D. Prepare hot water piping according to ASME B31.

9 and as follows:

1. Leave joints, including welds, uninsulated and exposed for examination

during test.

2. Flush system with clean water. Clean strainers.

3. Isolate equipment from piping. If a valve is used to isolate equipment, its

closure shall be capable of sealing against test pressure without damage to
valve. Install blinds in flanged joints to isolate equipment.

4. Install safety valve, set at a pressure no more than one-third higher than test
pressure, to protect against damage by expanding liquid or other source of
overpressure during test.

E. Perform the following tests on hot water piping according to ASME B31.9 and as
follows:

1. Use ambient temperature water as a testing medium unless there is risk of

damage due to freezing. Another liquid that is safe for workers and
compatible with piping may be used.

2. While filling system, use vents installed at high points of system to release
trapped air. Use drip legs installed at low points for complete draining of
liquid.

3. Subject piping system to hydrostatic test pressure that is not less than 1.5
times the design pressure. Test pressure shall not exceed maximum
pressure for any vessel, pump, valve, or other component in system under
test. Verify that stress due to pressure at bottom of vertical runs does not
exceed either 90 percent of specified minimum yield strength or 1.7 times
"SE" value in Appendix A of ASME B31.9, "Building Services Piping."

4. After hydrostatic test pressure has been applied for at least 10 minutes,
examine piping, joints, and connections for leakage. Eliminate leaks by
tightening, repairing, or replacing components and repeat hydrostatic test
until there are no leaks.

5. Prepare written report of testing.

3.6 CLEANING

A. Flush and clean boilers and piping on completion of installation, according to

manufacturer's written instructions.

B. After completing boiler installation, including outlet fittings and devices, inspect
exposed finish. Remove burrs, dirt, and construction debris and repair damaged
finishes including chips, scratches, and abrasions with manufacturer's touchup paint.

3.7 COMMISSIONING

A. Engage a factory-authorized service representative to provide startup service.

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 B. Verify that installation is as indicated and specified. Verify that electrical wiring
installation complies with manufacturer's submittal and installation requirements
applicable Section Division 26 - ELECTRICAL. Do not proceed with boiler startup until
wiring installation is acceptable to equipment Installer.

C. Complete manufacturer's installation and startup checklist and verify the following:

1. Boiler is level on concrete base.

2. Flue and chimney are installed without visible damage.

3. No damage is visible to boiler jacket, refractory, or combustion chamber.

4. Pressure-reducing valves are checked for correct operation and specified relief
pressure. Adjust as required.

5. Clearances have been provided and piping is flanged for easy removal and
servicing.

6. Heating circuit pipes have been connected to correct ports.

7. Labels are clearly visible.

8. Boiler, burner, and flue are clean and free of construction debris.

9. Pressure and temperature gages are installed.

10. Control installations are completed.

11. Ensure pumps operate properly.

12. Start pumps and boilers, and adjust burners to maximum operating efficiency.

13. Fill out startup checklist and attach copy with Contractor Startup Report.

14. Check and record performance of factory-provided boiler protection devices

and firing sequences.

15. Check and record performance of boiler fluid-level, flow-switch, and high-
temperature interlocks.

16. Run-in boilers as recommended or required by manufacturer.

17. Measure and record combustion-air temperature at inlet to burner.

18. Measure and record water flow rate, pressure drops, and temperature rise
through each boiler.

19. Inspect expansion tank, makeup water meter, tank pressure, pressure-
reducing valve, water level, and backflow preventer.

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3.8 DEMONSTRATION

A. Engage a factory-authorized service representative to train Owner's maintenance

personnel as specified below :

1. Operate boiler, including accessories and controls, to demonstrate compliance

with requirements.

2. Train Owner's maintenance personnel on procedures and schedules related to

startup and shutdown, troubleshooting, servicing, and preventive maintenance.

3. Review data in the maintenance manuals. Refer to Division 1 Section “Project

Closeout Requirements."

4. Schedule training with Owner’s representative with at least 7 days' advance

notice.

END OF SECTION

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