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Numerical Simulation of The Gas-Solid Flow in A Fluidized Bed by Combining Discrete Particle Method With Computational Fluid Dynamics
Numerical Simulation of The Gas-Solid Flow in A Fluidized Bed by Combining Discrete Particle Method With Computational Fluid Dynamics
(Received 1 November 1996; in revised form 23 January 1997; accepted 21 February 1997)
(b) and
I
the situation of the collision between a particle and
a fiat wall, it is also applicable to the collision between
particles because the underlying mechanisms are es-
sentially the same.
* The wall properties such as to, ), and r/are the same as those for particles.
Gas solid flow in a fluidized bed 2793
coefficient of restitution, e, defined as A number of initial particle configurations have
been generated in this way, giving slightly different
Vl packing structures. One of these packing processes is
e = -- (29a)
VO shown in Fig. 5; its final stage (t = 0.8 s) is used as the
initial input data for the fluidization simulation.
or in terms of height
Regular packing structure is observed in some re-
gions, which is mainly due to the wall effect (Jullien
e= (29b) et al., 1993; Zhang et al., 1996). However, the packing
structure as a whole is reasonably comparable with
where vo, ho, and vl, hi are, respectively, the velocities those measured (Bideau and Hansen, 1993).
and the maximum heights of the particle before and Note that the initial input data for fluidization
after the collision. For the ideal case without energy simulation should include not only the particle co-
loss (e = 1), the viscous damping coefficient should be ordinates but also forces and torques which come
equal to zero. In the present simulation, a realistic with the positioning of particles in a packing process.
value of 0.9 is chosen for the coefficient of restitution. Use of the particle coordinates alone will give diff-
Corresponding to this value, the viscous damping erent fluidization flow patterns, particularly at the
coefficient is determined to be 0.15. initial stage. This suggests that the packing structures,
constructed by other simulation techniques without
3.3. Initial conditions considering the forces and torques, may not be so
Initially, the fluid is at rest anywhere in the calcu- appropriate for realistic simulations.
lation domain with 2400 particles (D = 4 × 10 -3 m)
inside. The initial particle configuration in the calcu- 4. RESULTSAND DISCUSSION
lation domain is generated as follows. The container is 4.1. Relationship between bed pressure drop and
divided into a set of small square cells with its length superficial gas velocity
equal to the diameter of particles. Along the height of To test the validity of the proposed model, an
the container, each adjacent cell offsets a distance attempt has been made to establish the relationship
equal to the particle radius. Then 2400 particles are between the bed pressure drop and superficial gas
randomly positioned in these cells and allowed to fall velocity, Totally, 23 runs of simulation are carried out,
down under gravity. The motion of particles is deter- corresponding to the cases with an increasing or de-
mined by the above developed model which has also creasing superficial gas velocity. The cases corres-
taken into account the air flow as a result of particle ponding to the increasing superficial gas velocity are
dropping. A stable packing configuration is finally simulated under the same boundary and initial condi-
generated after sufficient time of simulation. tions outlined in Section 3 with different gas jet
0,~ 0.4
0.,~ 0.2
0.(] 0.0
- e Increasivel
ng°citIy
Decreasivel
--II ngocity~~ 1 ~
7.0xl 0 3
Q.
"o
2.0x10 3
6.0x10 2
, J , = I ~ , , , E ~ , , , I , , , ~ I , , , J I , h , , J . . . .
O.E Time=0.12 (secI 0.6 Time=0.22 (secI Time=0.32 (sec) Time=0.42 Isec~
0.6
v,v
Fig. 7. Particle configurations at point E (see Fig. 6) when superficial gas velocity is equal to minimum
fluidization velocity.
1.5X104
0-
t-t
o
1"0x104
en
5.0x10 a
O.OxlO °
0 2 4 6 8 10 12
Time (sec)
Fig. 8. Bed pressure drop vs time when superficial gas velocity is equal to 2.8 m s- 1.
flow through the bed without resulting in a rigorous that at the fixed bed stage, because of different particle
solid flow. configurations.
Further decreasing the superficial gas velocity from The distinct hysteretic feature of the bed pressure
point E will give a defluidization stage, where no drop vs superficial gas velocity is the most important
bubbles are generated. The bed pressure drop con- fluidization characteristic for a powder. To date, this
tinuously decreases with decreasing superficial gas feature cannot be predicted by any models in the
velocity. However, the curve does not coincide with literature. The successful prediction of this feature
2796 B. H. Xu and A. B. Yu
provides an important example to validate the pro- regions are identified here: the start-up (z < 1 s) and
posed model. stable fluidization stages. The maximum bed pressure
drop at the start-up stage is much higher than that at
4.2. Simulated fluidization behaviour the stable stage because of the need to overcome the
The simulated fluidization behaviour will be dis- inter-particle locking. After the start-up stage, the bed
cussed for a typical case at the fully fluidized bed stage pressure drop fluctuates with time around a mean
when the gas jet velocity equals 42 m s ] (superficial value given by eq. (30).
gas velocity equals 2.8 m s- 1). Figure 8 shows a plot of Figure 9 shows the simulated solid flow patterns at
bed pressure drop against time for this case. Two the early stage from the start-up to the stable fluidiz-
0.4
0.2
0.0
Tirne=0.50 (see~ 0.6f Time=0.60 (sec) TirnP.=0.7f) (sec~
o ° ° o o
0.4 ~
0.2 °
0.0
Fig. 9. Particle configurations from the start-up stage to stable fluidization when superficialgas velocity is
equal to 2.8 m s- 1.
