ELEC/RA-001

Risk Assessment
CCPP, MBPL
Job title ELECTRIAL SYSTEM INSTALATION AND COMMISSING.
Purpose ELECTRIAL SYSTEM INSTALATION AND COMMISSING AT AHP
Location RIL-CCPP(AHP)
Equipment to be used Hydra 12/14 MT, Wire rope/web slings, D-Shackles and wooden slippers. Ropes
Hazardous substance to be NA
used/generated
Use of electric power Welding machine, RCCB/ELCB, Electrical D.B. Cutting Machine
Location hazards Uneven earth surface, undulated access ways
Hazard due to Nearby Plant NA
emergencies

Name of activity / task: Earthing Work at MCC Room, Compressor building, Transformer Area, Cooling System and Silo area,
Pipe rack and Bottom Ash area.
Sub activities:
1 Material movement from lay down area to working area Slip & fall of persons.

2 Shifting of pre fabricated Earth flats Portable welding, Man and Material Fall.
cutting/grinding machine to work location through manually.
3 Ensuring proper electrical connection to equipments before use. Fire Hazard, electrical shock
4 Earth flat Laying & welding of 100 mm at tap joints Getting crushed in between, Person minor injury, Electrocution/
Spatter burns and Eye contact
5 Chipping of slag and painting of support. Injury by tools

6 Returning scrap and excess material to the MBPL Store. Man and Material Fall.

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CCPP, MBPL

Sub Hazard / Person Initial risk factor Measures Actual Risk Prio Responsibility
acti Risk at Risk factor rity
vity E S P R E S P R Name Target

1 6 4 10 420 Elimination 6 4 1 24 3 Sift During

Slip & fall of Helper  NA Engineer / Execut
persons. other Substitution Area In- ion
trespasse  NA charge
rs. Engineering Controls
 Provision of curving of path
ways for movement
 Ensuring for lashing
arrangement for the materials
shifting.

Administrative controls
 Worker must be skill for the
particular job.
 Demarcation of the access
ways.
 Sufficient illumination during
night work.
 Proper distribution of loads on
workers.
 Wider the base and lesser the
height concept to be practiced
for stability of load.

PPE's
 Use of safety shoes, helmets
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CCPP, MBPL
and other required PPE’s as
per the site HSE system

2 Man and Welder 3 15 3 135 Elimination 3 1 3 9 4 Sift During

Material Fall. & other  NA Engineer / Execut
personne Substitution Area In- ion
l near by NA charge
the work Engineering Controls
going on.
 Ensure for provision of
standard access and egress
ways for boarding on the
working area
 Ensure for fall prevention
measures such as life lines,
Fall arrester, etc if required
Administrative controls
 Ensure that the welder
deployed are medically fit for
executing the job and trained to
work at height.
 Restrict unauthorised
movement of personnel at
working area.
 Ensure for Usage of tested and
certified tools and tackles
 Ensure for usage of tools
equipment with valid Test
certificates
 Deployment of trained and
experienced welder and
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Risk Assessment
CCPP, MBPL
foreman
 Ensure that PTW is issued by
the authorized person and
displayed at the job front along
with RA copy as ready
reckoner
 Ensure that specific & effective
tool box training provided.

PPE's

 Mandatory PPE's to be used

such as safety helmet, gloves,
goggles , shoes.

Su Hazard / Person Initial risk factor Measures Actual Risk Prio Responsibility
b Risk at Risk factor rity
acti E S P R E S P R Name Target
vity
3 Fire Hazard, Welder & 3 7 10 210 Elimination 3 4 1 12 3 Sift During
electrical helpers,  NA Enginee Executi
shock other Substitution r / Area on
person  NA. In-
near Engineering Controls charge
working
by  Use of extension board for cutting/
grinding machine with proper
rating of plug and socket.
 Double body earthing and use of
30MAELCB/RCCB for power
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Risk Assessment
CCPP, MBPL
connection for 3-Phase/ 1-Phase
Rectifier type welding machine/
Portable welding machine.
 Use of appropriate lug size for
insulated welding cable.
 Avoid joints in welding and power
cable.
 Power Cable should be laid
underground with conduit if laid
over head it should be insure
approachable movement to Man
and equipments.
 Welding cable is tied with structure
so that lead should not be loose
and hanging.
 Use of Fire Extinguisher/ Fire
Bucket near welding and
cutting work location.
 Availability of First Aid Box.

Administrative controls
 Ensure for the welder certified.
 Ensure that the welder and helper
are medically fit for doing the work.
 Cordoning of the area.
 Restricting unauthorized
movement of personnel in working
area nearby.
 Adequate signage displayed near
by the work location.

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Risk Assessment
CCPP, MBPL
PPE's
 Safety Shoes, helmet and goggles,
welding helmet, gloves.
 Face Shield, apron, nose mask for
the welder and safety goggle,&
hand gloves etc for welding helper.

Su Hazard / Person Initial risk factor Measures Actual Risk Prio Responsibility
b Risk at Risk factor rity
acti E S P R E S P R Name Target
vity
4 Getting Welder & 3 7 10 210 Elimination 3 4 1 12 3 Sift During
crushed in helpers,  NA Enginee Executi
between, other r / Area on
Person person Substitution In-
minor injury, near charge
Electrocution working NA
/ Spatter by
burns and Engineering Controls
Eye contact
 Use cotton hand gloves by earth
flat lead person.
 Ensure for usage of tools in proper
manner
 Double body earthing and use of
ELCB/RCCB for power connection
for 3 Phase Rectifier type welding
machine/ Portable welding
machine.


