INSTRUCTION MANUAL L&T Switchgear Manufacturer assumes no responsibility for a hazard or

damage caused by incorrect or non-application of any of

GENERAL DIGITAL SMART CONTROLLER
the instructions attached herein. MU-G6S/MU-G6HS/MU-G10S/MU-G10HS 3Ø DOL smart This starter is provided with i - SMART electronic
controller is suitable for 3 to 10HP motor at 415 V, 50Hz. controller. Following are the features/protections offered
3Ø DOL SMART CONTROLLER Use according to the operating instructions, professional
practices, wiring rules, codes, safety regulations It comprises of i-SMART, Digital Smart controller with MCB, by controller.
For 3-10HP Submersible Pump Application applicable to the given installation. CT assembly along with a MK1/MK2/MU1/MU2 1) Single Phasing (Voltage and Current)
Disconnect the power and isolate before proceeding with Contactor 2) Phase Reversal
any work on this equipment.
CONTROLLER ON-OFF SWITCH 3) Phase Unbalance (Voltage and Current)
Always use an appropriate voltage detection device to
MU - G6S Confirm the absence of voltage.
Keep the Rocker switch in ON position to activate the controller. 4) Under Voltage/Over Voltage
MU - G6HS 5) Water Level Sensing Controller
Installation, commissioning and maintenance to be done 6) Locked Rotor
MU - G10S 7) Dry Run
by qualified personnel only
MU - G10HS Hazards of electric shock and burning. 8) Overload
NOTE 9) Auto Restart
1) Check the coil voltage before commissioning. 10) Anti-theft Protection (Pump and Panel)
Carton & padding can be recycled.
2) Refer wiring diagram where necessary 11) Remote starter ON/OFF operation through SMS / IVRS
Images shown are generic representations, Poly bags can be recycled separately
Actuals may vary with sizes and ratings. 3) Ensure the controller is operated in Mounting condition only 12) GPS Based Location Tracking

CIRCUIT DIAGRAM KEY DIAGRAM OVERALL DIMENSIONS, PRODUCT MOUNTING AND FEATURES
R SUPPLY ROCKER
SWITCH

E1
ROCKER
SWITCH E2

ROCKER
SWITCH 28 S1 18 38 S2 CD1 CD2 K/M/G

S1
MOTOR
E1 E2 18 START

A2
i-SMART C1 MOTOR
A1
STOP
C1
MK1/MK2/
MU1/MU2 11NC 1/L1 3/L2 5/L3 13 NO
B SUPPLY
1 3 5 R Y B SG1 SG2
FOR MOUNTING, REMOVE SCREWS AND ROTATE MOUNTING LUGS
A2 A1 12NC 2/T1 4/T2 6/T3 14 NO C.T. IN OUTWARD DIRECTION AND TIGHTEN THE SCREWS.
R MOTOR MOUNTING LUGS
SUITABLE
FOR M8 SCREWS
MCB
12
C1
11
2 4 6 R Y B C.T.
SG1
BATTERY REPLACEMENT
i-Smart

SG2 1. REMOVE SCREWS TO REMOVE

i SMART CONTROLLER
2. REMOVE WIRE CONNECTIONS OF
i SMART CONTROLLER

R Y B R Y B GPS

SUPPLY MOTOR
B MOTOR GSM

LR/OL

MINI
SIM

a
USER INTERFACE
b
i SLOTS
c

K/M/G j
d

e
4. REMOVE AND CONNECT A NEW BATTERY TO BOARD CONNECTOR PROVIDED IN THE SLOT
f LR/OL k 5. FIX THE BATTERY COVER
l 6. MOUNT iSMART CONTROLLER IN THE PANEL USING SCREWS 3. REMOVE SCREW AND INSERT
g m SCREW DRIVER IN THE SLOTS
7. CONNECT WIRES TO THE CONTROLLER AS PER THE WIRING DIAGRAM
PROVIDED TO LIFT AND OPEN
8. ENSURE CT CONNECTOR IS CONNECTED BEFORE SWITCHING ON THE SUPPLY BATTERY COVER

