NAGA3-EP498-SSW-MSF-0018 (A) - Method Statement For Welding API Pipe Joints & Sand Papering of Paint & Rust On API Pipes (A)

CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK-PILING, PILECAP, DIAPHRAGM WALL, BASEMENTS & ASSOCIATED
WORKS NAGA 3 INTERGRATED ENTERTAINMENT COMPLEX PHNOM PENH, KINGDOM OF CAMBODIA
Reply comments to NAGA3/EP498/SSW/MSF/0018 - Method Statement for Welding API pipe Joints and Surface preparation
No Comments Reply Remarks
1 This method statement is incomplete, in Noted
future such submissions will not be reviewed
2 Proposed API pipes are used materials, as informed by the contractor. All Noted
standards for the used material design and construction are to be
complied.
3 In the absence of any mill certificate and heat number for the materials, Please refer to SF 0081 for Tensile Test Result for API
they are subjected to testing to confirm the mechanical properties and Pipe as attached in Appendix 3
composition test prior to approval of materials. Still pending these tests.
4 Splicing design and details required to be submitted for approval prior to Please refer to SF 0080 for WPS & PQR as attached in
commencement of splicing work. Appendix 4
5 No objection to your proposed Kiswel K-71T electrode wire for welding. Noted
6 You are required to strictly follow your statement in item 6.0 of this Noted
submission. “
”
7 Suitability of the material, condition, tolerances, straightness, etc. to be Noted
checked first.
8 Preheating and temperature control, provide more details Please refer to SF 0080 for WPS & PQR as attached in
Appendix 4
9 Welding machine calibration details are to be submitted. Also require to Please refer to attached Welding Machine Calibration in
submit qualification and experience of the welder/ supervisors. Appendix 5
10 16mm fillet weld using 1.6mm diameter welding electrode, using automatic 11 pass. Travel speed as per SF 0080 for WPS & PQR as
welding machine. How many passes?, what is the speed of rotation/ attached in Appendix 4
pass?, what are the slag removal/ cleaning process?
11 What are the quality control procedures? What are the testing carried out? Visual Inspection 100%, Dye Penetration Test 25%.
What is the acceptance criteria? Acceptance for structural welding AWS D1.1
12 To submit Welding Procedure Specification (WPS) for this API splice Please refer to SF 0080 for WPS & PQR as attached in
welding joint, WPS is supported by a Procedure Qualification Record Appendix 4
(WPQR).
Surface preparation
13 Surface preparation, thorough cleaning of the entire surface of the API Visual inspection on the API pipe for free from rust, paint,
pipes are required. How to ensure this, what are the testing procedures? oxidation, slag and other foreign material.
14 For 1st stage cleaning before PIC installation, full length of API pipes' Noted. Full length of the API pipe surface will be cleaned.
surface shall be cleaned, to remove the adherence, rust, paint, oxidation,
slag, or anything else. Your proposal of embedded depth cleaning is NOT
ACCEPTABLE
15 Surface preparation and welding process are to be carried out in separate Noted. Surface preparation will carried out separately
areas for quality control. Surface preparation area will be full of dust and from the welding at our GPS store welding yard.
dirt, welding should not be carried out at this area
METHOD STATEMENT
FOR
WELDING API PIPE JOINTS & SAND

PAPERING OF PAINT & RUST ON API
PIPES
Project : THE CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK FOR NAGA3 INTEGRATED
ENTERTAINMENT COMPLEX AT SAMDECH SOTHEAROS BLVD, PHNOM PENH, KINDGOM OF CAMBODIA
FOR NAGA 3 COMPANY LIMITED
Reference No: NAGA3/EP498/SSW/MSF/0018A Revision: 1 Revised Date:12/6A/2021 :
COMPANY ACTIVITY DESIGNATION NAME SIGNATURE DATE

Econpile (M) Prepared By Project Engineer
Sdn Bhd
Checked By HOP
Reviewed By HOP
Approved By Authorised
Consultant / Architect
METHOD STATEMENT
Title : MOS For Welding Api Pipe Joints & Sand Papering Of Paint & Rust
On Api Pipes
Ref : NAGA3/EP498/SSW/MSF0018A
Revision No : 0 Revision Date :12/6/2021 Page : 2 of 9
WORK METHOD STATEMENT PROPOSAL REVIEW SUMMARY

