Professional Documents
Culture Documents
fluoroelastomer
Viton - ®
Excelling in
Modern
Automotive
Fuel Systems
Table of Contents Page Table of contents Page
1. Introduction ................................................... 3 6. Performance of Viton in Diesel Engines ...... 15
Factors Affecting Applications........................ 3
Advantages of Viton® ...................................... 3 7. Seal Design for Engineers ............................. 16
Designing with Elastomers .............................. 16
2. Applications of Viton in Fuel Systems ......... 4 Common Seal Failure Modes .......................... 16
2.a Fuel Storage Components ......................... 4 Designing with Viton Fluoroelastomers .......... 17
‘In Tank’ Fuel Pump Couplers.................. 4 Limits of Elastomer Stress / Strain Properties .. 17
Filler Neck Hose ....................................... 4 Permeation of Elastomers................................ 17
Fuel Tank Cap Seal ................................... 4 Design Service................................................. 18
ORVR – Onboard Refueling Vapour
Recovery ................................................... 4 Appendix ............................................................. 18
2.b Fuel Delivery Components ....................... 5 Selection Guide for Viton ................................ 18
Fuel Line Hose and Tubing....................... 5 A Summary of Viton Types for Use
Fuel Pump Seals, Check Valves and in Automotive Fuel Systems ..................... 18
Rollover Valves (gasoline and diesel) ....... 6 Rating Types of Viton by Performance
Diaphragms ............................................... 6 Parameter .................................................. 18
Quick-Connect O-rings ............................. 6 References ....................................................... 19
Fuel Injector O-rings (gasoline, diesel, Suggested Reading.................................... 19
and alcohol blends) ................................... 7
2.c Emission Control Components ................. 7
Emission Control Seals ............................. 7
Air Intake Manifold Gaskets..................... 7
Solenoid Armatures .................................. 7
2
1. Introduction
Only specialty elastomers such as Viton® fluoro- Actual part performance is simulated in these test
elastomers can function in the increasingly hostile fuels, to the end of performance prediction in actual
automotive fuel system environments driven by use. Elastomeric engine compartment components
tough new legislation. such as seals, hoses, diaphragms and gaskets, all
Modern automotive fuel systems have a tough job face new standards of performance, driven by the
to do. In addition to fuel storage, metering and fuel factors cited above and augmented by high energy
delivery to the engine, these systems must comply costs and escalating costs of warranty and recall.
with ever more stringent regulations defining the As one result, specifiers are selecting Viton for an
composition of fuels and emission levels. These ever broader variety of applications.
factors combine to create hostile working condi-
tions for fuel system components.
Factors Affecting Applications
• World-wide emission regulations
Fuel compositions are changing rapidly to facilitate • Hotter engine compartment temperatures
vehicle manufacturers in their quest to meet emis-
• Variations in fuel mixtures
sion limits of these new regulations. Traditional
• Longer warranties
anti-knock agents such as tetramethyl- and tetra-
• Extended service periods
ethyl-lead are being replaced by oxygenated (alcohol
or ether) additives. These upgrades maintain fuel • Sealing of and against plastic parts
octane ratings while reducing hydrocarbon and car- • Designed assembly and service connections
bon monoxide pollutants. The result of these changes • Vibration / noise isolation
is the emergence of a wide range of potential fuel • Crash worthiness
compositions. Fluoroelastomers in general, and Viton in particular,
Many of the newer fuel additives alter the swelling have become elastomers of choice for many fuel
characteristics of elastomers in fuel and contribute system sealing and hose components.
