Professional Documents
Culture Documents
Measurement of Exhaust
Emissions from Stationary
Gas Turbine Engines
ASME 8133.9-1994
(REVISION OF ANSI 8133.9-1979)
This Standard will be revised when the Society approves the issuance of a
new edition. There will be no addenda or written interpretations of the
requirements of this Standard issued to this Edition.
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment which provides an opportunity for additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device, or
activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentioned in this document, and does not undertake to insure anyone
utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume
any such liability. Users of a code or standard are expressly advised that determination of the
validity of any such patent rights, and the risk of infringement of such rights, is entirely their own
responsibility.
Participation by federal agency representative(s) or person(s) affiliated with industry is not to
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies .which preclude the issuance of interpretations by individual vol-
unteers.
Copyright © 1994 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
ASME 8133.9 94 . . 0759b70 0543703 T71 . .
FOREWORD
The purpose of the B 133.9 standard is to provide criteria for the preparation of gas
turbine procurement specifications. This Standard provides essential information for the
procurement of gas turbine power plants. It applies to open cycle, closed cycle, and
semi-closed cycle gas turbines with conventional combustion systems for industrial, ma-
rine, and electric power applications. Not included are gas turbines applied to earth
moving machines, agricultural and industrial-type tractors, automobiles, trucks, buses,
and aero-propulsion units.
The B 133.9 standard addresses exhaust emission measurements that are performed to
assure compliance with federal, state, and local emission regulations. The pollutant mea-
surement methods mandated by regulatory agencies are referenced and other alternative
methods are outlined.
Suggestions for improvement of this standard are welcome. Send suggestions to: The
American Society of Mechanical Engineers, United Engineering Center, 345 East 47th
Street, New York, NY 10017.
Approval for American National Standard B 133.9 was granted by the American Na-
tional Standards Institute on April 5, 1994.
Ill
ASME 8133.9 94 . . 0759670 0543704 908 . .
(The following is the roster of the Committee at the time of approval of this Standard.)
OFFICERS
R. P. Allen. Chairman
R. R. Balsbaugh, Vice Chairman
A. M. Nickles, Secretary
COMMITTEE PERSONNEL
v
ASME 8133.9 94 . . 0759670 0543705 844 . .
vi
ASME 8133-9 94 . . 0759670 0543706 780 . .
CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Standard Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
I Scope ......................................................... .
2 Definitions ..................................................... .
3 Exhaust Emissions From Gas Turbines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Responsibilities of the Gas Turbine Manufacturer and User . . . . . . . . . . . . . . 3
5 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.1 Gas Turbine Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.2 Operating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.3 Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.4 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 Measurement of Gaseous Exhaust Components . . . . . . . . . . . . . . . . . . . . . . . . 4
6.1 Measured Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2 Measurement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2.2 Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2.3 Inlet Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2.4 Gas Sampling Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2.5 Sample Transfer and Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.2.6 Analytical Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.2.7 Testing, Analysis, and Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.3 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.3.1 Oxides of Nitrogen (NOx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.3.2 Carbon Monoxide (CO) and Carbon Dioxide (C0 2) • • • • • • • • • • • . • 10
6.3.3 Sulfur Dioxide (S0 2) • • . . • • . . . . . . . . . . . . . • . . • • . • • . . . • . . . • . . . 12
6.3.4 Sulfuric Acid (H 2S0 4) Mist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3.5 Total Hydrocarbons (HC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3.6 Nonmethane Hydrocarbons (NMHC) and Volatile
Organic Compounds (VOC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3.7 Ammonia (NH 3 ) • • . . • . • • • . • • • • . • . • . • • • • • . • • • • • • • • • • . . • • . . • 15
6.3.8 Oxygen (0 2) • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 15
6.3.9 Water Vapor (H 20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.4 Quality Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4.1 Calibration .............................. _,. . . . . . . . . . . . . . . . 17
6.4.2 Recommended Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.4.3 Special Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Smoke Measurement ............................................. . 19
7.1 Visual Opacity ............................................. . 19
7. 1. 1 Current Method ............ , ............................. . 19
7. I. 2 Measurement Variability 19
vii
ASME 8133.9 94 . . 0759670 0543707 617 . .
Figures
6.1 Sampling Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.2 Measurement System for Gaseous Components . . . . . . . . . . . . . . . . . . . . . . . . 7
6.3 Flow Diagram of NO Converters Used to Obtain NH 3 Measurement . . . . . . . 16
7.1 ICAO Smoke Analysis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Schematic of Impinger Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tables
6-1 Gaseous Exhaust Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6-2 Stationary Gas Turbine Data Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6-3 Gaseous Emissions Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6-4 Performance Specifications for NO, Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . I0
6-5 Performance Specifications for CO Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . II
6-6 Performance Specifications for C0 2 Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . II
6-7 Performance Specifications for S0 2 Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6-8 Performance Specifications for HC Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6-9 Performance Specifications for 0 2 Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6-10 Recommended Accuracy of Calibration Gases . . . . . . . . . . . . . . . . . . . . . . . . . 18
9-1 Summary of Fuel Analysis Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10-1 General Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10-2 Subscripts and Indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10-3 Chemical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
I0-4 Average F Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10-5 Conversion Factors for Concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
viii
ASME 8133.9 94 . . 0759b70 0543708 553 . .
Appendices
A Emissions From Gas Turbines 33
B Standard Reference Conditions 37
c Physical Properties .............................................. . 38
D Air Laws and Regulations ........................................ . 40
E Emission Control Methods ........................................ . 42
F Listed Air Toxics ............................................... . 45
ix
ASME 8133.9 94 . . 0759b70 0543709 49T II
ASME 8133.9-1994
interference - analyzer response due to the pres- power - a measure of work done in unit time usu-
ence of components other than the gas (or vapor) ally expressed in kW or bhp and at some specified
that is to be measured operating condition. Power may be expressed in
ISO standard day conditions - 288 Kelvin (59°F) terms of output at the turbine, electrical power at
temperature, 60% relative humidity, and 101.3 kPa the generator terminals, or gas power in the case of
(14.696 psia) pressure a gas turbine or gas generator producing gas or com-
isokinetic- Isokinetic (equal velocity) sampling oc- pressed air (bleed air from a circuit compressor).
curs when a sample is drawn into the probe at the Any shaft or electric power obtained from the engine
same gas velocity as the gas stream from which it waste heat, e.g., by an exhaust gas power turbine,
is extracted. may be added to the engine power. The power
equivalent of any other waste heat may not be in-
linearity - ability of an instrument to respond in
cluded regardless of whether it is used for process
direct proportion to an input signal
heat or some other purpose.
measurement system - the total equipment required
reference temperature - A reference temperature of
for the determination of a gas concentration or a gas
emission rate
ooc (32°F) is chosen for chemical calculations be-
cause of available chemical data and evaluation
NOx - oxides of nitrogen; specifically, the sum of methods.
nitric oxide (NO) and nitrogen dioxide (N0 2)
relative hydrocarbon response - the different re-
noise - random variation in instrument output not sponse of the test equipment to the same sample hy-
associated with characteristics of the sample to drocarbon concentrations expressed as equivalent
which the instrument is responding, distinguishable ppmC 1, dependent on the class or admixture of class-
from its drift characteristics es of hydrocarbon components
nondispersive infrared analyzer - an analyzer that repeatability - a measure of the similarity between
by absorption of infrared energy selectively measures repeated readings when recorded under the same op-
specific components erating conditions. This measure can apply both to
nonmethane hydrocarbon - hydrocarbon com- the analytical system and to the sample source.
pounds in the measurement of interest, excluding resolution - the smallest change in a measurement
methane from the total that can be detected
opacity - the degree to which emissions reduce the response - the change in instrument output signal
transmission of light and obscure the view of an ob- that occurs with a change in sample concentration.
ject in the background Also, the output signal corresponding to a given
particulates - any solid or condensable material in sample concentration.
the exhaust gas stream, at the location and condi- response time - the amount of time required for
tions of the sample collection the measurement system to display on the data out-
parts per million (ppm) - volumetric concentration put, a step change in concentration of an emission
of the component i in 106 volume parts of gas mix- component
ture smoke - small gas-borne solid particles mostly, but
parts per million carbon (ppmC 1) - the mole frac- not limited to, black carbonaceous material from the
tion of hydrocarbon multiplied by 106 measured on burning of fuel, which in sufficient concentrations
a "CH/' equivalence basis. Thus, 1 ppm of methane creates visual opacity
is indicated as I ppmC 1 • To convert ppm concen- smoke density - the mass loading of smoke parti-
tration of any hydrocarbon to an equivalent ppmC 1 cles in the exhaust, expressed in mg/Nm 3 (grains/scf)
value, multiply ppm concentration by the number of span drift - the time related change in response of
carbon atoms per molecule of the gas. For example, the analyzer to repetition of a span gas measurement
1 ppm propane translates as 3 ppmC 1 hydrocarbon; under identical conditions of flow and concentration
I ppm hexane as 6 ppmC 1 hydrocarbon. span gas - a calibration gas to be used for routine
peak load - The peak load is defined (by the EPA) verification and adjustment of analyzer response
as the maximum operating load for the plant. span value - the upper limit of a gas concentration
PM-10 - particulate material with an aerodynamic measurement range that is specified for affected
diameter less than or equal to a nominal value of source categories in the applicable part of the regu-
I 0 micrometers (microns) lations
2
ASME 8133.9 94 . . 0759670 0543711 048 . .
