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455
(2) The operator has prior experience (b) Regulated onshore gathering lines.
with contaminants in the gas stream For any regulated onshore gathering
that could interfere with the EFV’s op- line under § 192.9 existing on April 14,
eration or cause loss of service to a res- 2006, that was not previously subject to
idence; this part, and for any onshore gath-
(3) An EFV could interfere with nec- ering line that becomes a regulated on-
essary operation or maintenance ac- shore gathering line under § 192.9 after
tivities, such as blowing liquids from April 14, 2006, because of a change in
the line; or class location or increase in dwelling
(4) An EFV meeting performance density:
standards in § 192.381 is not commer- (1) The requirements of this subpart
cially available to the operator. specifically applicable to pipelines in-
stalled before August 1, 1971, apply to
(c) Reporting. Each operator must re-
the gathering line regardless of the
port the EFV measures detailed in the
date the pipeline was actually in-
annual report required by § 191.11. stalled; and
[Amdt. 192–113, 74 FR 63934, Dec. 4, 2009, as (2) The requirements of this subpart
amended at 75 FR 5244, Feb. 2, 2010; 76 FR specifically applicable to pipelines in-
5499, Feb. 1, 2011] stalled after July 31, 1971, apply only if
the pipeline substantially meets those
Subpart I—Requirements for requirements.
Corrosion Control [Amdt. 192–30, 42 FR 60148, Nov. 25, 1977, as
amended by Amdt. 192–102, 71 FR 13303, Mar.
15, 2006]
SOURCE: Amdt. 192–4, 36 FR 12302, June 30,
1971, unless otherwise noted. § 192.453 General.
§ 192.451 Scope. The corrosion control procedures re-
quired by § 192.605(b)(2), including those
(a) This subpart prescribes minimum for the design, installation, operation,
requirements for the protection of me- and maintenance of cathodic protec-
tallic pipelines from external, internal, tion systems, must be carried out by,
and atmospheric corrosion. or under the direction of, a person
(b) [Reserved] qualified in pipeline corrosion control
[Amdt. 192–4, 36 FR 12302, June 30, 1971, as methods.
amended by Amdt. 192–27, 41 FR 34606, Aug. [Amdt. 192–71, 59 FR 6584, Feb. 11, 1994]
16, 1976; Amdt. 192–33, 43 FR 39389, Sept. 5,
1978] § 192.455 External corrosion control:
Buried or submerged pipelines in-
§ 192.452 How does this subpart apply stalled after July 31, 1971.
to converted pipelines and regu-
lated onshore gathering lines? (a) Except as provided in paragraphs
(b), (c), and (f) of this section, each bur-
(a) Converted pipelines. Notwith- ied or submerged pipeline installed
standing the date the pipeline was in- after July 31, 1971, must be protected
stalled or any earlier deadlines for against external corrosion, including
compliance, each pipeline which quali- the following:
fies for use under this part in accord- (1) It must have an external protec-
ance with § 192.14 must meet the re- tive coating meeting the requirements
quirements of this subpart specifically of § 192.461.
applicable to pipelines installed before (2) It must have a cathodic protec-
August 1, 1971, and all other applicable tion system designed to protect the
requirements within 1 year after the pipeline in accordance with this sub-
pipeline is readied for service. How- part, installed and placed in operation
ever, the requirements of this subpart within 1 year after completion of con-
specifically applicable to pipelines in- struction.
stalled after July 31, 1971, apply if the (b) An operator need not comply with
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pipeline substantially meets those re- paragraph (a) of this section, if the op-
quirements before it is readied for serv- erator can demonstrate by tests, inves-
ice or it is a segment which is replaced, tigation, or experience in the area of
relocated, or substantially altered. application, including, as a minimum,
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§ 192.457 49 CFR Ch. I (10–1–11 Edition)
soil resistivity measurements and tests (2) The fitting is designed to prevent
for corrosion accelerating bacteria, leakage caused by localized corrosion
that a corrosive environment does not pitting.
exist. However, within 6 months after [Amdt. 192–4, 36 FR 12302, June 30, 1971, as
an installation made pursuant to the amended at Amdt. 192–28, 42 FR 35654, July
preceding sentence, the operator shall 11, 1977; Amdt. 192–39, 47 FR 9844, Mar. 8, 1982;
conduct tests, including pipe-to-soil Amdt. 192–78, 61 FR 28785, June 6, 1996; Amdt.
potential measurements with respect 192–85, 63 FR 37504, July 13, 1998]
to either a continuous reference elec- § 192.457 External corrosion control:
trode or an electrode using close spac- Buried or submerged pipelines in-
ing, not to exceed 20 feet (6 meters), stalled before August 1, 1971.
