FAULT TREE ANALYSIS OF DEFECTS

AMIT AGRAWAL
Fault Tree Analysis - FTA
 Fault Tree Analysis - FTA
Orange
Peel on
Decal

T o p F i lm Orange Peel V a ria t io n s R e f le c t io n o f L im ita t io n s o f

Im p rin t s / E f f e c t fro m from d e cal Orange peel of Scre e n
t h e p a in t e d
Im p r e ssio n s In c o m in g O ver Coat P rin t in g
co m p o n en t o n
o n d ecal R M d e cal P ro ce ss

Top film lamination on Orange Peel Effect U neven O v e rcoat V a ria t io n in H eavy S c r e e n P r in t in g is
printed decals before p r in t i n g
O v e rco a t P o t O ran ge p eel w i t h lo w
from Paper Liner O v e rco a t
complete curing of Overcoat
V is c o s it y i s
lif e o n p a in t e d d e p o s i t i o n [ U n lik e
(Flo w &
h ig h o n com p o n en t P a in t N o a t o m iz a t io n ,
L e v e llin g ) N o S pray p ro cess]
S cre e n

A c t io n 2 :
Ch eck with
R M A c t io n 5 :
s u p p lie r A c t io n 4 : C h e c k m ix e d A c t io n 7 :
Re d u ce O C O C P r in t L im it s a m p le
p r in t v is c o s it y @ +
In s p e c t io n
V is c o s it y in it i a l s t a g e
A c t io n 1 : & after 2
Std to be
C h e c k d r ie r m a d e fo r
h o urs of accep tance
b a k in g A c t io n 3 :
p r o f ile &
m ix in g O C A c t io n 6 : C r it e r ia
A d d F lo w b y FCB 4 cup Re d u ce
a d d it i v e o n O ran ge P eel
C u r in g O C
c o n d it i o n s d u r in g p a in t
s p r a y in g
 FAULT TREE ANALYSIS – INK PEEL OFF
Fault Tree Analysis - FTA
Ink Peel
Off

Improper Half Hard Top Improper curing Inadequate Film removal

Punch application etching direction
film

I m p r o p e r
Half punch not Adhesive I m p r o p e r
c u r i n g o f
Low cohesion
c u r i n g
deep strength too o f i n k
O C between ink
high layers

A c t io n 2 : Action 5 :
Check with Check
R M mixing A c t io n 7 :
S u p p lie r A c t io n 4 : ratio Reverse the
Baking direction of film
A c t io n 1 : Temp & removal
A c t io n 6 :
Check blade A c t io n 3
time
condition and Check Use ink with
baking temp etching
replace if
&time of ink solvent lke
necessary cyclohexane
 FAULT TREE ANALYSIS – ADHESION
Fault Tree Analysis - FTA
Adhesion

Improper Improper curing Inadequate Film adhesion

cutting/ tape aging

Cutting Adhesion I m p r o p e r
I m p r o p e r Low cohesion
c u r i n g o f
Tool tape c u r i n g o f
O C between ink
c o m p o n e n t
layers

A c t io n 1 :

Check Action 9 :
A c t io n 1 1 :
blade Action 4: Check
Check mixing
condition Type of adhesive
adhesion A c t io n 8 : ratio
A c t io n 6
tape quality Baking
Check baking
Action 2: & make temp &time
Temp &
time A c t io n 1 0 :
Check of component A c t io n 1 2 :
Confirm
angle of ageing of
Adhesive
cutting strength / peel
Action 5 component off
Action 3: Check Action 7:
Check appln of Check
depth of tape temp of
cutting object
 FAULT TREE ANALYSIS – BUBBLING
Fault Tree Analysis - FTA
Bubbling

Air Application
Improper curing
Entrapment film removal
leading to gassing

Base film Improper Appln tape Base film A g e i n g o f

I m p r o p e r
adhesive adhesive c o m p o n e n t
adhesive str squeegee c u r i n g
too high strength too strength t e m p / t i m e
high too weak

A c t io n 1 : A c t io n 3 : A c t io n 6
Check correct A c t io n 5 : Check
Try using A c t io n 7 : Action 8 :
squeegee is Check with R M
chanelled liner used
baking Baking Check
S u p p lie r
temp Temp & ageing of
&time time component
A c t io n 4 :
A c t io n 2 :
Check squeegee
Use weaker movement is
base film proper
 FAULT TREE ANALYSIS – CISSING/CRATERS
Cissing/
Craters

Contamination Process Decal packaging

Paint lacquer

Surface Person
Paint sample Paint thinner I m p r o p e r Air Blow A c t io n 7 :
W i p i n g Check if rubber
band is used in
packing of
Dirt particles Temp / decals
A ction 2:
Person Humidity
hands/cloth
to be free of
sweat/grime
A c t io n 3 A c t io n 4
Check for Check for A c t io n 5 :
A c t io n 1 : change in change in Check
batch of batch of wiping
Check surface for thinner cloth and A c t io n 6 :
paint
presence of method of Check air
oil/grease or any wiping
A c t io n 5 : quality for Action 7 :
other Loose dirt presence of Check
contamination particle oil/water moisture
from skid/
in booth
coveyor