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1610 | Polym. Chem., 2013, 4, 1610–1616 This journal is ª The Royal Society of Chemistry 2013
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Fig. 1 General scheme of (a) the TBD-catalyzed aminolysis of PET and conver-
usefulness of TBD in the aminolytic depolymerization of PET
sions of PET into (b) 2a and (c) 2b as a function of reaction time. The aminolysis of
and surveyed the transformation of diverse amine compounds PET was conducted using 0.48 g of PET and 6 eq. of amine upon heating at 120 C
into a variety of terephthalamide compounds. for 2a and 180 C for 2b.
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Experimental
specic time points. Since two amines are consumed to form a
Materials
terephthalamide, the end of the reaction (100% conversion)
Post-consumer PET beverage bottles were used as the PET was dened as when the ratio (terephthalamide : amine) is
source. The bottles were washed with water, dried in air at room 2 : (x 2), where x is the eq. amount of the amine reagents
temperature, and shredded by hand to a size of about 3 to 5 initially added. As a general rule, an excess of amine is used in
square mm. The PET akes were then further dried at 80 C these reactions since PET akes are amorphous and bulkier
under the vacuum overnight prior to use. TBD, amine reagents, than powdered PET or PET pellets. Thus, about 6 eq. of amine
and solvents were used as received (Sigma Aldrich). was used in reactions involving the depolymerization of PET
with benzyl amine (1a) and aniline (1b) (to be precise, 3.3 eq.
Measurements were used in the reaction involving 1a, and 3.0 eq. were used in
1 the reaction involving 1b in w/w). The temperatures at which the
H and 13C NMR spectra were obtained on a Bruker Avance 400
reactions were conducted were dependent on the reactivity and
Instrument at 400 MHz. Differential scanning calorimetry (DSC)
boiling or melting point of the reagent. As previously repor-
was recorded on a TA Instruments DSC Q2000 with a ramp rate
ted,20,21 the reactivity of amines in amidation reactions with
of 5 C min1 under a nitrogen atmosphere. A melting point of
esters are predominantly dictated by their basicity. The ami-
the product was determined as the onset temperature of the
nolysis of PET with 1a (pKa ¼ 9.34 (ref. 26a)) at 120 C was
melting endotherm. Thermal gravimetric analysis (TGA) was
complete in an hour in the presence of 5% TBD. When the
recorded on a TA Instruments TGA Q500 with a ramp rate of
reaction was run without catalyst, approximately 30% of PET
5 C min1 under a nitrogen purge.
was converted into 2a aer an hour and was still not complete
even aer 2 hours under these conditions (Fig. 1b). The ami-
General procedure for the TBD-catalyzed aminolysis of PET nolysis of PET using aniline (pKa ¼ 4.58 (ref. 26b)) proceeded
PET akes (0.48 g) were added into a 25 ml Schlenk tube con- quite slowly even though the reaction was performed at 180 C.
taining a reagent in excess (greater than 3 eq.) and 0.05 eq. of The reaction reached complete conversion aer 24 hours in the
TBD (17.5 mg) relative to a molar amount of the repeating unit presence of 5% TBD, but was only 50% complete in the absence
of PET (192). The tube was heated at a predetermined temper- of TBD over the same period of time, reecting the moderate
ature under nitrogen atmosphere in the absence of solvents. basicity of aniline (Fig. 1c). The discontinuous functional
Aliquots were taken for NMR analysis to monitor the conversion prole shown in Fig. 1c indicates that the reaction proceeds via
and determine the end of the reaction. Upon completion, the a multistep pathway.
product was isolated by trituration and washing with Depolymerization of PET is generally considered as a rst
organic solvents. Detailed procedures for the formation of each order reaction27 in cases involving the use of excess reagent
terephthalamide is provided in the ESI.† (greater than 10 eq.) as solvent. We have performed kinetic
studies of reactions involving 1a and 1b under second order
Results and discussion conditions because changes in concentration of the reagents
are not negligible. The semilogarithmic plots of time against
We rst estimated the catalytic activity of TBD in the aminolysis the PET conversion showed a linear correlation only in
of PET by determining the conversion of PET into the products the reaction involving 1a in the presence of 5% TBD (ESI,
as a function of reaction time using two aromatic amines with Fig. S1†), where the rate of reaction, k, was determined to be
or without catalyst (Fig. 1). Conversions were calculated as a 2.02 104 mol1 s1.