to property deterioration. To simplify the problem
of determining the performance suitability of elasto-
Advantages of Viton
mers, a range of “test fuels” has been adopted as a • Low permeation to fuels and gases
basis for comparison of elastomer performance. In • –40° C to +225° C service temperature range
some cases, these fuels have been designed to test • Resistant to all fuels / fuel mixtures
for “worst case” scenarios. Test data included in • Resistant to ‘sour’ fuel
this publication assist with the selection of elasto- • Resistant to oils
mers for use in contact with these fuels and demon- • High strength to resist damage
strate the outstanding performance of Viton. • Long-term sealing performance
Vent tubing
In-tank seals and valve
Fuel tank
Fuel sender seal cap seal
Fuel hose
3
®
2. Applications of Viton The filler neck hose is a common source of fuel
emissions owing to its large surface area and the
in Fuel Systems constant presence of fuel and fuel vapour. This
Evolved over 40 years, today’s high performance hose must be flexible and capable of absorbing
Viton fluorolelastomers meet the toughest automo- shock and must deform without rupture, major con-
tive industry requirements in most fuel system seal- siderations for assuring vehicle crash worthiness.
ing and hose applications, including components Designers increasingly specify multi-layer construc-
for fuel storage, fuel delivery and fuel / air mixing. tions using Viton as the inner fuel permeation bar-
rier. It is chosen because it adheres well to other
Several types of Viton have been developed specifi- layer materials, meets permeation regulations and
cally for modern automotive fuel systems. Fig. 1 functions for the lifetime of the vehicle.
shows key applications, and the Selection Guide for
Viton found in the Appendix (page 18) identifies Fuel Tank Cap Seal
the most suitable type per application.
Fuel Sender
2 2 7 6 5
Vacuum connection
Viton F
Diaphragm of Viton
O-rings of Viton
Kevlar®
Inlet Inlet
8
Adoption of the EURO-2000 regulations in Europe Definition of types and classes
is expected to stimulate other countries to adopt Heat-test Swell-test Volume-
enhanced regulations. It is foreseen that South temperature temperature swell max.
Type (°C) (°C) Class (%)
America, Japan and Asia-Pacific will all eventually
A 70 70 A –
follow the USA and Europe. B 100 100 B 140
C 125 125 C 120
® D 150 150 D 100
4. Viton in the Automotive E 175 150 E 80
F 200 150 F 60
Industry G 225 150 G 40
H 250 150 H 30
4.a What is Viton ? J 275 150 J 20
K 10
The name Viton represents three major families
Fig. 18. Classification based on SAE J-200/ASTM D 2000
and many specialty fluoroelastomers from DuPont
Dow Elastomers. These families offer the highest
continuous heat resistance of any conventionally ‘K’ represents the class of oil resistance (maximum
processed rubber, combined with an outstanding swell 10%) achieved by Viton after 70 hours in test
resistance to swell and permeation when exposed oil No. 3 according to ASTM D 471.
to a range of chemicals including automotive fuels
and additives. Specific types of Viton have been Only Kalrez® perfluoroelastomer parts and Zalak®
developed to satisfy service requirements in many high performance seals have higher temperature
demanding applications. resistance and lower swell in hydrocarbons than
Viton.
Viton offers superior processing and outstanding
end-use performance. These characteristics result in 4.c Overview
long service-life and low lifetime-cost components. of the Properties of Viton
Viton fluoroelastomers offer outstanding resistance
Fluorinated monomers
to heat, swell, permeation and degradation when in
contact with aggressive automotive fuels, fuel addi-
tives, oils, lubricants and most mineral acids. They
Polymerization also have exceptional tensile strength, tear and
compression set resistance. These characteristics,
provided across a wide operating temperature range,
Viton
fluoroelastomers
are the reasons the fluoroelastomer is specified by
automotive engineers for fuel system seals, O-rings
and hoses. Parts made of Viton fluoroelastomer
Crosslinking function in environments that destroy those made
from many other plastic and rubber materials.
fluoroelastomers
FKM (ASTM D-1418)
FPM (DIN/ISO 1629) 5. Types and
Synthetic, noncrystalline fluoropolymers, which show elastic properties
after crosslinking
Properties of Viton
The three major families of Viton fluoropolymers,
Fig. 17. Fluoroelastomers derivation
‘A’, ‘B’ and ‘F’ consist of many types, characterized
by the monomers from which they are built.
4.b Classification of Elastomers based To achieve a required end use performance, proper
on SAE J-200/ASTM D 2000 type selection is necessary.
