Company Profile: Industrial Internship

INDUSTRIAL INTERNSHIP
1. COMPANY PROFILE
Company Name: ACR MACHINING PRIVATE LIMITED

Office Address: F-27, M.I.D.C., INDUSTRIAL ESTATE SHIROLI, KOLHAPUR - 416122
Year of Establishment: 2007
Products: 20+
Email: info@casproindia
Phone No: +91-230-2469070
1.1About Company-
Acr Machining Private Limited is a Private incorporated on 02 March 2007. It is classified as
Non-govt Company and is registered at Registrar of Companies, Pune. Its authorized share capital
is Rs. 9,000,000 and its paid up capital is Rs. 9,000,000.It is involved in Casting of metals [This
group includes casting finished or semi-finished products producing a variety of goods, all
characteristic of other activity classes]
ACR Machining Private Limited's Annual General Meeting (AGM) was last held on 28 September
2017 and as per records from Ministry of Corporate Affairs (MCA), its balance sheet was last filed
on 31 March 2017.
Directors of ACR Machining Private Limited are Sunandabai Ambalal Rathod, Vijay Ambalal
Rathod, Prakash Ambalal Rathod and Mahendra Ambalal Rathod.
DYPCET MECHANICAL ENGINEERING

2.PLANT LAYOUT

List of Products:-
1. Output Flange Old
2. Output Flange new
3. Bearing Cover 0832
4. Axial Housing
5. Front Drive Casing
6. Cable entry
7. Selling Housing
8. Flywheel
9. Pump Housing
10. Motor Cover

3.DESIGN DEPARTMENT
Design is the creation of a plan or convention for the construction of an object, system or
measurable human interaction (as in architectural blueprints, engineering drawings, business
processes, circuit diagrams, and sewing patterns).Design has different connotations in different
fields.
Designing often necessitates considering the aesthetic, functional, economic, and sociopolitical
dimensions of both the design object and design process. It may involve considerable research,
thought, modeling, interactive adjustment, and re-design. Meanwhile, diverse kinds of objects may
be designed, including clothing, graphical user interfaces, products, skyscrapers, corporate
identities, business processes, and even methods or processes of designing
Pre-production design :-
1) Design brief – an early (often the beginning) statement of design goals.
2) Analysis – analysis of current design goals.
3) Research – investigating similar design solutions in the field or related topics.
4) Specification – specifying requirements of a design solution for a product (product design
specification) or service.
5) Problem solving – conceptualizing and documenting design solutions.
6) Presentation – presenting design solutions.
Design during production.
7) Development – continuation and improvement of a designed solution.
8) Testing – testing of a designed solution.
9) Post-production design feedback for future designs.
10) Implementation – introducing the designed solution into the environment.
11) Evaluation and conclusion – summary of process and results, including constructive criticism
and suggestions for future improvements.
12) Redesign – any or all stages in the design process repeated (with corrections made) at any time
before, during, or after production.


4. PRODUCT DIVISION
4.1 Product Engineering Department-
The Product Engineering Department (PED) is work as like Research and Development
department. When marketing department is get the requirement of customer then that requirement
is transfer to PED department. PED department is design the product as per the requirement. For
the design purpose PED department uses the solid work and cam-work software. The all work
about the design is done on these two software. The design time is depend on the product. The
highest time is 1-2 months required for some products.
4.2 Industrial Engineering Department-
Industrial Engineering Department (IED) is concerned with the design, improvement and
installation of integrated system of man, machine and equipment. Industrial Engineering
Department has three basic function i.e. –
1. Estimation
2. Layout
3. Incentives
1) Estimation- IED department is fixed the value of product. The work of IED department is start
after PED (Product Engineering Department). The total cost required for manufacturing a
particular job is decided by the IED department. The product which is manufactured is feasible or
not is also decided by the IED department or the product is manufactured in the company or
manufactured by the other company is also decided by the IED department.
2) Layout- The layout of the machine shop or office is decided by the IED department. The layout
of the machine should be perfect that means the travelling of job should be minimum.
3) Incentives-This scheme done by the company for improving the working efficiency of the
worker. Incentives are predefine by this department. As the worker work less than company pay
less payment. The information was given by MR.Vinayak kumbhar.

