Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 1/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Explain to the technician the work to do and the possible
1.
risks (supervisor)
Install placards at all levels and protections at the last floor
2.
(barricades)
3. Position the machine and the sliding table at the last floor
Position the car in down so as to remove rollers under car
and install the additional safeties like this the command

4.

Install temporally the bloc-stop on the top of car

5.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 2/9

TASK # TASK DESCRIPTION TOOLING COMMENT

6. Install the car at the upper floor
Install a 3 tones pulley at ceiling with the hooking point
provided at this effect

7.

Install the Man Rated Hoist (Tirack 2000). (the winch must
be fixed opposite to the machine to not interfere with the
sliding table)

8.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 3/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Position so as to unrope easily and to can go out to the

9.
landing
Install a timber under the CWT and put it on the top

10.

Localize the exactly position of the car on the guide rail in

upper hoistway

11.

12. Switch off the power

13. Unrope the first rope car door side
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 4/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Fix the bloc-stop on the handrail

14.

Install the rope from the bloc-stop (fix it on the support of

governor with the tool provided at this effect)

15.

Unrope the three other ropes

16.

Install a TR30 in 2/1 on the hooking point provided at this

effect

17.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 5/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Move the car downward until it is supported by its
temporary legs

18.

Hook out the Tirack 2000

19.

Remove the balustrades on the car

20.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 6/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Remove rollers

21.

Screw off the uprights crosshead

22.

Sling the crosshead at TR 30

23.

Extend the crosshead to the landing

24.

Change pulleys on the spot if possible otherwise transport

25.
the crosshead to the locksmith’s
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 7/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Introduce the crosshead in hoistway with the TR 30

26.

Fix the crosshead to the uprights in complying with the

torque

27.

Get up the rollers on the car

28.

Get up balustrades

29.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 8/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Install the Man Rated Hoist (Tirack 2000)

30.

31. Lift slightly the car

32. Remove the legs under car
33. Go up in upper hoistway
Position the car according to the mark did previously

34.

Roping

35.

When you get up three cables, remove the bloc-stop

36.
Pulley on Removal Procedure car

ENGINEERING GeN2 - FIELD METHOD MAINTENANCE Otis

CENTER GIEN PULLEY ON REMOVAL PROCEDURE CAR A United Technologies Company

P. Letellier Pulley on Removal Procedure car - 2003-12-16 Page: 9/9

TASK # TASK DESCRIPTION TOOLING COMMENT

Finish the roping

37.

Remove the Man Rated Hoist (Tirack 2000)

38.

39. Switch on the power

40. Do an ”encoder adjust”

41. In ERO, check the motor’s motion direction

42. Remove the timber under the counterweight

Get down in inspection at the bottom floor and position the
car so as to remove the additional safeties and get up the
rollers

43.

Put the unit in normal and check if it correctly works and

44.
without noise

LAST CHANGES:
Grouped 1 and 2 (A..20222AH)
Modified 2, 6 (A..20222AH), 2, 3 and 6 (T..20222BC)