Technical Information

LTM 1045/1
Outline of the components with identification (BMK)

BMK components
SUPERSTRUCTURE

OW-02
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Contents: BMK OW

BMK - Table (-A1 to -K652) ................................................................................. 3 Pneumatic system- superstructure: ................................................................ 22

BMK - Table (-M2 to -S945) ................................................................................. 4
BMK - Table (-T50 to -ZE0) .................................................................................. 5
Instruments cabin: ............................................................................................. 7
Monitor Liccon, pedal .......................................................................................... 7
Master switches .................................................................................................. 8
Roof console ....................................................................................................... 9
Crane cab: ........................................................................................................ 10
Windscreen wiper, radio installation EMERGENCY-OFF ................................... 10
Heater, additional heater .................................................................................... 11
Additional heater ............................................................................................... 12
Interlocking system - superstructure, boom direction ....................................... 22
Superstructure, general: ................................................................................. 23
Centralized lubricating system .......................................................................... 23
Lighting superstructure ...................................................................................... 24
Telescopic boom: ............................................................................................ 25
Wind sensor, length-angle sensor, distribution box ............................................ 25
Hoist limit switch - pulley head and special auxiliary jib .................................... 26
Hoist limit switch - swing-away and biparted swing-away jib ............................. 27
Index ................................................................................................................. 28

Control cabinet: ............................................................................................... 13

Control ON, voltage converters, ZE, NT, EP ....................................................... 13
Relays, fuses .................................................................................................... 14

Hydraulic equipment superstructure: ............................................................. 15

Control strip - LMB cut-off, high-speed .............................................................. 15
Telescoping ....................................................................................................... 16
Telescoping - re-alimentation tele* ..................................................................... 17
Pressure sensor luffing ram, pressure sensor telescoping ram .......................... 18
Slewing brake, winch 1 ...................................................................................... 19
Ballasting .......................................................................................................... 20
Hydraulic oil cooler ............................................................................................ 21

LTM 1045/1 - Superstructure• Outline of components BMK - OW 1 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 2 -

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BMK - Table (-A1 to -K652)

A ......... Sub-assemblies, partial sub-assemblies H ......... Optic and acoustic signalling devices
A1 ....... Control unit SG 1577 ........................................................................... 12 H80 ..... Warning bell, cut-off LMB .................................................................... 24
A2 ....... Heater Thermo 90S, water circulation pump ........................................ 12 H94 ..... Horn .................................................................................................... 10
H95 ..... Radio .................................................................................................. 10
B ......... Converters, electric - non electric H101 ... Charge control lamp carrier ................................................................... 7
B1 ....... Wind sensor ....................................................................................... 24 H102 ... Preheating indicator carrier ................................................................... 7
B2 ....... Pressure sensor, piston surface-luffing ram ......................................... 17 H599 ... Interval horn ballasting ......................................................................... 10
B3 ....... Pressure sensor, telescop. ram 0 - 400 bar ZE0, LSB 1 address 19 .... 17 H611 .................................................................................................................. 9
