Technical Training Data: T450D-EHD210RP

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Technical training data

T450D-EHD210RP
1
Training data-T450A-EHD210RP EP Ver. 20181031

Table of Contents
01_Technical specification 08_Pneumatic Circuit
02_Working range & Dimensions 09_Drifter EHD-210RP
03_Maintenance period, features & control 10_Lubricants for all components
04_HYD. circuit 11_Warranty policy of EVERDIGM
05_Practical position of HYD. Line & images 12_Engine warranty
06_Electric circuit 13_Setting method for compressor & lubricant
07_Practical position of electric equipment
01_Technical Specification
Crawler Drill Rig T450D

Overall Height (mm) 2,860
Overall Length (mm) 9,340
General Specification
Overall Width (mm) 2,305
Weight (kg) 14,000
Drifter
Model EHD210
Overall length (mm) 1,285
Weight (kg) 236
Blow frequency (bpm), Max 3,000
Rotation speed (rpm), Max 140
Tramming
Center distance of tracks (mm) 1,970
Width of shoes (mm) 330
Oscillation angle ±11°
Traveling speed (km/hr), Max 3.5
Climbing angle, Max 30°
Engine
Maker & Model CUMMINS & 6CTAA8.9C
Rated output (HP) 194KW/260HP
Rate (Environmental) Tier 2
Fuel tank Capacity (liters) 400
Fuel Type Diesel Hydraulic system
Variable discharge pump Piston pump x 2
Fixed discharge pump Gear pump x 3
Compressor
Discharge air flow ( ㎥ /min) 8
Air pressure (kg/ ㎤ ) 10.5
Bit and rod
Bit diameter (mm) Ø70 ~ Ø 115
Drill steel (rod size) T51(T45)
Rod length (mm) 3,660
Drilling depth (m), Max 22
Dust Collector
Capacity ( ㎥ /min) 28
Number of installed filters
3 63
02_Working range & Dimensions
External Dimensions
Dimensions (Unit: mm)
Drill Rig
T450 T450E
Model code
A 7,735
B 2,305
C 9,210 9,340
D 6,580
E 2,855
F 2,110
G 555
H 2,480
I 2,200
4
Working Dimensions
Dimensions (Unit: mm)

Drill Rig
T450 T450E
Model code
A 3,400
B 920 2,600
C - 4,990
D 2,815 3,790
E 10°
F 45°
5
Mast swing angle
Drill Rig
T450 T450E
Model code
A 90°
B 25°
E 30° 25°
F 90°
G 20° 10°
6
03_Maintenance period
Engine & Fuel ○: Check ◎: Clean ◆: Lubricate ◈: Replace
Inspection period Inspection period

NO. Check List NO. Check List
Daily 50H 200H 250H 500H 1000H 1500H 2000H Daily 50H 200H 250H 500H 1000H 2000H 4000H
Core of radia-
1 Engine oil O 1st ◈ ◈ 　　 10 ◎ 　　　　　　　
tor
2 Engine oil filter 1st ◈ ◈ 　　 11 Engine belt O 　　
Inter cooler
3 Fuel level O 　　　　　　　 12 O 　　　　
and hose
Fuel water sepa- Air cleaner in-

4 1st ◈ ◈ 　　 13 O 　　　　
rator filter dicator
Air suction line

5 Fuel filter 1st ◈ ◈ 　　 14 O 　　　
and connector
6 Fuel leakage O 　　　　　　 15 Check battery O 　　　
Drain of water
Wiring and
7 from fuel tank O 　　　　　　　 16 O 　　　
connector
separator
Primary air fil-

8 Breather filter 　　　 ◈ 　　 17 ◎ ◈ 　　　
ter
Leakage and
Secondary air
9 contamination of O ◈　 18 　 ◈　　
filter
Coolant
*1)Initial replacement
7
Compressor Traveling ○: Check ◎: Clean ◆: Lubricate ◈: Replace

Tension of
1 Compressor oil O 1st ◈ ◈ 　　　 1 O 　　　　　　　
track shoe
Compressor fil-
2 1st ◈ ◈ 2 Oil leakage O 　　　　　　　
ter
Air cleaner in-
3 O 3 Motor gear oil 　　　 1st ◈ ◈
dicator
Primary air fil- ◈ Wear of roller