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Risk Assessment
CCPP, MBPL
Administrative controls
 Ensure that the welder deployed
are medically fit for executing the
job and trained to work at height.
 Restrict unauthorised movement of
personnel at working area.
 Ensure for usage of tools
equipment with valid Test
certificates
 Deployment of trained and
experienced welder and foreman
 Ensure that PTW is issued by the
authorized person and displayed at
the job front along with RA copy as
ready reckoner
 Ensure that specific & effective tool
box training provided.

PPE's

 Mandatory PPE's to be used such

as safety helmet, gloves, goggles ,
shoes and fall protection devices.

5 Injury by Welder & 3 7 10 210 Elimination 3 4 1 12 3 Sift During

tools helpers,  NA Enginee Executi
other r / Area on
person Substitution In-
near charge
working NA
by
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Risk Assessment
CCPP, MBPL
Engineering Controls

 Ensure for provision of standard

tools to be use for the job.
 Defective & expired material not to
use
 Certified & calibrated tools to be
use.

Administrative controls
 Restrict unauthorised movement of
personnel at working area.
 Deployment of trained and
experienced welder and foreman
 Ensure that PTW is issued by the
authorized person and displayed at
the job front along with RA copy as
ready reckoner
 Ensure that specific & effective tool
box training provided.


PPE's

 Mandatory PPE's to be used such

as safety helmet, gloves, goggles ,
shoes and fall protection devices.

6 Man and Welder & 3 7 10 210 Elimination 3 4 1 12 3 Sift During

Material Fall, helpers,  NA Enginee Executi
during scrap other r / Area on
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Risk Assessment
CCPP, MBPL
material person Substitution In-
shifting. near charge
working NA
by
Engineering Controls

 Ensure for provision of standard

access and egress ways for
boarding on the working area
 Ensure for fall prevention
measures such as life lines, Fall
arrester, etc if required
Administrative controls
 Ensure that the workmen deployed
are medically fit for executing the
job and trained to work at height.
 Deployment of trained and
experienced welder and foreman

PPE's

 Mandatory PPE's to be used such

as safety helmet, gloves, goggles ,
shoes and fall protection devices.

Su Hazard / Person Initial risk factor Measures Actual Risk Prio Responsibility
b Risk at Risk factor rity
acti E S P R E S P R Name Target
vity

EMERGENCY CONTACT NUMBERS

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Risk Assessment
CCPP, MBPL
FIRE DEPT: 0261-41 35555
SECURITY DEPT: 0261-41 35969
AMBULANCE: 0261-41 35060
SSM: 0261-41 35050

Risk Assessment carried out by:

Name Mr. Sankar shukla Designation Sr. GM Sign  

Name Mr. Manish Nayak Designation Manager Sign  

RIL
Name Mr. Kamlesh Patel Designation Construction Safety Sign  
officer
Contractor Name A.B. Hemanth Kumar Designation Site Manager Sign  
M/s Macawber
Beekay (P) Ltd

Risk Assessment Reviewed &

approved by ( RIL ) :
RIL Name Mr. H.U.Desai Designation Sr. V P Sign  

 RIL Name Sh. Yogesh Vadher Designation Lead - HSE Sign  

 For other activities which are not covered in (TEC-001), separate Risk assessment to be followed.

Note: 1. Occupational health, safety & other experts will be consulted for the respective hazards, in case Risk category is < 4

2. This Risk Assessment Form shall be filled with Additional control measures along with existing control measures whenever Risk category is < 4

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Risk Assessment
CCPP, MBPL

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Risk Assessment
CCPP, MBPL
For calculating the initial risk factor and the risk after taking corrective
measures,
Please follow the following table for P (probability), S (Severity), and E
(Exposure)

RISK= Exposure X Severity X Probability

PROBABILITY
Factor
Virtually impossible (>20y, once in a life time, only theoretical case) 0.2
Conceivable but improbable (once in a career (1/20y) 0.5
Improbable/borderline case, (1/10y) 1
Unusual (one can think of a (unusual) scenario (1/3y) 3
To be expected (once per week) 10

SEVERITY
Minor (FAC) 1
Major (MTC /RWC) 4
Serious (irreversible effect handicap LWC) 7
Disaster (multiple fatality immediately or afterwards) 15
Critical (single fatality immediately or afterwards) 40

EXPOSURE
Very rarely (less than one per year) 0.5
Rarely (few times per year) 1
Sometimes (12 times per month) 2
Now and then (one per week) 3
Frequently (daily) 6
Continuous (more than two times / day) 10

RISK SCORE INTERPRETATION

Risk Interpretation Priority

(Measures)
< 20 Acceptable 4
20-70 Measure req. in 6 month 3
70-200 Immediate measures 2
> 200 Do not take up the work 1
Until measures are taken

Step- 4 Initial Risk score Using Kinley & Fin method

RISK = Hazards (Exposure X Severity) X Probability