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Repair Instructions: EBA 20 Eba 20 C
Repair Instructions: EBA 20 Eba 20 C
EBA 20 C
Repair instructions
All rights reserved. No part of this publication may be reproduced without the prior
written permission of the copyright owner.
Modifications reserved!
AR2002EN / 03.08
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Contents
1 Introduction .............................................................................................................. 5
2 Symbol meanings..................................................................................................... 5
3 Description of the centrifuge..................................................................................... 6
3.1 Control panel A3 ............................................................................................... 7
3.2 Power board A1 ................................................................................................ 7
3.3 Motor M1........................................................................................................... 7
3.4 Lid lock Y1 ........................................................................................................ 8
3.5 Imbalance switch S2 (only with EBA 20 C) ....................................................... 8
4 Troubleshooting procedures..................................................................................... 8
5 Error messages........................................................................................................ 9
5.1 MAINS RESET.................................................................................................. 9
5.2 Brief description ................................................................................................ 9
5.3 Description and elimination of errors............................................................... 10
5.4 Defects without Error indications..................................................................... 12
6 Settings and enquiries............................................................................................ 14
6.1 Setting the machine version............................................................................ 14
6.2 Enquiry the machine version ........................................................................... 15
6.3 Enquiry the programme versions .................................................................... 16
6.4 Setting the brake step ..................................................................................... 17
6.5 Locking the input of the speed, time and brake step and locking the
key (only with EBA 20 C) ............................................................................ 18
6.6 Lid lock control ................................................................................................ 18
6.7 Imbalance switch-off (only with EBA 20 C) ..................................................... 19
7 Change mains input fuse........................................................................................ 19
8 Functional check after a repair ............................................................................... 20
9 General arrangement of the components............................................................... 21
10 Assembling and disassembling components ...................................................... 22
10.1 Replacing the carbon brushes ........................................................................ 22
10.2 Motor M1 / Rubber-metal bearing ................................................................... 22
10.3 Power board A1 .............................................................................................. 23
10.4 Control panel (A3) .......................................................................................... 23
10.5 Flat ribbon cable.............................................................................................. 23
10.6 Appliance plug with mains switch.................................................................... 23
10.7 Imbalance switch S2 (only with EBA 20 C) ..................................................... 23
10.8 Lid lock Y1 ...................................................................................................... 23
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11 Technical documents ......................................................................................... 24
11.1 Connecting diagrams...................................................................................... 24
11.1.1 Abbreviations of the cable colours........................................................... 24
11.1.2 Connecting diagram EBA 20 / EBA 20 C................................................. 25
11.2 Signals and measurements ............................................................................ 26
11.2.1 Motor M1 ................................................................................................. 26
11.2.2 Speedsensor B3 (speedometer).............................................................. 26
11.2.3 Lid lock Y1 ............................................................................................... 27
11.2.4 Imbalance switch S2 (only with EBA 20 C).............................................. 27
11.3 Technical specifications .................................................................................. 28
12 Index .................................................................................................................. 30
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1 Introduction
• Repairs must only be carried out by personnel authorised to do so by the
manufacturer.
Interventions and modifications at centrifuges, which have been conducted
by persons not authorized by the Andreas Hettich GmbH & Co. KG
company, are at their own risk and entail the loss off all guarantee and
liability claims. In such an event any guarantee claim or liability claim
against the Andreas Hettich GmbH & Co. KG company expire.
• Only original spare parts and original accessories licensed by the Andreas Hettich
GmbH & Co. KG company are allowed to be utilised.
If no original spare parts or no original accessories are used, any guarantee
claim or liability claim against the Andreas Hettich GmbH & Co. KG
company ceases to exist.
• Information about the operation of the centrifuge please see operating instructions.
• We reserve all rights for these technical documents.
