Professional Documents
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Model: P - X000W
Pay attention to
We reserve the right to modify the information in this manual without prior
notice.GW believes that the information provided in this Manual is accurate and
reliable, but GW does not undertake any warranties with respect to the contents
of this Manual, including (but not limited to) implied warranties of merchantability
and fitness.In addition, GW will not be liable for any patent infringement or
damage to the rights and interests of other third parties caused by the use of the
contents of this manual.GW shall not be responsible for any error information in
this manual.GW shall not be liable for any accidental or indirect consequences
arising from, provision of, execution of, or use of this Manual.
Any direct or indirect use of the information provided in this manual shall not
constitute a license by GW to any patent or other intellectual property rights.
Avoid direct exposure of eyes and skin to output laser or scattered radiation.
Do not turn on the laser.Because the laser does not have any product parts or
accessories for users to use.All product maintenance and repair shall only be
carried out by GW authorized service personnel.
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The user guide P series continuous fiber laser
Safety information
WARNING
This signal indicates that you need to use the device according to the specified
method or procedure. If you do not follow the instructions correctly, personal injury
may be caused to yourself or others.If you do not fully understand and meet the
required conditions, do not go beyond the WARNING symbol to the next step.
CAUTION
Applicable to potential product damage. The signal reminds you that you need to
follow the specified use method or procedure, which may result in product or
component damage if the instructions are not followed correctly.If you do not fully
understand and meet the required conditions, do not proceed beyond the CAUTION
symbol.
IMPORTANT
Information about the use of this product.Do not ignore this information.
This symbol stands for laser radiation.This symbol appears on products with laser
output.
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The user guide P series continuous fiber laser
Safety instruction
To learn how to operate safely and learn how to use this product, you should learn
how to read or learn.
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The user guide P series continuous fiber laser
Laser level
In accordance with the 21 CFR 1040.10 and 1040.11 of IEC/EN 60825-1, the product
is classified as a high power four-class laser.This product can output up to 8000W
non-visible infrared light.Lasers at this level can cause eye or skin damage.Although
the output light is invisible, it can still cause irreversible corneal damage.This
product does not provide laser safety eye mask, but please be sure to wear a suitable
eye mask when using the laser to avoid injury.
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
Directory
1. Laser safety.................................................................................................................................................... 8
1.1. Safety regulations ................................................................................................................................... 8
1.2. Safety performance ................................................................................................................................ 8
1.3. Safety Labels ........................................................................................................................................... 9
2, description, .................................................................................................................................................... 11
2.1. Laser size diagram ................................................................................................................................ 12
2.2 Optical output connector (QBH type) ................................................................................................... 12
2.3 Front panel ............................................................................................................................................ 13
2.4 rear panel .............................................................................................................................................. 14
3, parameters, .................................................................................................................................................... 15
3.1. Optical performance ............................................................................................................................ 16
3.2. Optical output ...................................................................................................................................... 16
3.3. Mechanical and environmental parameters ........................................................................................ 16
3.4 Power supply requirements .................................................................................................................. 18
3.5. Rs-232 interface ................................................................................................................................... 19
3.6. Control interface .................................................................................................................................. 19
3.7. I/O Interface ......................................................................................................................................... 20
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The user guide P series continuous fiber laser
5.2.7 External control mode, "Ramp" working mode ................................................................................. 33
5.3. Use of red guided laser......................................................................................................................... 34
7. Maintenance/troubleshooting ...................................................................................................................... 54
7.1. Clean QBH/QD quartz block ................................................................................................................. 55
7.2 Error messages and troubleshooting .................................................................................................... 56
8, warranty ......................................................................................................................................................... 57
8.1. General warranty.................................................................................................................................. 57
8.2 Service and Maintenance ...................................................................................................................... 59
8.3, changes, ................................................................................................................................................ 59
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The user guide P series continuous fiber laser
1、 Laser safety
1.1. Safety regulations
The P-series continuous fiber laser is an OEM laser product that can be integrated into
laser systems used in commercial and manufacturing applications.Therefore, this product does
not fully meet the definition of 21 CFR 1040.10 and 1040.11 for a complete laser processing
system under IEC/EN 60825-1. GW Laser Tech will not be responsible for the compliance of
Laser systems for the cost set products.The end user is responsible for ensuring that the system
used meets all required safety regulations and regulations.
project describe
External control laser The interface is used for external control of the laser, providing
interface enabling, emergency stop, interlock, alarm and other functions.
