FORGED STEEL

FITTINGS
& UNIONS
 SALES CENTER/WAREHOUSE
14496 CROGHAN PIKE
P.O. BOX 330
MT. UNION, PA 17066
(814) 542-2545 • (800) 231-0655
(800) 345-7546 • FAX (814) 542-9977
www.bonneyforge.com
e-mail: bfsales@bonneyforge.com
TABLE OF CONTENTS

Corporate Overview ................................................................................ 2, 3

Condensed Description .......................................................................... 4, 5

Socket Weld Fittings- Class 3000 & 6000 .................................................. 6

Socket Weld Fittings- Class 9000 .............................................................. 7

Threaded Fittings- Class 2000, 3000 & 6000 ............................................. 8

QuikLeg90TM ............................................................................................... 9

Socket Weld Couplings, Reducers & Caps- Class 3000 & 6000 .............. 10

Threaded Couplings, Reducers & Caps- Class 3000 & 6000 ................... 11

Socket Weld Reducer Inserts- Class 3000, 6000 & 9000 ........................ 12

Threaded Plugs & Bushings ..................................................................... 13

MSS-SP-83 Unions .................................................................................. 14

Rockwood Unions .................................................................................... 15

Lug Nut Unions ........................................................................................ 16

Bonney Forge – The Company
You Depend on for Forged Steel
Fittings & Unions
For over 40 years, one name has
been synonymous with the highest
quality forged steel fittings and
unions– BONNEY FORGE.

Our continued investments in technol-

ogy helps maintain a consistency in
product unparalleled in the industry.
State-of-the-art machining centers
have reduced product variability while
increasing product serviceability.

A FITTING
CONCLUSION TO
YOUR NEEDS
Backed by the most comprehensive
product line in the industry and an
extensive inventory that makes all
our products readily available, Bonney
Forge is the number one resource
for the power, oil, chemical, marine
and construction industries through- Additionally, products are inspected to class 3000 and 6000. Socket Weld
out the world. the requirements of ASME B16.11 couplings, reducers, half couplings and
and MSS-SP-83. reducer inserts are available in class
Dependable, Durable,
3000, 6000 and 9000.
Uniform and Accurate All The Fittings You Need
Our unparalleled, integrated, state- Our fittings and unions come in a Other specialty designed products are
of-the-art manufacturing facility variety of classes and material grades available upon request.
allows Bonney Forge to develop for any application. Socket Weld
The most recent addition to our product
products at the highest volume, all fittings are available in class 3000,
line is the QuikLeg90 , an innovative
TM

displaying the same consistent 6000 and 9000. Threaded fittings

unbending quality.
The tight control we maintain over our
manufacturing process has earned
Bonney Forge ISO-9001 designation.
new fitting, for constructing horizontal
are available in class 2000, 3000
and vertical deadleg supports, that
and 6000.
dramatically cuts construction costs.
Threaded couplings, reducers, half
This catalog lists for your convenience
couplings and caps are available in
the complete line of Bonney Forge steel

2
fittings and unions including:

Forged Steel Fittings

MSS-SP-83 Unions
Rockwood Unions
Lug Nut Unions
QuikLeg90 TM

For more information on these products

or to learn about the complete Bonney
Forge line, visit our website at
www.bonneyforge.com or contact our
knowledgeable customer service
personnel at 1-800-231-0655.

3
 CONDENSED DESCRIPTION

SOCKET WELD/THREADED FITTINGS

Available in class 3000, 6000 and 9000 (high pressure) socket weld fittings;
also, in class 2000, 3000 and 6000 threaded fittings.

90° Elbow Tee 45° Elbow Lateral

1/8" to 4" class 2000 threaded
1/8" to 4" class 3000 threaded
& socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld
1/8" to 4" class 2000 threaded
1/8" to 4" class 3000 threaded &
socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000 socket weld
1/2" to 2" class 9000 socket weld
1/8" to 4" class 2000 threaded
1/8" to 4" class 3000
threaded & socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld
1/4" to 2" class 3000 threaded
1/4" to 2" class 3000 socket weld
3/8" to 1 1/2" class 6000 threaded
1/2" to 2" class 6000
socket weld
1/2" to 1 1/2" class 9000
socket weld

Street Elbow Cross QuikLeg90TM

1/8" to 2" class 1/8" to 4" class 2000, 3000 & 6000 3/4" to 2" class 3000 & 6000
3000 threaded threaded socket weld
1/4" to 1 1/2" 1/8" to 4" class 3000 socket weld 1/2" to 1 1/2" class 9000
class 6000 1/8" to 4" class 6000 socket weld socket weld
threaded 1/2" to 2" class 3000 threaded
1/2" to 2" class 9000 socket weld
1/2" to 1 1/2" class 6000 threaded
2" to 4" STD/XS butt weld

