You are on page 1of 12

Record No.

EP-PJT-F26
ECONPILE (M) SDN BHD
Rev. No. 00
Eff. Date 1 Nov 2017
SUBMITTAL FORM
Page 1 of 1

:THE CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK


FOR NAGA3 INTEGRATED ENTERTAINMENT COMPLEX AT SAMDECH
Project Title:
SOTHEAROS BLVD, PHNOM PENH, KINDGOM OF CAMBODIA FOR NAGA
3 COMPANY LIMITED

Ref No : NAGA3/EP498/SSW/MSF/0023(A)
Issue Date : 23/7/2021

To : Jacobs Engineering Services Sdn Bhd

Cc :

Type of Submission Method Statement Others:_____________________


Report
Descriptions: Kindly please find attached MS For Grouting Of Sonic Logging
Pipes REV.A

Submitted by (Contractor) ;

On behalf FAKHRI
Name: R.Sukumaran
Designation: Project Director
Date:23/7/21
This submission is deemed approved if there is no reply two weeks from submission date

Consultant Approval / Comments

Approved. To proceed with construction / fabrication / procurement or manufacture. No


A:
resubmission required.
To proceed with construction / fabrication / procurement or manufacture provided that the works
B: is performed in accordance with the comments. Re-submittal of the documents / shop drawing is
required within 7 days in accordance with the comments.
C. Rejected. A re-submittal is required in accordance with the comments.
Comments:

Endorsed by (Client / Main-Con / Consultant) ;

_____________________

Name:
Designation:
Date:
CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK-PILING, PILECAP, DIAPHRAGM WALL, BASEMENTS & ASSOCIATED
WORKS NAGA 3 INTERGRATED ENTERTAINMENT COMPLEX PHNOM PENH, KINGDOM OF CAMBODIA

Reply comments to NAGA3/EP498/SSW/MSF/0023 - Method Statement for routing Of Sonic Logging Pipes
No Comments Reply Remarks
1 Sonic logging pipes are to be grouted with non-shrink grout of compressive Noted. Sika 214 shall be used. Please refer to attached
strength not less than 50mpa catalogue in revised MOS.
2 After cleaning the pipe with high pressure water jet, grouting shall be Noted
carried out bottom up using appropriate grout pump and hose system

3 Grout mixing and its consistency require special attention as the grout Noted
required to travel over 60m metre depth and achieve required strength

4 Grouting works are to be carried out soon after acceptance of sonic Noted
logging result

5 Compatible super-plasticizer recommended by the manufacturer of non- Not required for SIKA 214.
shrink grout required to be used to delay the setting time

6 Grouting of sonic logging tube shall be carried out in one operation Noted
METHOD STATEMENT
FOR

GROUTING OF SONIC LOGGING


PIPES
Project : THE CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK FOR NAGA3 INTEGRATED
ENTERTAINMENT COMPLEX AT SAMDECH SOTHEAROS BLVD, PHNOM PENH, KINDGOM OF CAMBODIA
FOR NAGA 3 COMPANY LIMITED

Reference No: NAGA3/EP498/SSW/MSF/0023A Revision: 01 Revised Date: 22/7/2021 :

COMPANY ACTIVITY DESIGNATION NAME SIGNATURE DATE


Econpile (M) Prepared By Project Engineer
Sdn Bhd

Checked By HOP

Reviewed By HOP

Approved By Authorised
Consultant / Architect
METHOD STATEMENT
Title : MOS For Grouting Of Sonic Logging Pipes
Ref : NAGA3/EP498/SSW/MSF0023A
Revision No : 1 Revision Date :22/7/2021 Page : 2 of 6

WORK METHOD STATEMENT PROPOSAL REVIEW SUMMARY


(To be reviewed and approved by the person(s) responsible for the work)
Type of work: Refer to title above
Contract Document No : Doc Ref.: NAGA3/EP498/SSW/MSF0023A
Contract / Project Name: THE CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK FOR
NAGA3 INTEGRATED ENTERTAINMENT COMPLEX AT SAMDECH SOTHEAROS Date : 22/7/21
BLVD, PHNOM PENH, KINDGOM OF CAMBODIA FOR NAGA 2 COMPANY LIMITED
NSC Contractor (if any):

Does Not Remarks


List Of Compliance Requirements Comply
Comply (reference docs – e.g. specs, drgs, etc)

Proposed inspection / hold & witness pts : Acceptable / Not Acceptable (please circle and / or delete one)
Proposed inspection checklist(s) : Acceptable / Not Acceptable (please circle and / or delete one)

For non-complying items, state justifications for acceptance, if applicable (including cost implication):

