T U B E M I L L S

LSAW Pipe Mill ERW Pipe Mill SSAW Pipe Mill Square/Rectangular
Tube Mill
Embosal Tube Mills are Located in Al Ghail (Ras Al Khaimah),
United Arab Emirates with the installed combined capacity of 1.5
Million Tons per annum. We are equipped with advanced state
of art production machineries in large well organized factories.

We are designed to produce precision square and rectangular

-

Also we are equipped with other production lines starting from

All the products are widely used in machinery, large construction,

bridge, airports, ship building purposes etc.

-
try by reinforcing our assets, and resources in order to achieve
-

Arab Emirates.

We endeavor to be recognized as one of the leading and con-

stantly growing force in the steel industry of the region, and to
be admired for our business culture and adding value to our cus-
tomers and enhancing inspiration to our people.
Embosal grows from a distinct culture that is founded on the core values of the business, known as the 8 Ethics

1 2
ETHICS - Ethics and
integrity in all that we do.
We act with uncompro-
mising integrity, both as
individuals and as an or-
fairness are at the heart of
the company.
EXCEEDING EXPECTA-
TIONS - Exceeding ex-
pectations is our primary
purpose.
We engage our clients
and are determined to un-
derstand their needs. We
engineer value through
transforming creative
- talent and modernising
pride as in the number of
repeat clients as a meas-
ure of our achievements.
3 4
EXCELLENCE - We are
what we repeatedly do,
excellence is not an act
but a habit.
We are trusted to set and
achieve high standards
through advanced tech-
nological capabilities by
continuously updating pro-
cesses, attracting the best
EMPOWERING EMPLOY-
EES - Our employees are
our greatest asset.
We foster an environment
and achievement. We
through open communica-
tion, mutual support and
continuous training and
development. Respecting
differences and building
upon our strengths, we
value individual potentials
and reward achievements

5 6
ENTREPRENEURSHIP - ENVIRONMENTAL AND
We take ownership of the SOCIAL RESPONSIBIL-
projects with which we ITY - We are sensitive to
have been entrusted. the local needs of the en-
We thrive on challenge vironment, our stakehold-
and accomplishment. We ers and the communities
where we live and work.
accountability of our pro- We believe that environ-
mental and social respon-
allocation of resources to sibility is a business imper-
bolster the value added to ative and aim to promote
our clients with a focus on awareness throughout the
EPC methodology. value chain by sharing our
successes and providing
company resources to ad-
dress local needs.
7 8
EMPHASIS OF QUALITY -
We are passionate about
delivering quality results.
is the result of comprehen-
sive planning, highly tuned
-
tion. Our approach to quali-
ty management emphasis-
es personal health, safety
and environmental care.
Our culture of continuous
and never ending quality
improvement transcends
functional boundaries and
all that we do.
ENSURING SAFETY - Pro-
viding a safe and hazard
free work place is an ab-
solute priority.
Zero accidents are our un-
wavering goal. Not only do
it, but health safety and
wellness of our people
and community is inte-
gral to the sustainability
and quality outputs of our
business. We continuously
review, measure and ad-
just our health and safety
management system to
improve effectiveness and
align to the needs of our
businesses.
 Board of Directors

General Manager

Production Sales Chief Accountant Administration QA/QC Manager

Manager Store Manager
Manager

Machine Sales Sr.Accountant QC Engineers

Operators Store Keeper
Executives

Helpers Customer Accountants QC Inspectors

Service Executives Store Assistant

Estimation QHSE Manager Logistics Manager

Manager Functions

Estimators Safety Engineers Logistics Assistant

HR
Draftman Trailer Drivers
Safety Inspectors

Truck Drivers Finance

Information
Technology

Internal Audit

Purchase

Facility
Management
 01 Manufacturer of 05 Immediate
Steel Hollow Section Delivery

02 Wide Size Range 06 Customised Size &

WHY to Choose Shapes
EMBOSAL
03 No Minimum TUBE MILLS 07 Value Engineering
Order Quantity

04 Can Produce 08 Approved by

Sharp Edge Tubes TUV-Rheinland
Germany
INTRODUCTION

I
-

the entire organisation.

Embosal has embraced a customer focussed, process based approach

planned training and education ensures our employees are competent in all aspects of the processes they deliver and
understand the culture and requirement for continual improvement.

these policies, the management team have subsequently developed performance indicators which are reviewed
-
ment.

Our simple goal is continuous improvement in everything we do. Our customer focussed, process based approach
-

below.

EMBOSAL TUBE MILL LLC- QUALITY MANAGEMENT

E
Embosal
the products and services it provides to its customers.

To realise this ambition, Embosal has developed an integrated and systematic approach to quality, safety and the

our businesses.
must employ management systems that continually improve the quality of our processes, products and services whilst

QUALITY SYSTEM IMPLEMENTATION

Our quality management system is implemented through the Customer Oriented Process based model and is registered

Appropriate procedures and supporting documentation has been developed to achieve and support these.

Management level procedures have been created for controlling, documents, records & data, auditing and review, non-con-
formance & corrective action, preventive action etc.

planned requirements. Management review also provides the opportunity for improvement relating to changing business
perspectives.

STAFF DEVELOPMENT - THE KEY TO OUR QUALITY CULTURE

Our staff development programs ensure our people are fully competent in their roles to deliver process results. Through

-
tives for each business unit and associated staff.

PRODUCT QUALITY CONTROLS

It is understood that product quality is an operational function and therefore is an essential and integrated part of the
-

CONTINUAL IMPROVEMENT CULTURE

For any business to prosper and grow a culture must be established to facilitate incremental continual improvement
In the Embosal Tube Mill we audit and evaluate our processes continually to understand where improvement can be
made. This approach would be ineffective without openness and honesty from all our staff. All staff are encouraged to
suggest improvement for any part of their process or the business as a whole.
NTRODUCTION

E successfully if not performed safely. The prevention of accidents and incidents, either relating to personnel injury,

As a company, each business unit has a dynamic and robust approach to health and safety, which caters for the safety
and well-being of all employees, visitor and contractors, in all aspect of its operations.