Output power
monitoring Monitor the power output while the laser is operating.
Monitor the internal temperature of the laser to protect the
Overheating
internal components from damage caused by exceeding the safe
protection
operating temperature.
Security/warning
Various labels alert and warn users of possible hazards.
labels
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The user guide P series continuous fiber laser
Certification label
A warning on
Certification label
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The user guide P series continuous fiber laser
A warning on
Product label
Product label
Product label
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The user guide P series continuous fiber laser
Product label
2, description,
GW Technologies' P Series OEM Fiber lasers are designed for industrial material processing
applications with reliable, efficient and proprietary ABR and SPP technologies.Key innovations
in the P-series fiber lasers also include proprietary heat treatment, mode filtering technology,
and durable and novel fiber laser structures.P Fiber lasers include powerful optical engines,
comprehensive control and monitoring electronics.The beam is transmitted through a metal-
protected QBH fiber optic cable.We can also provide QD type transmission cable if customers
have requirements.
GW Technologies' P series OEM Fiber lasers meet your highest performance and reliability
requirements.P series lasers can provide continuous wave (continuous) multi-mode output light
up to 8000W in the output band between 1070nm and 1080nm.P laser can provide high efficiency,
high quality output light. The beam quality M2 output from single-mode cable is usually lower
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The user guide P series continuous fiber laser
than 1.2, or the high brightness multi-mode cable output with BPP < 1.5.This high beam quality
and versatile output option makes this product ideal for handling a variety of materials, such as
fine cutting, precision welding, cutting and welding of different materials with different
thicknesses.
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The user guide P series continuous fiber laser
QBH type optical beam transmission cable
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The user guide P series continuous fiber laser
project describe
The abrupt Press the button to turn off the laser pump power immediately and the
stop laser will stop emitting light.Rotate clockwise to release the button
switch and remove the emergency stop control.
OFF Turns OFF the main power supply. ON turns ON the main power
Key switch
supply
Status
Ready: green;Glow: orange;Fault: red;White: The main power supply is
indicator
off
light
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The user guide P series continuous fiber laser
project describe
WIFI Laser remote data acquisition and maintenance
RJ45 interface, laser network communication interface, can monitor the
so
running status of the laser
RS - 232 interface DB9 interface, used to communicate with the upper computer, monitor the
running state of the laser
The I/O interface DB25 interface, laser input/output
Control interface DB15 interface, laser control signal interface
Fiber optic cable
Laser output interface, QBH or QD
interface
Main power switch Laser main power switch
Main power
Total power input interface of laser, three - phase four - wire interface
interface
Laser water cooling High pressure rubber water pipe with inner diameter of 25mm, 2.0mpa (G1-
interface 25 pagoda joint)
3, parameters,
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The user guide P series continuous fiber laser
3.1. Optical performance
The
Typical The
features minimum unit
values maximum
value
The The
Typical
features minimu maximu unit
values
m value m
Optical fiber output connector QBH or QD
Output optical fiber cable 13 mm metal armored wire
Beam quality, multi-mode output 1.5
Output fiber diameter, multi-mode output 50 100 200 um
Output fiber length, multi-mode output 15 m
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The user guide P series continuous fiber laser
The The
Typical
features minimu maximu unit
values
m value m
Storage temperature - 10 50 ℃
P 3000 40
L/min
P 4000 50
P 6000 80
P 4000 6000
P 6000 9000
