Lumiray 630 Service Manual V1.0e

Lumiray630
Chemiluminescence Analyzer
Service Manual
Manufacturer:Rayto Life and Analytical Sciences Co.,Ltd.

Rev1.0e
Lumiray 630 Service Manual
All rights reserved

The copyright of the Service Manual belongs to Rayto Life and Analytical Sciences Co.,Ltd.
Without consent of Rayto Life and Analytical Sciences Co.,Ltd., no individual or organization
may duplicate, modify or translate any part of the Service Manual.
Representation
Rayto reserves the rights of final interpretationof the Service Manual.
Rayto will be responsible for the safety, reliability and performance of the product only
when all the following requirements are met:
1 Assembly, expansion, re-debugging, improvement and repair should be conducted by
persons recognized by Rayto;
2 The related electrical equipment complies with the national standards;
3 The product shall be repaired according to the Service Manual.
Repair Service
Scope of free service:
Products within the scope of warranty coverage of Rayto can be serviced for free.
Scope of charged service:
1 For products outside the scope of warranty coverage of Rayto, the service is charged.
2 Even within the warranty period, products that need to be repaired due to: man-made
damage; improper use;voltage of power grid exceeding the specified range of the
product;irresistible natural disaster; replacement with fittings or consumables not allowed by
Rayto or repair of the machine by persons not authorized by Rayto.
1
How to Use
Intended Audience of the Manual
The intended audience of the Manual is the customer service engineers of Rayto or
servicemen trained and authorized by Rayto.
Note:
The user must pay attention to the information provided in the Manual. Only
technicians specially trained by the manufacturer can operate the instrument
properly.
How to Use the Manual
The user must carefully read the Manual to prevent potential losses and damages.
The user must read all alerts and warnings (in boldface).
Contents of the Manual
This is the Service Manual for Lumiray630Chemiluminescence Analyzer. It describes
the working principle and structure, installation steps, ultimate principle, maintenance
and repair methods, troubleshooting, etc. of Lumiray630Chemiluminescence
Analyzer. Please repair the machine according to the instructions in the Manual.
Meaning of Symbols
Safety Symbols
The following table lists the safety symbols used in the Manual. These symbols are
used with text.
SymbolMeaning
Warning: To remind the user to operate according to the instructions,
otherwise personal injury may be caused.
Risk of Biological Infection:
2
To remind the user to operate according to the instructions,
otherwise there will be risk of biological infection.
Caution: To remind the user to operate according to the instructions,
otherwise system damage may be caused or test results

may be affected.
Note: To describe the important information in operation steps or other
contents the user should pay attention to.
Description of Labels and Silk Screen Printings

The meaning of the labels and silk screen printings on Lumiray630 Chemiluminescence
Analyzer are described as follows:
Serial number of the product
Manufacturing date of the product
Manufacturer
In vitro diagnostic equipment
Warning: Risk of biological infection
Caution: Personal injury or instrument damage may be caused
Grounding protection
Environmental protection use period (20 years)
On (main power supply)
Off (main power supply)
Caution! Hot
Laser Warning
3
Laser type and caution
Laser aperture identification
Laser warning label
Laser parameter label
USB Connector
Network Port
Press with hand instruction label
Figures
The figures in the Manual are for explanation or giving typical examples only, and should
not be used for other purposes.
Safety Precautions
In order to use the system safely, please carefully read the following safety precautions.
Any operation in violation of the following safety precautions may cause system damage
and personal injury.
4
Warning:
If the user fails to use the system according to Rayto’s instruction, the preventive
measures provided by the system will lose effectiveness.
Prevent Electric Shock

In order to prevent electric shock, please follow these precautions.
Warning:
When the main power supply of the instrument is On, persons other than
authorized servicemen must not open the surface shell.
If the reagent or sample spills into the instrument, failure of the instrument and
electric shock may be caused. Do not put sample or reagent on the instrument.
Prevent Moving Parts from Causing Personal Injury

In order to prevent moving parts from causing personal injury when the system is working,
follow these precautions.
Warning:
When the system is working, never touch the moving parts of the system. Moving
parts include the sample adding arm, catcher, etc.
When the system is working, never reach inside the open parts with finger or
hand.
Protect against Biohazards

In order to effectively protect against biohazards, follow these precautions.
Risk of biological infection:
Incorrect use of the sample may cause infection. Never directly touch the sample,
QC liquid, calibration standard or mixture with hand. Be sure to wear gloves and
work clothes to prevent infection and, when necessary,wear protective goggles
during operation.
In case the sample is in contact with skin, immediately treat it according to the user
work standards and consult a doctor.
Protect against Chemical Hazards

Warning:
Certain reagents and cleanser may damage skin. Use reagents and cleanser
carefully, and prevent direct contact with hands and clothes. In case of contact
with hands or clothes, immediately wash with soap and rinse with water. In case of
contact with eye, immediately rinse with plenty of clear water and consult an
oculist.
Dispose Waste Cvettes

In order to prevent waste liquid from polluting environment and causing personal injury, follow
5
these precautions in the disposal of waste cuvettes

Certain substances in reagents, QC liquid, calibration standard, cleanser and
waste liquid are controlled by pollution control regulations and emission standards.
Please abide by the local emission standards and consult the relevant reagent
manufacturers.
To dispose waste cuvettes, be sure to wear gloves and work clothes to prevent
infection and, when necessary, wear protective goggles.
Dispose the Instrument

Dispose the waste analyzer according to the following requirement.
Warning:
Certain substances in the waste analyzer are controlled by pollution control
regulations. Please dispose the waste analyzer in accordance with the local
waste disposal standards.
Precautions for Use

In order to use the system correctly and efficiently, please read the following precautions for
use carefully.
Usage of the System

Warning:
The system is used for diagnosis, monitoring, curative effect observation, etc. of
immune diseases. To use the system outside this scope, please consult Rayto.
When making clinical judgment according to the analysis results, please also
consider the clinical symptoms or other test results.
Operators
Warning:
The system can be operated and used by test professionals, doctors or
laboratory technicians trained by Rayto or Rayto’s agents only.
Operating Environment
Caution:
Install the system correctly in the installation environment specified in the Manual.
Installation or use of the system in an environment other than the specified one
may cause unreliable results and even system damage.
Prevent Electromagnetic Wave and Noise

6
Caution:
Never put equipment with abnormal noise near the system. Turn off equipment
emitting electromagnetic wave, such as mobile phone, radio transceiver, etc., in
the room where the system is located, and do not use other CRT displays near the
system. Interference of noise and electromagnetic wave may cause failure of the
system.
Never use other medical instruments near the system. The electromagnetic wave
emitted by the system may cause failure of other medical instruments nearby.
System Use
Caution:
(1) Use the system according to the related instructions in the Manual. Incorrect
use may cause incorrect measurement results and even system damage or
personal injury.
(2) Before using the system for the first time, calibrate it and conduct quality
control to confirm the system can work normally.
(3) To use the system, be sure to conduct the quality control procedure,
otherwise the reliability of the results can’t be ensured.
(4) During a test, never replace reagents or samples.
(5) Do not use USB flash disk with virus to prevent host virusfrom destroying
software and data. Do not use the computer for other purposes or connect it to
Internet.
(6) Never touch the display, mouse or keyboard with wet hand or hand stained
with chemicals.
(7) Never power on the instrument again within 10 seconds after it is powered
off.
External Equipment
Warning:
External equipment, such as computer, printer, etc., if used, must pass CCC
(S&E) certification. Use of external equipment not complying with the
requirements may cause abnormal work of the system or personal injury.
System Maintenance
7
Caution:
(1) Maintain the system according to the related instructions in the Manual.
Incorrect maintenance measures may cause incorrect analysis results and even
system damage or personal injury.
(2) Dust may accumulate on the surface if the instrument is put in a place for a long
time. When cleaning the instrument, soak a clean, soft cloth in water and wring it,
and gently wipe the surface of the instrument. When necessary, soak the cloth in a
small amount of soap solution. Never use organic solvents, such as alcohol, etc.
After the cleaning, wipe its surface dry with a dry cloth. Before the cleaning, switch
off all power supplies of the system and unplug the plug. During the cleaning, take
necessary measures to prevent water drop from entering the system, otherwise it
may cause system damage or personal injury.
(3) After replacing the major components, such as sample probe, and syringe assy,
calibration analysis must be conducted.
Sample
Caution:
(1) Drugs, anticoagulants, preservatives, etc. in the sample may interfere with
certain analysis results.
(2) Please adopt correct sample storage measures. Incorrect sample storage
measures may change the constituent structure of the sample and cause incorrect
analysis results.
(3) In order to prevent volatilization of the sample, never leave the sample open for a
long time. Volatilization of the sample may cause incorrect analysis results.
(4) Certain samples may not be analyzed according to the test parameters and the
reagent used. For such samples, consult the relevant reagent manufacturers.
(5) If certain samples need pretreatment for analysis, consult the relevant reagent
manufacturers.
(6) There is requirement of sample volume for tests with the instrument. Determine
the appropriate sample volume according to the related instructions in the Manual.
(7) Before analysis, check that the sample is put in the correct sample position,
otherwise correct results may not be obtained.
Reagent, Calibrator, and QC
8
Caution:
(1) Appropriate reagent, calibrator, and QC controls are needed for analysis with
the system.
(2) Please use reagents supplied by Rayto. To use and evaluate reagents from
other manufacturers, consult the reagent manufacturer or Rayto or Rayto’s
distributors.
(3) Use and store reagent, calibration standard and QC liquid according to the
instructions of the relevant reagent manufacturers. If the reagent, calibration
standard and QC liquid are not stored properly, correct test results and the best
system performance may not be obtained even in the useful life.
(4) After replacing a reagent, conduct calibration analysis. Otherwise correct
analysis results may not be obtained.
(5) Cross-contamination of reagents may affect analysis results. For the information
on cross-contamination of reagents, consult our person in charge.
Data Backup
Note:
The system has the function of storing data on the industrial control board
automatically, but data cannot be restored if the data on the industrial control
board are deleted or the hard disk is damaged due to other reasons. Please
regularly make backup of analysis data and measurement parameters on other
portable storage devices.
9
Contents
How to Use ...................................................................................................................................... 2
Chapter 1 Introduction ............................................................................................................ 15
1.1 Introduction ............................................................................................................. 15
1.2 Composition ............................................................................................................ 15
1.3 Function Overview .................................................................................................. 16
Chapter 2 Performance of the Whole Machine .................................................................. 19
2.1 Commonly Used Indicators..................................................................................... 19
2.2 Sample Position Indicators ...................................................................................... 19
2.3 Reagent Position Indicators..................................................................................... 20
2.4 Sample Adding Unit Indicators ............................................................................... 20
2.5 Incubation and Cleaning Unit Indicators................................................................. 20
2.6 Photoelectric Collection Indicators ......................................................................... 21
2.7 Operation Indicators ................................................................................................ 21
2.8 Installation Conditions ............................................................................................ 21
Chapter 3 Installation.............................................................................................................. 23
3.1 Installation Requirements........................................................................................ 23
3.1.1 Environment Requirements ............................................................................. 23
3.1.2 Requirements of Installation Site .................................................................... 23
3.1.3 Requirements of Power Supply ....................................................................... 23
3.1.4 Requirements of Water Drainage .................................................................... 24
3.2 Installation Procedure.............................................................................................. 24
3.2.1 Unpacking ....................................................................................................... 24
3.2.2 Connection ...................................................................................................... 27
3.2.3 Power-on ......................................................................................................... 30
3.2.4 Installation Verification and Testing................................................................ 31
3.2.5 Test of the Whole Machine ............................................................................. 34
Chapter 4 Introduction of Unit Modules ............................................................................... 37
4.1 Composition and Structure ...................................................................................... 37
4.1.1 Sample Probe Assy .......................................................................................... 37
4.1.2 Catcher Assy.................................................................................................... 39
4.1.3 Reagent Tray Assy........................................................................................... 40
4.1.4 Incubation Tray Assy....................................................................................... 41
4.1.5 Photoelectric Collection Assy ......................................................................... 42
4.1.6 Cuvette Rinse Assy.......................................................................................... 43
4.1.7 Automatic Cuvette Feeding Assy .................................................................... 43
4.1.8 Sample loading Assy ....................................................................................... 44
4.1.9 Liquid Path System ......................................................................................... 45
Chapter 5 Liquid Path and Gas Path ................................................................................... 47
5.1 Cleanser Path........................................................................................................... 47
5.2 Draining Liquid Path ............................................................................................... 47
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5.3 Main Devices of Liquid Path and Gas Path System ................................................ 47
Chapter 6 Electricity of Hardware ......................................................................................... 49
6.1 Diagram of Hardware System ................................................................................. 49
6.2 Power Section........................................................................................................... 50
6.2.1 Function Description ....................................................................................... 50
6.2.2 Functional Block Diagram .............................................................................. 50
6.3 List and Installation Positions of Circuit Boards........................................................ 50
6.3.1 List of Boards .................................................................................................. 50
6.3.2 Installation Positions of Boards....................................................................... 52
6.4 Main Control Board ..................................................................................................... 53
6.4.2 Functional Block Diagram ................................................................................ 53
6.4.3 Board Photo................................................................................................... 54
6.4.4 Definitions of Connector Pins ......................................................................... 54
6.5 Liquid Level Detection Board .................................................................................. 66
6.5.1 Function Description ..................................................................................... 66
6.5.2 Functional Block Diagram ............................................................................ 67
6.5.3 Board Photo................................................................................................... 67
6.5.4 Definitions of Connector Pins ....................................................................... 67
6.6 Photon Counter Board ................................................................................................ 68
6.6.3 Board Photo..................................................................................................... 69
6.7 Probe Clogging Detection Board ............................................................................... 70
6.7.3 Board Photo..................................................................................................... 71
6.8 Port Board .................................................................................................................. 72
6.8.3 Board Photo..................................................................................................... 73
6.9 Power Board ............................................................................................................... 74
6.9.1 Basic Function............................................................................................... 74
6.9.3 Board Photo..................................................................................................... 75
6.10 Touch Screen Control Board .................................................................................... 76
6.10.1 Basic Function ............................................................................................. 76
6.10.3 Board Photo................................................................................................... 77
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6.11 Main Board............................................................................................................... 77

6.11.3 Board Photo ................................................................................................... 78
6.12 Network Port Transfer Board ................................................................................... 80
6.12.3 Board Photo................................................................................................... 81
6.13 Display Transfer Board ............................................................................................ 83
6.13.3 Board Photo................................................................................................... 83
6.14 Interconnection Diagram of the Whole Machine ....................................................... 85
Chapter 7 Component Replacement.................................................................................... 86
7.1 List of Tools Used ................................................................................................... 86
7.2 Shell and Panel Removal......................................................................................... 86
7.2.1 Rear Side Removal .......................................................................................... 86
7.2.2 Left Side Plate Removal.................................................................................. 87
7.2.3 Right Side Plate Removal ............................................................................... 87
7.2.4 Top Cover Removal ........................................................................................ 88
7.2.5 Front Cover Removal ...................................................................................... 88
7.2.6 Left Table Top Plate Removal ......................................................................... 89
7.2.7 Right Table Top Plate Removal ....................................................................... 90
7.2.8 Left Interior Lining Panel Removal ................................................................ 90
7.2.9 Front Interior Lining Panel Removal .............................................................. 91
7.2.10 Right Interior Lining Panel Removal .............................................................. 92
7.2.11 Display Removal ............................................................................................. 92
7.2.12 Waste Cuvette Box Assy Removal .................................................................. 93
7.2.13 Cuvette Feeding Bucket Removal ................................................................... 93
7.2.14 Automatic Cuvette Feeding Assy Removal..................................................... 94
7.3 Fuse Replacement ........................................................................................................... 94
7.4 Reagent/Sample Probe Replacement .............................................................................. 95
7.4.1 Removal of Reagent/Sample Probe................................................................. 95
7.4.2 Installation of Reagent/Sample Probe ............................................................. 96
7.5 Power Supply Replacement ............................................................................................ 97
7.5.1 Removal of Power Supply............................................................................... 97
7.5.2 Installation of Power Supply ........................................................................... 98
7.6 Replacement of Liquid Path Components ....................................................................... 99
7.6.1 Replacement of Peristaltic Pump Tube ........................................................... 99
7.6.2 Replacement of Vacuum Pump for Waste Liquid.......................................... 101
7.6.3 Replacement of Substrate Syringe/ Solenoid Valvefor Substrate SV3 .......... 101
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7.6.4Replacement of Solenoid Valve for Substrate SV1 ....................................... 102

7.6.5Replacement of Solenoid Valves for Cleaning SV2, SV4, SV5 and SV6, SV7
103
7.6.6 Replacement of Cleaning Syringe ................................................................. 104
7.6.7 Replacement of Sample Syringe ................................................................... 104
7.6.8 Replacement of Pump for Cleaning Inner Wall of Sample Probe ................. 105
7.6.9 Replacement of Pump for Cleaning Outer Wall of Sample Probe ................ 106
7.6.10 Replacement of Substrate Bubble Sensor ..................................................... 106
7.7 Board Replacement ....................................................................................................... 108
7.7.1 Replacement of Main Control Board, Probe Clogging Detection Board,
Network Port Transfer Board, Photon Counter, Industrial Control Board, Power Board,
and Port Board. ............................................................................................................. 108
7.7.2 Replacement of Liquid Level Detection Board ............................................. 109
7.8 Replacement of PMT Assy............................................................................................ 110
7.9 Sample Feeding Assy Removal ..................................................................................... 111
Chapter 8 Use of Maintenance Software .......................................................................... 113
8.1 Function Description of Maintenance Software .................................................... 113
8.2 Logging on to Maintenance Software ................................................................... 113
8.3 Middle Computer Interface ................................................................................... 113
8.3.1 Function Description of Middle Computer Interface .................................... 113
8.3.2 Description of Menus on Middle Computer Interface .................................. 114
8.4 Introduction to Aging Module ............................................................................... 115
8.4.1 Function Description of Aging Module......................................................... 115
8.4.2 Introduction to Menus of the Aging Module ................................................. 115
8.5 Parameter Setup Module ....................................................................................... 116
8.5.1 Function Description of Parameter Setup Module ........................................ 116
8.5.2 Menu Description of Parameter Setup Module ............................................. 116
8.5.3 Requirements of Parameter Debugging of Reagent Tray .............................. 117
8.5.4 Requirements of Parameter Debugging of Incubation Tray .......................... 118
8.5.5 Requirements of Parameter Debugging of Cuvette Rinse ............................. 119
8.5.6 Requirements of Parameter Debugging of Sample Probe ............................. 120
8.5.7 Requirements of Parameter Debugging of Catcher Assy .............................. 121
8.5.8 Requirements of Parameter Debugging of Automatic Cuvette Feeding Assy
122
8.6 Function Description of Temperature Control Module ......................................... 122
8.6.1 Menu Description of Temperature Control Module ...................................... 122
8.7 Basic Performance Module ................................................................................... 123
8.7.1 Function Description of Basic Performance Module .................................... 123
8.7.2 Menu Description of Basic Performance Module ......................................... 123
8.8 Reagent Closure .................................................................................................... 124
8.8.1 Function Description of Reagent Closure Module ........................................ 124
8.8.2 Menu Description of Reagent Closure Module ............................................. 124
Chapter 9 Maintenance and Upkeep ................................................................................. 125
9.1 List of Tools Used ................................................................................................. 125
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9.2 Daily Maintenance ................................................................................................ 125

9.2.1 Liquid Path Inspection .................................................................................. 125
9.3 Weekly Maintenance ............................................................................................. 125
9.3.1 To clean the sample probe ............................................................................. 125
9.3.2 To clean the cleaning pool ............................................................................. 126
9.3.3 To clean the outer surface of the instrument ................................................. 126
9.4 Monthly Maintenance ........................................................................................... 126
9.4.1 To clean the liquid injection probe of the Cuvette Rinse .............................. 126
9.5 Semiannual Maintenance ...................................................................................... 127
9.5.1 To clean the cooling fan of the reagent tray .................................................. 127
9.5.2 To replace the tube of the peristaltic pump ................................................... 127
9.5.3 To replace the cleanser suction probe............................................................ 127
9.6 Annual Maintenance ............................................................................................. 127
9.6.1 To replace the cooling fan ............................................................................. 127
9.7 Irregular Maintenance ........................................................................................... 128
9.7.1 To replace the cleaning syringe ..................................................................... 128
9.7.2 To replace the sample syringe ....................................................................... 128
9.7.3 To replace the substrate syringe .................................................................... 128
9.7.4 To replace the reagent/sample probe ............................................................. 128
Chapter 10 Troubleshooting .................................................................................................. 129
10.1 Fault Message Classification................................................................................. 129
10.2 Troubleshooting .................................................................................................... 130
10.2.1 Operating Troubles ........................................................................................ 130
List of Figures and Tables ............................................................................................................. 191
14
Chapter 1 Introduction
1.1 Introduction
The reaction principle of Lumiray630 Chemiluminescence Analyzer is ALP-promoting
chemiluminescence with magnetic particles as carriers, which is a technology combining
the magnetic particle separation technology and the enhanced chemiluminescence
detection technology. At present, the technology is widely used in hospitals, blood stations
and physical examination centers. It is mainly used for myocardium examination,
monitoring of infectious diseases, tumor detection, hormone and thyroid tests, etc. It is a
chemiluminescence immunoassay method established by combining the highly sensitive
chemiluminescence technology and the highly specific immunoreaction, with the
advantages of high sensitivity, high specificity, wide range of linearity, high automation,
etc.
Figure1-1Whole Machine System
1.2 Composition
Lumiray630 Chemiluminescence Analyzer is composed of the rack, delivery and
transfer system, sampling system, incubation system, cleaning system, optical detection
15
system, and control system. The delivery and transfer system includes the cuvette
feeding unit, cuvette inlet, and catching unit. The sampling system includes the sample
feeding system, reagent tray, and sample adding unit. The cleaning systemincludes the
Cuvette Rinse and the cleaning and mixing system. The optical detection systemincludes
the optical measurement tray and the optical collecting unit. To analyze a sample, start
the machine and let the control system control the work of the machine. The delivery and
transfer system, sampling system, incubation system, cleaning system, and optical
detection system will work accordingly. It is thus clear that the whole operation is
automated, which effectively avoids uncertainty problems, such asindividual
difference,manual error, non-standard operation, etc., of manual operation, thus
improves the accuracy of chemiluminescence immunoassay.
1.3 Function Overview
Test Procedure:
16
Start
The sample probe sucks up the sample from the

sample feeding assy and dischargesthe sample
at thecuvette feeding position
The sample probe sucks up reagent 1 from the

reagent tray and dischargesreagent 1 at
thecuvette feeding position for mixing in the
cuvettefeeding assy
The catcher catches the test cuvette and

places it in the incubation tray

Two-step reagent tray and adds it to the test cuvette in the
method incubation tray for mixing and incubation
The catcher catches the test cuvette from the

incubation tray places it in the Cuvette Cleaning
for three-step cleaning and separation