Philosophy of the Health & Safety Policy

Embosal Tube Mills L.L.C

Embosal Tube Mills L.L.C to comply with

UAE statutory requirements.

and contractors, and communicated in a way that they understand. Embosal Tube Mills L.L.C

integrate economic, environmental and social requirements in all that we do. To help focus our efforts at the strategic
level, Embosal Tube Mills L.L.C has developed objectives and core values to enhance health and safety within all business
units.

To achieve a high standard of health and safety performance, Embosal Tube Mills L.L.C
CORPORATE MANAGEMENT OF HEALTH AND SAFETY

all its employees and the loss or degradation of all groups assets. It is considered the minimum standard necessary to
achieve this goal and ensures that health and safety compliance is being adhered to at all levels.

All employees, within all business units, both individually and collectively, are responsible for health and safety perfor-
mance.

active participation of all levels of management, is required.

Communicating health and safety requirements and standards to all business units
Planning and scheduling the development, documentation, implementation and ongoing maintenance of the

Ensuring that all employees, contractors, and other personnel are competent and that training is provided as neces-
sary

Ensuring the monitoring and reviewing of health and safety is being conducted within all business units and that
regular management review meetings are conducted for continual improvement and performance.
 Project Name Location

Piling for Pontoon System - Umm Al Quwain, Creek Water Front Development UMM Al QUWAIN - UAE

Cove Marina at Al Hudayriyat Island Abudhabi - UAE

Deira Mall Dubai - UAE

Slurry Pipeline Project USA

Piling - Marsa Al marine Works Phase Dubai - UAE

Dubai Harbour Dubai - UAE

Australian Pavilion Expo Dubai - UAE

French Pavilion Expo Dubai - UAE

Belgium Pavilion Expo Dubai - UAE

United Kingdom Pavilion Expo Dubai - UAE

RTA Route 2020 Metro Rail Dubai - UAE

Al Naser Stadium Extension Main package Dubai - UAE

Six Flag Theme Park for Dubai Entertainment Dubai - UAE

Sun Shade Structure for EXPO Dubai - UAE

Dubai Pavilion Expo Dubai - UAE

Thematic District Expo Dubai - UAE

Kuwait International Airport Package Kuwait

Riyadh Metro, Pedestrian Bridge 3 J2 Station KSA

Royal Atlantis Resort & Residences Dubai - UAE

Dubai Hills Estate Regional Mall Dubai - UAE

Dubai Arena Dubai - UAE

Dubai Remote Coaching Fascility - Dubai Airport Dubai - UAE

Deira Waterfront Development Dubai - UAE

Sadiyat Island Abudhabi - UAE

Fujairah Business Centre Fujairah - UAE

Boulevard Heights Dubai - UAE

DT1 Residential Tower Dubai - UAE

Dar Essalaam-Morogoro Railway Tanzania

Nad Ak Sheba Mall Dubai - UAE

Oman Botanic Garden Main Works Sultanate Of Oman

Dubai Hill Mall Dubai-UAE
Dubai Expo Emirates Pavilion Dubai - UAE
Dubai South Mall Dubai - UAE
German Pavilion Expo Dubai - UAE
Luxemberg Pavilion Expo Dubai - UAE
McLaren_Sharjah Digital Library Sharjah - UAE
Expo Link Consortium - RTA Route 2020 Metro Rail Dubai - UAE
Bahrain Pavilion EXPO Dubai - UAE
UAE Pavilion Expo Dubai - UAE
Dubai I Chandelier Restaurant & Lounge (Dubai Marina) Dubai - UAE
Philippine Pavilion EXPO Dubai - UAE
SWRO PLANT IN JEBEL ALI POWER STATION Dubai - UAE
 Project Name Location

DEWA - Aweer Power Station ‘H’ Phase IV Dubai - UAE

Canadian Pavilion Expo Dubai - UAE
Italian Pavilion Expo Dubai - UAE
EMAL Emirates Aluminium Potline Extrusion Abudhabi -
Emirates National School Dubai - UAE
Spain Pavilion EXPO Dubai - UAE
Pakistan Pavilion EXPO Dubai - UAE
Oman Pavilion EXPO Dubai - UAE
Aquaventure Waterpark Expansion Phase 3 Dubai - UAE
King Faisal University Teaching Hospital - Al Hasa KSA
EXPO Theme Pavilion Dubai - UAE
Construction of Fischery port marine & road related @ Buqm Sultanate Of Oman
Sultanate Of Oman
Qazaqstan Pavilion EXPO Dubai - UAE
Khatmat Malaha, Oman Quarry Development Piling Work Sultanate Of Oman
Malaysia Pavilion EXPO Dubai - UAE
University of Birmingham Dubai - UAE
RTA - Development of Latifa Bint Hamdan Street - Construction of Three Pedestrian Dubai - UAE
Bridge
Lindner_KAFD Science Museum KSA
USA Pavilion EXPO Dubai - UAE
Al Badr ENOC (Plant Room) Dubai - UAE
Egyptian Pavilion EXPO Dubai - UAE
Iran Pavilion EXPO Dubai - UAE
Khiran Mall Kuwait
SBY Cruise Jetty & Stabilization Abudhabi - UAE
Clean Fuel Project- Siracha Thailand
Nesto Al Warsan Solar Car Parking Dubai - UAE
NnG windfarm, Fabrication Indonesia
Sisi North Nubi Jumelai project Indonesia
Singapore Mandai Linkway Singapore
Singapore Safra Clubhouse Singapore
Pontoon System - Pipeline Nigeria
Alec Seaworld (SD-Upright Corals) UAE
Metal & MEP Works for Al Shindagha Corridor UAE
Vida Dubai Mall Tower 2 UAE
Khorfakkan Kids Play Shade UAE
Viaduct Steel Gantry Protection for Metro Rail Project UAE
Sharjah Palace (Al Badhi Kids Play Shade) UAE
Alec Seaworld TO Aviary Walkway/ SD-Kelp Tree UAE
ALD BASF SCHWARZHEIDE Europe
PHB_Dibba Bulk Handling Terminal_Fujaira_UAE UAE
Royal Atlantis The Palm, Dubai UAE
FEWA Pipeline UAE
Thai Oil Clean Fuel Project Thailand
Arcadia School Primary Canopy UAE
Kizad Life Science Park UAE
MAF Villa at AL Mamzar Dubai UAE
Al Khiran Outlet Mall UAE
 BAM International Abu Dhabi LLC ADPorts Projects
Contract No./Name: 2104-208

