Service Manual-Autoclave - LAC-10X1SV - Eng Ver 1 0

DAIHAN LABTECH CO., LTD. A.O.I.
ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
STEAM
TEAM STERILIZER,
STERILIZER, SQUARE CHAMBER
LAC-1021SV, 1031SV
SERVICE MANUAL (for Engineer)
Without Printer
With Printer
With Moveable Stand
Copyright by DAIHAN LABTECH CO., LTD.
247-16, Gagok-Ri,
Ri, Hwado-Eup,
Hwado Namyangju-City, Kyonggi-Do, Korea T.+82-31
31-5939561, F.+82-31-5939563
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
TABLE OF CONTENTS
PARAGRAPH PAGE
1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 DESCRIPTION ............................................. 5
2.1 Front ............................................. 5
2.2 Rear ............................................. 5
2.3 Main controller ............................................. 6
3 DIAGRAM .............................. 7
3.1 Pipe Diagram (for LAC-1021SV) .............................. 7
3.2 Pipe Diagram (for LAC-1031SV) .............................. 8
3.3 Electric Diagram (for LAC-1021SV) .............................. 9
3.4 Electric Diagram (for LAC-1031SV) .............................. 10
4 TROUBLE SHOOTING ........... 11

4.1 Tip for novice users ........... 11
Tip1. How to the install and operate ........... 11
Tip2. General process ........... 11
Tip3. Kind of the use water ........... 13
Tip4. The relationship between temperature and pressure ........... 13
Tip5. Dry ........... 14
Tip6. How to reduce the operating time ........... 14
4.2 Fault Diagnosis Table .................................... 15

4.2.1 Introduction .................................... 15
4.2.2 Error message table .................................... 15
5 MAINTENANCE ........................ 16
5.1 Fault diagnosis ........................ 16
5.1.1 Introduction ........................ 16
5.1.2 Trouble Shooting ........................ 16
5.1.3 Part Replacement and Adjustment ........................ 21
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6 SPARE PARTS LIST ................................................. 24
7 APPENDIX A .................................. 25
1 Autoclave Printer .................................. 25
1.1 Introduction .................................. 25
1.2 Printer output information .................................. 25
1.3 Paper roll renewal .................................. 26
8 APPENDIX B ............. 28
1 Sterilization and Drying time ............. 28
1.1 Introduction ............. 28
1.2 Sterilization and drying time table for sterile object ............. 28
2 Pressure variation for Temperature ............. 29
9 APPENDIX C ................................ 30
1 Motor Replacement ................................ 30
1.1 Introduction ................................ 30
1.2 How to replace the motor ................................ 30
10 APPENDIX D ...................................... 35
1 How to check the parts ...................................... 35
1.1 Heater ...................................... 35
1.2 Solenoid valve ...................................... 36
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1. SPECIFICATIONS
MODEL LAC-1021SV LAC-1031SV
Overall Size W489 x H458 x D616 W512 x H528 x D682
Size W270 x H235 x D400 W300 x H300 x D446
Reinforced and electro polished Square chamber

Chamber Type
Stainless Steel 304 standard (STS 316 L option)
Capacity 25 Liter 40 Liter
Heater Built in , 2.5kW
Door Type Auto or Manual
Reservoir 6 Liter stainless steel water tank with tip water filling inlet and silicone closer
Air Removal Vacuum / Gravity
Size W241 x H50 x D360 x 2ea W292 x H50 x D420 x 1ea
Tray Material Stainless Steel 304 standard
Kind Wire Tray (Standard) / Perforated Tray (Option)
Temp. Range 110℃ ~ 135℃
Sterilization Pressure Range 0.4 ~ 2.3 kgf/㎠
Course Unwrapped 1&2, Wrapped 1&2, Bowie-Dick Test, Liquid, Vacuum Test
Power Consumption AC220V, 60 Hz, 1Ph Heater 2.5kW 12.5A
Over pressure release valve, Over temperature protector

Safety Device
Visible and Audible alarm system, Automatic dual door locking system
Controller 6 Programmed with 1 Vacuum Test in Digital controller
Display LCD monitor for Temperature, Pressure, Timer, Program cycle
Vacuum Type Built-in Diaphragm vacuum pump25LPM capacity
Drain Source Front drain port cover (For chamber and reservoir)
Printer CP-500 (*Option)
Weight 60kg 70kg
For any question or information that you might need in reference to our products,
please feel free to contact us at any time you like.
Oversea Marketing: info@labtech.co.kr

Domestic Sales: sale@labtech.co.kr
Technical Service: service@labtech.co.kr
Biomedical department: biomedical@labtech.co.kr
Indonesia Branch: salesbp@labtech.co.kr
India Branch: info@labtech.in / www.labtech.in
Canada Branch: infor@labtech.me.com / www.daihanlabtech.com
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2. DESCRIPTION
2.1 Front
Note: The below figure may

differ from the actual autoclave.
Questions please contact our
head office.
17
1 18
16
15
2
14
3
13
4
5 12
6 11
10
7
8 9
1 Biomedical Plate 10 Power Switch