Cuvette Cleaning and places it in the incubation
tray

reagent tray and adds it to the test cuvette in the
incubation trayfor mixing and incubation

incubation tray and places it in the Cuvette
Cleaning for three-step cleaning and separation
The substrate tube injects substrate into the test

cuvette after cleaning and separation for mixing
The catcher catches the test cuvette injected with

substrate from the Cuvette Cleaningand places it
in theoptical measurement tray for incubation and
optical measurement
When the optical measurement is finished, the

catcher catches the test cuvette from the optical
measurement tray and discards the test cuvette
End
17
Unit Major Functions

Sample Adding Assy Unit Suck up and discharge liquid for all reagents and
samples.
Catcher Assy Unit Catch, place and discard cuvettes.
Photoelectric Collection Photon count and incubation of reaction liquid.
Disk Unit
Reagent Tray Unit Carrying and refrigeration of reagents.
Sample feeding assy unit Loading and transmission of samples
Incubation Tray Unit Incubation of reaction liquid.
Cuvette Rinse Unit Cleaning and mixing for cuvettes.
Automatic Cuvette Loading and delivery of test cuvettes.
Feeding Unit
Touch Screen Unit Running of programs and printing and displaying of test
results.
Table1-1 Major Functions of Various Units
18
Chapter 2 Performance of the

Whole Machine
2.1 Commonly Used Indicators

Reaction Principle
ALP-promoting chemiluminescence with magnetic particles as carriers
Structure of the Whole Machine
Table-top, integrated
Maximum Testing Speed
80 T/hour
Fastest Results Displaying Speed
≤ 15 minutes
Test Methods
One-step method and two-step method supported
Reaction Temperature
37±0.5℃
Mode of Operation
Set through the main control software; set test by test; item profile provided
Data Processing
Storage and output of all kinds of data and charts
Dimension
L×W×H: 602mm×466mm×686mm
Weight
≤78kg
Feature of Emergency Treatment
STAT samples can be tested immediately after they arrive
Mode of Networking
LIS bidirectional networking system supported
2.2 Sample Position Indicators

Sample Tube Assembly Mode
Automatic sample rack
Maximum Number of Sample Tubes Assembled
3*4 hole=12 sample positions.
Small Sample Cup
2mL or 4mL.
Original Blood Collection Tubes
Ф12×68.5, Ф12×99, Ф12.7×75, Ф12.7×100, Ф13×75, Ф13×100.
Minimal Volume of Sample
19
Original blood collection tubes: liquid level height of sample>10mm; small sample cup:
sample volume >150uL.
2.3 Reagent Position Indicators

Reagent Position Configuration Mode
Three-component reagent (R1, R2, M), occupying 1 reagent position
Number of Reagent Positions
A total of 10 sets of reagent positions. The reagent Bottle is sealed automatically; the
magnetic particle reagent is mixed automatically.
Reagent Volume
20~150ul, increasing progressively by 1ul
Color of Reagent Bottle
Two colors. Semi-transparent or transparent if light resistance is not required; grey or
black if light resistance is required
Reagent Identification
Reagents are under closed management and identified by 2D barcodes
Refrigeration Temperature
2~10℃
2.4 Sample Adding Unit Indicators

Sample Probe
Shared by reagents and samples
Sample Volume
5~100μL, increasing progressively by 1μL
Reagent Volume
20~150μ , increasing progressively by 1μL
Pre-dilution function
Supports the pre-dilution function, with 2~50 times dilution
Carryover Rate
≤10-5
Dead Volume of Sample Adding
<150ul
Repeatability of Sample Adding
≤2%
Liquid Level and Probe Clogging Detection
Liquid level and probe clogging detection supported
2.5 Incubation and Cleaning Unit Indicators

Temperature of Incubation Area
Temperature Accuracy: 37±0.5℃,Temperature Fluctuation: 0.5℃
Temperature of Cleaning Area
Temperature Accuracy: 37±0.5℃,Temperature Fluctuation: 0.5℃
20
Volume of Liquid Injected for Cleaning

420uL～500uL
Mixing for Cleaning
Mixing after injecting liquid
2.6 Photoelectric Collection Indicators

Measurement Range
0~60M RLU Internal Monotonic Measurement
Linear Range
3000~30M RLU Internal Monotonic Measurement
Dark Count
Dark Count <150RLU
Volume of Substrate Injected
200uL
Pre-warming of Substrate
Pre-warm it to 37±2℃ before it is injected to the test cuvette
Body of Substrate Bottle
The body of the substrate Bottle should be light resistant
2.7 Operation Indicators

Calibration Method
Supports built-in principal calibration curve, 2-point calibration; supports 6-point calibration
Touch screen
15.6”all-in-one machine with touch screen
OS
Windows XP
Instrument Start Time
Instrument Start Time: About 5 minutes
CommunicationPort
Network port
Printer
External printer
Data Entry
Soft keyboard on touch screen, or external mouse and keyboard
Data Output
Display, external printer, connection withLIS
2.8 Installation Conditions

Power Supply
100-240V~, 50Hz/60Hz, 1500VA
Use Environment
Storage Temperature 0℃~40℃, fluctuation <±2℃/H;
21
Storage Humidity 30%RH~80%RH, no condensation;

Ambient Temperature During Working 10℃~30℃, fluctuation <±2℃/H；
Ambient Humidity During Working≤80%RH, no condensation;
Atmospheric Pressure: 85.0kPa~106.0kPa.
Altitude ≤3000 m
Far away from magnetic field interference
Avoid direct strong light
With good grounding environment
Online UPS is necessary
22
Chapter 3 Installation
3.1 Installation Requirements
3.1.1 Environment Requirements
● Altitude < 3000 m;
● Good ventilation;
● Dust free as far as possible;
● Avoid direct sunshine;
● Not near heat source and wind;
● No corrosive gas and combustible gas;
● No loud noise source and power interference;
● Not near brush type engine and electric contact equipment turned on/off
frequently;
● Not near equipment emitting electromagnetic wave;
● Environment temperature 10℃~30℃, fluctuation of temperature during
work<±2℃/H;
● Environment humidity 35%RH~80%RH, no condensation;
● If the room temperature can’t meet the requirement, air conditioner is
required.
3.1.2 Requirements of Installation Site
● Level table top (gradient < 1/200); Minimum Load Bearing: 200Kg;
● Distance between the instrument and wall >50 cm.
3.1.3 Requirements of Power Supply
● Power Supply: 100V-240V~; Power Voltage Fluctuation ≤±10%, 50/60HZ,
600VA; Fuse: T10AL 250V Φ5×20mm, three-core electric cable,
grounded properly;
● Separate grounding wire required;
23
● Zero to earth voltage < 5V;
● The AC power supply must be stable. Sharing a power supply with high
power electrical appliances is prohibited. It is better to be equipped with a
regulated power supply.
3.1.4 Requirements of Water Drainage
● If a waste liquid container is used, it should be put on the ground.
3.2 Installation Procedure
Note:
The instrument has been fully inspected before leaving factory.
When the analyzer arrives, check the appearance of the packing
case and make sure the packing case has no obvious damage. If
the packing case has damage, take a photo and immediately
contact the agent.
3.2.1 Unpacking
1. Unboxing Tools: Monkey wrench x 2;
Caution:
Wear cloth gloves when removing the woodencase cover to
prevent being cut by the sheet metal or the woodencase.
2. The wooden case is fixed externally with buckles. Put the whole machine on a level
ground, remove the top cover and four sides of the outer packing case with the
straight screwdriver and hammer, remove the cushioning materials of the whole
machine and store them, and remove the stretch film around the instrument.
24
Figure3-1Wooden Case Removal Photos
3. Four persons lift the whole machine from the bottom board of the whole machine and
place it on a suitable table top.
Figure3-2Whole Machine Photo
4. Store all packing boards and set screws properly for use when the instrument is
25
handled next time.
Caution:
When pushing the instrument, the application point of force must
not the plastic piece on its front part to avoid breaking the plastic
piece.
5. Tear off the protective sticker on the shell of the instrument.
Figure3-3Protective Sticker Removal Photos
6. Push the display upward. Remove the cushioning material for the sample probe assy
and store it. Tear off the protection film for the reagent tray cover.
26
Figure3-4Sample Probe Cushioning Material Removal Photo
7. Open the left cover of the instrument. Remove the cushioning material for the catcher
and store it. Mount the left cover and fix it with screwws.
Loosen the screws and remove the left
cover. Remove the cushioning material for
the catcher and mount the left cover
Figure 3-5Catcher Cushioning Material Removal Photo
3.2.2 Connection
1. Unpack the instrument and place it properly. Take the electric cable out of the
accessory case and connect it to the instrument.
27
Open the accessory case and

take out the electric cable
Figure3-6Electric Cable Connection Photos
2. Fill the cleaning barrel with cleanser, mount the cap of the cleanser bottle on the
cleaning barrel and tighten it;
Figure3-7Cleanser Bottle
3. Mount the cap of the waste liquid container on the waste liquid container and tighten it.
Connect the tube and the liquid level sensor cable properly;
28
Figure3-8Waste Liquid Container Photo
Figure3-9Tube Connection Photo
4. Mount the cap of substrate Bottle onto the substrate Bottle.
Note:
The grounding must be proper. Poor grounding may cause instrument
damage or abnormal test results.
29
3.2.3 Power-on
3.2.3.1 Preparation before Power-on
 Put the test cuvette, cleanser, substrate, and waste cuvette container at the
specified positions;
 Put the cleanser for intensified cleaning of sample probes on the work surface;
 Manually check whether the movements of the reagent adding probe, catcher
assy, mixing assy and cleaning assy are normal;
 Check the connection of the various wiring harnesses.
3.2.3.2 Power-on and System Setup
 Turn on the main power switch of the instrument (whether the cooling fan rotates
normally and whether the reagent tray is refrigerated)

 Turn on the power switch of the instrument (check whether the various moving
assys have been powered on);

 Start the Computer: Check that the system has been activated and the time and
date of the computer are correct

 Turn on the engineering maintenance software. On the user login interface, log
on to the system with the password of the customer service engineer (password:
LUMIRAY600000);
Figure3-10Login
In the “Middle Computer” unit, execute “① Shake hands” “② Initialize”. Reset to confirm
whether the movements are normal. Check whether the reset is successful.
30
Figure3-11Initialization
3.2.3.3 Tube Maintenance
Substrate Tube Cleaning

Perfuse thesubstrate tube with the specific cleanser 30 times;
Empty the substrate tube and perfuse it20 times;
Perfuse thesubstrate tube with the clean deionized water 30 times;
Empty the substrate tubeand perfuse it20 times;
Perfuse the substrate Bottle with the substrate 20 times.
Perfusion with Cleanser
Prepare the cleanser, load the cleanser to the machine;
Perfuse the whole machine 30 times;
Clean the sample probe 30 times.
3.2.4 Installation Verification and Testing

Precautions
The substrate requires at least 4 hours of indoor temperature balancing before the
experiment.
Before starting the verification experiment, complete the previous installation steps
(thorough cleaning of tubes and perfusion).
Mark the Bottlecaps of the experiment reagents and samples to avoid confusion.
Fully mix the magnetic particles before starting the experiment.
When the experiment is finished, immediately cover the reagents and samples and put
them in the refrigerator for future use.
When the experiment is finished, fill the data in the verification data template.
Experimental Requirements
31
Measure the dark count: Indicator <150;

Measure the substrate background, 3000< Average Value of Indicator <12000, SD<500;
Measure the clinic items: Indicator CV<8%.
Experimental Procedure
1. Dark Count
Location for saving test data:
2. Substrate Background
32
Parameters Description:
The sample positions do not need setup
Sample Volume: 0
Test Times: 20
Substrate Volume: 200
Default of Substrate Bottle: 1
Be sure to tick “Automatic Export”, otherwise the results data cannot be seen
Location for saving test data.
2. Clinic Items
Set them in the following order:
Test S/N Sample Test S/N Sample
1 Cal-1 (Calibrator 1) 14 Control-1 (QC 1)
7 Control-1 (QC 1) 20 Control-2 (QC 2)
33

Table 3-1 Test Sequence Setup Table
Table 3-2 Test Parameters Setup Table
Location for saving test data:
3.2.5 Test of the Whole Machine
3.2.5.1 Power-on Initialization
 Check whether the power supply of the instrument has been connected; check
that the liquid path tube has been connected correctly; check that the status of
the cleanser is “sufficient”; check that the waste liquid container has spaceafter
drainage; check that there is substrate in the substrate Bottle; check that there is
cuvette in the cuvette storage; check that the waste cuvette containere has
space for placing cuvettes.
 Start the instrument and the operational software will start automatically. Quit the
34
software and return to the desktop;

 Execute Power On Initialization. During initialization, liquid path perfusion will be
conducted automatically. Any failure during initialization may cause the

instrument to enter the failure state, thus the test cannot be conducted.
Troubleshoot the instrument and log on to the software again.

 Place the intensive cleanser in the intensive cleanser position.
3.2.5.2 Parameter Setup
 When you use the instrument for the first time, enter the “Setup” interface to set
“Item Setup”, “Print Setup”, “Information Management”, “Profile Setup”, “User

Information”, “Other Settings”, “LIS Setup”, etc.
 Click “Supply”, set the reagent positions for the various items, put the
corresponding reagent in the reagent tray, and open the cap of the reagent
Bottle.
3.2.5.3 Start Test
 1) Before starting the test, check whether the reagent of the item to be tested has
been put in the reagent tray, whether the cap of the Bottle has been opened, and
whether the sample, calibration standard and QC liquid are correctly placed.
 2) Enter the Sample Application interface to apply for Sample, Standard, QC,
and Reagent Blank.
 3) If Standard cannot be applied for, check whether Reagent Position, Basic

Parameters, Position of Calibration Standard, and Calibration Method of the item
are set normally and whether the instrument is in the Ready state.
 4) If QC cannot be applied for, check whether Reagent Position, Basic
Parameters, Position of QC Liquid,and Target Value of the item are set normally
and whether the instrument is in the Ready state.
 5) By inputting the start number and the end number, the test of multiple samples
can be applied for. If the item to be tested cannot be selected, check whether
Item Parameters and Reagent Position are properly set.

 6) The calibration test, sample test and QC test can be applied for at the same
35
time and can be conducted in a batch of tests.

Test Sequence: Calibrator, QC, stat sample, and normal sample.
 7) During the test, if there is any empty sample position, samples can be inserted.
Click “Sample Application”, “Add Sample” and “Test Item”. Click “Start” to insert
them.
 8) Click Item State to view the state of sample test progress.
 9) For items requiring reagents supplied with the instrument, the QC should be
tested at least 10 times. Requirements: CV value <8%, and the QC results are in
the required range of target values of the corresponding item.

 10) Select Patient Report, edit the patient information, and select Print.
3.2.5.4 Quit the Software
 To power off the machine, check that the system is not in the test mode and click
the “Power Off” button.

 The customer service staff may execute “Quick Exit”, thus exit the operational
software. Note that if you exit from the software quickly, the analysis section of
the instrument will not execute any shutdown process. When a common
customer requires normal “Exit” from the operational software, the analysis
section will execute the complete shutdown process.
 After exiting from the operational software, turn off the power switch of the
instrument. If you store the reagent in the reagent ray separately, you can turn off
the main power switch.
3.2.5.5 Operation after Shutdown
 1) When the instrument is in the Off state: Remove each reagent Bottle from the
reagent tray.
When the instrument is in the On state: The reagent Bottle can be capped and
stored in the reagent tray.
 2) Take the calibration standard, QC liquid and samples out of the sample tray.
 3) Check whether there is any dirt on the work surface of the analyzer. If yes,
wipe the dirt with a clean soft cloth.

 4) Check the waste liquid container. When necessary, empty it.
36
Chapter 4 Introduction of Unit

Modules
4.1 Composition and Structure
Cuvette feeding assy
Touch screen
Substrate
Bottle
Reagent tray Sampling

Probe
Sample rack
Figure4-1Lumiray630 Chemiluminescence Analyzer
Lumiray 630 Chemiluminescence Analyzer is composed of the analysis

section (main machine), operation section (touch screen), result output section
(printing software), accessories, and consumables.
Lumiray630 includes: Sample probe assy (sample probe / sample
probe),catcher assy, incubation tray assy, reagent tray, Cuvette Rinseassy,
optical measurement tray assy, automatic cuvette feeding assy, syringeassy,
cleaning pool, and rack & shell.
4.1.1 Sample Probe Assy

The sampling system of Lumiray 630 includes 1 set of standby sample
probes (1 set of sample probes) of the same driving structure, including the
sample probe, driving assy, catcher assy, etc.
37
4.1.1.1 Structure of Sample Probe Assy
Figure4-2 Structure of Sample Probe Assy

The sample probe assy is mainly used to collect and deliver samples (or
reagents) for analysis and is composed of a sample probe, a sample probe drive
shaft, a syringe, the corresponding liquid path, etc.
4.1.1.2 Functions of Sample Probe Assy
 Sample Collection: The sample probe assy is mainly used to suck up fixed
volume of sample/reagent from the sample test tube/reagent Bottle and
deliver them to the test cuvette.
 Sample Volume: 5~100μL, increasing progressively by 1μL;
 Reagent Volume: 20~150μL, increasing progressively by 1μL;
 Cleaning of Sample Probe: The sample probe assy includes a cleaning
system that cleans the inner and outer walls with high pressure water and
supports intensified cleaning with acid and alkali;
 Collision Avoidance Test: The sample probe has the horizontal and vertical
collision avoidance function. When it encounters an obstacle in the
horizontal or vertical direction, the collision avoidance function will be started
to prevent the sample probe from being damaged;
 Liquid Level Detection and Tracking Depending on Volume: The sample
probe can detect the liquid level automatically and determine the depth of
the sample probe below the liquid level according to the volume of liquid
sucked up to realize the function of tracking depending on volume.
38
 Probe Clogging Detection: When the sample probe is clogged, the system
will detect it and provide feedback.
4.1.2 Catcher Assy
4.1.2.1 Structure of Catcher Assy
Figure 4-3Structure Diagram of Catcher Assy

Catcher assy is mainly used to deliver test cuvettes to the cuvette catching
opening of the cuvette feeding system, cuvette inlet position ofthe incubation
tray, cuvette catching/placing position of the Cuvette Rinse, and cuvette
discarding position.
4.1.2.2 Functions of Catcher Assy
 Cuvette Catching/Placing: The assy is mainly used to catch a new test

cuvette from the cuvette catching opening (cuvette feeding system) and
place it in the incubation tray position; after the sample and reagent are
added, incubated and mixed, catch the test cuvette and place it in the
Cuvette Rinse; after three-step cleaning and adding of substrate, catch the
test cuvette and place it in the optical measurement tray assy for optical
measurement; and finally catch the test cuvette and place it in the cuvette
discarding position to discard the test cuvette. The assy moves repeatedly in
this order to deliver test cuvettes.
 Anti-Collision detection: The catcher has the horizontal and vertical collision
avoidance function. When it encounters an obstacle in the horizontal or
vertical direction, the collision avoidance function will be started to prevent
the assy from being damaged.
39
4.1.3 Reagent Tray Assy
4.1.3.1 Structure of Reagent Tray Assy
 Figure4-6 Schematic Diagram of Structure of Reagent Tray Assy
The reagent tray assy mainly includes the reagent tray and its drive system, reagent
pot and bath cover assy, reagent refrigeration system, etc.
Note:
During the test, do not take the reagent Bottle to avoid injuring
hands or damaging the instrument.
4.1.3.2 Functions of Reagent/Sample Tray Assy
 The reagent tray is a supporter where test kits are carried. Its drive system
can rotate each reagent Bottle to the sampling position of the sample probe
according to the system setup to wait for suction of the reagent or sample.
 The reagent refrigeration system is used to guarantee that the reagent in the
reagent Bottle is always stored in low temperature environment to keep the
reagent stable and reduce volatilization. Reagent refrigeration is achieved
with the 24-hour uninterrupted water cooling system, with the refrigerating
temperature of 2-8℃;
 The reagent tray includes 10 reagent positions. The test kits include: reagent
R1 9ml, reagent R2 12ml, and magnetic particles M 8ml. Reagent Bottle
40
sealing is supported (multilayer cross-opening plastic film Bottle cap)