Gas solid flow in a fluidized bed 2797
0.4 o~
~o ~%°°o:~.~
0.2
O.C
Tirne=1.30 (sec~ Time= 1.50 (sec) 0.6 Time=1.60 (sec)
0.E 0.6
v . v
Fig. 9. (Continued).
ation. It shows that the bed begins with a strong at the upper part of the bed. Once the lifted particles
impulsive start-up process. The instantaneous break- fall back to the bed, stable fluidization is established
up of the inter-particle locking leads to a significant rapidly, with the solid flow patterns featured by a gas
upward flow of particles, a phenomenon that is often cavity at the jet region above which a bubble is
observed for Geldart's D-type powder (Cranfield and formed and continuously grows and rises until con-
Geldart, 1974; Davidson et al., 1985). An elliptical verting to a slug.
bubble is formed in the jet region, which forces par- However, the stochastic nature of a fluidized bed
ticles in its front to move upward. This bubble grows produces varying solid flow patterns. This can be
as gas flows upward and eventually converts to a slug demonstrated by the results shown in Figs 10 and 11,
2798 B.H. Xu and A. B. Yu
0.4 0,4
0.2 0.2
0.0 0.0
Time=1.90 (sec) Time=1.94 (sec) Time=l ~8 (s~'~.~ Time=2.02 (sec
0.6 0.6 0.E
Fig. 10. A typical example showing the 's-shape' flow path of a gas bubble when superficial gas velocity is
equal to 2.8 m s - 1.
Gas-solid flow in a fluidized bed 2799
0,6
Time=2.60 (sec) Timp.=2.AA (.qAc~
o.6[ Time=2.78 (sec)
I
I
I
(a)
Fig, 11. Results showing different particle configurations in forming a slug when superficial gas velocity is
equal to 2.8 m s - ~ at different times: (a) z = 2.6 to 3.02 s; (b) z = 5.24 to 5.66 s.
2800 B.H. Xu and A. B. Yu
0.4
0.2
0.0
0.E Time=5.48 (sec) Time.=.~.~0 (s~e3 0.6 Time=5.66 (sec
0.4 0.4
0.2 0.2
0.15 [
,J
/ /
/ / j
i /, /
) 0.08 ""/ "/'' I '/
I v
Time (sec)
0.00 0.00 '3.00 '6.00' '9.00' ' ' 12.00
0.40
v /
@
£
0.20
O \A I \ ,' " ,"
/ I' '~, t
i \, i' "\. / ",\ J'
,\ iI
x, i \ ' \\ i~
Time (see)
0.00 0.~00 '3.00 ' '6.00 . . . . . 9.00 . . . . 12.00
Fig. 13. Variation of the position of the selected particle (Fig. 12) with time when superficial gas velocity is
equal to 2.Sins 1.
2802 B.H. Xu and A. B. Yu
0.,4
0,.~
(a) 0.C
0.2
(b) O.Clim~~d
Fig. 14. Typical results when superficial gas velocity is equal to 2.8 m s - 1 demonstrating the distributions
of (a) velocity of solid particles; (b) velocity of gas phase; (c) total forces (N); and (d) torques acting on
individual particles (N m).
Gas-solid flow in a fluidized bed 2803
(c)
0.6
Time=7.32 (sec Time=7.40 (sec~
0.E
3E-4 7E-1
2E-4 5E-1
2E-4 4E-1
1E4 3E-1
6E-5 1E-1
0.4
05
0.( v . v
(d)
2.0 ' I ' r ' ' ' ' J ' ' ' ' I . . . . t
CL
1.0
0
E
E
0.0 h i I I
0 2 4 6 8 10 12
Time (sec)
Fig. 15. Maximum overlap ratio vs time when superficial gas velocity is equal to 2.8 m s-1.
to the gas dragging in the main stream [see Fig. 14(b)] all the particles considered varies with time as shown
and the other is due to the falling of the particles to fill in Fig. 15. There is also a strong peak corresponding
in the vacant space. There is a big vortex developed to the start-up stage as identified from the bed pres-
corresponding to these two fast flow regions, which sure drop curve (Fig. 8). The maximum overlap ratio
promotes solid mixing considerably. From Fig. 14(b), fluctuates with time. Except for a maximum value of
it can also be seen that the gas flows toward the 1.7% at the start-up stage, its value in the present
regions of high porosity. This high preferential flow simulation is well below 1%, indicating the effec-
will lead to a strong non-uniform fluid drag force tiveness of the present approach. Small overlaps
distribution inside the bed, which in turn will greatly among particles are essential in order to obtain a real-
affect the solid flow patterns. istic simulation of a fluidization process.
