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Service Manual-Autoclave - LAC-10X1SV - Eng Ver 1 0
Service Manual-Autoclave - LAC-10X1SV - Eng Ver 1 0
ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
STEAM
TEAM STERILIZER,
STERILIZER, SQUARE CHAMBER
LAC-1021SV, 1031SV
SERVICE MANUAL (for Engineer)
Without Printer
With Printer
247-16, Gagok-Ri,
Ri, Hwado-Eup,
Hwado Namyangju-City, Kyonggi-Do, Korea T.+82-31
31-5939561, F.+82-31-5939563
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
TABLE OF CONTENTS
PARAGRAPH PAGE
1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 DESCRIPTION ............................................. 5
2.1 Front ............................................. 5
2.2 Rear ............................................. 5
2.3 Main controller ............................................. 6
3 DIAGRAM .............................. 7
3.1 Pipe Diagram (for LAC-1021SV) .............................. 7
3.2 Pipe Diagram (for LAC-1031SV) .............................. 8
3.3 Electric Diagram (for LAC-1021SV) .............................. 9
3.4 Electric Diagram (for LAC-1031SV) .............................. 10
5 MAINTENANCE ........................ 16
5.1 Fault diagnosis ........................ 16
5.1.1 Introduction ........................ 16
5.1.2 Trouble Shooting ........................ 16
5.1.3 Part Replacement and Adjustment ........................ 21
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
7 APPENDIX A .................................. 25
1 Autoclave Printer .................................. 25
1.1 Introduction .................................. 25
1.2 Printer output information .................................. 25
1.3 Paper roll renewal .................................. 26
8 APPENDIX B ............. 28
1 Sterilization and Drying time ............. 28
1.1 Introduction ............. 28
1.2 Sterilization and drying time table for sterile object ............. 28
2 Pressure variation for Temperature ............. 29
9 APPENDIX C ................................ 30
1 Motor Replacement ................................ 30
1.1 Introduction ................................ 30
1.2 How to replace the motor ................................ 30
10 APPENDIX D ...................................... 35
1 How to check the parts ...................................... 35
1.1 Heater ...................................... 35
1.2 Solenoid valve ...................................... 36
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
1. SPECIFICATIONS
MODEL LAC-1021SV LAC-1031SV
Reservoir 6 Liter stainless steel water tank with tip water filling inlet and silicone closer
Course Unwrapped 1&2, Wrapped 1&2, Bowie-Dick Test, Liquid, Vacuum Test
Drain Source Front drain port cover (For chamber and reservoir)
For any question or information that you might need in reference to our products,
please feel free to contact us at any time you like.
2. DESCRIPTION
2.1 Front
17
1 18
16
15
2
14
3
13
4
5 12
6 11
10
7
8 9
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2.2 Rear
1 Reservoir Cap
1 2 Water Over Drain for Reservoir
3 Power Cable
8
4 Serial Number Sticker
5 Product Sticker
6 Casters
7
7 Over Pressure release Valve (Safety valve)
2
8 Air Filter Connection Valve
4 5
4
2
5
6
3
7 1 LCD Display
8 2 START
9 3 STOP
4 MODE
5 ENTER
6 UP
7 DOWN
8 PRINT
9 COMPANY LOGO
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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3. Diagram
3.1. Pipe Diagram for LAC-1021SV
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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4. TROUBLE SHOOTING
4.1. Tip for novice users
Tip1. How to the install and operate
a. Place the unit on the location of choice. Please check the size according to each model.
Dimensions LAC-1021SV LAC-1031SV
(W x D x H mm) 490 x 655 x 460 530 x 780 x 420
If you purchased the movable stand separately, moving & storage of the unit will be easier.
b. Connect the HEPA filter. If you open the door, you can find the operation manual and HEPA filter. It is in
isolation on the inside to prevent the risk of shipping damage. When you use the unit, remove the stopper
of HEPA filter.
c. Connect the power supply and then turn circuit breaker, power switch on. Check whether the display board
is normal.