4.3 Production Planning &Control Department-
PPC (Production Planning and Control) is one of the most important department in any
industry.
As the name ppc suggest:-
1) Production- Production refers to conversion of raw material into finished product with the help
of various operation carried out.
2) Planning- Planning refers to forecasting of difficulties in a production process and deciding how
a production can be best carried out have a smooth flow in the production system.
3) Control- Control refers to continuous monitoring and checking the execution of given plan with
respect to time in a sequential manner to avoid any obstacles in the production process. There are
various software are used in PPC. In GPI the SAP (System Analysis and Product Development)
software is used. SAP is the ERP (Enterprise Resource Planning) software. PPC department
develops process sheet of given product. The process sheet contains the cycle time for given
object. Also it gives the how many products are manufactured in one shift. The department is also
gives the information about which is the jig, fixture or any tool is required for manufacturing. The
SAP software gives flexibility in the company process. Bill of Material (BOM) is also in the SAP
software. All the materials which is enter into company is also saved into SAP software.
4.4 Production Department:-

Advance Machine-
• Horizontal Machine Center (HMC).
• Computer Numerical Control (CNC).
• Vertical Machining Center (VMC).
• Vertical Turret Lathe (VTL).

Different Machines-
4.4.1 Horizontal Machine Center (HASS)
No of axis 3
XYZ: 1626 x 1270 x 1016 mm
30 hp vector drive, 7500 rpm, 30+1 side-mount tool changer
Specifications (EC-1600Z)
TABLE METRIC
X Axis 1626 mm
Y Axis 1270 mm
Z Axis 1016 mm
Length 1626 mm
Width. 914 mm
T-Slot Width 16 mm
T-Slot Centre Distance 125.0 mm
Max Weight on Table (evenly distributed 4536 kg)
SPINDLE. METRIC
Max Rating 22.4 kW
Max Speed 7500 rpm
Max Torque 460 Nm
Drive System 2-speed geared head
TOOL CHANGER
Capacity 30+1
Max Tool Diameter 102 mm
Max Tool Length 508 mm
Tool-to-Tool (avg) 8 sec.
Chip-to-Chip (avg) 12.6 sec

4.4.2 Vertical Machine Center (HASS)
Specifications
TRAVELS METRIC
X Axis 1016 mm
Y Axis 660 mm
Z Axis 635 mm
Length 1321 mm
Width. 584 mm
T-Slot Width 16 mm
T-Slot Center Distance 80.0 mm
Number of Std T-Slots 7
Max Weight on Table 1814 kg
SPINDLE
Max Rating 22.4 kW
Max Speed 7500 rpm
Max Torque 460 Nm @ 700 rpm
Drive System 2-Speed Geared Head
TOOL CHANGER
Capacity. 30+1
Max Tool Diameter 178 mm
Max Tool Length 406 mm

Max Tool Weight 13.6 kg
4.4.3 Vertical Turret Lathe (MAZAK)
Characteristics-
Control type: CNC
Spindle orientation: vertical
Other characteristics: spindle
Applications: heavy-duty
Diameter: Max.: 630 mm
Min.: 0 mm
Description:
Vertical turning center MEGA TURN 600M .Automatic tool changer are optionally
available for increased productivity .Mirror-image version available for multiple machine layouts
with smaller floor space requirements. The MAZATROL Smooth CNC system, designed for
unsurpassed ease of operation, is standard equipment. MAZATROL Smooth G is optionally
available Powerful, high rigidity integral spindle/motor for heavy-duty work piece machining.
High speed X and Z axes rapid traverse rate: 30m/min Wide swing and machining.