INSTALLATION PROCEDURE
h B Before configuration keep both the Antennas outside the panel and GPS antenna should be always placed in “Open Sky” condition with
Fig 1.0 top facing towards sky.
SIM Card Specification: Mini SIM Card (2FF) – 2G. Insert the SIM Card in SIM Card slot as shown on the i-SMART.
LED
No LED Name LED Functionality
A: Navigation Key details On Power ON, if system is not previously configured and healthy supply voltage is present then display shows “Ir Aut” ( ),
to set rated current of pump. If fault is present then display shows fault message, e.g. ( ).
a Power ON: Healthy supply. Blink: Phase Reversal Fault Down Key is used to scroll down the Phase Reversal Fault: (Power LED Blinking)
parameter and to decrement If the unit shows Phase reversal fault, then interchange any two phases of the incoming Power Supply to Starter/controller. For any other
b - Seven segment display parameter setting value fault, please wait till system recovers to steady state / healthy supply voltage. When unit switches to periodic screen, follow below steps:
Up Key is used to scroll up the
c R ON: Presence of R phase voltage and metering Step 1: To set Rated current or Full Load current (FLC)
parameter and to increment
parameter setting value i. At “Ir Aut” ( ) screen press ENTER ( ) key.
d Y ON: Presence of Y phase voltage and metering ii. When “Ir Aut” starts blinking, Turn ON the Pump by pressing ON ( I ) key on display.
Enter key is used to enter into iii.Unit will automatically set the current flowing through the pump as a FLC of pump provided the current is within relay range.
e B ON: Presence of B phase voltage and metering setting menu and to save the
parameter setting values. Refer Table 2.0 for details of set relay and respective FLC range: Sr no Relay Set FLC range
f Dry Run ON: Dry run Fault. Blink: Rated current setting Press Down ( ) key to go to Master Registration screen. 1 22 4-22 A
Escape key is used to escape from 2 32 13 -32 A
g SP/Unbal ON: Single Phasing Fault. Blink: Unbalance Fault menu and return to the Step 2: To Register Master number 3 42 20-42 A
default screen. i. At “mAS rSt” ( ) screen press ENTER ( ) key.
- ON: Pump ON. OFF: Pump OFF ii. When “mAS rSt” ( ) starts blinking, call on the inserted SIM card number. Table 2.0
h
iii.Unit will cut the call and set the number as master number.

i -
Network LED.
Red ON: No SIM.
+ Auto Mode iv.It shows last 3-digits on display of registered master number and send SMS to Master.
v. Unit will set the GPS location of the installed pump and send SMS to registered Master number as GPS Fixed with Google Map
link of the location.
Red Blink: SIM present but no network
Note: If there is error in setting GPS location, unit will send SMS as GPS not Fixed. Once Master number is set, display will move to
Green Blink: Registered on network

Power / Energy indication

+ Manual Mode periodic screen or metering screen.

K: RED ON - Kilo STARTER MODE

j K, M, G
M: GREEN ON - Mega
G: ORANGE ON - Giga
B: Push Buttons details 1.Auto Mode: To set AUTO mode, Press UP ( ) & ESC ( ) keys together or send SMS *240<space>1# or set through display navigation.
In Auto mode, when ON time delay elapsed unit turns ON Pump automatically. No manual command is required.
Note: But if Pump is turned OFF forcefully by SMS, IVRS or OFF button then unit will not turn ON automatically till next ON command or
Blink: ON time delay timer running PUMP OFF POWER RESET.
k Timer
ON: S1 is not connected properly or Rocker Switch OFF
2.Manual Mode: To set MANUAL mode, Press DOWN ( ) & ENTER ( ) keys together or send SMS *240<space>0# or set through
ON: Over Voltage Fault. Blink: Under Voltage Fault display navigation. In Manual Mode user has to turn ON pump manually after ON time delay (through ON push button ( I ), SMS or IVRS).
l

m
OV / UV

OL/LR ON: Locked Rotor Fault Blink: Overload Fault

I PUMP ON
3.Bypass Mode: To set BYPASS mode, send SMS *240<space>2# or set through display navigation. In Bypass Mode, after ON time
delay user has to turn ON pump manually. Unit will not trip in any fault; it bypasses the protection feature.
Table 1.0 Hence no protection is provided against any fault. User will get indication of fault through Display and SMS only.