3
ASME 8133.9 94 . . 0759b70 0543712 T84 . .
(c) use and operating data associated with water or for Stationary Gas Turbines, US Federal Register
steam injection for NO, control; Title 40, Part 60.
(d) use and operating data for exhaust treatment
equipment, such as oxidizing catalysts or selective
catalytic reduction systems (SCR), and the exhaust 6 MEASUREMENT OF GASEOUS EXHAUST
emissions characteristics obtained with and without COMPONENTS
controls; 6.1 Measured Components
(e) presence and emission of hazardous air pollut-
ants; The following gaseous components are to be mea-
(f) use and environmental effects of fuel additives. sured on a continuous basis or determined by the
method indicated in Table 6-l.
5.2 Operating Cycle
6.2 Measurement System
The operating cycle, as defined by the permit ap-
plication, must be specified for the source testing. 6.2.1 General. The measurements are to be made
In the NSPS for Gas Turbines, the USEPA has spec- by continuous flow sampling; however, discrete
ified that emissions testing be performed at "30, 50, samples may be taken if agreed to by the cognizant
75, and 100 percent of peak load, or at four points regulatory control agency. The three basic elements
in the normal operating range of the gas turbine, of the measuring system are:
including the minimum point in the range and peak (a) sampling probe;
load. All loads shall be corrected to ISO conditions (b) transfer and conditioning;
using the appropriate equations supplied by the man- (c) analytical instruments and data acquisition.
ufacturer." [ l] 6.2.2 Sampling. Exhaust installations for simple
cycle engines consist of exhaust ducting, a silencer,
5.3 Test Conditions and an exhaust stack. It is recommended that for
The owner/operator should select the source test these installations, the sampling plane be placed as
laboratory with assistance from the manufacturer, if near to the engine as practical and still allow for
needed, and construct a measurement plan (test pro- representative sampling. Whenever possible, the
tocol). The components to be tested, the test method sampling site shall be located upstream of the point
for each, and the operating conditions during testing of introduction of dilution air into the duct. For en-
should be specified in this measurement plan. The gines with heat recovery boilers, duct burners, and
owner/operator is normally held responsible for ob- exhaust pollution control systems, the sampling
taining approval of the test plan by the cognizant plane should be located in the exhaust stack, down-
regulatory agency. stream of the last control device (as agreed to by
Other conditions to be agreed on and stated in the the cognizant regulatory agency). A single sampling
plan are listed below. Many of these conditions are plane, requiring only one setup, is usually adequate
stipulated by the USEPA. for measuring emissions from the installation with
(a) Special treatment and handling of the samples or without supplementary systems operating.
(b) Specification of the test fuel 6.2.3 Inlet Sampling. Sampling of the air entering
(c) Fuel sample collection and analysis the engine is recommended when the installation is
(d) Design and location of test ports located in areas of high pollution or when emissions
(e) Test methods, instruments, and scales to be from other sources are likely to be induced into the
used inlet. The same instruments can be used for this
(j) Scaffolding, safety requirements for the test sampling as for the exhaust measurements. A single
crew, and other necessary protection sampling point and an unheated sample line are nor-
(g) The influence of weather and climate on am- mally acceptable for this ambient air testing.
bient conditions, test methods, sampling, crew per-
formance, and safety 6.2.4 Gas Sampling Probe. The gas sampling
probe should be capable of providing a representa-
tive sample to the instruments. Sampling through a
5.4 References
three-hole probe or through a single probe located
[l] Standards of Performance for New Stationary at each measurement point defined below is ac-
Sources, Subpart GG - Standards of Performance ceptable. A demonstration that the sample is rep-
4
ASME 8133.9 94 . . 0759670 0543713 910 . .
resentative of the mean flow using the carbon bal- is compatible with the operating requirements of the
ance method, defined below, is required whether a various analyzers. It is important to avoid conden-
single or multiholed sampling probe is used. Mul- sation of the sample constituents, particularly hy-
tiholcd probes are to be designed so that the Oow drocarbons, sulfates, and water vapor. The entire
through each hole is made equal by designing the sample line must be heated above the temperature
pressure drop through the holes to be at least 80% at which the condensation of each specific constit-
of the pressure drop through the entire probe [ 1]. uent, considering its concentration, will occur.
Single probes shall be long enough to allow full tra- For operation on natural gas or light distillate fuel
verse of the duct. Probe material shall be stainless oils, a sample line temperature of 160°C ± 15 (320°F
steel or glass-lined stainless steel. ±27) shall be maintained from the probe to the HC
Three sampling locations positioned normal to the analyzer system. If neither hydrocarbons nor NH 3
exhaust flow are required. These sampling points are are being measured, a sample line temperature of
to be located by establishing a measurement line 65°C ± 15 ( 149°F ± 27) or 10°C ( I8°F) above the
through the centroid of the duct area at the mea- dew point of the sample is to be maintained. These
surement plane and in the direction of any expected requirements also apply to pumps. valves, and other
stratification. The three sampling points are to be equipment.
located at 16.7, 50, and 83.3% of the measurement The following requirements also apply.
line. Figure 6.1 shows the sampling probe and the (a) All material in contact with the sample shall
sampling points. If the measurement line is longer be nonreactive (stainless steel, Teflon, glass, or
than 2.4 m (7. 9 ft) and component stratification is equivalent). It is recommended that all new lines
not expected, the tester may choose to locate the made of PTFE (polytetrafluoroethylene) be purged
three traverse points on the measurement line at 0.4, by a continuous flow of nitrogen in order to remove
1.2, and 2.0 m (1.3, 3.9. and 6.6 ft) from the stack the residue of solvents from manufacturing. During
or duct wall. Additional details are given in the this procedure the line temperature should be main-
USEPA Performance Specification 2 for CEM [2]. tained at 20oC (36°F) above the temperature at which
The sampling probe and vacuum pump must be it will operate.
capable of continuously supplying a sufficient vol- (b) All connections should be tested and shown to
ume of sample gas to the analyzers. The sampling be leak proof.
probe interface connections with the sample lines (c) All components should be designed to operate
also must be heated to prevent condensation. The at the maximum temperature they will see in service.
gas sampling probe used for the measurement of am- Long lines are often unavoidable in the measure-
monia must be heated to 120°C (248°F). ment of large turbine systems; however, the transfer
time between the probe and the instruments should
6.2.5 Sample Transfer and Conditioning. The
be kept as short as possible. The use of a second
important elements of the measurement system are
sample transfer pump is recommended to increase
shown on the schematic drawing, Fig. 6.2. When
sample flow velocity if long sample transfer times
special analytical equipment is used, this arrange-
are encountered.
ment may need modification as agreed to by the cog-
nizant regulatory agency. 6.2.6 Analytical Instruments. Analytical instru-
The sample must be conditioned in a manner that ments shall be complete with all necessary flow con-
5
ASME 8133-9 94 II 0759b70 0543714 857 II
Measurement
plane
"""'"_........,..-1_11-- Measurement
line
~ =Sampling points
t
Flow
Flow
trol components, such as regulators, valves, and 2314 [3], and the indicated emission rates have sta-
flow meters. Material in contact with the sample bilized.
shall be corrosion resistant stainless steel or carbon (b) A minimum of three measurements shall be
loaded PTFE. The temperature of the sample shall taken after the analyzers are stable. The minimum
be maintained, consistent with local pressure, to sampling time for each measurement shall be one
avoid condensation. Instruments subject to drift and minute plus the measurement system response time.
calibration problems due to variations in ambient Longer sampling times may be required for addi-
temperature are to be housed in a stable thermal en- tional averaging. The times should be determined by
vironment. the engine manufacturer, the system designer, and
Instruments shall be performance checked as re- the owner. A measurement shall consist of the
quired below. steady state concentration averaged over the sam-
pling time. The arithmetic average of the three mea-
surements comprises a complete test. Each mea-
6.2.7 Testing, Analysis, and Reporting
surement shall differ no more than ±5% from the
(a) Emissions measurements shall be made only average or the test must be repeated.
after the gas turbine, associated heat recovery, and (c) Readings of the gas turbine operating param-
after treatment systems have stabilized, the turbine eters shall be taken at the same time. Engine data
has reached steady state operation as defined in ISO to be recorded are shown in Table 6-2.
6
ASME 8133.9 94 . . 0759670 0543715 793 . .
12
:·-j-·-
,-. voc
{CH4 & C2H4l
I 9
Gas Chromatograph
11~
HC
Flame ionization
,-
detector
3 4 5 6
_j
\ __ j
I
10
·f 2
NOx
Chemiluminescence
7
02
Zirconium oxide
or paramagnetic
8
Legend co
Nondispersive
Probe infrared
2 Gas inlet for system check
3 Sample line
4 Dump pump to vent, if required
5 Filter
6 Sample pump C0 2
7 Back pressure reducer Nondispersive
8 Chiller/separator operating s 3°C infrared
9 Gas inlet for instrument calibration
10 N02-->NO converter
11 Heated section
12 Analyzer
502
Non dispersive
ultraviolet
NH3
Chemiluminescence
difference
(d) Ambient atmospheric conditions should remain percent volume, dry concentration. If exhaust is
relatively stable during the measurement period. measured and recorded wet, this measurement
Testing shall be repeated if weather conditions should be corrected to dry concentration. Dry con-
change during the measurement (e.g., the onset of centration is preferred since many gas turbines op-
a rainstorm). erate on natural gas fuel and have water or steam
(e) Emissions measurements are to be recorded m injection, both of which result in large amounts of
parts per million, and exhaust gas measurements in water vapor in the exhaust that must be extracted
8
ASME 8133.9 94 . . 0759b70 0543717 5bb . .
before the sample is fed into the analyzers. Emis- (j) A test report shall be prepared containing the
sions and analyzer data to be recorded are shown in information given in Tables 6-2 and 6-3.
