FUS-1000 Service Manual

Foreword
Please read and understand the service manual carefully to ensure correct servicing of the Analyzer.
After reading, please keep the service manual properly and place it at an accessible position for lookup at any
time.
Product name: Urinalysis Hybrid
Model: FUS-1000
Date of preparation: August 2018; Rev. No.: REV.2018-08.
Intellectual Property
Dirui Industrial Co., Ltd. (hereinafter referred to as Dirui Company) reserves the intellectual property of the
service manual and related products.
© 2017 All rights reserved
Without the written approval of Dirui Company, any individuals or organizations shall not copy, alter or
translate any parts of the manual.
Statement
Dirui Company has the final interpretation right of the manual.
Dirui Company declares that it will be responsible for the safety, reliability and performances of the product
only if all following requirements are met.
(1) The assembly, readjustment, improvement and repair of the Analyzer are undertaken by personnel
approved by Dirui Company.
(2) Relevant electrical equipment complies with national standards.
(3) Product repair is carried out according to the service manual.

Servicing
Charge-free services:
Products within the scope of warranty of Dirui Company can enjoy charge-free services.
Chargeable services:
(1) Services for products beyond the range of the warranty of Dirui Company.
(2) Repair of products caused by following factors, even within the warranty period.
Artificial damages, improper use, network voltage beyond the regulated range, irresistible natural disasters,
accessories or consumables not approved by Dirui Company, or repair of the product by personnel not authorized by
Dirui Company.
Change/ Refund
Please follow steps below for change/ refund from Dirui Company.
(1) Get the right of change/ refund: Contact the after-sales service personnel of Dirui Company, inform the
serial number of the product, indicate the product model and describe the reason of refund in brief.
(2) Transportation expense: The user shall bear the transportation expenses (including customs fees) to Dirui
Company.
After-sales Service Provider
Dirui Industrial Co., Ltd.
Address: 3333 Yiju Road, New & High Tech. Development Zone, Changchun Post Code: 130103
International Customer Service Hotline: +86 400 808 7597
International Customer Service E-mail: service@dirui.com.cn
Domestic Customer Service Hotline: 400 811 6695 400 811 6605
Domestic Customer Service Fax: 0431-85100405
Domestic Customer Service E-mail: service.ch@dirui.com.cn

Readers
The readers of the service manual are Dirui Company and the maintenance personnel authorized by Dirui
Company.
Symbols
1. Symbols
Symbol Meaning
Biological pollution. It warns the operator for biological infectivity.
Laser
Be careful, burns
AC
For in vitro diagnosis only
Lot number
Life
Serial No.
Manufacturing date
Manufacturer
The equipment complies with the requirements of European Union for in vitro diagnostic medical
devices.
Please refer to accompanying document or mark specific warning or attention conditions
Classification No.
On (power)
Off (power)
Protective earthing
Symbol Meaning
Transportation and storage temperature limit
Transportation and storage humidity limit
Atmospheric pressure limit
Mark indicating the use of restricted hazardous substances in electronic and electrical products. It
means the product contains some substances whose use is restricted (but the content is within the
allowable range), the product can be used without hazards in an environment-friendly use period
(7 years) but it shall be put to recycling system after the expiry of environment-friendly use
period.
The symbols above are also applicable to the Analyzer, reagent, QC object and calibration object.
2. Identifications
Laser radiation
Warning Do not look straight at the light beam
Maximum output:
Laser wavelength:
Class 2 laser product
(1)
Class 1 laser
product
(2)
Warning
● Power supply shall be disconnected before
the fuse inspection.
●Fuse of same specification shall be used for
fuse replacement.
Fuse
(3)
Warning
1. Do not open when
operating.
2. Do not touch when
operating.
(4)
Opening by
specialized person
only
(5)
Safety Precautions
● If the hospital or organization in charge of the instrument can not formulate a satisfactory servicing/
repair plan, the instrument may not operate normally and personal health may be affected.
● Combustible gas (such as anesthetic) or combustible liquid (such as ethyl alcohol) shall not be used near
the product to prevent explosion.
● Power supply shall be cut off when the product is repaired. Repair of the instrument when it is turned on
may cause electric shock and damages of electrical components.
● Please connect the Analyzer to a socket with an independent fuse and protective switch. If the Analyzer
shares a fuse and protective switch with other equipment (such as life support equipment), trip may occur in
case of a fault, over current or impact current at the moment of startup.
● The clothes, hair and hands of the servicing personnel shall be away from moving components such as
sampling probe to prevent pinching or piercing.
● As the part with warning signs may have mechanical action, human body injuries such as pinching and
stabbing may be caused in normal operation, disassembly or servicing.
● The operator is obligated to follow national and local regulations on discharge and treatment of expired
reagent, waste liquid, waste sample and consumables.
● The reagent will irritate eyes, skin and mucosa. The operator shall abide by laboratory operation safety
regulations and wear personal protective appliances (such as laboratory clothes and gloves) when touching
reagent related articles in the laboratory.
● Once the reagent touches with skin, use a large amount of water to flush the skin, or send the injured to a
doctor if necessary. Once the reagent touches with eyes, use a large amount of water to flush the eyes and
send the injured to a doctor.
● The Analyzer shall be used by professional medical examination personnel or trained doctors, nurses or
testers.
● The samples, quality control objects, calibration objects and waste liquid have potential biological
infectivity. The servicing person shall abide by laboratory operation safety regulations and wear personal
protective appliances (such as laboratory clothes and gloves) when touching and handling relevant articles in
the laboratory.
● As all components and surface of the Analyzer have potential infectivity, safety protection measures shall
be taken in operation and servicing.
● Do not touch the tip of the sampling probe as the tip is sharp and it may have blood sample, quality control
object and calibration object that have potential biological infectivity.
Contents
Chapter 1 Overview of the Analyzer .................................................................................................. 1

1.1 System overview ............................................................................................................................................ 1
1.2Structure and introduction of the Analyzer ................................................................................................ 1
1.2.1 Structure of the Analyzer................................................................................................................................................ 1
1.2.2Front view (without shield) of the Analyzer.................................................................................................................... 2
1.2.3 Rear view (without shield) of the Analyzer .................................................................................................................. 2
1.3 Working principle ......................................................................................................................................... 3
1.3.1 Urinary sediment test principle....................................................................................................................................... 3
1.3.2 Test principle of reagent strip ......................................................................................................................................... 4
1.3.3 Turbidity test principle ................................................................................................................................................... 5
1.3.4 Color test principle ......................................................................................................................................................... 5
1.3.5 Test principle of refractometer ....................................................................................................................................... 5
Chapter 2 Installation of the Analyzer............................................................................................... 6
2.1 Environmental conditions for the installation of the Analyzer ................................................................. 6
2.1.1Space requirements ........................................................................................................................................................ 6
2.1.2 Environmental requirements .......................................................................................................................................... 6
2.1.3Power requirements ....................................................................................................................................................... 6
2.2Unpacking ..................................................................................................................................................... 7
2.2.1Unpacking steps ............................................................................................................................................................ 7
2.2.2Handling methods ........................................................................................................................................................... 7
2.3Connection of peripheral equipment ......................................................................................................... 7
2.3.1Connection of analysis system ...................................................................................................................................... 7
2.4Software installation .................................................................................................................................... 9
2.5Software uninstallation ............................................................................................................................. 12
2.6Login ........................................................................................................................................................... 12
2.6.1Login ........................................................................................................................................................................... 12
2.6.2User logout .................................................................................................................................................................. 14
2.6.3Exit system .................................................................................................................................................................. 14
2.7Window composition ................................................................................................................................. 15
Chapter 3 Introduction to unit modules ........................................................................................ 17
3.1Refractometer unit ..................................................................................................................................... 17
3.1.1Description of functions .............................................................................................................................................. 17
3.1.2Diagram ....................................................................................................................................................................... 17
3.1.3Work process ............................................................................................................................................................... 17
3.2Morphological optical unit ........................................................................................................................ 18
3.2.2Diagram ....................................................................................................................................................................... 18
3.2.3Work process ............................................................................................................................................................... 18
3.3Syringe pump unit ..................................................................................................................................... 19
3.3.2Diagram ....................................................................................................................................................................... 19
3.3.3Work process ............................................................................................................................................................... 19
3.4Rinsing bath unit ........................................................................................................................................ 21
3.4.2Diagram ......................................................................................................................................................................... 2
3.4.3Work process ............................................................................................................................................................... 21
3.5Strip-selecting unit ..................................................................................................................................... 22
3.5.2Diagram ....................................................................................................................................................................... 22
3.5.3Work process ............................................................................................................................................................... 22
3.6Strip-conveying unit .................................................................................................................................. 23
3.6.2Diagram ....................................................................................................................................................................... 23
3.6.3Work process ............................................................................................................................................................... 23
3.7Probe unit ................................................................................................................................................... 24
3.7.2Diagram ....................................................................................................................................................................... 24
3.7.3Work process ............................................................................................................................................................... 24
3.8Sample feeding unit ................................................................................................................................... 26
3.8.2Diagram ....................................................................................................................................................................... 26
I
3.8.3Work process ............................................................................................................................................................... 27
3.9Valve group ................................................................................................................................................ 27
3.9.1Diagram of valve group 1 ............................................................................................................................................ 27
3.10Pump set ................................................................................................................................................... 29
3.10.1Diagram ..................................................................................................................................................................... 29
Chapter 4 Fluid circuit and gas circuit of the Analyzer ............................................................... 30
4.1Description of functions of fluid system ................................................................................................... 30
4.2Schematic diagram of integral fluid circuit and gas circuit ................................................................... 30
4.3Description of work process of gas circuit and fluid circuit system of the Analyzer ...........................31
4.3.1Chemistry analysis process .......................................................................................................................................... 31
4.3.2Combined test process ................................................................................................................................................. 35
Chapter 5 Electric circuit of the Analyzer ..................................................................................... 37
5.1Electrical wiring diagram of the Analyzer .............................................................................................. 37
5.2Functions of circuit boards ....................................................................................................................... 37
5.3Electrical wiring diagram of circuit boards ............................................................................................ 38
5.3.1Sample feeding unit control board ............................................................................................................................... 38
5.3.2Main control board ...................................................................................................................................................... 39
5.3.3Strip-selecting control board ....................................................................................................................................... 40
5.3.4Strip-conveying control board ..................................................................................................................................... 40
5.3.5LED lamp control board .............................................................................................................................................. 41
5.3.6Refractometer unit control board ................................................................................................................................. 41
Chapter 6 Components replacement and debugging ................................................................... 42
6.1Replacement and debugging of commonly used components ................................................................ 42
6.1.1Replacement of syringe pump unit .............................................................................................................................. 42
6.1.2 Replacement of probe unit .......................................................................................................................................... 43
6.1.3 Replacement of rinsing and dyeing unit solenoid valve connector and O-ring ........................................................... 47
6.1.4 Replacement of commonly used components of strip-conveying unit ....................................................................... 48
6.1.5 Replacement of pump set assembly ............................................................................................................................ 53
6.1.6 Replacement of valve group ....................................................................................................................................... 53
6.1.7 Replacement of commonly used components of sample feeding unit ........................................................................ 54
6.2Use of auxiliary software ........................................................................................................................... 63
6.2.1Use of lower computer upgrading software ................................................................................................................. 63
Chapter 7 System Maintenance ...................................................................................................... 64
7.1Preparation before maintenance of Analyzer ........................................................................................... 64
7.1.1Implements and tools ................................................................................................................................................... 64
7.1.2Detergent and sheath liquid ........................................................................................................................................... 64
7.2Maintenance of Analyzer .......................................................................................................................... 64
7.2.1Reset ............................................................................................................................................................................ 64
7.2.2Blank test ..................................................................................................................................................................... 65
7.2.3Empty pipeline ............................................................................................................................................................ 66
7.2.4Fill whole pipeline ....................................................................................................................................................... 66
7.2.5Fill sheath liquid ............................................................................................................................................................ 66
7.2.6Fill detergent ............................................................................................................................................................... 66
7.2.7Rinse flow cell ............................................................................................................................................................. 66
7.2.8Cleaning of worktable ................................................................................................................................................. 67
7.2.9Rinse refractometer unit .............................................................................................................................................. 67
7.2.10Rinse tubing ................................................................................................................................................................ 67
7.3Cleaning of sample-aspirating probe outer wall and rinsing bath ........................................................ 68
7.4Cleaning of waste liquid tank ................................................................................................................... 68
7.5Adjustment of fiber sensor ........................................................................................................................ 69
7.6Cleaning of fiber sensor mirror ................................................................................................................ 70
7.7Cleaning of scan window of bar code reader ........................................................................................... 70
7.8Cleaning of object lens ............................................................................................................................... 71
7.9Replacement of sample filter net ................................................................................................................ 72
7.10Cleaning of strip table, tooth plate and scraps of paper ....................................................................... 74
7.11Replacement of consumables .................................................................................................................. 75
7.12System information .................................................................................................................................. 75
7.13Database backup and recovery ............................................................................................................... 76
7.14Clean flow cell ............................................................................................................................................ 78
7.15Processing method before stopping Analyzer ....................................................................................... 78
7.16Cleaning and maintenance of Analyzer ................................................................................................... 79
II
7.17Waste Management .................................................................................................................................79
7.18Disposal of scrapped analyzer ................................................................................................................79
Chapter 8 Fault analysis .................................................................................................................. 80
8.1Causes and analysis of faults with alarm code ........................................................................................80
Chapter 9 List of spare parts ........................................................................................................ 120
9.1List of Easily-worn Parts and Consumables .........................................................................................120
9.1.1List of Easily-worn Parts ........................................................................................................................................... 120
9.1.2List of Consumables .................................................................................................................................................. 120
9.2Maintenance case spare parts list ...........................................................................................................120
9.3List of frequently-used spare parts ........................................................................................................121
9.3.1List of assembly spare parts ...................................................................................................................................... 121
9.3.2List of switching power supply spare parts ............................................................................................................... 121
9.3.3List of circuit board spare parts ................................................................................................................................. 121
9.3.4List of sensor spare parts ........................................................................................................................................... 122
9.3.5List of optocoupler spare parts .................................................................................................................................. 122
9.3.6List of timing belt spare parts .................................................................................................................................... 123
9.3.7List of motor spare parts ............................................................................................................................................ 123
9.3.8List of other spare parts ............................................................................................................................................. 124
9.4List of other spare parts ..........................................................................................................................125
9.4.1Rack body unit .......................................................................................................................................................... 125
9.4.2Morphological optical unit ........................................................................................................................................ 129
9.4.3Syringe pump unit ..................................................................................................................................................... 131
9.4.4Rinsing bath unit ....................................................................................................................................................... 139
9.4.5Strip-conveying unit .................................................................................................................................................. 141
9.4.6Strip-conveying unit .................................................................................................................................................. 145
9.4.7Probe unit .................................................................................................................................................................. 153
9.4.8Sample feeding unit ................................................................................................................................................... 159
9.5Liquid circuit diagram and spare parts list ...........................................................................................173
9.5.1List of tube connector and filter parts ........................................................................................................................ 173
9.5.2Solenoid valve list ..................................................................................................................................................... 173
9.5.3Pump syringe and pump assembly list ....................................................................................................................... 174
9.5.4Tubing list ................................................................................................................................................................. 174
9.5.5List of other electrical parts and functional parts ....................................................................................................... 176
9.6Accessories case exploded drawing and spare parts list .........................................................................178
Chapter 10 Manual revision and change record........................................................................... 179
III

Service Manual of FUS-1000 Urinalysis Hybrid
Chapter 1 Overview of the Analyzer

1.1 System overview
The Urine Analyzer (model: FUS-1000) can finish routine analysis of urine and sediment analysis and counting
through one-time sampling.
The Analyzer can be used with the urine test strips (product model: FUS-10 II(N), FUS-10 II, FUS-11 II(N),
FUS-11 II, FUS-11MA II(N), FUS-11MA II, FUS-12MA II(N), FUS-12MA II, FUS-13Cr II(N), FUS-13Cr II,
FUS-14Ca II(N), FUS-14Ca II) to finish the routine analysis of urine. Applying high-intensity four-wavelength cold
light source test technology, the Analyzer has long service life, high accuracy, sensitivity, specificity and stability and
can correct the effects to test results brought by pH value, hematuresis and abnormally dyed sample.
Adopting flow type image technology, the Analyzer can count 12 types of sediments in urine (such as cell, cast
and crystal).
Application range of product: The Urine Analyzer is an in vitro diagnostic medical device used by professional
personnel to finish the routine analysis of urine and qualitative and quantitative counting of sediments.
1.2 Structure and introduction of the Analyzer

1.2.1 Structure of the Analyzer
1
5
4 2
3
Fig. 1-2-1 Structure of the Analyzer

No. Name No. Name
1 Right front door 4 Power switch
2 Built-in bar code reader 5 Left front door
3 Waste strip box
1
1.2.2 Front view (without shield) of the instrument
6
1
5
4
3
Fig. 1-2-2 Front view (without shield) of the Analyzer

No. Name No. Name
1 Probe unit 4 Rinsing bath unit
2 Strip-selecting unit 5 Strip-conveying unit
3 Sample feeding unit 6 Refractometer unit (optional)
1.2.3 Rear view (without shield) of the instrument
12
11 2
3
4
10 5
9 6
8 7
Fig. 1-2-3 Rear view (without shield) of the instrument
2
No. Name No. Name
1 Fan of the Analyzer 7 Waste liquid sensor
2 Power socket 8 Waste liquid
3 Camera port 9 Sheath
4 RS-232 serial port 10 Detergent
5 Detergent sensor 11 Syringe pump unit
6 Sheath sensor 12 Morphological optical unit
1.3 Working principle

1.3.1 Urinary sediment test principle
The Analyzer applies flow type microimaging technology for urinary sediment analysis. The fluid mechanics
system of the Analyzer consists of a specially made flow cell with thin layer structure. After sampling, the sample
will be sent to the flow cell and the syringe pump will promote the sheath to enter flow cell, making the sample
wrapped by the sheath enter the thin layer structure of flow cell. Wrapped by the sheath, the sample will flow through
the thin layer structure of flow cell at a thickness of a monolayer cell and taken with pictures with a high-speed
camera. The urine sample will be drained to a waste liquid container, as shown in Fig. 1-3-1.
Camera
Sheath Sediment Monolayer
cell
Sheath
Fig. 1-3-1
The sheath flow technology, high-speed camera technology and artificial intelligent recognition technology used
for the Analyzer are described as below.
(1) Sheath flow technology: The sheath used by the Analyzer in testing process is isotonic and agranular solution
with buffer function. The sheath can ensure the sediment in urine sample solution always flows independently as a
single layer. As flow eytometry is applied, it can be ensured each sediment will flow in front of the microscope lens
and high-speed camera within the focus of microscope lens and be taken with pictures. Besides, as the urine flows in
diffusion, aggregation of sediment can be effectively prevented.
(2) High-speed camera technology: The urine sample wrapped in the sheath flows to the flow cell and passes the
microscope lens in a form of flat laminar flow. Its thickness and position are just within the focus of microscope lens.
According to the sheath flow type imaging principle, all particles will directly align to the lens in its maximum
section area when they pass the lens. When the field of the microscope is lighted up by light source, all passing
sediment will be instantly shot. In a certain time period, the high-speed camera will take 2500 images with sediment
of all samples, As shown in Fig. 1-3-2.
3
Fig. 1-3-2
(3) Artificial intelligent recognition technology: The automatic sediment recognition software and highly
trained intelligent recognition technology can extract the images of sediment particles quickly and identify and
classify them according to the shape, texture and characteristics in frequency domain of the shot particles. The
Analyzer can classify these particles into 12 classifications: Red blood cell (RBC), white blood cell (WBC), white
blood cell cluster (WBCC), squamous epithelial cell (SQEP), non-squamous epithelial cell (NSE), hyaline cast
(HYAL), pathologic cast (UNCC), bacteria (BACT), microzyme (BYST), unclassified crystallization (UNCX),
sperm (SPRM) and mucous strands (MUCS).
(4) After the automatic sediment recognition software makes classification, the quantity of images of shot
particles and the volume of scanned urine sample will be used to calculate the concentration of sediment. The result
can be represented by the number contained in per microliter or the number contained in per high power field/ low
power field.
1.3.2 Test principle of reagent strip

The chemistry analysis of the Analyzer applies the principle of photoelectric colorimetry. The content of
chemical components in urine will be determined according to the color change caused by the reaction between the
test piece on strip and the chemical components in urine.
The Analyzer uses four kinds of monochromatic light to scan the modules on the reagent strip one by one and the
optical signal got from the scanning will be converted to electrical signal. After the electrical signal has A/D
conversion, the reflectivity of module can be calculated based on these conversion data. The Analyzer will determine
the content of relevant components in the urine according to the reflectivity.
After automatic sample sending, automatic sample dripping will be carried out according to the volume of
sample required for the reaction of each module on reagent strip. The reagent strip will be conveyed to the position
directly below the detector. After the test piece on reagent strip that has had chemical reaction is irradiated by light
source, its reflected light will be absorbed by the detector. Each test piece has reaction with one chemical component
independently and displays different color. The color shade is in direct proportion to the biochemical component
content in urine sample. Darker the color of test piece after reaction is, greater the absorbed light value, smaller the
reflected light value and smaller the reflectivity will be. Conversely, shallower the color is, smaller the absorbed light
value, greater the reflected light value and greater the reflectivity will be.
Dual-wavelength testing method is used in application, that is, final test data is obtained according to the ratio of
the reflectivity of test piece when two kinds of light are used. The formula used for calculation is shown below.
Tm × C r
R=
Tr × C m
Where:
R - Test data of test piece.
Tr - Reflected intensity of test piece to reference light.
Cr - Reflected intensity of white benchmark to reference light.
Cm - Reflected intensity of white benchmark to test light.
Tm - Reflected intensity of test piece to test light.
4
1.3.3 Turbidity test principle

The light emitted by the luminotron on turbidimeter will pass through the sample and be at a 45° degree to the
incident light to detect how much light is scattered by the particles in the sample. This method used to measure the
scattered light is called scattering method. The urine turbidity can be divided into four grades, clear, slightly turbid,
turbid and seriously turbid.
The formula used for turbidity testing with the scattering method is as follows:
(Ss / Ts - Sw / Tw )
T=
K
Wherein:
T: Turbidity grade
Ss: urine sample scattered light intensity grade
Ts: urine sample emitted light intensity grade
Sw: detergent scattered light intensity grade
Tw: detergent emitted light intensity grade
K: Coefficient factor
1.3.4 Color test principle

RGB color sensor is used to test the color of sample. Firstly, the white LED will irradiate the sample and after
transillumination, the color sensor will test its R, G and B values and then determine the color of the sample according
to R, G and B values.
1.3.5 Test principle of refractometer

The light from the light emitting diode becomes a beam of light through a gap and lensed apparatus and then the
light will pass through a triangular prism slot with urine and radiate the detector. As the refractive index will change
with the urine specific gravity in the triangular prism slot, the light angle related to the detector will also change.
The formula used for the refractometer method is as follows:
SGX=(SGH-SGL)(KX-KL)/(KH-KL)+SGL
Wherein:
SGX: specific gravity of sample solution
SGH: specific gravity of high-concentration solution
SGL: specific gravity of low-concentration solution
KX: position coefficient of sample solution
KH: position coefficient of high-concentration solution
KL: position coefficient of low-concentration solution
The specific gravity of sample solution changes with the temperature of urine sample. The specific gravity
changes for 0.001 for every temperature change of 3℃.
5
Chapter 2 Installation of the Analyzer

2.1 Environmental conditions for the installation of the Analyzer
The Analyzer can only be installed after the following space, power and environmental requirements are met. It is
recommended to let professional personnel install the Analyzer. If you plan to install it by yourself, please read the
manual carefully and take appropriate measures.
2.1.1 Space requirements
For a proper maintenance and repair of the Analyzer, following conditions shall be met when the Analyzer is
installed:
(1)The distance from the Analyzer at its left and right sides to the wall shall not be shorter than 50cm.
(2)The distance from the rear panel of the Analyzer to the wall shall not be shorter than 50cm and the space for the
installation of waste liquid discharge device shall be ensured.
(3)The distance from the front Analyzer to other instruments shall not be shorter than 100cm.
2.1.2 Environmental requirements
(1)Normal operating conditions
a)Please put the Analyzer on a stable and flat platform and do not put it with any vibration sources, such as a
centrifuge. The platform shall withstand 100kg at least.
b)Please do not put the Analyzer at a place vulnerable to chemical articles, corrosive gas or strong electromagnetic
interference.
c)Please do not put the Analyzer at a place exposed to direct sunlight, damp, high or low temperature.
d)The temperature range of working circumstance of the Analyzer is between 10℃ to 30℃, and the relative
humidity should be no higher than 75%.
e)Atmospheric pressure: 75kPa ~106kPa.
f)The working environment should be kept well-ventilated, and ventilating device should be used if necessary. But
the Analyzer should be protected from direct airflow; otherwise the test accuracy may be affected.
(2)Safety requirements
a)Indoor use.
b)Altitude shall not exceed 2000m.
c)Ambient temperature is 5℃~40℃.
d)The maximum relative humidity is 80% when the temperature is lower than 31℃; the relative humidity has a
linear decrease by 50% if the temperature is 40℃.
e)The fluctuation of power voltage is not greater than ±10% of nominal voltage.
f)The transient overvoltage is installation category (overvoltage category) II.
g)The pollution is in Class 2.
2.1.3 Power requirement
(1)Supply voltage: 100-240V~ 50/60Hz.
(2)Rated power: Host 300VA; computer 400VA (optional).
(3)Fuse: F1.6AL250V 5mm×20mm
If the operating environment or power supply of the Analyzer does not meet requirements above, the
accuracy and precision of test results of the Analyzer may be affected, the Analyzer may be damaged or
personal injury may be caused.
6
2.2 Unpacking
2.2.1 Unpacking steps
After the arrival of the Analyzer, please carefully check the physical damage of the Analyzer package, if the package
is damaged, please contact with Dirui Company or our local agent. If no outer damage is found, please unpack
following the steps below:
(1)Put the package upright as the arrow indicates.
(2)Open the Analyzer case and accessories case, and check materials inside based on packing list, if any goods
missed, please contact with Dirui Company or our local agent.
(3)Please check the appearance of the Analyzer, if damaged, please contact with Dirui Industrial Co immediately.
2.2.2 Handling methods
(1)Handle directly in short distance under the stable condition.
(2)The Analyzer should be maintained upright when handling and transporting.
(3)Try to avoid vibration when handling.
2.3 Connection of peripheral equipment
After the installation of the sample-feeding unit, remove the wire ties on the host used for fastening the
sample-aspirating probe and testing head; otherwise, the Analyzer failure may be caused.
2.3.1 Connection of the Analyzer

(1)Connection of sample-feeding unit
a)Connection of the power cable of sample-feeding unit
Put sample-feeding unit in front of the Analyzer and connect the power cable (connector 2) of sample-feeding unit
as shown in the Fig. 2-3-1 (pay attention to the direction of receptacle).
Connector 2
Connector 1
Fig. 2-3-1
b)Connection with sample-feeding unit data cable

Connect sample-feeding unit with the data cable of host(Connector 1) as shown in Fig. 2-3-1 (the cable number of
plug and receptacle should be the same and pay attention to the direction of the receptacle).
c)Installation of sample-feeding unit upper cover plate
Hold the two sides of the sample-feeding unit by two hands and move it towards the Analyzer host. According to
Figure 2-3-2, align the snap-fits on the two sides of the Analyzer host with those on the two sides of the
sample-feeding unit and fasten them.
7
Fig. 2-3-2
(2)Connection of computer
Connect the display, mouse, keyboard and power cable of computer, and connect one end of the accompanying
communication cable (with DB-9 holes at the two ends) to the “RS-232” port on the left rear cover plate of the
Analyzer with another end connected to the serial communication port of the computer host.
(3)Connection of camera communication ports
Connect one end of the accompanying network communication cable to the Camera port on the rear cover plate of the
Analyzer, with another end connected to the special network port (superior posterior part of the host, independent
network card in standard configuration, as shown in Fig. 2-3-3,) of the computer host.
Camera communication cable
Fig. 2-3-3
Notes:
The computer has two network ports on the back. The independent network card located at upper part is
used for the communication with the Analyzer and the network port on the lower mainboard is used for LIS
system communication.
(4)Connection of detergent liquid level sensor and detergent tube
Insert the plug of the accompanying detergent liquid level sensor into the “Detergent sensor port” on the right rear
cover plate of the Analyzer. Connect one end of detergent tube with the “Detergent port” on the right rear cover plate
of the Analyzer and put the detergent level sensor and the other end of the detergent tube into the detergent tank.
(5)Connection of sheath level sensor and sheath tube
Insert the plug of the accompanying sheath level sensor into the “Sheath sensor port” on the right rear cover plate of
the Analyzer. Connect one end of sheath tube with the “Sheath port” on the right rear cover plate of the Analyzer and
put the sheath level sensor and the other end of the sheath tube into the sheath tank.
The liquid level sensor and the sheath tube shall be inserted simultaneously. Do not touch with hands to
prevent polluting the sheath and affecting the test value accuracy.
8
(6)Connection of waste liquid level sensor and waste liquid tube

Insert the aviation plug of the accompanying waste liquid level sensor into the “Waste liquid sensor port” on the right
rear cover plate of the Analyzer. Connect one end of waste liquid tube with the “Waste liquid port” on the right rear
cover plate of the Analyzer and put the waste liquid level sensor and the other end of the waste liquid tube into the
waste liquid tank.
The difference in height between the waste liquid tank and Analyzer should be more than 0.5m.
(7)Connection of printer
Please correctly connect printer with the USB cable of the computer host and check:
a)Whether the printer driver is installed.
b)Specification of printing paper used in the printer.
(8)The installation of external bar code reader
Connect another end of accompanying bar code reader with the “USB” port on the computer host.
The bar code reader will emit light harmful to people’s eyes; please do not look straight at the light when the
Analyzer is working.
(9)Connection of power cable
Insert one end of power cable into Power socket, with another end connected with receptacle to ensure reliable
grounding.
● The receptacle connected with the power cable shall be reliably grounded.
● The receptacle connected with power cable shall be placed near the Analyzer and easily disconnected.
● To ensure the reliable operation of the Analyzer, sharing the same receptacle with high-power electrical
appliances (such as air conditioner, refrigerator and oven) should be avoided.
2.4 Installation of software
● SQL database should be installed first before application software of Analyzer.

