Esskay- Mr.Vikash Shukla & Mr.

Sajid *Inspection d 15/02/2018 *Inspector : Veer Bhan Singh

Priority Evaluation result

Evaluation (High/
No Part Score Fire＆Safety checking contents score check result scor Note
items Medium/L
markin Detailed contents
ow e
g
general Fire＆Safety 10 1. Do they have fire-safety manager in a company? 5 Fire-safety manager report to representative about Fire-safety work (once a month)
- Did you report of president after designate person in charge of Fire-Safety
30 General 4 Fire-safety manager report to representative about Fire-safety work (irregular)
manager Mr.Vikash Shukla has been assigned as
1 10 10.0 Available 5 3 Fire-safety manager don't report to representative about Fire-safety work
EHS In Charge.
2 Fire-safety work is operating, but Fire-safety manager doesn't designate
1 No fire-safety work, No manager
Fire＆Safety 5 1. Do they have annual fire prevention activity plan? 5 Annual fire-safety activity plan is reported to representative, and report reguraly performance
work plan - Fire-safety inspection ＆ education/drill paln 4 Annual fire-safety activity plan is reported to representative, and report reguraly performancee(part of poor contents)
Annual Fire prevention plan has been
2 5 - invest/repair plan for fire protection system 5.0 Available 5 3 Annual fire-safety activity plan is reported to representative, but no report reguraly performance
made and implemented.
- If they have just fire fighting plan(based on raws), give 3 point 2 Annual fire-safety activity plan is made but no reported to representative
1 They don't make annual fire-safety activity plan
Fire prevention 5 1. Do they operate fire inspection activity to prevent fire? 5 Fire prevention inspections are opering with planned schedule, and result is reported to representative
activity - check the fire protection system , fire prevention emphasis period in winter 4 Fire prevention inspections are opering with planned schedule, but result is not reported to representative
- fire-safety inspection for chemical, gas, electrical installation, smoking area Fire Prevention Inspections are made
3 5 5.0 Available 5 3 Fire prevention inspections are opering aperiodically
and reported to (Plant Head)
2 Fire prevention inspections are opering formmally
1 No inspection
Fire education 10 1. Do they operate fire education ＆ training? 5 Fire prevention education＆training is planed, and operate regulary (each 1 time/year)
＆training - Fire education : more than once a year Fire Education & Training is being 4 Fire prevention education＆training is planed, and operate aperiodically (each 1 time/year)
4 10 - Fire training : more than once a year (including evacuation) 10.0 conducted as per the schedule.Mock Available 5 3 Fire prevention education＆training isn't planed, and operate aperiodically (each 1 time/year)
Drill Conducted Quaterly basis 2 They operate just one between fire education and fire training
1 No education and training
30 30.0
Building
Firefighting 5 1. External walls of building are made with non-combustible materials? 5 External walls of building are made with non-combustible materials over 80% area
50 materials - non-combustible materials : brick, Glass wool, mineral wool, plaster, etc. 4 External walls of building are made with non-combustible materials with 60%~80% area
10 Available 3 External walls of building are made with non-combustible materials with 40%~60% area
5 5.0 5 2 External walls of building are made with non-combustible materials with 10%~40% area

External walls of building are made of 1 Don't use non-combustible materials to external walls of building
bricks & plaster materials,
5 1. Inside walls of building are made with non-combustible materials? 5 Internal walls of building are made with non-combustible materials over 80% area
- non-combustible materials : brick, Glass wool, mineral wool, plaster, etc. 4 Internal walls of building are made with non-combustible materials with 60%~80% area
Medium 3 Internal walls of building are made with non-combustible materials with 40%~60% area
6 4.0 4 2 Internal walls of building are made with non-combustible materials with 10%~40% area

Internal walls of building are made of 1 Don't use non-combustible materials to internal walls of building
bricks, plaster &iron materials,
Fire partition 5 1. Fire partition is installed? (by use, area, floor) 5 Fire partition installation and management status is well
- fire door/fire shutter installation condition 4 Fire partition installation and management status is well (over 80%)
5 - management status for open area of fire partition High 3 Fire partition installation and management status is well (50~80%)
- fire resisting capacity of wall 2 Fire partition installation and management status is well (under 50%)
7 2.0 2
Fire Partition is not installed to be
provided 1 Fire partition is not installed
Cylender Safety Cap & Shed not
available to be provided
Fire protection
5 1. Fire pump and water firefighting system(S/P, hydrant, etc.) management status 5 All items are well managed (fire pump, water firefighting system, fire hydrant, regular fire inspection)
system
- fire pump is work normally? 4 1 item is not enough
- water firefighting system(S/P, hydrant, etc.) is installed with legal standards? High 3 2 items are not enough
20 - Fire hydrant management(hose, part, in front of hydrant) 2 3 items are not enough
8 4.0 4
Fire Fighting System found in
operational condition during visit.Need
- do they check regurlarly condition of Fire pump, fire hydrant, S/P ? to check it on Daily & monthely basis. 1 all items are not enough
Fire main pump found manual mode
should be auto mode
5 1. Installation/operationg status of automatic fire detection system 5 All items are well managed (fire receiver installation, receiver monitoring, fire detector installation, fire detector operating status)

- fire receiver is installed in separate compartmented from other areas? 4 1 item is not enough
- Do they have person who monitor fire receiver? High 3 2 items are not enough
- Fire detectors are installed with legal standards? 2 3 items are not enough
9 2.0 2

Automatic Fire Alarm System is not

installed inside Plant area, storage area
office area, Detector system to be
9 2.0 2