Table 6-3.
(f) Oxides of nitrogen data also are to be reported
in terms of concentration corrected to 15% 0 2 , and 6.3 Instrumentation
then corrected to ISO conditions as described in Sec-
The recommended instrumentation for the contin-
tion 10.
uous measurement of each component is given be-
(g) Analyzers shall be calibrated before and after
low. Substitute methods are acceptable only if ap-
the test, and at least at 4 hr intervals during the test.
proved by the cognizant regulatory agency and all
With approval of the cognizant regulatory agency,
parties.
longer periods between calibrations shall be permit-
ted. 6.3.1 Oxides of Nitrogen (NOxl· Oxides of nitro-
(h) The entire measurement system is to be gen, defined as NO plus N0 2 , shall be measured
checked before the test and at 8 hr intervals. Specific using a chemiluminescent analyzer in which light
checks for leaks are to be made from the probe to radiation is emitted by the reaction of nitric oxide
each instrument. Performance checks are to be car- (NO) and ozone (0 3 ) and is measured photoelec-
ried out as required by the applicable quality audit trically [4]. This method is not sensitive to N0 2 and
procedure; see para. 6.4. requires the use of a converter that reduces nitrogen
(i) The evaluation of the data and the computation compounds such as N0 2 to NO. Normally the mea-
of specific emissions from gas concentrations are to surement of NO, will be made with the sample pass-
be made using one of the methods given in Section ing through the converter. When the converter is by-
10. passed, only the NO component of the exhaust will
9
ASME 8133.9 94 . . 0759670 0543718 4T2 . .
be measured. The difference between the NO, mea- ified by the manufacturer shall be as given in Tables
surement and the NO measurement is u:,ed to de- 6-5 and 6-6.
termine the concentration of NOc. (b) Special Requirements. The recommended
(a) Performance Specification. The performance method of operation for the CO and C0 2 analyzers
of the analyzer when operated in the manner spec- is in parallel with the other instruments in the mea-
ified by the manufacturer shall be as given in Table surement system and on a dry basis (with the sample
6-4. train equipped with water traps as shown in Fig. 6.2)
and with controlled sample cell inlet pressure and
6.3.2 Carbon Monoxide (CO) and Carbon Diox-
temperature as specified below. Series operation
ide (C02 ). Carbon monoxide and carbon dioxide
with the so2 and 02 analyzers is acceptable if agreed
shall be measured using nondispersive infrared
to in advance by the cognizant regulatory agency.
(NDIR) analyzers [5]. These analyzers use the dif-
ferential energy absorption of infrared light in par- Temperature: 40°C ±2 (104°F ± 4)
allel reference and sample gas cells. The required Pressure: within ±2 mbar (±0.8 in. H20)
ranges of sensitivity are obtained by the use of
stacked sample cells, changes in electronic circuitry, The operation of the CO and C0 2 analyzers with
or a combination of both. Interferences from gases a wet sample gas is acceptable if the amount of
with overlapping infrared absorption bands may be water vapor is limited, as when the gas turbine is
minimiLed by gas absorption filters and/or optical operated on light distillate fuel without water or
filters. steam injection. In this case, the water vapor inter-
(a) Performance Specifications. The performance ference is to be applied and the sample cell temper-
of the analyzers when operated in the manner spec- ature is to be controlled to 50°C ± 2 (122°F ± 4).
10
ASME 8133.9 94 II 0759670 0543719 339 II
Linearity The linearity of each range shall be checked at the 30, 60, and 90%
points using separate gas mixtures or a gas divider. The maximum
dev'1ation of these points from a least squares straight line f1t shall be
±2% of the full scale value.
11
ASME 8133.9 94 . . 0759b70 0543720 050 . .
Resolution Better than 2.0% of full scale of range used or ±2 ppm, whichever is
greater
Repeatability Better than :::2% of full scale of range used or ±2 ppm, whichever is
greater
Stability Better than :::3% of full scale of range used or :t 1 ppm, whichever is
greater in a period of 2 hours
Zero drift Less than =2% of full scale of range used or ±1 ppm, whichever is
greater in a period of 2 hours
Noise 0.5 Hz and greater, less than ±2% of full scale of range used or
:::0.05%, whichever is greater in a period of 2 hours
Interference Interferences from CO,, water vapor, and HC shall be limited to:
For NDUV instruments:
-less than 1% of reading for each 10 ppm of HC, or 4% of reading
If the above interference limitations cannot be met, correction factors
shall be determined, reported, and applied. It is recommended that
these be applied in all cases. Note that other corrections that are unique
to the instrument design may also be required.
Response time Shall not exceed 50 seconds from entry of the sample into the analyzer
to 90% of final reading.
Linearity The linearity of each range shall be checked using SO, in N2 at the 30,
60, and 90% points using separate gas mixtures or a gas divider. The
maximum deviation of these points from a least squares straight line fit
shall be ±2% of the full scale value.
6.3.3 Sulfur Dioxide (S0 2 ) catalytic reduction (SCR), the measurement of SO"
(a) Fuel Analysis- Recommended Method. It is shall be made upstream of ammonia injection.
recommended that sulfur dioxide be calculated from
fuel sulfur content determined by fuel analysis using 6.3.4 Sulfuric Acid (H 2 S04 ) Mist. During the op-
ASTM methods or equivalent as approved by the eration of gas turbines on liquid fuels that contain
cognizant regulatory agency. Many of these methods significant amounts of sulfur and with heat extraction
are also listed by the USEPA in the New Source in the exhaust (such as a heat recovery steam gen-
Performance Standards for gas turbines [6]. See Sec- erator), the exhaust temperature can be reduced to
tion 9, Fuel Analysis, for additional information on below the condensation point of sulfuric acid. This
sulfur determination in fuels. point, which is a function of its concentration, can
(b) Gas Analysis Method. Sulfur dioxide can be be considerably lower than the boiling point of
measured on line by using nondispersi ve ultraviolet H 2 S0 4 (b. p. = approximately 315-338°C; 600-
(NDUV) analysis [7]_ Measurement of S02 in the 6400F). Under these conditions, the potential for the
exhaust gas is practical only if the expected con- exhaust of sulfuric acid mist occurs, and some local
centration exceeds 5 ppm. and state agencies require a specific measurement for
(c) Performance Specifications. The performance H 2S0 4 mist.
of the analyzer when operated in the manner spec- (a) Recommended Method. The recommended
ified by the manufacturer shall be as given in Table method for the measurement of sulfuric acid mist is
6-7. the USEPA Method 8 [8]. Method 8 requires the
(d) Special Requirements. To avoid interferences collection of sulfuric acid mist and sulfur trioxide
due to ammonia in plants operating with selective (S0 3) by wet chemistry using an isokinetic sampling
12
ASME 8133.9 94 II 0759670 0543721 T97 II
probe and impinger train. The collected sample is To verify, the probe can be used to sample ambient
measured using a barium-thorin titration method. air before and after exhaust emissions testing.
This method does not provide for on-line analysis
Where significant readings are encountered, it is
of sulfuric acid mist. The method also can be used
recommended that a parallel inlet air sampling line
to determine the amount of so2 in the exhaust gas
be installed near the engine inlet air filter, but not
but is not recommended for that purpose.
so that it can be induced into the engine and cause
(b) Sampling. Sampling is to be done isokineti-
damage. This sampling arrangement will allow back-
cally using the same three sample probe locations as
to-hack readings between the engine exhaust gas and
described in para. 6.2.4. Samples shall be extracted
the inlet air. This sample line need not be heated
equally from each of the three locations until a mea-
since the ambient hydrocarbons are in solution in the
surable sample is obtained. The measurement thresh-
inlet air at ambient temperature.
old for this method is 0.05 mg/m 3 (0.03 X 10- 7
(a) Performance Specifications. The performance
lb /ft').
of the analyzer when operated in the manner spec-
(c) Sampling Train. The sampling train is similar
ified by the manufacturer shall be as given in Table
to that used for USEP A Method 5 except the filter
6-8.
is located behind the first impinger, and the filter
(b) Special Requirements. The sample must be
holder is unheated. Commercial models of this train
heated through the instrument including the detector.
are available.
