Ione VP 00 03 e 005 019 0

PROJECT : KARBALA REFINERY PROJECT
LOCATION : KARBALA, IRAQ
EMPLOYER : STATE COMPANY FOR OIL PROJECTS(SCOP)
P.O. NO. : IONE-00-PO-ME-1014
ITEM : 03-E-005
Calculation Sheets
DOC N°. : IONE-VP-00-03-E-005-019
DOCUMENT STATUS
□1 :
Approved
Comment Page : 14,16,75,79 Approved with Comments. Vendor
□2 :
to amend and re-submit for
Approval.
Not Approved. Vendor to re
□3 :
submit For Approval
□4 :
Information Only
NOTE: Permission to proceed does not constitute acceptance of approval of
design details, calculations, analysis, test methods or materials
developed/selected by the Supplier and does not relieve the Supplier from full
compliance with contractual obligations.
REVIEW DATE: 22
. JUN
. .
15
ENGINEER LEAD ENGINEER
S.H.KIM S.S.PARK
0 04/06/2015
FOR APPROVAL
REV. DATE DESCRIPTION

PRPD CHKD APPRD APPRD
"Traitement des commandes" - Enr 3 - Rév A Notes de calculs
- NOTES DE CALCULS -
- CALCULATION SHEETS -
CARREY
01/06/2015
- BERECHNUNGEN - Approuvé -
Approved - Date - Datum
Bestätigt
CLIENT - CUSTOMER - KUNDE :
DOCUMENTS N°
BFF CALCUL ASME ISSUE 11 - 01/14 - Rev. 9.2 DOKUMENTE Nr :
BFF REF. N°-AUFTR. Nr. : HPIN 11443 NDC006-8537
Certifié final / Certified final / Endbescheinigung
Certifié final / Certified final / Endbescheinigung
Distribution finale / Final issue / Letzte Ausgabe
Nvelle. Approbation-Bon pour exécution/For review-Released
for fabrication/Neue Genehmigung-Zur Herstellung zugelassen
ASBAI
Pour approbation / For approval / Zur Genehmigung
01/06/2015 0
EMIS PAR
N°
Rev
ORIGINATOR
REVISION - AENDERUNG DATE DATUM
Nr
SACHBEARB.
1/93
BROWN FINTUBE FRANCE S.A.
PRESSURE VESSELS CALCULATION
CALCULATION AS PER ASME VIII DIV. 1 - 2013 EDITION
Date : 01/06/2015 Revision N°. : 0
Constr. Drawing N°. : 8537-11443 Reference N°. : HPIN 11443
- RECAPITULATIF DES REVISIONS / SUMMARY OF REVISIONS -
Révisions / Revisions
Page Libellé de la Révision / Type of Revision
N°. Date N°. Date N°.
0 01/06/2015
First issue
2/93
Date : 01/06/2015 Revision N°. : 0
- CALCULATION SHEET TABLE OF CONTENTS -

- SOMMAIRE DE LA NOTE DE CALCUL -
N°. N°. N°. Total
DESCRIPTION
Part Shop Dwg Page Page
Cover sheet / Page de couverture 1 /69
Page of revision / Page de révision 2 /69
Summary / Sommaire 3 /69
General characteristics sheet / Page générale des caractéristiques 4 /69
Hydrostatic test pressure calculation 5 /69
MAWP/MAP Calculation 6 /69
Checking of pressure-temperature rating 7 /69
Mechanical caracteristics of materials / Caractéristiques mécaniques des matériaux 8 /69
Return bend housing (flange) calculation 8 11BR142 9 /69
Return bend housing (flange) calculation at test pressure 8 11BR142 11 /69
Return bend housing (cylindrical part) calculation 8 11BR142 13 /69
Return bend housing (cylindrical part) calculation at test pressure 8 11BR142 14 /69
Return bend housing (side) calculation 8 11BR142 15 /69
Return bend housing (side) calculation at test pressure 8 11BR142 16 /69
Return bend housing flange calculation 10 58BB411-1 17 /69
Return bend housing flange calculation at test pressure 10 58BB411-1 19 /69
Shell calculation 1&2 21 /69
Shell calculation at test pressure 1&2 22 /69
Sleeve calculation 3 23 /69
Sleeve calculation at test pressure 3 24 /69
Shell calculation (External pressure) 1&2 25 /69
Tee calculation 6 BE-11443-8537-1 26 /69
Tee calculation at test pressure 6 BE-11443-8537-1 27 /69
Shell fitting calculation 25 15EC051-2 28 /69
Shell fitting calculation at test pressure 25 15EC051-2 30 /69
Compression flange calculation 22 30CC023 32 /69
Compression flange calculation at test pressure 22 30CC023 34 /69
Fintube fitting flange calculation (32CT) 19 32CT432 35 /69
Fintube fitting flange calculation at test pressure (32CT) 19 32CT432 37 /69
Fintube fitting flange calculation (31BT) 16 31BT446 38 /69
Fintube fitting flange calculation at test pressure (31BT) 16 31BT446 40 /69
Stub end calculation 15 33CR437-3 41 /69
Stub end calculation at test pressure 15 33CR437-3 42 /69
Concentric reducer calculation tubeside 15 33CR437‐3 43 /69
Elbow connector calculation 29 52 /69
Elbow connector calculation at test pressure 29 53 /69
Bundle straight part calculation 28&30 54 /69
Bundle straight part calculation at test pressure 28&30 55 /69
Fintube fitting calculation 32 20ET068-2 56 /69
Fintube fitting calculation at test pressure 32 20ET068-2 57 /69
Calculation of inner hairpins (External pressure) 28 58 /69
Calculation of inner hairpins (External pressure) at test pressure 28 59 /69
Impact test exemptions by UCS-66 60 /69
Calculation of equivalent design pressure (EPD) #1 5&13 61 /69
Tubeside flange calculation with equivalent design pressure #1 13 62 /69
Local stress in shell & nozzle loads 64 /69
3/93

DOCUMENT N°:
NDC006-8537
BP 87 Zone Industrielle de Vongy 74207 THONON-LES-BAINS Cedex

REVISION N°:
0
Tel : 33-4-50-81-79-79 Fax : 33-4-50-81-79-70

DATE/DATUM/DATA :
01/06/2015
E-mail : fintech@bffrance .com

APPROUVE/APPROVED/BESTÄTIG/
F. CARREY
APPROVARE:
- NOTES DE CALCUL MECANIQUES -

- MECHANICAL CALCULATION SHEETS -
- MECHANISCHE BERECHNUNGEN -
- FOGLIO DI CALCOLO -
CLIENT/CUSTOMER/KUNDE/CLIENTE :
HDGSK JV
N° CDE/P.O. N°./BESTELLUNG Nr./ORDINE N° .: IONE-00-PO-ME-1014
BFF REF. N°./BETREFF Nr./RIF.N°. : HPIN 11443
BFF PLAN N°/DWG N°./ZCHNG. Nr./DISEGNO N°.:

8537-11443
BFF ECHANGEUR /EXCHANGER/TAUSCHER/SCAMBIATORE:TYPE/TIPO :

F080 E0G0 060
REPERE N°./ITEM N°./APPARATE Nr./SIGLA N°.:

03-E-005
AUTHORIZED POSITIONS : HORIZONTAL
DONNEES GENERALES - GENERAL CHARACTERISTICS
ALLGEMEINE ANGABEN - CARATTERISTICHE GENERALI
CODE:selon/in accordance/nach/secondo: COTE TUBE / TUBESIDE
ROHRSEITE / LATO TUBO
ASME VIII DIV. 1 - 2013 EDITION COTE CORPS / SHELLSIDE
TEMA R - 2007 9th EDITION MANTELSEITE/LATO MANTELLO
Pression de calcul-Design pressure

kg/cm² g 31,5 / FV 52 / FV
Berechnungsdruck-Pressione di progetto
N/mm² 3,09 / FV 5,1 / FV
Température de calcul-Design temperature MIN/MAX
°C -8,5 / 260 / 232

-8,5 / 425 / 120
Berechnungstemperatur-Temperatura di progetto
Pression de service max. allouée-Max. allowable working pressure

kg/cm² g 34,7 58,6
M.A.W.P.
Zul. Betriebsüberdruck/Pressione di esercizio massima ammissibe

N/mm² 3,40 5,75
Température de service max. allouée-Max. allowable working temp.
°C M.A.W.T.
260
425
Zul. Betriebstemperatur-Temperatura massima ammissibile
Pression d'épreuve hydraulique-Hydrostatic test pressure

kg/cm² g
46,4 121,8
PT
Prüfdruck-Pressione di prova idraulica

N/mm² 4,55 11,94
Surépaisseur de corrosion-Corrosion allowance
mm
Ca 3,00 3,00 (*)
Abnützungszuschlag-Sovraspessore di corrosione
Coefficient de soudure longitudinal-Longitudinal weld efficiency
E 0,85 0,85
Längsnähtewertigkeit-Modulo di efficienzadi di saldatura longitudinale
Coefficient de soudure circonférenciel-Circumferencial weld efficiency
E
0.85 / 0.6 0.85 / 0.6
Umfangsnähtewertigkeit-Modulo di efficienza di saldatura circonferenz.
Radiographie-Radiography
SPOT SPOT
Röntgen-Esame radiografico
Facteur de qualité pour acier moulé-Casting quality factor
0,8 N.A.
Gussgütefaktor berücksichtigt-Fattore di reduzione per acciao fuso
MDMT °C
-8,5 -8,5
CONVERSION FACTOR FOR PRESSURE UNIT : 10 kg/cm² g = 0,981 N/mm² (As per Standard)
(*) : except tube(s)
BFF CALCUL ASME ISSUE 11 - 01/14 - Rev. 9.2
4/93
-PRESSURE VESSELS CALCULATION-
Drawing N°: 8537-11443
Revision N°. : 0
Date : 01/06/2015
I) STANDARD HYDROSTATIC TEST PRESSURE CALCULATION
PT mini = Test Pressure must be no less than :
1) STANDARD HYDROSTATIC TEST PRESSURE AS PER ASME VIII div.1 UG-99. (b)
PT mini = Maximum Allowable Working Pressure x 1.3 x Sa/So
II) HYDROSTATIC TEST PRESSURE CALCULATION WHEN ONE OF THE CHAMBERS IS IN FULL
VACUUM SERVICE :
1) PRESSURE TEST FOR VESSELS DESIGNED FOR VACUUM
1-1)Full vacuum Shellside :
Inner tube will be subject to an internal pressure equal to :
a) Internal pressure tubeside + 1 bar "0,1 Mpa" (equivalent to the shellside depression)
b) Test pressure tubeside = (Maximum allowable pressure tubeside + 1 bar "0,1 Mpa") x (1.3 x Sa/So)
2-2)Full vacuum Tubeside :
External pressure on the tube will be equal to :
a) Internal pressure shellside + 1 bar "0,1 Mpa" (equivalent to the tubeside depression)
b) Test pressure shellside = (Maximum allowable pressure shellside + 1 bar "0,1 Mpa") x (1.3 x Sa/So)
III) ACTUAL TEST PRESSURE :
Test pressure will be the higher of test pressures calculated in I) or II)
1) TEST PRESSURE SHELLSIDE :
P = M.A.W.P. =
3,40 MPa = 34,00 Bar
Lowest Sa/So ratio : =

1,00
PT = P x 1.3 x Sa/So =
- MPa = - Bar
PT = (P+0.1) x1.3 x Sa/So =

4,55 MPa = 45,50 Bar
PT = =
4,55 MPa = 45,50 Bar
2) TEST PRESSURE TUBESIDE :
P = M.A.W.P. 5,75 MPa = 57,50 Bar
Lowest Sa/So ratio : 1,57
PT = P x 1.3 x Sa/So =
- MPa = - Bar
PT = (P+0.1) x1.3 x Sa/So =

11,94 MPa = 119,40 Bar
PT = =
11,94 MPa = 119,40 Bar
5/93
-PRESSURE VESSELS CALCULATION-
Drawing N°: 8537-11443
Revision N°. : 0
Date : 01/06/2015
- MAWP CALCULATION -
Part N° DESCRIPTION SHELLSIDE TUBESIDE
5 Shellside flange 4,15 N/mm² - N/mm²
13 Tubeside flange - N/mm² 5,75 N/mm²
8 Return bend housing (flange) calculation 4,91 N/mm² - N/mm²
8 Return bend housing (cylindrical part) calculation 13,04 N/mm² - N/mm²
8 Return bend housing (side) calculation 8,33 N/mm² - N/mm²
10 Return bend housing flange calculation 5,06 N/mm² - N/mm²
1&2 Shell calculation 4,11 N/mm² - N/mm²
6 Tee calculation 5,72 N/mm² - N/mm²
25 Shell fitting calculation 10,45 N/mm² - N/mm²
22 Compression flange calculation 12,10 N/mm² - N/mm²
28 Calculation of inner hairpins (External pressure) 3,40 N/mm² - N/mm²
19 Fintube fitting flange calculation (32CT) - N/mm² 12,08 N/mm²
16 Fintube fitting flange calculation (31BT) - N/mm² 11,07 N/mm²
15 Stub end calculation - N/mm² 6,21 N/mm²
15 Concentric reducer calculation tubeside - N/mm² 5,9 N/mm²
29 Elbow connector calculation - N/mm² 7,6 N/mm²
28&30 Bundle straight part calculation - N/mm² 7,6 N/mm²
32 Fintube fitting calculation - N/mm² 9,75 N/mm²
The MAWP governing part for shell side is Calculation of inner hairpins (External pressure) (Item 28)
The MAWP governing part for tube side is Tubeside flange (Item 13)
6/93
Date : 01/06/2015 Revision N°. : 0
CHECKING OF PRESSURE-TEMPERATURE RATING
AS PER ASME B16-5
SHELL SIDE:
Flange Item N° : 5 Class-Rating: 300 lbs
Material : SA 105 N Material Group: 1.1
DESIGN PRESSURE : 3,09 MPa = 30,9 Bar
DESIGN TEMPERATURE : 260,00 °C
ALLOWABLE PRESSURE AT : 260 °C TABLE:2-1.1
ALLOWABLE PRESSURE : 4,15 MPa => 3,09 MPa
41,48 Bar => 30,9 Bar
TUBE SIDE:
Flange Item N° : 13 Class-Rating: 600 lbs
Material : SA 105 N Material Group: 1.1
DESIGN PRESSURE : 5,1 MPa = 51 Bar
DESIGN TEMPERATURE : 425,00 °C
ALLOWABLE PRESSURE AT : 425 °C TABLE:2-1.1
ALLOWABLE PRESSURE : 5,75 MPa => 5,1 MPa
57,50 Bar => 51 Bar
7/93
Drawing N°. : 8537-11443
Revision N°. : 0 Date : 01/06/2015
Caractéristiques mécaniques des matériaux employés Mpa
Mechanical characteristics of materials used N/mm²
Mechanische Charakteristiken der verwendenten Materialien
Valeur minimale de la résistance à la rupture à 20 °C Rm
Minimum tensile strength value at 20 °C T. S(a)
Mindeswert der Zugfestigkeit
Valeur minimale de la résistance à la rupture à la température de calcul Rm (t)
Minimum tensile strength value at design temperature T. S(o)
Mindeswert der Zugfestigkeit bei Berechnugstemperatur
Valeur minimale de la limite élastique à la température ambiante à 20°C R 1%
Minimum yield strength at ambient temperature at 20°C
Mindestwert der Streckgrenze bei 20 °C
Valeur minimale de la limite élastique à la température de calcul Rt 1%
Minimum yield strength at design temperature
Mindestwert der Streckgrenze bei Berechnungstemperatur
Valeur minimale de la limite élastique à la température ambiante à 20°C R 0,2%
Minimum yield strength at ambient temperature at 20°C Sy (a)
Mindestwert der Streckgrenze bei 20 °C
Valeur minimale de la limite élastique à la température de calcul Rt 0,2%
Minimum yield strength at design temperature Sy (o)
Mindestwert der Streckgrenze bei Berechnungstemperatur
Contrainte maximum admissible à la température ambiante à 20°C fA
Maximum allowable design stress at ambient temperature at 20°C S (a)
Zulässige Spannung bei 20 °C
Contrainte maximum admissible à la température de calcul f
Maximum allowable design stress at design temperature S (o)
Zulässige Spannung bei Berechnungstemperatur
Contrainte maximum admissible à la pression d'épreuve fT
Maximum allowable design stress at test pressure S (t)
Zulässige Spannung bei Püfdruck
Matière- Material Specification Rm Rm (t) R 1% R0,2% Rt 1% Rt0,2% fA f fT
Werkstoff Specifikation T. Sa T. S(o) Sy (a) Sy (o) S (a) S (o) Sa/So S (t)
COTE CORPS / SHELLSIDE / MANTELSEITIG