PLUGS & BUSHINGS

Round Head Plug Hexagon Plug Square Head Plug Hexagon Bushing Flush Bushing
1/8" to 4" nominal pipe 1/8" to 4" nominal pipe 1/8" to 4" nominal pipe 1/8" to 4" nominal pipe 1/8" to 4" nominal pipe
sizes sizes sizes sizes sizes

4
 CONDENSED DESCRIPTION

COUPLINGS, REDUCERS & CAPS

Available in class 3000 and 6000. Special sizes and weights available on request.

Pipe Cap Half Coupling Coupling Reducer

1/8" to 4" class 1/8" to 4" class 3000 1/8" to 4" class 3000 1/8" to 4" class 3000
3000 & 6000 threaded & & 6000 threaded & & 6000 threaded &
1/8" to 2" class socket weld socket weld socket weld
6000 threaded & 1/2" to 2" class 9000 1/2" to 2" class 9000 1/2" to 2" class 9000
socket weld socket weld only socket weld only socket weld only

REDUCER INSERTS
Socket weld reducer inserts available in class 3000, 6000 and 9000. Inserts
stocked in various materials. Consult factory for special applications.

Type 1 Type 2
Nominal pipe sizes Nominal pipe sizes
from 1/4" x 1/8" from 1/2" x 1/4"
to 2" x 1 1/2" to 2" x 1 1/4"

UNIONS
Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000.
Use Bonney Forge Rockwood Unions for the ultimate in operation and durability.

MSS-SP-83 Rockwood Lug Nut

Accomodates 1/8" to 3" pipe class 3000 For use with 1/8" to 2" pipe. 1/8" to 2" 3/8" to 4" class 3000 threaded &
and 1/8" to 2" pipe class 6000 threaded connection. 1/8" to 2" socket socket weld
weld-stainless steel only.

5
 SOCKET WELD FITTINGS

CLASS 3000
CLASS 6000

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
90EL TEE A 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16
LAT B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4
(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4
CLASS 3000- Schedule 40 Bore

45EL A 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2
CROSS B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6
(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4
E 7/16 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 5/8
F 3/4 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8
G 5/16 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 5/8

K 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4

L 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16
DIMENSIONS C (common to .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545
all fittings)

WEIGHT (pounds)
90° ELBOW .125 .183 .270 .460 .698 .987 1.480 2.088 3.125 6.340 10.867 25.00
45° ELBOW .125 .198 .210 .440 .673 .935 1.365 1.63 2.71 6.75 10.50 18.188
TEE .25 .25 .345 .540 .925 1.307 2.00 2.640 4.070 8.75 12.50 27.80
STREET ELBOW .25 .25 .375 .50 .875 1.438 2.25 3.00 5.188
LATERAL .25 .625 1.00 1.500 2.375 3.75 4.125 6.285
CROSS .25 .25 .375 .813 1.125 1.550 2.25 3.063 5.125 18.00 23.00 40.00

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2
CLASS 6000- Schedule 160 Bore

B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6
(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4
E 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 1/2 2 3/4
F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8
G 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 3/8 1 5/8

K 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4 5

L 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8
DIMENSIONS C (common to .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545
all fittings)

WEIGHT (pounds)
90° ELBOW .938 1.440 2.348 3.188 5.25 6.660 11.875 19.25 32.70
45° ELBOW .875 1.313 1.913 2.27 4.313 4.813 9.625 14.25 27.25
TEE 1.375 2.00 3.313 3.75 7.480 8.240 16.625 23.50 33.00
STREET ELBOW .375 .438 1.00 1.625 2.50 3.688 6.438
LATERAL 2.00 3.063 5.125 6.25 11.938 12.5
CROSS 1.50 2.50 3.460 5.25 8.75 9.438 20.25 27.00 39.00

6
 SOCKET WELD FITTINGS

CLASS 9000

CLASS 9000 XXS BORE- 90° ELBOW

DIMENSIONS (inches)
NOMINAL
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2
A 1 1/2 1 3/4 2 2 3/8 2 1/2 3
B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16
(MIN.) D 3/8 1/2 1/2 1/2 1/2 5/8
E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8
WEIGHT (pounds)
Weight 1.44 2.25 3.19 5.25 6.69 6.69