B4 ....... Length sensor ZE0, LSB 1 address 30 ................................................ 24 H612 .................................................................................................................. 9
B4 ....... Angle sensor ZE0, LSB 1 address 29 ................................................. 24 H627 .................................................................................................................. 9
B19 ..... Angle sensor, gas pedal position carrier. 0° = 4 mA 25° = 20 mA .......... 7 H628 .................................................................................................................. 9
B25 ..... Loudspeaker right ............................................................................... 10
B26 ..... Loudspeaker left.................................................................................. 10 K ......... Relays, contactors
K1 ....... Control ON .......................................................................................... 13
E ......... Lighting devices -K11 .... Control released .................................................................................. 14
E1 ....... Lighting, boom head left ...................................................................... 23 -K12 .... Control released .................................................................................. 14
E2 ....... Lighting, boom head right .................................................................... 23 -K14 .... EMERGENCY-OFF not ....................................................................... 14
E6 ....... Contour light 5W ................................................................................. 23 -K15 .... K16 = 1 ............................................................................................... 14
E7 ....... Contour light 5W ................................................................................. 23 -K16 .... Engine running ( D+ ) .......................................................................... 14
E8 ....... Working projector roof front 70W ......................................................... 23 -K18 .... Horn .................................................................................................... 14
E10 ..... Flashing light boom head .................................................................... 24 -K19 .... Fresh air blower (battery/ignition switch) ............................................. 14
E11 ..... Warning beacon 70W ......................................................................... 23 -K21 .... Working projector base section ........................................................... 14
E12 ..... Warning beacon 70W ......................................................................... 23 -K22 .... Working projector base section ........................................................... 14
E17 ..... Working projector, base section 150W ................................................ 23 -K23 .... ?EMERGENCY MODE with LICCON .................................................. 14
E18 ..... Working projector, base section 150W ................................................ 23 -K24 .... Hydraulic oil cooler -M2 „ON“ .............................................................. 14
E60 ..... Working projector ................................................................................ 23 -K34 .... Seat heating ON ................................................................................. 14
E96 ..... Working projector cab 70W ................................................................. 23 -K35 .... Air conditioner ON ............................................................................... 14
EP0 .... Input board, ZE0, LSB1 ....................................................................... 13 -K36 .... Air conditioner, compressor (high - low pressure) ................................ 14
-K37 .... Air conditioner, condensator blower 2 .................................................. 14
F ......... Fuses -K38 .... Working projector boom head ............................................................. 14
F1-F6 ............................................................................................................... 14 K651 ... Interval relay, wipe-wash ........................................................................ 9
F7-12 ............................................................................................................... 14 K652 ... Interval relay, wipe-wash ........................................................................ 9
F13-18 ............................................................................................................. 14
F19-24 ............................................................................................................. 14
F25-30 ............................................................................................................. 14
F31-36 ............................................................................................................. 14
F37-42 ............................................................................................................. 14