The flame ionization burner fuel shall be pure
(d) Analysis of Results. The results from this wet
(99.999%) hydrogen with a HC content of less than
chemistry measurement are not immediately avail-
0.5 ppmC 1 • The burner air shall be ultra pure, zero
able as each sample must be taken to the laboratory
air with a volumetric concentration of organic sub-
and titrated for H 2S0 4 and H 2S01 contents.
stances less than 0.1 ppmC 1 or shall cause less than
It is recommended that a trial material balance be
10% full scale deflection of the range used.
made using the measured sulfur content of the fuel,
The change in instrument reading with various HC
as described in para. 6.3.3, and assuming that all
species shall be measured and not exceed 5%, ex-
the fuel sulfur is converted to H 2S04 • This trial ma-
pressed as CH 4 , with the following test gases:
terial balance will provide a maximum expected val-
ue for sulfuric acid mist and a guideline for sampling For testing at a service 500 ppmC 1 propane m
times. If the fuel sulfur content is low enough, com- facility: zero a1r
pliance may be shown by using a sulfur material 500 ppmC propylene
1 m
balance and the assumption that all fuel sulfur is zero a1r
converted to H2 S0 4 . 500 ppmC 1 toluene m
zero air
6.3.5 Total Hydrocarbons (HCI. The measurement
500 ppmC n-hexane
1 m
of total unburned and partially burned hydrocarbon
zero atr
species shall be by flame ionization detection (FID)
[9]. When the unburned hydrocarbon gases are sub- For testing at the site, values of 25, 50, and 100
sequently burned in an independently controlled ppm of methane in air shall be used.
flame, ionization is produced proportional to the 6.3.6 Nonmethane Hydrocarbons (NMHCI and
number of carbon/hydrogen and carbon/carbon Volatile Organic Compounds (VOC). Nonme-
bonds that are broken. This ionization is measured thane hydrocarbons (NMHC) are defined as all hy-
by a change in current between two electrically drocarbons measured in or emitted from a given sys-
charged plates positioned on either side of the flame. tem minus the methane component. Volatile organic
This technique yields a total of all hydrocarbons compounds (VOC) are commonly defined as all hy-
present in the sample in terms of the carbon content drocarbons measured in or emitted from a given sys-
of the calibration gas that is normally propane tem minus both the methane and ethane components.
(C 3H 8). The measurement of nonmethane hydrocar- In many instances the term NMHC is used synon-
bons and individual hydrocarbon species is given in ymously with VOC.
para. 6.3.6. To determine NMHC, the methane component is
measured by gas chromatograph (GC) along with the
NOTE: The concentration of ambient hydrocarbons total hydrocarbons and the ratio of NMHC to total
will, in some circumstances, be very significant, hydrocarbons is obtained [ 10[. This ratio is applied
even higher than that measured in the exhaust gas. to the total hydrocarbon measurement made with an
13
ASME 8133.9 94 . . 0759b70 0543722 923 . .
Resolution Better than 0.5% of full scale of range used or ::±:0.5 ppm C,
Repeatability Better than ::±: 1% of full scale of range used or ::±:0.5 ppm C,, whichever
is greater
Stability Better than ::±:2% of full scale of range used or ::±: 1 ppm C,, whichever is
greater in a period of 2 hours
Zero drift Less than ::±: 1% of full scale of range used or ::±:0.5 ppm C,, whichever is
greater in a period of 2 hours
Noise 0.5 Hz and greater, less than ::±:1% of full scale of range used or ::±:0.5
ppm C,, whichever is greater
Response time Shall not exceed 10 seconds from entry of the sample into the analyzer
to 90% of final reading
Linearity The linearity of each range shall be checked using propane in air at the
30, 60, and 90% points using separate gas mixtures or a gas divider.
The maximum deviation of these points from a least squares straight
line fit shall be :+:2% of the full scale value.
FID, as described in para. 6.3.5, so that the basis GC instruments can be used to determine the total
for both NMHC and the total HC is the FID mea- hydrocarbon and VOC components.
surement. Measurements of the VOC components
can be made in a similar manner. NOTE: For accuracy and consistency, it is recom-
(a) Direct Analyzers. Direct analyzers provide the mended that the measurement of total hydrocarbons
capability to differentiate VOC and NMHC in a sin- is always made using an FlO, and the proportion of
gle instrument consisting of an automated gas chro- NMHC or VOC determined by the GC.
matograph with an FID detector. The sample is sep- (c) Performance Specifications. The performance
arated in the instrument into two parts: (I) for VOC, specifications for a total hydrocarbon analyzer are
air and the sum of methane and ethane; or (2) for given in Table 6-8.
NMHC, air and methane. The column is then back- (d) Measurement of Specific Hydrocarbon Com-
flushed giving a third reading that consists of VOC pounds. For specific compounds, such as toluene,
(all other hydrocarbon compounds in the sample). xylene, and benzene, a mass spectrometer must be
Since the methane, ethane, and VOC are separated connected to the gas chromatograph. The test gas
from the air, no oxygen synergism occurs. To im- first passes through the gas chromatograph where its
prove the separation and accelerate the analysis, two components are separated. The discrete components
columns may be used with suitable flow switching are directed to the mass spectrometer for identifi-
to differentiate VOC in a single instrument. This cation and quantification.
type of analyzer is recommended where the mea-
surement of total hydrocarbons and VOC or NMHC NOTE: The quantities of these specific compounds
is required. are expected to be much less than I ppm because
(b) Subtraction Analyzers. If the direct analyzer total hydrocarbon emissions from industrial gas tur-
described above is not available, separate FID and bines are normally less than 5 ppmC 1 •
14
ASME 8133.9 94 . . 0759670 0543723 86T . .
(e) Special Requirements. The gas chromatograph at which temperature the NH 3 is not oxidized, but
should also have the following special requirements: the conversion of N0 2 to NO will take place ac-
cording to the reaction:
• Grounded jet and current limited design for
operator safety N0 2 + C ~ NO + CO
• Push-button flame ignition
• Fused silica columns insert within 2 mm of Ammonia concentration is measured by taking the
jet tip difference between the NO reading using the stain-
• Temperature range to 450°C less steel converter and the NO reading using the
• Sensitivity: less than 18 mCoul/gm carbon: carbon converter.
nitrogen carrier, 0.018 in. id jet (a) Performance Specifications. The equipment
less than 15 mCoul/gm carbon: required is a chemiluminescent analyzer described in
helium carrier, 0.015 in. id jet para. 6.3.1 for the measurement of NO, and two
less than 22 mCoul/gm carbon: converters, one carbon and one stainless steel, as
nitrogen carrier, 0.011 in. id cap- shown in the schematic diagram of Fig. 6.3. Alter-
illary jet nately, two complete chemiluminescent analyzers
less than 18 mCoul/gm carbon: and converter systems may be used. The operation
helium carrier, 0.011 in. id cap- and specification of the chemiluminescent instrument
illary jet and the converters shall be the same as described in
• Minimum detectable response: less than 5 pg para. 6.3.1. The converters, their arrangement, and
carbon/sec, nitrogen carrier as S/N = 2 their operation shall be used to oxidize NH 3 and re-
• Linear dynamic range: less than + I 0 over 107 duce N0 2 respectively to NO. As shown in Fig. 6.3,
range with 0.018 in. id jet ammonia concentration is measured by taking the
• Operating conditions: Column flow 50 ml/ difference between the NO reading produced by each
min, 45 ml/min H2, 650 ml/min air propane sam- converter.
ple 6.3.8 Oxygen (02 ). The recommended method of
6.3.7 Ammonia (NH 3 ). Ammonia is present in the measuring the oxygen content of the exhaust gas is
exhaust of gas turbines that use NOx reduction after by using either an electrochemical analyzer or a
treatment such as selected catalytic reduction (SCR) paramagnetic analyzer [ 11].
systems and must be measured and controlled. At (a) High Temperature Zirconium Oxide Cell. This
present there are no recommended commercially method uses a high temperature electrochemical cell,
available on-line methods of measuring ammonia. commonly a zirconium oxide tube heated to 695°C
Neither accuracy nor stability is satisfactory for the (1283°F) and platinum electrodes. The sample gas
very low concentration levels that must be measured flows over the outside of the tube while the reference
in the exhaust of units operating with SCR systems. gas passes through the center. The difference in par-
However, several methods are near commercial re- tial pressure of oxygen between the two gases causes
lease. The method described below is one that is an electromotive force (EMF) to be generated. This
presently commercially available. EMF is measured and converted to oxygen concen-
One method of NH 3 measurement is a "difference tration using the Nemst equation for electrochemical
method" that uses a chemiluminescent analyzer and behavior.
two designs of converters. Because of their different (b) Paramagnetic Cell. 0 2 molecules, because of
materials and operating temperatures, the converters their paramagnetic property, are attracted in a non-
react differently to exhaust with N0 2 and NH 3 com- homogeneous magnetic field in the direction of the
ponents. The stainless steel converter operates at higher field strength. Two gases having different 0 2
700°C (1292°F), reduces N0 2 to NO, and oxidizes concentrations are brought together in a magnetic
NH 3 to NO according to the reaction: field generating a pressure difference between them.