function of the molar ratio of the terephthalamide and amine Since the aminolysis of PET starts off as a nonhomogeneous
reagents as determined by integration of their NMR signals at system, the apparent reaction rate is dominated by mass
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transfer and dissolution of PET into (melted) amine reagents, of bis-amine functionalized terephthalamides (2c–2k), because
rather than by the chemical reaction.23 In our studies, PET diamine compounds are in demand as monomers for highly
akes were not completely consumed during the induction thermostable polymers such as polyamides, polyimides, poly-
period, during which time the reaction rate hardly increases as urethanes, and polyureas, and also as a hardener/modier for
seen in Fig. S1.† Consequently, the kinetics could not be simply epoxy resins. To the best of our knowledge, only compounds 2c
evaluated by measuring concentration proles. These results and 2l have previously been synthesized through aminolysis of
suggest that TBD catalysis accelerates the mass transfer, leading PET.20–22 Unlike glycolysis,24 visual inspection was insufficient
to reduction of the induction period. Comparison of rate to determine the end of the aminolysis reactions. The products
constants aer the initial induction period, suggests that TBD crystallize out as the reactions proceed, and some reactions
promotes the reaction about ten times faster for the reaction to require further time for the completion aer the reaction
form 2a. The semilogarithmic plots for the reaction to form 2b, mixture becomes homogeneous. Thus, reaction completion
however, show exponential increase aer the induction period, was monitored by 1H NMR spectroscopy. Table 1 summarizes
Published on 19 December 2012 on http://pubs.rsc.org | doi:10.1039/C2PY20793A
implying that another concentration factor is involved. As the results of the TBD-catalyzed aminolysis reactions of PET
previously reported,24 ethylene glycol (EG) also serves as a using various amines. A small amount of oligomeric by-
catalyst. Thus, we speculate that the catalysis may be bolstered product was formed when using diamine reagents, most likely
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by EG gradually formed from PET during the reaction, espe- as a dimer or trimer; the lone exception was observed for the
cially in reactions involving weakly basic amines such as 1b. reaction involving 4-aminobenzylamine (1k). Similar to
We then focused on producing functional terephthalamides glycolysis,24 the oligomeric by-product was reduced to a
as a potential key building block of high performance mate- minimal level by increasing reagent loading to 16 eq. (5 to
rials using different amine compounds. A diverse library of 11 eq. in w/w) relative to PET. As previously reported,24 the
terephthalamides was successfully developed from post- catalyst and excess reagent can also be recycled in the ami-
consumer PET via TBD-catalyzed aminolysis, as shown in nolysis to avoid wasting expensive reagents, although this
Fig. 2. Here, most of our interest was devoted to the formation resulted in longer reaction times.
Fig. 2 Terephthalamides produced through organocatalytic aminolysis of PET. See Table 1 for reaction conditions.
1612 | Polym. Chem., 2013, 4, 1610–1616 This journal is ª The Royal Society of Chemistry 2013
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a
PET (0.48 g) and TBD (17.5 mg) was used. b Relative to PET. c Ref. 26; measured at 25 C in water. d Melting points of reagents (boiling points are
shown in parentheses, where applicable).
Reactions involving alkyl and benzylic diamines were those involving primary amines because of steric congestion
complete in 1 to 2 hours, while reactions involving aryl around the nitrogen atom.
diamines 1h–1j, with moderate pKa's, were only complete aer With regards to 1g and 1i in Table 1, it is obvious that the
leaving them overnight, even upon heating at 190 C. Compared reactions would take longer time to recover products in around
to reactions involving 1c–1e, those involving 1h–1j require 80% yield if the reactions were conducted at 110 C where both
longer reaction times and higher temperatures for complete 1g and 1i have been completely liqueed. This indirectly
conversion. suggests that the basicity of amine reagents inuences the
However, similar to the reaction involving 1b, when per- efficiency of the aminolysis reaction.
