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Keywords: This article is devoted to studying the feasibility of using Moroccan diatomite as replacement of sand in mortars.
Lightweight concrete The principal objective is to value the use of this type of lightweight aggregates in insulating concrete. The
Diatomite diatomite is characterized by means of physical and chemical analyses, to determine its potential use in mortars,
Mortar
and then seven formulations of mortar with different amounts of diatomite are tested. The effect of this type of
Thermal insulation
aggregates on the density, porosity, thermal conductivity and diffusivity, thermal effusivity and capacity,
Thermal properties
Mechanical properties compressive strength, flexural strength and water absorption, is presented herein. The thermal characterization
shows that the incorporation of diatomite in mortar improves significantly its thermal insulation potential. Thus,
the lightning results in a net reduction of thermal conductivity and diffusivity. In the mechanical character
ization, it is noted that despite the decrease in the compressive and flexural strengths with the addition of
diatomite, the results obtained are satisfactory to use this type of mortar as insulating concrete. The water ab
sorption test brings to light the increase of hygroscopic aspect with increasing diatomite ration.
* Corresponding author.
E-mail address: d_taoukil@yahoo.fr (D. Taoukil).
https://doi.org/10.1016/j.jobe.2021.103038
Received 28 May 2021; Received in revised form 24 July 2021; Accepted 27 July 2021
Available online 28 July 2021
2352-7102/© 2021 Elsevier Ltd. All rights reserved.
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
effect of using granite powder as a component of concrete mixture on compressive strength at 28 days must be greater than 22 MPa. Its
microstructure, porosity, water absorption and mechanical strength. As chemical composition is presented in Table 1. The chemical character
regards of diatomite powder, several researchers have examined the ization is made using the X-ray fluorescence spectrometer. The pro
possibility and the interest of the use of diatomite in cement, mortar and cedure is in accordance with international standards EN 196-2.2 [17]
concrete. Degirmenci and Yilmaz [7] investigate the use of diatomite as and ASTM C114 [18].
a partial replacement of cement in the production of cement mortar.
According to compressive and flexural strength, freeze–thaw resistance, 2.1.2. Sand
sulfate resistance, water absorption test results, the authors suggested The sand used is a CEN standardized commercial one. It is a natural
that the diatomite can be used up to 5% as a replacement of Portland sand, siliceous in particular in its finest fractions. It is clean, dry, and the
cement. Xu and Lu [8] and Costa et al. [9] use diatomite with other particles have generally isometric and rounded form. The chemical
aggregates and paraffin for making a stable phase change materials composition of this sand, established according to the NF EN 196-2.2
(PCMs). The authors demonstrated that the thermal performance of [17] and ASTM C114 [18], demonstrates its essentially siliceous na
cementitious mortars can be improved with the use of these PCMs. Li ture (Table 2). The granulometric analysis, established according to the
et al. [10] study the early-age behavior, mechanical properties and NF X 11–640 standard [19], is presented in Fig. 1. The curve shows that
environmental impacts of green concrete containing diatomite and it is a fine sand with a maximum diameter of 2.5 mm. The bulk density of
limestone as replacement of cement clinker. Diatomite containing mixes this sand is in the order of 1640.3 kg/m3.