The globally accepted standards of SAE and ASTM
define a specification system based on elastomer
performance. In these two standards, elastomers are Viton A B F GLT GBLT GFLT
classified according to their heat and oil resistance. Fluorine content 66% 68% 70% 64% 65% 66%
Fuel resistance ++ +++ ++++ + ++ ++++
Viton is HK classified. ‘H’ designates that its heat Heat +++ +++ +++ +++ +++
resistance after thermal ageing 70 hours at 250° C Low temperatures + o – ++++ +++ ++
is within the following parameters: Compression set +++ +++ + + + +
% of original
60
permeation
G prepared for peroxide additional base resistance 40
curing system
20
LT excellent low temperature special monomer incorporated nitrile polyacrylate
(LT) properties 0
0 100 1000 10000
Fig. 20. Viton ® nomenclature Hours at 150°C
The Figs. 19 and 20 show the impact of fluorine Fig. 22. Retained sealing force of Viton
content and other polymer design parameters on and other elastomers
fuel resistance, compression set and high and low
temperature performance.
The Viton ‘A’ family has the lowest fluorine con- general purpose elastomers would become brittle
tent and best compression set resistance, while the after just one day at 200° C under the same test
progressively higher fluorine content ‘B’ and ‘F’ conditions. Other rubbers are generally limited to
families have improved fuel resistance. Viton GLT, an operating ceiling of 150°C and for a substantially
GBLT and GFLT all offer greater flexibility at low shorter period.
temperature.
Seals made of Viton remain resilient and retain an
effective sealing force long after ordinary rubber
5.a High Temperature Properties
seals have failed. Fig. 22 shows retained sealing
Heat resistance is becoming more important in fuel force of O-rings made from Viton and other elas-
system components because smaller engine compart- tomers. After 100 hours under static conditions in
ments bring higher engine compartment temperatures. air at 150° C, Viton retains over 90% of its original
Temperature and heat history play key roles in the sealing force, while seals produced from fluorosili-
durability of an elastomer seal. Elasticity, flexibility, cone, polyacrylate and nitrile rubber retained 70%,
compression set and sealing force can all be adversely 58% and 40%, respectively.
affected by elevated temperatures which can shorten
After 10 000 hours, the retained sealing force of
the life of elastomer parts or even destroy them.
Viton was 77% while that of silicone, the only other
Fig. 21 shows the temperature limits of fluoroelasto- rubber to survive the test, was 13%.
mer seals in continuous use. Laboratory tests con-
firm that Viton remains usefully elastic (elonga-
tion >100%) for well over 10 000 hours when
5.b Properties of Viton in Gasoline
exposed to a temperature of 200° C. Conventional Gasoline Composition
Gasoline has undergone many changes since it was
first commercially available soon after the First
Hours of World War. Even with the refinement of today’s
service
>10000 gasolines, there are still great variations in specific
composition. Typically, gasoline consists of hydro-
carbons ranging from 4 to 12 carbons in length
8000 and may include dissolved paraffins, olefin compo-
nents, naphthenes and aromatics. Aromatic hydro-
carbons (toluene, benzene, xylenes) cause more
6000
swelling and more adversely affect physical proper-
ties than either aliphatic or olefinic hydrocarbons.
4000
The increasing use of oxygenates (alcohols and
3000
ethers) to boost the effective octane rating in gaso-
line further extends the range of composition varia-
2000 tions possible in gasoline. Oxygenate-rich gasolines
1000 exhibit higher volatility which is correlated with
240
increased permeation through elastomeric materials.
0 Oxygenated additives cause swelling and property
285°C 260°C 230°C 200°C
deterioration of elastomers as well. Ethers such as
Fig. 21. Heat resistance of Viton in air methyl- and ethyl-tetrabutyl ether (MTBE and
10
ETBE) are preferable oxygenates to alcohols from Fuel Blends
an environmental point of view; they are less volatile The superior resistance of Viton parts to blends of
but have similar octane boosting characteristics. gasoline alcohol and aromatic additives enables
They also cause less swelling and property deterio- these components to deliver dependable performance
ration in elastomers than alcohols at the most fre- with minimum swell, low compression set, minimal
quently used levels (around 15%). dimensional change and superior flexibility.