● SQL Server 2005 or superior versions are recommended, and our company will not provide database.
Analyzer online software should be installed by our specialized personnel. If no abnormal situation occurs, the user is
not allowed to uninstall the software. If software re-installation or uninstallation is needed, please follow the steps
below:
Put the installation disc of Analyzer application software in CD driver, and run the setup.exe file, then the installation
program starts running and the interface is as shown in Fig. 2-4-1 below:
9
Fig. 2-4-1
After inputting correct installation password (installation password is provided by Dirui Industrial Co., Ltd.), click
and the interface is as shown in Fig. 2-4-2:
Fig. 2-4-2
Click on the interface (Fig. 2-4-2) directly, and the interface as shown in Fig. 2-4-3 will be displayed.
10
Fig. 2-4-3
Select the language when the program is operating on the interface (Fig. 2-4-3) and then click , and the
interface is as shown in Fig. 2-4-4:
Fig. 2-4-4
Click on the interface (Fig. 2-4-4) directly, and the interface as shown in Fig. 2-4-5 will be
displayed.
11
Fig. 2-4-5
Click on the interface (Fig. 2-4-5) and the installation of online software FUS-1000 is finished.
2.5 Software uninstallation

To delete the Analyzer application software from the computer, please enter the “Add or delete program”/ “Program
and functions” in control panel and select “FUS-1000”. After clicking “Uninstall”, an “Add or delete program”
confirmation window will appear, and the interface is as shown in Fig. 2-5-1:
Fig. 2-5-1
Click to finish the uninstallation of the software.
2.6 Login
Turn on the power switch of the Analyzer first and then log in the application software.
2.6.1 Login
After the software installation, double-click the icon of Analyzer application software (hereinafter referred
to as the software), or find the software in “Program” window and click “Start” to enter the “System login” window,
and the interface is as shown in Fig. 2-6-1:
12
Fig. 2-6-1
Input user name and password, the initial user name of Analyzer is Admin, and the initial password is 1, if wrong user
name and password are input, login failure will appear, and the interface is as shown in Fig. 2-6-2:
Fig. 2-6-2
If the error repeats for 3 times, the software will show “Login failure for three times!”, click the button
in the prompt box, and the program will automatically exit.
Input the correct user name and password in the login window (Fig. 2-6-1), and click or Enter to enter
the main window of the software, and the interface is as shown in Fig. 2-6-3:
Fig. 2-6-3
13
2.6.2 Log off user
Click in the main key area on the interface (Fig. 2-6-3), and the interface is as shown in Fig. 2-6-4:
Fig. 2-6-4
Click in the prompt box to go back to the login interface (Fig. 2-6-1) to switch user.
2.6.3 Exit system
Under the standby mode, click in the main key area to enter the shutdown dialog box interface, as
shown in Fig. 2-6-5.
Fig. 2-6-5
Click the button, and the Analyzer executes rinse and exit; click the button to exit the
system; click the button, and the Analyzer is started again; click the button, and close the
shutdown window to return to the original interface.
● If the operator is to leave the Analyzer for a long time, it is recommended to log off the software to prevent
information modification. Users are recommended to back up the database regularly in case of accidental
data loss.
● After the initial user name and password are input and first-time login is finished, set the user name,
password and access right in of for next login.
14
● It is suggested to use to turn off the Analyzer.
2.7 Window composition

(1)Main key area
Click with mouse, then the color of selected module will change, and the interface is as shown in Fig. 2-7-1:
Fig. 2-7-1
Among them, is an alarm icon. When an alarm occurs, the alarm icon will appear at the right side of the main
key area. The operator can click the icon to enter the alarm information window and check the content and solutions.
The icon will disappear when alarm information is deleted, and will not appear again until the next alarm occurs.
(2)State bar
It is located at the bottom of the screen, and the interface is shown in Fig. 2-7-2 below.
Fig. 2-7-2
: Analyzer state, real-time display of all state of the Analyzer, including standby mode,
sample test, shutdown, sample preparation and etc.
: Communication state, real-time display of communication state of the Analyzer,

including image and data preparation, sample analysis and etc.
: Show the current user name and authority of the software;the user can add or delete
intab “User information” of the “Management” window.
: Display the communication status between the Analyzer and online software in
realtime.
: Display the communication status between Analyzer and LIS system in real time.
: Show the system time of the computer.

(3)Working area
When choosing function, the interface of the corresponding function will be shown, for example, click “Monitor”in
the main key area, and the interface is as shown in Fig. 2-7-3:
15
Fig. 2-7-3
● After the program is installed for the first time, the strip type is FUS-12MA II by default.
● If the program is not installed for the first time, the type set before the program uninstallation will be
displayed. If the strip type is set as FUS-10 II before software uninstallation, the strip type will be displayed as
FUS-10 II when logging in after re-installation or under standby mode after turn-on and resetting.
16
Chapter 3 Introduction to unit modules

3.1 Refractometer unit
3.1.1 Description of functions
FUS-1000 refractometer unit is installed on the FUS-1000 Urinalysis Hybrid to test the specific gravity,
turbidity and color of urine. The refractometer unit is composed of a refractometer assembly and a turbidity and color
assembly. The refractometer assembly is used to measure the specific gravity of urine and the turbidity and color
assembly is used to measure the turbidity and color of urine.
3.1.2 Diagram
1
5 2
4
3

Fig. 3-1-1 Refractometer unit
No. Name No. Name
1 Shield cover 4 Refractometer assembly
2 Refractometer mainboard 5 PSD sensor
3 Turbidity and color assembly 6 Refractometer guide groove
3.1.3 Work process

(1) The sample is aspirated to the tube of refractometer assembly and tube of turbidity and color assembly by the
sampling probe.
(2) The turbidity and color assembly measures the turbidity value.
(3) The turbidity and color assembly measures the color value.
(4) The refractometer assembly measures the specific gravity value.
(5) The results are uploaded.

17
3.2 Morphological optical unit

FUS-1000 morphological optical system uses high-speed microscopy imaging technology, and is divided into
four parts, i.e. lighting system, flow cell system, imaging system and focusing system. The lighting part uses Kohler
lighting, providing uniform illumination for the samples in the flow cell; sample wrapped in sheath flows into the
flow cell at a certain speed, the focusing motor drives the flow cell to the focus plane of the imaging system, which
forms images of the formed elements in the sample on the imaging plane of the camera chip. The whole system has
the advantages of compact structure and stable performance.
3.2.2 Diagram
Fig. 3-2-1 Morphological optical unit
No. Name No. Name
1 Focusing system 3 Flow cell system
2 Imaging system 4 Lighting system
3.2.3 Work process
18
3.3 Syringe pump unit

The function of syringe pump unit is providing the certain amount of specified liquid for the automatic detection
system and ensuring the liquid amount accuracy, therefore, the main objects related are cell preservation liquid,
sample solution, sheath and detergent.
3.3.2 Diagram
8
10
2
3
4
5
7

Fig. 3-3-1 Syringe pump unit
No. Name No. Name
1 5ml syringe 6 Optocoupler
2 500uL ceramic rod syringe 7 Optocoupler
3 Optocoupler 8 Pump assembly 3
4 10ml syringe 9 Pump assembly 2
5 1ml syringe 10 Pump assembly 1
3.3.3 Work process

Assemblies of syringe pump finish liquid aspirating and dispensing, sample aspirating, rinsing and liquid
aspirating and dispensing for chemistry analysis according to liquid circuit diagram and work process of the whole
machine.
19
20
3.4 Rinsing bath unit

The rinsing batch unit mainly has functions including the probe outer wall rinsing and waste liquid collection
and discharging.
3.4.2 Diagram

Fig. 3-4-1 Rinsing bath unit
No. Name No. Name
1 Rinsing bath 4 Rinsing bath fixing plate
2 Waste liquid bath cover 5 Level switch
3 Waste liquid bath 6 Connecting rod
3.4.3 Work process

(1) Probe rinsing: during system testing, the rinsing bath unit rinses the probe inner wall and outer wall through
coordination with the probe unit and syringe pump unit. Meanwhile, it collects waste liquid.
(2) Waste liquid collection: during system testing or resetting, the rinsing bath unit collects the waste liquid produced
in the pipeline rinsing tubing, sheath flow cell, filter and other assemblies through coordination with the syringe
pump unit. And it pumps and discharges the waste liquid out of the device to the waste liquid tank through the pump
set of the pipeline unit.
21
3.5 Strip-selecting unit

It makes the main roll rotate at a fixed angle and reversing shaft rotate. Select one strip from the strip chamber,
after the main roll drives the strip to rotate to reflection optocoupler position and the forward and reverse of the strip
are identified, put the strip into the reversing shaft trough, and the reversing shaft rotates clockwise or
counterclockwise according to the strip direction identified by the reflection optocoupler. Place the strip at the
strip-pushing position of the incubation strip-conveying unit.
3.5.2 Diagram
8 2
3
6
4
5

Fig. 3-5-1 Strip-selecting unit
No. Name No. Name
1 Upper cover assembly 5 Main roll motor assembly
2 Strip-judging optocoupler assembly 6 Strip-receiving rack assembly
3 Reversing assembly 7 Main roll assembly
4 Reversing motor assembly 8 Limit body assembly
3.5.3 Work process

Firstly, the main roll rotates and the strip will fall in the main roll trough, and then the main roll will put the strip
at strip-judging optocoupler position. After the forward and reverse of the strip are identified, the strip will be into the
reversing shaft trough. In the downward motion of the main roll, the sealed roll will be opened through the bearing
gland on driven pulley. If the direction is judged positive, the reversing shaft will rotate and place the strip in the
clockwise direction, otherwise, in the anti-clockwise direction.
22
3.6 Strip-conveying unit

The function of the strip-conveying unit is to convey the strips selected by the strip selector to the dripping
position for sample dripping. And after the strip has full reaction, it will be continuously conveyed to the test position
to conduct test. Later, gradual amplification and A/D conversion test are conducted on the detected data, and the
analysis results are stored and test results are transmitted to middle computer through the serial port. Finally, the strips
are conveyed to the waste strip box.
3.6.2 Diagram
4
2
3

Fig. 3-6-1 Strip-conveying unit
No. Name No. Name
1 Strip table support assembly 4 Strip-pushing assembly
2 Strip-conveying assembly 5 Strip table
3 Bracket assembly
3.6.3 Work process

The strip-conveying unit is composed of a strip-pushing assembly, a strip-conveying assembly, a strip table
support assembly, a rack assembly and a strip table. The strip selected by the strip-selecting unit falls on the strip table
of the strip-conveying unit and is pushed to the dripping position for sample dripping, after that, the strip-conveying
shifting fork descends to reset and then uplifts again to convey the strip to the test position. And then, the strip is
scanned and tested by the test assembly and is conveyed to the waste strip reclaiming area by the strip-conveying
assembly to complete chemistry test.
(1) Strip-pushing assembly
The strip-pushing assembly can push the strip dropped by the selector to the sample dripping position and judge
whether the strip is lost at the second strip-judging position, and accurately return to the strip-pushing starting
position after sample dripping.
(2) Strip-conveying assembly
The main function of strip-conveying assembly is to send the strip dripped with sample to test scanning position
within the specified time through the cooperative movement of vertical motor and horizontal motor, and the assembly
can have one end (near the white benchmark) of the strip close to the white benchmark side of the strip table.
(3) Strip table support assembly
The strip table support assembly is the control core of strip-conveying system unit, which is responsible for
communication with the upper computer to achieve strip scanning and analytical processing of chemistry test results.
23
(4) Support assembly

The function of the support assembly is to support the strip-conveying unit.
(5) Work position of each assembly
Strip-pushing assembly: strip-pushing zero position → strip sample-dripping position → strip-pushing zero position.
Strip-conveying assembly: scanning position → vertical zero position → initial zero position → center joint position
→ scanning position.
Scanning resolution assembly: white benchmark position → strip tail end → initial scanning position → white
benchmark position.
3.7 Probe unit

The probe unit mainly performs to finish sample aspirating, sample dripping and rinsing functions. In chemistry
test process, the probe aspirates sample from test tube and then moves to the sample dripping position for sample
dripping, and finally moves to the rinsing position for rinsing of probe inner wall and outer wall. In morphology test
process, the probe aspirates sample from the test tube and then moves to the rinsing position for rinsing of probe inner
wall and outer wall.
3.7.2 Diagram
6
4
3

Fig. 3-7-1 Probe unit
No. Name No. Name
1 Probe transverse motion assembly 4 Sampling probe
2 Horizontal resetting optocoupler (inner end) 5 Horizontal resetting optocoupler (outer end)
3 Probe longitudinal motion assembly 6 Vertical resetting optocoupler
3.7.3 Work process

Work process of this unit: the probe transverse motion assembly slides horizontally and reaches above the sampling
position from the starting position (right above the rinsing bath), and the probe descends vertically to the positioning
point, and then it completes sampling; the probe lifts vertically to the positioning point, and the probe transverse
24
motion assembly slides horizontally and reaches right above the zero point of dripping, and the probe descends
vertically to the positioning position to start dripping; the probe lifts vertically to the positioning point and slides
horizontally till reaching right above the rinsing bath, then it descends vertically to the positioning point to realize
rinsing purpose; the probe lifts vertically to the positioning point, i.e., the starting position, at this moment, the whole
work process is completed.
25
3.8 Sample feeding unit

The sample feeding unit is mainly composed of a rack-withdrawing assembly, a rack-feeding assembly, a
rack-conveying assembly, a counting assembly, a bar code reading assembly, a work panel assembly, a footing and an
upper cover assembly. When the Analyzer is operating, the rack-feeding assembly will first push the test tube rack
forward to the position of rack-conveying assembly, and then the test tube rack will be pushed to the left side by the
rack-conveying assembly. In the pushing process, test tube scanning, counting and sampling shall be finished. And
then, the rack will reach the position of rack-withdrawing assembly and the rack-withdrawing assembly will push it
in the test tube rack recovery area.
3.8.2 Diagram
3
1 2 4
7 6 5
Fig. 3-8-1 Sample feeding unit
No. Name No. Name
1 Rack-withdrawing assembly 5 Rack-feeding assembly
2 Counting unit 6 Upper cover assembly
3 Bar code reading assembly 7 Rack-conveying assembly
4 Working panel assembly
26
3.8.3 Work process

Resetting
Sample preparation
Rack-feeding assembly starts to

feed racks
Rack-conveying assembly starts

to convey racks
Bar code reading
Rack-withdrawing assembly
starts to withdraw racks

3.9 Valve group
3.9.1 Diagram of valve group 1
1
3
4
Fig. 3-9-1 Valve group 1
No. Name No. Name
1 SV06 solenoid valve 4 Tube Connector
2 SV05 solenoid valve 5 Valve stand 1
3 Valve plate 1
27

1
2
3
4
No. Name No. Name

1 Valve stand 2 4 SV09 solenoid valve
2 SV04 solenoid valve 5 Tube Connector
3 SV10 solenoid valve 6 Valve plate 2
10 1
9 2
8 3
4
7 5
6

No. Name No. Name
1 Hydraulic sensor 6 SV08 solenoid valve
2 Air bubble optocoupler 7 Tube Connector
3 SV01 solenoid valve 8 Valve plate 3
4 SV07 solenoid valve 9 Valve stand 3
5 SV03 solenoid valve 10 SV02 solenoid valve
28
3.10 Pump set

3.10.1 Diagram
3
4
Fig. 3-10-1 Pump set
No. Name No. Name
1 Waterproof membrane 3 Cushion
2 P01 pump 4 Waste liquid pump support
29
Chapter 4 Fluid circuit and gas circuit of the Analyzer
4.1 Description of functions of fluid circuit system

The fluid circuit system of the whole machine realizes the sample mixing, sample aspirating, sample dispensing and
transmission and rinsing of fluid circuit system through coordination with other units of the machine, so as to realize
the chemistry test and morphology test of sample.

4.2 Schematic diagram of integral fluid circuit and gas circuit
Tube of refractometer
Refractometer
Sheath
flow
cell
Rinsing
bath
component
Detergent semi-finished product
Waste Liquid Tank

Sheath semi-finished product
Detergent tank
Sheath tank
semi-finished product
Waste liquid

Fig. 4-2-1 Fluid circuit and gas circuit of the analyzer

30
4.3 Description of work process of the gas circuit and fluid circuit of the Analyzer
4.3.1 Chemistry analysis process
The chemistry test process of the fluid circuit system covers sample mixing, sample aspirating, sample dripping and
rinsing of fluid circuit system.
4.3.1.1 Sample mixing
Refractometer
Test tube
Detergent semi-finished
Detergent tank
product
The pipeline unit realizes the sample mixing through the sample aspirating and dispensing of probe. The probe moves
to the sample aspirating position first and then starts sample aspirating and dispensing and mixing.
(1) The probe moves to sample aspirating position;
(2) Open valve V3, V4, V5, V6;
(3) M1 motor moves downwards and drives the syringe to have quantitative sample aspirating;
(4) M1 motor moves upwards and drives the syringe to have quantitative sample dispensing;
(5) Close valve V3, V4, V5, V6;
31
4.3.1.2 Sample aspirating

Refractometer
Test tube
Detergent tank
product

The pipeline unit aspirates the sample in test tube to pipeline through the probe. The probe moves to the sample
aspirating position first and then starts sample aspirating after sample mixing.
(1) Open valve V3, V4, V5, V6;
(2) M1 motor moves downwards and drives the syringe to have quantitative sample aspirating;
32
4.3.1.3 Sample dripping

Refractometer
Strip
Detergent tank
product

The pipeline unit dispenses the sample to strip through the probe. After sample aspirating, the probe moves to the
sample dripping position. At this moment, the strip has been prepared at the sample dripping position. The probe
drips sample on strips in sequence.
(1) The probe moves to sample dripping position;
(2) The probe moves to the first strip block position, M1 motor moves upwards and drives the syringe to have
quantitative sample dispensing;
(3) The probe moves to the second strip block position, M1 motor moves upwards and drives the syringe to have
(4) The probe moves to the third strip block position, M1 motor moves upwards and drives the syringe to have
(5) The probe finishes the sample dispensing on strips for test of all items according to the strip type and software
setting.

33
4.3.1.4 Rinsing of fluid circuit system

Refractometer
Rinsing
bath
component
Waste liquid semi-finished

Waste Liquid Tank
Detergent tank
product
product
After the probe finishes sample dispensing to strip block, it moves to the rinsing bath for the rinsing of probe inner
wall and outer wall and tubing.
(1) The probe moves to the rinsing bath;
(2) Open valve V2 and V6, M1 motor moves downwards and the syringe has quantitative sample supplementing;
(3) Close valve V2 and V6, open valve V3, V4 and V5, M1 motor moves upwards for the rinsing of probe inner wall
and tubing;
(4) Close valve V3, V4 and V5, M1 motor moves upwards for the rinsing of probe outer wall;
(5) Start up P1 pump and then shut down it after it aspirates waste liquid for a certain time.
(6) Probe resetting.
34
4.3.2 Combined test process (chemistry test + morphology test)

The combined test process of the fluid circuit system covers sample mixing, sample aspirating, sample dripping
(chemistry test), laminar flow (morphology test) and rinsing of fluid circuit system.
4.3.2.1 Sample mixing: same with 4.3.1.1 sampling mixing
4.3.2.2 Sample aspirating: same with 4.3.1.2 sample aspirating
4.3.2.3 Sample dripping: same with 4.3.1.3 sample dripping
4.3.2.4 Laminar flow
Sheath
flow
cell
Rinsing
bath
component
Waste Liquid Tank

Detergent tank
Sheath tank
Waste liquid

The fluid circuit system transmits samples to sheath flow cell. In the sheath flow cell, the sample flow and sheath flow
form laminar flow under the pushing of syringe and the optical system will take picture of the laminar flow. The
laminar flow includes quickly pushed laminar flow, stable laminar flow, laminar flow for picture taking and end
laminar flow.
(1) Quickly pushed laminar flow: Open valve V4, M2 motor and M3 motor will quickly move upwards and dispense
the sample and sheath simultaneously to the sheath flow cell;
(2) Stable laminar flow: Keep valve V4 open, M2 motor and M3 motor will slowly move upwards simultaneously
and dispense the sample and sheath simultaneously to the sheath flow cell to form laminar flow;
(3) Laminar flow for picture taking: Keep valve V4 open, M2 motor and M3 motor will slowly move upwards
simultaneously and dispense the sample and sheath simultaneously to the sheath flow cell to form laminar flow and
then the optical system is started up for picture taking;
(4) End laminar flow: Keep valve V4 open, M2 motor and M3 motor will slowly move upwards simultaneously and
dispense the sample and sheath simultaneously to the sheath flow cell to form laminar flow and then the optical
system will be shut down to stop picture taking.
35
4.3.2.5 Rinsing of fluid circuit system
Sheath
flow
cell
Rinsing
bath
component

Waste Liquid Tank

Detergent tank
Sheath tank
Waste liquid

After finishing the chemistry test and morphology test, the fluid circuit system will be rinsed, including the rinsing of
probe inner wall and outer wall, rinsing of pipeline and solenoid valve and rinsing of sheath flow cell.
(1) After the fluid circuit system finishes sample dripping and laminar flow, the probe moves to the rinsing bath;
(2) Forward flushing of sheath flow cell: Open V4 valve and M2 motor will move upwards.
(3) Backflushing of sheath flow cell: Close V4 valve and open V5 valve and M2 motor will move upwards.
(4) Bubble exhausting of sheath flow cell: Open valve V4, V9 and V10 and M2 motor will move upwards.
(5) Rinsing of probe inner wall, tubing and solenoid valve: Close valve V9 and V10, open valve V3, V4 and V5, M1
motor will move upwards.
(6) Rinsing of probe outer wall: Close valve V3, V4 and V5, M1 motor moves upwards for the rinsing of probe outer
wall;
(7) Start up P1 pump and then shut down it after it aspirates waste liquid for a certain time.
(8) Reset probe and syringe motor.
36
Chapter 5 Electric circuit of the Analyzer
5.1 Electrical wiring diagram of the Analyzer

