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Industrial Crops and Products 85 (2016) 198–203

Contents lists available at ScienceDirect

Industrial Crops and Products


journal homepage: www.elsevier.com/locate/indcrop

Large scale preparation of graphene oxide/cellulose paper with


improved mechanical performance and gas barrier properties by
conventional papermaking method
Quanbo Huang a , Manman Xu a , Runcang Sun a,b , Xiaohui Wang a,∗
a
State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
b
Institute of Biomass Chemistry and Technology, Beijing Forestry University, Beijing 100083, China

a r t i c l e i n f o a b s t r a c t

Article history: Graphene oxide (GO)/cellulose paper was prepared by adding aqueous dispersion of GO into cellulose
Received 12 November 2015 fiber pulp in a traditional papermaking procedure. Cationic polyacrylamide (CPAM) was added as a mor-
Received in revised form 28 January 2016 dant to induce the self-assembly of GO layers on the fiber surfaces. The surface morphology, mechanical
Accepted 2 March 2016
properties and gas permeability of GO/cellulose paper with varying GO contents were investigated by
Available online 17 March 2016
scanning electron microscopy (SEM), tensile test, burst test, tear test and densometer. It was found that
CPAM could prevent the self-aggregation of GO in fiber matrix and increase the loading efficiency of GO
Keywords:
to up to 16 wt% without sacrificing the mechanical performances of the paper. This finding permitted the
Paper
Graphene oxide large scale preparation of GO/cellulose paper with high doping amount of GO, which exhibited dense and
Cellulose compact geometry and low gas permeability ideal for potential packaging applications.
Gas permeability © 2016 Elsevier B.V. All rights reserved.
Mechanical strength

1. Introduction To overcome these issues, adding filler in pulp during paper-


making is a facile and common method. Impermeable layered and
Cellulosic paper has widely and traditionally been used in plate-like organic nanoclays, such as montmorillonite and rectorite,
packaging for a long time. It is suitable to pack the food, glass, have been used to increase the barrier property of many polymeric
precious products and electronic devices and so on for its non- films, including polyethylene (Durmus et al., 2007), poly(vinyl alco-
toxic, light, inexpensive and cushioning properties. Compared with hol) (Strawhecker and Manias, 2000), and regenerated cellulose
plastic materials, cellulosic paper is sustainable, biodegradable and films (Farmahini-Farahani et al., 2015; Ho et al., 2012; Yang et al.,
eco-friendly, but its low mechanical and gas barrier properties 2014). However, when using conventional processing techniques,
cannot meet the requirement of some perishable foods, prescrip- it is also a challenge to obtain completely exfoliated nanoclays
tion medicines or precise instruments (Hernandez et al., 2000; (Huang et al., 2014).
Lange and Wyser, 2003). Although the regenerated cellulose films Meanwhile, graphene oxide (GO), that can be obtained by oxi-
prepared from some cellulose solvent systems such as ionic liq- dizing graphite using strong acids, has a similar layered structure to
uids (Wang et al., 2012), N-methylmorpholine-N-oxide hydrate graphite and nanoclays, but the plane of carbon atoms in graphene
(NMMO) monohydrate solvent (Kim et al., 2011), and aqueous oxide is heavily decorated by oxygen-containing groups, which not
NaOH/urea solutions (Han et al., 2011) have decreased the poros- only expand the interlayer distance but also make the atomic-thick
ity of pristine cellulosic papers and thus enhanced the mechanical layers hydrophilic (Cai et al., 2008; Lerf et al., 1998). As a result, GO
performance and barrier property. Nevertheless, the fabrications of has not only excellent mechanical properties, but also excellent
regenerated cellulose films are complex, costly and not competitive dispersibility in aqueous solution (Paredes et al., 2008; Zhang et al.,
for large-scale and continuous production. 2010), which is appropriate as a nanofiller in papermaking.
Recent studies indicate that the composite of cellulose and GO
exhibits excellent performance, especially improved mechanical
property and low gas permeability. For instance, Han et al., 2011
∗ Corresponding author at: State Key Laboratory of Pulp and Paper Engineering, prepared blended films of cellulose and GO using alkali aqueous
South China University of Technology, China. solution as solvent, resulting in a 98% increase in tensile strength
E-mail addresses: fewangxh@scut.edu.cn, alicewang1225@163.com (X. Wang). and a 60% enhancement in Young’s modulus by addition of only

http://dx.doi.org/10.1016/j.indcrop.2016.03.006
0926-6690/© 2016 Elsevier B.V. All rights reserved.
Q. Huang et al. / Industrial Crops and Products 85 (2016) 198–203 199

Scheme 1. Schematic illustration of the fabrication process of GO/cellulose paper with different content of GO.