Physical property change usually goes hand in hand Figs. 24 and 24a demonstrate the superior low-swell
with volume swell: the greater the volume swell, characteristics of Viton in typical blends of gasoline/
the greater the expected loss of other properties. methanol and gasoline / ethanol.
Consistent with its low volume swell, Viton® pro-
vides excellent retention of physical properties after
fuel immersion. 100
In fact, compounds of Viton exhibit lower volume
swell in fuels than any other class of elastomers 80 ECO
Volume swell,%
60 NBR
High fluorine types of Viton are especially well CO
suited for service in fuels containing oxygenates. 40
Testing also indicates that Viton is suitable for ser-
vice in low sulphur and bio-diesel rapeseed methyl 20
Viton
ester (RME) fuels.
0
0 5 10 15 20 25
diesel fuels. 60
Volume Change
40
Volume swell of an elastomer by a fuel can precede
seal leakage and failure or compromise the accuracy 20 Viton
of fuel metering systems. Compounds of Viton exhibit
lower volume swell in fuels than any other class of 0
0 5 10 15 20 25
elastomers used commercially (See Fig. 23).
Volume % methanol in gasoline (42 % aromatic)
90
fuel C
80
M-15
Fuel Variables Challenge
70 the Automotive Engineer
Volume swell 168 h, 23°C (%)
(shares in vol. %) ASTM D471/ISO 1817 DIN 51604 Fig. 27. Swell in fuel mixtures – Influence of type
of oxygenated additives
Fam. A
Fam. B
Fam. C
Fuel A
Fuel B
Fuel D
Fuel C
30
0
20 –5
–10
10
–15
Temperature (°C)
0 –20
Viton A Viton B Viton GF FVMQ NBR
–25
Fig. 29. Swell in sour fuel C (Peroxide number 100) –30
–35
Fuel containing hydroperoxides can cause dramatic –40
changes in the properties of some elastomers in a –45
short time, as indicated. Under the same conditions, –50
Viton remains unaffected and can be considered a O-ring-test TR-10
prime candidate for fuel systems handling “sour” Viton F Viton B Viton A Viton B-70 Viton GFLT
fuels. Viton GBLT Viton GLT
5.c Low Temperature Properties Fig. 31. Low temperature flexibility. Comparison
of different test methods
An elastomer seal works by exerting a pressure
against its housing greater than that of the con-
tained fluid.
This sealing force of an elastomer is time and tem- The TR-10 test provides an indication of low tem-
perature dependent and will gradually decrease due perature elastomeric performance of a polymer by
to physical and chemical effects. Retention of seal- measuring the onset of elastomeric behaviour as the
ing force at lower temperatures depends on the abil- temperature is gradually raised from a point at which
ity of the elastomer to recover from the applied the specimen is frozen. The behaviour of Viton types
deformation at that temperature. As temperature is seen to closely follow the order of the O-ring test
decreases, the rubber becomes stiffer, loses its elastic results, with the LT types having the best low tem-
recovery, and finally becomes hard and brittle. perature performance.
13
0 900
800
–10
–20
600
–30
500
–40 400
–50 300
200
–60
dry Unleaded fuel* Fuel C*
100
Viton F Viton B Viton A Viton B-70 Viton GFLT
0
Viton GBLT Viton GLT Fuel C M-15
*exposure 168 h/23°C
Viton A HBNR 44% ACN* HBNR 33% ACN* FVMQ*
*Test only 21 days
Fig. 32. Low temperature flexibility.