DISPLAY NAVIGATION SCROLLING PARAMETERS VIEW PARAMETERS SET PARAMETERS

There are total 6 keys given on the front panel of Digital Smart Controller–
UP , DOWN , ENTER , ESC , ON I and OFF ref fig 1.0
User can perform PUMP ON and PUMP OFF operation using ON and OFF push buttons.
UP, DOWN, ENTER and ESC push buttons are used for navigation and changing mode.
Digital Smart Controller has four types of navigation screens:
Periodic Auto Scroll Display: This is the default display mode. User can only see the
Metering parameters. Time out for each parameter is 3 Sec. (Unit will set Rated Current or
View Metering Parameters: User can go to this mode by pressing UP ( )/ DOWN ( ) key. FLC as per pump current)
In this mode, user can see metering parameters 1 by 1 pressing UP and
DOWN key. ESC key is used to come of this mode or if no key is pressed,
then timeout is 1 min.
(step of 0.5A)
View Setting Parameters: User can go to this mode by pressing ENTER ( ) key. In this mode,
user can only see the set value of parameters but cannot change it except
for GSM signal strength. He can check signal strength by pressing
(step of 5%)
ENTER key. ESC key is used to come of this mode.
Set Parameter: This mode is Password protected, if password is valid user can change and
save the settings. User can go to this mode by entering Password at
“SYS SEt” parameter. Default Password ‘111’. (step of 30 sec) (YES -To save
NO -To Discard)
Sr. Periodic /
No View Parameters View Set Parameter Set Parameter
Voltage RY (minimum 15 then 30 and thereafter step of 30min)
1 Mode Mode
2 Voltage YB System Type I rated Auto
3 Voltage BR Rated voltage I rated Manual
(step of 0.1 sec)
4 Current R Rated Current Dry Run Pickup
(Make a call to the inserted SIM to register master number)
5 Current Y Relay Range ON Delay Time
6 Current B **Language Set Dry Run Reset time
7 Power Factor Dry Run Pickup Lock rotor Trip Time
8 Power ON Delay Time Master Reset SCROLLING PARAMETERS
9 Energy Dry Run Reset time Factory Reset
10 *Battery Low Lock Rotor Trip Time Password Reset (Enter new 3 digit password)
11 GSM Signal
12 System Setting
* : If battery voltage is LOW, ** : Language as per Region (C-Central, S-South, E-East, n-North)
FACTORY DEFAULT SETTINGS FAULT INDICATION
Sr. No Fault LED Indication Display Indication
Sr. no Parameter Factory Default Setting User Setting
1 Voltage Single Phasing SP/Un Bal LED: ON
Min Max Step 2 Current Single Phasing SP/Un Bal LED: ON
1 Rated Current (A) 4/13/20 as per set relay range 4/13/20 22/32/42 As per FLC 3 Phase Reversal POWER LED: BLINK
4 Current Unbalance SP/Un Bal LED: BLINK
2 Rated Coil Voltage (V) 360 WB/415/400-440 Fixed as per Contactor coil
5 Voltage Unbalance SP/Un Bal LED: BLINK
3 On Time Delay (sec) 30 30 300 30 sec 6 Under Voltage OV/UV LED: BLINK
4 Star-Delta Time Delay (sec) 7 2 30 1 sec 7 Over Voltage OV/UV LED: ON
Dry Run Pickup (%) 65 50 90 5% 8 Locked Rotor OL/LR LED: BLINK
5
30 (minimum value 15, 9 Dry Run Dry Run LED: ON
6 Dry Run Reset Time (min) 30 15 300 then 30 & step of 30) 10 OverLoad OL/LR LED: ON
7 Locked Rotor Trip Time (sec) 1.0 0.1 3.0 0.1sec 11 Lower Tank Empty LTE/UTF LED: ON
12 Upper Tank Full LTE/UTF LED: BLINK ON
8 Locked Rotor Threshold 5*Rated current or Ir/Iy/Ib >175A Fixed
Table 4.0
9 Overload Protection Class 10A, 4sec@7.2Ir Fixed
In fault condition display continuously Shows “Flt <name>” (e.g. ) In R/B voltage single phasing, no phase presence LED indication
10 Under voltage threshold (V) For values Refer Table 7 Variable (Refer Table 7) is provided.
Following are the Fault reset options in AUTO, MANUAL or BYPASS mode.
11 Over voltage threshold (V) For values Refer Table 7 Variable (Refer Table 7)
1. Fault Reset- Automatically:
Phase to phase Current 30 Fixed
12 unbalance % Modes Voltage Fault Current Fault Dry Run Fault
Phase to phase voltage 50 Auto Mode
13 unbalance voltage (V) Fixed Yes No Yes, after Dry Run reset delay elapsed
Manual Mode
14 Starter Mode Manual Auto / Manual / Bypass Yes
Bypass Mode Yes Yes
15 All Protections Enable Enable / Disable
2. Fault Reset- Manually:
IVRS : Enable, Enable / Disable
16 IVRS / Missed Call Facility Missed call : Disable 1. Display: Press OFF button ( )
2. SMS: *402#
17 Status alerts to Master & Users Enable Enable / Disable 3. If Pump ON command is given remotely through SMS (*001#) or IVRS then unit first RESET the fault then turn ON the pump
Table 3.0 But if fault still persists in the system then unit replies with existing fault SMS and displays error message on screen ( ).