ASME Temp: 260,0 °C
SA 105 N ASME 485 250 202 138 135 1,03 225
SA 106 GrB ASME 415 240 196 118 118 1,00 216
SA 350 LF2 Cl. 1 ASME 485 250 202 138 135 1,03 225
SA 352 LCB ASME 450 240 196 102 102 1,00 216
SA 516 Gr70 ASME 485 260 214 138 138 1,00 234
SA 234 WPB ASME 415 240 196 118 118 1,00 216
SA 193 B7 ASME 860 725 610 172 172 1,00 363
COTE TUBE / TUBESIDE / ROHRSEITIG Temp: 425,0 °C
SA 105 N ASME 485 250 166 138 84 1,64 225
SA 106 GrB ASME 415 240 162 118 75 1,57 216
SA 516 Gr70 ASME 485 260 176 138 84 1,65 234
SA 350 LF2 Cl. 1 ASME 485 250 166 138 84 1,64 225
SA 234 WPB ASME 415 240 162 118 75 1,57 216
SA 193 B7 ASME 860 725 511 172 146 1,18 363
I ) Contraintes admissibles / Allowable design stress / Zulässige Spannung.
1) Aciers non alliés / Non-alloy steels / Unlegierte Stähle:
S ( ) = En accord avec / In accordance with / Nach : ASME Table 1A SECTION II PART D
S (t) = Sy(a) * 0.9
2) Acier austénitique / Austenitic stainless steel / Austenitisch rostfreier Stahl :
S ( ) = En accord avec / In accordance with / Nach : ASME Table 1A SECTION II PART D
S (t) = Sy(a) * 0.9
3) Boulonnerie / Bolt Stud / Schrauben :
S ( ) = En accord avec / In accordance with / Nach : ASME Table 3 SECTION II PART D
S (t) = Sy(a) * 0.5
Modulus of Material C.Steel T°C
elasticity Shell side 188,2 260,00
in KN/mm² Tube side 166,5 425,00
202,4 20
8/93
PRESSURE VESSELS CALCULATION Sheet N°. : 1 / 2
CALCULATION AS PER ASME VIII DIV. 1 - 2013 EDITION - APPENDIX 2
Date : 01/06/2015 Revision N°. : 0
Construction Drawing N°. :

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 11BR142 Position N°. :

8
Designation :
RETURN BEND HOUSING FLANGE
Design Data :
Design pressure : P =
3,09
N/mm
Design temperature : TS =
260,00
°C
Corrosion allowance : Ca =
3,00
mm
Flange :
Material :
SA 352 LCB
Maximum allowable design stress at design temperature : Sfo =

102
N/mm
2
Maximum allowable design stress at ambient temperature : Sfa =

102
N/mm
External short span : A2 = 204,00 mm Internal short span : B2 =
108,30
mm
External long span : A1 = 399,00 mm Internal long span : B1 =

303,30
mm
Center to center : GG = 195,00 mm Flange thickness : t =

40,00
mm
Small hub thickness : g0 =

11,00
mm
Back hub thickness of flange : g1 =

11,00
mm
Hub length : h =
35,00
mm
Radial distance : R =
21,00
mm
Harmonic average long span : = (2*A1*A2) / (A1 + A2) : A =

269,97
mm
Harmonic average short span : = (2*B1*B2) / (B1 + B2) : B =

159,61
mm
Bolting :
Material :
SA 193 B7
Maximum allowable design stress at design temperature : Sbo =

172
N/mm
2
Maximum allowable design stress at ambient temperature : Sba =

172
N/mm
Number of bolts :n = 14,00 Nominal diameter : Db =
15,88
mm
Bolt circle diameter :C = 172,30

mm
Gasket :
Type of gasket : DOUBLE JACKETED COATED Material : GRAPHITE/ TP316
2
N = 11,50 b = 5,750 Y = 26,00 N/mm m = 2,50
Ø of gasket load reaction : G = 130,50 mm Gasket facing : M. & F.
RESULTS :
Bolting and gasket : Tables 2-5.1 & 2-5.2
Wm2 = (p*G + 2*GG)*b*y = 119597 Am = Wm2/Sba or Wm1/Sbo = 1110,65
Hp = (p*G+2*GG)*2*b*m*P = 71068 Ab = Actual bolt area = 1820,00
H = (G^2* p/4+G*GG)*P = 119963 Watm = 0.5 * (Am + Ab) * Sba = 252035,6
Wm1 = Hp + H = 191031
Moments :
1) Operating condition : Lever arms : Moments :
HD = (B2^2* p/4+B2*GG)*P = 93721 hD = R + 0.5 * g1 = 26,50 MD = HD * hD = 2483601
HG = HP = 71068 hG = 0.5 * (C - G) = 20,90 MG = HG * hG = 1485322
HT = H - HD = 26242 hT = 0.5*(R+g1+hG) = 26,45 MT = HT * hT = 694111
Mop = MD+MG+MT = 4663033
2) Bolting up condition :
HG = Watm = 252036 hG = 0.5 * (C - G) = 20,90 Matm = W * hG = 5267544
Bolt pitch correction factor (If bolt spacing exceeds 2 * Db + t) : CF = 1,00
Mw = Mop * CF / B = 29215
MG = Matm * CF / B = 33003
Detail for CF : Bolt pitch correction factor
Bolt spacing :
BS = (2*GG + p*C)/n = 66,5212 mm
BSs = 2 * Db + t = 71,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 0,9628
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 0,7715
IF BS < BSs : CF = 1
IF BS > BSs : CF = MAX (cf1;cf2)
9/93
Date : 01/06/2015
Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

11BR142 Position N°. : 8
Designation :
Flanges rigidity : Appendix 2-14
KL = = 0,30
Eop = Modulus of elasticity at design temperature = 188200,00 N/mm

2
Eatm = Modulus of elasticity at ambient temperature = 202350,00 N/mm

J1 = (52.14 * Mop * V) / (L * Eop * g0^2 * h0 * KL) = 0,17
<= 1,00
J2 = (52.14 * Matm* V) / (L * Eatm * g0^2 * h0 * KL) = 0,18

<= 1,00
SHAPE CONSTANTS :
K = A/B = 1,6915
Y = FIG. 2-7.1 =
3,8681 T
= FIG. 2-7.1
= 1,6289
U = FIG. 2-7.1 =
4,2506
V = FIG. 2-7.3
= 0,5500
Z = FIG. 2-7.1 =
2,0747
F = FIG. 2-7.2
= 0,9088
f = FIG. 2-7.6 =
1,0000
h0 = SQR(B * g0) = 41,9010
h / h0 = = 0,8353
e = F / h0 = 0,0217
d = U / V * (h0 *g0^2) = 39183,9606

L = (t * e + 1) / T + t^3 / d = 2,7799
g1/g0 = =
1,0000
OTHER STRESS FORMULA FACTORS :
t = =
40,0000
b
= 1.333 * e * t + 1 =
2,1568
a
= t*e+1 =
1,8676
d
= t^3 / d =
1,6333
g
= a/T =
1,1466
l = g+d =
2,7799
STRESS CALCULATION :
CONDITIONS :
1) Operating condition : Calculated stress

Allowable
Mpa Mpa
sH = f *Mw/(l*g1^2) = 86,86
<= Sfo * 1.5 152,88
sR = b *Mw/(l*t^2) = 14,17
<= Sfo 101,92
sT = Mw*Y/t^2- Z*sR) = 41,24

<= Sfo 101,92
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 64,05

<= Sfo 101,92
sH = f *MG/(l *g1^2) = 98,12

<= Sfa * 1.5 153,60
sR = b *MG/(l*t^2) = 16,00
<= Sfa 102,40
sT = MG*Y/t^2- Z*sR) = 46,58

<= Sfa 102,40
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 72,35

<= Sfa 102,40
10/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 11BR142 Position N°. :

8
Designation :
Design Data : AT TEST PRESSURE
Test pressure : PT =
4,55
N/mm
Test temperature : TT =
20,00
°C
3,00
mm
Flange :
Material :
SA 352 LCB
Allowable Stress at Test Temperature : SfT =

216
N/mm
External short span : A2 = 204,00 mm

Internal short span : B2 =
102,30
mm
External long span : A1 = 399,00 mm

Internal long span : B1 =
297,30
mm
Center to center : GG = 195,00 mm

Flange thickness : t =
40,00
mm

11,00
mm

11,00
mm
Hub length : h =
35,00
mm
21,00
mm

269,97
mm

152,22
mm
Bolting :
Material :
SA 193 B7
Allowable Stress at Test Temperature : SbT =

363
N/mm

15,88
mm
Bolt circle diameter :C = 172,30 mm
Gasket :
2
w = 11,50 b = 5,750 Y = 26,00 N/mm m = 2,50
Ø of gasket load reaction: G = 130,50 mm Gasket facing : M. & F.
RESULTS :
Bolting and
gasket : Tables 2-5.1 & 2-5.2
Hp =
(p*G+2*GG)*2*b*m*P = 104647 Am = Wm3/SbT = 774,91
H = (G^2* p/4+G*GG)*P = 176645 Ab = Actual bolt area = 1820,00
Wm3 = Hp + H = 281292
Moments :
HD = (B2^2* p/4+B2*GG)*P = 128164 hD = R + 0.5 * g1 = 26,50 MD = HD * hD = 3396347
HG = HP = 104647 hG = 0.5 * (C - G) = 20,90 MG = HG * hG = 2187124
MopT = MD+MG+MT = 6865787
MwT = MopT * CF / B = 45104
Bolt spacing :
BS = (2*GG + p*C)/n = 66,5212 mm
BSs = 2 * Db + t = 71,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 0,9628
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 0,7715
11/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

11BR142 Position N°. : 8
Designation :
Flanges rigidity : Appendix S2
KL = = 0,30
EopT = Modulus of elasticity at test temperature =

202350,00
N/mm
J1 = (52.14 * MopT * V) / (L * EopT * g0^2 * h0 * KL) =
0,22
<= 1,0000
SHAPE CONSTANTS :
K = A/B = 1,7735
Y = FIG. 2-7.1 =
3,5604 T
= FIG. 2-7.1
= 1,5950
U = FIG. 2-7.1 =
3,9126
V = FIG. 2-7.3
= 0,5500
Z = FIG. 2-7.1 =
1,9322
F = FIG. 2-7.2
= 0,9088
f = FIG. 2-7.6 =
1,0000
h0 = SQR(B * g0) = 40,9198
h / h0 = = 0,8553
e = F / h0 = 0,0222
d = U / V * (h0 *g0^2) = 35223,8276

L = (t * e + 1) / T + t^3 / d = 3,0009
g1/g0 = =
1,0000
t = = 40,0000
b
= 1.333 * e * t + 1 = 2,1845
a
= t*e+1 = 1,8884
d
= t^3 / d = 1,8170
g =
a / T = 1,1839
l = g+d = 3,0009
CONDITIONS :

Allowable
Mpa Mpa
sH = f *MwT/(l *g1^2) = 124,22

<= SfT * 1.5 324,00
sR = b *MwT/(l*t^2) = 20,52
<= SfT 216,00
sT = MwT*Y/t^2- Z*sR) = 60,72

<= SfT 216,00
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 92,47 <= SfT 216,00
12/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Reference N°. : HPIN 11443
Shop Drawing N°. :

11BR142
Position N°. : 8
Designation :
RETURN BEND HOUSING (Cylindrical part)
Design Data :
Design pressure : P = 3,09 N/mm

Design temperature : T = 260,00 °C
Corrosion allowance : Ca = 3,00 mm
Material : SA 352 LCB
Outside diameter : Do = 130,30 mm
Nominal wall thickness : tn = 14,00 mm
Thickness tolerance : = 12,50 %
Longitudinal joint efficiency : E = 0,85
Circumferential joint efficiency : E = 0,85
Allowable design stress : S = 102 N/mm
Available thickness :
ta = (tn * 0,875 )- Ca = 9,250 mm
Shell thickness as per UG-16 :
Sth = Shell mini wall (UG-16) = 1,500 mm <= 9,250 mm
Calculated wall thickness :
Circumferential stress : UG-27 (c) (1)
tr = P * R / (S * E - 0.6 * P) = 2,037 mm <= 9,250 mm
Longitudinal stress : UG-27 (c) (2)
tr = P * R / (2 * S * E + 0.4 * P) = 0,990 mm <= 9,250 mm
Typical Commet for all item
Calculation for External Pressure to be shown
13/93
Date :
01/06/2015 Revision N°. :
0

8537-11443 Reference N°. :
HPIN 11443
Shop Drawing N°. :