showed improved strength development and early properties suitable
for general applications. The authors show that the substitution of 2.1.3. Diatomite
cement with diatomite at 30% of weight resulted in over ~30% lower The diatomite aggregate used is from the area of Nador-Morroco
global warming potential and energy use as well as appreciably reduc (Figs. 2 and 3), obtained after grinding the material in a BB10
tion in air pollutant emissions. Xiao and Liu [11] study the effect of grinding machine. BB10 type is designed for crushing and grinding a few
diatomite as constituent of cement on thermal insulation properties of kilograms of samples. The average chemical composition of the studied
straw fiber cement-based composites. They show that thermal conduc diatomite, established according to the NF EN 196-2.2 [17] and ASTM
tivity decreases with the increase of diatomite content, which improves C114 [18] standards, is presented in Table 3. The result show the
thermal insulation performance. Saridemir et al. [12] show that the use dominance of silica at an average percentage of 57.61%. The presence of
of calcined diatomite improves the mechanical and microstructural aluminum oxide as an impurity is in the order of 15.75%. The impurity
properties of high strength mortars at ambient and high temperatures. may mask a part of the porosity, and the permeability of the product will
In Morocco, Messinian diatomite sedimentation is mainly known in be affected. The analysis results are similar to those found by El attmani
the north-eastern of Rif in various basins. The most significant accu [1], except for the percentage of aluminum oxide which is a bit high in
mulations concern the Boudinar basin and the Melilla-Nador basin [13]. our case. According to these results and in comparison with those of the
Moroccan diatomite is found abundant in the national territory and little literature, it can be said that the used diatomite has a good quality and
exploited. However, several researches have been devoted over the past can be used as a building material. The granulometric analysis by
decade to the characterization and exploitation of this diatomite sieving, established according to the NF X 11–640 standard [19], is
through its use in several fields. Ezzirari et al. [14] propose the treat presented in Fig. 4. It is therefore a very fine material (powder) with a
ment of the leachate of Mediouna (Casablanca city) landfill by diato maximum diameter of 0.2 mm. The water content of the studied diat
mite. El attmani [1] study the use of diatomite in the treatment and omite is about 11.7%.
filtration of polluted water. El ouardi [15] study the possibility of the use
of diatomite for nickel and silver removal from synthetic and real 2.1.4. Water
solutions. The mixing water used for the preparation of the various samples is
In this context, this work aims to contribute to the study of the drinking water from the laboratory tap.
possibility and the interest to use Moroccan diatomite as replacement of
sand aggregate in mortar in order to improve its thermal insulation 2.2. Mortar mix design
capacity. The choice to use diatomite as lightener of mortar is justified
not only by its insulating nature, but also to valorise abundant natural The preparation of the samples was carried out in a room maintained
resources. The particularity of this research work reside both in the way at a temperature of 20 ◦ C ± 2 ◦ C and at a relative humidity above
of treating the scientific problematic related to this kind of material and 50–60%.
in the subject study itself. Several works have studied the effect of using
diatomite as replacement of cement [7,10–12]. Nevertheless, rare re 2.2.1. Fresh mortar
searches have studied the effect of using diatomite as replacement of The mortar constituents are mixed in a blender to get a good ho
sand in mortars. In addition, authors are often interested in mechanical mogeneity. It is only with a homogeneous mixture that good contact
properties while thermal properties are poorly treated. This study is between the constituents will be ensured. Thus, four stages are
based on a global approach of the properties of diatomite mortar, with a distinguished:
cross analysis of thermal, mechanical and hygric proprieties.
- Introducing the water first into the mixer tank, then introducing the
2. Materials cement into it, and starting the mixer at low speed;
- After 30 s of mixing, introducing the aggregates regularly for the
2.1. Raw materials following 30 s, then putting the mixer at high speed and continuing
mixing for another 30 s;
2.1.1. Cement - Stopping the mixer for 1 min 30 s. During the first 15 s, using a
The cement used in this study is a compound Portland cement CPJ rubber squeegee, removing all the mortar adhering to the walls and
35. The CPJ 35 containing a minimum percentage of clinker of 61%, the the bottom of the container and pushing it towards the middle of the
rest has being made of additions (limestone, secondary constituent). The container;
CPJ35 develops performances adapted for use in the preparation of low - Resuming mixing at high speed for 60 s.
stress concrete and all types of mortars. It has mechanical performance
and physicochemical characteristics in accordance with Moroccan 2.2.2. Sampling
standard NM 10.1.004 [16]. Among the mechanical characteristics, the For the manufacture of mortar specimens; two type of moulds were
2
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
Table 1
Chemical composition of cement.
Element SiO2 Al2O3 Fe2O3 CaO MgO SO3 K2 O Na2O P2O5 MnO TiO2 Insoluble residues Sulfate LOI
Content (%) 14.81 3.22 2.15 58.75 2.33 2.10 0.40 0.20 0.08 0.04 0.22 1.29 2.06 15.68
Table 2
Chemical composition of sand.
