HIGH POWER RELAY

1 POLE— 12, 30, 40 A

(FOR AUTOMOTIVE APPLICATIONS)

FRL-274 SERIES RoHS compliant

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n FEATURES

als.
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High current switching and carry by using new conductive materi-

l Suitable for automotive applications such as ABS, power assisted

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steering,etc.
l High heat resistance (40A type)

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Designed for use in high ambient temperature, such as engine com-
partment, and able to carry continuous current of 20 A in+125°C.
l New contact material

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New contact material formulation which is resistant to welding.
l Three types of contact gaps (0.4mm, 1.0mm, 1.4mm)

RoHS
l compliant since date code: 0631

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Please see page 8 for more information

n ORDERING INFORMATION
1. 40A Type
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[Example]
FRL-274 N D012 / 81
(a) (b) (c) (d)
C Y
(e) (f )
- 01A -001
(g) (h)
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(a) Series Name FRL-274: FRL-274 Series
(b) Enclosure N : Plastic sealed type
(c) Nominal Voltage D012 : 12 VDC
(d) Carrying Current 81 : 40 A type
(e) Contact Arrangement A : 1 form A
C : 1 form C
(f) Contact Material Y : Silver-tin oxide
(g) Cover Terminal 01A : w/cover, wide terminal width
(h) Custom Designation To be assigned custom specification

1
 FRL-274 SERIES

n ORDERING INFORMATION
2. Standard Type
FRL-274 N D 012 / 01 C S - 01A - *** (-S)
[Example] (a) (b) (c) (d) (e) (f ) (g) (h) (i) (j)

(a) Series Name FRL-274: FRL-274 Series

(b) Enclosure N : Plastic sealed type

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(c) Coil Type D : Standard (nominal power 1.7 to 2.1 W)
H : Low power (nominal power 0.6 W)
(d) Nominal Voltage 009 : 9 VDC
012 : 12 VDC

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024 : 24 VDC
01 : Standard gap (0.4 mm gap)
(e) Contact Gap 51 : 1.0 mm gap
61 : 1.4 mm gap

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(f) Contact Arrangement A : 1 form A (SPST-NO)
C : 1 form C (SPDT)

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(g) Contact Material Y : Silver-tin oxide
(h) Cover Terminal A : standard terminal width

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01A : wide terminal width
(i) Custom Designation To be assigned custom specification
(j) Package Nil : Standard tray

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-S : Carrier tube

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 FRL-274 SERIES

n SPECIFICATIONS

Specifications
Item 12V Battery
24V Battery
30A 40 A
Arrangement 1 form A (SPDT-NO), 1 form C (SPDT )
Material Silver-tin oxid e
Voltage Drop (resistance)

To
Max. 100mV initial (at 1 A, 12VDC)

14 VDC 30A (motor 14 VDC 40A (motor 28 VDC 12A (motor

Rating
lock) lock) lock)

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51: 1.0mm gap
Gap 01: 0.4mm ga p 01: 0.4mm ga p
61: 1.4mm gap
Contact 20˚ C

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40A continuous
20˚ C: 20˚ C:
50A 1 hour
Max. Carrying Current 30A continuous 30A continuous

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125˚ C:
40A 10 minutes
20A continuous
40A 10 minutes

Max. Switching Frequency
Min. Switching Load (*1)
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Mechanical: 1,000 operations/hour
Electrical: 1,800 operations/hour
600mW minimum

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(reference) (50 mA minimum)

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Operating Temperature -40˚ C to +85˚ C (no frost) (refer to Characterstic data)
Coil
Storage Temperature -40˚ C to +100˚ C (no frost )

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Resistance Minimum 100M Ω (at 500VDC )
Insulation
Dielectric Strength 500 VAC 1 minimu m
0.4mm gap: max.10ms 1.0mm gap: max.10m s
Operate (at nominal value)
Time 1.4mm gap: max.15ms
value Release (at nominal 0.4mm gap: max.5ms 1.0mm gap: max. 8m s
value) 1.4mm gap: max.10 ms
Mechanical 10x1 06 operations minimum
Life
Electrical 100x1 03 operations minimum
Vibration Resistance 10 to 55 Hz (double amplitude of 1.5mm )

Shock Misoperation 100m/ s2 (11±1 ms)

Other
Resistance Endurance 1000m/ s2 (11±1 ms)
Weight Approximately 20 g

*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum
applicable load varies with the switching frequency and operating environment.