Working humidity 0 95 %
size 750X300X720 mm
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
A The The
The name Input/outp
pin function typica minim bigges annotation
of the ut
l um t
5 GND 0V
The reference to
1,4,7-9 NC keep
The The
pin name Input/output function A typical annotation
minimum biggest
keep
3 IN1 The input
keep
4 IN_KEY The input
The signal low
Stop signal effective level laser
5 IN_STOP The input 24V 22V 26V
stops output
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The user guide P series continuous fiber laser
invalid
0V 0V 0.7 V
open
24V 22V 26V
Signal high
Red lead light
level red guide
6 IN_RED The input enable signal
Shut down light output
0V 0V 0.7 V
7,5,6,12,13,14,15 pin
7 GNDD The output references numerically 0V
7,5,6,12,13,14,15 pin
8 GNDD The output references numerically 0V
Signal high
Can make 24V 22V 26V
Laser output level light
light enable output, low
13 IN_EN The input
signal level stop
ban 0V 0V 0.7 V light output
The
The name of Input/outp The
A typical minimu
pin the ut function biggest annotation
m
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The user guide P series continuous fiber laser
Internal program
execution end signal
Has ended 24V 22V 26V
Whether program
8 S-END The output execution ends
output pin
Not over yet 0V 0V 0V
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The user guide P series continuous fiber laser
2 - (PIN: 16 (9)
1 24V
Working mode 00: Continuous mode (C)
15 M-BIT0 The input
selection code bit0
01: External pulse mode (P)
0 0V
10: Internal PWM mode (M)
Combined with 15
16 M-BIT1 The input Working mode selection code bit1
feet
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The user guide P series continuous fiber laser
25 IN24V+ The input Input to internal 24V power supply 24V 22V 26V
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The user guide P series continuous fiber laser
4.1 Connection diagram of laser and BCL3762 V5 board
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
5, P laser operation
5.1 Initial operation
1、 Remove the protective cap of the laser output connector (QBH or QD) and check the cleanliness of the
quartz glass and QBH and QD connector
Degrees.
2、 Make sure to wear proper eye protection and protective clothing.
3、 Turn on the main power switch connected to the P fiber laser.
4、 Set the control mode and working mode of the laser.
Control mode:
Internal control: use DB9 serial line to connect the laser with the computer, open the guanghui
HMI software on the computer, and control the laser through HMI.
External control: Control the laser through the interface connected to the rear panel of the
laser.
Working Mode:
Continuous mode: Also known as continuous mode. After this mode is selected, the output
power remains constant.In internal control mode, its constant power value is set by HMI;In the
external control mode, its constant power value is controlled by the analog signal (0.1V = 1% and 10V
= 100%) on pin 1 of DB15 interface.
Modulation mode: After this mode is selected, the output power varies between IDLE (low
modulation) and ON (high modulation).The ON value is determined by the selected working mode
setting.
Please refer to section 2 of this chapter for more details on the operation of the control mode
and working mode.
5、 Ensure that the interlocking circuit is closed, that is, DB15's "emergency stop signal (Pin5)"
and "cooling water fault interlocking signal (Pin12)" are connected to high level (24V).
6、 Ensure that the laser output light enable signal (DB15 Pin13) is invalid, that is, low level
(0V).
7、 Ensure that the starting signal of the main power supply (Pin23 of DB25) is valid, and access
the high level (24V).Wait 5 seconds, the output voltage stabilizes after the main power is
turned on. Get ready to turn on the laser.
8、 The 24V voltage is supplied by the RS-232 command or the optical enabling signal terminal
(Pin13 of DB15) to enable the output of the power laser.
9、 Through the laser output indicator signal (DB25d Pin4) terminal level can be obtained
whether the laser light out of the state.
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The user guide P series continuous fiber laser
Note: Laser-on can only be turned ON after 5S after the main power supply of the Laser is
started.
