Inspection Check List Report

Barge Mounted Land Crane

I. GENERAL DATA
(Data Umum)
Client / User Report Number
: PT Supraco Lines : LDS-L-844-SPCL
(Pemilik) (Nomer laporan)
Serial Number Date Inspection
: GN03-02420 : July 03, 2021
(Nomer seri) (Tanggal inspeksi)
Item Number Location
: SP1-CR-01 : CB. Samudera Perkasa 01
(Nomer item) (Lokasi)
Manufacture Colour Code
: Kobelco Crane Co Ltd : Solid Green
(Pabrik pembuat) (Kode warna)
Type / Model Applicable Code
: Lattice Boom / 7120 1F : API RP 2D & ANSI B30.8
(Tipe/model) (Standard acuan)
Capacity Division
: 120 T, Boom Length 15.20m : Driging
(Kapasitas) (Devisi)
Year Built Other
: 2011 : -
(Tahun pembuatan) (Lainnya)

II.TECHNICAL DATA
(Data Teknik)
No. DATA Description
Boom Fully retracted length
61 Meter
(Panjang boon
Max. Lif ting Height/Main Hook
keseluruhaan)
(Tinggi angkat maksimum/Hook utama)
5 Meter
ggi angkat maksimum/Hook utama Max.Lif ting Height/Aux. Hook
(Tinggi angkat maksimum/Hook
5 Meter
Crane Gross Weight
Crane Specification tambahaan) 37.8 Tons
(Berat keseluruhaan keran)
1 (Spesifikasi keran)
Main Hoist Lif ting
(Angkatan hoist utama)
115m/min
Aux.Hoist Lif ting
Speed (Angkatan hoist
110m/min
(Kecepatan) Boom
tambahaan)
Luf f ing/Elevation
1.3/0.9 km/h
(Elevasi boom)
Slewing
(Putaran)
2.1 min-1 (rpm)
Manuf acture/Brand
(Pabrik pembuat/Merek)
HINO
Type/Model
(Tipe/Model)
EA-P11C-UN
Total Cylinder
(Jumlah silinder)
8
Engine Prime Mover RPM 2.000/min¹
2 (Mesin penggerak (Putaran)
Serial Number
utama) E13*97/68HA*2004/26*0759*00
(Nomer seri)
Power
(Daya)
247 kW
Frequency
(Frekuensi)
50Hz
Working Hours
12700
(Jam kerja)
 Installed Hoisting Slewing Travelling
Disc Brake (Terpasang) (Pengangkatan) (Berputar) (Berjalan)
3
(Rem piringan) Type
(Tipe) Spring set hydraulic released multiple disc brake
Band Brake Type
4
(Rem kanvas) (Tipe) Wet-type multiple disc brake
Safe Working Load
(Beban kerja aman) 120 Ton
Main Hook Type
5
(Hook utama) (Tipe)
Swivel Hook
Material
(Bahan) Carbon Steel
Safe Working Load
(Beban kerja aman) 12 Ton
Aux. Hook Type
6 Swivel Hook
(Hook tambahaan) (Tipe)
Material
(Bahan) Carbon Steel
Main Hoist Rope Ø 28mm IWRC 6x36 4 Part Line
(Tali hoist uatama)
Aux. Hoist Rope
(Tali hoist tambahaan) Ø 30mm IWRC 6x36 1 Part Line
Steel Wire Rope Boom Hoist Rope
7 (Tali kawat baja) (Tali hoist boom)
Ø 20mm IWRC 6x36 12 Part Line
Pendant Rope
(Tali pendan)
Ø 32mm IWRC 6x36 4 Part Line
Derreck Boom Rope
(Tali angkat boom) Ø 20mm IWRC 6x36 12 Part Line
 III. VISUAL INSPECTION
(Pemeriksaan Visual)
No. Components Examination Conditions Remarks
(no.) (Komponen) (Pemeriksaan) (Kondisi) (Keterangan)
Upper Structure
(Kontruksi bagian atas)
a. Weld Joint Good
(Sambungan lasan)
b. Main Chord
Good
(Rangka utama)
c. Brace / Lacing
Good
Main Boom (Rangka penguat)
(Boom utama) d. Bolt & Nut Good
(Baut & mur)
a. Hoist Guard & Roller Good
(Pengaman hoist & bola rol)
b. Boom Connector Good
(Penghubung boom)
a. Weld Joint Good
(Sambungan lasan)
b. Bolt & Nut Good
(Baut & mur)
Section Boom c. Main Chord Good
(Bagian boom) (Rangka Utama)
d. Brace / Lacing
1 Good
(Rangka penguat)
e. Boom Connector Good
(Penghubung boom)
a. Weld Joint Good
(Sambungan lasan)
b. Bolt & Nut
Good
(Baut & mur)
c. Brace
Good
(Rangka Penguat)
Boom Nose d. Guide Sheaves Good
(Hidung boom) (Jalur Puli)
e. Head Sheaves Good
(Puli atas)
f. Sheave Protector Good
(Pengaman puli)
c. Sheave Guard/Cover Good
(Pengaman puli/penutup)
a. Operation Handel Good
(Tuas kemudi)
b. Load Chart Good
(Tabel pengangkatan)
c. Bolt and Nut Good
(Baut dan mur)
d. Window
Operator Cabin Good
2 (Jendela)
(Ruang operator)
e. Safety Glass Good
(Kaca pengman)
f. Skylight Good
(Jendela atas)
g. Wiper Good
(Penghapus air)
 h. Fan Good
(Kipas)
i. Seat Belt Good
(Sabuk pengaman)
j. Worklights Good
(Lampu kerja)
k. Fire Extgsr. Good
(Tabung pemadam api)
a. Brace/Lacing Good
(Rangka Penguat)
b. Bolt & Nut
Hydraulic Winch Good
(Baut & mur)
(Winch hidrolik) c. Drum Surface
3 Good
(Permukaan tromol gulung)
d. Safety Guard Good
(Pelindung)
e. Drum Cover Good
(Penutup drum)
a. Brace/Lacing
Good
(Rangka Penguat)
b. Bolt & Nut Good
Counterweight (Baut & mur)
4 c. Counterweight Surface
(Pemberat) Good
(Permukaan pemberat)
d. Safety Guard Good
(Pelindung)