Whole machine
DC0101+24V
Green
DC0101-GND
Black
24V switching DC0102+24V
power supply Green
Black
DC0102-GND
DC0103+24V Green
Black
N L
DC0103-GND
B10-P03
N0104 L0104 B10-P10 1RedH
B12-P04
1RedH
G0103 1Green+24 Refractometer 2WhiteL 2Shielded
2BlackGND J10 J3 3Shielded 3WhiteL J4
control board DF1B- 3S-2.5R
4 Strip- B12-P13
Blue Red DF1B-4DS-2.5RC 1BlackGND
B08-P13
selecting J13 2Green+24
B08-P09
1BlackGND
1RedH 1RedH
B12-P05
control
2Green+24 J13 Flash lamp 2Shielded 2Shielded
control board
J9 3WhiteL 3WhiteL J5 board
LED aluminum B14-P01 4 4
B08-P24
substrate B14 1Red white 1Red white DF1B-4DS-2.5RC DF1B-4DS-2.5RC
N0103 L0103 2Red white 2Red white B08-P10
3Red white 3Red white B01-P06
1A 4B 4Red white 1RedH 1RedH
J1 4Red white
5Green white 5Green white J24 2Shielded 2Shielded
6Green white 6Green white J10 3WhiteL 3WhiteL J6
7Green white 7Green white 4 4
Switch 8Green white 8Green white DF1B-4DS-2.5RC DF1B-4DS-2.5RC
Model: C1350ALAAF B08-P04 B01-P26
P0802 B08-P02 1RedH 1RedH
1Red+5V 3Red+5V 2 2Shielded
2A 5B Yellow Green 2Blue-signal J4 3WhiteL 3WhiteL J26
1Blue-signal
3Black-GND 2Black-GND
J2 4Shielded 4-8 NC
B01-P23
N0102 L0102 DF1B-3EP-2.5R DF1B-4DS-2.5RC
DF1B-8DS-2.5RC
Main 1BlackGND
PFan0802 B08-P07 control J23 2Green+24
1Red 350 1Red+24V B01-P07
2Black 2BlackGND J7 1RedH board
Blue1.5 Red1.5 G0108
2Shielded
DF1B-2S-2.5R B06-P03 3WhiteL J7
Strip- 1RedH
2Shielded
4
G0102 conveying J3 3WhiteL
4
DF1B-4DS-2.5RC
B06-P13 J0106 P0106

1BlackGND control board DF1B-4DS-2.5RC
B06-P04 1RedH
B02-P05
Sample B02-P18
1BlackGND 1BlackGND 1BlackGND
G0101 1RedH 2Shielded
J13 feeding unit J18
3 2 1
3 2 1
2Green+24 2Green+24 2Green+24
G0106 2Shielded 3WhiteL J5 2Green+24
N0101 L0101 J4 3WhiteL 4 3 Yellow 3Yellow
G0104 4 P0105 J0105
1RedH 1RedH DF1B-4DS-2.5RC control board G0105
green green
DF1B-4DS-2.5RC 2Shielded 2Shielded ground ground
3WhiteL 3WhiteL
N L 4 4
220V power
DF1B-4EP-2.5RC DF1B-4ES-2.5RC Sample
socket feeding unit
Yellow Green
Sample feeding unit
DC0103+24V Green 1Green+24 B10-P10

DC0103-GND Black 2BlackGND
B08-P13
B12-P13
1BlackGND
DC0102+24V Green 2Green+24 1BlackGND
DC0102-GND Black 2Green+24
B06-P13 B01-P23
1BlackGND
DC0101+24V Green 2Green+24 1BlackGND
DC0101-GND Black 2Green+24 1BlackGND P0106
3 2 1
2Green+24
3Yellow green
G0104 Yellow Green
Fig. 5-1-1 Electrical wiring diagram of the Analyzer
5.2 Functions of circuit boards

Circuit Board Description of functions
(1) Control optical fiber amplifier (OFA) and optical fiber
(2) Control bar code reader
(3) Check zero point optocoupler status of rack-feeding motor, rack-conveying motor and
rack-withdrawing motor
Sample feeding unit control
(4) Check signals of left microswitch and right microswitch
board
(5) Control drive motors for rack feeding, rack conveying and rack withdrawing
(6) Check status of emergency optocoupler, optocoupler for detecting if the rack is
withdrawn in position, optocoupler for detecting if the the rack-withdrawing area is filled
and optocoupler for detecting if there is rack withdrawing action
(1) Communicate with upper computer
(2) Detect temperature sensor signal
Main control board
(3) Control buttons of Analyzer
(4) Communicate with other control boards
(1) Check status of strip-judging optocoupler board
(2) Check status of front and back strip-judging optocoupler board1 and 2
(3) Control drive motor of main roll
Strip-selecting control board (4) Control drive motor and encoder of reversing roll
(5) Check coded disk optocoupler status of main roll
(6) Check coded disk optocoupler status of reversing roll
(7) Check status of temperature sensor board
(1) Check status of test paper quantity judging optocoupler
Strip-conveying control (2) Check optocoupler status of strip-conveying vertical and horizontal drive motors
board (3) Check microswitch and correlation optocoupler status of strip-conveying unit
(4) Control horizontal, lifting, testing and strip-pushing motors
Temperature and humidity
Collect ambient temperature and humidity data
sensor wiring board
37
Circuit Board Description of functions

Strip-selecting and
Strip-judging Optocoupler Detect strip-selecting and strip-judging status
Wiring Board
(1) Fix and weld LED lamp for optical lighting
LED lamp assembly board
(2) Radiate heat for LED lamp
(1) Drive LED lamp
LED control board
(1) Drive chemistry test head LED lamp
Strip-conveying test head
(2) Control the amplification times of photocell collecting circuit
CPU wiring board
Strip-conveying test head AD
(1) Collect photocell signal and transmit it to CPU board for processing
wiring board
Strip-conveying test head (1) Connect with test head CPU board and AD board port signal
adapter board wiring board (3) Connect with power cable and control cable at strip-conveying wiring board port
(1) Process collected specific gravity and turbidity signal
Gravitometer wiring board (2) Process collected color signal
Switching power supply Supply power for circuit boards
5.3 Electrical wiring diagram of circuit boards

5.3.1 Electrical wiring diagram of sample feeding unit control board
Sample feeding unit control
board B02
B02-P02 B02-P14 PM01 JM01

1Blue 1BlueOUT1_B- 1Blue 1Blue Rec laiming tray ste pper
PS03 2WhiteOUT1_B+ 2White 2Red
2 motor M1
FX-501 JPS03 PPS03 3Red+5V J14 3RedOUT1_A- 3Red 3Green
M01
Optical fiber 1Blue 1Black
4 J2 4BlackOUT1_A+ 4Black 4Black
2Brown 5BlackGND
2Red 6 DF1B-4DS-2.5RC
amplifier 3Black 3Blue DF1B-4EP-2.5RC DF1B-4ES-2.5RC
B02-P15 Four-stranded PM02 JM02
DF1B-6DS-2.5RC Own c able
DF1B-3ES-2.5RC DF1B-3EP-2.5RC 1BlueOUT1_B- wire 1Blue 1Blue Conveying stepper
Thre e- 2WhiteOUT1_B+ 2White 2Red
motor M2
FD-33G Own c able stranded wire
J15 3RedOUT1_A- 3Red 3Green
4BlackOUT1_A+ 4Black 4Black M02
Optical fiber PPS01
sensor PH0 1Black Thre e-
DF1B-4DS-2.5RC DF1B-4EP-2.5RC DF1B-4ES-2.5RC
In position 2Red B02-P04 Four-stranded Own c able
PS01 3Blue stranded wire B02-P16 PM03 JM03
3Red+5V wire
detection in 2-179694-3 5Blue 1BlueOUT1_B- 1Blue 1Blue Pre-storage tray stepper
buffer area PH6 PPS02
1BlackGND
4Red+5V J16
2WhiteOUT1_B+
3RedOUT1_A-
2White
3Red
2Red
3Green motor M3
Detection in 1Black 6Blue 4BlackOUT1_A+ 4Black 4Black M03
2BlackGND
reclaiming area PS02 2Red
Thre e- J4
3Blue DF1B-4DS-2.5RC DF1B-4EP-2.5RC DF1B-4ES-2.5RC
PH7 stranded wire Four-stranded Own c able
2-179694-3 7-12 NC wire
Bar code DF1B-12DS-2.5RC

PSW03 JSW03
reader JBR01 PBR01 Pre-storage tray motor zero-
B02-P11 1BlackGND 1BlackGND
1White 2Red+5V 2Red+5V position touch switch SW1
Twisted pair
C
1White 1White
2Black 2Black 2Black Twisted pair
3Blue J11 WeldingSW03
NO
3Green 3Blue DF1B-2EP-2.5RC DF1B-2ES-2.5RC

BR01 4Red
4Red 4Red
NC
DF1B-4DS-2.5RC PSW05 JSW05

DF1B-4ES-2.5RC DF1B-4EP-2.5RC Twisted pair
Own c able Four-stranded 1BlackGND 1BlackGND
Touch switch/ small
2Red+5V 2Blue+5V
C
wire count ball 1 SW2

B02-P10 Own c able
DF1B-2EP-2.5RC DF1B-2ES-2.5RC SW05
NO
1BlackGND Twisted pair Welding

NC
2Red+5V
3BlackGND PSW06 JSW06
4Red+5V 1BlackGND 1BlackGND Touch switch/ small
5BlackGND 2Red+5V 2Blue+5V SW06
C
6Red+5V count ball 2 SW3

7BlackGND Own c able
NO
DF1B-2EP-2.5RC
Borrowed FUS2000 J10 8Red+5V DF1B-2ES-2.5RC
9Blue
NC
10White+5V
USOP2 JUS OP2 11BlackGND Twisted pair PSW07 JSW07 Twisted pair
Welding B02-P08 12Red+5V Rec laiming tray full
13Blue 1BlackGND 1BlackGND
1Red White 1BlackGND 2Red+5V 2Red+5V dete ction touc h switch
C
Test tube rack -

2Red 2Red+5V 1BlackGND 14White+5V SW07
+ 2Red+5V 15BlackGND SW4
DF1B-2EP-2.5RC DF1B-2ES-2.5RC Welding
NO
correlation 16Red+5V
DF1B-2ES-2.5RC DF1B-2EP-2.5RC
optocoupler
NC
group in USOP1 JUS OP1 5BlackGND J8 DF1B-16DS-2.5RC

Welding 1Green White 1BlackGNDTwisted pair 6Red+5V Four-strandedPPS22 JPS22
Conveying m otor zero-
buff er are a or - 2Green 2Red+5V wire 1Black
1BlackGND
not IR_OUT2 + 2Red 2Red+5V position groove
DF1B-2ES-2.5RC DF1B-2EP-2.5RC 3Blue 3Green optocoupler SW5
DF1B-8DS-2.5RC 4White 4White
PS22
Twisted pair DF1B-4EP-2.5RC Own c able
Borrowed FUS2000 DF1B-4ES-2.5RC
Four-stranded
PPS23 JPS23
wire 1BlackGND
1Black Rec laiming tray motor zero-
2Red 2Red+5V
3Blue
position groove optocoupler
3Green
4White 4White SW7
DF1B-4EP-2.5RC Own c able PS23
DF1B-4ES-2.5RC
Fig. 5-3-1 Electrical wiring diagram of sample feeding unit control board
38
5.3.2 Electrical wiring diagram of main control board

Whole Main control board B01B01-P12 P0901 J0901 PM09 JM09 Probe unit
Indicator lamp board B13
J0104 P0104 machine 1RedOUT1_B-
2WhiteOUT1_B+
1Red
2White
1Red
2White
1Red
2White
1Red
2Blue motor
B13-P00 B01-P02
JPO
1Black
1Black 1Black 1Black
J12 3BlueOUT1_A- Four- 3Blue 3Green 3Green 3Green
Own
4BlackOUT1_A+ 4Black 4Black 4Black 4Black M09
2Red 2Red 2Red 2Red stranded
3Blue 3Blue 3Blue 3Blue DF1B-4DS-2.5RC cable
wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC DF1B-4EP-2.5RC DF1B-4ES-2.5RC
4White 4White 4White 4White
J2 B01-P13 PM08 JM08
Probe motor vertical
DF1B-4DS-2.5RC 1Red 1Red
DF1B- 4S-2.5R 1RedOUT1_B-
Four-stranded Four-stranded 2WhiteOUT1_B+ 2White 2Blue
Probe motor horizontal
wire wire B01-P04 J13 3BlueOUT1_A- Four- 3Blue
4Black
3Green
Own
2WhiteRXD3 1RedTXD3 4BlackOUT1_A+
stranded
4Black M08
3RedTXD3 2Shielded wireGND DF1B-4DS-2.5RC cable
Serial port communication of the 5Shielded wireGND 3WhiteRXD3 J4 wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC
Analyzer
DB9 male connector
PM13 JM13
DB9M0 Three-core shielded
wire 26AWG300V
DF1B-4DS-2.5RC B01-P14
1RedOUT1_A- 1Red 1Green White
Optical unit
SW01
JSW01
red black white
PSW01 J14
2WhiteOUT1_B+
3BlueOUT1_B- Four-
4BlackOUT1_A+
2White
3Blue
4Black
2Green
3Red White
4Red Own
motor
M13
Twisted pair 1Black 1Black Twisted pair stranded cable
START 2Red 2Red DF1B-4DS-2.5RC
wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC
SW02
JSW02 PSW02
Twisted pair
B01-P15 PM11 JM11 Syringe pump
STOP Twisted pair 1Black 1Black
1RedOUT1_A- 1Red 1Red
SW12 Twisted pair 1BlackGND

2Red 2Red
B01-P03 J15
2WhiteOUT1_B+
3BlueOUT1_B- Four-
2White
3Blue
2Red White
3Green
unit motor
M11 Sam ple-aspirating motor
1BlackGND
2Red+5V 2Red+5V Twisted pair 4BlackOUT1_A+ 4Black Own
4Green White
1Red+5V stranded 5 5
JSW12 PSW12 2BlackGND
DF1B-4DS-2.5RC cable
DF1B-2EP-2.5RC DF1B-2ES-2.5RC wire DF1B-5EP-2.5RC DF1B-5ES-2.5RC
1Black 1Black 3Red+5V
Twisted 4BlackGND B01-P16 PM10 JM10
Rinsing bath float 2Black 2Red 5Red+
JSW11 Borrowed Self-produced wir e pair 1RedOUT1_A- 1Red 1Red
SW11 6BlackGND 2Red White
PSW11 7Red+5V 2WhiteOUT1_B+ 2White
FUS2000 Leve1B wire 8BlackGND
J16 3BlueOUT1_B- Four- 3Blue 3Green
4BlackOUT1_A+ 4Black 4Green White Own M10 Sheath motor
9Red+5V stranded
Dete rge nt/ yellow PSW10 Twisted J0101 P0101 Twisted 10BlackGND DF1B-4DS-2.5RC 5 5 cable
SW10 1Black 1Black 1Black 1Black 11Red+5V J3 wire
FUS-1000-07-06-00 dete rgent se mi- 2Red 2Red pair 12BlackGND DF1B-5EP-2.5RC DF1B-5ES-2.5RC
2Red 2Red pair
finished product 13Red+5V
PAC.M0.2GL.AC52J PKC.M0.2GL.LJ DF1B-2ES-2.5RC DF1B-2EP-2.5RC 14BlackGND B01-P17 PM12 JM12
Sheath/ 15Red+5V 1Red
1RedOUT1_A- 1Red
blue PSW09 J0102 P0102 16BlackGND 2WhiteOUT1_B+ 2White 2Red White
Self- SW09 1Black Twisted 1Black 1Black
2Red pair 2Red 2Red Twisted DF1B-16DS-2.5RC J17 3BlueOUT1_B- Four- 3Blue 3Green
4Green WhiteOwn M12 Lamina r flow sample dispensing m otor
produced GMD-S600-10-26-00 shea th semi- 4BlackOUT1_A+ 4Black
pair stranded 5 5
wire finished product PAG.M0.2SL.AC52A PKG.MO.2SL.LA DF1B-2ES-2.5RC DF1B-2EP-2.5RC DF1B-4DS-2.5RC cable
wire DF1B-5EP-2.5RC DF1B-5ES-2.5RC
Waste liquid/ green PSW08 J0103 P0103
1Black 1Black 1Black
SW08 2Red 2Red
FUS-2000-13-01-00 waste liquid 2Red Twisted pair Twisted
semi-finished product PAA.M0.2SL.AC52V PKA.MO.2SL.LV DF1B-2ES-2.5RC DF1B-2EP-2.5RC pair
P0902 J0902 PPS16 JPS16
JSW13 PSW13 B01-P32 1Red
1Red 1Red 1Red 1Red
1BlackGND 1BlackGND 2Black 2Black 2Black
2Red+5V 2Red+5V 2White 2Black
NC
SW13 Four- 3White 3White 3White 3White PS16

Twisted pair Twisted pair J32 3Black
4Blue 4Blue 4Green 4Green 4Green Own
NO
DF1B-2ES-2.5RC DF1B-2EP-2.5RC stranded 5 5 cable

Probe unit sampling
DF1B-4DS-2.5RC wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC 6 6
C
DF1B-6EP-2.5RC DF1B-6ES-2.5RC
V09 2 1
JV09 PV09
1Black Twisted
B01-P29 PPS20 JPS20
1Red bubble optocoupler
1Brown White
2Brown White 2Red pair 1Red 1Red
2Black 2Black Main control unit
2White Four- 3White
V10 3White
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC J29 3Black
4Blue stranded 4Blue 4Green Own bubble optocoupler
2 1
JV10 PV10 Twisted PS20
1Brown White 1Black 1 B01-P19 wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC cable
DF1B-4DS-2.5RC
V07 2Brown White 2Red pair 2
3 2 1 3BlackGND
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC 4Red24V
JV07 PV07 5
1Black 1Black 6
V08 2Red 2Red 7Red24V
3 2 1
8BlackGND J19
Own c able Twisted pair 9BlackGND
JV08 PV08 10Red24V
1Black 1Black 11Red24V P0903 J0903 PPS15 JPS15 Probe motor vertical
V05 3 2 1
2Red 2Red DF1B-5EP-2.5RC DF1B-5ES-2.5RC resetting
12BlackGND
13BlackGND
B01-P11 DF1B-4EP-2.5RC DF1B-4ES-2.5RC
1Red
optocoupler
DF1B-2ES-2.5RC DF1B-2EP-2.5RC 1Red 1Red 1Red
Own c able 14Red24V 1Red+5V 2Black 2Black 2Black 2Black
1Black
JV05 PV051Black Twisted pair 2BlackGND PS15
Four- 3White 3White 3White 3White
2Red 2Red DF1B-14DS-2.5RC 3WhiteOPT2 4Blue 4Green 4Green 4Green
4BlueGND stranded Own
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC Twisted pair J11 5Red+5V wire PPS13 JPS13 cable
6BlackGND
7WhiteOPT1 1Red 1Red
2Black 2Black Probe motor horizontal resetting
8BlueGND
V06 3 2 1
DF1B-8DS-2.5RC
Four-
stranded
3White
4Blue
3White
4Green
PS13 optocoupler (inner end)
Probe
Own c able
JV06 PV06 1Black
1Black pair
Twisted wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC
PPS04 JPS04
optocoupler
V04 2Red 2Red
B01-P10
Optical Focusing
unit motor resetting
3 2 1
1Red 1Red
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC 1Red+5V 2Black
2BlackGND 2Black PS04
JV04 PV04 B01-P18 3White 3White
V03 1Brown White 1Black Twisted 3WhiteOPT6 Four- 4Green optocoupler
2Brown White 2Red 1Red24V 4BlueGND stranded 4Blue
pair Own c able
3 2 1
Own c able 2BlackGND J10 5Red+5V
wire PPS17 JPS17
DF1B-2ES-2.5RC DF1B-2EP-2.5RC 3Red24V 6BlackGND 1Red 1Red
V02 PV03 1Black 4BlackGND 7WhiteOPT7 2Black 2Black PS17
1Black JV03 5BlackGND 8BlueGND 3White
3 2 1
2Red 2Red
Twisted 6Red24V J18 Four- 4Blue
3White
4Green
7Red24V DF1B-8DS-2.5RC stranded Probe motor horizontal resetting
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC pair 8BlackGND Own c able
PV02 1Black optocoupler (outer end)
V01 3 2 1 1BlackJV02 9BlackGND wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC
2Red 2Red 10Red24V
Twisted PPS19 JPS19
Own c able DF1B-2ES-2.5RC DF1B-2EP-2.5RC
pair DF1B-10DS-2.5RC
1BlackJV01 PV01 1Black B01-P09 DF1B-4EP-2.5RC DF1B-4ES-2.5RC
1Red 1Red
2Red 2Red Twisted 1Red+5V 2Black Sam ple m otor resetting
2Black
Own c able
2BlackGND
Four- 3White 3White PS19 optocoupler
DF1B-2ES-2.5RC DF1B-2EP-2.5RC pair 3WhiteOPT4 4Green
4Blue
4BlueGND stranded Own
B01-P21
New waste +Red 1Red
JP01 PP01
1Red
1Red J9 5Red+5V wire PPS05
1Red
JPS05
1Red cable
Sam ple aspira ting
liquid pump
P1
-Black
2Black 2Black
2Black
3 J21
6BlackGND
7WhiteOPT3
8BlueGND
Four-
2Black
3White
2Black
3White
PS05 motor resetting Syringe
4 optocoupler
P01 DF1B-2ES-2.5RC DF1B-2EP-2.5RC
Twisted pair
DF1B-4DS-2.5RC DF1B-8DS-2.5RC
stranded
wire
4Blue 4Green
Own c able pump
Twisted pair DF1B-4EP-2.5RC DF1B-4ES-2.5RC
PPS14 JPS14 optocoupler
JS03 PS03 B01-P25 B01-P08 DF1B-4EP-2.5RC DF1B-4ES-2.5RC
1Green 1Blue 1Blue 1Red 1Red Sam ple aspirating motor lower
Hydraulic 2Black
3White
2Black
3White Four-
2Black
3White J25
1Red+5V
2BlackGND
3WhiteOPT8 Four-
2Black
3White
2Black
3White
PS14
optocoupler
4Red 4Red 4Red 4Blue 4Green Own
S03 stranded 4BlueGND stranded
Own c able J8 5Red+5V cable
wire DF1B-4DS-2.5RC wire PPS18 JPS18
1Red
6BlackGND
DF1B-4ES-2.5RC DF1B-4EP-2.5RC 7WhiteOPT6 1Red
2Black Sheath motor
8BlueGND 2Black PS18
Four- 3White 3White optocoupler
B01-P22 DF1B-8DS-2.5RC 4Blue 4Green
Own
JFAN01 PFAN01 stranded
1Red 1Red 1Red+24V wire DF1B-4EP-2.5RC DF1B-4ES-2.5RC cable
2Black 2Black 2BlackGND J22
FAN01 Twisted
pair
DF1B-4DS-2.5RC
B01-P01
1Red+5V 3Red+5V
2Blue-signal 1Blue-signal
S01
3Black-GND
Thre e-
2Black-GND J1
stranded wire DF1B-4DS-2.5RC
Fig. 5-3-2 Electrical wiring diagram of main control board
39
5.3.3 Electrical wiring diagram of strip-selecting control board

Strip-selecting control
board B12
PPS07
1Red
2
Strip-judging 3Green
4 B12-P03
optocoupler board 5Black 1GreenLED1
6 B12-P06-M1113
2Red+5V 1Red
DF11-6DS-2C 3BlackOPT1
4 2Blue
PPS20 5GreenLED2 J6 3Black
1Red 6Red+5V 4Green
Front and back strip- 2
3Green
7BlackOPT2 DF1B-4DS-2.5RC Own c able
8
judging optocoupler 4Yellow 9PurpleLED3 J3 M13 motor
5Black
board 1 and 2 6Purple
10
11YellowOPT3
Own c able
12
B12-P09-PS1121
DF11-6DS-2C 13 1Blue
14 2Green PS21 encoder
15 J9 3Brown
16 4Green White
Wire UL3265
DF1B-4DS-2.5RC
DF1B-16DS-2.5RC
PS19
B12-P07-PS1119 optocoupler
Strip-placing
1RedVCC zero-position
2BlackGND optocoupler
3WhiteOPT5
4GreenGND
J7 5RedVCC
6BlackGND
7WhiteOPT6
8GreenGND Own c able
PPS19 B12-P02 J2 DF1B-8DS-2.5RC
1White 1Blue
Humidity sensor 2Red 2Black Own c able PS18
board
3Blue
4Black 3White optocoupler
Strip-selecting
4Red
zero-position
DF1B-4DS-2.5RC
B12-P08-M1114 optocoupler
DF11-4DS-2C 1Blue
4C*24AWG(30/0.1B)
2Red
J8 3Yellow
4Brown
M14 motor
DF1B-4DS-2.5RC
Own c able
Fig. 5-3-3 Electrical wiring diagram of strip-selecting control board
5.3.4 Electrical wiring diagram of strip-conveying control board

Strip-conveying control
board B06
JPS08 PPS08
1Red 1Blue
Strip-pushing 2Black 2White
3White 3Red
motor zero-position PS08 4Green 4Black B06-P1-0611S
optocoupler optocoupler 1BlueSLOT1_IN
JPS11 PPS11 2WhiteGND
1Red 1Blue 3RedSLOT1_OUT
2Black 2White 4BlackGND Chemistry test unit
Test motor zero PS11
3White 3Red 5BlueSLOT2_IN
position optocoupler optocoupler 4Green 4Black 6WhiteGND
7RedSLOT2_OUT
8BlackGND J5 Borrowed
Horizontal motor
9BlueSLOT3_IN
10WhiteGND
J1
1Red 1Blue
PS09 2Black 2White 11RedSLOT3_OUT
zero position optocoupler 3White 3Red 12BlackGND
optocoupler 4Green 4Black 13Red
JPS09 PPS09 15Blue
16Black
1Red
PS10 PS10 strip amount 2Blue
optocoupler judging optocoupler 3Black DF1B-16DS-2.5RC
1 B06-P9-0601M 1Blue 1Red
1White 2White 2Blue
2Blue 3Red 3Green
J9 3Red 4Black 4Black 0601 motor Horizontal motor
4Black
PM05 JM05
B06-P6-0701S DF1B-4DS-2.5RC
1Red
2Red White DF1B-4EP-2.5RC DF1B-4ES-2.5RC
IrED01 transmitting tube
3Green
4Green White
J6
B06-P10-0602M 1Blue 1Red
1Blue 2White 2Blue
IrRD01 rece iving tube 2White 3Red 3Green
J10 3Red 4Black 4Black
DF1B-4DS-2.5RC 4Black
PM07 JM07 0602 motor Vertical motor
IrRD01 receiving tube UL3265 DF1B-4DS-2.5RC
B06-P11-0603M 1Blue 1Red
1Blue 2White 2Blue
B06-P2-0612S 2White 3Red 3Green
1Blue
4Black
2White PM06 JM06
3Red J2 0603 motor Tes t motor
P0660 DF1B-4DS-2.5RC
4Black
Vertical motor zero 1Red 1Blue
position optocoupler 2Black 2White DF1B-4DS-2.5RC
3White 3Red DF1B-4EP-2.5RC DF1B-4ES-2.5RC
4Green 4Black B06-P12-0604M 1Blue 1Red
1White 2White 2Blue
JPS10 PPS10 2Blue 3Red 3Green
0604 motor
Strip-pushing
4Black PM04 JM04 Motor
DF1B-4DS-2.5RC
Fig. 5-3-4 Electrical wiring diagram of strip-conveying control board
40
5.3.5 Electrical wiring diagram of LED lamp control board

