Boltec S daily checks

Daily inspections
References in documentation

• Maintenance schedules rig

• Maintenance instructions rock drill
• Operation manual diesel engine

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Daily inspections
Purpose of daily checks

• Detect faults at an early stage

• Prevent costly secondary damage
• Prevent breakdowns
• Prevent personal injury

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Daily inspections
Shift routines

Clean the rig between shifts

• To be able to see wear
• To be able to see damages

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Daily inspections
What to check for

• Check safety devices

• Check hoses and cables
• Check oil levels
• Check the lubrication points
• Keep your eyes open for possible
leakage and wear
• Pay attention to any faults in the
function of the controls

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Inspections points
Emergency stop devices

• Control objects
– Emergency stop devices
• Action
– Check the function of all the emergency
stops on the rig

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Inspections points
Fire extinguishers

• Control objects
– Fire extinguishers
• Action
– Make sure the indicator is in the green 12 50 0098 88

zone
– Check that none of the seals are
broken and that service has been
carried out within the prescribed time
– Check that the fire extinguisher and its
holder are not damaged.

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Inspections points
Fire fighting system ANSUL

• Control objects
– Nozzles/Hoses
– Powder container
– Actuator
• Action
– Check that nozzles are clean and the
protective caps are fitted and tight
– Check that there is no damage to the
powder container
– Check that there is no damage to the
actuators and check that none of the seals
are broken and that service has been carried
out within the prescribed time

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Inspections points
Diesel Engine oil level

• Control objects
– Engine oil level
• Action
– Top up if necessary

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Inspections points
Bolt arm

• Control objects
– 7 lubrication points for each
bolt arm / jaw
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Feed drive unit

• Control objects
– 4 lubrication points on the
chain tension cylinders
– 2 lubrication points to the
rear chain sprocket wheels
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Bolt rotator (option)

• Control objects
– Lubricating point
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Drill steels handler

• Control objects
– 3 Lubricating point
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Feed drive unit

• Control objects
– 1 lubrication points to the
front chain sprocket wheel
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Drill steel support

• Control objects
– 5 lubrication points
– Bushing
• Action
– Wash down Bolting unit
– Lubricate
– Check for wear and replace
as necessary
– Adjust the drill-steel support
central position as necessary

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Inspections points
Turning device, tilt and boom extension

• Control objects
– 2 lubrication points, turning
device
– 2 lubrication points, boom
extension
– 4 lubrication points, tilt
• Action
– Wash down Bolting unit
– Lubricate

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Inspections points
Feeder

• Control objects
– Guide rails and slide pieces
• Action
– Wash down Bolting unit
– Check for wear on slide
pieces and slide rails. Adjust
if necessary

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Inspections points
Machine cradle

• Control objects
– Machine cradle
• Action
– Wash down Bolting unit
– If necessary, adjust the cradle to the correct
height and centre directly on the beam

Clearance 5-7 mm

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18
Inspections points
Boom

• Control objects
– Entire boom
• Action
– Wash down Boom unit
– Inspect for damage and
leaks

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 2
Inspections points 0

Cop 1132

• Control objects
– Check that air and lubrication oil come Low pressure
out accumulator (Charged to 10 bar)
– Check the damper pressure. (25-27 bar
on display in cabin)
– Check that the shank adapter threads High pressure
are not damage accumulator
– Keep an eye on the hydraulic hoses. (Charged to 80 bar)
If they vibrate too much, check the
accumulators

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Inspections points
Hydraulic system

• Control objects
– Hydraulic oil level
• Action
– Top off if necessary

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21
Inspections points
Compressor

• Control objects
– Oil reservoir
• Action
– Check the oil level in the oil reservoir
– (See instruction on how to do check)

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Inspections points
Water system

• Control objects
– Water inlet strainer
• Action
– Clean by opening blue valve

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Inspections points
Air tank

• Action
– Drain condense water

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Inspections points
Shift routines

Freeze prevention
In case of cold climate:
• Drain the water system
• Drain the air system

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Inspections points
Brake test – Parking brake

1. Make sure that the parking brake is

applied
2. Start the diesel engine and engage
1st gear
3. Gradually increase engine rpm to
maximum
4. Check the rig for movement. If the
rig moves the self adjusted brakes
must be repaired or replaced
without delay

– Note
Do not continue this check for longer
than 4 seconds at most

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Inspections points
Brake test – Service brakes

1. Start the diesel engine

2. Depress the brake pedal and hold it
down
3. Release the parking brake
4. Engage 1st gear
5. Gradually increase engine rpm to
maximum
6. Check the rig for movement. If the
rig moves the self adjusted brakes
must be repaired or replaced
without delay

– Note
Do not continue this check for longer
than 4 seconds at most

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Inspections points
Checklist

Note
• As soon as a fault is detected, note it
and report to maintenance personnel.
• Always begin by making an
inspection round.
• Check safety devices
• Check hoses and cables
• Check oil levels
• Check the lubrication points.
• Keep your eyes open for possible
leakage and wear
• Pay attention to any faults in the
function of the controls
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