CLASS 9000 XXS BORE- TEE

DIMENSIONS (inches)
DIMENSIONS C - COMMON TO ALL FITTINGS (inches)
NOMINAL NOMINAL
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2
A 1 1/2 1 3/4 2 2 3/8 2 1/2 3 C .855 1.065 1.330 1.675 1.915 2.406
B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16
(MIN.) D 3/8 1/2 1/2 1/2 1/2 5/8
E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8
WEIGHT (pounds)
CLASS 9000 XXS BORE- CROSS
Weight 2.00 3.31 3.75 6.50 7.88 8.75
DIMENSIONS (inches)
CLASS 9000 XXS BORE- 45° ELBOW NOMINAL
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2
DIMENSIONS (inches)
A 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4
NOMINAL B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 (MIN.) D 1/2 5/8 3/4 1 1 1 1/8
B 1 27/32 2 7/32 2 1/2 3 1/32 3 3/8 4 E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8
(MIN.) D 5/8 9/16 9/16 13/16 3/4 15/16 WEIGHT (pounds)
F 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16
Weight 2.50 4.12 4.12 5.12 9.44 22.19
G 5/8 3/4 13/16 7/8 1 1 1/8
WEIGHT (pounds)
CLASS 9000 XXS BORE- COUPLINGS- REDUCERS- HALF COUPLING
Weight 1.31 2.06 2.50 4.31 4.81 9.62
DIMENSIONS (inches)
CLASS 9000 XXS BORE- LATERAL NOMINAL
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2
DIMENSIONS (inches)
A 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2
NOMINAL B 1 13/16 2 2 3/8 2 3/4 3 1/16 3 5/8
PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 (MIN.) D 1/2 9/16 5/8 11/16 3/4 7/8
B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 E 3/8 3/8 1/2 1/2 1/2 3/4
(MIN.) D 9/16 5/8 11/16 7/8 7/8 F
K 3 3 1/2 3 15/16 4 3/4 5 WEIGHT (pounds)
L 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8
Coupling .75 1.06 1.69 2.22 2.81 4.66
WEIGHT (pounds) Reducer .75 1.06 1.69 2.22 2.81 4.66
Weight 1.75 2.38 3.75 6.88 6.88 Half Coupling .88 1.16 1.88 2.50 3.25 5.38

7
 THREADED FITTINGS

CLASS 2000
CLASS 3000
CLASS 6000
DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
90EL TEE A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16
STEL LAT B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4
CLASS 2000

F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8
45EL A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2
CROSS B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6
F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8
WEIGHT (pounds)
90° ELBOW .25 .198 .283 .500 .773 1.013 1.550 2.180 3.140 6.50 10.925 26.675
45° ELBOW .125 .188 .236 .435 .740 1.058 1.375 1.740 2.883 7.75 11.313 19.125
TEE .25 .267 .373 .613 .963 1.355 2.030 2.800 4.456 9.530 12.908 28.700
CROSS .50 .50 .460 .777 1.125 1.688 2.450 3.188 5.560 16.438 19.50 32.688

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2
B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6
F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8
CLASS 3000

H 1 1/4 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16

J 7/8 7/8 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2
K 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4 5
L 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8
WEIGHT (pounds)
90° ELBOW .236 .350 .592 .973 1.355 2.265 2.407 3.50 5.920 11.900 14.438 31.975
45° ELBOW .25 .290 .50 .75 1.188 1.988 2.235 3.00 4.930 7.375 13.558 19.063
TEE .325 .460 .753 1.270 1.830 3.025 3.620 7.040 7.550 13.125 23.100 40.000
STREET ELBOW .264 .242 .375 .595 1.048 1.438 2.340 3.00 5.461
LATERAL .625 1.313 1.75 2.75 4.625 5.50 10.813 11.5
CROSS .438 .567 .970 1.50 2.50 3.620 4.125 6.50 8.125 16.75 25.675 32

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
90EL TEE A 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 3/16 4 1/2
STEL LAT B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 5 3/4 6
F 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8 3 1/8
H 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16
CLASS 6000

45EL A 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 4 1/2
CROSS B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6 6
F 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8 3 1/8
J 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2
K 2 9/16 3 3 1/2 3 15/16 4 3/4 5
L 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8
WEIGHT (pounds)
90° ELBOW .25 .625 1.023 1.625 2.625 3.50 6.75 7.50 13.438 20.875 39.050 38
45° ELBOW .25 .640 .50 1.438 2.188 2.785 4.688 5.75 9.50 15 30.563 29
TEE .50 .853 1.410 2.150 3.563 4.625 7.625 9.625 18.500 28.063 47.500 50
STREET ELBOW .375 .438 1 1.625 3.030 3.688 7.120
LATERAL 2.375 3.25 5.438 7.188 12.313 15.95
CROSS .563 1.188 1.50 2.75 4.313 6.625 10.75 11.50 22.188 27.50 54 43.50