Element SiO2 Al2O3 Fe2O3 CaO MgO SO3 K2O Na2O LOI
2.2.3. Formulations
The reference mortar is in accordance with the standard NM
10.1.005 [20]. It is based on 1/4 of the cement (C) and 3/4 of the sand
(S) with a water cement ratio (W/C) of 0.5. For the other formulations,
the sand is substituted by diatomite (D) at D/(S + D) mass contents
ranging from 10 to 100%. The (W/C) is between 0.5 and 0.7. Except the
reference mortar, it is found that the amount of water is insufficient to
maintain acceptable workability. To overcome this problem an adjuvant
was added. A water reducing plasticizer compatible with the standard
NF EN 934-2 [21] was used. It is based on lignosulfonates, salts of
organic acids, melamine sulfonates, naphthalene sulfonate and de
Fig. 1. Granulometric distribution of sand. rivatives of melamine or naphthalene. The different studied formula
tions with their flow times measured according to the standard NF
P18-452 [22] are regrouped in Table 4.
3. Test procedure
The bulk density of the hardened samples, in the dry state, was
determined at the age of 28 days in accordance with the NF EN 12390-7
standard [23]. It was determined on the prismatic specimens of volume
V = (4 × 4 × 16 cm3) and of dry mass Md. The dry state was obtained by
drying in a ventilated oven at (105 ± 5) ◦ C until the variation in mass
between two weighings is less than 0.2% in 24 h. The density measured
on average of three specimens is given by the following formula:
Fig. 2. Piece of a diatomite rock. Md
ρbd = (1)
V
The true density ρtd, in the dry state, was determined using the “Le
Chatelier flask” method according to the standard NF EN 196-6 [24],
after grinding and drying the sample. The true density is the ratio be
tween the mass of the ground sample and its total volume.
The total porosity was estimated using the formula [25]:
ρbd
PT = 1 − (2)
ρtd
3
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
Table 3
Chemical composition of diatomite.
Element SiO2 Al2O3 Fe2O3 CaO MgO SO3 K2 O Na2O LOI
Content (%) 57.61 15.75 5.55 7.73 4.17 0.5 2.08 5.6 14.99
as one might suppose adiabatic. Thus, the house offers the possibility of
operating simultaneously on four samples. The temperature gradient is
created by heating the interior atmosphere of the house, using a 100 W
incandescent bulb.
Fig. 4. Granulometric distribution of diatomite. It is used to display the temperatures of the wall faces and of the anterior
and external environments, and to record them at the same time on a
memory card.
Table 4 Once the steady state is established, the thermal conductivity is given
Formulations and flow time of mortars.
by:
Sample Dosage (%) Flow time (s)
Te − Tae
D/A1 S/A W/C P1/C λ = ehe (3)
Ti − Te
M0 0 100 50 0 7±1
M10 10 90 50 0.83 9.52 ± 1 e (m): thickness of the sample;
M20 20 80 50 1.13 13.45 ± 1 Ti: temperature of the internal (hot) face of the sample;
M40 40 60 50 3.33 15.06 ± 1 Te: temperature of the external face of the sample;
M60 60 40 50 6.66 18.35 ± 1 Tae: temperature of the outside environment (the test room);
M80 80 20 56 6.66 21.54 ± 1
M100 100 0 67 6.66 25.10 ± 1
he (W/m2◦ C): global exchange coefficient between the external face
of the sample and the environment of the test room. Based on models
(1) A: Aggregates, P: Superplasticizer. and correlations from the literature [28], a computer program is
established by our laboratory to determine this coefficient.
heat, by creating a temperature gradient between its two faces. The steady state is reached when the temperatures remain constant
The experimental set-up is composed of (Fig. 5): for more than 15 min. A temperature is considered constant if the ab
solute error on its value does not exceed 0.1 ◦ C. The temperature of the
(1) Model house test room must remain constant during the experimental test.