11BR142 Position N°. :
8
Designation :
RETURN BEND HOUSING (Cylindrical part)
Test pressure : PT = 4,55 N/mm

Test temperature : TT = 20,00 °C
Material : SA 352 LCB
Allowable design stress at test temperature : ST = 216 N/mm
ta = (tn * 0,875 )- Ca =
9,250 mm
tr = PT * R / (ST * E - 0.6 * PT) = 1,406 mm <= 9,250 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 0,689 mm <= 9,250 mm
14/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. :

11BR142
Position N°. : 8
Designation :
RETURN BEND HOUSING (SIDE)
Design Data :
Design pressure
: P = 3,09 N/mm
2
Design temperature
: T = 260,00 °C
Corrosion Allowance
: Ca = 3,00 mm
Material :
SA 352 LCB
Short span
: d = 60,00 mm
Long span : D = 66,50
Nominal Wall Thickness

: t = 14,00 mm
Thickness Tolerance
: = 12,50 %
Allowable Design Stress

: S = 102 N/mm
Longitudinal Joint Efficiency
: E = 0,85
Edge factor : C = 0,20
Available Wall Thickness
ta = (t * 0,875 )- Ca = 9,250 mm
Calculated Wall Thickness
UG-34 (c) (3) (4)
Z = 3.4 - 2.4 * d / D = 1,235 mm
tr = d * SQR ( Z * C * P / ( S * E )) = 5,631 mm <= 9,250 mm
Typical Commet for all item
Calculation for External Pressure to be shown
15/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. :

11BR142
Position N°. : 8
Designation :
RETURN BEND HOUSING (SIDE)
Test pressure
: PT = 4,55 N/mm
Test temperature
: TT = 20,00 °C
Corrosion Allowance
: Ca = 3,00 mm
Material :
SA 352 LCB
Short span
: d = 60,00 mm
Long span : D = 66,50
Nominal Wall Thickness

: t = 14,00 mm
Thickness Tolerance
: = 12,50 %
Allowable Design Stress

: ST = 216 N/mm
2
Longitudinal Joint Efficiency

: E = 0,85
Edge factor : C = 0,20
Available Wall Thickness
ta = (t * 0,875 )- Ca = 9,250 mm
Calculated Wall Thickness
UG-34 (c) (3) (4)
Z = 3.4 - 2.4 * d / D = 1,235 mm
tr = d * SQR ( Z * C * PT / ( ST * E )) = 4,693 mm <= 9,250 mm
16/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 58BB411-1 Position N°. :

10
Designation :
Design Data :
3,09
N/mm
Design temperature : T =
260,00
°C
3,00
mm
Flange :
Material :
SA 516 Gr70

138
N/mm
2

138
N/mm
84,00
mm

279,00
mm

Flange thickness : tf =
45,00
mm

269,97
mm

129,12
mm
Bolting :
Material
:
SA 193 B7

172
N/mm
2

172
N/mm
Number of bolts
:n = 14,00 Nominal diameter : Db = 15,88
mm

mm
Gasket :
2
N = 11,50 b = 5,750 Y = 26,00 N/mm m = 2,50
Ø of gasket load reaction : G = 130,50 mm Gasket facing : T. & G.
RESULTS :
Wm2 = (p*G + 2*GG)*b*Y = 119597 Am = Wm2/Sba or Wm1/Sbo = 1110,65
Hp = (p*G+2*GG)*2*b*m*P = 71068 Ab = Actual bolt area = 1820,00
H = (G^2* p/4+G*GG)*P = 119963 Watm = 0.5 * (Am + Ab) * Sba = 252035,59
Wm1 = Hp + H = 191031
Moments :
Operating condition : Lever arms : Moments :
HD = (B2^2* p/4+B2*GG)*P = 67738 hD = 0.5 * (C-B2) = 44,15 MD = HD * hD = 2990645
HG = HP = 71068 hG = 0.5 * (C-G) = 20,90 MG = HG * hG = 1485322
HT = H - HD = 52225 hT = 0.5 * (hD+hG) = 32,53 MT = HT * hT = 1698614
Mop = MD+MG+MT = 6174581
Bolting up condition :
HG = Watm = 252036 hG = 0.5*(C-G') = 20,90 Matm = W * hG = 5267544
Shape constants :
K = A/B = 2,09 Y = Fig. 2-7.1 = 2,79
Thickness as per ASME VIII DIV. 1: Appendix 2
Mw = Mop / B = 47819 = MG = Matm / B = 40794
t = SQR (Mw * CF * Y / Sfo ) = 31,14 <= 45,00

mm
t = SQR (MG * CF * Y / Sfa ) = 28,72 <= 45,00

mm
KL = = 0,30
Eop = Modulus of elasticity at design temperature = 188200 N/mm

2
Eatm = Modulus of elasticity at ambient temperature =

202350 N/mm
J1 = (109.4 * Mop) / (Eop * t^3 * Ln(K) * KL) =
0,18
<= 1,0000
J2 = (109.4 * Matm) / (Eatm * t^3 * Ln(K) * KL) = 0,14

<= 1,0000
17/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

58BB411-1 Position N°. : 10
Designation :
Area between openings : UG34 formula (5)
Q = c = 0,30 Fig. J & K UG-34
D = G+CC = 326
Z =
3.4-((2.4*G)/D) = 2,438
L =
p*C + 2*CC = 931,3
t = G*SQR ((Z*Q*P)/Sfo)+(6*W*HG)/(Sfo*L*G^2)) = 22,94 <= 45,0

mm
Bolt spacing :
BS = (2*GG + p*C)/n = 66,5212 mm
BSs = 2 * Db + t = 76,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 0,9309
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 0,7391
18/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 58BB411-1 Position N°. :

10
Designation :
Test pressure : Pt = 4,55

N/mm
Test temperature : T = 20,00
°C
Corrosion allowance : Ca = 3,00

mm
Flange :
Material :
SA 516 Gr70
Maximum allowable design stress at test temperature : Sft =

234
N/mm

84,00
mm

279,00
mm

45,00
mm

269,97
mm

129,12
mm
Bolting :
Material : SA 193 B7
Maximum allowable design stress at test temperature : : Sbt =

363
N/mm

15,88 mm
Gasket :
2
N = 11,50 b = 5,750 Y = 26,00 N/mm m = 2,50
Ø of gasket load reaction: G = 130,50 mm Gasket facing : T. & G.
RESULTS :
Am = Wm3/Sbt = 774,91
Hp =
(p*G+2*GG)*2*b*m*P = 104647 Ab = Actual bolt area = 1820,00
H = (G^2* p/4+G*GG)*P = 176645
Wm3 = Hp + H = 281292
Moments :
HD = (B2^2* p/4+B2*GG)*P = 99744 hD = 0.5 * (C-B2) = 44,15 MD = HD * hD = 4403700
HG = HP = 104647 hG = 0.5 * (C-G) = 20,90 MG = HG * hG = 2187124
HT = H - HD = 76901 hT = 0.5 * (hD+hG) = 32,53 MT = HT * hT = 2501196
Mpt = MD+MG+MT = 9092020
Shape constants :
K = A/B = 2,09 Y = Fig. 2-7.1 = 2,79
Mw = Mpt / B = 70413
t = SQR (Mw * CF * Y / Sft ) = 28,97 <=

45,00 mm
KL = = 0,30
Ept = Modulus of elasticity at test temperature =

202350
N/mm
J1 = (109.4 * Mpt) / (Ept * t^3 * Ln(K) * KL) =

0,24 <= 1,0000
19/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

58BB411-1 Position N°. : 10
Designation :
Area between openings : UG34 formula (5)
Q = c = 0,30 Fig. J & K UG-34
D = G+CC = 326
Z =
3.4-((2.4*G)/D) = 2,438
L =
p*C + 2*CC = 931,3
t = G*SQR ((Z*Q*P)/Sft)+(6*W*HG)/(Sft*L*G^2)) = 15,56 <= 45,0 mm
Bolt spacing :
BS = (2*GG + p*C)/n = 66,5212 mm
BSs = 2 * Db + t = 76,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 0,9309
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 0,7391
20/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. : Position N°. : 1&2
Designation : SHELL
Design Data :

Material : SA 106 GrB
ta = (tn * 0,875 )- Ca = 1,795 mm
tr = P * R / (S * E - 0.6 * P) = 1,339 mm <= 1,795 mm
tr = P * R / (2 * S * E + 0.4 * P) = 0,923 mm <= 1,795 mm
21/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : SHELL

ta = (tn * 0,875 )- Ca =
1,795 mm
tr = PT * R / (ST * E - 0.6 * PT) =

1,073 mm <= 1,795 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 0,744 mm <= 1,795 mm
22/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. : Position N°. : 3
Designation : SHELLSIDE SLEEVE
Design Data :

ta = (tn * 0,875 )- Ca = 6,713 mm
tr = P * R / (S * E - 0.6 * P) = 1,184 mm <= 6,713 mm
tr = P * R / (2 * S * E + 0.4 * P) = 0,816 mm <= 6,713 mm
23/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : SHELLSIDE SLEEVE

Nominal wall thickness : tn = 11,10
ta = (tn * 0,875 )- Ca =
6,713 mm
tr = PT * R / (ST * E - 0.6 * PT) = 0,949 mm <= 6,713 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 0,658 mm <= 6,713 mm
24/93
IN ACCORDANCE WITH § UG-28
Date : 01/06/2015
Revision N°. : 0
Construction Drawing N°. : 8537-11443

Shop Drawing N°. :

Position N°. : 1&2
Designation : SHELL
Design Data : EXTERNAL PRESSURE CALCULATION
External design pressure : P = 0,10 N/mm

External design temperature : TS = 260,00 °C
Wall thickness tolerance : = 12,50 %

Joint efficiency : E1 = 0,85
Design length : L = 6500,0 mm
ta = ( tn * 0.875 ) - Ca =
1,80 mm
Ratio :
L/Do = 73,116 Do/ta =

49,526
Factor :
A = 0,00045
FIG. G
ASME SECTION II PART D (SUBPART 3)
B = 41,60
FIG. CS-2
MAXIMUM ALLOWABLE EXTERNAL PRESSURE :
Pa = 4 / 3 *(B / (Do / ta)) = 1,12 N/mm
2 2
Pa => P = 1,12 N/mm => 0,10 N/mm
Pa = Allowable external pressure = 1,12 N/mm = 11,20 Bar
Since Pa is greater than P ( Design Pressure ), minimum thickness t is acceptable
25/93
Date : 01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. :

BE-11443-8537-1
Position N°. : 6
Designation :
STRAIGHT TEE (ASME B16-9)
Design Data :

Corrosion allowance
: Ca = 3,00 mm
Material :
SA 234 WPB
Longitudinal joint efficiency

: E = 0,85
Shell :
a) Weld bevel part :
External diameter : Do = 88,90 mm
ta = (tn * 1,000 )- Ca = 2,480 mm
b) Opening zone :
External diameter : DoS = 88,90 mm
Minimum wall thickness : tnS = 5,48 mm
taS = tnS - Ca = 2,480 mm
tr = P * R / (S * E - 0.6 * P) = 1,317
mm <= 2,480 mm
tr = P * R / (2 * S * E + 0.4 * P) = 0,908
mm <= 2,480 mm
b) Opening zone :
tr = P * R / (S * E - 0.6 * P) = 1,317 mm <= 2,480 mm
tr = P * R / (2 * S * E + 0.4 * P) = 0,643 mm <= 2,480 mm
Branch :
External diameter : DoB = 88,900 mm
Nominal wall thickness : tnB = 11,100 mm
taB = (tnB * 0,875 )- Ca = 6,713 mm
b) Opening zone :
External diameter : DoBO = 88,900 mm
Minimum wall thickness : tnBO = 11,100 mm
taB = tnBO - Ca = 8,100 mm
Branch thickness as per UG-16 :
Bth = Branch mini wall (UG-16) = 1,500 mm <= 6,713 mm
Calculated thickness :
trB = P * R / (S * E - 0.6 * P) = 1,184 mm <= 6,713 mm
trB = P * R / (2 * S * E + 0.4 * P) = 0,816 mm <= 6,713 mm
b) Opening zone :
trBO = P * R / (S * E - 0.6 * P) = 1,141 mm <= 8,100 mm
trS = P * R / (2 * S * E + 0.4 * P) = 0,556 mm <= 8,100 mm
26/93
Date : 01/06/2015
Revision N°. : 0

8537-11443
Shop Drawing N°. :

BE-11443-8537-1
Position N°. : 6
Designation :
STRAIGHT TEE
(ASME B16-9)
Design Data :
AT TEST PRESSURE

Corrosion allowance
: Ca = 3,00 mm
Material :
SA 234 WPB
Longitudinal joint efficiency

: E = 0,85
Allowable design stress : ST = 216 N/mm
Shell :
External diameter : Do = 88,90 mm
ta = (tn * 1,000 )- Ca = 2,480 mm
b) Opening zone :
External diameter : DoS = 88,90 mm
Minimum wall thickness : tnS = 5,48 mm
taS = tnS - Ca = 2,480 mm
a) Weld bevel part : Circumferential stress : UG-27 (c) (1)
tr = PT * R / (ST * E - 0.6 * PT) = 1,056

mm <= 2,480 mm
S = PT * (R + 0,6 * ta)/(ta * E) = 93,802

<= 216,000 N/mm
a) Weld bevel part : Longitudinal stress : UG-27 (c) (2)
tr = PT * R / (2 * ST * E + 0.4 * PT) = 0,732

mm <= 2,480 mm
S = PT * (R - 0,4 * ta)/(2 * ta * E) =
62,651
<= 216,000 N/mm
b) Opening zone : Circumferential stress : UG-27 (c) (1)
tr = PT * R / (ST * E - 0.6 * PT) =

1,056
mm <= 2,480 mm
b) Opening zone : Longitudinal stress : UG-27 (c) (2)
tr = PT * R / (2 * ST * E + 0.4 * PT) =
0,517
mm <= 2,480 mm
Branch :
External diameter : DoB = 88,90 mm
Nominal wall thickness : tnB = 11,10 mm
taB = (tnB * 0,875 )- Ca = 6,71250 mm
b) Opening zone :
External diameter : DoBO = 88,90 mm
Minimum wall thickness : tnBO = 11,10 mm
taB = tnBO - Ca = 8,10000 mm
Calculated thickness :
a) Weld bevel part : Circumferential stress : UG-27 (c) (1)
trB = PT * R / (ST * E - 0.6 * PT) = 0,949

mm <= 6,713 mm
S = PT * (R + 0,6 * ta)/(ta * E) = 33,306

<= 216,000 N/mm
a) Weld bevel part : Longitudinal stress : UG-27 (c) (2)
trB = PT * R / (2 * ST * E + 0.4 * PT) =