2 Symbol meanings
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3 Description of the centrifuge
The EBA 20 / EBA 20 C is a microprocessor-controlled centrifuge which is comprised of
the following electrical components:
• Control panel
• Power board
• Motor with speed sensor (speedometer)
• Lid lock system
• Imbalance switch (only with EBA 20 C)
Netz / Mains
Leistungsteil
Verschluß / Lid lock
Deckelschalter Power board
Lid switch
mit Mikroprozessorsteuerung
Unwucht und Motoransteuerung
Imbalance with microprocessor control
and motor control
Drehzahlsensor (Tacho)
speed sensor (speedometer)
Motor
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3.1 Control panel A3
The control panel have only restricted control tasks, it disposes of the following
characteristics:
• Input panel for operation parameters
• Indication elements
• Transmission of the signals to the power board via the interface.
• Storing of centrifuge version
• Storing the machine version and the brake setting.
By means of the machine version the power board is informed which kind of
centrifuge has to be controlled. Then the power board takes the corresponding
values from the ROM.
e.g. Max. Speed
Acceleration and deceleration ramps
• Communication with the power board via TTL interface.
The power supply for the control panel is transmitted via the flat ribbon cable:
Pin 1 GND
Pin 4 +5V
3.3 Motor M1
• The motor is connected via a plug to the power board.
• The motor is a collector-motor with carbon brushes.
• The motor is controlled by the power board.
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3.4 Lid lock Y1
• Opening of the lid lock is prevented by a latch. The lid lock can only be opened when
the relay REL 602 on the power board is energised. This occurs when the rotor is at
standstill, mains power is applied and the key is pressed. The solenoid is ener-
gized for three seconds and releases the latch.
• The centrifuge can only be started when the lid is closed. A microswitch on the lid
lock detects the position of the lid lock (open/closed) and report it to the power
board.
4 Troubleshooting procedures
• Fuses in installation in which centrifuge is installed are intact.
• Mains input fuses of centrifuge are intact.
• Supply voltage present at (see circuit diagram):
− Connecting cable
− Appliance plug
− Mains switch
− Power board A1, plug ST1.1 (L) and ST1.2 (N)
• Look for the displayed error code in the chapter "Error messages".
• Remedy the error according to the instructions.
• Carry out a functional check after every repair and whenever a component is
replaced, see chapter "Functional check after a repair".
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5 Error messages
The error message will be indicated in the speed display of the front panel
e.g. :
START
RPM x 100 t
STOP
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5.3 Description and elimination of errors
– 1 – Tacho error
Error Speed sensor pulses (tacho) break down.
Error Drive switch off and brakes with the adjusted brake level.
consequence
Error cause • Carbon brushes worn out.
• Speed sensor (tacho) defective.
• Power board (A1) defective.
• Loosen contact in plug ST5.
Measurement 1. power board A1 / ST5 between pin 2 (GND) and pin 3 (+5V)
2. power board A1 / ST5 between pin 1 and pin 2 (GND)
(pulses: 0V, 5V, 0V, 5V etc. / 6 pulses per revolution)
See also section 11.2.2.
Error code reset Wait for a time duration of 100 sec. After this perform a MAINS
RESET.
– 2 – System reset
Error Mains interrupt during a run
Error Drive switch off and brakes with the adjusted brake level.
consequence
Error cause • Power supply has failed.
• Loosen contact in mains lead, appliance plug or the internal
electrical wires.
Error code reset 1. Wait for rotor standstill.
2. Open the lid and press key START or perform a MAINS RESET.
– 3 – Imbalance
Error Imbalance on motor axle
Error Drive switch off and brakes with the adjusted brake level.
consequence
Error cause EBA 20:
• Plug ST6 is unplugged or has loose contact.
• Power board (A1) is defective.
EBA 20 C:
• Weight difference in rotor components.
• Imbalance switch is defective or not connected.
• Imbalance switch is disadjusted (Adjustment see section
"Imbalance switch-off (only with EBA 20 C)").
• Loose contact in cable or plug ST6.
• Power board (A1) is defective.
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Measurement Imbalance switch, plug ST6 pin 1 to Pin 4.
Switch is an opener. See also section 11.2.4.
Error code reset Open the lid after standstill
– 4 – Communication
Error Communication error between control board (A3) and power
board (A1).
Error Drive switches off and rotor runs down unbraked.
consequence
Error cause • Loose contact in flat ribbon cable.