(Fuel M-15 composition is 85% Fuel C and 15% methanol)
Leakage temperature during O-ring test
Fig. 33. Permeation resistance according to Thwing
Albert Test – Viton versus other materials
(Fuel C/M-15)
Fig. 32 shows the low temperature sealing ability of
seven fluoroelastomer compounds tested for sealing
of nitrogen at 1,4 MPa (200 psi) at 10% compression, Fig. 33 shows the permeation rates of Viton versus
when dry, immersed in unleaded fuel and immersed other polymers used in fuel lines, filler neck hose
in Fuel C. Results show a significant difference in and seals using the modified ASTM E96-66
sealing force retention among the types of Viton®, “Thwing Albert” cup permeation test method
with Viton GLT demonstrating the superior perfor- (a recognized and commonly used test for perme-
mance under these conditions. Following immersion ation of elastomers). The data are presented in per-
in such fuels, Viton fluoroelastomer type GFLT meation rate units, and show that Viton A has a
exhibits the best combination of low volume swell permeation rate less than 3 g / m2 / day in Fuel C
and good low temperature sealing. (50% iso-octane / 50% toluene) compared to
Fuel seals in engines run on ‘flex fuel’ blends of 125-600 g / m2 / day for HNBR, NBR and FVMQ.
unleaded gasoline with methanol are among the In addition these high permeation rates for the
most challenging of all automotive sealing applica- other materials are observed after only 21 days.
tions. In addition to flex fuel resistance, O-rings in The results of similar testing in Fuel M-15 have
fuel injector and quick-connect systems are required also been shown to dramatically favour Viton, with
to have at least –40° C static sealing capability. a permeation rate of approximately 50 g / m2 / day
Even though certain types of Viton may not possess compared to the extreme of over 800 g / m2 / day
specific low temperature properties they can often for FVQM.
be used successfully when immersed in fuels at low
temperature. The small absorption of fuel into the
seal made of Viton actually improves low tempera- 80
ture properties by plasticisation of the elastomer.
70
permeation at 23°C, 28 days (g/m2/day)
50
40
5.d Permeability
30
Versus other Elastomers
20
All elastomers are permeable to some degree to fuels,
in gas and liquid form, but the degree of permeabil- 10
cially in automotive fuel systems, enabling these Fig. 34. Permeation resistance according to
materials to meet the most stringent of current and Thwing Albert Test of different types of Viton
expected emission regulations. (fuel C/M-15)
14
• Fill in 100 ml liquid
• Seal with test material
• Measure weight
• Invert, store at room temperature
• Measure weight loss during 21 to 28 days every 3rd day
• After equilibrium evaluate average in g/m2/day
Ring
B A
Test sheet 76,2
Flange
Testing vessel
Fig. 34 shows the permeation rates of different types (typically from 1000 ppm to 200 ppm) and to
of Viton® in the same test fuels using the modified increase cetane number used to quantify the igni-
ASTM E96-66 “Thwing Albert” cup permeation tion characteristics of diesel fuel, thereby provid-
test method. All types perform very well in ASTM ing increased engine efficiency for lower levels of
Fuel C, while Viton GF performs best when immersed emissions.
in M-15.
6. Performance of Viton 35
30
in Diesel Engines
Volume swell (%), 168 h at 23°C
25
Applications : 20
• Direct injector O-ring seals 15
• Rotary pump seals
10
• Control diaphragms
• Fuel hose 5
gasoline fuels, hence it is less prone to evaporative Fig. 36. Swell of various families of Viton in M-15,
emissions. bio-diesel and low sulphur diesel fuel
Diesel engines are used to power a significant and
growing proportion of all vehicles. This is parti-
cularly true in Europe where most heavy goods “Low sulphur diesel fuel” and “bio-diesel fuel”
vehicles and many passenger cars are diesel powered. define specific compositions, but they are also
The rubber components used in the fuel systems terms used to describe a range of diesel fuel com-
of diesel powered vehicles have traditionally not positions. Esters made via trans-esterification of
needed high performance elastomers such as Viton rapeseed oil (producing RME bio-diesel) are
since diesel fuels are not as aggressive to elastomers becoming more popular as an alternative to diesel
as is gasoline. from fossil sources, either used in blends or as fossil
Nevertheless, both gasoline and diesel powered fuel replacement. Expectations that most of the
vehicles are subject to regulations governing toler- diesel engines in passenger cars would run with
able limits of air polluting emissions (see page 8). “bio-diesel” have not materialized, although a num-
The goals in the case of diesels are to reduce aro- ber of commercial vehicles available today are
matic hydrocarbon content, reduce sulphur content designed to run with non-fossil fuels.