0,658
mm <= 6,713 mm
S = PT * (R - 0,4 * ta)/(2 * ta * E) =
19,800
<= 216,000 N/mm
b) Opening zone : Circumferential stress : UG-27 (c) (1)
trBO = PT * R / (ST * E - 0.6 * PT)

=
0,914 mm <= 8,100 mm
b) Opening zone : Longitudinal stress : UG-27 (c) (2)
trS = PT * R / (2 * ST * E + 0.4 * PT)

=
0,448 mm <= 8,100 mm
27/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 15EC051-2 Position N°. :

25
Designation :
SHELL FITTING
Design Data :
3,09
N/mm
260,00
°C
3,00
mm
Flange :
Material :
SA 350 LF2 Cl. 1

135
N/mm
2

138
N/mm
External diameter : A =
190,50
mm
Internal diameter : B =
89,05
mm
30,00
mm

2,50
mm

8,05
mm
Hub length : h =
20,00
mm
25,00
mm
Bolting :
Material :
SA 193 B7

172
N/mm
2

172
N/mm
15,88
mm

mm
Gasket :
Type of gasket : RING JOINT IRON Material : SOFT IRON
2
N = 7,80 b = 0,975 y = 124,00 N/mm m = 5,50
Ø of gasket load reaction : G = 85,10 mm Gasket facing : RTJ
RESULTS :
Wm2 =
p*G*b*Y = 32323 Am = Wm2/Sba or Wm1/Sbo = 187,92
Hp =
p*G*2*b*m*P = 8860 Ab = Actual bolt area = 520,00
H = G^2*p/4*P = 17575 Watm = 0.5 * (Am + Ab) * Sba = 60881,28
Wm1 = Hp + H = 26436
Moments :
HD = B^2*p/4*P = 19245 hD = R + 0.5 * g1 = 29,03 MD = HD * hD = 558584
HG = HP = 8860 hG = 0.5 * (C - G) = 32,45 MG = HG * hG = 287508
Mop = MD+MG+MT = 900766
Mw = Mop * CF / B = 13971
MG = Matm * CF / B
= 30641
Bolt spacing :
BS = (2*GG + p*C)/n = 117,8097 mm
BSs = 2 * Db + t = 61,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,3811
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 1,3811
28/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

15EC051-2 Position N°. : 25
Designation :
SHELL FITTING
KL = = 0,3
Eop = Modulus of elasticity at design temperature =

188200,00
N/mm
2

202350,00
N/mm
J1 = (52.14 * Mop * V) / (L * Eop * g0^2 * h0 * KL) =
0,07
<= 1,0000
J2 = (52.14 * Matm* V) / (L * Eatm * g0^2 * h0 * KL) =

0,15
<= 1,0000
SHAPE CONSTANTS :
K = A/B = 2,1392
Y = FIG. 2-7.1 =
2,7074
T = FIG. 2-7.1
= 1,4562
U = FIG. 2-7.1 =
2,9752
V = FIG. 2-7.3
= 0,0569
Z = FIG. 2-7.1 =
1,5592
F = FIG. 2-7.2
= 0,6285
f = FIG. 2-7.6 =
1,0000
h0 = SQR(B * g0) = 14,9206
h / h0 = =
1,3404
e = F / h0 = 0,0421
d = U / V * (h0 *g0^2) =
4873,4429
L = (t * e + 1) / T + t^3 / d = 7,0947
g1/g0 = =
3,2200
t = = 30,0000
b = 1.333 * e * t + 1 = 2,6848
a = t*e+1 = 2,2636
d = t^3 / d = 5,5402
g = a/T = 1,5544
l = g+d = 7,0947
CONDITIONS :

Allowable
Mpa Mpa
sH = f *Mw/(l*g1^2) = 30,39
<= Sfo * 1.5 201,90
sR = b *Mw/(l*t^2) = 5,87
<= Sfo 134,60
sT = Mw*Y/t^2- Z*sR) = 32,87

<= Sfo 134,60
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 31,63

<= Sfo 134,60
sH = f *MG/(l *g1^2) = 66,65

<= Sfa * 1.5 207,00
sR = b *MG/(l*t^2) = 12,88
<= Sfa 138,00
sT = MG*Y/t^2- Z*sR) = 72,09

<= Sfa 138,00
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 69,37

<= Sfa 138,00
29/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 15EC051-2 Position N°. :

25
Designation :
SHELL FITTING
Test pressure : : PT =
4,55
N/mm
Test temperature : : TT =
20,00
°C
Corrosion allowance : : Ca =
3,00
mm
Flange :
Material :
SA 350 LF2 Cl. 1
Allowable stress at Test Temperature : SfT =

225
N/mm
190,50
mm
89,05
mm
30,00
mm

2,50
mm

8,05
mm
Hub length : h =
20,00
mm
25,00
mm
Bolting :
Material :
SA 193 B7

363
N/mm
Number of bolts : n = 4,00 Nominal diameter : Db =

15,88
mm
Bolt circle diameter : C = 150,00 mm
Gasket :
2
N = 7,80 b = 0,975 y = 124,00 N/mm m =
5,5000
RESULTS :
Bolting and
Hp =
p*G*2*b*m*PT = 13046 Am = Wm3 / SbT = 107,23
H = G^2*p/4*PT = 25880 Ab = Actual bolt area = 520,00
Wm3 = Hp + H = 38926
Moments :
HD = B^2*p/4*PT = 28338 hD = R + 0.5 * g1 = 29,03 MD = HD * hD = 822510
HG = HP = 13046 hG = 0.5 * (C - G) = 32,45 MG = HG * hG = 423353
MopT = MD+MG+MT = 1326370
MwT = MopT * CF / B = 20572
Bolt spacing :
BS = (2*GG + p*C)/n = 117,8097 mm
BSs = 2 * Db + t = 61,7600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,3811
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 1,3811
30/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

15EC051-2 Position N°. : 25
Designation :
SHELL FITTING
KL = = 0,30
EopT = Modulus of elasticity at design temperature =

202350,00
N/mm
J1 = (52.14 * MopT * V) / (L * EopT * g0^2 * h0 * KL) =
0,10
<= 1,0000
SHAPE CONSTANTS :
K = A/B =
2,1392
Y = FIG. 2-7.1
=
2,7074
T = FIG. 2-7.1
= 1,4562
U = FIG. 2-7.1
=
2,9752
V = FIG. 2-7.3
= 0,0569
Z = FIG. 2-7.1
=
1,5592
F = FIG. 2-7.2
= 0,6285
f = FIG. 2-7.6
=
1,0000
h0 = SQR(B * g0) = 14,9206
h / h0 = =
1,3404
e = F / h0 = 0,0421
d = U / V * (h0 *g0^2) =
4873,4429
L = (t * e + 1) / T + t^3 / d = 7,0947
g1/g0 = =
3,2200
t = = 30,0000
b = 1.333 * e * t + 1 = 2,6848
a = t*e+1 = 2,2636
d = t^3 / d = 5,5402
g = a/T = 1,5544
l = g+d = 7,0947
CONDITIONS :

Allowable
Mpa Mpa
sH = f *MwT/(l *g1^2) = 44,74

<= SfT * 1.5 337,50
sR = b *MwT/(l*t^2) = 8,65
<= SfT 225,00
sT = MwT*Y/t^2- Z*sR) = 48,40

<= SfT 225,00
= MAX(0.5*( sH + sR) ; 0.5*( sH + sT)) = 46,57

<= SfT 225,00
31/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 30CC023 Position N°. :

22
Designation :
SHELL COMPRESSION FLANGE
Design Data :
3,09
N/mm
260,00
°C
0,00
mm
Flange :
Material :
SA 516 Gr70

138
N/mm
2

138
N/mm
190,00
mm
66,00
mm
34,50
mm
Bolting :
Material :
SA 193 B7

172
N/mm
2

172
N/mm
Number of bolts
:n = 4,00
Nominal diameter : Db = 15,88

mm
Gasket :
2
N = 7,80 b = 0,975 y = 124,00 N/mm m = 5,50
Ø of gasket contact : d= G = 77,90 mm Gasket facing : RTJ
RESULTS :
Wm2 =
p*G*b*y = 29587,8 Am = max( Wm2/Sba ; Wm1/Sbo )
= 172,02
Hp =
p*G*2*b*m*P = 8110,4 Ab = Actual bolt area
= 520,00
H = G^2* p/4*P = 14727,3 W = 0.5 * (Am + Ab) * Sba = 59513,92
Wm1 = Hp + H = 22837,7
Moments :
HD = p/4 * B^2 * P = 10571,5 hD = 0.5 * (C-B) = 42,00 MD = HD * hD = 444002,62
HG = Hp = 8110,4 hG = 0.5 * (C-G) = 36,05 MG = HG * hG = 292380,49
HT = H - HD = 4155,8 hT = 0.5 * (hD+hG) = 39,03 MT = HT * hT = 162180,16
Mop = MD+MG+MT = 898563,26
HG = W = 59513,92 hG = 0.5*(C-G) = 36,05 Matm = W * hG = 2145476,8
Shape constants :
K = A/B = 2,88 Y = Fig. 2-7.1 = 1,94
Mw = Mop / B
= 13614,59
MG = Matm / B
= 32507,22
t = SQR (Mw * CF * Y / Sfo ) = 16,02 <= 34,50 mm
t = SQR (MG * CF * Y / Sfa ) = 24,72 <= 34,50 mm
32/93
Date : 01/06/2015
Revision N°. :
0
Construction Drawing N°. : 8537-11443

Reference N°. :
HPIN 11443
Shop Drawing N°. : 30CC023

Position N°. :
22
Designation :
KL = = 0,20
Eop = Modulus of elasticity at design temperature = 188200

N/mm
2

202350
N/mm
J1 = (109.4 * Mop) / (Eop * t^3 * Ln(K) * KL) =
0,06 <= 1

<= 1
Bolt spacing :
BS = (2*GG + p*C)/n = 117,8097 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,3334
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 1,3334
CONDITIONS :

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sfo * 1.5 206,40
sR
= 0
= 0,00
<= Sfo 137,60
sT
= Mw*Y/t^2
= 22,25
<= Sfo 137,60
sH
= 0
= 0,00
<= Sfa * 1.5 207,00
sR
= 0
= 0,00
<= Sfa 138,00
sT
= MG*Y/t^2
= 53,12
<= Sfa 138,00
33/93
Date :
01/06/2015
Revision N°. :
0

8537-11443
Reference N°. :
HPIN 11443
Shop Drawing N°. :

30CC023
Position N°. : 22
Designation :
Test Pressure : PT =
4,55
N/mm
Test Temperature : TT =
20,00
°C
Corrosion Allowance : Ca =
0,00
mm
Flange :
Material : SA 516 Gr70
Allowable Stress at Test Temperature : SfT = 234

N/mm
External Diameter : A =
190,00
mm
Internal Diameter : B =
66,00
mm
Flange Thickness : tf = 34,50

mm
Bolting :
Material :
SA 193 B7

363 N/mm
Number of Bolts :n = 4,00
Nominal Diameter : Db = 15,88

mm
Bolt Circle Diameter :C = 150,00

mm
Gasket :
N = 7,80 b = 0,98 m = 5,50
RESULTS :
Bolting and
Hp =
p*G*2*b*m*PT = 11942,52
H = G^2* p/4*PT = 21685,82 Am = Wm3/SbT =

92,64
Wm3 = Hp + H = 33628,34 Ab = Actual Bolt Area =

520,00
Moments :
Condition :Testing Lever arms : Moments :
HD = B^2*p/4*PT = 15566,43 hD = 0.5 * (C - B) = 42,00 MD = HD * hD = 653790
HG = HP = 11942,52 hG = 0.5 * (C - G) = 36,05 MG = HG * hG = 430528
HT = H - HD = 6119,38 hT = 0.5 * (hD+hG) = 39,03 MT = HT * hT = 238809
MPT = MD+MG+MT = 1323127
Shape constants :
K = A/B = 2,88 Y = Fig. 2-7.1 = 1,94
Thickness as per : ASME VIII DIV. 1 - Appendix 2
Bolt pitch correction factor (> 2*Db+t) : CF = 1,3334
MwT = MPT / B = 20047,38
t = SQR (MwT * CF * Y / SfT ) = 14,91 <= 34,50 mm
KL = = 0,20
ETT = Modulus of elasticity at test temperature = 202350 N/mm

J1 = (109.4 * MPT) / (ETT * t^3 * Ln(K) * KL) =
0,08 <= 1,0000
Bolt spacing :
BS = (2*GG + p*C)/n = 117,8097 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,3334
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 1,3334
Pressure testing condition : Calculated stress

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sft * 1.5 351,00
sR
= 0
= 0,00
<= Sft 234,00
sT
= MwT*Y/t^2
= 32,76 <= Sft 234,00
34/93
Date : 01/06/2015 Revision N°. :

0
Construction Drawing N°. : 8537-11443 Reference N°. :

HPIN 11443
Shop Drawing N°. : 32CT432 Position N°. :

19
Designation :
FINTUBE FITTING FLANGE
Design Data :
5,10
N/mm
425,00
°C
0,00
mm
Flange :
Material :
SA 516 Gr70

84
N/mm
2

138
N/mm
External diameter :A = 131,00 mm
83,05
mm
Diameter of load reaction : B' = 71,60 mm

34,50
mm
Diameter of contact face : G' = 77,33 mm
Bolting :
Material :
SA 193 B7

146
N/mm
2

172
N/mm
Number of bolts
:n = 4,00

mm
Gasket :
Type of gasket
: GRAPHITE WITH TANGED S.STEEL INSERTS
Material
: GRAPHITE/TP316
Gasket facing :
M. & F.
N = 8,00 b = 4,000 y = 17,50 N/mm2 m = 2,0000
Diameter of gasket load reaction: G = 63,00 mm
RESULTS :
Wm2 =
= 219,51
Hp =
= 520,00
H = G^2* p/4*P = 15897,94 W = 0.5 * (Am + Ab) * Sba = 63597,7
Wm1 = Hp + H = 32048,24
Moments :
HD = p/4 * B'^2 * P = 20534,59 hD = 0.5 * (C-B') = 18,20 MD = HD * hD = 373730
HG = HP = 16150,30 hG = 0.5 * (C-G') = 15,34 MG = HG * hG = 247705
HT = H - HD = 4636,66 hT = 0.5 * (C-G') = 15,34 MT = HT * hT = 71115
Mop = MD+MG+MT = 692550
HG = W = 63597,73 hG = 0.5*(C-G') = 15,34 Matm = W * hG = 975430
Shape constants :
K = A/B = 1,58 Y = Fig. 2-7.1 = 4,43
Mw = Mop / B
= 8338,95
MG = Matm / B
= 11745,10
t = SQR (Mw * CF * Y / Sfo ) = 22,35 <= 34,50

mm
t = SQR (MG * CF * Y / Sfa ) = 20,67 <= 34,50

mm
35/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

32CT432 Position N°. : 19
Designation :
KL = = 0,20

166500 N/mm
2

202350 N/mm
J1 = (109.4 * Mop) / (Eop * t^3 * Ln(K) * KL) = 0,12
<= 1

<= 1
Bolt spacing :
BS = (2*GG + p*C)/n = 84,8230 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,1314
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 0,8605
CONDITIONS :