(To be reviewed and approved by the person(s) responsible for the work)
Type of work: Refer to title above
Doc Ref.:
Contract Document No :
NAGA3/EP498/SSW/MSF0018
Contract / Project Name: THE CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK FOR
NAGA3 INTEGRATED ENTERTAINMENT COMPLEX AT SAMDECH SOTHEAROS Date : 12/6/21
BLVD, PHNOM PENH, KINDGOM OF CAMBODIA FOR NAGA 2 COMPANY LIMITED
NSC Contractor (if any):
Does Not Remarks

List Of Compliance Requirements Comply
Comply (reference docs – e.g. specs, drgs, etc)
Proposed inspection / hold & witness pts : Acceptable / Not Acceptable (please circle and / or delete one)
Proposed inspection checklist(s) : Acceptable / Not Acceptable (please circle and / or delete one)
For non-complying items, state justifications for acceptance, if applicable (including cost implication):
Submitted By Reviewed and Approved By

Main Contractor
Consultant
Signature
(Name &
Date)
Company
Status
Denote:
A = Proceed in accordance with the submission
B = Subject to consultant’s comments
C = Re-submission
METHOD STATEMENT
On Api Pipes
TABLE OF CONTENTS
ITEM DESCRIPTION QTY
1 page
1 ENDORSEMENT (with signatures)
(cover page)
1 page
2 PROPOSAL REVIEW SUMMARY
(previous page)
1 page
3 TABLE OF CONTENTS
(this page)
1 page
4 AMENDMENT RECORD & DISTRIBUTION LIST
(next page)
5 METHOD STATEMENT 4 pages

METHOD STATEMENT
On Api Pipes
AMENDMENT RECORD
Revision Section Revision Details Rev. Date
0 All Rev.0 6/4/21
DISTRIBUTION LIST – Controlled Copies
No Company Department Designation Name

1 Jacobs Engineering Civil & structure Mr. Chong Thin Hooi, Poyil
Services Chittarikkal, Mr. Jayaprakash
2 Naga 3 Company Mr. Chow KC, Ms.Jee Lau,

Limited Mr.Thong WP
3 MCC international Mr.Zhang Feng Jie

Incorporation
4 Dr.Tan LM Architect Mr.Austin Yu Xuan Qua
5 ELP Quantity Surveyor Mr.Wesly Chia
6 Econpile (M) Sdn Bhd Mr.Amrick Singh
Note:
a) Any copy of this Method Statement is valid for reference for construction works only after it has been:
i. completely signed off by both parties,
ii. stamped “CONTROLLED COPY” in RED
iii. assigned a controlled copy number (in RED)
b) Upon receipt of the latest controlled-copy, please ensure that the previous controlled copy is stamped /
marked “SUPERSEDED” or “OBSOLETE” immediately on all pages (including its attachments).
c) Photocopies of a Controlled Copy (apart from forms and checklists) should not be made. Only recipients
of Controlled Copies listed above will be notified of any revisions. If additional controlled-copies are
required, please request to Main Contractor’s’s QA Dept.
d) In order to facilitate the task of Quality Control at the project site, the forms and checklists attached with
the latest revision of this Method Statement can be freely copied and used. Outdated / superseded forms
and checklists must not be used.
e) If there are any errors, outdated or incorrect information, missing or illegible pages, and/or any other
concerns about this Method Statement and/or its attachments; or if a complete replacement set is
required, please inform to Main Contractor’s QA Dept.
METHOD STATEMENT
On Api Pipes
1.0 OBJECTIVE
The method statement below describes the whole procedures including material and
equipment required for welding API pipe joints and sand papering of paint and rust on API
pipes.
2.0 SCOPE OF WORKS
The method statement shall be for full welding of API pipe joints and sand papering of paint
and rust on API pipes.
3.0 REFERENCES
a) Technical specifications and drawings

b) Project Quality Plan
4.0 KEY MILESTONES
No Description Commencement Date Completion Date
1 TBA TBA TBA
5.0 RESOURCES PLANNING
5.1 Material
Item Description Material Submission (Status)
1 Approved API Pipes

2 K-71T Flux Cored Arc Welding Wire
3
Denote:
A = Proceed in accordance with the submission
B = Subject to consultant’s comments
C = Re-submission
5.2 Machinery / Tools / Equipment

