DESIGN AND FABRICATION OF 360 DESK LAMP

By Using
(3D PRINTING)
A Project
Submitted in the partial fulfillment of the requirements for
the award of the degree of

BACHELOR OF TECHNOLOGY
In
DEPARTMENT OF MECHANICAL ENGINEERING
By

T. PAVAN KUMAR 17471A0335

P. GOVARDHAN BABU 17471A0328

S. KAMALA KUMAR 17471A0332

G. NARENDRA 17471A0305
V.TEJA 17471A0334

K. RAKESH SAINATH REDDDY 17471A0345

Under the Guidance of

Dr. M. Sreenivasa Kumar
M.Tech., Ph.D. (UK).,MISTE.,FIE(I)

DEPARTMENT OF MECHANICAL ENGINEERING

NARASARAOPET - 522601, GUNTUR (DT),
ANDHRA PRADESH, INDIA
JULY-2021

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 DECLARATION

The project entitled “DESIGN AND FABRICATION OF 360 DESK LAMP”

(3D PRINTNG) is a record of bonafide work carried out by us, submitted in partial fulfillment
for the award of B.Tech in “MECHANICAL ENGINEERING” to the Narasaraopeta
Engineering College (Autonomous), Narasaraopeta. The results embodied in this project have
not been submitted to any other University or Institute for the award of any degree.

T. PAVAN KUMAR 17475A0335

P. GOVARDHAN BABU 17471A0328
S. KAMALA KUMAR 17471A0332
G. NARENDRA 17471A0305
V.TEJA 17471A0334
K. RAKESH SAINATH REDDY 17471A0345

Signature of the Candidates

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 CERTIFICATE

This is to certify that the Project entitled “DESIGN AND FABRICATION OF 360

DESK LAMP” (3D PRINTING) is being submitted by Mr. T.PAVAN

KUMAR(17471A0335), Mr.P.GOVARDHAN BABU(17471A0328), Mr.S.KAMALA

KUMAR(17471A0332), Mr.G.NARENDRA(17471A0305), Mr.V.TEJA(17471A0334),

Mr.K.RAKESH SAINATH REDDY(17471A0345) in partial fulfillment for the award of

B.Tech in MECHANICAL ENGINEERING to the NARASAROPETA ENGINEERING

COLLEGE (AUTONOMOUS), NARASARAOPET, is a record of bonafide work carried out

by them under our guidance.

The results embodied in this project work have not been submitted to any other
University orInstitute for the award of any degree.

Project guide Head of the Department

Dr. M. Sreenivasa Kumar Dr. B. Venkata Siva
M.Tech., Ph.D.(UK)., MISTE.,FIE(I) M.Tech.Ph.D., FIE(I), MISTE.,ISNT

Internal Examiner External Examiner

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 ACKNOWLEDGEMENT

We express our sincere thanks to our guide Dr. M. Sreenivasa Kumar

Principal and Professor in Department of Mechanical Engineering for his excellent
guidance in this project successfully.

We are very much thankful to Dr. B. VENKATA SIVA, Head of Department

of MECHANICAL ENGINEERING for providing the valuable guidance at each and
every stage of the work.

We convey our special thanks to beloved vice Principal Dr. D SUNEEL and
to our college management for providing excellent lab facilities for the project.

We sincerely thank all teaching and non-teaching staff members of the

department for giving us their heartfelt support in all stages of the project work and its
completion.

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 ABSTRACT
Now a day’s smart work is best result for the output. The Additive manufacturing is
the advanced product manufacturing process of producing 3-dimensional objects froma
computer file. 3D Printing is a novel method of manufacturing parts directly from
digital model by using layer by layer material build-up approach. A desk lamp is a
portable task light that sits on a desk or table to provide targeted illumination for
accomplishing tasks.

The aim of this project is to design and fabrication the 360 degree desk lamp.In
this project Desk Lamp designed with the help of fusion 360 software and fabrication
is by using 3D printer. Generation of G- Codes and estimating time is doneby using Cura
Ultimate S5. Acrylonitrile Butadiene Styrene (ABS) material issued for fabrication. This
project deals with the study of additive manufacturing, Cura software and polymers.

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 S.NO CONTENTS PAGE
NO
Acknowledgement ⅳ
Abstract ⅴ
Literature survey 2
CHAPTER 1

1 History of 3D Printing Technology 3

1.1 3D Printing Technology 4-6
1.2 Types of 3D Printing Machines 6
1.2.1 Fused Deposition Machine 7-8
1.2.2 Selective Laser Sintering 8
1.2.3 Stereo lithography 9
1.2.4 Poly jet Printing 10
Chapter 2
Cura Ultimaker
2.1 Specifications 14-15
2.2 Cura Ultimaker Parts 16
2.2.1 Material Station 16
2.2.2 Air Station 16-17
2.2.3 Workstation 17
2.2.4 Connections 18
2.3 Operation For Ultimaker 18
2.3.1 Touch Screen 18
2.3.2 Interfaces For Ultimaker 18-19
2.4 Materials 19
2.4.1 Material Compatibility 19
2.5 Print Recommendations 19-20
2.6 Maintenance Table 20-22