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sfo * 1.5 125,70
sR
= 0
= 0,00
<= Sfo 83,80
sT
= Mw*Y/t^2
= 31,07
<= Sfo 83,80
sH
= 0
= 0,00
<= Sfa * 1.5 207,00
sR
= 0
= 0,00
<= Sfa 138,00
sT
= MG*Y/t^2
= 43,76 <= Sfa 138,00
36/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 32CT432 Position N°. :

19
Designation :
11,94
N/mm
20,00
°C
0,00
mm
Flange :

234,0
N/mm
Internal diameter : : B =
83,05
mm

Flange thickness : : tf =
34,50
mm
Diameter of contact face : G' = 77,33

mm
Bolting :

363,0 N/mm
Number of bolts
:n = 4,00

mm
Gasket :
Type of gasket
Material :
GRAPHITE/TP316
Gasket facing :
M. & F.
N = 8,00 b = 4,000 Y = 17,50 N/mm 2

m = 2,0000
RESULTS :
Hp = p*G*2*b*m*PT = 37810,70 Am = Wm3/SbT

= 206,70
H = G^2* p/4*PT = 37219,88 Ab = Actual bolt area

= 520,00
Wm3 = Hp + H = 75030,58
Moments :
HD = B^2*p/4*PT = 48075,11 hD = 0.5 * (C-B') = 18,20 MD = HD * hD = 874967
HG = HP = 37810,70 hG = 0.5 * (C-G') = 15,34 MG = HG * hG = 579922
MPT = MD+MG+MT = 1621381
Shape constants :
K = A/B = 1,58 Y = Fig. 2-7.1 = 4,43
Bolt pitch correction factor (If bolt spacing exceeds 2 * Db + t) : CF =

1,1314
MwT = MPT / B = 19522,95
t = SQR (MwT * CF * Y / SfT ) = 20,46 <= 34,500

mm
KL = = 0,20
ETT = Modulus of elasticity at design temperature =

202350,00 N/mm
J1 = (109.4 * MPT) / (ETT * t^3 * Ln(K) * KL) = 0,23
<= 1,000
Bolt spacing :
BS = (2*GG + p*C)/n = 84,8230 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,1314
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 0,8605

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sft * 1.5 351,00
sR
= 0
= 0,00
<= Sft 234,00
sT
= MwT*Y/t^2
= 72,74
<= Sft 234,00
37/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 31BT446 Position N°. :

16
Designation :
Design Data :
5,10
N/mm
425,00
°C
0,00
mm
Flange :
Material :
SA 516 Gr70

84
N/mm
2

138
N/mm
76,2
mm

34,50
mm

mm
Bolting :
Material :
SA 193 B7

146
N/mm
2

172
N/mm
Number of bolts
:n = 4,00

mm
Gasket :
Type of gasket
Material
: GRAPHITE/TP316
Gasket facing :
M. & F.
N = 8,00 b = 4,000 y = 17,50 N/mm2 m = 2,0000
RESULTS :
Wm2 =
= 219,51
Hp =
= 520,00
H = G^2* p/4*P = 15897,94 W = 0.5 * (Am + Ab) * Sba = 63597,73
Wm1 = Hp + H = 32048,24
Moments :
HD = p/4 * B'^2 * P = 23257,87 hD = 0.5 * (C-B') = 15,90 MD = HD * hD = 369800
HG = Hp = 16150,30 hG = 0.5 * (C-G') = 19,30 MG = HG * hG = 311701
Mop = MD+MG+MT = 823548
HG = W = 63597,73 hG = 0.5*(C-G') = 19,30 Matm = W * hG = 1227436
Shape constants :
K = A/B = 1,72 Y = Fig. 2-7.1 = 3,76
Mw = Mop / B
= 10807,71
MG = Matm / B
= 16108,09
t = SQR (Mw * CF * Y / Sfo ) = 23,41 <= 34,50

mm
t = SQR (MG * CF * Y / Sfa ) = 22,27 <= 34,50

mm
38/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : 31BT446 Position N°. :

16
Designation :
KL = = 0,20

166500,00 N/mm
2

202350,00 N/mm
J1 = (109.4 * Mop) / (Eop * t^3 * Ln(K) * KL) = 0,12
<= 1

<= 1
Bolt spacing :
BS = (2*GG + p*C)/n = 84,8230 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,1314
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 0,8605
CONDITIONS :

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sfo * 1.5 125,70
sR
= 0
= 0,00
<= Sfo 83,80
sT
= Mw*Y/t^2
= 34,11
<= Sfo 83,80
sH
= 0
= 0,00
<= Sfa * 1.5 207,00
sR
= 0
= 0,00
<= Sfa 138,00
sT
= MG*Y/t^2
= 50,84 <= Sfa 138,00
39/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

31BT446 Position N°. : 16
Designation :
11,94
N/mm
20,00
°C
0,00
mm
Flange :

234
N/mm
76,2
mm

34,50
mm

mm
Bolting :
Allowable Stress at Test Temperature : SbT = 363,0 N/mm

Number of bolts
:n = 4,00

mm
Gasket :
Type of gasket
Material
: GRAPHITE/TP316
Gasket facing :
M. & F.
N = 8,00 b = 4,000 y = 17,50 N/mm² m = 2,0000
RESULTS :
Bolting and
Hp =
p*G*2*b*m*PT = 37810,70 Am = Wm3/SbT
= 206,70
H = G^2*p/4*PT = 37219,88 Ab = Actual bolt area

= 520,00
Wm3 = Hp + H = 75030,58
Moments :
HD = B^2* p/4*PT = 54450,79 hD = 0.5 * (C-B') = 15,90 MD = HD * hD = 865768
HG = HP = 37810,70 hG = 0.5 * (C-G') = 19,30 MG = HG * hG = 729747
MPT = MD+MG+MT = 1928071
Shape constants :
K = A/B = 1,72 Y = Fig. 2-7.1 = 3,76
MwT = MPT / B = 25302,76
t = SQR (MwT * CF * Y / SfT ) = 21,44 <= 34,500 mm
KL = = 0,20
ETT = Modulus of elasticity at design temperature =

202350 N/mm
J1 = (109.4 * MPT) / (ETT * t^3 * Ln(K) * KL) = 0,23
<= 1,000
Bolt spacing :
BS = (2*GG + p*C)/n = 84,8230 mm
BSs = 2 * Db + t = 66,2600 mm
cf1 = SQR(BS/(2*Db+t)) = 1,1314
cf2 = SQR(BS/(2 * Db + 6 * t / (m+0,5)) = 0,8605

Allowable
Mpa Mpa
sH
= 0
= 0,00
<= Sft * 1.5 351,00
sR
= 0
= 0,00
<= Sft 234,00
sT
= MwT*Y/t^2
= 79,86
<= Sft 234,00
40/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Reference N°. :
HPIN 11443
Shop Drawing N°. :

33CR437-3
Position N°. : 15
Designation :
STUB END (large end)
Design Data :

Material : SA 350 LF2 Cl. 1
Lap thickness tl = 7,00 mm
ta = (tn * 1,000 )- Ca = 2,540 mm
tr = P * R / (S * E - 0.6 * P) = 2,063 mm <= 2,540 mm
tr = P * R / (2 * S * E + 0.4 * P) = 1,371 mm <= 2,540 mm
41/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Reference N°. :
HPIN 11443
Shop Drawing N°. :

33CR436-2
Position N°. : 15
Designation :
STUB END (large end)

ta = (tn * 1,000 )- Ca = 2,540 mm
tr = PT * R / (ST * E - 0.6 * PT) = 1,791 mm <= 2,540 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 1,200 mm <= 2,540 mm
42/93
CALCULATION OF A CONICAL SHELL

ACCORDING TO ASME SECTION VIII DIVISION 1
UG-32, UG-33, Appendix 1-8, Appendix 1-4, Appendix 1-5
Calculation made with CodeX
ASME 2013 Edition (July 1, 2013)
Object name : 33CR437-3

Order n° :
Description : HPIN 8537-11443
General data
Cone type : Concentric
Junction large end : Without knuckle
Junction small end : Without knuckle
Material
Conical shell
Code : ASME II Part D SA-350
Name : SA-350 LF2-1 (K03011)
┌──────────┬──────────┬──────────┬──────────┐
t
t
t
│ T(°C) │ S y │ S u │ S R │
├──────────┼──────────┼──────────┼──────────┤
│ 20.00│ 248.211│ 482.633│ │ N/mm²
│ 425.00│ 166.495│ 445.319│ 0.000│ N/mm²
└──────────┴──────────┴──────────┴──────────┘
S = 83.895 N/mm² From database
S,test = 179.264 N/mm² 1.3·S
S,exc = 166.495 N/mm² Max[Sy, 1.2·Sm] (if ferritic: Max[0.9·Sy, 1.1·Sm])
Junction at large end

Name : SA-350 LF2-1 (K03011)
┌──────────┬──────────┬──────────┬──────────┐
t
t
t
│ T(°C) │ S y │ S u │ S R │
├──────────┼──────────┼──────────┼──────────┤
│ 20.00│ 248.211│ 482.633│ │ N/mm²
│ 425.00│ 166.495│ 445.319│ 0.000│ N/mm²
└──────────┴──────────┴──────────┴──────────┘
S,test = 179.264 N/mm² 1.3·S
Junction at small end

Name : SA-350 LF2-1 (K03011)
┌──────────┬──────────┬──────────┬──────────┐
t
t
t
│ T(°C) │ S y │ S u │ S R │
├──────────┼──────────┼──────────┼──────────┤
│ 20.00│ 248.211│ 482.633│ │ N/mm²
│ 425.00│ 166.495│ 445.319│ 0.000│ N/mm²
└──────────┴──────────┴──────────┴──────────┘
S,test = 179.264 N/mm² 1.3·S
Dimensions
Angle  = 15.00 °
Length Lcon = 22.39 mm
Mean corroded thickness tmean,nom = 2.54 mm
Longitudinal joint type Spot radiography per UW-11(b) Type 1

Circumferential joint type No radiography per UW-12 Type 3
Joint efficiency (longitudinal) E2 = 0.85
Allowance e = 0.00 mm
cint = 0.00 mm
43/93
cext = 0.00 mm
┌───────────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┐
│Sections │ start │ end │ L │ DL │ DLi │ Ds │ Dsi │
│ │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │
├───────────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┤
│Section1 │ 0.00│ 22.39│ 22.39│ 60.30│ 55.39│ 48.30│ 40.30│
└───────────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┘
Dimensions on large side of cone

External diameter DLs,nom = 60.30 mm Base Diameter
Internal diameter DLsi,nom = 55.39 mm
External diameter conical DL,nom = 60.30 mm
Internal diameter conical DLi,nom = 55.39 mm
Corroded Thickness tL,nom = 2.54 mm
Dimensions on junction at large end

External diameter Dj,L,nom = 60.30 mm
Internal diameter Dj,i,L,nom = 55.22 mm
External radius RL,nom = 30.15 mm
Internal radius Ri,L,nom = 27.61 mm
Cylinder length Lcyl,L,nom = 40.00 mm
Cylinder corroded thickness ts,L,nom = 2.54 mm
Cylinder effective length Ls,L = 40.00 mm
Cone corroded thickness tc,L,nom = 5.00 mm
Cone effective length Lc,L = 11.00 mm

Joint efficiency (longitudinal) E1,L = 0.85
Allowance e,cyl,L = 0.00 mm

cint,cyl,L = 0.00 mm
cext,cyl,L = 0.00 mm
Dimensions on small side of cone

External diameter Dss,nom = 48.30 mm Base Diameter
Internal diameter Dssi,nom = 40.30 mm
External diameter conical Ds,nom = 48.30 mm
Internal diameter conical Dsi,nom = 40.30 mm
Corroded Thickness ts,nom = 4.14 mm
Dimensions on junction at small end

External diameter Dj,s,nom = 48.30 mm
Internal diameter Dj,i,s,nom = 40.02 mm
External radius Rs,nom = 24.15 mm
Internal radius Ri,s,nom = 20.01 mm
Cylinder length Lcyl,s,nom = 21.60 mm
Cylinder corroded thickness ts,s,nom = 4.14 mm
Cylinder effective length Ls,s = 20.00 mm
Cone corroded thickness tc,s,nom = 5.00 mm
Cone effective length Lc,s = 12.18 mm

Joint efficiency (longitudinal) E1,s = 0.85
Allowance e,cyl,s = 0.00 mm

cint,cyl,s = 0.00 mm
cext,cyl,s = 0.00 mm
Conclusion: OK: Dimensions are valid
44/93
Internal pressure (UG-32, app. 1-4, app. 1-5)
Description : Internal case 1

Design condition : Operating
Design pressure P = 5.100 MPa

Design temperature T = 425.00 °C
External force on large end WL = 186.00 N
External moment on large end ML = 79.00 N·mm
External force on small end Ws = 186.00 N
External moment on small end Ms = 79.00 N·mm
Calculation in corroded condition.
Calculation dimensions
Large side of conical shell (tL,nom = 2.540 mm)

Design stress (T,t L,nom) S = 83.895 N/mm²
Reduced minimum thickness tmin,L = 2.17 mm
MinimumThickness tmin,L,nom = 2.17 mm
Maximum pressure Pmax,L = 6.00 MPa
OK: tL,nom >= tmin,L,nom
Small side of conical shell (ts,nom = 4.140 mm)

Design stress (T,t s,nom) S = 83.895 N/mm²
Reduced minimum thickness tmin,s = 1.74 mm
MinimumThickness tmin,s,nom = 1.74 mm
Maximum pressure Pmax,s = 12.65 MPa
OK: ts,nom >= tmin,s,nom
JUNCTION AT LARGE END

