CHAPTER 32 - Engineering Materials
NON-METALLIC
THERMOSETTING THERMOPLASTICS
PLASTICS
Example of Ferrous
1. Steel 3. Cast Iron
2. Wrought Iron 4. Malleable Cast Iron
Example of Non-Ferrous
1. Copper 4. Zinc
2. Tin 5. Aluminum
3. Magnesium 6. Titanium
Examples of Non-metals
1. Wood 5. Stone
2. Brick 6. Cement
3. Concrete 7. Resins
4, Rubber 8. Leather
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Examples of Thermosetting Plastics
Phenol formal dehyde
Urea aldehyde
Alkydes
Polyamides
. Alloys
Examples of Thermoplastics
ORONS
1, Casein
2. Cellulose Plastic
3. Polysterene
Properties of Engineering Materials
mical Properties : 5 ;
. ae characteristics of a material that relate to its behavior
in chemical reactions are:
a. corrosion
b. alloying & :
c. compound formation.
4 sical Properties :
5 ee E eractrstic that are used to describe a substance
in the absence of external forces are -
a.specificheat
b. thermal conductivity ;
c. coefficient of linear expansion
d. color
e. refractive index
f censity Ge iiss
g. electrical resistivity
i erties :
s Sean describe the behavior of materials
under the application of force.
strength
hardness
machinability
. ductility
. elasticity &
plasticity
moana
# MACHINE DESIGN FORMULAS 327
TRON, STEEL AND SOME ALLOYING MATERIALS
Steel
components.
Plain Carbon Steels
These are steels containing only carbon as significant alloying
element :
Note:
Low Carbon Steels.............
Medium Carbon Steels . .
High Carbon Steels
0.3%C.
. 0.3% to 0.5%
above 0.5%
Alloy Steels
These are steels added by
some alloying elements. to
increase its hardenability.
LA Steels ( High Strength Low Alloy)
A class of relatively low cost steels providing much of the
vantage or more costly regular alloy steels.
e Hardening Steels
A steel hardening which is usually done in the material
face . Itis accomplished by carburizing, cyaniding, nitriding,
luction hardening or flame hardening.
inless Steels
Akind of steel that contains a minimum of 10.5 % chromium.
Iron
'¢ most abundant
and cheapest material. It has four
ment
alloys containing iron, carbon, silicon and
kind of iron primed from carbon that is precipitated in the
of graphite flakes.
ile Iron
is an iron alloyed with magnesium which causes the excess
on to precipitate in the form of small spheres. or nodules.
It is the most extensively used material for machine.)
ee e—eEO7COoO
328 Chapter 32 — Engineering Materials*
White Iron
An iron produced in outer portion of gray and ductile iron
castings by chilling selected surfaces of the mold, thereby
denying time for carbon precipitation.
Malleable Iron
‘An iron made from white iron by a two- stage heat treating
process.
Nickel Alloys
These are alloys used in variety of structural applications that
usually require specific corrosion resistance and strength anc
toughness at temperature extremes as great as 2000°F and as
low as - 400°F.
Titanium Alloys
These are non magnetic and extremely corrosion resistance
alloys. These have low thermal conductivity and outstanding in
strength to weight ratios.
Zine Alloys |,
These are alloys whose melting temperatures are low. Its
abundance made it more economical.
Uses of Alloy Steels
bolts, studs, tubing
subjected to torsional stresses.
AIS! 2330
AISU 2340) 3 ena quenched and tempered
shafting connecting rods, very
highly stresses bolts, forgings.
AIS(° 2350) tice high capacity gears, shafts,
heavy ductile machine parts.
IAISISS1 30 er cae