 FRL-274 SERIES

n COIL DATA CHART

Must Operate Coil

Contact Nominal Coil Coil Resistance Voltage
Type Part Number Tempera-
Gap Power Voltage (±10%) at 20˚ C
20˚ C 80˚ C ture Rise
FRL-274NH009/01
9 VDC 135 Ω 6.3 V 7.8 V
 Y -  A

To
lower
FRL-274NH010/01 Approx.
power 10 VDC 165 Ω 7.0 V 8.7 V
 Y -  A 35˚ C
0.6W
12V FRL-274NH012/01

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0.4mm 12 VDC 240 Ω 8.4 V 10.4 V
Battery  Y -  A
Standard FRL-274ND009/01 Approx.
12 VDC 85 Ω 6.5 V 8.0 V
1.7W  Y -  A 75˚ C

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40A type FRL-274ND009/81 Approx.
12VDC 165Ω 6.3 V 8.0 V
0.87W  Y - 01 65˚ C

24V
1.0mm 1.7 W 24 VD C
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FRL-274ND024/51
 Y -  A
340 Ω 16.8 V 21.0 V
Approx.
75˚ C

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Battery FRL-274ND024/61 Approx.
1.4mm 2.1 W 24 VD C 275 Ω 16.8 V 21.0 V
 Y -  A 85˚ C

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n CHARACTERISTIC DATA
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1. MAXIMUM BREAK CAPACITY

60
50
45
40 (4)
Test circuit A
Contact switching current(A)

35 Test circuit B
30 (1) (2) (3) Relay
25 Relay
1 2 3
20
15
Locked motor
10 or
Load
: Locked motor load
resistive load Load
1 0.4 mm gap
2 1.0 mm gap A Resistive
3 1.4 mm gap
5 : Load load
(1) 0.4 mm gap
(2) 1.0 mm gap A
(3) 1.4 mm gap
(4) 1.0 mm gap B

10 15 20 25 30 35 40 50
Voltage between contacts (VDC)


 FRL-274 SERIES

2. OPERATING COIL VOLTAGE (EXAMPLE)

[40A type] [Standard (D type)] [Low power (H type)]
I
C o nte
130 on 130 Intermittant operation is 160 C re per rmi
ta on q uir atio ttan
ct required at 15 A ed n t

Ratio of operating voltage

Ratio of operating voltage

120 150 ta
ca 120 ct at is

to rated coil voltage(%)

to rated coil voltage(%)

rry ca 15
110

% of the rated coil voltage

15 110 Contact carry 15 A 140 rry A
A 15
100 100 130 A
Continuous carrying Continuous carry range
90 range 90 Pick-up voltage of
120
Continuous carrying
80 51,56 type 110 range
80
70 100
70 ltage
up vo

To
60 Pick- 90
e 60
50 oltag 80
-up v
Pick 50 e
40 70 oltag
Pick-up voltage of 01 type (0.4 mm gap) -up v
Pick
60
10 0 10 20 30 40 50 60 70 80

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–10 0 10 20 30 40 50 60 70 80
Operating temperature range (°C) Operating temperature range(ºC) 10 0 10 20 30 40 50 60 70 80
Operating temperature range (ºC)

3. LIFE TEST (EXAMPLE)

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[40A type]

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•Shift of pick-up and drop-out voltage
•Test item 100
values to rated coil voltages (%)

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16 VDC, 40 A
Ratio of pick-up and drop-out

Motor lock 80
2 x 105 operations
Pick-up
60

40 Drop-out

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•Test circuit
20

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0
Initial 20 50 100 500 1,000
No. of operations (x104)
•Shift of contact resistance (measured at 6 V-1 A)
•Circuit wave form 1,000
Contact resistance (m)

40 A
100

0A
10

1
Initial 20 50 100 500 1,000
No. of operations (x10 ) 4


 FRL-274 SERIES
LIFE TEST (EXAMPLE)
[Standard type]

Test Item Test circuit

N.O
DC 14 V-65 W × 2
N.C.
N.C. N.O.
DC 14 V-60 W × 2 65 W ´ 2 60 W ´ 2
Halogen lamp load 14 V
500,000 operations minimum

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(contact material:
special silver alloy)

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DC 14 V-30 A N.O. N.C.
Motor lock
100,000 operations minimum M

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(contact material: 14 V
silver copper) N.O. N.C.