Turn Table
a. Bearing Surface
Good
(Permukaan bantalan)
Ball Bearing Swing
Gear b. Safety Lacth
5 Good
(Bantalan bola gigi (Kunci pengaman)
putar)
c. Bearing Cover Good
(Penutup bantalan)
a. Gear Surface Good
(Permukaan gigi)
b. Bolt & Nut
Good
(Baut & mur))
Hydraulic Motor c. Cover
Good
Swing (Penutup)
6
(Penggerak putar d. Fitting
hidrolik) Good
(Pitting)
e. Pinion Gear Good
(Gigi penghubung)
f. Gear Grove Good
(Alur gigi)
a. Gear Surface Good
(Permukaan gigi)
b. Bolt & Nut
Good
(Baut & mur))
c. Cover Good
Hydraulic Swivel (Penutup)
7
(Hidrolik putar) d. Fitting Good
(Pitting)
e. Safety Guard Good
(Pengaman)
f. Bearing Good
(Bantalan)
No. Components Examination Conditions Remarks
(no.) (Komponen) (Pemeriksaan) (Kondisi) (Keterangan)
Lower Structure
a. Weld Joints Good
(Sambungan lasan)

Chassis b. Bolt & Nut Good

8 (Kerangka utama) (Baut & Mur)
c. Cross Joint Good
(Sambungan menyilang)
d. Brace/Lacing Good
(Rangka penguat)
a. Weld Joints -
(Sambungan lasan)
b. Bolt & Nut -
(Baut & Mur)
c. Stabilizer Box -
Outrigger (Kotak stabilitas)
9 N/A
(Kaki penumpuh) d. Stabilizer Arm -
(Lengan stabilitas)
e. Cly. Jack
-
(Batang cly.Dongkrak)
f. Outrigger Shoes -
(Lengan stabilitas)
Crawler Wheel Type
(Tipe roda rantai kelabang)
a. Frame Good
(Rangka)
b. Upper Roller Good
(Roller atas)
c. Lower Roller
Good
(Roller bawah)
d. Crawler Adjuster Good
(Penyetel rantai kelabang)
e. Crawler Drive Good
(Penggerak rantai kelabang)
f. Drive Gear Box Good
(Kotak gear penggerak)
g. Drive Chain & Gear Good
Wheel / Tires (Rantai penggerak & gigi))
10
(Roda) h. Wheel Joints
Good
(Sambungan Lasan)
Crawler Type
(Tipe roda karet)
a. Rubber Tires Surface N/A
(Permukaan karet ban)
b. Diffrential Good
(Gigi penghubung)
c. Axle lock Good
(Pengunci sumbu tengah)
d. Propeler shaft
Good
(Poros penghatar putaran)
e. Bearing
Good
(Bantalan)
f. Bolt & Nut Good
(Baut & Mur)
 a. Cooling System Good
(Sistem pendingin)