 The reagent tray includes 10 reagent positions. The test kits include: reagent
R1 9ml, reagent R2 12ml, and magnetic particles M 8ml. Reagent Bottle
sealing is supported (multilayer cross-opening plastic film Bottle cap)
 Magnetic particles mixing is supported;
 The reagent Bottles can be picked and placed from/in the reagent positions
on the reagent tray freely and the whole tray can also be taken out to easily
pick and place a large number of reagents.
4.1.4 Incubation Tray Assy

The assy is located on the outer circle and middle circle of the reagent tray. It is used
to provide a thermostatic reaction environment for samples and reagents.
4.1.4.1 Structure of Incubation Tray Assy
The incubation tray assy includes the incubation tray and its drive unit, test
cuvette and heating film. The test cuvette is mounted on the reaction tray and is
heated and incubated through the heating film under the reaction tray.
Figure4-8Structure of Incubation Tray Assy

4.1.4.2 Functions of Incubation Tray Assy
 The incubationtray has a total of 60 test cuvette positions evenly distributed

on the inner andouter circles. During the test and analysis, the
incubationtray stops the specified test cuvette at the sample adding position
and cuvette picking position according to the software settings.
41
 The total volume of reaction liquid is 0~350ul. When the incubation is

finished, it is caught and placed in the Cuvette Rinse for cleaning and the
optical measurement tray for optical measurement;
 The test cuvette is a single cylindric cuvette, with the total height of 40.4mm.
The optical test section is from 4mm to 12mm on the bottom and adopts PP
injection molding, with good translucency and abrasion resistance.
 The body of the incubationtray heats the test cuvettes in the direct solid
heating way, with the reaction temperature of 37±0.5℃.
4.1.5 Photoelectric Collection Assy
4.1.5.1 Optical Detection System

The optical detection system is on the outer circle of the reaction tray and is used to
measure the photon count of the reaction liquid in the test cuvette. It includes the optical
measurement tray, test cuvette, drive unit, PMT optical measurement assy, counting
chamber assy, etc.
Figure4-9 Structure of Optical Assy

4.1.5.2 Functions of Optical Assy
 The dark count of the optical measurement tray is not greater than 150CPS;
 The heating and temperature control devices are provided. Temperature
Requirement: 37±0.5℃;
 Be sure to unplug the electric cable before removing the tray cover. Try to
operate in dark environment to avoid direct light, which may damage the
PMT.
42
4.1.6 Cuvette Rinse Assy
4.1.6.1 Automatic Test Cuvette Cleaning Unit

The Cuvette Rinse of Lumiray 630 is a three-step cleaning unit used for for
cleaning of magnetic bead.
4.1.6.2 Structure of Cuvette Rinse Assy
The assy includes the Cuvette Rinse, test cuvette, drive unit, liquid suction/injection
probe assy, mixing device, magnetic separation module, etc.
Liquid injection in step 3 Liquid suctionin step 2
Liquid suction in step 3 Liquid injection in step 2
Liquid injection in step 1
Liquid suction in step 1
Cuvette position for

cuvette feeding/unloading
Figure 4-10 Schematic Diagram of Overall Structure ofCuvette Rinse Assy
4.1.6.3 Functions of Cuvette Rinse

The automatic test cuvette cleaning unit conducts cleaning, magnetic separation
and mixing of the reaction liquid with magnetic bead during analysis and testing.
4.1.7 Automatic Cuvette Feeding Assy

The cuvette storage can accommodate at least 200 test cuvettes. The test cuvette
screening unit moves up and down as driven by the motor and belt. Test cuvettes drop to
the guide slot on the screen plate, are filtered by the test cuvette guiding plate, and flow to
the test cuvette guiding slot assy. Test cuvettes enter the guiding slot assy and, by its own
gravity, flow to the test cuvette dispatching board assy. The test cuvette dispatching board
assy rotates the test cuvettes one by one to the cuvette picking position.
43
Test cuvette
storageassy
Test cuvette guiding
plate
Test cuvetteguiding
slotassy
Test cuvette screening

unit
Test cuvettedispatching
boardassy
Figure 4--11Schematic Diagram of Structure ofAutomatic Cuvette Feeding Assy
4.1.8 Sample loading Assy

The main function of the automatic sample loading component is to support the
sample tube and realize the continuous loading of the sample tube.
1. The sample pushing component is responsible for pushing the sample rack behind the
sampling area to the front of the sampling area, and then the sample advancing
component push further to the sampling area (aspiration position of the sample needle),
waiting for the sample needle to aspirate the sample;
2. The sample recollect component is responsible for pushing the test tube racks that
have been tested to the recollection area;
3. The sampling area can accommodate 3 sample racks at the same time, and the
number of sample tubes in each sample rack is 4;
4. The sample rack can hold sample containers such as original blood collection tubes,
centrifuge tubes, plastic test tubes, and micro sample cups. The sample tray is compatible
with the specifications of each sample container as follows:
Standard test tube: Ф12×68.5, Ф12.7×75, Ф13×75, Ф12.7×100, Ф13×100;
Original blood collection tube: Ф12×68.5, Ф12.7×75, Ф13×75;
Micro sample cup: Ф10×37, Ф12×37;
44
Sample
recollection Area
Sample location Area
(For New Sample)
Sample Push in Assy
Sample recollection Assy

Sample advancing Assy
4.1.9 Liquid Path System

The liquid path system is used to deliver the liquid inside the whole machine and
control the flow and direction of the liquid. It is composed of various pumps and
valves.
45
4.1.9.1 Layout of Liquid Path
Figure 4-8 Layout of Liquid Path

4.1.9.2 Functions of Liquid Path System
 The liquid path system is mainly used to deliver cleansers for the test
cuvettes, sample probe, etc. and suck up and discharge waste cleansers;
 The liquid pump and syringe assy in the liquid path system provide driving
force for liquid delivery;
 The valves in the liquid path system are mainly used to control the direction
of liquid flow.
46
Chapter 5 Liquid Path and Gas

Path
The liquid path and gas path system is composed of the cleanser path and draining
liquid path.
5.1 Cleanser Path

The two adjustable liquid pumps suck up liquid from the cleaning tank to clean the
inner wall and outer wall of the sample probe. The cleaning syringe sucks up liquid from
the cleaning tank to clean the test cuvettes.
5.2 Draining Liquid Path

It is composed of the vacuum pump and peristaltic pump. The vacuum pump drains
the liquid from the cleaning pool. The peristaltic pump drains the liquid from the test
cuvette in the Cuvette Rinse and the condensate water from the reagent tray.
5.3 Main Devices of Liquid Path and Gas Path System

1. Vacuum Pump for Emptying Cleaning Pool
a) DC +12V power supply, connected to the J8 connector on the main control board
b) To drain waste cleanser from the inner and outer walls of the reagent/sample
probe to ensure there is no liquid on the outer wall of the probe.
2. Peristaltic Pump for Emptying Cuvette Rinse and Draining Condensate Water
a) Driven by the step voltage produced by the motor drive board.
b) To drain the waste liquid from the test cuvette in the Cuvette Rinse and the
condensate water from the reagent tray.
3. Adjustable Liquid Pump
a) Driven by the pump and valve drive board.
b) To drive the liquid for cleaning the inner wall and outer wall of the reagent/sample
probe.
47
4. Solenoid Valve for Inner Wall of Probe
a) Driven by the pump and valve drive board.
b) On-off of liquid for cleaning the inner wall of the probe.
5. Solenoid Valve for Cleaning
a) DC +12V power supply, driven by the pump and valve drive board.
b) To suck up and inject three-step cleanser.
6. Solenoid Valve of Substrate
a) DC +12V power supply, driven by the pump and valve drive board.
b) To suck up and inject the substrate.
7. Substrate Integrated Pump
a) Stroke 500uL, driven by the step voltage produced by the motor drive board
b) To inject substrates.
8. Sample Syringe
a) Stroke 250uL, driven by the step voltage produced by the motor drive board.
b) To inject samples and reagents.
9. Cleaning Syringe
a) Stroke 2500uL, driven by the step voltage produced by the motor drive board.
b) To inject three-step cleanser.
48
Chapter 6 Electricity of Hardware
Note:
When the instrument is working, do not touch the board by hand or
with other objects to avoid electric shock or damage of board.
To remove the board, power off the instrument and unplug the 220V
electric cable first. Wear electrostatic protection gloves or take other
electrostatic protection measures when removing the board.
6.1 Diagram of Hardware System

Display
显示屏
Brushless DC
Steppermotor
Heating film
Pump/valve
Cooling fan
LVDS
19.2V 无
Peltier
散刷步
motor
加帕
屏转接板
Display transfer board 至电源板19.2V
To power board 19.2 V 热泵直进
热尔
风阀流电
膜帖
扇电机
LVDS
Network
网线
Port board cable
Industrialcont Network
工控板 port Keys and
接口板 rolboard Network
网线网口转接板 CAN
按键和指示灯
EMB-3706 cable
transfer indicators
USB EMB-3706
board Temp. sensor
温度传感器
Power Main ctronolboard
电源板 Optocoupler
光耦
串口
12V 12V
Serial
port board 主控板
Touch screen
触摸屏控制板 5V Bubble detection
气泡检测传感器
control board sensor
19.2V
Float
浮子传感器sensor
Touch
触摸屏screen
24V switch 24V
24V开关电源
power
Switch/ fuse/
Probe clogging
90V-240V~,50Hz/60Hz 开关/保险丝/滤
Liquid level
filter
波器光堵液
detection
detection
counter
Photon
子针面
board
board
12V switch
12V开关电源 12V 计检检
power 数测测
板板板
Reagent probe
压
PMT module
PMT 力试
Pressure
sensor
模传剂
块感针
器
Figure 6-1 Block Diagram of Hardware System
49
6.2 Power Section
6.2.1 Function Description
The power assy provides 12V and 24V switch power for the instrument, adopts a
single master switch for control, and supports wide voltage (90V~240V) input. When the
switch is turned on and the instrument is powered on, the items can be tested.
● RSP-750-24: Input power of the main control board, used to supply power to
stepper motors,Peltier, pumps/valves, fans, industrial control boards, etc.
● PD-25-S12: Used to supply power to the photon counter and PMT module.
6.2.2 Functional Block Diagram
Display transfer
Touch screen
control board
board
Industrial
Power control
board board
Main
control Liquid level
board detection board
Power Probe clogging
filter Switch
power detection board
Photon
PMT
counter
module
Figure 6-2Block Diagram of Power Module
6.3 List and Installation Positions of Circuit Boards
6.3.1 List of Boards
Table 6-1List of Circuit Boards
No. Board Main Functions
50
The core board of the instrument. It receives commands

and data from theupper computer (PC), outputs control
signals and commands to motors, pumps and valves,
heating film, etc. through TTL level signals, SPI
1 Main Control Board communication and serial communication, etc., receives
signals and data from the optocoupler, collision
avoidance, liquid level detection, probe clogging detection,
temperature sensor, etc., and finally, via Ethernet, uploads
the results to the system software for displaying.
It counts the optical pulse signals output from the PMT

module and communicates with the main control board to
2 Photon Counter Board
upload the optical pulse value to main control board for
processing.
Liquid Level Detection It realizes liquid level detection and vertical collision
3
Board detection of sample probes.
It realizes liquid path pressure detection of sample probes.

Probe Clogging
4 It outputs probe clogging alarm signals through the
Detection Board
variation of pressure.
Network Port Transfer It realizes conversion between network signals and CAN
5
Board signals.
It realizes external connection of the network port and

6 Interface Board
USB connector.
It realizes the driving of the display and the control of the

7 Main board
main control board.
Through DC-DC power switching, to supply power to the

8 Power board backlight of the display and the touch screen control
board.
It detects signals from the touch screen and directly

Touch screen control conducts serial communication with the industrial control
9
board board. When the touch screen is touched, the indicator on
the board will flash.
It is connected to the industrial control board and the

10 Display transfer board
LVDS display.
51
6.3.2 Installation Positions of Boards
Main
control
board
Probe clogging
detection board
Network
port
transfer
board
Photon
counter
Industrial control
board
Power board Port board
Figure 6-3 Board Position Distribution Diagram 1 of 630
Display transfer
board
Touch screen control board
Figure 6-4Board Position Distribution Diagram 2 of 630
52
6.4 Main Control Board
● Receiving commands and data from the upper computer (PC).
● Outputting control signals and commands to the motor, pumps and valves,
heating film, etc. through TTL level signals, SPI communication, serial
communication, etc.
● Receiving signals and data from the optocoupler, collision avoidance, liquid level
detection, probe clogging detection, temperature sensor, etc.
● Via Ethernet, uploading test results to the system software for displaying.

detection board
detection board
Probe clogging
temp. sensor
control
Liquid level
optocoupler
optocoupler
optocoupler
10-channel
optocoupler
10-channel
5
5-channel
4-channel
5-channel
3-channel
4-channel
8-channel
2
indicator
10
10
2 mixing
Scanner
3
motors
5
Main control
pump
4
board
valve
Port
socket
Wiring harness Wiring harness Keys and Valve connector Mixing motor Wiring harness Temperature Wiring harness Liquid level Probe clogging Scanner Pump connector
of optocoupler of optocoupler indicators connector of optocoupler sensor of optocoupler detection detection connector
connector connector
Assy Optocoumpler DC brushless Optocoumpler Temperature Optocoumpler

PMT
communication Photon counter
sensor signal sensor signal detection sensor signal connector
Valve drive motor drive Pump drive
detection detection module detection
module module module
module module module
10-channel Wiring
CAN bus PMT power
input
24V/25W
optocoupler
harness of
optocoupler
connector
switch power
MCU MCU MCU MCU MCU MCU MCU
minimum minimum minimum minimum minimum minimum minimum Waste liquie
system 1 system 2 system 3 system 4 system 5 system 6 system 7 and

cleanser
2-channel float
sensor sensor
6-channel Wiring
harness of
connector
optocoupler optocoupler
Control signal wire Control signal wire Control signal wire Control signal wire Control signal wire Control signal wire Control signal
wire
Fan drive Cooling
6-channel
module fan
connector
cooling fan
Rotary Rack Cuvette Rotary Rotary
CAN
Network port motor for unloading Catcher motor of Reserved motor for 2-channel heating
CAN
comm.. sample motor sample Heating

motor reagent tray
connector Heating drive
transfer board mixing probe
module
film and
Peltier
film,
Y-axial Rack Y-axial Rotary Substrate
motor for moving motor of motor of syringe
connector
1-channelheating
sample motor catcher Cuvette motor
mixing Cleaning
Rotary
motor for
Power rod, 1-channelPeltier
conversion
X-axial
motor for
X-axial Up/down
motor of
Up/down Sample
syringe
incubation
tray
module
24V->12V
Power
input port 24V/750W
motor of motor of
sample
mixing
catcher cleaning arm cleaning arm motor 24V->5V
5V-3V
switch power
Rack Cuvette Cuvette Cleaning Up/down Peristaltic
feeding stripping stripping syringe motor of pump motor Power
Main control board motor motor of motor for motor sample output port Power board
catcher cleaning probe
Figure6-5Functional Block Diagram of Main Control Board
53
6.4.3 Board Photo
Key indicator connector Valve Brushless motor Temp. sensor Liquid level Probe clogging Scanner
Optocoupler connector connector Optocoupler detection detection
Pump connector
PMT
communicationconnect
or
PMT power supply
connector
Float sensor
Cooling fan
CAN connector
Peltier, heating film
24V power
connector
24V, 12V power

output connector
Motor connector
Figure 6-6Main Control Board Photo
6.4.4 Definitions of Connector Pins
Table 6-2Power Output Connector
No. of
Connector
Connector Pin No. Pin Description
Description
Position
1,2 +12V
Power output
J1 3 +24V
connector
4,5,6 GND
Table 6-3Power Input Connector
No. of
Connector
Description
Position
54
1,2,3,4,5 +24V
J2 Power input port
6,7,8,9,10 GND
Table 6-4Heating Film, Heating Rod and Peltier Connectors
No. of
Connector
Description
Position
Heating film, 1,2,3,4,5 +24V

J3 heating rod and
peltier connectors 6,7,8,9,10 GND
Table 6-5Cooling Fan
No. of
Connector
Description
Position
1,2 +24V
3 +12V
Cooling fan
J4
connector
4 +5V
5,6,7,8 GND
Table 6-6Float Sensor Connector
No. of
Connector
Description
Position
1 Cleanser detection signal

Detection of liquid
level signals of 2,4 GND
J5
waste liquid and
cleanser Waste liquid detection
3
signal
Table 6-7PMT Power Input Connector
55
No. of
Connector
Description
Position
1 12V
PMT power input
J6
connector
2 GND
Table 6-8PMT Communication Connector
No. of
Connector
Description
Position
1,4,5,6 GND
2 TXD
PMT
J7 communication 3 RXD
connector
7,8,9 12V
10 /
Table 6-9Pump Connector
No. of
Connector
Description
Position
1,5,9,11,13,15 GND
2,6,10,12,14,16 24V
Pump
J8
connector
3,7 FG
4,8 PWM
Table 6-10Scanner Connector
No. of
Connector
Description
Position
56
1 +5V
Scanner 2 GND
J9 connector
signal 3 TXD
4 RXD
Table 6-11Probe Clogging Detection Board Connector
No. of
Connector
Description
Position
1 SIGNAL-IN
2 SIGNAL-OUT
Probe clogging
J10
detection signal
3 GND
4 5V
Table 6-12Liquid Level Detection Board Connector
No. of
Connector
Description
Position
1 5V
2 CRASH
Liquid level
J11 3 YM_OUT
detection signal
4 YM_IN
5 GND
Table 6-13Optocoupler Connector
No. of
Connector
Description
Position
57
1,4,7,10 SIGNAL
Optocoupler
J12 2,5,8,11 GND
detection signal
3,6,9,12 5V
Table 6-14Temperature Sensor Connector
No. of
Connector
Description
Position
1,4,7,10,13 SIGNAL
Temperature
J13 2,5,8,11,14,16 GND
detection signal
2,5,8,11,15 +5V
Table 6-15Optocoupler and Bubble Inspection Connector
No. of
Connector
Description
Position
1,4,7,10,13,16,19,22 SIGNAL
2,5,8,11,14,17,20,23,26 GND
Optocoupler 2,5,8,11,15,18,21,24,27 +5V

detection and
J14 bubble 25 GAS_SIGNAL
inspection
signal 28 GAS_TEST
29 /
30 /
Table 6-16 Connector of DC Motor of Mixing
No. of
Connector
Description
Position
58
1 HM-DIR
3 HM-FG
5 HM-PWM
7 HM-BREAK
9,10 GND
DC motor of
J15
mixing
11,12 24V
2 WM-BREAK
4 WM-PWM
6 WM-FG
8 WM-DIR
Table 6-17Valve Connector
No. of
Connector
Description
Position
1,3,5,7,9,11,13,15,17,19 +24V
Valve control
J16
signal
2,4,6,8,10,12,14,16,18,20 GND
Table 6-18Key Indicator Connector
No. of
Connector
Description
Position
1,5,9 +24V
2 LAMP_DISH-
Key indicator
J17
control signal
3,7 GND
4 BTN_DISH
59
6 LAMP_LIQUID-
8 BTN_LIQUID
10 LAMP_RUNNING-
No. of
Connector
Description
Position
1,4,7,10,13 SIGNAL
2,5,8,11,14 GND
Optocoupler
J18
detection signal
3,6,9,12,15 5V
16 /
No. of
Connector
Description
Position
1,4,7,10,13,16,19,22,25,28 SIGNAL
Optocoupler
J19 2,5,8,11,14,17,20,23,26,29 GND
detection signal
3,6,9,12,15,18,21,24,27,30 5V
No. of
Connector
Description
Position
1,4,7,10,13,16,19,22,25 SIGNAL
Optocoupler
J20 2,5,8,11,14,17,20,23,26 GND
detection signal
3,6,9,12,15,18,21,24,27 5V
60
28,29,30 /
No. of
Connector
Description
Position
1,4,7,10,13,16 SIGNAL
2,5,8,11,14,17 GND
Optocoupler
J21
detection signal
3,6,9,12,15,18 5V
19,20 /
Table 6-23CAN Communication Connector
No. of
Connector
Description
Position
1 5V
2,3 GND
J22 CAN
4 CAN_P
communication
signal
5 CAN_N
Table 6-24Motor Connector
No. of
Connector
Description
Position
1 AOUT1
2 AOUT2
Substrate
J6M2
syringe
3 BOUT1
4 BOUT2
61
No. of
Connector
Description
Position
1 AOUT1
2 AOUT2
Sample syringe
J6M3
connector
3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
2 AOUT2
Sample probe’s
3 BOUT1
J6M4 up/down motor
connector
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Cleaning arm’s 2 AOUT2