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The user guide P series continuous fiber laser
Sequence diagram of "continuous" working mode in internal control mode
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
determined by the internal set PWM program signal.Internal PWM program can be set up to 32,
can be selected by DB25 PIN7,19,18,5,17 PWM program number, refer to the DB25 pin
definition.
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The user guide P series continuous fiber laser
control and external control through HMI.When DB25 PIN16 PIN15 are all connected to 24VDC,
the P laser works in "Ramp" mode.When PIN13 of DB15 reaches 24V, laser-on starts and the
Laser output is determined by the internal Ramp program signal.The internal Ramp program
can be set to a maximum of 32, which can be selected by DB25 PIN7,19,18,5,17. Refer to the
DB25 pin description.
The red guided laser is only used when the Laser_On signal is off.The red guide laser can
be activated by sending the guide laser activation command through the X4 PIN6 pin connected
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The user guide P series continuous fiber laser
to 24V or RS-232.The red guided laser status can be obtained from the HMI interface or through
the RS-232 command.The red guide laser remains on until the guide laser activation signal is
turned off.If laser-on is activated, the red guided Laser is automatically turned off.
Before starting the HMI program, connect the computer and our laser with the USB to
RS232 connector, and the RS232 interface is connected to the RS232 port of the laser (DB9).
Then double-click the shortcut icon of HMI to start the HMI software. The interface is shown
as follows:
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The user guide P series continuous fiber laser
Users need to click the "Login" button for user login to use the software.User name and
password (000000).The login page is as follows:
Click the "Set" button to set the serial port number, and then you can communicate with
the laser.Make sure that the "Read data" button is blue shading. If not, click "Read data". At
this time, HMI will always communicate with the laser and query the state of the laser.If HMI
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The user guide P series continuous fiber laser
cannot establish the communication with P laser, HMI will prompt the error of "communication
failure". At this time, it is necessary to check whether the USB to RS232 line is connected
correctly and whether the serial number is set correctly.
When the communication is set up, the default interface is "control panel", which will
display all the information of the P laser.For example, the temperature of P laser at different
positions;Laser status indicates: "the power", "ready", "light" and "overtemperature", "super
wet" and "failure", "stop", "cold water interlock".Users can click "internal control" or "external
control" button to change the operation mode.
The
serial
Button/indicator describe
numb
er
Select the communication mode to establish the
1
connection with the P laser.
2 Disconnect the communication with P laser.
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The user guide P series continuous fiber laser
Click the button to exit the HMI.Before exiting the
11 application, you must first disconnect the communication
connection and then press the exit button.
If the status is on, the HMI interface is the multi-module
12
general control interface
P HMI will continuously read the monitor information of the internal control and display the
laser information in real time on the HMI interface.
indicator describe
Displays the current laser
output power
Displays the current operating
mode
13 Status display:
The first one: the laser control is
electrically normal
Second: the laser is ready
Third: laser on
Fourth: call the police
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The user guide P series continuous fiber laser
Click the button to go to the HMI event display page, on which all recorded laser events are
displayed. Interface logs record all kinds of laser events obtained after the communication
between HMI and laser is established.In addition, there is a data logger inside the P laser, which
also records all kinds of laser events.You can query device logs to obtain the laser events
recorded by the internal data logger.
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The user guide P series continuous fiber laser
Button/indicator describe
By pressing this button, the user will
19 reset the common error.
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The user guide P series continuous fiber laser
6.2 Man-machine interface LAN remote control
6.2.1 Ensure that the laser to be remotely controlled and the remote
computer have been connected to the same LAN. For the LAN connection
method of the laser, please refer to the network connection setting
manual of GW device.
6.2.2 The laser is connected to the local computer through the DB9
interface with a serial cable or a network cable through the LAN
interface, and then the HMI software is opened on the computer and the
laser is connected.
6.2.3 Open the HMI software on the remote computer, as shown in the
picture below, and log in as a user.The user name is User, and the password is 000000.
The following figure shows the login page.