b. Lubrication System Good

(Sistem pelumasan)

c. Air Intake System Good

(Sistem saluran udara masuk)

d. Fuel System Good

(Sistem bahan bakar)

e. Charging System Good

(Sistem pengecasan)

f. Wiring System
Good
(Sistem pengkabelan)

g. Battery
Good
(Aki)

h. Altenator/Generator Good
(Altenator/pembangkit arus)

i. Starting Motor Good

Engine (Motor Start)
11
(Mesin) j. Belting Good
(Belt)

k. Engine Mounting Good

(Dudukan mesin)

l. Engine Guard Good

(Pengaman mesin)

m. Turbocharge Good
(Turbocharge)

n. Mufler Output Gas Good

(Knalpot)

o. Cooling Line & Filter

Good
(Saluran pendingin & Saringan)

p. Lubricating Line Good

(Saluran pendinginan)

q. Air Intake System Good

(Sistem saluran udara masuk)

r. Bolt & Nut Good

(Baut & Mur)

Hydraulic System

a. Bolt & Nut

Good
(Baut & Mur)
b. Hydraulic Lines Good
(Jalur hidrolik)

c. Hydraulic Motor : Good

Hydraulic Pumps (Motor Hidrolik)
12
(Pompa hidrolik) 1. Main Load Hoist Good
(Hoist angkat utama)

2. Aux. Load Hoist Good

(Hoist angkat tambahaan)

3. Boom Hoist Good

(Hoist boom)
 4. Swing Good
(Putaran)

a. Relief Valve Good

(Katup rilis)

b. Main Load Hoist Valve Good

(Katup hoist angkat utama)

c. Aux. Load Hoist Valve

Good
Control Valve (Katup hoist angkat Tambahaan)
13
(Katub pengontrol) d. Boom Hoist Valve Good
(Katup hoist boom)

e. Swing Valve Good

(Katup swing)

g. Outrigger Good
(Kaki penumpuh)

a. Telescopic Good
(Teleskopik)

b. Boom Cylinder
Good
(Teleskopik)

Rood Cylinders c. Stabilizer Cyl.

14 Good
(Batang silinder) (Silinder stabiliser)

d. Jacks Cyl Good

(Silinder dongkrak)

e. Axle Cyl.
Good
(Silinder penghubung)

a. Surface
Good
(Permukaan)

Hose,Tube and b. Reel Clamp

Good
(Klem Jalur)
15 Fitting
(Selang, Tabung dan c. Bolt & Nut
piting) Good
(Baut & Mur)

d. Safety Guard Good

(Pengaman)

Safety Devices
a. Surface Good
(Permukaan)

Anti Two Block b. Cable Reel

16 Good
(Pembatas blok) (Jalur kabel)

c. Bolt & Nut Good

(Baut & Mur)

a. Cable Connection Good

(Koneksi kabel)

b. Display
L.M.I Good
(Tampilan layar)
17 (Indicator momen
angkat) c. Keypad Good
(Tombol sentuh)

d. Transducer
Good
(Transduser)
 a. Display Good
(Tampilan Layar)

