A PROJECT REPORT ON:-

BADVE ELECTRICAL LIMITED,

PANTNAGAR (UDHAM SINGH NAGAR)

A Report Submitted In
Partial Fulfillment Of The Requirements For The
(Diploma Of Electrical Engineering)

By:-
Vinay Kashyap
(19105080047)

{Department of electrical engineering}

 ACKNOWLEDGEMENT

CERTIFICATE

ABOUT COMPANY

ABOUT THE PRODUCTS

ABOUT SAFETY DEPARTMENT

DIFFRENTS PLANTS IN COMPANY

WASTE STORAGE DEPARTMENT

SHEET CUTTING YARD

WELDING DEPARTMENT

ROBOTIC WELDING DEPARTMENT

ASSEMBLY AREA

WELD INSPECTION LINE

MAINTAINANCE DEPARTMENT

CONTROL DEPARTMENT

PAINT SHOP DEPARTMENT AREA

MANUFACTURING PROCESS

STORAGE DEPARTMENT
 REAPAIRING SAMALL DEFECTS AREA PLANT

KAIZEN RULES

CONCLUSION

THANK-YOU

CONTENT:-

ACKNOWLEDGEMENT
We Take This Opportunity To Express Our Gratitude To The Badve Electrical
Limited . At Pantnagar (U.S Nagar) For Providing Me An Opportunity To Get An
Exposure Of Their Esteemed Unit.

I Am Sincerely Thankful To The HR Deptt, Which Co-Ordinate My Training

& Especially Express My Mr. Sanjay Joshi For The Continued Help & Guidance
During My Training Period.

Last But Not The Least I Expres My Deep Gratitude To My H.O.D Mr

Rishabh Verma Of My College Rit Group Of Institutions For Sending Me To A
Large Intergrated Industry For Summer Training & Giving Me A Chance To
Acquire An Experience Of Life Time.

I Also Express My Sincere Thanks To My Parents & Family Members For

Providing Their Continued Moral Support During My Training Period .
SUBMITTED BY:-
Vinay Kashyap
{Department Of Electrical Enginnering}.
R.I.T Group Of Institutions
Rudrapur, (U.S Nagar), Uttrakhand

ABOUT COMPANY

About Badve Engineering Pvt. Ltd. :-

Registered in 2011 , Badve Engineering Pvt. Ltd.
has made a name for itself in the list of to suppliers
of in India. The supplier company is located in
Rudrapur, Uttarakhand and is one of the leading
sellers of listed products.
Badve Engineering Pvt. Ltd. is listed in Trade
India's list of verified sellers offering supreme
quality of etc. Buy in bulk from us for the best
quality products and service.

Quality Policy
We all at Badve Group, commit to produce and supply quality products
fulfilling customer requirements. We shall strive to enhance customer
satisfaction through continual improvement, involving all of us to achieve
market leadership of our product.

TPM Policy
 We at badve group adopt “Total Productive Maintenance” as a means of
creating safe and participative work environment in which all employees
target the elimination of losses in order to continously enhance the capacity
of its processes, leading to higher empolyee morale and greater
organisational and customer profitability.

ABOUT PRODUCTS

 Metal Forming. Chassis & BIW parts, Exhaust Systems,

Press parts, Seating parts, Cross car beams.

 Polymer Components. Two-wheeler fairings, Seat and

Side covers, Luggage Box, Helmets, and Headlight housings.

 Security Hardware. ...

 Home Appliances. ...

 Mirrors. ...

 Foundry. ...

 Surface treatment. ...

 Suspension Systems.

SAFETY DEPARTMENT
The functions of safety department are as under:-

• Monitoring implementation of all directives issued by Rly Board & HQs in

matters pertaining to safety. Ensuring super checks of functioning of
operational & maintenance machinery on the division. ... Implementation of
safety circular & safety drives on the division.

What is the importance of safety?

A safe and healthy workplace not only protects workers from injury and
illness, it can also lower injury/illness costs, reduce absenteeism and
turnover, increase productivity and quality, and raise employee morale. In
other words, safety is good for business.
 WASTE STORAGE YARD
 Temporary holding of waste pending treatment or disposal. Storage
methods include containers, tanks, waste piles, and surface impoundments

 Keep separate containers for dry and wet waste in the kitchen.

 Keep two bags for dry waste collection- paper and plastic , for the

rest of the household waste.