Max. Swing: Φ700 mm

Max. Machining dia: Φ630 mm
4.4.4 Computer Numerical Control-

Product Description:
Automation Grade: Automatic.
Machine Types: CNC Turning Centers.

Brand: Askar.
Series: GT Series.
Operation Type: CNC.
Features:
1) High sturdiness.
2) Long service life.

3) User-friendly controls.
Specifications- (Model GT380B)
Machining Capacity
Swing Over Bed Ø 700
Swing Over Carriage Ø 570
Max. Turning Diameter Ø 560
Max. Turning Length 680
Distance Between Center 891
Chuck Diameter 15'
Spindle Speed 2000
Max. Spindle torque 135
Main Travel
X Axis Travel 305(280+25)
Z Axis Travel 680
Feed
Rapid Feed Rate ( X/ Z ) 20/24
Cutting Feed Rate 1 ~ 10000
Motor
Spindle Motor (L)11/18.5 (H)15/18.5
Turret Motor 1.2Hp
5. COOLANT PLANT:-
Coolant used in industries is HOTCUT 795B. In coolant plant the filtration process is carried
out for the reuse of the coolant. The coolant from the machine travel to filtration house the
magnetic method is used for sorting of the metal particles from the coolant. The separated metal

particles are transfer to the trolley with the help of conveyor. The filtered coolant is again passed
to the system. The capacity of the filtration plant is 40,000 liters.
Hocut 795 B is the number one coolant used in Aerospace machining applications. It is a

versatile, heavy duty, chlorine-free, soluble metal removal fluid specially formulated to machine
Aerospace grade aluminum alloys, titanium, stainless steels, super alloys, and composites. 795B is
also well-suited for all Automotive grade alloys.
Hocut 795 B is compatible with hard water, clean running and bio-stable assuring long, odor-
free sump life and is suitable for both centralized systems and single sump machines. Hocut 795 B
provides high corrosion protection without staining and lubricates machine ways and indexing
mechanisms. Low foaming characteristics make Hocut 795 B an excellent choice for gun drilling
and other high pressure applications.
 Approved for all usage areas defined in BAC-5008, NASA, Sikorsky Helicopter, UTC
(Goodrich) Aerospace, Vought Aerospace, Pratt & Whitney, and Bombardier.
 Enhanced lubricity technology improves plant economics.
 Extends tool life
 Improves productivity - reduces cycle time
 Provides superior surface finish - reduces rework and scrap rates
 Lower running concentration reduces coolant usage
 Excellent corrosion protection for Aerospace alloys. Protects both parts and machinery.
 Bio-stable formulation extends sump life. Eliminates odors. Minimizes waste treatment,
disposal, and recharge costs. No repeated need for sump-side additives.
 Clean-running: High detergency keeps wheels and machine surfaces clean thus minimizing
maintenance downtime.
 Low foam: Ideal for high feeds and speeds and high pressure applications.
 Minimizes potential health and environmental impacts
Environmentally friendly working conditions increase operator acceptance
6. QUALITY CONTROL:-
The quality control is a process by which entities review the quality of all factors involved in
production. ISO 9000 defines quality control as "A part of quality management focused on
fulfilling quality requirements"
This approach places an emphasis on three aspects (enshrined in standards such as ISO 9001)
1. Elements such as controls, job management, defined and well managed

processes, performance and integrity criteria, and identification of records
2. Competence, such as knowledge, skills, experience, and qualifications
3. Soft elements, such as personnel, integrity, confidence, organizational
culture, motivation, team spirit , and quality relationships.
Inspection is a major component of quality control, where physical product is examined
visually (or the end results of a service are analyzed). Product inspectors will be provided with
lists and descriptions of unacceptable product defects such as cracks or surface blemishes for
example
It includes –
 visual inspection
 dimensional inspection
 Mechanical testing
The quality is check in three types-
1. Incoming quality
2. In process quality
3. Outgoing quality
Measuring Instrument-
 Vernier Caliper
 Digital Vernier Caliper
 Depth Micrometer
 Depth Vernier

 Air Gauge Set.