Item Description
1 Grinder
2 Welding equipment
3 Rolling equipment
METHOD STATEMENT
On Api Pipes
5.3 Manpower
Item Description
1 Site supervisor
2 Crane/Excavator operators
3 Welders
4 General workers
6.0 SUBMISSION AND APPROVAL
Make arrangements to obtain and distribute the construction drawings to the relevant personal.
Submit the relevant certificates, product catalogues and brochures on the materials to be used for
approval prior to commencement of any work. Work shall not proceed without proper approval
from SO.
METHOD STATEMENT
On Api Pipes
7.0 WORK METHODOLOGY
i. The API pipe shall be lifted and placed on top of the rolling equipment
ii. The end of the 1st API pipe shall be slotted into the collar until halfway.
iii. The welding rod, set onto a holder, shall be placed at the joint between the collar and the API
pipe.
iv. The rolling equipment shall then start spinning at a very slow speed.
v. The joint area between the API Pipe and collar is heated 1 st all around to clean during the first
round of one full spin. The welding process shall than start at the collar and API pipe joint as the
pipe is spinned at a slow speed.
vi. Once the process of the 1 st API pipe joint is completed. The 2 nd joint shall be slotted into the other
half of the collar.
vii. Process iii) to v) is then repeated
Refer to attached photographs of the welding process as per Appendix 1.
SAND PAPERING OF PAINT & RUST

i) A sand paper cloth shall be placed around the API pipe and held in place as the pipe is spin ned
around on the rolling equipment.
ii) The sand papering part of the pipe is then brushed of the rust / paint using a brush. The process
is repeated for sections where the paint / rust is not fully cleared off.
iii) The 1st stage of sand papering shall be carried out throughout the length of the API pipe that is to
be embedded into the bored pile concrete.
iv) The 2nd stage of the sand papering of the pipe shall be carried out manually using the sand paper
cloth during the excavation stage before the rebar is installed for the columns and cast.
Refer to attached photographs of the sand papering of paint & rust as per Appendix 2.
8.0 INSPECTION AND TEST PLAN
a. The Client Representative shall be informed via RIN before proceeding with the work. The work
shall not proceed without approval from Client Representative. Contractor shall first inspect the
work completed by worker to its satisfactory prior request joint inspection from Client
Representative.
METHOD STATEMENT
On Api Pipes
9.0 HEALTH, SAFETY, SECURITY AND ENVIRONMENT
All works on site shall adhere to the following:

1. Material Safe Data Sheet (MSDS) / Chemical Safe Data Sheet (CSDS)
2. Project Occupational Health and Safety Plan (POSH)
3. Project Environmental Plan (PEP)
4. Job Safety Analysis (JSA)
5. Environmental Instructions (EI)
10.0 RECORDS
NA
11.0 LIST OF ATTACHMENT
APPENDIX 1 – Welding Process
APPENDIX 2 – Sand Papering Of Paint & Rust Process
APPENDIX 3 – Tensile Test Result for API Pipe
APPENDIX 4 – WPS & PQR
APPENDIX 5 – Welding Machine Calibration

APPENDIX 1
WELDING PROCESS FOR API PIPES
Heating of API Pipe & collar

joint after API Pipe is placed
on roller
Setting of welding equipment

Setting of welding equipment
Setting of welding rod and stand for

auto welding process
Auto welding process of API Pipe and

Collar joint
Auto welding process of API Pipe and

Collar joint
Auto welding process of API Pipe

and Collar joint
K-71T Flux Cored Arc Welding Wire

used for API Pipe & Collar joint
welding
APPENDIX 2
Sand papering of paint & rust on API