LTM 1045/1 - Superstructure• Outline of components BMK - OW 3 -

LTM 1045/1 - Superstructure• Outline of componentsBMK - OW 4 -

BMK - Table (-M2 to -S945)

M ........ Electric motors S90 ..... Heater switch mechan. adjustment circulated air / fresh air .................. 11
M2 ...... Electric motor, oil cooler - hydraulic oil ................................................ 20 S91 ..... Push-button horn H94 ........................................................................... 7
M3 ...... Wiper motor front screen ..................................................................... 10 S92 ..... Bridging seat contact ............................................................................ 7
M4 ...... Wiper motor roof screen ...................................................................... 10 S103 ... Ignition switch ....................................................................................... 7
M6 ...... Roof screen wash pump behind driver’s seat ....................................... 10 S107 ... Push-button, engine OFF ...................................................................... 7
M7 ...... Front screen wash pump ..................................................................... 10 S301 ... High-speed ............................................................................................ 8
M9 ...... Water circulation pump ........................................................................ 11 S319 ... Displacement program manoeuvring mode ............................................ 8
M23 .... Actuator, working projector base section ............................................. 23 S320 ... Displacement direction FR / N / R ......................................................... 8
-S320 .. Terminal box, working projector base section ...................................... 24
N ......... Slip-ring transmitters S322 ... Release displacement program ............................................................. 8
N1 ....... Slip-ring transmitter ............................................................................. 21 S324 ... Blinker L / 0 / R ..................................................................................... 8
N3 ....... Cable drum flashing light ..................................................................... 24 S326 ... Front axle-steering L / 0 / R .................................................................. 8
NT ....... Power pack ......................................................................................... 13 S401 ... Throttle hand lever ................................................................................. 8
S422 ... Slewing brake, releasing ....................................................................... 8
P ......... Measuring instruments, test devices S424 ... Retracting boom / luffing up - at overload ............................................... 8
P2 ....... Incremental sensor winch 1 ................................................................. 18 S426 ... Rear axle-steering L / 0 / R ................................................................... 8
P654 ... Programming dial additional heater ....................................................... 9 S602 ... * Option ................................................................................................ 9
P655 ... Working hour counter ............................................................................ 9 S604 .................................................................................................................. 9
S606 .................................................................................................................. 9
R ......... Resistances S608 .................................................................................................................. 9
R11 ..... Series resistance, 39 Ohm at EMERGENCY MODE .......................... 13 S610 .................................................................................................................. 9
S626 .................................................................................................................. 9
S ......... Switches, push-buttons, limit switches S630 .................................................................................................................. 9
S4 ....... Contact switch, boom direction ........................................................... 21 S632 .................................................................................................................. 9
S26 ..... Plunger-operated switch, counterweight left „bottom“ ........................... 19 S634 .................................................................................................................. 9
S27 ..... Plunger-operated switch, counterweight left „bottom“ ........................... 19 S636 .................................................................................................................. 9
S28 ..... Manometric switch > 200 bar counterweight left „top“ .......................... 19 S638 .................................................................................................................. 9
S29 ..... Manometric switch > 200 bar counterweight right „top“ ........................ 19 S640 .................................................................................................................. 9
S30 ..... Interlock superstructure pin bottom ..................................................... 21 S642 .................................................................................................................. 9
S31 ..... Temperature switch, hydraulic oil ........................................................ 20 S644 .................................................................................................................. 9
S32 ..... Interlock superstructure pin top ........................................................... 21 S646 .................................................................................................................. 9
S39 ..... Manom. switch, extending boom p > 5,5 bar = 1 ................................ 16 S656 .................................................................................................................. 9
S50 ..... Manometric switch, no crane function = 1 ........................................... 17 S658 .................................................................................................................. 9
S69 ..... Proximity switch, grease distributor .................................................... 22 S660 .................................................................................................................. 9
S83 ..... Thermostatic switch, water circulation behind additional heater ........... 12 S930 ... Lift top boom head right ZE0, LSB 1 address 28 ................................. 25
S84 ..... EMERGENCY-STOP, cab (engine-stop) .............................................. 10 S931 ... Lift top pulley set special aux. jib ZE0, LSB 1 address 25 ................... 25
S89 ..... Step switch, blower heat exchanger ..................................................... 11 S940 ... Lift top KS ZE0, LSB 1 address 27 ..................................................... 26
S945 ... Lift top DKS ZE0, LSB 1 address 26 ................................................... 26

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BMK - Table (-T50 to -ZE0)

T ......... Transformers Z ......... Central units

T50 ...... Voltage converter, 24V / 12V - 3A radio ............................................... 13 ZE0 ..... Central unit ......................................................................................... 13

X ......... Terminals, connectors, sockets

X10B ... Bridge connector ................................................................................. 14
X45 ................................................................................................................... 13
X49 ...... Socket 24V ......................................................................................... 14
X205 ................................................................................................................. 20
X268 .... Connector control unit ......................................................................... 22
X269 .... Connector on S69 ............................................................................... 22
X298 .... Socket ventilator 230V cab .................................................................. 11
X417 .... Plug-and-socket connection S930 ....................................................... 25
X501 .... Plug-and-socket connection S940 ....................................................... 26
X502 .... Plug-and-socket connection S945 ....................................................... 26
X519 .... Socket cab ......................................................................................... 10
XNOT ............................................................................................................... 14
XST1 ... to heater ............................................................................................. 12
XST2 ... Sensor ................................................................................................ 12
XST3 ... Dosing pump Y139 ............................................................................. 12