7.5 wt.% GO. Huang et al., 2014 used a simple and environmentally 2.2. Preparation of graphene oxide dispersion
friendly method to fabricate GO/regenerated cellulose films that
the permeability coefficient of O2 (Po2 ) was reduced by over three The GO was prepared from natural graphite by a modified Hum-
orders of magnitude at a low GO loading of 1.64 vol%. However, the mers method (Marcano et al., 2010). In brief, 1.0 g of the graphite
self-aggregation of GO sheets usually appears when the GO content flakes were added to cold concentrated H2 SO4 (46 ml). Then 3.0 g
was high, probably due to the van der Waals interactions between of KMnO4 was added slowly with an ice bath under stirring to keep
the layers of GO nanosheets. As a result, the mechanical properties the reaction temperature. After even agitation, the ice-bath was
would be reduced and the homogeneity of films/papers would be removed and the mixture was heated at 35 ◦ C for 1.5 h, and then
disrupted (Wang et al., 2012). As we know, cellulose pulp (Rojas and 46 ml water was added slowly and continuously. Next, the reaction
Neuman, 1999) and GO nanosheets (Li et al., 2008) are both negative temperature was maintained at 98 ◦ C for 30 min before 140 ml cool
charged in aqueous suspensions, which prevents the adsorption water was added to stop the reaction. 10 ml 30 wt% H2 O2 solution,
of GO nanosheets on cellulose fibers. Therefore, there is a strong 1000 ml HCl solution (1:10) and deionized water was used succes-
need to find an effective way to prevent the self-aggregation of GO sively to reduce the residual KMnO4 and MnO2 to colorless MnSO4
nanosheets in the composites, and also improve the adsorption of salts, remove the sulfate ion and control the pH of the washed
GO onto the cellulose fibers to form stable composites. solution to around 6.0, respectively. Finally, brown powder was
Cationic polyacrylamide (CPAM), a water-soluble cationic poly- obtained after freeze-dried the suspension. As-prepared powder
mer decorated with carbamoyl group, is a commonly used retention was dispersed in water and the aqueous dispersion (5 mg/ml) of
and drainage agent in papermaking industry (Asselman and GO was obtained by an ultrasonic treatment of dispersion for 1 h to
Garnier, 2000; Raj et al., 2015). So, CPAM is very suitable to use yield a stable brown solution.
in the fabrication of graphene oxide/cellulose paper. Herein, we
used a simple, efficient, low cost and large-scale method to fab- 2.3. Fabrication of GO/cellulose paper
ricate a novel GO/cellulose paper through modern papermaking
machine. The as-prepared paper has potential of reaching high GO/cellulose paper with different content of GO ranging from
loading ratio and uniform distribution of GO nanosheets in cellulose 1 wt% to 16 wt% was prepared using a handsheet former in lab-
fiber matrix and thus obtain improved mechanical performance oratory. Same procedure can be performed on fourdrinier paper
and low gas permeability. The current study provides an easy, ver- machine in paper mill as well. The basis weight of the GO/cellulose
satile and applicable way to produce functional inorganic paper in paper was around 120 g/m2 . The ratio of CPAM and GO was kept
large scale for potential applications in value-added fields, such as 0.04:1 in weight. Before being used, CPAM was processed as poly-
active packaging, energy, etc. mer solution (0.001 g/ml) with stirring velocity below 100 rpm. As
illustrated in Scheme 1: first, the pulp board was dispersed in water
2. Material and methods (2.0% wt/vol) with vigorous stirring in hydrapulper. And then in
the mixing tank I, CPAM was coated on the cellulose fiber through
2.1. Materials electrostatic interaction to form the CPAM-coated cellulose slurry
with stirring velocity around 150 rpm in one minute. Next in the
Cellulose fibers were obtained by defibering the dissolved wood mixing tank II, GO was absorbed onto the CPAM through elec-
pulp (Pinus radiata, ␣-cellulose content: 93.2%), which was pro- trostatic interaction with stirring velocity around 300 rpm in two
vided by Shan Dong Sun Paper Industry Joint Stock Co., Ltd. The minute. Consequently, CPAM acts as an intermediate that induces
graphite flakes (particle size < 45 ␮m) used in experiments were the self-assembly of cellulose fibers and GO nanosheets. In addition,
purchased from Nanjing XF NANO Materials Tech Co., Ltd. Cationic CPAM enhances the retention of GO during the filtration process
polyacrylamide (CPAM), KMnO4 , concentrated H2 SO4 , concen- in the following step. Finally, the slurry (0.5% wt/vol) was send to
trated HCl, and H2 O2 aqueous solutions were all of analytical the headbox and GO/cellulose paper was obtained through three
reagent grade and used directly without further purification. sections of the papermaking machine.
200 Q. Huang et al. / Industrial Crops and Products 85 (2016) 198–203