Pipe using sand paper cloth
Brushing off the paint & rust after the

sand papering process
APPENDIX 3
Tensile Test Result for API Pipe
THE CONSTRUCTION AND COMPLETION OF SUBSTRUCTURE – PILING, PILECAP, DIAPHRAGM WALL, BASEMENT & ASSOCIATED WORKS FOR NAGA 3 INTEGRATED ENTERTAINMENT COMPLEX AT SOTHEAROS ROAD, PHNOM PENH, KINGDOM OF CAMBODIA
ACTUAL THICKNES (mm) NOMINAL SIZE (mm²) YIELD STRESS (MPa) TENSILE STRENGTH (Mpa)
NO TESTING DATE TESTING LAB COLOUR SIZE REMARKS
SAMPLE 1 SAMPLE 2 SAMPLE 1 SAMPLE 2 AVG SAMPLE 1 SAMPLE 2 AVG SAMPLE 1 SAMPLE 2 AVG
1 27/5/21 CAST LAB NO COLOUR 339.7 12.9 12.7 322.50 314.96 318.73 715.50 702.60 709.05 803.00 796.70 799.85
2 27/5/21 CAST LAB GREEN 406.4 14.3 14.1 357.50 351.09 354.30 526.50 546.50 536.50 576.90 593.40 585.15
3 27/5/21 CAST LAB BLUE 244.5 13.5 13.9 345.60 350.28 347.94 883.20 867.10 875.15 950.10 921.20 935.65
4 01-Jun-21 CAST LAB NO COLOUR 339.7 12 12 306.00 300.00 303.00 607.80 570.50 589.15 691.00 653.70 672.35
5 01-Jun-21 CAST LAB RED 244.5 14 14 350.00 350.00 350.00 745.70 761.70 753.70 848.10 855.90 852.00
6 01-Jun-21 CAST LAB GREEN 406.4 14 14.2 354.20 360.68 357.44 598.10 574.20 586.15 635.40 612.90 624.15
7 01-Jun-21 CAST LAB NO COLOUR 406.4 14.5 14.4 372.65 367.20 369.93 920.80 944.40 932.60 991.80 1,018.80 1,005.30
8 01-Jun-21 CAST LAB NO COLOUR 406.4 13.8 14.2 345.00 356.42 350.71 988.40 994.90 991.65 1,072.00 1,090.70 1,081.35
9 01-Jun-21 CAST LAB NO COLOUR 406.4 14.1 14 358.14 352.80 355.47 967.50 887.40 927.45 1,062.60 979.20 1,020.90
10 01-Jun-21 CAST LAB NO COLOUR 406.4 13.7 13.9 342.50 347.50 345.00 1,043.60 1,004.60 1,024.10 1,136.00 1,102.60 1,119.30
11 01-Jun-21 CAST LAB NO COLOUR 406.4 14.7 14.4 368.97 372.96 370.97 873.60 879.00 876.30 954.90 959.60 957.25
12 01-Jun-21 CAST LAB NO COLOUR 406.4 14 14.4 358.40 360.00 359.20 946.60 948.10 947.35 1,040.30 1,035.20 1,037.75
13 01-Jun-21 CAST LAB NO COLOUR 406.4 14 14.4 355.60 365.76 360.68 948.00 933.90 940.95 1,030.10 1,019.80 1,024.95
14 01-Jun-21 CAST LAB NO COLOUR 406.4 14.2 14.1 355.00 349.68 352.34 917.40 938.00 927.70 997.00 1,017.70 1,007.35
15
16
APPENDIX 4
WPS & PQR
Econpile (M) Sdn Bhd
Level 8, Tower Block, Plaza DwiTasik, Jalan Sri Pemaisuri, Bandar Sri Pemaisuri, Kuala Lumpur, 56000,
AWS D1.1 – Procedure Qualification Record (PQR)
Welding Qualifier by TWI Software
PQR record No. Econpile/PQR-01-21 Rev. 0 Qualified to AWS D1.1 Date 10/5/2021
WPS record No. Econpile/pWPS-01-21 Rev. 0 Company Econpile (M) Sdn Bhd Project
Product Form Spec. (Type or Grade), UNS # Grp-no. NPS in. Sch. Thick. mm Dia. mm
Item Pipe API 5L (L450) - - - 15 460.00
Welded to Pipe API 5L (L450) - - -- 14.76 406.40
Tested Without PWHT, Fillet Weld Tests
Joints Joint design Welding sequence
Joint design Fillet weld
Single / both sides Single side
Backing Without
Retainers not applicable
Gouging Without
Inc. angle (°) not applicable
Root gap (mm) 4mm (maximum)
Root face (mm) not appliable
Land (mm) not applicable
Radius (mm) not applicable
PROCESSES
Welding process FCAW
Process type Automatic (Mechanised)
FILLER METALS
SFA specification 5.20
Classification E71T-1C
F No. 6
A No. -
Nominal composition C-Mn-Si
Trade name Kiswel Sdn Bhd
Size (mm) 1.6
Supplemental filler metal (mm³) Without
POSITION
Welding position 2F (Rotated)
Progression -
Other not applicable
PREHEAT
Preheat temp. (°C) 57
Interpass temp. (°C) 140
Preheat maintenance not applicable
Other Not applicable
GAS
Shielding gas type AWS A5.32 - C.1 - C
Flow rate (L/min) 18
Trailing gas type -
Flow rate (L/min) -
Backing gas type -
Flow rate (L/min) Not applicable
ELECTRICAL PARAMETERS
Heat input calculation Table 4.6(9)(a)
Welding current (A) 247.5-332 (see detail in as run sheet)
Arc voltage (V) 24.5-31 (see detail in as run sheet)
Travel speed (mm) 119.87-417.21 (see detail in as run sheet)
Heat input (mm) 1.382-3.035 (see detail in as run sheet)
Current type/polarity DCRP
Wire feed speed (m/min) 6.2-7.3
Wire feed type -
Arc transfer mode Spray
Electrical output Constant voltage
Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Page 1 of 5
Pulse welding details not applicable
OTHER INFORMATION
String or weave Stringer
Orifice/gas cup size (mm) 18
Multi/single-pass (per side) Multiple
Oscillation Without
Tube-work distance (mm) not applicable
Initial /interpass cleaning Brushing and grinding
Back-gouging method None
Multi/single layer Multiple
Single/multiple electrode Single
Peening Without
Notes