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The user guide P series continuous fiber laser
Then click the "Disconnect" button, and then click the "Set" button. The HMI display is as follows:
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The user guide P series continuous fiber laser
6.2.4 Click "Settings" to pop up the following interface
Select "LAN", click "OK", then click "Advanced Options", the following screen
appears
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The user guide P series continuous fiber laser
In the server IP address box, enter the local area network segment
where the laser to be remotely controlled resides, for example,
192.168.1.x, where x can be any number from 2 to 254.Then click Scan
Devices to list all connected devices in the LAN segment.Find the laser
to control according to the serial number of the laser.Finally, right
click on the serial number to pop up "Connect device", and finally left
click "Connect Device", HMI will connect the laser remotely.The
following interface is displayed.
6.2.5. Click "Apply for Device Control" button, and the dialog box for input
control code is displayed.As shown below:
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The user guide P series continuous fiber laser
6.2.6 The control code is generated by the HMI on the computer at the remote
laser.The HMI software on the computer connected by the laser through the serial port or network cable
will display the "Remote control application" button. After clicking the button, the control code of remote
control application "XXXX" will pop up, which is the control code to be input here.As shown below:
6.2.7. After inputting the control code on the remote computer, click the
"confirm" button, the HMI on the computer on the laser side is also needed to
accept, and finally the control can be obtained.After gaining control, you can control the
laser remotely. The interface is shown as follows:
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The user guide P series continuous fiber laser
6.2.8 To cancel the remote control, click "Cancel device Control" button to
remove the control.
6.3.2 The laser is connected to the local computer through the DB9
interface with the serial cable or through the LAN interface with the
network cable, and the HMI software is opened on the computer, and the
laser is connected.
6.3.3. Open the HMI software on the remote computer and log in as a
user.The user name is User, and the password is 000000. The following figure shows the login
page.
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The user guide P series continuous fiber laser
Select "Internet", click "OK", then click "Advanced Options", the following screen
pops up
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The user guide P series continuous fiber laser
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The user guide P series continuous fiber laser
6.3.5 Click the "Network" button to connect to the server. During the
connection, the "Network" button changes from orange to blue to indicate
that the server is connected. The interface is shown as follows:
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The user guide P series continuous fiber laser
6.3.7 Click the "Refresh" button to scan the lasers connected to the
Internet. The interface is as follows:
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The user guide P series continuous fiber laser
Find the serial number of the laser to be remotely controlled, right click, and
the "Subscribe Device" dialog box pops up, as shown below:
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The user guide P series continuous fiber laser
6.3.8 Click "Apply for Device Control" button, and a dialog box for inputting
control code will pop up.As shown below:
6.3.9 The control code is generated by the HMI on the computer at the remote
laser.The HMI software on the computer connected by the laser through the serial port or network cable
will display the "Remote control application" button. After clicking the button, the control code of remote
control application "XXXX" will pop up, which is the control code to be input here.As shown below:
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The user guide P series continuous fiber laser
6.3.10. After inputting the control code on the remote computer and clicking
the confirm button, the HMI acceptance on the computer on the laser side is
required to obtain the control finally.After gaining control, you can control the laser remotely.
The interface is shown as follows:
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The user guide P series continuous fiber laser
6.3.11 to cancel the remote control, click "Cancel device Control" button to
remove the control.
7. Maintenance/troubleshooting
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The user guide P series continuous fiber laser
7.1. Clean QBH/QD quartz block
Warning:
Before cleaning the quartz block, make sure the emergency stop button
is pressed and all laser power is disconnected.
1. Take off the helmet.
2. Carefully remove the protective casing.
3. Check the quartz block for any contamination. If the quartz block is contaminated with
any residual debris, it must be cleaned up before operating the laser.
4. For best cleaning, use soft lens cleaning paper and isopropyl alcohol.
5. Place the lens paper on top of the quartz block.
6. Place a drop of isopropyl alcohol on the lens paper at the top of the quartz block.Move
the paper horizontally until the lens dries.