formed in the absence of TBD the time required for completion The crude reaction mixture typically comprises the target
almost doubles. Reactions involving 1k and 1l provided terephthalamide, oligomeric by-product, excess reagent, and
mixtures of products at temperatures higher than 150 C. minimal catalyst and EG, which are easily separated. In the
Nevertheless, 2k and 2l were selectively formed via aminolysis at aminolysis of PET to form 2c conducted at 110 C for 2 h using
lower temperatures without undesired side products. The 16 eq. of ethylenediamine (1c, EDA), the weight ratios of iso-
formation of 2l by the aminolysis of PET has previously been lated 2c and the by-products were 50 : 6 (89% yield of tereph-
described.20–22 In terms of reaction time, reaction temperature, thalimide) for the reaction using TBD, 41 : 12 (77% yield of
and product yield, the TBD-catalyzed aminolysis for 2l reported terephthalimide) for the reaction using 1,8-diazabicyclo[5.4.0]
in this study was comparable to, or more favourable than, undec-7-ene (DBU), and 38 : 13 (74% yield of terephthalimide)
previous reports. Terephthalamides derived from amines 1n for the reaction using no catalyst, in accordance with the
and 1o, could also be formed but at longer reaction times due to observation that aminolytic depolymerizations of PET can be
their lower boiling points and reactivities. All products are completed in reasonable time without a catalyst in some cases
crystalline and most of the products were easily isolated by (e.g. EDA). The basicity of DBU (pKa ¼ 24.34 in acetonitrile)28 is
trituration and solid–liquid rinse with ordinary organic solvents similar to that of TBD (pKa ¼ 26.03 in acetonitrile),28 but DBU is
providing highly pure products with yields over 70%. Most of not as effective a catalyst in the reaction involving 1c, we
the products possessed melting points over 200 C. It appears surmised that bifunctional activation by TBD must play a
that the combination of the terephthalic moiety and hydrogen crucial role in the aminolysis.
bonding attributed to the amide fragments contribute to the To gain an understanding of the mechanism of aminolysis of
high melting points. The high yields obtained for these very PET with EDA in the absence of a catalyst, we performed density
pure compounds were controlled by the use of excess amine functional calculations with B3LYP/aug-cc-pVTZ//B3LYP/6-
reagent as well as active promotion of the reaction by TBD. 31+G* 29 in a continuum dielectric using IEF-cPCM30 as imple-
Chemoselectivity was achieved at low temperatures when mented in GAMESS-US.31 We chose an implicit solvent repre-
asymmetric amines were used. sentation of EDA with a dielectric of 8.9 to approximate
In addition to these reactions highlighting the TBD-catalyzed the experimental conditions of the PET aminolysis (in EDA at
aminolysis of PET with primary amines we have also performed 115 C).32
one example using a secondary amine. Piperidine (1p, pKa ¼ The self-catalysis model of aminolysis of esters was moti-
11.22)26a successfully depolymerized PET upon heating at 100 C vated by Schaefer's study on the ammonolysis of methylformate
for 16 h, providing the corresponding terephthalamide (2p) in (MF) in which two ammonia molecules form a reactant–catalyst
high yield (72%, see ESI†). Despite the strong basicity of dimer complex (Fig. 3a)33 (see ESI†). Thus, we investigated the
piperidine, this reaction is presumably slower in comparison to aminolysis of dimethylterephthalate (DMT, model for the
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reactions involving 1, 2 and 3 molecule(s) of EDA (1 EDA, 2 EDA aminolysis with EDA. The barrier heights for reactions involving
and 3 EDA) were 36.5 kcal mol1, 28.7 kcal mol1 and 27.3 kcal TBD were 22.9/20.9 (1 EDA/2 EDA) kcal mol1 and 25.9 (2 EDA)
mol1, respectively (Fig. 4b); as expected, the barrier decreases for reactions involving DBU. Despite the fact that DBU has only
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when the number of EDA molecules increases. In comparison to one hydrogen bond acceptor, it is a stronger base, and thus a
the reaction involving the self-catalyzed aminolysis of MF (see better catalyst, than EDA itself. However, activation of the
ESI†), the reactivity trend is similar but, the barriers for carbonyl group by hydrogen bonding with TBD or EDA is an
Fig. 4 Scheme of aminolysis of dimethylterephthalate (DMT) using (a) EDA and (b) comparison of the rate limiting step in 1 EDA, 2 EDA, and (2 + 1) EDA pathways for
the aminolysis of DMT with EDA.
1614 | Polym. Chem., 2013, 4, 1610–1616 This journal is ª The Royal Society of Chemistry 2013
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