and soil resistivity measurements at (a) Except for buried piping at com-
potential profile peak locations, to pressor, regulator, and measuring sta-
adequately evaluate the potential pro- tions, each buried or submerged trans-
file along the entire pipeline. If the mission line installed before August 1,
tests made indicate that a corrosive 1971, that has an effective external
condition exists, the pipeline must be coating must be cathodically protected
cathodically protected in accordance along the entire area that is effectively
with paragraph (a)(2) of this section. coated, in accordance with this sub-
(c) An operator need not comply with part. For the purposes of this subpart,
paragraph (a) of this section, if the op- a pipeline does not have an effective
erator can demonstrate by tests, inves- external coating if its cathodic protec-
tigation, or experience that— tion current requirements are substan-
(1) For a copper pipeline, a corrosive tially the same as if it were bare. The
environment does not exist; or operator shall make tests to determine
(2) For a temporary pipeline with an the cathodic protection current re-
operating period of service not to ex- quirements.
ceed 5 years beyond installation, corro- (b) Except for cast iron or ductile
iron, each of the following buried or
sion during the 5-year period of service
submerged pipelines installed before
of the pipeline will not be detrimental
August 1, 1971, must be cathodically
to public safety.
protected in accordance with this sub-
(d) Notwithstanding the provisions of part in areas in which active corrosion
paragraph (b) or (c) of this section, if a is found:
pipeline is externally coated, it must (1) Bare or ineffectively coated trans-
be cathodically protected in accord- mission lines.
ance with paragraph (a)(2) of this sec- (2) Bare or coated pipes at com-
tion. pressor, regulator, and measuring sta-
(e) Aluminum may not be installed in tions.
a buried or submerged pipeline if that (3) Bare or coated distribution lines.
aluminum is exposed to an environ-
[Amdt. 192–4, 36 FR 12302, June 30, 1971, as
ment with a natural pH in excess of 8, amended by Amdt. 192–33, 43 FR 39390, Sept.
unless tests or experience indicate its 5, 1978; Amdt. 192–93, 68 FR 53900, Sept. 15,
suitability in the particular environ- 2003]
ment involved.
(f) This section does not apply to § 192.459 External corrosion control:
Examination of buried pipeline
electrically isolated, metal alloy fit- when exposed.
tings in plastic pipelines, if:
(1) For the size fitting to be used, an Whenever an operator has knowledge
operator can show by test, investiga- that any portion of a buried pipeline is
exposed, the exposed portion must be
tion, or experience in the area of appli-
examined for evidence of external cor-
cation that adequate corrosion control
rosion if the pipe is bare, or if the coat-
is provided by the alloy composition; ing is deteriorated. If external corro-
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444
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Pipeline and Hazardous Materials Safety Admin., DOT § 192.465
exposed portion (by visual examina- (b) If amphoteric metals are included
tion, indirect method, or both) to de- in a buried or submerged pipeline con-
termine whether additional corrosion taining a metal of different anodic po-
requiring remedial action exists in the tential—
vicinity of the exposed portion. (1) The amphoteric metals must be
[Amdt. 192–87, 64 FR 56981, Oct. 22, 1999] electrically isolated from the remain-
der of the pipeline and cathodically
§ 192.461 External corrosion control: protected; or
Protective coating. (2) The entire buried or submerged
(a) Each external protective coating, pipeline must be cathodically pro-
whether conductive or insulating, ap- tected at a cathodic potential that
plied for the purpose of external corro- meets the requirements of appendix D
sion control must— of this part for amphoteric metals.
(1) Be applied on a properly prepared (c) The amount of cathodic protec-
surface; tion must be controlled so as not to
(2) Have sufficient adhesion to the damage the protective coating or the
metal surface to effectively resist pipe.
underfilm migration of moisture;
(3) Be sufficiently ductile to resist § 192.465 External corrosion control:
cracking; Monitoring.