2 Front Cover 11 Secondary Base Cover
3 Door Handle 12 Circuit Breaker
4 Sliding Handle 13 Locking Wheel
5 Door Locking Latch 14 Control Button & Display
6 Pressure Gauge for Chamber 15 Control Cover
7 Drain Valve for Chamber 16 Top Water Filling Inlet
8 Drain Valve for Reservoir 17 Tray
9 Printer 18 Gasket
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2.2 Rear
1 Reservoir Cap
1 2 Water Over Drain for Reservoir
3 Power Cable
8
4 Serial Number Sticker
5 Product Sticker
6 Casters
7
7 Over Pressure release Valve (Safety valve)
2
8 Air Filter Connection Valve
4 5
Note: The below figure may

differ from the actual autoclave.
2.3 Main controller Questions please contact our
head office.
4
2
5
6
3
7 1 LCD Display
8 2 START
9 3 STOP
4 MODE
5 ENTER
6 UP
7 DOWN
8 PRINT
9 COMPANY LOGO
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3. Diagram
3.1. Pipe Diagram for LAC-1021SV
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3.2. Pipe Diagram for LAC-103SV
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3.3 Electric Diagram for LAC-1021SV
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3.4 Electric Diagram for LAC-103SV
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4. TROUBLE SHOOTING
4.1. Tip for novice users
Tip1. How to the install and operate
a. Place the unit on the location of choice. Please check the size according to each model.
Dimensions LAC-1021SV LAC-1031SV
(W x D x H mm) 490 x 655 x 460 530 x 780 x 420
If you purchased the movable stand separately, moving & storage of the unit will be easier.
b. Connect the HEPA filter. If you open the door, you can find the operation manual and HEPA filter. It is in
isolation on the inside to prevent the risk of shipping damage. When you use the unit, remove the stopper
of HEPA filter.
c. Connect the power supply and then turn circuit breaker, power switch on. Check whether the display board
is normal.
d. After open the cap of reservoir, fill with distilled water.
The amount of distilled water is as follows;

Model Liter Model Liter
LAC-1021SV 4L LAC-1031SV 4L
Check whether the LCD monitor for water level indication is normal. After fill the distilled water, close the
cap to prevent the inflow of foreign substance.
e. Place the sterile object on the shelf inside of chamber
f. Close the door.
Push to the left a sliding handle -> Close the door -> Push to the right a sliding handle -> After 2 seconds,
the door is locked automatically at the same time while operating the wheel locking device. For more
information, refer to the operation manual.
g. Choose the most appropriate mode depending on the sterile object.
h. All processes are done automatically if press the START button.
Tip2. General Process

If you already know a general process of autoclave, you can easily resolve all problems. See the
below diagram and fix the problem.
Programmed Sterilization Cycle Table
Temperature Pressure Sterilizing Drying
MODE
(℃) (kgf/cm2) Time (min) Time (min)
Unwrapped 1 121 1.1 20 30
Unwrapped 2 134 2.1 5 30
Wrapped 1 121 1.1 30 30
Wrapped 2 134 2.1 15 30
Liquid 121 1.1 20 0
Bowie-Dick 134 2.1 4 5
User Program 110~135 0.4~2.3 4~30 0~60
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Operating Sequence
a. Wrapped 1, Wrapped 2, Bowie-Dick test mode
2.1bar
1.2bar
0.05bar
0bar
-0.5bar
-0.6bar
Fill Air
fill
Pre-vacuum Heating Sterilizing Vent Dry Cooling
Fill S.V (N.C)
Pump S.V (N.C)

Air fill S.V (N.O)
Heating
- Fill S.V : The applied filling time is different depend on the model number.
- Dry : The post-vacuum in a dry phase creates the highest possible vacuum.
- Air Fill S.V : Operating for 2 minutes before end of Dry phase
b. Liquid mode
1.2bar
0bar
-0.5bar
Fill
Vacuum Heating Sterilizing Vent Cooling
Fill S.V (N.C)
Pump S.V (N.C)

Air fill S.V (N.O)
Heating
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c. Unwrapped 1, Unwrapped 2 mode
2.1bar
1.2bar
0.05bar
0bar
-0.5bar
Air
Fill fill
Vacuum Heating Sterilizing Vent Dry Cooling
Fill S.V (N.C)
Pump S.V (N.C)

Air fill S.V (N.O)
Heating
Tip3. Kind of the use water

The tap water is high in dissolved solids and can deposit lime scale, block filters and cause
damage to the pressure vessel. Therefore, Labtech strongly recommend the use distilled water.
This water are low in dissolved solids and can help reduce the effects of tap water.
Labtech also recommend that the reservoir is drained, allowed to dry and is refilled on a weekly
basis, with the distilled water. At every service interval the reservoir must be removed, be
thoroughly cleaned and dried, and then refilled. This will reduce the build-up of contaminants in
the water that may cause blocked filters and/or damage to the pressure vessel.
Tip4. The relationship between temperature and pressure

The temperature of water inside chamber will rise by heater. Accordingly, the pressure inside
chamber will rise. If you understand the relationship between temperature and pressure, you can
simply check whether the solenoid valve is normal.
General relationship between temperature and pressure