Push to the left a sliding handle -> Close the door -> Push to the right a sliding handle -> After 2 seconds,
the door is locked automatically at the same time while operating the wheel locking device. For more
information, refer to the operation manual.
Operating Sequence
a. Wrapped 1, Wrapped 2, Bowie-Dick test mode
2.1bar
1.2bar
0.05bar
0bar
-0.5bar
-0.6bar
Fill Air
fill
Pre-vacuum Heating Sterilizing Vent Dry Cooling
- Fill S.V : The applied filling time is different depend on the model number.
- Dry : The post-vacuum in a dry phase creates the highest possible vacuum.
- Air Fill S.V : Operating for 2 minutes before end of Dry phase
b. Liquid mode
1.2bar
0bar
-0.5bar
Fill
Vacuum Heating Sterilizing Vent Cooling
Heating
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2.1bar
1.2bar
0.05bar
0bar
-0.5bar
Air
Fill fill
Vacuum Heating Sterilizing Vent Dry Cooling
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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140
Saturation Temp (℃)
130
120
110
100
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Gauge Pressure (kg/cm2g)
Tip5. Dry
At the end of the cycle, if the sterilizing object has wet, check the selected mode and also set
drying time. A drying phase is included in the wrapped, turbo, user and manual cycles except the
Liquid cycle. Check whether Liquid mode is selected also set to be longer than currently set time.
Total process time can be changed depending on the set drying time.
1.2bar
Programmable
No Programmable
0.05bar
0bar
-0.5bar
Air
Fill Vent
Vacuum Heating Sterilizing Vent Dry Cooling
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SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
5. MAINTENANCE
5.1. Fault diagnosis
5.1.1 Introduction
A number of typical faults which could occur, their possible causes and how to remedy them are listed
below. For maintenance procedures refer to Parts Replacement and Adjustment.
WARNINGS
Switch-off and disconnect mains power supply before removing the autoclave cover, or doing
maintenance procedures. During certain procedures mains voltage may have to be present with the
cover removed and extreme care should be taken to avoid contact with mains voltage.
Check that chamber is at atmospheric pressure before opening the door.
Should the door be opened beware of possible very hot water or steam escaping from the chamber.
2 Circuit breaker trips a Electric Leakage or shortage a Check the heater and then replace heater
of heater if necessary. Also see Appendix D “1.How
to check the parts/1.1 Heater” for more
information.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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3 Does not open or close the a Motor malfunction a Check the motor and replace motor if
door automatically necessary. Also see Appendix C for more
information.
4 At the end of the a Excessive loads of sterilized a Check the weight of sterilized objects. If
sterilization cycle, sterilized objects it’s too much, reduce the weight of
objects are wet. sterilized objects and increase the space
between sterilized objects.
5 ‘ERROR 01’ displayed. a Close door limit switch failure a Check operation of limit switch. Replace
limit switch if necessary.
6 ‘ERROR 02’ displayed. a Temperature sensor 1 fault. a Check operation of temperature sensor.
Replace temperature sensor if necessary.
7 ‘ERROR 03’ displayed. a Temperature sensor 2 fault. a Check operation of temperature sensor.
Replace temperature sensor if necessary.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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8 ‘ERROR 04’ displayed. a Leakage occurs in the a Check whether there is a wound to the
pressure hose. pressure hose connected with main
board. Replace pressure hose if
necessary. If leak point close to main
board, may be reused after cutting.
9 ‘ERROR 05’ displayed. a Lack of distilled water in a The distilled water in reservoir is not
reservoir enough. Check distilled water is supplied
correctly to reservoir. If distilled water is
not enough, supply additional distilled
water.
10 ‘ERROR 08’ displayed. a Lack of distilled water in a The distilled water in reservoir is not
reservoir enough. Check distilled water is supplied
correctly to reservoir. If distilled water is
not enough, supply additional distilled
water.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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12 ‘ERROR 10’ displayed. a OTP sensor failure a Check operation of OTP sensor. Replace
the OTP sensor if necessary.