LED flash lamp control
board B08
CCD
Came
JM13
1Red White
Optical unit
ra
2Red
3Green white
4Green
motor
M13
Own
DF1B-4ES-2.5RC
cable
LED aluminum
substrate B14 JPS04
DF1B-4ES-2.5RC
1Red
2Black
Optical unit
Focusing motor
J1 3White PS04
resetting optocoupler
4Green
Own c able
Sensor
S02
Model: DS18B20
1Red+5V
3Black-GND
2Blue-signal
J0802
1Red+5V
2Blue-signal
3Black-GND
DF1B-3ES-2.5R
Fan02 60JFan0802
1Red
2Black
Own cable
DF1B-2ES-2.5RC
Fig. 5-3-5 Electrical wiring diagram of LED lamp control board
5.3.6 Electrical wiring diagram of gravitometer unit control board

Refractometer unit control
board B10
B10-P01
B 1Black 1Black GND
R 2Red 3Red +5V J1
DF1B-3S-2.5R
APCD-650-03-C2-A\ laser
Circuit board ST650D5BG
B10-P02
B 1Black 1Black GND
R 2Red 3Red +5V J2
APCD-850-01-C3-A\ turbidity DF1B-3S-2.5R
laser tube
Turbidity meter light source
APCD-850 board
B10-P04
1Black(Shielded wire) 1Black（Shielded wire）GND
2White 2WhiteBWP
J4 Refr actome ter
BPW24R-photodiode B10-P07
DF1B-3S-2.5R sensor
1RedPSD1 1RedPSD1
2Shielded wire 2Shielded wire
H800-LASER board
B11-P06 J7 3WhitePSD2 3WhitePSD2
DF1B-3S-2.5R PSD
photoelectric
J6 PSD-08-27-H800-05
receiving tube
PSD101
H-800\ refractometer color sensor module
(assembly)
Fig. 5-3-6 Electrical wiring diagram of gravitometer unit control board
41
Chapter 6 Components replacement and debugging

6.1 Replacement and debugging of commonly used components
6.1.1 Replacement of syringe pump unit
6.1.1.1 Replacement of 5ml syringe on syringe pump unit
No. Name No. Name

1 5mL syringe 4 Spring washer 3
2 Cross recessed pan-head screw M3×12 5 Large washer 3
3 Hexagon nut M3 6 Hexagon socket cap screw M3×14
(1) As shown in the figure above, use nipper pliers to unscrew the hexagon nut M3, spring washer 3 and large washer
3, and then remove hexagon socket cap screw M3×12 with an Allen wrench;
(2) Use a cross screwdriver to remove cross recessed pan-head screw M3×12, and then take out the 5ml syringe;
(3) Install a new syringe to the original position in a reversed sequence.
6.1.1.2 Replacement of sample aspirating motor resetting optocoupler on syringe pump unit
No. Name No. Name

Cross recessed pan-head combination Sample aspirating motor resetting
1 2
screw M3×6 optocoupler - wire JPS05
42
(1) As shown in the figure above, remove the pan-head cross screws M3×6 with a cross screwdriver and take out the
sample aspirating motor resetting optocoupler - wire JPS05;
(2) Install a new sample-aspirating motor resetting optocoupler to the original position in a reversed sequence.
6.1.1.3 Replacement method of other syringe and optocoupler is same with that in 6.1.1.1 and 6.1.1.2.
6.1.2 Replacement of probe unit

6.1.2.1 Replacement of horizontal motor on probe transverse motion assembly
No. Name No. Name

Cross recessed pan-head combination screw
1 Horizontal motor - wire JM08 3
M3×6
Hexagon socket set screws with cup
2
point M3×4
(1) Disassemble the probe unit from the instrument;
(2) Pull out the motor wire from the transverse motion support plate;
(3) As shown in figure above, use a Allen wrench to unscrew the two hexagon socket set screws with cup point on the
timing pulley, and then take off the timing pulley;
(4) Use a cross screwdriver (medium) to remove the four pan-head cross screws that fix the motor, and then take off
the motor;
(5) Install a new motor in a reversed sequence, ensure the belt tension up to the requirement by adjusting the motor
position, and use a belt tensiometer to measure the vibration frequency of the belt (50Hz-60Hz is acceptable);
(6) Install the probe back to the instrument and debug the position of probe unit according to step 6-10 in FUS-1000
debug operation guides (PDM code: 0000141843).
43
6.1.2.2 Replacement of vertical motor on probe longitudinal motion assembly
No. Name No. Name

1 Vertical motor - wire JM09 3 Cross recessed pan-head screw M2.5×4
2
point M3×4
(1) Pull out the motor wire from the longitudinal motion support plate;
(2) As shown in the figure above, use a Allen wrench to unscrew the two hexagon socket set screws with cup point on
the timing pulley, and then take off the timing pulley;
(3) Use a cross screwdriver (medium) to remove the four cross recessed pan-head screws that fix the motor, and then
take off the motor;
(4) Install a new motor in a reversed sequence, ensure the belt tension up to the requirement by adjusting the motor
position, and use a belt tensiometer to measure the vibration frequency of the belt (80Hz-90Hz is acceptable);
6.1.2.3 Replacement of horizontal resetting optocoupler (inner end) on probe transverse motion assembly
No. Name No. Name

Horizontal resetting optocoupler (inner end)
1 Hexagon socket head cap screw M3×6 2
- wire JPS13
(1) Disassemble the probe unit from the instrument;
(2) Pull out the optocoupler wire from the transverse motion support plate;
(3) As shown in the figure above, use an Allen wrench to unscrew the two hexagon socket head cap screws on the
optocoupler, and then take off the optocoupler wire;
(4) Install a new optocoupler in the reversed sequence.
(5) Install the probe back to the instrument and debug the position of probe unit according to step 6-10 in FUS-1000
debug operation guides (PDM code: 0000141843).
44
6.1.2.4 Replacement of horizontal resetting optocoupler (outer end) on probe transverse motion assembly
No. Name No. Name

Horizontal resetting optocoupler (outer end)
1 Hexagon socket head cap screw M3×6 2
- wire JPS17
(1) Pull out the optocoupler wire from the transverse motion support plate;
6.1.2.5 Replacement of vertical resetting optocoupler on probe longitudinal motion assembly
No. Name No. Name

Vertical resetting optocoupler - wire
1 2 Hexagon socket head cap screw M3×6
JPS15
(1) Pull out the optocoupler wire from the longitudinal motion support plate;

45
6.1.2.6 Replacement of sample aspirating air bubble optocoupler on probe longitudinal motion assembly
No. Name No. Name

Vertical resetting optocoupler - wire
1 2 Pan-head cross screw M3×20
JPS16
(1) Pull out the optocoupler wire from the longitudinal motion support plate;
(2) As shown in the figure above, use a cross screwdriver (medium) to unscrew the two pan-head cross screws on the
6.1.2.7 Replacement of sampling probe on probe longitudinal motion assembly
No. Name No. Name

1 2 Sampling probe
point M3×4
(1) As shown in the figure above, unscrew the tube on sampling probe and then use a Allen wrench to unscrew the
two hexagon socket set screws with cup point, and then take off the sampling probe;
(2) Install a new sampling probe in the reversed sequence.
(3) Install the probe unit back to the instrument and debug the position of probe unit according to step 10-11 in
FUS-1000 debug operation guides (PDM code: 0000141843).
46
6.1.2.8 Replacement of sample filter on probe longitudinal motion assembly
No. Name No. Name

1 Sample Filter 3 End B of Sample Filter
2 End A of Sample Filter
(1) As shown in the figure above, unscrew the tube at end A and end B of sample filter and then unscrew the end A
and end B of the sample filter, and then take out the sample filter;
(2) Install a new filter in the reversed sequence.
6.1.3 Replacement of rinsing and dyeing unit solenoid valve connector and O-ring
No. Name No. Name

M6210-6M6-1 solenoid valve
1 3 O-ring 5×1
connector
2 M6230-6 solenoid valve connector
(1) Use needle-nosed pliers to spin solenoid valve connector counterclockwise and take it out;
(2) Remove O-ring on the solenoid valve connector;
(3) After replacing with a new solenoid valve connector and O-ring, install them back into place in the reversed
sequence.

47
6.1.4 Replacement and debugging of commonly used components of strip-conveying unit

6.1.4.1 Removal method of strip-conveying unit
(1) Open the small door of the instrument at right side.
(2) Use a cross screwdriver (medium) to remove two pan-head cross screws M3×8 and two pan-head cross screws
M4×12 that fix the strip-selecting unit, as shown in the figure below:
1
4
2 3
No. Name No. Name

1 Strip-selecting unit 3 Pan-head cross combined screw M4×12
2 Pan-head cross screw M3×8 4 Small door at right side
(3) Dismantle the strip-selecting unit circuit board cover and pull out the harness of the strip-selecting unit that
connects the machine, as shown in the figure below:
CAN
cable
Power
Cable
(4) Disassemble the strip-selecting unit from the instrument.

(5) Use a cross screwdriver (large) to remove the two pan-head cross screws that fix the left cover, and take off the left
cover, as shown in the figure below:
48
1
2
No. Name No. Name

1 Left Cover 2 Pan-head Cross Screw
(6) Use an Allen wrench to unscrew the seven M4×8 socket head cap screws that fix the strip-conveying unit, as
shown in the figure below:
1
2
2
No. Name No. Name

1 Strip-conveying unit 2 Socket head cap screw M4×8
(7) Pull out the harness of the strip-conveying unit that connects the machine.
(8) Take off the strip-conveying unit from the instrument at left side, as shown in the figure below:
49
(9) After replacement of the component, install it in the reversed sequence.
6.1.4.2 Debugging and replacement of circuit board and strip table
No. Name No. Name

1 White Benchmark 7 Receiving Tube
2 White benchmark support 8 Strip-conveying assembly
3 Strip table 9 Bracket assembly
4 Strip table support assembly 10 Strip-judging Optocoupler
5 Circuit Board 11 Strip-pushing assembly
6 Luminescent Tube 12 Table fixing screw
(1) Disassemble the strip-selecting unit from the instrument according to 6.1.4.1.
(2) Pull out all interface harnesses on the circuit board.

50
(3) Use a cross screwdriver (medium) to remove four pan-head cross screws that fix the circuit board and then take
off the circuit board.
(4) Unscrew the two table fixing screws on the strip table manually and then take off the strip table.
(5) Use a cross screwdriver (medium) to remove four cross recessed pan-head screws that fix the transmitting tube
and receiving tube, and take off the transmitting tube and receiving tube.
(6) Use a cross screwdriver (medium) to remove two cross recessed pan-head screws that fix the second-time strip
judging optocoupler, and then take off the second-time strip judging optocoupler.
(7) Install new circuit board, strip table, transmitting tube and receiving tube and second-time strip judging
optocoupler in a reversed sequence. After the assembly of the new strip table, test BD again.
6.1.4.3 Debugging and replacement of strip-pushing motor and optocoupler
No. Name No. Name

1 Strip-pushing Motor 3 Groove Optocoupler
2 Timing Belt
(1) Remove the strip-conveying unit from the instrument according to 6.1.4.1.
(2) Remove the strip table from the strip-conveying unit according to 6.1.4.2.
(3) Pull out the strip-pushing motor wire and groove optocoupler wire from the circuit board.
(4) Use a cross screwdriver (large) to remove four pan-head cross screws that fix the strip-pushing assembly and then
take off the strip-pushing assembly.
(5) Use a cross screwdriver (medium) to remove the four pan-head cross screws that fix the strip-pushing motor and
then take off the strip-pushing motor with timing pulley. And then, use an Allen wrench to remove the socket head
cap screws that fix the timing pulley and then take off the timing pulley.
(6) Use a cross screwdriver (medium) to remove the two pan-head cross screws that fix the groove optocoupler, and
then take off the groove optocoupler.
(7) Use a cross screwdriver (medium) to remove the two pan-head cross screws that fix the timing belt and then take
off the timing belt.
(8) Install new strip-pushing motor, timing belt and groove optocoupler in a reversed sequence. After the timing belt
is installed, ensure the belt tension up to the requirement by adjusting the motor position, and use a belt tensiometer to
measure the vibration frequency of the belt (70Hz-85Hz is acceptable).
51
6.1.4.4 Debugging and replacement of strip-conveying motor and optocoupler
No. Name No. Name

1 Vertical optocoupler 4 Horizontal motor
2 Vertical motor 5 Horizontal optocoupler
3 Timing Belt
(3) Pull out the vertical motor wire, horizontal motor wire, vertical optocoupler wire and horizontal optocoupler wire
from the circuit board.
(4) Use a cross screwdriver (large) to remove the four pan-head cross screws that fix the strip-conveying assembly
and then take off the strip-conveying assembly.
(5) Use a cross screwdriver (medium) to remove the four pan-head cross screws that fix the horizontal motor and then
take off the horizontal motor with timing pulley. And then, use an Allen wrench to remove the socket head cap screws
that fix the timing pulley and then take off the timing pulley.
(6) Use a cross screwdriver (medium) to remove the two pan-head cross screws that fix the horizontal optocoupler,
and then take off the horizontal optocoupler.
(7) Use a cross screwdriver (medium) to remove the four pan-head cross screws that fix the vertical motor and then
take off the horizontal motor with bearing shaft. And then, use an Allen wrench to remove the socket head cap screws
that fix the bearing shaft and then take off the bearing shaft.
(8) Use a cross screwdriver (medium) to remove the two pan-head cross screws that fix the vertical optocoupler, and
then take off the vertical optocoupler.
(10) Install new vertical motor, horizontal motor, vertical optocoupler, horizontal optocoupler and timing belt in a
reversed sequence. After the timing belt is installed, ensure the belt tension up to the requirement by adjusting the
motor position, and use a belt tensiometer to measure the vibration frequency of the belt (65Hz-85Hz is acceptable).
52
6.1.4.5 Debugging and replacement of test motor and optocoupler
No. Name No. Name

1 Timing Belt 3 Test motor
2 Test optocoupler 4 Test head group
(3) Pull out the test motor wire and test optocoupler wire from the circuit board.
(4) Use a cross screwdriver (large) to remove the four cross recessed pan-head screws that fix the test assembly and
then take off the strip table support assembly.
(5) Use a cross screwdriver (medium) to unscrew the two pan-head cross screws that fix the test head cover and
unscrew the four flat-head cross screws that fix the test head assembly. And then, take off the test head assembly with
test head installation base and then use a cross screwdriver (medium) to unscrew the three pan-head cross screws that
fix the test head installation base and then take off the test head assembly.
(6) Use a cross screwdriver (medium) to remove the four pan-head cross screws that fix the test motor and then take
off the test motor with timing pulley. And then, use an Allen wrench to remove the socket head cap screws that fix the
timing pulley and then take off the timing pulley.
(8) Install new test motor, timing belt and test optocoupler in a reversed sequence. After the timing belt is installed,
ensure the belt tension up to the requirement by adjusting the motor position, and use a belt tensiometer to measure
the vibration frequency of the belt (30Hz-40Hz is acceptable).
6.1.5 Replacement of pump set assembly

(1) Dismantle the right cover;
(2) Remove the tube 33 and tube 34 connected with waste liquid pump;
(3) Remove the control cable;
(4) Use a screwdriver (medium) to take off the assembly;
(6) Refer to the exploded drawing to remove the parts on pump set.
6.1.6 Replacement of valve group
6.1.6.1 Replacement of valve group 1
(1) Open the right front door;
(2) Dismantle tube 4, tube 7, tube 8, tube 10, tube 12 and tube 21 on valve plate 1;

53
(3) Take off the control cable connected with solenoid valve;
(4) Use a screwdriver (medium) to take off the unit;
(5) Refer to the exploded drawing to remove the parts.
(1) Dismantle the rear cover and top cover;
(2) Dismantle tube 12, tube 13, tube 24, tube 25 and tube 26 on valve plate 2;
(3) Open the cable clamp to remove the control cable;
(5) Refer to the exploded drawing to remove the parts on valve group 2.
(1) Dismantle the rear cover;
(2) Dismantle the syringe unit (after pulling out the control cable and relevant tubing);
(3) Use a screwdriver (medium) to dismantle the optocoupler press block;
(4) Dismantle tube 3, tube 5, tube 6, tube 15, tube 16, tube 20, tube 21, tube 17, tube 22 and tube 23 on valve plate 3;
(5) Remove the control cable;
(7) Refer to the exploded drawing to remove the parts on valve group 3.
6.1.7 Replacement of commonly used components of sample feeding unit

6.1.7.1 Removal of sample feeding unit
Disconnect the connector1 and connector2. Lift the sample feeding unit with both hands and draw it out to take it
down from the instrument.
1

No. Name No. Name

1 Hybrid assembly 2 Sample feeding unit

54
6.1.7.2 Replacement of bar code reader

(1) Dismantle the sample feeding unit from the instrument according to 6.1.7.1.
(2) Pull out the plug of bar code reader;
(3) Use a cross screwdriver (medium) to unscrew the screws fixing the bar code reader holder, dismantle the bar code
reader holder and then use a medium Torx screwdriver to remove the bar code reader.
(4) Install a new bar code reader in the reversed sequence.
No. Name No. Name

1 Bar Code Reader 2 Bar Code Reader Support
6.1.7.3 Replacement of reflective prism

(2) Remove the fixing screws of the reflective prism with a cross screwdriver (medium) and disassemble the
reflective prism.
(3) Install a new reflective prism in the reversed sequence.
No. Name No. Name

1 Combined screw (M3×10) 2 Reflective Prism

55
6.1.7.4 Replacement of counter (left) microswitch

(2) Take out the plug at another end of the microswitch cable.
(3) Remove the fixing screws of the microswitch with a cross screwdriver (medium) and disassemble the
microswitch.
(4) Install a new microswitch in the reversed sequence.
1
No. Name No. Name

1 Counter (left) microswitch
6.1.7.5 Replacement of counter (right) microswitch

The replacement method is same to that in 6.1.7.4.
6.1.7.6 Replacement of correlative optocoupler
(2) Take out the plug at another end of the correlative optocoupler cable.
(3) Remove the fixing screws of the correlative optocoupler with a cross screwdriver (medium) and disassemble the
correlative optocoupler.
(4) Install a new correlation optocoupler in the reversed sequence.
1
2
No. Name No. Name

1 Screw 2 Correlation Optocoupler
56
6.1.7.7 Replacement of reflection optocoupler

(2) Take out the plug at one end of the optocoupler cable.
(3) Remove the fixing screws of the optocoupler mounting plate with a cross screwdriver (medium) and remove the
reflection optocoupler.
1
2 3
No. Name No. Name

1 Screw (M3×16) 3 Reflection Optocoupler
2 M3 nut
6.1.7.8 Removal of operation panel

(1) Remove the sample feeding unit from the instrument according to 6.1.7.1, and remove the upper cover
component.
(2) Take out all plugs of optocouplers and microswitches installed on the operation panel.
(3) Remove the fixing screws of the operation panel with a cross screwdriver (medium).
(4) Lift the operation panel upward to take it down.
6.1.7.9 Replacement of rack-feeding assembly microswitch

component.
(2) Take out the plug of the microswitch.
(3) Remove the fixing screws of the microswitch with a cross screwdriver (medium).
(4) Install a new microswitch in the reversed sequence.
57
No. Name No. Name

1 Microswitch
6.1.7.10 Removal of rack-feeding assembly motor
component.
(2) Remove the operation panel according to 6.1.7.8;
(3) Take out the plug of motor and microswitch, and remove rack-feeding assembly from the base plate.
(4) Remove the stepper motor.
(5) Install a new stepper motor in the reversed sequence.
58
Rack-feeding assembly
Stepper motor
6.1.7.11 Replacement of rack-conveying assembly motor and groove optocoupler

component.
(3) Take out the plug of motor and groove optocoupler, and remove rack-conveying motor assembly from the base
plate.
(4) Remove the stepper motor or groove optocoupler.
(5) Install a new stepper motor or groove optocoupler in the reversed sequence.
59
Rack-conveying
assembly
60
Shifting fork
Timing pulley
Groove
optocoupler
Motor
6.1.7.12 Replacement of rack-withdrawing assembly motor and groove optocoupler

component.
(3) Take out the plug of motor and groove optocoupler, and remove rack-withdrawing motor assembly from the base
plate.
(4) Remove the stepper motor or groove optocoupler.
(5) Install a new stepper motor or groove optocoupler in the reversed sequence.

61
Rack-withdrawing
assembly

Swinging fork
Timing pulley
Groove optocoupler
Stepper motor
62
6.2 Use of auxiliary software

6.2.1 Use of lower computer upgrading software
Attention
Please refer to Compatibility Configuration Table of FUS-1000 Software Version Information to confirm the
compatibility between each program version to be upgraded; if a version is not compatible, it may cause the
equipment to be disabled.
When updating the program, the equipment should be in standby/stop status. If the equipment is in operation, it can
be stopped by pressing the "Stop" button on the equipment panel.
Notes: when the multiprograms need to be upgraded, it is recommended to first upgrade the unit program,
and then upgrade the master control program.
Program upgrading steps:
(1) Run the "FUS-1000 debug software" program and select the "lower computer upgrading" button in the title bar;
(2) Then, "lower computer upgrading software of DIRUI" will pop up and please click the "Exit" of FUS-1000
program;
(3) First choose the "Serial port No." for communication with the instrument (the default communication port of
instrument is COM1), choose 115200 baud rate, and then click "Open the serial port", and then the triangle logo
indicating position becomes red, and then click the "Add files" button;
(4) Then, the following dialog box pops up, and choose the file to be upgraded (with the suffix of .s19) to open;
(5) Then the following interface pops up, and then check the corresponding box of the triangular symbol and click the
"Start upgrading";
(6) Then the following dialog box pops up, click "Yes", and then the program starts upgrading;
(7) The progress bar renews continuously during program upgrading.
(8) After the completion of upgrading, the upgrading result window pops up to prompt that the upgrading is
completed, then click "OK" and the upgrading is completed. Click the "Remove files"; for upgrading other programs,
repeat the step (3)-(6).
63
Chapter 7 System Maintenance
● Don't spill water, reagent, detergent or other solutions on the machine or electric parts of the Analyzer in
case of any damages.
● Don’t touch probe during operation of the Analyzer in case of infection or injury.
● During operation, the operators shall take preventive measures like wear protective gloves, glasses, working
suits in case of infection due to touch of polluted area or solution or skin injury due to contact with corrosive
liquid. The operator shall rinse with water and take disinfection measures after contact with the polluted or
corrosive liquid due to carelessness.
● If the Analyzer is installed with accessories which are not provided or recommended by the manufacturer
or the Analyzer is used otherwise specified by the manufacturer, the relating protection may be weakened.
● During maintenance process, please check whether there are hazards caused by inefficiency of hoses or
parts filled with solution.
7.1 Preparation before maintenance of Analyzer

To guarantee the accuracy and precision of the Analyzer, operators shall strictly follow User Manual of FUS-1000
Urinalysis Hybrid and regularly provide maintenance for the Analyzer so as to get reliable test results and ensure the
Analyzer with planned service life.
Before maintenance of the Analyzer, please prepare the following tools:
7.1.1 Implements and tools
(1)Accompanying tools
Tool name Application

Cross screwdriver Screw on/off
Filter net removing tool Remove sample filter net
Brush Clean strip scraps
(2)Objects prepared by users
Tool name Application

Clean probe, rinsing bath, barcode reader scan window, fiber
Cotton swab
sensor reflection mirror, worktable
7.1.2 Detergent and sheath liquid

The detergent and sheath liquid should be purchased from Dirui Company, otherwise if they are replaced by others,
the probe or tubing may not be clean, which may impact the accuracy and precision of the test results. The company
will not be responsible for any inaccuracy due to failure to use detergent and sheath liquid specified.
7.2 Maintenance of Analyzer

7.2.1 Reset
Click in the main menu area and enter in the system maintenance interface as shown below:
64
Fig. 7-2-1
Click and the Analyzer will return to reset point automatically.
● It is not allowed to suddenly suspend the reset process. Other operation is allowable only after standby
mode is displayed.
● Please execute reset if the alarm information give prompts or the Analyzer has an emergency stop.
7.2.2 Blank test
In case of start blank test failure or after maintenance of the Analyzer, click on the interface (Fig.
7-2-1) to conduct blank test.
The screen will display “Blank test success” as long as the blank test is acceptable.
The screen will display “Blank test failed” if it does not pass the blank test. “Fill whole pipeline” (see 7.2.4) and
“Rinse flow cell” (see 7.2.5) should be carried out repeatedly. If still failed, please contact customer service personnel
of Dirui Company.
Click on the blank test list and the interface is as shown below:
Fig. 7-2-2
65
Select the operator, blank test result, and date from the pull-down menu, then click and the print
preview report will pop up.
7.2.3 Empty pipeline
Conduct “Empty Pipeline” before removal of the Analyzer. Click on the interface (Fig. 7-2-1) and
pipelines of the Analyzer are emptied.
Please disassemble the Analyzer into a host and a sample-feeding unit first before transportation.
Conduct “Empty pipeline” before stopping the Analyzer and rinse pipelines with distilled water (replace the sheath
solution in the sheath bottle by distilled water), and finally conduct “Empty pipeline” again.
The solution in sheath bottle should be emptied before conducting “Empty pipeline”.
7.2.4 Fill whole pipeline
In case of bubbles in tubing or during replacement of sheath solution, click on the interface (Fig.
7-2-1), and the bubbles in tubing of the Analyzer will be emptied, which can avoid the impact of test results caused by
bubbles.
Click to stop the maintenance process.
Before reuse of the Analyzer after idling for a period of time, conduct “Fill whole pipeline”.
7.2.5 Fill sheath liquid
When there are bubbles in the pipelines or replacing sheath liquid, click on the interface (Fig.
7-2-1); the bubbles in each pipeline will be exhausted, avoiding test results being affected by bubbles.
The operator can click to end the maintenance action.