Temperature (℃) 110 115 121 132 134 135
Pressure (kg/cm2g) 0.4 0.7 1.1 2.0 2.1 2.2
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Temperature Pressure Relationship
140
Saturation Temp (℃)
130
120
110
100
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Gauge Pressure (kg/cm2g)
Tip5. Dry
At the end of the cycle, if the sterilizing object has wet, check the selected mode and also set
drying time. A drying phase is included in the wrapped, turbo, user and manual cycles except the
Liquid cycle. Check whether Liquid mode is selected also set to be longer than currently set time.
Total process time can be changed depending on the set drying time.
Tip6. How to reduce the operating time

In order to reduce the operating time of entire cycle, the time of sterilizing and dry phase must
reduce. The rest phase has already been programmed. Adjust the time of sterilizing and dry phase
situationally.
1.2bar
Programmable
No Programmable
0.05bar
0bar
-0.5bar
Air
Fill Vent
Vacuum Heating Sterilizing Vent Dry Cooling
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4.2. Fault Diagnosis Table

4.2.1 Introduction
To use sterilizer economically in safety, you need to check frequently and keep it hygienic.
If you operate sterilizer 3~4 times in a day, you should take out the bucket and fill it with new
distilled water at least 3 times in a month on average.
Malfunction / error is caused by foreign substance that’s stuck on solenoid or piping.
You should inspect and clean after you remove water and unplugging power. And check when it
become cool.
4.2.2 Error Message Table
THE TIME OF CHECK

ERR
CAUSED
NO. Initial Sterili-
Vacuum Heating Exhaust Drying
State zation
1 The door is not closed completely. O O O O O
2 Fault of the temperature sensor. (TEMP1) O O O O O
3 Fault of the1 temperature sensor.(TEMP2) O O O O O
4 Malfunction of pressure sensor. O O O O O
5 Lack of the water in the bucket. O
Temperature doesn’t rise to its set value within

8 O
30 Min (25Liter), 60 Min (40Liter)
9 Temperature control failure over ±3℃ O
10 Over temperature in the chamber. O O O O O O
11 Over pressure in the Chamber (over 2.4bar) O O O O O O
12 The error of vacuum leakage test O
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5. MAINTENANCE
5.1. Fault diagnosis
5.1.1 Introduction
A number of typical faults which could occur, their possible causes and how to remedy them are listed
below. For maintenance procedures refer to Parts Replacement and Adjustment.
NOTE: In case that a problem occurs, please check cleaning condition

inside the boiling unit as well as connection state of wiring and then we
kindly recommend you to apply below mentioned checkpoint to the error.
WARNINGS
Switch-off and disconnect mains power supply before removing the autoclave cover, or doing
maintenance procedures. During certain procedures mains voltage may have to be present with the
cover removed and extreme care should be taken to avoid contact with mains voltage.
Check that chamber is at atmospheric pressure before opening the door.
Should the door be opened beware of possible very hot water or steam escaping from the chamber.
5.2.2 Trouble Shooting

Symptom Possible Cause Remedy / Solution
1 Nothing happens when a Main supply failure a Check mains supply, also plug and supply
power switched on(No cable loose connections or circuit breaks.
display)
b Faulty power switch b Replace power switch
c Disconnected cable c Check cable which is connected display

board and main board. Reconnect cable if
connection is separated.
d Main controller malfunction d Replace the main controller if the problem

remains despite the fact that you check
above all things.
2 Circuit breaker trips a Electric Leakage or shortage a Check the heater and then replace heater
of heater if necessary. Also see Appendix D “1.How
to check the parts/1.1 Heater” for more
information.
b Electric leakage of pump b Check operation of pump. If leakage

occurs at the pump, replace the pump.
c Electric leakage of solenoid c Check operation of solenoid valve. If

valve leakage occurs at the solenoid valve,
replace the solenoid valve.
d Circuit breaker malfunction d If heater is operating normally when

check through the above method, replace
the circuit breaker.
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3 Does not open or close the a Motor malfunction a Check the motor and replace motor if
door automatically necessary. Also see Appendix C for more
information.
b Defective limit switch contact b Check the contact of limit switch. If

contact is poor, re-adjust the fixing
screws.
c Main board failure c If all the parts are operating normally

when check through the above method,
replace the main board.
4 At the end of the a Excessive loads of sterilized a Check the weight of sterilized objects. If
sterilization cycle, sterilized objects it’s too much, reduce the weight of
objects are wet. sterilized objects and increase the space
between sterilized objects.
b Insufficient drying time b Set the drying time enough in the

selected mode.
5 ‘ERROR 01’ displayed. a Close door limit switch failure a Check operation of limit switch. Replace
limit switch if necessary.
b Imbalance in the door b Due to the imbalance of the chamber and

door packing, the door does not close
correctly. Close the door again after
opening the door. If the door is keeping
imbalance, turn off the power switch
immediately to avoid additional problems.
And then contact your dealer or
manufacturers.
* Means: Door is not close completely
6 ‘ERROR 02’ displayed. a Temperature sensor 1 fault. a Check operation of temperature sensor.
Replace temperature sensor if necessary.
b Disconnection of temperature b Check temperature sensor connected to

sensor for chamber the main board and re-connect.