7. Visually inspect the quartz block for cleanliness.If the lens is not clean, repeat the steps
to clean the lens.Make sure the quartz block is free from any dust or other particles or
traces left by isopropyl alcohol.
8. Reinstall the protective sleeves.
The protective cap of the cable connector shall be used for protection purposes
only and shall not be used as an aperture.When using the laser, if the protective
cap is not removed, it will cause the temperature of the protective cap to rise and
damage the laser, and it will cause a personal safety hazard.
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The user guide P series continuous fiber laser
persists, please contact GW for customer
support.
First check the humidity of the environment,
The internal The humidity sensor and then run the self-check procedure for p-
humidity exceeds
detects that the humidity is laser comprehensive inspection.If the
the upper limit.
high. problem persists, please contact GW for
Procedure
customer support.
If the water cooler is interlocked and
connected to the P laser, check the water
Cold water Water cooler interlock cooler for any error messages.
interlock trigger.
If the problem persists, please contact GW
for customer support.
The emergency stop button was pressed
Emergency stop error If the problem persists after releasing the
scram
triggered emergency stop button, contact GW for
customer support.
8, warranty
8.1. General warranty
a) GW warrants that GW has no liens and encumbrances on the products after they
are shipped.
b) Unless otherwise specified by GW, GW will provide warranty for all products for
material defects and quality problems for 24 months (from the date of
shipment).According to the tenth paragraph of GW's Terms of Sale, GW will choose to
carry out 1) repair, 2) replacement and 3) refund for products confirmed to be defective
and still within the warranty period. All repaired or replaced products will follow the
initial warranty period of the original repair products, that is, only in the remaining
warranty period of the original repair products can be repaired free of charge.The buyer
must report the quality problem in writing within 30 days.All repair reports must be
directly proposed by the buyer, GW will not accept any third party repair requests.
c) The above report does not apply to product problems caused by: 1) Incorrect or
inappropriate maintenance or calibration by non-GW personnel;2) Software, interface
or power supply provided by customer or third party 3) unauthorized
modification;Incorrect operation outside the product parameter limits;4) Misuse,
negligence, accident, loss or damage during transportation;Or 5) unauthorized
maintenance or repair.
d) The above warranty regulations are unique. In addition, GW will not be liable
for any written or oral maintenance obligations or provisions provided by regulations
or laws (whether express or implied).GW expressly waives the liability for
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The user guide P series continuous fiber laser
maintenance and the terms of the implied warranties of law, including (but not
limited to) the implied warranties of merchantability and fitness.
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The user guide P series continuous fiber laser
8.2 Service and Maintenance
CAUTION: There are no built-in parts for user maintenance.All repairs shall be carried
out by GW personnel.Therefore, repair or replacement requirements within the
warranty category must be notified to Guanghui or your local service representative as
soon as a problem is discovered.Products returned with permission must be placed in
appropriate containers.
If any damage is found upon receipt of the goods, it shall be reported to the carrier in
writing in time.
8.3, changes,
We reserve the right to change the design and structure of the product, and we will
not undertake any responsibility to modify the same model of product that has been
sold.
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9.2 The fault code corresponds to the characters displayed on the interface
The Fault code
Internal
serial BIT31 ~ BIT0 state The interface characters
code
number
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41 0 X021 keep
BIT20
42 1 E021 keep
43 0 X022 keep
BIT21
44 1 E022 keep
45 0 X023 keep
BIT22
46 1 E023 keep
47 0 X024 keep
BIT23
48 1 E024 keep
49 0 X025 keep
BIT24
50 1 E025 keep
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51 0 X026 keep
BIT25
52 1 E026 keep
53 0 X027 keep
BIT26
54 1 E027 keep
55 0 X028 keep
BIT27
56 1 E028 keep
57 0 X029 keep
BIT28
58 1 E029 keep
59 0 X030 keep
BIT29
60 1 E030 keep
61 0 X031 keep
BIT30
62 1 E031 keep
63 0 X032 keep
BIT31
64 1 E032 keep
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