15
While the use of bio-diesel in passenger cars is still The checklist for performance should include:
relatively small, trucks and off-road vehicles are • A full description of the functional requirements
using some RME and similar products. of the application;
Testing of Viton® has shown its excellent resistance • Temperature range, and cycling times if known;
to swelling and property deterioration in both low • Media exposure within the temperature range
sulphur and bio-diesel fuels (Fig. 36). This perfor- (specific fuel composition, for example);
mance identifies Viton as an excellent candidate for • Pressure(s) or vacuum to be sealed;
diesel fuel system components in the future. • Desired lifetime;
• Mechanical stresses / strains including static
or dynamic flex requirements;
4 • Colour code needs;
3,5
• Electrical properties;
Volume change (%), 1008 h @ 100°C
Pressure
Temperature/
Pressure drop
Pressure
Fig. 39. Extrusion effects
Designing
Fig. 41. Anti-extrusion
with Viton® Fluoroelastomers
Viton fluoroelastomers are capable of sealing auto-
motive fuels at much higher temperatures and for Limits of Elastomer
longer periods than almost any other elastomer. Stress /Strain Properties
The high fluorine levels that make such performance
possible also influence seal design. For example, Finite element design, backed by experience of mil-
fluoroelastomers demonstrate higher thermal expan- lions of parts, has led to some basic ‘use and abuse’
sion and contraction than most other elastomers, rules which apply to most elastomers. For example,
and any small swell in fuels or other media is aug- elastomers in seal or gasket applications should never
mented by these thermal effects. Also, like most be subjected to greater than 25% compression or
polymers, fluoroelastomers have a tendency to strain. Higher compression can create stress fields
soften at higher temperatures. within the part which may exceed the ultimate
strength of the material, leading to high compression
Therefore, when designing for wide temperature set and reduced seal life.
fluctuations, part size, compression and seal cavity
volume may have to be adjusted to optimise perfor- A nominal O-ring compression of 18% is sufficient
mance (Fig. 40). Special consideration should also for most applications, allowing for a degree of tol-
be given to parts exposed to rapid temperature cycling. erance in seal cavity and part size. Even lower com-
pression, in the order of 11%, can be used for gas-
kets. Gaskets do not need the compressive force of
Squeeze
other parts due to the comparatively thin sections
No pressure
and high surface-to-volume ratio.
O-rings seated in position should never be stretched
by more than 5% of original internal diameter (over
a piston groove, for example) particularly if the part
Pressure Pressure is in a dynamic use.
applied
Permeation of Elastomers
Permeation by a fluid into a polymer is governed by
Pressure
Pressure solubility parameters, pressures of the fluid, com-
reversed
pression of the part, and temperature. Permeation is
inversely proportional to part thickness. Thus, gas-
Fig. 40. How the O-ring seals kets will be more permeation resistant if designed
with increased cross-section, as will O-rings with
While high service temperatures can lead to some increased section diameter. For optimum perfor-
softening of the fluoroelastomer, coincidental high mance, selection of polymer to task is critically
pressures can lead to displacement of the fluoro- important.
17
Design Service
Your DuPont Dow Elastomers automotive develop-
ment engineer will be pleased to assist you with
sealing proposals and solutions. Please call or fax
one of DuPont Dow’s regional headquarters listed
on the back of this publication.
Appendix
Selection Guide for Viton®
The following tables will help the automotive fuel The table below lists the primary families and types
system engineer select the correct family or type of Viton and their performance in various fuels at
of Viton for a specific application. both high and low temperatures.
