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CHAPTER 32 - Engineering Materials NON-METALLIC THERMOSETTING THERMOPLASTICS PLASTICS Example of Ferrous 1. Steel 3. Cast Iron 2. Wrought Iron 4. Malleable Cast Iron Example of Non-Ferrous 1. Copper 4. Zinc 2. Tin 5. Aluminum 3. Magnesium 6. Titanium Examples of Non-metals 1. Wood 5. Stone 2. Brick 6. Cement 3. Concrete 7. Resins 4, Rubber 8. Leather | 326 Chapter 32 — Engineering Materials* Examples of Thermosetting Plastics Phenol formal dehyde Urea aldehyde Alkydes Polyamides . Alloys Examples of Thermoplastics ORONS 1, Casein 2. Cellulose Plastic 3. Polysterene Properties of Engineering Materials mical Properties : 5 ; . ae characteristics of a material that relate to its behavior in chemical reactions are: a. corrosion b. alloying & : c. compound formation. 4 sical Properties : 5 ee E eractrstic that are used to describe a substance in the absence of external forces are - a.specificheat b. thermal conductivity ; c. coefficient of linear expansion d. color e. refractive index f censity Ge iiss g. electrical resistivity i erties : s Sean describe the behavior of materials under the application of force. strength hardness machinability . ductility . elasticity & plasticity moana # MACHINE DESIGN FORMULAS 327 TRON, STEEL AND SOME ALLOYING MATERIALS Steel components. Plain Carbon Steels These are steels containing only carbon as significant alloying element : Note: Low Carbon Steels............. Medium Carbon Steels . . High Carbon Steels 0.3%C. . 0.3% to 0.5% above 0.5% Alloy Steels These are steels added by some alloying elements. to increase its hardenability. LA Steels ( High Strength Low Alloy) A class of relatively low cost steels providing much of the vantage or more costly regular alloy steels. e Hardening Steels A steel hardening which is usually done in the material face . Itis accomplished by carburizing, cyaniding, nitriding, luction hardening or flame hardening. inless Steels Akind of steel that contains a minimum of 10.5 % chromium. Iron '¢ most abundant and cheapest material. It has four ment alloys containing iron, carbon, silicon and kind of iron primed from carbon that is precipitated in the of graphite flakes. ile Iron is an iron alloyed with magnesium which causes the excess on to precipitate in the form of small spheres. or nodules. It is the most extensively used material for machine. ) ee e—eEO7COoO 328 Chapter 32 — Engineering Materials* White Iron An iron produced in outer portion of gray and ductile iron castings by chilling selected surfaces of the mold, thereby denying time for carbon precipitation. Malleable Iron ‘An iron made from white iron by a two- stage heat treating process. Nickel Alloys These are alloys used in variety of structural applications that usually require specific corrosion resistance and strength anc toughness at temperature extremes as great as 2000°F and as low as - 400°F. Titanium Alloys These are non magnetic and extremely corrosion resistance alloys. These have low thermal conductivity and outstanding in strength to weight ratios. Zine Alloys |, These are alloys whose melting temperatures are low. Its abundance made it more economical. Uses of Alloy Steels bolts, studs, tubing subjected to torsional stresses. AIS! 2330 AISU 2340) 3 ena quenched and tempered shafting connecting rods, very highly stresses bolts, forgings. AIS(° 2350) tice high capacity gears, shafts, heavy ductile machine parts. IAISISS1 30 er cae

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