Automatic Fire Alarm System is not

- automatic fire detection system is work normally? installed inside Plant area, storage area 1 all items are not enough
office area, Detector system to be
installed all area.
5 1. Management of the fire extinguisher installation and check 5 Fire extinguisher monthly check, charge status, Prescribed position (100%)
- Do they operate monthly check? 4 Fire extinguisher monthly check, charge status, Prescribed position (80%~99%)
- fire extinguisher is charged and lacated at regular position? Medium 3 Fire extinguisher monthly check, charge status, Prescribed position (60%~79%)
2 Fire extinguisher monthly check, charge status, Prescribed position (40%~59%)

10 4.0 1>Fire Extinguisher is checked by 4

Weekly basis, ABC fire Extinguisher
found good condition 1 Fire extinguisher monthly check, charge status, Prescribed position (under 40%)
2> One CO2 Fire Extinguisher discharge
tube found damage, discharge tube to
be replace
1. Installation/operating status of emergency broadcasting system and Exit Light
5 5 Installation/operating status of emergency broadcasting system and Exit Light (100%)
- Installation/operating status of the Exit Light 4 Installation/operating status of emergency broadcasting system and Exit Light (80%~99%)
- Installation/operating status of emergency broadcasting system Available 3 Installation/operating status of emergency broadcasting system and Exit Light (60%~79%)
11 5.0 5 2 Installation/operating status of emergency broadcasting system and Exit Light (40%~59%)

1 Installation/operating status of emergency broadcasting system and Exit Light (under 40%)
With LED Exit signage is available at
Plant Exit

Heating equipment 1. Heat equipment management (drying equipment, injection machine, chamber,
5 5 Regular fire inspection for heat equipments is operating, report result and improve problems
Management etc.)

12 -regularly check / cleaning / replacement for heat equipment 3.0 Regular Inspection of Heating 3 4 Regular fire inspection for heat equipments is operating and improve problems
equipment is being done but some
hazardous machine in safety interlocking
5 High 3 Regular fire inspection for heat equipments is operating but problems are not improved
& chain drive cover not available to be
provided
Smoking place 5 1. Fire prevention of smoking area 5 Smoking areas in located at safe location and suitable fire extinguisher is arranged
5 - lacation of smoking area is appropriate? (Isn't it easy to fire propagation?) 4 Smoking areas in located at safe location but fire extinguisher is not arranged
- fire/explosion danger area near smorking area Available 3 Smoking areas in located at unsafe location and suitable fire extinguisher is arranged
13 - fire extinguisher is installed in smoking place? 5.0 5 2 Smoking areas in located at unsafe location and fire extinguisher is not arranged
Smoking area in located at safe location
, fire extinguisher & .ashtray is available 1 Smoking areas is not managed absolutely
at site
Electrical fire risk 5 1. Electrical equipment management 5 Electric equipment is well managed (No problems)
- checking overheating or overload satus in distribution panel 4 Less than 2 problems are found
5 - Installation of safety cover and warning signs Medium 3 Less than 4 problems are found
14 - cleaning dust 4.0 4 2 Less than 6 problems are found
Some Eletrical Panel area rubber mat
found not available, all electrical panel 1 More than 6 problems are found
area rubber mat to be provided
Hazardous 50 Subtotal 38.0
Materials / 1. Selection and management for explosion danger area (explosion district, fire
Chemical 5 5 Explosion district is managerd and explosion-proof equipments are well installed (No problem)
gas explosion partition)
15 Gas equipment 2. Installation of explosion-proof electrical machinery in explosion district 5.0 Explosion district is managerd properly. 5 4 Explosion district and explosion-proof equipments management (over 80%)
20 3. (Lighting / Switches
Static prevention and/ evacuation guide lightsfor
grounding equipment / electrical
chemicalpanel
using /area,
Pump etc)
storage, Available 3 Explosion district and explosion-proof equipments management (50~80%)
Hazardous 2 Explosion district and explosion-proof equipments management (under 50%)
tank
Materials / Gas 5 1. Is there combustible substance in chemical/gas storage area? 5 All items are well managed (combustible substance status, chemical not allowed, prevention facilities/PPE)
usage management
2. Is there chemical which is not allowed with raws? 4 1 item is not enough
16 5 3.0 High 3 3 2 items are not enough
Diesel,oil etc. chemical stored area, 2 3 items are not enough
proper dike wall & MSDS to be
1 all items are not enough
provided.
Hazardous
Materials / Gas 5 1. Do they appoint manager for chemical / gas storage / usage area 5 All items are well managed (Manager appointment, regular inspection, safety guideline)
check management Mr.Vikash is appointed as Chemical
2. Do they operate regular safety inspection for chemical/gas storage/using area? Handling in charge but proper record 4 1 item is not enough
17 2.0 2
3. Safety guideline is installed for explosion & fire accident prevention? not maintain, proper record to be High 3 2 items are not enough
5 maintain. 2 3 items are not enough
1 all items are not enough
Gas equipment 5 1. Installation and operating status of gas detectors, emergency shut-off valves 5 All items are well managed (gas detectors, emergency shut-off valves, connection leakage, pipe corrosion)
5 2. Leakage and pipe corrosion status for connecting part of gas equipment 4 1 item is not enough
High 3 2 items are not enough

18 3.0 3
 2 3 items are not enough

18 3.0 3
Some Gas Saver area, Flash back arrister
not available, all Gas saver area flash 1 all items are not enough
back arristerr to be installed
LPG pipe line in flench bounding to be
installed
20 Total 13.0

100 Total Score 81.0