8
 QUIKLEG90™ - SOCKET WELD - THREADED - BUTT WELD

CLASS 3000
CLASS 6000
STD-XSTG

Socket Weld

Threaded

Butt Weld
CLASS 3000

DIMENSIONS SOCKET WELD THREADED

(inches)
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 1/2 3/4 1 1 1/4 1 1/2 2
A Nominal - 1 1/2 1 1/2 1 3/4 2 2 3/8 1 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2
B Nominal - 1 7/8 1 7/8 2 3/16 2 1/2 3 1 7/8 1 7/8 2 3/16 2 1/2 3 3 1/8
C Nominal - 1 1/2 1 1/2 1 3/4 2 2 3/8 1 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2
CLASS 6000

DIMENSIONS SOCKET WELD THREADED

(inches)
NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 1/2 3/4 1 1 1/4 1 1/2 2
A Nominal - 1 1/2 1 3/4 2 2 3/8 2 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2 -
B Nominal - 1 7/8 2 3/16 2 1/2 3 3 1/8 1 7/8 2 3/16 2 1/2 3 3 1/8 -
C Nominal - 1 1/2 1 3/4 2 2 3/8 2 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2 -

DIMENSIONS BUTT WELD

STD-XSTG

(inches)
NOMINAL PIPE SIZE 2 2 1/2 3 4
A Nominal 2 3/8 3 3 3/8 4 3/16
B Nominal 3 3 3 3/8 4 3/16
C Nominal 2 3/8 3 3 3/8 4 3/16

9
 SOCKET WELD COUPLINGS, REDUCERS & CAPS

CLASS 3000
CLASS 6000

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3
AA 1 1/32 1 1/32 1 1/32 1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64
CLASS 3000

B 3/4 7/8 1 1/16 1 1/4 1 1/2 1 13/16 2 1/4 2 1/2 3 3 5/8 4 5/16 5 1/2
C .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545
(MIN.) D 7/16 7/16 7/16 1/2 9/16 5/8 11/16 3/4 7/8 7/8 1 1 1/8
E 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4
F 11/16 3/4 3/4 7/8 1 1 1/16 1 3/16 1 1/4 1 1/2 1 9/16 1 13/16 2 1/16
WEIGHT (pounds)
COUPLING .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625
REDUCER .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625
HALF COUPLING .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625
PIPE CAP .063 .063 .125 .188 .313 .563 .813 1.125 1.688 3 3.625 6.688

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 1 1/8 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3
AA 1 1/8 1 1/8 1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64
CLASS 6000

B 1 1/16 1 5/16 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4

C .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545
(MIN.) D 7/16 7/16 1/2 9/16 5/8 11/16 3/4 7/8 7/8 1 1 1/8
E 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4
F 15/16 15/16 1 1 1/16 1 1/4 1 5/16 1 3/8 1 5/8 1 11/16 1 15/16 2 5/16
WEIGHT (pounds)
COUPLING .375 .563 1 1.438 2 3.875 5.50 6.625 13.125
REDUCER .375 .563 1 1.438 2 3.875 5.50 6.625 13.125
HALF COUPLING .375 .563 1 1.438 2 3.875 5.50 6.625 13.125
PIPE CAP .375 .50 1.125 1.125 2.25 3.50 5.625 6 13.50

10
 THREADED COUPLINGS, REDUCERS & CAPS

CLASS 3000
CLASS 6000

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4
CLASS 3000

B 3/4 3/4 7/8 1 1/8 1 3/8 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 1/2
C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8
D 15/16 1 1 1 1/4 1 7/16 1 5/8 1 3/4 1 3/4 1 7/8 2 3/8 2 9/16 2 11/16
WEIGHT (pounds)
COUPLING .125 .125 .25 .25 .438 .625 1.563 2.188 3.125 4 6.75 16.75
REDUCER .125 .125 .25 .25 .438 .625 1.563 2.188 3.125 4 6.75 16.75
HALF COUPLING .063 .063 .188 .188 .25 .313 .75 1.125 1.563 2 3.375 8.375
PIPE CAP .031 .063 .125 .25 .313 .50 1 1.625 3.125 5 8.50 14