The device described above is designed for consolidated samples. In
It is a kind of cubic-shaped model, with four replaceable side walls with this study, to measure the thermal conductivity of diatomite aggregates,
a surface area of 25 × 25 cm2, a well-insulated floor with a 5 cm layer of the aggregates are placed in a frame which has a form similar to that of
polystyrene, as well as the roof, which can be easily raised and installed the hardened material (Fig. 6), and are subjected to a series of vibrations
whenever a specimen is attached to a side wall, and which is secured and compressions. These operations serve to minimize porosity and
with cap screws. The remainder of the lateral surface is as well isolated achieve perfect contact between the stainless steel plates and the ag
gregates. The steel plates are of 1 mm of thickness, and the wood side
faces are of 15 mm of thickness. The thermal conductivity of stainless
Fig. 6. Frame used for the measurement of thermal conductivity and diffusivity
Fig. 5. Thermal house prototype. of granular diatomite.
4
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
3.3. Thermal diffusivity test F(M− 1 ) = − 0.08519 − 0.305M− 1 for M− 1 > 0.44 (7)
F(M− 1 ) With:
a = e2 (6)
M0 Ms: mass of the specimens saturated with water;
Md: dry mass of the specimens.
5
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
Fig. 10. Thermal conductivity of mortars. Fig. 11. Thermal diffusivity of mortars.
6
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
Fig. 14 show that when diatomite was included as partial sand The growing interest in new concretes and their use in many areas of
replacement, the mechanical strength was noticeably reduced as the civil engineering especially in building construction, has led us to
replacement level was increased. For a mass percentage of diatomite contribute to the study of mortar with Moroccan diatomite aggregates as
ranging from 0 to 100%, the reduction in compressive strength is about replacement of sand. In conclusion, this work shows that diatomite can
73.93% and in flexural strength is about 59.35%. The decrease in be used successfully as a sand replacement in a cement mortar. In gen
compressive strength is most important than that in flexural strength. eral, the following conclusions were made:
The decrease in mechanical strengths in the diatomite mortars could be
attributed to the high porosity and low strength of diatomite. Reduced - The obtained values of thermal properties make this composite a
strength of mortar due to increased of lightweight aggregates such as competitive material with lightweight insulation concrete.
expanded vermiculite [40], expanded polystyrene [41] and expanded - Given the mechanical character completely antagonist of the two
perlite [43] were previously reported. Degirmenci and Yilmaz [7] show components (diatomite and cement), it is predictable to expect a
that the compressive and flexural strength decrease with increasing more or less significant drop of mechanical properties with the
diatomite content as replacement of cement in sand mortar. The authors decrease in density of material, and this within a limit that allows us
to consider this material as lightweight concrete according to the
Fig. 14. Mechanical strength of mortars at 28 days. Fig. 15. Water absorption of mortars.
7
D. Taoukil et al. Journal of Building Engineering 42 (2021) 103038
RILEM classification [44]. It would therefore be possible to use this [18] ASTM C114, Standard Test Methods for Chemical Analysis of Hydraulic Cement,
2018.
material as build walls or floors for example.
[19] NF X 11-640, Granulométrie - Analyse granulométrique des poudres fines sur
- The main inconvenience is its high water absorption. However, tamiseuse à dépression d’air, 1979.
several methods existent in the literature allow to solve this problem [20] NM 10.1.005, Liants hydrauliques : Techniques des essais, 2008.
[49,50]. [21] NF EN 934-2, Adjuvants pour bétons, mortier et coulis - Partie 2 : adjuvants pour
béton - Définitions, exigences, conformité, marquage et étiquetage, 2012.
[22] NF P18-452, Bétons-Mesure du temps d’écoulement des bétons et mortiers aux
Authors statement maniabilimètres, 2017.
[23] NF EN 12390-7, Essais pour béton durci - Partie 7 : masse volumique du béton
durci, 2019.
Substantial contribution to conception and design: D.Taoukil & M. [24] NF EN 196-6, Méthodes d’essais des ciments - Partie 6, Détermination de la finesse,
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