4 　 ◎ 　　　 4 　 O 　　　　　　
ter and idler
Second air fil- Looseness of
5 　　 ◈　　 5 O 　　　　　　　
ter bolt
Air suction line
6 　 O 　　　　　　 *1)Initial replacement
and connector
7 separator filter 　　　　　 ◈ 　
8 Receiver tank 　　　　　　　 ◎
Drain of water
9 from receiver O ◎
tank
Leakage of
10 O
Cooler
8
Feed Motor
Hydraulic Oil ○: Check ◎: Clean ◆: Lubricate ◈: Replace
& Mast
1 Oil leakage O 　　　　　　　 1 Amount O ◈ 　　　 ◈ 　　
2 Mounting bolt O　　　　　　　 2 Cooler ◎ 　　　　　　　
Hydraulic oil
3 Change oil 　　　 ◈ 　　　 3 　　　　　 ◎ 　　
tank
1st
4 Sprocket ◆ 　　　　　　 4 Return filter 　 ◈ 　　　
◈　
5 Chain tension 　 O 　　　　　　 5 Air breather 　 O 　　 ◈　　　
Suction hose
6 Guide plate O　　　　　　　 6 O 　　　　 ◎ 　　
and connector
Hose & con-

7 O 　　　　　　　 7 Suction filter 　　　　　 ◈ 　　
nector
Drain of water
*1)Initial replacement
8 from hydraulic 　 O 　　　　　　
oil tank
High Pressure ◈
9
Filter
9
ARC & Boom Dust Collector ○: Check ◎: Clean ◆: Lubricate ◈: Replace

Suction hose
1 Cylinder O 　　　　　　　 1 O 　　　　　
and connector
Grease supply
2 ◆　　　　　　　 2 Air filter 3) O 　　　　　　
of pin
3 Wear of roller 　 O 　　　　　　 3 Motor 　 O　　　　　　
4 Mounting bolt O 4 Rubber O

　　　　　　　　　　　
　
O Suction stop air

5 Welding part 　　　　　　 5 　 O 　　　　
　 cylinder
Boom adjust
6 O 　　　　　　 6 Pulse valve O　　　　　　
bolt
Oil leakage in
7 O 　　　　　　　 7 Air pressure O　　　　　　　
hose
*3) Daily check, clean if it blocked. Damaged filters should be replaced.
10
03_Features
Overall Machine Structure
Hose
Reel
Sleeve
Clamp
Rock Drill
(Drifter)
Cabin
Auto Rod Boom Muffler

Changer
Bonnet
Hood
Centralizer
11
03_Features
Overall Machine Structure
Feed
Motor
Guide Shell
(Mast)
Dust Col- Pre-cleaner

lector (Cyclone)
Track
Motor
Track
12 12
03_Features
Major features
<EVERDIGM ED series rock drill> <CAT C7 Engine> <Cummins B & C series engine>
• EHD rock drill

- Original and brand new technology of EVERDIGM
• World famous CAT / Cummins engine

- Most well-known & proven performance
- World wide register and service availability
• Air compressor
- Simple screw type
<PDS series air compressor>
- Easy serviceability and access to components
13
13
03_Instruments and Controls
ENGINE TEMPERATURE GAUGE
COMPRESSOR TEMPERATURE GAUGE
HYDRAULIC OIL TEMPERATURE GAUGE
FUEL GAUGE
AIR PRESSURE GAUGE
DRIFTER ROTATION PRESSURE GAUGE
DRIFTER FEED PRESSURE GAUGE
DRIFTER IMPACT PRESSURE GAUGE
14
TACHOMETER
15
16
HOROMETER DRIFTER
FAN SPEED CONTROL SWITCH
KEY START
17
DRIFTER FEED PRESSURE

CONTROL VALVE
ROTATION PRESSURE
CONTROL VALVE
DRIFTER IMPACT PRESSURE

CONTROL VALVE
18
19
20
21
04_HYD. Circuit
Rotation Feed motor Feed Reducing valve Boom valve
Pilot line Drifter control valve
Collaring
R F I
Travel control Dust Collector
Auto rod changer