* Means: Fault of the temperature sensor 1. (When temperature sensor reads less than 4℃ or more than 204℃)
7 ‘ERROR 03’ displayed. a Temperature sensor 2 fault. a Check operation of temperature sensor.
Replace temperature sensor if necessary.
b Disconnection of temperature b Check temperature sensor connected to

sensor for jacket the main board and re-connect.
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* Means: Fault of the temperature sensor 2. (When temperature sensor reads less than 4℃ or more than 204℃)
8 ‘ERROR 04’ displayed. a Leakage occurs in the a Check whether there is a wound to the
pressure hose. pressure hose connected with main
board. Replace pressure hose if
necessary. If leak point close to main
board, may be reused after cutting.
b Main board failure. b If all the parts are operating normally

* Means: Malfunction of pressure sensor (When pressure sensor reads less than -1.2bar or more than 4.0bar)
9 ‘ERROR 05’ displayed. a Lack of distilled water in a The distilled water in reservoir is not
reservoir enough. Check distilled water is supplied
correctly to reservoir. If distilled water is
not enough, supply additional distilled
water.
b Main board failure b If all the parts are operating normally

* Means: Insufficient water in the bucket. (When LOW contact point maintains for 5 minutes in the boiler)
10 ‘ERROR 08’ displayed. a Lack of distilled water in a The distilled water in reservoir is not
reservoir enough. Check distilled water is supplied
correctly to reservoir. If distilled water is
not enough, supply additional distilled
water.
b OTP sensor failure b Check operation of OTP sensor. Replace

the OTP sensor if necessary.
c Heater failure c Check operation of heater. Replace the

heater if necessary. Also see Appendix D
“1.How to check the parts/1.1 Heater” for
more information.
d SSR failure d Check operation of SSR. Replace the SSR

if necessary.
e Main board failure e If all the parts are operating normally

* Means: Temperature doesn’t rise to its set value within 30 Min (25Liter), 60 Min (40Liter).
11 ‘ERROR 09’ displayed. a PT sensor failure a Check operation of PT sensor. Replace

the PT sensor if necessary.
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b Clogging the exhaust nozzle b If exhaust nozzle is clogged, an error

occurs due to soaring of the pressure
inside the chamber. Strip exhaust nozzle
and clean. Replace exhaust nozzle if
necessary.
c Solenoid valve failure c If the solenoid valve is clogged by debris,

the distilled water does not be supplied
correctly to chamber. Clean the solenoid
valve and replace it if necessary.
d Main board failure d If all the parts are operating normally

* Means: Temperature control failure over ±3℃.
12 ‘ERROR 10’ displayed. a OTP sensor failure a Check operation of OTP sensor. Replace
the OTP sensor if necessary.
b Heater failure b Check operation of heater. Replace the

more information.
c SSR failure c Check operation of SSR. Replace the SSR

if necessary.

* Means: Over temperature in the chamber
13 ‘ERROR 11’ displayed. a Clogging the exhaust nozzle a If exhaust nozzle is clogged, an error
occurs due to soaring of the pressure
inside the chamber. Strip exhaust nozzle
and clean. Replace exhaust nozzle if
necessary.
b Heater failure b Check operation of heater. Replace the

more information.
c SSR failure c Check operation of SSR. Replace the SSR

if necessary.

* Means: Over pressure in the Chamber (over 2.4bar)
- 19 -
14 ‘ERROR 12’ displayed. a Leakage of check valve a If the check vale does not operate
correctly by debris, outside air can seep
into the chamber. Clean the check valve
or replace it if necessary.
b Leakage of solenoid valve b If the solenoid vale does not operate

correctly by debris, outside air can seep
into the chamber. Clean the solenoid
valve or replace it if necessary. Also see
Appendix D “1.How to check the parts/1.1
Solenoid valve” for more information.
c Leakage of door packing c Due to the imbalance of the chamber and