7.2.6 Fill detergent
When there are bubbles in the pipelines or replacing detergent (concentrated type), click on the
interface (Fig. 7-2-1); the bubbles in each pipeline will be exhausted, avoiding test results being affected by
bubbles.
The operator can click to end the maintenance action.

7.2.7 Rinse flow cell
To avoid the impact of residual in flow cell on accuracy of testing results of the Analyzer, the flow cell shall be
cleaned every day by the following methods:
Load a standard test tube (φ15×100) with around 8mL detergent and put it in the first position of the test tube rack,
then put the rack on the right storage area of the sample-feeding unit.
66
Fig. 7-2-3
Click on the interface (Fig. 7-2-1) and the tube rack will be pushed to the testing position
automatically, then the probe aspirates about 2mL detergent; clean the flow cell after soaking the flow cell for about
20min (follow the screen tips).
7.2.8 Cleaning of worktable
Click on the interface (Fig. 7-2-1), and the Analyzer enters in the cleaning state. Open the left front
door of the Analyzer, the testing head will run to the side away from the operator, and the stepping gear plate will rise
to the highest point automatically. Clean the worktable and stepping gear plate with absorbent cotton soaked in clean
water to clear all impurities on them, and after that wipe to dry the plates.
● Don’t wipe the white benchmark with absorbent cotton dipped in alcohol in case of color change or scratch
of the benchmark and calibration failure of the Analyzer.
● Don’t use hard brush to clean the surface of the worktable to avoid impact on its service life!
7.2.9 Clean refractometer unit

To avoid the impact of residual in the refractometer unit on the accuracy of testing results of the Analyzer, the
refractometer unit shall be cleaned when the refractometer and turbidimeter fail to pass the calibration through the
following methods:
Load the test tube with around 8mL detergent and put it at the 1st position of the test tube rack and put the test tube
rack on the right of the sample-feeding unit.
Click on the interface (Fig. 7-2-1) and the probe will be pushed to the emergency position and
aspirates the detergent for 3 times and 2mL for each time to clean the refractometer and turbidimeter.
7.2.10 Rinse tubing
To avoid the impact of residual in flow cell on the accuracy of testing results of the Analyzer, the tubing shall be
cleaned every week.
Click “Rinse tubing” in the “System maintenance” interface, and the prompt box as below will pop up:
Fig. 7-2-4
67
Load the test tube with around 5mL detergent and put it in the first position of the test tube rack, then put the rack on
the right side of the sample-feeding unit. Click “OK” and the tip “Preparing detergent...” will pop up; then the test
tube will be pushed to the sampling position automatically and the sample-aspirating probe will aspirate about 2mL
detergent, then the hint “About 20 min is necessary for soaking” will pop up.
After cleaning, the system is at the standby state.
7.3 Cleaning of sample-aspirating probe outer wall and rinsing bath

To avoid the dust on the surface of sample-aspirating probe that may affect the accuracy of Analyzer, the
sample-aspirating probe should be cleaned every week.
First turn off the power of the Analyzer, open the front door, move the sample probe arm to a higher position of the
rinsing bath, and wipe the surface of the probe with swab dipped in alcohol as shown below.
Fig. 7-3-1
To avoid the dust on the surface of or inside the rinsing bath that may affect the accuracy of Analyzer, the rinsing bath
should be cleaned every week.
Rinsing method: clean the inner wall of the rinsing bath with swab dipped in alcohol and at the same time wipe the
upper surface of the rinsing bath as shown below.
Fig. 7-3-2
After cleaning, the sample-aspirating probe should be free of salty crystal.
7.4 Cleaning of waste liquid tank

(1)Clean or replace the waste liquid tank every month.
(2)Pour out the liquid in the filled waste liquid tank timely.
(3)As urine is potentially infectious, please take preventive measures during cleaning.
(4)Please handle the waste fluid as per the clinic regulations.
The drainage system shall be in compliance with the local regulations with regard to sewage discharge of
medical institutions.
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7.5 Adjustment of fiber sensor

If the Analyzer still have false judgment (failed to judge whether there is test tube on the tube rack), the adjustment
shall be conducted by following steps.
Step 1: open the upper cover of the fiber sensor.
Step 2: Simultaneously press the “TUNE” and “L/D” button, at least 5 seconds.
Step 3: Select the “res” mode through the [+ -] button as Figure 7-5-1 shows, and press the [MODE] button.
Fig. 7-5-1
Step 4: Select the “inie” mode through the [+ -] button as the figure below shows, and then press the “MODE”
button.
Fig. 7-5-2
Step 5: When the screen displays red and green numbers, put a test tube rack in the rack conveying area, put a clean
glass test tube without barcode in the tube judging position, and press the [TUNE] button. The screen display is as
shown:
Fig. 7-5-3
Remove the test tube, and press the “TUNE” button. The screen display is as shown in Figure 7-5-4. If the base line
value (green) is not in the given range, press the [+ -] button to adjust to 6000±1000.
Fig. 7-5-4
Step 6: Press the “L/D” button, and change the work mode to the “D” mode.
Step 7: Close the upper cover of the fiber sensor.
Success standard: when placing a test tube in the tube judging position, the indicator lamp on the circuit board
burns; when removing the test tube, the indicator lamp on the circuit board does not burn.
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Optical fiber sensor Optical fiber sensor

Value (green) Value (red)
Yellow
indicating lamp
SET key
Fig. 7-5-5
If the problem cannot be solved, please contact the Customer Service Department or the agent of Dirui Company.
7.6 Cleaning of fiber sensor mirror

To avoid the dust on the surface of the mirror of fiber sensor that may cause false judgment of the Analyzer, the mirror of
fiber sensor should be cleaned every week.
Cleaning method: clean the mirror of the fiber sensor with clean dry swabs.
Fig. 7-6-1
7.7 Cleaning of scan window of barcode reader

To avoid the contaminate or dust on the surface of scan window of barcode reader that may cause false reading or
missing of reading, the scan window of barcode reader should be cleaned every week.
Cleaning method:
(1)Turn off the power of the Analyzer.
(2)Wipe the scan window of barcode reader with clean swab, as shown below:
Fig. 7-7-1
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● The barcode reader of Analyzer belongs to Class 2 laser product. Users shall not stare at the laser beam
according to the alarm mark and protect themselves by turning head around or closing eyes.
● Users shall not look at the laser beam constantly in case of damages to their eyes.
● Turn off the Analyzer before wiping the barcode reader.
7.8 Cleaning of object lens

In case of high ambient humidity or the temperature of Analyzer changed from high to low, the front side of
microscope object lens may have vapor which may affect the quality of images if not being cleared timely.
If the image is still not clear after focusing and calibration for two times, the front side of object leans should be
cleaned with the methods below:
It is shown below after cover opening.
Embedded handle
Fig. 7-8-1
Rise up the rear cover of the Analyzer as shown below:
Fig. 7-8-2
Turn the manual knob of motor in anticlockwise direction to let the slide table adapter board move left till the end as
shown below:
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Fig. 7-8-3
The object lens is rotated off in anticlockwise direction.
Fig. 7-8-4
Wipe the front side of object lens with lens paper, and install it to the original position, as shown below.
Fig. 7-8-5
After wiping, put down the support rod and close the back door of the Analyzer.
7.9 Replacement of sample filter net

After long-time use of the Analyzer or testing a large amount of samples, the large particles of secretions (such as
mucous strands and sticky secretions) may block the sample filter net, therefore the sample filter net should be
cleaned with the methods as below when the software gives the prompt.
(1)Click tab “Replace filter net” in the “System Maintenance” interface; then the following window pops up:
Fig. 7-9-1
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(2)Firstly open the left front door of the Analyzer, remove the tube connectors on the two sides of the sample filter:
use one hand to pinch the sample filter, use the other hand to rotate the tube connector until it is separated from the
filter.
Fig. 7-9-2
(3)Put a piece of absorbent paper flat on the table, take out one filter net removing tool from the accompanying
accessories bag, take out the sample filter net from the part clamp, remove sample filter end A, and insert the
sample filter removing tool into the hole of sample filter end B to push out the sample filter net and make it fall
onto the absorbent paper, as the figure shows:
Fig. 7-9-3
(4)Take a new sample filter net out from the accompanying accessories bag, and install the new sample filter net to
the sample filter. (Sample filter end B should be kept upright to ensure the sample filter net is completely placed in
the groove. Then install sample filter end A to end B.) Put the sample filter assembly in the part clamp, and connect
the tubing connector to sample filter two ends, as the figure shows:
Fig. 7-9-4
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(5)Click the [OK] button on the popup box on the interface of the host computer, and close the left front door to
finish the replacement of the sample filter net.
● When installing the sample filter net, keep sample filter net end B upright to make the filter net located in
the groove. Then install filter net end A to end B. Otherwise the sample filter net will fall off sample filter
end B groove, and get damaged.
● Sample filter end A and sample filter end B should be installed firmly. Otherwise air leak may affect the
test result accuracy.
● To ensure test result accuracy, the sample filter net should be replaced according to the software prompt.
7.10 Cleaning of strip table, tooth plate and scraps of paper

(1)Click tab “Instrument Maintenance” in the "System Maintenance” window, then click [Clean worktable]; Open
the left front door and right front door of the Analyzer, and manually remove the fixing screw of the small door to
open the right small door. Use the cross screw driver to remove the two fixing screws of the fixing plate and
strip-selecting support plate, and slowly turn the strip-selecting unit outward around one side of the bottom until it cannot
be turned.
Fig. 7-10-1
(2)Remove the 2 fixing screws of the strip holder by hand.
Fig. 7-10-2
(3)Take the strip holder out, and place it on the clean, flat worktable.
Be careful not to make the strip holder fall down or crash to avoid deformation or break.
(4)Use absorbent cotton dipped in clear water to clean the strip holder and tooth plate, and ensure that there is no
accumulative matter on the strip holder and tooth plate(clean the edges and corners of the strip holder carefully).
Then wipe dry (no cotton fiber or other foreign matter is left on the edges and corners of the strip holder after
wiping dry).
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Fig. 7-10-3
(5)Use a brush to clear the scraps on the strip receiving frame of the strip-selecting unit.
(6)Open the cover of the strip sealed bin, take out the remaining strips from the bin, use the brush to clean the inside of
the strip bin, put the strips back after ensuring that the roll is clean, and close the cover of the strip bin well.
(7)Install the cleaned strip holder to the Analyzer according to the correct order (the front end face of the strip holder is
close to the latter 2 fixing screws of the strip holder).
(8)Slowly turn the strip-selecting unit to the initial position, use the removed 2 screws to tighten the fixing plate to the
strip-selecting support plate, close the right small door, and left front door and right front door of the Analyzer.
7.11 Replacement of consumables

As the piston of injection pump motions all the time during sample-aspirating, cleaning and waste liquid drainage of the
Analyzer, the syringe pump tends to be corrosive after a period of time.
The syringe pump has a service life about 1 million times, and should be replaced every 24months in general. Please
contact consumer-service staff for replacement.
7.12 System Information
Click in the main key area and enter in system maintenance interface, then click
to display general information, as shown below.
Fig. 7-12-1
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7.13 Database backup and recovery
It is recommended to back up the database regularly in case of accidental data loss. Conduct backup and
recovery of database in standby state.
(1)Database backup
Click on the interface (Fig. 7-12-1), and the interface as shown will be displayed.
Fig. 7-13-1
Click and the interface as shown will be displayed.
Fig. 7-13-2
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Select log path of backup documents (in the disks other than disk C), otherwise the backup documents will be stored
in subfile “backup” of the default installation folder of the software. The file name of database backup is the current
date, and the suffix is *.bak.
After selecting the log path of documents, click in Fig. 7-13-1, and the dialog box below will pop up:
Fig. 7-13-3
It is allowed to tick “After the backup delete the history data” in the dialog box to select whether to delete the history
data.
Click in the dialog box (Fig.7-13-3) and the screen will display progress bar “backup is in progress”;
after backup, the dialog box below will pop up:
Fig. 7-13-4
Click , and the database backup is finished.

(2)Database recovery
In case of unexpected software failure, the backup database document can be used to recover the previous data.
Click on the interface (Fig. 7-13-1), select the log path of backup documents, and then select
backup document as per the backup date and time.
Click on the interface (Fig. 7-13-1) and the screen will display progress bar “backup is in progress”;
after backup, the dialog box below will pop up:
Fig. 7-13-5
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Click , and the database recovery is finished. After database recovery, the query and printing of data
are available.
Take care that the recovered database will cover the current data.
7.14 Clean flow cell

The flow cell will have dust on its surface as exposed to air for long period, and the background grey scale and
imaging quality will be affected if there is a large volume of dust.
It is recommended to clean the surface of flow cell once the Analyzer is used for half year.
(1)Push the slipway to make the flow cell away from object lens and use a cotton swab to clean up the outer wall of
the flow cell (the side close to the object lens, as shown in Fig. 7-14-1).
Slipway
pushing
direction
Slipway
Fig. 7-14-1
Fig. 7-14-2
(2)Use a cotton swab to clean up the outer wall of the flow cell (the side far from the object lens, as shown in Fig.
7-14-2).
7.15 Processing method before stopping Analyzer

Take the following measures to stop the Analyzer before maintenance or transportation:
(1)Conduct “Empty pipeline” before stopping the Analyzer and rinse pipelines with distilled water (replace the
sheath solution in the sheath bottle by distilled water), and finally conduct “Empty pipeline” again. See details in
7.2.3-Empty pipeline.
(2)Take away the test tube rack on the sample-feeding unit and sheath bottle and waste bottle at rear side of the
Analyzer before carrying.
(3)Keep the Analyzer vertical during carrying and transporting process.
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(4)Avoid vibration during carrying, and check and adjust the Analyzer after carrying to make sure it is normal before
use.
7.16 Cleaning and maintenance of Analyzer

Clean the surface of Analyzer regularly to keep it tidy. Wipe the surface with a wet and soft cloth or gauze, dipped in
75% alcohol of small amount if necessary. Don’t wipe it with any organic solvent in case of damages to the case.
The operator shall pay attention to the following matters during cleaning:
(1)Take proper disinfection measures in case of hazardous substance leaked on the surface or inside the equipment
(by wiping with a soft cloth dipped in 75% alcohol of small amount).
(2)Don’t use the detergent or sanitizer with possibility of danger due to chemical reaction with parts or materials in
equipment.
(3)In case of doubts about the compatibility between the sanitizer or detergent and parts or materials in equipment,
please consult the manufacturer or its agent.
7.17 Waste Management

The Analyzer will produce used disposable tube, waste paper, waste samples and other wastes.
According to the national laws and regulations, the wastes shall be disinfected:
(1)Store the used disposable tube and waste strip uniformly in the vessel marked with pollutant and conduct
high-pressure disinfection or high-temperature incineration.
(2)Providing the rest urine sample and waste liquid may involve bacteria, viruses and other infectious substances, the
following measures shall be taken to prevent environmental pollution: add 100mL of 10g/L per acetic acid or some
bleaching powder in a large vessel (like plastic bucket and ceramic pool), then pour out the samples and waste liquid
after each test into the vessel, and maintain the mixing disinfection duration greater than 1h before discharge.
Please handle the wastes of the Analyzer to prevent potential biological and chemical pollution.
7.18 Processing method for scrapped Analyzer

Do not abandon the Analyzer randomly after its service life but inform of the manufacturer for recycle.
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Chapter 8 Fault analysis

8.1 Causes and analysis of faults with alarm code
Fault code Fault description Fault cause analysis Solutions
Incompatible software, inconsistent
1. Check the program compatible version list and confirm if the version is correct
02-00-01-0d FLASH parameter length mismatch length of configuration files of the
2. Check the device operation log
device and upper computer
The device receives same command
02-00-01-20 Current reset process not finished again before current command is Incorrect operation process, which is not a device fault
finished.
The device receives same command
02-00-01-21 Task running busy again before current command is Incorrect operation process, which is not a device fault
finished.
1. Check the float component: Use a multimeter to test the float plug at short circuit
gear and when the float is located below the float rod, it shall be under short circuit
1. The waste liquid tank is full. status. If the float is located above the float rod, it shall be under open circuit status.
2. Waste liquid tank float is damaged. Or, the float component is damaged.
3. Waste liquid tank float wiring has 2. Check the wiring: Apply the float and move the float up and down manually and
02-00-05-01 Waste liquid tank is full
poor contact. the LED lamp DS17 on main control circuit board shall be on and off alternatively.
4. Circuit board elements have poor Or, check the wiring from the pin 13 and 14 of float socket J3 to the circuit board.
soldering or are damaged. 3. Repair the circuit board: Move the float up and down manually and the level on
pin 43 of U3 on circuit board shall be high and low alternatively. Or, replace U3
chip and burn the program again.
Float in waste liquid tank recovers to
02-00-05-02 Normal prompt Normal prompt, no processing is necessary
normal.
1. Check the float component: Use a multimeter to test the float plug at short circuit
gear and when the float is located below the float rod, it shall be under open circuit
1. Insufficient sheath status. If the float is located above the float rod, it shall be under short circuit status.
2. Sheath float not floated up Or, check the float component.
3. Sheath float wiring has poor 2. Check the wiring: Apply the float and move the float up and down manually and
02-00-06-01 Empty sheath tank
contact. the LED lamp DS16 on main control circuit board shall be on and off alternatively.
4. Circuit board elements have poor Or, check the wiring from the pin 11 and 12 of float socket J3 to the circuit board.
Float in sheath tank recovers to Pull out and then plug in the sheath
02-00-06-03 Normal prompt, no processing is necessary
normal. float plug
Sheath tube is not pulled out during
Sheath tube not pulled out during Check if the float of sheath tube is in the sheath tank or at the upper end of float rod;
02-00-06-3b draining or the sheath float wiring has
draining check if the sheath float has short circuit.
short circuit.
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1. Use a multimeter to test the float plug at short circuit gear and when the float is
located below the float rod, it shall be under short circuit status. If the float is
1. The detergent is insufficient located above the float rod, it shall be under open circuit status. Or, check the float
2. Detergent float not floated up component.
3. Detergent float wiring has poor 2. Apply the float and move the float up and down manually and the LED lamp
02-00-07-01 Empty detergent tank
contact. DS15 on circuit board shall be on and off alternatively. Or, check the wiring from
4. Circuit board elements have poor the pin 9 and 10 of float socket J3 to the circuit board.
Normal connection of float in Pull out and then plug in the detergent
02-00-07-03 Normal prompt, no processing is necessary
detergent tank float plug
Detergent tube not pulled out during Put the detergent tube and float in 1. Ensure the float is below the float rod
02-00-07-3a
draining detergent tank during draining 2. Check if the float wiring has short circuit
1. Under the standby status, open the right front door, take off the detergent bubble
optocoupler cover plate and check if there is air bubble in tubing
2. Take out the rubber tube from bubble optocoupler and then put it back to
optocoupler and measure if TP29 causes changes of GND voltage under the two
1. Insufficient detergent results in
statuses. If there are no changes, it means the optocoupler may be damaged or the
bubbles in detergent tubing
02-00-09-01 Bubbles in detergent tubing wiring is abnormal.
2. Bubbles in detergent tubing results
3. Adjust the RP10 to make the voltage of TP27 at 3±0.1V, adjust the RP9 to make
in circuit board fault
the voltage of TP29 at 3.5±0.1V. If there are no air bubbles, the LED DS41 on main
control board shall be off. Check if chip U49 is damaged.
4. If the LED lamp is off, check pin 62 of U3. If the level is low, it means the chip is
damaged. If the level is high, it means poor soldering.
02-00-09-02 Bubbles in detergent tubing cleared Normal prompt Normal prompt, no processing is necessary
1. Under the standby status, open the right front door, take off the sheath bubble
optocoupler cover plate and check if there is air bubble in tubing
2. Take out the rubber tube from bubble optocoupler and then put it back to
optocoupler and measure if TP26 causes changes of GND voltage under the two
1. Insufficient sheath results in
statuses. If there are no changes, it means the optocoupler may be damaged or the
bubbles in sheath tubing
02-00-0A-01 Bubbles in sheath tubing wiring is abnormal.
2. Bubbles in sheath tubing results in
3. Adjust the TP24 to make the voltage of RP7 at 3±0.1V, adjust the RP6 to make
circuit board fault
the voltage of TP26 at 3.5±0.1V. If there are no air bubbles, the LED DS39 on main
control board shall be off. Check if chip U46 is damaged.
4. If the LED lamp is off, check pin 52 of U3. If the level is low, it means the chip is
damaged. If the level is high, it means poor soldering.
Normal prompt, no processing is
02-00-0A-02 Bubbles in sheath tubing cleared Pull out and then plug in the sheath bubble optocoupler plug
necessary
81

1. The detergent tube is not put below
detergent level during filling; the
Operation times of detergent tubing detergent tube is not pulled out during Check if the detergent tubing has air leak, check the syringe pump (if the sample
02-00-0c-01 syringe out of limit during draining draining. aspirating pump operates normally) and observe if the sample aspirating pump can
or filling 2. The detergent tubing has air leak aspirate liquid normally
and the valve does not operate
normally.
1. The sheath tube is not put below
Operation times of sheath tubing sheath level during filling; the sheath
Check if the tubing has air leak, check the syringe pump (if the sheath pump
02-00-0d-01 syringe out of limit during draining tube is not pulled out during draining.
operates normally) and observe if the sheath pump can aspirate liquid normally
or filling 2. The sheath tubing has air leak and
the valve does not operate normally.
Float in rinsing bath recovers to
02-00-0f-02 Normal prompt Normal prompt, no processing is necessary
normal.
Stop button is pressed when starting
If this alarm pops up without pressing the stop button, please check if the wiring of
02-00-11-21 Lower computer stops running the device. The stop button or other
the stop button has short circuit or if the button is damaged and causes short circuit.
wiring has short circuit.
The temperature probe is damaged or
Too high temperature of the Check if the temperature probe touches a high temperature component or if the
02-00-5B-01 temperature probe touches a high
Analyzer temperature probe is damaged. Replace with a new temperature probe.
temperature component.
The temperature probe is damaged or
02-00-5B-02 Too low temperature of the Analyzer temperature probe touches a high Check if the temperature probe is damaged
temperature component.
1. The temperature probe is damaged 1. Check if the temperature probe has good wiring (J1 socket on main control
or not connected. board), replace with a new temperature probe, confirm if the temperature probe
Temperature probe of the instrument
02-00-5B-03 2. Elements on main control circuit component is damaged.
not connected
board have poor soldering or are 2. Check if the J1 elements on main control board have poor soldering or are
damaged. damaged.
Temperature sensor has been Pull out and plug in the temperature
02-00-5B-05 Normal prompt, no processing is necessary
connected. probe again.
1.The waste strip drawer is not 1. Check if the touch switch at bottom of the waste strip drawer has good touch.
pushed to position and it causes the 2. Connect the power supply to the instrument. When pulling out the drawer, check
touch switch is not triggered. if the indicator lamp DS18 below the buzzer on main control board is on or off. If it
02-00-97-01 Waste strip drawer not put
2. Poor wiring of touch switch does not change, check if the wiring from the microswitch of the waste strip drawer
3.Main control circuit board elements to the J3 pin 15 and 16 on main control board is normal.
have poor soldering or are damaged. 3. Check if the U3 pin 42 of single-chip microcomputer has good soldering.
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The drawer detection switch is under
a critical status, thus it may
Check if the touch switch of the waste strip drawer is fully pressed down and if the
02-00-97-02 Waste strip drawer has been put occasionally cause drawer closing
wiring of the touch switch has good contact.
after opening or re-putting of the
waste strip drawer.
Waste strip drawer not cleaned in a If the waste strip drawer is full, please clear it. Or, check if the correlation
02-00-97-03 The waste strip drawer is full timely manner or abnormal waste optocoupler at the waste strip failing position above the drawer is in good
strip detection optocoupler condition.
The left front door is closed after
If the prompt pops up after the left front door is closed after opening, it is a normal
opening or the wiring of the front
It prompts the left front door has prompt. If the prompt pops up when the left front door is closed or opened, please
02-00-97-04 door switch has poor contact and
been closed. check if the left front door lock switch is damaged or if its wiring has good
causes its status change from opening
connection.
to closing.
Command of lower compute
02-00-c8-d0 Contact the R&D engineer directly Contact the customer to get log file, contact the R&D engineer for analysis
responding timeout
Abnormal specific gravity test 1. Check if the wire at ports of the gravimeter is well connected
02-04-c8-01 Gravimeter hardware fault
related hardware 2. Check the device operation log and contact the R&D engineer
Abnormal sediment test related The alarm pops up when the hardware 1. Check if the wire at ports of the gravimeter is well connected
02-04-c8-02
hardware has fault 2. Check the device operation log and contact the R&D engineer
Abnormal chemistry test related The alarm pops up when the hardware 1. Check if the wire at ports of the gravimeter is well connected
02-04-c8-04
hardware has fault 2. Check the device operation log and contact the R&D engineer
02-08-01-0e Device not reset Test sent when the device is not reset Incorrect operation process, which is not a device fault
1. Hardware abnormality alarm will pop up if the hardware fault is not removed.
Abnormal hardware of system or
02-08-01-0f Hardware fault of lower computer Check the device log or determine the fault position according to the alarm code
abnormal stop of last process
from the upper computer and then conduct repair according to prompt.
1. If it is not caused by viscous sample, check if the sample probe is blocked, if the
Viscous sample causes slow sample sample filter is blocked, if the pressure sensor is well connected and if the output
02-08-01-12 Sample aspirating timeout
aspirating speed. voltage is normal.
2. Check the device operation log and find out the timeout position
Slow operating speed of sample
02-08-01-13 Chemistry test timeout aspirating pump and sample Check the device operation log and find out the timeout position
dispensing probe
Too small syringe pump speed in
02-08-01-15 Sheath flow cell rinsing timeout Check the device operation log and find out the timeout position
configuration file
Too small configured syringe pump
02-08-01-18 Sediment test timeout speed and too large laminar flow Check the device operation log and find out the timeout position
sample volume
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Waiting the upper computer to send
02-08-01-19 Check the device operation log Check the device operation log and find out the timeout position
sediment test command timeout
CAN waiting receiving command Check and save the device operation log and contact the R&D engineer for
02-08-01-64 Non-hardware fault
asynchronization handling
CAN sending command queuing Check and save the device operation log and contact the R&D engineer for
02-08-01-65 Non-hardware fault
overflow handling
1. Check if the detergent is aspirated to inside instrument and reach the detergent
bubble optocoupler
The detergent tube is pulled out 2. Check the DS41 indicator lamp above J30 on the main control board. If it is off,
Detergent tubing M1 draining or
02-08-0c-01 during filling or the detergent tube is it means the bubble optocoupler detects detergent. If it is on, it means the bubble
filling failed
put in detergent tank during draining optocoupler does not detect liquid in the tubing. 3. Use a multimeter to measure the
voltage of pin 62 of U3. If the level is low, it means there is liquid in tubing. If the
level is high, it means there is air bubbles in the tubing.
1. Check if the sheath is aspirated to inside instrument and reach the sheath bubble
optocoupler
The sheath tube is pulled out during 2. Check the DS39 indicator lamp above J29 on the main control board. If it is off,
Sheath tubing M2 draining or filling
02-08-0d-01 filling or the sheath tube is put in it means sheath is detected in the tubing. If it is on, it means air bubble is detected in
failed
sheath tank during draining the tubing. 3. Use a multimeter to measure the voltage of pin 52 of U3. If the level
is low, it means the single-chip microcomputer detects sheath in sheath tubing. If
the level is high, it means air bubble is detected in the tubing.
Laminar flow sample tubing M3 Pull out JM12 motor wire during 1. Find out the alarm source according to the alarm code. The alarm is mainly
02-08-0e-01
draining or filling failed filling caused by laminar flow dispensing motor and valve.
1. Check the waste liquid tubing: Ensure the liquid level in rinsing bath is not
higher than the float alarm position. If there is liquid overflow at the port and
1.The waste liquid pump is not started
around the rinsing bath port, the waste liquid pump many not be started or the waste
up.
liquid tubing may be blocked.
2.The waste liquid draining tubing is
2. Check the wiring: Pull out the rinsing bath float plug and have short circuit
blocked.
02-08-0f-01 Clean cell full connection of PSW11. If the upper computer prompts "Recover rinsing bath float
3.Float component in rinsing bath is
connection", the float component in rinsing bath is abnormal.
damaged and has poor wiring.
3. Observe if the LED indicator lamp DS14 on main control board is on. If it is not
4.Main control circuit board elements
on, check if the J3 pin 7 and 8 from PSW11 to the main control board are well
have poor soldering or are damaged.
connected. If DS14 is on, measure the level of pin 49 of U3 and if the voltage is
low, the chip U3 is damaged. Or, check if pin 49 of U3 has good soldering.
Check and save the device operation log and contact the R&D engineer for
02-08-15-01 Incomplete serial port data Software BUG
handling
02-08-15-02 Serial port head/end packing error Software BUG
handling
02-08-15-03 Serial port CRC verification error Software BUG
handling
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S/N of receiving pack at CAN port Check and save the device operation log and contact the R&D engineer for
02-08-15-0c Software BUG
discontinued handling
1. Check the door lock switch component: When closing the left front door, pull off
terminal B02-P03 on main control board, select short circuit gear of multimeter,
test pin 5 and pin 6 of the terminal and ensure they are under short circuit status, or
Device left front door lock damaged check if the connecting cable of door lock switch has open circuit or the door lock
02-08-97-35 Device left front door opened or poor wiring or poor soldering of switch is damaged.
main control board circuit 2. When opening and closing the left front door, the DS13 in the main control board
shall be on and off alternatively and pin 48 of U3 should have high and low level
alternatively or the circuit on circuit board has poor soldering or the original part is
damaged.
The device has operated
The device has operated continuously
02-08-c8-02 continuously for 45 days and it Non-fault alarm, reboot the device and have reset
for 45 days.
should be rebooted.
Detect and record the hardware
Abnormal system hardware, abnormality during resetting. If the
02-08-c8-03 sediment or chemistry test cannot be hardware is used in follow-up test, it Have resetting, lock the fault unit according to the alarm code and have repair
conducted will prompt functional test related to
the hardware cannot be conducted.
02-08-c8-04 Task queue overflow Contact the R&D engineer directly Contact the customer to get log file, contact the R&D engineer for analysis
Configuration parameters out of