Cylindrical shell
Design stress (T,t s,L,nom) Ss,L = 83.895 N/mm²
Reduced minimum thickness tcyl,L,min = 2.10 mm
Minimum thickness tcyl,L,min,nom = 2.10 mm
Maximum pressure Pmax,cyl,L = 6.217 MPa
OK: ts,L,nom >= tcyl,L,min,nom
Junction
Reduced min. cyl. thickness ts,L,min = 2.10 mm
Minimum cylinder thickness ts,L,min,nom = 2.10 mm
Reduced min. conethickness tc,L,min = 5.00 mm
Minimum conethickness tc,L,min,nom = 5.00 mm
Junction length cylinder = 8.37 mm

Max. dist. from junction to centroid = 2.09 mm
of additional area on cylinder
Junction length cone = 8.37 mm

of additional area on cone
Elasticity cone Ec,L = 167122.02 N/mm²

Elasticity cylinder Es,L = 167122.02 N/mm²
Design stress cone (T,t s,L,nom) Sc,L = 83.895 N/mm²
Design stress cylinder (T,t s,L,nom) Ss,L = 83.895 N/mm²
Axial load f1 = -0.66 N/mm
QL = 69.74 N/mm
Factor P/(Ss,L*E1,L) P/S s,L*E1,L = 0.07152
Angle for reinforcement L = 30.00 °
 L >=  Reinforcement calculation is not required
45/93
Conclusion: OK: ts,L,nom >= ts,L,min,nom

OK: tc,L,nom >= tc,L,min,nom
JUNCTION AT SMALL END

Cylindrical shell
Design stress (T,t s,s,nom) Ss,s = 83.895 N/mm²
Reduced minimum thickness tcyl,s,min = 1.68 mm
Minimum thickness tcyl,s,min,nom = 1.68 mm
Maximum pressure Pmax,cyl,s = 13.125 MPa
OK: ts,s,nom >= tcyl,s,min,nom
Junction
Reduced min. cyl. thickness ts,s,min = 1.68 mm
Minimum cylinder thickness ts,s,min,nom = 1.68 mm
Reduced min. conethickness tc,s,min = 5.00 mm
Minimum conethickness tc,s,min,nom = 5.00 mm
Junction length cylinder = 9.10 mm

Junction length cone = 9.10 mm

Elasticity cone Ec,s = 167122.02 N/mm²

Elasticity cylinder Es,s = 167122.02 N/mm²
Design stress cone (T,t s,L,nom) Sc,s = 83.895 N/mm²
Design stress cylinder (T,t s,L,nom) Ss,s = 83.895 N/mm²
Axial load f2 = -0.72 N/mm
Qs = 50.30 N/mm
Factor P/(Ss,s*E1,s) P/S s,s*E1,s = 0.07152
Angle for reinforcement s = 22.62 °
 s >=  Reinforcement calculation is not required
Conclusion: OK: ts,s,nom >= ts,s,min,nom

OK: tc,s,nom >= tc,s,min,nom
OK: Calculation is valid
46/93
External pressure (UG-33, app. 1-8)
Description : External case 1

Design condition : Operating

┌───────────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┐
│Sections │ t │ DLs │ DL │ Dss │ Ds │ r0,L │ r0,s │
│ │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │ (mm) │
├───────────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┤
│Section1 │ 2.54│ 60.30│ 60.30│ 48.30│ 48.30│ 0.00│ 0.00│
└───────────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┘
Maximum pressure calculation
┌───────────────┬──────────┬──────────┐
│Sections │ E │ S │
│ │ (N/mm²) │ (N/mm²) │
├───────────────┼──────────┼──────────┤
│Section1 │ 201154.54│ 69.47│
└───────────────┴──────────┴──────────┘
┌───────────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┬──────────┐
│Sections │ te │ Lc │ Le │ Le/DL │ DL/te │ A │ B │
│ │ (mm) │ (mm) │ (mm) │ │ │ │ (N/mm²) │
├───────────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┼──────────┤
│Section1 │ 2.45│ 22.39│ 20.16│ 0.33│ 24.578│ 0.043429│ 85.77│
└───────────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┴──────────┘
┌───────────────┬──────────┬──────────┬──────────┬──────────┬──────────┐
│Sections │ Pa1 │ S1 │ S2 │ Sused │ Pa2 │
│ │ (MPa) │ (N/mm²) │ (N/mm²) │ (N/mm²) │ (MPa) │
├───────────────┼──────────┼──────────┼──────────┼──────────┼──────────┤
│Section1 │Not applicable because DL/te >= 10
└───────────────┴──────────┴──────────┴──────────┴──────────┴──────────┘
┌───────────────┬──────────┬──────────┬──────────┐
│Sections │ tmin │ tmin,nom │ Pmax │
│ │ (mm) │ (mm) │ (MPa) │
├───────────────┼──────────┼──────────┼──────────┤
│Section1 │ 0.14│ 0.14│ 4.653│
└───────────────┴──────────┴──────────┴──────────┘
Maximum pressure of entire cone Pmax = 4.653 MPa

Cylindrical shell
Junction
Minimum cone thickness tc,L,min,nom = 5.00 mm
47/93
Junction length cylinder = <undef> mm

Max. dist. from junction to centroid = <undef> mm
Junction length cone = <undef> mm


Axial load f1 = 1.39 N/mm
QL = 2.89 N/mm
Factor kL = 1.00
Effective area of reinforcement e,L = 52.52 mm²
Required area of reinforcement r,L = 0.33 mm²
Length along cone to first Lc,L = 23.18 mm

stiffener not on junction
Factor M = 29.40 mm
Factor FL = 3.31 N/mm
Equivalent area cyl+cone+rings ATL = 108.76 mm²
Factor B = 1.38 N/mm²
Minimum elasticity modulus Ex = 167122.02 N/mm²
Factor A = 0.000016
Required moment of inertia I's = 0.60 mm4
Centroid cylinder zcyl = 1.27 mm

Area cylinder Acyl = 17.29 mm²
Moment of inertia cylinder Icyl = 9.30 mm4
Centroid cone zcone = 3.30 mm
Area cone Acone = 34.03 mm²
Moment of inertia cone Icone = 74.96 mm4
Moment of inertia shell-cone-ring I' = 131.30 mm4


Cylindrical shell
Reduced minimum thickness tcyl,s,min = 0.13 -
Junction
Minimum cone thickness tc,s,min,nom = 5.00 mm


48/93

Design stress cone (T,t s,s,nom) Sc,s = 83.895 N/mm²
Design stress cylinder (T,t s,s,nom) Ss,s = 83.895 N/mm²
Qs = 3.17 N/mm
Factor ks = 1.00
Effective area of reinforcement e,s = 70.37 mm²
Required area of reinforcement r,s = 0.29 mm²
Length along cone to first Lc,s = 23.18 mm

stiffener not on junction
Factor N = 22.43 mm
Factor Fs = 2.77 N/mm
Equivalent area cyl+cone+rings ATs = 102.67 mm²
Factor B = 0.98 N/mm²
Minimum elasticity modulus Ex = 167122.02 N/mm²
Factor A = 0.000012
Required moment of inertia I's = 0.26 mm4
Centroid cylinder zcyl = 2.07 mm

Area cylinder Acyl = 32.20 mm²
Moment of inertia cylinder Icyl = 45.99 mm4
Centroid cone zcone = 1.41 mm
Area cone Acone = 38.89 mm²
Moment of inertia cone Icone = 88.72 mm4
Moment of inertia shell-cone-ring I' = 142.42 mm4

Conclusion: OK: Calculation is valid
49/93
Internal pressure (UG-32, app. 1-4, app. 1-5)
Description : Internal case 2

Design condition : Testing

Large side of conical shell (tL,nom = 2.540 mm)

Design stress (T,t L,nom) S = 179.264 N/mm²
Reduced minimum thickness tmin,L = 1.29 mm
MinimumThickness tmin,L,nom = 1.29 mm
Maximum pressure Pmax,L = 12.82 MPa
OK: tL,nom >= tmin,L,nom
Small side of conical shell (ts,nom = 4.140 mm)

Design stress (T,t s,nom) S = 179.264 N/mm²
Reduced minimum thickness tmin,s = 1.03 mm
MinimumThickness tmin,s,nom = 1.03 mm
Maximum pressure Pmax,s = 27.02 MPa
OK: ts,nom >= tmin,s,nom

Cylindrical shell
Junction
Minimum conethickness tc,L,min,nom = 5.00 mm



QL = 88.21 N/mm
 L >=  Reinforcement calculation is not required
50/93


Cylindrical shell
Reduced minimum thickness tcyl,s,min = 1.00 mm
Junction
Minimum conethickness tc,s,min,nom = 5.00 mm



Design stress cone (T,t s,L,nom) Sc,s = 179.264 N/mm²
Design stress cylinder (T,t s,L,nom) Ss,s = 179.264 N/mm²
Qs = 63.93 N/mm
Angle for reinforcement s = 17.81 °
 s >=  Reinforcement calculation is not required

OK: Calculation is valid
51/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : ELBOW
Design Data :

Material : SA 234 WPB
ta = (tn * 0,875 )- Ca = 3,421 mm
tr = P * R / (S * E - 0.6 * P) = 2,237 mm <= 3,421 mm
tr = P * R / (2 * S * E + 0.4 * P) = 1,475 mm <= 3,421 mm
52/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : ELBOW

Material : SA 234 WPB
ta = (tn * 0,875 )- Ca =
3,421 mm
tr = PT * R / (ST * E - 0.6 * PT) = 1,809 mm <= 3,421 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 1,209 mm <= 3,421 mm
53/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : TUBE
Design Data :

Design temperature shellside : T = 260,00 °C
Design temperature tubeside : T = 425,00 °C
ta = (tn * 0,875 )- Ca = 3,421 mm
tr = P * R / (S * E - 0.6 * P) = 2,283 mm <= 3,421 mm
tr = P * R / (2 * S * E + 0.4 * P) = 1,504 mm <= 3,421 mm
54/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : TUBE

ta = (tn * 0,875 )- Ca = 3,421 mm
tr = PT * R / (ST * E - 0.6 * PT) = 1,809 mm <= 3,421 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 1,209 mm <= 3,421 mm
55/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Reference N°. :
HPIN 11443
Shop Drawing N°. :

20ET068-2
Position N°. : 32
Designation :
FINTUBE FITTING CALCULATION
Design Data :

ta = (tn * 1,000 )- Ca = 3,910 mm
tr = P * R / (S * E - 0.6 * P) = 1,961 mm <= 3,910 mm
tr = P * R / (2 * S * E + 0.4 * P) = 1,303 mm <= 3,910 mm
56/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Reference N°. :
HPIN 11443
Shop Drawing N°. :

20ET068-2
Position N°. : 32
Designation :
FINTUBE FITTING CALCULATION

ta = (tn * 1,000 )- Ca = 3,910 mm
tr = PT * R / (ST * E - 0.6 * PT) = 1,702 mm <= 3,910 mm
tr = PT * R / (2 * ST * E + 0.4 * PT) = 1,140 mm <= 3,910 mm
57/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : INNER HAIRPINS (STRAIGHT&BEND PART)
Design Data :
External design pressure : P = 3,19 N/mm

External design temperature : TS = 425,00 °C
Wall thickness tolerance (Thinning factor of return bend included) : = 33,17 %

ta = (tn * 0,668 )- Ca =
2,613 mm
Ratio :
L/Do = 101,161 Do/ta =

23,075
Factor :
A = 0,00224
FIG. G
B = 58,90000
FIG. CS-2
Pa = 4 / 3 *(B / (Do / ta)) = 3,40 N/mm
2 2
Pa => P = 3,40 N/mm => 3,19 N/mm
58/93
Date :
01/06/2015
Revision N°. : 0

8537-11443
Designation : INNER HAIRPINS (STRAIGHT&BEND PART)
Design Data : AT TEST & EXTERNAL PRESSURE
External test pressure : P = 4,55 N/mm

External test temperature : TS = 20 °C
Wall thickness tolerance : = 33,17 %
Allowable design stress at test temperature : S = 216 N/mm

ta = (tn * 0,668 )- Ca =
2,613 mm
Ratio :
L/Do = 101,161 Do/ta =

23,075
Factor :
A = 0,00224
FIG. G
B = 105,40000
FIG. CS-2
Pa = 4 / 3 *(B / (Do / ta)) = 6,09 N/mm
2 2
Pa => P = 6,09 N/mm => 4,55 N/mm
59/93
Date : 01/06/2015 Revision N°. : 0
Construction Drawing N°. : 8537-11443 Reference N°. : HPIN 11443
MDMT : -8,5°C
IMPACT TESTING EXEMPTION UG-20 (f)
Governing
Position Designation Material Curve thickness

MDMT
(mm)
3 shellside sleeve SA 106 GrB B 11,1 -25
5 shell side nozzle SA 105 N B 11,1 -25
13 tube side nozzle SA 105 N B 7,14 -29
1&2 shell SA 106 GrB B 5,48 -29
10 return bend housing flange SA 516 Gr70 B 12 -23
15 reducer SA 350 LF2 Cl. 1 C 7,14 -48
16 fintube fitting flange SA 516 Gr70 B 8,625 -29
19 fintube fitting flange SA 516 Gr70 B 8,625 -29
22 shell compression flange SA 516 Gr70 B 8,625 -29
25 shell fitting SA 350 LF2 Cl. 1 C 7,5 -48
6 straight tee SA 234 WPB B 11,1 -25
8 return bend housing flange SA 352 LCB - - -46,0

(*)
11/20/26 Bolt studs SA 193 B7 - - -48

(*)
Note (*) : Impact testing as per material specification
60/93
NOZZLE LOADS
Date : 01/06/2015 Revision N°. : 0
Construction Drawing N°. : 8537-11443 Reference N°. : HPIN 11443
Designation : CONNECTION SHELLSIDE A - B
CONNECTION TUBESIDE C - D
A) CALCULATION OF EQUIVALENT PRESSURE (For SHELL's closure)
(As per CODAP C6.A5)
1) DESIGN MOMENTS AND FORCES:
AXIAL FORCE
Fx = = 333 N
BENDING MOMENT :
M =BENDING MOMENT=
My = 135000 Nmm
Mz = 135000 Nmm
M = SQR(My²+Mz²) = 190919 Nmm
2) EQUIVALENT PRESSURE DUE THE MOMENTS AND FORCES:
PE = EQUIVALENT PRESSURE
P = INTERNAL DESIGN PRESSURE = 3,09 MPa
G = DIAMETER OF GASKET LOAD REACTION = 111,59 mm
3
PE = 16*M/( p*G )+ 4*Fx/( p*G²) = 0,73 MPa
3) EQUIVALENT DESIGN PRESSURE :
PDEshell= PE + P = 3,82 MPa
Flange allowable pressure as per ASME B16-5 (4.15 MPa) is greater than
pressure above (3.82 MPa). Calculation as per Appendix 2 is not required.
B) CALCULATION OF EQUIVALENT PRESSURE (For TUBE's closure)
(As per CODAP C6.A5)
1) DESIGN MOMENTS AND FORCES:
AXIAL FORCE
Fx = = 186 N
BENDING MOMENT :
M =BENDING MOMENT=
My = 79000 Nmm
Mz = 79000 Nmm
M = SQR(My²+Mz²) = 111723 Nmm
2) EQUIVALENT PRESSURE DUE THE MOMENTS AND FORCES:
PE = EQUIVALENT PRESSURE
P = INTERNAL DESIGN PRESSURE = 5,10 MPa
G = DIAMETER OF GASKET LOAD REACTION = 62,50 mm
3
PE = 16*M/( p*G )+ 4*Fx/( p*G²) = 2,39 MPa
3) EQUIVALENT DESIGN PRESSURE :
PDEtube= PE + P = 7,49 MPa
Flange allowable pressure as per ASME B16-5 (5.75 MPa) is lower than Equivalent design
pressure above (7.49 MPa). Calculation as per Appendix 2 is required.
61/93
Date : 01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. : Position N°. :