One of the gases is the sample gas and the other is
the reference gas. For gas turbine exhaust measure-
ment, the reference gas used is 20.95% 0 2 in N 2 •
Converting the ammonia to nitric oxide produces This reference gas is brought into the measuring
incorrect NO, results when NH 3 is present in the chamber via two ducts. One of the ducts mixes ref-
exhaust. erence gas with sample gas in the area of the mag-
The carbon converter operates at 300°C (572°F), netic field causing a pressure differential propor-
15
ASME 8133.9 94 II 0759670 0543724 7Tb II
Zero/span gas
300°C
Carbon converter
tiona! to the 0 2 content of the sample. This pressure or steam that is injected into the engine for perfor-
differential produces a flow that is converted to an mance improvement or emission control. Water en-
electrical signal. tering the engine from evaporative inlet coolers and
(c) Performance Specifications. The performance water contained in water/fuel emulsions must also
specification for both the electrochemical cell and be considered.
the paramagnetic cell oxygen analyzers is given in (a) Recommended Method. The quantity of water
Table 6-9. vapor in the exhaust can be determined by either
It is recommended that oxygen be measured to at direct measurement of the exhaust gas or summation
least the accuracy stipulated in Table 6-9. This ac- of all sources of water vapor in the exhaust. This
curacy is required because oxygen measurement er- summation is usually performed on a mass basis
rors are amplified when NO, measurements are cor- (grams of H 20 per gram of exhaust gas). It includes
rected to 15% 0 2 • the calculation of the water produced by combustion
(d) Special Requirements. If a paramagnetic cell of the fuel, the measurement of the ambient humid-
analyzer is used, some correction may be required. ity and its conversion to specific humidity, and the
Most gases exhibit some paramagnetic properties measurement of water injected into the engine from
that can affect oxygen readings. These effects are all other sources. Either the measurement or sum-
likely to be negligible in relation to overall mea- mation method is acceptable. Where direct mea-
surement accuracy but may be taken into account if surement of water vapor in the exhaust is required,
required and agreed to by the cognizant regulatory the recommended method is USEPA Method 4 [12].
agency. Of the two procedures cited in Method 4, only the
more accurate "reference method" is recommended
6.3.9 Water Vapor (H 2 0). The exhaust from gas because the water vapor measurement is to be used
turbine engines can contain varying quantities of in the emissions calculation. In this method, a gas
water vapor from approximately 2 to 15% by vol- sample is extracted at a constant rate from the source
ume. The absolute amount depends on the type and and moisture is removed from the sample stream and
quantity of fuel used which produces water vapor as determined either volumetrically or gravimetrically
a product of combustion, the absolute humidity of using an impinger train.
the ambient air ingested, and the quantity of water All requirements and protocols of Method 4 shall
16
ASME 8133.9 94 . . 0759670 0543725 632 . .
Resolution Better than ±0.2% of full scale of range used or ±0.05%, whichever is
greater
Repeatability Better than ±0.2% of full scale of range used or ±0.05%, whichever is
greater
Stability Better than ±2% of full scale of range used or ±0.05%, whichever is
greater in a period of 2 hours
Zero drift Better than ±0.2% of full scale of range used or ±0.05%, whichever is
greater in a period of 2 hours
Noise 0.5 Hz and greater, less than ±0.2% of full scale of range used or
±0.05%, whichever is greater in a period of 2 hours
Response time Shall not exceed 10 seconds from entry of the sample into the analyzer
to 90% of final reading
Linearity The linearity of each range shall be checked at the 30, 60, and 90%
points using separate gas mixtures or a gas divider. The maximum
deviation of these points from a least squares straight line fit shall be
±2% of the full scale value.
be observed except for isokinetic sampling as de- is recommended that a trial calculation be made to
scribed below. obtain the water vapor content of the exhaust gas.
(b) Sampling. Sampling of water vapor is to be This calculation can be done by summing the
done in the stack at a temperature above the boiling amounts of water vapor from the various sources as
point of water so that all the water is in vapor phase, described previously. The calculated water vapor
and isokinetic sampling is not required. Sampling content will verify the measured value.
may be done with the gas sampling probe at the
three sample probe locations defined in para. 6.2.4.
The probe and sample line temperature shall be 6.4 Quality Provisions
maintained above 120°C (248°F) to prevent the con-
densation of moisture. The quality of measurement is influenced by the
A total gas sample of at least 0.6 m 3 (21 scf) shall design and installation of the measurement system,
be taken at a rate no greater than 0.021 m 3 /min the calibration procedures, and the measurement test
(0. 75 scfm). procedures. The system design and test procedures
(c) Sampling Train. The sampling train consists are described in the preceding paragraphs.
of four impingers and is similar to that used for Verification of quality provisions is required by
USEPA Method 5, which is shown in Fig. 8.1. The the cognizant regulatory agency; in the United States
first two impingers must contain known volumes of quality provisions are stipulated by the EPA.
water, the third shall be empty, and the fourth must
contain a known weight of silica gel (or equivalent 6.4.1 Calibration. Calibration of analyzers shall be
desiccant). done by the admission of calibration gas mixtures at
(d) Analysis of Results. The results from this the sampling probe. It is recommended that these
method are obtained by measuring the increase in mixtures have concentrations of 60 and 90% of the
volume of water obtained in the first two impingers, full scale value of the analyzer scale in use. These
measured to the nearest ml, and the weight gain in mixtures shall be prepared in accordance with the
the desiccant in the last impinger, measured to the protocols listed below depending on the requirements
nearest 0.5 g. of the cognizant regulatory agency. Certificates of
When water vapor is measured, not computed, it compliance shall be provided by the gas supplier.
17
ASME 8133.9 94 II 0759670 0543726 579 II
19
ASME 8133.9 94 . . 0759670 0543728 341 . .
the Method made during certification training [3) uses spot filtration; and an alternate method, the op-
shows that at 20% opacity the standard deviation of tical smokemeter, which provides direct on-line mea-
trained observers was 5.25% opacity. and at 10% surements. Both of these methods were developed
opacity the deviation was 3. 16%. for gas turbines operating on liquid fuels and are
Because of the high variability in the measurement currently used worldwide. They provide the best
of visual opacity, compliance difficulties can be ex- control of variables and the greatest accuracy of
pected in the case of a marginal installation with low measurement.
opacity. Referee measurements of smoke density us-
7.2.1 SAE Aircraft Method. The smoke measure-
ing a smokemeter (described below) or of stack
ment method recommended by International Civil
opacity using a transmissometer [4] made simulta-
Aviation Organization is described in more detail in
neously with visual opacity during compliance test-
SAE ARP 1179B [8]. It measures smoke density of
ing are recommended. This procedure must be co-
gas turbine exhaust by spot filtration. A smoke num-
ordinated with and agreed to by the cognizant
ber (S/N) scale of I to 100 has been established for
regulatory agency, so that if questioned, compliance
these readings, 0 representing no detectable smoke
during routine operation of the engine can be dem-
and I 00, a blackened filter. This method is recog-
onstrated using the referee method.
nized internationally and is specified by the USEPA,
the US Federal Aviation Administration, and the
7.2 Smoke Density ICAO for smoke measurement from gas turbine air-
In Europe and other regions, measurement of the craft engines.
(a) Method. A representative sample is extracted
smoke content of the exhaust is required. The smoke
density can be measured using two different meth- from the exhaust stream through a heated sample
ods: an optical smokemctcr, or smoke spot method. line and passed through a filter made of No. 4 What-
In the optical smokemeter method a metered flow man filter paper, a pump, a gas rotameter, and a
of exhaust is extracted and passed continuously gas volume meter. During this process, sample line
flow rate and temperature are maintained, the sample
through a cell that measures its light obscuration. In
the smoke spot method a metered quantity of exhaust volume is controlled, and the temperature and pres-
is passed through a white paper filter. The resulting sure of the sample are measured. A schematic draw-
stain is graded visually or by reflectometer for den- ing of the apparatus is shown in Fig. 7. I .
sity using a scale showing varying degrees of gray Sample flow rate: 14 L/min. ± 0.5 (0.50 cfm ±
to black. 0 02)
All such methods produce a result related to the Sample mass: 12 to 21 kg of e><haust gas/m'
(0.017 to 0.030 lb/in') of
carbon density in the exhaust gas. In spot filtration,
filter area
control of the sample extraction and transport to the Sample line temperature: 60-175°C (140-347°F); ± I5°C
instrument, design of the instrument and its seals, (±27,F) during measurement
mass of sample used, filter media, and grading of
the stain all vary from method to method. as do the (b) Instrumentation. Various versions of com-
precision and sophistication of the methods them- mercial and individually designed and fabricated in-
selves. Spot filtration methods often specified for use struments are in use today. Each of these instruments
with gas turbines are as follows: meet the design requirements stipulated in ARP
1179.
Spot Filtration Method Specified by
(c) Testing, Analysis, and Reporting. The engine
SAE Aircrafl Method International Civil Aviation
is allowed to stabilize at the desired operating point.
Organization (51
ISO (Bacharach) ISO Draft International
A minimum of three samples is taken and graded
Standard I I042-1 1flj optically using a retlectometer conforming to ANSI
ASTM 02156 CIMAC Specification No 12 Standard PH 2.17. The reflectance of each spot is
171 calculated as follows:
(a) Smoke Density Measurement Methods. No SN' = 100[1- Rs/Rw]
smoke measurement methods are recommended where:
since all methods lack either the required accuracy
for the measurement of very low smoke density or SN' = reflectance of each spot
commercial availability. Two methods arc described Rs = absolute reflectance of the sample spot
in detail below: the SAE Aircraft method, which Rw = absolute reflectance of clean filter material
20
ASME 8133.9 94 . . 0759670 0543729 288 . .
Exhaus~ Sample
probe
D = 12.S to 37.S mm
(spot dia.) Flow
nozzi:J
e = so to 7 .so
u = 20° to 30°
By pass
J~ Valve C
Valve A
I
I
~ 7,\ Coarse _....
.... --...
)""'"" filter
\ 4
I
Sam pie !
,-- .:J
II
I
';""'
and
holder
(_ ::-1
II
1
L-t-_j Valve B
......... ..... .....
ValveD
.........