(ARC)
Radiator
Oil cooler
2222
05_Practical position of HYD. Line & images
23
MAIN RELIEF VALVE SETTING PRESSUR: 190 BAR
24
SAFETY VALVE Y31
SAFETY VALVE Y32
25
RELIEF VALVE FOR RADIATOR

SETTING PRESSURE
MAX 180 BAR
SAFETY DEVICE
SETTING PRESSURE
230 BAR
26
SUPER ROTATION VALVE
SUPER ROTATION VALVE
SOLENOID Y1
27
REVERSA PERCUSSION
RP SOLENOID VALVE
SETTING PRESSURE: 100 BAR
28
COLLARING IMPACT
SOLENOID COLLARING
COLLARING FEED
SOLENOID VALVE
ANTIJAMMING
FEED RELIEF VALVE
RELIEF OIL COOLER

SETTING MAX: 180 BAR
RELIEF DUST COLLECTOR

DUST COLLECTOR Y21
SETTING : 160 BAR
29
CONTROL VALVE
TRAMMING P1
CONTROL VALVE
TRAMMING P2
30
ROTATION FEED IMPACT
31
SWITCH IMPACT
Y27
32
FLOW
DIVIDER
RATIO: 7:3
33
OSCILATION LOCK VALVE

Y34
OSCILATION LOCK VALVE

Y33
34
ACCUMULATOR
REDUCING VALVE
40 BAR
HIGH PRESSURE FILTER
35
LUBRICATING
DRIFTER
HYDRAULIC FILTER
36
MOTOR DUST COLLECTOR
37
HYD MOTOR TRAVEL
38
05_Staring
Key “ON”
KEY SWITCH
FUEL CUT-OFF
39
05_Staring
Pre-Heating
F/W separator
Air Intake
40
05_Staring
Engine start
From ECU
K4 Relay for starting B C ACC
Pre heat ● ●
OFF ●
Operating ● ●
41
Staring ● ●
05_Staring
Engine start
Relay for starting
42
05_Practical position
Engine start
Safety device
Safety device
Safety device Setting pressure: 230bar
43
Impact for drifter
Main Block
Super Rotation Valve
Impact pressure Main Relief Valve

adjust valve -Setting Pressure:190bar 44
EHD210: 130~150bar
Impact pilot line
Impact Pilot line

Impact switch
Impact solenoid valve
45
Reverse percussion for drifter
Shank adaptor
RP solenoid valve
Setting pressure: 100bar
RP Piston
46
Feed for drifter
Feed motor
Forward
Backward
Feed relief valve
Feed pressure adjust valve

Operating pressure: 50~70bar Feed valve
47
Feed for drifter
Feed motor
Feed pressure adjust valve

Operating pressure: 50~70bar Main Valve
48
Feed pilot line
M3
M4
Feed Pilot line

M3
Backward
M4
Forward
49
Rotation valve
Flow divider (Ratio:

7:3) 50
Rotation pilot line
M5
M6
Feed Pilot line

M5
Normal
M6
Reverse
51
Rotation flow control valve
Pilot line
Accumulator
Reducing valve
40bar
High pressure filter
52
Super rotation
Super Rotation Valve
53
Collaring for drifter
Collaring
Feed: 50bar
Impact 100bar
Collaring switch
54
Anti jamming system
1. Anti-Jamming Sensor for Rotation
2. Anti-Jamming Sensor for Air
55
Anti jamming system
Forward
Rotation sensor (110bar) Anti jamming solenoid valve
M3
Backward
Air sensor (9.5bar)
56
Traveling
57
Cooler & Radiator
Check valve for oil cooler (5bar)
Relief valve for radiator

Setting pressure: Max 180bar
Relief valve for oil cooler

Setting pressure: Max 180bar
58
Dust collector
Motor for dust collector
59
Water mist (Option parts)
Motor Relief valve

Water Tank
Pump Motor
60
Boom
Oscillation locking valve
Boom control valve
61
ARC (RM type)
62
ARC (RM type)
63
ARC (RM type)
64
ARC (RM type)
9-1 9-2 13-5