door packing, the door does not close
correctly. Close the door again after
opening the door. If the door is keeping
imbalance, turn off the power switch
immediately to avoid additional problems.
And then contact your dealer or
manufacturers.
* Means: The error of vacuum leakage test
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5.1.3 Part Replacement and Adjustment
WARNINGS
Switch-off and disconnect mains power supply before removing the autoclave cover, or doing
maintenance procedures. During certain procedures mains voltage may have to be present with the
cover removed and extreme care should be taken to avoid contact with mains voltage.
Check that chamber is at atmospheric pressure before opening the door.
Should the door be opened beware of possible very hot water or steam escaping from the chamber.
Air Filter
a. Remove the silicone hose from nipple.
b. Take the air filter out.
c. Place the new air filter to the direction of fit.
d. Fix the connections of silicone hose and air filter.
e. Remove the cap of air filter. (If do not, error may occurs)
Circuit Breaker
a. Unplug the unit and then remove the cover.
b. Disconnect the cables which are connected to the circuit breaker terminals.
c. Remove the fixing screw of the circuit breaker and take the circuit breaker out.
d. Mount and screw the new circuit breaker.
e. Connect the electrical connection cables carefully.
Control Board
a. Unplug the unit. Remove the cover and protective cover.
b. Disconnect pressure hose and all cable terminals which are connected to main PCB.
c. Disconnect the main PCB – display PCB connection cable from the main PCB.
d. Remove the fixing screw of the main PCB and take the main PCB out.
e. Place the new main PCB and make all electrical connections according to the electrical
circuit diagram.
f. Connect the display PCB connection cables to the new main PCB.
Float Switch
a. Disconnect the cable which is connected to the main PCB.
b. Remove the float switch mounting screw form top of the reservoir.
c. Mount the new float switch after taping the Teflon tape.
d. Make the electrical connections.
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Heater
a. Unplug the unit.
b. Remove the protected cap and disconnect the heater cable.
c. Remove the fixing screw of the heater and take the heater out.
d. Mount and screw the new heater carefully.
e. Make the electrical connections and cover the protected cap
OTP sensor
a. Unplug the unit
b. Disconnect the cables which are connected to the OTP sensor terminals.
c. Remove the fixing screw of the OTP sensor
d. Remove the bolt of bottom of unit and take the OTP sensor out.
e. Mount the new OTP sensor and set the temperature to 160℃
f. Make the electrical connections.
Pressure gauge NOTE: The kind of the pressure gauge can be

changed without notice for quality improvement.
a. Unplug the unit.
b. Remove the cover and the nut which is connected to the copper pipe.
c. Take the pressure gauge out.
d. Mount and screw the new pressure gauge.
e. Make the copper pipe connections carefully.
Printer
a. Unplug the unit.
b. Remove the cables which are connected to the printer terminals.
c. Open the front cover of printer and remove the printer paper.
d. Remove the fixing screw of the printer and take the printer out.
e. Mount and screw the new printer.
f. Put the printer paper and connect the cables to the printer.
NOTE: The kind of the pump can be changed

Pump without notice for quality improvement.
a. Unplug the unit and then remove the cover
b. Disconnect the cables which are connected to the pump terminals.
c. Separate the silicone hose and then remove the fixing screw of the pump
d. Remove the connection adaptors on the pump and then take the pump out.
e. Mount and screw the new pump and then connect the terminal and silicon hose.
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NOTE: The kind of the safety valve can be

Safety valve changed without notice for quality improvement.
a. Check the temperature of chamber. Do not work when the temperature is high.
b. Remove the safety valve.
c. Mount the new safety valve carefully after taping the Teflon tape.
d. Make sure that the safety valve is mounted vertically.
NOTE: The kind of the solenoid valve can be

Solenoid Valve changed without notice for quality improvement.
a. Unplug the unit. Remove the cover
b. Disconnect the terminals of solenoid valve
c. Remove the connection adaptors on the solenoid valve inlet and outlet.
d. Take the solenoid valve out.
e. Mount the new solenoid valve and make the pipe connection carefully.
f. Make sure that the solenoid valve is mounted vertically.
Temperature sensor
a. Unplug the unit.
b. Disconnect the temperature sensor – main PCB connection cable from the main PCB.
c. Remove the connection adaptor on the temperature sensor.
d. Mount the new temperature sensor.
e. Make the electrical connections.
- 23 -
6. SPARE PARTS LIST

NO NAME SPECIPICATION Q’ty PART CODE
1 HEATER 3KW 1
2 SMPS WYSP-75D05A 1
3 MOTER DC12V 7500RPM 1
4 DC SOLENOID DS 06A DC12V(06AS12V) 1
5 OTP SENSOR TS-320 1M 250V 16A 1
6 LIMIT S/W KH-9015-PB(L) 1
7 LIMIT S/W KH-9015-CRP 1
8 POWER S/W 220V, 15A, RL-2 GREEN 1
9 CIRCUIT BREAKER 220V, 15A 1
10 PUMP GD8425, DOUBLE HEAD 1
11 SSR WYG1C30Z4 1
12 PRINTER(OPTION) CP-500 1
13 PCB SET MAIN BOARD, DISPLAY BOARD 1
14 SPARK KILLER WIRE TYPE 8
15 SOLENOID VALVE 0202-NO 1
16 SOLENOID VALVE 0503-NC 2
17 TEMP SENSOR L=30 1
18 TEMP SENSOR L=70 1
19 SAFETY VALVE 0 ~ 5kgf/cm2, 15A 1
20 PAN CHECK VALVE 1/4" 1
21 BALL CHECK VALVE 1/4" 1
22 AIR FILTER 0.2 MICRON 1
23 CASTER(FRONT) L=100 2
24 CASTER(REAR) 2" 2
25 PRESSURE GAUGE Φ60 1
26 FLOAT SWITCH 140MM 1
27 TRAY STS 304, T1*291.2*407.5 1
Apply to LAC-1021SV and 1031SV
The above components are based on 220V, 50/60Hz.

The customers that want to use a voltage 110V certainly should check the NAMEPLATE (SERIAL PLATE),
otherwise the warranty could be infringed.
- 24 -
APPENDIX A
1. Autoclave Printer
1.1 Introduction
This Appendix contains operating and routine maintenance information for the autoclave printer
1.2 Printer output information

a. Operating
Operating
When sterilizer is placed in the operating mode, the
generated printout lists the model of the sterilizer.