Boom Angle Indicator b. Stick Indicator

18 Good
(Indikator sudut boom) (Batang Penunjukan)

c. Bolt & Nut Good

(Baut & Mur)

a. Mirror Good
(Spion)

b. Main Hosit Limit

Good
(Limit hoist utama)

c. Aux. Hosit Limit

Good
(Limit hoist tambahan)

e. Boom Hosit Limit

Good
(Limit hoist boom)

f. Swing Limit Good

(Limit putar)

g. Boom Stopper Good

(Bantalan stop boom)

h. Level Indicator Good

Others Component (Indicator level)
19
(Komponen Lainnya) i. Weight Load Indicator Good
(Indicator berat angkat)

j. Safe Load Indicator

Good
(Indicator angkat aman)

k. Anemometer Good
(Indicator kecepatan angin)

l. Main Hoist Drum Lock Good

(Pengunci hoist drum utama)

m. Aux. Hoist Drum Lock

Good
(Pengunci hoist drum tambahaan)

n. Boom Pawl Lock Good

(Pengunci pawl boom)

o. Hazard Lamp
Good
(Lampu bahaya)

Running Gear
a. Upper Bridle Sheaves
Good
(Pengkat puli atas)

b. Lower Bridle Sheaves Good

(Pengkat puli bawah)

c. Main Boom Sheaves Good

(Puli boom utama)

Sheaves d. Aux. Boom Sheaves

20 Good
(Puli) (Puli boom tambahaan)

e. Main Boom Sheaves Mounting

Good
(Dudukan puli boom utama)

f. Aux. Boom Sheaves Mounting

Good
(Dudukan puli boom tambahaan)

g. Aux. Boom Sheaves Grove Good

(Alur puli boom tambahaan)
 h. Main Boom Sheaves Grove Good
(Alur puli boom utama)

i. Bolt & Nut

Good
(Baut & mur)

j. Pin Shaft Good

(Batang Pin)

Main Hoist Wire Rope

(Tali kawat baja hoist utama)

a. Surface Wire Rope Good

(Permukaan kawat baja)

b. Wire Rope Core Good

(Inti kawat baja)

c. Wire Rope Dead End

Good
(Titik mati kawat baja)

d. Wire Rope Clip Good

(Klip kawat baja)

e. Bolt & Nut Wire Rope Clip

Good
(Baut & murk lip kawat baja)

Auxilary Hoist Wire Rope

(Tali kawat baja hoist tambahan)
a. Surface Wire Rope Good
(Permukaan kawat baja)

b. Wire Rope Core

Good
(Inti kawat baja)

Steel Wire Rope c. Wire Rope Dead End

21 Good
(Tali kawat baja) (Titik mati kawat baja)

d. Wire Rope Clip Good

(Klip kawat baja)

e. Bolt & Nut Wire Rope Clip Good

(Baut & murk lip kawat baja)

Pendat Wire Rope

(Tali kawat baja pendan)

a. Surface Wire Rope

Good
(Permukaan kawat baja)

b. Wire Rope Core Good

(Inti kawat baja)

c. Pendant Socket Good

(Soket pendan)

d. Upper Pendant Rope Good

(Tali Pendan atas)

e. Lower Pendant Rope Good

(Tali Pendan bawah)
f. Insert Pendant Rope
Good
(Tali Pendan dalam)

a. Flanges
Good
(Penghubung)

Drum hoist b. Bolt & Nut

22 Good
(Hoist drum) (Baut & Mur)

c. Pin Shaft Good

(Poron pin)
 Main Hook
(Kait utama)

a. Turnion Good
(Trunion)

b.Pin Shaft Good

(Poros pin)

c. Bearing Good
(Bantalan)

d. Bolt & Nut Good

(Baut & Mur)

e. Safety Latch Good

(Kunci kait)

f. Safety Guard Good

Hook Block (Pelindung)
23
(Blok kait) Auxilary Hook
(Kait tambahaan)

a. Turnion Good
(Trunion)

b.Pin Shaft Good

(Poros pin)

c. Bearing
Good
(Bantalan)

d. Bolt & Nut

Good
(Baut & Mur)

e. Safety Latch
Good
(Kunci kait)

f. Safety Guard Good

(Pelindung)
 IV. DIMENSIONAL RECORD
(Catatan dimensi)
A. SHEAVE DIMENSIONAL
(Dimensi puli)

B H C
G

D A F

E
Sketch:
Boom Tip Sheave
Millimeter
Result
Dimension A B C D E F G H Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :

Main Hook Block Sheave

Millimeter
Result
Dimension A B C D E F G H Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :
 Aux. Hook Block Sheave
Millimeter
Result
Dimension A B C D E F G H Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :

B. HOIST ROPE DIMENSIONAL

(Dimensi hoist rope)