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4
CLASS 6000

B 7/8 1 1 1/4 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4

C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8
D 1 1 1/16 1 1/16 1 5/16 1 1/2 1 11/16 1 13/16 1 7/8 2 2 1/2 2 11/16 2 15/16
WEIGHT (pounds)
COUPLING .188 .188 .25 .50 1 2.125 2.375 4.375 7.75 10.75 13.50 24.50
REDUCER .188 .188 .25 .50 1 2.125 2.375 4.375 7.75 10.75 13.50 24.50
HALF COUPLING .094 .094 .125 .25 .50 1.063 1.188 2.188 3.875 5.375 6.75 12.25
PIPE CAP .125 .125 .188 .313 .438 .75 1.313 1.688 3.25

11
 SOCKET WELD REDUCERS INSERTS (MSS-SP79)

CLASS 3000
CLASS 6000 TYPE 1 TYPE 2

CLASS 9000

CLASS 3000 CLASS 6000 CLASS 9000

NOMINAL
PIPE SIZE C D Ftg. Type A B E Ftg. Type A B E Ftg. Type A B E
3/8 x 1/4 .675 .555 1 7/16 3/4 15/16 1 7/16 7/8 1
1/2 x 3/8 .850 .690 1 7/16 13/16 1 1/16 1 7/16 15/16 1 3/16
1/2 x 1/4 .850 .555 1 7/16 13/16 15/16 1 7/16 7/8 1
3/4 x 1/2 1.060 .855 1 7/16 7/8 1 5/16 1 7/16 1 1/16 1 3/8 1 7/16 1 3/16 1 3/4
3/4 x 3/8 1.060 .690 2 7/16 5/8 - 1 7/16 7/8 1 3/16
3/4 x 1/4 1.060 .555 2 3/8 11/16 - 2 3/8 7/8 -
1 x 3/4 1.325 1.065 1 9/16 15/16 1 1/2 1 9/16 1 1/8 1 11/16 1 9/16 1 1/4 2
1 x 1/2 1.325 .855 2 1/2 5/8 - 1 7/16 1 1/8 1 3/8 1 7/16 1 1/8 1 3/4
1 x 3/8 1.325 .690 2 7/16 11/16 - 2 1/2 7/8 -
1 x 1/4 1.325 .555 2 3/8 3/4 - 2 3/8 15/16 -
1 1/4 x 1 1.670 1.330 1 9/16 1 1 7/8 1 9/16 1 3/16 2 1 9/16 1 3/8 2 3/8
1 1/4 x 3/4 1.670 1.065 2 9/16 11/16 - 2 9/16 13/16 - 1 9/16 1 3/16 2
1 1/4 x 1/2 1.670 .855 2 1/2 3/4 - 2 1/2 7/8 - 2 1/2 7/8 -
1 1/4 x 3/8 1.670 .690 2 7/16 13/16 - 2 7/16 15/16 -
1 1/4 x 1/4 1.670 .555 2 3/8 7/8 - 2 3/8 1 -
1 1/2 x 1 1/4 1.910 1.675 1 9/16 1 1/8 2 1/4 1 9/16 1 3/8 2 3/8 1 9/16 1 5/8 2 3/4
1 1/2 x 1 1.910 1.330 2 5/8 11/16 - 1 9/16 1 3/16 2 1 9/16 1 3/8 2 3/8
1 1/2 x 3/4 1.910 1.065 2 9/16 3/4 - 2 9/16 1 - 2 9/16 1 -
1 1/2 x 1/2 1.910 .855 2 1/2 13/16 - 2 1/2 1 1/16 - 2 9/16 1 -
1 1/2 x 3/8 1.910 .690 2 7/16 7/8 - 2 7/16 1 1/8 -
2 x 1 1/2 2.385 1.915 1 9/16 1 1/4 2 1/2 1 9/16 1 7/8 2 11/16 1 9/16 2 1/16 3
2 x 1 1/4 2.385 1.675 2 11/16 13/16 - 2 7/8 15/16 - 1 9/16 2 2 3/4
2x1 2.385 1.330 2 5/8 7/8 - 2 13/16 1 - 2 13/16 1 -
2 x 3/4 2.385 1.065 2 9/16 15/16 - 2 3/4 1 1/16 - 2 3/4 1 1/16 -
2 x 1/2 2.385 .855 2 1/2 1 - 2 11/16 1 1/8 - 2 11/16 1 1/8 -
Note: Socket Weld Reducer Inserts comply fully with MSS-SP-79

