1/11/2021 SIS 2.

2012/11/30 MID 082 - CID 2671 - FMI 05 (KENR8957)

SMCS - 1802,5479 MID 082 CID 2671 FMI 05 i05192289

Conditions Which Generate This Code:

g03327341

Illustration 1 g03327341
Schematic of the air conditioner compressor clutch solenoid

Illustration 2 g01892038
Location of the air conditioner clutch

The CID 2671 diagnostic code is associated with the air conditioner compressor clutch
solenoid. The code FMI 05 means that the Implement ECM has determined that the
current is below normal.

The possible causes of this diagnostic code are listed below:

The energize circuit of the solenoid is open.

The return circuit of the solenoid is open.

The solenoid has failed.

The ECM has failed. This condition is unlikely.

Before performing this procedure, inspect the harness connectors that are involved in the
circuit. Poor connections can often be the cause of a problem in an electrical circuit.
Verify that all of the connections in the circuit are clean and secure. If a problem with a
connection is found, correct the problem and verify that this diagnostic code is active
before performing this procedure.

Note: The following test procedure may create other diagnostic codes. Ignore these
created diagnostic codes and clear these diagnostic codes when the original diagnostic
code has been corrected. Ensure that the diagnostic code of CID 2671 FMI 05 is active
before performing this procedure.

Note: Use a digital multimeter for the measurements in this procedure.

Test Step 1. CHECK THE SOLENOID.

A. Observe the status of the CID 2671 FMI 05 diagnostic code.

B. Turn the disconnect switch and the key start switch to the OFF position.

C. Disconnect the solenoid from the machine harness.

D. At the machine harness connector for the solenoid, place a jumper wire from
contact 1 (wire E554-PK(Pink)) to contact 2 (wire H863-BU(Blue)).

E. Turn the disconnect switch and the key start switch to the ON position. Do not start
the engine.

F. Observe the status of the CID 2671 FMI 05 diagnostic code.

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Expected Result:
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1/11/2021 SIS 2.0

The CID 2671 diagnostic code changes from FMI 05 to FMI 06 after the jumper wire is
installed.

Results:

OK - The CID 2671 diagnostic code changes from FMI 05 to FMI 06 after the
jumper wire is installed. The solenoid has failed.
Repair: Repeat this test step in to verify that the solenoid has failed. Replace the
solenoid.

STOP

NOT OK - The CID 2671 FMI 05 diagnostic code remains active. The jumper wire
does not affect the diagnostic code. The circuit is not correct. Proceed to Test Step
2.

Test Step 2. CHECK THE HARNESS FOR AN OPEN.

A. Turn the key start switch and the disconnect switch to the OFF position.

B. Disconnect the J1 machine harness connector from the Implement ECM.

C. The jumper wire that was installed in the previous test remains in place.

D. At the J1 machine harness connector, measure the resistance from signal contact
J1-67 (wire E554-PK(Pink)) to contact J1-43 (wire 513-OR(Orange)).

Expected Result:

The resistance is less than 5.0 ohms.

Results:

OK - The resistance is less than 5.0 ohms. The machine harness is correct.
Proceed to Test Step 3.

NOT OK - The resistance is greater than 5000 ohms. The resistance measurement
is not correct. There is an open circuit in the machine harness. The open is in wire
E554-PK(Pink) or in wire 513-OR(Orange) of the machine harness.
Repair: Repair the machine harness or replace the machine harness.

STOP

Test Step 3. CHECK THE OPERATION OF THE ECM.

The disconnect switch and the key start switch remain in the OFF position. The machine
harness connector for the solenoid and the Implement ECM J1 connector remains
disconnected.

A. Remove the jumper wire that was installed in the last test step.

B. At the J1 connector for the ECM, use a wire removal tool to remove wire E554-
PK(Pink) from contact J1-67.

C. Reconnect the J1 machine harness connector to the ECM.

D. Turn the disconnect switch and the key start switch to the ON position.

E. Use a multimeter probe not connected to a multimeter or a similar device to push

through the empty space in the J1 connector. Touch the ECM contact J1-67 with the
probe or similar device.

F. Observe the status of the diagnostic code. Ground the other end of the multimeter
probe to frame ground.

Expected Result:

The FMI 05 changes to an FMI 06 when the pin at contact J1-67 is grounded.

Results:
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1/11/2021 SIS 2.0

OK - The FMI 05 changes to an FMI 06 when the pin at contact J1-67 is grounded.
The ECM has responded correctly to the condition of a grounded circuit. The
operation of the ECM is correct. Reinstall the disconnected wire into the correct
spot in the ECM connector before proceeding to the next Test Step. Proceed to Test
Step 4.

NOT OK - The FMI 05 remains active. The status of the active diagnostic code
does not change when the pin at contact J1-67 is grounded. The ECM has not
responded correctly to the condition of a grounded circuit. The operation of the
ECM is not correct. The ECM may have failed.
Repair: Exit this procedure and perform this procedure again. If the FMI 05 still
exists, replace the ECM.

Prior to replacing an ECM, contact the Technical Communicator at your dealership

for possible consultation with Caterpillar. This consultation may greatly reduce
repair time. If the ECM requires replacing, refer to Troubleshooting, "Electronic
Control Module (ECM) - Replace".

STOP

Test Step 4. CHECK THE STATUS OF THE DIAGNOSTIC CODE

A. Inspect the contacts and clean the contacts of the harness connectors.

B. Reconnect all harness connectors.

C. Turn the disconnect switch and the key start switch to the ON position.

D. Clear all inactive diagnostic codes.

E. Operate the machine.

F. Stop the machine and place the parking brake switch in the ON position.

G. Check if the CID 2671 FMI 05 diagnostic code is active.

Expected Result:

The CID 2671 FMI 05 diagnostic code is not active.

Results:

OK - The CID 2671 FMI 05 diagnostic code is no longer active. The diagnostic code
does not exist at this time. The initial diagnostic code may have been caused by a
poor electrical connection that was corrected when a harness connector was
disconnected and reconnected.
Repair: Resume normal machine operation.

STOP

NOT OK - The CID 2671 FMI 05 diagnostic code is active. The problem has not
been corrected.
Repair: With Caterpillar Electronic Technician (Cat ET) , if available, perform a
"Wiggle Test" on the sensor circuit in the machine wiring harness. The wiggle test
may detect momentary or intermittent shorts or opens in the machine wiring
harness.

If all possible causes of the problem have been investigated and no problem can be
found, you may need to replace the Implement ECM.

Prior to replacing an ECM, always contact the Technical Communicator at your

dealership for possible consultation with Caterpillar. This consultation may greatly
reduce repair time and expense. If the ECM must be replaced, refer to Testing and
Adjusting, "Electronic Control Module (ECM) - Replace".

STOP

FCT1-UP, MLN1-UP, NJH1-UP, TWG1-UP

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1/11/2021 SIS 2.0

PIP-11109658
2021/01/11
00:22:50+08:00
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