SMS STRUCTURE IVRS STRUCTURE

If IVRS facility is enabled, then Missed call facility is disabled and vice-versa.
Sr no Functionality Query format
IVRS MODE:
Master operated Queries
*111<space><user1 mobile number># Under following conditions unit gives call to Main Master and User if they are enabled to receive alert calls.
1 Register secondary master *112<space><user2 mobile number># 1.At every power ON/OFF gives call Only to Main Master.
*113<space><user3 mobile number># 2.At every current fault gives call to Main Master as well as registered users.
2 Delete user *120<space><registered user number># 3.On disconnection of pump wire gives alert call to Main Master.
3 Set Load current *211#
4.If unit is moved from its installed position, gives alert call to Main Master
Set ON time delay
4 *212<space><value>#
(value: 30-300 in step of 30 sec) MISSED CALL MODE :
Set dry run reset delay If missed call facility is enabled, then unit cuts call after 3 rings and turns ON the Pump if pump is in OFF condition or turns OFF the pump
5 *214<space><value>#
(value: 15, 30-300 in step of 30 min) if pump is in ON condition.
6 To set balance code
(value: USSD code without * and #, only number) *215<space><value>#
Set starter mode First time, if language is not selected: Press
7 *240<space><value># 1- For English
(value: 0-Manual, 1-Auto, 2-Bypass)
2- For Hindi
8.1 Dry Run Protection (value: 1- Enable, 0- Disable) *221<space><value>#
3- For Kannada/Marathi/Odiya
8.2 Dry Run Pickup Percentage (value: 50 - 90%, step of 5%) *221<space><value># 4- For Telugu/Gujarati/Assamese
9 OverLoad Protection (value: 1- Enable, 0- Disable) *222<space><value># 5- For Punjabi/Tamil/Bengali
During Incoming call,
10 Phase reversal Protection (value: 1- Enable, 0- Disable) *223<space><value># unit checks for
registered number. 1/2/3/4/5 Pressed,
11.1 Over voltage Protection (value: 1- Enable, 0- Disable) *224<space><value># If number is valid Play Base Menu as
11.2 Over voltage Settings (For values Refer Table 7) *224<space><value># receives call in per Selected language
1 / 2 rings and play
Under voltage Protection (value: 1- Enable, 0- Disable) *225<space><value># Turn OFF the pump
12.1 welcome message Base Menu: ‘0’ Pressed and repeat
12.2 Under voltage Settings (For values Refer Table 7) *225<space><value># (as per pump status) Base menu
Press
13 Voltage single phase Protection (value: 1- Enable, 0- Disable) *226<space><value># 0- Turn OFF pump
14 Current single phase Protection (value: 1- Enable, 0- Disable) *227<space><value># ‘#’ Pressed 1- Turn ON pump
Disconnect the call 2- To change language
15 Current unbalance Protection (value: 1- Enable, 0- Disable) *228<space><value># 3- To disable IVRS mode
‘1’ Pressed Turn ON the pump
16.1 Locked Rotor Protection (value: 1- Enable, 0- Disable) *229<space><value># 9- To repeat
and repeat
Locked Rotor protection trip time #- To disconnect call
16.2 *229<space><value># Base menu
(value: 100-3000 msec, in step of 100msec)
‘1’ Pressed