13 ‘ERROR 11’ displayed. a Clogging the exhaust nozzle a If exhaust nozzle is clogged, an error
occurs due to soaring of the pressure
inside the chamber. Strip exhaust nozzle
and clean. Replace exhaust nozzle if
necessary.
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14 ‘ERROR 12’ displayed. a Leakage of check valve a If the check vale does not operate
correctly by debris, outside air can seep
into the chamber. Clean the check valve
or replace it if necessary.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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WARNINGS
Switch-off and disconnect mains power supply before removing the autoclave cover, or doing
maintenance procedures. During certain procedures mains voltage may have to be present with the
cover removed and extreme care should be taken to avoid contact with mains voltage.
Check that chamber is at atmospheric pressure before opening the door.
Should the door be opened beware of possible very hot water or steam escaping from the chamber.
Air Filter
e. Remove the cap of air filter. (If do not, error may occurs)
Circuit Breaker
b. Disconnect the cables which are connected to the circuit breaker terminals.
c. Remove the fixing screw of the circuit breaker and take the circuit breaker out.
Control Board
b. Disconnect pressure hose and all cable terminals which are connected to main PCB.
c. Disconnect the main PCB – display PCB connection cable from the main PCB.
d. Remove the fixing screw of the main PCB and take the main PCB out.
e. Place the new main PCB and make all electrical connections according to the electrical
circuit diagram.
f. Connect the display PCB connection cables to the new main PCB.
Float Switch
b. Remove the float switch mounting screw form top of the reservoir.
c. Mount the new float switch after taping the Teflon tape.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
Heater
c. Remove the fixing screw of the heater and take the heater out.
OTP sensor
b. Disconnect the cables which are connected to the OTP sensor terminals.
d. Remove the bolt of bottom of unit and take the OTP sensor out.
e. Mount the new OTP sensor and set the temperature to 160℃
b. Remove the cover and the nut which is connected to the copper pipe.
Printer
c. Open the front cover of printer and remove the printer paper.
d. Remove the fixing screw of the printer and take the printer out.
f. Put the printer paper and connect the cables to the printer.
c. Separate the silicone hose and then remove the fixing screw of the pump
d. Remove the connection adaptors on the pump and then take the pump out.
e. Mount and screw the new pump and then connect the terminal and silicon hose.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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c. Mount the new safety valve carefully after taping the Teflon tape.
c. Remove the connection adaptors on the solenoid valve inlet and outlet.
e. Mount the new solenoid valve and make the pipe connection carefully.
Temperature sensor
b. Disconnect the temperature sensor – main PCB connection cable from the main PCB.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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1 HEATER 3KW 1
2 SMPS WYSP-75D05A 1
3 MOTER DC12V 7500RPM 1
4 DC SOLENOID DS 06A DC12V(06AS12V) 1
5 OTP SENSOR TS-320 1M 250V 16A 1
6 LIMIT S/W KH-9015-PB(L) 1
7 LIMIT S/W KH-9015-CRP 1
8 POWER S/W 220V, 15A, RL-2 GREEN 1
9 CIRCUIT BREAKER 220V, 15A 1
10 PUMP GD8425, DOUBLE HEAD 1
11 SSR WYG1C30Z4 1
12 PRINTER(OPTION) CP-500 1
13 PCB SET MAIN BOARD, DISPLAY BOARD 1
14 SPARK KILLER WIRE TYPE 8
15 SOLENOID VALVE 0202-NO 1
16 SOLENOID VALVE 0503-NC 2
17 TEMP SENSOR L=30 1
18 TEMP SENSOR L=70 1
19 SAFETY VALVE 0 ~ 5kgf/cm2, 15A 1
20 PAN CHECK VALVE 1/4" 1
21 BALL CHECK VALVE 1/4" 1
22 AIR FILTER 0.2 MICRON 1
23 CASTER(FRONT) L=100 2
24 CASTER(REAR) 2" 2
25 PRESSURE GAUGE Φ60 1
26 FLOAT SWITCH 140MM 1
27 TRAY STS 304, T1*291.2*407.5 1
Apply to LAC-1021SV and 1031SV
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
SCIENTIFIC INSTRUMENT DIVISION IS0 9001 CERTIFIED
APPENDIX A
1. Autoclave Printer
1.1 Introduction
This Appendix contains operating and routine maintenance information for the autoclave printer
started.
c. Operating Mode
d. In-Cycle Performance
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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a.3 Open the cover and remove the old paper core a.4 Mount the new paper roll
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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APPENDIX B
1. Sterilization and drying time
1.1 Introduction
This Appendix contains settings information for the sterilization and drying time depending on the
sterile object.
