 New Jersey
those waters to which vessels may be Avenue, SE., Washington, DC, 20590–
secured and at which LNG cargo oper- 0001, or at the National Archives and
ations may be conducted. Records Administration (NARA). For
[45 FR 9203, Feb. 11, 1980, as amended by information on the availability of this
Amdt. 193–1, 45 FR 57418, Aug. 28, 1980; Amdt. material at NARA, call 202–741–6030 or
193–2, 45 FR 70404, Oct. 23, 1980; Amdt. 193–10, go to: http://www.archives.gov/
61 FR 18517, Apr. 26, 1996; Amdt. 193–17, 65 FR federallregister/
10958, Mar. 1, 2000; 68 FR 11749, Mar. 12, 2003; codeloflfederallregulations/
70 FR 11140, Mar. 8, 2005] IBRllocations.html.
Documents incorporated by reference
§ 193.2009 Rules of regulatory con-
struction. are available from the publishers as
follows:
(a) As used in this part: A. American Gas Association (AGA),
(1) Includes means including but not 400 North Capitol Street, NW., Wash-
limited to; ington, DC 20001.
(2) May means is permitted to or is B. American Society of Civil Engi-
authorized to; neers (ASCE), Parallel Centre, 1801
(3) May not means is not permitted to Alexander Bell Drive, Reston, VA
or is not authorized to; and 20191–4400.
(4) Shall or must is used in the manda- C. ASME International (ASME),
tory and imperative sense. Three Park Avenue, New York, NY
(b) In this part: 10016–5990.
(1) Words importing the singular in- D. Gas Technology Institute (GTI),
clude the plural; and 1700 S. Mount Prospect Road, Des
(2) Words importing the plural in- Plaines, IL 60018.
clude the singular. E. National Fire Protection Associa-
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tion (NFPA), 1 Batterymarch Park,


§ 193.2011 Reporting. P.O. Box 9101, Quincy, MA 02269–9101.
Incidents, safety-related conditions, (c) Documents incorporated by ref-
and annual pipeline summary data for erence.

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§ 193.2015 49 CFR Ch. I (10–1–11 Edition)

Source and name of referenced material 49 CFR Reference

A. American Gas Association (AGA):


(1) ‘‘Purging Principles and Practices’’ (3rd edition, 2001) .................. §§ 193.2513; 193.2517; 193.2615.
B. American Petroleum Institute (API):
(1) API Standard 620 ‘‘Design and Construction of Large, Welded, §§ 193.2101(b); 193.2321(b)(2).
Low-Pressure Storage Tanks’’ (11th edition February 2008, adden-
dum 1, March 2009).
C. American Society of Civil Engineers (ASCE):
(1) ASCE/SEI 7–05 ‘‘Minimum Design Loads for Buildings and Other § 193.2067(b)(1).
Structures’’ (2005 edition, includes supplement No. 1 and Errata).
D. ASME International (ASME):
(1) 2007 ASME Boiler & Pressure Vessel Code, Section VIII, Division § 193.2321(a).
1, ‘‘Rules for Construction of Pressure Vessels’’ (2007 edition, July
1, 2007).
(2) 2007 ASME Boiler & Pressure Vessel Code, Section VIII, Division § 193.2321(a).
2, ‘‘Alternative Rules, Rules for Construction of Pressure Vessels’’
(2007 edition, July 1, 2007).
E. Gas Technology Institute (GTI) formerly the Gas Research Institute (GRI):
(1) GTI–04/0032 LNGFIRE3: A Thermal Radiation Model for LNG § 193.2057(a).
Fires (March 2004).
(2) GTI–04/0049 (April 2004) ‘‘LNG Vapor Dispersion Prediction with § 193.2059.
the DEGADIS 2.1: Dense Gas Dispersion Model For LNG Vapor
Dispersion’’.
(3) GRI–96/0396.5 ‘‘Evaluation of Mitigation Methods for Accidental § 193.2059.
LNG Releases, Volume 5: Using FEM3A for LNG Accident Con-
sequence Analyses’’ (April 1997).
F. National Fire Protection Association (NFPA):
(1) NFPA 59A, (2001) ‘‘Standard for the Production, Storage, and §§ 193.2019; 193.2051; 193.2057; 193.2059;
Handling of Liquefied Natural Gas (LNG)’’. 193.2101(a); 193.2301; 193.2303; 193.2401;
193.2521; 193.2639; 193.2801.
(2) NFPA 59A, ‘‘Standard for the Production, Storage, and Handling §§ 193.2101(b); 193.2321(b).
of Liquefied Natural Gas (LNG)’’ (2006 edition, Approved August
18, 2005).

[Amdt. 193–19, 71 FR 33408, June 9, 2006; 73 FR CFR 190.237 or the relevant State pro-
16570, Mar. 28, 2008; 74 FR 2894, Jan. 16, 2009; cedures, require the operator to amend
Amdt. 193–22, 75 FR 48604, Aug. 11, 2010] its plans and procedures as necessary
to provide a reasonable level of safety.
§ 193.2015 [Reserved]
(c) Each operator must review and
§ 193.2017 Plans and procedures. update the plans and procedures re-
quired by this part—
(a) Each operator shall maintain at (1) When a component is changed sig-
each LNG plant the plans and proce-
nificantly or a new component is in-
dures required for that plant by this
stalled; and
part. The plans and procedures must be
(2) At intervals not exceeding 27
available upon request for review and
months, but at least once every 2 cal-
inspection by the Administrator or any
endar years.
State Agency that has submitted a cur-
rent certification or agreement with [Amdt. 193–2, 45 FR 70404, Oct. 23, 1980, as
respect to the plant under the pipeline amended by Amdt. 193–7, 56 FR 31090, July 9,
safety laws (49 U.S.C. 60101 et seq.). In 1991; Amdt. 193–10, 61 FR 18517, Apr. 26, 1996;
addition, each change to the plans or Amdt. 193–18, 69 FR 11336, Mar. 10, 2004]
procedures must be available at the
LNG plant for review and inspection § 193.2019 Mobile and temporary LNG
within 20 days after the change is facilities.
made. (a) Mobile and temporary LNG facili-
(b) The Administrator or the State ties for peakshaving application, for
Agency that has submitted a current service maintenance during gas pipe-
certification under section 5(a) of the line systems repair/alteration, or for
Natural Gas Pipeline Safety Act with other short term applications need not
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respect to the pipeline facility gov- meet the requirements of this part if
erned by an operator’s plans and proce- the facilities are in compliance with
dures may, after notice and oppor- applicable sections of NFPA 59A (incor-
tunity for hearing as provided in 49 porated by reference, see § 193.2013).