Y ......... Electric-operated mechanical devices

Y1 ....... LMB cut-off, hoist gear 1 lifting, luffing DOWN, extending tele ............. 15
Y2 ....... LMB cut-off, luffing UP, retracting tele .................................................. 15
Y3 ....... Cut-off - winch 1 unwound, on hoist gear 1, lowering ........................... 15
Y6 ....... 1 = high-speed ratio, 0 = normal ratio .................................................. 15
Y17 ..... Pressure reducing valve, extending tele ............................................... 16
Y19a ... Counterweight UP ............................................................................... 19
Y19b ... Counterweight DOWN ......................................................................... 19
Y20 ..... Releasing slewing gear brake .............................................................. 18
Y22 ..... Interlocking superstructure .................................................................. 21
Y23 ..... Unlocking superstructure .................................................................... 21
Y28 ..... Water circulation, 0 = engine and cab, 1 = engine .............................. 12
Y50 ..... Compensation tele ram ....................................................................... 17
Y51 ..... Activation pump .................................................................................. 17
Y69 ..... Central lubricating system................................................................... 22
Y139 ... Fuel dosing pump additional heater ..................................................... 12

LTM 1045/1 - Superstructure• Outline of components BMK - OW 5 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 6 -

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Instruments cabin:
Liccon monitor, pedal

-S103
-H101 ignition switch
charge control 0 = OFF
indicator 1 = ignition ON (LICCON ON)
carrier 2 = engine carrier ON

-S91 brake footbrake -S92 -B19 -H102 -S107

push-button slewing carrier bridging angle sensor, preheating push-button,
horn H94 gear (pneumatic) seat contact gas pedal position indicator engine
carrier carrier STOP
0° = 4 mA
25° = 20 mA

LTM 1045/1 - Superstructure• Outline of components BMK - OW 7 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 8 -

Instruments cabin:
Master switches

master switch 2, left master switch 1, right

slewing, luffing,
telescoping hoist gear 1

-S401 -S301
hand throttle high-speed
ratio

-S322
release
-S422 displacement
release program
slewing brake

-S424 -S319
-S324 displacement
retracting boom / blinker
luffing up - program
L/0/R manoeuvring
at overload
mode

-S426 -S326 -S320

rear-axle steering front-axle steering displ. direction
L/0/R L/0/R F/N/R

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Instruments cabin:
Roof console

* option -H627

-S646 -S642 -S638 -S634 -S630 -S626

-P655 -S644 -S640 -S636 -S632 -H628

-H611

-H612 -S608 -S604 -S660 -S656 -P654 -K651 -K652

interval relay, interval relay,
-S610 -S606 -S602 -S658 wipe-wash wipe-wash

LTM 1045/1 - Superstructure• Outline of components BMK - OW 9 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 10 -

Crane cab:
Wiper-, radio installation, EMERGENCY-OFF
-M3
wiper motor
front screen

-S84
EMERGENCY-
OFF,
cab
(engine-stop)
-B25
loudspeaker
right

-M4
wiper motor
roof -H94
horn
-B26
loudspeaker
-H599 left
interval horn
ballasting
behind
-X519 driver’s seat
socket
cab

-H95
radio

-M7 -M6
front screen roof screen
wash pump wash pump

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Crane cab:
Heater, add. heater

heat exchanger
warm cold
additional
heater
THERMO 90

-X298
socket
ventilator
230V
cab

mechan. -S89 -S90

adjustment -M9
step switch heater
circulated / blower switch water circulation
fresh air heat exchanger pump

LTM 1045/1 - Superstructure• Outline of components BMK - OW 11 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 12 -

Crane cab: -S83

Additional heater compensator reservoir w. thermostatic switch,
integrated fuel tank for water circulation
additional heater

-Y28
water circulation,
behind add. heater 0 = engine and cab,
1 = engine

-Y139
fuel
dosing pump
addition. heater

-XST3 -XST2 -XST1

dosing sensor to heater
pump -A1 -A2
Y139 water
control unit circulation heater
SG 1577 pump Thermo 90S

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Control cabinet:
Control ON, voltage converters, ZE, NT, EP -EP0
input board,
ZE0, LSB1

-R11
-T50 series resistance, 39
voltage converter Ohm at EMERGENCY
-NT -ZE0 24V / 12V - 3A -K1 MODE for Y17-
power central unit radio control ON pressure reduction -
pack extending boom

-X45

LTM 1045/1 - Superstructure• Outline of components BMK - OW 13 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 14 -

