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MOBILE CRANE INSPECTION SOP-004/BKI/CIT/10
Rev. Number Issued Effective
Chevron Kalimantan Operation 01 June 15, 2011 June 17, 2011
Facility/Section:
Area/Dept.:
Operational
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Excellence
Management
Chevron
System
Kalimantan
Operation
2 GENERAL DESCRIPTION
This procedure covers the requirements for annual inspection of mobile crane and to give
direction of inspector to carried out the inspection
3 SCOPE OF INSPECTION
1. Document Review
2. Visual and Dimension Check
3. Function test
4. NDT (Non Destructive Test) before and after load test
4 HES NOTICE
Some possibility of personal injury may occur before and during activities. The inspector has injury
possibilities to i.e. finger pinch, back injury and falling down.
5 PROCEDURAL STEPS
Action Remark
Action
Number (who & when)
I. Preparation
1 Prepared Work Permit and inquiry for approval BKI
2 Conduct safety talk, and determine specific job BKI
3 Prepared tools, NDT equipment, and PPE BKI
II. Execution
Evaluate working area to ensure that its area is safe during
1 BKI
perform the job
INSPECTION ;
2.1. Structure
2.1.1. Lattice boom
- Visual check and dimensional measurement
for length of boom
- Check pin / pivot boom
- Check condition of boom for bent, dent and
corroded members.
2.1.2. Telescopic Boom
- Check condition of boom for bent, dent,
corroded members and leakage on tube or
hose
- Check accomplished of extension and
retraction of boom section
2 BKI
2.1.3. Boom Hoist
Boom hoist may be a rope drum and its drive or
hydraulic cylinder the supporting mechanism may
be a gantry or the same hydraulic cylinder used to
elevate the boom
- Check for sign of crack, bend and corroded
members
- For hydraulic cylinder boom check the holding
devices (load check valve) check for leaking
on tube of hose of hydraulic system
2.1.4. Carrier
- Check of the crawlers (when applicable)
Condition and adjustment of roller chain drive,
looses or missing pin, lubrication
- Check condition of the tires (when applicable)
Check damage or excessive worn, tire air
pressure, wheel axis bearing and lubrication
- Check travel steering, braking and locking
device for mal function
2.2. Drum
- All drum shall provide a first layer rope pith diameter
of not less than 18 times of the nominal rope diameter
used
- The flange shall extend a minimum of ½” (13mm)
over the top layer of rope all times
- No less than two (2) full wraps of rope shall remain on
the drum in any operating condition
- The drum end of the rope shall be anchored to the
drum by an arrangement specified by the crane
manufacturer.
2.7. Hook
- Hook shall be discarded where throat opening is 15
% more than original throat opening and also bending
or twisted more than 10 deg from plane of the unbent
hook
- Any wear exceeding 10% of the original section
dimension of the hook or its load pin
- Check condition of safety latch
- Repair by welding or reshaping are not recommended
2.8. Sheaves
- Check sheaves for Wear and corrugation , broken or
chipped flange, crack in the hub, freely rotating
without drag
- Check of dimension sheaves groove with sheaves
gauge
- Make sure the sheaves shall comply with diameter
wire rope to be used
- All Sheaves including running block should be
provided with guards or suitable devices to prevent
the rope from coming out of the sheaves groove
- Sheave Sizes:
(a) Boom-hoisting sheaves shall have pitch diameters
of not less than 15 times the nominal diameter
of the rope used.
(b) Load-hoisting sheaves shall have pitch diameters
not less than 18 times the nominal diameter of the
rope used.
(c) Load block (lower) sheaves shall have pitch
diameters not less than 16 times the nominal
diameter of the rope used.
Testing
Reporting
III Completion
1 House Keeping BKI
2 Close out Work Permit BKI