02-08-c8-05 Contact the R&D engineer directly Contact the customer to get log file, contact the R&D engineer for analysis
range
Waiting for data block transmission Check and save the device operation log and contact the R&D engineer for
02-08-c8-06 Software BUG
command timeout handling
Empty test tube is used during tubing
If it alarms during testing, check the air bubble optocoupler in sample aspirating
02-08-c8-07 Insufficient reagent in test tube or flow cell rinsing in system
tubing and check if its wiring is in good condition.
maintenance.
1. Determine the fault module according to command code analysis and check if
the CAN cable of corresponding module has good connection. The command code
is the first two digits of prompt code, with the corresponding relation shown below:
03: Probe and focusing motor control module, single-chip microcomputer at upper
1.Poor connection of unit left corner of main control board
No responding to lower computer communication cable 04: Pump valve control module, single-chip microcomputer at upper right corner
02-08-c8-d1
command 2. Unit replay beyond the maximum of main control board
time limit 06: Strip-selecting unit
09: Sample feeding unit
0a: Optical control board unit
0b: Strip conveying and test head unit
2. Contact the customer to get log file, contact the R&D engineer for handling
85

1.Poor connection of unit
communication cable
1. Check if the sample feeding unit is abnormal during sample preparation
02-08-c8-dc Sample preparation failed 2. Unit replay beyond the maximum
2. Contact the customer to get log file, contact the R&D engineer for handling
time limit
3. Sample feeding unit fault
03-08-01-01 SCI head/end packing error
03-08-01-02 SCI_CRC error
SCI buffer zone without complete

03-08-01-03
data
03-08-02-01 No device to receive ID
03-08-02-02 Remote or standard frame received
Data ID received beyond the setting

03-08-02-03
range
03-08-02-04 Buffer overflow
03-08-02-05 S/N of receiving pack discontinued
03-08-02-06 CAN fails to receive data error
03-08-02-07 CAN fails to receive data error
Probe unit horizontal motor SPI Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U8 position
03-08-07-00
communication failure driven chip U8 2. Replace the main control circuit board if problems above are not solved
1. Ensure the B01-P13 and JM08 harness of probe horizontal motor are securely
1. Loosen harness of horizontal motor and reliably connected
Probe unit horizontal motor X coil 2. Probe horizontal motor damaged 2. Connect a motor of same model on circuit board and click the Forward operation
03-08-07-01
open circuit 3. Circuit board motor driving system of horizontal motor in “Fus1000 probe” column of debug software. If the motor
fault rotates, it means the circuit board has no fault and the motor is damaged, so the
motor shall be replaced. Or, the main control circuit board shall be replaced.
86

1. Ensure the B01-P13 and JM08 harness of probe horizontal motor are securely
1. Loosen harness of horizontal motor and reliably connected
Probe unit horizontal motor Y coil 2. Probe horizontal motor damaged 2. Connect a motor of same model on circuit board and click the Forward operation
03-08-07-02
open circuit 3. Circuit board motor driving system of horizontal motor in “Fus1000 probe” column of debug software. If the motor
1. Loosen harness of horizontal motor
1. Replace with a motor of same model
Probe unit horizontal motor charge 2. Probe horizontal motor damaged
03-08-07-03 2. If the problem is not solved by following step 1 above, replace the main control
pump abnormality 3. Circuit board motor driving system
circuit board
fault
Probe unit horizontal motor 2. Probe horizontal motor damaged
overheat 3. Circuit board motor driving system
circuit board
fault
Probe unit horizontal motor X coil 2. Probe horizontal motor damaged
overcurrent 3. Circuit board motor driving system
circuit board
fault
Probe unit horizontal motor Y coil 2. Probe horizontal motor damaged
circuit board
fault
Probe action command received
03-08-07-07 Probe unit horizontal motor busy before execution of current action of
probe not finished
Probe unit horizontal motor curve
03-08-07-08
configuration error
Probe unit horizontal motor starting
03-08-07-09
curve parameter error
Probe unit horizontal motor starting
03-08-07-0A
Step loss of probe unit horizontal
1. Jammed operating mechanism of 1. Check if the horizontal operating guide rail of probe unit is smooth
03-08-07-0B motor from sample dispensing
horizontal motor 2. Check if the motor is damaged
position to rinsing position
1. The probe position is too low
Probe unit horizontal motor back to 1. Check if the horizontal operating guide rail of probe unit is smooth
03-08-07-0C 2. Jammed operating mechanism of
rinsing position failure 2. Check if the motor is damaged
horizontal motor
Probe unit vertical motor SPI Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U7 position
03-08-06-00
87

1. Ensure the B01-P12 and JM09 harness of probe vertical motor are securely and
1. Loosen harness of vertical motor reliably connected
Probe unit vertical motor X coil 2. Probe vertical motor damaged 2. Connect a motor of same model on circuit board and click the Downward
03-08-06-01
open circuit 3. Circuit board motor driving system operation of vertical motor in “Fus1000 probe” column of debug software. If the
fault motor rotates, it means the circuit board has no fault and the motor is damaged, so
the motor shall be replaced. Or, the main control circuit board shall be replaced.
1. Loosen harness of vertical motor reliably connected
Probe unit vertical motor Y coil 2. Probe vertical motor damaged 2. Connect a motor of same model on circuit board and click the Downward
03-08-06-02
open circuit 3. Circuit board motor driving system operation of vertical motor in “Fus1000 probe” column of debug software. If the
fault motor rotates, it means the circuit board has no fault and the motor is damaged, so
the motor shall be replaced. Or, the main control circuit board shall be replaced.
1. Loosen harness of vertical motor
Probe unit vertical motor charge 2. Probe vertical motor damaged
circuit board
fault
2. Probe vertical motor damaged
03-08-06-04 Probe unit vertical motor overheat 2. If the problem is not solved by following step 1 above, replace the main control
3. Circuit board motor driving system
circuit board
fault
Probe unit vertical motor X coil 2. Probe vertical motor damaged
overcurrent 3. Circuit board motor driving
circuit board
system fault
Probe unit vertical motor Y coil 2. Probe vertical motor damaged
circuit board
fault
Probe action command received
03-08-06-07 Probe unit vertical motor busy before execution of current action of
probe not finished
Probe unit vertical motor curve
03-08-06-08
configuration error
Probe unit vertical motor starting
03-08-06-09
Probe unit vertical motor starting
03-08-06-0A
Probe unit optical motor SPI Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U9 position
03-08-05-00
88

1. Loosen harness of optical motor reliably connected
Probe unit optical motor X coil open 2. Optical motor damaged 2. Connect a motor of same model on circuit board and click the Forward operation
03-08-05-01
circuit 3. Circuit board motor driving system of optical motor in “Fus1000 probe” column of debug software. If the motor
1. Loosen harness of optical motor reliably connected
Probe unit optical motor Y coil open 2. Optical motor damaged 2. Connect a motor of same model on circuit board and click the Forward operation
03-08-05-02
circuit 3. Circuit board motor driving system of optical motor in “Fus1000 probe” column of debug software. If the motor
Probe unit optical motor charge 2. Probe vertical motor damaged
circuit board
fault
2. Probe vertical motor damaged
03-08-05-04 Probe unit optical motor overheat 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
Probe unit optical motor X coil 2. Probe vertical motor damaged
circuit board
fault
Probe unit optical motor Y coil 2. Probe vertical motor damaged
circuit board
fault
Optical motor action command
03-08-05-07 Probe unit optical motor busy received before execution of current
action of the motor not finished
Probe unit optical motor curve
03-08-05-08
configuration error
Probe unit optical motor starting
03-08-05-09
Probe unit optical motor starting
03-08-05-0A
89

1. Adjust the installation position of motor zero-position optocoupler and ensure
the optocoupler partition can pass normally.
1.Optical motor zero-position 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
Zero-position optocoupler signal not
optocoupler is installed incorrectly. observe the status change of indicator lamp DS6 on main control circuit board.
detected after the probe unit optical
03-08-0B-01 2.Optical motor zero position When DS5 is covered or uncovered, it should be on/ off normally. If DS6 has no
motor operates for the maximum
optocoupler damaged change, the horizontal motor zero-position optocoupler may be damaged or the
distance during resetting
3.Optical motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
error still occurs after the optocoupler replacement, replace the circuit board.
3. If the problem fails to be solved through the above methods, replace the motor.
1.Optical motor zero-position 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
The probe unit optical motor does
not leave the zero-position
03-08-0B-02 2.Optical motor zero position When DS5 is covered or uncovered, it should be on/ off normally. If DS6 has no
optocoupler within preset steps
during resetting
3.Optical motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
Horizontal zero-position 1.Horizontal motor zero-position 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
optocoupler signal not detected after optocoupler is installed incorrectly. observe the status change of indicator lamp DS5 on main control circuit board.
03-08-0D-01 the probe unit horizontal motor 2.Horizontal motor zero position When DS5 is covered or uncovered, it should be on/ off normally. If DS5 has no
operates for the maximum distance optocoupler damaged change, the horizontal motor zero-position optocoupler may be damaged or the
during resetting 3. Horizontal motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
1.Horizontal motor zero-position 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
The probe unit horizontal motor
does not leave the horizontal
03-08-0D-02 2.Horizontal motor zero position When DS5 is covered or uncovered, it should be on/ off normally. If DS5 has no
zero-position optocoupler within
preset steps during resetting
3. Horizontal motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
90

1.Vertical motor zero-position 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
Vertical zero-position optocoupler
signal not detected after the probe
03-08-0C-01 2.Vertical motor zero position When DS4 is covered or uncovered, it should be on/ off normally. If DS4 has no
unit vertical motor operates for the
maximum distance during resetting
3. Vertical motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
1. Adjust the installation position of vertical motor zero-position optocoupler and
ensure the optocoupler partition can pass normally.
1.Vertical motor zero-position 2.Cover/ uncover the sample motor zero-position optocoupler with objects and
The probe unit vertical motor does
not leave the vertical zero-position
03-08-0C-02 2.Vertical motor zero position When DS4 is covered or uncovered, it should be on/ off normally. If DS4 has no
optocoupler within preset steps
during resetting
3. Vertical motor damaged circuit board is damaged. Under this condition, replace the optocoupler. If such
03-08-11-02 Task is busy
03-08-14-02 Motor parameter error
If it alarms during testing, check the air bubble optocoupler in sample aspirating
03-00-15-01 Sample aspirates air or blood sample Use empty test tube for test
tubing and check if its wiring is in good condition.
04-08-01-01 SCI head/end packing error
04-08-01-02 SCI_CRC error

04-08-01-03
data
04-08-02-01 No device to receive ID
04-08-02-02 Remote or standard frame received

04-08-02-03
range
04-08-02-04 Buffer overflow
91
04-08-02-05 S/N of receiving pack discontinued
04-08-02-06 CAN fails to receive data
04-08-02-07 CAN data queue overflow
M1 sheath motor SPI Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U11 position
04-08-03-00
1. Ensure the B01-P16 and JM10 harness of sheath motor are securely and reliably
connected
1. Loose harness of sheath motor
2. Connect a motor of same model on circuit board and click the M1 upward
2. Sheath motor is damaged
04-08-03-01 M1 sheath motor X coil open circuit operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
means the circuit board has no fault and M1 syringe pump is damaged, so the
fault
sheath syringe pump shall be replaced. Or, the main control circuit board shall be
replaced.
1. Ensure the B01-P16 and JM10 harness of sheath motor are securely and reliably
connected
04-08-03-02 M1 sheath motor Y coil open circuit operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
fault
sheath syringe pump shall be replaced. Or, the main control circuit board shall be
replaced.
1. Replace with a syringe pump motor of same model
M1 sheath motor charge pump 2. Sheath motor is damaged
abnormality 3. Circuit board motor driving system
circuit board
fault
04-08-03-04 M1 sheath motor overheat 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
04-08-03-05 M1 sheath motor X coil overcurrent 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
04-08-03-06 M1 sheath motor Y coil overcurrent 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
92
04-08-03-07 M1 sheath motor busy
M1 sheath motor curve

04-08-03-08
configuration error
M1 sheath motor starting curve
04-08-03-09
parameter error
M1 sheath motor starting curve
04-08-03-0A
parameter error
M1 sheath motor step loss during 2. Sheath motor is damaged 1. Check if the screw rod is in good condition
04-08-03-0B
operation 3. Circuit board motor driving system 2. Replace with a syringe pump motor of same model
fault
M1 sheath motor downward Operating stroke setting error, please
04-08-03-0C Downward operation out of stroke
operation out of limit set correctly
M1 sheath motor upward operation Operating stroke setting error, please
04-08-03-0D Upward operation out of stroke
out of limit set correctly
M2 sample aspirating motor SPI 1. Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U10 position
04-08-04-00
1. Ensure the B01-P15 and JM11 harness of sample aspirating motor are securely
1. Loose harness of sample aspirating and reliably connected
motor 2. Connect a motor of same model on circuit board and click the M2 upward
M2 sample aspirating motor X coil
04-08-04-01 2. Sample aspirating motor damaged operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
open circuit
3. Circuit board motor driving system means the circuit board has no fault and M2 syringe pump is damaged, so the
fault sample aspirating syringe pump shall be replaced. Or, the main control circuit
board shall be replaced.
1. Ensure the B01-P15 and JM11 harness of sample aspirating motor are securely
1. Loose harness of sample aspirating and reliably connected
motor 2. Connect a motor of same model on circuit board and click the M2 upward
M2 sample aspirating motor Y coil
04-08-04-02 2. Sample aspirating motor damaged operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
open circuit
3. Circuit board motor driving system means the circuit board has no fault and M2 syringe pump is damaged, so the
fault sample aspirating syringe pump shall be replaced. Or, the main control circuit
board shall be replaced.
1. Loose harness of sample aspirating
motor 1. Replace with a syringe pump motor of same model
M2 sample aspirating motor charge
04-08-04-03 2. Sample aspirating motor damaged 2. If the problem is not solved by following step 1 above, replace the main control
pump abnormality
3. Circuit board motor driving system circuit board
fault
93

M2 sample aspirating motor
overheat
fault
M2 sample aspirating motor X coil
overcurrent
fault
M2 sample aspirating motor Y coil
overcurrent
fault
04-08-04-07 M2 sample aspirating motor busy
M2 sample aspirating motor curve

04-08-04-08
configuration error
M2 sample aspirating motor starting
04-08-04-09
curve parameters error
M2 sample aspirating motor starting
04-08-04-0A
curve parameters error
motor
M2 sample aspirating motor out of 1. Check if the screw rod is in good condition
04-08-04-0B 2. Sample aspirating motor damaged
step in operation 2. Replace with a syringe pump motor of same model
fault
M2 sample aspirating motor out of Operating stroke setting error, please
limit in downward operation set correctly
M2 sample aspirating motor out of Operating stroke setting error, please
limit in upward operation set correctly
M6 sample motor SPI Poor soldering or damage of motor 1. Have repair soldering or replacement of 30521 chip at U12 position
04-08-08-00
94

1. Ensure the B01-P17 and JM12 harness of sample motor are securely and reliably
connected
1. Loosen harness of sample motor
2. Sample motor damaged
04-08-08-01 M6 sample motor X coil open circuit operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
fault
sample syringe pump shall be replaced. Or, the main control circuit board shall be
replaced.
1. Ensure the B01-P17 and JM12 harness of sample motor are securely and reliably
connected
04-08-08-02 M6 sample motor Y coil open circuit operation in “Fus1000 syringe” column of debug software. If the motor rotates, it
fault
sample syringe pump shall be replaced. Or, the main control circuit board shall be
replaced.
M6 sample motor charge pump 2. Sample motor damaged
abnormality 3. Circuit board motor driving system
circuit board
fault
04-08-08-04 M6 sample motor overheat 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
04-08-08-05 M6 sample motor X coil overcurrent 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
04-08-08-06 M6 sample motor Y coil overcurrent 2. If the problem is not solved by following step 1 above, replace the main control
circuit board
fault
04-08-08-07 M6 sample motor busy
04-08-08-08 M6 sample motor curve layout error
M6 sample motor starting parameter

04-08-08-09
error
M6 sample motor starting parameter
04-08-08-0A
error
95

M6 sample motor out of step in 2. Sample motor damaged 1. Check if the screw rod is in good condition
04-08-08-0B
operation 3. Circuit board motor driving system 2. Replace with a syringe pump motor of same model
fault
M6 sample motor out of limit during Operating stroke setting error, please
downward operation set correctly
M6 sample motor out of limit during Operating stroke setting error, please
upward operation set correctly
2. Cover/ uncover the sample motor zero-position optocoupler with objects and
1.Sheath motor zero-position
Zero-position optocoupler signal not observe the status change of indicator lamp DS9 on main control circuit board.
optocoupler is installed incorrectly.
detected after the M1 sheath motor When DS9 is covered or uncovered, it should be on/ off normally. If DS9 has no
04-08-09-01 2.Sheath motor zero position
operates for the maximum distance change, the sample motor zero-position optocoupler may be damaged or the circuit
optocoupler damaged
during resetting board is damaged. Under this condition, replace the optocoupler. If such error still
occurs after the optocoupler replacement, replace the circuit board.
3. If the problem fails to be solved through the above methods, replace the sample
motor.
1.Sheath motor zero-position
observe the status change of indicator lamp DS9 on main control circuit board.
The M1 sheath motor does not leave optocoupler is installed incorrectly.
When DS9 is covered or uncovered, it should be on/ off normally. If DS9 has no
04-08-09-02 the zero-position optocoupler within 2.Sheath motor zero position
change, the sample motor zero-position optocoupler may be damaged or the circuit
preset steps during resetting optocoupler damaged
board is damaged. Under this condition, replace the optocoupler. If such error still
motor.
1.Sample aspirating motor 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
Zero-position optocoupler signal not zero-position optocoupler is installed observe the status change of indicator lamp DS43 on main control circuit board.
detected after the M2 sample incorrectly. When DS43 is covered or uncovered, it should be on/ off normally. If DS43 has no
04-08-0A-01
aspirating motor operates for the 2.Sample aspirating motor zero change, the sample motor zero-position optocoupler may be damaged or the circuit
maximum distance during resetting position optocoupler damaged board is damaged. Under this condition, replace the optocoupler. If such error still
3. Sample aspirating motor damaged occurs after the optocoupler replacement, replace the circuit board.
motor.
96

1.Sample aspirating motor 2. Cover/ uncover the sample motor zero-position optocoupler with objects and
The M2 sample aspirating motor zero-position optocoupler is installed observe the status change of indicator lamp DS43 on main control circuit board.
does not leave the zero-position incorrectly. When DS43 is covered or uncovered, it should be on/ off normally. If DS43 has no
04-08-0A-02
optocoupler within preset steps 2.Sample aspirating motor zero change, the sample motor zero-position optocoupler may be damaged or the circuit
during resetting position optocoupler damaged board is damaged. Under this condition, replace the optocoupler. If such error still
3. Sample aspirating motor damaged occurs after the optocoupler replacement, replace the circuit board.
motor.
1.Sample motor zero-position
Zero-position optocoupler signal not observe the status change of indicator lamp DS44 on main control circuit board.
optocoupler is installed incorrectly.
detected after the M6 sample motor When DS44 is covered or uncovered, it should be on/ off normally. If DS44 has no
04-08-0E-01 2.Sample motor zero position
operates for the maximum distance change, the sample motor zero-position optocoupler may be damaged or the circuit
optocoupler damaged
during resetting board is damaged. Under this condition, replace the optocoupler. If such error still
motor.
1.Sample motor zero-position
observe the status change of indicator lamp DS44 on main control circuit board.
The M6 sample motor does not optocoupler is installed incorrectly.
When DS44 is covered or uncovered, it should be on/ off normally. If DS44 has no
04-08-0E-02 leave the zero-position optocoupler 2.Sample motor zero position
change, the sample motor zero-position optocoupler may be damaged or the circuit
within preset steps during resetting optocoupler damaged
board is damaged. Under this condition, replace the optocoupler. If such error still
motor.
1. Check JV01 and B01-P18 harness and ensure secure wiring
2. Power on again, click "Fus1000 syringe" in debug software, click control valve
"Open V1" on software interface and adjust the multimeter to 200V DC, and then
1. JV01 harness or B01-P18 harness
measure the voltage of pin 9 and pin 10 of J18 terminal on the main control circuit
damaged
04-08-0F-13 V01 valve overload abnormality board and the absolute value of the voltage shall be 23~25V; click control valve
2.V01 valve or valve drive IC
"Close V1" and the voltage between the two pins shall be 0V; If the requirements
damaged
above are met, the circuit board has not fault and the V1 solenoid valve shall be
replaced. Or, the circuit board has fault and it is suggested to replace the main
control circuit board.
97

damaged
damaged
damaged
damaged
damaged
damaged
1.JV05 harness or B01-P19 harness
damaged
damaged
98

damaged
damaged
damaged
damaged
damaged
damaged
damaged
damaged
99

damaged
damaged
damaged
04-08-0F-43 V01 valve open circuit abnormality board and the absolute value of the voltage shall be 23~25V; click control valve
damaged
damaged
damaged
damaged
damaged
100

damaged
damaged
damaged
damaged
damaged
damaged
damaged
damaged
101

damaged
damaged
damaged
damaged
damaged
damaged
04-08-11-01 Command error Software BUG Software BUG, repeatability unnecessary
04-08-11-02 Task is busy Software BUG Software BUG, repeatability unnecessary

1. Tubing of sample aspirating motor
blocked 1. Rinse the sample aspirating tubing of syringe pump
04-08-15-01 Overpressure error 2. Pressure sensor damaged 2. If the problem is not solved with the step 1 above, replace the pressure sensor.
3. Main control circuit board drive 3. Replace the main control circuit board if the problem is still not solved.
circuit damaged
102

1. Rack-withdrawing motor damaged
1. Check if the connecting cable between rack-withdrawing motor and circuit
Sample feeding unit M1 2.Connecting cable between
board is normal
09-08-03-01 rack-withdrawing motor X coil rack-withdrawing motor and circuit
2. Measure if the phase resistance of motor is within normal range (around 8Ω)
open circuit board disconnected
3. Replace the circuit board
3. Circuit board fault
1.Rack-withdrawing motor damaged
1. Check if the connecting cable between rack-withdrawing motor and circuit
board is normal
09-08-03-02 rack-withdrawing motor Y coil open rack-withdrawing motor and circuit
circuit board disconnected
Sample feeding unit M1
09-08-03-03 rack-withdrawing motor charge IC fault Replace the circuit board
pump abnormality
09-08-03-04 rack-withdrawing motor IC fault Replace the circuit board
rack-withdrawing motor overheat
09-08-03-05 rack-withdrawing motor X coil IC fault Replace the circuit board
overcurrent
09-08-03-06 rack-withdrawing motor Y coil IC fault Replace the circuit board
overcurrent
1. Rack-conveying motor damaged
1. Check if the connecting cable between rack-conveying motor and circuit board is
normal
09-08-04-01 rack-conveying motor X coil open rack-conveying motor and circuit
1. Rack-conveying motor damaged
1. Check if the connecting cable between rack-conveying motor and circuit board is
normal
09-08-04-02 rack-conveying motor Y coil open rack-conveying motor and circuit
09-08-04-03 rack-conveying motor charge pump IC fault Replace the circuit board
abnormality
09-08-04-04 rack-conveying motor IC fault Replace the circuit board
103