Abu Dhabi Ports

Project

Contract No. 2104-208

PROJECT TITLE
SBY Cruise Jetty and Beach Stabilization Works

Material Approval Request of Catwalk Steel Structure (Fabrication & Supplier M/s Core
Metallic Ind LLC, Sharjah UAE)

CONTRACTOR’S VERIFICATION STAMP DOCUMENT STATUS STAMP

We, BAM International Abu Dhabi LLC, verify that this contractor's
document:

• Has been produced and checked in accordance with contractor's quality

assurance plan

• Is of a standard that will enable the employer to accept it in accordance

with the contract
Sangeeth Kumar
• Complies with all requirements of the contract 01.09.21
____________________ Code 1
______________
Abu Dhabi Ports Code
Following deviations to contract are referenced for which a dispensation has
been accepted by the employer: Code 1: Work may proceed.
None
Revise & Resubmit. Work may proceed subject to
Code 2:
incorporation of comments indicated.
Other related letters/CTIs which document clarifications associated with this
document are listed below:
Code 3: Revise & Resubmit. Work may not proceed.
None
Code 4: Review not required. Work may proceed.
Contractor’s Project Manager:
The statement "work may proceed" applies to the following work activities
associated with the matters contained within the contractor's document:
Gert Olivier 17.08.2021
Any review, comment or acceptance by employer under this contract with
___________________ ___________________ ___________
respect to any of contractor’s documents shall not in any way be, or deemed to
Project Manager Signature Date be, an approval of any works or an acceptance that the contractor’s documents
meet the requirements of the contract, as contractor has the sole responsibility
for performing the works in accordance with the requirements of this contract.

Document Number: 2104-208-V4-5900-00009 BAM Ref. No. SBY-BAM-GEN-GE-A-0062-02

003 17-Aug-2021 Issued for Approval VipinJoe

002 07-Jul-2021 Issued for Approval Vipin Joe Jan Roos Gert Olivier

001 08-Jun-2021 Issued for Approval Vipin Joe Jan Roos Gert Olivier

Rev Date Reason For Revision Prepared Checked Approved

Holders of registered copies receive revisions to this document, should they occur, with a request that the superseded copy be destroyed. Registration of copies
eases at taking over date. The revision number is included at the end of the document number, which is noted in the right of the bottom of each page. When
amendments occur, the whole document is re-issued with the revision number updated accordingly.
(1) Revisions are shown in italics. Deletions are hidden. Earlier additions revert to normal text in subsequent amendments
(2) The QA Manager reviews and the project Manager approves amendments by signature on the cover sheet to the document
(3) The document controller maintains a Register of the holders of this document
(4) Amendments to the document are distributed according to (1) above and this I reflected in the register
The document controller keeps the original of the latest version of this document

Ref. No.: 2104-208-V4-5900-00009 Rev.003 UNCONTROLLED, IF PRINTED

SHEIKH MOHAMED BIN KHALIFA HOUSE

Material Submittal (MS)

Contract Title : SHEIKH MOHAMED BIN KHALIFA HOUSE MS No. : SMBKH-BATCO-06-MTSB-000019.

Contract No.: DCT-TPC-18-SMBKH-01 Rev. No. 0

Submitted by: Batco – Badawi Azour Trading & Contracting Submitta l Da te : -2019

Originator of MS: BATCO

Material Details: Structural Steel Type of Work

ITEM DESCRIPTION LIST OF ENCLOSURE

Vendor's Technical Literature
.
Specs Ref: 344431  Architectural
.
BOQ Ref: Bill No.3 2.1 (A,B,C) Compliance Statement  √ Civil

Drawing Ref: G-S 003 Previous Test Result  Electrical

Mat'l Specified: Structural Steel Technical Data  Mechanical

Hydrostatic Calculation
Mat'l Proposed: Structural Steel List of Previous Projects Done  HVAC

QCDD Certificate 
Manufacturer: Core Metallic IND LLC. License  Interior Design

Country of origin CHINA,UAE,KOREA Warranty Infrastructure

Suppliers Core Metallic IND LLC. Specfication  Finishes

Subcontractor N/A Other____________ Landscape

Building A,B and C buildings ( substructure ) Others

Location of use
Required Action:
□ Review and Approval □ Resubmittal for Review and Approval □ For Information
Project Manager's / Project Director's Signature: Submittal Date : 1ϰͲϭϮ-2019

COPIES TO: □ ERC □ File

ERC TO ENTER ACTION CODE AND REMARKS AND RETURN TO CONTRACTOR:

A - APPROVED B - APPROVED AS NOTED C - NOT APPROVED, REVISE AND RESUBMIT D - REJECTED, NOT APPROVED

Remarks:

ARCHITECTURAL: B-APPROVED AS NOTED

- To comply with structural design requirements.
- Protective coating to be provided as per specifications.
- Provide as shop drawing for the steel works, to be approved by structural engineer.

ERC's Signature: Date:

Authorized Signatory

COPIES TO: □ ERC □ File

ENCLOSURES TO: □ ERC □ File

SHEIKH MOHAMED BIN KHALIFA HOUSE

Material Submittal (MS)

Contract Title : SHEIKH MOHAMED BIN KHALIFA HOUSE MS No. : SMBKH-BATCO-06-MTSB-000019.