Fig. 1. (a) UV–vis spectrum of GO dispersed in water. (b) FTIR spectra of GO powder. (c) XRD pattern of GO and graphite powders. (d) AFM image of GO exfoliated in water.

2.4. Characterization of aromatic C C bonds, and a shoulder peak at around 300 nm,
assigned to n → ␲* transitions of C O bonds (Paredes et al., 2008).
UV–vis spectra were obtained by TU-1810 (Beijing, China) with a The FTIR spectrum of GO (Fig. 1b) suggests the abundant functional
scan range of 200–800 nm. Fourier transform infrared spectroscopy groups on GO. The broad and intense absorption band at 3421 cm−1
(FT-IR) was conducted on a Bruker spectrometer (TENSOR27, is from the O H stretching vibration. The band at 1710 cm−1 is
Switzerland) at wavelengths in the range of 500–4000 cm−1 . The related to the C O stretching vibration of carboxyl groups (Marcano
zeta potential of intrinsic fiber, GO, and CPAM aqueous solution et al., 2010) at the edges of the GO sheets. The peak at 1627 cm−1
were investigated by dynamic light scattering(DLS) on a Zeta sizer is attributed to aromatic C C stretching. In addition, the peaks at
3000HS instrument (England) at 90◦ scattering angle at 25 ◦ C. 1398, 1253 and 1072 cm−1 correspond to the O H stretching vibra-
Atomic Force Microscopy (AFM) Nanoscope III (Veeco Co., Ltd., USA) tions of C OH (Pham et al., 2010), C O of epoxy (Luong et al., 2011)
was employed to observe GO. X-ray diffraction (XRD) of the paper and C O of alkoxy groups (Bagri et al., 2010), respectively. We fur-
was determined by a D/max-IIIA X-ray diffractometer, in which ther characterized the crystalline structure of GO by XRD. Fig. 1c
the high-intensity monochromatic nickel-filtered Cu K radiation shows the XRD pattern of the pristine graphite and GO powders.
(␭= 0.15418 nm) was generated at 40 kV and 40 mA. Samples were Compared with the pristine graphite, the characteristic diffraction
scanned at a speed of 1◦ /min, range from 2␪ = 10–40◦ with step peak of exfoliated GO appears at 10.43◦ . The inter-layer space (d-
size of 0.02◦ at room temperature. The surface morphologies of spacing) was determined to be 0.76 nm, which is consistent with
the papers were investigated by field emission scanning electron the values that reported previously (Dubin et al., 2010; Liao et al.,
microscopy (Hitachi, S-3700N, Japan). The tensile test was carried 2011; Park et al., 2009). This value is larger than the d-spacing
out using a micro tensile tester (INSTRON, 5565, USA) with a 50 mm (0.34 nm) of pristine graphite (2␪ = 26.54◦ ) because of the intro-
gauge length (dimensions 15 cm × 100 cm) at a tensile velocity of duction of oxygenated functional groups on carbon sheets. AFM
2 mm/min. The burst strength was determined by TAPPI method T characterization is the most direct method to quantify the degree
403 om-02 (2002) on burst tester (L&W, CE180, Sweden). The tear of exfoliation to single GO sheet. Fig. 1d shows the AFM image of
strength was measured according to TAPPI method T 414 om-04 GO dispersion in water after deposited on a cleaved mica surface
(2004) using a tear tester (L&W, 009, Sweden) and the air perme- through a drop-casting method. The thickness of as-prepared GO
ability tests were conducted on a permeability tester (L&W, 116, measured from the vertical distance of the AFM image was about
Sweden) by TAPPI method T 547 om-02 (2004). To ensure data 0.96 nm, corresponding to the thickness of individual, single-layer
accuracy and repeatability of mechanical property measurements, nanosheets. The step height of the GO sheet has been measured
at least four tests were carried out for each paper. to be in the range of 0.8–1.0 nm, owing to the oxygen-containing
groups on its surface (Marcano et al., 2010).
3. Results and discussion
3.2. Morphological analysis of GO/cellulose paper
3.1. Characterization of GO
Fig. 2 demonstrates the obvious changes in the surface mor-
Fig. 1a shows the UV–vis spectroscopy of GO. It yields a maxi- phology of the paper with different GO content. With increasing
mum absorbance at 230 nm, corresponding to ␲ → ␲* transitions content of GO, the spacing between the cellulose fibers became
Q. Huang et al. / Industrial Crops and Products 85 (2016) 198–203 201