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2059

(b) The State agency having jurisdic- used except for wind speeds that occur
tion over pipeline safety in the State in less than 5 percent of the time based on
which the portable LNG equipment is recorded data for the area.
to be located must be provided with a (c) In calculating exclusion dis-
location description for the installa- tances, the ambient temperature and
tion at least 2 weeks in advance, in- relative humidity that produce the
cluding to the extent practical, the de- maximum exclusion distances shall be
tails of siting, leakage containment or used except for values that occur less
control, fire fighting equipment, and than five percent of the time based on
methods employed to restrict public recorded data for the area.
access, except that in the case of emer-
[Amdt. 193–17, 65 FR 10958, Mar. 1, 2000, as
gency where such notice is not pos- amended by Amdt. 193–18, 69 FR 11336, Mar.
sible, as much advance notice as pos- 10, 2004; Amdt. 193– 22, 75 FR 48604, Aug. 11,
sible must be provided. 2010]
[Amdt. 193–14, 62 FR 41311, Aug. 1, 1997, as
amended by Amdt. 193–18, 11336, Mar. 10, 2004] § 193.2059 Flammable vapor-gas dis-
persion protection.
Subpart B—Siting Requirements Each LNG container and LNG trans-
fer system must have a dispersion ex-
§ 193.2051 Scope. clusion zone in accordance with sec-
Each LNG facility designed, con- tions 2.2.3.3 and 2.2.3.4 of NFPA 59A (in-
structed, replaced, relocated or signifi- corporated by reference, see § 193.2013)
cantly altered after March 31, 2000 with the following exceptions:
must be provided with siting require- (a) Flammable vapor-gas dispersion
ments in accordance with the require- distances must be determined in ac-
ments of this part and of NFPA 59A cordance with the model described in
(incorporated by reference, see the Gas Research Institute report GRI–
§ 193.2013). In the event of a conflict be- 89/0242 (incorporated by reference, see
tween this part and NFPA 59A, this § 193.2013), ‘‘LNG Vapor Dispersion Pre-
part prevails. diction with the DEGADIS Dense Gas
Dispersion Model.’’ Alternatively, in
[Amdt. 193–17, 65 FR 10958, Mar. 1, 2000, as order to account for additional cloud
amended by Amdt. 193–18, 69 FR 11336, Mar.
dilution which may be caused by the
10, 2004]
complex flow patterns induced by tank
§ 193.2055 [Reserved] and dike structure, dispersion dis-
tances may be calculated in accordance
§ 193.2057 Thermal radiation protec- with the model described in the Gas
tion. Research Institute report GRI–96/0396.5
Each LNG container and LNG trans- (incorporated by reference, see
fer system must have a thermal exclu- § 193.2013), ‘‘Evaluation of Mitigation
sion zone in accordance with section Methods for Accidental LNG Releases.
2.2.3.2 of NFPA 59A (incorporated by Volume 5: Using FEM3A for LNG Acci-
reference, see § 193.2013) with the fol- dent Consequence Analyses’’. The use
lowing exceptions: of alternate models which take into ac-
(a) The thermal radiation distances count the same physical factors and
must be calculated using Gas Tech- have been validated by experimental
nology Institute’s (GTI) report or com- test data shall be permitted, subject to
puter model GTI–04/0032 LNGFIRE3: A the Administrator’s approval.
Thermal Radiation Model for LNG (b) The following dispersion param-
Fires (incorporated by reference, see eters must be used in computing dis-
§ 193.2013). The use of other alternate persion distances:
models which take into account the (1) Average gas concentration in air =
same physical factors and have been 2.5 percent.
validated by experimental test data (2) Dispersion conditions are a com-
may be permitted subject to the Ad- bination of those which result in longer
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ministrator’s approval. predicted downwind dispersion dis-


(b) In calculating exclusion dis- tances than other weather conditions
tances, the wind speed producing the at the site at least 90 percent of the
maximum exclusion distances shall be time, based on figures maintained by

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§§ 193.2061–193.2065 49 CFR Ch. I (10–1–11 Edition)

National Weather Service of the U.S. unless the Administrator finds a lower
Department of Commerce, or as an al- velocity is justified by adequate sup-
ternative where the model used gives portive data; or
longer distances at lower wind speeds, (ii) The most critical combination of
Atmospheric Stability (Pasquill Class) wind velocity and duration, with re-
F, wind speed = 4.5 miles per hour (2.01 spect to the effect on the structure,
meters/sec) at reference height of 10 having a probability of exceedance in a
meters, relative humidity = 50.0 per- 50-year period of 0.5 percent or less, if
cent, and atmospheric temperature = adequate wind data are available and
average in the region. the probabilistic methodology is reli-
(3) The elevation for contour (recep- able.
tor) output H = 0.5 meters.
[45 FR 9203, Feb. 11, 1980, as amended by
(4) A surface roughness factor of 0.03 Amdt. 193–1, 45 FR 57419, Aug. 28, 1980; 58 FR
meters shall be used. Higher values for 14522, Mar. 18, 1993; Amdt. 193–16, 63 FR 37505,
the roughness factor may be used if it July 13, 1998; Amdt. 193–17, 65 FR 10959, Mar.
can be shown that the terrain both 1, 2000; Amdt. 193–19, 71 FR 33409, June 9, 2006;
upwind and downwind of the vapor Amdt. 193–22, 75 FR 48604, Aug. 11, 2010]
cloud has dense vegetation and that
the vapor cloud height is more than §§ 193.2069–193.2073 [Reserved]
ten times the height of the obstacles
encountered by the vapor cloud. Subpart C—Design
(c) The design spill shall be deter-
mined in accordance with section § 193.2101 Scope.
2.2.3.5 of NFPA 59A (incorporated by (a) Each LNG facility designed after
reference, see § 193.2013). March 31, 2000 must comply with re-
[Amdt. 193–17, 65 FR 10959, Mar. 1, 2000, as quirements of this part and of NFPA
amended by Amdt. 193–18, 69 FR 11336, Mar. 59A (2001) (incorporated by reference,
10, 2004] see § 193.2013). If there is a conflict be-
tween this Part and NFPA 59A, this
§§ 193.2061–193.2065 [Reserved] part prevails. Unless otherwise speci-
fied, all references to NFPA 59A in this
§ 193.2067 Wind forces. Part are to the 2001 edition.
(a) LNG facilities must be designed (b) Stationary LNG storage tanks
to withstand without loss of structural must comply with Section 7.2.2 of
or functional integrity: NFPA 59A (2006) (incorporated by ref-
(1) The direct effect of wind forces; erence, see § 193.2013) for seismic design
(2) The pressure differential between of field fabricated tanks. All other LNG
the interior and exterior of a confining, storage tanks must comply with API
or partially confining, structure; and Standard 620 (incorporated by ref-
(3) In the case of impounding systems erence, see § 193.2013) for seismic design.
for LNG storage tanks, impact forces [Amdt. 193–22, 75 FR 48604, Aug. 11, 2010]
and potential penetrations by wind
borne missiles. MATERIALS
(b) The wind forces at the location of
the specific facility must be based on §§ 193.2103–193.2117 [Reserved]
one of the following:
(1) For shop fabricated containers of § 193.2119 Records
LNG or other hazardous fluids with a Each operator shall keep a record of
capacity of not more than 70,000 gal- all materials for components, build-
lons, applicable wind load data in ings, foundations, and support systems,
ASCE/SEI 7–05 (incorporated by ref- as necessary to verify that material
erence, see § 193.2013). properties meet the requirements of
(2) For all other LNG facilities: this part. These records must be main-
(i) An assumed sustained wind veloc- tained for the life of the item con-
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ity of not less than 150 miles per hour, cerned.