• Control board (A3) defective.
• Power board (A1) defective.
Error code reset MAINS RESET after standstill.
If the MAINS RESET is performed before the rotor has standstill,
the set speed and the rotation will be indicated in the display until
the rotor has standstill.
– 5 – Overload
Error Power board detects overload.
Error Drive switches off and rotor runs down unbraked.
consequence
Error cause • Power board (A1) defective.
• Motor defective (windings or bearings)
Measurement Measure motor coils, see section 11.2.1.
Error code reset Perform a MAINS RESET after standstill
– 7 – Overspeed
Error System recognises excess speed.
Error Drive switches off and rotor runs down unbraked.
consequence
Error cause • Power board (A1) defective.
Error code reset Perform a MAINS RESET after standstill.
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– d – Lid lock error
Error Lid lock is open during centrifugation.
Error Drive switches off and rotor runs down unbraked.
consequence
Error cause • Microswitch at lid lock is defective.
• Power board (A1) defective.
• Loosen contact in Plug ST4 at pin 5 and pin 6.
• Mechanical defect at the lid lock.
• Emergency release was executed during centrifugation.
Measurement Remove plug ST4 and measure between pin 5 and pin 6:
Lid opened : ≈ 0 Ω
Lid closed: ∞Ω
See also section 11.2.3.
Error code reset Perform a MAINS RESET after standstill.
RPM x 100 t
STOP
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The lid can not be opened
Error The lid can not be opened.
The rotation display shows (lid open).
Error cause • Microswitch at lid lock is defective
• Loosen contact on plug ST4 / pin 5 and pin 6
• Power board (A1) or control panel (A3) defective
Measurement Remove plug ST4 and measure on the plug between pin 5 and
pin 6:
Switch closed: ≈0Ω
Switch: open ∞Ω
See also section 11.2.3.
Opening the lid Release the lid by using the emergency release.
No display
Error No power supply on control board (A3)
Error No operation possible
consequence
Error cause • No mains supply
• Power board (A1) defective
• Control board (A3) defective
• Interruption in the flat ribbon cable between power board (A1)
and control board (A3)
Measurement 1. Mains supply, power board A1, plug ST1.2 (L) to ST1.1 (N)
2. Power board A1, plug ST3 pin 4 (+5V) to pin 1 (GND)
3. Control board A3, plug ST1 pin 4 (+5V) to pin 1 (GND)
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6 Settings and enquiries
indicator. STOP
2. Press the key STOP in order to store the set machine version.
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6.2 Enquiry the machine version
The enquiry of the machine version is only possible if the rotor is at standstill.
STOP STOP
EBA 20 C:
START START
STOP STOP
If the machine version and brake step are not displayed, press the key under the
speed indicator until they are displayed.
4. To exit the machine version display press the key STOP or perform a MAINS-
RESET.
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6.3 Enquiry the programme versions
STOP STOP
EBA 20 C:
START START
STOP STOP
4. Press the key beneath the speed indicator so often until the programme version of
the control panel (e.g. b1.12) is displayed.
START
RPM x 100 t
STOP
RPM x 100 t
STOP
6. To exit the programme versions display press the key STOP or perform a MAINS-
RESET
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6.4 Setting the brake step
The setting of the brake step is only possible if the rotor is at standstill.
STOP STOP
EBA 20 C:
START START
STOP STOP
If the machine version and brake step are not displayed, press the key under the
speed indicator until they are displayed.
4. Set the desired brake step with the keys beneath the time display.
Step 1 = short run-down time, Step 0 = long run-down time.
For run-down times, see chapter "Anhang/Appendix, Rotor und Zubehör/Rotor and
accessories" in the operating instructions.
5. Press the key STOP to save the setting.
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6.5 Locking the input of the speed, time and brake step and locking the key
(only with EBA 20 C)
Locking of the key and locking of the input of the speed, time and brake step
is only possible with machines with machine version 5 (EBA 20 C) and a
programme version of the control panel from b1.40.
The activation and deactivation of the lock is only possible if the rotor is at
standstill.