7 13-1 15
13-3
13-2
8
11-1
12 2 14-1 13-4 13-6 14-2
15 OPEN SPEED
8 25 BAR
13-1 MAGAZINE NORMAL SPEED
9-1 55 BAR
13-2 MAGAZINE REVERSE SPEED
9-2 15 BAR
13-4 CLOSE SPEED
13-5 CENTERING SPEED
13-6 CENTERING OUT SPEED
65
ARC (roller slide forward)
Switch
Switch for roller

Slide
Relay for roller Slide

(R1: Forward)
Relay
Solenoid valve
Solenoid valve for roller slide 66

(VW: Forward)
ARC (roller slide Backward)
Switch for roller Slide

(G: Backward, R Spare)
Relay for roller Slide

(R6: Backward)
6767
Solenoid valve for roller slide
ARC (roller slide Backward + reverse rotation)
1. Function of Solenoid valve

for gripper is “on “ for 1
seconds by programming
2. Roller reverse rotation is op-
erated for 2 seconds by
programming then slide is
moved backward.
Switch for centralizer

ARC Module
(R: Open, G: Close)
ARC module
Solenoid valve for hood slide

(VI: Roller Reverse, VV: Backward, 68
VB: Conversion Close)
ARC (roller slide Backward + reverse rotation)
Hard lock of roller
VB
1. When press the Roller rotation & slide up switch, VB function valve will be
“on”.
2. Set the pressure of roller with 55bar & sleeve clamp with 15bar in this
function. 69
**Red line is 55bar and blue line is 15bar
Free condition
Free condition system

(By module)
1. Free condition means that any joysticks are not operated.

2. Set the pressure of roller with 25bar & sleeve clamp with 15bar in free
**Red line is 25bar and blue line is 15bar
70
Hard rock
VX
Switch for hard rock VU
ARC module
VB
Hard rock system

(By module)
1. When press the close switch, VX, VB & VU function will be “on”.
2. Set the pressure of roller & sleeve clamp with 55bar in hard rock 71
ARC (Auto Hard Lock)
Diode for Auto

(R4: Open, R5: Close)
Auto lock of roller

(VB)
72
ARC (Relief valve position for sleeve camp and roller)
Roller Sleeve clamp
ARC Block
1. Free: Set the pressure of roller with 25bar & sleeve clamp with 15bar
2. Hard Rock: Set the pressure of roller & sleeve clamp with 58 bar
3. Reverse + Rotation: Set the pressure of sleeve clamp with 15 bar and roller camp with 55 bar
73
Gripper open (Open + Slide)
Diode (D19)

(R: Open, G: Close)
ARC module
ARC Module
& Diode
VW VC
Solenoid valve for hood slide
74
(VW: Slide, VC: Open)
ARC (Hood slide)
Switch for hood Slide
Relay for hood Slide

(R2: Forward, R3: Backward)
Solenoid valve for hood slide 75

(VL: Forward, VM: Backward)
ARC (Centralizer)

(R: Open, G: Close)
Relay for centralizer

(R4: Open, R5: Close)
Solenoid valve 76
(VP: Open, VQ: Close)
ARC (Gate by manual)
Open speed
Close speed
Switch for Gate Speed control valve for Gate
Solenoid valve for Gate 77

(VR: Open, VS: Close)
ARC (Centering + gate)
Centering Out
Centering in speed
VA
Centering out speed
Centering In
Speed control valve for Gate
Centering
Solenoid valve for Centering

(VD: Centering In, VE: Centering out)
(VR: Open, VS: Close) 78
ARC (Centering)
Pressure sensor for Safety
X There is no output signal by program

X
79
ARC (Magazine rotation)
Magazine stop sensor

Centering
Magazine normal speed
Magazine reverse speed
Solenoid valve for Magazine Speed control valve for Gate

(VF: Normal, VG: Reverse)
80
M.C.P. (Main Control Panel)
81
82
RELAY (PREHEATING)
RELAY (POWER 50A)
RELAY (FUEL PUMP)

POWER 50A
RELAY (PREHEATING
POWER 125ª)
83
ANTIJAMMING HORN
ANTIJAMMING RELAY
EM. ENG STOP COMPRESSOR AIR
EM. ENG STOP CONVERSION SOL
84
FLASHER UNIT PULSE CONTROL
85
86
Pulse
Force Control of the air pulse

