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O. de Almeida, ABSTRACT
F. C. de Miranda, This work presents a comparative study between two propeller design
and O. F. Neto methods for aeronautical application, with emphasis on its main element, the
blade. The first method is an empirical approach based on graphical
distribution of design parameters of a propeller and consists on a sequence of
steps which starts from defined value for parameters like flight speed,
Universidade Federal de Uberlândia
propeller RPM, etc; with a view to obtain others dimensional parameters
Faculdade de Engenharia Mecânica (diameter, twisting angle, etc) for a propeller to be used on a general aviation
Avenida João Naves de Ávila, 2121 aircraft, with the goal to achieve certain performance target. According to
the author of this method, the design of a propeller should be seen more as
Uberlândia, Minas Gerais, Brasil
an art rather than exact science. The second method is well known by the
odenir.almeida@ufu.br aeronautical industry and called “method or theory of blade element”. This
theory consider a propeller blade as a twisted wing, for which the quantities
of interest to be obtained are the aerodynamics reactions, lift and drag, which
are a function of the airfoil characteristics (treated as aerodynamic
coefficients, cl for lift and cd for drag) for each section along blades length,
twist angle, Mach, etc. For obtaining the propeller value of interest, the
number of blades must also be considered. As an application for the study it
was used a tri-blade propeller which equips an airplane for general aviation,
that can carry 4 occupants flying at 170 Knots. The first aim of this study
was to compare the results provided by the empirical method against the
BET (Blade Element Theory). A secondary objective was to extend the
empirical method in the design of a propeller for use on a closed circuit wind
tunnel, once verified the consistency of obtained results as aimed on the first
part of this study. Although the results were favorable, showing that both
methods provide similar results, the study showed that the empirical method
is not valid for operating and constructive conditions set for conditions like
the defined for this wind tunnel, once for this type of application, the design
Received: July 07, 2016 parameters extrapolates the minimum and maximum limits established in the
empirical method, providing extremely inconsistent results.
Revised: August 10, 2016
Accepted: October 28, 2016 Keywords: propeller, blade, wind, tunnel, airplane
NOMENCLATURE
INTRODUCTION
p pressure, N/m2
T aircraft thrust The design of a propeller is a complex issue in
V speed of aircraft in m.p.h the aeronautical field and some people affirm that it’s
t time, s a technical procedure and other affirms that is an art
N R.P.M approach. Considering the propeller applications at
N revs per second mobility engineering, it is clear the importance of the
P/D pitch/diameter ratio design technics for this purpose, especially regarding
J advance ratio its accuracy, once this is a non-steady aerodynamic
A actuator disk area application, what introduce a great challenge on
B number of blades developing a new propeller (blade). Knowing that,
u1,u2,u3 velocity components, m/s there are basically two methods that provide refined
x,y,z cartesian coordinates, m enough results, which are, experimental analysis and
the more advanced CFD technics – Roskam &
Greek symbols Lan (1997).
The first purpose of this work is to realize a
fluid kinematic viscosity, m2/s comparative study between some available
density, kg/m3 theoretical and empirical methods used at the
efficiency development of a propeller. A comparative study will
be performed by comparing the results obtained by
Subscripts classical methods and that obtained by the empirical
ones, when designing blades for being used at a small
free stream experimental airplane of general aviation category.
A secondary objective is based on the described by Cluton (1990) the BHP/RPM curves are
applicability of these methods for designing a often not available, so it is better in some cases to
propeller for equipping a low speed subsonic wind work in a reverse way by taking a value for the
tunnel that has been developed for the aeronautical diameter from a known successful application.
engineering school from Federal University of Figure 3 will give BHP/RPM for some popular small
Uberlândia. This tunnel has as main characteristics engines. The calculations will then give the pitch,
closed circuit, test chamber dimensions efficiency, etc.
(1.7 m x 1.3m x 3.0m), estimated maximum test
speed of 90 m/s ~ 100 m/s and an estimated 1.25 90
85
turbulence intensity of around 0.5%.
1.0 80
EFFICIENCY %.
THEORY 70
200
100
50
10
The other modeling employed in this work is a B.H.P.
complete mathematical method applied for propeller
design which is based on the momentum REF. LINE
conservation theory (or actuator disk) and the blade
element theory, namely combined theory. The
300
200
100
AIRSPEED
90
80
20
40
50
70
60
description of these methods is given in the next M.P.H.
subsections.
1000
5000
4000
3000
2000
EMPIRICAL METHOD (Amateur Aviation) R.P.M
How to use: Connect RPM and Airspeed. Project to Ref.
Line. Connect from Ref. Line through BHP to lower edge of
This empirical method is based mainly on two Graph. Project Vertically to most favourable P/D curve (see
parts namely nomographs – Cluton (1990), and is a Efficiency).
combination of graphics with lines marked with
0.4
Line project through Airspeed to Diameter. Multiply Diameter by P/D to give Pitch.