 Keep plastic from the kitchen clean and dry and drop into the dry

waste bin. ...

 Send wet waste out of the home daily

A waste-to-energy plant is a waste management facility that combusts
wastes to produce electricity. This type of power plant is sometimes
called a trash-to-energy, municipal waste incineration, energy recovery, or
resource recovery plant

WELDING AREA
Welding is a fabrication process that joins materials,
usually metals or thermoplastics, by using high heat to melt the parts
together and allowing them to cool, causing fusion. Welding is distinct
from lower temperature metal-joining techniques such
as brazing and soldering, which do not melt the base metal.

In addition to melting the base metal, a filler material is typically added

to the joint to form a pool of molten material (the weld pool) that cools
to form a joint that, based on weld configuration (butt, full penetration,
fillet, etc.), can be stronger than the base material (parent
metal). Pressure may also be used in conjunction with heat or by itself
to produce a weld. Welding also requires a form of shield to protect
the filler metals or melted metals from being contaminated or oxidized.
There are four main types of welding. MIG – Gas Metal Arc Welding

(GMAW), TIG – Gas Tungsten Arc Welding (GTAW), Stick –

Shielded Metal Arc Welding (SMAW) and Flux-cored – Flux-cored

Arc Welding (FCAW). We dive deeper into each type of welding here.
 ROBOTIC WELDING AREA

Robot welding is the use of mechanized programmable tools (robots),

which completely automate a welding process by both performing the weld
and handling the part. ... Robot welding is commonly used for resistance
spot welding and arc welding in high production applications, such as the
automotive industry

Benefits of Robotic Welding

 More Consistent, Higher-Quality Welds. ...

 Greater Productivity, Yields, and Throughput. ...

 Reduced Waste and Less Rework in General. ...

 Drastically Reduced Post-Weld Cleanup. ...

 Faster, More Efficient Road to the Market.

 MAINTAINACE DEPARTMENT

The department is comprised of three divisions: Maintenance, Grounds,

and Custodial Services. ... Specifically, Maintenance is responsible for
the operation and repair of all heating, air conditioning, ventilating,
plumbing, central steam and chilled water plants, and their associated
distribution systems

 (A) Inspection:

 (B) Engineering:

 (C) Maintenance (including Preventive Maintenance):

 (D) Repair:

 (E) Overhaul:

 (F) Construction:
 (G) Salvage

PAINT SHOP DEPARTMENT

PaintShop Pro supports layers and lets you edit both raster and vector
image formats—something you'd need two of Adobe's Creative Cloud
apps to do. You miss out on some of the Adobe flagship photo editor's
most advanced tools, however, including 3D modeling, detailed
typography, and face liquefy.

 Acrylic Enamel. Acrylic enamel paint lasts a long time since it creates

a strong, hard shell over the whole of the car. ...

 Acrylic Urethane. A great new option for paint is acrylic urethane. ...

 Solid Paint. ...

 Pearlescent Paint

MANUFACTURING DEPARTMENT

The automotive parts manufacturing industry includes those companies

primarily engaged in manufacturing motor vehicle parts. Parts
manufacturing is the largest sector of the entire automotive industry.
...
Engines and Engine Parts

 Bearings.

 Crankshafts.

 Flywheels.

 Gasoline Engines.

 Manifolds.

 Timing Gears.
 CONTROL ROOM DEPARTMENT
A control room's purpose is production control, and serves as a central

space where a large physical facility or physically dispersed service can be

monitored and controlled.

Defeat them, go to the control point and head to the NSC Power Plant.

From here you have to go to the elevator (it is not very visible, look at the

map above to see its exact location) and move to the second floor. You'll

reach the NSC Control Room, where you have to fight your enemies.
 KAIZEN RULES

Rule # 1: Discard conventional, fixed ideas

Rule # 2: Think of how to do it, not why it cannot be

done

Rule # 3: Do not make excuses, start by questioning

current practices.

Rule # 4: Do not seek perfection. Do it right away, even

if only for 50% or target 

Rule # 5: Correct it right away, if you make a mistake.

Rule # 6: Do not spend money for KAIZEN, use your

wisdom.

Rule # 7: Wisdom is brought out when faced with

hardship.

Rule # 8: Ask WHY five times and seek out root causes.
Rule # 9: Seek the wisdom of ten people rather than the

knowledge of one.

Rule # 10: KAIZEN™ ideas are infinite.