As indicated in eq. (1), the motion of a particle is Figure 16 shows the solid flow patterns for the ideal
governed by the gravitational, fluid drag and inter- case (q = 0 and 1' = 0), which differ from those for the
particle forces. These forces, except for the gravity, corresponding non-ideal, realistic case (Fig. 9). It can
vary with time and position. Figures 14(c) and (d) be observed that after the start-up stage, a bubble is
show the results to highlight this point. It appears that continuously generated at the jet region and then
the resultant force and torque acting on the individual grows to convert to a slug, and particles scatter over
particles are quite localized. In particular, the large the upper part of the bed. Interestingly, different from
forces usually occur in pairs, suggesting that the in- the non-ideal case as shown in Fig. 9, a bubble experi-
ter-particle force is more important than the fluid ences its generation, growth and burst-out procedures
drag force in terms of their maxima. Examining the before a new bubble is formed, and this cycle is quite
results with reference to the flow patterns shown in stable as shown in Fig. 17. This difference indicates
Figs 14(a) and (b), suggests that the fast flow of gas that material properties, as reflected by simulation
and particles in the jet region does not necessarily parameters, affect fluidization behaviour. Therefore,
correspond to large forces acting on the individual realistic parameters should be chosen in order to
particles. Information about the transient forces at the obtain realistic simulated results.
individual particle level is important to understanding
the complicated fluidization phenomena such as par-
ticle attrition or breakage. Therefore, the proposed 5. CONCLUSIONS
model provides an effective technique to enhance A comprehensive understanding of the complex
these studies. phenomena in a fluidized bed necessitates that this
The deformation of the particles during a collision gas-solid two-phase flow system should be studied
can be measured by the ratio of the distance between and modelled not only at the processing equipment
the mass centres of two colliding particles to the sum and/or computational cell level but also at the indi-
of their radii. One minus this ratio is here defined as vidual particle level. For this purpose, a combined
the overlap ratio. The maximum overlap ratio among D P M - C F D model has been developed to simulate the
Gas solid flow in a fluidized bed 2805
Fig. 16. Particle configurations from the start-up stage to stable fluidization when superficial gas velocity is
equal to 2.8 m s-1 under ideal conditions (~/= 0 and 7 = 0).
2806 B . H . X u a n d A. B. Yu
0.Izime
0.90,sec,
6 I TimP~=l 2N (AAP3
' o ° oo o
Ooo~°: ° ~O°o
0.4 -0 ooo , o
0.2
0.0
0.6 Time=l'30 (sec) Time=1.50 (aec~ TimA:I tqi3 [~Ac.~
Fig. 16. ( C o n t i n u e d ) .
Gas solid flow in a fluidized bed 2807
2.0X10 4
1.0xl 0 4
m 5.0X10 3 I
O.OxlO°
0 1 2 3 4
Time (sec)
Fig. 17. Bed pressure drop vs time when superficial gas velocity is equal to 2.8 m s i under ideal conditions
(r/= 0 and 7 = 0).
gas-solid flow in a fluidized bed, in which the motion F volumetric fluid-particle interaction force,
of individual particles is obtained by solving Newton's Nm-:~
second law of motion and the gas flow by the g gravitational acceleration, m s-2
Navier-Stokes equation based on the concept of local ho maximum height of a particle before colli-
average. The coupling between the continuous gas sion, m
flow and the discrete particle motion at different hi maximum height of a particle after collision,
length and time scales is achieved directly by applying m
the principle of Newton's third law of motion to both I moment of inertia of particle, kg m 2
phases. The results presented in this work clearly kc number of particles in a computational cell,
indicate that this model can provide detailed realistic dimensionless
dynamic information in a fluidized bed at different ki n u m b e r of particles in contact with particle
levels from the processing equipment to the individual i, dimensionless
particle. This combined D P M - C F D approach will m particle mass, kg
be very useful in elucidating the mechanisms govern- n unit vector along the normal direction
ing the fluid-solid two-phase flow and studying the P pressure, Pa
complex phenomena in such a flow system in a cost- Ap bed pressure drop, Pa
effective way. mean bed pressure drop, Pa
r particle position vector, m
Acknowledgement R particle radius, m
The authors are grateful to the Department of Education, Re Reynolds number, dimensionless
Employment and Training (DEET) for financial support t unit vector along the tangential direction
through the Overseas Postgraduate Research Scholarship T torque, N m
(OPRS) scheme (to B. H. Xu), and Dr P. Zulli, Dr J. Truelove II fluid velocity, m s 1
and Dr A. Brent of BHP Research for their interest and ¥ particle velocity, m s-
helpful discussion. V volume, m 3
DO particle velocity before collision, m s- 1
NOTATION Vl particle velocity after collision, m s- 1
a particle acceleration, m s-2 AV volume of a computational cell, m 3
Cdo fluid drag coefficient on an isolated particle, X x coordinate of particle, m
dimensionless Ax computational cell length in x direction, m
D particle diameter, m Y y coordinate of particle, m
e coefficient of restitution, dimensionless Ay computational cell length in y direction, m
f force, N Az thickness of a pseudo-three-dimensional
~o fluid drag force on an isolated particle. N bed, m
2808 B. H. Xu and A. B. Yu
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