The gap control of the air pulse
Pulse PCB
87
ARC Control Box
88
R1 RELAY (SLIDE FORWARD)
R2 RELAY (HOOD FORWARD)
R3 RELAY (HOOD BACKWARD)
R4 RELAY (CENTRALIZER OPEN)

R5 RELAY (CENTRALIZER CLOSE)
R6 RELAY (SLIDE BACKWARD)
R7 RELAY (DOOR SAFETY)
89
Pulse
Pressure switch Pressure switch

for Impact for Air
Notice
Pulse system is
stopped automati-
cally during drifter
operating or air
blowing
90
Dust collector suction stop
Notice
Dust collector suction gate is opening during
drifter operating or air blowing
Suction gate
Solenoid valve
91
Emergency stop Switch
Figure 1
Green stick(Figure2) => System on

Yellow stick(Figure3) => System shut off
Figure 2 In case of Emergency,

Pull down the red wire1(Figure1).
**) You can find out Yellow with the click
sound.
For the return to system on, Push the

button(Figure3).
92
Figure 3
07_Pneumatic Circuit
10Y28 10Y29
4Y5
4Y2 4Y2B
4Y2A
4Y22
4Y37
5Y3
93
Maximum pressure adjustor
10.5bar
Unload valve
Compressor
On & Off sol
Air Regulator
Unload valve 5.5bar
Idle pressure adjustor

3~3.5bar
94
Pulse for dust collector filter
Suction stop sol’, Air Cylinder
95
Air High Air Low
Air low
Air High
Air low and High
Air Block Air Cylinder
Air valve
96
AIR SOL (AIR PURGUE)

Y37
97
UNLOAD VALVE
AIR REGULATOR
AIR SOL COMPRESSOR ON OFF

Y5
98
AIR FLOW LOW

Y29
AIR FLOW HIGH

Y28
99
AIR CYLINDER
INYECTION PUMP
100
AIR SOL (GREASE)

Y3
101
09_Moba System
No Description
1 Display
2 Converter
3 Angle Sensor
4 Depth Sensor
5 Cable(Power)
6 Cable(3m)
7 Cable(15m)
8 Cable(15m)
9 Cable(Signal)
09_Moba System
Color Pin No Remarks

Color Pin No Remarks
White 2 24V(+)
Brown 1 Centralizer(Open)
Blue 3 Ground(-)
Black 4 Rotation(Reverse)
Grey 5 Centralizer(Close)
10_Auto Greasing System
Timer setting
Table : Interval time
Range Interval
Hours 0.5 to 8 hours
Table : Lubrication time
Range Interval
Beka Grease Controller
Minutes 1 to 16 minutes
The moment above switch is pressed, the Grease pump operates.
Example
Cycle time(Interval time): 4 Hours

Lubrication time: 8 minutes
11_Drifter-EHD210A (EVERDIGM)
Impact Rotation Feed Force Accumulator Tools

(Operating Pressure) (Max. Operating Pressure) (Max. Operating Pressure)
Low pressure High pressure Shank Bit(mm)
160~170 bar 60~70 bar 17,000 N 4 bar 50 bar T45 89~102