A summary of families and types of Viton Rating of families and types of Viton
for use in Automotive Fuel Systems by performance parameter
Application Service Viton Viton Family
Requirements Family A B F GLT GBLT GFLT
In Tank Hose and Tubing Fuel Resistance Polymer Characteristics
Compression Set Resistance B, F Ter/
Low Swell Polymer Type(s) Di Ter Tetra Tetra Tetra Tetra
Filler Neck Hose Fuel Resistance Fluorine Level 66 68 70 65 66 67
Fuel Line Hose Permeation Resistance B, F Fluids Resistance – Fuels
F-200 Veneers Compression Set Resistance Unleaded Gasoline E E E E E E
Quick Connect Seals Fuel Resistance ‘Sour’ Gasoline (80 PN) E E E E E E
Permeation Resistance Gasohol –
Compression Set Resistance A, AL (U.Gas/10% Ethanol) G E E G E E
Stress Relaxation Resistance Unleaded Gasoline/Methanol Blends
Low Swell • 5-10% Methanol G E E G E E
GLT, GFLT, • 11-30% Methanol F G E F G E
Quick Connect Seals Low Temperature Sealing
GBLT • >30% Methanol P-F G E P-F G E
Fuel Injector Seals Fuel Resistance Methanol 100% P G E P G E
Compression Set Resistance MTBE 100% P P P P P P
AL, B U.Gas/MTBE-
Stress Relaxation Resistance
Low Temperature Sealing Blends/(5-20%) G-E E E G-E G-E E
Fuel Injector Seals Fuel Resistance Permeability
GLT, Unleaded Gasoline E E E E E E
(Low Temperature) Compression Set Resistance
GBLT, U.Gas/Methanol Blends F G E F G E
Stress Relaxation Resistance
GFLT
Low Temperature Sealing Heat Resistance
Fuel Pump Seals Fuel Resistance To 150°C E E E E E E
Compression Set Resistance A, B To 204°C E E E E E E
Low Swell To 275°C F-G G F F F F
Diaphragms Fuel Resistance A, B Compression Set Resistance
At 150°C E E G-E E G-E E
Diaphragms Fuel Resistance and GLT, GBLT,
At 200°C E G-E F-G G G F-G
(Low Temperature) Low Temperature Flex Life GFLT
At –20°C P-F P P G G G
Emission Control Devices Heat Resistance A, B
Low Temperature Properties
Air Intake Manifold Heat Resistance Flexibility at 0°C E E F E E E
A
Gaskets Compression Set Resistance At –20°C F F-P P E G-E G-E
Static Seal Ability
At –20°C G F-G P-F E E E
At –40°C P-F P P G G G
Low Temperature Retraction (ASTM D-1329)
TR-10, °C –17 –14 –7 –30 –26 –24
O-Ring Leakage Test, °C –32 –26 –25 –45 –40 –37
Rating Scale: E = Excellent, G = Good, F = Fair, P = Poor
18
References
1. Wittig, W.R. TPE – eine Chance für die
Partnerschaft von Elastomerverarbeitern und
der Automobilindustrie, aus: Thermoplastische
Elastomere – Herausforderung an die Elastomer-
verarbeiter, VDI (Hrsg.), VDI Verlag, Düssel-
dorf, 1997.
2. California Environmental Protection Agency Air
Resources Board, Factsheet – September 1997,
“Gasoline Vapor Recovery Certifications: Inter-
action with Onboard Refuelling Vapor Recovery
(ORVR).”
Suggested Reading
1. N.N.
Viton® Fluid Resistance Guide
Literature reference: H-69132
DuPont Dow Elastomers, 1996
2. N.N.
Viton® Selection Guide
Literature reference: D-10242
DuPont Dow Elastomers, 1996
3. Stevens, RD; Thomas, E.W.; Brown, J.H.;
Revolta, W.N.K.
Low Temperature Sealing Capabilities of Fluoro-
elastomers,
Society of Automotive Engineers (Hrsg.),
SAE Technical Paper Series, Nr. 900194,
Warrendale PA, USA, 1990
4. Bothe, N.
Viton®, Vamac®, Advanta® – Evaluations
in Rapeseed Oil Methylester,
Literature reference: NB-960718.1
DuPont Dow Elastomers, 1996
5. Stahl, W.M.; Stevens, R.D.
Fuel-Alcohol Permeation Rates of Fluoro-
elastomers,
Fluoroplastics, and other Fuel Resistant Materials,
Society of Automotive Engineers (Hrsg.),
SAE Technical Paper Series, Nr. 920163,
Warrendale PA, USA, 1992
19