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 CHAPTER 3
CURA SOFTWARE
3.1 Basic Operations 23
3.2 Minimum Required Hardware 24
3.2.1 Compatibility File Types 24
3.3 Cura Interface 24-25
3.4 Cura For Ultimaker 25
3.5 Latest Upgrades and Fixes 26
3.6 Print With Quick Print Profile 26
3.7 Adjusting Model 27
CHAPTER 4
3D MODELLING BY USING FUSION 360
4.1 Create The Model Of 360 Degree Desk Lamp 31-35
4.2 Hot Keys 36
4.3 360 Degree Desk Lamp by Using Fusion 360 37
4.3.1 Components 37
4.3.1.1 Base 37
4.3.1.2 Long Bend Part 38
4.3.1.3 360 Knob 38
4.3.1.4 Final Image Of 360 Degree Desk Lamp With Bulb 38
4.4 Render Image 39
CHAPTER 5
Material Used in 3D Printing
5.1 ABS 40
5.1.1 PLA 40
5.1.2 Nylon 41
5.1.3 Polyethylene e terephthalate 41
5.1.4 TPE 41

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5.1.5 TPU 41
5.1.6 Lay brick 42
5.1.7 Gel-Lay 42
5.1.8 Laywood-D3 42
5.2 Contents 42
5.2.1 Properties 43
5.2.2 Applications 44
5.2.3 Advantages 45
CHAPTER 6
Slicing
6.1 Slicing Feature 45
6.2 Checking Temperature 46
6.3 Bottom Thickness Changing 46
6.4 Changing Speed Duration 46
6.5 Making Base 47
6.6 Base Component Time Duration 47
6.7 Changing Wall Thickness 48
6.8 Bottom Layer Size 48
6.9 G-codes 49-54
6.10 Preference of Cura 54
CHAPTER 7
3D PRINTING
7.1 Flow Chart For Process Of 3D Printing 60
7.2 Insert The Material 61
7.3 Connect The Pen Drive 61
7.4 Switch On Digital Touch Screen 62
7.5 Select The Product Design 62
7.6 Build Glass Plate Temp In Workstation 62-63

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7.7 Detecting The Material 63
7.8 Printing Levels 63-66
CHAPTER 8
8.1 Advantages 67
8.2 Applications 67-68
CHAPTER 9
Conclusion 69
CHAPTER 10
Future Scope 70
CHAPTER 11
References 71-73
CHAPTER 12
Group Photo 74

LIST OF FIGURES
1 History of 3d printer 3
1.1 3D Printer 5
1.1.2 Control unit 5
1.1.3 3D Printing Machine 6
1.2.1 Fused Deposition Machine 7
1.2.2 Selective Laser Sintering 8
1.2.4 Poly Jet Printing 11
2.1 Cura Ultimaker 13
2.2.1 Material Station 16
2.2.2 Air Station 17
2.2.3 Workstation 17
3.1 Loading A Model 23
3.3 Cura Interface 24
3.6 Print With Quick Print Profile 26
3.6.1 Sd Card 27
3.6.2 File Is Saved 27
3.7 Rotate The Object 28
3.7.1 Scale The Object 28
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4.3.1 The Base Component Of The 360 37
Degree Desk Lamp
4.3.1.2 Long Bend Part 38
4.3.1.3 360 DEGREE Knob 38
4.3.1.4 Final Image Of The 360 Degree 38
Desk Lamp
4.4 Render Image 40
6.1 Slicing 45
6.2 Checking Temperature 46
6.3 Bottom Thickness Changing 46
6.4 Changing Speed Duration 46
6.5 Making The Base Total 47
Component With Ultimaker
Software
6.6 Base Component Time Duration 47
6.7 Changing Walls Thickness 48
6.8 Bottom Layer Size 48
6.10 Preferences Of Cura 54
7.1 Flow Chart For Printing Process 60
7.2 Inserting The Infill Material 61
7.3 Connect The Pen Drive 61
7.4 Digital Touch Screen 62
7.6 Build Station Workstation Glass 63
Temp
7.8.1 Starting Level Of Printing 64
7.8.2 Printing The Base 64
7.8.3 Increasing Layer By Layer 64
7.8.4 Second Level Of The Base 65
7.8.5 Holder Base Component 65
7.8.6 Layer By Layer Of Holder 65
7.8.7 Lamp 66
7.8.8 Second Level of Base Component 66
7.8.9 All Components Of 360 Desk 66
Lamp
8.2 Applications Of 3D Printing 68
12 Group Photo 74

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 LIST OF TABLES
2.1 Specifications 14-15
2.6 Maintenance Schedule 20-22
4.2 Hot Keys 36
6 Slicing Tables 55-59

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