Control cabinet: -K11 control released -K22 Working projector base section
Relays, -K12 control released -K23 ?EMERGENCY MODE with LICCON
-K14 EMERGENCY-OFF not -K24 Hydraulic oil cooler -M2 „ON“
fuses -K15 K16 = 1 -K34 Seat heating ON
-K16 Engine running ( D+ ) -K35 Air conditioner ON
-K18 Horn -K36 Air conditioner, compressor (high-low pressure)
-K19 Fresh air blower (battery/ignition switch) -K37 Air conditioner, capacitor blower 2
-K21 Working projector base section -K38 Working projector boom head

-X49 -K32 -K33 -K34 -K35 -K36 -K37 -K38

socket 24V -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24

-F1 -F7 -F13 -F19 -F25 -F31 -F37 -X-NOT -X10B

to to to to to to to bridge
F6 F12 F18 F24 F30 F36 F42 connector

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Hydraulic equipment superstructure:

Control strip - LMB cut-off, high-speed ratio

hoist gear
brake releasing valve

-Y2
LMB cut-off
luffing UP
RETRACT. tele

-Y1
LMB cut-off
hoist gear 1 lifting,
luffing DOWN,
EXTEND. tele

-Y6
1 = high-speed = 24 bar on PST2,
0 = normal speed = 16,5 bar on
PST2

-Y3
cut-off - winch 1 unwound at
hoist gear 1 lowering

diaphragm accumulator
control pressure PST1,
initial pressure 10bar

LTM 1045/1 - Superstructure• Outline of components BMK - OW 15 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 16 -

Hydraulic equipment superstructure:

Telescoping

-S39
manometric switch,
extending boom
p > 5,5 bar = 1

P
EXTEND.. tele
300
A
-Y17

Y
B to piston
surface
tele ram

-Y17
pressure reduction
valve,
EXTEND. tele

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Hydraulic equipment superstructure:

Telescoping - re-alimentation tele*

-S50
manometric switch 5,5E,
no crane function = 1

shuttle valve
block
-Y50
compensating
cylinder

-Y51
activation pump

LTM 1045/1 - Superstructure• Outline of components BMK - OW 17 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 18 -

Hydraulic equipment superstructure:

Pressure sensor luffing ram, pressure sensor telescoping ram

-B3
pressure sensor,
telescoping ram
0 - 400 bar
ZE0, LSB 1 address 19
(only at re-alimentation tele)

tele
pin

-B2
pressure sensor,
piston surface-luffing ram
0 - 300 bar
ZE0, LSB 1 address 20

winch 1

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Hydraulic equipment superstructure:

Slewing brake, winch 1 Winde 1

-Y20
releasing static
brake slewing
gear

-P2
Incremental
sensor winch 1

winch
incremental sensor empty adjusting switch

LTM 1045/1 - Superstructure• Outline of components BMK - OW 19 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 20 -

Hydraulic equipment superstructure:

Ballasting

-Y19b -Y19a
counterweight counterweight
DOWN UP
-S27 -S29
plunger-operated
switch manometric
counterweight switch
right „bottom“ > 200 bar
-S28 -S26 counterweight
manometric right „top“
plunger-operated
switch switch
> 200 bar counterweight left
counterweight left „bottom“
„top“

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Hydraulic equipment superstructure:

Hydraulic oil cooler

-M2 -X205
electric motor, -S31
hydraulic oil temperature switch,
cooler hydraulic oil
> approx. 50°C = 1
< approx. 45 °C = 0

LTM 1045/1 - Superstructure• Outline of components BMK - OW 21 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 22 -

Pneumatic system superstructure:

Superstructure interlocking, boom direction

FUNCTION
pin bottom
pin p6° over rear=>
bottom superstructure locked
over rear
pin pin bottom, not
flashing p6° over rear=>
bottom superstructure locked
boom over
rear +-5° pin pin top =>
top superstructure unlocked

pin
pin
flashing
intermediate position
top
ERROR
ERROR
ERROR
ERROR

-S4 -N1
contact switch, slip-ring -Y22 -Y23
boom direction transmitter interlocking unlocking
superstructure superstructure

under cab

-S32 -S30
superstructure superstructure
interlocking interlocking
pin top pin bottom