J6M5 up/down motor
connector 3 BOUT1
4 BOUT2
62
No. of
Connector
Description
Position
1 AOUT1
Cuvette
2 AOUT2
stripping motor
J6M6
connector for
3 BOUT1
cleaning
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Cuvette 2 AOUT2
J6M7 Catchermotor
connector 3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
J6M8 2 AOUT2
Catcher’sY-axial
motor connector
3 BOUT1
4 BOUT2
No. of Connector Pin No. Pin Description
63
Connector Description
Position
1 AOUT1
2 AOUT2
Catcher’sX-axial
J6M9
motor connector
3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Catcher’s
2 AOUT2
cuvette
J6M10
stripping motor
3 BOUT1
connector
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Sample probe’s 2 AOUT2

J6M11 rotary motor
connector 3 BOUT1
4 BOUT2
No. of Connector
Pin No. Pin Description
64
Position
1 AOUT1
Cuvette Rinse’s 2 AOUT2

J6M12 rotary motor
connector 3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Aspiration
2 AOUT2
arm’s up/down
J6M13
motor
3 BOUT1
connector
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Cleaning 2 AOUT2
J6M14 syringe
connector 3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
65
1 AOUT1
Reagent tray’s 2 AOUT2

J1B1 rotary motor
connector 3 BOUT1
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Incubation
2 AOUT2
tray’s rotary
J1B2
motor
3 BOUT1
connector
4 BOUT2
No. of
Connector
Description
Position
1 AOUT1
Peristaltic 2 AOUT2
J1B3 pump motor
connector 3 BOUT1
4 BOUT2
6.5 Liquid Level Detection Board
It realizes liquid level detection of sample probes and collision detection for vertical
movements of probes. The reagent Bottle has semi-closed opening, therefore the liquid
66
level detection is currently effective for samples only.
AD receiving
Drive signal Signal processing
驱动信号 Probe 信号处理电路 AD采集
针 circuit MCU
Main
主控板
control
board
Optocoupler Schmidt trigger
光耦施密特触发器
Liquid level
液面检测板
detection board
Figure 6-7Functional Block Diagram of Liquid Level Detection Board
6.5.3 Board Photo
MCU download Serial port

connector
Reagent probe Power and liquid level detection

connector signal connector
Figure 6-8Liquid Level Detection Board Photo
Table 6-28Liquid Level Detection Board Connector
No. of
Connector
Description
Position
1 +5V
Liquid level
2 Vertical collision avoidance
detection and
JP1 vertical collision
Liquid level detection
avoidance of 3
calibration
sample probes
4 Liquid level detection
67
5 Ground
Table 6-29Connector of Sample Probe
No. of
Connector
Description
Position
1 /
Connector of
J1 2 Inner wall of probe
sample probe
3 Outer wall of probe
6.6 Photon Counter Board
● Counting optical pulse signals output from the PMT module.
● Serial communication with the main control board to upload the optical pulse
value to main control board for processing.
SPI
SPI( 预留)
(reserved) MCU SPI FPGA
Main control PMT
PMT 模块
module
主控板
board 串口
Serial port 并口
Parallel port
EP4CE10E22C8N
C8051F380
PMT 模块
SPI
Storage
存储器
Figure 6-9Functional Block Diagram of Photon Counter
68
6.6.3 Board Photo
PMT power supply

PMT signal input connector connector
Serial port for

communication
Figure 6-10Photon Counter Photo
Table 6-42Optical Pulse Input Connector
No. of
Connector
Description
Position
1,2,3 GND
J4 Optical pulse input
4 Optical pulse input
Table 6-43 PMT Power Supply Connector
No. of
Connector
Description
Position
1 +12V/+5V
J3 PMT power supply
2 GND
69
3 Light intensity alarm output
Table 6-44Connector for Communication with Main Control Board
No. of
Connector
Description
Position
1,4,5,6 GND
Communication 7,8,9 +12V

J1 with main control
board 2 Serial port sending
3 Serial port receiving
6.7 Probe Clogging Detection Board
To realize liquid path pressure detection of sample probes. It outputs probe clogging
alarm signals by judging the variation of pressure.
Voltage Signal
AD
source
电压源 amplification
信号放大
Reference Reference Gas pressure Amplification AD采集
receiving
参考电压电路参考电压电路
voltage circuit 气压传感器
sensor 放大电路
circuit
voltage circuit
Main control
Voltage
source
电压源 Electrical level
Control
signal 主控板
board
控制信号
Signal AD 电平转换电路
conversion
amplification Detection
检测信号
信号放大 Amplification and receiving
AD采集 circuit
Probe clogging signal
堵针压力传感器放大及偏置电路
biasing circuit MCU
pressure sensor
Serial
串口通迅
communication
Probe clogging detection board
堵针检测板
Figure 6-11Functional Block Diagram of Probe Clogging Detection Board
70
6.7.3 Board Photo
Pressure sensor
connector
Power and control
connector
Serial port MCU

downloadconnector
Figure 6-22Probe Clogging Detection Board Photo
Table 6-4530Probe Clogging Liquid Pressure Sensor Connector
No. of
Connector
Description
Position
1 +10V
2 Signal output positive

Probe clogging
J5 liquid pressure 3 GND
sensor
4 Signal output negative
5 /
Table 6-46Connector for Communication with Main Control Board
No. of
Connector
Description
Position
71
1 Probe clogging alarm output
Probe clogging detection

2
enable
Communication
J1 with main control
3 GND
board
4 +12V
5 -12V
6.8 Port Board
Responsible for cable transfer and converting the network port and USB network of
the industrial control board into RJ54 connector and USBconnector, so that the instrument
is connected to the mouse, keyboard and U disk as well as the local network.
Network port
Resistance-ca
pacitancefilter
circuit
Connector with Connector with

industrial control industrial control
board board
J3 J5
Figure 6-33Probe Clogging Detection Board Diagram
72
6.8.3 Board Photo
USB transfer connector Network port transfer

connector
USB connector RJ45 network port
Figure 6-14Network Port Transfer Board Photo
Table 6-47Connector 1 for Communication with Industrial Control Board
No. of
Connector
Description
Position
1,2,11,12 VCC
3 USB1_DATA-
4 USB2_DATA-
Signals of 5 USB1_DATA+
connector between
J5
USB and industrial 6 USB2_DATA+
control board
7,8,9,10,17,18,19,20 GND
13 USB3_DATA-
14 USB4_DATA-
15 USB3_DATA+
16 USB4_DATA+
Table 6-48Connector 2 for Communication with Industrial Control Board
73
No. of
Connector
Description
Position
Signals of 1 TD+
connector between 2 TD-
J3 network port and
3 RD+
industrial control
board 4 RD-
6.9 Power Board
6.9.1 Basic Function
The power board supplies power to the main control board for printing, touch screen
control board and LCD through DC-DC or LDO power conversion.
Industrial control Industrial control Print drive board Touch screen

board power board power power connector control board
connector connector power connector
Constant current
drive
Power input
connector
Backlight control connector
Figure 6-15Functional Block Diagram of Power Board
74
6.9.3 Board Photo

Backlight of touch 5V power for print drive 5V power for touch screen
12V/24V power input screen board controller
12V power for industrial

Backlight enable
control board
Figure 6-16Power Board Photo
Table 6-49Power Input Connector
No. of
Connector
Description
Position
1 24VG
2,3 12VG
J2 Power input signals
4 24V
5,6 12V
Table 6-50Industrial Control Board Power Connector
No. of
Connector
Description
Position
Power input signals 1,2 12VG

J1 of industrial control 3,4 12V
board
Table 6-51Display Power Connector
No. of Connector
Pin No. Pin Description
75
Position
Display power 1 LCD_V+

J4
signals 2 LCD_V-
Table 6-52Touch Screen Control Board Power Connector
No. of
Connector
Description
Position
Power signals of 1 TH_V+
J3 touch screen 2
control board TH_V-
Table 6-53Backlight Control Connector
No. of
Connector
Description
Position
Power signals of 1 Power_En

J6
backlight control 2 GND
6.10 Touch Screen Control Board
6.10.1 Basic Function
Detection of touch screen signals and serial communication with industrial control
board. When the touch screen is touched, the indicator on the board will flash.

5V
Touch 触摸信号
Touch signal
Touch screen
触摸屏
screen 触摸屏控制器
controller Serial
串口通信
communication
Figure 6-17Functional Block Diagram of Touch Screen Control Board
76
6.10.3 Board Photo
Power
and touch Touch
screen screen
control
connector
Figure 6-18Touch Screen Control Board Photo
Table 6-54 Power and Serial Port Connector
No. of
Connector
Description
Position
1,3 GND
Signals of power 2 5V
CN3
and serial port 4 TXD
5 RXD
6.11 Main Board
EMB-3706 is a lower power consumption 3.5 main board based on AMD G system
platform, adopting GX-210HA chipset +1G onboard memory. It provides one standard
DB15 VGA connector, one single channel 18Bit LVDS pin and one single channel 18Bit
TTL pin, and supports VGA+LVDS/TTL synchronous double display. It has 4COM ports, in
which, one port is a standard DB9 connector and the other 3 ports are 2x5Pin 2.54mm pin
connectors, supporting RS-232 mode. It provides one standard 7Pin SATA connector, one
standard TF card slot, 8USB2.0 connectors, 2 standard USB3.0 rear connectors, and
three 2x5Pin 2.54mm pins that can be transferred to 6 standard USB 2.0 connectors.
There is a2-channel standard RJ45 network connector, with the rate of 10/100/1000Mbps.
77
USB1:8 LVDS/VGA/TTL
Main board
COM1:4 工控板 SATA
LAN1:2 TF
12V
Figure 6-19Functional Block Diagram of Main Board
6.11.3 Board Photo
Figure 6-20 Main Board Photo
78
Table 6-55 Serial Port Connector
No. of
Connector
Description
Position
1 COM_DCD#
2 COM_DSR#
3 COM_SIN
COM1, 4 COM_RTS#
COM2, Signals of serial 5 COM_SOUT

COM3, port connector 6 COM_CTS#
COM4
7 COM_DTR#
8 COM_RI_L
9 GND
10 COM_PIN10
Table 6-56 USB Connector
No. of
Connector
Description
Position
1 VCC
2 VCC
USB12,
3 USB DATA-
USB34, Signals of USB
4 USB DATA-
USB56, connector
USB78 5 USB DATA+
6 USB DATA+
7,8,9,10 GND
Table 6-57 LVDS Connector
Pin Signal Pin Signal Pin Signal

1 VCC_LCD 11 LA_DATA_N1 21 GND
2 VCC_LCD 12 NC 22 GND
3 GND 13 LA_DATA_P1 23 LA_CLK_N
4 GND 14 NC 24 NC
79
5 LA_DATA_N0 15 GND 25 LA_CLK_P
6 NC 16 GND 26 NC
7 LA_DATA_P0 17 LA_DATA_N2 27 GND
8 NC 182 NC 28 GND
9 GND 196 LA_DATA_P2 29 L_DDC_DATA
10 GND 20 NC 30 L_DDC_CLK
Table 6-58Power Connector
No. of
Connector
Description
Position
1 GND
Signals of input 2 GND

PWR IN
power connector 3 +12V
4 +12V
Table 6-59Backlight Control Connector
No. of
Connector
Description
Position
1 /
2 Backlight control pin

Signals of backlight
J5 3 /
control connector
4 /
5 /
6.12 Network Port Transfer Board
● It realizes the conversion between the network protocol and CAN bus protocol.
80
Network port to CAN board
Network
PC Network port
port
Figure 6-21 Functional Block Diagram of Network Port Transfer Board
6.12.3 Board Photo
SCM download
connector Serial
communication
RJ45 network port
5V DC power
supply
CAN connector Ethernet communication

connector
Figure 6-22 Network Port Transfer Board Photo
Table 6-60 Power Connector
No. of
Connector
Description
Position
1 +5V
+5 DC power
J9
input
2 GND
Table 6-61 Connector for Serial Communication between PC
81
No. of
Connector
Description
Position
1 Serial port sending
2 Serial port receiving
Serial
J4 3 Reset signal
communication
4 ISP signal
5 GND
Table 6-62CAN Bus Connector
No. of
Connector
Description
Position
1 CAN signal P terminal
CAN bus
J8 2 CAN signal N terminal
connector
3 GND
Table 6-63 Connector for Ethernet Communication with PC
No. of
Connector
Description
Position
3,9 +3.3V
5,6,7 GND
Connector for
1 LED indicator
Ethernet
J3
communication
2 P terminal for sending
with PC
4 N terminal for sending
8 CTT
82
10 P terminal for receiving
11 LED indicator
12 N terminal for receiving
6.13 Display Transfer Board
 Connected to the industrial control board and LVDS display.
Backlight
LVDS transfer connector
Figure 6-23Functional Block Diagram of Display Transfer Board
6.13.3 Board Photo
Display To industrial control

backlight board
Display
connector
Figure 6-4 Display Transfer Board Photo
83
Table 6-64Backlight Power Connector
No. of
Connector
Description
Position
Signals of 1 19.2V
backlight
J2
power
connector 2 GND
84
6.14
J5 J3
Port
board
接口板
port board
工控板到接口板线
CAN Wire from industrial control board to
communication
input wire
CAN通信输入线
工控板USB到接口板线
Wire from industrial
J23 J22 J21 J20

Optocoupler
光耦传感器线3
sensorwire 3
J19
Optocoupler
J6M17 J6M20 J6M19 J6M18 J18 光耦传感器线2
sensorwire 2
J9
Network port
transfer board
网口转接板
J8 J3
按键指示灯线
Key indicator wire
J17
control board USB to port board
Catcher cuvette
J6M10 J6M9 J6M16 J6M15 Connecting wire
J2
stripping 抓手脱杯电机线
motorwire board to LVDS transfer board
电
Connecting
线
接
连
板
接
转
到
板
源
between cleaning
LVDS
Connecting wire from power

Catcher抓手X轴电机线
X-axial 清洗与底物阀接线
and substrate
J16
motorwire valve
J5 J3
J1
LVDS板
Wire between
Cleaning cuvette 抓手与清洗混匀电机线
catcher and
J15
J3
transfer board
stripping清洗脱杯电机线
motorwire J6M6 J6M5 J6M8 J6M7 cleaning & mixing
Main control board
显示屏到LVDS转接板连接线
Cleaning arm motor

board
Power
电源板
主控板
up/down清洗臂上下电机线
motorwire
J2
Y-axial
Catcher抓手Y轴电机线
motorwire Optocoupler
wire from display to LVDS
光耦传感器线1
J14
CuvetteCatcher sensorwire 1
铲杯电机线
motorwire
电
线
入
输
源
板
控
工
Cleaning syringe
清洗注射器电机线 J6M14 J6M13 J6M12 J6M11
Industrial control board power input wire
motorwire
Temp. sensor wire
温度传感器线
Display
Aspiration arm
吸液臂上下电机线
J13
显示屏
Connecting
up/down motorwire
Cuvette Cleaning
to network
清洗盘旋转电机线 Substrate and

rotary motorwire reagent tray
底物与试剂盘光耦线
IN
PWR
J12
Sample probe rotary

样本针旋转电机线 optocoupler wire
motorwire
Sample probe
样本针上下电机线 J6M4 J6M3 J6M2 J6M1
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up/down motorwire
工控板到网口转接板1线
Liquid level
Touch
液面检测信号线
工控板到LVDS转接板连接线
J11
Sample syringe detection signal

样本注射器电机输入线
motor input wire wire
Substrate syringe
board to LVDS transfer board
底物注射器电机输入线
motor input wire
J10
触屏控制板
Wire from industrial control board

power transfer board 1
wire from industrial control
Peristaltic pump J1B3 J1B2 J1B1

蠕动泵电机电机线 Reagent
LVDS
motorwire
试剂条码扫描仪线
barcode
J9
Incubation tray scanner wire

rotary 孵育盘旋转电机线
motorwire
tray rotary Connecting wire between
screen control board
Reagent试剂盘旋转电机线
清洗泵与真空泵接线
J8
motorwire cleaning pump and

USB56 USB34 USB
J2
vacuum pump
LAN-2
USB
J1 J2 J3 J4 J5 J6 J7
board
control
LAN-1
工控板
Industrial
Interconnection Diagram of the Whole Machine
USB
Heating and Cooling fan wire

COM3
Main control board refrigeration

主控板24V输入线加热与制冷输出线 output 散热风扇线
wire Waste liquid and
detectionsignal
24V input wire cleanser connecting wire

废液清洗液接线
Probe clogging
Connecting wire from main Main control board 12V input

堵针检测信号线 wire
to touch screen control board

线
板
控
摸
触
到
板
控
工
board to photoncounter wire主控板12V输入线

制
屏
control主控板到光子计数板接线 Output wire from main control Wire from industrial control board
board to 710 power board
主控板到710电源板输出线
J1
Liquid
J1
board
Probe
Photon
counter
(with terminal)
液压传感器(带端子)
clogging
detection
J2
pressure sensor
光子计数板
堵针检测板
Chapter 7 Component
Replacement
7.1 List of Tools Used

● Cross screwdriver
● Straight screwdriver
● Internal hexagonal wrench
● Combination pliers
● Monkey wrench
7.2 Shell and Panel Removal
7.2.1 Rear Side Removal
● Use the cross screwdriver to loosen the 10 screws (circled in the figure) on the
rear side.
● Remove the rear cover.
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7.2.2 Left Side Plate Removal
● Use the cross screwdriver to loosen the 3screws on the back of the left cover
(the screws circled in the figure).
● Push the left cover upwards and remove it.
7.2.3 Right Side Plate Removal
● Use the cross screwdriver to loosen the 3screws on the back of the right cover
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● Push the right cover upwards and remove it.
7.2.4 Top Cover Removal
● Use the cross screwdriver to remove the 2screws on the back of the top cover
● Push the top cover backward and remove it.
7.2.5 Front Cover Removal
● Note that the left and right covers must be removed before the front cover can be
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removed.
● Use the cross screwdriver to remove the 2screws on the two sides of the front
cover (the above figure shows the 2 screws on the right side and the figure below
shows the 2 screws on the left side).
● Unplug the indicator wire of the front cover.
● Push the front cover upward and remove it.
7.2.6 Left Table Top Plate Removal
● Note that the front cover must be removed before the left table top plate can be
removed.
● Remove the 3 rubber plugs on the left table top plate (as pointed by the arrows in
the above figure). Use the cross screwdriver to remove the 5 screws (as pointed
by the arrows in the figure below).
● Lift the left table top plate and remove it.
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7.2.7 Right Table Top Plate Removal
7.2.8 Left Interior Lining Panel Removal
● Note that the top cover and left table top plate must be removed before the left
interior lining panel can be removed.
● Use the cross screwdriver to remove the 2screws on the inner wall of the left
interior lining panel (the above figure) and the 2 screws on the top (the figure
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below).
● Take out the left interior lining panel.
7.2.9 Front Interior Lining Panel Removal
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● Note that the top cover and right table top plate must be removed before the front
interior lining panel can be removed.
● Use the cross screwdriver to remove the 4 screws on the back of the front interior
lining panel (as shown in the figure).
● Remove the front interior lining panel.
7.2.10 Right Interior Lining Panel Removal
● Note that the top cover and front interior lining panel must be removed before the
right interior lining panel can be removed.
● Use the cross screwdriver to remove the 4 screws on the inner wall of the right
interior lining panel (as shown in the figure).
● Remove the right interior lining panel.
7.2.11 Display Removal
● Unplug the wire terminal on the display.
● Use the internal hexagonal wrench to remove the 6 screws on the back of the
display.
● Remove the display.
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7.2.12 Waste Cuvette Box Assy Removal
● Use the cross screwdriver to remove the 2 screws fixing the waste cuvette box.
● Take out the waste cuvette box.
7.2.13 Cuvette Feeding Bucket Removal
● Remove the 4 screws fixing the cuvette feeding bucket.
● Take out the cuvette feeding bucket.
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7.2.14 Automatic Cuvette Feeding Assy Removal
● Use the internal hexagonal wrench to remove the 4 screws fixing the automatic
cuvette feeding assy.
● Remove the wire terminal on the automatic cuvette feeding assy.
● Take out the automatic cuvette feeding assy.
7.3 Fuse Replacement
Fuse base
● Use the screwdriver to pry-out the fuse base.
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● Remove the damaged fuse. Mount an undamaged 220V 10A fuse into the fuse
base.
● Mount the fuse base back in place.
7.4 Reagent/Sample Probe Replacement
7.4.1 Removal of Reagent/Sample Probe
Sampleprobe cover
● Power off the instrument and remove the sample probe cover.
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● Use the internal hexagonal wrench to loosen the set screw on the sample probe
fixing support.
● Unplug the tube on the sample probe. Unplug the wiring harness of the
reagent/sample probe on the liquid level detection board.
● Lift the reagent/sample probe and remove it.
7.4.2 Installation of Reagent/Sample Probe
● Mount the sample probe on the sample probe fixing support. Insert the black
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protective tube on the tube of the sample probe into the sample probe. Insert the
Teflon tube into the sample probe, with the insert depth of over 20mm.
● Push the protective tube back to the Teflon tube. The protective tube should be
pushed to the end of the sample probe and tie it with a cable tie.
● After pushing the sample probe to the bottom, use the M3*4 set screw on the
sample probe fixing support to fix the sample probe on the sample probe fixing
support. Insert the wiring harness of the sample probe onto the liquid level
detection board.
● Mount the sample probe cover on the sample probe assy into place.
7.5 Power Supply Replacement
7.5.1 Removal of Power Supply
● Power off the instrument. Unplug the electric cable from the instrument.
● Remove the rear cover and left cover by referring to 7.2.1 and 7.2.2.
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● Remove the power supply cover and expose the power supply.
● Remove the waste cuvette box assyby referring to 7.2.12.
● Use the screwdriver to loosen the screws fixing the power supply. The 2 screws
pointed by the red arrows are used to fix the power supply PD-25-S12 for the
light and the 3 screws pointed by the yellow arrows are used to fix the power
supply RSP-750-24 for the switch.
● Loosen the wiring harness of the power supply to be replaced and remove the
power supply.
7.5.2 Installation of Power Supply
● Replace with the new power supply. Fix the cews as shown in the above figure.
● Connect the input and output wires of the power supply according to the content
on the wiring harness label and the content on the power supply label
● Mount the power supply cover.
● Mount the wiring harness into the corresponding wire clip.
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7.6 Replacement of Liquid Path Components
7.6.1 Replacement of Peristaltic Pump Tube
CP-1 card
Remove the left side plate by referring to 7.2.2.