I Flow 1---4
-- Volume
meter l rotameter
Vacuum
pump Filter Holder
Pressure and
temperature
measurement
The sample mass per unit spot filter area for each Smoke Number. It shall also provide at least one
sample is calculated and the results plotted on semi- other output channel that can be calibrated by the
logarithmic coordinates. The overall SN for a given user in units of ASTM Smoke Density, Bacharach,
operating point is determined by the intercept of the or carbon particulate mass in micrograms per liter.
data plotted as a straight line by the method of least Provisions shall be made for recorder output.
squares and the value of 16.6 kg/m 2 (0.0230 lb/in 2 ) (b) Performance Spenfications
sample mass per unit filter area.
Primary output: 0 80 SAE smoke numbers
NOTE: Precision of this method is stated as ±3 SN Alternate output: 0-8 Bacharach smoke spot numbers
values. 0-20 micrograms per liter (rng/cu em)
carbon particulate
7.2.2 Optical Smokemeter. The optical smoke- Precision: less than I SAE smoke number
meter measures smoke particulate levels within the Respom.e: less than I 0 seconds to 95% of reading
exhaust gas. It provides for continuous on-line mea-
surement of the light obscuration of a sample of the (c) Testing and Reporting. A representative sam-
exhaust from the engine [9]. ple of exhaust gas is extracted using a three-holed
(a) Method. The exhaust sample shall be fed into probe designed similarly to that used for gas sam-
a self-contained instrument that measures light ob- pling described in para. 6.2. The engine and sam-
scuration in the range of 0 to 10%. The instrument pling line shall be stabilized before smoke measure-
shall provide a direct, continuous readout of SAE ment begins. A minimum of three samples shall be
21
ASME 8133.9 94 II 0759670 0543730 TTT II
recorded at each measuring point and the average of ARP1179, Rev. B, Society of Automotive Engi-
these samples reported. neers, Warrendale, PA, April 1991.
7.2.3 Other Methods. If it is a requirement to re- [91 "Rolls-Royce Optical Smokemeter Performance
port smoke density in terms of Bacharach number Specification," Rolls-Royce pic, Derby, England.
or ASTM smoke spot number, it is recommended
that either the SAE smoke number procedure or the
optical smokemeter described above be used. These 8 PARTICULATE MEASUREMENT
methods should be adjusted to the correct smoke
The measurement of particulate material (PM) is
scale by the use of correlation curves developed by
frequently required by state and local agencies in the
the engine manufacturer, or in the case of the SAE
United States if the gas turbine is run on liquid fuel.
method. by modifying the sample size to provide the
This measurement method is recommended for en-
appropriate sample mass per square inch of filter
gines operating on light distillate fuel oil such as
area.
ASTM No. 2-GT, which contains no residual com-
Sample mass per unit ponents.
filter area
kg/m 2 (lb/sq in) NOTE: In some cases the measurement of PM has
SAE ARP 1179 16.6 (0 0230) been required when an engine is run on natural gas.
ASTM 02156 and ISO 11042-1 70.1 ({) 0'.197) The level of material resulting from combustion in
the exhaust stream is below the practical threshold
of measurement. For this reason the measurement of
7.3 References particulates from engines operated on natural gas is
not recommended.
[I] "Method 9 - Visual Determination of the
Opacity of Emissions from Stationary Sources." 40
CFR, Part 60, Appendix A, Method 9. 8.1 Recommended Method
[2] ''Alternate Method I - Determination of the
The recommended method for the measurement of
Opacity of Emissions From Stationary Sources Re-
particulates from gas turbines operating on distillate
motely by LIDAR," 40 CFR, Part 60, Appendix A,
fuel oil is a modification of USEPA Method 5 [1].
Method 9, AMI.
Method 5 is a gravimetric method that uses a spe-
(3] Heinsohn, R. J., Davis, J. W., and Anderson, cially designed probe, filter, and impinger system to
G. W., ''Individual Accuracy in Estimating Plume extract samples of the solid and condensable mate-
Opacity," Journal of Air and Waste MwwRement, rials from the exhaust stream. Water, a major con-
Vol. 42:443, April 1992. densate, is not considered a particulate and is not
[4] "Performance Specification I - Specifications counted. Method 5 is modified for use in measuring
and Test Procedures for Opacity Continuous Emis- gas turbines by the following:
sions Monitoring Systems in Stationary Sources." 40 (a) eliminating isokinetic sampling
CFR, Part 60, Appendix B, Spec. I. (b) reducing the number of traverse points to
[5] "International Standards and Recommended three
Practices, Environmental Protection," Annex 16, (c) eliminating velocity traversing of the exhaust
Volume II, Aircraft Engine Emissions, International duct
Civil Aviation Organization. Montreal. Canada. These modifications are made to reduce the dif-
ficulty of testing and to improve the accuracy of
[6] "Gas Turbines - Exhaust Gas Emission -
measurements. Eliminating isokinetic sampling is
Measurement and Evaluation," Draft International
possible because the carbon particles generated are
Standard II 042-1, ISO /TC 192, International Stan-
submicronic and follow flow lines. The reduction of
dards Organization, Geneva, Switzerland, 1992.
traverse points is possible because of the uniform
[7] ''Exhaust Emissions Measurement Recommen- mixing of the exhaust stream in industrial turbine
dations for Reciprocating Engines and Gas Tur- installations. The precision of the carbon balance
bines," CIMAC Number 12, International Council method of mass flow determination is superior to the
on Combustion Engines. duct velocity traverse and replaces it.
[8] "Aircraft Gas Turbine Exhaust Smoke Mea- Engines operating on fuel oils other than light dis-
surement," Aerospace Recommended Practice tillate oils may require a fuel analysis to determine
22
ASME 8133.9 94 II 0759670 0543731 936 II
Probe
1'(._ Stack
Temperature sensor U- wall
Vacuum
line
Reverse-type
pitot tube
Pitot manometer
Thermometers
the presence of contaminants or trace metals [2], surement line through the centroid of the area of the
which form particulates during combustion. Under duct at the measurement plane and in the direction
these circumstances, the use of Method 5 without of any expected stratification. The location of three
modification may be required. sampling points shall be at 16.7, 50, and 83.3% of
the length of the measurement line. These sampling
points are identical to the ones used for the mea-
8.2 Sampling Train
surement of gaseous emissions previously described
A schematic of the sampling apparatus is given in in para. 6.2.
Fig. 8.1. This apparatus is identical to that defined Sampling shall be made equally from each of the
in detail in Method 5 and consists of a stainless steel three locations for a total of one hour or until a
or glass probe nozzle; a glass or quartz probe liner; minimum of 20 mg of sample is extracted, which-
a heated filter holder; an impinger train; and flow ever is greater. Because of the submicronic nature
metering, pumping, and measuring equipment. of gas turbine particulate, isokinetic sampling is not
required. The sample mass will be determined by
the amount of material collected on the filter and the
8.3 Sampling Procedure
material extracted from the probe wash. All proto-
As in the measurement of gases (Section 6), a cols given in Method 5 shall be observed with regard
single sampling plane is adequate for measurement to temperatures, flows, sample handling, extraction
of particulates. Three sampling locations, positioned and weighing, and meter calibration. Because iso-
normal to the exhaust flow, are required. These sam- kinetic sampling is not necessary, the flow rate of
pling points are to be located by establishing a mea- the sample through the probe and sample train may
23
ASME 8133.9 94 . . 0759670 0543732 872 . .
Liquid distillates Listed below Detail Methods given below are from Standard
Specification for Gas Turbine Fuel Oils,
ASTM D 2880
Sulfur D 129 (Referee method). D 1266 (only for fuel
grades 0-GT & 1-GT); D 1552; D 2622; D
4294
Trace metals Atomic absorption D 3605
Density, API gravity Hydrometer D 1298
Distillation D 86
25
ASME 8133.9 94 .. 0759670 0543734 645 ..
26
ASME 8133.9 94 II 0759670 0543735 581 II
10.3.1 USEPA F Factor Method. The volumetric flow rate, the mass flow rate, and the mass
emission rates of each of the constituents of the exhaust gas of a stationary gas turbine can be
determined from mass balance calculations using measurements of the fuel flow rate, the fuel
ultimate analysis, and exhaust gas concentrations of 0 2 and C0 2 • The "F factor" or fuel stoi-
chiometric factor method of determining these rates is specified in EPA Methods 19 and 20 [3,
4].
(a) F Factor Defined. The fuel stoichiometric factor (F) is the ratio of the standard volume of
the products of combustion to the higher calorific value (heat content) of a fuel where:
F=-
scm or
scf
J 106 Btu
F is also specified relative to the 0 2 and C02 content of the dry exhaust gas as:
F factors are given in Method 19 [3] in both SI and English units and relative to both dry and
wet exhaust gas.
(b) Computation of F. The equations given in Method 19 for computation ofF are shown below.
The derivation of the F factor is given by Shigehara [5] and is based on the ultimate analysis and
the higher heating value of fuels.
scm
2.0 X %C-
(scm)]
~ K [ HHV(~)
kg
Fco,.dry(-1-)
0.321 x %C(scf)]
Fm,.•.(IO'Bm) ~ K[ HHV(~)
scf lb
6
10 Btu ]
[ million Btu english
28
ASME 8133.9 94 .. 0759670 0543737 354 . .
For distillate oils and natural gas fuels, the value for F is expected to vary ±3 to 5%. Table 10-4
gives the average and the variation in F values for these fuels based on a number of samples.
For the accurate measurement of exhaust components, it is recommended that F be calculated based
on the ultimate analysis and HHV of the fuel samples obtained during the emissions testing.