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Superstructure, general:
Centralized lubricating system

-X268
connector -X269
control unit connector on S69

-S69 -Y69
proximity switch
grease distributer centralized
lubricating system

LTM 1045/1 - Superstructure• Outline of components BMK - OW 23 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 24 -

Superstructure, general:
Lighting superstructure
-E1
lighting,
-E8 boom head left
working projector
roof front 70W
-E2
lighting
boom head right

-E18 -M23 -E17

working projector, actuator, working projector,
base section 150W working projector base section 150W
base section

-E11 -E12
warning beacon warning beacon
70W 70W

-E60 -E96
working projector working
projector
cab 70W

-E6 -E7
contour contour
light light
5W 5W

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Telescopic boom:
-B4 -B4
Wind sensor, length-angle sensor, distribution box angle sensor length sensor -N3
ZE0, LSB 1 ZE0, LSB 1 cable drum
address 29 address 30 flashing light
-S320
terminal box,
working projector -H80
base section
warning bell,
cut-off LMB

-E10 -B1
flashing light wind sensor
boom head

LTM 1045/1 - Superstructure• Outline of components BMK - OW 25 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 26 -

Telescopic boom:
Hoist limit switches - pulley head and special auxiliary jib

-S931
lift top
pulley set
special auxiliary jib
ZE0, LSB 1 address 25

-X417
plug-in connection
S930

-S930
lift top
boom head right
ZE0, LSB 1 address 28

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Telescopic boom:
Hoist limit switches - swing-away and biparted swing-
away jib

-X501
-X502 plug-in connection
plug-in connection S940
S945

-S945 -S940
lift top lift top
DKS KS
ZE0, LSB 1 address 26 ZE0, LSB 1 address 27

LTM 1045/1 - Superstructure• Outline of components BMK - OW 27 -

LTM 1045/1 - Superstructure• Outline of components BMK - OW 28 -

-A 1..12 -H80..25 -M2..21 -S103..7 -T50..13

-A2..12 -H94..10 -M3..10 -S107..7
-H95..10 -M4..10 -S301..8 -X-NOT..14
-B1..25 -H101..7 -M6..10 -S319..8 -X45..13
-B2..18 -H102..7 -M7..10 -S320..8 -X10B..14
-B3..18 -H599..10 -M9..11 -S322..8 -X205..21
-B4..25 -H611..9 -M23..24 -S324..8 -X268..23
-B19..7 -H612..9 -S326..8 -X269..23
-B25..10 -H627..9 -N1..22 -S401..8 -X298..11
-B26..10 -H628..9 -N3..25 -S422..8 -X417..26
-NT..13 -S424..8 -X49..14
-E1..24 -K1..13 -S426..8 -X501..27
-E2..24 -K11..14 -P2..19 -S602..9 -X502..27
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-E60..24 -K20..14 -S28..20 -S636..9 -Y 6..15
-E96..24 -K21..14 -S29..20 -S638..9 -Y17..16
-EP0..13 -K22..14 -S30..22 -S640..9 -Y19a..20
-K23..14 -S31..21 -S642..9 -Y19b..20
-F1 to F6..14 -K24..14 -S32..22 -S644..9 -Y20..19
-F7 to F12..14 -K32..14 -S39..16 -S646..9 -Y22..22
-F13 to F18..14 -K33..14 -S50..17 -S656..9 -Y23..22
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-F25 to F30..14 -K35..14 -S83..12 -S660..9 -Y50..17
-F31 to F36..14 -K36..14 -S84..10 -S930..26 -Y51..17
-F37 to F42..14 -K37..14 -S89..11 -S931..26 -Y69..23
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-K651..9 -S91..7 -S945..27
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Kundendienst-Schulung LWE (VMS) 18/05/02• ED D:\1045_1\BMK-Bauteile OW_1045_1.p65