STOP STOP
If the machine version and brake step are not displayed, press the key under the
speed indicator until they are displayed.
4. Keep the key START pressed and then press the key beneath the speed indicator.
In the speed indicator the letter "c" is displayed, this means that the input of the
speed, time and brake step is now locked and the keys and are deactivated.
START START
STOP STOP
To deactivate the lock also keep the key START pressed and then press the key
beneath the speed display.
5. Press the key STOP to save the setting.
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6.7 Imbalance switch-off (only with EBA 20 C)
The permissible imbalance is specified for rotor E1824 by the indication of the
difference in weight of opposite rotor positions.
When having a difference in weight within the range of 6g to 12g during run-up, the
drive has to switch off before reaching 1500 RPM.
The imbalance switch-off is adjusted by changing the distance of the imbalance switch.
With a test run with the indicated differences in weight the imbalance switch-off will be
checked.
Adjusting the imbalance switch:
• Loosen both screws at the angle bracket of the imbalance switch on the outer part of
the housing floor until you can shift it.
• Set the permissible imbalance by shifting the angle bracket.
• Tighten both screws at the angle bracket of the imbalance switch again.
• Check the imbalance switch-off with a test run.
Switch off the mains switch and separate the centrifuge from the mains!
The fuse holder (A) with the mains input fuses is located next to
the mains switch.
• Remove the connecting cable from the machine plug socket.
A B
• Press the snap-fit (B) against the fuse holder (A) and
remove.
• Exchange defective mains input fuses.
Only use fuses with the rating defined for the type.
See the following table.
• Reinsert the fuse holder until the snap-fit clicks shut.
• Reconnect the centrifuge to the mains supply.
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8 Functional check after a repair
After a repair a functional check of the unit must be carried out. For functional check a
test run with the loaded rotor must be performed.
During the test run the followings must be checked:
• Function of the keys and the display.
• Run-up and slow-down time, max. speed of the rotor. Values see operating
instructions chapter "Anhang/Appendix, Rotoren und Zubehör/Rotors and
accessories".
• Sample temperature. Values see operating instructions chapter "Anhang/Appendix,
Rotoren und Zubehör/Rotors and accessories".
• Imbalance switch-off (only with EBA 20 C). Values see chapter "Imbalance switch-
off (only with EBA 20 C)".
• Current consumption. Values see chapter "Technical specification".
After the test run a safety test must be carried out. Check the following values:
• Insulation resistance >2 MΩ
• Protective conductor resistance < 0.2 Ω
• Leakage current < 3.5 mA *
* limit according to EN 61010-1
A laboratory centrifuge do not belong to those medical appliances which may be tested
according to the regulation IEC 60601-1 or corresponding national medical electronic
standards. Laboratory centrifuges are classified as laboratory equipment.
The regulations applying to laboratory equipment are IEC 61010-1 or European
standard EN 61010-1.
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9 General arrangement of the components
1 1 Lid
2 Housing upper
part
3
2x 3 Cover foil
4 Control panel
2
5 Lid lock
4
6 Motor
3x
6 5 7 Rubber-metal-
bearing
8
9 8 Power board
7
9 Appliance plug
10
10 Housing lower
part
4x 11
11 Rubber foot
12
12 Friction rubber
13
13 Hinge bolt
Imbalance
switch is not
displayed (only
with EBA 20 C)
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10 Assembling and disassembling components
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• Before the motor is installed, the rubber-metal bearing must be checked for possible
wear or cracks and must be replaced if necessary.
• Exchange the motor.