‘3’ Pressed

Selected language )
17 Voltage unbalance Protection (value: 1- enable, 0- disable) *230<space><value># (Repeat Menu in ‘9’ Pressed
‘1’ Pressed

18.1 Daily timer (value: 1- Enable, 0- Disable) *234<space><value>#

Set daily timer. 4 time slots can be set per day. *234<space>1<space><value1><space>
18.2 (value1: ON time, value2: OFF time - 0001-2359, HHMM- <value2><space>2<space><value1><space> Language selection menu:
24Hrs format) Time slots should not overlap, minimum <value2><space>3<space><value1><space> Press:
<value2><space>4<space><value1><space> Press 1 to confirm
difference between two timers - 1 min 1- For English
Press * for
19 Sync RTC *235# 2- For Hindi
previous menu ‘2’ Pressed
20 Auto Balance for Master (value: 1- Enable, 0- Disable) *265<space><value># 3- For Kannada/Marathi/Odia
4- For Telugu/Gujarati/Assamese
21 Status update to Master (value: 1- Enable, 0- Disable) *268<space><value>#
‘*’ Pressed

Press 1 to confirm 5- For Punjabi/Tamil/Bengali

Pump and Panel Theft Protection ‘*’ Pressed
22 *280<space><value># Press * for 9- To repeat
(value: 1- Enable, 0-Disable) ‘1/2/3/4/5’ Pressed *- For previous menu
previous menu
23 Set GPS *371#
24 WLC feature setting (value: 1- Enable, 0- Disable) *500<space><value>#
Master as well as User operated Queries Repeat ‘*’ Pressed
25 Pump OFF *000# Base Menu
26 Pump ON *001#
27 Reset Fault *402#
28 Display user list *130# Note: If any number pressed other than given options then: "Please give valid input"
29 Read Pump status *310#
30 Read Total run time of pump
*320<space><value>#
(value: 1- to read, 0- clear (clear authority only Master))
31 Read set parameters *330# PRODUCT ORDERING & CATALOGUE NUMBERS
32 Read balance of inserted sim *340#
33 Read IMEI number *350# Maximum Submersible Catalogue No.
Pump Rating Relay
34 Read Signal Strength *360# Type Range
at 3Ø, 415V, 50Hz Coil Voltage Coil Voltage
35 Read GPS information *370# (A)
HP kW 360V WB 400/440V
36 Read protection setting *380<space>1#
Read facility setting *390<space>1# MU - G6S 6 5 4 - 22 CS91206C D CS91206P D
37
Change language, English-default language for all users MU - G6HS 6 5 13 - 32 CS91591C E CS91591P E
38 (value: 1 - English, 2 - Hindi, 3 - Language3, 4 - Language4, *241<space><value>#
5 - Language5 ), Refer Table no: 6 Maximum Submersible Catalogue No.
Pump Rating Relay
Power ON/OFF Call Type Range
39 *261<space><value># at 3Ø, 415V, 50Hz Coil Voltage Coil Voltage
(value: 1- Enable, 0- Disable) (A)
HP kW 360V 415V
Power ON/OFF SMS
40 (value: 1- Enable, 0- Disable) *262<space><value># MU - G10S 10 8 4 - 22 CS91205C D CS91205D D
Feedback call after fault MU - G10HS 10 8 20 - 42 CS91207C F CS91207D F
41 (value: 1- Enable, 0- Disable) *263<space><value>#
Feedback SMS after fault
42 (value: 1- Enable, 0- Disable) *264<space><value>#
Missed call facility
