Gas compression solution

Power plant and Oil & Gas applications

S.BAZZANI, CASTEL MAGGIORE, SEPT 2016

Gas compression in Power industry

2
Text über "Einfügen Kopf- u. Fußzeile" einfügen 21 October 2016
Text über "Einfügen Kopf- u. Fußzeile" einfügen 21 October 2016 4
Text über "Einfügen Kopf- u. Fußzeile" einfügen 21 October 2016 5
Focus on fuel gas boosters in power plants

via three different technologies:

Screw compressor packages – oil injected

Reciprocating compressor packages – horizontally opposed
Centrifugal compressor packages – integrally geared

Gas compression solution 6

Technologies vs. turbine size

Gas compression solutions 7

Screw compression packages

Running speed 1450 … 2950 rpm @50 Hz

Pressure ratio minimum 1.5 / maximum 22

Discharge pressure standard 28 barg

High pressure line 52 barg / 63 barg

Driver size up to 4 MW

Gas flow rate up to 11,467 m3/h @50Hz

Oil injected with enhanced oil separation

Gas compression solutions

8
Reciprocating compression packages

Running speed 735 rpm … 1450 rpm @50 Hz

Pressure ratio no minimum value

high efficiency at high pressure ratio with intercooling

Discharge pressure depends on cylinder bore

Some smaller cylinders MAWP is > 100 barg

Driver size up to 7 MW

Gas flow rate up to 5,000 m3/h/throw (up to 6 throws)

Both oil lubricated and oil-free reciprocating available

Gas compression solutions

9
Centrifugal compression packages

Running speed 20,000…30,000 rpm on high speed rotor

Pressure ratio up to 6 stages

in one single integrally geared machine

Discharge pressure up to 80 barg

Driver size up to 10 MW

Gas flow rate up to 50,000 m3/h

100% oil-free

Gas compression solutions

10
Gas compression in Oil & Gas industry

11
Upstream, mid-stream and dowsntream

Gas compression solutions 21 October 2016 12

Upstream, mid-stream and dowsntream

Well gas compression Compression for gas storage Natural gas compression
Associated gas compression Compression for pipeline Nitrogen/
Compression for gas injection transmission Hydrogen gas compression
Flash gas/
Gas supply system /
Flare gas compression
Gas treatment

Screw Screw
Compressor package compressor package

Reciprocating compressor Reciprocating compressor Reciprocating compressor

package package package

Centrifugal
compressor package

Gas compression solutions 21 October 2016 13

Gas compression Clients

14
Our clients (EPC Contractors and End Users)

Text über "Einfügen Kopf- u. Fußzeile" einfügen 21 October 2016 15

Gas compression Reference map

16
Gas compression plants - Reference map

Europe Russia & CIS

41

1 North America 52
Middle East
27 61
Asia
Africa 4

Screw oil injected

Reciprocating

Centrifugal

Gas compression solution 17

Screw gas compressor package
Project name: Qafco V

Boosting compression plant with screw unit

Dual oil-injected screw with 680 kW electric drive, aircooled

Skid size: width: 2.7 m

length: 8.5 m

height: 3.5 m

Skid weight:17,000 kg

Compressor flow rate: 13,102 Nm3/h

Suction/discharge pressure: 11 barg / 24 barg

Application: fuel gas booster for gas turbines

Quantity: 2 (two) units

Costumer: GE Nuovo Pignone (Italy)

Installation year: 2010

Location: Messaieed, Qatar

Gas compression solution 18

Reciprocating gas compressor package

Boosting compression plant with one horizontally-opposed

reciprocating unit. Single stage,four-throws, oil lubricated reciprocating
compressor with 3300 kW electric drive, air-cooled.

width: 6 m
length: 12 m

height: 4 m

total weight: 37,000 kg

Compressor flow rate: 150,000 Sm3/h

Suction/discharge pressure: 24 barg ÷ 38 barg / 40 barg

Application: fuel gas booster for 2 off MHI gas turbines

Quantity: 1 (one) unit

Costumer: ENERJİSA ENERJİ ÜRETİM, Turkey

Installation year: 2014

Location: Bandirma, Turkey

Gas compression solution 19

Centrifugal compressor fuel gas booster

Boosting compression plant with centrifugal unit.

Four stages, intercooled, integrally geared
compressor with dual rate electric drive 2/0,6MW
4/8 poles, air-cooled.

width: 7 m
length: 12 m
height: 5 m
total weight: 50,000 kg

Compressor flow rate: 23,100 Nm3/h

Suction/discharge pressure: 12-23 barg / 29,6 barg
Application: fuel gas booster for 1 of GE frame 6
Gas Turbine
Quantity: 1 (one) unit
Costumer: Enel , Italy
Installation year: 2015
Location: Porto Empedocle, Italy

Crude and heavy crude oil dewatering and desalting 20

Gas treatment plant for boosting compression
with centrifugal unit
Flow rate: 23,100 Nm3/h
Pressure: 12-23 barg
Treatments: filtration, heating, flow measuring, pressure
regulation, gas chromatograph
Application: Fuel gas booster for 1 of GE frame 6 Gas
Turbine
Quantity: 1 (one) unit
Customer: Enel , Italy
Installation year: 2015
Location: Porto Empedocle, Italy

Gas compression solution 21

Contact information

22
Contact information

Vice President Oil & Gas Global, Sergio Pissavini

Business Area Solution, Application Center Utilities sergio.pissavini@gea.com

GEA Head of Sales Oil & Gas Global, Giuseppe Falsiroli

Business Area Solution, Application Center Utilities giuseppe.falsiroli@gea.com

Gas Compression Proposal Manager Silvana Bazzani

Business Area Solution, Application Center Utilities silvana.bazzani@gea.com

Gas compression solution 23

gea.com