Date & Time
b. Date & Time
When a cycle is started, the generated printout lists

Operating Mode
time (h/mm/ss) and date (yy/mm/dd) the cycle was
started.
c. Operating Mode
The generated printout lists the sterilizer type,

sterilizing temperature(℃), sterilizing time(mm) and
drying time(mm). The autoclave has six sterilizing

In-Cycle programs and is included the Unwrapped 1&2,
Performance
Wrapped 1&2, Bowie-Dick Test, Liquid.
d. In-Cycle Performance
During a cycle, the generated printout lists the current
time, chamber pressure and temp at each transition
point. In-Cycle Performance data is always not same &
may be changed according to the selected mode,
installed place of sterilizer and ambient temperature.

End-of-Cycle
Performance
Summary e. End-of-Cycle Performance Summary
At the end of a cycle, the generated printout lists
number of cycles run that day, the maximum and
minimum chamber temperatures reached during the
sterilize phase, processing times for key phases, the
total cycle time and error code number.
- 25 -
1.3 Paper roll renewal

The quality and size of paper rolls used in the printer, can only be supplied by Daihan Labtech company. Do not use
alternative paper rolls. It can cause the problem.
1.3.2 Specification of Printer

MODEL DESCRIPTION
PRINT METHOD DIRECT LINE THERMAL (CLAMSHELL)
PAPER WIDTH 57.5 mm (2 inch) X 30
NUMBER OF COLUMNS 32, 48 ;384 DOT/LINE
PRINT SPEED OVER 50mm/SEC
MECH. LIFETIME 50 KM
BAUDE RATE 2400 - 115,200 BPS
POWER 5V 2A
OPERATING TEMP. 0 - 40℃
HUMIDITY 20 - 80 %
DIMENSION 78 X 78 X 45
1.3.1 Renew paper roll as follows:
a.1 Printer a.2 Pull door latch
a.3 Open the cover and remove the old paper core a.4 Mount the new paper roll
- 26 -
a.5 New paper roll a.6 Close the cover
- 27 -
APPENDIX B
1. Sterilization and drying time
1.1 Introduction
This Appendix contains settings information for the sterilization and drying time depending on the
sterile object.
1.2 Sterilization and drying time table for sterile object

Min. sterilized
time(minute) Drying
Type and condition of sterile object time
121℃ 132℃
(minute)
(250℉) (270℉)
Put on perforated wring try and wrapped not only for metal 15 5
Not wrapping together hardware metal goods and stitching
20 10
thread or other porous material.
Lightly covered the metal or put the tray on the floor after
Instruments 20 10
spread a cloth
Lightly covered the hardware metal and other porous or

30 15
put the tray on the floor after spread a burlap bag.
Wrapped four layers of cloth sewing 30 15
Instruments of
Put a empty thing upside down 15 5
glass
Wrapped in paper or cloth sewing 30 15

Dressing
Put loosely into the sterilizer tube 30 15
30
Injection and
Disintegrator 30 15
Injection needle
70ml ~ 250ml 20 -
Solution
500ml ~ 1000ml 30 -
Rubber gloves Wrapped in paper or cloth sewing 20 -
Rubber pipe Not wrapping 20 10

Drainage tube
Tubing Louis MOIST Individually wrapped in paper or cloth sewing 30 15
Wrapped in paper or cloth sewing 30 -

Tray for Healing
purposes
Not wrapping with sharp thing 15 5
Tool Wrapped with sharp thing in paper or cloth sewing. 20 10
※ Above time was not included in heat and preparation, but for duration of setting temperature.
Reference : Perkins JJ : Principles and methods of Sterilization in Health Sciences, 2nd Springfield, IL, Thomas 1982
p165
- 28 -
2. Pressure variation for Temperature

Gauge Absolute Saturation Meas/ Present amout Potential amount
Electric Heat
Pressure Pressure Temp Weight of Heat of heat
(kg/cm2G) (kg/cm2A) ℃)
(℃ (m3/kg) (Kcal/kg) (Kcal/kg) (Kcal/kg)
0.05 32.55 28.7184 32.560 579.12 611.68
0.10 45.45 14.9467 45.438 571.76 617.20
0.15 53.59 10.2084 53.569 567.07 620.64
0.20 59.66 7.79127 59.637 563.54 623.18
0.25 64.56 6.31916 64.528 560.67 625.20
0.30 68.68 5.32592 68.650 558.24 626.89
0.35 72.25 4.60929 72.228 556.11 628.34
0.40 75.42 4.06715 75.400 554.22 629.62
0.45 78.27 3.64225 78.255 552.51 630.76
0.50 80.86 3.30001 80.855 550.94 631.79

0.55 83.24 3.01917 83.144 549.49 632.73
0.60 85.45 2.78214 85.465 548.13 633.60
0.65 87.51 2.58188 87.531 546.87 634.40
0.70 89.45 2.40834 89.474 545.68 635.15
0.75 91.27 2.25812 91.301 544.55 635.85