 Micrometer Screw Gauge
 Height Gauge
 Snap Gauge
 Plug Gauge
 Thread Gauge
 Dial Comparator
 Outside Micrometer
 Qualifying Gauge
 Slip Gauge Box
6.1 Co-ordinate Measuring Machine (CMM)-

A Co-ordinate measuring machine (CMM) device for measuring the physical, geometrical
characteristic of an object. This machine may be manually controlled by an operator or it may be
computer controlled. Measurements are defined by probe attached to the third moving axis of that
machine. Probes may be mechanical, optical, laser or white light.
The typical bridge CMM is composed of three axis X, Y, and Z. these axes are orthogonal to
each other in a typical three dimensional coordinate system. Each axis has scale system that
indicates location of that axis. The machine will read input from touch probe, as directed by
operator or programmer. The machine then the X, Y, Z coordinates of each of these points to
determine size and position. Typical precision of a coordinate measuring machine is measured in
microns.
In modern machines, the gantry type superstructure has two legs and is often called a bridge.
This moves freely along the granite table with one legs ( often referred to as inside leg) following a
guide rail attached to one side of granite table. The opposite leg (often inside leg) simply rests on
the granite table following the vertical surface contour. Air bearing are the chosen method for
ensuring friction free travel. In these, compressed air is forced through a series of very small holes
in flat bearing surface to provide a smooth but controlled air cushion on which the CMM can
move in frictionless manner. The movement of bridge or gantry along the table forms one axis of
XY plane. The bridge of gantry contains carriage which traverses between the inside and outside

legs and addition of vertical spindle which moves up and down through the centre of carriage. The
touch probe forms the sensing device on the end of spindle. The movement of X, Y and Z axis
fully describes a measuring envelope.
Parts:
Coordinate measuring machines include three main components:
 The main structure which include three axes of motion

 Probing system
 Data collection and reduction system typically includes a machine controller, desktop
computer and application software.
Uses:
 dimensional measurements
 Profile measurements
 Angularity or orientation measurements
 Depth mapping
 Digitizing or imaging
Specification:
 CMM (Zeiss contra g2 bridge-type)
 Carl Zeiss India Bangalore Private Limited
 Product Description
Brand: Carl Zeiss
Model: G2
Measuring Range:1000 Mm
Application:
Industrial, Laboratory
Specification:
 No of axis 3 (XYZ)
 X axis. 500

 Y axis. 900
 Z axis. 400
6.2 Surface Roughness Tester-
 Compact design.
 Large LCD with backlight.
 Protective slide for pick-up sensor.
 Excellent Quality-Performance/Price Ratio.
 Simple operation.
 Operates on various surfaces.
 Measurement of Ra or Rz parameters with the touch of a button.
 Both Metric & Imperial Modes.
 Low battery indication.
 Fast charging time (3 hours).
 Durable carrying case.
Technical Specification for Portable Surface Roughness Tester - TR110:
Parameters Ra, Rz
Measuring Range
Ra 0.05 ~10.0 µm
Rz 0.1 ~ 50.0 µm
Cut-off Length 0.25, 0.8 and 2.5 mm
Tracing Length 6 mm
Tracing Speed 1.0 mm/sec
Measuring Lengths 1.25, 4.0 and 5.0 mm

Accuracy +/-15%
Repeatability <12%
Pick-up Piezoelectric
Stylus Tip Diamond, radius 5 +/- 1 µm
Angle 90° (+5° or -10°)
Dimensions 110 X 70 X 24 mm
Weight 200 g
Operating Temperature 0° ~ 40° C
Power Source 3.6V Li-ion Batteries
7.INSPECTION
Inspection in manufacturing is conducting inspection during the production process. This
approach of inspection helps to control the quality of products by helping to fix the sources of
defects immediately after they are detected, and it is useful for any factory that wants to
improve productivity, reduce defect rates, and reduce re-work and waste.
POSITIVE IMPACT-
1) Reduces end-line defects.
2) Saves time and efforts of final inspection.
3) Helps to fix the problems at the outset, and prevents common.
4) Mistakes being made repeatedly.
5) Helps to ensure quality of the products of a production line.
INSPECTION ROOM-
1) Company follow the on line inspection method.
2) Parts are inspected during the process.
3) Old type marking and inspection tools are also used.
INSPECTION METHODS-

