JOB SAFETY ANALYSIS (JSA)
Title of Activity / Work:
Name of Project Site:
Location of Project Site:
Name of Contractor:
Date of JSA Preparation:
Sl. No. Subactivity / Steps
PART A:- STANDARD JSA
1 Preparatory Works & Manual
handling of material
2 Bar Bending and Cutting
Machine operation
3 Setting of Bar Bending and
Cutting Machine
4 Bar Bending and Cutting
Machine operation
5 Bar cutting
Bar bending & cutting work
JSA PART A:- 13-Jul-16
Hazard
Slippery surface & tripping hazard
Sharp edges / surfaces
Length & weight of the material
Loose Grip, Slippery surface of material,
throwing of material
Wrong Posture
Improper placement of the rods
Uneven surface
Damaged electrical cable, No earthing
Rotating parts/ Unguarded machine
Bending roller/ blade
JSA PART B :-
Effect
Slip/Trip/Fall may cause injury Clean up Water, grease, oil or other similar substances to prevent slippery
Contact with Sharp edges /
surfaces may cause injury or
bruises
Hit by material may cause
Injury
Fall of object may cause Injury Clean up Water, grease, oil or other similar substances of slippery surface of
Backache, Strain
Hit or Struck by sharp objects Secure and align rod before operating the machine.
may cause injury
Collapse of machine may
cause injury
Electrical shock may cause
injury
Entanglement may cause
injury
Caught in-between machine & Keep away fingers from cutting blades & bending rollers.
bending roller/ blade, Hit or Hold bar firmly.
Struck by sharp objects may
cause injury
Doc. No. ANX-1 of BG-06874IN (JSA) , Rev.
Doc. Rev. Date 13-Jul-16
Job No. :
PTW No.:
JSA No.: TEIPL/JSA/004
Activity / Work Location Name:
Compliance? Yes /
Control Measures Responsibility No Remarks
Execution Engineer & Job
surface. Supervisor; HSE
-Monitoring & Training
Proper access to work location. Access should be free of tripping materials.
Use Mandatory PPE- Safety Shoes/Gum boot with steel toe, Safety Helmet.
Keep hands away from sharp edges / surfaces.
Use safety gloves.
Barricade the working area.
Assess the weight to be lifted.
Follow buddy system for handling lengthy / heavy object.
material.
Hold the material firmly while handling.
Material should not be thrown from top on ground / other level.
Secure the material while shifting on vehicle or trolley.
Use of safety gloves.
Follow Safe Manual Handling techniques.
Use mechanical equipment if load is too heavy to handle.
Train all concerns in manual materials handling techniques.
Execution Engineer & Job
Use safety gloves. Supervisor; HSE
-Monitoring & Training
The bar bending / cutting machines and table shall be secured on a firm ground. Execution Engineer & Job
Supervisor; HSE
-Monitoring & Training
Periodic inspection shall be done to check stability of machine.
Proper rating of electrical cable & connections shall be used. Replace damaged Execution Engineer & Job
electrical cable. Supervisor; HSE
-Monitoring & Training
Connection through 30mA ELCB.
Ensure proper earthing.
Machine shall be provided for emergency stoppage , other than ON / OFF switch.
Proper routing of cables.
All the rotating parts shall guarded.
Do not permit loose clothing.
Execution Engineer & Job
Supervisor; HSE
-Monitoring & Training
Ensure safety while operating handle.
Ensure that emergency on/off switch installed & functional.
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 5 Bar cutting
Sl. No. Subactivity / Steps
6 Manual bar bending
7 Manual cutting
8 Stacking of bars
9 Binding bar with wire
10 Use of choppers
PART B:- LOCATION SPECIFIC JSA
Bending roller/ blade
Hazard
Defective / wrong tools
Toppling of chisel.
Slippage of bar under tension.
Improper stacking of material
Sharp edges
Unsafe use of bar choppers
Caught in-between machine &
bending roller/ blade, Hit or
Struck by sharp objects may
cause injury Effect
Hit or Struck by sharp objects Do not use sub-standard tools.
may cause injury
Hit or Struck by objects may
cause injury
Hit or Struck by objects may
cause injury
Fall of material may cause
injury
Contact with Sharp edges /
surfaces may cause injury
Hit or Struck by object (Short Where bar choppers are used, ensure that the short ends of the cut bars does
end of cut bars) may cause
injury
Execution Engineer & Job
Supervisor; HSE
-Monitoring & Training
Compliance? Yes /
Control Measures Responsibility No Remarks
Machine shall be provided for emergency stoppage , other than ON / OFF switch.
Machine shall be only operated by operator.
Training to the bar bender and cutters.
Execution Engineer & Job
Ensure usage of right tools for right job. Supervisor; HSE
-Monitoring & Training
Do not push tools while bending. Hold the bars firmly.
Machine shall be only operated by operator.
Training to the bar bender and cutters.
Safe handling of tools. Execution Engineer & Job
Supervisor; HSE
-Monitoring & Training
Keep hand away from cutting chisel.
Hold bar firmly.
Ensure safety while operating handle.
Bend / cut bars shall be stacked & secured properly to prevent fall of material. Execution Engineer & Job
Supervisor; HSE
-Monitoring & Training
Keep wires initially bend downward. Execution Engineer & Job
Use hand gloves. Supervisor; HSE
-Monitoring & Training
Execution Engineer & Job
not fly off and endanger others. Supervisor; HSE
-Monitoring & Training
Bar bending machine operation area should be isolated & barricaded.
Manufacturer's instructions shall be followed.
Display safety warning signs.
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 Compliance? Yes /
Sl. No. Subactivity / Steps Hazard Effect Control Measures Responsibility No Remarks

Note:

Prepared by: Reviewed by: Approved by:

Note: This is standard JSA prepared based on general hazards. Site has to review this JSA considering process involved, site & work location condition, equipments/machines/ tools use, people involved and activities near by job location.

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