AGR75515711

18.5725

15.6515

12.42 12.075
11.408 11.27 11.73
10.764 11.0745
9.6025 10.12
9.0045 9.131 8.7515
8.28 8.119 8.0615

5.3475

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

S.No STAGES M/P T/TIME 15% LOSS

1 TAPE PASTING + SOLDERING 1 16.15 18.5725
R20 BENDING + CAPILLARY BROKE+
2 CONNECTOR INSERT
1 13.61 15.6515

3 BRAZING 1 7.83 9.0045

4 LEAK CHECK 2 8.35 9.6025 T.ST 212.26
5 FOAM PASTING + TAPE PASTING 1 9.92 11.408 Nack Time 18.57
6 R70 BENDING 1 10.8 12.42 UPH 193.8
7 SILVER TAPE PASTING 2 9.8 11.27 UPPH 9.7
8 FINAL BENDING 1 10.2 11.73
9 FOAM PASTING + TAPE PASTING 1 8.8 10.12 Total Time Sec 212.26
10 DOUBLE FOAM PASTING 1 7.2 8.28 Nack Time Sec 18.57
11 TIE TIGHTING 1 7.06 8.119 No of Process Noc 18
12 DOUBLE TAPE 1 9.36 10.764 Line of Efficiency % 63%
13 GUM CLEANING 1 4.65 5.3475 Average Time Sec 10.63
14 TIE TIGHTING & CUTTING OF TIE 1 10.5 12.075
15 CAPILLARY CAP 1 7.94 9.131
16 AIR FLUSHING & CAP COVERING 1 9.63 11.0745
17 CAP FIT 2ND END 1 7.61 8.7515
18 VISUAL INSPECTION + PACKAGING 1 7.01 8.0615
TOTAL 20 184.57 212.2555
.
.
 12
9.775 9.775
10 8.74 8.51 8.97
7.82 8.165
8 6.44 6.9 7.475 7.36 7.4175 7.59 7.544
6.21
6
4
2
0
1 D G G G 1 2 1 2 1 G 1 2 NG
1 ING EN STIN NIN DIN
ING TING TING TING ING T TIN ING S IDE C KI
ER M A A N T P U T
IN
G
LD TTO EP CL
E BE PA
S
PA
S
PA
S
PA
S
AR IEC FIT IN
G PA
R O P C E E W T P T &
A S BO TA
I M M P P TIE + CA FIT N
FL G & S ON OA OA TA TA G & P TIO
IT N G RA
F F LE LE IN G A EC
AS TIN LT BL
E
BL
E
UB UB AR
P
IN +C SP
P R U U U O O SH G IN
PE SE + DO DO D D W U IN
TA IN G
2 IRE FL A RK
SH R
IN W AI M
BU LAR ING
F EP
KE

S.No PROCESS M/P T/TIME 15% LOSS

1 FLARING 1 1 5.6 6.44
2 SOLDERING 1 1 7.6 8.74
3 TAPE PASTING BOTTOM END 1 6 6.9
4 BUSH INSERTING & TAPE PASTING 1 6.5 7.475
5 FLARING 2 + ULTRASONIC CLEANING 1 6.4 7.36
6 BENDING 2 8.5 9.775
7 DOUBLE FOAM PASTING 1 1 7.4 8.51
8 DOUBLE FOAM PASTING 2 1 6.8 7.82
9 DOUBLE TAPE PASTING 1 1 5.4 6.21
10 DOUBLE TAPE PASTING 2 1 6.45 7.4175
11 TIE WARPING 1 1 6.6 7.59
KEEPING WIRE WARPING + TIE CUTTING
12 1 7.8 8.97
13 AIR FLUSHING & CAP FITTING 1 1 7.1 8.165
14 MARKING + CAP FITTING SIDE 2 1 8.5 9.775
15 INSPECTION & PACKING 1 6.56 7.544
TOTAL 16 111.71 128.4665

Total Time Sec 128.47 T.ST 128.47

Nack Time Sec 9.78 Nack Time 9.78
No of Process Noc 15 UPH 368.3
Line of Efficiency % 88% UPPH 23.0
Average Time Sec 7.91
 30

25 24.15

20.125
20
17.825
16.3875
15.18 15.18
15
12.3625
10.637510.81 10.35
10 9.2
8.05
5.175
5 3.45 3.45 3.45 3.45 4.025
2.53
0
0
g ng g e s g s k t d g g n
in di in
g in pl d
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Pc Fee
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g ng ng
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Dim l F r al l r a al Ch
in g
ng u t ser a asti kagi
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C
B
EC
l Cr ria B Fin eria Fin Leak Siz i
Siz Air
F Fi In P r P Pac
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CN TC
M
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sp
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Vi

S.No STAGES M/P T/TIME 15% LOSS

2 Flaring 1 8 9.2
2 CNC Bending 1 21 24.15
3 TCE Cleaning 1 2.2 2.53
4 Crimping 1 0
5 Dimple 1 3 3.45
6 Material Feed 1 9.25 10.6375
7 Brazing 1 9.4 10.81
8 Final Pcs 1 10.75 12.3625
9 Material Feed 1 13.2 15.18
10 Brazing 1 14.25 16.3875
11 Final Pcs 1 13.2 15.18
12 Leak Check 2 15.5 17.825
13 Sizing 1st 1 3 3.45
14 Sizing 2nd 1 4.5 5.175
15 Air Flushing 1 3 3.45
16 Fixturing 1 17.5 20.125
17 Sensor Pin Insertion 1 3 3.45
18 Foam Pasting 1 7 8.05
19 Visual Inspection + Sticker Pasting 1 9 10.35
20 Packaging 1 3.5 4.025
TOTAL 21 176 202.4

Total Time Sec 202.40 T.ST 202.40

Nack Time Sec 24.15 Nack Time 24.15
No of Process Noc 16 UPH 149.1
Line of Efficiency % 52% UPPH 7.1
Average Time Sec 9.79