RL-2

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DC 30 V-1.6 A
30 V
Motor free
200,000 operations minimum Motor

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(contact material: N.C. N.O.
silver copper)

n REFERENCE DATA
[40A type]
Distribution of Operate & Release Voltage Distribution of Operate & Release Time Distribution of Contact Resistance

FRL-274(40A TYPE) FRL-274(40A TYPE) FRL-274(40A TYPE)

n = 100 n = 100 n = 100
Operate
Release Operate
Release
Distribution

Nominal Voltage Multiplying Factor (%) Times (ms) Contact Resistance (mΩ)


 FRL-274 SERIES

n REFERENCE DATA
[Standard type]
Distribution of Operate & Release Voltage Distribution of Operate & Release Time Distribution of Contact Resistance

FRL-274 FRL-274 FRL-274

n = 100 n = 100 n = 100
Operate
Release Operate
Release

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Distribution

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Nominal Voltage Multiplying Factor (%) Times (ms) Contact Resistance (mΩ)

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n DIMENSIONS
Dimensions PC board mounting hole layout (BOTTOM VIEW)

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Standard terminal width Wide terminal width
23.7+0.5 21.3+0.5
(3.85) (3.85)
14.7 14.7

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(3.2)

(3.2)
9.35 9.35
3.5 (19.7+0.5)
19.2+0.5

5.6 5.6
5 1 5 1

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4 3 2 4 3 2
15.55

15.55

+0.1
14.2

14.2
(3.0)

2.2 Ñ0.05
11.8

11.8
1 1 1 1
+0.1 +0.1
4-Ø

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Ñ0.05 2-¿1.4
( ): N type 1.4
Ñ0.05
1.5 Ñ0.05

+0.1 2.6 2.6

+0.1

3-¿1.8 Ñ0.05
10.8 10.8
Schematics (BOTTOM VIEW)
Note : Tolerance ± 0.1 mm
1 form C 1 form A 1form A type doesn't have #5 pin.
5
1 1
4 3 2 4 3 2

1 1 1 1

Tube carrier
23.3 Max. 541Max.
28 Max.

20pcs/tube
Unit: mm


 FRL-274 SERIES

RoHS Compliance and Lead Free Relay Information

1. General Information
l Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.

l All signal and most power relays also comply with RoHS. Please refer to individual data

sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that

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are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
l It has been verified that using lead-free relays in leaded assembly process will not cause any

problems (compatible).

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l “LF” is marked on each outer and inner carton. (No marking on individual relays).

l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office.
l We will ship leaded relays as long as the leaded relay inventory exists.

Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)

2. Recommended Lead Free Solder Profile

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l Recommended solder paste Sn-3.0Ag-0.5Cu.

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Reflow Solder condition

Flow Solder condition:

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Pre-heating: maximum 120˚C
Soldering: dip within 5 sec. at

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260˚C soler bath

Solder by Soldering Iron:

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Soldering Iron
Temperature: maximum 360˚C
Duration: maximum 3 sec.

We highly recommend that you confirm your actual solder conditions

3. Moisture Sensitivity
l Moisture Sensitivity Level standard is not applicable to electromechanical realys.

4. Tin Whisker
l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.


 FRL-274 SERIES

Fujitsu Components International Headquarter Offices

Japan Europe
Fujitsu Component Limited Fujitsu Components Europe B.V.
Gotanda-Chuo Building Diamantlaan 25
3-5, Higashigotanda 2-chome, Shinagawa-ku 2132 WV Hoofddorp
Tokyo 141 8630, Japan Netherlands

To
Tel: (81-3) 5449-7010 Tel: (31-23) 5560910
Fax: (81-3) 5449-2626 Fax: (31-23) 5560950
Email: promothq@fcl.fujitsu.com Email: info@fceu.fujitsu.com
Web: www.fcl.fujitsu.com Web: emea.fujitsu.com/components/

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North and South America Asia Pacific
Fujitsu Components America, Inc. Fujitsu Components Asia Ltd.
250 E. Caribbean Drive 102E Pasir Panjang Road
Sunnyvale, CA 94089 U.S.A. #01-01 Citilink Warehouse Complex
Tel: (1-408) 745-4900 Singapore 118529

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Fax: (1-408) 745-4970 Tel: (65) 6375-8560
Email: components@us.fujitsu.com Fax: (65) 6273-3021
Web: http://www.fujitsu.com/us/services/edevices/components/ Email: fcal@fcal.fujitsu.com
Web: http://www.fujitsu.com/sg/services/micro/components/

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©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective
owners.

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Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. June 30, 2009.

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