12
 THREADED PLUGS & BUSHINGS

CLASS 3000/6000

Round Hexagon
Head Plug Bushing

Square Hexagon
Head Plug Plug

Flush
Bushing

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4
A 1 3/8 1 5/8 1 5/8 1 3/4 1 3/4 2 2 2 2 1/2 2 3/4 2 3/4 3
B 13/32 17/32 11/16 27/32 1 1/16 1 5/16 1 11/16 1 29/32 2 3/8 2 7/8 3 1/2 4 1/2
C* 7/16 5/8 11/16 7/8 1 1/16 1 7/16 1 13/16 2 2 1/2 3 3 3/4 4 5/8
D 1/4 1/4 5/16 5/16 3/8 3/8 9/16 5/8 11/16 3/4 13/16 1 1/4
E 7/16 1/2 9/16 11/16 3/4 27/32 7/8 15/16 1 1 1/4 1 9/16 1 21/32
F 9/32 3/8 7/16 9/16 5/8 1 3/16 15/16 1 1/8 1 5/16 1 1/2 1 11/16 2 1/2
G 1/4 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 1 1/4
H 3/8 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 3/8
J 5/8 11/16 7/8 1 1/16 1 7/16 1 13/16 2 2 1/2 3 3 3/4 4 5/8
K 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 13/16 1 1/4
L 1/2 9/16 11/16 3/4 27/32 7/8 15/16 1 1 1/4 1 9/16 1 21/32
M 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 1/4
N 3/8 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 1/4
WEIGHT (pounds)
ROUND HEAD PUGS .125 .125 .188 .250 .375 .750 1.125 1.563 3.00 4.75 7.62 12.87
HEXAGON PLUGS .063 .063 .125 .188 .313 .500 1.125 1.375 2.25 3.87 5.87 13.00
SQUARE HEAD PLUGS .016 .031 .063 .125 .188 .313 .563 .875 1.50 2.25 2.87 7.18
HEXAGON BUSHINGS .063 .063 .063 .125 .188 .375 .688 1.62 2.37 3.50 8.31
FLUSH BUSHINGS .063 .063 .063 .125 .125 .125 .188 .37 .62 1.00 2.00
* Dimension J for Hex Head Bushing and dimension C for Hex Head Plug are the same.

13
 MSS-SP-83 UNIONS - THREADED & SOCKET WELD

CLASS 3000
CLASS 6000

Threaded Socket Weld

B & C DIMENSIONS ACROSS B & C DIMENSIONS ACROSS

OCTAGON CORNERS OCTAGON CORNERS

* “C” dimension is across octagon corners or a diameter as applicable.

The 2 1/2" and 3" 3000 and 2" 6000 sizes have octagonal male and
female ends; the other sizes are round.

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
CLASS 3000

A 1 11/16 1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 3 3 1/2 4 1/4 4 7/16

B 1 31/64 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32 4 27/64 5 15/64 6 5/32
C 53/64 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 2 35/64 3 1/16 3 9/16 4 9/32
D 25/32 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 1 7/8 2 1/16 2 3/8 2 7/16
(MIN.) E 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8
F .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535
WEIGHT PER UNION (pounds)
.38 .36 .50 .695 1.175 1.64 2.59 3.41 5.12 8.75 12.625

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2
A 1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 3 3 1/2 4 1/8
CLASS 6000

B 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32 4 27/64 5 15/64

C 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 2 35/64 3 1/16 3 9/16
D 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 1 7/8 2 1/16 2 3/8
(MIN.) E 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8
F .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406
WEIGHT PER UNION (pounds)
.5 .56 .75 1.25 1.75 3 3.75 6.0 10.5

14
 ROCKWOOD UNIONS

• Ball to cone seats for smooth alignment.

TYPE 601 • Can be cracked and rejoined- repeatedly.
• Replaceable, interchangeable parts.
• Carbon Steel, coated to resist corrosion.
TYPE 602 • Stays sealed, despite shock, vibration,
expansion and rough wrenching.
TYPE 602B • Silicon bronze and stainless steel seats
double locked under 120,000 lb. psi.
• Conveniently packaged.
TYPE 604 • Suitable for use with Schedule
40/80 pipe.
* Preferred over bronze to carbon steel seated unions.

• 100% hydro tested.