Unplug the 8 tubes on both ends of theperistaltic pump.
Press rightwards by hand and push the the four CP-1 cards upward. Remove them from
the peristaltic pump.
Remove the 4 peristaltic pump tubes.
Large
pump
tube
Remove the 4 old pump tubes. Mount the 6 black sleeves on the two ends of the 3 small
pump tubes of 120mm in length respectively (the distance between 2 black sleeves
should be 80±2mm). Mount 2 red sleeves on the tube joints of the large pump tube of
120mm in length (the distance between 2 red sleeves should be 80±2mm).
Insert the 6 Value N420-1 tube joints into the two ends of the small pump tubes
respectively. Insert the bigger ends of the two (N430/420-1) tube joints into the two ends
of the large pump tubes.
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Make the 4 finished tube assys be stuck at the four CP-1 cards.
Make the four CP-1 card assys with tubes mounted be stuck at the peristaltic pump
OEM672. The CP-1 card assys with large tubes mounted should be near the motor.
Large
pump
tube
Appearing
green
Adjust the movable buckle on the card to make the 4 display windows on the card
appear green.
Connect the tubes on the two ends of the peristaltic pump (the condensate water of the
reagent tray should be connected to the tubes with red sleeves; other tubes do not need
to be distinguished).
Fix the left side plate with the screws removed.
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7.6.2 Replacement of Vacuum Pump for Waste Liquid
Set screws
● Remove the left side plate by referring to 7.2.2.
● Unplug the wiring harness and tube on the waste liquid pump.
● Loosen the 3 screws fixing the waste liquid pump assy. Remove the waste liquid
pump assy.
● Loosen the 6 screws fixing the waste liquid pump. Remove the waste liquid
pump.
● Replace with a new waste liquid pump.
● Mount the waste liquid pump assy onto the large bottom board with the screws
removed. Connect the tubes and wiring harness.
7.6.3 Replacement of Substrate Syringe/ Solenoid Valvefor Substrate
SV3
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Set screws
● Unscrew the tube joint of the substrate syringe and the tube joint on the right side
of the solenoid valve.
● Unplug the wiring harness on the substrate syringe assy and solenoid valve SV3.
● Use the internal hexagonal wrench to loosen the 2 inner hexagon screws fixing
the substrate syringe assy. Remove the substrate syringe assy.
● Loosen the screws fixing the substrate syringe or solenoid valve. Remove the
substrate syringe or solenoid valve.
● Mount the substrate syringe or solenoid valve onto the substrate pump and valve
fixing board with the screws removed.
● Fix the substrate syringe assy onto the large board with the screws removed.
● Connect the 2 tubes and wiring harnesses on the substrate syringe assy.
● Mount the left side plate.
7.6.4 Replacement of Solenoid Valve for Substrate SV1
● Unscrew the tube joint of the substrate tube on the solenoid valve.
● Unplug the wiring harness on the solenoid valve assy.
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Substratev
alveSV1
Set screws
● Remove the 2 screws of the solenoid valve to be replaced. Remove the solenoid
valve.
● Mount the new solenoid valve. Connect the tube and wiring harness of the
solenoid valve assy.
7.6.5 Replacement of Solenoid Valves for Cleaning SV2, SV4, SV5 and
SV6, SV7
● Unplug all wiring harnesses and tubes on the 4 solenoid valves for cleaning
(remember the order of the tubes).
Set screws
● Loosen the 2 screws fixing the solenoid valve assy for cleaning. Remove the
solenoid valve assy for cleaning.
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● Mount the new solenoid valve. Mount the solenoid valve assy onto the liquid path
mounting plate and connect the wiring harnesses and tubes properly. (Pay
attention to the connection of the tubes: SV4 to tube D1; SV5 to tube D2; SV6 to
tube D3).
7.6.6 Replacement of Cleaning Syringe
Set screws
● Loosen the 2 inner hexagon screws fixing the cleaning syringe. Unplug the tube
and remove the cleaning syringe.
● Mount the new syringe and connect the tube.
7.6.7 Replacement of Sample Syringe
● Unscrew the 2 tube joints on the sample syringe. Unplug the motor cable and
optocoupler cable on the sample syringe.
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Set screws
● Loosen the 2 inner hexagon screws fixing the sample syringe. Unplug the tube
and remove the sample syringe.
● Fix the new sample syringe on the liquid path mounting plate.
● Connect the tube and wiring harness.
7.6.8 Replacement of Pump for Cleaning Inner Wall of Sample Probe
● Unscrew the 2 tube joints on the inner wall cleaning pump. Remove the tube.
Unplug the inner wall cleaning pump cable.
Set screws
● Loosen the 2 screws fixing the inner wall cleaning pump assy. Remove the inner
wall cleaning pump assy.
● Replace the inner wall cleaning pump.
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● Fix the inner wall cleaning pump assy on the liquid path mounting plate.
● Connect the tube and wiring harness.
7.6.9 Replacement of Pump for Cleaning Outer Wall of Sample Probe
● Remove the left side plate of the instrument by referring to 7.2.2.
Set screws
● Unplug all tubes and wiring harnesses on the outer wall cleaning pump and
intake pump.
● Loosen the 2 screws fixing the outer wall cleaning pump. Remove the outer wall
cleaning pump.
● Replace with a new outer wall cleaning pump.
● Connect the wiring harnesses and tubes.
7.6.10 Replacement of Substrate Bubble Sensor
● Remove the left side plate of the instrument by referring to 7.2.2.
● Unscrew the tube joint connected to the substrate bubble sensor assy and
remove the substrate bubble sensor assy. Note that liquid overflow from the tube
should be avoided.
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Set screws
● Loosen the 4 screws fixing the substrate bubble sensor assy and remove the
substrate bubble sensor assy.
● Replace with a new substrate bubble sensor assy and fix it with the screws
removed.
● Connect the tube and wiring harness on the substrate bubble sensor assy.
● Fix the substrate bubble sensor assy onto the liquid path mounting plate with the
screws removed.
● Mount the left side plate of the instrument.
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7.7 Board Replacement
7.7.1 Replacement of Main Control Board, Probe Clogging Detection
Board, Network Port Transfer Board, Photon Counter, Industrial
Control Board, Power Board, and Port Board.
● Remove the rear cover of the instrument by referring to 7.2.1.
Probe clogging
堵针检测板board
detection
Main
主控板
control
Network port board
网口转接板
transfer board
Counter shielding
计数板屏蔽罩
case (photon
（光子计数板）
）
counter)
Industrial
control Power Port
工控板电源板
board 接口板
board board
● Unplug the wiring harness on the board to be replaced. Loosen the screws fixing
the board. Remove the board.
● Remove the external counter shielding case before removing the photon counter.
● Fix the new board onto the board fixing board/power cover with the screws
removed.
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● Connect the wiring harness on the board according to the content on the label.
● Mount the rear cover.
7.7.2 Replacement of Liquid Level Detection Board
● Break off the sample probe cover with hands and remove it.
● Unplug the 2 wiring harnesses on the liquid level detection board.
● Loosen the 4 screws on the two sides of the PCB protecting coverand remove
the PCB protecting cover.
● Loosen the 2 screws fixing the liquid level detection board and remove the liquid
level detection board.
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● Replace with a new liquid level detection board and fix it with the screws
removed.
● Fix the PCB protecting cover on the rocker arm bottom board with the screws
removed.
● Connect the 2 wiring harnesses on the liquid level detection board.
● Mount the sample probe cover.
7.8 Replacement of PMT Assy

● Remove the left cover by referring to 7.2.2.
● Remove the top cover by referring to 7.2.4.
● Remove the left table top plate by referring to 7.2.6.
● Remove the left interior lining panel by referring to 7.2.8.
● Remove the front interior lining panel by referring to 7.2.9.
● Remove the cuvette feeding bucket by referring to 7.2.13.
● Remove the automatic cuvette feeding assy by referring to 7.2.14.
● Remove the 4 screws fixing the test tray.
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● Unplug the wire and tube related to the test tray.
● Take out the test tray assy.
● Loosen the 4 screws fixing the PMT assy. Remove the PMT assy.
● Mount the new PMT assy onto the test tray and fix it with the screws removed.
Note that the PMT assy should be inserted in place.
● Fix the test tray assy onto the test tray pillar with the screws removed.
● Connect the wire and tube related to the test tray.
● Mount all assys, panels and shell removed according to the steps of removal, but
in reverse order.
7.9 Sample Feeding Assy Removal

● Remove the front cover by referring to 7.2.5.
● Remove the 4 screws fixing the sample feeding assy with a screwdriver.
111
 Use the screw driver to remove the 4 screws for fixing the automatic sample
feed-in Assy.
 Remove the calbe for automatic Sample feed-in Assy
 Take out the Automatic sample feed-in Assy.
112
Chapter 8 Use of Maintenance

Software
8.1 Function Description of Maintenance Software

● Function inspection of instrument components.
● Mechanical position adjustment of moving parts of the instrument.
● Adjustment of temperature parameters of the instrument.
● Basic performance test of the instrument.
8.2 Logging on to Maintenance Software
1. On the user login interface, use the password of the customer service engineer for
login. The password is LUMIRAY 600000;
2. When the login is successful, the system will enter the engineering debugging
software.
8.3 Middle Computer Interface
8.3.1 Function Description of Middle Computer Interface
The middle computer interface is mainly for general operation functions, including
the actions, network IP setup, version number query, SN setup query and sensor
function query of the middle computer.
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8.3.2 Description of Menus on Middle Computer Interface
Action Modules of the Middle Computer:
● Handshaking: Handshaking for communication between the software and the
middle computer.
● Initialization: The whole machine conducts configuration of all parameters,
handshaking for communication and mechanical reset according to all
parameters of the whole machine.
● Whole Machine Perfusion: Perfuse the tubes of the whole machine with cleanser,
including the sample probe tube and the three-step cleaning tube.
And Perfusion with Substrate: Operation mode with cuvette
and operation mode without cuvette
● Empty Catching of Cuvette Rinse: Conduct one empty catching of test cuvette of
the Cuvette Rinse.
● Empty Catching of Incubation Tray: Conduct one empty catching of test cuvette
of the incubation tray.
● Set Instrument IP: When the debugging software and the middle computer are
connected with the instrument for communication, the IP address settings of the
debugging software and the middle computer are changed at the same time.
Version Number Query:
114
● Version Query: Query all software versions of the middle and lower computers.
SN Setup Query:
● SN Setup: Set the serial number of the whole machine.
● SN Query: Query the serial number of the whole machine.
Sensor Status
● Sensor Status Inspection: Inspect the status of all sensors of the instrument.
8.4 Introduction to Aging Module
8.4.1 Function Description of Aging Module
The aging module is mainly used to conduct bulk testing and evaluation of the use
functions of the catcher assy, probe liquid level detection, etc. of the instrument.
8.4.2 Introduction to Menus of the Aging Module
Handshake Repeatability: To test the communication function of the instrument

Start Test: Input the number of times
Click “Start Test” to execute
Probe Liquid Level Detection Repeatability: To test the liquid level detection function of
the sample probe
Start Times: Input the number of times
Cuvette Rinse Mixing: A function that tests the mixing effect of the instrument
Reagent Tray RepeatabilityTest: To test the rotation function of the reagent tray
115

Cuvette FeedingRepeatability Test: To test the cuvette screening function and the
cuvette catching function the catcher
8.5 Parameter Setup Module
8.5.1 Function Description of Parameter Setup Module

The parameter setup module is mainly used to set all parameters of the instrument.
8.5.2 Menu Description of Parameter Setup Module
■Save Parameter: To save the parameter debugged.

■Parameter Backup: To make backup of all parameters of the instrument and save
and output it in the form of file.
116
■Import Parameter: To import the parameters saved in the form of file to the
instrument.
■Export Parameter: To export the parameters saved in the form of file from the
instrument.
8.5.3 Requirements of Parameter Debugging of Reagent Tray
■Hole 1 of Reagent Tray: To be debugged together with the sample probe. The
focuses of the motion trail of the sample probe and the motion trail of Wedge 1 Hole 1 of
the reagent tray are saved as the parameter of Hole 1.
the reagent tray are saved as the parameter of Hole 2.
the reagent tray are saved as the parameter of Hole
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8.5.4 Requirements of Parameter Debugging of Incubation Tray
■Outer/Inner Hole of Catcher: The tooling is put through the cuvette catching position.
When the center of the incubation tray debugging tooling and that of the catcher
debugging tooling coincide, save the parameter.
■PMT K1 and K2 Parameters: Set the K1 and K2 values on the PMT label of the
instrument to be within the corresponding parameter. Click “Configure Parameter” to
save the setting.
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8.5.5 Requirements of Parameter Debugging of Cuvette Rinse
■Offset of Cuvette Catching Position: The cuvette catching position debugging fixture
can be inserted into the hole of the cuvette catching position on the Cuvette Rinse
smoothly.
■Cuvette Catching Height of Cuvette Stripping Motor: The cuvette catching height is
1.5mm away from the test tray cover.
■Offset of Up/Down Cuvette Bottom: The top of the mixing head closely fits the lower
edge of the cuvette pressing assy.
■Offset of Up/Down Mixing Position: Subtract 18000 from the parameter “Offset of
Up/Down Cuvette Bottom” and input the result in “Offset of Up/Down Mixing Position”.
Click “Configure Parameter”.
■Cuvette Stripping Height of Cuvette Stripping Motor: Add 5500 to the parameter
“Cuvette Catching Height of Cuvette Stripping Motor” and input the result in “Cuvette
Stripping Height of Cuvette Stripping Motor:” Click “Configure Parameter”.
■Offset of Up/Down Cuvette Bottom of Liquid Suction Syringe: The 3 cleanser needles
are in contact with the test cuvette and are jacked up by 1mm.
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8.5.6 Requirements of Parameter Debugging of Sample Probe
■Horizontal parameters of sample probe to sample adding position on incubation tray,

intensified cleaning position, cleaning pool, Holes 1, 2, 3, 4 and 5 of sample positions,
and Holes 1, 2 and 3 of reagent tray: When the sample probe is in the center of the
various positions, the parameters are saved as horizontal parameters and Holes 1, 2, 3,
4 and 5 of sample positions and Holes 1, 2 and 3 of reagent tray should be debugged
together. The focal points of the movement trace of the sample probe and the movement
trace of Holes 1, 2, 3, 4 and 5 of sample positions and Holes 1, 2 and 3 of reagent tray
are saved as parameters.
■Vertical cuvette bottomparameters of sample probe to sample adding position on
incubation tray: When the fake probe just touches the top of the sample adding position
debugging tooling of the incubation tray and they are on the same plane, record the
current up/down parameter as Y1. Change “Offset of Vertical Cuvette Bottom of Sample
Adding Position on Reaction Tray” in the parameter list to Y1+1700. Click “Configure
Parameter”.
■Vertical cuvette bottom parameters of sample probe to intensive cleaning position:
When the fake probe debugging tooling just reaches the Bottle bottom and is jacked up
by 0.5mm, it moves 40 steps upward. Click “Cuvette Bottom” to save the setting.
■Vertical cuvette bottomparameters of sample probe to Holes 1, 2 and 3 of reagent tray:
When the bottom of the fake probe just touches the top of the sample adding position
debugging fixture of the reagent tray and they are on the same plane, record the current
up/down parameter as Y1. Change the corrected value of “Offset of Vertical Cuvette
Bottom of Reagent R1” in the parameter list to Y1+3100. Click “Configure Parameter”
and save the setting. Add 370 to “Offset of Vertical Cuvette Bottom of Reagent R1”, input
the result in “Offset of Vertical Cuvette Bottom of Reagent R2” and “Offset of Vertical
Cuvette Bottom of Reagent R3”, and click “Configure Parameter.
■Vertical cuvette bottomparameters of sample probe to sample positions 1, 2, 3, 4 and
5: When the bottom of the fake probe just touches the top of the centringfixture and they
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are on the same plane, record the current up/down parameter as Y1. Change the
corrected value of “Offset of Vertical Cuvette Bottom of Sample Position” in the
parameter list to Y1+2222. Click “Configure Parameter” and save the setting.
8.5.7 Requirements of Parameter Debugging of Catcher Assy
■Horizontal parameters of catcher assy to automatic cuvette feeding position,catcher

positions on inner/outer circle of incubation tray, cuvette discarding position andCuvette
Rinse: When the catcher assyis in the center of the various positions, the parameters are
saved as horizontal parameters.
■ Vertical cuvette bottomparameters of catcher assyto automatic cuvette feeding
position: When the flexible catcherjust touches the fake cuvette debugging fixture of the
cuvette feeding tray and they are on the same plane, record the current up/down
parameter as Y3. Change “Offset of Vertical Cuvette Bottom of Cuvette Catching
Position” in the parameter list to Y3+400. Click “Configure Parameter” and save the
setting.
■Vertical cuvette bottomparameters of catcher assyto catchers on inner/outer circle of
incubation tray and Cuvette Rinse: When the lower edge of the cuvette pressing
assyclosely fits the top edge of the mixing assy, save the parameter.
■Substrate Mixing Height of Catcher: Subtract 1500 from the parameter “Offset of
vertical cuvette bottom of reaction tray (outer circle)” and input the result in the
parameter “Substrate Mixing Height of Catcher”. Click “Configure Parameter”.
■Vertical cuvette bottomparameters of catcher assyto cuvette discarding position: No
adjustment is required and calculation is automatic.
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8.5.8 Requirements of Parameter Debugging of Automatic Cuvette
Feeding Assy
■Cuvette Feeding Position: When the guide slot of the cuvette screening device is
higher than that of the flow pass by1mm, save the parameter.
8.6 Function Description of Temperature Control

Module
8.6.1 Menu Description of Temperature Control Module

Mainly used to correct and measure the temperature of the reagent tray,
temperature of the incubation tray,and substrate pre-warming.
8.6.2 Menu Description of Temperature Control Module
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■Incubation Tray: Correct the temperature of the incubation tray. Input the corrected
value in the box. “Up” represents increase of temperature; “Down” represents decrease
of temperature.
■Reagent Tray: Correct the temperature of the photoelectric collection disk. With the
same correction method as that for the incubation tray.
■Cleanser Warming: Correct the temperature for cleanser warming. With the same
correction method as that for the incubation tray.
Substrate Warming: Correct the temperature for substrate warming. With the same
correction method as that for the incubation tray.
8.6.3 Requirements of Temperature Debugging
■The temperature of the incubation tray and substrate warming should be corrected to
37℃.
■Put test cups with 200μL distilled water at the cuvette catching positions on the inner
andouter circles in the incubation tray and the cuvette catching position on the Cuvette
Rinse. 30 minutes later, the temperature in the test cups should be 37±0.3℃.
8.7 Basic Performance Module
8.7.1 Function Description of Basic Performance Module

The basic performance module is mainly used to test the basic performance of the
instrument to guarantee the accuracy of clinical tests.
8.7.2 Menu Description of Basic Performance Module
■Dark Count: Max. < 150.

■Stability Test: P<1.5%.
■Repeatability Test: CV≤3%.
■DCF Stability: P<0.5%.
■Substrate Background Test: On the sample adding repeatability test interface, select
“Sample Position 0, Sample Volume 0uL, No. of Tests 20, Substrate Volume 200uL,
Substrate Bottle”. Requirements of the Standard: Average (AV): 3000-12000, SD<500.
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8.8 Reagent Closure
8.8.1 Function Description of Reagent Closure Module

The main function of the reagent closure module is to set the open/closure property of
the instrument.
8.8.2 Menu Description of Reagent Closure Module
● Setup: Set the open/closed state of the instrument

● Query: Query the current open/closed state of the instrument
124
Chapter 9 Maintenance and

Upkeep
In order to ensure the reliable performance, good working condition and life of the
system, please operate and regularly maintain the system strictly according to the
requirements of the Service Manual. It is very important to understand the maintenance
and overhauling knowledge described in this chapter. Study in greater depth will make the
instrument reach the best running status and provide the best performance during use.