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11 Technical documents
Abbreviation Colour
BK black
BN brown
BU blue
GD gold
GN green
GNYE green-yellow
GY grey
OG orange
PK pink
RD red
SR silver
TQ turquoise
Transp. transparent
VT violet
WH white
YE yellow
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11.1.2 Connecting diagram EBA 20 / EBA 20 C
ST4 ST1.2
ST5 BU (BK)
ST1
BN (WH)
Leistungsteil A1 ST1.1
power board A1
ST3 ST6
ST3.2 ST3.1
BN (WH)
BU (BK)
+5V
GN/YE
GN/YE
GN/YE
WH
WH
BK
BK
BK
BK
1 3
K1 7 4
M
x
Si1
Si2
N L
B3 M1 Y1 S2 Q1
Drehzahl- Motor Deckelverriegelung Unwuchtschalter Gerätestecker
sensor (Tacho) motor lid lock (nur in EBA 20 C) mit Netzschalter
speed sensor imbalance switch und Sicherungen
(speedometer) (only in EBA 20 C) appliance plug
with mains switch
and fuses
ST1
1234
Steuerteil A3
control panel A3 1 4
2 (TxD/RxD) +5V
3 (RxD/TxD)
1234
zum Leistungsteil A1 / ST 3
to power board A1 / ST 3
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11.2 Signals and measurements
11.2.1 Motor M1
Field coil ST1
Pull off plug ST1 and measure at the plug 1 2 3
between pin 2 and pin 3:
WH
GN
BK
230 V version: ≈ 110 Ω
115 V version: ≈ 28 Ω
GN/YE
Armature coil
Pull off plug ST1 and measure at the plug
between pin 1 and pin 2:
230 V version: ≈ 70 Ω M
115 V version: ≈ 18 Ω
M1
0V +5V
speedometer signal:
Measure at plug ST5 between pin 2 (GND)
and pin 4:
Tachosignal / tacho signal
+5V x
0V
6 pulses per revolution
B3
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11.2.3 Lid lock Y1
Lid switch: ST4
Remove plug ST4 and measure at the plug 1 2 345 6
between pin 5 and pin 6:
Switch actuated: ∞Ω
Switch not actuated: ≈ 0 Ω
GN/YE
WH
WH
BK
BK
Solenoid K1
Remove plug ST4 and measure at the plug K1
Switch actuated: ∞Ω
Switch not actuated: ≈ 0 Ω
BK
BK
1 3
S2
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11.3 Technical specifications
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Andreas Hettich GmbH & Co. KG
Manufacturer
D-78532 Tuttlingen
Model EBA 20 C
Type 2002-C 2002-01C
Mains voltage (± 10%) 208 - 240 V 1∼ 100 - 120 V 1∼
Mains frequency 50 - 60 Hz 50 - 60 Hz
Connected load 90 VA 100 VA
Current consumption 0.4 A 0.8 A
Max. capacity 2 x CellPaker® containers each with 10 ml blood
Allowed density 1.2 kg/dm3
Speed (RPM) 4500
Force (RCF) 1472
Kinetic energy 850 Nm
Obligatory inspection (BGR 261) no
Ambient conditions (EN 61010-1)
− Set-up site Indoors only
− Altitude Up to 2000 m above sea level
− Ambient temperature 2°C to 40°C
− Humidity Maximum relative humidity 80% for temperatures up to 31°C, linearly
decreasing to 50% relative humidity at 40°C.
− Excess-voltage category
ΙΙ
(IEC 60364-4-443)
− Pollution degree 2
Device protection class Ι
Not suitable for use in explosion-endangered areas.
EMC
− Emitted interference (suppression EN 55011, FCC Class B
of radio interference) Group 1, Class B
EN 61000-3-2
EN 61000-3-3
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12 Index
Enquiries ....................................................................................................................... 14
Error messages............................................................................................................... 9
Machine version............................................................................................................ 14
Machine-Version-Error .................................................................................................. 12
Mains fuse..................................................................................................................... 19
MAINS RESET................................................................................................................ 9
Mains switch ................................................................................................................. 23
Measurements .............................................................................................................. 26
Motor................................................................................................................... 7, 22, 26
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No display...................................................................................................................... 13
No speed indication....................................................................................................... 12
Settings ......................................................................................................................... 14
Signals .......................................................................................................................... 26
Speed input locking ....................................................................................................... 18
Speedometer................................................................................................................. 26
Speedsensor ................................................................................................................. 26
Tachosignal ................................................................................................................... 26
The lid can not be opened ............................................................................................. 13
Time input locking ......................................................................................................... 18
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