1) Plug gauges.
2) Thread gauges.
3) Height gauges.
4) Vernier calipers.
5) Micrometer.
6) Brinells hardness testing machine.
7.1 Leakage & Inspection:-

Part Name – MOTOR COVER
Process
1. Procedure
Machined parts to fit with special hydraulic fixture to fill in air. Start the air flow inside the
part. Casting will get pressurized as soon as part is filled with air.
2. Testing parameters
Pressure- 2 bar
Testing time - 10seconds
Acceptation criteria- No air bubble from casting surface
Water filled time- 25 seconds
Inspection time- 10 seconds
Water drain time- 25 seconds
3. Inspection
After each pressure test and acceptance, parts to be identified by tick mark
4. Parts
When parts are no compliant with the specification (leakage bubbles appear), parts have to
be identified and scrapped.

7.2 Deburring Machine:-
A burr is a raised edge or small piece of material remaining attached to a work piece after a
modification process.
It is usually an unwanted piece of material and is removed with a deburring tool in a process
called 'deburring'. Burrs are most commonly created by machining operations, such
as grinding, drilling, milling, engraving or turning. It may be present in the form of a fine wire on
the edge of a freshly sharpened tool or as a raised portion of a surface; this type of burr is
commonly formed when a hammer strikes a surface. Deburring accounts for a significant portion
of manufacturing costs.
In the printmaking technique of dry point, burr, which gives a rich fuzzy quality to the engraved
line, is highly desirable the great problem with the dry point medium is that the burr rapidly
diminishes after as few as ten impressions are printed.
The deburring process is carried out mostly in mass production. the grains are made up of
marble stone (polish marble). The mixture of water and marble is used for the removal of bur.
The components are put in bucket of the deburring machine and the machine will start to rotate
because of spring provided on the bottom of the bucket the mixture is formed and the bur is
removed from the component.
7.3 Tool room:-

The main function of tool room is to create jig & fixture for locating & clamping of the
components & fulfill the requirement of PPC (Production Planning and Control).The requirements
assigned by PPC for different components & then it is given to the tool room section. Basically
tool room creates jig for drilling bush. In tool room there is a crane having a capacity of 2 tones
which uses for lifting & placing of component from one place to another place. Different sections
in tool room: - 1) Tool repair section.
2) Tool modification section.
3) Tool assembly section.

8.PACKING PROCESS:-
 Inspected ok parts.
 Keep the parts on packing table.
 Dip the parts in bucket of VC1415 oil.
 After dipping the parts keep in tray for removing the excess oil from the parts.
 After removing the oil wrap the part in VCL paper size 220*220mm.
 Wrapped parts keep in corrugated box size 240*220*100mm keep 8 nos parts in one box.
 Stick the box by strapping tape.
 Stick the parts identification sticks on each box.
 Table the wooden box of size 1068*850*450mm.
 Cover the inside area of wooden box by VCL white bag size 1050*860*600mm.
 Keep the corrugated box inside wooden box. Keep total 64 nos of corrugated boxes in one
wooden box.
 Seal the white bag by cello tape.
 Keep the 2 silicon power pouch in between white bag and wooden box
 Stick the packing details sticker on five side’s box.
 Pack the box with the help of nail and green strapping.
 Load boxes on trucks by lifter.