0.80 92.99 2.12544 93.034 543.48 636.51
0.85 94.62 2.00848 94.676 542.45 637.13
0.90 96.18 1.90365 96.244 541.48 637.72
0.95 97.66 1.80993 97.735 540.54 638.28
1.00 99.09 1.72495 99.172 539.64 638.81
0.0 1.03323 100.00 1.67300 100.092 539.06 639.15

0.2 1.233 105.03 1.41782 105.165 535.84 641.01
0.4 1.433 109.35 1.23208 109.605 532.99 642.60
0.6 1.633 113.35 1.09031 113.570 530.43 644.00
0.8 1.833 116.89 0.978472 117.160 528.07 645.23
1.0 2.033 120.13 0.898089 120.445 525.90 646.35
1.2 2.233 123.12 0.813309 123.480 523.89 647.37

1.4 2.433 125.90 0.750532 126.309 521.99 648.30
1.6 2.633 128.50 0.697014 128.953 520.20 649.15
1.8 2.833 130.94 0.650754 131.445 518.49 649.94
2.0 3.033 133.25 0.610505 133.796 516.88 650.68
2.2 3.233 135.43 0.575018 136.031 515.34 651.37

2.4 3.433 137.52 0.543509 138.159 513.86 652.02
2.6 3.633 139.50 0.515363 140.191 512.44 652.63
2.8 3.833 141.40 0.497985 142.136 511.08 653.20
3.0 4.033 143.22 0.467181 144.005 509.74 653.75
3.2 4.233 144.97 0.448364 145.804 508.47 654.27

3.4 4.433 146.65 0.427441 147.537 507.23 654.76
3.6 4.633 148.27 0.410054 149.205 506.02 655.23
3.8 4.833 149.74 0.395008 150.721 504.93 655.65
4.0 5.033 151.36 0.381516 152.386 503.71 656.10
4.2 5.233 152.83 0.371376 153.268 503.07 656.34

4.4 5.433 154.25 0.352924 155.377 501.52 656.90
4.6 5.633 155.64 0.341075 156.810 500.47 657.28
4.8 5.833 156.78 0.330014 158.203 499.44 657.64
5.0 6.033 158.29 0.319704 159.559 498.43 657.99
5.2 6.233 159.57 0.309995 160.882 497.44 658.32

5.4 6.433 160.81 0.30087 162.174 496.47 658.64
5.6 6.633 162.02 0.292292 163.433 495.52 658.95
5.8 6.833 163.03 0.285364 164.483 494.72 659.20
6.0 7.033 164.19 0.277617 165.696 493.80 659.50
6.2 7.233 165.32 0.369296 166.873 492.90 659.77

6.4 7.433 166.43 0.262423 168.031 492.02 660.05
6.6 7.633 167.52 0.256847 169.165 491.14 660.31
6.8 7.833 168.79 0.24938 170.497 490.12 660.62
7.0 8.033 169.78 0.243796 171.526 489.32 660.85
- 29 -
APPENDIX C
1. Motor Replacement
1.1 Introduction
This Appendix contains maintenance information for how to replace the motor.
If the frequency of use is high and the load on the motor increases, when opening and closing the door of
Autoclave, problem that the wheel does not work correctly can occur.
The factors of the problem are,
First, the problem occurs when the load on the motor is increased due to tight locking system of the door and body.
Second, the problem occurs due to the failure of the motor.
If you are experiencing the first problem, please refrain from arbitrary action and then please contact our technical
sales team at Labtech. The following technical manuals are provided the replacement method due to simple
malfunction of motor
1.2 How to replace the motor
a. Prepare the Motor
: Generally we send it to you after working for product. This is never used part.
b. Separate the Cover of Autoclave
: Separate the screws that are used to fixed Cover. (Note: Quantity of screws can be changed without
prior notice for quality improvement)
Left side Front side
- 30 -
Right side Rear side
c. Separate the cover of controller
1) Disconnect the fixed screw. (Note: The quantity of screws can be different)
1 2 3
2) In case of No.3 screw, separate the screw by small screwdriver after putting your hand.
3 Cover
My hand
Controller
3) If you separate the cover by flat-head screwdriver like below, you can only separate the cover.
- 31 -
4) Separate the communication line of controller for the convenience of working.
5) It shows the top cover & controlle cover is removed.
d. Remove the Rubber ring/Motor
1) Separate the A part by allen wrench. (Note: before working, you should be known the tension of the
contact surface (Rubber ring and Wheel). After replacing the re-assembling the motor, will help)
2) If you pull up-down slightly as it moves, will fall out.
- 32 -
3) Separate the three screws.
4) The motor will separate like below. Replace the new motor. (Note: Line connection should never be
changed. If you make the wrong connection, the motor will rotate in reverse. This can cause
breakdown of the motor.)
5. Fix the Wheel
1) Separate two screw on the controller plate for convenience of the working.
2) Loose slightly A part by the allen wrench.
- 33 -
3) Hold the Rubber ring and the Wheel in the following way. Tighten the bolt by allen wrench after holding
moderately. At this point, if too loose, the Wheel does not rotate because rotation of the rubber (passed by the
motor) was passed by the motor does not be delivered to the Wheel. However if too tighten, the Wheel and the
Rubber does not rotate due to the road. So, if you have to remember the tension of the contact surface(Rubber
ring & Wheel), your task will be easier.
6. Assembly the cover of the controller.
1) Make assembly in the reverse order of the above tasks.
- 34 -
APPENDIX D
1. How to check the parts
1.1 Heater
a) Check leakage of heater
If the leakage occurs from the heater, the circuit breaker is tripped. The causes of the leakage of the heater
are aging of the heater or damage caused by contact with the outside air. Most of the problem is the latter.
Make sure the leakage of heater as following method
Insulation Resistance
Resistance
If the measured value is higher than 50Mohm when you measured the insulation resistance by tester, our
company is defined as normal. If the measured value is lower than 50Mohm, replace the heater.
REFERENCE: Typically the circuit breaker is not tripped even if it is measured 20-30Mohm. Our
company is based on a 50Mohm for quality assurance through the higher regulation.
If it is measured 20-30Mohm, replace the circuit breaker rather than heater.
b) Check shortage of heater
Insulation Resistance
Resistance
Refer to the following resistance according to each model.