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2173

DESIGN OF COMPONENTS AND BUILDINGS Federal Aviation Administration re-


quirements in 14 CFR Section 1.1.
§§ 193.2121–193.2153 [Reserved]
[45 FR 9203, Feb. 11, 1980, as amended by
IMPOUNDMENT DESIGN AND CAPACITY Amdt. 193–17, 65 FR 10959, Mar. 1, 2000]

§ 193.2155 Structural requirements. §§ 193.2157–193.2159 [Reserved]

(a) The structural members of an im- § 193.2161 Dikes, general.


poundment system must be designed An outer wall of a component served
and constructed to prevent impairment by an impounding system may not be
of the system’s performance reliability used as a dike unless the outer wall is
and structural integrity as a result of constructed of concrete.
the following:
(1) The imposed loading from— [Amdt. 193–17, 65 FR 10959, Mar. 1, 2000]
(i) Full hydrostatic head of im- §§ 193.2163–193.2165 [Reserved]
pounded LNG;
(ii) Hydrodynamic action, including § 193.2167 Covered systems.
the effect of any material injected into A covered impounding system is pro-
the system for spill control; hibited except for concrete wall de-
(iii) The impingement of the trajec- signed tanks where the concrete wall is
tory of an LNG jet discharged at any an outer wall serving as a dike.
predictable angle; and
(iv) Anticipated hydraulic forces [Amdt. 193–17, 65 FR 10959, Mar. 1, 2000]
from a credible opening in the compo- §§ 193.2169–193.2171 [Reserved]
nent or item served, assuming that the
discharge pressure equals design pres- § 193.2173 Water removal.
sure.
(a) Impoundment areas must be con-
(2) The erosive action from a spill, in-
structed such that all areas drain com-
cluding jetting of spilling LNG, and
pletely to prevent water collection.
any other anticipated erosive action
Drainage pumps and piping must be
including surface water runoff, ice for- provided to remove water from col-
mation, dislodgement of ice formation, lecting in the impoundment area. Al-
and snow removal. ternative means of draining may be ac-
(3) The effect of the temperature, any ceptable subject to the Administrator’s
thermal gradient, and any other antici- approval.
pated degradation resulting from sud- (b) The water removal system must
den or localized contact with LNG. have adequate capacity to remove
(4) Exposure to fire from impounded water at a rate equal to 25% of the
LNG or from sources other than im- maximum predictable collection rate
pounded LNG. from a storm of 10-year frequency and
(5) If applicable, the potential impact 1-hour duration, and other natural
and loading on the dike due to— causes. For rainfall amounts, operators
(i) Collapse of the component or item must use the ‘‘Rainfall Frequency
served or adjacent components; and Atlas of the United States’’ published
(ii) If the LNG facility adjoins the by the National Weather Service of the
right-of-way of any highway or rail- U.S. Department of Commerce.
road, collision by or explosion of a (c) Sump pumps for water removal
train, tank car, or tank truck that must—
could reasonably be expected to cause (1) Be operated as necessary to keep
the most severe loading. the impounding space as dry as prac-
(b) An LNG storage tank must not be tical; and
located within a horizontal distance of (2) If sump pumps are designed for
one mile (1.6 km) from the ends, or 1⁄4 automatic operation, have redundant
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mile (0.4 km) from the nearest point of automatic shutdown controls to pre-
a runway, whichever is longer. The vent operation when LNG is present.
height of LNG structures in the vicin- [45 FR 9203, Feb. 11, 1980, as amended by
ity of an airport must also comply with Amdt. 193–17, 65 FR 10959, Mar. 1, 2000]

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§§ 193.2175–193.2179 49 CFR Ch. I (10–1–11 Edition)

§§ 193.2175–193.2179 [Reserved] this subpart and NFPA 59A (incor-


porated by reference, see § 193.2013).
§ 193.2181 Impoundment capacity:
LNG storage tanks. [45 FR 9203, Feb. 11, 1980, as amended by
Amdt. 193–17, 65 FR 10960, Mar. 1, 2000; Amdt.
Each impounding system serving an 193–18, 69 FR 11337, Mar. 10, 2004]
LNG storage tank must have a min-
imum volumetric liquid impoundment § 193.2304 Corrosion control overview.
capacity of: (a) Subject to paragraph (b) of this
(a) 110 percent of the LNG tank’s section, components may not be con-
maximum liquid capacity for an im- structed, repaired, replaced, or signifi-
poundment serving a single tank; cantly altered until a person qualified
(b) 100 percent of all tanks or 110 per- under § 193.2707(c) reviews the applica-
cent of the largest tank’s maximum ble design drawings and materials spec-
liquid capacity, whichever is greater, ifications from a corrosion control
for the impoundment serving more viewpoint and determines that the ma-
than one tank; or terials involved will not impair the
(c) If the dike is designed to account safety or reliability of the component
for a surge in the event of catastrophic or any associated components.
failure, then the impoundment capac- (b) The repair, replacement, or sig-
ity may be reduced to 100 percent in nificant alteration of components must
lieu of 110 percent. be reviewed only if the action to be
taken—
[Amdt. 193–17, 65 FR 10960, Mar. 1, 2000] (1) Involves a change in the original
materials specified;
§§ 193.2183–193.2185 [Reserved]
(2) Is due to a failure caused by corro-
LNG STORAGE TANKS sion; or
(3) Is occasioned by inspection re-
§ 193.2187 Nonmetallic membrane vealing a significant deterioration of
liner. the component due to corrosion.
A flammable nonmetallic membrane [Amdt. 193–2, 45 FR 70404, Oct. 23, 1980]
liner may not be used as an inner con-
tainer in a storage tank. §§ 193.2305–193.2319 [Reserved]
[Amdt. 193–17, 65 FR 10960, Mar. 1, 2000] § 193.2321 Nondestructive tests.
§§ 193.2189–193.2233 [Reserved] (a) The butt welds in metal shells of
storage tanks with internal design
pressure above 15 psig must be non-
Subpart D—Construction destructively examined in accordance
§ 193.2301 Scope. with the ASME Boiler and Pressure
Vessel Code (Section VIII Division 1)
Each LNG facility constructed after (incorporated by reference, see
March 31, 2000 must comply with re- § 193.2013), except that 100 percent of
quirements of this part and of NFPA welds that are both longitudinal (or
59A (incorporated by reference see meridional) and circumferential (or
§ 193.2013). In the event of a conflict be- latitudinal) of hydraulic load bearing
tween this part and NFPA 59A, this shells with curved surfaces that are
part prevails. subject to cryogenic temperatures
must be nondestructively examined in
[Amdt. 193–17, 65 FR 10960, Mar. 1, 2000, as accordance with the ASME Boiler and
amended by Amdt. 193–18, 69 FR 11336, Mar.
Pressure Vessel Code (Section VIII Di-
10, 2004]
vision 1) (incorporated by reference, see
§ 193.2303 Construction acceptance. § 193.2013).
(b) For storage tanks with internal
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No person may place in service any design pressures at 15 psig or less, ul-
component until it passes all applica- trasonic examinations of welds on
ble inspections and tests prescribed by metal containers must comply with the
following:

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2503

(1) Section 7.3.1.2 of NFPA 59A (2006) (b) Each remotely actuated control
(incorporated by reference, see system and each automatic shutdown
§ 193.2013); control system required by this part
(2) Appendices Q and C of API 620 must be operable from the control cen-
Standard (incorporated by reference, ter.
see § 193.2013); (c) Each control center must have
(c) Ultrasonic examination records personnel in continuous attendance
must be retained for the life of the fa- while any of the components under its
cility. If electronic records are kept, control are in operation, unless the
they must be retained in a manner so control is being performed from an-
that they cannot be altered by any other control center which has per-
means; and sonnel in continuous attendance.
(d) The ultrasonic equipment used in (d) If more than one control center is
the examination of welds must be cali- located at an LNG Plant, each control
brated at a frequency no longer than center must have more than one means
eight hours. Such calibrations must of communication with each other cen-
verify the examination of welds against ter.
a calibration standard. If the ultra- (e) Each control center must have a
sonic equipment is found to be out of means of communicating a warning of
calibration, all previous weld inspec- hazardous conditions to other locations
tions that are suspect must be reexam- within the plant frequented by per-
ined. sonnel.
[Amdt. 193–22, 75 FR 48605, Aug. 11, 2010] § 193.2443 [Reserved]
§§ 193.2323–193.2329 [Reserved] § 193.2445 Sources of power.
(a) Electrical control systems, means
Subpart E—Equipment of communication, emergency lighting,
§ 193.2401 Scope. and firefighting systems must have at
least two sources of power which func-
After March 31, 2000, each new, re- tion so that failure of one source does
placed, relocated or significantly al- not affect the capability of the other
tered vaporization equipment, lique- source.
faction equipment, and control systems (b) Where auxiliary generators are
must be designed, fabricated, and in- used as a second source of electrical
stalled in accordance with require- power:
ments of this part and of NFPA 59A. In (1) They must be located apart or
the event of a conflict between this protected from components so that
part and NFPA 59A (incorporated by they are not unusable during a control-
reference, see § 193.2013), this part pre- lable emergency; and
vails. (2) Fuel supply must be protected
[Amdt. 193–17, 65 FR 10960, Mar. 1, 2000, as from hazards.
amended by Amdt. 193–18, 69 FR 11337, Mar.
10, 2004] Subpart F—Operations
VAPORIZATION EQUIPMENT
SOURCE: Amdt. 193–2, 45 FR 70405, Oct. 23,
§§ 193.2403–193.2439 [Reserved] 1980, unless otherwise noted.

§ 193.2441 Control center. § 193.2501 Scope.


Each LNG plant must have a control This subpart prescribes requirements
center from which operations and for the operation of LNG facilities.
warning devices are monitored as re-
quired by this part. A control center § 193.2503 Operating procedures.
must have the following capabilities Each operator shall follow one or
and characteristics: more manuals of written procedures to
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(a) It must be located apart or pro- provide safety in normal operation and
tected from other LNG facilities so in responding to an abnormal operation
that it is operational during a control- that would affect safety. The proce-
lable emergency. dures must include provisions for:

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§ 193.2505 49 CFR Ch. I (10–1–11 Edition)

(a) Monitoring components or build- ture, pressure, vacuum, and flow


ings according to the requirements of alarms, or by conducting an inspection
§ 193.2507. or test at intervals specified in the op-
(b) Startup and shutdown, including erating procedures.
for initial startup, performance testing
to demonstrate that components will [Amdt, 193–2, 45 FR 70405, Oct. 23, 1980, as
amended by Amdt. 193–18, 69 FR 11337, Mar.
operate satisfactory in service. 10, 2004]
(c) Recognizing abnormal operating
conditions. § 193.2509 Emergency procedures.
(d) Purging and inerting components
according to the requirements of (a) Each operator shall determine the
§ 193.2517. types and places of emergencies other
(e) In the case of vaporization, main- than fires that may reasonably be ex-
taining the vaporization rate, tempera- pected to occur at an LNG plant due to
ture and pressure so that the resultant operating malfunctions, structural col-
gas is within limits established for the lapse, personnel error, forces of nature,
vaporizer and the downstream piping. and activities adjacent to the plant.
(f) In the case of liquefaction, main- (b) To adequately handle each type of
taining temperatures, pressures, pres- emergency identified under paragraph
sure differentials and flow rates, as ap- (a) of this section and each fire emer-
plicable, within their design limits for: gency, each operator must follow one
(1) Boilers; or more manuals of written procedures.
(2) Turbines and other prime movers; The procedures must provide for the
(3) Pumps, compressors, and expand- following:
ers; (1) Responding to controllable emer-
(4) Purification and regeneration gencies, including notifying personnel
equipment; and and using equipment appropriate for
(5) Equipment within cold boxes. handling the emergency.
(g) Cooldown of components accord- (2) Recognizing an uncontrollable
ing to the requirements of § 193.2505. emergency and taking action to mini-
[Amdt. 193–2, 45 FR 70405, Oct. 23, 1980, as mize harm to the public and personnel,
amended by Amdt. 193–18, 69 FR 11337, Mar. including prompt notification of appro-
10, 2004] priate local officials of the emergency
and possible need for evacuation of the
§ 193.2505 Cooldown.
public in the vicinity of the LNG plant.
(a) The cooldown of each system of (3) Coordinating with appropriate
components that is subjected to cryo- local officials in preparation of an
genic temperatures must be limited to emergency evacuation plan, which sets
a rate and distribution pattern that forth the steps required to protect the
keeps thermal stresses within design public in the event of an emergency,
limits during the cooldown period, pay- including catastrophic failure of an
ing particular attention to the per- LNG storage tank.
formance of expansion and contraction (4) Cooperating with appropriate
devices. local officials in evacuations and emer-
(b) After cooldown stabilization is gencies requiring mutual assistance
reached, cryogenic piping systems and keeping these officials advised of:
must be checked for leaks in areas of
(i) The LNG plant fire control equip-
flanges, valves, and seals.
ment, its location, and quantity of
§ 193.2507 Monitoring operations. units located throughout the plant;
(ii) Potential hazards at the plant,
Each component in operation or
including fires;
building in which a hazard to persons
or property could exist must be mon- (iii) Communication and emergency
itored to detect fire or any malfunction control capabilities at the LNG plant;
or flammable fluid that could cause a and
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hazardous condition. Monitoring must (iv) The status of each emergency.


be accomplished by watching or listen- [Amdt. 193–2, 45 FR 70405, Oct. 23, 1980, as
ing from an attended control center for amended by Amdt. 193–18, 69 FR 11337, Mar.
warning alarms, such as gas, tempera- 10, 2004]