Sketch:
Main Hoist Rope
Millimeter
Rope Construction Result
Dimension Rope Diameter Remark
Type Acc Reject

Spec. 28 mm 6x36 IWRC √ - Fit for use

Actual 28 mm 6x36 IWRC √ - Fit for use

Tolerances

Conclusion :
 Auxiliary Hoist Rope
Millimeter
Rope Construction Result
Dimension Rope Diameter Remark
Type Acc Reject

Spec. 30 mm 6x36 IWRC √ - Fit for use

Actual 30 mm 6x36 IWRC √ - Fit for use

Tolerances 10 %

Conclusion :

Pendant Rope
Millimeter
Rope Construction Result
Dimension Rope Diameter Remark
Type Acc Reject

Spec. 32mm 6x36 IWRC √ - Fit for use

Actual 32mm 6x36 IWRC √ - Fit for use

Tolerances 10 %

Conclusion :
 C. DRUM DIMENSIONAL
(Dimensi drum)

A E
A A

C F D
A A A

B
Sketch A
:
Main Hoist Drum
Millimeter
Result
Dimension A B C D E F Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :

Auxiliary Hoist Drum

Millimeter
Result
Dimension A B C D E F Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :
 Boom Hoist Drum
Millimeter
Result
Dimension A B C D E F Remark
Acc Reject

Spec.

Actual

Tolerances

Conclusion :
 D. HOOK DIMENSIONAL
(Dimensi pengait)

Sketch:

Main Hook
Millimeter
Result
Dimension A B C D E Remark
Acc Reject

Spec. - - 165 - 95 √ - Fit for use

Actual - - 165 - 95 √ - Fit for use

Tolerances - - 5 - 5 √ - Fit for use

Conclusion :

Auxiliary Hook
Millimeter
Result
Dimension A B C D E F G H I J Remark
Acc Reject
- - - - - - - - -
Spec. - - √
- - - - - - - - - Missing safety latch
Actual - - √
And Bend
- - - - - - - - -
Tolerances - - √

Conclusion :
 V. PROOF TEST
(Pengujian beban)
A. Dynamic Proof Test
(Pengujian beban bergerak)

Proof Test Result

Capacity Boom Working Working
Load
No. / SWL Length Degree Radius Result
Test Hydraulic Brake Swing
(Ton (M) (°) (M)
(Ton)
Main Hoist Wire Rope Sling 4 Part Line, Hook Cap. 120 Ton and Hook Weight 1.7 Ton
1 16.26 16.26 27.4 38 18 Good Good Good Acceptable
Aux. Wire Rope Sling 1 Part Line, Hook Cap. 12 Ton and Hook Weight 1.45 Ton
2 8.10 8.10 27.4 58.6 16 Good Good Good Acceptable

Conclusion :

B. Static Proof Test

(Pengujian beban diam)

Proof Test Result

Capacity Boom Working Working
Load
No. / SWL Length Degree Radius Result
Test Hydraulic Brake Swing
(Ton (M) (°) (M)
(Ton)
Main Hoist Wire Rope Sling 4 Part Line, Hook Cap. 120 Ton and Hook Weight 1.7 Ton
1 16.26 16.26 27.4 38 18 Good Good Good Acceptable
Aux. Wire Rope Sling 1 Part Line, Hook Cap. 12 Ton and Hook Weight 1.45 Ton
2 8.10 8.10 27.4 58.6 16 Good Good Good Acceptable

VI. CONCLUSION

1. Based on the result of inspection above the Barge Mounted Land Crane serial no.
GN03 -02420 general condition agreeable with standard, and we conclude that
the Crane fit for operated with safe working load (SWL) as per load chart, and the
crane can be process PT LD Servis Certificate.
2. Do inspection and function test using a check list in accordance with the manual
book of the manufacture before and after use.
3. Make sure the crane operator knows how to operate only with the correct, safe,
and has had a valid SIO.
4. The Crane should be periodically inspection on Julyr 03, 202 refer to API 2C, API
RP 2D, ASME B30.10, AWS D14.3.
Load Test Photograph
Attachment Photograph
Name of person inspect and Client's Representative
Reviewed By:
making this report: Approved

Rosi Ronni ST
Crane Inspector Supervisor PT Supraco Lines