13
Designation :
TUBESIDE FLANGE
Design Data : WN 600# Ø 1 1/2 RF SCH 160
Equivalent pressure : P = 7,49 N/mm

2
Design pressure Pd = 5,10 N/mm

Design temperature : TS = 425,00
°C
Corrosion allowance : Ca = 3,00

mm
Flange :
Material : SA 105 N
Maximum allowable design stress at design temperature : Sfo = 84 N/mm

2
Maximum allowable design stress at ambient temperature : Sfa = 138

N/mm
External diameter : A = 155,60
mm
Internal diameter : B = 40,02

mm
Flange thickness : t = 22,20

mm
Small hub thickness : g0 = 4,14

mm
Back hub thickness of flange : g1 = 14,89

mm
Hub length : h = 54,00

mm
Radial distance : R = 22,25

mm
Bolting :
Maximum allowable design stress at design temperature : Sbo = 146

N/mm
2
Maximum allowable design stress at ambient temperature : Sba = 172

N/mm
19,05 mm

mm
Gasket :
Type of gasket : GRAPHITE WITH TANGED S.STEEL INSERTS Material : GRAPHITE/TP316
2
N = 10,50 b = 5,250 y = 17,50 N/mm m = 2,0000
Ø of gasket load reaction : G = 62,50 mm Gasket facing : M. & F.
RESULTS :
Wm2 =
p*G*b*y = 18040 Am = Wm2/Sba or Wm1/Sbo = 301,45
Hp =
p*G*2*b*m*Pd = 21029 Ab = Actual bolt area = 780,00
H = G^2*p/4*P = 22983 Watm = 0.5 * (Am + Ab) * Sba = 93004,81
Wm1 = Hp + H = 44012
Moments :
HD = B^2* p/4*P = 9423 hD = R + 0.5 * g1 = 29,70 MD = HD * hD = 279822
HG = HP = 21029 hG = 0.5 * (C - G) = 25,90 MG = HG * hG = 544652
Mop = MD+MG+MT = 1251874
Mw = Mop * CF / B = 38167
MG = Matm * CF / B
= 73441
Bolt spacing :
BS = (2*GG + p*C)/n = 89,7710 mm
BSs = 2 * Db + t = 60,3000 mm
cf1 = SQR(BS/(2*Db+t)) = 1,2201
cf2 = SQR(BS/((2*Db+6)*(t/m+05))) = 0,9912
62/93
Date :
01/06/2015 Revision N°. : 0

8537-11443 Reference N°. : HPIN 11443
Shop Drawing N°. :

Position N°. : 13
Designation :
TUBESIDE FLANGE
KL = = 0,30

166500,00
N/mm
2

202350,00
N/mm
J1 = (52.14 * Mop * V) / (L * Eop * g0^2 * h0 * KL) =
0,06 <= 1,0000
J2 = (52.14 * Matm* V) / (L * Eatm * g0^2 * h0 * KL) =

0,10 <= 1,0000
SHAPE CONSTANTS :
K = A/B = 3,8881
Y = FIG. 2-7.1 =
1,4815
T = FIG. 2-7.1
= 1,0276
U = FIG. 2-7.1 =
1,6280
V = FIG. 2-7.3
= 0,0271
Z = FIG. 2-7.1 =
1,1417
F = FIG. 2-7.2
= 0,5064
f = FIG. 2-7.6 =
1,0000
h0 = SQR(B * g0) = 12,8718
h / h0 = =
4,1952
e = F / h0 = 0,0393
d = U / V * (h0 *g0^2) =
13260,7172
L = (t * e + 1) / T + t^3 / d = 2,6481
g1/g0 = =
3,5966
t = = 22,2000
b = 1.333 * e * t + 1 = 2,1645
a = t*e+1 = 1,8734
d = t^3 / d = 0,8251
g = a/T = 1,8230
l = g+d = 2,6481
CONDITIONS :

Allowable
Mpa Mpa
sH = f *Mw/(l*g1^2) = 65,01
<= Sfo * 1.5 125,85
sR = b *Mw/(l*t^2) = 63,30
<= Sfo 83,90
sT = Mw*Y/t^2-Z* sR) = 42,46

<= Sfo 83,90
= MAX(0.5*(sH + sR) ; 0.5*(sH + sT)) = 64,16

<= Sfo 83,90
63/93
Calculation of stresses in cylindrical shell and nozzle

according WRC bulletin 297, september 1987
Subject : Shell inlet / outlet 8537

Ordernr : HPIN 11443-8537
Description : Tee ø3" Sch.160 / ø3" Sch.160
General data
Design pressure : 3.09 N/mm²
Design temperature : 260.00 °C
Stress due to pressure : Nominal
Equivalent stress acc. : Von Mises
Shell data
De = 88.90 mm Tol = 12.50 %
L = 1000.00 mm Cor = 3.00 mm
Tnom = 11.13 mm
Material
Name : SA-234 WPB
20°C
Yield : 196.50 N/mm² Yield : 241.32 N/mm²
20°C
Tens. : 413.69 N/mm² Tens. : 413.69 N/mm²
Creep : 0.00 N/mm²
S = (From database) = 117.90 N/mm²
Attachment data
de = 88.90 mm tnom = 11.13 mm
X = 500.00 mm r = 19.00 mm
Tol = 12.50 % Cor = 3.00 mm
Material
Name : SA-234 WPB
20°C
Yield : 196.50 N/mm² Yield : 241.32 N/mm²
20°C :
Tens. : 413.69 N/mm² Tens. 413.69 N/mm²
Creep : 0.00 N/mm²
S = (From database) = 117.90 N/mm²
Nozzle flexibility
Leq = 1000.00 mm
Leq/(Dm·T) ½ = 42.499
Radial load
alfa (fig. 59) = 1.439E+001
(P/w)PT.Load = 8.510E+004
flexibility = 8.168E-007 mm/N
Longitudinal moment
M/(E·T3·Theta) (fig.60) = 3.134E+001
flexibility factor (k) = 2.181E+000
flexibility = 2.946E-005 °/Nm
Circumferential moment
M/(E·T3·Theta) (fig.60) = 2.516E+000
flexibility factor (k) = 2.717E+001
flexibility = 3.670E-004 °/Nm
64/93
Load case : BFF loads
Applied loads
P = 333.0 N MC = 135.0 Nm
VL = 333.0 N ML = 135.0 Nm
VC = 333.0 N MT = 135.0 Nm
Settings
Design temperature : 260.00 °C
Design pressure : 3.09 N/mm²
Thrust loads : No
Type of stresses : Primary
Allowable stresses
Allowable stress acc. : ASME (general)
Shell (at attachment):
Design : 117.90 N/mm²
Membrane : 1.50 * 117.90 = 176.85 N/mm²
Total : 3.00 * 117.90 = 353.70 N/mm²
Nozzle:
Design : 117.90 N/mm²
Membrane : 1.50 * 117.90 = 176.85 N/mm²
Total : 3.00 * 117.90 = 353.70 N/mm²
Calculated maximum stresses

Shell (at attachment):
Membrane : 20.19 N/mm²
Total : 60.27 N/mm²
Nozzle:
Membrane : 20.18N/mm²
Total : 40.53 N/mm²
Nozzle flexibility
Displacement due to load P : 2.720E-004 mm
Rotation due to load ML : 3.977E-003 °
Rotation due to load MC : 4.955E-002 °
65/93
Calculated stresses (shell, at edge of attachment)
Stress 0(o) 0(i) 180(o) 180(i) 90(o) 90(i) 270(o) 270(i)
Stresses Theta-direction
due to radial load P:
membrane 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
bending 1.0 -1.0 1.0 -1.0 1.0 -1.0 1.0 -1.0
due to circumferential moment MC:

membrane 0.0 0.0 0.0 0.0 2.6 2.6 -2.6 -2.6
bending 0.0 0.0 0.0 0.0 13.8 -13.8 -13.8 13.8
due to longitudinal moment ML:

membrane -3.4 -3.4 3.4 3.4 0.0 0.0 0.0 0.0
bending -4.4 4.4 4.4 -4.4 0.0 0.0 0.0 0.0
due to pressure:
membrane 18.8 18.8 18.8 18.8 9.4 9.4 9.4 9.4
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
total stresses Theta-direction:

membrane 16.2 16.2 23.0 23.0 12.8 12.8 7.6 7.6
total 12.8 19.5 28.5 17.6 27.6 -2.1 -5.2 20.3
Stresses R-direction
membrane 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
bending 3.0 -3.0 3.0 -3.0 3.0 -3.0 3.0 -3.0

membrane 0.0 0.0 0.0 0.0 3.9 3.9 -3.9 -3.9
bending 0.0 0.0 0.0 0.0 42.9 -42.9 -42.9 42.9

membrane -1.3 -1.3 1.3 1.3 0.0 0.0 0.0 0.0
bending -12.5 12.5 12.5 -12.5 0.0 0.0 0.0 0.0
due to pressure:
membrane 9.4 9.4 9.4 9.4 18.8 18.8 18.8 18.8
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
total stresses R-direction:

membrane 8.5 8.5 11.1 11.1 23.1 23.1 15.3 15.3
total -1.0 18.0 26.7 -4.5 69.1 -22.8 -24.5 55.2
Shear stresses
due to VL 0.0 0.0 0.0 0.0 -0.4 -0.4 0.4 0.4
due to VC 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0
due to MT 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
total shear stresses

total 2.0 2.0 1.3 1.3 1.3 1.3 2.0 2.0
Equivalent stresses
membrane 14.4 14.4 20.1 20.1 20.2 20.2 13.7 13.7
allowable 176.9 176.9 176.9 176.9 176.9 176.9 176.9 176.9
total 13.7 19.1 27.7 20.3 60.3 22.0 22.6 48.5
allowable 353.7 353.7 353.7 353.7 353.7 353.7 353.7 353.7
66/93
Calculated stresses (nozzle)
Stress 0(o) 0(i) 180(o) 180(i) 90(o) 90(i) 270(o) 270(i)
Circumferential stresses
membrane 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

membrane 0.0 0.0 0.0 0.0 2.6 2.6 -2.6 -2.6
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

membrane -3.4 -3.4 3.4 3.4 0.0 0.0 0.0 0.0
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
due to pressure:
membrane 18.8 18.8 18.8 18.8 18.8 18.8 18.8 18.8
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
total circumferential stresses:

membrane 16.2 16.2 23.0 23.0 22.2 22.2 17.0 17.0
total 16.2 16.2 23.0 23.0 22.2 22.2 17.0 17.0
Axial stresses
P/A 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
bending 3.0 -3.0 3.0 -3.0 3.0 -3.0 3.0 -3.0
bending -1.2 1.2 -1.2 1.2 -1.2 1.2 -1.2 1.2

MC/S 0.0 0.0 0.0 0.0 4.1 4.1 -4.1 -4.1
bending 0.0 0.0 0.0 0.0 42.9 -42.9 -42.9 42.9
bending 0.0 0.0 0.0 0.0 -11.7 11.7 11.7 -11.7

ML/S -4.1 -4.1 4.1 4.1 0.0 0.0 0.0 0.0
bending -12.5 12.5 12.5 -12.5 0.0 0.0 0.0 0.0
bending 3.9 -3.9 -3.9 3.9 0.0 0.0 0.0 0.0
due to pressure:
membrane 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4
bending 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
total axial stresses:

membrane 5.5 5.5 13.7 13.7 13.7 13.7 5.5 5.5
total -1.3 12.4 24.2 3.2 46.7 -19.4 -23.8 34.9
Shear stresses
due to VL 0.0 0.0 0.0 0.0 -0.4 -0.4 0.4 0.4
due to VC 0.4 0.4 -0.4 -0.4 0.0 0.0 0.0 0.0
due to MT 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
total shear stresses

total 2.0 2.0 1.3 1.3 1.3 1.3 2.0 2.0
Equivalent stresses
membrane 14.6 14.6 20.2 20.2 19.5 19.5 15.4 15.4
allowable 176.9 176.9 176.9 176.9 176.9 176.9 176.9 176.9
total 17.2 15.0 23.7 21.7 40.5 36.1 35.7 30.4
allowable 353.7 353.7 353.7 353.7 353.7 353.7 353.7 353.7
67/93
Used charts (shell, at edge of attachment)
Note: Dimensions are possibly outside of the WRC bulletin limits

and the results cannot be achieved and/or are extrapolated and/or are not
reliable.
Load Stress Factor Chart Calculated User defined

Stresses Theta-direction
P membrane no 18,19 0.104 0.104
P bending mo 13,14 0.024 0.024
MC membrane no 36,37 0.077 0.077

MC bending mo 32,33 0.069 0.069
ML membrane no 54,55 0.103 0.103

ML bending mo 50,51 0.022 0.022
Stresses R-direction
P membrane nr 8,9 0.054 0.054
P bending mr 3,4 0.069 0.069
MC membrane nr 27,28 0.117 0.117

MC bending mr 23,24 0.214 0.214
ML membrane nr 45,46 0.039 0.039

ML bending mr 41,42 0.063 0.063
Calculated parameters
T = Tnom - allowances = 6.74 mm

D = De - T = 82.16 mm
t = tnom - allowances = 6.74 mm
d = de = 88.90 mm
d/t = = 13.19
T/t = = 1.00
½
l = (d/D)*(D/T) = 3.78
68/93
Used charts (nozzle)
Note: Dimensions are possibly outside of the WRC bulletin limits

and the results cannot be achieved and/or are extrapolated and/or are not
reliable.
Load Stress Factor Chart Calculated User defined

Circumferential stresses
P membrane no 18,19 0.104 0.104
P bending - - (negligible) (negligible)
MC membrane no 36,37 0.077 0.077