6
(c) Emission Rates. Emission rates in units of mass per unit of energy (ng/J or lb/10 Btu)
can be calculated for the various components by multiplying the measured concentration by the
appropriate F factor.
20.95 )
EH = c X F ( 20.95 - %02 or EH1 = c, X Fco,ctry( lOO )
I I 0),0fY -· %C02.dry
In this equation, concentration (c;) is expressed in mass per standard unit volume (ng/scm or
lb/scf). Table 10-5 gives conversions from parts per million to mass per unit volume for common
gaseous pollutants.
Emission rates in terms of mass per unit time can be calculated by multiplying EH, by the
measured fuel flow rate.
.(kg)
rn, hr or hr
(lb) =
. 1 X HHV
EH, X mrue
10.3.2 ICAO (SAE) Method. This method, sometimes referred to as the fuel based method, is
used to determine the mass rate of emissions of aircraft gas turbines during emissions certification
testing f6l. It uses the solution of the general equation for the combustion of hydrocarbons, the
fuel molecular hydrogen-to-carbon ratio, and the measured values of CO, C0 2 , and HC to determine
the fuel-to-air mass ratio of the engine. Using this method, the following equations would apply:
..
F I A (from st01chwmetry
)fflfuel
= -.-
mau
29
ASME 8133.9 94 . . 0759b70 0543738 290 . .
. . mruel
ffl£ = fflruel +-
F/A
20.95- 15
c,_dry.l5%o, = c,.dry 20.95 - %02
Cvoc
VOC x Ratiooc = -
coc
(b) Multiply this ratio by the total HC concentration obtained by FlO measurement.
In the above calculations, all components are referenced to CH4 (methane), i.e., ppm C 1• The
above procedure also is to be used in calculating the NMHC component of exhaust gas.
10.8 References
[1] "Standard Atmosphere," ISO 2533, International Organization for Standardization, Geneva,
Switzerland.
30
ASME 8133.9 94 II 0759670 0543739 127 II
[2] "Method 2 - Determination of Stack Gas Velocity and Volumetric Flow Rate (Type S Pitot
Tube)," 40 CFR, Part 60, Appendix A, Method 2.
[3] "Method 19 - Determination of Sulfur Dioxide Removal Efficiency and Particulate Matter,
Sulfur Dioxide, and Nitrogen Dioxides Emission Rate," 40 CFR, Part 60, Appendix A, Method
19.
[4] "Method 20 - Determination of Nitrogen Oxides, Sulfur Dioxide and Diluent Emissions
From Stationary Gas Turbines," US Federal Register, Title 40, Part 60, Appendix A, Method 20.
[5] Shigehara, R. T., Neulict, R. M., and Smith, W. S., "Method for Calculating Power Plant
Emission Rate," Stack Sampling News, July 1973.
[6] "International Standards and Recommended Practices, Environmental Protection," Annex 16,
Volume II, Aircraft Engine Emissions, International Civil Aviation Organization, Montreal, Canada.
[7] "Standards of Performance for New Stationary Sources, Subpart GG - Gas Turbines," US
Federal Register, Title 40, Part 60.
31
ASME 8133.9 94 . . 0759670 0543740 949 . .
APPENDIX A
EMISSIONS FROM GAS TURBINES
(This Appendix is not an integral part of ASME 8133.9-1994 and is included for information purposes only.)
ing its operation. These are fuel, air, lubricating oil, centrations, the measurement of aldehydes from gas
water, steam, and engine washing compounds. Each turbine engines operating on natural gas and distillate
installation should be considered as specific. If de- fuels is not recommended.
terminations of the presence and quantity of emis-
sions of air toxic compounds must be obtained, it
is recommended that an analysis of each of the fluids A 11 References
used be made to determine the presence and ex- [IJ Montgomery, T. A., Samuelson, G. S., and
pected concentrations of compounds that can form Muzio, L. J. "Continuous Infrared Analysis of N"O
air toxic compounds. Because of the complete com- in Combustion Products," Journal of Air and Waste
bustion and high dilution ratio in gas turbines, these Management Association, Volume 39, No. 5, May
compounds, if present at all, are expected to occur 1989.
in the exhaust at extremely low concentration levels
[21 "Method 20- Determination of Nitrogen Ox-
(ppb or less).
ides, Sulfur Dioxide and Diluent Emissions From
Direct measurement of these compounds in the
Stationary Gas Turbines," US Federal Register, Title
exhaust is not recommended due to the low con-
40, Part 60, Appendix A, Method 20.
centration levels. If exhaust measurement is man-
dated, the prior identification of each air toxic com- [3] "Method 9 - Visual Determination of the
pound, its source, and probability of occurrence is Opacity of Emissions from Stationary Sources," 40
recommended. Exhaust concentration levels without CFR, Part 60, Appendix A, Method 9.
mass balance based on measured inlet quantities [4] "Exhaust Smoke Measurement," Annex B, Gas
should not be accepted. The engine manufacturer turbines Procurement, ISO Specification
should be consulted before making these determi- 3977:1991(E), International Organization for Stan-
nations. dardization, Geneva, Switzerland.
[5] "National Emission Standards for Hazardous
A10 Aldehydes Air Pollutants," Title 1, Section 112, US Clean Air
Act Amendments 1990, PL 101-549, November 15,
The production of aldehydes in the exhaust of gas 1990.
turbines run on natural gas and high quality distillate
[6] "Standard Specification for Gas Turbine Fuel
fuels is extremely low. Measurements made during
Oils," ASTM D 2880, American Society for Testing
test programs sponsored by California show total ex-
and Materials, Philadelphia, PA.
haust aldehyde emissions of approximately 200 ppb
for natural gas and 3 to 50 ppb for distillate fuel [7] "Test and Evaluation of Methanol in a Gas
[7, 8]. These measurements were made using the Turbine System," EPRI Report AP 1712, Electric
MBTH method that takes all hydrocarbon fragments Power Research Institute, Palo Alto, CA, February
producing aldehydes and reports these as formal- 1991.
dehyde (HCHO). Individual species would have [8] "Methanol Clean Coal Demonstration Project,"
much lower concentrations than the total of all al- Final Report P500-86-005, California Energy Com-
dehydes reported above. Because of these low con- mission, Sacramento, CA, February 1986.
36
ASME 8133.9 94 . . 0759670 0543744 594 . .
APPENDIX B
STANDARD REFERENCE CONDITIONS
(This Appendix is not an integral part of ASME 9133.9-1994 and is included for information purposes only.)
37
ASME 8133.9 94 II 0759670 0543745 420 II
APPENDIX C
PHYSICAL PROPERTIES
(This Appendix is not an integral part of ASME 8133.9-1994 and is included for information purposes only.)
Relative
Normal Molar
Density,
Reference Specific
p.Gas
Molar Mass Density, Volume
No. Substance Symbol M. kg/kmol p•• kg/m 3 Pn Air Vmn• m 3 /kmol
Ideal gas 22.414
3
2 Air (dry)' 28.963 1.2930 1.000 22.400
3 Hydrogen H, 2.0158 0.08988 0.0695 22.438
4 Helium He 4.0026 0.17846 0.1380 22.426
5 Neon Ne 20.1790 0.8999 0.6960 22.425
6 Nitrogen N, 28.0134 1.2504 0.9671 22.403
7 Nitrogen from air' 28.1580 3 1.2569 0.9722 22.403
8 Oxygen o, 31.9988 1.4290 1.1052 22.391
9 Argon Ar 39.9840 1.7840 1.3797 22.392
10 Krypton Kr 83.80 3.749 2.8995 22.351
11 Carbon monoxide co 28.0104 1.2505 0.9671 22.400
12 Carbon dioxide co, 44.0098 1.9770 1.5290 22.261
13 Nitric oxide NO 30.0061 1.3402 1.0365 22.390
14 Nitrous oxide N,O 44.0128 1.9780 1.5298 22.252
15 Ammonia NH3 17.0304 0.7718 0.5969 22.065
16 Hydrogen cyanide 4 HCN 27.0256 (1.275)' (0.986) (21.200)
17 Cyanogen C2 N2 52.0354 2.349 1.817 22.15
18 Chlorine Cl, 70.906 3.210 2.4826 22.069
19 Hydrogen chloride HCI 36.4610 1.6422 1.270 22.203
20 Hydrogen sulfide H,S 34.076 1.5355 1 '1875 22.192
21 Sulfur dioxide SO, 64.059 2.9310 2.267 21.856
22 Carbon disulfide 4 cs, 76.131 (3.47) 4 (2.68) (21.94)
23 Carbonyl sulfide cos 60.07 2.72 2.104 22.06
24 Methane CH 4 16.043 0.7175 0.549 22.360
25 Acetylene (ethyne) C,H, 26.038 1.1715 0.9060 22.226
26 Ethylene (ethane) C2 H4 28.054 1.2611 0.9753 22.245
27 Ethane C,H 6 30.0690 1.3550 1.048 22.191
28 Propylene (propene) C3H• 42.080 1.9129 1.4795 21.998
38
ASME 8133.9 94 . . 0759670 0543746 367 . .
APPENDIX C (Continued)
PHYSICAL PROPERTIES
Relative
Normal Molar
Density,
Reference Specific
PnGas
Molar Mass Density, Volume
3
No. Substance Symbol M, kg/kmol Pn• kg/m Pn Air Vmn• m• /kmol
NOTES:
(1) Air (dry). of usual composition; volume portion in %: 78.084 N,, 20.9476 0 2 , 0.934 A;
0.0314 C0 2 ; balance 0.003.
(2) Air nitrogen content: air of usual composition as indicated in Note (1) minus portion of
a,.