9.CASE STUDY:-
Customer: - Force Motors LTD
PART NAME: - Front Brake Disc Machining
Material: - GREY CAST IRON
Casting Weight/Machining Weight: -13.87 Kg / 10.7 Kg

Manufacturing process Design inputs
Sr.No. Parameter Target
1 Productivity (Per Shift)

34 Nos /Shift
2 Process capability Cp-1.33

Cpk-1.67
3 Cost (Per Piece) NA
Manufacturing process Design Out put

1
Quality (PPM) 4000
2
Reliability (Hrs) MTBF 571
3
Maintainability (Hrs) MTTR 6.59
PROCESS:-
 Castings send from foundry to M/C shop ACR Machining Pvt. Ltd.
 Casting Receive at ACR & Storage. Inspection carried out at ACR
Hardness, Blow Holes, Shifting of Casting etc. & Visual Inspection
 Finish facing, turning & boring (CNC m/c three soft jaw hyd. Chuck)
 Inspection- Depth Vernier ,Vernier caliper , Double End Snap Gauge
 Material transfer to Next Operation
 5 holes drilling & tapping- (VMC M/c Fixture Plate With Locator)
 Inspection-Vernier Caliper, Thread Plug Gauge, CMM Layout.
 Debburing & Cleaning- Debburring done by polish paper & Grinder, Cleaning
 Oiling, Packing & Dispatch- Rust preventive oil Rp 631.Component packed in plastic bag
& packed in corrugated sheet box.

Sr. Operation
Operation Details Jig Fixture Details
No. No
1 10 Incoming Casting Inspection NA NA
FINISH FACING, TURNING THREE SOFT

2 20 8Min. 19Sec.
& BORING. JAW
FINISH FACING, TURNING THREE SOFT

3 30 4Min. 10Sec.
& BORING JAW
VMC Fixture
5 HOLES DRILLING & As Per fixture
4 40 3Min. 52Sec.
TAPPING. Drawing &
Verification plan
5 50 Debburing & Cleaning NA NA

6 60 Final Inspection NA NA
7 70 Oiling , Packing & Dispatch NA NA
Over all Quality:-
Sr No Target Values Control Method
1 Parallity 0.020 wrt C (D Face) Dial Gauge
2 Width 9 ±0.1 Vernier Caliper
3 Surface Finish Rz 25 Compare with master
Bore dial gauge with

5 I.D. Ø103 H9 (+0.087)
Master ring
6 Under Cut O.D. Ø180 Vernier Caliper

7 ID Chamfer 4 x 45° CMM Layout
8 Surface Finish Rz 5 to Rz 15 Surface Tester
9 Squareness 0.05 wrt A CMM Layout
10 Flatness 0.05 (B Face) CMM Layout
11 OD Chamfer 0.5 x 45° Visually
13 Total Length 72 ±0.1 Depth Vernier
15 Parallity 0.040 wrt B (C Face) Runout Fixture
16 Runout 0.050 wrt AB Runout Fixture
17 Surface Finish Rz 5 to Rz 15 Surface Tester
18 I.D. Ø176 Vernier Caliper
19 Concentricity 0.1 wrt A CMM Layout
20 ID Chamfer 0.5 x 45° Visually
21 O.D. Ø303 ±0.2 Vernier Caliper
24 Position Ø0.2 wrt A CMM Layout

25 Tapping Hole Angle 72° CMM Layout
26 Angle 70° CMM Layout
27 Width 6.5 (TYP) Vernier Caliper
28 Depth 3 Max. Depth Vernier
29 Radius R1 Radius Gauge
30 OD Ø172 ±0.1 Vernier Caliper
32 PCD Ø147 ±0.1 CMM Layout
33 Tapping Hole M12 x 1.5 (05 Nos.) Thread plug gauge
34 Undercut intersection depth 0.4 Contour Graph
35 Undercut Radius R1.6 Contour Graph
36 Chamfer Width 4 Contour Graph
37 Undercut Width 4.7 Contour Graph
38 Chamfer Depth 3.7 Contour Graph
39 C' & 'D' Face Thickness variation 0.015 Max. Micrometer
40 Material Hardness 210 ±20 BHN Hardness Tester
41 Material Material Test
42 Part Identification Visually