Contract No.: DCT-TPC-18-SMBKH-01 Rev. No. 01

Submitted by: Batco – Badawi Azour Trading & Contracting Submitta l Da te : 16-03-2019

Originator of MS: BATCO

Material Details: Structural Steel Type of Work

ITEM DESCRIPTION LIST OF ENCLOSURE

Vendor's Technical Literature
.
Specs Ref: 344431  Architectural
.
BOQ Ref: Bill No.3 2.1 (A,B,C) Compliance Statement  √ Civil

Drawing Ref: G-S 003 Previous Test Result  Electrical

Mat'l Specified: Structural Steel Technical Data  Mechanical

Hydrostatic Calculation
Mat'l Proposed: Structural Steel List of Previous Projects Done  HVAC

QCDD Certificate 
Manufacturer: Core Metallic IND LLC. License  Interior Design

Country of origin CHINA,UAE,KOREA Warranty Infrastructure

Suppliers Core Metallic IND LLC. Specfication  Finishes

Subcontractor N/A Other____________ Landscape

Building A,B and C buildings ( substructure ) Others

Location of use
Required Action:
□ Review and Approval □ Resubmittal for Review and Approval □ For Information
Project Manager's / Project Director's Signature: Submittal Date : 16-03-2019

COPIES TO: □ ERC □ File

ERC TO ENTER ACTION CODE AND REMARKS AND RETURN TO CONTRACTOR:

A - APPROVED X B - APPROVED AS NOTED C - NOT APPROVED, REVISE AND RESUBMIT D - REJECTED, NOT APPROVED
Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. This review is only for general conformance
with the design concept of the project and general compliance with the information given in the contract document.

Remarks:
BuroHappold Comments:
Refer to mark-up of steel section properties table on page 2. For the sections that do not comply the Contractor is to propose alternatives or procure the Specified steel
sections.

This material submittal does not include galvanisation, protective coating & in-tumescent coatings, which are to be submitted separately for approval. Also this material
submittal excludes accessories, which must also be submitted separately.

The Contractor is to submit full calculations for the steelwork, accompanied by shop drawings and method statement, which is to outline fabrications and site installation
works.

Project specific Mill Certifications of steelwork to be submitted prior to commencement and samples and testing to be done in accordance with the Specification. All
works to comply to Statutory requirements.

Shankland Cox Comments:

1- CHS should comply to ASTM618 grade 2as per specifications - ref section 051200 part 2.
2- All materials should be tested for chemical and mechanical properties by approved independent testing laboratory.
3- All proposed alternative sections subject to approval of the designer.
4- All coatings and treatments shall be strictly in compliance to the project specifications.

ERC's Signature: P. Lloyd (BuroHappold Engineering) Date: 31/03/2019

Authorized Signatory

COPIES TO: □ ERC □ File

ENCLOSURES TO: □ ERC □ File

Employer Project Management Co. Consultant Contractor

Project:
FORTE (PLOTS D1D2) : MAIN CONTRACT WORKS

MA. No. D1D2-MAR-A-0302

Material Approval Rev No. 1 Date: 02 April 2020
Discipline: Civil Architectural Electrical Mechanical /Plumbing / HVAC Others
Material Description: Manufacturer / Supplier: -
GRC SUPPORT STRUCTURE: Expansion Anchors Manufacturer: Hilti
Origin: Germany 04 Apr. 2020
Supplier: Coremetal
Location / Area of Use

Tower 1 & 2
Drawings / Specification Details:
051200 Steel Framing Specifications/ Forte D1+D2 Towers, Downtown, Dubai, UAE Façade Specification – Issued
for Construction
Technical Details of Proposed Materials:

As per attached submittal

Attachments: -
Yes Yes Yes Yes
Specification Samples Original Other Supporting
Comparison Sheet Submitted Brochure Documents attached
N/A N/A N/A N/A
Remarks / Notes: -

Received by AECOM
For CONTRACTOR- Target Engineering Construction Co.
(Received Stamp)
Name : Abdullah Bassam

Designation : Project Manager Signature: Date: 02.04.2020

AECOM Representative Approval Status / Comments
Approval Code- (A) Approval Code- (B) Approval Code- (C) Approval Code- (D)
Approved Approved with Comments Revise & Resubmit Rejected
No objection
Comments: - subject to:
1. material shall be used as per project specs and manufacturer recommendations.
2. percentage of pull-out test at site shall be as per project specs.
3. size, pattern, location and length of anchor shall be as per approved calculations and shop
drawings.
For AECOM
Name : Ibrahim Saidi

Designation : Sr. Resident Engineer Signature: Date: 07/04/2020

For EMAAR
Name :

Designation : Project Manager Signature: Date:

Form no: D1d2-PSP-401-FM-03, Rev 02, Dated 12.12.2017 Page 1 of 1

Prequalification Document 118
Prequalification Document 119
Prequalification Document 122
Prequalification Document 123
Prequalification Document 124
Prequalification Document 125
Prequalification Document 126
Prequalification Document 127
Prequalification Document 128
Prequalification Document 129
Prequalification Document 130
Prequalification Document 131
Prequalification Document 132
Prequalification Document 133
Prequalification Document 134
Prequalification Document 135
Prequalification Document 136
 Coremetal