Fig. 2. SEM images of the GO/cellulose paper with different content of GO: (a) 0 wt%, (b) 5 wt%, (c) 10 wt%, (d) 15 wt%.

Table. 1 calculated from the slop of the curve is showed in Fig. 3c. Improved
Zeta potential of intrinsic fiber, GO, and CPAM aqueous solution.
Young’s modulus was obtained with increasing GO content. The
Sample Cellulose fiber GO CPAM enhancement could be due to the strong interfacial adhesion and
Zeta potential (mV) −11.8 −25.2 24.7 interaction between GO and the cellulose fibers driven by the van
der Waals interactions and hydrogen bonding. (Xu et al., 2015) The
mechanical locking between the cellulose fibers coated with GO
closer, and the paper became smoother and denser. As we can nanosheets preventing the inter-fibers sliding might also be a rea-
see in Table 1, the zeta potential of intrinsic fiber and GO aqueous son. (Kang et al., 2012) The reinforcement effect of GO in the paper
dispersion is −11.8 mV and −25.2 mV, respectively. Therefore, the also presented in the burst strength (Fig. 3e) and tearing strength
positively charged CPAM with zeta potential of +24.7 mV acted as an (Fig. 3f). Compared with the pure cellulose fiber paper, the burst
adhesive coated on the negatively charged surface of cellulose fiber strength of the paper increased by 81.4% at 4 wt% of GO, which
through electrostatic interaction in the Mixing Tank I. As a result, indicates its potential as packaging material. Experimental results
the negatively charged GO nanosheets would be more inclined to in Figs. S1 and S2 show that whether CPAM was added to the fiber
be trapped on the CPAM-coated fiber in the Mixing Tank II. Dur- slurry before or after the addition of GO, the GO/cellulose paper
ing the papermaking process, the pressure from the papermaking exhibit almost the same mechanical property, suggesting the addi-
machine would decrease the moisture content of the GO/cellulose tion sequence of CPAM doesn’t affect the function of GO. It was
paper and draw the fibers closer, which facilitated the formation also noteworthy that increasing mechanical factors were observed
of hydrogen bonds between the GO sheets and cellulose fibers. even with quite high content of GO (16 wt%). This result is differ-
The stronger interaction between GO and cellulose fibers would ent from the previous reports (Rahatekar et al., 2009; Wang et al.,
enhance the mechanical properties of paper effectively. 2012; Zhang et al., 2007), in which obvious decrease in mechani-
Moreover, as a two-dimensional material with a high specific cal factors were found with high GO contents. This was probably
surface area, GO can self-assemble into a free-standing hydrogel via owing to a more stable and stronger GO/fiber complex with higher
hydrothermal reduction (Xu et al., 2010). So, similar to the gelation loading capacity was achieved in this system based on the CPAM
of RGO hydrogel, the GO nanosheets coated on the cellulose fiber induced self-assembly.
could help densify the GO/cellulose paper in the drying process
with the increasing temperature. As Fig. 2d shows, with the high 3.4. Structural properties of GO/cellulose paper
GO content (15 wt%), the paper becomes compact and dense, favor-
ing high mechanical behavior and low gas permeability. According The gas barrier property of the GO/cellulose paper was stud-
to Fig. S3, the existence of GO could help to promote dewatering, ied by a determination of air permeability as shown in Fig. 4.
and thus reduce the energy consumption of papermaking in some Initially, the air permeability decreases sharply with the increase
degree. of GO content, and then the curve became flatter after the
GO content was higher than 4 wt% while the decreasing trend
3.3. Mechanical properties of GO/cellulose paper was kept till the GO content reached 16 wt%. The smallest
gas permeability 0.094 ␮m/Pa s was obtained with 16 wt% GO
The typical stress-strain curves for the papers are presented in contents, which decreased by 99.85% compare with pure cellu-
Fig. 3a. With the increase of GO content, the maximum tensile stress losic paper (64.3 ␮m/Pa · s). and this number is lower than the
and tensile strain at the breaking point gradually increased. Simi- paper (0.29 ␮m/Pa s) surface-sized with 12.58 g/m2 alkyl ketene
lar trends were found with the changes of tensile strength (Fig. 3b) dimer/nanocrystalline cellulose emulsion (Yang et al., 2016).
and elongation at break (Fig. 3d). The Young’s modulus of the paper The obviously reduced air permeability was probably due to
202 Q. Huang et al. / Industrial Crops and Products 85 (2016) 198–203