Submitted By Reviewed and Approved By


Main Contractor
Consultant
Signature
(Name &
Date)
Company

Status
Denote:
A = Proceed in accordance with the submission
B = Subject to consultant’s comments
C = Re-submission
METHOD STATEMENT
Title : MOS For Grouting Of Sonic Logging Pipes
Ref : NAGA3/EP498/SSW/MSF0023A
Revision No : 1 Revision Date :22/7/2021 Page : 3 of 6

TABLE OF CONTENTS

ITEM DESCRIPTION QTY

1 page
1 ENDORSEMENT (with signatures)
(cover page)

1 page
2 PROPOSAL REVIEW SUMMARY
(previous page)

1 page
3 TABLE OF CONTENTS
(this page)

1 page
4 AMENDMENT RECORD & DISTRIBUTION LIST
(next page)

5 METHOD STATEMENT 4 pages


METHOD STATEMENT
Title : MOS For Grouting Of Sonic Logging Pipes
Ref : NAGA3/EP498/SSW/MSF0023A
Revision No : 1 Revision Date :22/7/2021 Page : 4 of 6

AMENDMENT RECORD

Revision Section Revision Details Rev. Date

0 All Rev.0 21/5/21

1 Rev.1 22/7/21

DISTRIBUTION LIST – Controlled Copies

No Company Department Designation Name


1 Jacobs Engineering Civil & structure Mr. Chong Thin Hooi, Poyil
Services Chittarikkal, Mr. Jayaprakash

2 Naga 3 Company Mr. Chow KC, Ms.Jee Lau,


Limited Mr.Thong WP

3 MCC international Mr.Zhang Feng Jie


Incorporation
4 Dr.Tan LM Architect Mr.Austin Yu Xuan Qua

5 ELP Quantity Surveyor Mr.Wesly Chia

6 Econpile (M) Sdn Bhd Mr.Amrick Singh

Note:

a) Any copy of this Method Statement is valid for reference for construction works only after it has been:
i. completely signed off by both parties,
ii. stamped “CONTROLLED COPY” in RED
iii. assigned a controlled copy number (in RED)

b) Upon receipt of the latest controlled-copy, please ensure that the previous controlled copy is stamped /
marked “SUPERSEDED” or “OBSOLETE” immediately on all pages (including its attachments).

c) Photocopies of a Controlled Copy (apart from forms and checklists) should not be made. Only recipients
of Controlled Copies listed above will be notified of any revisions. If additional controlled-copies are
required, please request to Main Contractor’s’s QA Dept.

d) In order to facilitate the task of Quality Control at the project site, the forms and checklists attached with
the latest revision of this Method Statement can be freely copied and used. Outdated / superseded forms
and checklists must not be used.

e) If there are any errors, outdated or incorrect information, missing or illegible pages, and/or any other
concerns about this Method Statement and/or its attachments; or if a complete replacement set is
required, please inform to Main Contractor’s QA Dept.
METHOD STATEMENT
Title : MOS For Grouting Of Sonic Logging Pipes
Ref : NAGA3/EP498/SSW/MSF0023A
Revision No : 1 Revision Date :22/7/2021 Page : 5 of 6

1.0 OBJECTIVE

The method statement below describes method for grouting of sonic logging pipes

2.0 SCOPE OF WORKS

The method statement shall be for grouting of sonic logging pipes

3.0 REFERENCES

a) Technical specifications and drawings


b) Project Quality Plan

4.0 KEY MILESTONES

No Description Commencement Date Completion Date

1 TBA TBA TBA

5.0 RESOURCES PLANNING

5.1 Material
Item Description Material Submission (Status)
1 Sika-214
2 1 inch poly pipe

5.2 Machinery / Tools / Equipment


Item Description

1 Mixing container / Tank


2 Petrol Engine Grout Pump

3 Drill
Cube moulds (50mm x 50mm x 50mm)
4

5.3 Manpower
Item Description
1 Project Engineer
2 Site supervisor
3 General workers
METHOD STATEMENT
Title : MOS For Grouting Of Sonic Logging Pipes
Ref : NAGA3/EP498/SSW/MSF0023A
Revision No : 1 Revision Date :22/7/2021 Page : 6 of 6

6.0 SUBMISSION AND APPROVAL

Submit the relevant product catalogues and brochures of the materials to be used for approval
prior to commencement of any work. Work shall not proceed without approval from SO.

WORK METHODOLOGY
7.0
1. The grouting is to be done soon after acceptance of sonic logging result by the Engineer.
2. Lower down the 1 inch poly pipe down to the base of the sonic logging pipe.
3. Then the sika 214 is pumped into the sonic logging pipe thru the poly pipe using a petrol engine
grout pump. Grouting shall stop once the pipe filled up and fresh grout over flows from the sonic
logging pipe.
4. To prepare 6 numbers of (50mm x 50mm x 50mm) cubes for compressive strength for grouting
works done on a batch of piles on the same day.
5. Two (2) cubes each shall be tested at 3 Days and 28 Days and 2 cubes to be kept as spare.