(4) Have sufficient strength to resist (a) Each pipeline that is under ca-
damage due to handling and soil stress; thodic protection must be tested at
and least once each calendar year, but with
(5) Have properties compatible with intervals not exceeding 15 months, to
any supplemental cathodic protection. determine whether the cathodic protec-
(b) Each external protective coating tion meets the requirements of
which is an electrically insulating type § 192.463. However, if tests at those in-
must also have low moisture absorp- tervals are impractical for separately
tion and high electrical resistance. protected short sections of mains or
(c) Each external protective coating transmission lines, not in excess of 100
must be inspected just prior to low- feet (30 meters), or separately pro-
ering the pipe into the ditch and back- tected service lines, these pipelines
filling, and any damage detrimental to
may be surveyed on a sampling basis.
effective corrosion control must be re-
At least 10 percent of these protected
paired.
structures, distributed over the entire
(d) Each external protective coating
system must be surveyed each calendar
must be protected from damage result-
year, with a different 10 percent
ing from adverse ditch conditions or
checked each subsequent year, so that
damage from supporting blocks.
the entire system is tested in each 10–
(e) If coated pipe is installed by bor-
ing, driving, or other similar method, year period.
precautions must be taken to minimize (b) Each cathodic protection rectifier
damage to the coating during installa- or other impressed current power
tion. source must be inspected six times
each calendar year, but with intervals
§ 192.463 External corrosion control: not exceeding 21⁄2 months, to insure
Cathodic protection. that it is operating.
(a) Each cathodic protection system (c) Each reverse current switch, each
required by this subpart must provide a diode, and each interference bond
level of cathodic protection that com- whose failure would jeopardize struc-
plies with one or more of the applicable ture protection must be electrically
criteria contained in appendix D of this checked for proper performance six
part. If none of these criteria is appli- times each calendar year, but with in-
cable, the cathodic protection system tervals not exceeding 21⁄2 months. Each
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§ 192.467 49 CFR Ch. I (10–1–11 Edition)
(d) Each operator shall take prompt precautions are taken to prevent arc-
remedial action to correct any defi- ing.
ciencies indicated by the monitoring. (f) Where a pipeline is located in
(e) After the initial evaluation re- close proximity to electrical trans-
quired by §§ 192.455(b) and (c) and mission tower footings, ground cables
192.457(b), each operator must, not less or counterpoise, or in other areas
than every 3 years at intervals not ex- where fault currents or unusual risk of
ceeding 39 months, reevaluate its un- lightning may be anticipated, it must
protected pipelines and cathodically be provided with protection against
protect them in accordance with this damage due to fault currents or light-
subpart in areas in which active corro- ning, and protective measures must
sion is found. The operator must deter- also be taken at insulating devices.
mine the areas of active corrosion by [Amdt. 192–4, 36 FR 12302, June 30, 1971, as
electrical survey. However, on distribu- amended by Amdt. 192–33, 43 FR 39390, Sept.
tion lines and where an electrical sur- 5, 1978]
vey is impractical on transmission
lines, areas of active corrosion may be § 192.469 External corrosion control:
determined by other means that in- Test stations.
clude review and analysis of leak re- Each pipeline under cathodic protec-
pair and inspection records, corrosion tion required by this subpart must
monitoring records, exposed pipe in- have sufficient test stations or other
spection records, and the pipeline envi- contact points for electrical measure-
ronment. ment to determine the adequacy of ca-
[Amdt. 192–4, 36 FR 12302, June 30, 1971, as thodic protection.
amended by Amdt. 192–33, 43 FR 39390, Sept. [Amdt. 192–27, 41 FR 34606, Aug. 16, 1976]
5, 1978; Amdt. 192–35A, 45 FR 23441, Apr. 7,
1980; Amdt. 192–85, 63 FR 37504, July 13, 1998; § 192.471 External corrosion control:
Amdt. 192–93, 68 FR 53900, Sept. 15, 2003; Test leads.
Amdt. 192–114, 75 FR 48603, Aug. 11, 2010]
(a) Each test lead wire must be con-
§ 192.467 External corrosion control: nected to the pipeline so as to remain
Electrical isolation. mechanically secure and electrically
(a) Each buried or submerged pipe- conductive.
line must be electrically isolated from (b) Each test lead wire must be at-
other underground metallic structures, tached to the pipeline so as to mini-
unless the pipeline and the other struc- mize stress concentration on the pipe.
tures are electrically interconnected (c) Each bared test lead wire and
and cathodically protected as a single bared metallic area at point of connec-
unit. tion to the pipeline must be coated
(b) One or more insulating devices with an electrical insulating material
must be installed where electrical iso- compatible with the pipe coating and
lation of a portion of a pipeline is nec- the insulation on the wire.
essary to facilitate the application of
corrosion control. § 192.473 External corrosion control:
Interference currents.