09-08-04-05 rack-conveying motor X coil IC fault Replace the circuit board
overcurrent
09-08-04-06 rack-conveying motor Y coil IC fault Replace the circuit board
overcurrent
1.Rack-feeding motor damaged
1. Check if the connecting cable between rack-feeding motor and circuit board is
normal
09-08-05-01 rack-feeding motor X coil open rack-feeding motor and circuit board
circuit disconnected
1.Rack-feeding motor damaged
1. Check if the connecting cable between rack-feeding motor and circuit board is
normal
09-08-05-02 rack-feeding motor Y coil open rack-feeding motor and circuit board
circuit disconnected
09-08-05-03 rack-feeding motor charge pump IC fault Replace the circuit board
abnormality
09-08-05-04 rack-feeding motor IC fault Replace the circuit board
09-08-05-05 rack-feeding motor X coil IC fault Replace the circuit board
overcurrent
09-08-05-06 rack-feeding motor Y coil IC fault Replace the circuit board
overcurrent
1. Motor fault
1. Check if the motor operates normally
2. Zero-position optocoupler fault
Sample feeding unit M1 2. Check if the LED on corresponding circuit board of zero-position optocoupler
3. Motor movement hindered
09-08-09-01 rack-withdrawing motor searching has changes
4.Connecting cable between
for zero-position optocoupler failed 3. Clear the obstacles affecting motor operation
zero-position optocoupler and circuit
4. Have repair soldering of cpu pin if both the motor and optocoupler are normal
board disconnected
1. Motor fault
2.Zero-position optocoupler fault
09-08-09-02 rack-withdrawing motor leaving has changes
zero-position optocoupler failed 3. Clear the obstacles affecting motor operation
board disconnected
104

1. Clear the test tube rack in the reclaiming area
1.The test tube rack in reclaiming area
2. Check if the LED on the circuit board corresponding to the sensor detecting the
is full
Sample feeding unit rack in full test tube rack in reclaiming area is normal (if it is off)
09-04-09-03 2.Check if the sensor detecting the
reclaiming area is full 3. Replace the sensor
full test tube rack in reclaiming area
4. If the problem is not solved by replacing the sensor and the LED on the circuit
has abnormality
board does not change, check the connecting cable
1. Check if the LED on circuit board corresponding to the rack-conveying to
position optocoupler has changes
No rack detected when the rack at Rack-conveying to position 2. Check if the optocoupler and circuit board are disconnected
09-08-09-04
No. 10 position is to be withdrawn optocoupler abnormality 3. Replace the optocoupler
4. If the problem is not solved by replacing with a new optocoupler, replace the
connecting cable or circuit board
There should be no rack blocking
Rack-conveying to position Check whether the rack-conveying to position optocoupler is blocked by foreign
09-08-09-05 the rack-withdrawing optocoupler at
optocoupler abnormality matter
current position.
1. Motor fault
09-08-0A-01 rack-conveying motor searching for has changes
board disconnected
1. Motor fault
09-08-0A-02 rack-conveying motor leaving has changes
board disconnected
1.The count ball is installed in
incorrect position 1. Adjust the position of the count ball
09-08-0A-03 rack-conveying count ball
2.The rack-conveying track is not 2. Clear the surface of sample feeding unit
abnormality
smooth
1. No test tube rack in test-waiting
09-04-30-DD No tube rack in test-waiting area 1. Put test tube rack in test-waiting area
area
1. The test tube rack is moved during
testing process
1. Please do not move the test tube rack in testing process
09-08-0A-05 Test tube rack is removed 2. Check the installation position of
2. Re-adjust the position of the count ball
the ball if the test tube rack is not
moved
09-04-0A-06 No rack for backtest Process error
105

Backtest cannot be conducted as the
09-04-0A-07 backtest position is greater than Parameter error
current position
Backtest position value within 1-10,
09-08-0A-08 Parameter error
parameter error
Backtest cannot be conducted as the
09-08-0A-09 Setup error
backtest function is not enabled
09-08-0A-0A Tube judging error in aged bar code Error in aging (debug level)
1. Motor fault
09-08-0B-01 rack-feeding motor searching for has changes
board disconnected
1. Motor fault
09-08-0B-02 rack-feeding motor leaving has changes
board disconnected
The rack is taken away during rack
09-08-0B-03 rack-feeding motor is taken away
feeding process
and not detected
Initialization of rack in reclaiming Rack detected by optocoupler in
09-08-0B-04 Remove the rack in reclaiming area
area of sample feeding unit failed reclaiming area during resetting
09-08-01-01 rack-withdrawing motor SPI IC fault Replace the circuit board
communication failure
09-08-01-02 rack-conveying motor SPI IC fault Replace the circuit board
09-08-01-03 rack-feeding motor SPI IC fault Replace the circuit board
Sample feeding unit not initialized,
09-08-11-01 Process error
invalid command issuing
106

1. Scanner fault
1. Check if the lamp on back of scanner is on
09-08-11-02 Scanner communication failure 2.Scanner and circuit board are
2. Check if the connecting cable is normal
disconnected
09-00-30-DE No test tube rack for backtest
09-04-0A-04 No test tube for backtest No test tube at backtest position
Test head communication check

26-08-b0-01
error
Test head communication buffer
26-08-b0-02
area overflow
26-08-b0-03 Test head test process error
26-08-b0-04 Test head task busy
26-08-b0-05 Test head communication timeout

1. Check if the white benchmark has dirt and use a cotton swab with ethanol to
1. Red fluorescent tube damaged
26-08-b0-10 Test head lamp 1 error clean the white benchmark
2. Circuit board damaged
2. Power off and reboot the device
1. Orange fluorescent tube damaged
1.Yellow green fluorescent tube 1. Check if the white benchmark has dirt and use a cotton swab with ethanol to
26-08-b0-12 Test head lamp 3 error damaged clean the white benchmark
2. Circuit board damaged 2. Power off and reboot the device
1. Green fluorescent tube damaged
1. Infrared fluorescent tube damaged
1. Red fluorescent tube damaged
1. Orange fluorescent tube damaged
107

1.Yellow green fluorescent tube 1. Check if the white benchmark has dirt and use a cotton swab with ethanol to
26-08-b0-17 Test head lamp 8 error damaged clean the white benchmark
2. Circuit board damaged 2. Power off and reboot the device
1. Green fluorescent tube damaged
1. Infrared fluorescent tube damaged
1. The white benchmark is polluted or
Value of test head lamp group 1 too damaged.
26-08-b0-18 Power off and reboot the device
high 2. The back light is too bright.
26-08-b0-1a Power off and reboot the device
26-08-b0-1b Power off and reboot the device
damaged.
Value of test head lamp group 1 too 2. Test head not in position when
26-08-b0-1c Power off and reboot the device
low moving to the white benchmark
center
108

damaged.
Value of test head lamp group 2 too 2.Test head not in position when
26-08-b0-1d Power off and reboot the device
center
damaged.
26-08-b0-1e Power off and reboot the device
center
damaged.
26-08-b0-1f Power off and reboot the device
center
damaged.
center
1. Check if there is bright light source in test environment, check if the covers of
1. Cover installation abnormality
device are well fixed and close the front panel of the device
26-08-b0-20 Test head test dark point value error 2. Too bright abnormal light source in
2. Please conduct spotlight test, center joint test and standard strip test for
chemistry test area
chemistry test. If they are all normal, reset the device and have normal test.
damaged. 1. Check if the white benchmark has dirt and use a cotton swab with ethanol to
Test head spotlight white benchmark 2. Test head not in position when clean the white benchmark and then conduct spotlight again.
26-08-b0-21
is low moving to the white benchmark 2. Please conduct spotlight test, center joint test and standard strip test for
center chemistry test. If they are all normal, reset the device and have normal test.
1. The white benchmark is polluted or 1. Check if the white benchmark has dirt and use a cotton swab with ethanol to
Test head spotlight white benchmark damaged. clean the white benchmark
26-08-b0-22
is high 2. The back light is too bright. 2. Please conduct spotlight test, center joint test and standard strip test for
3. Circuit board damaged chemistry test. If they are all normal, reset the device and have normal test.
109

1. Check if the strip under test is deflected. When the strip is pushed to waste strip
Deflected strip detected in chemistry chamber, observe if the sample on the strip is normal.
26-00-b0-23 Strip deflected
test area 2. If it is normal, please conduct spotlight test, center joint test and standard strip
test for chemistry test. If they are all normal, reset the device and have test.
26-04-b0-23 Strip deflected continuously
1. Check if the strip under test has missing sample block. When the strip is pushed
to waste strip chamber, observe if the sample on the strip is normal. If not, please
Strip with missing sample block check if the sample dispensing of probe is normal.
26-00-b0-24 Dry strip
detected in chemistry test area 2. If yes, please check if the strip is normal. If it is normal, please conduct spotlight
test, center joint test and standard strip test for chemistry test. If they are all normal,
reset the device and have test.
26-04-b0-24 Dry strip continuously
1. Check if the strip tested has complete black block
2. If it is reporting error, please check if the sample dispensing on strip is normal. If
Black block not found on test head No block detected on strip in
26-08-b0-25 it is normal, please conduct spotlight test, center joint test and standard strip test for
test strip chemistry test area
chemistry test. If they are all normal, reset the device and have test.
3. If the alarm still occurs, please contact the after-sales service personnel.
1. Check if there is strip. If no, it is not reporting error and please check if the
strip-conveying unit and strip-selecting unit are normal.
No strip detected in chemistry test
26-04-b0-27 No strip for test head test 2. If it is reporting error, please check if the strip is normal first. If it is normal,
area
please conduct spotlight test, center joint test and standard strip test for chemistry
test. If they are all normal, reset the device and have test.
1. Check if the strip under test is turned. When the strip is pushed to waste strip
chamber, observe if the sample dispensing on the strip is normal. If it is turned strip,
Turned strip detected in chemistry please check if the strip selecting is normal.
26-00-b0-28 Strip turning
test area 2. If it is reporting error, please check if the strip is normal. If it is normal, please
conduct spotlight test, center joint test and standard strip test for chemistry test. If
they are all normal, reset the device and have test.
26-04-b0-28 Turned strip continuously
Issuing BD test parameter error in

26-08-b0-29 Parameter error in test head BD test Check if the parameters conform to requirements
chemistry test area
Test head BD test and BD strip type BD strip type putting error in
26-08-b0-34 Check if BD strip is the BD strip to be tested
error chemistry test area
110

Too high adjustment gains of test Too high white benchmark clean the white benchmark and then conduct spotlight again.
26-08-b0-35
head adjustment gains before test 2. Please conduct spotlight test, center joint test and standard strip test for
chemistry test. If they are all normal, reset the device and have normal test.
Parameter error when test head Issuing strip type parameter error in
26-08-b0-36 Check if the parameters conform to requirements
receives strip type chemistry test area
0A-04-01-01 SCI head/end packing error Software BUG
0A-04-01-02 SCI_CRC error Software BUG

0A-04-01-03 Software BUG
data
0A-04-02-04 No device to receive ID Software BUG
0A-04-02-05 Remote or standard frame received Software BUG

0A-04-02-06 Software BUG
range
0A-04-02-07 Buffer overflow Software BUG
0A-04-02-08 S/N of receiving pack discontinued Software BUG
0A-04-02-09 CAN fails to receive data error Software BUG
1. Laser burned 1. During the test, check if the laser is on. If not, replace the laser.
0A-04-03-01 Specific gravity laser error
2. Sensor damaged 2. Replace the sensor
1. Laser burned 1. During the test, check if the laser is on. If not, replace the laser.
0A-04-04-02 Turbidity laser error
2. Sensor damaged 2. Replace the sensor
1. During the test, check if the laser lamp source is on. If not, replace the color
1. Color lamp burned
0A-04-05-03 Color sensor error lamp.
2. Sensor damaged
2. Replace the sensor
1.Conductivity measuring chip
0A-04-06-04 Conductivity error burned
2. Check if the wire connecting the electrode is normal
2. Software BUG
1. Connecting cable of temperature
1. Check J9 connecting cable
0A-04-06-05 Temperature sensor error sensor not connected securely
2. Replace the temperature sensor
2. Temperature sensor damaged
111

1. Light up the laser independently. If it is not on, replace the laser and calibrate
1. Laser damaged
again.
0A-04-03-06 Specific gravity not calibrated 2. Sensor damaged
2. Replace the sensor and calibrate again.
3. Replace the circuit board and calibrate again.
1. Light up the laser independently. If it is not on, replace the laser and calibrate
1. Laser damaged
again.
0A-04-04-07 Turbidity not calibrated 2. Sensor damaged
1. Light up the LED lamp independently. If it is not on, replace the laser and
1. LED lamp damaged
calibrate again.
0A-04-05-08 Color not calibrated 2. Sensor damaged
0A-04-07-09 Conductivity not calibrated Circuit board damaged Replace the circuit board and calibrate again.
0A-04-02-0A Command error Software BUG

1. Check if the standard solution is
1. Check if the standard solution is accurate
accurate
2. Replace the light source
0A-04-04-10 Turbidity calibration error 2. Light source problem
3. Sensor problem
4. Circuit board problem
accurate
0A-04-03-11 Specific gravity calibration error 2. Replace the light source
2. Light source problem
3. Sensor problem
0A-04-07-12 Conductivity calibration error accurate
1. LED lamp damaged 1. Replace the LED lamp
0A-04-05-13 Color spotlight error
2. Circuit board damaged 2. Replace the circuit board
1. The strip-pushing motor is
1. Check if the rack-pushing assembly is installed correctly and if there is jam.
damaged.
2. Check 0604 rack-pushing motor, use a debug software to debug the forward and
2. The strip-pushing assembly is
Strip-conveying unit strip-pushing backward operation of motor. If the motor does not operate, replace the motor.
installed incorrectly.
06-08-01-02 motor searching for zero position 3. Check B06-P12-0604M harness, use a debug software to read the optocoupler
3. Strip-pushing motor zero-position
optocoupler error status, read again after adjusting the optocoupler status. If it does not change,
switch is damaged.
replace the optocoupler.
4. If items above are all normal, replace the rack-conveying unit circuit board.
switch is installed incorrectly.
112

1.The strip-pushing motor is
1. Check if the rack-pushing assembly is installed correctly and if there is jam.
damaged.
2. Check 0604 rack-pushing motor, use a debug software to debug the forward and
2.The strip-pushing assembly is
Strip-conveying unit strip-pushing backward operation of motor. If the motor does not operate, replace the motor.
installed incorrectly.
06-08-01-03 motor leaving zero position 3. Check B06-P12-0604M harness, use a debug software to read the optocoupler
optocoupler error status, read again after adjusting the optocoupler status. If it does not change,
switch is damaged.
4. If items above are all normal, replace the rack-conveying unit circuit board.
switch is installed incorrectly.
1. Use a multimeter to measure the resistance between pin 1 and pin 2 and between
pin 3 and pin 4 of wiring terminal of the motor and the resistance should be around
Strip-conveying unit strip-pushing
06-08-01-06 Motor driving system fault 10Ω. If it is infinitely great, the motor or harness may be damaged and the motor
motor X coil open circuit error
should be replaced.
2. Replace the strip-conveying circuit board.
Strip-conveying unit strip-pushing
motor Y coil open circuit error
should be replaced.
1.The horizontal motor is damaged. 1. Check if the rack-conveying assembly is installed correctly and if there is jam.
2.The strip-conveying assembly is 2. Check 0601 horizontal motor, use a debug software to debug the forward and
Strip-conveying unit horizontal installed incorrectly. backward operation of motor. If the motor does not operate, replace the motor.
06-08-02-02 motor searching for zero position 3.Horizontal motor zero position 3. Check B06-P9-0601M harness, use a debug software to read the optocoupler
optocoupler error optocoupler damaged status, read again after adjusting the optocoupler status. If it does not change,
4.Horizontal motor zero-position replace the optocoupler.
optocoupler is installed incorrectly. 4. If items above are all normal, replace the rack-conveying unit circuit board.
1. The horizontal motor is damaged. 1. Check if the rack-conveying assembly is installed correctly and if there is jam.
2. The strip-conveying assembly is 2. Check 0601 horizontal motor, use a debug software to debug the forward and
Strip-conveying unit horizontal installed incorrectly. backward operation of motor. If the motor does not operate, replace the motor.
06-08-02-03 motor leaving zero position 3. Horizontal motor zero position 3. Check B06-P9-0601M harness, use a debug software to read the optocoupler
4. Horizontal motor zero-position replace the optocoupler.
Strip-conveying unit horizontal
should be replaced.
113

Strip-conveying unit horizontal
should be replaced.
1.The vertical motor is damaged. 1. Check if the rack-conveying assembly is installed correctly and if there is jam.
2.The strip-conveying assembly is 2. Check 0602 vertical motor, use a debug software to debug the forward and
Strip-conveying unit vertical motor installed incorrectly. backward operation of motor. If the motor does not operate, replace the motor.
06-08-03-02 searching for zero position 3.Vertical motor zero position 3. Check B06-P10-0602M harness, use a debug software to read the optocoupler
4.Vertical motor zero-position replace the optocoupler.
1.The vertical motor is damaged. 1. Check if the rack-conveying assembly is installed correctly and if there is jam.
2.The strip-conveying assembly is 2. Check 0602 vertical motor, use a debug software to debug the forward and
Strip-conveying unit vertical motor installed incorrectly. backward operation of motor. If the motor does not operate, replace the motor.
06-08-03-03 leaving zero position optocoupler 3.Vertical motor zero position 3. Check B06-P10-0602M harness, use a debug software to read the optocoupler
error optocoupler damaged status, read again after adjusting the optocoupler status. If it does not change,
4.Vertical motor zero-position replace the optocoupler.
Strip-conveying unit vertical motor
X coil open circuit error
should be replaced.
Strip-conveying unit vertical motor
Y coil open circuit error
should be replaced.
1.The test motor is damaged. 1. Check if the test assembly is installed correctly and if there is jam.
2.The test assembly is installed 2. Check 0603 test motor, use a debug software to debug the forward and backward
incorrectly. operation of motor. If the motor does not operate, replace the motor.
Strip-conveying unit test motor
06-08-04-02 3.Test motor zero position 3. Check B06-P14-0603M harness, use a debug software to read the optocoupler
searching zero position OC error
optocoupler damaged status, read again after adjusting the optocoupler status. If it does not change,
4.Test motor zero-position replace the optocoupler.
114

1.The test motor is damaged. 1. Check if the test assembly is installed correctly and if there is jam.
2.The test assembly is installed 2. Check 0603 test motor, use a debug software to debug the forward and backward
Strip-conveying unit test motor incorrectly. operation of motor. If the motor does not operate, replace the motor.
06-08-04-03 leaving zero position optocoupler 3.Test motor zero position 3. Check B06-P14-0603M harness, use a debug software to read the optocoupler
error optocoupler damaged status, read again after adjusting the optocoupler status. If it does not change,
4.Test motor zero-position replace the optocoupler.
Strip-conveying unit test motor X
coil open circuit error
should be replaced.
Strip-conveying unit test motor Y
coil open circuit error
should be replaced.
No strip detected in strip pushing 1. Use a debug software to read the second-time strip judging optocoupler status,
The second-time strip judging fails to
06-04-C9-01 process of strip-conveying unit read again after changing the optocoupler status. If it does not change, replace the
detect the strip
(strip loss) PS12 strip judging optocoupler.
1. Strips in waste strip box exceed the
volume limit
The strip-conveying unit waste strip Check if the strip is blocked at waste strip judging optocoupler. If no, use a debug
2.Waste strip box detection
06-04-C9-03 box is full and please clear in a software to read the status with and without blocking. If it does not change, replace
optocoupler harness not connected
timely manner B06-P6-0701S harness.
3.Waste strip box detection
optocoupler damaged
1.Check if the connecting cable
between the strip-conveying unit and
test head is normal
Main strip-conveying board and test Check if the test head lamp flickers normally. If it flickers normally, replace the flat
06-08-C9-04 strip-conveying unit and test head
unit communication failure wire.
damaged
3. Check if the test head lamp flickers
normally and if the test head has
normally written program
Check if the standard strip is used
06-04-C9-05 Standard strip test failed
correctly
115

test head is normal
Strip-conveying unit command
06-08-C9-06 strip-conveying unit and test head
operating busy
damaged
3. Check if the test head lamp flickers
test head is normal
Strip-conveying unit receiving the 2.Connecting cable between
06-04-C9-07 test unit data verification error (CRC strip-conveying unit and test head
verification error) damaged
3.Check if the test head lamp flickers
Strip-conveying unit strip-pushing Ensure the strip-pushing steps are
06-04-C9-08
steps setting error within 74.9mm-83mm
Strip-conveying unit center joint Ensure the center joint steps are
06-04-C9-09
steps setting error within 70mm-83mm
0B-04-15-01 SCI head/end packing error Wrong software
0B-04-15-02 SCI_CRC error Wrong software

0B-04-15-03 Wrong software
data
0B-04-15-04 No device to receive ID Wrong software
0B-04-15-05 Remote or standard frame received Wrong software

0B-04-15-06 Wrong software
range
0B-04-15-07 Buffer overflow Wrong software
0B-04-15-08 S/N of receiving pack discontinued Wrong software
116
0B-04-15-09 CAN fails to receive data error Wrong software
0B-04-15-0A CAN message receiving queue full Wrong software
Strip-selecting device M1 motor

0B-04-65-00 Replace the strip-selecting circuit board
drive chip error
pin 3 and pin 4 of wiring terminal of M14 motor and the resistance should be
Strip-selecting device strip-placing
0B-04-65-01 around 10Ω. If it is infinitely great, the motor or harness may be damaged and the
motor should be replaced.
2. Replace the strip-selecting circuit board
motor charge pump error
motor overheat error
motor X coil overcurrent error
motor Y coil overcurrent error
0B-04-65-07 motor SPI communication Replace the strip-selecting circuit board
verification error
Strip-selecting device M2 motor
drive chip error
Strip-selecting device strip-selecting
117

motor charge pump error
motor overheat error
motor X coil overcurrent error
motor Y coil overcurrent error
0B-04-65-17 motor SPI communication Replace the strip-selecting circuit board
verification error
1. Check M14 rack-placing motor, use a debug software to debug the forward and
backward operation of motor. If the motor does not operate, replace the motor.
Strip-selecting strip-placing motor
2. Check B12-P06-M1114 harness, use a debug software to read the optocoupler
0B-04-6F-01 searching for zero position
status, read again after adjusting the optocoupler status. If it does not change,
optocoupler error
3. If items above are all normal, replace the rack-selecting unit circuit board.
1. Check M14 rack-placing motor, use a debug software to debug the forward and
Strip-selecting strip-placing motor
2. Check B12-P06-M1114 harness, use a debug software to read the optocoupler
0B-04-6F-02 leaving zero position optocoupler
status, read again after adjusting the optocoupler status. If it does not change,
error
1. Check M13 rack-selecting motor, use a debug software to debug the forward and
Strip-selecting motor searching for 2. Check B12-P06-M1113 harness, use a debug software to read the optocoupler
0B-04-6F-03
zero position optocoupler error status, read again after adjusting the optocoupler status. If it does not change,
1. Check M13 rack-selecting motor, use a debug software to debug the forward and
Strip-selecting motor leaving zero 2. Check B12-P06-M1113 harness, use a debug software to read the optocoupler
0B-04-6F-04
position optocoupler error status, read again after adjusting the optocoupler status. If it does not change,
Strip jammed in strip-selecting
1. Check the clearance between main rolls of strip-selecting device and check if it is
device or block loss of strip. Take
0B-04-C9-01 0.1-0.3mm.
out the strips in strip chamber and
2. Replace M13 strip-selecting motor
conduct resetting.
118

If it alarms continuously, take out the strips and leave 1-2 strips to check if the
No strip in strip chamber of alarm occurs still. If yes, follow the steps below:
0B-04-C9-02 strip-selecting device or strip 1. Spotlight again
selecting failure 2. Replace B12-P03 harness
3. If the problem is still not solved, replace the rack-selecting unit circuit board.
Too large humidity in strip chamber
0B-04-C9-04
of strip-selecting device
Spotlight adjustment failure of 1. Spotlight again
0B-04-C9-05
strip-selecting device 2. Replace B12-P3 harness
Strip-selecting device does not
1. Check encoder
0B-04-C9-06 detect valid signal of encoder
2. Check B12-P09-PS1121 harness
(encoder abnormality)
Strip-selecting device does not
0B-04-C9-07 Wrong software
receive unidentified command
Strip-selecting device temperature
0B-04-C9-09 and humidity sensor communication Restart the device
error
Strip-selecting main roll of 1. Check the clearance between main rolls of strip-selecting device and check if it is
0B-04-C9-0A strip-selecting device cannot be 0.1-0.3mm.
started (main roll stuck) 2. Replace M13 strip-selecting motor
Strip-selecting device fails to
0B-04-C9-0B execute the command, command Software error
busy
Light tracing not carried out for strip Put GMD9 strip in strip chamber, adjust the third dial switch above through debug
0B-04-C9-0C
selecting unit, light tracing required software for light racing, and then reset the dial switch
Pull out LED lamp connecting cable J24 harness and use a multimeter to test TP6
LED short circuit, morphology stop 1. LED short circuit
11-04-01-02 voltage at DC voltage gear. If there is no voltage, replace the circuit board, or
test 2. Circuit board burned
replace the LED lamp.
1. Connecting cable of temperature
1. Ensure secure wiring of temperature sensor
11-04-02-03 Temperature sensor error sensor not connected securely
2. Replace with a temperature sensor of same model
1. Connecting cable of fan not
1. Check if the fan rotates. If not, replace the fan.
connected securely
11-08-02-04 Temperature is too high 2. Replace with a temperature sensor of same model
2. Fan damaged
1. Ensure CAN cable is connected securely
Set photo taking frequency out of
11-08-03-05 CAN cable not connected securely 2. Upgrade morphology control board and main control board program
range
119
Chapter 9 List of Spare Parts

9.1 List of Easily-worn Parts and Consumables
9.1.1 List of Easily-worn Parts
No. Name SAP Code Remarks
1 Sampling Probe 1025263
2 Wire JP01(waste liquid pump) 2012277
Wire JM11(sample-dripping pump