Fig. 3. Stress-strain curves (a) of the paper with different content of GO (0 wt%–16 wt%). Different properties related to strength: (b) Tensile strength, (c) Young’s modulus,
(d) Elongation at break, (e) Tearing strength, (f) Bust strength of the papers with different content of GO (0 wt%–16 wt%).

the enhanced interaction between the cellulose fibers and GO functional groups was successfully prepared and added to the cel-
nanosheets. GO nanosheets with abundant oxygen groups are lulose pulp as a nanoscale filler, and CPAM was applied to induce the
inclined to show uniform dispersion and ordered alignment in poly- layer-by-layer self-assembly of GO on cellulose fibers. Compared to
mer matrices by van der Waals interactions and hydrogen bonds pure cellulose paper, the mechanical performances of GO/cellulose
between GO nanosheets and polymer chains (Huang et al., 2014; papers improved continuously with the increase of GO contents,
Pan et al., 2011; Xu et al., 2009; Yang et al., 2010), which would and no deterioration appeared even with 16 wt% GO content. The
endow the composite film/fiber low gas permeability. Moreover, paper also presented excellent gas barrier property by the addition
the finished paper would become smoother and denser (Fig. 2d) of only 4 wt% GO, which decreased by 71.6% compare with pure
with increased GO content, which is also in favor of obtaining cellulosic paper. The high mechanical performances and low gas
decreased gas permeability. This could be proved by the reduced permeability of the GO/cellulose paper make its promising candi-
paper thickness with higher GO content. As shown in Fig. 4, when date as packaging materials.
the GO content increases, the thickness of the GO/cellulose paper
shows a similar decreasing trend with the gas permeability, sug-
Acknowledgements
gesting the paper became more dense and compact.

This work was financially supported by the Independent Study


4. Conclusions Projects of the State Key Laboratory of Pulp and Paper Engineer-
ing (2015C08, 2015ZD03), the Science and Technology Program
In summary, the GO/cellulose paper with high mechanical per- of Guangzhou, China (2014J4100039), the New Century Excellent
formances and low gas permeability was obtained by a simple, Talents in University (NCET-13-0215), the Fundamental Research
efficient, low cost and large-scalable method. GO with abundant Funds for the Central Universities, SCUT (201522036) and the
Q. Huang et al. / Industrial Crops and Products 85 (2016) 198–203 203

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Appendix A. Supplementary data
sulfide quantum dots on graphene oxide nanosheets: preparation,
characterization, and optical properties. Nanotechnology 21.
Supplementary data associated with this article can be found, in Rahatekar, S.S., Rasheed, A., Jain, R., Zammarano, M., Koziol, K.K., Windle, A.H.,
Gilman, J.W., Kumar, S., 2009. Solution spinning of cellulose carbon nanotube
the online version, at http://dx.doi.org/10.1016/j.indcrop.2016.03.
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006. Raj, P., Varanasi, S., Batchelor, W., Garnier, G., 2015. Effect of cationic
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