(c) Except for unprotected copper in-
serted in ferrous pipe, each pipeline (a) Each operator whose pipeline sys-
must be electrically isolated from me- tem is subjected to stray currents shall
tallic casings that are a part of the un- have in effect a continuing program to
derground system. However, if isola- minimize the detrimental effects of
tion is not achieved because it is im- such currents.
practical, other measures must be (b) Each impressed current type ca-
taken to minimize corrosion of the thodic protection system or galvanic
pipeline inside the casing. anode system must be designed and in-
(d) Inspection and electrical tests stalled so as to minimize any adverse
must be made to assure that electrical effects on existing adjacent under-
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Pipeline and Hazardous Materials Safety Admin., DOT § 192.479
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§ 192.481 49 CFR Ch. I (10–1–11 Edition)
(c) Except for cast iron or ductile of the pipeline, or a remaining wall
iron pipe, each segment of buried or thickness less than 30 percent of the
submerged pipe that is required to be nominal wall thickness, must be re-
repaired because of external corrosion placed. However, corroded pipe may be
448
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Pipeline and Hazardous Materials Safety Admin., DOT § 192.503
2 In § 192.925(b), the provision regarding detection of coat-
repaired by a method that reliable en- ing damage applies only to pipelines subject to subpart O of
gineering tests and analyses show can this part.
permanently restore the serviceability
of the pipe. Corrosion pitting so closely [Amdt. 192–101, 70 FR 61575, Oct. 25, 2005]
grouped as to affect the overall
strength of the pipe is considered gen- § 192.491 Corrosion control records.
eral corrosion for the purpose of this (a) Each operator shall maintain
paragraph. records or maps to show the location of
(b) Localized corrosion pitting. Except cathodically protected piping, cathodic
for cast iron or ductile iron pipe, each protection facilities, galvanic anodes,
segment of distribution line pipe with and neighboring structures bonded to
localized corrosion pitting to a degree the cathodic protection system.
where leakage might result must be re- Records or maps showing a stated num-
placed or repaired. ber of anodes, installed in a stated
[Amdt. 192–4, 36 FR 12302, June 30, 1971, as manner or spacing, need not show spe-
amended by Amdt. 192–88, 64 FR 69665, Dec. cific distances to each buried anode.
14, 1999] (b) Each record or map required by
paragraph (a) of this section must be
§ 192.489 Remedial measures: Cast retained for as long as the pipeline re-
iron and ductile iron pipelines. mains in service.
(a) General graphitization. Each seg- (c) Each operator shall maintain a
ment of cast iron or ductile iron pipe record of each test, survey, or inspec-
on which general graphitization is tion required by this subpart in suffi-
found to a degree where a fracture or cient detail to demonstrate the ade-
any leakage might result, must be re- quacy of corrosion control measures or
placed. that a corrosive condition does not
(b) Localized graphitization. Each seg- exist. These records must be retained
ment of cast iron or ductile iron pipe for at least 5 years, except that records
on which localized graphitization is related to §§ 192.465 (a) and (e) and
found to a degree where any leakage 192.475(b) must be retained for as long
might result, must be replaced or re- as the pipeline remains in service.
paired, or sealed by internal sealing
methods adequate to prevent or arrest [Amdt. 192–78, 61 FR 28785, June 6, 1996]
any leakage.
Subpart J—Test Requirements
§ 192.490 Direct assessment.
Each operator that uses direct as- § 192.501 Scope.
sessment as defined in § 192.903 on an This subpart prescribes minimum
onshore transmission line made pri- leak-test and strength-test require-
marily of steel or iron to evaluate the ments for pipelines.
effects of a threat in the first column
must carry out the direct assessment § 192.503 General requirements.
according to the standard listed in the (a) No person may operate a new seg-
second column. These standards do not ment of pipeline, or return to service a
apply to methods associated with di- segment of pipeline that has been relo-
rect assessment, such as close interval cated or replaced, until—
surveys, voltage gradient surveys, or (1) It has been tested in accordance
examination of exposed pipelines, when with this subpart and § 192.619 to sub-
used separately from the direct assess- stantiate the maximum allowable oper-
ment process. ating pressure; and
Threat Standard 1 (2) Each potentially hazardous leak
has been located and eliminated.
External corrosion ..................................... § 192.925 2
Internal corrosion in pipelines that trans- § 192.927 (b) The test medium must be liquid,
port dry gas. air, natural gas, or inert gas that is—
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Stress corrosion cracking ......................... § 192.929 (1) Compatible with the material of
1 For lines not subject to subpart O of this part, the terms which the pipeline is constructed;
‘‘covered segment’’ and ‘‘covered pipeline segment’’ in
§§ 192.925, 192.927, and 192.929 refer to the pipeline seg- (2) Relatively free of sedimentary
ment on which direct assessment is performed. materials; and
449
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