Prequalification Document 137

 Coremetal

Prequalification Document 138

 Coremetal

Prequalification Document 139

Prequalification Document 140
Prequalification Document 141
Prequalification Document 142
Prequalification Document 143
Prequalification Document 144
 PILE FABRICATION & COATING PROJECTS
CLIENT/ PROJECT
SL NO PROJECT NAME MAIN CONTRACTOR DATE OF COMPLETION STATUS
LOCATION
Marsa Al Arab marine Works -Phase 3 &4. Target Engineering
- / ABU DHABI 09.February.2019 COMPLETED
Jumeriah-Dubai. Construction Company L.L.C.
1. Fabrication Shop Drawings, Material, Fabrication and Painting
1 Paint system:
Scope of Work
HEMPADUR MULTISTRENGTH GF 35870 : 550 Microns
Hempathane Top coat 55210 : 50 Microns
Work Volume 22"x20mm- 16 M Length- 10 nos
Marsa Al Arab marine Works -Phase 1&2. M/s. Target Engineering Construction
- / ABU DHABI 07.August.2019 COMPLETED
Jumeriah-Dubai. Co.LLC
1. Fabrication Shop Drawings, Material, Fabrication and Painting
2 Scope of Work Paint system:
HEMPADUR MULTISTRENGTH GF 35870 (Applied to a length of 10 meters from one end)
Work Volume 20"x20mm- 14.7 M Length- 25 nos

MEERAS M/s. PLC CONTRACTING M/s ARTELIA / ABU DHABI 20.August.2019 COMPLETED
1. Fabrication Shop Drawings, Material, Fabrication and Painting
Paint system:
3 Scope of Work
HEMPADUR MULTISTRENGTH GF 35870 : 450 Microns
Hempathane Top coat 55210 : 50 Microns
Work Volume 16"x20mm- 14.5 M Length- 30 nos

Laayoune Port Project – Steel Piles (Unisteel) M/s. Unisteel / M/s Archirdon - / ABU DHABI 15.October.2019 COMPLETED
1. Fabrication Shop Drawings, Material, Fabrication and Painting
4 Paint system:
Scope of Work
HEMPADUR MULTISTRENGTH GF 35870 : 450 Microns
Hempathane Top coat 55210 : 50 Microns
Work Volume 20"x20mm- 12 M Length- 15 nos
UMM AL QUWAIN CREEK WATERFRONT M/s. Steelforce , M/s. Six Construct / Govt. Of Um Al Quwain / U
15.October.2019 COMPLETED
DEVELOPMENT Worley / Advisian AQ
1. Fabrication Shop Drawings, Material, Fabrication and Painting
Paint system:
5 HEMPADUR 15590: 50 Microns
Scope of Work
HEMPADUR MULTISTRENGTH GF 35870 : 390 Microns
HEMPADUR MULTISTRENGTH GF 35870 : 390 Microns
Hempathane Top coat 55210 : 50 Microns
Work Volume 26"x20mm- 19 M Length- 50 nos

SLURRY PIPE LINE PROJECT M/s. Bean Coastal LLC -/USA 12.December.2019 COMPLETED

6 1. Fabrication Shop Drawings, Material, Fabrication

Scope of Work
2. Delivery in black condition without coating

Work Volume 33"x19mm- 18 M Length- 304 nos

M/s. Target Engineering
THE COVE AND MARINA AT HUDAYRIAT Construction Company L.L.C., M/s.
M/s MODON / ABU DHABI 28.January.2020 COMPLETED
ISLAND, ABU DHABI National Marine Dredging company,
M/s. ADEC
7
1. Fabrication Shop Drawings, Material, Fabrication and Painting
Scope of Work Paint system:
HEMPADUR MULTISTRENGTH GF 35870 : 500 Microns
Work Volume 20"x20mm- 18 M Length- 22 nos
M/s. Target Engineering
CAUSEWAY CULVERT PROJECT Construction Company L.L.C., M/s. M/s TEBODIN / ABU DHABI 20.September.2020 COMPLETED
Abu Dhabi Oil Co. Ltd
1. Fabrication Shop Drawings, Material, Fabrication and Painting
8 Paint system:
Scope of Work
HEMPADUR 15590: 50 Microns
HEMPADUR MULTISTRENGTH GF 35870 : 800 Microns
Page 1 of 2
 8
PILE FABRICATION & COATING PROJECTS
CLIENT/ PROJECT
SL NO PROJECT NAME MAIN CONTRACTOR DATE OF COMPLETION STATUS
LOCATION
Work Volume Stop lock structure- 16 nos

M/s. Marinas performance / M/s M/s Abu Dhabi National

AL DABBIYA TAMAM ZONE B 19.August.2020 COMPLETED
1 Archirodon Oil Company / ABU DHABI

1. Fabrication Shop Drawings, Material, Fabrication and Painting

Paint system:
9 HEMPADUR MULTISTRENGTH GF 35870 : 450 Microns
HEMPATHANE TOP COAT 55210 : 50 Microns
Scope of works
Additional Scope:
HEMPADUR MULTISTRENGTH GF 35870 : 800 Microns
HEMPATHANE TOP COAT 55610 : 50 Microns
Work Volume 16"x16mm- 14.5 M Length- 8 nos

M/s Abu Dhabi National

WATERFRONT PILING WORKS M/s. Marinas performance - On Going
Oil Company / ABU DHABI
1. Fabrication Shop Drawings, Material, Fabrication and Painting
10 Paint system:
Scope of works
HEMPADUR MULTISTRENGTH GF 35870 : 500 Microns
HEMPATHANE TOP COAT 55210 : 50 Microns
Work Volume 16"x16mm- 14.5 M Length- 3 nos
M/s. AL Jazeerah Drilling /
PILING WORKS M/s. AL Jazeerah Drilling - On Going
Abu Dhabi

11 1. Fabrication Shop Drawings, Material, Fabrication

Scope of works
2. Delivery in black condition without coating

Work Volume 64"x12mm- 6 M Length- 45 nos

PILING WORKS M/s. Arcelormittal M/s. Arcelormittal / Oman - On Going

1. Fabrication Shop Drawings, Material, Fabrication and Painting

12 Scope of works Paint system:
HEMPADUR MULTISTRENGTH GF 35879 : 800 Microns

Work Volume 42"x25mm- 23 M to 27M Length- 60 nos

M/s. Khimji Ramdas /
WATERFRONT PILING WORKS M/s. Khimji Ramdas - On Going
U.A.E
1. Fabrication Shop Drawings, Material, Fabrication and Painting
13 Scope of works Paint system:
GLASS FLAKE EPOXY SIGMASHIELD 880 GF : 500 Microns

Work Volume 16"x20mm- 20 M Length- 8 nos

Note: Further details in respect of the aforesaid projects can be provided upon your request.