Be sure to wear gloves and work clothes to prevent infection and, when
necessary, wear protective goggles in the maintenance of the instrument.
9.1 List of Tools Used

● Cross screwdriver
● Straight screwdriver
● Internal hexagonal wrench
● Combination pliers
● Monkey wrench
9.2 Daily Maintenance
9.2.1 Liquid Path Inspection
1. Inspect whether the tube joint is connected reliably.
2. Inspect whether the caps of the cleanser bottle and waste liquid bottle are tightened.
3. Inspect whether the tube is bent or pressed
9.3 Weekly Maintenance
9.3.1 To clean the sample probe
1. Check that the instrument has been powered off.
125
2. Push the Y axis of the sample probe to the top by hand.
3. Rotate the X axis of the sample probe to right above the cleaning pool.
4. Use a cotton cloth dipped in alcohol to gently wipe the outer surface of the sample
probe till there is no dirt on the surface of the probe.
5. Use a cotton cloth dipped in distilled water to wipe the sample probe.
6. When the wiping is finished, check that the sampleprobe is rotated to right above the
cleaning pool.
9.3.2 To clean the cleaning pool
1. Check that the instrument has been powered off
2. Rotate the X axis of the sample probe to a position away from the cleaning pool, such
as the sample position.
3. Use a non-dust cloth dipped in alcohol to gently wipe and clean the opening of the
cleaning pool.
4. After finishing the cleaning, check that the sample probe is rotated to right above the
cleaning pool.
9.3.3 To clean the outer surface of the instrument
2. Use a clean cotton cloth to wipe the panel of the Cuvette Rinse and the panel of the
instrument. When necessary, use gauze dipped in a little clear water or disinfectant to
wipe it.
9.4 Monthly Maintenance
9.4.1 To clean the liquid injection probe of the Cuvette Rinse
2. Loosen the hand-screw fixing the liquid injection probe. Unplug the liquid injection
probe.
3. Use a cotton cloth dipped in alcohol to gently wipe the outer surface of the liquid
injection probe till there is no dirt on the surface of the probe.
126
4. Use a cotton cloth dipped in distilled water to wipe the liquid injection probe.
5. When the wiping is finished, insert the liquid injection probe back into the locating hole
and tighten the screw to fix the probe.
9.5 Semiannual Maintenance
9.5.1 To clean the cooling fan of the reagent tray
2. Remove the left side plate.
3. Remove the cooling fan.
4. Use a brush to remove the dust on the fan and radiator.
5. Mount the fan at the refrigeration position.
6. Fix the rear side with the screwdriver.
9.5.2 To replace the tube of the peristaltic pump
Replace the tube of the peristaltic pump by referring to7.6.1.
9.5.3 To replace the cleanser suction probe
2. Unscrew the nut of the liquid suction probe and unplug the liquid suction probe.
Unplug the joint of the liquid suction tube by rotating it.
3. Take out 3 new sets of liquid suction probes and mount them on the instrument.
Tighten the joint of the liquid suction tube and the nut.。
Recycle the oldliquid suction probes
9.6 Annual Maintenance
9.6.1 To replace the cooling fan
2. Remove the left cover.
3. Remove the 4 screws fixing the fan with a screwdriver and remove the cooling fan.
127
4. Make the side without a label of the cooling fan face the radiator. Mount the cooling
fan with the screws removed.
5. Connect the wire of the fan. Mount the left cover onto the instrument.
6. Fix the left cover with a screwdriver.
9.7 Irregular Maintenance
9.7.1 To replace the cleaning syringe
Replace the cleaning syringe by referring to 7.6.6.
9.7.2 To replace the sample syringe
Replace the sample syringe by referring to7.6.7,
9.7.3 To replace the substrate syringe
Replace the substrate syringe by referring to7.6.3.
9.7.4 To replace the reagent/sample probe
Replace the reagent/sample probe by referring to 7.4.
128
Chapter 10 Troubleshooting
10.1 Fault Message Classification

The fault message alarms of the instrument are divided into 3 levels according to
the severity of the faults. For different levels of faults, the instrument will conduct different
subsequent treatments.
Severity Level System Treatment
STOP level 1 Severe error. The test is stopped
PAUSE level 2 Error at the level of pause of sample adding. Sample
adding may be stopped or the function of an assy
may be stopped
WARNING level 3 The actions and test results that do not impact the
instrument. The user is prompted that an error
occurred on that part
129
10.2 Troubleshooting
10.2.1 Operating Troubles
Table10-1Fault Message List
Converted
Fault Assy Fault Message Cause Level Treatment Options for Client Users
Code
1. Check whether there is cleanser in the cleanser
There is no cleanser in the container or not. If not, add cleanser;
Middle cleanser container; the inlet Failure at 2. If yes, check whether the cleanser sensor, water suction
Empty cleanser
10012 computer pump and inlet tube are WARNING pump and tube are abnormal or not. Restart the
container
module abnormal; or the sensor in the level instrument and software;
cleanser container is abnormal 3. If this fault appears in 3 tests in a row (when the
cleanser is sufficient), contact the After Service.
1. Check whether the waste liquid container is full or not. If
yes, clear the waste liquid;
Middle The waste liquid container is Failure at 2. If not, check whether the waste liquid sensor, water
Full waste
10014 computer full or the sensor in the waste WARNING suction pump and tube are abnormal or not. Restart the
liquid container
module liquid container is abnormal level instrument and software;
3. If this fault appears in 3 tests in a row (when the waste
liquid container is full), contact the After Service.
130
1. On the Service interface, click the corresponding

button to execute probe reset. If the reset succeeds,
restart the test;
2. If the probe reset fails, restart the instrument. 10s later,
click the corresponding button to execute system reset. If
The upper computer sent
System the reset succeeds, restart the test;
wrong instructions; the
module Instruction or Failure at 3. If the reset still fails, quit the operational software.
11031 software version of the upper
(sample probe data error CANCEL level Login again and start the test;
computer is not matched;data
related) 4. Prior to the test, ensure that there are no test
packet dropout
cuvettes in various trays. If there is any test cuvette, on
the Service interface, click the corresponding button to
execute empty catching for various trays;
5. If this failure appears in 3 tests in a row, contact the
After Service.
System
module Instruction or Failure at
11032 software version of the upper Ditto
(sample probe data head error CANCEL level
computer is not matched; data
related)
packet dropout
Instruction wrong instructions; the
System Failure at
11033 control position software version of the upper Ditto
module CANCEL level
error computer is not matched; data
packet dropout
System Instruction or The upper computer sent Failure at
11034 Ditto
module data tail error wrong instructions; the CANCEL level
131
software version of the upper

packet dropout
System Instruction Failure at
module length error CANCEL level
packet dropout
1. Power off the instrument;
2. Check whether there are too less samples in the
sample cup;
3. Check whether there are flocs or other particulate
matters in the sample and reagent under test;
4. Clean the outer wall of the reagent/ sample probe.
Insert an acupuncture needle into the inner wall of the
The sample probe is clogged
reagent/ sample probe to clean the reagent/ sample
during liquid suction/ drainage;
Sample probe Sample probe Failure at probe;
11145 the probe clogging detection
module clogging CANCEL level 5. After cleaning the probe, restart the instrument and
board is abnormal; the probe
software. On the Service interface, click Clean Probe to
clogging sensor is abnormal
clean the probe 3 times. Then restart the test;
6. If the failure is still reported, check and replace the
probe clogging sensor, or check whether there is a
problem with the probe clogging detection board or the
wire from the probe clogging detection board to the main
control board;
132
After Service.
The parameter configuration of

the sample probe cup mouth
Tracking
/cup bottom is incorrect; the
System Depending on Failure at 1. Contact the After Service to modify the corresponding
11038 minimal volume of liquid
module Volume STOP level cup bottom debugging parameter
suction/ drainage or the
parameter error
suction/ drainage volume has
not been filled in correctly
1.Check whether the sample has been correctly placed or
The sample probe failed to not;
Sample probe detect the liquid level; the 2. Check that there is sufficient liquid volume in the test
Sample probe Failure at
11144 failed to detect liquid level detection board is tube/reagent Bottle (>150ul).
module STOP level
liquid level abnormal; the probe is 3. Check whether the probe, the liquid level detection
abnormal board and the wire from the liquid level detection board to
the main control board are normal or not.
After the motor is reset,
adversive movement is
impossible and only positive
Parameter error movement is possible. After Execute the sample probe reset instruction. Check
Rotary motor
of rotary motor the maximum movement range Failure at whether the motor rotates or slips; whether the belt is
11001 for sample
for sample is exceeded, positive PAUSE level broken or loose; and whether the reset detection
probe
probe movement is impossible. The optocoupler or wiring is normal or not.
motor’s movement is
abnormal. The motor-related
optocoupler is abnormal.
133
The motor’s movement has not

1. Check whether the optocoupler is connected correctly;
Rotary motor Timeout of stopped within the specified
Failure at 2. Execute the reagent/sample probe reset instruction.
11053 for sample rotary motor for time period; the reset
CANCEL level Check whether the up/down movement slips or is
probe sample probe optocoupler is abnormal during
hindered; whether the belt is broken or loose.
reset.
Rotary motor
Rotary motor for sample The positive movement of the
Failure at
11052 for sample probe exceeds motor exceeds the maximum Ditto
CANCEL level
probe maximum limit number of movement steps
distance
The motor with a collision
Rotary motor Collision of
optocoupler was collided, Failure at
11138 for sample rotary motor for Ditto
which triggered the CANCEL level
probe sample probe
optocoupler
In the event of module error,
Rotary motor Rotary motor
other movements are Failure at
11006 for sample for sample Ditto
impossible until the related PAUSE level
probe probe not reset
motor is reset
The motor reset optocoupler
Error in
was triggered abnormally;
Rotary motor optocoupler
wrong judgment was made Failure at
11055 for sample detection of Ditto
when the separation blade was CANCEL level
probe rotary motor for
at the critical point of the
sample probe
optocoupler
Rotary motor Error triggering The reset optocoupler was Failure at
11056 Ditto
for sample optocoupler abnormal during motor reset; CANCEL level
134
probe during reset of wrong judgment was made at

rotary motor for the critical point of the
sample probe optocoupler
The detection by the in-place
Error in in-place
Rotary motor optocoupler of the motor was
optocoupler of Failure at
11057 for sample abnormal; wrong judgment Ditto
rotary motor for CANCEL level
probe was made at the critical point
sample probe
of the optocoupler
Error in
optocoupler for The motor lost step; the motor
Rotary motor
encoding disk is stuck during movement; the Failure at
11058 for sample Ditto
of rotary motor encoding disk optocoupler is CANCEL level
probe
for sample abnormal
probe
Parameter error movement is possible. After
Up/down
of up/down the maximum movement range Failure at
11018 motor of Ditto
motor of is exceeded, positive CANCEL level
sample probe
sample probe movement is impossible. The
Up/down Timeout of The motor’s movement has not Failure at
11063 Ditto
motor of up/down motor stopped within the specified CANCEL level
135
sample probe of sample time period; the reset

probe optocoupler is abnormal during
reset.
Up/down motor
Up/down of sample The positive movement of the
Failure at
11032 motor of probe exceeds motor exceeds the maximum Ditto
CANCEL level
sample probe maximum limit number of movement steps
distance
1. Check whether the up/down collision optocoupler is
connected correctly;
2. Check whether the up/down movement of the
reagent/sample probe is normal;
3. According to the error prompt, look for the
Collision of The motor with a collision
Up/down corresponding sample position to check whether the
up/down motor optocoupler was collided, Failure at
11136 motor of sample is placed correctly; whether the sample rack is
of sample which triggered the CANCEL level
sample probe placed in place; whether the reaction tray moves normally;
probe optocoupler
4. Check whether the sampling position of the sample
probe is correct. Reset the motor. If, after the reset,
collision continues, check whether the parameters of the
sample probe in various positions are correct, and conduct
debugging.
In the event of module error, 1. Check whether the optocoupler is connected correctly;
Up/down Up/down motor
other movements are Failure at 2. Execute the reagent/sample probe reset instruction.
11036 motor of of sample
impossible until the related CANCEL level Check whether the up/down movement slips or is
sample probe probe not reset
motor is reset hindered; whether the belt is broken or loose.
136
Error in The motor reset optocoupler

optocoupler was triggered abnormally; 1. Check whether the optocoupler is connected correctly;
Up/down
detection of wrong judgment was made Failure at 2. Execute the reagent/sample probe reset instruction.
11065 motor of
up/down motor when the separation blade was CANCEL level Check whether the up/down movement slips or is
sample probe
of sample at the critical point of the hindered; whether the belt is broken or loose.
probe optocoupler
Error triggering
The reset optocoupler was
optocoupler 1. Check whether the optocoupler is connected correctly;
Up/down abnormal during motor reset;
during reset of Failure at 2. Execute the reagent/sample probe reset instruction.
11066 motor of wrong judgment was made at
up/down motor CANCEL level Check whether the up/down movement slips or is
sample probe the critical point of the
of sample hindered; whether the belt is broken or loose.
optocoupler
probe
Error in in-place The detection by the in-place
Up/down optocoupler of optocoupler of the motor was
Failure at 2. Execute the reagent/sample probe reset instruction.
11067 motor of up/down motor abnormal; wrong judgment
CANCEL level Check whether the up/down movement slips or is
sample probe of sample was made at the critical point
hindered; whether the belt is broken or loose.
probe of the optocoupler
Error in
optocoupler for The motor lost step; the motor 1. Check whether the optocoupler is connected correctly;
Up/down
encoding disk is stuck during movement; the Failure at 2. Execute the reagent/sample probe reset instruction.
11068 motor of
of up/down encoding disk optocoupler is CANCEL level Check whether the up/down movement slips or is
sample probe
motor of abnormal hindered; whether the belt is broken or loose.
sample probe
Injection Parameter error After the motor is reset,
Failure at
11019 motor of of injection adversive movement is Click the corresponding button to execute system reset
CANCEL level
sample probe motor of impossible and only positive
137
sample probe movement is possible. After

the maximum movement range
is exceeded, positive
movement is impossible. The
Timeout of 2. Execute the reagent/sample probe reset instruction.
Injection stopped within the specified
injection motor Failure at Check whether the up/down movement slips or is
11073 motor of time period; the reset
of sample CANCEL level hindered; whether the belt is broken or loose;
sample probe optocoupler is abnormal during
probe 3. Check whether the wire of the syringe motor is not
reset
contacted well and whether the syringe rod is eroded.
Injection motor
Injection of sample The positive movement of the
Failure at
11072 motor of probe exceeds motor exceeds the maximum Ditto
CANCEL level
sample probe maximum limit number of movement steps
distance
1. Check whether the sample is placed in place;
Collision of The motor with a collision 2. Check whether the reagent tray rotates in place;
Injection
injection motor optocoupler was collided, Failure at 3. Check whether the up/down collision optocoupler is
11139 motor of
of sample which triggered the CANCEL level connected correctly;
sample probe
probe optocoupler 4. Check whether the up/down movement of the
reagent/sample probe is normal.
Injection Injection motor In the event of module error, Failure at 1. Check whether the optocoupler is connected correctly;
11037
motor of of sample other movements are CANCEL level 2. Execute the reagent/sample probe reset instruction.
138
sample probe probe not reset impossible until the related Check whether the up/down movement slips or is
motor is reset hindered; whether the belt is broken or loose.
3. Check whether the wire of the syringe motor is not
contacted well and whether the syringe rod is eroded.
optocoupler was triggered abnormally;
Injection
detection of wrong judgment was made Failure at
injection motor when the separation blade was CANCEL level
sample probe
of sample at the critical point of the
probe optocoupler
Error triggering
optocoupler
Injection abnormal during motor reset;
during reset of Failure at
11076 motor of wrong judgment was made at Ditto
injection motor CANCEL level
sample probe the critical point of the
of sample
optocoupler
probe
Injection optocoupler of optocoupler of the motor was
Failure at
11077 motor of injection motor abnormal; wrong judgment Ditto
CANCEL level
sample probe of sample was made at the critical point
probe of the optocoupler
Error in
The motor lost step; the motor
Injection optocoupler for
is stuck during movement; the Failure at
11078 motor of encoding disk Ditto
encoding disk optocoupler is CANCEL level
sample probe of injection
abnormal
motor of
139
sample probe

button to execute catcher reset. If the reset succeeds,
restart the test;
2. If the catcher reset fails, restart the instrument. 10s
later, click the corresponding button to execute system
reset. If the reset succeeds, restart the test;
System Failure at 3. If the reset still fails, quit the operational software.
12031 Data error software version of the upper
module STOP level Login again and start the test;
4. Prior to the test, ensure that there are no test
packet dropout
cuvettes in various trays. If there is any test cuvette, on
the Service interface, click the corresponding button to
execute empty catching for various trays;
After Service.
System Data head Failure at
module received error STOP level
packet dropout
System Data control Failure at
module position error STOP level
packet dropout
140

System Data tail Failure at
packet dropout
System Data length Failure at
module error STOP level
packet dropout
1. Check for test cuvettes in the test cuvette storage;
There is already no cuvette at 2. Check whether the cuvette feeding tray’s movementis
No cuvette at
the cuvette catching position; normal;
Catcher cuvette Failure at
12131 the empty cuvette and cuvette 3. Check whether cuvette screening is normal;
module catching CANCEL level
feeding confirmation 4. Check whether the catcher optocoupler is connected
position
optocouplers are abnormal correctly;
5. Check whether the catcher’s movement is normal.
There is no cuvette after the 1. Check for test cuvettes in the test cuvette storage;
catcher catches cuvettes; the 2. Check whether the cuvette feeding tray’s movement is
No cuvette after catcher cannot catch cuvettes; normal;
Catcher Failure at
12131 catcher catches the cuvette catching 3. Check whether cuvette screening is normal;
module CANCEL level
cuvettes confirmation optocoupler is 4. Check whether the catcher optocoupler is connected
abnormal; the cuvette stripping correctly;
motor’s movement is abnormal 5. Check whether the catcher’s movement is normal.
Catcher Cuvette exists The catcher cannot place the Failure at 1. Check whether the catcher optocoupler is connected
12132
module after catcher cuvette; the cuvette catching CANCEL level correctly;
141
places cuvette confirmation optocoupler is 2. Check whether the catcher’s movement is normal;
abnormal; the cuvette stripping 3. Check whether the slide rail for discarded test cuvette is
motor is abnormal; the bottom blocked;
of the cuvette caught is too low 4. Check whether the discarded test cuvette container is
already full.
Cuvette exists There is a cuvette before the
1. Check whether the catcher optocoupler is connected
Catcher before catcher catcher catches cuvettes; the Failure at
12133 correctly;
module catches cuvette catching confirmation CANCEL level
2. Check whether the catcher’s movement is normal.
cuvettes optocoupler is abnormal
1. On the Service interface, click the corresponding button
to execute catcher reset. If the reset succeeds, restart the
test;
2. If the catcher reset fails, restart the instrument. 10s
Catcher Failure at 3. If the reset still fails, quit the operational software. Login
12110 Catcher stalling
module CANCEL level again and start the test;
4. Prior to the test, ensure that there are no test cuvettes
in various trays. If there is any test cuvette, on the Service
interface, click the corresponding button to execute empty
catching for various trays;
After Service.
Collision during 1. Check whether the slide rail for discarded test cuvette is
Catcher Failure at
12124 cuvette placing blocked;
module STOP level
by catcher 2. Check whether the waste cuvette box is full;
142
3. Check whether the up/down collision optocoupler is

connected correctly;
4. Check whether the catcher’s up/down movement is
normal;
5. Check whether there is cuvette in the reaction tray.
After the motor is reset, test;
adversive movement is 2. If the catcher reset fails, restart the instrument. 10s
impossible and only positive later, click the corresponding button to execute system
Parameter error movement is possible. After reset. If the reset succeeds, restart the test;
X-axial motor
of X-axial motor the maximum movement range Failure at 3. If the reset still fails, quit the operational software. Login
12001 module of
module of is exceeded, positive CANCEL level again and start the test;
catcher
catcher movement is impossible. The 4. Prior to the test, ensure that there are no test cuvettes
motor’s movement is in various trays. If there is any test cuvette, on the Service
abnormal. The motor-related interface, click the corresponding button to execute empty
optocoupler is abnormal catching for various trays;
After Service.
X-axial motor Timeout of stopped within the specified
Failure at Check whether the optocoupler is connected correctly;
12053 module of X-axial motor of time period; the reset
CANCEL level check whether the catcher’s action is normal
catcher catcher optocoupler is abnormal during
reset
X-axial motor X-axial motor of The positive movement of the Failure at Check whether the optocoupler is connected correctly;
12052
module of catcher motor exceeds the maximum CANCEL level check whether the catcher’s action is normal
143
catcher exceeds number of movement steps

maximum limit
distance
X-axial motor Collision of
12137 module of X-axial motor of Ditto
which triggered the STOP level
catcher catcher
optocoupler
X-axial motor X-axial motor of
12006 module of catcher not Ditto
impossible until the related CANCEL level
catcher reset
motor is reset
Error in
X-axial motor optocoupler
12055 module of detection of Ditto
catcher X-axial motor of
catcher
optocoupler
Error triggering The reset optocoupler was
X-axial motor optocoupler abnormal during motor reset;
Failure at
12056 module of during reset wrong judgment was made at Ditto
CANCEL level
catcher ofX-axial motor the critical point of the
of catcher optocoupler
X-axial motor
optocoupler of optocoupler of the motor was Failure at
12057 module of Ditto
X-axial motor of abnormal; wrong judgment CANCEL level
catcher
catcher was made at the critical point
144
of the optocoupler
Error in
X-axial motor optocoupler for
12058 module of encoding disk Ditto
catcher of X-axial motor
abnormal
of catcher
movement is possible. After
Y-axial motor Parameter error
the maximum movement range Failure at
12018 module of of Y-axial motor Ditto
is exceeded, positive CANCEL level
catcher of catcher
optocoupler is abnormal
Y-axial motor Timeout of stopped within the specified
Failure at
12063 module of Y-axial motor of time period; the reset Ditto
CANCEL level
catcher catcher optocoupler is abnormal during
reset
Y-axial motor of
Y-axial motor The positive movement of the
catcher Failure at
12062 module of motor exceeds the maximum Ditto
exceeds CANCEL level
catcher number of movement steps
maximum limit
145
distance