Page 2 of 5
PQR - Details of Welding test - Test Results (as Welded)
WPS record No. Econpile/pWPS-01-21 Rev. 0 Company Econpile (M) Sdn Bhd
TENSILE TEST
Specimen number Width Thickness Area Ultimate load Ultimate stress Type of failure and location
- - - - - - -
not applicable
GUIDED BEND TEST
Type Acceptance criteria Result Comments
- - - -
not applicable
FILLET WELD TEST
Type Acceptance criteria Result Fillet Weld Size
4 Fillet weld macroetch tests acc. to 4.9.4 & Fig 9.21 4.9.4.1 Acceptable 23.32mm X 26.38mm
Visual Inspection as per 6.10 Table 8.1 Acceptable -
Magnectic particle inspection (MPI) Table 8.1 Acceptable -
See report number MAT/1937-02/21
Certification
Welding supervised by Mechanical testing by Film/specimens evaluated by Laboratory test number Test file number
TWI Technology Sdn Bhd Nusantara Technologies Sdn Bhd MAT/1937-02/21 NT/211937-02
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of AWS D1.1.
Welders Badge number Stamp number
Abdul Rahim Bin Ramli 850531-12-5007
Econpile (M) Sdn Bhd TWI Services Sdn Bhd
31/5/2021 31/5/2021

Page 3 of 5
PQR - As-run sheet
WPS record No. Econpile/pWPS-01-21 Rev. 0 Company Econpile (M) Sdn Bhd
Pass Process Filler spec. Filler size (mm) Heat input Current (A) Voltage (V) Electrode run- Travel speed Wire feed Heat input /
calc. out length (mm/min) speed (m/min) Arc energy
(mm) (KJ/mm)
1 (Root) FCAW E71T-1C 1.6 Table 4.6(9)(a) 247.5 24.5 - 119.87 6.2-7.3 3.035
2 (Hot) FCAW E71T-1C 1.6 Table 4.6(9)(a) 302.5 30.5 - 323.68 6.2-7.3 1.71
3 (Fill ) FCAW E71T-1C 1.6 Table 4.6(9)(a) 292.5 30.5 - 367.14 6.2-7.3 1.458
4 (Fill) FCAW E71T-1C 1.6 Table 4.6(9)(a) 303 30.5 - 367.14 6.2-7.3 1.51
5 (Fill) FCAW E71T-1C 1.6 Table 4.6(9)(a) 308.5 30.5 - 297.45 6.2-7.3 1.898
7 (Fill) FCAW E71T-1C 1.6 Table 4.6(9)(a) 298.5 30.5 - 395.39 6.2-7.3 1.382
9 (Cap) FCAW E71T-1C 1.6 Table 4.6(9)(a) 309.5 30.5 - 375.73 6.2-7.3 1.507
(Cap)
The current and voltage used in this PQR as-runsheet are the average values recorded in record weld test

Page 4 of 5
AWS D1.1 – Procedure Qualification Record (PQR)
1. The workplace shall be efficiently protected against the detrimental effects of weather, for example, wind, rain, snow, and
draught.
2.The material surface in the joint area and welding consumables shall be free of rust or other oxides, paint, grease, scale,
remains from sandblasting, moisture, and other contaminants.
3. Traceability may be required e.g. for parent metal, welding consumables, welders/operators, documentation, and repairs.
Hard stamping should be avoided.
4.Weld finish shall be left as-welded unless specified.
5. Interpass temperature shall be check using the thermometer
6.Joint designs shown are not inclusive all those found on job or production.The design drawing shall take the precendence
over the joint design shown in the PQR. Any joint design outside this PQR shall be approved by an approved Engineer.