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 18-NPT 1/4 18-NPT 3/8 18-NPT 1/2 14-NPT 3/4 14-NPT 1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT
A 1 3/4 1 3/4 2 2 1/4 2 7/16 2 11/16 2 31/32 3 1/8 3 11/16
B 1 1/4 1 1/4 1 7/16 1 21/32 2 2 3/8 2 3/4 3 3 23/32
C 3/4 3/4 7/8 1 3/32 1 25/64 1 5/8 2 2 9/32 2 51/64
TYPE 601, 602, 604

D 51/64 51/64 15/16 1 11/64 1 7/16 1 23/32 2 3/32 2 11/32 2 7/8

E .264 .402 .408 .534 .548 .683 .707 .724 .757
F 3/4 3/4 13/16 1 1 1/16 1 3/32 1 19/64 1 21/64 1 15/32
G 1/2 1/2 9/16 11/16 3/4 27/32 7/8 1 1 7/32
H 19/32 19/32 3/4 25/32 29/32 1 1/16 1 5/32 1 7/32 1 7/16
I 21/64 3/8 1/2 5/8 27/32 1 1/16 1 13/32 1 21/32 2 1/16
J 29/32 29/32 1 1/16 1 5/16 1 37/64 1 13/16 2 1/4 2 1/2 3 1/16
K 1/8 1/8 1/8 3/16 7/32 7/32 9/32 9/32 19/64
L 7/8 7/8 15/16 1 1/8 1 3/16 1 5/16 1 7/16 1 1/2 1 25/32
M 1.035 1.035 1.164 1.437 1.693 1.975 2.416 2.649 3.221
STYLE NUT Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon
WEIGHT PER UNION (pounds)
.32 .30 .40 .72 1.10 1.5 2.2 2.6 4.6

DIMENSIONS (inches)
NOMINAL PIPE SIZE 1/8 18-NPT 1/4 18-NPT 3/8 18-NPT 1/2 14-NPT 3/4 14-NPT 1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT
TYPE 602B

DEPTH SOCKET 7/16 7/16 7/16 1/2 1/2 9/16 9/16 9/16 11/16
SOCKET DIAMETER .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406
STYLE NUT Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon
WEIGHT PER UNION (pounds)
.32 .30 .40 .72 1.10 1.5 2.2 2.6 4.6

15
 LUG NUT UNIONS

CLASS 3000
CLASS 6000

Lug Nut Unions from Bonney Forge are unions DIMENSIONS (inches)
with modified Stub-Acme threads ideal for A A
NOMINAL PIPE SIZE
applications requiring rapid assembly and/or 3/8 1.950 2.065
CLASS 6000
CLASS 3000

breakdown. 1/2 2.065 2.375

3/4 2.375 2.580
• Threaded and socket weld ends.
1 2.580 2.950
• Seating characteristics of AAR unions. 1 1/4 2.950 3.115
• Twin lugs in sizes up to 3/4" Class 3000 1 1/2 3.115 3.575
and 1/2 Class 6000. 2 3.575 4.200
• Tri-lug design in sizes from 1"- 4" Class 2 1/2 4.200 -
3000 and 3/4" - 2" Class 6000. 3 4.475 -
• Plated Lug Nut. 4 8.50 -

16
 GENERAL TERMS AND CONDITIONS OF SALE OF: BONNEY FORGE (HEREAFTER REFERRED TO AS “BF”)
WARRANTY
All products are warranted to be free from manufacturing defects for a period of one (1) year from date of shipment, and any found to be defective within that
period will be replaced without charge, provided (1) that the product was used as recommended and in accordance with approved installation and operating
practices, (2) that its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, or other wear normally to be expected in the
services involved, (3) that the product was not modified or changed (unless written approval was given by BF), and (4) that written notice of such defect is
delivered to BF during such one (1) year period. No labor costs or other expense or liability is assumed. The Uniform Commercial Code shall not apply to the sale,
nor the Michigan statutes adopting the Uniform Commercial Code. This express warranty is in lieu of and excludes all other warranties, guarantees, or
representations, expressed or implied. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

EXCLUSIONS Do not use BF products in aircraft or aerospace applications. No warranties, guarantees or representations of any kind are made with respect to such
applications. Purchaser assumes all risks of any use in such applications and will indemnify and hold harmless BF against and from any claims, costs (including
attorney’s fees) and liabilities arising out of such use.