MC bending - - (negligible) (negligible)
ML membrane no 54,55 0.103 0.103

ML bending - - (negligible) (negligible)
Axial stresses
P membrane - - - -
P bending mr 3,4 0.069 0.069
P bending nr 8,9 0.054 0.054
MC membrane - - - -
MC bending mr 23,24 0.214 0.214
MC bending nr 27,28 0.117 0.117
ML membrane - - - -
ML bending mr 41,42 0.063 0.063
ML bending nr 45,46 0.039 0.039
Calculated parameters
T = Tnom - allowances = 6.74 mm

D = De - T = 82.16 mm
t = tnom - allowances = 6.74 mm
d = de = 88.90 mm
d/t = = 13.19
T/t = = 1.00
½
l = (d/D)*(D/T) = 3.78
69/93
APPENDIX A
HDGSK JV
KARBALA REFINERY PROJECT
------------------------------
Calculation note
Support and anchor bolt verification
P001-8537
0 29/05/15 First issue SSR
REV. DATE DESCRIPTION Issued by : Checked by : Approved by :
Calculation note made by : Customer : BROWN FINTUBE

Project:
Karbala refinery project

10 Ruelle des Princes
95440 Ecouen
Tel : 01.39.87.09.66 – Port : 06.78.06.26.34 Calculation note N° BRO-15-077-05
Email : contact@bcte.fr – Site : www.bcte.fr
70/93
Calculation note
Heat Exchanger
Bracket – P001-8537
SUMMARY
1. REFERENCE........................................................................................................ 3
1.1. SOFTWARE ............................................................................................................................ 3
1.2. DOCUMENTS ......................................................................................................................... 3
2. SUBJECT .............................................................................................................. 4
3. DESCRIPTION OF THE STRUCTURE .......................................................... 5
3.1. MATERIALS CHARACTERISTIC ............................................................................................... 5
3.1.1. Anchor bolt ................................................................................................................................................. 5
3.1.2. Plate support............................................................................................................................................... 5
4. MODEL ................................................................................................................. 6
5. LOAD CASE ......................................................................................................... 9
5.1. WIND LOAD ........................................................................................................................... 9
5.2. SEISMIC LOAD ....................................................................................................................... 9
5.3. LIFTING CASE ...................................................................................................................... 10
6. SUPPORT 2D MESH BRACKET MODEL .................................................... 11
7. RESULTS ............................................................................................................ 15
8. LIFTING LUG VERIFICATION .................................................................... 19
9. ANCHOR VERIFICATION ............................................................................. 22
10. FOUNDATION LOADS................................................................................. 23
11. CONCLUSION ................................................................................................ 24
Calculation note : BRO-15-077-05-REV0 2/24
71/93
Calculation note
Heat Exchanger
1. Reference
1.1. Software
[1] FEMAP 10.3.1 – SIEMENS

[2] CAEPIPE 7.21 - SST
1.2. Documents
[3] BROWN FINTUBE Drawing : “General arrangement drawing Methanator Heater

03-E-005” n°P001-8537-REV1.
[4] HDGSK JV technical clarification: “Hairpin type heat exchanger” n°IONE-00-
TBE-ME-1014-REVE.
[5] HDGSK JV document: Att#1 IONE-00-TBE-ME-1014 – 2015/02/23.
72/93
Calculation note
Heat Exchanger
2. Subject
The purpose of this calculation note is to check the intensity stress in the support section,
and the diameter of anchor bolt under wind, seismic, bundle extraction, lifting and dead
weight cases according to the reference Erreur ! Source du renvoi introuvable. and [5].
The total weight for exchanger is: 455 kg and 496 kg in test.
Insulation weight: 97.35 kg
73/93
Calculation note
Heat Exchanger
3. Description of the structure
Heat exchanger is defined in the reference [3].
3.1. Materials characteristic
3.1.1. Anchor bolt
The mechanical characteristics for bolt ASTM A307M-A are:

- Allowable tensile stress: 140 MPa
- Allowable shear stress: 70 MPa
3.1.2. Plate support
The supports are in SA516Gr70, with the yield strength at ambiant temperature according
to ASME II part. D:
R p201.0C
= 262 MPa. Operating Temp. to be considered.
The allowable stress: R p

200C
.2 
 174.66 MPa. (According to the engineering practice for a
3
finite elements calculation)
For the bundle extraction case the allowable shear stress is R p200C
.2  0.4  104.8 MPa
74/93
Calculation note
Heat Exchanger
4. Model
This model enables us to obtain the loads in the different load cases at the supports with
anchor.
75/93
Calculation note
Heat Exchanger
8537-REV0
333
186
135 135
X Y
190
79 79
333 333
130
186
186 186
135
120
79
79 79
110
170
186 186
160
79
150
100
333
135 135
10
200
333 333
98
135
11
97
12
96
13
95
14
94
15
93
16
92
17
82
24
60
70
Bundle extraction force
40
391.50
50
May 29,2015
8537-REV0
X Y
333
Nozzle C
Nozzle B 135
333
135
190
333
186
135
79 79
130
186 186
79
120
186
79 79
170
186 186
110
79
Nozzle D
160
150
100
Nozzle A
333
135 135
10
200
333 333
135
May 29,2015
76/93
Calculation note
Heat Exchanger
Nozzle P (N) Vl (N) Vc (N) Mt (N.m) Mc (N.m) Ml (N.m)

Shell Inlet A 333 333 333 135 135 135
Shell Outlet B 333 333 333 135 135 135
Tube inlet C 186 186 186 79 79 79
Tube Outlet D 186 186 186 79 79 79
77/93
Calculation note
Heat Exchanger
5. Load case
Ope : Operating 1 (Sustained only + external loads on nozzles)

W: Wind
S: Seismic
??
Lifting
Bundle extraction: Extraction load: 870 x 1.5 x 0.3 = 391.5 N
The friction coefficient is: 0.15 on support guides.

0.35 for 'steel to steel'
5.1. Wind load
The wind pressure is calculated according ASCE-7-05:
q z  0.613K z K ztV² I  1181.25 N/m²
With :
- Kz = 0.85 (Velocity pressure coefficient table 6-3)

- Kzt = 1 (Topographic factor figure 6-4)
- V = 44.4 m/s (Basic wind speed)
- I = 1.15 (Importance factor)
Design wind force: F = qz x Kd x G x Cf = 667.70 N/m²
With:
- Kd = 0.95 (Table 6.4)

- G = 0.85 (Gust effect – 6.5.8)
- Cf = 0.7 (Shape factor)
5.2. Seismic load
The seismic acceleration is calculated according ASCE-7-05:
V
ISDS 2

 0.261 g and SDS 
Fa Ss
W R 3
78/93
Calculation note
Heat Exchanger
With :
- Fa = 1.46 (Table 11.4-1)

- Ss= 0.43
- I = 1.25
- R= 2
For the vertical acceleration we consider 0.7xhorizontal acceleration = 0.183g
5.3. Lifting case
The situation of lifting is according to the following figure. The lifting coefficient will be 2.
Angle max = 60°
79/93
Calculation note
Heat Exchanger
6. Support 2D mesh bracket model
When there are two overlapping thicknesses we apply: e 

e12  e22
.
Minus 1.6 mm of corrosion allowance as per [4] B-54.
The shell of exchanger is taken into account in the calculation to participate at the rigidity
of support:
80/93
Calculation note
Heat Exchanger
100
10
Node FX (N) FY (N) FZ (N) MX (N.m) MY (N.m) MZ (N.m)

788 498 -832 334 1091 -159 Operating
0 744 0 5 0 558 Wind Y
10
1123 347 243 6 110 153 Seismic
680 0 -1315 0 563 0 Bundle
Node FX (N) FY (N) FZ (N) MX (N.m) MY (N.m) MZ (N.m)

-111 558 -489 0 0 0 Operating
0 588 0 0 0 0 Wind Y
100
32 304 212 0 0 0 Seismic
-197 0 -1314 0 0 0 Bundle
These loads are extracted of the beam model calculation.
81/93
Calculation note
Heat Exchanger
Figure 1: Boundary condition: All nodes are blocked (3 directions) around the bolt.
Figure 2: Boundary condition of shell is longitudinal guide (directions Y and Z are blocked).
82/93
Calculation note
Heat Exchanger
Figure 3.: Boundary for lifting case: The nodes are blocked
83/93
Calculation note
Heat Exchanger
7. Results
Figure 4: Von Mises Stresses in operating case: 93.82 < 174.66 MPa.
Figure 5: Von Mises Stresses in operating + Wind Y case: 95.65 < 174.66 MPa.
84/93
Calculation note
Heat Exchanger
Figure 6: Von Mises Stresses in operating + seismic case: 105 < 174.66 MPa.
Figure 7: Von Mises Stresses in operating - seismic case: 83.87 < 174.66 MPa.
85/93
Calculation note
Heat Exchanger
Figure 8: Von Mises Stresses in bundle extraction case: 51.82 < 174.66 MPa.
Figure 9 : Shear Stresses in bundle extraction case 17.04 < 104.8 MPa
86/93
Calculation note
Heat Exchanger
Figure 10: Von Mises Stresses in lifting case: 71.65 < 174.66 MPa.
87/93
Calculation note
Heat Exchanger
8. Lifting lug verification
88/93
Calculation note
Heat Exchanger
89/93
Calculation note
Heat Exchanger
90/93
Calculation note
Heat Exchanger
9. Anchor verification
Bolt characteristic
Diameter d = 24 mm
Pas = 3
Allowable tensile stress = 140 MPa
Allowable shear stress = 70 MPa
Corrosion allowance = 3.2 mm
Section Sr = 254 mm²
Load on bolt 1 FX (N) FY (N) FZ (N)

Dead weight (PP) -1252 669 350
Dead weight + seismic (PP+S) -1190 937 1004
Dead weight - seismic (PP-S) -1425 229 430
Dead weight + wind max(X, Y) -700 989 1797
Load on bolt 2 FX (N) FY (N) FZ (N)

Dead weight (PP) 113 410 361
Dead weight + seismic (PP+S) 13 754 524
Dead weight - seismic (PP-S) 84 238 532
Dead weight + wind max(X, Y) -793 1295 815
Bolt 1 PP PP+V PP+S PP-S

Tension load N1 = 350 1797 1004 430 N
shear load V1 = 1420 1212 1515 1443 N
Bolt 2 PP PP+V PP+S PP-S

Tension load N2 = 361 815 524 532 N
shear load V2 = 425 1519 754 252 N
Anchor bolt verification
TENSION
Max bolt 1 = 1797 N Observed condition 5.05 %
Max allowable = 35568 N
SHEAR
Max allowable = 17784 N
91/93
Calculation note
Heat Exchanger
10. Foundation loads
The loads below are given at the center of the base’s support at nodes 20:
8524-DDC-REV0
X Y
20
Mar 19,2015
W+P1+T1: Operating
W+P2+T2: Bundle extraction
92/93
Calculation note
Heat Exchanger
11. Conclusion
All criteria are respected.
The supports and anchor bolt (M24) are correctly dimensioned.
93/93

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PROJECT : KARBALA REFINERY PROJECT

LOCATION : KARBALA, IRAQ

EMPLOYER : STATE COMPANY FOR OIL PROJECTS(SCOP)

P.O. NO. : IONE-00-PO-ME-1014

DOC N°. : IONE-VP-00-03-E-005-019

Comment Page : 14,16,75,79 Approved with Comments. Vendor

Not Approved. Vendor to re

submit For Approval

NOTE: Permission to proceed does not constitute acceptance of approval of

design details, calculations, analysis, test methods or materials

compliance with contractual obligations.

REV. DATE DESCRIPTION

"Traitement des commandes" - Enr 3 - Rév A Notes de calculs

CLIENT - CUSTOMER - KUNDE :

BFF CALCUL ASME ISSUE 11 - 01/14 - Rev. 9.2 DOKUMENTE Nr :

BFF REF. N°-AUFTR. Nr. : HPIN 11443 NDC006-8537

Certifié final / Certified final / Endbescheinigung

Certifié final / Certified final / Endbescheinigung

Distribution finale / Final issue / Letzte Ausgabe

Nvelle. Approbation-Bon pour exécution/For review-Released

for fabrication/Neue Genehmigung-Zur Herstellung zugelassen

BROWN FINTUBE FRANCE S.A.

PRESSURE VESSELS CALCULATION

CALCULATION AS PER ASME VIII DIV. 1 - 2013 EDITION

Date : 01/06/2015 Revision N°. : 0

Constr. Drawing N°. : 8537-11443 Reference N°. : HPIN 11443

- RECAPITULATIF DES REVISIONS / SUMMARY OF REVISIONS -

N°. Date N°. Date N°.

BROWN FINTUBE FRANCE S.A.

PRESSURE VESSELS CALCULATION

CALCULATION AS PER ASME VIII DIV. 1 - 2013 EDITION

Date : 01/06/2015 Revision N°. : 0

Constr. Drawing N°. : 8537-11443 Reference N°. : HPIN 11443

- CALCULATION SHEET TABLE OF CONTENTS -

N°. N°. N°. Total

Part Shop Dwg Page Page

Cover sheet / Page de couverture 1 /69

Page of revision / Page de révision 2 /69

Summary / Sommaire 3 /69

General characteristics sheet / Page générale des caractéristiques 4 /69

Hydrostatic test pressure calculation 5 /69

MAWP/MAP Calculation 6 /69

Checking of pressure-temperature rating 7 /69

Mechanical caracteristics of materials / Caractéristiques mécaniques des matériaux 8 /69

Return bend housing (flange) calculation 8 11BR142 9 /69

Return bend housing (flange) calculation at test pressure 8 11BR142 11 /69

Return bend housing (cylindrical part) calculation 8 11BR142 13 /69

Return bend housing (side) calculation 8 11BR142 15 /69

Return bend housing (side) calculation at test pressure 8 11BR142 16 /69

Return bend housing flange calculation 10 58BB411-1 17 /69

Return bend housing flange calculation at test pressure 10 58BB411-1 19 /69

Shell calculation 1&2 21 /69

Shell calculation at test pressure 1&2 22 /69

Sleeve calculation 3 23 /69

Sleeve calculation at test pressure 3 24 /69

Shell calculation (External pressure) 1&2 25 /69

Tee calculation 6 BE-11443-8537-1 26 /69

Tee calculation at test pressure 6 BE-11443-8537-1 27 /69

Shell fitting calculation 25 15EC051-2 28 /69

Shell fitting calculation at test pressure 25 15EC051-2 30 /69

Compression flange calculation 22 30CC023 32 /69

Compression flange calculation at test pressure 22 30CC023 34 /69