Model 1021SV 1031SV
Heater(W) 2,500 2,500
Resistance (Ω, 220V) 19.36 19.36
Resistance (Ω, 110V) 4.84 4.84
If the measured value is zero or infinity, replace the heater.
- 35 -
1.2 SOLENOID VALVE

a) Check the solenoid valve and cleaning
Our company strongly recommends periodic cleaning. If cleaning is not done regularly, copper tubes and
pipes and parts can cause malfunctions by debris which accumulated inside autoclave. The solenoid valve is
easily blocked especially by debris and it can cause a problem. If the problem occurs due to blockage of the
solenoid valve, clean the solenoid valve through the following methods:
Solution)
Turn off power switch -> Remove the cover -> Remove the distilled water in reservoir -> Separated the
solenoid valve from copper pipes by tools -> Disassemble the solenoid valve -> Carefully clean all the parts.
If the same matter keeps happening after this cleaning work, replace it with new one. The part name to be
replaced = Solenoid Valve
- 36 -

Service Manual-Autoclave - LAC-10X1SV - Eng Ver 1 0

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DAIHAN LABTECH CO., LTD. A.O.I.

With Moveable Stand

Copyright by DAIHAN LABTECH CO., LTD.

4 TROUBLE SHOOTING ........... 11

4.2 Fault Diagnosis Table .................................... 15

6 SPARE PARTS LIST ................................................. 24

Overall Size W489 x H458 x D616 W512 x H528 x D682

Size W270 x H235 x D400 W300 x H300 x D446

Reinforced and electro polished Square chamber

Capacity 25 Liter 40 Liter

Heater Built in , 2.5kW

Door Type Auto or Manual

Air Removal Vacuum / Gravity

Size W241 x H50 x D360 x 2ea W292 x H50 x D420 x 1ea

Tray Material Stainless Steel 304 standard

Kind Wire Tray (Standard) / Perforated Tray (Option)

Temp. Range 110℃ ~ 135℃

Sterilization Pressure Range 0.4 ~ 2.3 kgf/㎠

Power Consumption AC220V, 60 Hz, 1Ph Heater 2.5kW 12.5A

Over pressure release valve, Over temperature protector

Controller 6 Programmed with 1 Vacuum Test in Digital controller

Display LCD monitor for Temperature, Pressure, Timer, Program cycle

Vacuum Type Built-in Diaphragm vacuum pump25LPM capacity

Printer CP-500 (*Option)

Weight 60kg 70kg

Oversea Marketing: info@labtech.co.kr

Note: The below figure may

1 Biomedical Plate 10 Power Switch

Note: The below figure may

3.2. Pipe Diagram for LAC-103SV

3.3 Electric Diagram for LAC-1021SV

3.4 Electric Diagram for LAC-103SV

d. After open the cap of reservoir, fill with distilled water.

The amount of distilled water is as follows;

cap to prevent the inflow of foreign substance.

e. Place the sterile object on the shelf inside of chamber

f. Close the door.

g. Choose the most appropriate mode depending on the sterile object.

h. All processes are done automatically if press the START button.

Tip2. General Process

Fill S.V (N.C)

Pump S.V (N.C)

Fill S.V (N.C)

Pump S.V (N.C)

c. Unwrapped 1, Unwrapped 2 mode

Fill S.V (N.C)

Pump S.V (N.C)

Tip3. Kind of the use water

Tip4. The relationship between temperature and pressure

General relationship between temperature and pressure

Pressure (kg/cm2g) 0.4 0.7 1.1 2.0 2.1 2.2

Temperature Pressure Relationship

Tip6. How to reduce the operating time

4.2. Fault Diagnosis Table

4.2.2 Error Message Table

THE TIME OF CHECK

1 The door is not closed completely. O O O O O

2 Fault of the temperature sensor. (TEMP1) O O O O O

3 Fault of the1 temperature sensor.(TEMP2) O O O O O

4 Malfunction of pressure sensor. O O O O O

5 Lack of the water in the bucket. O

Temperature doesn’t rise to its set value within

9 Temperature control failure over ±3℃ O