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2513

§ 193.2511 Personnel safety. (5) Verify that the transfer oper-


(a) Each operator shall provide any ations are proceeding within design
special protective clothing and equip- conditions and that overpressure or
ment necessary for the safety of per- overfilling does not occur by moni-
sonnel while they are performing emer- toring applicable flow rates, liquid lev-
gency response duties. els, and vapor returns.
(b) All personnel who are normally (6) Manually terminate the flow be-
on duty at a fixed location, such as a fore overfilling or overpressure occurs;
building or yard, where they could be and
harmed by thermal radiation from a (7) Deactivate cargo transfer systems
burning pool of impounded liquid, must in a safe manner by depressurizing,
be provided a means of protection at venting, and disconnecting lines and
that location from the harmful effects conducting any other appropriate oper-
of thermal radiation or a means of es- ations.
cape. (c) In addition to the requirements of
(c) Each LNG plant must be equipped paragraph (b) of this section, the proce-
with suitable first-aid material, the lo- dures for cargo transfer must be lo-
cation of which is clearly marked and cated at the transfer area and include
readily available to personnel. provisions for personnel to:
(1) Be in constant attendance during
§ 193.2513 Transfer procedures. all cargo transfer operations;
(a) Each transfer of LNG or other (2) Prohibit the backing of tank
hazardous fluid must be conducted in trucks in the transfer area, except
accordance with one or more manuals when a person is positioned at the rear
of written procedures to provide for of the truck giving instructions to the
safe transfers. driver;
(b) The transfer procedures must in- (3) Before transfer, verify that:
clude provisions for personnel to: (i) Each tank car or tank truck com-
(1) Before transfer, verify that the plies with applicable regulations gov-
transfer system is ready for use, with erning its use;
connections and controls in proper po-
(ii) All transfer hoses have been vis-
sitions, including if the system could
ually inspected for damage and defects;
contain a combustible mixture,
verifying that it has been adequately (iii) Each tank truck is properly im-
purged in accordance with a procedure mobilized with chock wheels, and elec-
which meets the requirements of AGA trically grounded; and
‘‘Purging Principles and Practice.’’ (iv) Each tank truck engine is shut
(2) Before transfer, verify that each off unless it is required for transfer op-
receiving container or tank vehicle erations;
does not contain any substance that (4) Prevent a tank truck engine that
would be incompatible with the incom- is off during transfer operations from
ing fluid and that there is sufficient ca- being restarted until the transfer lines
pacity available to receive the amount have been disconnected and any re-
of fluid to be transferred; leased vapors have dissipated;
(3) Before transfer, verify the max- (5) Prevent loading LNG into a tank
imum filling volume of each receiving car or tank truck that is not in exclu-
container or tank vehicle to ensure sive LNG service or that does not con-
that expansion of the incoming fluid tain a positive pressure if it is in exclu-
due to warming will not result in over- sive LNG service, until after the oxy-
filling or overpressure; gen content in the tank is tested and if
(4) When making bulk transfer of it exceeds 2 percent by volume, purged
LNG into a partially filled (excluding in accordance with a procedure that
cooldown heel) container, determine meets the requirements of AGA
any differences in temperature or spe- ‘‘Purging Principles and Practice;’’
cific gravity between the LNG being (6) Verify that all transfer lines have
wreier-aviles on DSK3TPTVN1PROD with CFR

transferred and the LNG already in the been disconnected and equipment
container and, if necessary, provide a cleared before the tank car or tank
means to prevent rollover due to strat- truck is moved from the transfer posi-
ification. tion; and

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§ 193.2515 49 CFR Ch. I (10–1–11 Edition)

(7) Verify that transfers into a pipe- (b) Each LNG plant in excess of 70,000
line system will not exceed the pres- gallons (265,000 liters) storage capacity
sure or temperature limits of the sys- must have an emergency communica-
tem. tion system that provides for verbal
communications between all persons
§ 193.2515 Investigations of failures. and locations necessary for the orderly
(a) Each operator shall investigate shutdown of operating equipment and
the cause of each explosion, fire, or the operation of safety equipment in
LNG spill or leak which results in: time of emergency. The emergency
(1) Death or injury requiring hos- communication system must be inde-
pitalization; or pendent of and physically separated
(2) Property damage exceeding from the primary communication sys-
$10,000. tem and the security communication
(b) As a result of the investigation, system under § 193.2909.
appropriate action must be taken to (c) Each communication system re-
minimize recurrence of the incident. quired by this part must have an auxil-
(c) If the Administrator or relevant iary source of power, except sound-
state agency under the pipeline safety powered equipment.
laws (49 U.S.C. 60101 et seq.) inves-
[45 FR 9203, Feb. 11, 1980, as amended by
tigates an incident, the operator in-
Amdt. 193–16, 63 FR 37505, July 13, 1998]
volved shall make available all rel-
evant information and provide reason- § 193.2521 Operating records.
able assistance in conducting the in-
vestigation. Unless necessary to re- Each operator shall maintain a
store or maintain service, or for safety, record of results of each inspection,
no component involved in the incident test and investigation required by this
may be moved from its location or oth- subpart. For each LNG facility that is
erwise altered until the investigation designed and constructed after March
is complete or the investigating agency 31, 2000 the operator shall also main-
otherwise provides. Where components tain related inspection, testing, and in-
must be moved for operational or safe- vestigation records that NFPA 59A (in-
ty reasons, they must not be removed corporated by reference, see § 193.2013)
from the plant site and must be main- requires. Such records, whether re-
tained intact to the extent practicable quired by this part or NFPA 59A, must
until the investigation is complete or be kept for a period of not less than
the investigating agency otherwise five years.
provides.
[Amdt. 193–17, 65 FR 10960, Mar. 1, 2000, as
[Amdt. 193–2, 45 FR 70405, Oct. 23, 1980, as amended by Amdt. 193–18, 69 FR 11337, Mar.
amended by Amdt. 193–10, 61 FR 18517, Apr. 10, 2004]
26, 1996]

§ 193.2517 Purging. Subpart G—Maintenance


When necessary for safety, compo-
SOURCE: Amdt. 193–2, 45 FR 70407, Oct. 23,
nents that could accumulate signifi-
1980, unless otherwise noted.
cant amounts of combustible mixtures
must be purged in accordance with a § 193.2601 Scope.
procedure which meets the provisions
of the AGA ‘‘Purging Principles and This subpart prescribes requirements
Practice’’ after being taken out of serv- for maintaining components at LNG
ice and before being returned to serv- plants.
ice.
§ 193.2603 General.
§ 193.2519 Communication systems. (a) Each component in service, in-
(a) Each LNG plant must have a pri- cluding its support system, must be
wreier-aviles on DSK3TPTVN1PROD with CFR

mary communication system that pro- maintained in a condition that is com-


vides for verbal communications be- patible with its operational or safety
tween all operating personnel at their purpose by repair, replacement, or
work stations in the LNG plant. other means.

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2615

(b) An operator may not place, re- § 193.2607 Foreign material.