Y-axial motor Collision of
12136 module of Y-axial motor of Ditto
which triggered the STOP level
catcher catcher
optocoupler
Y-axial motor Y-axial motor of
12036 module of catcher not Ditto
catcher reset
motor is reset
Error in
Y-axial motor optocoupler
catcher Y-axial motor of
catcher
optocoupler
Y-axial motor optocoupler abnormal during motor reset;
Failure at
12066 module of during reset of wrong judgment was made at Ditto
CANCEL level
catcher Y-axial motor of the critical point of the
catcher optocoupler
Error in in-place
Y-axial motor optocoupler of the motor was
12067 module of abnormal; wrong judgment Ditto
Y-axial motor of CANCEL level
catcher was made at the critical point
catcher
of the optocoupler
146
Error in
Y-axial motor optocoupler for
catcher of Y-axial motor
abnormal
of catcher
After the motor is reset, test;
adversive movement is 2. If the catcher reset fails, restart the instrument. 10s
Cuvette Parameter error movement is possible. After reset. If the reset succeeds, restart the test;
stripping of cuvette the maximum movement range Failure at 3. If the reset still fails, quit the operational software. Login
12019
motor module stripping motor is exceeded, positive CANCEL level again and start the test;
of catcher of catcher movement is impossible. The 4. Prior to the test, ensure that there are no test cuvettes
After Service.
Cuvette Timeout of
stopped within the specified
stripping cuvette Failure at Check whether the optocoupler is connected correctly;
12073 time period; the reset
motor module stripping motor CANCEL level check whether the catcher’s action is normal
optocoupler is abnormal during
of catcher of catcher
reset
Cuvette Cuvette The positive movement of the Failure at
12072 Ditto
stripping stripping motor motor exceeds the maximum CANCEL level
147
motor module of catcher number of movement steps

of catcher exceeds
maximum limit
distance
Cuvette Collision of The motor with a collision
stripping cuvette optocoupler was collided, Failure at
12138 Ditto
motor module stripping motor which triggered the STOP level
of catcher of catcher optocoupler
Cuvette Cuvette In the event of module error,
stripping stripping motor other movements are Failure at
12037 Ditto
motor module of catcher not impossible until the related CANCEL level
of catcher reset motor is reset
Cuvette optocoupler was triggered abnormally;
stripping detection of wrong judgment was made Failure at
12075 Ditto
motor module cuvette when the separation blade was CANCEL level
of catcher stripping motor at the critical point of the
of catcher optocoupler
Error triggering
Cuvette optocoupler
abnormal during motor reset;
stripping during reset of Failure at
12076 wrong judgment was made at Ditto
motor module cuvette CANCEL level
the critical point of the
of catcher stripping motor
optocoupler
of catcher
Cuvette Error in in-place The detection by the in-place Failure at
12077 Ditto
stripping optocoupler of optocoupler of the motor was CANCEL level
148
motor module cuvette abnormal; wrong judgment

of catcher stripping motor was made at the critical point
of catcher of the optocoupler
Error in
Cuvette optocoupler for The motor lost step; the motor
stripping encoding disk is stuck during movement; the Failure at
12078 Ditto
motor module of cuvette encoding disk optocoupler is CANCEL level
of catcher stripping motor abnormal
of catcher
button to execute Cuvette Rinse reset. If the reset
succeeds, restart the test;
2. If the reset operation fails, restart the instrument. 10s
System Failure at reset. If the reset succeeds, restart the test;
module STOP level 3. If the reset still fails, quit the operational software. Login
again and start the test;
packet dropout
After Service;
6. Check whether the version of the middle computer
corresponds to that of the upper computer.
packet dropout
149

packet dropout
packet dropout
packet dropout
Execute the Cuvette Rinse reset instruction. Check
Cuvette Rinse Failure at whether the motor rotates or slides, whether the belt is
15110 Mixing stalling
module CANCEL level broken or loose, and whether the reset detection
optocoupler or wiring is normal.
button to execute Cuvette Rinse reset.
2. If the reset succeeds, conduct empty catching for the
Cuvette Rinse Cuvette placing Failure at
15099 Cuvette Rinse;
module failure CANCEL level
3. If the reset fails, whether the belt is broken or loose and
whether the reset detection optocoupler or wiring is
normal.
150

Parameter error movement is possible. After
Rotary motor
of rotary motor the maximum movement range Failure at
15001 module of Restart the instrument and software
of Cuvette is exceeded, positive STOP level
Cuvette Rinse
Rinse movement is impossible. The
Failure at whether the motor rotates or slides, whether the belt is
15053 module of rotary motor of time period; the reset
CANCEL level broken or loose, and whether the reset detection
Cuvette Rinse Cuvette Rinse optocoupler is abnormal during
reset
Rotary motor of
Rotary motor Cuvette Rinse The positive movement of the
Failure at
15052 module of exceeds motor exceeds the maximum Ditto
CANCEL level
Cuvette Rinse maximum limit number of movement steps
distance
15137 module of rotary motor of Ditto
Cuvette Rinse Cuvette Rinse
optocoupler
Rotary motor Rotary motor of In the event of module error, Failure at
15006 Ditto
module of Cuvette other movements are CANCEL level
151
Cuvette Rinse Rinsenot reset impossible until the related

motor is reset
Error in
Cuvette Rinse rotary motor of
Cuvette Rinse
optocoupler
Rotary motor optocoupler abnormal during motor reset;
Failure at
CANCEL level
Cuvette Rinse rotary motor of the critical point of the
Cuvette Rinse optocoupler
Error in in-place
Rotary motor optocoupler of the motor was
15057 module of abnormal; wrong judgment Ditto
rotary motor of CANCEL level
Cuvette Rinse was made at the critical point
Cuvette Rinse
of the optocoupler
Error in
optocoupler for The motor lost step; the motor
Rotary motor
encoding disk is stuck during movement; the Failure at
15058 module of Ditto
of rotary motor encoding disk optocoupler is CANCEL level
Cuvette Rinse
of Cuvette abnormal
Rinse
Up/down Parameter error After the motor is reset, Failure at
15018 Restart the instrument and software
motor module of up/down adversive movement is CANCEL level
152
of Cuvette motor of impossible and only positive

Rinse Cuvette Rinse movement is possible. After
Up/down Timeout of
motor module up/down motor Failure at
15063 time period; the reset Ditto
of Cuvette of Cuvette CANCEL level
Rinse Rinse
reset
Up/down motor
Up/down
of Cuvette The positive movement of the
motor module Failure at
15062 Rinseexceeds motor exceeds the maximum Ditto
of Cuvette CANCEL level
maximum limit number of movement steps
Rinse
distance
Up/down Collision of The motor with a collision
motor module up/down motor optocoupler was collided, Failure at
15136 Ditto
of Cuvette of Cuvette which triggered the CANCEL level
Rinse Rinse optocoupler
Up/down In the event of module error,
Up/down motor
motor module other movements are Failure at
15036 of Cuvette Ditto
of Cuvette impossible until the related CANCEL level
Rinsenot reset
Rinse motor is reset
153

Up/down optocoupler was triggered abnormally;
motor module detection of wrong judgment was made Failure at
15065 Ditto
of Cuvette up/down motor when the separation blade was CANCEL level
Rinse of Cuvette at the critical point of the
Rinse optocoupler
Error triggering
Up/down optocoupler
motor module during reset of Failure at
of Cuvette up/down motor CANCEL level
Rinse of Cuvette
optocoupler
Rinse
Up/down
optocoupler of optocoupler of the motor was
15067 up/down motor abnormal; wrong judgment Ditto
of Cuvette was made at the critical point
Rinse
Rinse of the optocoupler
Error in
Up/down optocoupler for The motor lost step; the motor
motor module encoding disk is stuck during movement; the Failure at
15068 Ditto
of Cuvette of up/down encoding disk optocoupler is CANCEL level
Rinse motor of abnormal
Cuvette Rinse
Cuvette Parameter error After the motor is reset,
Failure at
15019 stripping of cuvette adversive movement is Restart the instrument and software
CANCEL level
motor module stripping motor impossible and only positive
154
of Cuvette of Cuvette movement is possible. After

Rinse Rinse the maximum movement range
Cuvette Timeout of The motor’s movement has not
stripping cuvette stopped within the specified
Failure at whether the motor rotates or slides, whether the belt is
15093 motor module stripping motor time period; the reset
CANCEL level broken or loose, and whether the reset detection
of Cuvette of Cuvette optocoupler is abnormal during
Rinse Rinse reset
Cuvette
Cuvette
stripping motor
stripping The positive movement of the
of Cuvette Failure at
15092 motor module motor exceeds the maximum Ditto
Rinse exceeds CANCEL level
of Cuvette number of movement steps
maximum limit
Rinse
distance
Cuvette Collision of
stripping cuvette
15138 motor module stripping motor Ditto
of Cuvette of Cuvette
optocoupler
Rinse Rinse
Cuvette Cuvette In the event of module error,
Failure at
15037 stripping stripping motor other movements are Ditto
CANCEL level
motor module of Cuvette impossible until the related
155
of Cuvette Rinse not reset motor is reset

Rinse
Error in
Cuvette optocoupler
stripping detection of
15095 motor module cuvette Ditto
of Cuvette stripping motor
Rinse of Cuvette
optocoupler
Rinse
Error triggering
Cuvette optocoupler The reset optocoupler was
stripping during reset of abnormal during motor reset;
Failure at
15096 motor module cuvette wrong judgment was made at Ditto
CANCEL level
of Cuvette stripping motor the critical point of the
Rinse of Cuvette optocoupler
Rinse
Error in in-place
Cuvette The detection by the in-place
optocoupler of
stripping optocoupler of the motor was
cuvette Failure at
15097 motor module abnormal; wrong judgment Ditto
stripping motor CANCEL level
of Cuvette
Rinse
Cuvette Error in The motor lost step; the motor
stripping optocoupler for is stuck during movement; the Failure at
15098 Ditto
motor module encoding disk encoding disk optocoupler is CANCEL level
of Cuvette of cuvette abnormal
156
Rinse stripping motor

of Cuvette
Rinse
Injection Parameter error movement is possible. After
motor module of injection the maximum movement range Failure at
15041 Ditto
of Cuvette motor of is exceeded, positive CANCEL level
Rinse Cuvette Rinse movement is impossible. The
Injection Timeout of
motor module injection motor Failure at
15073 time period; the reset Ditto
of Cuvette of Cuvette CANCEL level
Rinse Rinse
reset
Injection motor
Injection
of Cuvette The positive movement of the
15072 Rinse exceeds motor exceeds the maximum Ditto
Rinse
distance
Injection Collision of The motor with a collision
Failure at
15139 motor module injection motor optocoupler was collided, Ditto
CANCEL level
of Cuvette of Cuvette which triggered the
157
Rinse Rinse optocoupler
Injection In the event of module error,

Injection motor
motor module other movements are Failure at
15042 of Cuvette Ditto
of Cuvette impossible until the related CANCEL level
Rinse not reset
Rinse motor is reset
Injection optocoupler was triggered abnormally;
motor module detection of wrong judgment was made Failure at
15075 Ditto
of Cuvette injection motor when the separation blade was CANCEL level
Rinse of Cuvette at the critical point of the
Rinse optocoupler
Error triggering
Injection optocoupler
motor module during reset of Failure at
of Cuvette injection motor CANCEL level
Rinse of Cuvette
optocoupler
Rinse
Injection
optocoupler of optocoupler of the motor was
15077 injection motor abnormal; wrong judgment Ditto
Rinse
Injection Error in The motor lost step; the motor
Failure at
15078 motor module optocoupler for is stuck during movement; the Ditto
CANCEL level
of Cuvette encoding disk encoding disk optocoupler is
158
Rinse of injection abnormal

motor of
Cuvette Rinse
button to execute reagent tray reset. If the reset
packet dropout
After Service;
packet dropout
packet dropout
159

packet dropout
packet dropout
Rotary motor Parameter error
18001 module of of rotary motor Restart the instrument and software
is exceeded, positive STOP level
reagent tray of reagent tray
Execute the reagent tray reset instruction. Check whether
Failure at the motor rotates or slides, whether the belt is broken or
18053 module of rotary motor of time period; the reset
CANCEL level loose, and whether the reset detection optocoupler or
reagent tray reagent tray optocoupler is abnormal during
wiring is normal.
reset
160
Rotary motor of
Rotary motor reagent tray The positive movement of the
Failure at
15052 module of exceeds motor exceeds the maximum Ditto
CANCEL level
reagent tray maximum limit number of movement steps
distance
18137 module of rotary motor of Ditto
reagent tray reagent tray
optocoupler
Rotary motor Rotary motor of
18006 module of reagent tray not Ditto
reagent tray reset
motor is reset
Error in
reagent tray rotary motor of
reagent tray
optocoupler
Rotary motor optocoupler abnormal during motor reset;
Failure at
CANCEL level
reagent tray rotary motor of the critical point of the
reagent tray optocoupler
Rotary motor Error in in-place The detection by the in-place Failure at
18057 Ditto
module of optocoupler of optocoupler of the motor was CANCEL level
161
reagent tray rotary motor of abnormal; wrong judgment

reagent tray was made at the critical point
of the optocoupler
Error in
Rotary motor optocoupler for
reagent tray of rotary motor
abnormal
of reagent tray
button to execute incubation tray reset. If the reset
packet dropout
After Service;
packet dropout
162

packet dropout
packet dropout
packet dropout
Rotary motor movement is possible. After
Parameter error
module of the maximum movement range Failure at
14001 of motor of Restart the instrument and software
incubation is exceeded, positive STOP level
incubation tray
tray movement is impossible. The
163

Rotary motor Execute the incubation tray reset instruction. Check
Timeout of stopped within the specified
module of Failure at whether the motor rotates or slips; whether the belt is
14053 motor of time period; the reset
incubation CANCEL level broken or loose; and whether the reset detection
incubation tray optocoupler is abnormal during
tray optocoupler or wiring is normal or not.
reset
Motor of
Rotary motor
incubation tray The positive movement of the
module of Failure at
14052 exceeds motor exceeds the maximum Ditto
incubation CANCEL level
tray
distance
Rotary motor The motor with a collision
Collision of
module of optocoupler was collided, Failure at
incubation which triggered the CANCEL level
incubation tray
tray optocoupler
Rotary motor In the event of module error,
Motor of
module of other movements are Failure at
14006 incubation tray Ditto
incubation impossible until the related CANCEL level
not reset
tray motor is reset
Error in
Rotary motor was triggered abnormally;
optocoupler
module of wrong judgment was made Failure at
14055 detection of Ditto
incubation when the separation blade was CANCEL level
motor of
tray at the critical point of the
incubation tray
optocoupler
Rotary motor Error triggering The reset optocoupler was Failure at
14056 Ditto
module of optocoupler abnormal during motor reset; CANCEL level
164
incubation during reset of wrong judgment was made at

tray motor of the critical point of the
incubation tray optocoupler
Rotary motor Error in in-place
optocoupler of the motor was
module of optocoupler of Failure at
14057 abnormal; wrong judgment Ditto
incubation motor of CANCEL level
was made at the critical point
tray incubation tray
of the optocoupler
Error in
Rotary motor The motor lost step; the motor
optocoupler for
module of is stuck during movement; the Failure at
14058 encoding disk Ditto
incubation encoding disk optocoupler is CANCEL level
of motor of
tray abnormal
incubation tray
button to execute sample tray reset. If the reset
2. If the reset operationfails, restart the instrument. 10s
packet dropout
After Service.；
165

packet dropout
packet dropout
packet dropout
packet dropout
Parameter error
Rack feeding impossible and only positive Failure at
17001 of rack feeding Ditto
motor module movement is possible. After STOP level
motor
166

Execute the sample tray reset instruction. Check whether
Rack feeding Timeout of rack Failure at the motor rotates or slips; whether the belt is broken or
motor module feeding motor PAUSE level loose; and whether the reset detection optocoupler or
wiring is normal or not
reset
Rack feeding
The positive movement of the
Rack feeding motor exceeds
17052 motor exceeds the maximum Ditto
motor module maximum limit
number of movement steps
distance
Rack feeding Collision of rack optocoupler was collided, Failure at
17137 Ditto
motor module feeding motor which triggered the PAUSE level
optocoupler
Rack feeding Rack feeding other movements are Failure at
17006 Ditto
motor module motor not reset impossible until the related CANCEL level
motor is reset
optocoupler was triggered abnormally;
Rack feeding Failure at
17055 detection of wrong judgment was made Ditto
motor module CANCEL level
rack feeding when the separation blade was
motor at the critical point of the
167
optocoupler

optocoupler abnormal during motor reset;
Rack feeding Failure at
17056 during reset of wrong judgment was made at Ditto
rack feeding the critical point of the
motor optocoupler
Error in in-place
Rack feeding optocoupler of Failure at
motor module rack feeding CANCEL level
motor
of the optocoupler
Error in
optocoupler for
Rack feeding is stuck during movement; the Failure at
motor module encoding disk optocoupler is CANCEL level
of rack feeding
abnormal
motor
There is no rack after rack 1. Check whether the sample rack is placed in place;
Empty after
feeding; the rack feeding in 2. Execute the sample tray reset instruction. Check
Rack feeding rack feeding by Failure at
17157 place optocoupler is abnormal; whether the motor rotates or slips; whether the belt is
motor module rack feeding CANCEL level
the rack is stuck during rack broken or loose; and whether the reset detection
motor
feeding optocoupler or wiring is normal or not.
After the motor is reset, 1. On the Service interface, click the corresponding
Rack Parameter error
adversive movement is Failure at button to execute sample tray reset. If the reset
17019 feedoutmotor of rack feedout
impossible and only positive CANCEL level succeeds, restart the test;
module motor
movement is possible. After 2. If the reset operation fails, restart the instrument. 10s
168
the maximum movement range later, click the corresponding button to execute system
is exceeded, positive reset. If the reset succeeds, restart the test;
movement is impossible. The 3. If the reset still fails, quit the operational software. Login
motor’s movement is again and start the test;
abnormal. The motor-related 5. If this failure appears in 3 tests in a row, contact the
optocoupler is abnormal After Service.；
Rack feedout Timeout of rack Failure at the motor rotates or slips; whether the belt is broken or
motor module feedout motor CANCEL level loose; and whether the reset detection optocoupler or
wiring is normal or not.
reset
Rack feedout
Rack feedout motor exceeds Failure at
motor module maximum limit CANCEL level
distance
Rack feedout Collision of rack optocoupler was collided, Failure at
17139 Ditto
motor module feedout motor which triggered the CANCEL level
optocoupler
Rack feedout Rack feedout other movements are Failure at
17037 Ditto
motor is reset
169

Error in
optocoupler
Rack feedout wrong judgment was made Failure at
motor module when the separation blade was CANCEL level
rack feedout
motor
optocoupler
Rack feedout Failure at
rack feedout the critical point of the
motor optocoupler
Error in in-place
Rack feedout optocoupler of Failure at
motor module rack feedout CANCEL level
motor
of the optocoupler
Error in
optocoupler for
Rack feedout is stuck during movement; the Failure at
of rack feedout
abnormal
motor
1. Remove the sample rack;
Full rack fed out 2. Execute the sample tray reset instruction. Check
Rack feedout The rack fed out is full; the full Failure at
17155 by rack feedout whether the motor rotates or slips; whether the belt is
motor module rack optocoupler is abnormal CANCEL level
motor broken or loose; and whether the reset detection
optocoupler or wiring is normal or not.
170

After the motor is reset, button to execute sample tray reset. If the reset
adversive movement is succeeds, restart the test;
impossible and only positive 2. If the reset operation fails, restart the instrument. 10s
movement is possible. After later, click the corresponding button to execute system
Parameter error
Rack moving the maximum movement range Failure at reset. If the reset succeeds, restart the test;
17018 of rack moving
motor module is exceeded, positive CANCEL level 3. If the reset still fails, quit the operational software. Login
motor
movement is impossible. The again and start the test;
motor’s movement is 5. If this failure appears in 3 tests in a row, contact the
abnormal. The motor-related After Service.；
optocoupler is abnormal 6. Check whether the version of the middle computer
Rack moving Timeout of rack Failure at the motor rotates or slips; whether the belt is broken or
motor module moving motor CANCEL level loose; and whether the reset detection optocoupler or
wiring is normal or not
reset
Rack moving
Rack moving motor exceeds Failure at
motor module maximum limit CANCEL level
distance
Rack moving Collision of rack optocoupler was collided, Failure at
17136 Ditto
motor module moving motor which triggered the CANCEL level
optocoupler
171

Rack moving Rack moving other movements are Failure at
17036 Ditto
motor is reset
Error in
optocoupler
Rack moving wrong judgment was made Failure at
motor module when the separation blade was CANCEL level
rack moving
motor
optocoupler
Rack moving Failure at
rack moving the critical point of the
motor optocoupler
Error in in-place
Rack moving optocoupler of Failure at
motor module rack moving CANCEL level
motor
of the optocoupler
Error in
optocoupler for
Rack moving is stuck during movement; the Failure at
of rack moving
abnormal
motor
172