Page 5 of 5
AWS D1.1 – Welding Procedure Specification (WPS)
WPS record no. Econpile/WPS-01-21 Rev. 0 Qualified to AWS D1.1 Date 31/5/2021
Manufacturer Econpile (M) Sdn Bhd Supporting PQR(s) Econpile/PQR-01-21 Rev. 0

Scope Reference documents
Tested Fillet, W/O PWHT Project
Joint sketches The joint design shall be as per drawing and project specification.
BASE MATERIALS/JOINTS MATERIAL DIMENSIONS As welded With PWHT

Qualified material API 5L (L450) Grp no. - Min Max Min Max
Welded to API 5L (L450) Grp no. - Thickness CJP 3 unlimited - -
Other Lap joint or pipe to pipe (fillet weld only)
Thickness PJP - - - -
Thickness toughness - -
Fillet welds 3 unlimited - -
Diameter 406.4 unlimited - -
FILLER MATERIALS DEPOSIT THICKNESS As welded With PWHT

SFA Classification F no. A no. Trade name/ chem. analysis Min Max Min Max
FCAW 5.20 E71T-1C 6 Kiswel Sdn Bhd 16.25 18.40 - -

Product form Pipe Supp. filler vol.
Other Increase in filler metal classification strength require requalification
PROCESSES strength
Process FCAW
Type Automatic (Mechanised)
Filler size (mm) 1.6 1.6
Layer Root Hot pass- capping
POSITION
Position F, H
Other 2F (Rotated)
PREHEAT
Preheat temp min. (°C) 57
Interpass temp max. (°C) 150
GAS
Shielding gas AWS A5.32 - C.1 - C
Flow rate (L/min) 15-20 15-20
Backing gas -
Flow rate (L/min) not applicable not applicable
Trailing gas -
Flow rate (L/min) not applicable not applicable
ELECTRICAL
Heat input calculation Table 4.6(9)(a)
Welding current (A) 239-256 296-332
Arc voltage (V) 24-25 30-31
Travel speed (mm/min) 119.87 297-417
Heat input (KJ/mm) 3.2 (max) 1.89 (max)
Current type/polarity DCRP DCRP
Wire feed speed (m/min) 6.2 -7.3 6.2 -7.3
Other See notes for voltage, current and travel speed
OTHER INFORMATION
String/Weave String
Multi/Single pass/side Multiple
Oscillation Without
Tube/Work distance (mm) Not applicable
Initial/Interpass cleaning Brushing and grinding
Back-gouging method None
Single/Multiple layer Multiple
Peening Without

Page 1 of 4
See additonal
information

Page 2 of 4
WPS record no. Econpile/WPS-01-21 Rev. 0 Date 31/5/2021 Project
Manufacturer Econpile (M) Sdn Bhd Qualified to AWS D1.1 Supporting PQR(s) Econpile/PQR-01-21 Rev. 0
Notes
See additonal information
Econpile (M) Sdn Bhd TWI Services Sdn Bhd
Welding Qualifier - 1.0.41346 Ltd 2019 Copyright © TWI