1. Project across to give ‘J’. Project from value of J through RPM to Ref. Line From Ref
To use: Take same value of Cs as Part1. Trace up to same value of P/D as used in Part
Continued from Part1.
1.25
1.0
0.7
0.6
1.0
0.4
0.5
0.7
0.2
0.3
0.9
0.8
2000
1000
40
300
200
80
70
60
50
30
4
10
3
8
9
Both the nomographs should be used and the getting the chord length of the biggest section of the
slightly differing results tempered with observation blade, the propeller diameter and blade twist. The
and experience – Cluton (1990). Also, Cluton (1990) shape of the blade is less important and its tip may be
provided the following useful empirical formula: square or round, having little impact on its
performance.
The author affirm that the profile is not too
/100
118 much important, since some care be taken regarding
the leading edge and trailing edge, with the first
100 1000 having a radio not too much sharp and the second not
been too thin, mainly for structural reasons. Finally it
HP = Horsepower extracted at cruise is important to note that these methods don’t allow
V = Cruise speed in mph great accuracy, once it depends on feeling and draw
RPM = RPM at cruise skill of the designer.
DIAM.
REF. M.P.H. FEET
B.H.P. R.P.M. LINE 1
MOMENTUM CONSERVATION THEORY
AIRSPEED 3
5 100
6 This theory also called actuator disk theory
7 150 (Rankine 1865 & Froude 1885), consider that the
8 REF.
9 propeller provide changes on kinetic energy, static
10 200 LINE 2
pressure and angular momentum, this results in
250 thrust, absorbed power and maximum efficiency η.
4
15 300 The momentum conservation method considers
20 400 the flow as incompressible, uniform and irrotational,
25 500 where the propeller is substituted by a disk loaded
30 600 uniformly, infinitely thin and composed by infinite
5
35 700 blades.
PITCH/DIAM.
40 800
900 Consider the speed and pressure before de disk
50 1000 as V and p respectively, and the speed as V + u on the
500
60 400 disk, immediately after the disk the pressure is
70 300 6
80 1500
200
assumed p + ∆p due the energy increment by the
90 propeller. Applying Bernoulli equation both before
100 2000 1.2 150
2500
0.8
0.6 100 the flow and after the disk, is obtained the thrust as
7
150 3000 0.4 80 shown on equation bellow, where A is the actuator
60
3500 0.3 disk area.
200 4000 40
30 8
250 5000
20 ∙ ∙ ∙ (1)
300
9
400 10 The induced speed u’ on the wake after the disk
To use: Connect BHP through RPM to Ref. Line 1. Project due to induced speed u on the disk plane is obtained
from Point on Ref. Line through MPH to DIAMETER. Go by the following equation:
back to RMP and connect to MPH. This line passes through
Ref. Line 2. From this point connect to diameter, passing
through the P/D Scale. The diameter is multiplied by the 2∙ (2)
value of P/D, giving the PITCH.
Considering static condition (V = 0) and thrust
Figure 2. Description of the graphical method T ≠ 0, is defined the static induced speed:
called NOMOGRAPH-2 – Clutton (1990).
(3)
2
(4)
2 2 2
Figure 3. Blade element twist – Clutton (1990).
The author suggests to start the development of For a constant power the ideal efficiency for a
a new propeller based on a well-known one, already free propeller is calculated from the power calculated
tested and successfully used on similar application, before and after the propeller, as represented below:
T∙ V V 2∙π∙n∙r
η (5) V V ∙ cos θ ∙ cos θ (9)
T∙ V u V u cos ∅
simulations on this software were study object of the 1.00 998.2 16.493 19.10
work developed by Barbosa (2009) and considered
adequate for such application. Table 3. Comparative results for blade parameters
For the airplane propeller design it was between blade element theory and nomograph-1
considered as reference, the diameter (1.68m) of the 3 method.
blades propeller installed at Bumerangue EX-27 β(º) Error c (mm) Error
r/R(-) r(mm)
B.E.T NOM-1 (%) B.E.T NOM-1 (%)
(experimental airplane) that is equipped with the 0.25 224.8 60.6 57.857 4.53 68.2 137.76 -102.00
commercial blade (MTV-12-D/LD168-101b) – 0.30 269.7 55.4 52.984 4.36 77.9 142.07 -82.37
0.40 359.6 46.6 44.847 3.76 91.6 146.86 -60.33
Figure 3. 0.50 449.5 39.7 38.511 2.99 96.2 146.86 -52.66
0.60 539.4 34.2 33.549 1.90 93.6 142.07 -51.78
0.70 629.3 30.0 29.614 1.29 86.3 126.48 -46.56
0.80 719.2 27.1 26.443 2.42 71.2 106.10 -49.02
0.90 809.1 24.8 23.849 3.83 50.7 80.92 -59.61
1.00 889.0 22.9 21.696 5.26 19.1 19.10 0.00
REFERENCES