Page 2 of 2
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 29 November 2017 
 
NDT INSPECTION PHOTOS: 
 
 

 
 
 
 
 
Page 1 of 3 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 29 November 2017 
 
 

 
 
 
 
 
 
Page 2 of 3 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 07 December 2017 
 
 Pile Pipe IDs: 
 
 
 
 
 
 
 
 
 
 
  
Completed Items: 

 
 
 
 
Page 1 of 2 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 07 December 2017 
 

 
 
 
 

Page 2 of 2 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 03 December 2017 
 
ROOT LAYER: 

 
 
 
 
 
 
Page 1 of 3 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 03 December 2017 
 
 
HOT PASS LAYER : 

 
FILLUP LAYER: 

 
 
 
Page 2 of 3 
 
Project   : Ecocoast Piles 
WO     : 10917 
Document  : Picture report dated 03 December 2017 
 
CAPPING LAYER: 

 
 
 
 
 

Page 3 of 3 
 
Report : 2051 /15 Date : 13-2-2016

CMI Work order no:- CMI-FD -10634

Sub : Fabrication of Pile pipe

Client :

Project Ref : 15140 Pile Cutting / Welding

Fit up and /Edge preparation of Pipe

Ensuring straightness during fit-up with steel strings
Weld repair –Uniformity of top layer as per the consultant requirement.
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
ADHESION TEST PHOTOS
`
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
Project : Al Dabbiya Thamama Zone B
WO : 11178
Document : Picture report
Date : 26.10.2020

PICTURE REPORT
 REQUEST FOR INSPECTION
*)
~
d q...J..:l1
fPC FOR Al DASS'IVA THAMAMA ZONE B TRANSITION ZONE
DEVELOPMENTS - PHASE 1 (15 WELLS) & RESTORE AL DABS'IVA
OTHER lONE (Ol ) PRODUCTION (17 WELLS)
ARCHIRODON

II'MariIaI t
A D Noe
ADNOC Onshore

09055-CON-MAP-RFI-015 REV.: 0 OATE 24.10.2020

Civil

MARINAS PERFORMANCE SIGNATURE \ " '

.ARCHIRODON CC ADNOC Onshore· DCC

Adhesion retest lor the Protective coating applied on the 8No's plies lor Pontoon of CLS-1A & CLS-2B
ITEMS TO BE
prior 10 releasing to site. In compliance with the comment of ADNOC coating Inspector to RFI# 09055­
INSPECTED
CON·MAP-RFI-009, Rev.1 (6 dolly's on each Pile, Total :- 48 dolly's)

I
UNIT/AREA ASMECO Coating Industries. LLC "lotI3. Urn AI
INSPECTION OATEmME 26th Oct 2020 I 9:00 AM
Quwaln New Ind. Area, UAE.

REFERENCE TO ITP NR. 30-99-97-3844 ITP PHASE Secllon 4.5

FORMS ATIACHED 'Fatlricallon and painting checklist

REFERENCE DRAWINGS 02-9976-1682-B

ENDORSEMENT OF PRE-INSPECTION
SUBCONTRACTOR - MARINAS PERFORMANCE
Name NOEL LUAU-fATI (056 5043679)
Signature .....
'. ; - ~ . ~ . ~ -

Dale (dd-mmm-yyyy) 24 .10_2020

1 011
 This approval
only for Channel
Specify the location/ area of use frame and ss
stop log SS.

Fabrication MS
shall be
submitted
separately along
with shop
drawing.
Contractor to
confirm.

Refer the comments in the submittal document.

 SHEIKH MOHAMED BIN KHALIFA HOUSE
Subcontractor Pre-Qualification Form
Contract Title SHEIKH MOHAMED BIN KHALIFA HOUSE SPQ No. SMBKH-BATCO-06-SCPQ-000004 Type of Work

Rev. No. 03 Architectural

Contract No. DCT/TPC/17/SMBKH/01 Document Ref: 03 D Civil / Structural

Electrical

Workflow Ref: Date: 21-01-2019 Mechanical

Infra/Landscape
Subcontractor Name and Address: Core Metallic Ind. L.L.C - Sharjah Al Sajaa Industrial Zaid St. UAE Others

This document has been prepared in order to obtain written approval from the Employer permitting the Contractor to Subcontract part of
the Works in accordance with Clause 4.4 of the Contract. Any such consent by the Employer shall not relieve the Contractor from any of
its warranties, obligations or liabilities under or in connection with the Contract.

Steel Structures

Ref Subject Comments Acceptable

Yes / No
A Organization Structure Attached Yes
B Financial Information Attached Yes
C Experience and Capability Attached Yes
D Staff - Project Specific Attached Yes
E Workforce - Project Specific Attached Yes
F Plant and Equipment - Project N/A
H HSE Policy - Project Specific Attached Yes
I QA/QC Policy - Project Specific Attached Yes
J Claims Information Attached Yes
K Valid Trade Licence Attached Yes
L Programme Attached Yes
M Method Statement To be submitted Seperately
Other

Attachments:

Project Manager: Date: 21-01-2019

Approval by Employer's Representative Consultant

A - APPROVED X B - APPROVED AS NOTED C - NOT APPROVED, REVISE AND RESUBMIT D - REJECTED, NOT APPROVED
Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirements and specifications. This review is only for
general conformance with the design concept of the project and general compliance with the information given in the contract document.
It is assumed that Coremetal will do full scope of works in Specification 05 12 00 (noti scope matrix, which does not clarify under who
Design/Calculations will be and misses items such as walkway). Note this pre-qualification document does not include laboratories nor design
sub-consultants, which should be submitted separately. Compliance with section 1.8 and 1.9 of the Specification to be demonstrated via
separate submittals. Trade license for Emirate of Abu Dhabi to be provided. Technical approval subject to subcontractor confirming works can
be done within Batco's programme constraints.
ERC Project
: Director: P. Lloyd (BuroHappold Engineering) Signature: Date:
03/02/2019
Accepted by Employer's Representative:
Accepted as Pre-qualified: Yes No

Name: Signature: Date:

 T U B E M I L L S

CHS 1”- 250” SHS 30x30 - 800x800mm RHS 30x35 - 800x750mm

LSAW Pipe Mill ERW Pipe Mill SSAW Pipe Mill Square/Rectangular
Tube Mill
 ULTRASONIC TESTING PLATE PLATE TURNING PLATE EDGE MILLING PLATE EDGE BUFFING JCO FORMING

MANUAL ULTRASONIC TESTING OUTSIDE WELDING INSIDE WELDING PIPE CLEANING TACK WELDING POST BENDING

PIPE ULTRASONIC TESTING

PIPE CALIBARATION ONLINE UT TESTINGONLINE UT MARKING DELIVERY

S.NO TYPES OF TESTING TEST METHOD FREQUENCY OF TESTING

1 Visual inspetion
Dimensional inspection
Automatic Ultrasonic Testing
4 Mechanical properties
5 Chemical composition
Measuring tape and micrometer
Weld Defect
Ultrasonic Testing Machine

1.0 15%

0.8
20%

a
0.6
b

c
0.4 15%
d

0.2
EUROPEAN STRUT CURVES

20 | 40 | 60 | 80 | 100 | 120 | 140 | 160 | 180 |

SLENDERNESS RATIO
Hydrostatic testing
Hydrostatic testing has long been used to determine and verify pipeline integrity. When a pipeline is designed
to operate at a certain Maximum Operating Pressure (MOP), it must be tested to ensure that it is structurally
sound and can withstand the internal pressure before being put into service. Generally, gas pipelines are

than maximum allowable operating pressure (MAOP) and holding the pressure for a period of four to eight hours.

Hydrotesting of pipes, pipelines and vessels is performed to expose defective materials that have missed

Buried high pressure oil and gas pipelines are tested for strength by pressurizing them to at least 125% of
their Maximum Allowable Working Pressure (MAWP) at any point along their length. Since many long distance

(SMYS) at Maximum Allowable Operating Pressure(MAOP), this means that the steel is stressed to SMYS and
above during the testing, and test sections must be selected to ensure that excessive plastic deformation does
not occur.

Test pressures for all sizes of API 5L seamless pipe and for API 5L welded pipe in sizes 18 and smaller, shall be
held for not less than 5 seconds. Test pressures for welded pipe in sizes 20 and larger shall be held for not less
than 10 seconds. For threaded- and-coupled pipe, the test shall be applied with the couplings made up power-tight

in the plain-end condition. For threaded pipe furnished with couplings made up handling-tight, the hydro- static test
shall be made on the pipe in the plain-end or threads-only condition or with couplings applied, unless otherwise
agreed by the purchaser and the manufacturer.
 Advantages of SSAW Pipes
SSAW steel pipe can be produced in longer length (maximum length up to 50 meters) compared to LSAW
steel pipes.
Due to its spiral seam SSAW pipe has an accurate diameter accuracy and strength
The sizes are adjustable & can be tailored to end-user requirements.

Standard
SSAW steel pipe is made up of hot-rolled coiled steel using a double-sided submerged arc welding method. The
welding process allows steel pipe manufacturers to produce large-diameter steel pipes suitable for different
applications.

Standard

ASTM A53
Welded and Seamless

API 5L welded steel pipes for use in pipeline transportation systems in the petro-
leum and natural gas industries.)

A500 Cold-Formed Welded and Seamless Carbon Steel Structural

Tubing in Rounds and Shapes

BS EN 10219-1:2006

BS EN 10210-1:2006
 Square and Rectangular
Sr.No Performed Test LSAW Pipe
Section
1 Chemical Analysis
2 Mechanical Testing
Tensile Test
Impact Test

3 U.T test
Automatic
Manual
4 Dimensional And Visual
Weld Visual
Undercut
OD/ID

Roundness
Length
Width
 -
lar, square or rectangular forms and applies to structural hollow sections formed cold without subsequent heat treatment.

Chemical Requirements

Type of
a
C Mn P Nb
FF —

FF —

FF — —

FF

FF —

FF —

a The deoxidation method is designated as follows:

the CEV the following formula shall be used.

CEV = C+ Mn + Cr + Mo +V + Ni+Cu
6 5 15

Table A.2 — Maximum carbon equivalent value (CEV) based on cast analysis
 Minimum yield Minimum elongation Minimum impact
strength R Tensile strength Rm d
energy KV e
MPa MPa

mm mm mm

b
- -

c
- -
- -
- -

c - -
f
- -

Unit
D mm
mm
the shorter side of a rectangular hollow section
mm
T mm
O Out-of-roundness
1
mm Concavity of a side of a square or rectangular hollow section
mm
º Angle between adjacent sides of a square or rectangular hollow section
V mm Total measured twist
e mm Deviation from straightness
M Mass per unit length
Tolerances

Table 1 — Tolerances on shape and mass

Characteristic Circular hollow sections

sections
Tolerance
mm

minimum of ±

Out-of-roundness (O) -

1
)b -
-
Twist (V) -

over any 1 m length over any 1 m length

Mass per unit length (M)

Table 2 — Tolerances on manufacturer’s delivered length

Type of length a Range of length or length L Tolerance

Random length
below the minimum for the ordered

the minimum range length

+5 mm

+15 mm

+5 mm +1 mm/m
or elliptical forms and applies to hollow sections formed hot, with or without subsequent heat treatment, or formed cold with subsequent
heat treatment to obtain equivalent metallurgical conditions to those obtained in the hot formed product. Requirements for tolerances,

Chemical Requirements

C Mn P N bc
Type of
a

FN —
FN —
FF — —
FN
FF —
FF —

Table A.2 — Maximum carbon equivalent value (CEV) based on cast analysis

the CEV the following formula shall be used.