PURCHASER’S The Purchaser’s remedies with respect to any product furnished by BF hereunder that is found not to be in conformity with the terms and conditions of the
REMEDIES contract because of breach of contract, breach of express or implied warranty, or negligence shall be limited exclusively to the right of replacement of such
defective product or, at our option, repayment of our sale price of the product. In no event shall BF be liable for claims (based upon breach of contract,
breach of express or implied warranty, or negligence) for any other damages, whether direct, immediate, foreseeable, consequential, or special or for any
expenses incurred by reason of the use or misuse, sale or fabrication of products which do or do not conform to the terms and conditions of the contract.
PRICES Prices, and other terms of sale and payment, are subject to change without notice. Unless a contrary provision appears in this price schedule, quotation or
order acknowledgment, prices may be withdrawn without notice at any time. Stenographic or clerical errors are subject to correction.
ACCEPTANCE All orders are subject to BF credit department approval prior to acceptance by BF. No assignment of the Purchaser’s rights may be made without the
OF ORDERS written consent of BF.
REMITTANCES All accounts are payable in United States funds, free of exchange, collection, or any other charges. If, in the sole discretion of BF, the financial condition of the
Purchaser at any time so requires, BF retains the right to require full or partial payment in advance.
PARTIAL BF reserves the right to make partial shipments from time to time, and to render invoices therefore, which shall be due and payable as provided in said
SHIPMENTS AND invoices and the paragraph entitled “Remittances”. If the Purchaser becomes overdue in any such partial payment, BF shall be entitled to suspend work and/
PAYMENTS or avail itself of other legal remedies.
TAXES Unless otherwise specifically noted, the amount of any sale, use, occupancy, excise tax, or other tax, of any nature, federal, state, or local for which BF is
legally liable, either initially or through failure of payment by Purchaser, shall be added or be in addition to the price quoted and Purchaser agrees to pay the
same to BF.
SHORTAGES & Claims for shortages must be made in writing within ten days after receipt of shipment, but loss of or damage to material in transit is the responsibility of the
DAMAGES IN carrier.
TRANSIT
DELAYS All promises of shipment are estimated as closely as possible, and we will use our best efforts to ship within the time promised but do not guarantee to do so,
and assume no liability for not doing so. Materials stated to be in stock are subject to prior sale.
CANCELLATION The order or contract is subject to cancellation or instructions to suspend or delay work or delivery only upon receipt of written notification and with our
& SUSPENSION consent, and upon agreement to pay BF’s adjustment charge. Orders for special products (usually “price on application” items) may be changed and/or
cancelled only upon receipt of written instructions with an expressed agreement to make payment for material used and work already performed.
RETURN OF No product of our manufacture may be returned without written consent. All goods returned are subject to a handling charge plus freight in both directions
MATERIAL and charges for any required reconditioning, unless otherwise specified in writing by BF.
PATENTS Purchaser will indemnify and hold harmless BF against and from any claims, costs (including attorney’s fees) and liabilities arising out of any suit alleging
infringement of any patents, by any product supplied by BF under the contract and made in accordance with the design and/or specification furnished by the
Purchaser to BF.
GOVERNING LAW The contract shall be governed by, construed, and enforced in accordance with the laws of the Commonwealth of Pennsylvania, without regard to conflict of
law principles.
NO WAIVER The failure of BF to insist, in any one or more instances upon the performance of any of the terms, covenants, or conditions of the contract or to exercise any
right thereunder shall not be construed as a waiver or relinquishment of the future performance of any such term, covenant, or condition or the future
exercise of such rights, nor shall it be deemed to be a waiver or relinquishment of any other term, covenant, or condition or the exercise of any other rights
under the contract.
DIES, TOOLS Dies, tools and patterns required to produce the article quoted on shall remain the property of BF. Preparation charges for dies, tools and patterns
AND PATTERNS represent only a portion of cost. Payment of such charge does not give you any right, title, or interest in such dies, tools, or other products of preparation.
We will not be responsible for retention of dies or patterns on which no orders are received for two years or more.
FORCE Any delays in or failure of performance of BF shall not constitute default or give rise to any claims or damages if and to the extent that such delay or failure is
MAJEURE caused by occurrences beyond the control of BF, including but not limited to acts of God or the public enemy, expropriation or confiscation of facilities,
compliance with any order or request of any governmental authority, acts of war, rebellion or sabotage or damage resulting therefrom, embargoes or other
export restrictions, fires, floods, explosions, accidents, breakdowns, riots or strikes or other conceived acts of workmen, whether direct or indirect, or any
other causes whether or not of the same class or kind as those specifically above named which are not within the control of BF and which by the exercise of
reasonable diligence, BF is unable to prevent or provide against.

PURCHASER’S The contract shall be subject to the terms and conditions contained or referred to in BF’s price schedule, quotation or order acknowledgment and to no
ACCEPTANCE others whatsoever. No waiver, alteration, or modification of the terms and conditions in this price schedule, quotation or order acknowledgment shall be
OF ABOVE binding unless in writing and signed by an authorized representative of BF.
CONDITIONS

Note: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Bonney Forge
representative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Bonney Forge reserves the right to
change designs, materials or specifications without notice.

Catalog F9-2006 (2.5M 11/06) Printed in U.S.A.