turn, or continue in service any compo- (a) The presence of foreign material,
nent which is not maintained in ac- contaminants, or ice shall be avoided
cordance with this subpart. or controlled to maintain the oper-
(c) Each component taken out of ational safety of each component.
service must be identified in the (b) LNG plant grounds must be free
records kept under § 193.2639. from rubbish, debris, and other mate-
(d) If a safety device is taken out of rial which present a fire hazard. Grass
service for maintenance, the compo- areas on the LNG plant grounds must
nent being served by the device must be maintained in a manner that does
be taken out of service unless the same not present a fire hazard.
safety function is provided by an alter-
nate means. § 193.2609 Support systems.
(e) If the inadvertent operation of a Each support system or foundation of
component taken out of service could each component must be inspected for
cause a hazardous condition, that com- any detrimental change that could im-
ponent must have a tag attached to the pair support.
controls bearing the words ‘‘do not op-
§ 193.2611 Fire protection.
erate’’ or words of comparable mean-
ing. (a) Maintenance activities on fire
control equipment must be scheduled
§ 193.2605 Maintenance procedures. so that a minimum of equipment is
taken out of service at any one time
(a) Each operator shall determine
and is returned to service in a reason-
and perform, consistent with generally able period of time.
accepted engineering practice, the peri- (b) Access routes for movement of
odic inspections or tests needed to fire control equipment within each
meet the applicable requirements of LNG plant must be maintained to rea-
this subpart and to verify that compo- sonably provide for use in all weather
nents meet the maintenance standards conditions.
prescribed by this subpart.
(b) Each operator shall follow one or § 193.2613 Auxiliary power sources.
more manuals of written procedures for Each auxiliary power source must be
the maintenance of each component, tested monthly to check its oper-
including any required corrosion con- ational capability and tested annually
trol. The procedures must include: for capacity. The capacity test must
(1) The details of the inspections or take into account the power needed to
tests determined under paragraph (a) of start up and simultaneously operate
this section and their frequency of per- equipment that would have to be
formance; and served by that power source in an
(2) A description of other actions nec- emergency.
essary to maintain the LNG plant ac-
§ 193.2615 Isolating and purging.
cording to the requirements of this
subpart. (a) Before personnel begin mainte-
(c) Each operator shall include in the nance activities on components han-
manual required by paragraph (b) of dling flammable fluids which are iso-
lated for maintenance, the component
this section instructions enabling per-
must be purged in accordance with a
sonnel who perform operation and
procedure which meets the require-
maintenance activities to recognize
ments of AGA ‘‘Purging Principles and
conditions that potentially may be Practices,’’ unless the maintenance
safety-related conditions that are sub- procedures under § 193.2605 provide that
ject to the reporting requirements of the activity can be safely performed
§ 191.23 of this subchapter. without purging.
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[Amdt. 193–2, 45 FR 70407, Oct. 23, 1980, as (b) If the component or maintenance
amended by Amdt. 193–5, 53 FR 24950, July 1, activity provides an ignition source, a
1988; 53 FR 26560, July 13, 1988; Amdt. 193–18, technique in addition to isolation
69 FR 11337, Mar. 10, 2004] valves (such as removing spool pieces

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§ 193.2617 49 CFR Ch. I (10–1–11 Edition)

or valves and blank flanging the pip- § 193.2621 Testing transfer hoses.
ing, or double block and bleed valving)
Hoses used in LNG or flammable re-
must be used to ensure that the work
area is free of flammable fluids. frigerant transfer systems must be:
(a) Tested once each calendar year,
§ 193.2617 Repairs. but with intervals not exceeding 15
(a) Repair work on components must months, to the maximum pump pres-
be performed and tested in a manner sure or relief valve setting; and
which: (b) Visually inspected for damage or
(1) As far as practicable, complies defects before each use.
with the applicable requirements of
Subpart D of this part; and § 193.2623 Inspecting LNG storage
(2) Assures the integrity and oper- tanks.
ational safety of the component being Each LNG storage tank must be in-
repaired. spected or tested to verify that each of
(b) For repairs made while a compo- the following conditions does not im-
nent is operating, each operator shall pair the structural integrity or safety
include in the maintenance procedures of the tank:
under § 193.2605 appropriate precautions (a) Foundation and tank movement
to maintain the safety of personnel and during normal operation and after a
property during repair activities. major meteorological or geophysical
disturbance.
§ 193.2619 Control systems.
(b) Inner tank leakage.
(a) Each control system must be (c) Effectiveness of insulation.
properly adjusted to operate within de-
(d) Frost heave.
sign limits.
(b) If a control system is out of serv- [Amdt. 193–2, 45 FR 70407, Oct. 23, 1980, as
ice for 30 days or more, it must be in- amended at 47 FR 32720, July 29, 1982]
spected and tested for operational ca-
pability before returning it to service. § 193.2625 Corrosion protection.
(c) Control systems in service, but (a) Each operator shall determine
not normally in operation, such as re- which metallic components could, un-
lief valves and automatic shutdown de- less corrosion is controlled, have their
vices, and control systems for internal integrity or reliability adversely af-
shutoff valves for bottom penetration fected by external, internal, or atmos-
tanks must be inspected and tested pheric corrosion during their intended
once each calender year, not exceeding service life.
15 months, with the following excep- (b) Components whose integrity or
tions: reliability could be adversely affected
(1) Control systems used seasonally,
by corrosion must be either—
such as for liquefaction or vaporiza-
tion, must be inspected and tested be- (1) Protected from corrosion in ac-
fore use each season. cordance with §§ 193.2627 through
(2) Control systems that are intended 193.2635, as applicable; or
for fire protection must be inspected (2) Inspected and replaced under a
and tested at regular intervals not to program of scheduled maintenance in
exceed 6 months. accordance with procedures established
(d) Control systems that are nor- under § 193.2605.
mally in operation, such as required by
a base load system, must be inspected § 193.2627 Atmospheric corrosion con-
trol.
and tested once each calendar year but
with intervals not exceeding 15 Each exposed component that is sub-
months. ject to atmospheric corrosive attack
(e) Relief valves must be inspected must be protected from atmospheric
and tested for verification of the valve corrosion by—
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seat lifting pressure and reseating. (a) Material that has been designed
[Amdt. 193–2, 45 FR 70407, Oct. 23, 1980, as and selected to resist the corrosive at-
amended by Amdt. 193–17, 65 FR 10960, Mar. 1, mosphere involved; or
2000] (b) Suitable coating or jacketing.

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2637

§ 193.2629 External corrosion control: § 193.2635 Monitoring corrosion con-


buried or submerged components. trol.
(a) Each buried or submerged compo- Corrosion protection provided as re-
nent that is subject to external corro- quired by this subpart must be periodi-
sive attack must be protected from ex- cally monitored to give early recogni-
ternal corrosion by— tion of ineffective corrosion protection,
(1) Material that has been designed including the following, as applicable:
and selected to resist the corrosive en- (a) Each buried or submerged compo-
vironment involved; or nent under cathodic protection must be
(2) The following means: tested at least once each calendar year,
but with intervals not exceeding 15
(i) An external protective coating de-
months, to determine whether the ca-
signed and installed to prevent corro-
thodic protection meets the require-
sion attack and to meet the require- ments of § 192.463 of this chapter.
ments of § 192.461 of this chapter; and
(b) Each cathodic protection rectifier
(ii) A cathodic protection system de- or other impressed current power
signed to protect components in their source must be inspected at least 6
entirety in accordance with the re- times each calendar year, but with in-
quirements of § 192.463 of this chapter tervals not exceeding 21⁄2 months, to
and placed in operation before October ensure that it is operating properly.
23, 1981, or within 1 year after the com- (c) Each reverse current switch, each
ponent is constructed or installed, diode, and each interference bond
whichever is later. whose failure would jeopardize compo-
(b) Where cathodic protection is ap- nent protection must be electrically
plied, components that are electrically checked for proper performance at
interconnected must be protected as a least 6 times each calendar year, but
unit. with intervals not exceeding 21⁄2
months. Each other interference bond
[Amdt. 193–2, 45 FR 70407, Oct. 23, 1980, as must be checked at least once each cal-
amended at 47 FR 32720, July 29, 1982]
endar year, but with intervals not ex-
§ 193.2631 Internal corrosion control. ceeding 15 months.
(d) Each component that is protected
Each component that is subject to in- from atmospheric corrosion must be in-
ternal corrosive attack must be pro- spected at intervals not exceeding 3
tected from internal corrosion by— years.
(a) Material that has been designed (e) If a component is protected from
and selected to resist the corrosive internal corrosion, monitoring devices
fluid involved; or designed to detect internal corrosion,
(b) Suitable coating, inhibitor, or such as coupons or probes, must be lo-
other means. cated where corrosion is most likely to
occur. However, monitoring is not re-
§ 193.2633 Interference currents. quired for corrosion resistant materials
(a) Each component that is subject to if the operator can demonstrate that
electrical current interference must be the component will not be adversely af-
fected by internal corrosion during its
protected by a continuing program to
service life. Internal corrosion control
minimize the detrimental effects of
monitoring devices must be checked at
currents. least two times each calendar year, but
(b) Each cathodic protection system with intervals not exceeding 71⁄2
must be designed and installed so as to months.
minimize any adverse effects it might
cause to adjacent metal components. § 193.2637 Remedial measures.
(c) Each impressed current power Prompt corrective or remedial action
source must be installed and main- must be taken whenever an operator
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tained to prevent adverse interference learns by inspection or otherwise that


with communications and control sys- atmospheric, external, or internal cor-
tems. rosion is not controlled as required by
this subpart.