Page 3 of 4
WPS record no. Econpile/WPS-01-21 Rev. 0 Date 31/5/2021 Project
Manufacturer Econpile (M) Sdn Bhd Qualified to AWS D1.1 Supporting PQR(s) Econpile/PQR-01-21 Rev. 0
1. The workplace shall be efficiently protected against the detrimental effects of weather, for example, wind, rain, snow, and
draught.
2.The material surface in the joint area and welding consumables shall be free of rust or other oxides, paint, grease, scale,
remains from sandblasting, moisture, and other contaminants.
3. Traceability may be required e.g. for parent metal, welding consumables, welders/operators, documentation, and repairs.
Hard stamping should be avoided.
4.Weld finish shall be left as-welded unless specified.
5. Interpass temperature shall be check using a thermometer
6.Joint designs shown are not inclusive all those found on job or production. Weld joint shall per as design drawing or
specification. The design drawing shall take the precendence over the joint design shown in the WPS. Any joint design outside
this WPS shall be approved by an approved Engineer.
7. The material specification is only applicable to API 5L L450 only
8. The filler material is only applicable specified in the WPS. Any increase in filler size requires requalification.
9. The essential variable shall be as per AWS D1.1 as per Table 6. Any essential variable changes requiring WPS requalification.
10. An increase or decrease more than 10% in the amperage stated in this WPS for each diameter used required
requalification
11. An increase or decrease more than 5% in the voltage stated in this WPS for each diameter used required requalification
12. An increase or decrease more than 25% in the travel speed stated in this WPS required requalification. Travel speed ranges
for all sizes of fillet welds may be determined by the largest single pass fillet weld and the smallest multiple-pass fillet weld
qualification tests.

Page 4 of 4
APPENDIX 5
Welding Machine Calibration
CERTIFICATE OF CALIBRATION
Certificate No. : SM21914641 Date of Issue : 08 May 2021
Issued By Sendi Mahir Sdn Bhd Page 1 of 2 Pages

:
*SM21914641-484*
Customer : ECONPILE (M) SDN BHD
NO. 3,5,7,9 & 13, JALAN KENANGA 5,
SEKSYEN BB11, BUKIT BERUNTUNG,
48300 RAWANG SELANGOR
Instrument : Welding Machine Calibration Date : 05 May 2021
Manufacturer : NPT INVERTER DC 5HFDOLEUDWLRQ'DWH : 05 May 2022
6SHFLILHG%\&XVWRPHU
Model/Type : IM-5000EF Remark : The user should be aware that any numbers of factors
may cause this instrument to drift out of calibration before the
Serial No : 620372004 specified calibration interval has expired.
Capacity : Refer to Following Pages
Resolution : - Calibration Environment Condition:
o
&RQGLWLRQ8SRQ : Good in Physical Condition Temperature : 29 to 30 C
5HFHLYLQJ Relative Humidity : 50 to 55 %rh
&RQGLWLRQ8SRQ : Calibrated and Tested Serviceable. No adjustment done.
5HWXUQLQJ
Calibration Method : Internal Calibration Procedure(s) ICPE 42

Calibration Venue : This Instrument has been calibrated at Company as above
Calibration Result : The result as following page(s). The expanded uncertainties are based on an estimated confidence
probability of approximately at 95% and have a coverage factor of k=2 unless stated otherwise.
Reference Standard(s) Used :

Reference Standard Name Serial No Calibration Due Date Traceable To
CALIBRATOR E233 12 Oct 2021 NMIM(MY)
CLAMP METER E235 17 Feb 2022 NMIM(MY)
Calibrated By: Approved Signatory:

Mohd Hafizul L.H. Seah
This certificate is issued in accordance with the conditions of accreditation granted by the SAMM which has assessed the measurement capability of the laboratory and its traceability to
recognized national standards and to the units of measurement realised at the corresponding national standards laboratory. The results of calibration performed by Sendi Mahir Sdn. Bhd.
apply to the particular equipment at the time of its test. They do not indicate or imply that Sendi Mahir Sdn. Bhd. approves, recommends or endorses the manufacturers or suppliers or users
of such equipment that Sendi Mahir Sdn. Bhd. in any way guarantees the equipment’s performance after calibration. Test/calibrations marked "Not SAMM Accredited" in this
report/certificate are not included in the SAMM Accreditation Schedule of our laboratory. Opinions and interpretations expressed herein are outside the scope of SAMM accreditation.
Copyright of this certificate is owned by the issuing laboratory and may not be reproduced other than in full except with the prior written approval of the Head of the issuing laboratory.
CERTIFICATE OF CALIBRATION
Certificate No. : SM21914641 Page 2 of 2 Pages
Function / Instrument Measurement Measurement Measurement Measurement

Test Point Reading Result Error Tolerance ( ± ) Uncertainty ( ± )
Welding Output Test ( DC )

100 A 100 A 104.5 A -4.5 A 10.0 A 2.4E+00 A ,k = 2
28.5 V 25.5 V 3.0 V - 6.2E-01 V ,k = 2
200 A 200 A 206.0 A -6.0 A 20.0 A 4.2E+00 A ,k = 2