Instruments of
Put a empty thing upside down 15 5
glass
70ml ~ 250ml 20 -
Solution
500ml ~ 1000ml 30 -
※ Above time was not included in heat and preparation, but for duration of setting temperature.
Reference : Perkins JJ : Principles and methods of Sterilization in Health Sciences, 2nd Springfield, IL, Thomas 1982
p165
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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APPENDIX C
1. Motor Replacement
1.1 Introduction
This Appendix contains maintenance information for how to replace the motor.
If the frequency of use is high and the load on the motor increases, when opening and closing the door of
Autoclave, problem that the wheel does not work correctly can occur.
First, the problem occurs when the load on the motor is increased due to tight locking system of the door and body.
If you are experiencing the first problem, please refrain from arbitrary action and then please contact our technical
sales team at Labtech. The following technical manuals are provided the replacement method due to simple
malfunction of motor
: Generally we send it to you after working for product. This is never used part.
: Separate the screws that are used to fixed Cover. (Note: Quantity of screws can be changed without
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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1) Disconnect the fixed screw. (Note: The quantity of screws can be different)
1 2 3
2) In case of No.3 screw, separate the screw by small screwdriver after putting your hand.
3 Cover
My hand
Controller
3) If you separate the cover by flat-head screwdriver like below, you can only separate the cover.
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1) Separate the A part by allen wrench. (Note: before working, you should be known the tension of the
contact surface (Rubber ring and Wheel). After replacing the re-assembling the motor, will help)
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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4) The motor will separate like below. Replace the new motor. (Note: Line connection should never be
changed. If you make the wrong connection, the motor will rotate in reverse. This can cause
1) Separate two screw on the controller plate for convenience of the working.
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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3) Hold the Rubber ring and the Wheel in the following way. Tighten the bolt by allen wrench after holding
moderately. At this point, if too loose, the Wheel does not rotate because rotation of the rubber (passed by the
motor) was passed by the motor does not be delivered to the Wheel. However if too tighten, the Wheel and the
Rubber does not rotate due to the road. So, if you have to remember the tension of the contact surface(Rubber
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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APPENDIX D
1. How to check the parts
1.1 Heater
a) Check leakage of heater
If the leakage occurs from the heater, the circuit breaker is tripped. The causes of the leakage of the heater
are aging of the heater or damage caused by contact with the outside air. Most of the problem is the latter.
Insulation Resistance
Resistance
If the measured value is higher than 50Mohm when you measured the insulation resistance by tester, our
company is defined as normal. If the measured value is lower than 50Mohm, replace the heater.
REFERENCE: Typically the circuit breaker is not tripped even if it is measured 20-30Mohm. Our
company is based on a 50Mohm for quality assurance through the higher regulation.
If it is measured 20-30Mohm, replace the circuit breaker rather than heater.
Insulation Resistance
Resistance
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DAIHAN LABTECH CO., LTD. A.O.I. ELECTRONICS
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Our company strongly recommends periodic cleaning. If cleaning is not done regularly, copper tubes and
pipes and parts can cause malfunctions by debris which accumulated inside autoclave. The solenoid valve is
easily blocked especially by debris and it can cause a problem. If the problem occurs due to blockage of the
solenoid valve, clean the solenoid valve through the following methods:
Solution)
Turn off power switch -> Remove the cover -> Remove the distilled water in reservoir -> Separated the
solenoid valve from copper pipes by tools -> Disassemble the solenoid valve -> Carefully clean all the parts.
If the same matter keeps happening after this cleaning work, replace it with new one. The part name to be
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