T51 102~127
1. Disassembly
2. Assembly
105
08_Drifter-EHD210RP (EP version)
Rock Drill Speed Controller
Mode S: High percussion frequency with low impact energy
Mode M: Low percussion frequency with high impact energy
106
106
Wearing limit
107
Wearing limit
108
Wearing limit
109
Warranty for Rock Drill, EHD210A_RP
110
111
09_Lubricants for all components
Ambient Temperature(℃)
Section Classification Oil Capacity
-30 -20 -10 0 10 20 30 40 50
　　　 NO.2-D 　　　　
Fuel tank Diesel 400 Liters
NO.1-D or NO.2-D 　　　　　　
Engine oil; SAE 0W30 (-38~0℃)
Engine oil 28 Liters
API CH-4 or CI-4 SAE 5W30 (-28~22℃) 　
Engine oil; 　 SAE 10W30 (-22~22℃) 　　　　
Drifter lubricants 4 Liters
API CH-4 or CI-4 　　 SAE 0W40 / SAE 5W40 / SAE 15W40 　
ISO VG32 　　　
HYD. Oil Tank HYD. Oil ISO VG46 　　　 350 Liters
ISO VG68 　
ISO VG15 　　　　　　　
Compressor;
Compressor oil ISO VG46 　　　 35 Liters
Synthetic oil
　　　　　　 ISO VG68 　
112
10_Warranty policy of EVERDIGM
Machine-GENERAL WARRANTY_POLICY
Machine-Limited Product Warranty
Delivery Inspection Report
Warranty Claim Report
Initial(50hrs) maintenance list
Handing Over Inspection Report
113
12_Setting method for compressor & lubricant
1. Pressure control of compressor
114
2. How to set Idle air pressure & Max. Air pressure of compressor
Discharge speedy regulator
115
Discharge speedy regulator
Pressure adjusting valve
116
How to control amount of lubricants for Drifter
Proper amount of oil is 1 drop

every 3 seconds for EHD Drifter
117
118

Technical Training Data: T450D-EHD210RP

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Technical training data

Crawler Drill Rig T450D

Dimensions (Unit: mm)

Dimensions (Unit: mm)

Mast swing angle

Inspection period Inspection period

2 Engine oil filter 1st ◈ ◈ 11 Engine belt O

Fuel water sepa- Air cleaner in-

Air suction line

6 Fuel leakage O 15 Check battery O

Primary air fil-

Compressor Traveling ○: Check ◎: Clean ◆: Lubricate ◈: Replace

Inspection period Inspection period

Primary air fil- ◈ Wear of roller

1 Oil leakage O 1 Amount O ◈ ◈

2 Mounting bolt O 2 Cooler ◎

5 Chain tension O 5 Air breather O ◈

Hose & con-

ARC & Boom Dust Collector ○: Check ◎: Clean ◆: Lubricate ◈: Replace

Inspection period Inspection period

3 Wear of roller O 3 Motor O

4 Mounting bolt O 4 Rubber O

O Suction stop air

*3) Daily check, clean if it blocked. Damaged filters should be replaced.

Overall Machine Structure

Auto Rod Boom Muffler

Overall Machine Structure

Dust Col- Pre-cleaner

• EHD rock drill

• World famous CAT / Cummins engine

ENGINE TEMPERATURE GAUGE

COMPRESSOR TEMPERATURE GAUGE

HYDRAULIC OIL TEMPERATURE GAUGE

AIR PRESSURE GAUGE

DRIFTER ROTATION PRESSURE GAUGE

DRIFTER FEED PRESSURE GAUGE

DRIFTER IMPACT PRESSURE GAUGE

FAN SPEED CONTROL SWITCH

DRIFTER FEED PRESSURE

DRIFTER IMPACT PRESSURE

Pilot line Drifter control valve

Travel control Dust Collector

Auto rod changer

MAIN RELIEF VALVE SETTING PRESSUR: 190 BAR

SAFETY VALVE Y31

SAFETY VALVE Y32

RELIEF VALVE FOR RADIATOR

SUPER ROTATION VALVE

SUPER ROTATION VALVE

RELIEF OIL COOLER

RELIEF DUST COLLECTOR

ROTATION FEED IMPACT

OSCILATION LOCK VALVE

OSCILATION LOCK VALVE

HIGH PRESSURE FILTER

MOTOR DUST COLLECTOR

HYD MOTOR TRAVEL

K4 Relay for starting B C ACC

Relay for starting

Super Rotation Valve

Impact pressure Main Relief Valve

Impact Pilot line

2 Engine oil filter 1st ◈ ◈ 　　 11 Engine belt O 　　

6 Fuel leakage O 　　　　　　 15 Check battery O 　　　

1 Oil leakage O 　　　　　　　 1 Amount O ◈ 　　　 ◈ 　　

2 Mounting bolt O　　　　　　　 2 Cooler ◎ 　　　　　　　

5 Chain tension 　 O 　　　　　　 5 Air breather 　 O 　　 ◈　　　

3 Wear of roller 　 O 　　　　　　 3 Motor 　 O　　　　　　