CEV = C+ Mn + Cr + Mo +V + Ni+Cu
6 5 15

> 16 > 65
 Table A.3 — Mechanical properties of non-alloy structural steel hollow section

> 16
Grade C C
- -

- -
- -
- -
- -
e
- -

a
b
c
d
e

Unit
D mm
mm
the shorter side of a rectangular hollow section
mm
T mm
O Out-of-roundness
1
mm Concavity of a side of a square or rectangular hollow section
mm
º Angle between adjacent sides of a square or rectangular hollow section
V mm Total measured twist
e mm Deviation from straightness
M Mass per unit length
 Table 1 — Tolerances on shape, straightness and mass

Characteristic Circular hollow sections Elliptical hollow

rectangular hollow sections
sections
Outside dimensions a

Out-of-roundness (O)
—
d

— 1
1,
)e
— —
— —
(C1, C or R) f
Twist (V) — a a

Mass (M) g

Table 3 — Tolerances on shape, straightness and mass

Type of length a Range of length or length L Tolerance

Random length
below the minimum for the ordered

the minimum range length

mm

c
+15 mm
for welded, riveted, or bolted construction of bridges and buildings, and for general structural purposes.

Chemical Requirements

Grade C
Element
Product Product
Analysis Analysis Analysis Analysis
A

Copper, min

Tensile Requirements

Round Structural Tubing

Grade A Grade C Grade D
Tensile strength, min, psi [MPa]

D A C

Shaped Structural Tubing

Grade A Grade C Grade D
Tensile strength, min, psi [MPa]

D A C

D
 Permissible Variations in Dimensions

- times the number of metres] of total length divided by 5.

-
-

[5 cm] from the ends of the tubing.

Radius of Corners—For square and rectangular structural tubing,
-

outside dimensions by more than the applicable amount given in Twist—For square and rectangular structural tubing,the permis-
sible variations in twist shall be as given in below Table. Twist
shall be determined by holding one end of the tubing down on a

the opposite ends of the tubing, and calculating the twist (the dif-
-
tions it shall be permissible to use a suitable measuring device to

in. [5 cm] of the ends of the tubing.

accordance with the below table

and Under ft [6.5 m]

Over Under Over Under

lengths, in. [mm] [6] [6]

Permissible Variations in Twist for Square and

Rectangular Structural Tubing

Variations in Twist
Flat Dimension, in. [mm]
[Twist per Metre of Length]
in. [mm]

[1.6]
 Chemical Requirements

Carbon Manganese Phosphorus CopperA A

ChromiumA MolybdenumA VanadiumA

Grade A

Type E (electric-resistance-welded)
Grade A

Type F (furnace-welded pipe)

Grade A
A

Tensile Requirements
Round Structural Tubing
Grade A
Tensile strength, min, psi [MPa]

Permissible Variations in Weight (Mass) and Dimensions

Weight (Mass) -

Diameter—

outside diameter.
Thickness

Minimum Permissible Wall Thicknesses on Inspection for

ts m

ts m
PURPOSE AND COVERAGE

well as through-the-ftowline (TFL) pipe and pipe with ends prepared for use with special couplings.

GRADES

API SPECIFICATION 5L
Table 2A-PSL 1 Chemical Requirements for Heat and Product Analyses by Percentage of Weight

1 4 5 6
Carbon, Manganese, Phosphorus Titanium
Grade & Class a a Other
Minimum

A
b, c, d
c,d
c,d
f
, c,d
X65f f
c,d
Welded

A
b,c,d
c,d
c,d
c,d
X65F c,d
1.65 c,d
 API SPECIFICATION 5L
Table 2B-PSL 2 Chemical Requirements for Heat and Product Analyses by Percentage of Weight

1 4 5 6
Carbon, Manganese, Phosphorus Titanium
Grade & Class Other
a a
Minimum

c,d,e
c,d
f
c,d
X65f f f
c,d
Welded
c,d,e
c,d
c,d
f
c,d
X65f c,d
f
1.65 c,d
f
c,d

Footnotes to Tables 2A and 2B:

API SPECIFICATION 5L
Table 3A-Tensile Requirements for PSL 1

1 4
Ultimate
Minimum Elongation
Minimum
Minimum, Percent
Grade psi MPa psi MPa
a
A a
(414) a
(414) a
X46 a
(455) a
X56 a
(414) a
X65 a
(565) a
 API SPECIFICATION 5L
Table 3B-Tensile Requirements for PSL 2

1 4 5 6
Ultimate Ultimate Elongation
Minimum b
Minimum c

Minimum,
Grade psi MPa psi MPa psi MPa psi MPa Percent
d
(414) a
(414) a
X46 a
(455) a
X56 (544) a
(414) (565) a
X65 a
(565) a
e
a
Footnotes to Tables 3A and 3B:
a

A
U A
U
Where

b
c

API SPECIFICATION 5L
Tolerances for Wall Thickness

Tolerancea
Type of Pipe
All
All
Welded

a
01 BROAD RANGE OF
LONG SPANS

HIGH STRENGTH
TO WEIGHT RATIO 02

03 AESTHETIC
APPEARANCE

COMPLEX ROOF
DESIGNS 04

05 CHOICE OF
MEMBERS

06
OPTIMIZATION BY
REDUCING CUTTING
LOSSES
 Tel: +971 6 5013 111, Fax: +971 6 5540 619
P.O Box: 95801, Sharjah - United Arab Emirates

email:mail@embosal.com | www.embosal.com