30.2 V 26.9 V 3.3 V - 6.3E-01 V ,k = 2
300 A 300 A 307.6 A -7.6 A 30.0 A 5.9E+00 A ,k = 2

33.7 V 28.6 V 5.1 V - 6.3E-01 V ,k = 2
400 A 400 A 407.6 A -7.6 A 40.0 A 7.5E+00 A ,k = 2

35.5 V 29.3 V 6.2 V - 6.3E-01 V ,k = 2
Notes : 1. ( * ) Indicates out of Welding Standard Grade Tolerances ( BS EN 50504:2008 ).

2. Measurement Error = Instrument Reading - Measurement Result.
~ END OF REPORT ~

NAGA3-EP498-SSW-MSF-0018 (A) - Method Statement For Welding API Pipe Joints & Sand Papering of Paint & Rust On API Pipes (A)

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NAGA3-EP498-SSW-MSF-0018 (A) - Method Statement For Welding API Pipe Joints & Sand Papering of Paint & Rust On API Pipes (A)

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CONSTRUCTION AND COMPLETION OF SUB-STRUCTURE WORK-PILING, PILECAP, DIAPHRAGM WALL, BASEMENTS & ASSOCIATED

WORKS NAGA 3 INTERGRATED ENTERTAINMENT COMPLEX PHNOM PENH, KINGDOM OF CAMBODIA

WELDING API PIPE JOINTS & SAND

Reference No: NAGA3/EP498/SSW/MSF/0018A Revision: 1 Revised Date:12/6A/2021 :

COMPANY ACTIVITY DESIGNATION NAME SIGNATURE DATE

WORK METHOD STATEMENT PROPOSAL REVIEW SUMMARY

Does Not Remarks

Submitted By Reviewed and Approved By

ITEM DESCRIPTION QTY

5 METHOD STATEMENT 4 pages

Revision Section Revision Details Rev. Date

0 All Rev.0 6/4/21

DISTRIBUTION LIST – Controlled Copies

No Company Department Designation Name

2 Naga 3 Company Mr. Chow KC, Ms.Jee Lau,

3 MCC international Mr.Zhang Feng Jie

5 ELP Quantity Surveyor Mr.Wesly Chia

6 Econpile (M) Sdn Bhd Mr.Amrick Singh

2.0 SCOPE OF WORKS

a) Technical specifications and drawings

4.0 KEY MILESTONES

No Description Commencement Date Completion Date

1 TBA TBA TBA

5.0 RESOURCES PLANNING

1 Approved API Pipes

5.2 Machinery / Tools / Equipment

6.0 SUBMISSION AND APPROVAL

7.0 WORK METHODOLOGY

Refer to attached photographs of the welding process as per Appendix 1.

SAND PAPERING OF PAINT & RUST

8.0 INSPECTION AND TEST PLAN

9.0 HEALTH, SAFETY, SECURITY AND ENVIRONMENT

All works on site shall adhere to the following:

11.0 LIST OF ATTACHMENT

APPENDIX 1 – Welding Process

APPENDIX 2 – Sand Papering Of Paint & Rust Process

APPENDIX 3 – Tensile Test Result for API Pipe

APPENDIX 4 – WPS & PQR

APPENDIX 5 – Welding Machine Calibration

Heating of API Pipe & collar

Setting of welding equipment

Setting of welding equipment

Setting of welding rod and stand for

Auto welding process of API Pipe and

Auto welding process of API Pipe and

Auto welding process of API Pipe

K-71T Flux Cored Arc Welding Wire

Sand papering of paint & rust on API

Brushing off the paint & rust after the

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Econpile (M) Sdn Bhd TWI Services Sdn Bhd

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Manufacturer Econpile (M) Sdn Bhd Supporting PQR(s) Econpile/PQR-01-21 Rev. 0

BASE MATERIALS/JOINTS MATERIAL DIMENSIONS As welded With PWHT

Diameter 406.4 unlimited - -

FILLER MATERIALS DEPOSIT THICKNESS As welded With PWHT

FCAW 5.20 E71T-1C 6 Kiswel Sdn Bhd 16.25 18.40 - -

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Welding Qualifier - 1.0.41346 Copyright © TWI Ltd 2019

Econpile (M) Sdn Bhd TWI Services Sdn Bhd