8.0 INSPECTION AND TEST PLAN

a. The Client Representative shall be informed via RIN before proceeding with the work. The work
shall not proceed without approval from Client Representative. Contractor shall first inspect the
work readiness prior to requesting for joint inspection from the Client Representative.

9.0 HEALTH, SAFETY, SECURITY AND ENVIRONMENT

All works on site shall adhere to the following:


1. Material Safe Data Sheet (MSDS) / Chemical Safe Data Sheet (CSDS)
10.0 RECORDS
NA

11.0 LIST OF ATTACHMENT

Appendix A – Product Data Sheet Sika-214 KH


Econpile (M) Sdn. Bhd.

APPENDIX A
PRODUCT DATA SHEET

SikaGrout®-214 KH
PUMPABLE SHRINKAGE COMPENSATED CEMENTITIOUS GROUT

DESCRIPTION CHARACTERISTICS / ADVANTAGES


SikaGrout®-214 KH is a pumpable dual-shrinkage com- ▪ Easy to mix and apply
pensated, self-levelling, prebagged cementitious grout ▪ Good flow characteristics
with extended working time to suit local ambient tem- ▪ Rapid strength development
peratures. ▪ High ultimate strengths
▪ Impact resistant
USES ▪ Non-corrosive
▪ Non-toxic
SikaGrout®-214 KH is suitable for repairs to the follow- ▪ Chloride free
ing concrete structures: ▪ Dense and non-shrink (2-step expansion - Gaseous
expansion in plastic stage & Crystalline expansion in
▪ Machine foundations hardened stage)
▪ Columns in precast construction ▪ Extended working time
▪ Concrete anchors ▪ Good pumping properties
▪ Bridge bearings
▪ Cavities APPROVALS / CERTIFICATES
▪ Gaps
▪ Recesses Tested for compatibility with drinking water, PSB re-
▪ Rail beds port 57S030976-SLE-2
▪ Honeycombs (pre-packed grouting)

SikaGrout®-214 KH is suitable for grouting works with


clearances as low as 5 mm.

PRODUCT INFORMATION
Packaging 25 kg bag
Appearance / Colour Grey powder
Shelf life 6 months from the date of production
Storage conditions Store properly in original, unopened and undamaged sealed packaging in
dry conditions at temperatures between +5 °C and +35 °C. Protect from
direct sunlight, rain and water.
Density ~ 2.2 kg / L (depending on consistency and temperature)
Maximum Grain Size 1.2 mm

TECHNICAL INFORMATION

PRODUCT DATA SHEET


SikaGrout®-214 KH
March 2020, Version 01.01
020201010010000332

1/3
Compressive Strength (ASTM C 109) Flowable Pourable
1 day > 25 N/mm² > 30 N/mm²
7 days > 45 N/mm² > 50 N/mm²
28 days > 60 N/mm² > 65 N/mm²

Tensile Strength in Flexure (EN 196-1) Flowable Pourable


7 days ~ 7.0 N/mm² ~ 7.5 N/mm²
28 days ~ 7.5 N/mm² ~ 8.0 N/mm²

Expansion 0.5–1.5 %
(ASTM C 940) at 24 hours

APPLICATION INFORMATION
Mixing Ratio Consistency Water (L) per 25 kg of grout
Flowable 4.0 – 4.4
Pourable 3.6 – 4.0
Mix ratio to Stiff 3.0 – 3.4 (for special applications
be used such as anchoring of starter bars)

Yield Flowable consistency

1.84 kg 25 kg 74 x 25 kg bags
Water 0.31 L 4.2 L 309 L
Volume mortar 1L 13.6 L 1 m³
Pourable consistency

1.90 kg 25 kg 76 x 25 kg bags
Water 0.3 L 4L 303 L
Volume mortar 1L 13.2 L 1 m³

Layer Thickness 5 mm min. / 50 mm max. per pour


Flowability (ASTM C 230 modified) Flowable Pourable
Flow cone ~280 mm ~250 mm

Ambient Air Temperature +10 °C min. / +40 °C max.


Substrate Temperature +10 °C min. / +40 °C max.