3 2012258
motor)
4 5mL Syringe 1023744
5 500uL Syringe 1037809
9.1.2 List of Consumables
No. Name SAP Code Replacement Period
Prompt for replacement (5
1 Sample Filter 1024330
accessories)
2 Strip Table 1025227 2 years

3 Desiccant for Calcium Chloride 1031535
accessories)
● The Analyzer is regarded being used for 5 hours per day during calculation
9.2 Maintenance Case Spare Parts List(SAP Code:——)

(suggested period of replacement: 1 year)
No. Name SAP Code Qty.
1 Tube XR78-90 2013276 1
2 Tube XR78-90-1 2014050 1
3 Y-Connector 1/8 Y-Connector (Y230-1) 1009549 1
4 Tube XR78-320 2012774 1
5 Tube XR78-250 2015740 1
6 Lubricating Grease 4000853 50g
7 Large-hole Filter 2000441 1
8 Filter Assembly 2000427 1

accessories)
accessories)
Prompt for replacement
11 Wire JP01 2012277
(waste liquid pump)

120
9.3 List of Frequently-used Spare Parts
9.3.1 List of Assembly Spare Parts
1 Morphological Optical Unit 2009358
2 Strip-conveying Unit 2009359
3 Sample Feeding Unit 2009279
4 Probe Unit 2009360
5 Syringe Pump Unit 2009361
6 Rinsing Bath Unit 2009363

Strip-selecting Unit
7 2011894
8 Valve Group I 2009434
9 Valve Group II 2009435
10 Valve Group III 2009436
11 Pump Set 2009437
12 Detergent Semi-finished Product 2009354
13 Sheath Semi-finished Product 2012069
14 Waste Liquid Semi-finished Product 2002181
9.3.2 List of Switching Power Supply Spare Parts

1 Switching Power Supply 1026912 RSP-320-24
9.3.3 List of Circuit Board Spare Parts

1 Main Control Board 1038313
2 Sample Feeding Unit Board 1038312
3 Strip-selecting Wiring Board 1036005
4 Strip-conveying Wiring Board 1036008

Temperature and Humidity Sensor
5 1036004
Wiring Board
Strip-selecting and Strip-judging
6 1036006
Optocoupler Wiring Board
7 LED Assembly Board 1038311
121
9.3.4 List of Sensor Spare Parts
1 Wire JPS03 2012230 Optical Fiber Amplifier
2 Wire JBR01 2012233 Bar Code Reader
3 Wire J0103 2012327 Green-waste Liquid
4 Wire J0102 2012326 Blue-sheath
5 Wire J0101 2012325 Yellow-detergent
6 Wire JSW13 2012373 Left Front Door Switch
9.3.5 List of Optocoupler Spare Parts

1 Wire JPS20 2012262 Sheath tubing
2 Wire JPS21 2015038 Detergent tubing

Rack-withdrawing of sample
3 Wire JPS23 2012228
feeding
4 Wire JPS22 2012227 Rack-conveying of sample feeding
Syringe pump laminar flow sample
5 Wire JPS19 2012263
optocoupler
Syringe pump sample aspirating
6 Wire JPS05 2012264
optocoupler
7 Wire JPS18 2012266 Syringe pump sheath optocoupler
8 Wire JPS15 2012284 Probe lifting OC

Probe sample dripping position
9 Wire JPS13 2012285
optocoupler
10 Wire JPS16 2012261 Probe bubble optocoupler
11 Wire JPS17 2012286 Probe rinsing position optocoupler

Strip-conveying and strip-pushing
12 Wire JPS08 2012293
optocoupler
Strip-conveying horizontal
13 Wire JPS09 2012295
optocoupler
14 Wire JPS10 2012296 Strip-conveying lifting optocoupler
15 Wire JPS11 2012294 Strip-conveying test optocoupler
122
9.3.6 List of Timing Belt Spare Parts
Strip-selecting unit reversing roll
1 Timing Belt 1008959
motor
2 Timing Belt 1008951 Strip-selecting unit main roll
Strip-conveying unit
strip-conveying assembly
4 Timing Belt 1008960 Strip-conveying unit test assembly
Strip-conveying strip-pushing
assembly
Sample feeding unit rack-conveying
assembly
Sample feeding unit
rack-withdrawing assembly
Sample feeding unit rack-feeding
assembly
9 Timing Belt 1025267 Probe unit horizontal mechanism
10 Timing Belt 1025266 Probe unit lifting mechanism
9.3.7 List of Motor Spare Parts

Sample feeding unit
1 Wire JM01 2012217
rack-withdrawing motor
Sample feeding unit rack-conveying
2 Wire JM02 2012219
motor
Sample feeding unit rack-feeding
3 Wire JM03 2012221
motor
Syringe pump unit sample aspirating
4 Wire JM11 2012258
motor
Syringe pump unit laminar flow
5 Wire JM10 2012259
sheath motor
Laminar flow sample motor of
6 Wire JM12 2012260
syringe pump unit
7 Wire JM09 2012280 Probe unit lifting motor
8 Wire JM08 2012281 Probe unit horizontal motor

Strip-conveying unit
9 Wire JM05 2012297
strip-conveying motor
10 Wire JM06 2012299 Strip-conveying unit test motor
11 Wire JM04 2012300 Strip-conveying strip-pushing motor
12 Wire JM13 2012365 Optical unit motor

Strip-conveying unit main roll
13 Wire B12-P06-M1113 2009007
motor
Strip-conveying unit reversing roll
14 Wire B12-P08-M1114 2009009
motor
123
9.3.8 List of Other Spare Parts
1 Glass Test Tube 1011791 Φ15×100

Φ15×100, 700 pcs. for 1 plastic
2 Disposable Test Tube 1011789
package
3 Rack Assembly 2000929 10 pcs. for 1 package
4 Desiccant for Calcium Chloride 1031535 One set with 4 packages

Waste Liquid Tank (Soft Plastic
5 1011790 20L
Tank)
7 Serial Port Cable 1038428
8 Filter 1026914
9 Fuse 1013295
10 Power Switch 1013253
124
9.4 Unit Exploded Drawing and Spare Parts List
9.4.1 Rack Body Assembly (FUS-1000-01-00)
SAP Code: ——
1 Tank Assembly 1025019 Cover included
2 Right Wicket Switch 1013260
3 Fixing Screw 1027094
4 Right Wicket Assembly 1025020
5 Buffer 1008137
6 Damping Cardboard 1022891
7 Nut 1008657 M4
8 Spacer Bush 1007366
9 Gasket 1007367
10 Pan-head Cross Screw 1008294 M4×14
11 Upper Clip (Convex Clip) 1006960
12 Sample Feeder Foot 1007962
13 Shockproof Rubber Seat 1007966
14 Hexagon Strut 1025022
15 Wire JSW12 2012329
16 Press-type Door Lock 1009149
17 Silicone Pad 1007687
18 Right front door 1026562
19 Wire JSW02 2012324
20 Wire JSW01 2012323
21 Earthing Plate 1026802
22 Invisible Hinge 1008145
23 Gasket 1007367
24 LED Display Board 1038311
25 Sliding Chute 1025025
125
FUS-1000- 01- 00
45
44 1
43
42 2
41
40 3
39
4
38
37 5
36
35 6
34 7
8
33 9
32
31 10
30 11
29 12
13
28 14
27 15
26 16
17
18
25
19
24
20
23
22 21
126
9.4.1 Rack Body Assembly (FUS-1000-01-00)
SAP Code: ——
26 Embedded Handle 1032029
27 Waste Strip Box 1025028
28 Magnet 1018581
29 Magnet Fixing Plate 1025024
30 Switch Fixing Plate 1008145
31 Wire JSW13 2012373
32 Wire B01-P04 2012303
33 Inch Computer Nail 1008452
34 Spring Washer 1008585
35 Inch Nut 1008650
36 Network Connector Socket 1013945
37 Filter 1026914
38 Embedded Handle 1032030
39 Wire JFan01 2012328

Male Thread Fixed Shockproof
40 1007973
Rubber Seat
41 Wire J0103 2012327 Green
42 Wire J0102 2012326 Blue
43 Wire J0101 2012325 Yellow
44 Through-wall Connector 1009587
45 Quick Socket 1023271
127
FUS-1000- 01- 00
45
44 1
43
42 2
41
40 3
39
4
38
37 5
36
35 6
34 7
8
33 9
32
31 10
30 11
29 12
13
28 14
27 15
26 16
17
18
25
19
24
20
23
22 21
128
9.4.2 Morphological Optical Unit (FUS-1000-02-00)
SAP Code: 2009358
1 Symmetric Flow Cell Cover 1022888
2 Front Silicone Pad 1023553
3 Flow Cell 2012688
4 Rear Silicone Pad 1023215
5 Symmetric Flow Cell Lining Plate 1021223
6 Lower Silicone Pad 1023554
7 Plane Adjustment Assembly 2012914
8 Connecting Tube 1027158
9 Illuminator Installing Cone 1029679
10 LED Connecting Piece 1027163
11 Rear Base 1006057
12 Cooling Fin 1008255
13 Fan 2012370
14 X-axis Manual Sliding Table 1034307

20X Objective Lens from Novel
15 1000159
Optics
16 Imaging Lens Cone 1034089
17 Camera Connector 1025482
18 Camera Connector Pressure Ring 1025483
19 Front Cover of Camera 1035262
20 Rear Cover of Camera 1035263
21 Focusing Mechanism Assembly 2012917
129
FUS-1000-02-00
1
15 2
3
16 4
5
17 6
18 7
19 8
20 9
10
11
21 12
13
14
130
9.4.3 Syringe Pump Unit
9.4.3.1 Syringe Pump Unit (FUS-1000-06-00)
SAP Code: 2009361
1 5ml Syringe 1023744
2 500uL Ceramic Rod Syringe 1037809
Sample Aspirating Motor Resetting

3 Wire JPS05 2012264
Optocoupler
6 Wire JPS18 2012266 Sheath Motor Optocoupler
Sample Motor Resetting

7 Wire JPS19 2012263
Optocoupler
8 Pump Assembly 3 —— Refer to 9.4.3.2
131
FUS --1000-06-00
- -
10
2
3
4
5
132
9.4.3.2 Pump Body Assembly 3 (FUS-1000-06-03-00)
SAP Code: ——
1 Wire JM11 2012258 Sample-aspirating motor
2 Optocoupler Partition 1004077
3 Linear Bearing 1008818
133
FUS -1000-06-03-00
- - -
134
SAP Code: ——
1 Wire JM10 2012259 Sheath motor
135
FUS -1000-06-02-00
- - -
136
SAP Code: ——
1 Wire JM12 2012260 Laminar flow sample dispensing

t
137
FUS -1000-06-01-00
- - -
2
3
138
9.4.4 Rinsing Bath Unit (FUS-1000-09-00)
SAP Code: 2009363
1 Rinsing Bath 1004876
2 Universal O-ring 1008714
3 Tube Connector 1009519
4 Universal O-ring 1008705
5 Waste Liquid Bath Cover 1004877
6 Waste Liquid Bath 1004878
7 O-ring 1008706
8 Solenoid Valve Connector 1009524
9 Solenoid Valve Connector 1009541
10 Rinsing Bath Fixing Plate 1025454
11 Level Switch 1001838 Wire Level B (2004644)
12 Connecting Rod 1004879
139
FUS --1000-09
- --00
1
2
4
12
5
11
10
9 7
8
140
9.4.5 Strip-selecting Unit
9.4.5.1 Strip-selecting Unit Frontside (GMD-S600-05-00)
SAP Code: 2008999
1 Upper Cover Assembly 2011917
2 Dry Box Assembly 2011915
3 Strip Conveyor Assembly 2011912

Reversing roll dividing plate
optocoupler and master roll dividing
5 Groove Optocoupler 1013338
plate optocoupler share Wire
B12-P07-S1119 (2009031)
Strip-conveying Drive Wheel
6 ——
Assembly
7 Wire B12-P08-M1114 2009009 Strip-placing Motor

Strip-selecting motor, encoder
8 Wire B12-P06-M1113 2009007
included
Strip-judging Optocoupler, 2 in
9 Optocoupler Board 2008786
total
10 Temperature and Humidity Sensor 2011032
141
GMD-S600-05- 00
3
10
9
9
4
8
7 6
142
9.4.5.2 Strip-selecting Unit Backside (GMD-S600-05-00)
SAP Code: 2008999

Master roll dividing plate
optocoupler and reversing roll
dividing plate optocoupler share
Wire B12-P07-S1119 (2009031)
Including strip-placing motor and
12 Motor Assembly 2011911
strip-selecting, etc.
13 Drive Pulley 1009083
14 Circuit Board Shield 1020228
15 Strip-selecting Control Board 2010035
143
GMD-S600-05- 00
11
15 12
14 13
144
9.4.6 Strip-conveying Unit
9.4.6.1 Strip-conveying Unit (FUS-1000-03-00)
SAP Code: 2009359
1 White Benchmark 1007559
2 White Benchmark Support 1038429
3 Strip Table 1025227
4 Strip Table Support Assembly —— Refer to 9.4.6.2

Circuit Board for Strip-conveying
5 2012378
Unit
6 Transmitting Tube 1027518
7 Receiving Tube 1026309
8 Strip-conveying Assembly —— Refer to 9.4.6.3
9 Bracket Assembly ——
10 Strip-judging Optocoupler 2004649 FUS2000 Wire COP5C
11 Strip-pushing Assembly —— Refer to 9.4.6.4
12 Table Fixing Screw 1025250
145
FUS-1000- 03- 00
12
1
2
4
5
11
6
7 10
146
9.4.6.2 Carrier Rack Assembly (FUS-1000-03-04-00)
SAP Code: ——
2 Optocoupler 1013338
3 Stepper Motor 1025492
4 Test Head Assembly 2014702
147
F US-1000-03-04-00
148
9.4.6.3 Strip-conveying Assembly (FUS-1000-03-03-00)
SAP Code: ——
149
F US -1000-03 -03-00
2
5
150
9.4.6.4 Strip-pushing Assembly (FUS-1000-03-02-00)
SAP Code: ——
151
FUS -1000 - 03- 02 - 00
3
2
152
9.4.7 Probe Unit
9.4.7.1 Probe Unit Assembly (FUS-1000-05-00)
SAP Code: 2009360
1 Probe Transverse Motion Assembly 2012066 Refer to 9.4.7.2
Probe Longitudinal Motion

2 2012065 Refer to 9.4.7.3
Assembly
153
FUS-1000-05-00
154
9.4.7.2 Probe Transverse Motion Assembly (FUS-1000-05-02-00)
SAP Code: 2012066
1 Bearing 1008856

Horizontal resetting optocoupler
4 Wire JPS17 2012286
(outer end)
Horizontal resetting optocoupler
5 Wire JPS13 2012285
(inner end)
6 Wire JM08 2012281 Horizontal motor
155
FUS-1000-05-02-00
5
1
2 6
156
9.4.7.3 Probe Longitudinal Motion Assembly (FUS-1000-05-01-00)
SAP Code: 2012065
2 Wire JPS16 2012261 Sampling Bubble Optocoupler
3 Sampling Probe 1025263
4 Bearing 1008856
5 Wire JPS15 2012284 Vertical resetting optocoupler
6 Wire JM09 2012280 Vertical motor
8 Upper Silver Guide Rail 1008795
157
FUS-1000-05-01-00
5
1
2
6
7
3
158
9.4.8 Sample Feeding Unit
9.4.8.1 Sample Feeding Unit Assembly (FUS-1000-04-00)
SAP Code: ——
1 Baseplate Assembly —— Refer to 9.4.8.2
2 Bar Code Reader Assembly —— Refer to 9.4.8.3
3 Rack-feeding Assembly —— Refer to 9.4.8.4
4 Upper Cover Assembly ——
5 Working Panel Assembly —— Refer to 9.4.8.5
6 Rack-conveying Assembly —— Refer to 9.4.8.6
7 Rack-withdrawing Assembly —— Refer to 9.4.8.7
159
FUS-1000-04-00
7
3
160
9.4.8.2 Baseplate Assembly (FUS-1000-04-01-00)
SAP Code: ——
1 Circuit Board 2012197
2 Circuit Board Rack 1024784
3 Photoelectric Amplifier 2012230
161
FUS-1000-04-01-00
162
9.4.8.3 Bar Code Reader Assembly (FUS-1000-04-04-00)
SAP Code: ——
1 Bar Code Reader 2012233
2 Bar Code Reader Support 1024776
163
FUS-1000-04-04-00
164
9.4.8.4 Rack-feeding Assembly (FUS-1000-04-05-00)
SAP Code: ——
1 Microswitch 2012223
2 Hexagon Socket Head Cap Screw 1008471
3 Timing Pulley 1009096
4 Motor 2012221
165
FUS-1000-04-05-00
166
9.4.8.5 Working Panel Assembly (FUS-1000-04-06-00)
SAP Code: ——
3 Launching Optocoupler 2004698
4 Reflection Optocoupler 2015040
5 Receiving Optocoupler 2004699
7 Switch Frame 1024789
8 Reflection Optocoupler 2015041
167
FUS-1000-04-06-00
1 6
168
9.4.8.6 Rack-conveying Assembly (FUS-1000-04-03-00)
SAP Code: ——
3 Rack-conveying Shifting Fork 1024774
169
FUS-1000-04-03-00
4
1
170
9.4.8.7 Rack-withdrawing Assembly (FUS-1000-04-02-00)
SAP Code: ——
2 Swinging Fork 1007117
171
FUS-1000-04-02-00
172
9.5 Liquid Circuit Diagram and Spare Parts List
9.5.1 List of Tube Connector and Filter Parts
No. Code Name SAP Code Remarks
1 F1 Sample Filter ——
1-01 F1-01 End A of Sample Filter 1029172
1-02 F1-02 End B of Sample Filter 1032720
1-03 F1-03 Sample Filter 1024330
2 F2 Tube Connector 1009614
3 F3 Clamp 1008144
4 F4 T-Connector 1009599
5 F5 Tube Connector 1029144
6 F6 Reducer Adapter 1030361
7 F7 T-Connector 3/32 1009517
8 F8 Y-Connector 1009549
9 F9 Reducer 1009588
10 F10 L-Connector 1011973
11 F11 Value Connector 1009580
12 F12 CPC Through-wall Connector 1009587
13 F13 CPC Through-wall Connector 1009594
14 F14 Quick Socket 1023271
15 F15 Quick Plug 1023272
9.5.2 Solenoid Valve List
1 V1 Wire JV01 2012276
1-01 V1-01 Wire JV01-SV01 1022600
2 V2 Wire JV02 2012275
2-01 V2-01 Wire JV02-SV02 1022600
3 V3 Wire JV03 2012274
3-01 V3-01 Wire JV03-SV03 1022600
4 V4 Wire JV04 2012273
173
4-01 V4-01 Wire JV04-SV04 1030077
5 V5 Wire JV05 2012271
5-01 V5-01 Wire JV05-SV05 1030077
6 V6 Wire JV06 2012272
6-01 V6-01 Wire JV06-SV06 1030077
7 V7 Wire JV07 2012269
7-01 V7-01 Wire JV07-SV07 1022600
8 V8 Wire JV08 2012274
8-01 V8-01 Wire JV08-SV08 1022600
9 V9 Wire JV09 2012267
9-01 V9-01 Wire JV09-SV09 1032546
10 V10 Wire JV10 2012268
10-01 V10-01 Wire JV10-SV10 1032545
9.5.3 Syringe and Pump Assembly List
1 M1 Wire JM11 2012258
2 M2 Wire JM12 2012260
3 M3 Wire JM10 2012259
4 P1 Wire JP01 2012277
4-01 P1-01 Waste Liquid Pump 1009762
9.5.4 Tubing List
1 01 Tube 1 2011945 XR78-40
2 02 Tube 2 2012988 XR75-120
3 03 Tube 3 2011966 XR75-160
4 04 Tube 4 2016224 XR75-680
5 05 Tube 5 1038338 FUS-1000-FD06-220
6 06 Tube 6 1038339 FUS-1000-FD06-320
7 07 Tube 7 1040738 FUS-1000-FD06-810
174
8 08 Tube 8 1040723 FUS-1000-FD04-120
9 09 Tube 9 1033614 FUS-1000-FD04-70
10 10 Tube 10 1033614 FUS-1000-FB04-470
11 11 Tube 11 1036098 FUS-1000-FB73-380
12 12 Tube 12 1033608 FUS-1000-FD03-400
13 13 Tube 13 1033615 FUS-1000-FB04-130
14 14 Tube 14 2013270 XR78-40-01
15 15 Tube 15 2012775 XR75-260
16 16 Tube 16 2013995 DR12-200
17 17 Tube 17 2013333 DR12-400
18 18 Tube 18 2013335 DR12-50
19 19 Tube 19 2005528 FUS100 Tube 19
20 20 Tube 20 1033617 FUS-1000-FD04-180
21 21 Tube 21 1040724 FUS-1000-FD04-650
22 22 Tube 22 2012772 DR85-800
23 23 Tube 23 2012771 DR85-70
24 24 Tube 24 1040739 FUS-1000-FB06-630
25 25 Tube 25 1036101 FUS-1000-FB04-110
26 26 Tube 26 1033609 FUS-1000-FB06-160
27 27 Tube 27 2013996 DR85-970
28 28 Tube 28 2011924 DR85-30
29 29 Tube 29 2011923 DR85-15
30 30 Tube 30 2013276 XR78-90
31 31 Tube 31 2014050 XR78-90-01
32 32 Tube 32 2012774 XR78-320
33 33 Tube 33 2011994 GR23-40
34 34 Tube 34 2013273 GR23-40-01
35 35 Tube 35 2015740 XR78-250
36 36 Tube 36 2012761 XR78-18
175
9.5.5 List of Other Electrical Parts and Functional Parts
1 E1 Refractometer Unit 2009463
2 E2 Wire JPS16 2012261
2-01 E2-01 Optocoupler 1013350
3 E3 Sampling Probe 1025263
4 E4 Wire JS03 2012278
4-01 E4-01 Pressure Sensor 1018702
5 E5 Wire JPS21 2015038
6 E6 Rinsing Bath Unit 2009363
7 E7 Wire JPS20 2012262
8 E8 PEI Flow Cell Assembly 2012688
9 U1 Detergent Semi-finished Product 2009354
10 U2 Sheath Semi-finished Product 2012069
11 U3 Waste Liquid Semi-finished Product 2002181
176

177
9.6 Accessories Case Spare Parts List
1 User Manual 1040451
2 Operating Procedures 1040455
3 Maintenance Procedure 1040457
4 Installation Acceptance Report 1040453
5 Atlas 1040507
6 Clinic Application Manual 1040509
7 Disk 1011784
8 CD Bag 1011783
9 Serial Port Cable for GMD-S600 1038428
10 Power Cable 1011743
11 Shielded Network Cable 1036928
12 Handheld Bar Code Reader 1013520
13 Fuse 1013295 1.6A
14 Cross Screwdriver 1011736
15 Disposable Test Tube 1011789
16 Glass Test Tube 1011791
17 Routine Test Rack Assembly H800 2000929
18 Small Brush 1011744

FUS-12MAII Reagent
19 3008062
Strip\(FUS-1000)
Waste Liquid Tank (Soft Plastic
21 1011790
Tank)
Sheath Tank Cap (Outsourced
22 2006186
Processing)
23 Sample Filter (Titanium Alloy) 1024330
24 Silicone Tube Connector 2005673
25 Probe Unblocking Needle 1029684
26 Standard Strip Box 1007576
27 Detergent Sensor 2009354
28 Sheath Sensor 2012069
29 Waste Liquid Sensor 2002181
178
Chapter 10 Manual revision and change record
Date of Chapter of
No. Revision No. Contents of Revision
Revision Revision
1 REV.2018-08 2018-08 First edition
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
179

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Foreword

Product name: Urinalysis Hybrid

Date of preparation: August 2018; Rev. No.: REV.2018-08.

© 2017 All rights reserved

Dirui Company has the final interpretation right of the manual.

(2) Relevant electrical equipment complies with national standards.

(3) Product repair is carried out according to the service manual.

After-sales Service Provider

Dirui Industrial Co., Ltd.

International Customer Service Hotline: +86 400 808 7597

International Customer Service E-mail: service@dirui.com.cn

Domestic Customer Service Fax: 0431-85100405

Domestic Customer Service E-mail: service.ch@dirui.com.cn

Biological pollution. It warns the operator for biological infectivity.

For in vitro diagnosis only

Please refer to accompanying document or mark specific warning or attention conditions

Transportation and storage temperature limit

Transportation and storage humidity limit

Atmospheric pressure limit

Chapter 1 Overview of the Analyzer .................................................................................................. 1

Chapter 1 Overview of the Analyzer

1.2 Structure and introduction of the Analyzer

Fig. 1-2-1 Structure of the Analyzer

1 Right front door 4 Power switch

2 Built-in bar code reader 5 Left front door

3 Waste strip box

1.2.2 Front view (without shield) of the instrument

Fig. 1-2-2 Front view (without shield) of the Analyzer

1 Probe unit 4 Rinsing bath unit

2 Strip-selecting unit 5 Strip-conveying unit

3 Sample feeding unit 6 Refractometer unit (optional)

1.2.3 Rear view (without shield) of the instrument

No. Name No. Name

1 Fan of the Analyzer 7 Waste liquid sensor

2 Power socket 8 Waste liquid

3 Camera port 9 Sheath

4 RS-232 serial port 10 Detergent

5 Detergent sensor 11 Syringe pump unit

6 Sheath sensor 12 Morphological optical unit

1.3 Working principle

1.3.2 Test principle of reagent strip

1.3.3 Turbidity test principle

1.3.4 Color test principle

1.3.5 Test principle of refractometer

Chapter 2 Installation of the Analyzer

2.3 Connection of peripheral equipment

2.3.1 Connection of the Analyzer

b)Connection with sample-feeding unit data cable

Camera communication cable

(6)Connection of waste liquid level sensor and waste liquid tube

2.4 Installation of software

● SQL database should be installed first before application software of Analyzer.

2.5 Software uninstallation

Click to finish the uninstallation of the software.

2.6.2 Log off user

password and access right in of for next login.

● It is suggested to use to turn off the Analyzer.

2.7 Window composition

: Communication state, real-time display of communication state of the Analyzer,

: Show the system time of the computer.

Chapter 3 Introduction to unit modules

No. Name No. Name

1 Shield cover 4 Refractometer assembly

2 Refractometer mainboard 5 PSD sensor