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§ 193.2639 49 CFR Ch. I (10–1–11 Edition)

§ 193.2639 Maintenance records. the fabrication of comparable compo-


(a) Each operator shall keep a record nents.
at each LNG plant of the date and type [45 FR 9219, Feb. 11, 1980]
of each maintenance activity per-
formed on each component to meet the § 193.2705 Construction, installation,
requirements of this part. For each inspection, and testing.
LNG facility that is designed and con- (a) Supervisors and other personnel
structed after March 31, 2000 the oper-
utilized for construction, installation,
ator shall also maintain related peri-
inspection, or testing must have dem-
odic inspection and testing records
that NFPA 59A (incorporated by ref- onstrated their capability to perform
erence, see § 193.2013) requires. Mainte- satisfactorily the assigned function by
nance records, whether required by this appropriate training in the methods
part or NFPA 59A, must be kept for a and equipment to be used or related ex-
period of not less than five years. perience and accomplishments.
(b) Each operator shall maintain (b) Each operator must periodically
records or maps to show the location of determine whether inspectors per-
cathodically protected components, forming construction, installation, and
neighboring structures bonded to the testing duties required by this part are
cathodic protection system, and corro- satisfactorily performing their as-
sion protection equipment. signed functions.
(c) Each of the following records
must be retained for as long as the [45 FR 9219, Feb. 11, 1980, as amended by
LNG facility remains in service: Amdt. 193–18, 69 FR 11337, Mar. 10, 2004]
(1) Each record or map required by
paragraph (b) of this section. § 193.2707 Operations and mainte-
(2) Records of each test, survey, or nance.
inspection required by this subpart in (a) Each operator shall utilize for op-
sufficient detail to demonstrate the eration or maintenance of components
adequacy of corrosion control meas- only those personnel who have dem-
ures. onstrated their capability to perform
[Amdt. 193–2, 45 FR 70407, Oct. 23, 1980, as their assigned functions by—
amended by Amdt. 193–17, 65 FR 10960, Mar. 1, (1) Successful completion of the
2000; Amdt. 193–18, 69 FR 11337, Mar. 10, 2004] training required by §§ 193.2713 and
193.2717; and
Subpart H—Personnel (2) Experience related to the assigned
Qualifications and Training operation or maintenance function;
and
SOURCE: Sections 193.2707 through 193.2719 (3) Acceptable performance on a pro-
appear at Amdt. 193–2, 45 FR 70404, Oct. 23, ficiency test relevant to the assigned
1980 , unless otherwise noted. function.
§ 193.2701 Scope. (b) A person who does not meet the
requirements of paragraph (a) of this
This subpart prescribes requirements
section may operate or maintain a
for personnel qualifications and train-
component when accompanied and di-
ing.
rected by an individual who meets the
[45 FR 9219, Feb. 11, 1980] requirements.
(c) Corrosion control procedures
§ 193.2703 Design and fabrication.
under § 193.2605(b), including those for
For the design and fabrication of the design, installation, operation, and
components, each operator shall use— maintenance of cathodic protection
(a) With respect to design, persons systems, must be carried out by, or
who have demonstrated competence by under the direction of, a person quali-
training or experience in the design of
fied by experience and training in cor-
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comparable components.
rosion control technology.
(b) With respect to fabrication, per-
sons who have demonstrated com-
petence by training or experience in

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Pipeline and Hazardous Materials Safety Admin., DOT § 193.2717

§ 193.2709 Security. knowledge and skills they gained in


Personnel having security duties the program of initial instruction.
must be qualified to perform their as-
§ 193.2715 Training: security.
signed duties by successful completion
of the training required under § 193.2715. (a) Personnel responsible for security
at an LNG plant must be trained in ac-
§ 193.2711 Personnel health. cordance with a written plan of initial
Each operator shall follow a written instruction to:
plan to verify that personnel assigned (1) Recognize breaches of security;
operating, maintenance, security, or (2) Carry out the security procedures
fire protection duties at the LNG plant under § 193.2903 that relate to their as-
do not have any physical condition signed duties;
that would impair performance of their (3) Be familiar with basic plant oper-
assigned duties. The plan must be de- ations and emergency procedures, as
signed to detect both readily observ-
necessary to effectively perform their
able disorders, such as physical handi-
assigned duties; and
caps or injury, and conditions requir-
ing professional examination for dis- (4) Recognize conditions where secu-
covery. rity assistance is needed.
(b) A written plan of continuing in-
§ 193.2713 Training: operations and struction must be conducted at inter-
maintenance. vals of not more than two years to
(a) Each operator shall provide and keep all personnel having security du-
implement a written plan of initial ties current on the knowledge and
training to instruct— skills they gained in the program of
(1) All permanent maintenance, oper- initial instruction.
ating, and supervisory personnel—
(i) About the characteristics and haz- § 193.2717 Training: fire protection.
ards of LNG and other flammable fluids (a) All personnel involved in mainte-
used or handled at the facility, includ- nance and operations of an LNG plant,
ing, with regard to LNG, low tempera- including their immediate supervisors,
tures, flammability of mixtures with
must be trained according to a written
air, odorless vapor, boiloff characteris-
plan of initial instruction, including
tics, and reaction to water and water
plant fire drills, to:
spray;
(ii) About the potential hazards in- (1) Know the potential causes and
volved in operating and maintenance areas of fire;
activities; and (2) Know the types, sizes, and predict-
(iii) To carry out aspects of the oper- able consequences of fire; and
ating and maintenance procedures (3) Know and be able to perform their
under §§ 193.2503 and 193.2605 that relate assigned fire control duties according
to their assigned functions; and to the procedures established under
(2) All personnel— § 193.2509 and by proper use of equip-
(i) To carry out the emergency proce- ment provided under § 193.2801.
dures under § 193.2509 that relate to (b) A written plan of continuing in-
their assigned functions; and struction, including plant fire drills,
(ii) To give first-aid; and must be conducted at intervals of not
(3) All operating and appropriate su- more than two years to keep personnel
pervisory personnel— current on the knowledge and skills
(i) To understand detailed instruc- they gained in the instruction under
tions on the facility operations, includ- paragraph (a) of the section.
ing controls, functions, and operating
(c) Plant fire drills must provide per-
procedures; and
(ii) To understand the LNG transfer sonnel hands-on experience in carrying
procedures provided under § 193.2513. out their duties under the fire emer-
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(b) A written plan of continuing in- gency procedures required by § 193.2509.