Oiling, Packing & Dispatch:-
Characteristic Method
Process Name Machine
Operation Device/Jig Tool Product/ Process Specification/
Description For Mfg. No. Product
Tolerance
Apply Rp 631 rust preventive

1 Oiling
oil on machine area by brush.
Rust preventive
Oiling , oil, Plastic Bag
One Job put in in Plastic bag
Packing & & Corrugated
(18x18) and put it in a
Dispatch sheet packing
corrugated
box 2 Packing
box(298x298x180mm) then
close the box & strapping with
plastic & apply sticker

Dispatch the material after

3 Dispatch
making Invoices
10.KNOWLEDGE GAINED IN COMPANY:-
ACR Is well established and reputed company in industrial field. This company is having
variety of machinery.
ACR, an ISO/TS 16949:2009 certified company which itself the credibility of the company.
It is equipped with fundamental and advanced machinery like CNC, VMC, HMC,VTL etc. Thus
it is a sophisticated company for any mechanical engineer for training.
I am very thankful to my college and industry for making me familiar with industrial
environment.

11.REFERENCES
1. Case study
2. Company profile from website
3. Books names
Bibliography :-
www.wikipedia.com
www.casproindia.com
www.houghtonitl.com

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INDUSTRIAL INTERNSHIP

Company Name: ACR MACHINING PRIVATE LIMITED

DYPCET MECHANICAL ENGINEERING

DYPCET MECHANICAL ENGINEERING

DYPCET MECHANICAL ENGINEERING

DYPCET MECHANICAL ENGINEERING

DYPCET MECHANICAL ENGINEERING

DYPCET MECHANICAL ENGINEERING

4.3 Production Planning &Control Department-

4.4 Production Department:-

• Horizontal Machine Center (HMC).

• Computer Numerical Control (CNC).

• Vertical Machining Center (VMC).

• Vertical Turret Lathe (VTL).

DYPCET MECHANICAL ENGINEERING

30 hp vector drive, 7500 rpm, 30+1 side-mount tool changer

T-Slot Centre Distance 125.0 mm

Max Weight on Table (evenly distributed 4536 kg)

Max Rating 22.4 kW

Max Speed 7500 rpm

Max Torque 460 Nm

Drive System 2-speed geared head

Max Tool Diameter 102 mm

Max Tool Length 508 mm

Tool-to-Tool (avg) 8 sec.

Chip-to-Chip (avg) 12.6 sec

4.4.2 Vertical Machine Center (HASS)

T-Slot Center Distance 80.0 mm

Number of Std T-Slots 7

Max Weight on Table 1814 kg

Max Rating 22.4 kW

Max Speed 7500 rpm

Max Torque 460 Nm @ 700 rpm

Drive System 2-Speed Geared Head

Max Tool Diameter 178 mm

Max Tool Length 406 mm

DYPCET MECHANICAL ENGINEERING

Max Tool Weight 13.6 kg

4.4.3 Vertical Turret Lathe (MAZAK)

DYPCET MECHANICAL ENGINEERING

Max. Swing: Φ700 mm

4.4.4 Computer Numerical Control-

Machine Types: CNC Turning Centers.

2) Long service life.

Specifications- (Model GT380B)

Swing Over Bed Ø 700

Swing Over Carriage Ø 570

Max. Turning Diameter Ø 560

Max. Turning Length 680

Distance Between Center 891

Chuck Diameter 15'

Spindle Speed 2000

Max. Spindle torque 135

X Axis Travel 305(280+25)

Z Axis Travel 680

Rapid Feed Rate ( X/ Z ) 20/24

Cutting Feed Rate 1 ~ 10000

Spindle Motor (L)11/18.5 (H)15/18.5

Turret Motor 1.2Hp

DYPCET MECHANICAL ENGINEERING

Hocut 795 B is the number one coolant used in Aerospace machining applications. It is a

1. Elements such as controls, job management, defined and well managed