43 (value: 1- Enable, 0- Disable) *266<space><value># Ordering Code Region Language 1 Language 2 Language 3 Language 4 Language 5
44 IVRS facility (value: 1- Enable, 0- Disable) *267<space><value># C Central Kannada Telugu Punjabi
Set Pump ON Time, Pump turns ON immediately for S South Kannada Telugu Tamil
English Hindi
45 given time. *231<space><value># N North Marathi Gujarati Punjabi
(value: 0001- 1200, HHMM - 24hrs format, Maximum 12 Hours)
E East Odia Assamese Bengali
Set Pump ON Time with compensation, Pump turns
46 ON immediately for given time. *232<space><value># Table 9.0
(value: 0001- 1200, HHMM - 24hrs format, Maximum 12 Hours)
47 Read daily timers *234<space>2#
Ordering Code Version TERMINATION DETAILS
Table 5.0
O Basic Lug Termination Tightening
SMS no. 1 to 24 : Access and Reply only to Master. Bare Cables
With Water Cross Section Max. Palm Width Torque
SMS no. 25 & 26: If SMS is sent by User Then User as well as Master will receive respective Pump ON/OFF SMS. W Level Controller
SMS no. 26 & 27: If Fault persists in the system then sender will receive respective Fault SMS instead of Pump ON or Fault Reset SMS. 10 Sq. mm 16 Sq. mm 12 mm 1.3 Nm
Table 10.0
SMS no. 27 to 47: Reply only to the Sender.
SMS no. 38: Selected language will be applicable only to sender of SMS.
SMS no. 45 & 46: If user sets the Timer Then Master will also receive Timer set SMS.
Under following condition Master or user will receive SMS from unit (If master and users are enabled to receive alert SMS) SPARES
Pump ON/OFF SMS: For every Pump ON/OFF event, Master will receive SMS. Product Spares Catalogue No.
Fault SMS: For any fault Master and Users will receive fault SMS. Contactor SS95200/CS90945/
MK 1/MK 2/MU 1/MU 2 CS94007/CS94008
Fault Reset: If Fault is Reset manually through display (OFF button), then only Master will receive Fault Reset SMS.
MCB 16A/32A/50A LK30160K/LK30250K/
Power ON / OFF: At every Power ON or Power Fail event, Master and Users will receive SMS. LK30320K/LK30500K
Emergency alert: Only Master will receive Emergency alert SMS if unit is moved from its installed position or GPS Signal Not received Spare contacts kit for CS90983OOOO/CS90956OOOO/
or unit to pump wiring is disturbed. MK 1 / MK 2 / MU 1 / MU 2 CS94010OOOO/CS94011OOOO
Spare coil for
Rated Coil Voltage MK - 360V-W/400-440V SS90993OOOO/SS90047OOOO
Region Language 1 Language 2 Language 3 Language 4 Language 5 360V WB 415V 400-440V MU - 360V/415V CS94009COOO/CS94009DOOO
Telugu 210 250 320 Spare auxiliary contact for
Central Kannada Punjabi Under Default SS90120OOOO/SS94074OOOO
Voltage Range 210-250 MK (1 NO + NC)/ MU (1NC)
South English Hindi Kannada Telugu Tamil 250-350 320-350 Terminal Block (3 way) CS94806OOOO
North Marathi Gujarati Punjabi Over Default 440 460 480
i-Smart Controller CS91516OOOO- W/O WLC
East Odia Assamese Bengali Voltage Range 420-450 450-480 460-480 CS91564OOOO- WITH WLC
Table 6.0 Table 7.0 Battery Pack XK68014 Ver 6.0