struction must be conducted at inter- [Amdt. 193–2, 45 FR 70404, Oct. 23, 1980, as
vals of not more than two years to amended by Amdt. 193–18, 69 FR 11337, Mar.
keep all personnel current on the 10, 2004]

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§ 193.2719 49 CFR Ch. I (10–1–11 Edition)

§ 193.2719 Training: records. (a) A description and schedule of se-


curity inspections and patrols per-
(a) Each operator shall maintain a
formed in accordance with § 193.2913;
system of records which—
(b) A list of security personnel posi-
(1) Provide evidence that the training tions or responsibilities utilized at the
programs required by this subpart have LNG plant;
been implemented; and (c) A brief description of the duties
(2) Provide evidence that personnel associated with each security per-
have undergone and satisfactorily com- sonnel position or responsibility;
pleted the required training programs. (d) Instructions for actions to be
(b) Records must be maintained for taken, including notification of other
one year after personnel are no longer appropriate plant personnel and law
assigned duties at the LNG plant. enforcement officials, when there is
any indication of an actual or at-
Subpart I—Fire Protection tempted breach of security;
(e) Methods for determining which
SOURCE: Amdt. 193–2, 45 FR 70408, Oct. 23,
persons are allowed access to the LNG
1980, unless otherwise noted. plant;
(f) Positive identification of all per-
§ 193.2801 Fire protection. sons entering the plant and on the
plant, including methods at least as ef-
Each operator must provide and fective as picture badges; and
maintain fire protection at LNG plants
(g) Liaison with local law enforce-
according to sections 9.1 through 9.7 ment officials to keep them informed
and section 9.9 of NFPA 59A (incor- about current security procedures
porated by reference, see § 193.2013). under this section.
However, LNG plants existing on
March 31, 2000, need not comply with § 193.2905 Protective enclosures.
provisions on emergency shutdown sys-
(a) The following facilities must be
tems, water delivery systems, detec-
surrounded by a protective enclosure:
tion systems, and personnel qualifica-
tion and training until September 12, (1) Storage tanks;
2005. (2) Impounding systems;
(3) Vapor barriers;
[Amdt. 193–18, 69 FR 11337, Mar. 10, 2004] (4) Cargo transfer systems;
(5) Process, liquefaction, and vapor-
§§ 193.2803–193.2821 [Reserved] ization equipment;
(6) Control rooms and stations;
Subpart J—Security (7) Control systems;
(8) Fire control equipment;
SOURCE: Amdt. 193–2, 45 FR 70409, Oct. 23, (9) Security communications sys-
1980, unless otherwise noted. tems; and
(10) Alternative power sources.
§ 193.2901 Scope. The protective enclosure may be one or
This subpart prescribes requirements more separate enclosures surrounding
for security at LNG plants. However, a single facility or multiple facilities.
the requirements do not apply to exist- (b) Ground elevations outside a pro-
ing LNG plants that do not contain tective enclosure must be graded in a
LNG. manner that does not impair the effec-
tiveness of the enclosure.
[Amdt. 193–4, 52 FR 675, Jan. 8, 1987] (c) Protective enclosures may not be
located near features outside of the fa-
§ 193.2903 Security procedures.
cility, such as trees, poles, or build-
Each operator shall prepare and fol- ings, which could be used to breach the
low one or more manuals of written security.
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procedures to provide security for each (d) At least two accesses must be pro-
LNG plant. The procedures must be vided in each protective enclosure and
available at the plant in accordance be located to minimize the escape dis-
with § 193.2017 and include at least: tance in the event of emergency.

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Pipeline and Hazardous Materials Safety Admin., DOT Pt. 194

(e) Each access must be locked unless age capacity, only the protective en-
it is continuously guarded. During nor- closure must be monitored.
mal operations, an access may be un-
locked only by persons designated in § 193.2915 Alternative power sources.
writing by the operator. During an An alternative source of power that
emergency, a means must be readily meets the requirements of § 193.2445
available to all facility personnel with- must be provided for security lighting
in the protective enclosure to open and security monitoring and warning
each access. systems required under §§ 193.2911 and
193.2913.
§ 193.2907 Protective enclosure con-
struction. § 193.2917 Warning signs.
(a) Each protective enclosure must (a) Warning signs must be conspicu-
have sufficient strength and configura- ously placed along each protective en-
tion to obstruct unauthorized access to closure at intervals so that at least one
the facilities enclosed. sign is recognizable at night from a dis-
(b) Openings in or under protective
tance of 30m (100 ft.) from any way that
enclosures must be secured by grates,
could reasonably be used to approach
doors or covers of construction and fas-
the enclosure.
tening of sufficient strength such that
(b) Signs must be marked with at
the integrity of the protective enclo-
least the following on a background of
sure is not reduced by any opening.
sharply contrasting color:
[Amdt. 193–2, 45 FR 70409, Oct. 23, 1980, as The words ‘‘NO TRESPASSING,’’ or
amended by Amdt. 193–12, 61 FR 27793, June
3, 1996; 61 FR 45905, Aug. 30, 1996]
words of comparable meaning.
[Amdt. 193–2, 45 FR 70409, Oct. 23, 1980, as
§ 193.2909 Security communications. amended at 47 FR 32720, July 29, 1982]
A means must be provided for:
(a) Prompt communications between PART 194—RESPONSE PLANS FOR
personnel having supervisory security ONSHORE OIL PIPELINES
duties and law enforcement officials;
and Subpart A—General
(b) Direct communications between
all on-duty personnel having security Sec.
duties and all control rooms and con- 194.1 Purpose.
194.3 Applicability.
trol stations.
194.5 Definitions.
194.7 Operating restrictions and interim op-
§ 193.2911 Security lighting.
erating authorization.
Where security warning systems are
not provided for security monitoring Subpart B—Response Plans
under § 193.2913, the area around the fa-
194.101 Operators required to submit plans.
cilities listed under § 193.2905(a) and 194.103 Significant and substantial harm;
each protective enclosure must be illu- operator’s statement.
minated with a minimum in service 194.105 Worst case discharge.
lighting intensity of not less than 2.2 194.107 General response plan requirements.
lux (0.2 ftc) between sunset and sunrise. 194.109 Submission of state response plans.
194.111 Response plan retention.
§ 193.2913 Security monitoring. 194.113 Information summary.
194.115 Response resources.
Each protective enclosure and the
194.117 Training.
area around each facility listed in 194.119 Submission and approval procedures.
§ 193.2905(a) must be monitored for the 194.121 Response plan review and update
presence of unauthorized persons. Mon- procedures.
itoring must be by visual observation APPENDIX A TO PART 194—GUIDELINES FOR
in accordance with the schedule in the THE PREPARATION OF RESPONSE PLANS
security procedures under § 193.2903(a) APPENDIX B TO PART 194—HIGH VOLUME
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or by security warning systems that AREAS


continuously transmit data to an at- AUTHORITY: 33 U.S.C. 1231, 1321(j)(1)(C),
tended location. At an LNG plant with (j)(5) and (j)(6); sec. 2, E.O. 12777, 56 FR 54757,
less than 40,000 m3 (250,000 bbl) of stor- 3 CFR, 1991 Comp., p. 351; 49 CFR 1.53.

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