(3) Calculated from the pure components of mixture.
(4) The values Pn• relative density and Vmn for all gases already condensed at 273.15K (Tn =
0°C) and 1.01325 bar, are put in brackets. In cases where sufficient data were available, the
hypothetical normal reference densities were calculated from the specific volume of the gases
at p = 1.01325 bar and for a number of temperatures above the respective saturation tem-
perature (i.e., by temperature reduction at normal reference pressure according to the ideal
gas rule to tn = 0°C) and finally the resulting values were extrapolated according to different
appropriate methods to 0°C.
39
ASME 8133.9 94 . . 0759670 0543747 2T3 . .
APPENDIX D
AIR LAWS AND REGULATIONS
(This Appendix is not an integral part of ASME B133.9-1994 and is included for information purposes only.)
Air pollution laws and regulations, which vary (d) Numerous state and local regulations have
throughout the world, are based on international been issued to control emissions from gas turbines.
treaties, national, state and local legislation, and Those of Los Angeles County, other parts of Cali-
rulemaking. Listed below are some of the contin- fornia, and New Jersey are very stringent and may
ually changing laws and regulations affecting gas require catalytic after treatment to control NO., CO,
turbine installations. This list is presented only for and HC. Visible smoke level is also regulated locally
general information, it is not complete and will not at various levels from zero to 20% opacity.
be kept current. It is recommended that the cogni-
zant regulatory agencies and other knowledgeable
persons be contacted to determine which regulations 02 European Community
are applicable to a specific installation over a given The EC, or the European Economic Community
time frame. (EEC), is a confederation of 12 independent coun-
tries that have agreed to integrate certain policies and
01 United States responsibilities. The Community is composed of
(a) On November 15, 1990, the Clean Air Act Belgium, Denmark, France, Greece, Ireland, Italy,
and Amendments of I 990 (Public Law I0 1-549) Luxembourg, the Netherlands, Portugal. Spain, the
were signed. From this legislation the USEPA is re- United Kingdom, and Germany.
quired to issue regulations covering: The EC currently has no "Regulations~ (which are
(I) Emissions of S0 2 and NO, from large pow- binding) or "Directives" (which achieve a binding
er plants (Title IV - Acid Rain). result with flexible implementation) specifically for
(2) Emissions of NO, and VOC to control gas turbine engines. However, new Directives to
ozone (Title I - Nonattainment). cover these sources are being studied and the emis-
(3) Emissions of 189 specific pollutants (Title sion measurement and control of CO, NO., partic-
III - Air Taxies; see Appendix F). ulates, smoke, and S0 2 are being considered. Cur-
The 50 states are required to incorporate these reg- rently only five EC countries have regulations
ulations in their implementation plans over the next controlling emissions from stationary gas turbines:
several years. Germany, the Netherlands, Italy, Denmark, and the
(b) The present air laws require Best Available United Kingdom (draft rules).
Control Technology (BACT) emission controls for
sources over I00 tons per year of NO, in areas of
03 Germany
attainment. In areas of nonattainment of ambient air
quality standards, even more stringent controls at the The basic law for air pollution in the unified Fed-
Lowest Achievable Emission Rate (LAER) are en- eral Republic of Germany is the "Federal !mission
forced to control emissions of the pollutants ex- Control Act" (FICA), implemented in April 1974
ceeding the standards. and last amended in 1990. The most important ad-
(c) In 1979, the USEPA issued New Source Per- ministrative regulation implementing FICA is the
formance Standards applicable to gas turbines (Fed- "Technical Instruction on Air Pollution Control~
eral Register Title 40, Part 60, Subpart GG) con- (TA Luft). In addition to Federal Regulations, a hi-
trolling NO, and S02 • These NSPS now are being erarchy of complementary states' regulations also are
revised with a target publication date of early 1995. used to control air emissions.
40
ASME 8133.9 94 . . 0759b70 0543748 13T . .
41
ASME 8133.9 94 . . 0759670 0543749 076 . .
APPENDIX E
EMISSION CONTROL METHODS
(This Appendix is not an integral part of ASME 8133.9-1994 and is included for information purposes only.)
CO and HC emtsstons depending on the injection water or steam injection to achieve the 5-l 0 ppm
rates, the engine design. and the method of injec- NO, (15% dry) emission levels required by the Cal-
tion. This problem may be solved using an oxidizing ifornia South Coast Air Quality Management Dis-
catalyst exhaust after treatment. trict.
(3) Diluent rates and NO, reduction are usually Depending on the catalyst chosen, this control
expressed in terms of water (steam)-to-fuel mass ra- method is not always practical for use on many sim-
tio. Water-to-fuel ratio values vary depending on the ple cycle engines because the catalyst bed must be
installation; however, values between 0.5 and 1.2 operated at temperatures that are from I 00 to several
are common. A water-to-fuel ratio of 1.0 will reduce hundred degrees (F) lower than average normal ex-
NO, by 70 to 80% from the uncontrolled level. haust gas temperatures. Application to combined
Steam injection rates are often higher. cycle and cogeneration plants is common where the
(4) High diluent injection rates can reduce en- bed can be located in a special section of a waste
gine life, require more frequent inspections. and in- heat boiler that allows control of the temperature
crease operating costs. Both the steam and the water (550-750°F for vanadium pentoxide catalysts). Both
used for injection must be free of contaminants. base metal and noble metal catalysts are used.
which can cause deposition in or corrosion of the SCR NO, control adds an additional operating sys-
hot section of the engine reducing performance and tem to a gas turbine installation. This SCR system
service life. Special water and steam purity standards consists of the catalyst bed; the ammonia storage,
have been established based on each manufacturer's supply, and injection system: and the monitoring and
experience. control system. In order to achieve the reduction re-
(5) Emissions computations based on wet ex- quired, most systems over inject ammonia causmg
haust must take into account the water vapor re- NH 1 slip in the exhaust.
sulting from diluent injection, combustion, and am- SCR works well in applications limited to base
bient humidity. load and natural gas fuel. Problems occur with op-
(b) Lean Combustion. Lean combustion systems eration on distillate fuels due to the creation of am-
operate on natural gas fuel, which i~ premixed with monium salts, which cause fouling of the boiler and
air and burned ncar the lean combustion limit. The catalyst bed. Other disadvantages of SCR include:
premixing provides uniform, lean fuel/air mixtures (1) high initial cost and increased operating ex-
that burn at reduced combustion zone temperatures. pense;
Both the uniformity of the burning mixture and the (2) limited operating range and load flexibility;
lean combustion reduce the formation of NO. Com- (3) reduction in performance due to exhaust
bustion system flammability limits are narrow. En- pressure drop;
gine operation under these narrow combustion limits (4) disposal of toxic spent catalyst;
requires close control of the combustion system and (5) potential for ammonia spills and ammonia
engine operating parameters in order to accelerate emiSSIOnS.
the engine, run with stability over the load range,
and limit the formation of both NO, and CO. To
E4 References
accomplish lean burn operation, various designs of
variable geometry combustors, staged combustion, [I] Bahr, D. W., and Lyon, T. F. "NO, Abate-
fuel staging, or the sequential staging of a number ment via Water Injection In Aircraft - Derivative
of small individual burners are used. More complex Turbine Engines," American Society of Mechanical
combustion, fuel. and engine control systems are re- Engineers Paper 84-GT-1 03, June 1984.
quired for engines using lean combustion NO, con-
[2] Hung, W. S. Y., and Agan, D. D., "The Con-
trol. NO, levels of 15 to 50 ppmv at 15% 0~ have
trol of NO, and CO Emissions from 7-MW Gas Tur-
been cited by engine manufacturers.
bines with Water Injection as Influenced by Ambient
(c) Selective Cata!-ytic Reduction (SCR). SCR ex-
Conditions," American Society of Mechanical En-
haust treatment is one of the most effective tech-
gineers Paper 85-GT-50, March 1985.
nologies for controlling NO, from stationary gas tur-
bines. The process consists of injecting ammonia [3] Vaught, J. M., and Bach, C. S., ''NO, Re-
into the exhaust gases upstream of a catalytic re- duction Experience in Model 501-KB and KB5 Gas
actor. The NH 3 reacts with the NO, to form N 2 and Turbines," Air Pollution Control Association Paper
water vapor. SCR systems are capable of 80-90% No. 87-6.3, June 1987.
reduction and usually are used in conjunction with [4] Swingle, R. L., and Phaneuf, D. J., ''Meeting
43
ASME 8133.9 94 II 0759670 0543751 724 II
44
ASME 8133.9 94 . . 0759670 0543752 660 . .
APPENDIX F
LISTED AIR TOXICS
(This Appendix is not an integral part of ASME 8133.9-1994 and is included for information purposes only.)
This list of air toxic compounds is taken from the United States Clean Air Act Amendments
of 1990, US Public Law 101-549, Section 112, "National Emission Standards for Hazardous Air
Pollutants. The list is presented for general guidance. It will not be kept current, nor will it reflect
n
the toxic regulations published by state agencies which may be more extensive or contain different
compounds. Each specific chemical compound is listed with its Chemical Abstract Service Number
(CAS #).
45
ASME 8133.9 94 . . 0759670 0543753 5T7 . .
46
ASME 8133.9 94 . . 0759670 0543754 433 . .