After the motor is reset, button to execute Cuvette Rinse reset. If the reset
adversive movement is succeeds, restart the test;
impossible and only positive 2. If the reset operation fails, restart the instrument. 10s
movement is possible. After later, click the corresponding button to execute system
Aspiration Parameter error
the maximum movement range Failure at reset. If the reset succeeds, restart the test;
21001 arm motor of aspiration
is exceeded, positive STOP level 3. If the reset still fails, quit the operational software. Login
module arm motor
movement is impossible. The again and start the test;
motor’s movement is 5. If this failure appears in 3 tests in a row, contact the
abnormal. The motor-related After Service.；
optocoupler is abnormal 6. Check whether the version of the middle computer
button to execute probe reset. If the reset succeeds,
restart the test;
2. If the probe reset fails and timeout of periodic test is
reported, conduct full check, otherwise, conduct the
corresponding check according to the fault codes of
Aspiration Timeout of stopped within the specified
Failure at different components;
21053 arm motor aspiration arm time period; the reset
CANCEL level 3. For the fault code related to the up/down motor,
module motor optocoupler is abnormal during
check “whether the reset optocoupler of up/down motor
reset.
and the up/down motor lost step; whether the wire of
the reset optocoupler of up/down motor is not contacted
well; whether the wire of the up/down motor is not
contacted well; whether the up/down motor rod is
eroded”;
173
4. Method of Judging whether a Motor Lost Step: Power

off the instrument, lift the up/down unit of the cleanser
arm by hand several times to check whether the
resistance to motion of the unit has increased or not;
5. Abnormal Optocoumpler: Whether the reset
optocoumpler is damaged or not; when powering on the
instrument, use a multimeter to measure whether the
output signals of the optocoumpler varies depending on
the motion of the assy; if such signals do not vary even
when the stroke is full, consider replacement of the
optocoumpler.
6. Poor Contact of Wire: Keep an eye on whether the
skin of the motion section of the related optocoumpler
reset wire is broken or has internal damage and
whether the plug is loose. The best method of
confirming poor contact is replacement of wire.
7. If the problemcontinues after the above check
process has been finished, contact the After Service.
Aspiration arm
Aspiration The positive movement of the
motor exceeds Failure at
21052 arm motor motor exceeds the maximum Ditto
maximum limit CANCEL level
module number of movement steps
distance
Aspiration Collision of
21137 arm motor aspiration arm Ditto
module motor
optocoupler
174
Ditto

Aspiration And check whether the liquid suction support has been
Aspiration arm other movements are Failure at
21006 arm motor pulled out by hand and is higher than the sensing range of
motor not reset impossible until the related CANCEL level
module the optocoupler. If yes, press down the liquid suction
motor is reset
support to make the liquid suction support back to the
sensing range of the optocoupler.
Error in
Aspiration optocoupler
21055 arm motor detection of Ditto
module aspiration arm
motor
optocoupler
Aspiration optocoupler abnormal during motor reset;
Failure at
21056 arm motor during reset of wrong judgment was made at Ditto
CANCEL level
module aspiration arm the critical point of the
motor optocoupler
Error in in-place
Aspiration optocoupler of the motor was
21057 arm motor abnormal; wrong judgment Ditto
aspiration arm CANCEL level
module was made at the critical point
motor
of the optocoupler
Aspiration Error in The motor lost step; the motor
Failure at
21058 arm motor optocoupler for is stuck during movement; the Ditto
CANCEL level
module encoding disk encoding disk optocoupler is
175
of aspiration abnormal
arm motor
button to execute whole machine reset. If the reset
System Failure at 3. If the reset still fails, quit the operational software. Login
module PAUSE level again and start the test;
4. Prior to the test, ensure that there are no test cuvettes
packet dropout
in various trays. If there is any test cuvette, on the Service
interface, click the corresponding button to execute empty
catching for various trays;
After Service.
module received error PAUSE level
packet dropout
module position error PAUSE level
packet dropout
176

module received error PAUSE level
packet dropout
module error PAUSE level
packet dropout
movement is possible. After Execute the whole machine reset instruction. Check
X-axial motor Parameter error
the maximum movement range Failure at whether the motor rotates or slips; whether the belt is
13001 module for of X-axial motor
is exceeded, positive PAUSE level broken or loose; and whether the reset detection
mixing for mixing
movement is impossible. The optocoupler or wiring is normal or not
X-axial motor Timeout of stopped within the specified
Failure at
13053 module for X-axial motor time period; the reset Ditto
CANCEL level
mixing for mixing optocoupler is abnormal during
reset
177
X-axial motor
X-axial motor for mixing The positive movement of the
Failure at
13052 module for exceeds motor exceeds the maximum Ditto
CANCEL level
mixing maximum limit number of movement steps
distance
X-axial motor Collision of
13137 module for X-axial motor Ditto
mixing for mixing
optocoupler
X-axial motor X-axial motor
13006 module for for mixing not Ditto
mixing reset
motor is reset
Error in
X-axial motor optocoupler
13055 module for detection of Ditto
mixing X-axial motor
for mixing
optocoupler
X-axial motor optocoupler abnormal during motor reset;
Failure at
13056 module for during reset of wrong judgment was made at Ditto
CANCEL level
mixing X-axial motor the critical point of the
for mixing optocoupler
X-axial motor Error in in-place The detection by the in-place Failure at
13057 Ditto
module for optocoupler of optocoupler of the motor was CANCEL level
178
mixing X-axial motor abnormal; wrong judgment

for mixing was made at the critical point
of the optocoupler
Error in
X-axial motor optocoupler for
13058 module for encoding disk Ditto
mixing of X-axial motor
abnormal
for mixing
button to execute whole machine reset. If the reset
After the motor is reset, succeeds, restart the test;
adversive movement is 2. If the reset operation fails, restart the instrument. 10s
movement is possible. After reset. If the reset succeeds, restart the test;
Y-axial motor Parameter error
the maximum movement range Failure at 3. If the reset still fails, quit the operational software. Login
13018 module for of Y-axial motor
is exceeded, positive PAUSE level again and start the test;
mixing for mixing
movement is impossible. The 4. Prior to the test, ensure that there are no test cuvettes
After Service.
The motor’s movement has not Execute the whole machine reset instruction. Check
Y-axial motor Timeout of
stopped within the specified Failure at whether the motor rotates or slips; whether the belt is
13063 module for Y-axial motor
time period; the reset CANCEL level broken or loose; and whether the reset detection
mixing for mixing
optocoupler is abnormal during optocoupler or wiring is normal or not.
179
reset
Y-axial motor
Y-axial motor for mixing The positive movement of the
Failure at
13062 module for exceeds motor exceeds the maximum Ditto
CANCEL level
mixing maximum limit number of movement steps
distance
Y-axial motor Collision of
13136 module for Y-axial motor Ditto
mixing for mixing
optocoupler
Y-axial motor Y-axial motor
13036 module for for mixing not Ditto
mixing reset
motor is reset
Error in
Y-axial motor optocoupler
13065 module for detection of Ditto
mixing Y-axial motor
for mixing
optocoupler
Y-axial motor optocoupler abnormal during motor reset;
Failure at
13066 module for during reset of wrong judgment was made at Ditto
CANCEL level
mixing Y-axial motor the critical point of the
for mixing optocoupler
180

Error in in-place
Y-axial motor optocoupler of the motor was
13067 module for abnormal; wrong judgment Ditto
Y-axial motor CANCEL level
mixing was made at the critical point
for mixing
of the optocoupler
Error in
Y-axial motor optocoupler for
13068 module for encoding disk Ditto
mixing of Y-axial motor
abnormal
for mixing
Mixing Parameter error
13019 catcher motor of mixing Ditto
is exceeded, positive PAUSE level
module catcher motor
Mixing Timeout of stopped within the specified
Failure at
13073 catcher motor mixing catcher time period; the reset Ditto
CANCEL level
reset
181
Mixing catcher
Mixing The positive movement of the
13072 catcher motor motor exceeds the maximum Ditto
distance
Mixing Collision of
13139 catcher motor mixing catcher Ditto
module motor
optocoupler
Mixing
Mixing catcher other movements are Failure at
13037 catcher motor Ditto
motor not reset impossible until the related CANCEL level
module
motor is reset
Error in
Mixing optocoupler
13075 catcher motor detection of Ditto
module mixing catcher
motor
optocoupler
Mixing optocoupler abnormal during motor reset;
Failure at
13076 catcher motor during reset of wrong judgment was made at Ditto
CANCEL level
module mixing catcher the critical point of the
motor optocoupler
Mixing Error in in-place The detection by the in-place
Failure at
13077 catcher motor optocoupler of optocoupler of the motor was Ditto
CANCEL level
module mixing catcher abnormal; wrong judgment
182
motor was made at the critical point

of the optocoupler
Error in
Mixing optocoupler for
13078 catcher motor encoding disk Ditto
module of mixing
abnormal
catcher motor
No test tube
There is no test tube at the
Mixing found when
mixing test tube position; the Failure at
13157 catcher motor mixing catcher Ditto
test tube confirmation CANCEL level
module is catching test
tubes
The mixing catcher failed to
Mixing Mixing catcher
catch the test tubes; the test Failure at
13131 catcher motor failed to catch Ditto
tube confirmation optocoupler CANCEL level
module test tubes
is abnormal
After the motor is reset, 1. On the Service interface, click the corresponding
adversive movement is button to execute automatic cuvette feeding reset. If the
impossible and only positive reset succeeds, restart the test;
movement is possible. After 2. If the automatic cuvette feedingreset fails, restart the
Cuvette Parameter
the maximum movement range Failure at instrument. 10s later, click the corresponding button to
19001 Catcher motor error of cuvette
is exceeded, positive CANCEL level execute system reset. If the reset succeeds, restart the
module Catcher motor
movement is impossible. The test;
motor’s movement is 3. If the reset still fails, quit the operational software. Login
abnormal. The motor-related again and start the test;
optocoupler is abnormal 4. Prior to the test, ensure that there are sufficient test
183
cuvettes in the automatic cuvette feeding unit;

After Service.
Cuvette Timeout of stopped within the specified
Failure at
16063 Catcher motor cuvette Pick-up time period; the reset Ditto
CANCEL level
reset
Cuvette catcher
Cuvette The positive movement of the
19062 Catcher motor motor exceeds the maximum Ditto
distance
Cuvette Collision of
19136 Catcher motor cuvette Catcher Ditto
module motor
optocoupler
Cuvette Cuvette
19006 Catcher motor Catcher motor Ditto
module not reset
motor is reset
Error in
Cuvette optocoupler
19065 Catcher motor detection of Ditto
module cuvette Catcher
motor
optocoupler
184

Cuvette optocoupler abnormal during motor reset;
Failure at
19066 Catcher motor during reset of wrong judgment was made at Ditto
CANCEL level
module cuvette Catcher the critical point of the
motor optocoupler
Error in in-place
Cuvette optocoupler of the motor was
19067 Catcher motor abnormal; wrong judgment Ditto
cuvette Catcher CANCEL level
module was made at the critical point
motor
of the optocoupler
Error in
Cuvette optocoupler for
19068 Catcher motor encoding disk Ditto
module of cuvette
abnormal
Catcher motor
Substrate Parameter error 1. Click the corresponding button to execute system reset;
24001 syringe 1 of substrate 2. Restart the software;
motor module syringe motor 1 3. Restart the instrument.
185
1. Check whether the substrate syringe optocoupler is

connected normally. Check whether the substrate syringe
motor is stuck or slips.
Substrate Timeout of stopped within the specified
Failure at 2. Check whether the reset optocoupler is damged;
24053 syringe 1 substrate time period; the reset
PAUSE level whether the motor lost step; whether the wire of the motor
motor module syringe motor 1 optocoupler is abnormal during
reset optocoupler is not contacted well; whether the wire
reset
of the motor is not contacted well; and whether the motor
rod is eroded.
Substrate
Substrate syringe motor 1 The positive movement of the
Failure at
24052 syringe 1 exceeds motor exceeds the maximum Ditto
PAUSE level
motor module maximum limit number of movement steps
distance
Substrate Collision of
24137 syringe 1 substrate Ditto
which triggered the PAUSE level
motor module syringe motor 1
optocoupler
Substrate Substrate
24006 syringe 1 syringe motor 1 Ditto
motor module not reset
motor is reset
Substrate optocoupler was triggered abnormally;
Failure at
24055 syringe 1 detection of wrong judgment was made Ditto
PAUSE level
motor module substrate when the separation blade was
syringe motor 1 at the critical point of the
186
optocoupler

Substrate optocoupler abnormal during motor reset;
Failure at
24056 syringe 1 during reset of wrong judgment was made at Ditto
PAUSE level
motor module substrate the critical point of the
syringe motor 1 optocoupler
Error in in-place
Substrate optocoupler of the motor was
24057 syringe 1 abnormal; wrong judgment Ditto
substrate PAUSE level
motor module was made at the critical point
syringe motor 1
of the optocoupler
Error in
Substrate optocoupler for
24058 syringe 1 encoding disk Ditto
encoding disk optocoupler is PAUSE level
motor module of substrate
abnormal
syringe motor 1
Substrate Failure at
Failure of If the failure appears 3 times in a row, contact the After
24059 syringe 1 The sensor failed WARNING
bubble sensor Service
motor module level
Bubbles
detected when 1. Check the status of the substrate;
substrate There are bubbles in the 2. If the substrate is insufficient, replace the substrate;
24060 syringe 1 WARNING
syringe motor 1 substrate 3. If the substrate is sufficient and the warning is given 3
motor module level
is sucking up times in row, contact the After Service.
liquid
187

Substrate Parameter error 1. Click the corresponding button to execute system reset;
25001 syringe 2 of substrate 2. Restart the software;
motor module syringe motor 2 3. Restart the instrument.
1. Check whether the substrate syringe optocoupler is
connected normally. Check whether the substrate syringe
motor is stuck or slips.
Substrate Timeout of stopped within the specified
Failure at 2. Check whether the reset optocoupler is damged;
25053 syringe 2 substrate time period; the reset
PAUSE level whether the motor lost step; whether the wire of the motor
motor module syringe motor 2 optocoupler is abnormal during
reset optocoupler is not contacted well; whether the wire
reset
of the motor is not contacted well; and whether the motor
rod is eroded.
Substrate
Substrate syringe motor 2 The positive movement of the
Failure at
25052 syringe 2 exceeds motor exceeds the maximum Ditto
PAUSE level
motor module maximum limit number of movement steps
distance
Substrate Collision of The motor with a collision
Failure at
25137 syringe 2 substrate optocoupler was collided, Ditto
PAUSE level
motor module syringe motor 2 which triggered the
188
optocoupler

Substrate Substrate
25006 syringe 2 syringe motor 2 Ditto
motor module not reset
motor is reset
Error in
Substrate optocoupler
25055 syringe 2 detection of Ditto
when the separation blade was PAUSE level
motor module substrate
syringe motor 2
optocoupler
Substrate optocoupler abnormal during motor reset;
Failure at
25056 syringe 2 during reset of wrong judgment was made at Ditto
PAUSE level
motor module substrate the critical point of the
syringe motor 2 optocoupler
Error in in-place
Substrate optocoupler of the motor was
25057 syringe 2 abnormal; wrong judgment Ditto
substrate PAUSE level
motor module was made at the critical point
syringe motor 2
of the optocoupler
Error in The motor lost step; the motor
Substrate
optocoupler for is stuck during movement; the Failure at
25058 syringe 2 Ditto
encoding disk encoding disk optocoupler is PAUSE level
motor module
of substrate abnormal
189
syringe motor 2
Failure of If the failure appears 3 times in a row, contact the After
25059 syringe 1 The sensor failed WARNING
bubble sensor Service
motor module level
Bubbles
1. Check the status of the substrate;
Substrate detected during Failure at
There are bubbles in the 2. If the substrate is insufficient, replace the substrate;
25060 syringe 1 liquid suction WARNING
substrate 3. If the substrate is sufficient and the warning is given 3
motor module by substrate level
times in row, contact the After Service.
syringe motor 1
190
List of Figures and Tables

Figure1-1Whole Machine System........................................................................................... 15
Figure1-2Photo of Whole Structure ...........................................................错误!未定义书签。
Figure3-1Wooden Case Removal Photos ............................................................................... 25
Figure3-2Whole Machine Photo ............................................................................................. 25
Figure3-3Protective Sticker Removal Photos ......................................................................... 26
Figure3-4Sample Probe Cushioning Material Removal Photo ............................................... 27
Figure 3-5Catcher Cushioning Material Removal Photo ........................................................ 27
Figure3-6Electric Cable Connection Photos ........................................................................... 28
Figure3-7Cleaning Barrel Photo ............................................................................................. 28
Figure3-8Waste Liquid Container Photo................................................................................. 29
Figure3-9Tube Connection Photo ........................................................................................... 29
Figure3-10Login ..................................................................................................................... 30
Figure3-11Initialization........................................................................................................... 31
Figure4-1Lumiray630 Chemiluminescence Analyzer............................................................. 37
Figure 4-8 Layout of Liquid Path Baffle ............................................................................. 46
Figure 6-11Functional Block Diagram of Probe Clogging Detection Board .......................... 70
Figure 6-12Probe Clogging Detection Board Photo ............................................................... 71
Figure 6-13Probe Clogging Detection Board Diagram........................................................... 72
Figure 6-24 Display Transfer Board Photo ....................................................................... 83
Table1-1 Major Functions of Various Units ............................................................................ 18

Table 3-1 Test Sequence Setup Table ...................................................................................... 34
Table 6-1List of Circuit Boards ............................................................................................... 50
Table 6-2Power Output Connector .......................................................................................... 54
Table 6-3Power Input Connector ............................................................................................ 54
Table 6-4Heating Film, Heating Rod and Peltier Connectors ................................................. 55
Table 6-5Cooling Fan.............................................................................................................. 55
Table 6-6Float Sensor Connector ............................................................................................ 55
Table 6-7PMT Power Input Connector ................................................................................... 55
Table 6-8PMT Communication Connector ............................................................................. 56
Table 6-9Pump Connector....................................................................................................... 56
Table 6-10Scanner Connector ................................................................................................. 56
Table 6-11Probe Clogging Detection Board Connector .......................................................... 57
Table 6-12Liquid Level Detection Board Connector .............................................................. 57
Table 6-13Optocoupler Connector .......................................................................................... 57
Table 6-14Temperature Sensor Connector .............................................................................. 58
Table 6-15Optocoupler and Bubble Inspection Connector ..................................................... 58
Table 6-16 Connector of DC Motor of Mixing ....................................................................... 58
Table 6-17Valve Connector ..................................................................................................... 59
Table 6-18Key Indicator Connector ........................................................................................ 59
191

Table 6-23CAN Communication Connector ........................................................................... 61
Table 6-24Motor Connector .................................................................................................... 62
Table 6-28Liquid Level Detection Board Connector .............................................................. 67
Table 6-29Connector of Sample Probe ................................................................................... 68
Table 6-4530Probe Clogging Liquid Pressure Sensor Connector ........................................... 71
Table10-1Fault Message List ................................................................................................ 130
192

Lumiray 630 Service Manual V1.0e

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Lumiray 630 Service Manual V1.0e

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Lumiray630

Manufacturer:Rayto Life and Analytical Sciences Co.,Ltd.

All rights reserved

may duplicate, modify or translate any part of the Service Manual.

when all the following requirements are met:

1 Assembly, expansion, re-debugging, improvement and repair should be conducted by

persons recognized by Rayto;

2 The related electrical equipment complies with the national standards;

3 The product shall be repaired according to the Service Manual.

Scope of charged service:

product;irresistible natural disaster; replacement with fittings or consumables not allowed by

Rayto or repair of the machine by persons not authorized by Rayto.

servicemen trained and authorized by Rayto.

technicians specially trained by the manufacturer can operate the instrument

How to Use the Manual

Contents of the Manual

This is the Service Manual for Lumiray630Chemiluminescence Analyzer. It describes

and repair methods, troubleshooting, etc. of Lumiray630Chemiluminescence

used with text.

Warning: To remind the user to operate according to the instructions,

otherwise personal injury may be caused.

Risk of Biological Infection:

To remind the user to operate according to the instructions,

otherwise there will be risk of biological infection.

Caution: To remind the user to operate according to the instructions,

otherwise system damage may be caused or test results

Note: To describe the important information in operation steps or other

contents the user should pay attention to.

Description of Labels and Silk Screen Printings

Analyzer are described as follows:

Serial number of the product

Manufacturing date of the product

In vitro diagnostic equipment

Warning: Risk of biological infection

Caution: Personal injury or instrument damage may be caused

Environmental protection use period (20 years)

On (main power supply)

Off (main power supply)

Laser type and caution

Laser aperture identification

Laser warning label

Laser parameter label

Press with hand instruction label

not be used for other purposes.

Prevent Electric Shock

Prevent Moving Parts from Causing Personal Injury

Protect against Biohazards

Protect against Chemical Hazards

Dispose Waste Cvettes

these precautions in the disposal of waste cuvettes

Dispose the Instrument

Precautions for Use

Usage of the System

Prevent Electromagnetic Wave and Noise

Reagent, Calibrator, and QC

6.11 Main Board............................................................................................................... 77

7.6.4Replacement of Solenoid Valve for Substrate SV1 ....................................... 102

9.2 Daily Maintenance ................................................................................................ 125

chemiluminescence with magnetic particles as carriers, which is a technology combining

the magnetic particle separation technology and the enhanced chemiluminescence

and physical examination centers. It is mainly used for myocardium examination,

chemiluminescence immunoassay method established by combining the highly sensitive

chemiluminescence technology and the highly specific immunoreaction, with the

Figure1-1Whole Machine System