APPLICATION INSTRUCTIONS MIXING


Place about 70–80 % of the premeasured clean water
SUBSTRATE QUALITY / PRE-TREATMENT (depending on consistency required - refer to “Mix Ra-
The substrate should be prepared by suitable mechan- tio”) into a clean container and gradually add the
ical preparation techniques such as high pressure wa- whole bag of SikaGrout®-214 KH into it while continu-
ter, breakers, grit blasting, scabblers, etc. All absorb- ously mixing. Add the remaining water and continue
ent surfaces must be well saturated with clean water, mixing until the desired consistency is obtained. Mix
but free of any surface water or puddles prior to the for 2 to 3 minutes with a slow speed drill and paddle
application of SikaGrout®-214 KH. (~500 rpm). For large quantities mixing, the use of a
forced-action mixer of rotating pan, paddle or trough
Concrete, mortar and stone type is preferred. Free fall mixers should not be used.
Surfaces must be sound, clean, free from frost, oils, APPLICATION
grease, standing water and all loosely adhering
particles and other surface contaminants. Use SikaGrout®-214 KH for grouting only.
After mixing, stir lightly with a spatula for a few
Metal surfaces (iron and steel) seconds to release any entrapped air. The grout is
Surfaces should be clean, free from scale, rust, oil and then poured immediately into the prepared formwork.
grease. When carrying out baseplate grouting, ensure suffi-
cient pressure head is maintained for uninterrupted
mortar flow. For formwork repair, the prepared form-

PRODUCT DATA SHEET


SikaGrout®-214 KH
March 2020, Version 01.01
020201010010000332

2/3
work must be firmly in place and kept watertight. ated, this specification requires non-shrink grout to
When placing grout over a large area, it is important exhibit no shrinkage when tested in a laboratory con-
to maintain a continuous flow throughout. Work se- trolled moist-cured environment, and requires only
quence must be properly organised to ensure an unin- the reporting of the observed height change, usually
terrupted flow. In large areas, SikaGrout®-214 KH may shrinkage, when test specimens are subject to some
be pumped using heavy duty diaphragm pumps. Screw degree of drying.”
feed and piston pumps may also be used.
Specific Areas of Application BASIS OF PRODUCT DATA
▪ Grouting under baseplate - pourable consistency
▪ Formwork grouting (example deep honeycombs, All technical data stated in this Data Sheet are based
column reinforcements, etc.pouring method - flow- on laboratory tests. Actual measured data may vary
able / pourable consistency prepacked method - due to circumstances beyond our control.
flowable consistency.
▪ Grouting anchor bolts - stiff consistency LOCAL RESTRICTIONS
▪ Grouting large volumes - for sections thicker than
50mm, it is necessary to fill SikaGrout®-214 KH with Note that as a result of specific local regulations the
graded 10 mm silt free aggregates to minimise tem- declared data and recommended uses for this product
perature rise generated during the curing stage. The may vary from country to country. Consult the local
quantity of aggregates should not exceed 1 part ag- Product Data Sheet for the exact product data and
gregates to 1 part SikaGrout®-214 KH by weight. For uses.
such mixes, a conventional concrete mixer and pump
may be used. ECOLOGY, HEALTH AND SAFETY
To further ensure that air entrapped during mixing is
allowed to fully escape, it may be necessary to make
breather holes. Use steel rods or chains to assist the LEGAL NOTES
flow of the grout where necessary.
The information, and, in particular, the recommenda-
CURING TREATMENT tions relating to the application and end-use of Sika
products, are given in good faith based on Sika's cur-
If formwork type repair is used, leave the formwork in rent knowledge and experience of the products when
place for at least 3 days. Upon removal of the form- properly stored, handled and applied under normal
work, cure the exposed surfaces immediately with An- conditions in accordance with Sika's recommenda-
tisol®-E curing compound or use other approved cur- tions. In practice, the differences in materials, sub-
ing methods. strates and actual site conditions are such that no war-
ranty in respect of merchantability or of fitness for a
CLEANING OF EQUIPMENT particular purpose, nor any liability arising out of any
Clean all tools and application equipment with water legal relationship whatsoever, can be inferred either
immediately after use. Hardened and/or cured materi- from this information, or from any written recom-
al can only be mechanically removed. mendations, or from any other advice offered. The
user of the product must test the product’s suitability
for the intended application and purpose. Sika re-
IMPORTANT CONSIDERATIONS serves the right to change the properties of its
▪ At temperatures below +20°C, setting time and products. The proprietary rights of third parties must
strength development will be slower. be observed. All orders are accepted subject to our
▪ Non-shrink grout contains additives which expand current terms of sale and delivery. Users must always
either during the plastic stage and / or the hardening refer to the most recent issue of the local Product
stage to compensate for the shrinkage of the cemen- Data Sheet for the product concerned, copies of which
titious matrix. However, this ‘non-shrink’ property will be supplied on request.
will be effective only if the material is not subjected
to water loss.
▪ This is confirmed by a note in the ASTM C 1107
Standard Specification for packaged dry, hydraulic
cement grout (non-shrinkable), which clarifies the
behaviour of the non-shrink grout when subjected to
some drying:
“Note 1: Since all conditions of use cannot be anticip-

SikaGrout-214KH-en-KH-(03-2020)-1-1.pdf

PRODUCT DATA SHEET


SikaGrout®-214 KH
March 2020, Version 01.01
020201010010000332

3/3

You might also like